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FLOW SHEET

9
Molino
No.2
( 3x8 )
2 Molino Fuller     あ   

7 Unit Cell
7 Unit Cell

Puntos de muestreo

1 Feed Fuller
2 Descarga Fuller 3
3 RLV SK-240
4 CC SK-240
5 U/F
6 O/F
7 Feed SK-240
8 Descarga Mol 2
9 Feed Mol 2
6

1
02.04.2016 Primer Turno

Hora Dencidad (g/L)


8. Descargar
2. Descargar 3. Relave de 4. Espuma de 5. U/F Ciclón 6. O/F Ciclón 7. Cabeza de Molino No.2 Descargar
Molino Fuller SK240 SK240 de Feller de Feller SK240 despues echar Molino No.2
agua

13:40- 2015 1700 1180 2170 1220 1550 1240 1290


14:15
2145 1650 1230 2170 1200 1520 1250 1320
14:15- 2120 1690 1130 2430 1360 1530 1255 1290
14:45 2140 1860 1120 2570 1240 1590 1240 1350
2180 1780 1110 2490 1280 1470 1250 1320
14:45-
15:15 2140 1710 1140 2460 1300 1570 1225 1330

2150 1640 1190 2440 1250 1610 1245 1350


15:30-
16:00 2140 1800 1190 2450 1270 1610 1245 1350

16:15- 2210 1670 1330 2470 1240 1510 1270 1380


16:45 2200 1650 1070 2450 1250 1520 1260 1370

Peso
húmedo 10675 8480 10460 12000 6250 7670 6260 6630
(g)

Cantidad de cabeza de molino tmh TMG


Molino Fuller : 274.7-188.8=85.9t / 185min (13:40-16:45) 72 27.86 334.31 668.63
Molino 2 : 426626.00-426592.98=33.02t / 185min (13:40-16:45) 28 10.71 128.51 257.02
100 38.57 462.82 925.65
Peso humedo de muestras de cabeza de molino
Molino Fuller : 3009.7+3154.5
Molino 2 : (4660.8-700.3)+(4250.5-696.5)

Caudal de agua de molino fuller


Promedio
L Seg L Seg L Seg
(L/seg)
Agua1 1.5 1.3 1 1 1.5 0.97 1.23
Agua2 4.5 1.34 5 1.38 4.7 1.34 3.50
Agua3 3.9 0.84 3.8 0.97 5 1.4 4.04
03.04.2016 Primer Turno

Hora Dencidad (g/L)


8. Descargar
2. Descargar 3. Relave de 4. Espuma de 5. U/F Ciclón 6. O/F Ciclón 7. Cabeza de Molino No.2 Descargar
Molino Fuller SK240 SK240 de Feller de Feller SK240 despues echar Molino No.2
agua
2200 1800 1310 2600 1270 1450 1300 1600
2180 1790 1340 2590 1260 1420 1310 1500
2210 1710 1260 2580 1250 1450 1320 1460
2200 1750 1220 2580 1270 1500 1300 1490
2240 1820 1320 2620 1340 1580 1320 1510
2230 1810 1200 2680 1330 1590 1310 1520
2120 1760 1350 2650 1330 1590 1350 1520
2140 1750 1410 2660 1320 1520 1340 1550
2280 1800 1300 2700 1350 1640 1350 1550
2240 1790 1220 2680 1360 1620 1390 1560
2210 1840 1250 2690 1350 1800 1320 1550
2240 1820 1150 2710 1340 1820 1340 1560

Peso
húmedo 13260 10730 11570 15840 7890 9510 7960 9190
(g)

Cantidad de cabeza de molino tmh TMG


Molino Fuller : 80.01-292.5=212.49t (9:30 a 16:00) 78 32.69 392.29 784.58
Molino 2 : 7.5*8.04=60.3t (9:30 a 16:00) 22 9.28 111.32 222.65
100 41.97 503.61 1007.22
Peso humedo de muestras de cabeza de molino
Molino Fuller : 3009.7+3154.5
Molino 2 : (4660.8-700.3)+(4250.5-696.5)

Caudal de agua de molino fuller


Promedio
L Seg L Seg L Seg
(L/seg)
Agua1 1.5 1.4 1 1 1.5 0.98 1.20
Agua2 4.5 1.35 5 1.38 4.8 1.35 3.50
Agua3 4 1 4 1 5 1.5 3.78
DATOS DEL MUESTREO
4/2/2016 FEED FULLER DESC FULLER RLV SK-240 ESP SK-240 U/F O/F
MALLA Micrones % Ac (-) % Ac (-) % Ac (-) % Ac (-) % Ac (-) % Ac (-)
2 50800 100.00 100.00 100.00 100.00 100.00 100.00
1 25000 100.00 100.00 100.00 100.00 100.00 100.00
3/4 19000 97.32 100.00 100.00 100.00 100.00 100.00
1/2 12500 82.03 100.00 100.00 100.00 100.00 100.00
1/4 6700 50.76 100.00 100.00 100.00 100.00 100.00
4 4750 42.99 100.00 100.00 100.00 99.65 100.00
6 3350 35.51 100.00 99.86 100.00 99.09 100.00
10 2000 27.74 98.98 99.58 100.00 97.93 100.00
14 1180 23.01 98.36 99.14 100.00 96.78 100.00
20 850 17.76 96.40 97.76 100.00 93.65 100.00
30 600 14.96 94.01 95.74 100.00 89.74 100.00
35 500 13.39 91.22 93.42 100.00 86.29 99.92
50 300 10.16 78.90 81.01 99.84 68.99 98.58
70 212 8.51 66.65 69.95 99.22 55.60 95.04
100 150 6.96 51.64 54.07 95.04 38.17 88.95
150 106 5.65 37.24 39.69 85.58 23.13 81.58
200 75 4.50 27.52 29.16 70.18 13.70 71.72
270 53 3.44 21.77 23.80 53.59 9.39 59.95
325 45 3.19 20.98 22.98 50.71 8.90 58.06
400 38 2.97 20.36 22.37 48.07 8.53 54.50
-400 0.00 0.00 0.00 0.00 0.00 0.00
Total

