Beruflich Dokumente
Kultur Dokumente
CATALOG INTRODUCTION
Baker SPD was founded in 1981 and is located in San Antonio, Texas. Baker SPD is a leading manufacturer of
a wide range of Drilling Products, now including the MUD HOG™ Centrifugal Pump. Our company's quality
statement is “We are a leading World Class Quality Provider of Production/Drilling Products and Value Added
Services for the Energy Industry.”
Baker SPD is committed to meeting and exceeding our customer's expectations. To achieve this objective, we
conform with ISO 9001 for operational procedures and we have adopted “continuous improvement” as a guiding
principle throughout the company. Baker SPD has the depth of experience in sales, operations, engineering,
and manufacturing to be trusted to meet today's customer demands.
1
Baker SPD TABLE OF CONTENTS
2
TABLE OF CONTENTS Baker SPD
Section C: Operation...................................................... 51 Table 1: 1-7/8 in. MUD HOG™ Spare Parts List............ 55
Operating Condition Envelope .................................... 51 MUD HOG™ Repair Kits................................................ 56
GENERAL INFORMATION
Documentation ............................................................ 51 Figure 6-1: Casing and parts.......................................... 57
Lubrication................................................................... 51 Figure 6-2: Frame, Stuffing Box Cover,
Figure 5: Outboard and Inboard Bearing Covers Impeller, and parts....................................................... 57
with Grease Fitting ...................................................... 51 Figure 6-3: Frame, Inboard Bearing
Section D: Maintenance ................................................. 52 Housing Cover, and parts............................................ 58
Disassembly ................................................................ 52 Figure 6-4: Shaft, Bearings, and parts ........................... 58
Inspection .................................................................... 52
Assembly..................................................................... 52
General Operating and Storage Instructions............... 53
ORDERING INFORMATION
PUMP SIZING
PUMP CURVES
MAINTENANCE MANUAL
3
Baker SPD INTRODUCTION
4
GENERAL INFORMATION Baker SPD
GENERAL INFORMATION
GENERAL INFORMATION
GENERAL APPLICATIONS
• Fresh water
• Sea water
• Drilling mud
STANDARD TRIM INCLUDES
• Frame - Cast Iron
• Shaft;- 416 Stainless Steel
• Casing; - Hard Iron
• Labyrinth Seals/Isolators - Bronze
• 5 Ring Packing with Lantern Ring - Teflon® / Graphite, Plastic
• Impeller - Hard Iron
• Casing Nuts - Stainless Steel
FEATURES
• All the impellers on the 1-7/8 in. pump are semi-open
• Stainless Steel Casing Nuts require less effort for removal
• Both the inboard and outboard bearings are high quality single row angular bearings with an easy installation
and removal design
• Labyrinth seals reduce bearing contamination and shaft wear
• Impeller back vane configuration improves the life of the sealing mechanism (mechanical seal or packing)
and positively influences the pressure distribution inside the casing
• Stainless Steel Shaft material prevents corrosion of the shaft
• Two [2] Stainless Steel Jack Bolts are provided for easy removal of casing
SIZES
• 2 x 3R x 13 in.
• 3 x 4R x 13 in.
• 4 x 5R x 12 in.
• 5 x 6R x 12 in.
• 6 x 8R x 13 in.
MATERIAL TRACEABILITY;;
• Material traceability reports available for fluid end components
• ABS Approval (pending)
INTERCHANGEABILITY
• The MUD HOG™ Centrifugal Pump is 100% interchangeable with the Halco® 1780 “W” Series, and
Mission® Series “W” 1-7/8 in. Pedestal Pump
5
Baker SPD CENTRIFUGAL PUMP PARTS
GENERAL INFORMATION
CENTRIFUGAL PUMP LABYRINTH SEALS STUFFING BOX BOLTS
The Labyrinth Seal or Isolator is a two-piece device Two Stuffing Box Bolts are set up 180 degrees apart
used to isolate the Bearings from harmful to hold the Stuffing Box in place. The positioning of
contaminants, while keeping the Bearings lubricated. the bolts allows the Casing to be replaced without
Labyrinth Seals use two different components; a rotor interfering with the Stuffing Box or hampering
and a stator. The rotor is attached to the shaft removal of the Casing.
through a ring and rotates with it, thus decreasing
shaft wear. The stator portion of the Labyrinth Seal is JACK BOLTS
stationary and press fit into the Housing. These two The MUD HOG™ uses two [2] 3/4 in. stainless steel
pieces lock with an O-ring to form a single working Jack Bolts to assist in the replacement of the Casing.
unit. This configuration, while turning, is free from There is a build up of material between the Casing
mechanical contact. The Labyrinth Seals are abra- and Stuffing Box during normal operation. This build
sion and corrosion resistant for longer life. up can make it difficult to remove the Casing.
Conventional pry bars, crow bars and other tools do
CENTRIFUGAL PUMP FRAME
not distribute an even force and may cause bending.
The MUD HOG's frame is made from cast iron for The Jack Bolts allow an even distribution of pressure
strength and durability. The frame has been to the Casing for ease in removal.
designed to withstand high piping loads that can
adversely affect bearing life. The MUD HOG™ frame STAINLESS STEEL CASING NUTS
is built to handle various applications and working Casing replacement has been made easier by
conditions. utilizing stainless steel Casing Nuts. Stainless steel is
more corrosion resistant than conventional steel. The
MECHANICAL SEALS
use of stainless steel material minimizes the need for
Mechanical Seals are available for the 1-7/8 in. Cen- frequent replacement of the Casing Nuts which are
trifugal Pump. However, there is a shaft failure history otherwise worn out by rust and/or removal tools.
of the mechanical seal configuration, caused by the
inherent bending and vibration that come with a
smaller diameter shaft. That is why mechanical seals
are not recommended on this pump. Assemblies
with Mechanical Seals are NOT warranted.
7
Baker SPD DIMENSIONAL ILLUSTRATIONS
Section A-A
Y CP
A A
Ø1-7/8 in.
9.00 DD
E P 4 Slots
A L F 11/16 x 1 in. lg
G
B
8
DIMENSIONS AND WEIGHTS Baker SPD
GENERAL INFORMATION
Size ID OD BC Thickness
of Holes of Holes
2 2 6 4-3/4 5/8 4 3/4
3 3 7-1/2 6 3/4 4 3/4
4 4 9 7-1/2 15/16 8 3/4
5 5 10 8-1/2 15/16 8 7/8
6 6 11 9-1/2 1 8 7/8
8 8 13-1/2 11-3/4 1-1/8 8 7/8
The above drilling is standard 125#.
ANSI 150 # Flat Face Flanges.
Refer to page 12 for illustration.
Pump
A B E F G L P X Y Z CP DD
Size
2 x 3R x 13 9 20.44 3.50 15.44 17.00 6.15 1.47 10.25 3.75 7.00 29.45 8.75
3 x 4R x 13 9 20.44 3.50 15.44 17.00 6.90 1.47 10.25 4.25 6.75 29.70 8.25
4 x 5R x 12 9 20.44 3.50 15.44 17.00 8.15 1.47 11.00 5.00 6.13 30.20 8.75
5 x 6R x 12 9 20.44 3.50 15.44 17.00 9.34 1.47 11.00 5.69 6.00 30.67 8.25
6 x 8R x 13 9 20.44 3.50 15.44 23.25 10.96 1.47 14.00 6.25 8.38 31.73 11.63
Refer to page 12 for illustration.
