Beruflich Dokumente
Kultur Dokumente
a r t i c l e i n f o a b s t r a c t
Article history: Experimental and numerical investigations are performed to evaluate the mass diffusion in Agave
Received 1 August 2018 Americana natural fiber composites considering several environmental conditions. The effect of fiber
Received in revised form 23 October 2018 pretreatment by alkaline hornification is analyzed on the moisture uptake behavior of the Agave fiber
Accepted 25 October 2018
composites. It was observed that water retention value, which is a measure of affinity towards moisture,
Available online 30 October 2018
reduces with each subsequent hornification cycle. The microstructural investigations were performed to
analyze the morphological changes in fiber microfibrils. Composite specimens were subjected to acceler-
Keywords:
ated ageing under water and humidity conditions at controlled temperatures between 0 °C and 75 °C.
Mass diffusion
Natural fibers
Composites were weighted periodically and mass gain curves were analyzed. A comparison is drawn
Fiber pretreatment between the mass gain behavior of composites fabricated using untreated and alkali hornified Agave
Microstructural investigations fibers. The studies have revealed a clear influence of alkaline hornification on the improvement of the
Fick’s law hydrothermal durability of the Agave fibers. The effective moisture diffusivity of the composites is deter-
Finite element analysis mined using edge correction factors for rectanguloid specimens. Finally, the experimental mass gain is
compared with the numerical Fick’s law based finite element (FE) approximations.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.ijheatmasstransfer.2018.10.106
0017-9310/Ó 2018 Elsevier Ltd. All rights reserved.
432 D. Jain et al. / International Journal of Heat and Mass Transfer 130 (2019) 431–439
consider the temperatures in a range of 0–75 °C with both humid- inside the furnace maintained at 110 °C for four hours. The temper-
ity and water exposure conditions. The analytical investigations ature was reduced gradually at the end of the drying cycle to avoid
were done to deduce the effective diffusivity from the respective the thermal shocks. Therefore, after 4 h of continuous drying at
mass gain curves under different conditions. Toward the end, we 110 °C, the temperature was reduced gradually by 5–10 °C after
perform Fick’s law based finite element analysis (FEA) and com- every 5 to 10 min in the last one hour. The alternate soaking and
pare the numerical and the experimental results. drying together form one cycle. Four such cycles were conducted.
The visual and hand evaluation of the hornified fibers revealed
changes in surface texture, shape, and color of these fibers. Fig. 2
2. Experiment details
(a–e) shows the fiber textures at the end of successive drying
cycles. The change in color is evident from the off-white color of
2.1. Materials
unconditioned fibers to bumblebee color of conditioned fibers.
Although the natural fibers do not possess a fixed diameter, the
The Agave Americana fibers were used as the reinforcements.
shrinkage of the hornified fiber was apparent when compared with
They were off-white to yellow in color with a semi-dull appear-
the untreated fibers.
ance. The fiber length was 2.8 m and fiber diameter was 100–
Water retention value (WRV) is a standardized method to calcu-
150 mm. The substantial presence of cellulose and hemicellulose
late the amount of water retained in the fibers after successive
content is a key reason for the high moisture susceptibility of these
soaking cycles. It is commonly used as a measure for the quantita-
fibers in comparison to other natural fibers. Table 1 represents the
tive assessment of the natural fiber’s affinity towards the moisture.
density, moisture and typical material constituents of Agave Amer-
It is expressed according to Eq. (1) as [11]:
icana fibers.
The commercially available epoxy resin LY556 and hardener ðM w M d Þ
HY951 (Huntsman) were used as matrix materials. The extra pure WRV ¼ ð1Þ
Md
sodium hydroxide pellets (Sigma Aldrich) were used for the cyclic
alkali hornification. Here, Mw and Md are wet and dry mass measured after subse-
quent Soaking and drying cycles. Table 2 shows the WRV at differ-
ent stages of hornification.
2.2. Alkaline hornification Fig. 3 shows a gradual reduction in water retention capacities of
Agave fibers at the end of each hornification cycle. The percentile
Fiber hornification can be considered as an accelerated ageing hornification measures the overall drop in WRV. The fibers condi-
of the natural fibers under controlled conditions to improve their tioned after the 4th cycle was used in the preparation of the com-
microstructural properties. The swelling of cellulose during the posite specimen for moisture diffusion experiments.