PESOS EN GRAMOS
DENSIDAD (kg/lt)
FIOLA + H2O + Densidad de Pulpa GE Dp
Nº PUNTOS
MUESTRA (gr.) (Dp) Promedio Pulpa
1 Feed Fuller 173.00 ----- 3.38
2 Descarga Fuller 169.90 2120 3.60 2153
3 RLV SK-240 169.60 1650 3.64 1706
4 ESP. SK-240 173.00 1130 5.70 1188
5 U/F 171.40 2430 3.74 2400
6 O/F 168.50 1360 3.26 1270
7 Feed SK-240 175.10 1530 3.56 1534
8 Descarga Mol 2 168.10 1290 3.63 1326
9 Feed Mol 2 167.50 ----- 3.57 #DIV/0!
FEED SK-240 DESC MOL 2 FEED MOL 2
% Ac (-) % Ac (-) % Ac (-) Promedio
100.00 100.00 100.00 60411.72
100.00 100.00 100.00 35637.06
100.00 100.00 98.07 21794.49
100.00 100.00 82.12 15411.04
100.00 100.00 53.99 9151.50
100.00 100.00 47.84 5641.37
99.90 100.00 42.07 3989.05
99.71 100.00 35.97 2588.44
99.56 100.00 32.44 1536.23
98.92 100.00 28.56 1001.50
97.82 99.91 26.44 714.14
96.41 99.80 25.41 547.72
87.88 97.13 23.00 387.30
78.25 92.80 21.93 252.19
64.18 85.07 21.37 178.33
50.87 76.13 20.76 126.10
40.19 66.53 20.18 89.16
32.18 57.68 19.90 63.05
31.12 55.96 19.83 48.84
30.25 54.58 19.77 44.88
0.00 0.00 0.00 19.00
0.00
DATOS DEL MUESTREO
4/3/2016FEED FULLERDESC FULLER RLV SK-240 ESP SK-240 U/F
MALLA Micrones % Ac (-) % Ac (-) % Ac (-) % Ac (-) % Ac (-)
2 50800 100.00 100.00 100.00 100.00 100.00
1 25000 94.71 100.00 100.00 100.00 100.00
3/4 19000 93.90 100.00 100.00 100.00 100.00
1/2 12500 75.04 100.00 100.00 100.00 100.00
1/4 6700 43.90 99.43 99.81 100.00 99.35
4 4750 36.24 98.87 99.58 100.00 98.77
6 3350 29.23 98.41 99.02 100.00 98.14
10 2000 20.87 97.32 97.88 100.00 96.88
14 1180 17.72 96.09 96.88 100.00 95.55
20 850 14.24 93.64 94.32 100.00 92.21
30 600 12.22 90.66 91.40 99.84 88.47
35 500 11.04 87.87 86.13 99.76 84.91
50 300 8.61 76.06 76.21 99.29 69.36
70 212 7.30 64.82 66.14 98.77 55.23
100 150 6.07 50.37 52.33 97.50 33.62
140 106 5.00 37.06 38.40 94.27 18.42
200 75 4.05 27.27 28.97 86.26 9.39
270 53 3.15 21.45 22.87 73.53 5.08
325 45 2.95 20.41 21.73 70.99 4.63
400 38 2.81 19.54 20.64 67.55 4.29
-400 0.00 0.00 0.00 0.00 0.00
Total

FIOLA + H2O + GE Dp
Nº PUNTOS
MUESTRA (gr.) Promedio Pulpa
1 Feed Fuller 169.30 3.34 3
2 Descarga Ful 168.70 3.72 2198
3 RLV SK-240 168.80 3.73 1778
4 ESP. SK-240 173.20 6.00 1308
5 U/F 170.60 3.88 2642
6 O/F 169.00 3.44 1314
7 Feed SK-240 173.00 3.68 1526
8 Descarga Mol 169.00 3.41 1528
9 Feed Mol 2 165.90 3.54 3.54
HUMEDAD %H2O S
3.01 S
1 Feed Fuller 3.20 S
2.94 S
3.05 S
HUMEDAD %H2O
3.01
9 Feed Mol 2 3.20
2.94
3.05
O/F FEED SK-240 DESC MOL 2 FEED MOL 2
% Ac (-) % Ac (-) % Ac (-) % Ac (-) Promedio
100.00 100.00 100.00 100.00 60411.72
100.00 100.00 100.00 100.00 35637.06
100.00 100.00 100.00 98.03 21794.49
100.00 100.00 100.00 82.03 15411.04
100.00 100.00 100.00 55.08 9151.50
100.00 100.00 100.00 49.30 5641.37
100.00 99.93 100.00 44.02 3989.05
100.00 99.68 100.00 38.27 2588.44
100.00 99.37 99.98 35.08 1536.23
99.96 98.45 99.92 31.51 1001.50
99.91 96.57 98.84 29.57 714.14
99.77 92.74 98.49 28.46 547.72
97.65 85.96 94.69 26.12 387.30
93.64 77.41 86.80 25.15 252.19
87.93 65.08 76.02 24.67 178.33
81.52 51.97 65.48 24.12 126.10
73.73 41.84 55.54 23.58 89.16
70.46 34.58 45.43 23.29 63.05
70.20 32.77 43.74 23.24 48.84
70.10 31.21 42.18 23.17 44.88
0.00 0.00 0.00 0.00 19.00
0.00
BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C6(1-W2)

0.25C9

Molino C5W1
Hardinge
0.75C1

C2(0.75+W1)
FULLER
0.25C8

SkimAir-240
C7(1+W 1)
C4W2

C3(1+W1 - W2)

Datos y puntos de muestreo del circuito a balancear


Flujo 1/G.E. 50 70 100 150 200 270 400 1/G.E. GE
1.- ALIMENTO MOLINO FULLER 3.194 10.16 8.51 6.96 5.65 4.50 3.44 3.19 0.300 3.336105675
3.- ESPUMAS DE CELDA SK-240 50.712 99.84 99.22 95.04 85.58 70.18 53.59 50.71 0.167 5.996138996
4.- ALIMENTO AL CICLON D-15 22.977 81.01 69.95 54.07 39.69 29.16 23.80 22.98 0.268 3.733217088
5.- UNDERFLOW HIDROCICLÓN 8.899 68.99 55.60 38.17 23.13 13.70 9.39 8.90 0.258 3.879903148
6.- OVERFLOW HIDROCICLÓN 58.063 98.58 95.04 88.95 81.58 71.72 59.95 58.06 0.291 3.438370188
7.- ALIMENTO A LA CELDA SK-240 31.116 87.88 78.25 64.18 50.87 40.19 32.18 31.12 0.272 3.678698752
9.- ALIMENTO AL MOLINO N°2 19.830 23.00 21.93 21.37 20.76 20.18 19.90 19.83 0.282 3.541371158
0.0459 0.046 -0.015 -0.029 -0.029 -0.016 0.007 0.037 0.046 0.580
0.7390 0.739 0.626 0.696 0.732 0.744 0.736 0.745 0.739 -0.04886662
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 5.3214E-13

