Beruflich Dokumente
Kultur Dokumente
9
Molino
No.2
( 3x8 )
2 Molino Fuller あ
7 Unit Cell
7 Unit Cell
Puntos de muestreo
1 Feed Fuller
2 Descarga Fuller 3
3 RLV SK-240
4 CC SK-240
5 U/F
6 O/F
7 Feed SK-240
8 Descarga Mol 2
9 Feed Mol 2
6
1
02.04.2016 Primer Turno
Peso
húmedo 10675 8480 10460 12000 6250 7670 6260 6630
(g)
Peso
húmedo 13260 10730 11570 15840 7890 9510 7960 9190
(g)
PESOS EN GRAMOS
DENSIDAD (kg/lt)
FIOLA + H2O + Densidad de Pulpa GE Dp
Nº PUNTOS
MUESTRA (gr.) (Dp) Promedio Pulpa
1 Feed Fuller 173.00 ----- 3.38
2 Descarga Fuller 169.90 2120 3.60 2153
3 RLV SK-240 169.60 1650 3.64 1706
4 ESP. SK-240 173.00 1130 5.70 1188
5 U/F 171.40 2430 3.74 2400
6 O/F 168.50 1360 3.26 1270
7 Feed SK-240 175.10 1530 3.56 1534
8 Descarga Mol 2 168.10 1290 3.63 1326
9 Feed Mol 2 167.50 ----- 3.57 #DIV/0!
FEED SK-240 DESC MOL 2 FEED MOL 2
% Ac (-) % Ac (-) % Ac (-) Promedio
100.00 100.00 100.00 60411.72
100.00 100.00 100.00 35637.06
100.00 100.00 98.07 21794.49
100.00 100.00 82.12 15411.04
100.00 100.00 53.99 9151.50
100.00 100.00 47.84 5641.37
99.90 100.00 42.07 3989.05
99.71 100.00 35.97 2588.44
99.56 100.00 32.44 1536.23
98.92 100.00 28.56 1001.50
97.82 99.91 26.44 714.14
96.41 99.80 25.41 547.72
87.88 97.13 23.00 387.30
78.25 92.80 21.93 252.19
64.18 85.07 21.37 178.33
50.87 76.13 20.76 126.10
40.19 66.53 20.18 89.16
32.18 57.68 19.90 63.05
31.12 55.96 19.83 48.84
30.25 54.58 19.77 44.88
0.00 0.00 0.00 19.00
0.00
DATOS DEL MUESTREO
4/3/2016FEED FULLERDESC FULLER RLV SK-240 ESP SK-240 U/F
MALLA Micrones % Ac (-) % Ac (-) % Ac (-) % Ac (-) % Ac (-)
2 50800 100.00 100.00 100.00 100.00 100.00
1 25000 94.71 100.00 100.00 100.00 100.00
3/4 19000 93.90 100.00 100.00 100.00 100.00
1/2 12500 75.04 100.00 100.00 100.00 100.00
1/4 6700 43.90 99.43 99.81 100.00 99.35
4 4750 36.24 98.87 99.58 100.00 98.77
6 3350 29.23 98.41 99.02 100.00 98.14
10 2000 20.87 97.32 97.88 100.00 96.88
14 1180 17.72 96.09 96.88 100.00 95.55
20 850 14.24 93.64 94.32 100.00 92.21
30 600 12.22 90.66 91.40 99.84 88.47
35 500 11.04 87.87 86.13 99.76 84.91
50 300 8.61 76.06 76.21 99.29 69.36
70 212 7.30 64.82 66.14 98.77 55.23
100 150 6.07 50.37 52.33 97.50 33.62
140 106 5.00 37.06 38.40 94.27 18.42
200 75 4.05 27.27 28.97 86.26 9.39
270 53 3.15 21.45 22.87 73.53 5.08
325 45 2.95 20.41 21.73 70.99 4.63
