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Synergistic effect of alkaline pretreatment and Fe dosing on batch anaerobic


digestion of maize straw

Article  in  Applied Energy · November 2015


DOI: 10.1016/j.apenergy.2015.08.045

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Applied Energy 158 (2015) 55–64

Contents lists available at ScienceDirect

Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Synergistic effect of alkaline pretreatment and Fe dosing on batch


anaerobic digestion of maize straw
Shailendra Khatri a,b, Shubiao Wu a,⇑, Simon Kizito a,c, Wanqin Zhang a, Jiaxi Li a, Renjie Dong a
a
Key Laboratory for Clean Renewable Energy Utilization Technology of Ministry of Agriculture, College of Engineering, China Agricultural University, Beijing 100083, People’s
Republic of China
b
Agricultural Engineering Division (AED), Nepal Agricultural Research Council (NARC), Khumaltar, Lalitpur, Bagmati, Nepal
c
College of Agriculture and Environmental Sciences, Makerere University, PO Box 7062, Kampala, Uganda

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Synergistic effect of NaOH treatment


and Fe dosage to maize straw was
investigated.
 Combining NaOH treatment and Fe
dosing resulted in 57% and 56% higher
biogas and methane yield
respectively.
 Combined treatment shortened the
technical digestion time from 48 days
to 7 days.
 Methane content did not differ
significantly among the straw
treatments.

a r t i c l e i n f o a b s t r a c t

Article history: The synergistic effect of alkaline pretreatment and Fe dosing on anaerobic digestion of maize straw was
Received 21 December 2014 investigated using mesophilic batch reactors. Three straw treatments were investigated as follows: NaOH
Received in revised form 20 July 2015 (4% and 6%) pretreatment, Fe dosage (50, 200, 1000 and 2000 mg/L), and combined NaOH pretreatment
Accepted 15 August 2015
and Fe dosage. Compared to the control, NaOH pretreatment alone increased methane yield by 3.5%
(313.3 mL CH4/gVS) and 22.5% (370.9 mL CH4/gVS) and shortened the technical digestion time (TDT) from
48 days to 19 days and 10 days in 4% NaOH and 6% NaOH pretreatment respectively. Moreover, Fe dosing
Keywords:
(200–1000 mg/L) alone gave a methane yield higher (9.4%) than that obtained from 4% NaOH and 7.5%
Anaerobic digestion
Maize straw
less than the methane yield from 6% NaOH pretreatment; however, the TDT was 10 days longer.
NaOH pretreatment Combining NaOH pretreatment and Fe dosage (200–1000 mg/L) significantly increased the methane yield
Fe dosing even further to 21.8% (368.8 mL CH4/gVS) and 56.2% (472.9 mL CH4/gVS), and shortened TDT from
Synergistic effect 48 days to 13 days and 7 days in 4% NaOH and 6% NaOH pretreatment respectively. This synergistic effect
may be attributed to the fact that the alkaline treatment improved accessibility of the biodegradable frac-
tion of the straw while Fe contributed to increased microbial enzyme activity.
Ó 2015 Elsevier Ltd. All rights reserved.

⇑ Corresponding author. Tel.: +86 10 62737852; fax: +86 10 62736067.


E-mail address: wushubiao@gmail.com (S. Wu).

http://dx.doi.org/10.1016/j.apenergy.2015.08.045
0306-2619/Ó 2015 Elsevier Ltd. All rights reserved.
56 S. Khatri et al. / Applied Energy 158 (2015) 55–64