Ecuaciones Donde: TMH % Fraccion tmh


C9 = Alimento molino N°2 10.71 27.77 0.28 10.71
C 1  C 9  1 C1 = Alimento molino Fuller
TOTAL
27.86
38.57
72.23
100
0.72
1
27.86

1) Balance Ciclon

C 3 (1  w 1  w 2 )  C 6 (1  w 2   C 5 w 1  0
2) Balance Celda SK-240

C 7 (1  w 1 )  C 3 (1  w 1  w 2   C 4 w 2  0
w1 = 0.0459
w2 = 0.7390

C3 C4 C5 C6 C7
B(w)  0.307 0.000 -0.046 -0.261 0.000 0.0000
-0.307 -0.739 0.000 0.000 1.046 0.0000

527.91961224086 0.000 0.000 0.000 0.000


Mi  0.000 2571.67436997176 0.000 0.000 0.000
0.000 0.000 79.18913770945 0.000 0.000
0.000 0.000 0.000 3371.26943553019 0.000
0.000 0.000 0.000 0.000 968.18215206303

dci= -MiB'(BMiB')-1Bci

B' =
1 0.30693 -0.30693
2 0.00000 -0.73897
3 -0.04589 0.00000
4 -0.26103 0.00000
5 0.00000 1.04589

-MiB'=

1 -162.03 162.03
2 0.00 1900.38
3 3.63 0.00
4 880.02 0.00
5 0.00 -1012.61

MiB'=

1 162.03 -162.03
2 0.00 -1900.38
3 -3.63 0.00
4 -880.02 0.00
5 0.00 1012.61

BMiB'=

279.61 -49.73
-49.73 2513.13

(BMiB')-1=

0.00 0.00
0.00 0.00

-MiB'(BMiB')-1 =

1 -0.570 0.053
2 0.135 0.759
3 0.013 0.000
4 3.158 0.063
5 -0.072 -0.404

Bci=

-2.11E-05
3.64E-06

-MiB'(BMiB')-1 Bci=
C(e) C©
1 0.00 22.98 22.98
2 0.00 8.90 8.90
3 0.00 58.06 58.06
4 0.00 31.12 31.12
5 0.00 19.83 19.83

J    cˆi  ci  ' Mi 1  cˆi  ci 


i

 cˆ i  ci 
1 0.00
2 0.00
3 0.00
4 0.00
5 0.00

 cˆ i  c i ' 
0.00 0.00 0.00 0.00 0.00

Mi-1 =
1 0.0018942278 0 0 0 0
2 0 0.0003888517 0 0 0
3 0 0 0.0126279946 0 0
4 0 0 0 0.0002966242 0
5 0 0 0 0 0.0010328635

(c©-c)'Mi (c©-c)=
-1

'(c©-c)'Mi-1

2.31E-08 -3.38E-11 -3.46E-09 -1.969413482E-08 4.78292473939E-11

Resultados finales

w1 = 0.04589
w2 = 0.73897

(c©-c)'Mi-1(c©-c)=

1.59E-12 Función Objetivo Parcial (hoja)


BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C6(1-W2)

0.25C9

Molino C5W1
Hardinge
0.75C1

C2(0.75+W1)
FULLER
0.25C8

SkimAir-240
C7(1+W1)
C4W2

C3(1+W 1 - W2)

Datos y puntos de muestreo del circuito a balancear


Flujo 1/G.E. 50 70 100 150 200 270 400 1/G.E. GE
1.- ALIMENTO MOLINO FULLER 0.300 8.61 7.30 6.07 5.00 4.05 3.15 2.95 0.300 3.336105675
3.- ESPUMAS DE CELDA SK-240 0.167 99.29 98.77 97.50 94.27 86.26 73.53 70.99 0.167 5.996138996
4.- ALIMENTO AL CICLON D-15 0.268 76.21 66.14 52.33 38.40 28.97 22.87 21.73 0.268 3.733217088
5.- UNDERFLOW HIDROCICLÓN 0.258 69.36 55.23 33.62 18.42 9.39 5.08 4.63 0.258 3.879903148
6.- OVERFLOW HIDROCICLÓN 0.291 97.65 93.64 87.93 81.52 73.73 70.46 70.20 0.291 3.438370188
7.- ALIMENTO A LA CELDA SK-240 0.272 85.96 77.41 65.08 51.97 41.84 34.58 32.77 0.272 3.678698752
9.- ALIMENTO AL MOLINO N°2 0.282 26.12 25.15 24.67 24.12 23.58 23.29 23.24 0.282 3.541371158
-0.1287 -0.031 -0.024 -0.044 -0.047 -0.047 -0.042 -0.011 -0.003 -0.129
0.9056 0.696 0.564 0.626 0.684 0.722 0.743 0.761 0.774 0.906
0.000 0.017 0.000 0.001 0.001 0.001 0.000 0.012 0.001 0.100

Ecuaciones Donde: TMH % Fraccion tmh


C9 = Alimento molino N°2 10.71 27.77 0.28 10.71
C 1  C 9  1 C1 = Alimento molino Fuller
TOTAL
27.86
38.57
72.23
100
0.72
1
27.86