400 38 2.81 19.54 20.64 67.55 4.29
-400 0.00 0.00 0.00 0.00 0.00
Total
FIOLA + H2O + GE Dp
Nº PUNTOS
MUESTRA (gr.) Promedio Pulpa
1 Feed Fuller 169.30 3.34 3
2 Descarga Ful 168.70 3.72 2198
3 RLV SK-240 168.80 3.73 1778
4 ESP. SK-240 173.20 6.00 1308
5 U/F 170.60 3.88 2642
6 O/F 169.00 3.44 1314
7 Feed SK-240 173.00 3.68 1526
8 Descarga Mol 169.00 3.41 1528
9 Feed Mol 2 165.90 3.54 3.54
HUMEDAD %H2O S
3.01 S
1 Feed Fuller 3.20 S
2.94 S
3.05 S
HUMEDAD %H2O
3.01
9 Feed Mol 2 3.20
2.94
3.05
O/F FEED SK-240 DESC MOL 2 FEED MOL 2
% Ac (-) % Ac (-) % Ac (-) % Ac (-) Promedio
100.00 100.00 100.00 100.00 60411.72
100.00 100.00 100.00 100.00 35637.06
100.00 100.00 100.00 98.03 21794.49
100.00 100.00 100.00 82.03 15411.04
100.00 100.00 100.00 55.08 9151.50
100.00 100.00 100.00 49.30 5641.37
100.00 99.93 100.00 44.02 3989.05
100.00 99.68 100.00 38.27 2588.44
100.00 99.37 99.98 35.08 1536.23
99.96 98.45 99.92 31.51 1001.50
99.91 96.57 98.84 29.57 714.14
99.77 92.74 98.49 28.46 547.72
97.65 85.96 94.69 26.12 387.30
93.64 77.41 86.80 25.15 252.19
87.93 65.08 76.02 24.67 178.33
81.52 51.97 65.48 24.12 126.10
73.73 41.84 55.54 23.58 89.16
70.46 34.58 45.43 23.29 63.05
70.20 32.77 43.74 23.24 48.84
70.10 31.21 42.18 23.17 44.88
0.00 0.00 0.00 0.00 19.00
0.00
BALANCE METALURGICO DEL CIRCUITO DE MOLIENDA
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO CÓNICO FULLER
C6(1-W2)
0.25C9
Molino C5W1
Hardinge
0.75C1
C2(0.75+W1)
FULLER
0.25C8
SkimAir-240
C7(1+W 1)
C4W2
C3(1+W1 - W2)
1) Balance Ciclon
C 3 (1 w 1 w 2 ) C 6 (1 w 2 C 5 w 1 0
2) Balance Celda SK-240
C 7 (1 w 1 ) C 3 (1 w 1 w 2 C 4 w 2 0
w1 = 0.0459
w2 = 0.7390
C3 C4 C5 C6 C7
B(w) 0.307 0.000 -0.046 -0.261 0.000 0.0000
-0.307 -0.739 0.000 0.000 1.046 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 0.30693 -0.30693
2 0.00000 -0.73897
3 -0.04589 0.00000
4 -0.26103 0.00000
5 0.00000 1.04589
-MiB'=
1 -162.03 162.03
2 0.00 1900.38
3 3.63 0.00
4 880.02 0.00
5 0.00 -1012.61
MiB'=
1 162.03 -162.03
2 0.00 -1900.38
3 -3.63 0.00
4 -880.02 0.00
5 0.00 1012.61
BMiB'=
279.61 -49.73
-49.73 2513.13
(BMiB')-1=
0.00 0.00
0.00 0.00
-MiB'(BMiB')-1 =
1 -0.570 0.053
2 0.135 0.759
3 0.013 0.000
4 3.158 0.063
5 -0.072 -0.404
Bci=
-2.11E-05
3.64E-06
-MiB'(BMiB')-1 Bci=
C(e) C©
1 0.00 22.98 22.98
2 0.00 8.90 8.90
3 0.00 58.06 58.06
