QUALITY ASSUARANCE PLAN

PIONEER NUTS & BOLTS PVT. LTD.

PURCHASER: BYGGING INDIA LIMITED Product Name: Bolts, Nuts & Washers Materials as Per:
FULL THREADED FULL THREAD BOLTS:IS:3757 CLASS 8S
HSFG BOLTS WITH 1 NUTS: IS:6623 CLASS 10S
NUT & 1 WASHER WASHER: IS:6649
IS:1367 PART-3/6 GR. 8.8/10
Purchase Order No : BIL/CI/UP/458/19-20 DATED: 30.10.2019

Name of TPIA:BVIL/DNV/TUV NORD/TUV SUD/CUS

QAP No : PNB/BYGG/458 dated::05.11.2019
S. Inspection Activities/ Characteristics Extent Ref Document Acceptance Criteria Format of Scope of Inspection
No. of Record
Check PNB TPIA CUS
1.0 Review of Raw MTC’s
Confir. To Drg/ Std.
1.1 Review of RAW MTC for Bolts & Nuts 100% Drg/ Std. Drg/ Drg/ Std. IS 1367 MTC, Ins P R R
Std. IS 1367 PART – 3 IS:1367 Report
- Chemical Properties for bolts, nuts PART – 3 PART-6/ IS:6649
& Washers IS:1367 PART-6/
IS:6649
2.0 Heat Treatment
100% Material Conf with Project HT Charts/ P R R
Spec., Project Spec/ Material Spec., Records
Specs
3.0 Mechanical Testing
Stamping of Samples for check Testing: 1 Pc Matl. Spec/ Conf with Project Test Report P W R
-Wedge Load test for bolts Heat/HT PO/Proj. Spec, Spec/Material Spec.,
- Proof Load Test for nuts Lot/Size IS 1367 PART – 3, IS 1367 PART – 3
-Hardness Check for bolts, Nuts IS:1367 PART-6/ IS:1367 PART-6/
-Anti-Seizing test for bolt IS:6649 IS:6649
- Torque Testing::
(M20=294.000 N-m, M22=400.400 N-m) &
M30=1011.00 N-m

DOC NO. PNB/DC-QAD-04/ ISSUE:2.0 / Revision: 00/ DATE:-01.04.16 Page 1 of 2

4.0 Final Inspection
Matl. Spec/ PO/ Conf with Project
4.1 -Visual & Dimensional Inspection 100% Proj Spec./ Spec/Material Spec., Inspection P W R
- Defects, Thread Fittment IS:3757, IS:6623, IS:3757, IS:6623, Report (5%)
- Identification marking IS:6649 & IS:6649 &
- Finish :Hot Dip Galvanized IS:1367 PART-13 IS:1367 PART-13
(Avg. Coating thick. 54 micron min)
5.0 Packing &Despatch(TPIA shall mark/
stamp on randomly selected packings/bags) 100% - - IRN/IC P H R

6.0 Final Documentation, Issue of Inspection

Certificate / Release Note 100% PO,ProjSepcn, PO,ProjSepcn, IRN/IC, MTC’ P H R
Approved Drg., Approved Drg., App. as per En
App. QAP QAP 10204 Type 3.1

* Mechanical Test for lot/size/heat no

Note: (1) Corrective action taken only as & when required.
(2) All Gauges, Measuring instruments & Testing instruments are calibrated as per ISO internal certified system.
(3)TPIA= THIRD PARTY INSPECTION AGENCY, PNB= PIONEER NUTS & BOLTS PVT. LTD., CUS = CUSTOMER,
R= REVIEW, W=WITNESS, P =PERFORM, IC = Inspection Certificate, IRN = Inspection Release
(4) Physical Testing will be done as per relevant Standard.
(5) All Dimensions should be strictly as per standard specifications.
(6) Hot Dip Galvanizing as per IS:1367 part-13

DOC NO. PNB/DC-QAD-04/ ISSUE:2.0 / Revision: 00/ DATE:-01.04.16 Page 2 of 2