Nandipur 425MW CCPP FF & HVAC System Operation Manual (Volume I Part 6) F

NANDIPUR 425MW CCPP FF & HVAC SYSTEM OPERATION MANUAL
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Preface
This manual is edited on the basis of provisions and relevant drawings

from manufacturer and design institute, only use for fire-fighting and
heating ventilation air conditioning system operation and maintenance of
Pakistan Nandipur 425MW Combined Cycle Power Plant. With the
progress of the project, the manual will be supplemented and improved.
Reference diagram:
I FIRE FIGHTING SYSTEM
FF-01 S0514-02DRAWINGS OF OUTDOOR HYDRANT FF PIPE AND WATER
SPRAY FIRE1
FF-02 S0514-03DRAWINGS OF OUTDOOR HYDRANT FF PIPE AND WATER
SPRAY FIRE2
FF-03 S0514-05INSTALLATION DRAWING OF STAND-POST HYDRANTS（I）
FF-04 S0514-06INSTALLATION DRAWING OF STAND-POST HYDRANTS（II)
FF-05 S0514-07SCHEDULE OF VALVE WELLS（I）
FF-06 S0514-08SCHEDULE OF VALVE WELLS（II）
FF-07 S0516-02 DRAWING OF WATER SPRAY EXTINGUISHING SYSTEM IN
CABLE MEZZANINE1
FF-08 S0516-02 DRAWING OF WATER SPRAY EXTINGUISHING SYSTEM IN
CABLE MEZZANINE2
FF-09 S0520-02PLAN ARRANGEMENT OF FIRE FIGHTING PUMP HOUSE
FF-10 S0520-05INSTALLATION DRAWING OF MOTOR DRIVEN FIRE PUMP
FF-11 S0520-06INSTALLATION DRAWING OF FIRE EXTINGUISHING
DIESEL PUMP
FF-12 S0520-07INSTALLATION DRAWING OF JOCKEY EQUIPMENT
FF-13 S0520-031-1 SECTION DRAWING OF FIRE FIGHTING PUMP HOUSE
FF-14 S0520-042-2 SECTION DRAWING OF FIRE FIGHTING PUMP HOUSE
FF-15 S0521-01COOLING SYSTEM PIPE FOR OIL TANK AREA
FF-16 S0521-02LAYOUT OF WATER COOLING SYSTEM FOR OIL TANK1-1
FF-17 S0521-02LAYOUT OF WATER COOLING SYSTEM FOR OIL TANK1-2
FF-18 S0521-03LAYOUT OF WATER COOLING SYSTEM FOR OIL TANK2
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FF-19 S0521-04PERSPECTIVE DRAWING OF WATER COOLING SYSTEM

FOR OIL TANK AREA
FF-20 S0521-05DETAIL PLAIN DRAWING FOR HEAVY OIL TANK
FF-21 S0521-06DETAIL PLAIN DRAWING FOR LIGHT OIL TANK
FF-22 S0521-07DETAIL VERTICAL DRAWING FOR OIL TANK1
FF-23 S0521-08DETAIL VERTICAL DRAWING FOR OIL TANK2
FF-24 S0522-01DESIGN DESCRIPTION OF INDOOR FIRE HYDRANT PIPE IN
CCB
FF-25 S0522-02PLAN LAYOUT FOR FF AT 0 FLOOR IN CENTRAL CONTROL
BUILDING
FF-26 S0522-03PLAN LAYOUT FOR FIRE FIGHTING AT 4 FLOOR IN CCB
FF-27 S0522-04PLAN LAYOUT FOR FIRE FIGHTING 8 FLOOR IN CCB
FF-28 S0522-06PLAN LAYOUT FOR FIRE FIGHTING AT 19 FLOOR IN CCB

FF-29 S0522-07DARWING OF FIRE PROTECTION PIPE IN CENTRAL
CONTROL BUILDING
FF-30 S0524-02DRAWING OF WATER SPRAY EXTINGUISHING SYSTEM IN
CABLE MEZZANINE
FF-31 S0524-03DRAWING OF WATER SPRAY EXTINGUISHING SYSTEM IN
CABLE MEZZANINE
FF-32 SCHEMATIC OF FIRE ALARM SYSTEM-1
FF-36 FIRE FIGHTING SYSTEM DRAWING-1
FF-37 FIRE FIGHTING SYSTEM DRAWING-2
II HEATING VENTILATION AIR CONDITIONING SYSTEM
HVAC-01-K0801-02_1P&ID OF CENTRAL REFRIGERATION STATION AIR
CONDITIONING SYSTEM
HVAC-02-K0801-02_2P&ID OF CENTRAL REFRIGERATION STATION AIR
CONDITIONING SYSTEM
HVAC-03-N0203-02A THE AIR CONDITIONING UNITS ROOM
HVAC-04-N0203-03B GENERAL ARRANGMENT OF CHILLED（HOT）
WATER PIPE IN ST HALL
HVAC-05-N0204-02A WORKING FOR GAS TURBINE HALL
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HVAC-06-N0204-05A WATER PUMP INSTALLATION DRAWING

HVAC-07-N0302-03D EQUIPEMENT ARRANGEMENT OF VENTILATION
SYSTEM FOR ST HALL
HVAC-08-N0302-05B PLAN OF VENTILATION 0m FOR STEAM TURBINE
HALL
HVAC-09-N0302-06B PLAN OF VENTILATION EL6300mm FOR STEAM
TURBINE HALL
HVAC-10-N0302-14B VENTILATION SYSYTEM FOR STEAM TURBINE
HALL
HVAC-11-N0302-15B WATER PIPING SYSYTEM FOR STEAM TURBINE
HALL
HVAC-12-N0304-04C PIPELINE PLANE ARRANGEMENT DRAWING
HVAC-13-N0304-03C EQUIPEMENT ARRANGEMENT IN CENTRAL
REFRIGERATION STATION
HVAC-14 LAYOUT DIAGRAM
HVAC-15LAYOUT DIAGRAM
HVAC-16 RAW WATER TREATMENT SYSTEM-3
HVAC-17-HVAC SYSTEM #1 PLC CABINET LAYOUT DIAGRAM-1
HVAC-18 HVAC SYSTEM #1 PLC CABINET LAYOUT DIAGRAM-2
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Abbreviation
Abbreviation Full Title

SPDT Single Pole Double Throw
DPDT Double Pole Double Throw
DCS Distributed Control System
PAS Positive Alarm Sequence
PLC Programmable Logic Controller
LED Light Emitting Diode
LCD Liquid Crystal Display
UPS Uninterruptible Power Supply
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Contents
Abbreviation ................................................................................................. 5
1 Fire Fighting System Design .................................................................... 9
1.1 Design Scope ..................................................................................................... 9
1.2 Water Fire Fighting System ............................................................................... 9

1.2.1 Hydrant System ........................................................................................... 9
1.2.2 Automatic Water Sprinkler Fire Fighting System ....................................... 9
1.2.3 Fire Fighting Pipework .............................................................................. 10
1.2.4 Water Fire Fighting System Operation and Control .................................. 10
1.3 Disposition of Extinguishers ........................................................................... 12
1.4 Foam Extinguishing System of Oil Storage Area ........................................... 13

2 Fire fighting System Operation Specification ...................................... 13
2.1 Automatic Fire Alarm System ......................................................................... 13
2.1.1 System Composition .................................................................................. 13
2.1.2 Working Principle ...................................................................................... 13
2.1.3 Operating Instructions ............................................................................... 14
2.2 Automatic Sprinkler System ............................................................................ 15
2.2.1 System Components .................................................................................. 15
2.2.3 Operating Instructions ............................................................................... 15
2.3 Foam Extinguishing System ............................................................................ 17
2.3.1 System Components .................................................................................. 17
2.3.3 Operation ................................................................................................... 17
2.4 Gas Fire-extinguishing System........................................................................ 18
2.4.1 Overview.................................................................................................... 18
2.4.2 Operation ................................................................................................... 18
2.4.3 Routine Check ........................................................................................... 22
3 Introduction of the Fire Fighting System ............................................. 23
3.1 Fire Alarm System ........................................................................................... 23
3.1.1 NFS2-3030 Fire Alarm Controller............................................................. 23
3.1.2 NFS2-640 Regional Fire Alarm Control Panel ......................................... 24
3.1.3 NFS-320（E）Intelligent Addressable Fire Alarm System...................... 25
3.1.4 FCM-1Intelligent Control Module ............................................................ 27
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3.1.5 FMM-1 Intelligent Monitoring Module .................................................... 28
3.1.6 FST-851Series Intelligent Thermal Detector ............................................. 29
3.1.7 FSP-851 Series Intelligent Photoelectric Smoke Detector ........................ 31
3.1.8 302Series Rate-Anticipation Heat Detectors ............................................. 32
3.1.9 SG-32 Series Non-coded Manual Fire Alarm Station ............................... 33
3.1.10 J-XAP-M-M500H Addressable Hydrant Callpoint ................................. 34
3.2 Automatic Water Sprinkler System ................................................................. 34
3.2.1 ZSFG Deluge Alarm Valve ........................................................................ 34
3.2.2 ZSFZ Wet Alarm Valve.............................................................................. 35
3.2.3 ZST Glass Sprinkler Head ......................................................................... 37
3.2.4 ZSTWB High Speed Spray Nozzle ........................................................... 38
3.2.5 ZSFU Preact Alarm Valve ......................................................................... 39
3.3 Foam Extinguishing System ............................................................................ 40
3.3.1 PQ8 Low-expansion Foam Fire Extinguishing Gun ................................. 40
3.3.2 PC Low- Expansion Air Foam Generator ................................................. 42
3.3.3 YPHNW-80/110Pressture Foam Proportional ........................................... 43
4 Description of Ventilation and Air Conditioning System ................... 44
4.1General Description .......................................................................................... 44
4.1.1 Outside Air Design Condition ................................................................... 44
4.1.2 Inside Air Design Condition ...................................................................... 45
4.1.3 Heat gain from Steam Turbine Hall........................................................... 45
4.1.4 Heat gain from Gas Turbine Hall .............................................................. 45
4.2 Ventilation System ........................................................................................... 45
4.2.1 Ventilation System for Steam Turbine Hall. .............................................. 45
4.2.2 Ventilation System for Gas Turbine Hall................................................... 46
4.2.3 Ventilation system for Technology Room in Steam Turbine Hall and
Central Control Building .................................................................................... 47
4.2.4 Ventilation System for Attached Buildings/Houses .................................. 48
4.3 Air Conditioning System ................................................................................. 48
4.3.1 Refrigerating System for Air Conditioning System and Cooling Ventilation
System................................................................................................................. 48
4.3.2 Air Conditioning System for Central Control Room and Electronic
Equipment Room ................................................................................................ 49
4.3.3 Air Conditioning of Production Auxiliary and Ancillary Building ........... 50
5 Operation of Heating Ventilation Air Conditioning System............... 51
5.1 DWT Series Roof Style Fan Instruction Booklet ............................................ 51
5.1.1 Overview.................................................................................................... 51
5.1.2 Features ...................................................................................................... 51
5.1.3 Operating Instruction ................................................................................. 51
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5.2 Evaporative Cooling Unit ................................................................................ 53
5.2.1 Overview.................................................................................................... 53
5.2.2 Basic Principles ......................................................................................... 53
5.2.3 Unit Commissioning .................................................................................. 53
5.2.4 Troubleshooting ......................................................................................... 54
5.3 Central-Station Air Handling Unit................................................................... 55
5.3.1 Overview.................................................................................................... 55
5.3.2 Operation ................................................................................................... 56
5.4 Air-cooled Split Air-conditioning Units .......................................................... 60
5.4.1 Overview.................................................................................................... 60
5.4.2 Structure Feature & Operation Principle ................................................... 60
5.4.3 Installation ................................................................................................. 61
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1 Fire Fighting System Design