1. Introduction enzymatic ensilaging have been widely studied [4,18,21]. As for


the chemical method, alkaline pretreatments using strong bases
Around the world, increasing population and industrialization such as sodium hydroxide, calcium oxide, and peroxides have been
is heightening the energy demand. Given the slow development well studied in addition to the use of acids such as sulfuric, acetic,
of alternative energy sources especially for growing economies, and nitric acids [16,20,22]. Microwave, steam explosion, and liquid
the energy demand is by far based on huge consumption of fossils hot water have dominated thermal pretreatments [23].
fuel i.e., coal, petroleum and natural gas. For instance, China’s Compared to purely biological or physical treatments, the com-
dependence on fossil oil is about 46.6% for industrial and infras- bination of physiochemical and thermochemical pretreatments are
tructure development sectors [1]. As a result, overconsumption of regarded as promising methods for industrial application because
fossil fuels is causing heavy pollution releasing green house gases of their superb ability to breakdown the non-digestible lignin.
(GHGs). Biogas technology is becoming the means of reducing Alternatively, for small scale pretreatments, alkaline NaOH pre-
energy poverty that is considered as a serious barrier to sustainable treatment has been reported as one of the most effective methods,
economic development in developing countries. In China, the bio- and has other positive outcomes like increase of accessible surface
gas infrastructure has been highly prioritized by the government as area, decrease in degree of holocellulose polymerization and crys-
an eco-friendly and sustainable forms of renewable energy. How- tallinity, and disruption of lignin structure [17,24,25].
ever, biogas production is mostly based on animal manures, Besides overcoming the lignin barrier, another important aspect
municipal wastes and sewage sludge and little from lignocellulosic of anaerobic digestion of straws is the nutrient supply to the
biomass [2,3]. Given that theoretically lignocellulosic biomass pos- microbes within the reactor. Authors of recent reviews partially
sess a high bioenergy (biomethane and bioethanol) potential than attribute the poor efficiency of biogas production from plant-
animal manures and sewage sludge, their integration into the pro- based straws/residues to the deficiency of trace elements in the
duction cycle could improve producible energy amount. digestion liquor that treats lignocellulose biomass [26–28].
The use of lignocellulosic biomass such as wheat, rice, bagasse, Microorganisms involved in anaerobic biomass fermentation
and maize straw is increasingly recognized as the future feedstock require carbon, nitrogen and trace elements for maximum gas
that will enable sustainable bioenergy production. Abundance, low yield and proper process stability. Lignocellulosic biomass, includ-
material cost, and high energy content make lignocellulosic bio- ing maize straw, usually has adequate carbon but is lacking in
mass the preferred feedstock [4]. Lignocellulosic biomass produces some essential trace elements. Thus, anaerobic digestion requires
both a clean biogas fuel as well as bioenergy residues that can be supplementation for effective microbial activity and metabolism
used as nutrient rich fertilizer, utilizing some of the energy of the [26,29]. The requirements of trace elements vary strongly by the
chemical bonds within the biomass [5]. Importantly, the use of metal species and its bioavailability to microorganisms [30]. Essen-
these agricultural residues in anaerobic digestion reduces the tial metals, including Fe, Mo, Ni, Co, Mn, W and Se, are important in
release of environmentally detrimental carbon dioxide and other both the microbial enzyme system and microbial respiration pro-
greenhouse gases into the atmosphere. Moreover, researchers have cesses as cofactors and extracellular electron acceptors, respec-
proven that the use of lignocellulosic biomass in biogas production tively [31–33].
gives a high biogas yield with a higher CH4 concentration than that In this study, we hypothesized that iron (Fe) is one of the essen-
of biogas typically produced with animal manures [6]. tial trace elements that can stimulate biogas production from
In China, over 600 million tons of crop straw residues, including maize straw. Iron, primarily due to its redox properties, is an
250 million tons from maize straw alone, are produced every year important micro-nutrient for bacterial growth and is vital for elec-
[7,8]. These residues could be of great potential for bioenergy pro- tron transport via the iron-sulfur cluster and activity of various
duction, especially for biogas and bio-ethanol. However, the full enzymes, cytochromes, and co-enzymes (hydrogenase, CO-
integration of straw biomass into biogas production is still very dehydrogenase, NO-reductase, superoxide dismutase, nitrite and
slow [1]. The major obstacle for producing biogas from straw has nitrate reductase, and nitrogenase) [29,33,34].
been attributed to the complex lignin structure that presents a Previous studies have reported the effects of trace elements and
huge barrier for anaerobic bacteria to perform holocellulose the different pretreatments on anaerobic digestion of maize straw
hydrolysis. Because of this barrier in hydrolysis, anaerobic fermen- and silage. For instance, Hinken et al. [31] performed Fe dosing
tation of straw results in a long lag phase prior to gas production with maize silage and reported a 35% increase from the control
and consequently, long retention times for the eventual anaerobic in biogas production at 205 mg/L Fe. Likewise, Song et al. [35],
degradation. investigated the effects of seven chemical pretreatments including
To improve the biodegradability of straw, much research has four acids; (H2SO4, HCl, H2O2, and CH3COOH) at concentrations of
been devoted to co-digestion of the lignocellulosic biomass with 1%, 2%, 3%, and 4% (w/w) and three alkaline reagents (NaOH, Ca
other substrates such as manure and sludge [7,9]. Previous studies (OH)2, and NH3. H2O) at concentrations of 4%, 6%, 8%, and 10%
have used co-digestion of straw with chicken manure [10], cow (w/w) on the methane yield of corn straw. From their results, the
dung [9,11], pig manure [12] and waste activated sludge [13,14]. straw pretreated with 8% NaOH acquired methane yield of
From all these mentioned studies, the biogas yield from co- 163.5 mL CH4 g/VS which was lower than that achieved in 3%
digestion has been reported to be higher than that from the H2O2 (216.7 mL CH4 g/VS) and 8% Ca(OH)2 (206.6 mL CH4 g/VS).
mono-digestion of the lignocellulosic biomass; however, it is still In a similar study, Zhu et al. [25], applied different NaOH pretreat-
below the potential theoretical chemical energy of the biomass ments (1%, 2.5%, 5.0% and 7.5%) (w/w) to investigate their effect on
[7,15]. biogas production from corn stover. From their findings, the high-
Currently, research is progressing toward pre-digestion biomass est biogas yield of 372.4 L/kg VS was obtained with 5% NaOH-
treatments with the goal of breaking down lignin and exposing pretreated corn stover, which was 37.0% higher than that of the
holocellulose to allow for more microbial degradation. The most untreated corn stover. From our literature survey, we found no
widely applied pretreatments are physical, chemical, thermal and studies addressing the potential synergistic effect of alkaline pre-
biological as well as combinations of these methods [16–18]. Phys- treatment and Fe dosing for enhanced biogas production.
ical methods such as grinding, milling, extrusion and irradiation To address this gap, this study evaluated technical digestion
have received reasonable attention in research [19,20]. Biologi- time, biogas and methane yield, and methane content of the pro-
cally, fungal (white and brown rot), bacteria pretreatments, and duced biogas to examine potential synergistic effects of NaOH pre-
S. Khatri et al. / Applied Energy 158 (2015) 55–64 57