4 0.00 31.12 31.12
5 0.00 19.83 19.83
cˆ i ci
1 0.00
2 0.00
3 0.00
4 0.00
5 0.00
cˆ i c i '
0.00 0.00 0.00 0.00 0.00
Mi-1 =
1 0.0018942278 0 0 0 0
2 0 0.0003888517 0 0 0
3 0 0 0.0126279946 0 0
4 0 0 0 0.0002966242 0
5 0 0 0 0 0.0010328635
(c©-c)'Mi (c©-c)=
-1
'(c©-c)'Mi-1
Resultados finales
w1 = 0.04589
w2 = 0.73897
(c©-c)'Mi-1(c©-c)=
0.25C9
Molino C5W1
Hardinge
0.75C1
C2(0.75+W1)
FULLER
0.25C8
SkimAir-240
C7(1+W1)
C4W2
C3(1+W 1 - W2)
1) Balance Ciclon
C 3 (1 w 1 w 2 ) C 6 (1 w 2 C 5 w 1 0
2) Balance Celda SK-240
C 7 (1 w 1 ) C 3 (1 w 1 w 2 C 4 w 2 0
w1 = -0.1287
w2 = 0.9056
C3 C4 C5 C6 C7
B (w) -0.034 0.000 0.129 -0.094 0.000 0.0000
0.034 -0.906 0.000 0.000 0.871 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 -0.03432 0.03432
2 0.00000 -0.90562
3 0.12871 0.00000
4 -0.09438 0.00000
5 0.00000 0.87129
-MiB'=
1 0.00 0.00
2 0.00 0.03
3 -0.01 0.00
4 0.01 0.00
5 0.00 -0.06
MiB'=
1 0.00 0.00
2 0.00 -0.03
3 0.01 0.00
4 -0.01 0.00
5 0.00 0.06
BMiB'=
0.00 0.00
0.00 0.08
(BMiB')-1=
515.88 0.55
0.55 12.66
-MiB'(BMiB')-1 =
1 1.269 -0.030
2 0.014 0.319
3 -4.411 -0.005
4 4.119 0.004
5 -0.036 -0.815
Bci=
-1.60E-06
-1.10E-05
-MiB'(BMiB')-1 Bci=
C(e) C©
1 0.00 0.27 0.27
2 0.00 0.26 0.26
3 0.00 0.29 0.29
4 0.00 0.27 0.27
5 0.00 0.28 0.28
cˆ i ci
1 0.00
2 0.00
3 0.00
4 0.00
5 0.00
cˆ i c i '
0.00 0.00 0.00 0.00 0.00
Mi-1 =
1 13.9369098266 0 0 0 0
2 0 35.953682861 0 0 0
3 0 0 15.0536484355 0 0
4 0 0 0 11.8223895523 0
5 0 0 0 0 13.5328245096
(c©-c)'Mi (c©-c)=
-1
'(c©-c)'Mi-1
Resultados finales
w1 = -0.12871
w2 = 0.90562
(c©-c)'Mi-1(c©-c)=
C 4W1
C1
C2(1+W 1)
FULLER
Ecuaciones
C 2 (1 w 1 ) C 3 C 4 w 1 0
w1 = 1.9863
C2 C3 C4
B (w) 2.9863 -1.0000 -1.9863 0.0000
B' =
1 2.98631
2 -1.00000
3 -1.98631
-MiB'=
1 -18588.22
2 9718.02
3 9452.76
MiB'=
1 18588.22
2 -9718.02
3 -9452.76
BMiB'=
84004.35
(BMiB')- 1=
0.0000119
-MiB'(BMiB') -1=
1 -0.2213
2 0.1157
3 0.1125
Bci=
2.61E-06
-MiB'(BMiB') -1Bci=
C(e) C©
1 0.00 78.90 78.90
2 0.00 98.58 98.58
3 0.00 68.99 68.99
J cˆ
i
i
ci ' Mi 1 cˆi ci
cˆ i c i
1 0.00
2 0.00
3 0.00
cˆ i c i '
Mi-1 =
1 0.00016066 0 0
2 0 0.0001029016 0
3 0 0 0.00021013
Resultados finales
TOTAL 50 70 100 150 200 270 400
w1 = 1.98631 1.88 5.51 3.52 2.73 2.17 1.87 1.69 1.61
C4W1
C1
C2(1+W1)
FULLER
Ecuaciones
C 2 (1 w 1 ) C 3 C 4 w 1 0
w1 = 2.5687
C2 C3 C4