soaking cycle increases its dimensional stability. In addition, the
formation of an irreversible hydrogen bond with the repetition of
the hornification cycles reduces the water retake inside the inter- 2.3. Microstructural investigations
fibrillar space [11]. In the soaking cycles, the alkali treatment is
known to remove lignin, wax, and other water soluble compounds. The microstructural fiber morphology was studied through
In the alkaline hornification, the fibers were soaked in a water bath scanning electron microscopy (SEM). The fiber cross sections were
with 8% (w/v) alkali concentration. In the present fiber pretreat- analyzed for both untreated and alkali hornified fibers after each
ment process, the temperature and time duration for the hornification cycle. SEM micrographs were recorded on JEOL
subsequent soaking and drying cycles were followed after experi- (6510LV) series scanning electron microscope. The test samples
mental conditions [11,17–18]. Fig. 1 shows the experimental setup were gold coated to avoid electrical charge accumulation. Fig. 4
for alkali hornification of fibers. During the soaking cycles, the shows the SEM images of the fiber cross-section at two different
fibers were immersed in a water bath for 2 h under a temperature resolution scales of 100 and 20 mm. The untreated fiber cross sec-
of 23 °C. Each soaking cycle was followed by drying of the fibers tions in Fig. 4(a) shows a possible presence of non-cellulose amor-
phous components such as wax, lignin and hemicellulose within
the microfibrils. The partial removal of these components and
Table 1 other water soluble residues after the first hornification cycle
Constituents of Agave Americana fibers [15, 16]. and shrinkage of the fiber cells at the end of second hornification
Density Moisture Cellulose Hemicellulose Lignin Wax cycle is noticeable. The regions enclosed inside dashed yellow rect-
1.36 g/cm3 7–9% 68–80% 15% 5–17% 0.26%
angles show a shrinkage of fiber cells due to soaking followed by
drying in subsequent hornification cycles. The shrinkage around
Fig. 1. Cyclic Hornification (a) Soaking in the water bath and (b) Drying in the furnace.
D. Jain et al. / International Journal of Heat and Mass Transfer 130 (2019) 431–439 433
(a) Untreated (b) Cycle-I (c) Cycle-II (d) Cycle-III (e) Cycle-IV
Fig. 2. The texture of (a) Untreated, and alkali hornified fibers after (b) cycle I (c) cycle II, (d) cycle III, and (e) cycle IV.
were Length (l) = 76.2 mm, Width (w) = 24.5 mm, and Thickness
Table 2
WRV and% hornification. (h) = 3 mm. These dimensions were taken according to ASTM
D570-98 [19] standard test method for moisture diffusion.
WRV for each cycle of hornification (%)
The specimens were placed inside a forced air circulation
0 cycle 1 cycle 2 cycles 3 cycles 4 cycles % hornification humidity chamber with the temperature control constancy of
200 176.1 158.6 149.1 145.3 27.4 ±1.0 °C. At a relative humidity of 70% the specimens placed under
three different temperatures conditions of 25 °C, 50 °C & 75 °C. In
the water absorption experiments, we chose four different temper-
atures viz. 0 °C, 25 °C, 50 °C & 75 °C. A cryostat water bath capable
220 to maintain sub-zero temperatures was used for maintaining 0 °C
temperature condition inside water. A digital water bath was used
for the other three temperature conditions of 25 °C, 50 °C & 75 °C.
200 The specimens were weighed on an electronic analytical balance
having a readability of 0.1 mg. The mass gain was measured peri-
odically. Before weighing, the specimens were removed securely
and it was ensured that they are wiped dry to get rid of any undue
WRV (%)
180
surface moisture. The mass gain is measured according to the Eq.
(2):
Wt WO
160 Mt ¼ 100% ð2Þ
WO
Here, M t is the instantaneous percentile mass gain, W t is the
140 measured weight, and W O is the initial weight of the specimen.
Fig. 5 shows the mass gain profiles under the different environ-
ments. Throughout the graphs, we use a nomenclature ‘X-YZ’ to
0 1 2 3 4
define an environmental condition. Here X designates the type of
Hornification cycle Number fiber treatment. X as ‘UN’ means untreated, whereas ‘AH’ means
alkali hornification. Y indicates exposure to water (W) or humid-
Fig. 3. WRV with the number of hornification cycles.
ity(H) condition and Z indicates the temperature condition. As an
example, AH-H50 refers to the composite specimen fabricated
the voids results from the collapse of fiber cell walls and formation using alkali hornified (AH) fibers, subjected to humidity (H) condi-
of microcracks after 2nd, 3rd and 4th cycle of hornification. These tion at 50 °C.
cracks are visible in relatively higher resolution images in Fig. 4 Fig. 5(a) plots the mass gain for the composites subjected to
(c2), (d2) and (e2). The crack formation is mainly because of the humidity and temperature inside the moisture chamber. The
excessive fatigue of fiber cell walls due to soaking and drying. specimens were placed inside the moisture chamber for approx-
imately 400 h. A sharp rise in mass gain can be noticed initially
2.4. Specimen fabrication and hydrothermal ageing due to the high concentration gradient between the exterior
environment and a composite specimen with the dry interior.