treatment and Fe dosing on anaerobic digestion of maize straw. We ments were conducted using 250 mL serum bottles with a working
also evaluated the effects of the combined NaOH pretreatment and volume of 180 mL. Reactor bottles were prepared by adding 10 g
varying Fe dosing on process-limiting parameters such as pH, VS/L inoculum (119 mL), feedstock at a feedstock to inoculum ratio
ammonium nitrogen (NH+4-N) and volatile fatty acids (VFAs) during of 1:1 (w/w) based on the volatile solids [20], and different Fe
anaerobic digestion of maize straw. Furthermore, preliminary eco- dosages, in that order. Finally, distilled water was added to a final
nomic feasibility evaluations and ecological impacts of proposed working volume of 180 mL. The maize straw groups tested were as
treatments were also integrated in this study. follows: no treatment (no NaOH or Fe dose), Fe dosed with no
NaOH, 4% NaOH pretreatment, 6% NaOH pretreatment, 4% NaOH
2. Materials and methods pretreatment dosed with Fe, and 6% NaOH pretreatment dosed
with Fe. All Fe dosed groups were tested at the concentrations of
50, 200, 1000 and 2000 mg/L. The initial pH of the mixed liquor
2.1. Inoculum
in each reactor bottle was adjusted to 7.0 ± 0.1 with addition of
1 M HCl or 1 M NaOH [36]. The headspace of each reactor bottle
The inoculum used in this study was taken from a lab-scale
was flushed with 100% pure N2 for 2 min in order to remove the
anaerobic digester that had been digesting chicken manure for
residual oxygen and ensure anaerobic conditions, and bottles were
two years at controlled temperature (37 ± 1 °C). Prior to use, the
inoculum was incubated at 37 ± 1 °C for 2 weeks to ensure degra- sealed with rubber stoppers. Assays with inoculum only were used
to determine the amount of biogas produced. This amount was
dation of residual organic matter and to remove the dissolved
methane [22]. Table 1 summarizes the inoculum characteristics later subtracted from the sample assays containing inoculum and
maize straw to calculate the biogas volume produced only from
after incubation.
the straw. All experiments were done in triplicate (48 trials in
total) and ran for 52 days. After 52 days, the residual digestate
2.2. Maize straw
was analyzed for volatile solids (VS), volatile fatty acid (VFA)/total
inorganic carbon (TIC) and NH+4-N.
Maize straw was collected from a farm owned by China Agricul-
tural University and located on university premises in Beijing,
China. The straw was air-dried for 30 days to less than 10% mois-
2.5. Analytical methods
ture content. Using a grinding mill, the air-dried straw was ground
to less than 1 mm particle size and stored at room temperature in
2.5.1. Chemical composition analysis
air-tight plastic bags. Portions of the ground straw were used for
Compositional analysis of maize straw for lignin, cellulose and
the following: proximate analysis, pretreatment with NaOH at 4%
hemicellulose was performed using an automatic cellulose ana-
and 6% concentration, and later, anaerobic digestion (i.e. no
lyzer (ANKOMA200i, USA). Ultimate analysis was used to deter-
pretreatment).
mine carbon, nitrogen and hydrogen content of dried maize
Alkaline pretreatment was done according to Chandra et al.
straw on an elemental analyzer (Vario EL/micro cube, Germany).
[22]. Briefly, 60 g of oven-dried ground maize straw was mixed
Proximate analysis of straw and digestate for total solids (TS), vola-
with 2.4 g and 3.6 g solid NaOH to achieve 4% and 6% NaOH (w/
tile solids (VS) and ammonium nitrogen were determined accord-
w) treatment, respectively. Water was added to achieve 10% total
ing to APHA standard method (2540G, 2540D, 4500-NH3D) [37].
solids concentration and after thorough agitation, the bottles were
The maize straw anaerobic digestion performance was assessed
sealed and incubated at 37 ± 1 °C for 5 days. At the end of the incu-
by gas production (rate and yield) and methane content of the bio-
bation period, the biomass was stored for proceeding experiments.
gas. Process performance was evaluated by periodic monitoring of
pH, production of volatile fatty acids (VFAs), and NH+4-N. Samples
2.3. Chemicals of 1.5 mL per bottle were withdrawn using gas tight syringes for
analyzing these parameters at every 3 days interval. The pH was
The stock Fe solution (10,000 mg/L) was prepared by dissolving measured directly using a digital pH meter (FE20, METTLER
35.6 g anhydrous FeCl2.4H2O solid (99% purity) in 1 L distilled TOLEDO, Switzerland) with a glass electrode (LE438, METTLER
water. Appropriate dilutions were made to achieve the desired TOLEDO Switzerland). For determination of NH+4-N concentration,
concentrations ranging from 50, 200, 1000, 2000 mg/L Fe. samples were centrifuged at 8000 rpm for 15 min at 4 °C, and the
supernatant was filtered through cellulose acetate membrane
2.4. Experimental set-up (0.45 lm). The TIC and VFA content were determined by titration
with 0.1 N H2SO4 to endpoints of pH 5.0 and 4.4 according to the
A schematic view of the experimental set-up designed for this Nordmann method [36].
study is shown in Fig. 1. Both the pretreated and untreated maize The single VFA concentration for acetic acid, propionic acid, and
straws were used directly without any further washing. Experi- butyric acid were determined by gas chromatography (Shimadzu,
GC-2010 Plus, Kyoto, Japan). A flame ionization detector and a
Rtx-wax capillary column (30 m  0.25 mm  0.25 lm) was used
Table 1
with high purity nitrogen as the carrier gas at a flow rate of
Characteristics of inoculum and maize straw used in the present study.
40 mL/min and a split ratio of 30. The temperature of the column
Parameters Inoculum Untreated 4% NaOH 6% NaOH began at 60 °C (2 min holding time). The column temperature
TS (%) 2.64 ± 0.24 94.37 ± 0.13 12.04 ± 0.10 11.42 ± 0.08 was increased at 10 °C/min to 140 °C, and then increased further
VS (%) 1.50 ± 0.10 85.50 ± 0.24 10.33 ± 0.07 9.52 ± 0.21 at 20 °C/min to 230 °C (5 min holding time). The temperatures of
VS/TS 57.37 ± 1.83 90.59 ± 0.12 85.79 ± 0.10 83.33 ± 1.49
the injector and detector were 230 °C and 250 °C, respectively.
pH 7.85 ± 0.01 – 6.38 ± 0.10 6.81 ± 0.20
Cellulose (%) – 38.33 ± 0.85 37.08 ± 2.74 37.01 ± 0.53
Samples for VFA analysis were prepared by filtering the super-
Hemicellulose (%) – 29.76 ± 1.35 15.00 ± 0.29 8.15 ± 0.29 natant of the centrifuged sample through 0.45 lm and subse-
Lignin (%) – 3.82 ± 0.53 3.42 ± 0.52 3.10 ± 0.21 quently, 0.22 lm cellulose acetate membranes. The obtained
L/C – 0.1 0.09 0.08 soluble filtrate was acidified using formic acid. VFA concentrations
All values are expressed as means ± standard deviation (n = 3). TS = total solids, were determined using a standard curve of acetic, propionic, buty-
VS = volatile solids, L/C = Lignin/cellulose. ric, valeric acid, and caproic acids.
58 S. Khatri et al. / Applied Energy 158 (2015) 55–64