9
Baker SPD MATERIAL NUMBER SCHEME
Hard Iron Extra Hard Iron Extra Hard Iron Bronze Bronze
Casing Size
All Components Fitted All Components Fitted All Components
2 x 3R x 13 A F L S X
3 x 4R x 13 B G M T Y
4 x 5R x 12 C H N U Z
5 x 6R x 12 D J P V 1
6 x 8R x 13 E K R W 2
Note: Fitted components would consist of Wear Pad, Impeller, and Stuffing Box.
Impeller Size
9th Digit
10
MATERIAL NUMBER SCHEME Baker SPD
ORDERING INFORMATION
0 14.00 D 10.75
1 13.75 E 10.50
2 13.50 F 10.25
3 13.25 G 10.00
4 13.00 H 9.75
5 12.75 J 9.50
6 12.50 K 9.25
7 12.25 L 9.00
8 12.00 M 8.75
9 11.75 N 8.50
A 11.50 P 8.25
B 11.25 R 8.00
C 11.00 - -
CASING
Casing Only Repair Kit
Size Material No. Material No.
Hard Iron Aluminum Bronze Hard Iron Aluminum Bronze
2 x 3R x 13 052149210 052149230 052149200 052149201
3 x 4R x 13 052148910 052148930 052148900 052148901
4 x 5R x 12 052149910 052149930 052149900 052149901
5 x 6R x 12 052145310 052145330 052145300 052145301
6 x 8R x 13 052149610 052149630 052149600 052149601
SHAFT
Material No. for
Description Application
2 x 3R, 3 x 4R, 4 x 5R, 5 x 6R 6 x 8R
416 Stainless Steel Shaft 052145280 052156680 Packing/Mechanical Seal
416 Stainless Steel Shaft
052151180 052156580 5 Ring Packing
with Ceramic Coating
416 Stainless Steel Shaft
052155580 052153880 Injectable Packing
with Hardened Sleeve
11
Baker SPD PUMP CROSSOVER
12
PUMP CROSSOVER Baker SPD
ORDERING INFORMATION
Impeller, 5 x 6R, 12 in., 1-7/8 CP Hard Iron 1 052145118 4710-80-30 H4710-90-30
Impeller, 5 x 6R, 11.75 in., 1-7/8 CP Hard Iron 1 052145119 4710-76-30 H4710-86-30
Impeller, 5 x 6R, 11.50 in., 1-7/8 CP Hard Iron 1 05214511A 4710-74-30 H4710-84-30
Impeller, 5 x 6R, 11.25 in., 1-7/8 CP Hard Iron 1 05214511B 4710-72-30 H4710-82-30
Impeller, 5 x 6R, 11 in., 1-7/8 CP Hard Iron 1 05214511C 4710-70-30 H4710-80-30
Impeller, 5 x 6R, 10.75 in., 1-7/8 CP Hard Iron 1 05214511D 4710-66-30 H4710-76-30
Impeller, 5 x 6R, 10.50 in., 1-7/8 CP Hard Iron 1 05214511E 4710-64-30 H4710-74-30
Impeller, 5 x 6R, 10.25 in., 1-7/8 CP Hard Iron 1 05214511F 4710-62-30 H4710-72-30
Impeller, 5 x 6R, 10 in., 1-7/8 CP Hard Iron 1 05214511G 4710-60-30 H4710-70-30
Impeller, 5 x 6R, 9.75 in., 1-7/8 CP Hard Iron 1 05214511H 4710-56-30 H4710-66-30
Impeller, 5 x 6R, 9.50 in., 1-7/8 CP Hard Iron 1 05214511J 4710-54-30 H4710-64-30
Impeller, 5 x 6R, 9.25 in., 1-7/8 CP Hard Iron 1 05214511K 4710-52-30 H4710-62-30
Impeller, 5 x 6R, 9 in., 1-7/8 CP Hard Iron 1 05214511L 4710-50-30 H4710-60-30
Impeller, 5 x 6R, 8.75 in., 1-7/8 CP Hard Iron 1 05214511M 4710-46-30 H4710-56-30
Impeller, 5 x 6R, 8.50 in., 1-7/8 CP Hard Iron 1 05214511N 4710-44-30 H4710-54-30
Impeller, 5 x 6R, 8.25 in., 1-7/8 CP Hard Iron 1 05214511P 4710-42-30 H4710-52-30
Impeller, 5 x 6R, 8 in., 1-7/8 CP Hard Iron 1 05214511R 4710-40-30 H4710-50-30
Impeller, 6 x 8R, 13 in., 1-7/8 CP Hard Iron 1 052149514 5142-90-30 H5142-90-30
Impeller, 6 x 8R, 12.75 in., 1-7/8 CP Hard Iron 1 052149515 5142-86-30 H5142-86-30
Impeller, 6 x 8R, 12.50 in., 1-7/8 CP Hard Iron 1 052149516 5142-84-30 H5142-84-30
Impeller, 6 x 8R, 12.25 in., 1-7/8 CP Hard Iron 1 052149517 5142-82-30 H5142-82-30
Impeller, 6 x 8R, 12 in., 1-7/8 CP Hard Iron 1 052149518 5142-80-30 H5142-80-30
Impeller, 6 x 8R, 11.75 in., 1-7/8 CP Hard Iron 1 052149519 5142-76-30 H5142-76-30
Impeller, 6 x 8R, 11.50 in., 1-7/8 CP Hard Iron 1 05214951A 5142-74-30 H5142-74-30
Impeller, 6 x 8R, 11.25 in., 1-7/8 CP Hard Iron 1 05214951B 5142-72-30 H5142-72-30
Impeller, 6 x 8R, 11 in., 1-7/8 CP Hard Iron 1 05214951C 5142-70-30 H5142-70-30
Impeller, 6 x 8R, 10.75 in., 1-7/8 CP Hard Iron 1 05214951D 5142-66-30 H5142-66-30
Impeller, 6 x 8R, 10.50 in., 1-7/8 CP Hard Iron 1 05214951E 5142-64-30 H5142-64-30
Impeller, 6 x 8R, 10.25 in., 1-7/8 CP Hard Iron 1 05214964F 5142-62-30 H5142-62-30
Impeller, 6 x 8R, 10 in., 1-7/8 CP Hard Iron 1 05214951G 5142-60-30 H5142-60-30
Impeller, 6 x 8R, 9.75 in., 1-7/8 CP Hard Iron 1 05214951H 5142-56-30 H5142-56-30
Impeller, 6 x 8R, 9.50 in., 1-7/8 CP Hard Iron 1 05214951J 5142-54-30 H5142-54-30
Impeller, 6 x 8R, 9.25 in., 1-7/8 CP Hard Iron 1 05214951K 5142-52-30 H5142-52-30
Impeller, 6 x 8R, 9 in., 1-7/8 CP Hard Iron 1 05214951L 5142-50-30 H5142-50-30
Stuffing Box Packed 1 052151310 - H20832
Stuffing Box Mechanical Seal 1 052146910 - H2571-17-37
Stuffing Box Cover Bolt Lock Washer 2 WWK11H000 - -
Stuffing Box Cover Bolt 2 WWG31H167 - H2538-2
Packing 5 Ring with Lantern Ring 1 052151200 2501-02-WD 48264-17W-9A
Gland Assembly Bolt 2 052137280 B3701A H3701A
Packing Gland Set 1 052146700 7406-13A H7406-4A
Warning Label 1 052151700 - -
Name Plate 1 052141400 - -
Drive Screws 8 WWGT06060 - -
Mechanical Seal Tungsten Repair Kit 1 WVBUP0118 - H2558-3A
Deflector/Water Slinger 1 052147180 22707A H22707A
Dipstick (oil lubricated pumps only) 0 - - H2539-2
Oil Plug (grease lubricated pumps) 2 WWWX0012 - H2565-1
Wear Plate 1 052151810 - H3779-30
Grease Fitting, Packing 1 WWW00C004 - -
1/8 in. Injectable Sealant Kit 1 WVUT060109 - -
1/2 x 8 in. Injectable Sealant Sticks 1 WVUT680033 - -
; For specific options contact your local Baker SPD representative or Baker SPD, San Antonio.