1.1 Design Scope
This firefighting system is including entire of the POWER PLANT
NANDIPUR.
Fire fighting system is designed according to NFPA.
1.2 Water Fire Fighting System
1.2.1 Hydrant System
The Hydrant System of Fire Protection essentially consists of a large
network of pipe, both underground and over ground which feeds pressured water
to a number of hydrant valves - indoor as well as outdoor and to a number of
outdoor type fixed installations. Water in the pipe network is kept pressured by
hydro-pneumatic tank and jockey pump arrangement. These hydrant valves are
located throughout the entire powerhouse and other buildings. Hosepipes of
suitable lengths fitted with standard accessories like branch pipes, nozzles etc.
are kept in "Hose Houses" (for outdoor hydrants) and in "Hose Boxes" (for
indoor hydrants). When the fire hoses are coupled to the hydrant valves through
the instantaneous coupling, jet of water is directed towards the fire.
Clarified water and deep well water is used for firefighting system, the pipe
material is welded steel pipe. Fire water tank volume is 2100m3.
1.2.2 Automatic Water Sprinkler Fire Fighting System
1.2.2.1 Spray Water Systems
Water spray system pipe line which behind the deluge valve is empty at
normal condition, when fire hazard the fire alarm system will open the deluge
valve by manual or automatic, and then all the sprinkler which control by the
deluge valve start to fire fighting, at the same time the fire alarm bell is ring, and
sending the fire fighting acting single to fire fighting main panel by pressure
switch. Each water spray system shall be equipped two star mode manual and
automatic, and equipping manual/automatic changing switch, this changing
switch and system hand control shall be equipped on the local control panel,
otherwise manual acting can realize by operating valve.
Water spray system include transformer, t/g oil pipe, turbine lube tank,
Diesel Generating Room, cable basement, fire fighting pump house, auxiliary
boiler house.
1.2.2.2 Pre-action Water Sprinkler Systems
The Pre-action water pipe system shall be empty at pre-working condition,
after the fire alarm system opening the deluge alarm, the system become the
wet fire fighting system.
Pre-action water sprinkler systems will protect the generator and generator
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bearings.
1.2.2.3 Close-type Sprinkler Systems
Close-type sprinkler systems pipe line which behind the alarm valve is full
of water at normal condition, when the protecting area fire, the temperature will
rise, sprinkler heat detector will acting by heating, system can spray immediately,
at the same time the fire alarm bell is ring, and sending the fire fighting acting
single to fire fighting main panel by water director indicator.
Close-type sprinkler systems will protect fuel oil pump house, oil treating
room, work shop, storage building and administration building.
1.2.2.4 Oil tank fire fighting system
Four set of cooling system are set for each 1#-9# oil tank. Two set of
cooling system are set for each 10# oil tank.
The curtain water nozzle is adopted for cooling water system, rated working
pressure of 0.35 MPa.
After pipe installation completed, strength and rigorous test of pipe should
be done; washing direction should be same with the direction of water flow when
fire fighting, after clean the pipeline can be fully installed sprinkler nozzles.
After pressure test passing, cooling pipe should be washed in order.
The oil tank fire fighting protection system used the drencher sprinkler.
1.2.3 Fire Fighting Pipework
Independent water fire fighting network will be built in the gas turbine
house plant and steam turbine house. Circle pipe line will be made in the turbine
house etc, to ensure fire fighting water can be supplied from different way.
Indoor circular pipe is designed in the turbine house and the boiler. Water
spray systems of outdoors transformers are fed from pipes in power house and
deluge valves is arranged in the power house.
List of fire hydrant system and water spray fire fighting system refers to
drawing 3038DC3762R001D.
Calculation of the fire fighting pump capacity and head and fire fighting
tank capacity refer to 3038DC3762J001C.
1.2.4 Water Fire Fighting System Operation and Control
1.2.4.1 Control Principle for Firefighting Pump
a. Fire fighting main control panel is equipped in central control building；
b. The fire fighting pump house control room and central control building can
realize the controlling and operating action showing.
c. Fire fighting pump and fire alarm system interlock and automatic start, one
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work one standby, at same time the main control panel equipped control button,
start by manual. One set of pressure maintaining equipment will install in fire
fighting pump house, for maintaining the fire fighting pipe line.
d. The local button will install the fire fighting pump.
1.2.4.2 Control and Interlock Require for Firefighting Pump
a The control button shall be installed in local and control room and central
control building.
b Firefighting pump operating will be display and monitoring in firefighting
pump control room and central control building.
a)pump operating condition.
b)pump outlet pressure (local display).
c The firefighting pump control room and central control building will have
firefighting pump alarm signal.
a)Pump tripping
b)motor overload
c)pump start failure.
d)Low low water level.
e)pump outlet pressure is so lower.
d Motor should have current flow protection facility, when the motor overload
the facility can automatic cutoff the power.
e The motor driven firefighting pump is main firefighting pump, pulse on the
pump at first when fire hazard, pulse on signal can provide by any condition
lower row.
a)Fire hazard alarm panel in central control building.
b)firefighting pump control room
c)pulse on button in fire hydrant which in steam turbine(0.00 floor and 12.60
floor)
d)When the firefighting water pipe pressure lower down to 1.0Mpa, alarm
signal will send, pulse on firefighting pump.
f When fire hazard, interlock pulse on motor driven firefighting pump, after 5~10
second the pump start failure, interlock pulse on diesel firefighting pump.
g Diesel firefighting pump have local control casing, lower row indicator signal
shall be display in control room and central control building
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a)Indicator lamp on manual/automatic state.
b)Operating oil pressure on diesel unit.
1.2.4.3 Pressure maintaining equipment
a Pressure maintaining equipment composition two pressure maintaining
pump(one work one standby) and one pressure maintaining tank.
b Firefighting pipe line pressure maintaining by the pressure maintaining
equipment, when the pressure drop down to 1.0MPa, automatic pulse on one
of jockey pump, when the pressure rise to 1.2Mpa automatic shut off the
jockey pump, and then the pipe pressure maintaining by pressure maintaining
tank.
c When the jockey pump accident, automatic pulse on the standby jockey pump,
and alarm to local control casing, firefighting pump house control room and
central control building.
d Jockey pump operating will be display and monitoring in firefighting pump
control room and central control building.
a)pump operating condition.
b)pump outlet pressure (local display).
c)pressure maintaining casing outlet pressure.
e The firefighting pump control room and central control building will have
firefighting pump alarm signal.
a)Pump tripping
b)motor overload
c)pump start failure.
d)pump outlet pressure is so lower.
f Firefighting pump and pressure maintaining equipment will be interlock, the
control casing will provide by firefighting pump manufactory.
1.3 Disposition of Extinguishers
1.3.1 There are should not less than two extinguishers for each location and no more
than five for each disposition pot.
1.3.2 Extinguisher should be disposed at the place visible and get easy and free
disturbing fire evacuation.
1.3.3 Extinguishers should be placed steadily and their name plates should be placed
outside towards.
1.3.4 Extinguishers should be placed on hooks and brackets or in extinguisher boxes.
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Their top upon ground level should not less than 1.5m and the bottom upon
ground not less than 0.15m.
1.4 Foam Extinguishing System of Oil Storage Area
Oil storage tanks are protected by foam injection system in this project. Two (2)
foam tanks and two (2) water-foam mixers are installed in the foam fire fighting
station. Four (4) foam ejectors are installed in each oil storage tank. The source of
foam extinguishing system is from fire water pipe.
2 Fire fighting System Operation Specification
2.1 Automatic Fire Alarm System
2.1.1 System Composition
This system is composed of detect part, monitor part and linkage part.
2.1.1.1 Detection
The detection part is mainly composed of intelligent smoke detector,
intelligent thermal detector, explosion-proof thermal detector, switching linear
thermal detector, type thermal detector, analog linear thermal detector and manual
alarm button. Smoke detector and thermal detector are mainly used for housing
space detection; manual alarm button is mainly used at corridors, fire control
lobby and other positions where the fire can be found by man, and used for
activating the alarm or linkage equipment; analog linear thermal detector is
mainly used in fuel pump room, main fuel tank, makeup fuel tank, middle layer
oil pipelines, and other important positions where typical detector can not be used;
switching linear thermal detector is mainly used at cable tunnels, cable trays and
other positions.
2.1.1.2 Monitoring part
The monitoring part is mainly used for data acquisition, curve sampling, data
analysis and result judgment, consisting of central intelligent processor, and can
effectively eliminate interference and accurately deal with the feedback signal.
2.1.1.3 Linkage part
The linkage part is mainly used for implementing real fire extinguishing
function. After the control device receives an accurate alarm action signal, the
linkage part will, according to the linkage logic, implement fire extinguishing
protection over the protected areas.
2.1.2 Working Principle
The fire alarm controller can directly receive two (smoke and temperature)
types of fire detectors’ alarm signals. When there is a fire at the detected position,
the detectors will send fire alarm signals to the controller, the corresponding fire
light of the controller will light up and send audible and visual alarm signals, and
then the external audible and visual alarm will start to work; if both types of
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detectors send fire signals to the controller, the audible alarm in the controller
will emit acoustic alarm signal, then the fire light on the display panel will flash,
and meanwhile, the second point of the clock display will stop flashing and
instead display the fire occurrence time, until the controller reset button is pressed
down. After receiving alarm signal, the controller will automatically send start
signal to the fire extinguishing unit; when the controller receives the blow return
signal, the discharge light on the panel will light up and control the light-up of the
discharge light in the protection area.
2.1.3 Operating Instructions
2.1.3.1 Automatic fire alarm function: If the controller determines there is indeed a
potential fire, the controller will light on the fire indicator light, send fire alarm,
display fire alarm code address on the display tube, and display the fire alarm
code address, detailed position, detector type and fire alarm time on the LCD
screen. If there are multiple fire alarms simultaneously, the LCD screen will
display the total number of fire alarms, and also display the detailed positions
of the first alarm and the latest alarm, the type of detector and the fire alarm
time. All alarm information can be viewed via the fire alarm view. There is a
plane fire alarm drawing on the CRT color display system and after the device
acts, corresponding alarm layer will automatically jump out and then the alarm
point will flash. When the "fire" light, etc. on the panel light on, the alarm layer
will display red and display fire alarm code address, detailed position, detector
type and fire alarm time.
2.1.3.2 Linkage control function: manual / automatic conversion and manual /
automatic fire linkage control can be realized under set menu. When the
controller sends a fire alarm signal, if in automatic mode, the controller will
make the device act according to the set linkage relationship, and display the
name of the acting device and the total number of actions on the LCD screen.
At this moment, all linkage information such as address code, detailed position,
device status (successful action, failed action, wait for command, live action),
and action time can be viewed via the linkage view function. If in manual
mode, the controller will not issue control instructions after sending the alarm
information, and the staff on duty need to confirm the occurrence of a fire. If it
is necessary to start fire linkage control, press the "fire confirmation" button to
start automatic fire linkage control according to the set linkage logic. There are
such buttons (fan start / stop button, fire pump start / stop button, etc.) set on
the panel that can directly start devices. These buttons can be manually
manipulated to control these devices.
2.1.3.3 If the controller identifies a fault, it will light on the fault indicator light, emit
fault alarm sound for 10 seconds, and then emit fault alarm indicating sound
once every one minute. The fault alarm may be stopped via silencing operation.
After the fault cause is identified, the fault may be excluded.
The controller has reset function. By resetting, the controller can eliminate fire
alarm or linkage action information. If it is not a false alarm, there will be
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re-alarm after the resetting. In this case, it is necessary to go to the scene to
verify whether there is a fire or any other unforeseen circumstance.
Never press the button continuously during operation, so as to avoid
damaging the system.
2.2 Automatic Sprinkler System
2.2.1 System Components
The system consists of sprinkler pipe water supply, pipeline control valves,
deluge valves, water motor alarm, pressure switches, solenoid valves, water
flow indicators, open or closed sprinklers and pipelines.
Deluge valve device is widely used in deluge system, pre-action system,
water curtain system and water mist system. Except for pre-action system, all
other systems are equipped with open sprinklers on the side pipelines. The
opening of deluge valve device is controlled by site fire detection system. When
there is a fire breaking out somewhere in protected areas, the environmental
temperature will rise, and the fire detection system will act and open the deluge
valve, so that a lot of water will eject from the open sprinklers. The fire
detection system will also send alarm signal to control the fire. In emergency
situations, the deluge valve may be opened directly via manual valve operation.
2.2.3 Operating Instructions
2.2.3.1 Electrical control deluge valve extinguishing system: the system is composed
of deluge valve device, solenoid valve, open sprinklers and electrical detection
devices. Within this system, electrical detection devices are distributed at key
locations throughout the fire zone, forming monitoring network and connected
to the electrical control box. Under normal circumstances, the solenoid valves
(power consumption 50W, voltage DC24V) installed on the outlet piping of the
diaphragm chamber are under off state, to hold the pressure inside the
diaphragm chamber. When the electrical control box receives a fire signal sent
from the electronic detection unit, the fire signal will be processed and send
start signal to the electronic valve to open the solenoid valve, so that the
pressure inside the diaphragm chamber will decrease, thereby the deluge value
is opened, and then the water will eject from the open sprinklers to the entire
protection zone. Besides, the Water motor alarm and pressure switch will act
and start the fire pumps to implement fire-fighting function. After the fire is put
out, open the water-discharge residual pressure valve, the residual water at rear
part of the deluge valve will be exhausted, and then the deluge valve will be
automatically closed. Now, close the water-discharge residual pressure valve
and the manual reset valve, so that the system will enter into standby mode.
Meanwhile, the residual water in the pipelines must be discharged completely
from the drainage ditch, so as to protect the sprinkler pipes.
2.2.3.2 Wet control deluge valve extinguishing system: the system is composed of
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deluge valve device, open sprinkler, closed probe sprinkler (glass ball sprinkler,
fusible sprinkler), etc. Within this system, closed probe sprinklers are mounted
on the wet control pipelines at key locations throughout the fire zone. Such wet
control pipelines are connected to the outlet of the deluge valve diaphragm
chamber. When a fire occurs, the probe sprinkler will turn on the switch to
spray water, the pressure in the control system pipelines will decrease rapidly,
the pressure in the diaphragm chamber will decrease since the throttle plate at
the water supply can not sustain the original pressure due to the lack of
adequate amount of water, therefore, the deluge valve will be opened under
water supply pressure, the water will flow onto the side of the system and eject
from the open sprinkler. Besides, the Water motor alarm and pressure switch
will act and start the fire pumps to implement fire-fighting function (the control
system must be mounted at non-freezing place). After the fire is put out, open
the water-discharge residual pressure valve, the residual water at rear part of
the deluge valve will be exhausted, and then the deluge valve will be
2.2.3.3 Dry control deluge valve extinguishing system: the system is composed of
deluge valve device, open sprinkler, closed probe sprinkler (glass ball sprinkler,
fusible sprinkler), air compressor, solenoid valve, etc. Within this system, dry
control pipes will be arranged at key positions in the protected zone, and there
will be closed probe sprinklers connected to deluge valve diaphragm chamber
and compressed air source. When a fire occurs, the closed probe sprinkler will
be turned on, the air pressure in the control system pipelines will decrease
rapidly, the pressure in the diaphragm chamber will decrease, therefore, the
deluge valve will be opened under water supply pressure, the water will flow
onto the side of the system and eject from the open sprinkler to the protected
zone. Besides, the Water motor alarm and pressure switch will act and start the
fire pumps to implement fire-fighting function. The pressure in the control pipe
can be controlled by a solenoid valve, and the control theory is same as that of
electrical control deluge valve extinguishing system. After the fire is put out,
open the water-discharge residual pressure valve, the residual water at rear part
of the deluge valve will be exhausted, and then the deluge valve will be
2.2.3.4 Manual control: manual control is achieved by setting a manual valve in the
outlet pipe in the deluge valve diaphragm chamber, and it is generally used in
conjunction with the above three control systems. When staff on duty identifies
a fire, he can open the cover of the manual control device and open the manual
value in the box to discharge water, so as to reduce the water pressure in the
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diaphragm chamber. Therefore, the force that acts on the tumbler through
piston and ejector will reduce, the valve flap components will trip, the system
water supply will open the valve flap components and the open sprinkler will
spray water. Besides, the Water motor alarm and pressure switch will act and
start the fire pumps to implement fire-fighting function. After the fire is put out,
open the water-discharge residual pressure valve, the residual water at rear part
of the deluge valve will be exhausted, and then the deluge valve will be
2.3 Foam Extinguishing System
2.3.1 System Components
Foam extinguishing system is composed of fire water system, pipeline
control valve, foam concentrate storage tank, proportioning mixer, foam
generator, foam hydrant, foam nozzle, pipeline, etc.
When part of the pressure water enters into the proportioning mixer and then
enters into the storage tank water chamber through pipelines, squeeze the rubber
diaphragm to extrude the foam liquid in the diaphragm out through the suction
pipe and mix with water to form foam mixture, and then spray foam through air
foam generator or spray device to fight the fire.
2.3.3 Operation
2.3.3.1 When the fire pump is started and there is pressure water in the pipe, firstly
open the inlet valve, the outlet valve and the water inlet valve.
2.3.3.2 Regulate the opening of the outlet valve of the system, until the pressure gauge
displays the rated working pressure of foam proportioning mixture and
stabilize at a certain value.
2.3.3.3 When there is pressure water in the storage tank and the pressure rises to the
working pressure, open the liquid outlet valve, then the foam proportioning
mixture will automatically regulate to 6% (or 3%) proportion, and output
foam mixture to the system.
2.3.3.4 When the fluid supply stops, firstly stop the liquid drain valve (to prevent
pressure water intrusion and in-flow into foam rubber bag) and then close the
other valves, and also stop the pump to stop working.
2.3.3.5 Method for initial perfusion of foam liquid:
a Close the liquid drain valve, and open water chamber gas outlet valve, gas
drain valve and diaphragm gas drain valve.
b Open the flange cover of foam liquid filling, and use a hand pump to fill the
17
rubber bag with foam liquid.
c When the foam liquid overflows from the diaphragm gas drain valve, the
foam liquid is full.
2.3.3.6 When testing the water, open the water chamber gas outlet valve and inlet
valve, and let pressure water in. When there is water ejected from water
chamber gas outlet valve, close the valve and let the storage tank under
standby state.
2.4 Gas Fire-extinguishing System
2.4.1 Overview
Gas turbine and power equipment adopt high pressure CO2 fire extinguishing
system which is provided by gas turbine supplier. The system includes high
pressure CO2 storage tank (storage pressure bit 57bar/20℃), pipes and nozzles.
Figure 2.4.1.1
2.4.2 Operation
2.4.2.1 Steel cylinders adopt hammer (Figure 2.4.2.1.1 red circles) as the weighing
system that will be hung on the top of the shelf. (The hammers in 1st zone are
numbered WOSL151-WISL162 and WISL115-WISL159, the hammers in 2nd
zone are numbered WISL251-WISL252 and WISL260-WISL270). If the
hammer falls, the fire protection cabinet will send a signal to MARK VI to
display C02 low pressure alarm. The reason why a hammer falls may be that the
CO2 gas is lost or the balance setting is incorrect. The indication about the fall
of a hammer is that, there is a laser beam emitted on the horizontal line of the
low position of the hammer, and there is laser signal rebounded and received. If
a hammer falls, the laser will be blocked and the receiver will send a signal, but
sometimes what blocks the laser may be other debris, such as leaves, etc.
18
Figure 2.4.2.1.1
Steel cylinders are connected by a flexible tube to the collection tube (Fig.
2.4.2.1.2 green part), and there is a one-way valve fitted at each connection. On
one side of the one-way valves of the two steel cylinders in the quick-release
Figure 2.4.2.1.2
cylinder group of each zone, there is a thin tube for providing pneumatic
pressure to control the opening of all steel cylinders in a zone.
2.4.2.2 At the end of the collection tube, there is a stop valve (1 st zone quick-release
tube HV150, slow-release tube HV199, 2nd zone quick-release tube HV250,
slow-release tube HV299) with a position switch indicating the switch position
(1st zone quick-release switch ZSL33CL-1B, slow-release switch
ZSL33CL-1A; 2nd zone quick-release switch ZSL33CL-2B, slow-release
switch ZSL33CL-2A). This switch position signal will be sent to the fire
protection cabinet, so that the fire protection cabinet will not issue CO 2 release
instruction, and thus ensure the collection tube safety.
19
Figure 2.4.2.2.1
2.4.2.3 Pressure switch (1st zone PSH 45CP-1, 2nd zone PSH45CP-2; setting value
3bar) located at slow-release collection tube will determine whether to release
CO2, when electronically driven (by crushing the glass box or thermal probe
action) by CO2 release. When mechanically driven (by operating the manual
pull rod located at the CO2 cylinder), the pressure switch will release CO2, send
a signal to the fire protection cabinet and a signal to MARK IV to give the user
a warning signal, and then jump off the combustion engine. This switch is
manual reset type. When refilling the CO2 cylinder full, the operator may
manually reset to start the combustion engine. Regardless of manual or
automatic release, the pressure switch will send to MARK VI the alarm that
CO2 releases in 1st / 2nd zone.
20
Figure 2.4.2.3.1
2.4.2.4 The ladder-shaped control lever (Figure 3 purple color) is linked with the valve
rod extended from each steel cylinder. When the control lever moves, the valve
rod of each steel cylinder will be moved, and then release gas to control the
piston to pull, which can be controlled by driving cylinder, or the piston may
also be pulled manually.
Figure 2.4.2.4.1
2.4.2.5 The gas source to the driving cylinder to control piston movement is controlled
by solenoid valve (1st zone 45CR-1B and FY152, 2nd zone 45CR-21B and
FY252), and the solenoid valve is controlled by the fire protection cabinet.
a In the 1st zone, there are two audible and visual alarms (SLI- 1C, 2C)
installed outside of the unit, and two flash alarms (SL-1B, 2B) installed
inside turbine compartment room. In 2nd zone, there is an audible and visual
alarm (SLI-3C).
b There is a hand breaking glass alarm (43CP-1/2/3/4) installed at the gate of
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the auxiliary machine room and the turbine room respectively, and there is a
hand breaking glass alarm (43CP-5) installed in load room. After the alarm
is broken, the CO2 release will be triggered.
Figure 2.4.2.5.1 Figure 2.4.2.5.2
2.4.3 Routine Check