Fig. 1. Schematic diagram of experimental set up for batch anaerobic digestion in this study.

2.5.2. Biogas production measurement and analysis ratio of 94.37%, 85.50%, and 90.59%, respectively. The high VS/TS
Daily biogas volume production was measured using the salted ratio proves that most solid components were organics, which
water displacement method [36]. The methane content in biogas are appropriate for methane production. The composition analysis
samples were determined by gas chromatography (GC-2010 plus, showed cellulose and hemicellulose as the main carbon source,
SHIMADZU, Japan). The gas chromatograph had a stainless steel 68.09% of dry weight content of straw. The other portion of dry
column of TDX-01 (packed with carbon molecular sieve, weight content was lignin, crude fats and proteins, and hot water
2 m  3 mm) and a thermal conductivity detector (TCD). Nitrogen extractives (sugar, starch, pectin, etc.).
was used as the carrier gas with a flow rate of 30 mL/min. The tem- Additionally, Table 1 depicts the changes in the lignocellulose
peratures of the TCD, injector, and column oven were 150 °C, composition of straw resulting from NaOH pretreatment. Alkaline
120 °C and 80 °C, respectively. A standard gas consisting 59.7% pretreatment of straw only slightly solubilized lignin, but greatly
CH4 and 40.3% CO2 (v/v) was used for the calibration of the system. solubilized the hemicellulose fraction. Compared to the untreated
Gas samples (30 lL) for measurement of methane content were straw, 4% NaOH pretreated samples had 37.08%, 15.0%, 3.42% cellu-
withdrawn through a syringe from the headspace of each bottle. lose, hemicellulose and lignin content, respectively while 6% NaOH
The cumulative biogas production was calculated by adding each had 37.01%, 8.15%, 3.10%. The reduction in hemicellulose might be
daily biogas yield until 52 days. due to the alkali attack on the hemicellulose and its subsequent
conversion to byproducts like hot water extractives [24]. Less cel-
2.6. Data analysis lulose reduction indicated that NaOH might increase internal sur-
face area and break down the cellulosic crystalline areas for
Experiments were performed in triplicate and all chemical anal- easier biodegradation [17,20]. According to Scharer and Moo-
yses and measurements are displayed as average values of tripli- young [38], substrate biodegradability can be estimated by the lig-
cate readings. Descriptive analysis was done to summarize data nin (L)/cellulose (C) ratio. Low L/C ratio indicates a high degree of
into averages, standard deviations, and standard error values. Anal- digestibility. The L/C ratios of 4% and 6% NaOH pretreated (0.09,
ysis of Variance (Two-Way ANOVA) was used to investigate poten- 0.08) were lower than the untreated (0.1) indicating enhanced
tial differences in biogas yield within and between the treatments. biodegradability through NaOH pretreatment.
All inferential analysis was done within the 95% level of confidence
(p = 0.05) using Sigma Plot software version 12.5 (Systat Software
3.2. Effect of NaOH pretreatment on biogas and methane yield
Inc, USA).
The daily biogas yield and cumulative biogas production during
3. Results and discussion 52 days of anaerobic digestion are shown in Fig. 2. The biogas mea-
surement started at two days. Both the achieved maximum daily
3.1. Effect of NaOH pretreatment on maize straw composition biogas yield (Dmax) and cumulative biogas yield from pretreated
straw was greater than that from untreated straw (no NaOH). For
Table 1 shows the characteristics of the maize straw and inocu- instance, Dmax of untreated straw was 52.6 mL/gVS, while Dmax of
lum used in the present study. Maize straw had TS, VS and VS/TS 4% and 6% NaOH pretreated straw was 72.8 mL/gVS and
S. Khatri et al. / Applied Energy 158 (2015) 55–64 59