Baker does not warrant or represent that any such information is accurate, or that any products listed are compatible with each part. Any deviation from the OEM products should be verified as to compatibility.
13
Baker SPD PRODUCT ILLUSTRATIONS
7
5
5 10a 8
10b
10c
8 12 7
6
9
10b
10c
11 10a
13
20
19
18
16
33
32
31
30
34
17
29
25
23 Frame
Sub-Assembly
99988A
28b
27
22 28a
21 26
14
PARTS AND WEIGHTS Baker SPD
Frame 052146810
1
Gray Cast Iron 168 lb
Plastic Plug WVCCCF118
2
Plastic .25 oz
Plug for Breather Port WWWX00011
3
Carbon Steel .25 oz
Oil Plug WWWX00012
4
Carbon Steel (2 Required) .25 oz
Bearing Labyrinth Seal WVIN00498
5
Bronze (2 Required) .50 oz
Bearing Cover 052146610
6
Gray Cast Iron (2 Required) 6 lb
Bearing Grease Fitting WWW00C003
7
Steel (2 Required) .25 oz
Bearing Cover Bolt WWG31H167
8
Low Alloy Steel (4 Required) .25 oz
ORDERING INFORMATION
Bearing Cover Gasket 052146500
9
Fiber (2 Required) .25 oz
Bearing Assembly WWESH0P06
10
(2 Required) 4 lb
Bearing
10a
Steel
Bearing Lock
10b
Steel
Bearing Lock Set Screw
10c
Steel
Shaft 052145280
11
416SS 22 lb
Key, Coupling End WWW00A004
12
Low Alloy Steel .25 oz
Key, Impeller WWW00A005
13
Low Alloy Steel .30 oz
Jack Bolts WWG31S28F
14
Stainless Steel (2 Required) .35 oz
Casing 052149210
16;;
Hard Iron 92.7 lb
Casing Drain Plug WWWX00015
17
Carbon Steel .15 oz
Casing Gasket 052150500
18
Fiber .25 oz
Stud, Casing WWHS1M30A
19
Low Alloy Steel (12 Required) .25 oz
Nut, Casing Stud WWJ11M800
20
Stainless Steel (12 Required) .25 oz
Nut, Impeller WWJ510800
21
Stainless Steel (2 Required) .30 oz
Washer, Impeller WWK410000
22
Stainless Steel .25 oz
Impeller 05214911X
23;
Hard Iron 22.6 lb
Stuffing Box Cover - Packed 052151310
25
Hard Iron 32 lb
Lock Washer, Stuffing Box Cover Bolt WWK11H000
26
Low Alloy Steel (2 Required) .05 oz
Bolt, Stuffing Box Cover WWG31H167
27
Low Alloy Steel (2 Required) .25 oz
5 Ring Packing with Lantern Ring 052151200
28
.50 oz
Packing Ring
28a
Teflon®/Graphite (5 Required)
Lantern Ring
28b
Plastic
Gland Assembly Bolt 052137280
29
Stainless Steel (2 Required) 1.5 lb
Gland Set 052146700
30
Stainless Steel 2 lb
Warning Label 052151700
31
Stainless Steel .10 oz
Name Plate 052141400
32
Stainless Steel .10 oz
Drive Screws WWGT06060
33
Stainless Steel (8 Required) .05 oz
Grease Fitting, Packing WWW00C004
34
Steel
; Last digit (X) designates impeller size. See sizing chart on page 11.
;; Refer to page 11 for Repair Kit information.
15
Baker SPD PRODUCT ILLUSTRATIONS
7
5
5 10b 8
10c
10a
8 12 7
6
9
10b
10c
11 10a
13
20
19
18
16
33
32
31
30
34
17 29
25
23 Frame
Sub-Assembly
99988A
28b
27
22 28a
21 26
16
PARTS AND WEIGHTS Baker SPD
ORDERING INFORMATION
Low Alloy Steel (4 Required) .25 oz
Bearing Cover Gasket 052146500
9
Fiber (2 Required) .25 oz
Bearing Assembly WWESH0P06
10
(2 Required) 4 lb
Bearing
10a
Steel
Bearing Lock
10b
Steel
Bearing Lock Set Screw
10c
Steel
Shaft 052145280
11
416SS 22 lb
Key, Coupling End WWW00A004
12
Low Alloy Steel .25 oz
Key, Impeller WWW00A005
13
Low Alloy Steel .30 oz
Jack Bolts WWG31S28F
14
Stainless Steel (2 Required) .35 oz
Casing 052148910
16;;
Hard Iron 109.9 lb
Casing Drain Plug WWWX00015
17
Carbon Steel .15 oz
Casing Gasket 052150500
18
Fiber .25 oz
Stud, Casing WWHS1M30A
19
Low Alloy Steel (12 Required) .25 oz
Nut, Casing Stud WWJ11M800
20
Stainless Steel (12 Required) .25 oz
Nut, Impeller WWJ510800
21
Stainless Steel (2 Required) .30 oz
Washer, Impeller WWK410000
22
Stainless Steel .25 oz
Impeller 05214931X
23;
Hard Iron 30.31 lb
Stuffing Box Cover - Packed 052151310
25
Hard Iron 32 lb
Lock Washer, Stuffing Box Cover Bolt WWK11H000
26
Low Alloy Steel (2 Required) .05 oz
Bolt, Stuffing Box Cover WWG31H167
27
Low Allow Steel (2 Required) .25 oz
5 Ring Packing with Lantern Ring 052151200
28
.50 oz
Packing Ring
28a
Teflon®/Graphite (5 Required)
Lantern Ring
28b
Plastic
Gland Assembly Bolt 052137280
29
Stainless Steel (2 Required) 1.5 lb
Gland Set 052146700
30
Stainless Steel 2 lb
Warning Label 052151700
31
Stainless Steel .10 oz
Name Plate 052141400
32
Stainless Steel .10 oz
Drive Screws WWGT06060
33
Stainless Steel .05 oz
Grease Fitting, Packing WWW00C004
34
Steel
; Last digit (X) designates impeller size. See sizing chart on page 11.
;; Refer to page 11 for Repair Kit information.