Flexible exhaust pipe: if the rubber exhaust pipe surface is aged, replace the
pipe immediately
Surface varnish: If the paint on the surface of the steel cylinder peels off,
repaint it as soon as possible, so as to avoid the exposed surface suffering air
corrosion
Laser transmitter: adopt blocking way to check whether the laser transmitter
can work normally
Manual pull rod: check the rusting degree of the metal twisted wire to prevent
the snap or stuck during action
Probe: If it does not work, check the connection circuit or replace the probe
timely
Hammer fall: check the amount of gas in the steel cylinder, and correct the
weighing settings.
Weighing equipment can not display the location of empty cylinder: correct
the weighing settings.
The exhaust time is too long: the nozzle may be clogged, remove the nozzle
and clear the plug. Solenoid valve: solenoid valve is exposed for a long time, so if
it will not work for a long time, be sure to prevent moving the solenoid valve
cabinet.
22
While repairing any ancillary device of a steel cylinder, make sure the
protective plug of the steel cylinder is pulled out. Since CO2 is not in continuous
use, it is a low-wear device. So, if operated normally and subject to periodic
maintenance, the system will be protected from mechanical damage caused by
accidental impact, and the system should be reliable in a long-term.
3 Introduction of the Fire Fighting System
3.1 Fire Alarm System
3.1.1 NFS2-3030 Fire Alarm Controller
3.1.1.1 Overview
NFS-3030 is a multi-functional intelligent fire alarm control system (FACP).
CPU-3030 can also be equipped with a display / keypad option on the controller,
through which, the user can implement programming and view the selection.
3.1.1.2 Working Principle
When the detector and the manual alarm button detect a fire, the fire signal
will be transmitted to the alarm controller. After a fire is confirmed, the detector
will send control instructions and link related peripherals.
3.1.1.3 Features
a One to ten isolated intelligent Signaling Line Circuits (SLC) Style 4, 6 or 7.
b Up to 159 detectors (any mix of ion, photo, laser photo, thermal, or
multi-sensor) and 159 modules (N.O. manual stations, two-wire smoke,
notification, or relay) per SLC. 318 devices per loop/3180 per FACP or
network node.
c Large 640-character LCD backlit display (16 lines x 40 characters) or
display-less (a node on a network).
d Network option – supports NFS-640, NFS-3030, NCA Network Annunciator,
or NCS Network Control Station.
e UniNet® compatible.
f Built-in Alarm, Trouble, Security, and Supervisory relays.
g Up to 96 input or output panel circuits per FACP or network node; circuits
configurable online.
h VeriFire™ Tools online/offline program option.
i Application code is saved in Flash memory, eliminating the need to change
EPROMs.
j Built-in Degraded Mode option. In the event of a CPU failure, the system is
capable of general alarm if a fire condition is present.
k Weekly Occupancy Schedules allow changing sensitivity by time of day and
23
day of week.
l Optional universal 2040-point DACT.
m EIA-485 annunciators, including custom graphics.
n Printer interface (80-column and 40-column printers).
o History file with 4000-event capacity in nonvolatile memory, plus separate
1000-event alarm-only file.
p Advanced history filters allow sorting by event, time, date, or address.
q Alarm Verification selection per point, with tally.
r Autoprogramming and Walk Test reports.
s Positive Alarm Sequence (PAS) Presignal.
t Silence inhibit and Auto Silence timer options.
u March time and temporal signals supported on panel circuits.
v Field-programmable on panel or on PC, with VeriFire™ Tools program, also
check, compare.
w Non-alarm points for lower priority functions.
x Remote ACK/Signal Silence/System Reset/Drill via monitor modules.
y Powerful Boolean logic equations — 1000!
Acclimate Plus™, AWACS™, HARSH™, NOTI•FIRE•NET™,
ONYX™, and VeriFire™ are trademarks, and FlashScan®,
UniNet®, and VIEW® are registered trademarks of NOTIFIER.
Microsoft® and Windows® are registered trademarks of the
Microsoft Corporation. LEXAN® is a registered trademark of GE
Plastics, a subsidiary of General Electric Company.
3.1.2 NFS2-640 Regional Fire Alarm Control Panel
3.1.2.1 Overview
NFS2-640 is an integrated, powerful and intelligent fire alarm controller. Its
power supply, charger, CPU, and an SLC signal circuit are integrated in a circuit
board. The system structure is extremely compact, with simple configuration.
NFS2-640 also provides an optional SLC signal circuit, so that the system may
have two SLC signal circuits, and under FlashScan protocol, may be equipped
with 636 intelligent detectors and modules.
NFS2-640 provides 99 general linkage areas and 20 logic operation areas, so
that the controller will have strong linkage control function. In addition, it may be
used alone, or be networked to NFN to composite a network system with
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combination of centralized and decentralized alarm controllers.
3.1.2.2 Feature
a Photoelectric isolated EIA-232 printer interface
b EIA-485ACS alarm interface
c Electronic speaker
d 640 characters, 16 lines ×40 nematic liquid crystal display
e 10 soft keys, able to execute the command displayed on LCD screen
f 11 LED status indicator lights
g Confirmation function (local, network, or a single node)
h Signal silencing (network or a single node)
i System reset (network or a single node)
j Light inspection (NCA-2)
k Read status (any point on the node)
l Change status (any point or selected point)
m Able to store 4,000 pieces of event history record
n Able to store 1,000 pieces of alarm history record
3.1.3 NFS-320（E）Intelligent Addressable Fire Alarm System
3.1.3.1 Overview
The NFS-320 intelligent Fire Alarm Control Panel is part of the ONYX®
Series of Fire Alarm Controls from NOTIFIER. In stand-alone or network
configurations, ONYX Series products meet virtually every application
requirement.
Designed with modularity and ease of system planning, the NFS-320 can be
configured with just a few devices for small building applications, or for a large
campus or high-rise application. Simply add additional peripheral equipment to
suit the application.
NOTE: Unless called out with a version-specific “R” or “E” at the end of the
part number, “NFS-320” refers to models NFS-320, NFS-320R, and NFS-320E;
similarly, “CPU-320” refers to the main circuit board for CPU-320, and
CPU-320E.
3.1.3.2 Features
a One isolated intelligent Signaling Line Circuit (SLC) Style 4, 6 or 7.
b Up to 159 detectors (any mix of ion, photo, thermal, or multisensor) and 159
modules (Addressable pull stations, normally open contact devices, two-wire
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smoke, notification, or relay). 318 devices maximum.
c Standard 80-character display.
d Network options:
a)High-speed network for up to 200 nodes (NFS2-3030, NFS2-640,
NFS-320(C), NCA-2, DVC, ONYX Works, NCS, NFS-3030, NFS-640, and
NCA).
b)Standard network for up to 103 nodes (NFS2-3030, NFS2-640, NFS-320(C)
NCA-2, DVC, ONYX Works, NCS, NFS-3030, NFS-640, NCA, AFP-200,
AFP-300/ 400, AFP-1010, and AM2020). Up to 54 nodes when DVC is used
in network paging.
e 6.0 amp power supply with four Class A/B built-in Notification Appliance
Circuits (NAC). Selectable system sensor, Wheelock, or Gentex strobe
synchronization.
f Built-in Alarm, Trouble, Security, and Supervisory relays.
g Veri Fire® Tools online or offline programming utility. Upload/ Download, save,
store, check, compare, and simulate panel databases. Upgrade panel firmware.
h Auto programming and Walk Test reports.
i Optional universal 318-point DACT.
j 80-character remote annunciators (up to 32).
k EIA-485 annunciators, including custom graphics.
l Printer interface (80-column and 40-column printers).
m History file with 800-event capacity in nonvolatile memory, plus separate
200-event alarm-only file.
n Alarm Verification selection per point, with tally.
o Auto programming and Walk Test reports.
p Presignal/Positive Alarm Sequence (PAS).
q Silence inhibit and Auto Silence timer options.
r NAC coding functions:
a)March time.
b)Temporal.
c)California two-stage coding.
d)Canadian two-stage.
e)Strobe synchronization.
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s Field-programmable on panel or on PC, with VeriFire Tools program check,
compare, simulate.
t Full QWERTY keypad.
u Battery charger supports 18 – 200 amp hour batteries
v Non-alarm points for lower priority functions.
w Remote ACK/Signal Silence/System Reset/Drill via monitor modules.
x Automatic time control functions, with holiday exceptions.
y Surface Mount Technology (SMT) electronics.
z Extensive, built-in transient protection.
3.1.4 FCM-1Intelligent Control Module
3.1.4.1 Overview
FCM-1 intelligent control module can be used as 24VDC sound / light alarm
power, speaker or telephone device switch, etc, and can be programmed to be
linkage or manual bus control
3.1.4.2 Feature
a Built-in model recognition system, with the control panel being able to
automatically recognize the device as FCM-1
b Internal circuit and relay are powered directly by the two wires on SLC circuit,
and the external devices (speakers, sound and light alarm, etc.) are powered by
an external power supply
d Strong anti-interference (EMF / RFI)
e SEMS screws have clips for easy wiring
f Decimal address setting (01-159)
g Under normal conditions, LED flashes in green and is normally on when
alarming
h Support FlashScan protocol
3.1.4.3 Parameter
a Working voltage：15-32VDC
b Quiescent current：375uA（LED flashes）
c Maximum Current：6.5mA（LED light on normally）
d Maximum Current：Max 80V（DC or RMS）
e Terminal resistance：47K ohm
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f Temperature range：0℃-49℃（32℉- 120℉)
g Humidity range：10%-93%（non-condensing）
h Dimensions：114.3mm（high）×101.6mm（wide）×31.75mm（thick）
3.1.4.4 Operation
Each FCM-1 module occupies one of the 159 valid module addresses on SLC
circuit, and responds to the periodic query on the control panel, to report its model
and the circuit status (open / normal / short). LED flashing indicates the module is
communicating with the control panel, and when there is an alarm, the LED is
locked and will be normally on. Once receiving a command from the control panel,
FCM-1 will stop monitoring, and will, according to the correct polarity, connect
the external power supply with the load device. The disconnected monitoring can
prove to the control panel that the relay has been really turned on. The relay
completely isolates the external power supply and the communication circuit,
therefore, the failure of the external power supply will not affect other parts of the
system.
Rotary switch can set a unique address for each module, and the address can
be set before or after installation. Built-in code will report module type to the
control panel.
3.1.5 FMM-1 Intelligent Monitoring Module
3.1.5.1 Overview
FMM-1 intelligent monitoring module monitors the status of normally open
contact type devices, such as water flow indicator, fire hydrant button, pressure
switches, etc. Monitoring module can inform the controller about the monitored
or alarm status of such fire-fighting devices, and display the records.
3.1.5.2 Feature
a Built-in model recognition system, with the control panel being able to
automatically recognize the device as FMM-1.
b Powered directly by the two wires on SLC circuit, with no need for any
additional power supply
c Strong anti-interference (EMF/RFI).
d SEMS screws have clips for easy wiring.
e Decimal address setting (01-159).
f Under normal conditions, LED flashes in green and is normally on when
alarming.
g Support FlashScan protocol.
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3.1.5.3 Parameter
a Working voltage：15 - 32 VDC
b Quiescent current：375 uA (LED flashes）
c Maximum current:：5.1mA（LED light on normally）
d Terminal resistance：47K欧姆
e Temperature range：0℃-49℃ (32 ℉- 120℉)
f Humidity range：10% - 93%（non-condensing）
g Dimensions：114.3mm(high) x 101.6mm(wide) x 31.75mm(thick)
3.1.6 FST-851Series Intelligent Thermal Detector
3.1.6.1 Overview
FST-851 series intelligent thermal detectors are analog addressable detectors
that can provide the exact location of the fire to firefighters. Detectors can accept
different sensitivity settings to cater to different installation environments.
Detectors continuously measure the temperature values from the control panel. By
collecting these temperature values, the control panel can determine whether the
detectors need maintenance.
FST-851 series detectors adopt innovative temperature sensing technology, and
support set temperature alarm (FST-851: 57 ℃; FST-851H: 88 ℃) and differential
temperature alarm (FST-851R). This series supports FlashScan protocol that
enables communication more than five times faster.
3.1.6.2 Feature
a Sleek and slim appearance.
b Fast response temperature detection technology.
c Decimal address, knob setting (1 - 159).
d Two-wire circuit.
e Striking dual LED, 360 °wide viewing angle.
f LED flashes in green under normal state, and LED flashes in red under alarm.
g Embedded with communications and device type identification circuit.
h Able to conduct remote function testing in the control panel.
i Built-in test switch, triggered by an external magnet.
j Display address (as for address 121, the detector LED will: flash 12 times and
pause and then flash again) during walk test
k Low quiescent current.
29
l With UL-521 certification.。
m With anti-interference function
n Direct surface mounting or junction box mounting.
o Separate plug-in base for easy installation and maintenance. Able to replace
optoelectronics, ion and thermal detectors.
p The base adopts SEMS wiring screws.
q 94-5V class flammable plastics.
r Optional to connect to remote RA400Z indicator light.
s Optional buzzer, relay and isolator base.
3.1.6.3 Technical Parameter
a Size：5.1cm(high) x 10.4cm(DL)
b Temp：
FST-851：-20℃-38℃(-4℉- 100℉)
FST-851R：-20℃-38℃(-4℉- 100℉)
FST-851H：-20℃-66℃(-4℉- 150℉)
c Detector distance：
UL：15.24 m
FM：7.62m x 7.62m
d Alarm Temp
FST-851：57℃
FST-851H：88℃
FST-851R：8.3℃/MIN
e Relative Humidit：10% - 93%（No Congeal）
f working Voltage：15 - 32VDC
g Quiescent Current：
200μA @ 24 VDC (No Communication)
300μA @ 24 VDC (communicate for every 5 seconds LED work)
h LED Electticty：Max 6.5mA (light steady)
30
3.1.7 FSP-851 Series Intelligent Photoelectric Smoke Detector
3.1.7.1 Overview
FSP-851 series intelligent photoelectric smoke detectors are analog
addressable detectors that can provide the exact location of the fire to firefighters.
Detectors can accept different sensitivity settings to cater to different installation
environments. Detectors continuously provide the measured smoke density value
to the control panel. By collecting these values, the control panel can determine
whether the detectors need maintenance.
FSP-851 series detectors adopt unique optical detection chamber design that
can make fast and reliable response to a variety of fire sources. FSP-851 series
detectors are photoelectric smoke detectors; FSP-851T series detectors are
photoelectric smoke detectors with dual temperature sensors.
3.1.7.2 Feature
a Sleek and slim appearance.
b Addressable analog communications
c Stable communication technology, with noise immunity.
d Low quiescent current.
e Address switch adopts rotary decimal (01-159).
f Can be selected to be connected to remote indicator light (RA400Z).
g Dual LED design, providing 360-degree viewing angle.
h LED flashes in green under normal state, and LED flashes in red under alarm.
i Display address (as for address 121, the detector LED will: flash 12 times and
pause and then flash again) during walk test.
j Built-in function test switch, triggered by an external magnet.
k Optional relay, isolator, or buzzer base.
l With UL 268 certification.
a Dimensions：5.1cm(high) x 10.4cm(DL)
b Operating temperature:
FSP-851：0℃-49℃(32℉- 120℉)
FSP-851T：0℃-38℃(32℉- 100℉)
c UL approved wind speed: 1219.2M/MIN
d Alarm temperature FSP-851T：57℃
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e Relative humidity: 10% - 93% (non-condensing)
f Operating voltage: 15 - 32VDC
g Quiescent current:
250μA @ 24 VDC (without communication)
360μA @ 24 VDC (Communication once every five seconds, LED works)
h LED current: maximum 6.5mA (normally light on)
3.1.8 302Series Rate-Anticipation Heat Detectors
3.1.8.1 Overview
The Thermotech 302 Series rate-anticipation heat detectors operate with in a
controlled range of two to three degrees of their set points. regardless of the
speed or rate of temperature rise. These detectors are available in either 135℉
(57.2℃)or194℉(90℃) ratings.
The 302 Series are normally-open devices designed especially for fire
detection and alarm systems.
3.1.8.2 Features
a Immediate response. The 302 series activate whenever ambient air temperature
reaches a detector’s setting, eliminating the thermal time lag inherent in
conventional heat detectors.
b Eliminates false alarms. The 302 series do not respond to momentary
temperature fluctuations below the selected temperature.
c Universal application. The 302 series can be used in all areas for any type of
occupancy .
d Self-restoring
e Hermetically sealed, shock resistant, corrosion resistant, and temper-proof.
3.1.8.3 Maintenance
a Daily inspection items
The detector is un-blocked, dust-free and can be used normally
b Monthly inspection items
a)Use fire detector tester to send fire analog signal to the detector according to
1/10 of the total volume every month. When the response parameter reaches a
predetermined value, the detector should output fire signal.
b)After a detector alarms, the alarm confirmation light can be activated
c Annual inspection items
Complete one full-sample inspection once a year. In addition, after the
32
monitoring module is put into operation for two years, it should be cleaned once
every three years, and response threshold and other necessary functional tests
should be conducted.
3.1.9 SG-32 Series Non-coded Manual Fire Alarm Station
3.1.9.1 Overview
The SG-32 is a high quality, fire alarm station which is available in either
single or dual action models. The attractive die-cast metal housing is finished in a
high-gloss red enamel with raised white letters which enables fast recognition in
emergency situations. All models in the series are provided with highly reliable
gold plated contacts to minimize the risk of corrosion, and have been tested by UL
for compliance to the latest requirements of the Americans with Disabilities Act
(ADA).
Operation is accomplished by simply pulling the handle on the front of the
station down as far as it will go. On the dual action model, the PUSH bar rotates
inward allowing the PULL handle to be operated in a one-handed motion. This
action breaks an acrylic breakrod and closes the station’s normally open switch.
Once activated, the handle locks into a horizontal position to give a visual
indication that the station has been operated. The switch remains energized until
the station is manually reset by opening the front cover with a key, placing the
handle in the normal upright position, and re-locking the station. This method
ensures that the station cannot be reset by accident or by unauthorized personnel.
All SG-32S models are provided with a normally open SPST switch. The
SG-32CX model is supplied with 2 SPDT switches for applications where
activation of remote auxiliary functions is required. The SG-32 models mount on a
standard single gang backbox, and are provided with terminal connectors, gold
plated switch contacts, and a key operated reset feature. For extinguishing system
applications, a field installed special identification label that reads “FIRE
SYSTEM RELEASE” is also provided. In order to accommodate a wide range of
installation requirements, a red surface mounted interior backbox, Model SGB-32S,
and a surface mounted weatherproof backbox with gasket, Model SG-WP, are also
optionally available.
The SGX-32 models are die-cast metal, explosion-proof stations available in
either single or dual action configurations. They are UL Listed and Factory Mutual
Approved for use in hazardous environments and NEMA 4X weatherproof
applications. The SGX-32 models have a DPDT switch with terminal connectors.
The contacts are gold plated to reduce risk of corrosion and are rated for 1 amp at
30 VDC.
3.1.9.2 Specifications
a Switch rating: 1 amp, 30VDC
b Pull Station Dimensions: 4 3/4” H x 3 1/4”W x 1” D; SGX models – 6 5/16”
H x 3 1/4”W x 3 7/8” D
33
c SGB-32S/SG-WP Backbox Dimensions: 4 3/4” H x 3 1/4”W x 2 1/4” D
d All models are supplied with one acrylic breakrod, one key, and a special
label.
e Classifications for SGX-32 models only: Class I, Division 1, Groups B, C, and
D; Class II/III, Division 1, Groups E, F, and G hazardous locations; NEMA
4X, weatherproof applications; and UL Marine Listed.
f FM Approved operating temperature range: -40°to 150°F (-40°to 66°C).
3.1.10 J-XAP-M-M500H Addressable Hydrant Callpoint
3.1.10.1 Overview
J-XAP-M-M500H is a call-point style device designed to be installed near
indoor or wall mounted Fire Hose Boxes. This device is used to monitor the
operating status of the Fire Hose Boxes and/or activate emergency water flow to
the Fire Hose (mounted inside the Fire Hose Box).It is an addressable and the fire
pump and display feedback information from the pump room. The LED will light
up during pump operation.
3.1.10.2 Features
a Wide operating temperature range
b Suitable for both flush and surface mounting
c Screw terminals for easy wiring/installation
d LED indicates operational status
e 3-year warranty
3.1.10.3 Specifications
a Operating Voltage: 15-30VDC
b Stand-by Current : ﹤200uA
c Alarm Current : 5mA(LED Rating: Max 30mA)
3.2 Automatic Water Sprinkler System
3.2.1 ZSFG Deluge Alarm Valve
3.2.1.1 Overview
ZSFG type deluge alarm valve device (hereinafter referred to as deluge valve
device) is of leveraged structure, and has mechanical anti-reset function. It is a
product that passed the national fixed fire extinguishing systems and fire retarding
component quality supervision and inspection center, and is in line with
GB5135.5-2003 standard. The deluge valve device is widely used in various types
of open systems (open sprinklers on system side piping), such as deluge system,
water curtain system and water mist system. Deluge valve device opens valve
34
clacks under the force of water supply pressure, when the pressure in the
diaphragm chamber is reduced. Release of the pressure in the diaphragm chamber
can adopt a variety of ways such as electrical guide mode, wet guide mode and dry
guide mode.
Electrical guide mode is controlled by a fire alarm system. When a fire breaks
out, the fire alarm system will send a control signal to open the solenoid valve, so
that the pressure in the diaphragm chamber will release, the deluge valve will open,
and then a lot of water will eject from open sprinklers. Meanwhile, a small amount
of water will drive hydraulic alarm and pressure switch through alarm pipes, to
send alarm signals, for the aim of fire fighting and alarming.
The device should be installed vertically. In frozen area, the deluge valve
should be installed in an environment with temperature above 4 ℃. In wet guide
mode, the deluge valve system should be used in an environment with temperature
not less than 4 ℃ and not higher than 70 ℃. The device can also combine with
foam system to form a foam deluge extinguishing system used for fighting
explosive and dangerous flow liquid fire.
Type Nominal Valve Flange Flange Number Bolt
diameter body diamet screw hole of
Diameter
er mean Dimensions
(mm) height screw
(mm)
(mm) (mm) diameter holes
(mm)
ZSFG1 100 340 215 180 8 16 660×420×5
00 30
ZSFG1 150 360 280 240 8 20 700×440×5
00 60
ZSFG1 200 470 335 295 12 20 740×460×6
00 00
3.2.2 ZSFZ Wet Alarm Valve
3.2.2.1 Overview
Wet alarm valve device consists of wet alarm valve, hydraulic alarm, delayer,
pressure switch, pressure gauge, water drain valve, test valve, alarm test piping
and other components.
Wet alarm valve is a kind of one-way valve that only allows water to flow into
the wet system and drive under regulated pressure the supporting components to
alarm;
Delayer is applied to wet alarm valve device to prevent false alarms that are
caused due to water supply pressure fluctuations and alarm valve leakage;
35
Water motor alarm is an all-weather audible alarm device, which produces no
strike spark during working and can be used at explosion-proof sites. Water motor
alarm is consisted of aluminum alloy body, aluminum alloy impeller, aluminum
alloy bell housing, aluminum alloy sprinkler and copper alloy bushing, etc. The
water motor alarm does not need maintenance and its service life is long.
ZSFZ type wet alarm valve device, together with pressure switches, water flow
indicator, sprinklers, signal butterfly valves, end water-test equipment and spray
pump, form ZS series wet automatic sprinkler system. It is currently the most
widely used automatic sprinkler system.
3.2.2.2 Working Priciple
The wet system pipe is filled with pressurized water, in a long-term standby
working state, and is applicable to 4℃ -70℃ ambient temperature (and only
vertically mounted). When a fire occurs within protected areas, environmental
temperature will rise, the temperature-sensitive element (glass ball) of sprinklers
will break, and the sprinkler will output water to fight the fire. Meanwhile the
water flow indicator will act and direct the fire area, the wet alarm valve will start
the water supply to fight the fire, and a small amount of water will flow to the
alarm pipe, and drive water motor alarm and pressure switch. Then, the water
motor alarm will emit continuous alarm, and the pressure switch will act: start the
spray pump, and the control center will emit sound and light alarm.
a Technical parameters of ZSFZ type wet alarm valve
Model Nominal Maximum Alarm Flange Flange The Device Device
screw number dimensions
diameter working valve diamet weight
hole of screw
er (L * W *
(mm) pressure height mean holes (kg)
H)
(mm) and
(MPa) H diamete
diameter (mm)
r (ФB)
(mm)
N * ФA
(mm)
(mm)
ZSFZ1 100 1.2 247 215 180 8×Ф18 35 980*310*4
00 50
ZSFZ1 150 1.2 270 280 240 8×Ф23 45 1030*340*
50 480
ZSFZ2 200 1.2 410 335 295 12×Ф23 60 1085*360*
00 540
b The main technical parameters of delayer
36
a)Rated working pressure: 1.2MPa;
b)Water pressure resistance: 2.4MPa, duration 5min, no leakage, no deformation.
c)Volume: 1.7liters.
d)Interface thread: Rc3 /4 ".
e)Delay time: 5-90s.
f)Water drainage time: ≤5min.
c The main performance parameters of water motor alarm
a)The alarm start pressure of water motor alarm: Not more than 0.05 MPa. Rated
working pressure: 1.2 MPa.
b)Factor of water motor alarm flow K: 5.28.
c)Water motor alarm’s alarm sounds: When the water pressure is 0.05 Mpa, the
sound is greater than 70 dB; when the water pressure is 0.2 Mpa, the sound is
greater than 85 dB.
3.2.3 ZST Glass Sprinkler Head
3.2.3.1 Overview
Glass ball sprinkler is a key component of automatic sprinkler system. Glass
ball sprinkler is used to detect fires and control or put out a fire through automatic
sprinkler. ZST series glass ball sprinkler is made of wrought copper alloy frame,
glass ball, seals, etc., through German imported assembly line, so it has stable and
reliable performance, compact structure and shape.
3.2.3.2 Working principle
Glass ball filled with the organic solution with high thermal expansion
coefficient is used as heat sensitive component. Under room temperature, the glass
ball housing can withstand a certain force, to ensure the nozzle seal. When the
ambient temperature rises, the organic solution in the glass ball will expand and
produce huge internal pressure, until the glass ball housing breaks and thus open
the nozzle to spray water.
a Nominal diameter: Φ15mm, connecting thread: R1 / 2 "or NPT1 / 2".
b Rated working pressure: 1.2MPa, factory test pressure (atmospheric pressure):
3.0 MPa, 100% proceed.
c Flow characteristic coefficient: K = 80 ±4.
d Glass ball diameter: Φ5mm.
e The nominal operating temperature and color of sprinkler
37
Sprinkler Nominal Maximum Glass balls