160 900
A Untreated B

Cumulave biogas yield (mL/gVS)


140 800

Daily biogas yield (mL/gVS-d)


700
120
600
100
500
80
400
60
300
40
200
20 100

0 0
160 900
C 4% NaOH pretreated D

Cumulave biogas yield (mL/gVS)


140 800
Daily biogas yield (mL/gVS-d)

700
120
600
100
500
80
400
60
300
40
200
20 100

0 0
160 900
E 6% NaOH pretreated F
800

Cumulave biogas yield (mL/gVS)


140
Daily biogas yield (mL/gVS-d)

700
120
600
100
500
80
400
60
300
40
200
20 100

0 0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 30 35 40 45 50 55
Time (d) Time (d)
Fe 0 mg/L Fe 50 mg/L Fe 200 mg/L Fe 1000 mg/L Fe 2000 mg/L

Fig. 2. Daily biogas yield and cumulative biogas yield of untreated (no NaOH) (A and B), 4% NaOH pretreated (C and D) and 6% NaOH pretreated maize straw (E and F).

111.7 mL/gVS, respectively. Likewise, higher alkaline (6% NaOH) average methane yields of untreated, 4% NaOH and 6% NaOH pre-
pretreated straw had the highest cumulative biogas yield treated were 302.81, 313.35 and 370.99 mL CH4/gVS, respectively
(670.9 mL/gVS) over lower alkaline (4% NaOH) pretreated (Fig. 3 and Table 2). The obtained cumulative methane yield for
(570.7 mL/gVS) and untreated straw (530.6 mL/gVS) (Table 2). A 6% NaOH was 22.5% and 19.0% higher than untreated and 4% NaOH
higher gas yield could be a result of easier accessibility of the holo- pretreated straw respectively. The earlier occurrence of daily
cellulose for microbial degradation. This easier accessibility is methane yield peaks coupled with improved methane production
afforded by the NaOH pretreatment that may have caused break- rate and shorter effective methane production time for the pre-
down of the complex structure of holocellulose and separation of treated straw could be due to effective destruction of lignin struc-
lignin content. ture and thus easier microbial degradation of the holocellulose.
Fig. 3 shows the daily methane yield (DMY) and cumulative
methane yield (CMY) obtained at different treatment conditions 3.3. Effect of NaOH pretreatment on technical digestion time
during digestion of maize straw. For untreated straw, the maxi-
mum daily methane yield (Dmmax) was observed at 16 day In this study, technical digestion time (TDT) refers to the time
(28.8 mL CH4/gVS-day). However, for 4% and 6% NaOH pretreated taken by different treatments to achieve 50% (T50), 80% (T80), and
straw, Dmmax of 31.1 mL CH4/gVS-day and 61.8 mL CH4/gVS-day 100% (T100) value of total cumulative biogas yield for the pretreated
were achieved on 3 day and 2 day respectively. The cumulative straw based on the control (no NaOH and Fe dosage). TDT is a mea-
60 S. Khatri et al. / Applied Energy 158 (2015) 55–64

Table 2
Comparison of anaerobic digestion performance between no NaOH, 4% NaOH and 6% NaOH pretreated maize straw at different Fe dosages after 52 days’ trial.

Parameters Substrate Fe dosage (mg/L)


0 50 200 1000 2000
Dmax (mL/gVS/day) No NaOH 52.6 ± 2.5a 58.5 ± 2.5 51.9 ± 0.6 53.9 ± 1.9 41.1 ± 1.1
4% NaOH 72.8 ± 7.4b 86.9 ± 6.5 89.4 ± 3.3 75.0 ± 3.8 68.1 ± 2.7
6% NaOH 111.6 ± 7.6c 133.5 ± 2.5 143.9 ± 3.4 136.1 ± 1.1 107.6 ± 3.0
TDmax (day) No NaOH 15a 11 10 7 3
4% NaOH 3b 3 3 3 3
6% NaOH 3c 3 3 3 3
CBy (mL/gVS) No NaOH 530.6 ± 41.2a 595.9 ± 31.7 613.5 ± 26.0 616.5 ± 31.2 574.6 ± 39.3
4% NaOH 570.7 ± 56.2b 672.6 ± 30.9 702.6 ± 31.7 618.1 ± 68.2 666.7 ± 64.9
6% NaOH 670.9 ± 66.2c 752.6 ± 66.0 837.2 ± 63.2 831.1 ± 41.9 813.9 ± 60.7
CMy (mL CH4/gVS) No NaOH 302.8 ± 23.4a 342.1 ± 17.5 335.6 ± 14.2 350.2 ± 17.6 298.2 ± 20.4
4% NaOH 313.3 ± 30.7b 372.0 ± 17.0 396.2 ± 17.8 341.4 ± 37.6 356.4 ± 34.7
6% NaOH 370.9 ± 38.0c 435.3 ± 40.0 455.6 ± 34.7 490.2 ± 25.2 464.7 ± 34.9