17
Baker SPD PRODUCT ILLUSTRATIONS
7
5
5 10a 8
10b
10c
8 12 7
6
9
10a
10b
11 10c
13
20
19
18
16
33
32
31
30
34
17
29
25
23 Frame
Sub-Assembly
99988A
28b
27
22 28a
21 26
18
PARTS AND WEIGHTS Baker SPD
ORDERING INFORMATION
Low Alloy Steel (4 Required) .25 oz
Bearing Cover Gasket 052146500
9
Fiber (2 Required) .25 oz
Bearing Assembly WWESH0P06
10
(2 Required) 4 lb
Bearing
10a
Steel
Bearing Lock
10b
Steel
Bearing Lock Set Screw
10c
Steel
Shaft 052145280
11
416SS 22 lb
Key, Coupling End WWW00A004
12
Low Alloy Steel .25 oz
Key, Impeller WWW00A005
13
Low Alloy Steel .30 oz
Jack Bolts WWG31S28F
14
Stainless Steel (2 Required) .35 oz
Casing 052149910
16;;
Hard Iron 151.5 lb
Casing Drain Plug WWWX00015
17
Carbon Steel .15 oz
Casing Gasket 052150500
18
Fiber .25 oz
Stud, Casing WWHS1M30A
19
Low Alloy Steel (12 Required) .25 oz
Nut, Casing Stud WWJ11M800
20
Stainless Steel (12 Required) .25 oz
Nut, Impeller WWJ510800
21
Stainless Steel (2 Required) .30 oz
Washer, Impeller WWK410000
22
Stainless Steel .25 oz
Impeller 05214941X
23;
Hard Iron 29.41 lb
Stuffing Box Cover - Packed 052151310
25
Hard Iron 32 lb
Lock Washer, Stuffing Box Cover Bolt WWK11H000
26
Low Alloy Steel (2 Required) .05 oz
Bolt, Stuffing Box Cover WWG31H167
27
Low Alloy Steel (2 Required) .25 oz
5 Ring Packing with Lantern Ring 052151200
28
.50 oz
Packing Ring
28a
Teflon®/Graphite (5 Required)
Lantern Ring
28b
Plastic
Gland Assembly Bolt 052137280
29
Stainless Steel 1.5 lb
Gland Set 052146700
30
Stainless Steel 2 lb
Warning Label 052151700
31
Stainless Steel .10 oz
Name Plate 052141400
32
Stainless Steel .10 oz
Drive Screws WWGT06060
33
Stainless Steel (8 Required) .05 oz
Grease Fitting, Packing WWW00C004
34
Steel
; Last digit (X) designates impeller size. See sizing chart on page 11.
;; Refer to page 11 for Repair Kit information.
19
Baker SPD PRODUCT ILLUSTRATIONS
7
5
5 10b 8
10c
10a
8 12 7
6
9
10b
10c
11 10a
13
20
19
18
16
33
32
31
30
29
34 17
25
Frame
23 Sub-Assembly
99988A
22 28b
28a
21
27
26
20
PARTS AND WEIGHTS Baker SPD
ORDERING INFORMATION
Low Alloy Steel (4 Required) .25 oz
Bearing Cover Gasket 052146500
9
Fiber (2 Required) .25 oz
Bearing Assembly WWESH0P06
10
(2 Required) 4 lb
Bearing
10a
Steel
Bearing Lock
10b
Steel
Bearing Lock Set Screw
10c
Steel
Shaft 052145280
11
416 SS 22 lb
Key, Coupling End WWW00A004
12
Low Alloy Steel .25 oz
Key, Impeller WWW00A005
13
Low Alloy Steel .30 oz
Jack Bolts WWG31S28F
14
Stainless Steel (2 Required) .35 oz
Casing 052145310
16;;
Hard Iron 151.6 lb
Casing Drain Plug WWWX00015
17
Carbon Steel .15 oz
Casing Gasket 052150500
18
Fiber .25 oz
Stud, Casing WWHS1M30A
19
Low Alloy Steel (12 Required) .25 oz
Nut, Casing Stud WWJ11M800
20
Stainless Steel (12 Required) .25 oz
Nut, Impeller WWJ510800
21
Stainless Steel (2 Required) .30 oz
Washer, Impeller WWK410000
22
Stainless Steel .25 oz
Impeller 05214511X
23;
Hard Iron 28.7 oz
Stuffing Box Cover - Packed 052151310
25
Hard Iron 32 lb
Lock Washer, Stuffing Box Cover Bolt WWK11H000
26
Low Alloy Steel (2 Required) .05 oz
Bolt, Stuffing Box Cover WWG31H167
27
Low Alloy Steel (2 Required) .25 oz
5 Ring Packing with Lantern Ring 052151200
28
.50 oz
Packing Ring
28a
Teflon®/Graphite (5 Required)
Lantern Ring
28b
Plastic
Gland Assembly Bolt 052137280
29
Stainless Steel (2 Required) 1.5 lb
Gland Set 052146700
30
Stainless Steel 2 lb
Warning Label 052151700
31
Stainless Steel .10 oz
Name Plate 052141400
32
Stainless Steel .10 oz
Drive Screws WWGT06060
33
Stainless Steel (8 Required) .05 oz
Grease Fitting, Packing WWW00C004
34
Steel
; Last digit (X) designates impeller size. See sizing chart on page 11.
;; Refer to page 11 for Repair Kit information.
21
Baker SPD PRODUCT ILLUSTRATIONS
7
5
5 10a 8
10b
10c
6
8 12 7
6
9
10b
10c
11 10a
13
20
19
18
16
33
32
31
30
34 17
29
25
23 Frame
Sub-Assembly
99988A
28b
27
22 28a
21 26
22
PARTS AND WEIGHTS Baker SPD
ORDERING INFORMATION
Low Alloy Steel (4 Required) .25 oz
Bearing Cover Gasket 052146500
9
Fiber (2 Required) .25 oz
Bearing Assembly WWESH0P06
10
(2 Required) 4 lb
Bearing
10a
Steel
Bearing Lock
10b
Steel
Bearing Lock Set Screw
10c
Steel
Shaft 052156680
11
416SS 22 lb
Key, Coupling End WWW00A004
12
Low Alloy Steel .25 oz
Key, Impeller WWW00A005
13
Low Alloy Steel .30 oz
Jack Bolts WWG31S28F
14
Stainless Steel (2 Required) .35 oz
Casing 052149610
16;;
Hard Iron 351.70 lb
Casing Drain Plug WWWX00015
17
Carbon Steel .15 oz
Casing Gasket 052150500
18
Fiber .25 oz
Stud, Casing WWHS1M30A
19
Low Alloy Steel (12 Required) .25 oz
Nut, Casing Stud WWJ11M800
20
Stainless Steel (12 Required) .25 oz
Nut, Impeller WWJ510800
21
Stainless Steel (2 Required) .30 oz
Washer, Impeller WWK410000
22
Stainless Steel .25 oz
Impeller 05214951X
23;
Hard Iron 60.2 lb
Stuffing Box Cover - Packed 052151310
25
Hard Iron 32 lb
Lock Washer, Stuffing Box Cover Bolt WWK11H000
26
Low Alloy Steel (2 Required) .05 oz
Bolt, Stuffing Box Cover WWG31H167
27
Low Alloy Steel (2 Required) .25 oz
5 Ring Packing with Lantern Ring 052151200
28
.50 oz
Packing Ring
28a
Teflon®/Graphite (5 Required)
Lantern Ring
28b
Plastic
Gland Assembly Bolt 052137280
29
Stainless Steel (2 Required) 1.5 lb
Gland Set 052146700
30
Stainless Steel 2 lb
Warning Label 052151700
31
Stainless Steel .10 oz
Name Plate 052141400
32
Stainless Steel .10 oz
Drive Screws WWGT06060
33
Stainless Steel (8 Required) .05 oz
Grease Fitting, Packing WWW00C004
34
Steel
; Last digit (X) designates impeller size. See sizing chart on page 11.
;; Refer to page 11 for Repair Kit information.
23
Baker SPD
NOTES
24
PUMP SIZING Baker SPD
PUMP SIZING
3. NPSH
Net Positive Suction Head means the useful pressure existing at the inlet of the pump to push the liquid into
the impeller vanes. It is measured in feet (meters) of Head and is called NPSH Available (NPSHA). NPSH
Required (NPSHR) is read from the pump curve at the designed pump impeller RPM and flow rate. NPSH
on the curve is the minimum NPSH that will prevent vapor bubbles from forming and causing cavitation.