B(w) 3.5687 -1.0000 -2.5687 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 3.56869
2 -1.00000
3 -2.56869
-MiB'=
1 -15853.16
2 9032.58
3 7940.30
MiB'=
1 15853.16
2 -9032.58
3 -7940.30
BMiB'=
86003.89
(BMiB')-1=
0.0000116
-MiB'(BMiB')-1=
1 -0.1843
2 0.1050
3 0.0923
Bci=
2.16E-11
-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 66.65 66.65
2 0.00 95.04 95.04
3 0.00 55.60 55.60
1 0.00
2 0.00
3 0.00
cˆ i c i '
Mi-1 =
1 0.0002251094 0 0
2 0 0.0001107104 0
3 0 0 0.0003235009
(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1
Resultados finales
w1 = 2.56869
(c©-c)'Mi-1(c©-c)=
C4W1
C1
C2(1+W1)
FULLER
Ecuaciones
C 2 (1 w 1 ) C 3 C 4 w 1 0
w1 = 2.7713
C2 C3 C4
B(w) 3.7713 -1.0000 -2.7713 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 3.77131
2 -1.00000
3 -2.77131
-MiB'=
1 -10055.30
2 7912.38
3 4037.84
MiB'=
1 10055.30
2 -7912.38
3 -4037.84
BMiB'=
57024.11
(BMiB')-1=
0.0000175
-MiB'(BMiB')-1=
1 -0.1763
2 0.1388
3 0.0708
Bci=
1.15E-10
-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 51.64 51.64
2 0.00 88.95 88.95
3 0.00 38.17 38.17
1 0.00
2 0.00
3 0.00
cˆ i c i '
Mi-1 =
1 0.0003750564 0 0
2 0 0.0001263842 0
3 0 0 0.0006863341
(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1
Resultados finales
w1 = 2.77131
(c©-c)'Mi-1(c©-c)=
C4W1
C1
C2(1+W1)
FULLER
Ecuaciones
C 2 (1 w 1 ) C 3 C 4 w 1 0
w1 = 3.1442
C2 C3 C4
B(w) 4.1442 -1.0000 -3.1442 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 4.14422
2 -1.00000
3 -3.14422
-MiB'=
1 -5746.28
2 6655.21
3 1682.71
MiB'=
1 5746.28
2 -6655.21
3 -1682.71
BMiB'=
35759.85
(BMiB')-1=
0.0000280
-MiB'(BMiB')-1=
1 -0.1607
2 0.1861
3 0.0471
Bci=
2.16E-11
-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 37.24 37.24
2 0.00 81.58 81.58
3 0.00 23.13 23.13
1 0.00
2 0.00
3 0.00
cˆ i c i '
Mi-1 =
1 0.0007211993 0 0
2 0 0.0001502583 0
3 0 0 0.0018685447
(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1
Resultados finales
w1 = 3.14422
(c©-c)'Mi-1(c©-c)=
C4W1
C1
C2(1+W1)
FULLER
Ecuaciones
C 2 (1 w 1 ) C 3 C 4 w 1 0
w1 = 3.1974
C2 C3 C4
B(w) 4.1974 -1.0000 -3.1974 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 4.19741
2 -1.00000
3 -3.19741
-MiB'=
1 -3178.59
2 5143.41
3 599.70
MiB'=
1 3178.59
2 -5143.41
3 -599.70
BMiB'=
20402.74
(BMiB')-1=
0.0000490
-MiB'(BMiB')-1=
1 -0.1558
2 0.2521
3 0.0294
Bci=
9.39E-07