MCr (%) No NaOH 38–62a 50–62 50–63 45–69 45–66
4% NaOH 42–66b 42–64 52–67 45–64 45–66
6% NaOH 46–68c 50–68 50–66 51–68 44–63

Dmax: Maximum daily biogas yield. TDmax: Time of the maximum daily biogas yield.
CBy: Cumulative biogas Yield. CMy: Cumulative methane yield ⁄MCr: methane content range.
a,b,c
Represent; the control value (No NaOH and Fe dosage), values for 4% NaOH and 6% NaOH pretreatment alone, respectively.

sure of the effect of the two treatments on the gas yield. From 51.9 mL/gVS for 200 mg/L Fe, 53.9 mL/gVS for 1000 mg/L Fe, and
Fig. 2, the peak biogas production time was shorter for pretreated 41.1 mL/g/VS for 2000 mg/L Fe. The most optimized production
samples (2 weeks) than for the untreated straw (3 weeks). The lag which gave the highest Dmax values and cumulative biogas yields
phase of 7 days observed with the untreated straw can be attribu- in both 4% and 6% NaOH pretreated straw groups resulted from
ted to the complex structure of the cell wall that required several 200 mg/L Fe. Surprisingly, Fe dosing alone at 200 and 1000 mg/L
days for hydrolysis of the holocellulose by the microorganisms gave 7.6% and 8.2% higher biogas yields than that obtained from
[24]. 4% NaOH pretreatments (Table 2). However, considering the big
Table 3 shows the different TDTs for biogas production. Com- standard deviation in the data, statistical analysis (Kruskal–Wallis
pared to the TDT100 of the control (48 days), NaOH pretreatment One Way ANOVA) showed no significance difference (q = 2.880–
reduced the TDT100 to 19 days and 10 days for 4% and 6% pretreat- 3.188; p > 0.05).
ment, respectively. The shortening in digestion time for pretreated Fig. 3 and Table 2 give a further comparison of the energy con-
straw could be due to easier holocellulose degradation by the version efficiency based on achieved methane yield computed as
microorganisms since NaOH pretreatment results in increase of methane production per unit volatile solids loaded (mL/gVS). The
accessible surface area, decrease in degree of polymerization and achieved maximum daily methane yield (Dmmax) and cumulative
crystallinity, separation of structural linkages between lignin, cel- methane yields from combined treatments were higher than those
lulose and hemicelluloses, and disruption of lignin structure [17]. obtained from untreated straw and single factor treatment cases
(Fe dosing or NaOH pretreatment alone). For instance, at a dosing
3.4. Synergistic effect of NaOH pretreatment and Fe dosing on biogas of 1000 mg/L Fe, cumulative methane yield of 6% NaOH pretreated
and methane yield straw was 490.2 mL CH4/gVS that is 61.8% and 32.16% higher than
untreated (302.8 mL CH4/gVS) and 6% NaOH pretreatment alone
The results displayed in Fig. 2 and Table 2 show that daily and (370.9 mL CH4/gVS). Likewise, the Dmmax values of 6% NaOH pre-
cumulative produced biogas from combined Fe and NaOH pretreat- treatment were 65.9 mL CH4/gVS for 50 mg/L Fe, 64.3 mL CH4/
ments is not only significantly higher than from untreated straw gVS for 200 mg/L Fe, 77.9 mL CH4/gVS for 1000 mg/L Fe and
but also higher than from either Fe dosing or NaOH pretreatments 58.3 mL CH4/gVS for 2000 mg/L Fe all of which are higher than
alone. For instance, at a dosing of 200 mg/L Fe, the biogas yields in either untreated or single treatment (Fig. 3).
4% and 6% NaOH pretreated straw were 702.6 mL/gVS and From Fig. 3 and Table 2, it can be observed that at combined
837.2 mL/gVS, respectively, whereas only 570.74 mL/gVS and treatment using 6% NaOH and different Fe dosages yielded cumu-
670.9 mL/gVS were obtained for 4% NaOH and 6% NaOH alone. lative methane yield range from 435.3 to 490.2 mL CH4/gVS which
Likewise, the biogas yield (613.5 mL/gVS) from the group with only were 43.7–61.9% higher than untreated (302.8 mL CH4/gVS) and
Fe dosing (200 mg/L) was lower than that from the group of com- 17.4–32.4% higher than 6% NaOH pretreatment alone (370.9 mL
bined treatments. This trend was observed with other Fe dosages. CH4/gVS). This result implies that with combined treatments it is
Additionally, the maximum daily biogas yield (Dmax) in com- possible to obtain more bioenergy with the same amount of straw.
bined treatments (50–1000 mg/L Fe and NaOH pretreatment) In practice this provides logistical and production advantages of
was higher than in treatments with NaOH only or Fe dosing alone. reducing the straw volume while increasing throughput.
The achieved Dmax values for 4% NaOH pretreated straw at different The ANOVA results (Table 5) revealed that biogas production
Fe dosing were 86.9 mL/gVS for 50 mg/L Fe, 89.4 mL/gVS for from NaOH pretreated straw was significantly (p < 0.05) higher
200 mg/L Fe, 75.0 mL/gVS for 1000 mg/L Fe, and 68.1 mL/gVS for than from untreated straw. Additionally, the cumulative biogas
2000 mg/L Fe. The Dmax values for 6% NaOH pretreated straw were yield from straw dosed with iron between 200 and 1000 mg/L
133.5 mL/gVS for 50 mg/L Fe, 143.9 mL/gVS for 200 mg/L Fe, was significantly higher than from the control. However, there
136.1 mL/gVS for 1000 mg/L Fe, and 107.6 mL/gVS for 2000 mg/L was no significant difference in biogas yield when compared to
Fe (Table 2). Conversely, the Dmax values for untreated straw (no control at low (50 mg/L) and very high (2000 mg/L) Fe dosage. Fur-
NaOH) at different Fe dosages were 58 mL/gVS for 50 mg/L Fe, thermore, there was no significant difference in the methane con-
S. Khatri et al. / Applied Energy 158 (2015) 55–64 61