A number of rigs run into NPSH problems which are due in part to high mud temperatures and poor suction
design. That is why it is very important to check your Net Positive Suction Head (NPSH).
NPSHA = Ha ± He - Hf - Hvp
Where:
Ha = atmospheric head (ft)
He = elevation head (ft)
Hf = friction head (ft)
Hvp = Vapor pressure of fluid at pumping temperature (ft). Refer to Page 29.
The NPSHR as shown on curves is the minimum NPSH required by pumps. If the NPSHA is larger than
NPSHR; the pump is all right. If the NPSHA is less than NPSHR, then the pump will cavitate. In such a case,
some or all of the following changes to the suction conditions might be necessary:
1. Reduce flow rate
2. Increase suction pipe size
3. Lower pump speed
25
Baker SPD PUMP SIZING
4. Formulae:
4.1 To Convert Head in Feet to Pressure in Pounds Per Square Inch
4.2 To Convert Pressure in Pounds Per Square Inch (PSI) to Head in Feet
PSIG x 2.31
= Feet of Head
Specific Gravity
4.3
Mud Weight (lb/gal)
Specific Gravity of Mud =
8.34
CONVERSION FACTORS
To Convert Into Multiply By
m3/hr GPM 4.4
liters/min GPM 0.264
Barrels/day GPM 0.03
Cubic feet Gallons 7.481
Kg/cm2 PSI 14.2
m3 Gallons 264
meters Feet 3.28
Bars PSI 14.7
5. Pump Terms
5.3 Pressure of Head in Feet (meters)
When the pump is running, pressure will build up. Pressure developed by the Centrifugal Pump is
always specified as Head in Feet or (meters) of liquid. The relation between PSI and head is shown in
4.1 - 4.2.
5.4 Centrifugal Pump Rotation
You have to stand at the drive end to determine the pump rotation. A right-hand rotation pump turns
clockwise looking from the motor end. The MUD HOG™ 1-7/8 in. has a right-hand rotation.
Conversion Factors
26
SYSTEM HEAD REQUIREMENT CALCULATION Baker SPD
Suction
Pipe Size (Ds) in.
Height of Liquid Above (+) or Below (-)
ft
the Pump Inlet Centerline (Hs)
Total Length of Suction Line (Ls) ft
Discharge
PUMP SIZING
Pipe Size (Dd) in.
Maximum Height Above the Pump Centerline
That the Liquid Rises to, on the Discharge Side ft
of the System (Hd)
Total Length of Discharge Line (L d) ft
TABLE 1
THEORETICAL DISCHARGE OF NOZZLES IN U.S. GALLONS PER MINUTE
Velocity of
Head* Diameter Of Nozzle In Inches
Discharge
lb ft ft/sec 3/8 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3
10 23.1 38.6 13.3 23.6 36.9 53.1 72.4 94.5 120 148 179 213 289 378 479 591 714 851
15 4.6 47.3 16.3 28.9 45.2 65 88.5 116 147 181 219 260 354 463 585 723 874 1041
20 46.2 54.6 18.8 33.4 52.2 75.1 102 134 169 209 253 301 409 535 676 835 1009 1203
25 57.7 61 21 37.3 58.3 84 114 149 189 234 283 336 458 598 756 934 1128 1345
30 69.3 66.9 23 40.9 63.9 92 125 164 207 256 309 368 501 655 828 1023 1236 1473
35 80.8 72.2 24.8 44.2 69 99.5 135 177 224 277 334 398 541 708 895 1106 1335 1591
40 92.4 77.2 26.6 47.3 73.8 106 145 188 239 296 357 425 578 756 957 1182 1428 1701
45 103.9 81.8 28.2 50.1 78.2 113 153 200 253 313 379 451 613 801 1015 1252 1512 1802
50 115.5 86.3 29.7 52.8 82.5 119 162 211 267 330 399 475 647 845 1070 1320 1595 1900
55 127 90.5 31.1 55.3 86.4 125 169 221 280 346 418 498 678 886 1121 1385 1671 1991
60 138.6 94.6 32.5 57.8 90.4 130 177 231 293 362 438 521 708 926 1172 1447 1748 2085
65 150.1 98.3 33.8 60.2 94 136 184 241 305 376 455 542 737 964 1220 1506 1819 2165
70 161.7 102.1 35.2 62.5 97.7 141 191 250 317 391 473 563 765 1001 1267 1565 1888 2250
75 173.2 105.7 36.4 64.7 101 146 198 259 327 404 489 582 792 1037 1340 1619 1955 2330
80 184.8 109.1 37.6 66.8 104 150 205 267 338 418 505 602 818 1070 1354 1672 2020 2405
85 196.3 112.5 38.8 68.9 108 155 211 276 349 431 521 620 844 1103 1395 1723 2080 2480
90 207.9 115.8 39.9 70.8 111 160 217 284 359 443 536 638 868 1136 1436 1773 2140 2550
95 219.4 119 41 72.8 114 164 223 292 369 456 551 656 892 1168 1476 1824 2200 2625
100 230.9 122 42.1 74.7 117 168 229 299 378 467 565 672 915 1196 1512 1870 2255 2690
Head* loss across nozzle.
The actual quantity discharged by a nozzle will be less than above table.
A well tapered smooth nozzle may be assumed to give 97 to 99% of the values in the tables.
TABLE 2
PIPE FITTINGS EQUIVALENT TO FEET OF STRAIGHT PIPE
Size Of Fitting 2 3 4 5 6 8
90' Elbow 5.5 8.0 11.0 14.0 16.0 21.0
45' Elbow 2.5 3.8 5.0 6.3 7.5 10.0
Long Sweep Elbow 3.5 5.2 7.0 9.0 11.0 14.0
Close Return Bend 13.0 18.0 24.0 31.0 37.0 51.0
Tee-Straight Run 3.5 5.2 7.0 9.0 11.0 14.0
Tee-Side Inlet Or Outlet 12.0 17.0 22.0 27.0 33.0 43.0
Globe Valve Open 55.0 82.0 110.0 140.0 190.0 260.0
Angle Valve Open 27.0 41.0 53.0 70.0 - -
Butterfly Valve Fully Open 1.2 1.7 6.0 5.0 5.0 7.0
Gate Valve Fully Open 1.2 1.7 2.3 2.9 3.5 4.5
Gate Valve Half Open 27.0 41.0 53.0 0.0 0.0 130.0
Check Valve 19.0 32.0 43.0 58.0 63.0 90.0
28
SYSTEM HEAD CALCULATION TABLES Baker SPD
TABLE 3
PROPERTIES OF WATER
Temperature Specific Vapor Pressure
(°F) Gravity Feet Of Water, Absolute
40 1.001 0.30
50 1.001 0.40
60 1.000 0.60
70 0.999 0.80
80 0.998 1.20
90 0.996 1.60
100 0.994 2.20
110 0.992 3.00
120 0.990 4.00
130 0.987 5.20
140 0.985 6.80
150 0.982 8.80
160 0.979 11.20
170 0.975 14.20
180 0.972 17.90
TABLE 4
FRICTION OF WATER IN PIPES (C = 100)
2 in. Pipe 3 in. Pipe 4 in. Pipe 5 in. Pipe 6 in. Pipe 8 in. Pipe
GPM
V F V F V F V F V F V F GPM
30 3.06 3.69 1.36 0.53 0.77 0.13 30
40 4.08 6.40 1.81 0.91 1.02 0.22 40
50 5.11 9.90 2.27 1.38 1.28 0.34 0.82 0.11 50
PUMP SIZING
60 6.13 13.40 2.72 1.92 1.53 0.48 0.98 0.16 60
70 7.15 17.04 3.18 2.56 1.79 0.63 1.14 0.21 0.79 0.088 70
80 8.17 22.50 3.63 3.28 2.04 0.81 1.31 0.27 0.91 0.11 80
90 9.19 28.00 4.08 4.08 2.30 1.01 1.47 0.34 1.02 0.14 90
100 10.21 35.80 4.54 4.96 2.55 1.22 1.63 0.41 1.14 0.17 100
125 12.76 50.90 5.68 7.50 3.19 1.85 2.04 0.62 1.42 0.26 125
150 15.32 76.00 6.81 10.50 3.83 2.59 2.47 0.87 1.70 0.36 0.96 0.09 150
175 17.86 92.50 7.95 14.00 4.47 3.44 2.86 1.16 1.99 0.48 1.12 0.12 175
200 20.40 129.00 9.08 17.90 5.10 4.41 3.27 1.49 2.27 0.61 1.28 0.15 200
225 10.20 22.30 5.74 5.48 3.68 1.85 2.55 0.76 1.44 0.19 225
250 11.30 27.10 6.38 6.67 4.08 2.25 2.84 0.93 1.60 0.23 250
275 12.50 32.30 7.02 7.96 4.50 2.68 3.12 1.11 1.76 0.27 275
300 13.60 37.90 7.65 9.34 4.90 3.13 3.41 1.30 1.91 0.32 300
350 15.90 50.40 8.93 12.40 5.72 4.20 3.97 1.73 2.23 0.43 350
400 18.20 64.60 10.20 15.90 6.54 5.38 4.54 2.21 2.25 0.55 400
450 11.50 19.80 7.36 6.60 5.10 2.75 2.87 0.68 450
500 12.80 24.10 8.18 8.12 5.68 3.34 3.19 0.82 500
550 14.00 28.70 8.99 9.69 6.24 3.99 3.51 0.98 550
600 15.30 33.70 9.81 11.40 6.81 4.68 3.82 1.15 600