1) Balance Ciclon

C 3 (1  w 1  w 2 )  C 6 (1  w 2   C 5 w 1  0
2) Balance Celda SK-240

C 7 (1  w 1 )  C 3 (1  w 1  w 2   C 4 w 2  0
w1 = -0.1287
w2 = 0.9056

C3 C4 C5 C6 C7
B (w)  -0.034 0.000 0.129 -0.094 0.000 0.0000
0.034 -0.906 0.000 0.000 0.871 0.0000

0.07175191721 0.000 0.000 0.000 0.000


Mi  0.000 0.02781356235 0.000 0.000 0.000
0.000 0.000 0.06642907892 0.000 0.000
0.000 0.000 0.000 0.08458526896 0.000
0.000 0.000 0.000 0.000 0.07389440388

dci= -MiB'(BMiB')-1Bci

B' =
1 -0.03432 0.03432
2 0.00000 -0.90562
3 0.12871 0.00000
4 -0.09438 0.00000
5 0.00000 0.87129

-MiB'=

1 0.00 0.00
2 0.00 0.03
3 -0.01 0.00
4 0.01 0.00
5 0.00 -0.06

MiB'=

1 0.00 0.00
2 0.00 -0.03
3 0.01 0.00
4 -0.01 0.00
5 0.00 0.06

BMiB'=

0.00 0.00
0.00 0.08

(BMiB')-1=

515.88 0.55
0.55 12.66

-MiB'(BMiB')-1 =

1 1.269 -0.030
2 0.014 0.319
3 -4.411 -0.005
4 4.119 0.004
5 -0.036 -0.815

Bci=

-1.60E-06
-1.10E-05

-MiB'(BMiB')-1 Bci=
C(e) C©
1 0.00 0.27 0.27
2 0.00 0.26 0.26
3 0.00 0.29 0.29
4 0.00 0.27 0.27
5 0.00 0.28 0.28

J    cˆi  ci  ' Mi 1  cˆi  c i 


i

 cˆ i  ci 
1 0.00
2 0.00
3 0.00
4 0.00
5 0.00

 cˆ i  c i ' 
0.00 0.00 0.00 0.00 0.00

Mi-1 =
1 13.9369098266 0 0 0 0
2 0 35.953682861 0 0 0
3 0 0 15.0536484355 0 0
4 0 0 0 11.8223895523 0
5 0 0 0 0 13.5328245096

(c©-c)'Mi (c©-c)=
-1

'(c©-c)'Mi-1

-2.38E-05 -1.27E-04 1.07E-04 -7.8631689484E-05 0.0001224801

Resultados finales

w1 = -0.12871
w2 = 0.90562

(c©-c)'Mi-1(c©-c)=

2.89E-09 Función Objetivo Parcial (hoja)


BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)

DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO FULLER


C3

C 4W1
C1

C2(1+W 1)
FULLER

Datos y puntos de muestreo del circuito a balancear


Flujo 50 50 70 100 150 200 270 400 1/G.E.
1.-ALIMENTO FRESCO 10.16 16.38 14.90 13.51 12.30 11.34 10.38 9.46 0.287
2.- DESCARGA DEL MOLINO 78.90 83.80 71.61 55.58 41.45 33.25 28.50 26.12 0.258
3.- OVERFLOW HIDROCICLÓN 98.58 96.51 91.24 83.47 72.36 61.01 49.28 43.94 0.290
4.- UNDERFLOW HIDROCICLÓN 68.99 79.72 66.61 49.36 35.30 28.51 25.42 23.62 0.245

Ecuaciones

1) ZARANDA DE ALTA FRECUENCIA.

C 2 (1  w 1 )  C 3  C 4 w 1  0
w1 = 1.9863

C2 C3 C4
B (w)  2.9863 -1.0000 -1.9863 0.0000

6224.4790 0.0000 0.0000


Mi  0.0000 9718.0248 0.0000
0.0000 0.0000 4758.9570

dci= -MiB'(BMiB') -1Bci

B' =
1 2.98631
2 -1.00000
3 -1.98631

-MiB'=

1 -18588.22
2 9718.02
3 9452.76

MiB'=

1 18588.22
2 -9718.02
3 -9452.76

BMiB'=

84004.35

(BMiB')- 1=

0.0000119

-MiB'(BMiB') -1=

1 -0.2213
2 0.1157
3 0.1125

Bci=

2.61E-06

-MiB'(BMiB') -1Bci=
C(e) C©
1 0.00 78.90 78.90
2 0.00 98.58 98.58
3 0.00 68.99 68.99

J    cˆ
i
i
 ci  ' Mi 1  cˆi  ci 

 cˆ i  c i  
1 0.00
2 0.00
3 0.00

 cˆ i  c i '

-0.000001 0.000000 0.000000

Mi-1 =
1 0.00016066 0 0
2 0 0.0001029016 0
3 0 0 0.00021013

(c©-c)'Mi -1(c© -c)=


'(c© -c)'Mi -1

-9.30E-11 3.11E-11 6.18E-11

Resultados finales
TOTAL 50 70 100 150 200 270 400
w1 = 1.98631 1.88 5.51 3.52 2.73 2.17 1.87 1.69 1.61

(c©-c)'Mi -1(c© -c)=

8.14E-17 Función Objetivo Parcial (hoja)


3.04E-15 Función Objetivo Total
BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C3

C4W1
C1

C2(1+W1)
FULLER

Datos y puntos de muestreo del circuito a balancear


Flujo 70 50 70 100 150 200 270 400 1/G.E.
1.-ALIMENTO FRESCO 8.51 10.16 8.51 6.96 5.65 4.50 3.44 3.19 0.287
2.- DESCARGA DEL MOLINO 66.65 78.90 66.65 51.64 37.24 27.52 21.77 20.98 0.258
3.- OVERFLOW HIDROCICLÓN 95.04 98.58 95.04 88.95 81.58 71.72 59.95 58.06 0.290
4.- UNDERFLOW HIDROCICLÓN 55.60 68.99 55.60 38.17 23.13 13.70 9.39 8.90 0.245

Ecuaciones

1) ZARANDA DE ALTA FRECUENCIA.