100 600
A Untreated B

Cumulave methane yield (mL/gVS)


Daily methane yield (mL/gVS-d)
500
80

400
60
300
40
200

20
100

0 0
100 600
C 4% NaOH pretreated D

Cumulave methane yield (mL/gVS)


Daily methane yield (mL/gVS-d)

500
80

400
60

300
40
200

20
100

0 0
100 600
E 6% NaOH pretreated F

Cumulave methane yield (mL/gVS)


Daily methane yield (mL/gVS-d)

500
80

400
60
300
40
200

20
100

0 0
0 5 10 15 20 25 30 35 40 45 50 55 0 5 10 15 20 25 30 35 40 45 50 55
Time (d) Time (d)

Fe 0 mg/L Fe 50 mg/L Fe 200 mg/L Fe 1000 mg/L Fe 2000 mg/L

Fig. 3. Daily methane yield and cumulative methane yield of untreated (no NaOH) (A and B), 4% NaOH pretreated (C and D) and 6% NaOH pretreated maize straw (E and F).

Table 3
Effect of treatments on technical digestion time (days) of maize straw.

Fe (mg/L) Treatment groups


No NaOH + Fe 4% NaOH + Fe 6% NaOH + Fe
T50 T80 T100 T50 T80 T100 T50 T80 T100
0 13a(265.3) 17a(424.4) 48a(530.6) 5b 9b 19b 4c 7c 10c
50 10 13 22 4 7 12 3 6 8
200 11 14 20 4 7 10 3 5 7
1000 10 14 21 5 9 16 3 5 7
2000 9 18 35 6 10 17 3 7 8

T50, T80, T100 = time taken in days to achieve 50, 80 and 100% of total cumulative biogas yield based on the control (no NaOH and Fe dosage).
() = 50%, 80% and 100% value of total cumulative biogas yield from the control in mL/gVS.
a,b,c
Represent; the control value (No NaOH and Fe dosage), value for 4% NaOH and 6% NaOH pretreatment alone, respectively.
62 S. Khatri et al. / Applied Energy 158 (2015) 55–64