650 16.60 39.10 10.60 13.20 7.38 5.43 4.15 1.34 650
700 17.90 44.90 11.40 15.10 7.94 6.23 4.47 1.53 700
750 18.90 51.30 12.30 17.20 8.51 7.08 4.78 1.74 750
800 13.10 19.40 9.08 7.98 5.10 1.97 800
900 14.70 24.10 10.20 9.92 5.74 2.44 900
1000 16.30 29.30 11.40 12.10 6.38 2.97 1000
1100 18.00 35.00 12.50 14.40 7.02 3.55 1100
1200 19.56 41.20 13.60 16.90 7.66 4.17 1200
1300 21.19 48.00 14.80 19.60 8.30 4.83 1300
1400 22.82 54.80 15.90 22.50 8.93 5.54 1400
1500 24.45 62.40 17.00 25.50 9.55 6.30 1500
1600 18.20 28.80 10.20 7.10 1600
1800 20.52 35.90 11.50 9.83 1800
2000 22.80 43.60 12.80 10.70 2000
V = Velocity Feet Per Second.
F = Friction Head In Feet.
Loss of head in feet, due to friction, per 100 feet of ordinary pipe and velocity in feet per second.
Values taken from Williams and Hazen tables, based on coeffiecient C = 100.
For new pipes multiply friction loss value by 0.70.
29
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
30
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
31
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
32
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
33
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
34
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
35
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
36
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
37
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
38
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
39
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
40
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
41
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
42
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
43
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
44
PUMP CURVES Baker SPD
PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
45
Baker SPD PUMP CURVES
GPM x FT x SG
BHP =
3960 x Efficiency
M3/hr x M x SG
kW =
367 x Efficiency
46
MAINTENANCE MANUAL Baker SPD
MAINTENANCE MANUAL
47
Baker SPD MAINTENANCE MANUAL
48
MAINTENANCE MANUAL Baker SPD
1/64 in.
Maximum Gap
Figure 1: Offset Alignment with a Dial Indicator Figure 4: Angular Alignment with a Straight Edge
More information on coupling alignment can be found
in the Hydraulic Institute's Standard ANSI/HI 1.4-
2000.
Piping
It is important that the piping should line up to the
pump without it having to be drawn closer by tighten-
ing the companion flange bolts. Also, the pump
should not have to support the weight of the piping.
For this to happen, it is better to have the piping an-
Figure 2: Angular Alignment with a Dial Indicator
chored independently but as close to the pump as
For situations where a dial indicator is not available, possible. It should also be pointed out that the piping
one can use a straight edge to perform a reasonable should not be connected to the pump until the grout
alignment. This method works better when the cou- has hardened and after the motor and pump mounting
pling has a rubber or a flexible drive element. bolts have been tightened.
To check for offset misalignment, place the straight Suction Piping
edge on the OD of the couplings. If they are aligned Suction piping can not only play a critical role in caus-
there will not be any gaps under the straight edge. A ing vibration and cavitation in centrifugal pumps, but
max gap of 1/64 in. is allowed. This procedure should can also be responsible for causing packing and me-
be repeated for at least one more location on the cir- chanical seal failures as well as putting extreme loads
cumference of the coupling 90 degrees from the first on the bearings. It is therefore very important that the
position. size of the suction piping be at least the same or larg-
To check for angular misalignment, the two coupling er than the suction port of the pump.
mating faces should not have a variation in the gap, To eliminate air pockets in the suction line, it is bene-
all around the faces. A maximum variation of 1/64 in. ficial for the suction line to have a gradual slope down
is permissible. See figures 3 and 4 below. to the supply tank or source.
1/64 in. It is recommended that the flow through the pump
Maximum Gap
should not be controlled by adjusting a valve in the
suction line. However, this does not preclude the use
of a suction line shut off valve to be used when the
pump has to be inspected or removed for mainte-
MAINTENANCE MANUAL
nance purposes.
In order to have a relatively turbulence free flow into
the pump, it is good practice to have a straight length
of pipe, at least twice its diameter in length e.g., a
6-inch suction pipe should have at least one foot of
straight pipe just before the pump.
Figure 3: Offset Alignment with a Straight Edge In situations which might require a flexible hose to be
used in the suction line, it is imperative that such a
49
Baker SPD MAINTENANCE MANUAL
flexible hose be of the non-collapsing type, since it is currently being provided with the MUD HOG™
not uncommon to have suction pressures which are 1-7/8 in. do not require external flush.
below atmospheric pressure. In such a scenario,
Pumps with mechanical seals come with 3 rings of
there is a real possibility of starving the pump and
backup packing which should be kept completely
thus causing it to overheat.
loose until a seal failure occurs. Only then should they
Discharge Piping be tightened down to prevent leakage.
Like the suction piping, a shut off valve should be Packed Pumps
used in the discharge piping as well, to enable the re-
When starting packed pumps, the packing should be
moval of the pump for maintenance purposes. A throt-
loose and the packing gland nuts should only be hand
tle valve can be used in the discharge line to operate
tight. Once the pump starts running, slowly tighten the
the pump at it is design point, if the exact operating
packing down. Make sure that there is some leakage
conditions are not known.
through the packing, otherwise it will overheat and
In case of a closed pressurized loop, it is necessary to fail.
have a check valve between the pump and the throttle
If outside flushing is required on either pump models,
valve, to prevent the product from flowing back
the flush lines should be connected and checked for
through the pump. In the absence of the check valve,
flow through them, before starting the pump
such a circumstance can cause the impeller to come
loose and cause damage to the pump and also result Pump Rotation
in leakage beneath the shaft sleeve.