C 2 (1  w 1 )  C 3  C 4 w 1  0
w1 = 2.5687

C2 C3 C4
B(w)  3.5687 -1.0000 -2.5687 0.0000

4442.2851 0.0000 0.0000


Mi  0.0000 9032.5779 0.0000
0.0000 0.0000 3091.1816

dci= -MiB'(BMiB')-1Bci

B' =
1 3.56869
2 -1.00000
3 -2.56869

-MiB'=

1 -15853.16
2 9032.58
3 7940.30

MiB'=

1 15853.16
2 -9032.58
3 -7940.30

BMiB'=

86003.89

(BMiB')-1=

0.0000116

-MiB'(BMiB')-1=

1 -0.1843
2 0.1050
3 0.0923

Bci=

2.16E-11

-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 66.65 66.65
2 0.00 95.04 95.04
3 0.00 55.60 55.60

J    cˆi  c i  ' Mi 1  cˆi  ci 


i
 cˆ i  ci  

1 0.00
2 0.00
3 0.00

 cˆ i  c i ' 

0.000000 0.000000 0.000000

Mi-1 =
1 0.0002251094 0 0
2 0 0.0001107104 0
3 0 0 0.0003235009

(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1

-8.96E-16 2.52E-16 6.46E-16

Resultados finales

w1 = 2.56869

(c©-c)'Mi-1(c©-c)=

5.43E-27 Función Objetivo Parcial (hoja)


BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C3

C4W1
C1

C2(1+W1)
FULLER

Datos y puntos de muestreo del circuito a balancear


Flujo 100 50 70 100 150 200 270 400 1/G.E.
1.-ALIMENTO FRESCO 6.96 16.38 14.90 13.51 12.30 11.34 10.38 9.46 0.287
2.- DESCARGA DEL MOLINO 51.64 83.80 71.61 55.58 41.45 33.25 28.50 26.12 0.258
3.- OVERFLOW HIDROCICLÓN 88.95 96.51 91.24 83.47 72.36 61.01 49.28 43.94 0.290
4.- UNDERFLOW HIDROCICLÓN 38.17 79.72 66.61 49.36 35.30 28.51 25.42 23.62 0.245

Ecuaciones

1) ZARANDA DE ALTA FRECUENCIA.

C 2 (1  w 1 )  C 3  C 4 w 1  0
w1 = 2.7713

C2 C3 C4
B(w)  3.7713 -1.0000 -2.7713 0.0000

2666.2654 0.0000 0.0000


Mi  0.0000 7912.3811 0.0000
0.0000 0.0000 1457.0162

dci= -MiB'(BMiB')-1Bci

B' =
1 3.77131
2 -1.00000
3 -2.77131

-MiB'=

1 -10055.30
2 7912.38
3 4037.84

MiB'=

1 10055.30
2 -7912.38
3 -4037.84

BMiB'=

57024.11

(BMiB')-1=

0.0000175

-MiB'(BMiB')-1=

1 -0.1763
2 0.1388
3 0.0708

Bci=

1.15E-10

-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 51.64 51.64
2 0.00 88.95 88.95
3 0.00 38.17 38.17

J    cˆi  c i  ' Mi 1  cˆi  ci 


i
 cˆ i  ci  

1 0.00
2 0.00
3 0.00

 cˆ i  c i ' 

0.000000 0.000000 0.000000

Mi-1 =
1 0.0003750564 0 0
2 0 0.0001263842 0
3 0 0 0.0006863341

(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1

-7.57E-15 2.01E-15 5.56E-15

Resultados finales

w1 = 2.77131

(c©-c)'Mi-1(c©-c)=

2.30E-25 Función Objetivo Parcial (hoja)


BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C3

C4W1
C1

C2(1+W1)
FULLER

Datos y puntos de muestreo del circuito a balancear


Flujo 150 50 70 100 150 200 270 400 1/G.E.
1.-ALIMENTO FRESCO 5.65 16.38 14.90 13.51 12.30 11.34 10.38 9.46 0.287
2.- DESCARGA DEL MOLINO 37.24 83.80 71.61 55.58 41.45 33.25 28.50 26.12 0.258
3.- OVERFLOW HIDROCICLÓN 81.58 96.51 91.24 83.47 72.36 61.01 49.28 43.94 0.290
4.- UNDERFLOW HIDROCICLÓN 23.13 79.72 66.61 49.36 35.30 28.51 25.42 23.62 0.245

Ecuaciones

1) ZARANDA DE ALTA FRECUENCIA.

C 2 (1  w 1 )  C 3  C 4 w 1  0
w1 = 3.1442

C2 C3 C4
B(w)  4.1442 -1.0000 -3.1442 0.0000

1386.5792 0.0000 0.0000


Mi  0.0000 6655.2082 0.0000
0.0000 0.0000 535.1758

dci= -MiB'(BMiB')-1Bci

B' =
1 4.14422
2 -1.00000
3 -3.14422

-MiB'=

1 -5746.28
2 6655.21
3 1682.71

MiB'=

1 5746.28
2 -6655.21
3 -1682.71

BMiB'=

35759.85

(BMiB')-1=

0.0000280

-MiB'(BMiB')-1=

1 -0.1607
2 0.1861
3 0.0471

Bci=

2.16E-11

-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 37.24 37.24
2 0.00 81.58 81.58
3 0.00 23.13 23.13

J    cˆi  c i  ' Mi 1  cˆi  ci 


i
 cˆ i  ci  

1 0.00
2 0.00
3 0.00

 cˆ i  c i ' 

0.000000 0.000000 0.000000

Mi-1 =
1 0.0007211993 0 0
2 0 0.0001502583 0
3 0 0 0.0018685447

(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1

-2.51E-15 6.04E-16 1.90E-15

Resultados finales

w1 = 3.14422

(c©-c)'Mi-1(c©-c)=

1.31E-26 Función Objetivo Parcial (hoja)


BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C3

C4W1
C1

C2(1+W1)
FULLER

Datos y puntos de muestreo del circuito a balancear


Flujo 200 50 70 100 150 200 270 400 1/G.E.
1.-ALIMENTO FRESCO 4.50 16.38 14.90 13.51 12.30 11.34 10.38 9.46 0.287
2.- DESCARGA DEL MOLINO 27.52 83.80 71.61 55.58 41.45 33.25 28.50 26.12 0.258
3.- OVERFLOW HIDROCICLÓN 71.72 96.51 91.24 83.47 72.36 61.01 49.28 43.94 0.290
4.- UNDERFLOW HIDROCICLÓN 13.70 79.72 66.61 49.36 35.30 28.51 25.42 23.62 0.245

Ecuaciones

1) ZARANDA DE ALTA FRECUENCIA.