-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 27.52 27.52
2 0.00 71.72 71.72
3 0.00 13.70 13.70
1 0.00
2 0.00
3 0.00
cˆ i c i '
Mi-1 =
1 0.0013205246 0 0
2 0 0.0001944236 0
3 0 0 0.005331631
(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1
Resultados finales
w1 = 3.19741
(c©-c)'Mi-1(c©-c)=
C4W1
C1 c= tonelajes
w1= cc
C2(1+W1)
FULLER
Ecuaciones
C 2 (1 w 1 ) C 3 C 4 w 1 0
w1 = 3.0850
C2 C3 C4
B(w) 4.0850 -1.0000 -3.0850 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 4.08497
2 -1.00000
3 -3.08497
-MiB'=
1 -1935.77
2 3593.93
3 272.14
MiB'=
1 1935.77
2 -3593.93
3 -272.14
BMiB'=
12341.07
(BMiB')-1=
0.0000810
-MiB'(BMiB')-1=
1 -0.1569
2 0.2912
3 0.0221
Bci=
1.24E-12
-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 21.77 21.77
2 0.00 59.95 59.95
3 0.00 9.39 9.39
1 0.00
2 0.00
3 0.00
cˆ i c i '
Mi-1 =
1 0.0021102539 0 0
2 0 0.0002782466 0
3 0 0 0.0113357805
(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1
Resultados finales
w1 = 3.08497
(c©-c)'Mi-1(c©-c)=
C4W1
C1
C2(1+W1)
FULLER
Ecuaciones
C 2 (1 w 1 ) C 3 C 4 w 1 0
w1 = 3.0711
C2 C3 C4
B(w) 4.0711 -1.0000 -3.0711 0.0000
dci= -MiB'(BMiB')-1Bci
B' =
1 4.07112
2 -1.00000
3 -3.07112
-MiB'=
1 -1791.10
2 3371.27
3 243.20
MiB'=
1 1791.10
2 -3371.27
3 -243.20
BMiB'=
11409.96
(BMiB')-1=
0.0000876
-MiB'(BMiB')-1=
1 -0.1570
2 0.2955
3 0.0213
Bci=
5.77E-06
-MiB'(BMiB')-1Bci=
C(e) C©
1 0.00 20.98 20.98
2 0.00 58.06 58.06
3 0.00 8.90 8.90
1 0.00
2 0.00
3 0.00
cˆ i c i '
Mi-1 =
1 0.0022729701 0 0
2 0 0.0002966242 0
3 0 0 0.0126279946
(c©-c)'Mi-1(c©-c)=
'(c©-c)'Mi-1
Resultados finales
w1 = 3.07112
(c©-c)'Mi-1(c©-c)=
TMH/hr = 31.86
w1 = 1.99 TMS/hr = 31.00
Valores Cal
FLUJO Peso 50 70 100
1.-ALIMENTO FRESCO 31.00 16.381 14.902 13.508
2.- DESCARGA DEL MOLINO 92.58 78.895 66.650 51.636
3.- OVERFLOW HIDROCICLÓN 31.00 98.580 95.040 88.952
4.- UNDERFLOW HIDROCICLÓN 61.58 68.985 55.598 38.171
BALANCE DE MASA
HIDROCICLÓN
Ensayes químicos
Peso 50 70 100
2.- DESCARGA DEL MOLINO 92.58 78.90 66.65 51.64
3.- OVERFLOW HIDROCICLÓN 31.00 98.58 95.04 88.95
4.- UNDERFLOW HIDROCICLÓN 61.58 68.99 55.60 38.17
DESCARGA DEL MOLINO Calc. 92.58 78.90 68.81 55.18
BALANCE DE FLUJO
MP = Masa de pulpa TM
PS = % solidos
MS = Masa seca TMS
GE = Gravedad Específica
MW = Masa de agua en TM o M3 de agua
QP = Flujo de pulpa en M3