model working ambient filling color
temperature ℃ temperature ℃
ZST 15/57 57 27 Orange
ZST 15/68 68 38 Red
ZST 15/79 79 49 Yellow
ZST 15/93 93 63 Green
ZST 15/141 141 111 Blue
ZST 15/182 182 152 Purple
3.2.4 ZSTWB High Speed Spray Nozzle
3.2.4.1 Overview
ZSTWB type high-speed spray nozzle, under certain pressure, rapidly
decomposes the water into tiny droplets to cover the outer surface of the protected
object, promote steam dilution, suppress the fire, reduce fire damage and reduce
the risk of explosion. ZSTWB type high-speed spray nozzle is used to put out solid
fires, flammable liquid fires and electrical fires, as well as the protective cooling of
facilities, etc.
3.2.4.2 Feature
a Sprinkler appearance is compact. Sprinkler body is made of copper alloy and is
durable.
b Sprinkler can droop or be installed horizontally as needed.
3.2.4.3 Technical Principle
Model and Port Flow Flow (L / min) Spray
thread coefficient angle (°)
specification (under 0.35MPa)
ZSTWB16-90 R1/2 16 30 90
ZSTWB16-120 R1/2 16 30 120
ZSTWB21.4-90 R1/2 21.4 40 90
ZSTWB21.4-120 R1/2 21.4 40 120
ZSTWB26.7-90 R3/4 26.7 50 90
ZSTWB26.7-120 R3/4 26.7 50 120
ZSTWB33.7-90 R3/4 33.7 63 90
ZSTWB33.7-120 R3/4 33.7 63 120
38
ZSTWB42.8-90 R3/4 42.8 80 90