Table 4 Table 5
Difference of biogas production (%) compared to control. Two way ANOVA depicting differences in cumulative biogas yield at different Fe
dosages within the no NaOH, 4% NaOH and 6% NaOH pretreatments.
Difference in cumulative biogas production (%)
Source of variation DF SS MS F P
Fe (mg/L) No NaOH + Fe 4% NaOH + Fe 6% NaOH + Fe
* b c Pretreatment 2 99685.419 49842.71 49.779 <0.001
0 530.60 7.57 26.46
Fe concentration 4 27429.542 6857.385 6.849 0.011
50 12.32 26.77 41.85
Residual 8 8010.225 1001.278
200 15.64 32.43 57.80
Total 14 135125.186 9651.799
1000 16.20 16.51 56.65
2000 8.31 25.65 53.40
Comparisona Diff of Means t P P < 0.050
b,c
Represent values for 4% NaOH and 6% NaOH pretreatment alone, respectively.
*
Represents cumulative biogas yield (mL/gVS) of the control (no NaOH and Fe Comparisons for factor: pretreatment
dosage) from which the percentage difference for the combined treatment was 6% vs. No NaOH 194.924 9.74 <0.001 Yes
calculated. 6% vs. 4% 135 6.746 <0.001 Yes
4% vs. No NaOH 59.924 2.994 0.017 Yes
Comparisons for factor: Fe concentration
tent of the produced biogas between alkaline treatments at differ- 200 vs. 0 127.033 4.917 0.012 Yes
1000 vs. 0 97.837 3.787 0.047 Yes
ent Fe dosing. This proves that neither treatment nor combination
2000 vs. 0 94.320 3.651 0.05 Yes
of treatments contributed to an increase in the methane content 50 vs. 0 82.960 3.211 0.084 No
(Table 2). 200 vs. 2000 32.713 1.266 0.748 No
In order to determine the process stability, the pH and VFA 200 vs. 1000 29.197 1.130 0.748 No
accumulation were measured. The results show that the pH of a
All pairwise multiple comparison procedures (Holm-Sidak method).
the reactors with different Fe dosages fluctuated between pH
7.17 and 7.81, the optimal range. However, at 2000 mg/L Fe, the
pH range was slightly lower in both the pretreated and untreated through increased throughput without affecting the gas produc-
straw (pH 6.71–7.33). This phenomenon could be attributed to tion volume.
the formation of iron (II) hydroxide under reductive conditions At a dosage of 2000 mg/L Fe, non-alkaline pretreated straw
due to large addition of an electron acceptor. Conversely, acetic required a longer technical digestion time (TDT100) of 35 days.
acid was the major VFA (75.7–79.5%) produced followed by butyric However, at this same Fe dosing, 4% and 6% NaOH pretreatments
acid (9.8–12.7%) and propionic acid (9.8–12.8%). Overall, the total had shorter TDT100 values of 17 days and 8 days respectively
VFA production and pH ranges in all reactors were below process (Table 3). Even at high Fe dosage (2000 mg/L Fe), shorterTDT100
inhibition levels throughout the experiment. Further details are may still be attributed to the improved access of biodegradable
included in the supplementary material (Supplementary Figs. 1 material within straw as a result of alkaline pretreatment.
and 2).
Combining NaOH pretreatment and Fe dosing (200 mg/L)
resulted in two-fold and four-fold percent increase in biogas yield 3.6. Preliminary economic feasibility evaluation and environmental
over untreated straw at same Fe dosing for 4% NaOH and 6% NaOH impacts of proposed treatments
respectively (Table 4). Previous studies on the effect of Fe dosage
on anaerobic digestion of different substrates support our findings. In order to make rough preliminary economic considerations,
For instance, Jarvis et al. [39] evaluated grass-clover silage and we compared the added value related to the increase of bio-
reported a stimulatory effect of Fe for biogas production at range methane relative to the additional costs of chemicals. During com-
of 109–132 mg/L Fe. As well, Hinken et al. [31] reported a 35% putation, the achieved methane values of the discussed batch
increase in biogas production at 205 mg/L Fe during anaerobic experiment were extrapolated to substrate requirements of
digestion of maize silage. In this study, the synergistic effect can 1000 kg maize straw (VS: 85.5%). Based on 55–60% methane con-
be explained by the increased accessibility and microbial degrada- tent in the biogas, we evaluated the energy content per m3 in terms
tion of the biodegradable fraction of the straw as a result of NaOH of kilo Watt hour (kW h) equivalent and used the per kW h energy
pretreatment and Fe dosing. price as a surrogate price for 1 m3 producible methane. The reason
for using the surrogate price is that in China the market price of
biogas (biomethane) is not standard (relatively low; 1–2 CNY per
3.5. Synergistic effect of NaOH pretreatment and Fe dosing on m3) given that biogas production runs on 80% government subsi-
technical digestion time dies [3].
The calculated values are shown in supplementary Table 2.
In the control group (no NaOH pretreatment or Fe dosing), the From this table, with exception of 6% NaOH alone, and combination
technical digestion time (TDT100) was 48 days. Compared to the of 6% NaOH and 50–200 mg/L Fe for the rest treatments the cost of
control, addition of Fe at dosages 200–1000 mg/L to untreated chemicals is much higher than the marginal values of methane
straw reactors reduced the TDT100 to 20–21 days (Table 3). Com- produced. However, it is worth noting that fully optimized condi-
bining Fe dosing between 200–1000 mg/L with 4% NaOH and 6% tions were not considered in during the lab batch process. Perhaps
NaOH pretreated straw further shortened the TDT100 to an average better industrial scale optimization with different operation modes
of 10 days and 7 days, respectively. The shortened time and conse- (for instance; continuous fed digestion) could increase methane
quently, more biogas production resulting from the combination of yield values and achieve economic feasibility especially for the
NaOH pretreatment and Fe dosing may be related to the improved range 200–1000 mg/L Fe. Moreover, further investigations need
access of degradable, volatile solids by NaOH pretreatment and in to be done in the area of process optimization using different
the presence of Fe as an enzyme co-factor contributing to acceler- anaerobic digestion modes in order to obtain data, which could
ated degradation. In practice, the shortened TDT using the same be used for process scale-up. Additionally, full scale feasibility
capacity digester means that combining both treatments would studies should be done at optimum scale production to ascertain
have a production benefit by increasing straw digestion capacity. sustainable economic advantages.
The results also demonstrate the potential plant design benefits From an ecological perspective, special care needs to be paid to
where shorter retention periods would reduce production costs reduction and/or recovery of Na+ ions in the digestate because the
S. Khatri et al. / Applied Energy 158 (2015) 55–64 63

disposal of high Na+-containing slurry could lead to negative envi- D141100001214002). We are grateful to Lu Qimin and BahHami-
ronmental impacts such as soil salinization and water pollution dou for their valuable assistance in the laboratory. We likewise
[18]. A recent study by Chen [40] showed it is possible to recover greatly appreciate the critical and constructive comments from
NaOH used in biomass pretreatment during anaerobic digestion. the anonymous reviewers, which have helped improve this
In his findings, Chen reports improved biogas yield from grape manuscript.
pomace and rice straw attributed to recycling NaOH during the
digestion process. This process could help to reduce the pretreat-
Appendix A. Supplementary material
ment cost and mitigate the potential environmental pollution
caused by waste Na+ disposal.
Supplementary data associated with this article can be found, in
It is also worth noting that although Fe is considered a
the online version, at http://dx.doi.org/10.1016/j.apenergy.2015.
macronutrient in plant nutrition, high residual Fe in the digestate
08.045.
can result in its high loading in the soil a phenomenon that could
affect soil chemistry. Remarkably, it has been reported that Fe con-
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