C 2 (1  w 1 )  C 3  C 4 w 1  0
w1 = 3.1974

C2 C3 C4
B(w)  4.1974 -1.0000 -3.1974 0.0000

757.2748 0.0000 0.0000


Mi  0.0000 5143.4091 0.0000
0.0000 0.0000 187.5599

dci= -MiB'(BMiB')-1Bci

B' =
1 4.19741
2 -1.00000
3 -3.19741

-MiB'=

1 -3178.59
2 5143.41
3 599.70

MiB'=

1 3178.59
2 -5143.41
3 -599.70

BMiB'=

20402.74

(BMiB')-1=

0.0000490

-MiB'(BMiB')-1=

1 -0.1558
2 0.2521
3 0.0294

Bci=

9.39E-07

-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 27.52 27.52
2 0.00 71.72 71.72
3 0.00 13.70 13.70

J    cˆi  c i  ' Mi 1  cˆi  ci 


i
 cˆ i  ci  

1 0.00
2 0.00
3 0.00

 cˆ i  c i ' 

0.000000 0.000000 0.000000

Mi-1 =
1 0.0013205246 0 0
2 0 0.0001944236 0
3 0 0 0.005331631

(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1

-1.93E-10 4.60E-11 1.47E-10

Resultados finales

w1 = 3.19741

(c©-c)'Mi-1(c©-c)=

4.32E-17 Función Objetivo Parcial (hoja)


BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C3

C4W1
C1 c= tonelajes
w1= cc

C2(1+W1)
FULLER

Datos y puntos de muestreo del circuito a balancear


Flujo 270 50 70 100 150 200 270 400 1/G.E.
1.-ALIMENTO FRESCO 3.44 16.38 14.90 13.51 12.30 11.34 10.38 9.46 0.287
2.- DESCARGA DEL MOLINO 21.77 83.80 71.61 55.58 41.45 33.25 28.50 26.12 0.258
3.- OVERFLOW HIDROCICLÓN 59.95 96.51 91.24 83.47 72.36 61.01 49.28 43.94 0.290
4.- UNDERFLOW HIDROCICLÓN 9.39 79.72 66.61 49.36 35.30 28.51 25.42 23.62 0.245

Ecuaciones

1) ZARANDA DE ALTA FRECUENCIA.

C 2 (1  w 1 )  C 3  C 4 w 1  0
w1 = 3.0850

C2 C3 C4
B(w)  4.0850 -1.0000 -3.0850 0.0000

473.8766 0.0000 0.0000


Mi  0.0000 3593.9337 0.0000
0.0000 0.0000 88.2162

dci= -MiB'(BMiB')-1Bci

B' =
1 4.08497
2 -1.00000
3 -3.08497

-MiB'=

1 -1935.77
2 3593.93
3 272.14

MiB'=

1 1935.77
2 -3593.93
3 -272.14

BMiB'=

12341.07

(BMiB')-1=

0.0000810

-MiB'(BMiB')-1=

1 -0.1569
2 0.2912
3 0.0221

Bci=

1.24E-12

-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 21.77 21.77
2 0.00 59.95 59.95
3 0.00 9.39 9.39

J    cˆi  c i  ' Mi 1  cˆi  ci 


i
 cˆ i  ci  

1 0.00
2 0.00
3 0.00

 cˆ i  c i ' 

0.000000 0.000000 0.000000

Mi-1 =
1 0.0021102539 0 0
2 0 0.0002782466 0
3 0 0 0.0113357805

(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1

-4.12E-16 1.01E-16 3.02E-16

Resultados finales

w1 = 3.08497

(c©-c)'Mi-1(c©-c)=

1.25E-28 Función Objetivo Parcial (hoja)


BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C3

C4W1
C1

C2(1+W1)
FULLER

Datos y puntos de muestreo del circuito a balancear


Flujo 400 50 70 100 150 200 270 400 1/G.E.
1.-ALIMENTO FRESCO 3.19 16.38 14.90 13.51 12.30 11.34 10.38 9.46 0.287
2.- DESCARGA DEL MOLINO 20.98 83.80 71.61 55.58 41.45 33.25 28.50 26.12 0.258
3.- OVERFLOW HIDROCICLÓN 58.06 96.51 91.24 83.47 72.36 61.01 49.28 43.94 0.290
4.- UNDERFLOW HIDROCICLÓN 8.90 79.72 66.61 49.36 35.30 28.51 25.42 23.62 0.245

Ecuaciones

1) ZARANDA DE ALTA FRECUENCIA.

C 2 (1  w 1 )  C 3  C 4 w 1  0
w1 = 3.0711

C2 C3 C4
B(w)  4.0711 -1.0000 -3.0711 0.0000

439.9530 0.0000 0.0000


Mi  0.0000 3371.2694 0.0000
0.0000 0.0000 79.1891

dci= -MiB'(BMiB')-1Bci

B' =
1 4.07112
2 -1.00000
3 -3.07112

-MiB'=

1 -1791.10
2 3371.27
3 243.20

MiB'=

1 1791.10
2 -3371.27
3 -243.20

BMiB'=

11409.96

(BMiB')-1=

0.0000876

-MiB'(BMiB')-1=

1 -0.1570
2 0.2955
3 0.0213

Bci=

5.77E-06

-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 20.98 20.98
2 0.00 58.06 58.06
3 0.00 8.90 8.90

J    cˆi  c i  ' Mi 1  cˆi  ci 


i
 cˆ i  ci  

1 0.00
2 0.00
3 0.00

 cˆ i  c i ' 

-0.000001 0.000002 0.000000

Mi-1 =
1 0.0022729701 0 0
2 0 0.0002966242 0
3 0 0 0.0126279946

(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1

-2.06E-09 5.06E-10 1.55E-09

Resultados finales

w1 = 3.07112

(c©-c)'Mi-1(c©-c)=

2.92E-15 Función Objetivo Parcial (hoja)


COMPROBACION DEL BALANCE - CONSIDERANDO EL MÉTODO
COMPUTACIONAL

TMH/hr = 31.86
w1 = 1.99 TMS/hr = 31.00

Valores Cal
FLUJO Peso 50 70 100
1.-ALIMENTO FRESCO 31.00 16.381 14.902 13.508
2.- DESCARGA DEL MOLINO 92.58 78.895 66.650 51.636
3.- OVERFLOW HIDROCICLÓN 31.00 98.580 95.040 88.952
4.- UNDERFLOW HIDROCICLÓN 61.58 68.985 55.598 38.171