ZSTWB42.8-120 R3/4 42.8 80 120
ZSTWB85.5 R1 85.5 160 90
3.2.5 ZSFU Preact Alarm Valve
3.2.5.1 Overview
Pre-action system is an automatic sprinkler system developed in recent years.
Technically it combines automatic fire detection and alarm system and automatic
sprinkler system, to play the role of double-protection over the protected object.
Pre-action system is particularly suitable to cold freezing or those important places
which should be prevented from water stain or mistaken spray, such as computer
room, reference room, historical data and archives, etc. Usually, the system side
pipe is filled with gas, so has dry system characteristics. The system can meet the
automatic sprinkler needs under high temperature and cold conditions. Once a fire
breaks out, the temperature and smoke detectors installed in protected areas will
firstly emit fire alarm signal. After receiving alarm signal, the fire alarm controller
will send command signal to open deluge valve. If the fire continues to develop,
closed sprinkler glass ball breaks and start to spray water, the water pump will start
automatically and meanwhile the water motor alarm will give alarm, to achieve the
purpose of fire fighting and control.
3.2.5.2 Working Priciple
Pre-action system is composed of deluge valve, check valve, signal butterfly
valve, connecting flanges and valves, pipes and accessories. Pre-action system
combines automatic fire detection and alarm system and automatic sprinkler
system, to play the role of double-protection over the protected object. The system
side pipe is filled with gas when there is no fire, so the system has dry system
characteristics. Once a fire breaks out, the temperature and smoke detectors
installed in protected areas will firstly emit fire alarm signal. After receiving alarm
signal, the fire alarm controller will send command signal to open deluge valve.
Before the closed sprinkler is opened, fill the system side pipe with water to
change the system into wet system. Meanwhile, system pressure switch will act
and connect the sound and light display box, to display that the pipe is filled with
water. At this time, if the fire continues to develop, closed sprinkler glass ball
breaks and start to spray water, the water pump will start automatically and
meanwhile the water motor alarm will give alarm.
3.2.5.3 Technical Parameters
Size Height Axis Axis Axis Axis Total Flange
of the of of of of height screw
valve valve valve valve valve of hole
body body body body body system
diamet
to the to the to the to the
39
left right back front er
（H1）（H2）
（L1）（L2）（L3）（L4）
Model
ZSFU1 840 420 340 400 250 860 8-φ18
00
ZSFU1 915 450 340 410 300 950 8-φ23
50
ZSFU2 1210 460 340 420 380 1250 12-φ23
00
3.3 Foam Extinguishing System
3.3.1 PQ8 Low-expansion Foam Fire Extinguishing Gun
3.3.1.1 Overview
Air foam play pipe is a kind of portable fire extinguishing devices; it can
produce and eject air foam effectively for fighting fires from small oil tanks, oil on
floor, oil products and other oils. It is also effective in fighting fires from such
ordinary solid materials as wood.
3.3.1.2 Main Characteristic
40

Pressurized water from water from water hose goes into the airfoam playpipe
body(8) through the 65 mm hose coupling(9)(figure 1), when pressurized water
passes through orifice d1, a negative pressure (vacuum) is formed in the chamber
between the play pipe body and nozzle (1), This chamber is connected with suction
pipe(5) by suction pipe connector(7). One end of the suction pipe is put into an
airfoam liquid drum to draw in airfoam liquid and the liquid is mixed with water in
the ratio of 6 to 94. When foam solution passes through orifice d2, it is diffused
and atomized immediately. As a result of that, another negative pressure is formed
and a large amount of air is taken in to mix with solution and produce airfoam.
Going through the barrel, a strong strong foam stream is formed and ejected out.
The airfoam playpipe is provided with an “on-and-off” switch, foam flow can
be switched on or off by turning the “on-and-off” handle (2).
Both airfoam playpipe type PQ 8 and type PQ 16 have bu-pass devices linked
with the “on-and-off” handle. When proportioner is to be used supply airfoam
solution ,turn the “on-and-off” switch to position “foam solution” on the indicator
plate so that the by-pass is opened to get a better airfoam flow. When suction pipe
is to be used to draw air foam liquid, turn the “on-and-off” swith to position
“liquid sucking” on the indicator plate.
The airfoam playpipe is provided with a round handwheel (3) whith makes
operation easier and protects the air foam playpipe from damage.
On each of the airfoam playpipe, there is a name plate on which nomenclature
and type of product, serial number, date of manufacture and name of factory are
shown.
3.3.1.4 Operation
After water has been supplied normally, move the “on-and-off” handle to turn
on the “on-and-off” switch and foam flow is ejected out immediately.(Inlet
41
pressure for airfoam playpipe must be adjusted to its standard working pressure
0.7MPa and make sure that the “on-and-off” switch is turned on to the maximum,
otherwise vacuum may be damaged and liquid sucking may be affected seriously).
When it is necessary to stop the form flow from ejecting, just turn the “on-and-off”
handle to position “off”, the foam flow is stopped at once.
In case suction pipe is to be used to draw airfoam liquid, suction pipe has to be
fixed quickly and checked to see if its seal is in a good condition. Then put one end
of the suction pipe into the airfoam liquid drum.
In case an airfoam proportioner is to be applied to supply airfoam solution,
move the pointer on the regulating valve of the proportioner to a number indicating
the airfoam producing capacity required in accordance with specification of the
airfoam playpipe used.
For example, if it is required to apply one type PQ4 airfoam playpipe, move the
pointer to position “25” and if it is required to apply two types PQ4 airfoam
playpipes or one type PQ8 airfoam playpipe, move the pointer to “50”
3.3.2 PC Low- Expansion Air Foam Generator
3.3.2.1 Overview
The air-foam generator is a kind of the equipment fixed on the oil tanks to
produce and discharge air-foam. When the foam solution supplied by a foam fire
truck or a fixed pump is going through the generator, air-foam is formed, thus it
can put out fire of oil.
3.3.2.1 Main Performance
Type Working Solution Rate Foam Expansion
Pressure
(L/S)
(MPa)
PC4 4
PC8 0.5 8 ≧6
PC16 16
PC24 24