Dp = Densidad de Pulpa en Kg/L
TMS/hr = 31.00 MS PS GE MP
1.-ALIMENTO FRESCO 31.00 97.72 3.45 31.72
Agua consumida en el circuito de molienda -956.83
3.- OVERFLOW HIDROCICLÓN 31.00 -3.35 0.11 -925.10
3.33 0.00
MS PS GE MP
2.- DESCARGA DEL MOLINO 92.58 73.44 3.64 126.06
(Agua al cajon descarga del Molino) 0.00 32.83
3.- OVERFLOW HIDROCICLÓN 31.00 37.29 3.45 83.13
4.- UNDERFLOW HIDROCICLÓN 61.58 81.28 4.06 75.76
92.58 59.37 3.64 158.89
0.00 0.00
ANDO EL MÉTODO
MW QP DP
0.72 9.72 3.264 1.360
-956.83 -689.94
-956.10 -680.22 1.360 1.360
0.00 0.00 0.000
MW QP DP
0.72 9.72 3.264
14.18 29.34 2.583
14.90 39.05 2.752 2.140
18.41 19.77
33.31 58.83 2.140 2.140
0.00 0.00 0.000
MW QP DP
33.48 58.91 2.140 1.756
32.83 31.56
52.13 61.13 1.360
14.18 29.34 2.583
66.31 90.46 1.756 1.756
0.00 0.00 0.000
Valores Experimentales
150 200 270 400 G.E.
12.296 11.338 10.384 9.460 3.484
37.237 27.519 21.769 20.975 0.044
81.579 71.718 59.949 58.063 0.112
23.134 13.695 9.392 8.899 0.017
d50(real) = 128.42 um
Ya : 50.00 % Yf : 80.77 %
90
80
70
60
50
40
30
20
10
0
10 100 1000
ABERTURA Um (X)
ON D-15 DEL MOLINO FULLER
G 1036.0
F 100
83.47 49.36
91.24 66.61 LA PROPORCION SERA:
G 91.2 %
Yg : 43.35 % F 8.8 %
Ef = 0.2871
Eg = 0.9316
Et = 26.74 %
CICLON D-15B
Alimento(A)
Finos (F)
Gruesos (G)
1000 10000
m (X)
58.92 1
F 0.564
33.23 f
25.69 g
EFICIENCIA GLOBAL CORREGIDA HIDROCICLON D
d50(real)corregido = 143.24 um
Ya : 50.00 % Yf : 88.29
90
80
70
%ACUMU
80
70
60
50
40
30
20
10
0
10 100
ABERTURA Um (X)
GIDA HIDROCICLON D-15 DEL MOLINO FULLER
carga circulante
1.99
2.57
2.77
3.14
3.20
3.08
3.07
2.83
G 283.2
F 100
Ac(-)1<Ac(50) 51.636 88.95 38.17
Ac(-)2>Ac(50) 66.650 95.04 55.60 LA PROPORCION SERA:
G
% Yg : 36.27 % F
Etc = 43.72 %
Alimento(A)
Finos (F)
Alimento(A)
Finos (F)
Gruesos (G)
1000 10000
ERTURA Um (X)
PORCION SERA:
73.9 %
26.1 %
F 0.564
#REF! f
#REF! g
BALANCE METALURGICO DEL CIRCUITO DE MOLIEN
CONCENTRADORA HUANZALA
METODO COMPUTACIONAL CON AJUSTE DE DATOS
(By: Ing. ROBERTH ALAYO VILLEGAS)
DIAGRAMA DE FLUJO DEL CIRCUITO MOLINO FULLE
FEED HIDROCICLÓN 341
92.58 59.37 3.64
1756 90.46 66.31
UNDERFLOW 391
61.58 81.28 4.06
2583 29.34 14.18
Adic. H2O
33.00
FULLER
RCUITO DE MOLIENDA
UANZALA
N AJUSTE DE DATOS
O VILLEGAS)
ITO MOLINO FULLER
OVERFLOW 161
31.00 -3.35 0.11
1360 -680.22 -956.10
0.3348614
0.6651386