BALANCE DE MASA

HIDROCICLÓN
Ensayes químicos
Peso 50 70 100
2.- DESCARGA DEL MOLINO 92.58 78.90 66.65 51.64
3.- OVERFLOW HIDROCICLÓN 31.00 98.58 95.04 88.95
4.- UNDERFLOW HIDROCICLÓN 61.58 68.99 55.60 38.17
DESCARGA DEL MOLINO Calc. 92.58 78.90 68.81 55.18

BALANCE DE FLUJO
MP = Masa de pulpa TM
PS = % solidos
MS = Masa seca TMS
GE = Gravedad Específica
MW = Masa de agua en TM o M3 de agua
QP = Flujo de pulpa en M3
Dp = Densidad de Pulpa en Kg/L

BALANCE GLOBAL DEL CIRCUITO DE MOLIENDA

TMS/hr = 31.00 MS PS GE MP
1.-ALIMENTO FRESCO 31.00 97.72 3.45 31.72
Agua consumida en el circuito de molienda -956.83
3.- OVERFLOW HIDROCICLÓN 31.00 -3.35 0.11 -925.10
3.33 0.00

AGUA DE ALIMENTO AL MOLINO


MS PS GE MP
1.-ALIMENTO FRESCO 31.00 97.72 3.45 31.72
4.- UNDERFLOW HIDROCICLÓN 61.58 81.28 4.06 75.76
92.58 87.89 3.63 107.48
(Agua al cajon de alimento al Molino) 0.00 18.41
2.- DESCARGA DEL MOLINO 92.58 73.54 3.63 125.89
0.00 0.00

AGUA A LA DESCARGA DEL MOLINO

MS PS GE MP
2.- DESCARGA DEL MOLINO 92.58 73.44 3.64 126.06
(Agua al cajon descarga del Molino) 0.00 32.83
3.- OVERFLOW HIDROCICLÓN 31.00 37.29 3.45 83.13
4.- UNDERFLOW HIDROCICLÓN 61.58 81.28 4.06 75.76
92.58 59.37 3.64 158.89
0.00 0.00
ANDO EL MÉTODO

Valores Calculados Valores Experimenta


150 200 270 400 G.E. 50 70 100
12.296 11.338 10.384 9.460 3.484 16.381 14.902 13.508
37.237 27.519 21.769 20.975 0.044 78.895 66.650 51.636
81.579 71.718 59.949 58.063 0.112 98.580 95.040 88.952
23.134 13.695 9.392 8.899 0.017 68.985 55.598 38.171

Ensayes químicos Contenido Metalico


150 200 270 400 50 70 100 150
37.24 27.52 21.77 20.98 73.04 61.71 47.81 34.47
81.58 71.72 59.95 58.06 30.56 29.46 27.58 25.29
23.13 13.70 9.39 8.90 42.48 34.24 23.51 14.25
42.71 33.12 26.32 25.36 73.04 63.70 51.08 39.54

MW QP DP
0.72 9.72 3.264 1.360
-956.83 -689.94
-956.10 -680.22 1.360 1.360
0.00 0.00 0.000
MW QP DP
0.72 9.72 3.264
14.18 29.34 2.583
14.90 39.05 2.752 2.140
18.41 19.77
33.31 58.83 2.140 2.140
0.00 0.00 0.000

MW QP DP
33.48 58.91 2.140 1.756
32.83 31.56
52.13 61.13 1.360
14.18 29.34 2.583
66.31 90.46 1.756 1.756
0.00 0.00 0.000
Valores Experimentales
150 200 270 400 G.E.
12.296 11.338 10.384 9.460 3.484
37.237 27.519 21.769 20.975 0.044
81.579 71.718 59.949 58.063 0.112
23.134 13.695 9.392 8.899 0.017

enido Metalico % Distribuciòn


200 270 400 50 70 100 150 200
25.48 20.15 19.42 100.00 100.00 100.00 100.00 100.00
22.23 18.59 18.00 41.84 46.25 53.99 63.97 72.50
8.43 5.78 5.48 58.16 53.75 46.01 36.03 27.50
30.67 24.37 23.48 100.00 100.00 100.00 100.00 100.00
270 400
100.00 100.00
76.27 76.66
23.73 23.34
100.00 100.00
EFICIENCIA GLOBAL HIDROCICLON D-15 DEL MOLINO F

Abertura Alimento(A) Finos (F)


No Malla
(um) %peso Ac (+) Ac (-) %peso Ac (+)
2 2" 50800 0.00 0.00 100.00 0.00 0.00
3 1" 25000 0.00 0.00 100.00 0.00 0.00
4 3/4" 19000 0.00 0.00 100.00 0.00 0.00
5 1/2" 12500 0.00 0.00 100.00 0.00 0.00
6 1/4" 6700 0.00 0.00 100.00 0.00 0.00
7 4 4750 0.00 0.00 100.00 0.00 0.00
8 6 3350 0.00 0.00 100.00 0.00 0.00
9 10 2000 0.00 0.00 100.00 0.00 0.00
10 14 1180 0.48 0.48 99.52 0.00 0.00
11 20 850 1.14 1.62 98.38 0.00 0.00
12 30 600 2.02 3.65 96.35 0.00 0.00
13 35 500 2.10 5.75 94.25 0.30 0.30
14 50 300 10.45 16.20 83.80 3.19 3.49
15 70 212 12.19 28.39 71.61 5.27 8.76
16 100 150 16.03 44.42 55.58 7.77 16.53
17 150 106 14.12 58.55 41.45 11.11 27.64
18 200 75 8.20 66.75 33.25 11.35 38.99
19 270 53 4.75 71.50 28.50 11.72 50.72
20 400 38 2.38 73.88 26.12 5.34 56.06
21 -400 27 26.12 100.00 0.00 43.94 100.00
100.00 100.00

d50(real) = 128.42 um

del grafico : X1<d50 150 Ac(-)1<Ac(50) 55.578


X2>d50 212 Ac(-)2>Ac(50) 71.605

Ya : 50.00 % Yf : 80.77 %

EFICIENCIA DE FINOS (Ef) : Ef = Yf*(Ya-Yg) / Ya*(Yf-Yg)