Thermosetting matrix was prepared by mixing resin (LY556) The moisture diffuses mainly through the gaps within the poly-
and hardener (HY 951) according to the industrial specifications mer chains of epoxy matrix. The sharp rise is followed by a
in a ratio of 10:1. The composite sheets were fabricated using hand decline in the rate of mass gain. Most of the specimens attained
lay-up method followed by compression loading and curing under the moisture saturation within 350 h. After this, they didn’t
room temperature. The sheets were cured at the room temperature show any considerable mass gain. The fiber pretreatment
for 7 days. The composite sheets were finally machined into the showed a high influence on the moisture uptake throughout
rectanguloid strip shape specimens. The dimensions of specimens the exposure duration. Under the similar environmental condi-
434 D. Jain et al. / International Journal of Heat and Mass Transfer 130 (2019) 431–439
After
(b1) (b2)
Cycle I
After
(c1) (c2)
Cycle II Microcrack
Lume
After
(d1) (d2)
Cycle III
Microcrack
Microcrack
tions, with a lower mass gain, alkali hornified fiber specimens cellulose structures allows the moisture to penetrate though the
has a lower mass gain in comparison to the untreated Agave less oriented amorphous regions consisting of non-fibrous pec-
fiber specimens. The moisture sorption experiments clearly tins, hemicellulose and lignin. These amorphous regions are
quantify the effect of fiber modification on the improvement in highly susceptible to moisture as water/moisture can penetrate
the hydrophobicity of alkali horrified fiber specimens. The natu- further through these regions only [20]. During the alkali horni-
ral fibers have a complex composite structure which influences fication, the reaction with hydroxyl groups in the fibers leads to
the moisture diffusion mechanism. Presently, there is a limited the removal of moisture susceptible hemicellulose and lignin
knowledge of molecular processes and chemical kinetics on compounds. It can be explained as:
moisture diffusion. However, it is well known that during the
Fiber-OH þ NaOH ! Fiber-O Naþ þ H2 O
moisture sorption, the crystalline and closely packed hydrophilic
D. Jain et al. / International Journal of Heat and Mass Transfer 130 (2019) 431–439 435
1.0 AH-H75 5
0.8 AH-H50 4
0.6 3
UN-H25
0.4 2
AH-H25
0.2
1
0.0
0 100 200 300 400 0
0 25 50 75
Time (Hr.) Temperature (oC)
6
of fiber cell walls which results in reduced moisture permeability
[10,11]. Similar observations can be made in Fig. 5(b) and (c) plots
AH-W75
Mass Gain (%)
UN-W50
1.0
X
0.8
0.6
Mt/Mα
Y
Z 0.4
0.2
h
Mt 8 X
1
1 2pþ1 2
e p tDx ð l Þ
2
¼1 2 ð7Þ C ¼ C amb on boundary Cc ð13Þ
M1 P p¼0 ð2p þ 1Þ
2
Table 3
Coefficient of moisture diffusion of different specimens.
Z
ðC amb Þ. The other three planar surfaces of modeled volume which
MðXm ; tÞ ¼ cðx; y; z; tÞdV ð14Þ
are opposite to moisture exposed surfaces have no mass flux either Xm
entering or leaving through them for the entire duration. Under
Fig. 11(a, b) show the theoretical mass gain of different speci-
these boundary conditions, the moisture ingresses towards the
mens. With the time, a steep initial mass gain is followed by an
dry interior regions. Fig. 10 shows the moisture concentration pro-
asymptotic mass gain that indicates the saturation stage. However,
files for AH-W75 specimen model at different time instances. The
due to the time-bound nature of the experiments and a slower rate
geometry shown in Fig. 10 is the flipped image of the meshed
of mass gain, the mass saturation couldn’t be attained under
region shown in Fig. 9 with the left, bottom and front surfaces as
humidity conditions. It is obvious that the mass gain is according
moisture exposed boundaries and top surface reveals the moisture
to the computed diffusivities. The objective of present analytical
evolution along the specimen interior.
investigations is to determine the theoretical diffusivities and com-
The mass gain, MðXm ; tÞ; by the specimen due to moisture
pare the mass gains determined through FEA approximations with
ingression at time t can be calculated through the volume integral
experimental mass gains. Fig. 12 compares the experimental and
of the moisture concentration at that time. That is,
numerical results for one of the specimens.
75 hr.
10 hr. 40 hr.
bottom
90 hr. 150 hr.
3 UN-W25 4. Conclusions
AH-W25
UN-W0
2 A comprehensive experimental and numerical study has been
AH-W0 conducted to evaluate the moisture diffusion behavior of Agave
1 fiber reinforced polymer composites. The effect of fiber pretreat-
ment by alkaline hornification is evaluated on the moisture dura-
0 bility assessment in accelerated hydrothermal ageing conditions.
0 100 200 300 400 500
The experimental work was followed by an assessment of moisture
Time (Hr.)
diffusion coefficients of different specimens and finite element
1.4 analysis. The important conclusions drawn from this study are:
(b) Humidity Conditions
UN-H75 1. Fiber pretreatment by alkaline hornification resulted in a signif-
1.2
icant reduction of mass gain of natural fiber composites at all
UN-H50 the temperature conditions under both humid and wet
1.0
environments.
Mass Gain (%)
0.6
Conflict of Interest Statement
0.4
The authors declared that there is no conflict of interest.
0.2
Appendix A. Supplementary material
0.0
0 100 200 300 400 Supplementary data associated with this article can be found, in
Time (Hr.) the online version, at https://doi.org/10.1016/j.ijheatmasstransfer.
2018.10.106.
Fig. 12. Experimental vs Analytical results for AH-W0 specimen.
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