The foam-fire generator is mainly composed of housing assembly, foam
discharging pipe assembly, and guide plate assembly.
When foam solution passes through the nozzle of the generator, a diffused efflux
is formed, and there is a negative pressure around it as a result of that, large
amount of air is drawn into, and air-form produced. Having gone through the foam
discharge pipes and guide plates the air-foam is transported to the storage tank; it
42
covers the burning liquid surface steadily by dripping along the tank wall.
3.3.2.4 Operation
a The rated working pressure at the inlet of the air-foam generator is 0.5MPa. It
can be used within a pressure range from 0.3to0.5MPa as well, but the rate of
the foam solution and the air-foam will vary relevantly.
b In order to supply the air-foam liquid in proper ratio, it is very necessary to
attach air-foam proportioners like Type PH32 or PH64 to the water pump.
c Ordinary air-foam liquid with a density of 3%or6% is to be used in the
generator.
d A sealing glass must be mounted at the outlet of the housing so as to prevent
gases in tanks storaging flammable liquid from leaking. There are breakable
splitting lines on one side of the glass which will break immediately as soon
as the pressure of the foam solution reach to 0.1 to 0.2MPa. The side of the
glass with the breakable splitting lines should be placed in the direction of the
outlet
e To make sure that foam will drip along the tank will, the guide plates must be
mounted on the inside wall of the storage tank, thus the foam can be over the
burning liquid surface steadily so as so raise the efficiency of
fire-extinguishing.
f The bore diameter of the inlet pipe on the air-foam generator must be more
than the size given by D.
3.3.3 YPHNW-80/110Pressture Foam Proportional
3.3.3.1 System Constitution
Composed of foam concentrate storage tank with a capsule, proportioning
mixer, pipes, valves and other components
When firefighting pressure water flows through the device, the proportioning
mixer will shunt it according to 6% proportion. 6% pressure water will enter into
the interlayer of the foam concentrate storage tank with a capsule, to squeeze the
capsule, replace same amount of foam concentrate, and mix with the remaining
94% pressure water to produce 6% foam mixture. The foam mixture will then be
output to foam production equipment, to produce air bubble for fire fighting.
3.3.3.3 Operation
a Confirm that every valve and the proportioning mixer in the system are under
standby state (i.e.: each valve in the pipe is open; the foam concentrate
storage tank in the proportioning mixer is filled with medium water and foam
liquid, the air in the storage tank and the capsule are exhausted; each valve in
the proportioning mixer is closed), open the fire pump and proportional
43
mixing device solenoid valve, and the system will then work.
b After confirming the fire is put out, close the proportional mixer’s solenoid
valve. At this time, the system begins spraying and cleaning the pipes. After
the pipes are closed, close the fire pump and the system will then close.
c Open the water drain valve to relieve the pressure in the foam concentrate
storage tank, and then close the pressure relief valve.
d Replace those damaged parts in the system, check the system, re-fill it with
foam liquid according to the filling process, and then the system will be under
standby state again.
4 Description of Ventilation and Air Conditioning System
4.1General Description
4.1.1 Outside Air Design Condition
Elevation Approx. 213m
Distance from the sea Approx. 1350km
Maximum ambient temperature 50 degrees C
Minimum ambient temperature -1 degrees C
Structure under the sun 85 degrees C
Design barometric pressure 988mbar
Maximum ambient relative humidity 100%
Minimum ambient relative humidity 20%
Design ambient relative humidity for electrical and I&C equipment 80%
December through April NNW-N-NNE
May through November S-SW
Maximum wind velocity 160km/h
Average rainfall 15mm/month
Maximum rainfall 60mm/day
Solar radiation intensity (horizontal surface) 1200Watt/m2
Design outside conditions for Air Conditioning
Summer dry bulb temperature 45 degree C
Summer relative humidity 27%
Winter dry bulb temperature 1.7 degree C
Winter relative humidity 90%
44
4.1.2 Inside Air Design Condition
a Centralized control room and electronic equipment room
t=22±1℃ Ф=50±10%
b Control rooms, offices, tea kitchen, NACL brine room, balance room, turbine
panel room and laboratory in buildings
t=22±1℃ Ф=50±10%
c LV-Distribution, MV-Distribution, A/C plant room，UPS room and electrical or
switchgear room. Dry bulb temperature 26℃(max.), relative humidity is 50%.
tmax. =26℃ Ф=50%
d MCC room for tube well, MCC room for canal water intake system
Dry bulb temperature 26℃, relative humidity is 50%.
t= 26℃ Ф=50%
e Max. +10℃ above ambient temperature for Steam turbine hall and gas turbine
hall .
f The Design Condition for other rooms and buildings according to the contract
(Volume 3 section 22 and Volume 2 section 6).
g Ventilation Requirement, Mean Air changes per Hour
Battery Room: 20
Sanitary and wash rooms: 12
Corridors: 6
Canteens: 6
Laboratories: 8
Storage building 4
4.1.3 Heat gain from Steam Turbine Hall
The Turbines will be installed indoor and total heat gain is 1900kW.
4.1.4 Heat gain from Gas Turbine Hall
The Turbines will be installed indoor and total heat gain is 1500kW.
4.2 Ventilation System
4.2.1 Ventilation System for Steam Turbine Hall.
Turbine will be installed indoor. Max. +10 ℃ Kelvin above ambient
temperature for Steam turbine hall. Mechanical air supply and mechanical air
exhaust system will be provided for Steam Turbine Hall.
45
In summer, the outside fresh air is cooled by evaporative cooling units and
supplied to the every area of Steam Turbine Hall through the duct. The air
exhausted by steel made power roof ventilator fixed on the roof. In this system,
six (6) evaporative cooling units will be installed at EL.6.300 floor and EL.12.600
floor with the flow of 100000m3/h for each. Eight (8) steel made power roof
ventilator installed on roof of Steam Turbine Hall. Each capacity of 68000m3/h.
The supplied ventilation rate will be 600000m3/h and the exhausted ventilation
rate will be 544000m3/h.
Control of steam turbine house ventilation system: （ 1 ） when indoor air
temperature is no less than 27℃, evaporative cooling units and explosion-proof
steel made power roof ventilators of fans keep in working, as the outside air
humidity is higher than 65%, water system of the evaporative cooling water
system of the evaporative cooling units is turned off.（2）when the indoor air
temperature is between 15℃& 27℃, water system of the evaporative cooling units
is turned off, other parts and explosion-proof steel made power roof ventilators
keep in working. （3）when the indoor air temperature is below 15℃, ventilation
system stops running .
Steam Turbine Hall Ventilation System Flow Diagram see F6181S-N0302-02.
(3038-DC-3920-R-102-C).
4.2.2 Ventilation System for Gas Turbine Hall.
Turbine will be installed indoor. Max. +10 ℃ Kelvin above ambient
temperature for Gas turbine hall. Mechanical air supply and mechanical air
exhaust system will be provided for Gas Turbine Hall.
In summer, the outside fresh air is supplied inside by evaporative cooling units
and supplied to the area of Gas Turbine Hall through the duct. Exhausted by steel
made power roof ventilator. In this system, six (6) evaporative cooling units will
be installed on the outside Gas Turbine Hall EL.±0.000 ground with the flow of
80000m3/h for each. Fifteen (15) Explosion-proof steel made power roof
ventilator installed on roof of Gas Turbine Hall. Each capacity of 29000 m3/h. The
supplied ventilation rate will be 480000m3/h and the exhausted ventilation rate will
be 435000 m3/h.
Control of steam turbine house ventilation system: （ 1 ） when indoor air
temperature is no less than 27℃, evaporative cooling units and explosion-proof
steel made power roof ventilators of fans keep in working, as the outside air
humidity is higher than 65%, water system of the evaporative cooling water
system of the evaporative cooling units is turned off.（2）when the indoor air
temperature is between 15℃& 27℃, water system of the evaporative cooling units
is turned off, other parts and explosion-proof steel made power roof ventilators
keep in working. （3）when the indoor air temperature is below 15℃, ventilation
system stops running .
46
Gas Turbine Hall Ventilation System Flow Diagram see F6181S-N0309-02
(3038-DC-3920-R-202-C).
4.2.3 Ventilation system for Technology Room in Steam Turbine Hall and Central
Control Building
A natural supply / mechanical exhaust ventilation system with 6 times/hr air
change rate taken into account will be supplied for the Cable Interlayer.
4.2.3.1 Ventilation system for technologic room in main power house
A mechanical supply / mechanical exhaust ventilation system with 20
times/hr air change rate taken into account will be supplied for chemical dosing
room.
change rate taken into account will be supplied for sample room.
change rate taken into account will be supplied for exciting room.
4.2.3.2 Ventilation system for central control building
Exciting room，0.4KV switch room, 11KV switch room, UPS and DC room
temperature is 26℃(max.). A natural supply / mechanical exhaust ventilation
system will be supplied, Emergency ventilation systems will be supplied with 12
times/hr air change rate taken into account. The cooling ventilation system will be
supplied by using fan coil unit. Chilled water of 7-12℃ for fan coil unit will be
supplied from the Central Refrigerating Station.
a Ventilation system for the Battery Room
A natural supply / mechanical exhaust ventilation system/ Emergency
ventilation systems with 20 times/hr air change rate taken into account will be
supplied for the Battery Room.
b Ventilation system for the Cable Interlayer
A natural supply / mechanical exhaust ventilation system/ Emergency
ventilation systems with 8 times/hr air change rate taken into account will be
supplied for the Battery Room.
Air Conditioner Room temperature is 26℃(max.). The cooling ventilation
system will be supplied by using fan coil unit. Chilled water of 7-12℃ for fan
coil unit will be supplied from the Central Refrigerating Station.
c Ventilation System for Toilet
change rate taken into account will be supplied for Toilet.
47
4.2.4 Ventilation System for Attached Buildings/Houses
As required, mechanical ventilation system will be supplied for the rooms
where harmful gas or excess heat produced.
4.3 Air Conditioning System
4.3.1 Refrigerating System for Air Conditioning System and Cooling Ventilation
System
Central Refrigerating Station will be designed. It will be located in air
condition room on 19.600m floor of Central Control Building. Air-cooled screw
chiller units will be located at the roof of the central control building.
Chilled water (7-12℃) or hot water of 60-50℃ system will be supplied to
Central Air Conditioning System or Cooling Ventilation System of
Administration Building, Central Control Building and Lab Building. Air handing
units (AHU) ,fan coil units(FCU) and exhaust fans(EF) will be appropriately
distributed for areas of the three buildings to be served.
Based on the data and architectural layout available at this stage, the three
building cooling load is estimated as follows:
Chillers
2×476kW 1×262kW for total building requirement.
1×476kW Standby/redundant to provide 100% capacity even when one
chiller is down for maintenance or fail to operate .This can also be for peak loads
of the three buildings.
Three (3) air-cooled screw chiller units (two (2) operating and one (1)
stand-by) with each cooling capacity of 476kw and chilled water rate of 82m3/hr.
Three (3) Chilled water circulating pump (two (2) operating and one (1) stand-by)
will be provided with the flow of 120m3/hr and the head of 24mH2O. Two (2)
Chilled water circulating pump (one (1) operating and one (1) stand-by) will be
provided with the flow of 54m3/hr and the head of 13.6mH2O for Administration
Building air-conditioning system. Two (2) Chilled water circulating pump (one (1)
operating and one (1) stand-by) will be provided with the flow of 44.7m3/hr and
the head of 10mH2O for Lab Building air-conditioning system.
One (1) Heat Exchanger Unit with heating capacity of 460kw and hot water
rate of 40m3/hr will also be provided for the following building air-conditioning
system in winter, including Administration Building (not including switch room),
Central Control Building (only including EL.8.40m and EL.12.60m) and Lab
Building (not including switch room)
Central Refrigerating Station Plan, Refer to drawing No
3038-DC-3910-R-002 (F6181S-N0304-02)
FLOW DIAGRAM OF CENTRAL REFRIGERATION STATION AIR
48
CONDITIONING SYSTEM
3038-DC-3910-Q-009 (F6181S-N0304-03)
EQUIPEMENT ARRANGEMENT IN CENTRAL REFRIGERATION
STATION
4.3.2 Air Conditioning System for Central Control Room and Electronic
Equipment Room
4.3.2.1 The Central Control Room and Electronic Equipment Room will be located on
El. 12.600 of Central Control Building, According to the system’s requirement,
the indoor conditions will be as follows.
t=22℃ Ф=50±5%
4.3.2.2 Design scheme of air conditioning system
According to the specifications and requirement of temperature, humidity and
clean degree for equipment room. One air conditioning system will be designed
and supplied.
Air conditioning system of Central Control Room, Electronic Equipment Room，
HVAC Control Room of EL.19.60m etc include three (3) air handling units of two
(2) operating and one (1) stand-by with cooling capacity of 92kW, heating capacity
of 57kW and flow rate of 19800m3/hr. Fresh air with 10% of total air rate will be
transported into the fresh air inlet of air handling unit.
Three Air handling units will be located in air handling unit room (±19.600m
floor) of Central Control Building.
4.3.2.3 Operation Control
By temperature control component and humidity control component installed
on the return air inlet of air handling unit, the controller will auto-control the
steam heater, humidifier of the AC system so as to adjust the indoor condition of
AC required rooms such as temperature and humidity.
4.3.2.4 Fire fighting and smoke exhaust
Each Air Conditioning System will be interlocked with the fire alarm system.
The air handling units and fire dampers installed in the air duct will be switch/turn
off as soon as fire alarm was sent out and confirmed. Then the fire fighting system
will operate. After fire ended, the smoke damper will be opened and the smoke
fans will be switched on to exhaust smoke and when smoke is entirely exhausted,
the smoke fans and the smoke dampers will be turn off. Then the dampers in the
supply duct/return air duct will be opened, the air handling unit will be switched
on and the air conditioning system will be in operation again.
For the smoke exhausting of the air conditioning system, the following
equipment will be supplied.
For Central Control Room-- Two (2) smoke fan will be used. (one (1) operating
49
and one (1) stand-by)
For Central Control Room-- Two (2) smoke fan will be used. (one (1) operating
and one (1) stand-by)
4.3.3 Air Conditioning of Production Auxiliary and Ancillary Building
4.3.3.1 Air Conditioning System of Administration Building
a Fan coil unit System and fresh air system will be designed and supplied for
Administration Building. The design indoor temperature is 22℃. Chilled water