The direction of rotation of the pump should always be
SECTION B: PREPARATION checked only when the motor is uncoupled from the
FOR OPERATION pump. Once the direction of rotation of the motor shaft
has been ascertained, the pump can be coupled with
Before starting the pump, it is good practice to always the motor.
go through the following simple checks;
Pump Priming
1. Check for impeller's free rotation by turning the
shaft by hand. To prevent damage to the mechanical seals or pack-
2. Make sure that the suction line and the pump are ing, there must be liquid in the suction line and the
full of fluid and that the suction valve is fully open. casing, before the pump is started. Fill the suction line
with the liquid and vent out any air that might be
3. Slightly open the discharge valve and then open it
present in the line. The discharge valve should be
fully once the pump is running.
barely open when the pump is started and only after
Preliminary Lubrication the flow and pressure have stabilized that it should be
Our standard pumps come pre lubricated with grease adjusted to the required flow conditions. If the pres-
(oil lubrication is available as an option). The opera- sure fails to build, close the discharge valve and then
tors/customers do not have to worry about lubricating reopen it to build discharge pressure. If flow difficul-
the pump for the first year of operation. At that time, ties continue, it may be an indication of improper in-
the pump can be lubricated through the outboard and stallation or pump selection.
inboard bearing cover lubrication fittings. Operators must not run the pump with the suction
Usually, labyrinth seals are provided at both bearing valve closed under any circumstances, as it will im-
ends, and they serve to keep the temperature from mediately overheat the pump and cause major dam-
rising, by also acting as vents. But in cases where the age to various components.
labyrinth seals are not provided, air vent is used. The Also, running the pump with the discharge valve
air vent must be kept clean. closed should be allowed only for short durations as
Mechanical Seal Pumps the energy being imparted to the pumped product by
the impeller, will raise the temperature. If for some
It is vital that these pumps are never started dry oth-
reason there is a need to keep the discharge valve
erwise it will cause irreparable damage to the seal
closed for an extended length of time, then it is recom-
faces. The factory installs and adjusts the mechanical
mended to run a small (Ø0.25"or Ø0.50") line, starting
seals before shipping the pumps. The seal models
50
MAINTENANCE MANUAL Baker SPD
between the pump and the discharge valve and going side hole. This will indicate that the level of oil is cor-
back to the fluid supply tank. rect. Adding more oil than recommended can actually
be harmful to the pump.
SECTION C: OPERATION
Grease Lubrication for Bearings
Operating Condition Envelope
The outboard and inboard bearing covers are provid-
This section only applies to pumps which do not have ed with a grease fitting. It is recommended to add five
any external insulation and are exposed to the room shots of grease through the grease port at least once
temperature. every six months, after the first year of service.
The maximum safe working pressure for cast iron is
175 psig at 150°F or 150 psig at 250°F. The condi-
Grease Fitting
tions in between can be accordingly calculated.
Whenever a high temperature (150°F plus) fluid is be-
ing pumped, cooling water should be passed not only
through the lantern ring but also over the exposed
shaft, so as to dissipate the heat being generated at
the labyrinth seal or lip seal and the bearings.
Documentation
It is always helpful to maintain a documentation histo-
ry of the pump as it can improve our response time to
help you. To this end, we provide a nameplate on
each pump frame which contains some information
which can help us identify the pump quickly. But in ad-
dition to that, it would be helpful to keep a record of
the following information;
Figure 5: Outboard and Inboard Bearing Covers with
1. Motor horsepower Grease Fitting
2. Operation frequency
3. Maintenance records and pertinent information on
Grease Lubrication for Packing
any replacement parts. For packed pumps, the stuffing box cover comes with
Lubrication a drilled hole for lubricating the packing rings. It is fit-
ted with a grease fitting. It is recommended to lubri-
Your MUD HOG™ comes lubricated with grease cate the packing rings at least once a day. Baker SPD
when it is shipped from the factory and it does not offers an optional self lubricating mechanism which
need to be lubricated more than once per year. The only needs to be filled from time to time.
recommended grease is Lubri Plate 1200-2. When
using different types of grease, care should be taken Grease should be added while turning the shaft. A
to use only those types of grease which are well suit- good indication of the sufficient grease in the packing
ed to operate with each other. is that it will start to come out around the packing
gland. If the packing rings are worn and/or the leak-
Oil Lubrication for Bearings age is deemed excessive, a more viscous variety of
Oil lubrication for bearings is available as an option grease like the ones used in water pumps should be
but the pumps must be mounted in a horizontal posi- used rather than the general purpose grease.
tion for oil lubricated pumps to work. This option is Water Lubrication for Packing
typically exercised when it is desired to lower the
bearing temperature and hence reduce its wear. It is recommended that whenever drilling mud is being
pumped, water should be fed to the packing through
MAINTENANCE MANUAL
It is recommended to use 10W30-non detergent mo- the lantern ring, not only for lubrication purposes but
tor oil. The oil can be filled through the hole provided also to prevent fluid being pumped from coming
on the top of the bearing frame. After removing the through the packing rings. Such fluids can reduce the
plug provided in the side of the frame, oil should be life of the packing as well as cause abrasion of the
added from the top until it starts to flow out from the shaft.
51
Baker SPD MAINTENANCE MANUAL
52
MAINTENANCE MANUAL Baker SPD
Bolts (27) and the corresponding Lock Washers 5. The lantern ring should be installed next, making
(26). sure that the split in the lantern ring is oriented ver-
6. Pass the Shaft (11) through the Stuffing Box Cov- tically.
er (25) bore and then slip a Bearing Cover (6) with 6. The remaining two [2] rings should now be in-
the Bearing Cover Gasket (9) and then the Bear- stalled such that the skive in the last ring comes
ing Lock (AB), on to the Shaft, in the specified or- on the bottom side. However, in case of King
der. Packing, the final King ring should be mounted
7. Now slide the Shaft (11) into the Frame (1). When such that the lip is facing the coupling end and it's
the Shaft comes out through the Outboard bearing skive is at the top. The last square ring of packing
(10a), slip the Bearing Lock (10b) and the other can then be installed with the skive pointing down-
Bearing Cover (6) with the Bearing Cover Gasket wards.
(9), onto the Shaft. 7. The Packing Gland Halves (30) should now be put
8. After ensuring that the Outboard Bearing (10a) is it place and pressed in slightly by tightening the
pressed against the shoulder in the Frame (1) re- Packing Gland Bolts (29).
cess, push the Impeller (23) towards the Frame Note: Since packing can burn easily if it is too tight
until there is only a 0.075" gap between the back around the rotating element, so once the packing has
vanes of the Impeller and the front (wear) surface been pushed and seated in, the Packing Gland Bolts
of the Stuffing Box Cover (25). (29) can be loosened and then hand tightened only.
9. Once again, ensure that the outboard Bearing This is the recommended condition to start the pump
(10a) is fully pressed against the recess shoulder in. Once the pump has been running for a little while,
in the Frame (1). Then turn the Bearing Lock (10b) one should go back in and tighten the Packing Gland
in the direction of rotation of the Shaft (11) to lock Bolts so that there is only 10-15 drops of leakage per
the Bearing in place. minute. It is important to remember that if a Packing
10. Now tighten the Bearing Lock Set Screw (10c). Ring does burn, it will never seal properly again
11. Push the Inboard Bearing (10a) against the re- GENERAL OPERATING AND
cess shoulder and then pull it back out about 0.06" STORAGE INSTRUCTIONS
to allow for axial expansion due to temperature
variation. The Bearing Lock (10b) on the Inboard Some of the important factors to watch for, while op-
Bearing can now be turned in the direction of rota- erating a pump, are:
tion of the shaft to lock it in place. 1. The packing should not be over tightened as it will
12. Tighten the Bearing Lock Set Screw (10c). become hard and brittle and will fail to perform its
13. Both the Bearing Covers (9) can now be tightened function. But it is also important, especially when
into place with the help of the Bearing Cover Bolts a water flush system is being employed to lubri-
(8). cate the packing rings, that rings be not too loose.