EFICIENCIA DE GRUESOS (Eg) : Eg = (100-Yg)*(Ya-Yf) / (100-Ya)*(Yg-Yf)

DONDE : Ya porcentaje acumulado pasante correspondientes al alimento del hidrociclón,para una a


Yf porcentaje acumulado pasante correspondientes alos finos del hidrociclón,para una ab
Yg porcentaje acumulado pasante correspondientes alos gruesos del hidrociclón,para una

EFIENCIA TOTAL DE CLASIFICACION ( Et ) = Ef * Eg * 100


%ACUMULADO PASSING Ac(-)

CURVAS G-G-S HIDROCICLON D-15B


100

90

80

70

60

50

40

30

20

10

0
10 100 1000

ABERTURA Um (X)
ON D-15 DEL MOLINO FULLER

Finos (F) Gruesos (G)


carga circulante
Ac (-) %peso Ac (+) Ac (-)
100.00 0.00 0.00 100.00
100.00 0.00 0.00 100.00
100.00 0.00 0.00 100.00
100.00 0.00 0.00 100.00
100.00 0.00 0.00 100.00
100.00 0.00 0.00 100.00
100.00 0.00 0.00 100.00
100.00 0.00 0.00 100.00
100.00 0.83 0.83 99.17
100.00 1.66 2.49 97.51
100.00 2.70 5.20 94.80
99.70 2.67 7.87 92.13
96.51 12.40 20.28 79.72 3.71
91.24 13.11 33.39 66.61 7.55
83.47 17.26 50.64 49.36 6.72
72.36 14.05 64.70 35.30 43.01
61.01 6.79 71.49 28.51 2.24
49.28 3.09 74.58 25.42 4.20
43.94 1.80 76.38 23.62 5.09
0.00 23.62 100.00 0.00
100.000 10.360

G 1036.0
F 100
83.47 49.36
91.24 66.61 LA PROPORCION SERA:
G 91.2 %
Yg : 43.35 % F 8.8 %

Ef = 0.2871

Eg = 0.9316

mento del hidrociclón,para una abertura igual al D50.


finos del hidrociclón,para una abertura igual al D50.
gruesos del hidrociclón,para una abertura igual al D50.

Et = 26.74 %
CICLON D-15B

Alimento(A)
Finos (F)
Gruesos (G)

1000 10000

m (X)
58.92 1
F 0.564

33.23 f
25.69 g
EFICIENCIA GLOBAL CORREGIDA HIDROCICLON D

Abertura Alimento(A) Finos (F) Gruesos (G)


No Malla
(um) Ac (-) Ac (-) Ac (-)
14 50 300 78.90 98.58 68.99
15 70 212 66.65 95.04 55.60
16 100 150 51.64 88.95 38.17
17 150 106 37.24 81.58 23.13
18 200 75 27.52 71.72 13.70
19 270 53 21.77 59.95 9.39
20 400 38 20.98 58.06 8.90
21 -400 27 0.00 0.00 0.00

d50(real)corregido = 143.24 um

del grafico : X1<d50 150


X2>d50 212

Ya : 50.00 % Yf : 88.29

EFICIENCIA DE FINOS corregida (Efc) : Ef = Yf*(Ya-Yg) / Ya*(Yf-Yg)


EFICIENCIA DE GRUESOS corregida (Egc) : Eg = (100-Yg)*(Ya-Yf) / (100-Ya)*(Yg-Yf)

DONDE : Ya porcentaje acumulado pasante correspondientes al alimento del hidrocic


Yf porcentaje acumulado pasante correspondientes alos finos del hidrociclón
Yg porcentaje acumulado pasante correspondientes alos gruesos del hidrocic

EFIENCIA TOTAL DE CLASIFICACION ( Et ) = Ef * Eg * 100


%ACUMULADO PASSING Ac(-)

CURVAS CORREGIDAS G-G-S HIDROCIC


100

90

80

70
%ACUMU
80

70

60

50

40

30

20

10

0
10 100

ABERTURA Um (X)
GIDA HIDROCICLON D-15 DEL MOLINO FULLER

carga circulante

1.99
2.57
2.77
3.14
3.20
3.08
3.07

2.83

G 283.2
F 100
Ac(-)1<Ac(50) 51.636 88.95 38.17
Ac(-)2>Ac(50) 66.650 95.04 55.60 LA PROPORCION SERA:
G
% Yg : 36.27 % F

a-Yg) / Ya*(Yf-Yg) Efc = 0.4660


Yg)*(Ya-Yf) / (100-Ya)*(Yg-Yf) Egc = 0.9382

ndientes al alimento del hidrociclón,para una abertura igual al D50.


ndientes alos finos del hidrociclón,para una abertura igual al D50.
ndientes alos gruesos del hidrociclón,para una abertura igual al D50.

Etc = 43.72 %

G-S HIDROCICLON D-15B

Alimento(A)
Finos (F)
Alimento(A)
Finos (F)
Gruesos (G)

1000 10000

ERTURA Um (X)
PORCION SERA:
73.9 %
26.1 %

F 0.564

#REF! f
#REF! g
BALANCE METALURGICO DEL CIRCUITO DE MOLIEN
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO FULLE
FEED HIDROCICLÓN 341
92.58 59.37 3.64
1756 90.46 66.31

UNDERFLOW 391
61.58 81.28 4.06
2583 29.34 14.18

DESCARGA FULLER 341


92.58 73.54 3.63 Adic. H2O
2140 58.83 33.31 18.41

Adic. H2O
33.00
FULLER
RCUITO DE MOLIENDA
UANZALA
N AJUSTE DE DATOS
O VILLEGAS)
ITO MOLINO FULLER

OVERFLOW 161
31.00 -3.35 0.11
1360 -680.22 -956.10

FEED FRESCO 16545


31.00 97.72 3.45
3264 9.72 0.72

0.3348614
0.6651386

FEED AL FULLER 5800


92.58 87.89 3.63
2752 39.05 14.90

D50(real) Efic. Total


143.24 43.72
Agua Circ. Carga Circ. Rad.Reduc.
-956.83 1.99 17.00
LEYENDA D80
TMS/Hr % Solidos Grav. Esp.
Dp: g / lt M3/Hr pulpa M3/Hr Agua

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