and hot water for fan coil unit will be supplied by Refrigerating Station of
Central Control Building.
b Air Conditioning System for Administration Building include three (3) air
handling units with each cooling capacity of 43kW, each heating capacity of
30kW and each flow rate of 3000m3/hr (two(2) operating and one (1) stand-by)
and fan coil unit. The fresh air (only supply for person needed), filtered through
the preliminary filter segment and middle filter segment of air handling units
will be transported into the room
4.3.3.2 Air Conditioning System of Switchyard Control Building
a Fan coil unit System and fresh air system will be designed and supplied for
Switchyard Control Building. The design indoor temperature is 22℃.
b Air Conditioning System for Switchyard Control Building include three (3)
air-cooled air conditioner with each cooling capacity of 47kW, each heating
capacity of 33kW and each flow rate of 12900m3/hr (two (2) operating and one
(1) stand-by) and one air-cooled fresh air conditioner with cooling capacity of
33kw, each heating capacity of 21.6kw and each flow rate of 2200m3/hr. The
fresh air (only supply for person needed), filtered through the preliminary filter
segment and middle filter segment of air-cooled fresh air conditioner will be
transported into the room
4.3.3.3 Air Conditioning System of Lab Building
a Fan coil unit System and fresh air system will be designed and supplied for Lab
Building. The design indoor temperature is 22℃. Chilled water and hot water
for fan coil unit will be supplied by Refrigerating Station of Central Control
Building.
b Air Conditioning System for Lab Building include three (1) air handling units
with each cooling capacity of 36kW, each heating capacity of 24kW and each
flow rate of 2500m3/hr (one (1) operating and one (1) stand-by) and fan coil
unit. The fresh air (only supply for person needed), filtered through the
preliminary filter segment and middle filter segment of air handling units will
be transported into the room
4.3.3.4 Air conditioning system for other located control rooms, gate house, MOSQ
Building and offices, Split air conditioners will be supplied.
50
5 Operation of Heating Ventilation Air Conditioning System
5.1 DWT Series Roof Style Fan Instruction Booklet
5.1.1 Overview
This series fan is generally of direct-drive style (except 22#, 24#) and has
compact structure, convenient installation, maintenance and attendance.
Absorbing, digesting and innovating the international advanced technology, and
going through wide application in HVAC system, the fan has testified achieving
the advanced level of competitive product.
5.1.2 Features
5.1.2.1 High efficiency and low noise: This series fan is developed by multiple
purpose optimal design through CAD software and gains National Utility
Model Patent and National Excellent Patent.
5.1.2.2 Light material, high intensity and corrosion resistant: The impeller can select
different materials according to different medium conveyed, may be made by
ABS (engineering plastics), FRP (fiber-reinforced glass) and aluminum alloy
respectively. For the requirements of high pressure and big speed to the
centrifugal fan, the impeller surface will goes through special zinc galvanized
and plastic spraying processes, which not only lower the weight also makes
good corrosive resistance.
5.1.2.3 Reliable operation and long service life: The fan has small rotary inertia and
high dynamic balancing class and various performance parameters within
factory control standard are higher than the industry.
5.1.2.4 Wide applications: The fan can be made into anti-explosion type, anti-flaming
type suitable for exhausting inflammable and explosive and corrosive gases.
5.1.2.5 Working conditions: The medium temperature is not more than 60℃ and the
excessive adhesive particles are not allowed. The dust density should be less
than 100 mg/m3. For the higher temperature application, the fire fighting high
temperature smoke exhausting fan (gains National Patent) is to be made into
roof fan.
5.1.3 Operating Instruction
5.1.3.1 If the fan emits unusual sound while operating, shut down immediately. Check
whether there are hard quality particles to collide impellers in the pipeline or
the inlet cone was suddenly stopped up and cause surge.
5.1.3.2 Guarantee that there is no barrier close to the operation fan, or may have bad
effect in fan’s work or lack overhauling space enough to overhaul suddenly.
5.1.3.3 If a certain part is damaged while really needing changing, had better contact
our company and don’t change at will may damage the complete machine.
5.1.3.4 The fan should be operated in the regulated working condition (refer to the
51
performance curve in the operating area), otherwise deviation from the
operating area may increase electric consumption even shorten the service life.
5.1.3.5 The common troubles occurs when operating as the blow table:
Malfunction Probable cause
1. Anchor bolt not tightened, the foundation rigidity is not
enough.
2. The connecting bolt between casing and air conveying pipe
not tightened or misplace of bolt hole not in the same aligning
direction.
Excessive 3. The fan linear speed more the 100m/s not select the flexible
vibration tube to connect.
4. For the long running fan, motor is the key part. In the first
five years don’t need to add the lubricating oil on the bearing
but add the lubricating oil per two years thereafter.
Motor 1. The loose fixing bolts resulting in vibration that arises motor
temperature temperature.
arises
2. Bad quality of grease, deterioration or filled with much dust,
sand, dirt etc can cause the bearing to rise the motor
temperature.
3. Excessive resistance to the fan or not balanced three-phase
current or low voltage arises the heating.
4. Unmatched fan selection resulting in the performance
parameters not suited with the system that arises power
overload heating.
Current 1. The air inlet and outlet pipe and air damper or throttle valve
overload not opened.
when startup
2. Low motor input voltage or power single phase cut out.
5.1.3.6 Method in solving the trouble occurs in operation
a If it is the normal trouble, the user should inspect and repair strictly according to
the requests in this instruction.
b Our company will provide mounting and commissioning for users. If the
product regulated by our company presents problems caused by mounting and
commissioning, the company will be responsible for solving for free.
c When it occurs the non-general problem in operation, please contact with the
company immediately and the company will hurry to the site at the fastest
speed.
d Our company will do well the after-sales service for the user, for the fan
52
selection (system resistance calculation) and installation and commissioning,
lifetime maintenance, win the prestige in the market with high quality product
and high quality service.
5.2 Evaporative Cooling Unit
5.2.1 Overview
The ZLK type evaporative cooling unit consists of filter section, evaporative
cooler section, plenum fan section , electrical cabinet and connected pipe etc.
5.2.2 Basic Principles
The ZLK type evaporative cooling unit send water to the top of the wet-film
block by pump, and the distributing tube sprays the water evenly onto the wet-film
through orifices on it. The wet-film offer large area for heat-moisture transfer
between flowing air and water. This exchange is enthalpy humidification method.
Water evaporates by absorbing heat of the air so as to reduce the dry-ball
temperature. The hot air is filtered and cooled by filter section and evaporative
cooler section, then sent out to meet requirement.
5.2.3 Unit Commissioning
5.2.3.1 Fan commissioning
a Check whether all the bolts are tight enough, and the belt is suitable for elasticity,
use hand to check if there is not heave or some times heavy and some times light,
at the same time there is no bump and block phenomena.
b Examine the equipment circuit to insure the wire is correct connected and in
good insulation
c Check the inlet and outlet damper, when it located in the 45 degree position
d Spot running fan , check the blades turning direction is the same as marked, if
the direction is reverse, adjust the two wires, and check whether there is
abnormal noise
e start the fan, stop after 5 minutes running, check there is any loose of bolts、shaft
bearing seat has high temperature or not
f Running continuously, according to the electric power adjust the damper location,
run the fan under the rating power for 50 minutes, examine the current value、
vibration (≤7.1mm/s)and the temperature rise (≤400)of bearing seat whether meet
the requirements.
5.2.3.2 Evaporator commissioning
a Check the bolts of evaporator、damper etc. Whether there are loose phenomena
b Check whether there are any sundries in the water tank, insure the water tank is
clean and outside water source is connected to the unit
c Check equipment of electric wires carefully, insure the connect is in good
53
insulation; Inject fully the water tank and start the water pump, repeat the wash
process, until the wet mould is no dirty on it. Note the high-pressure nozzles
should be off.
5.2.3.3 Control box of the evaporator commissioning
a Before opening the water, inspecting the water supply , water draining and
electrical wiring connections
b Turning on the main switch of the control cabinet
c Opening the valve of the water supply line
d Operating the evaporative cooling unit.
e When shut down, first closing the water and turning off the control power supply
of the humidifier, then supply air operation for the air conditioning for one hour
in order to enable the humidification module stops the evaporative cooling unit
after drying
5.2.3.4 Commission of the damper
a Handle the damper and check if there is any block
b Check the electric wiring carefully and confirm that the wire is connected
correctly and insulated ,when the power is given, should check the running of
the damper and confirm that the running should be uniformly and there is no
joggling.
c Adjust the opposite position of the actuator and the axis of the damper
in order to confirm that the damper and actuator are synchronous.
5.2.3.5 Commission of the complete unit
a Check that if the water circuit connected with the unit is unobstructed
and if the electric circuit is connected correctly and insulated well.
b Open the damper in the inlet and outlet in the 45 degree position at least
c Operate the pump after the fun is run uniformly
d Adjust the damper and keep the fun running at rated power
e Check the running of the unit and measure the current, the air flow, vibration and
check the data can satisfy the requirement or not.
5.2.4 Troubleshooting
The maintenance is very important in order to keep the unit running continually
without malfunctions. The maintenance includes the daily maintenance and the
timing maintenance. After the unit run stably, check it every 2~3 weeks termly.
The maintenance ensure that the water circuit and the electric circuit is expedite，
the electrical elements are on the safe side，the running of the main parts of fun,
54
humidifier, filter, damper is normal.
No Content Breakdown analysis Solution method
1.The belt loosens to 1.Regulate the belt loosen
move，the fun can not or tightness
run normally 2. Regulate the damper
2. The belt wears away open angle
1 Air flow is not severely 3. Check the resistance of
enough
3. The system duck and clean each dirty
resistance leads greatly part in the system
4. leakage of wind duct 4. Repair the leakage of
duct
1. Belt too tight 1. Regulate the belt loosen
or tightness
2. Air flow is over
2. Regulate the damper’s
2 Motor current is 3. Motor fault
opening, make the air flow,
over
air pressure be in normal
3. Repair motor
1. Installation basis is 1. Check the install basis
rugged
2. Change the damaged
2. Fan dashpot dashpot
3 Unit vibrate
damaged
3.Perform balance of
3. Fan impeller is impeller on sit
unbalanced
1. Assembly quality of 1. Adjust assembly
bearing is not good precision of bearing.
2. Fill grease too much 2. Wipe off superabundance
4 Bearing over
grease
3. Bearing grease is not
hot
enough or bad 3. Cleaning bearing and
change grease enough.
5 Leakage from Improper connection or Check the pipeline if any
damaged damage or improper
the
connection and replace the
distributing tube
humidifier damaged component
5.3 Central-Station Air Handling Unit
5.3.1 Overview
This manual has been prepared as a guard for installing, operating, and
55
maintaining the McQuay Central-station Air handling units. McQuay has produced
a quality product that will effectively meet your application. However, proper
installation, operation, and maintenance procedures must be followed to realize the
full capability and life of the unit.
5.3.2 Operation
5.3.2.1 Lock out the electrical power to prevent accidental fan operation. Check the
inside of the unit and ductwork to make sure that no loose nuts, bolts, trash,
sheet metal parts, etc. have been left which may be sucked into the fan and
result in permanent damage. At the same time check to make certain that the
air filters have been placed in the filter section, with end seals in place.
5.3.2.2 Rotate the fan shaft by hand to make sure that it is free and no obstructions
have been incurred during shipment or installation.
5.3.2.3 Drainpipe must be in downward gradient for smooth drainage.
5.3.2.4 Recheck the sheave alignment with a straight edge and the belt tension for
proper values.
5.3.2.5 Refer to the fan motor manufacture’s instructions attached to the fan motor and
check each item prior to startup.
5.3.2.6 Unlock the collar tightening spring isolator and check the tightness of the
isolator mounting hardware, set screws and locking collars on the bearings, and
the motor mount adjusting nuts.
5.3.2.7 After the above items have been checked, apply power to the motor for a short
interval to observe that the motor is rotating in the proper direction as indicated
by the arrow on the side of the unit. Also check motor speed with a tachometer.
5.3.2.8 When the fan motor power is higher than 5.5kW, star-delta starter or other user
as required should supply dropping voltage starter. At the same time, confirm
that the unit has been GROUNDED before operation.
5.3.2.9 Attention to the electric heating section:
a The customer must comply with the Fig.6 which is the label in the unit of
electric wire connection;
b Please communicate with the dealer before change the electric wire connection;
c The customer must check the equipment carefully before run the electric heat.
d The points of A and B must be in series in the control circuit, the PS is pressure
switch, the F is heat fuse, and the TH is temperature fuse;
e The fan must be run before the electric heat running, and when the control circuit
is cut, the electric must be cut.
56
Malfunction Position Problem Solutions
Noise 1. Fan Fan axial deflection Contact distributor
wheel
Axis and bearing not Contact distributor
matching well
Loose of fan
Contact distributor
Dislocate of axis and
Contact distributor
bearing
Contact distributor
Broken fan
Fasten bolt
Loose of fan bolt
Clean
Dirty of fan
2. Driving Loose between Wheel and Adjust and fasten belt.
Part axis
Adjust belt
V-belt loose
Replace V belt
V-belt too tightness
Use the same V belt
V-belt not match to wheel
Adjust
Use more than 1 V-belt,
Replace
each one has
Fasten the bolt.
different length.
V-Belt broken
57