That can result in flush water seeping into the drill-
14. Drive the Casing Studs (19) into the Casing (16)
ing mud and changing its density. This situation
and then install the Casing on the Frame (1).
can also arise due to a gap between the shaft and
Make sure that the Casing has the Casing Gasket
the packing, which results due to the whirling of
(18) installed in it. Tighten the Casing Stud Nuts
the shaft about its own axis during pump operation
(20) by applying 140 ft-lb of torque on the nuts.
and thus causing deformation of the packing. This
15. The Impeller Front Clearance should now be predicament can be solved by either manually
checked. It should be about 0.025". shutting off the water whenever the pump is not
Stuffing Box and Components running or installing a solenoid valve for this pur-
1. The packing rings (27) will usually be either of the pose.
Teflon® or King type. 2. Another factor that should be controlled to limit the
amount of water from getting into the drilling mud
MAINTENANCE MANUAL
53
Baker SPD MAINTENANCE MANUAL
is suspect. A quick check that can be easily per- the bubbles being created during that boiling pro-
formed is to estimate the temperature of the pump cess implode and damage the various pump and
housing by placing a hand on it. Usually if a per- system components. Thus to prolong the life of
son can comfortably keep his/her hand on the the pump always ensure that the pump has the
pump housing for a little while then the tempera- recommended NPSHA.
ture is not more than 150°F. If the temperature 7. In case of indoor storage, it is desirable to avoid
seems more than that, then the chances are ei- temperature extremes, excessive moisture and vi-
ther, that the bearings have started to fail or that brations.
there is a lack of lubrication for them. Replacing 8. It should be standard procedure to check the re-
bearings at this stage is more cost effective than sistivity of motor windings at the time of placing
waiting longer and then having to replace a num- them in storage and again when it is time to take
ber of other parts as well. the motor out and use it. A difference of more than
4. One of the most common reasons for bearing fail- 50% necessitates the drying of these windings be-
ure is misalignment between the pump and the fore the pumps operation.
motor. Hence it is very important to check align- 9. Whenever pulling the pump and the motor out of
ment not only before starting the pump for the first storage, it is recommended to remove all the old
time but to also do it periodically. grease from the bearings and replenish them with
5. Care should be taken not to increase the suction fresh new grease.
line velocity beyond 10 ft/sec because that can re- 10. It is also recommended to manually turn the shafts
sult in turbulence as well as cavitation. These con- of the motor and the pump at least once every two
ditions will adversely affect the efficiency and the months.
life of the pump, respectively
11. If the pumps are to be stored outdoors for an ex-
6. Perhaps the most important factor for predictable tended period of time, it is good practice to prop-
pump performance is the Available Net Positive erly seal off the suction and discharge openings,
Suction Head (NPSHA). Simply put, it means that to prevent rust from attacking the pump casing
the height of the fluid in the supply tank above the and impeller.
suction level of the pump should be enough to
Note: A written record of all the storage procedure
prevent the fluid from entering the pump at a pres-
and actions should be maintained.
sure which is below its vapor pressure at that tem-
perature. If such flow conditions cannot be
avoided, cavitation occurs which is the boiling of
that fluid at the operating temperature and then
54
MAINTENANCE MANUAL Baker SPD
TABLE 1
1-7/8 IN. MUD HOG™ SPARE PARTS LIST
Item No.
Material No. Description Material
No. Req’d
1 052146810 1 Frame Gray Cast Iron
2; WVCCCF118 1 Plastic Plug Plastic
3; WWWX00011 1 Plug for Breather Port Carbon Steel
4; WWWX00012 2 Oil Plug Carbon Steel
5; WVIN00498 2 Bearing Labyrinth Seal Bronze
6 052146610 2 Bearing Cover Gray Cast Iron
7 WWW00C004 2 Bearing Grease Fitting Steel
8 WWG31H167 4 Bearing Cover Bolt Low Alloy Steel
9 052146500 2 Bearing Cover Gasket Fiber
10 WWESH0P06 2 - -
10a - - Bearing Steel
10b - - Bearing Lock Steel
10c - - Bearing Lock Set Screw Steel
11 See Shaft Chart on Page 11 1 Shaft -
12 WWW00A004 1 Key, Coupling End Low Alloy Steel
13 WWW00A005 1 Key, Impeller Low Alloy Steel
16;O O 052149210 1 Casing Hard Iron
17 WWWX00015 1 Casing Drain Plug Carbon Steel
18 052150500 1 Casing Gasket Fiber
19 WWHS1M30A 12 Stud, Casing Low Alloy Steel
20 WWJ11M800 12 Nut, Casing Stud Stainless Steel
21 WWJ510800 2 Nut, Impeller Stainless Steel
22 WWK410000 1 Washer, Impeller Stainless Steel
23;O O 052149114 1 Impeller Hard Iron
24 - - - -
25; 052151310 1 Stuffing Box Cover - Packed Hard Iron
26 WWK11H000 2 Lock Washer, Stuffing Box Cover Bolt Low Alloy Steel
27 WWG31H167 2 Bolt, Stuffing Box Cover Low Alloy Steel
28 052151200 1 5 Ring Packing with Lantern Ring -
28a - 5 Packing Ring Teflon®/Graphite
28b - 1 Lantern Ring Plastic
29 052137280 2 Gland Assembly Bolt Stainless Steel
30 052146700 1 Gland Set Stainless Steel
31 052151700 1 Warning Label Stainless Steel
32 052141400 1 Name Plate Stainless Steel
33 WWGT06060 8 Drive Screws Stainless Steel
;Alternate options available. Contact your Baker SPD Representative for additional information.
O Actual Material No. depends on pump size.
MAINTENANCE MANUAL
55
Baker SPD MAINTENANCE MANUAL
Labyrinth Seal
Gasket Kit Replacement Kit
Bearing Cover
Basket
Fluid End Gasket Kit 1-7/8 in. CP, Labyrinth Seal Replacement Kit 1-7/8 in. CP,
(Material No. 052157000) (Material No. WVIN00400)
Bearing Lock
REPAIR KITS
Bearing Lock Set Screw Material
Description
No.
052149200 RK, 2 x 3R x 13 Casing, 1-7/8 in. CP
052148900 RK, 3 x 4R x 13 Casing, 1-7/8 in. CP
052149900 RK, 4 x 5R x 12 Casing, 1-7/8 in. CP
052145300 RK, 5 x 6R x 12 Casing, 1-7/8 in. CP
052149600 RK, 6 x 8R x 13 Casing, 1-7/8 in. CP
052156900 RK, Lip Seal, 1-7/8 in. CP
WVBUP0100 RK, Mechanical Seal, 1-7/8 in. CP-TC
Bearing
56
MAINTENANCE MANUAL Baker SPD
20
19
18
16
17
33
31
99988_
29
27
26
30
28a 29
28b
28a
MAINTENANCE MANUAL
25
22 23
21
57
Baker SPD MAINTENANCE MANUAL
2
4 3
7
1
5
9
5
6
9
8
12 7
10b
10c
10a
13
11
10a
10b
10c
58