Loose of fasten bolt for
fitting
3. Bearing Bearing malfunction Replace
Lack of lubricant Add lubricant
Loose of bearing Fasten
Install wrongly Re-installation
Dirty inside of bearing Clean or replace
Breaker of bearing Replace
Rusting of bearing Replace or clean with
acid liquid.
4. Housing Dirty in housing Clean
Loosen of housing Contact distributor
Broken of housing Contact distributor
5. Electrical Wiring loosen Fasten the wiring
part
AC power supply Contact distributor
3 phase Supply 3 phases power
6. Axis Bend, distortion Replace axis
Balance loosen Faster the balance
Axis loosen Fasten the axis
7. Fan Surface cross section too Re-design air supply
speed too small
system
high
ESP not applied as
designed
8. Periodic Surface cross section too Re-design duct system
Vibration small
Adjust system
Unstable of system
Adjust fan speed
Duct vibrated with fan
motor
9. Duct Leakage of air in duct Add Seals
noise (I)
58

10. Duct Duct was bending too sharp Re-design duct system
noise (II)
Duct Expand dramatically Re-design duct system
Duct contract dramatically Re-design duct system
Air speed in duct is too Re-design duct system
high
Adjust the adapter
Adapter of vibration is too
small
Small Air 1. Fan Wheel installation wrongly Contact distributor
flow Rotary reversal Adjust the phase
Volume
2. Duct Practical air flow loss too Redesign the duct
system large system
Tightness of duct problem Add seal adhesive
Fire –proved valve closed Open Fire –proved
valve
3. Filter Too dirty, jam Clean filter
4. Coil Too dirty, jam Wash coils
5. Air Short Too short distance between Separate a panel
circuit air outlet and in let no
barrier between them.
6. Block in Barrier at outlet Remove the fan
air outlet
Remove the barrier
7. No direct No bending air outlet Direct outlet is a must
air outlet allowed
8. Barrier in Block in duct Remove the barrier
duct
Bending air outlet design Redesign the duct
system
Large air 1. System Duct size problem Redesign the system
flow
Service door not closed Shut the service door
volume
Practical air flow loss too Re design system
small
Reinstate damper and
No installation damper and diffuser
diffuser
Reinstate filter
59

Filter disassemble
2. Duct Return air duct leakage Add seal adhesive

Stale Inside 1. Filter Dirtiness of filter Clean filter
air 2. Fresh Fresh shortage Supply more fresh air
5.4 Air-cooled Split Air-conditioning Units

5.4.1 Overview
HFNW(X) type air-cooled split air-conditioning units (H—thermostat &
humidistat, F—air-cooled, N—refrigerant R134a, W—split type, and compressor
is in the outdoor units, X—fresh air) is suitable for the area of insufficient water. It
could be widely used in the places where require certain temperature and humidity
strictly such as electronics, instruments and precision machinery, component fiber,
as well as control room, measuring room and test center, etc.
5.4.2 Structure Feature & Operation Principle
5.4.2.1 Refrigeration System:
Refrigeration circulation (R134a): compressor→air-cooled condenser (copper
tubes in aluminum ruffled fins)→charging filter→expansion valve→liquid
separator→evaporator (copper tubes in aluminum punching fins)→gas
collector→compressor.
5.4.2.2 Air Supply System:
Return air mixes fresh air and passes initial-efficiency filter (nylon net)→cooler
(evaporator) or heater (electric heating type) →humidifier (electrode
type)→centrifugal fan→air-conditioning room.
5.4.2.3 Controlled System of Electrical Equipment:
Electric control system, composed by imported computer and control
components, consequently control the start/stop and the sets of the compressor,
connect/break and the groups of the electric heater, and the connect/break of the
humidifier and the volume of the humidifying capacity, to assure the accuracy of
the indoor temperature and the indoor relative humidity. Electric system has
several protection & signal displaying devices, such as overload, over-current,
under voltage, too high temperature for air-conditioner, too high or too low for
high/low pressure of the refrigeration system, too high temperature for compressor,
60
water level of humidifier and air-conditioner starts up again after it stops for 3
minutes, etc.
5.4.3 Installation
5.4.3.1 Outdoor unit (compressor outside) or indoor unit (compressor inside) must not
be sloped over 45°or upside down during removal.
5.4.3.2 Outdoor unit should be placed in well-ventilated place and under a shelter
protecting the unit from snow and sunshine to ensure good performance of
the unit.
5.4.3.3 Certain spaces should be left around the air conditioner for maintenance and
repair. (See attached figure 3).
5.4.3.4 Mount indoor & outdoor units on the ground directly or tighten them with bolts.
Rubber dampers are needed between unit base and the ground. (Dampers are
supplies as accessories according to orders.) It should be regulated
horizontally when installation.
5.5.3.5 In the installation of indoor & outdoor units (see attached figure 4、5), the
difference between the high unit and the low one is within 20 meters, and the
length of tubes must not be longer than 30 meters. There should be oil loop
and liquid rings in the linking tubes of indoor & outdoor units, with another
oil loop every 10 meters for elevation difference. The radius of each loop and
liquid ring should be minimized as possible as it could but not 1.5 times less
than the tube diameter.
5.4.3.6 In order to avoid refrigeration insufficiency, we try other installation means but
figure 4(b)、 5(b), in which the position difference of tubes is no more than 15
meters.
5.4.3.7 Connection tubes of indoor & outdoor units:
a. The connection tube should be red copper, and it has been disposed of anneal
pickle, soft, without oil-stain and oxide skin. The tubes bought by customer
himself should be disposed as anneal pickle (or wash by cloth immersing with
gas or petroleum) and water-clean at last. Winding tubes must be extended
carefully.
b. After indoor & outdoor units are positioned, open the panels and take out the
fill valve from the accessory bag. Weld the fill valve with the connecting tube
of indoor & outdoor units and blow out the dirt. After the tests qualified,
connect the connecting tube with the panel, and weld with correspond fill valve,
return-air valve of indoor & outdoor units. (Warning: Do not open all these
valves.)
c. Complying to relevant specifications and test methods, leakage test (low
pressure 1.2MPa & high pressure 1.9MPa) and vacuum test (absolute
pressure 130Pa) should be conducted for fill valve port of the connecting tube
and the connecting tube section with charging gas Nitrogen. If all the tests
61
passed, fill R134a after drying and filtrating. Connecting tube extends 1 meter,
charge volume calculates on the base of compressor capacity 20g/HP.
d. The ambient temperature of high-pressure liquid pipe between indoor unit and
outdoor unit is higher than condensing temperature, high-pressure liquid pipe
is required heat-insulation.
5.4.3.8 Refrigerant is factory-charged for indoor & outdoor units. After the charge
accomplished, open the correspondent valves. Then switch on the
refrigeration system.
5.4.3.9 An independent power control cabinet is necessary. The section of power
cables should match up the power capacity. (See attached figure 9.) Line
connections should comply strictly with the terminal plate.
5.4.3.10 Power adopts 3-phase 4-line system with voltage fluctuation less than 6% and
3-phase unbalance less than 3%. Power lines connect respectively with
control cabinet terminals L1, L2, L3 and N. The protection earth wires should
be connected to the earth terminals in the power control cabinet.
5.4.3.11 Customer should prepare air switch for the air conditioner himself. If not, any
accident caused by this has no responsibility on manufacturer.
5.4.3.12 As to some air conditioners which require air duct, soft canvas vibration
dampers are needed between air conditioner and air ducts.
Faults Trouble Parts Causes Solutions
a Refrigera 1. Scroll Compressor reversal Re-adjust the phases
tion Failure compressor order.
(Compressor starts-up for the
can’t be first time.
started up.)
2. Temperature Temperature setting Set it again according
setting value sets. value is high than the to the actual
air-return temperature. requirement.
3. Compressor Compressor motor is Compressor is
humming, it can’t starting up at
running. phase-absence.
Immediate protection Insulation of
alarm when it is just compressor destroy,
startup. motor burn down.
Compressor can run, Suction/discharge
but no change in parts damage in
high/low pressure. compressor.
Compressor breaks. Replace it.
62

4. Temperature/ Displaying value for Sensor breaks.
humidity sensor temperature and
errors. humidity is higher or
lower.
No change for Analog quantity input
displaying value. port of controller’s
errors, or sensor
failures.
Probe disconnection. Alarm displays “EE”.
5. Pressure Discharge (high) See discharge

controller acts. pressure is too high. pressure is too high.
Suction (low) pressure See suction pressure
is too low. is too low.
Condenser fan don’t Check it.
run.
6. Compressor Compressor blocked or Replace it.
over-current. short-circuit.
Voltage is too high or Restore normal
too low. voltage.
Phase-loss running or Check power and
3-phase unbalance. restore it.
Discharge pressure is Restore normal.
too high.
b Insuffici 1. Refrigerant Re-charge.
ency of charging is
refrigerant. not enough.
2. Too long for Re-set the running
compressor data.
stops.
3. Air-supply Belt of motor looses,
volume is too and filter screen
small. blocks.
4. Surface of Clean it with washing
evaporator is agent and pressurized
dirty. water.
63

5. Poor Check the around of
condensing condenser.
efficiency.
c Discharg 1. Fan of Fan turn over. Shift the phase
e pressure is outdoor units. sequence.
too high.
Outdoor condenser Clean the condenser.
(signal
blocked by dust.
indicating
lamp) Suction pressure is too Ambient temperature
high. is too high.
2. Refrigerant is Refrigerant is Extract some of it.
unsuitable. over-charged.
Existence of Purify the gas.
uncondensable gas.
3. System Capillary tube of Clean the system.
liquid separator
blocks.
Liquid-supply solenoid Check the control
valve is not to be circuit.
opened.
Shut-off valve is not to Open the valve wide
be opened fully. again.
d Discharg Refrigerant is Insufficient charge. Check & re-charge it.
e pressure is unsuitable.
too low. Valve of compressor Replace it.
errors.
Suction pressure is too Cooling water
low. temperature is too
low.
Liquid separator or Foreign substance or
liquid supply valve moisture exists in
blocks. system.
e Suction Air-return temperature Adjust the air-return
pressure is is too high. safe guard of the
too high. computer room.
Fresh air sucks too Decrease the suction.
much.
64

Insufficiency of Increase the
insulation for air ducts. insulation of the
ducts.
Temperature controller Repair or replace it.
errors.
Valves of compressor Replace the valves.
error.
Discharge pressure is See water system
too high
Refrigerant is Decrease it.
over-charged.
f Suction 1. Observe the Insufficient refrigerant. Add it.
pressure is pressure
Liquid-supply pipes Clean it.
too low. gauge.
blocks.
Liquid-supply filter Clean it.
blocks.
Liquid-supply Clean it.
capillary tubes block.
2. Air flow Air filter blocks. Clean (replace) the
through filter.
evaporator.
Belt of fan slips. Adjust the clearance
or replace the belt.
Air duct blocks. Clean it.
Fan motor errors. Repair or replace.
Gas-supply of air Clean it.
circulation errors.
g Loud 1. Compressor Refrigerant flow Decrease it.
operating backwards and
noise. refrigerant
over-charged.
Suction pressure is too Refer to the solution
low. of “Suction pressure
is too low.”
Compressor damages. Replace it.
65

2. Fan errors. Propellers impinge. Tighten propellers or
shell.
Bearing lacks Add it.
lubricating oil.
Bearings loose. Replace it.
Belt looses and slides. Adjust or replace it.
Insufficient strength of Tighten the clamping
mounting base. screws.
Improper air duct Check it.
mounting.
h Heating 1. Contactor Wire lead burn out. Repair or replace it.
failure. errors.
Coil burn out. Repair or replace it.
2. Heater errors. Poor contact. Tighten the contact
screws.
Heating tube burn out. Replace it.
3. Heating Poor contact. Tighten.
tripping.
Heat overload. Check the external
voltage.
4. Improper Set-value is higher Re-adjust it as per the
adjustment for than the indoor actual.
temperature temperature value
setting devices. required.
i Humidif 1. Contactor Wire lead burn out. Repair or replace it.
ying failure. errors.
Coil burn out. Replace it.
2. Humidifier Water loss. Check if the
errors. entering-water valve
and the external
water-supply switch
open.
Over-current alarms. Poor water quality,
use soft water.
3. Water leaks. Water level is too high. Check the water level
control board.
Steam drain pipe is not Replace it.
66

smooth, water flows
backward.
4. Improper Set-value is lower than Re-set it as per the
adjustment for the indoor relative requirement.
humidity setting humidity value
device. required.
j Dehumid 1. Refrigeration Refrigeration system Refer to the above
ifying system. errors. solution of
failure. “Refrigeration
failure”.
2. Heating Heating system errors. Refer to the above
system. solution of “Heating
failure”.
3. Improper Refrigeration system Re-set it as per the
adjustment for errors. requirement.
humidity setting
device.
67

Nandipur 425MW CCPP FF & HVAC System Operation Manual (Volume I Part 6) F

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Nandipur 425MW CCPP FF & HVAC System Operation Manual (Volume I Part 6) F

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NANDIPUR 425MW CCPP FF & HVAC SYSTEM OPERATION MANUAL

This manual is edited on the basis of provisions and relevant drawings

FF-19 S0521-04PERSPECTIVE DRAWING OF WATER COOLING SYSTEM

FF-27 S0522-04PLAN LAYOUT FOR FIRE FIGHTING 8 FLOOR IN CCB

FF-28 S0522-06PLAN LAYOUT FOR FIRE FIGHTING AT 19 FLOOR IN CCB

HVAC-06-N0204-05A WATER PUMP INSTALLATION DRAWING

Abbreviation Full Title

1.2 Water Fire Fighting System ............................................................................... 9

1.4 Foam Extinguishing System of Oil Storage Area ........................................... 13

1 Fire Fighting System Design

Figure 2.4.2.5.1 Figure 2.4.2.5.2

2.4.3 Routine Check

b The main technical parameters of delayer

Sprinkler Nominal Maximum Glass balls

ZSTWB42.8-90 R3/4 42.8 80 90

3.3.1.3 Working Principle

3.3.2.3 Working Principle

Malfunction Position Problem Solutions

Malfunction Position Problem Solutions

Malfunction Position Problem Solutions

2. Duct Return air duct leakage Add seal adhesive

5.4 Air-cooled Split Air-conditioning Units

Faults Trouble Parts Causes Solutions

5. Pressure Discharge (high) See discharge

Faults Trouble Parts Causes Solutions

Faults Trouble Parts Causes Solutions

Faults Trouble Parts Causes Solutions

Faults Trouble Parts Causes Solutions

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