DESIGN OF END PLATE FOR 1500 DIA TESTING PIPE :

TESTING PRESURE = 2300 KN/SQ.M

MATERIAL DATA:
GRADE OF STEEL = 410 N/SQ.MM
YIELD STRESS = 250 N/SQ.MM

DESIGN OF END PLATE : AT DELIVERY PIPE JUNCTION

THE END PLATE IS PROVIDED WITH CIRCULAR & RADIAL STRIPS.

DIAMETER OF PIPE = 1512 MM

DIAMETER OF INNER CIRCULAR STRIP = 400 MM

22 MM THK. CIRCULAR INNER STRIP

200 MM DEPTH

1512
400

10 NOS. OF 22 MM THK. RADIAL STRI

200 MM DEPTH

8 MM THK. FILLET WELD

10 NOS. OF 22 MM THK. RADIAL STRI

200 MM DEPTH &
22 MM THK. CIRCULAR INNER STRIP
200 MM DEPTH &
1500 DIA PIPE

22 MM END PLATE

DESIGN OF PLATE B/W INNER CIRCLE & PIPE PIPE:

DIAMETER OF PIPE PIPE : 1512 MM
DIAMETER OF INNER CIRCULAR STRIP = 400 MM
DEFFERENCE IN DIAMETER B/W PIPE & INNER CIRCULAR STRIP = 556 MM
NO. OF DIVISIONS IN ENDPLATE ALONG CIRCUMFERENCE = 10
SPAN-1 300.4 MM

7
SPAN-2 556 MM

LONG SPAN = Ly = 556.0 MM

SHORT SPAN = Lx = 300.4 MM
Ly/Lx = 1.85
THE END PLATE BEHAVES AS TWO WAY PLATE.
EDGE CONDITION : INTERIOR PANEL
MAX. MOMENT CO-EFF = a = // IS-456 (2000), TABLE-26 // 0.06
MAX. MOMENT = a * Lx^2 * W = 12.45 KN-M

DIA OF INNER CIRCULAR PLATE = 400.00 MM

MOMENT IN INNER CIRCURLAR PLATE = 11.50 KN-M

MAX. MOMENT = 12.45 KN-M

ALLOWABLE BENDING STRESS = 165 N/SQ.MM
SECTION MODULUS = Z = 75461.1 MM^3
THK. OF PLATE REQD. = 21.3 MM
THK. OF PLATE PROVD. = 22 MM

DESIGN OF RADIAL & CIRCULAR STRIPS :

MAX. MOMENT = 2/16 * W * R^2 164.3 KN-M

ALLOWABLE BENDING STRESS = 165 N/SQ.MM
SECTION MODULUS REQD. = Z = 995858 MM^3
THK. OF PLATE = 22 MM
DEPTH OF PLATE = 200 MM
ALLOWABLE OUT STANDING LEG OF FLANGE = 16 t 352 MM
OUTSTANDING LENGTH OF FLANGE CONSIDERED FOR DESIGN = 300 MM < 352 MM
TOTAL WIDTH OF FLANGE = 622 MM
C.G OF SECTION FROM TOP = Ytop 38 MM
MOMENT OF INNERTIA = I xx 56240623 MM^4
SECTION MODULUS PROVIDED = Z top= 1479732 MM^3

HENCE SAFE

THK. OF WELDING REQD. B/W END PLATE & PIPE :

DIA OF MANIFLOD = 1.5 M

TENSILE FORCE = 4065 KN
NO. OF FACE OF WELD = 2 FACE.
STRENGTH OF WELD = 110 N/SQ.MM
EFFICIENCY OF WELD = 0.8
THK. OF WELD REQD. = 6.93 MM
THK. OF WELD PROVIDED = 8 MM

7
TRIP

K. RADIAL STRIPS

K. RADIAL STRIPS

TRIP

7
DESIGN OF DISHED END 1500DIA TEST PIPE

EXTERNAL DIAMETER = BC (OR) DO (OR) De = 1512 MM

WALL THICKNESS ` t ' = 12 MM
INTERNAL DIAMETER OF PIPE = DI = 1500 MM
THICKNESS OF PIPE GUNNITING = 0 MM
THICKNESS OF INSIDE LINING = 0 MM

MATERIAL DATA;
PIPE :
DENSITY OF PIPE MATERIAL = 7850 KN/Cu.m
YEILD STRESS OF STEEL = Fy 25 Kg-f/SQ.MM
POISSONS RATIO = m 0.3
ELASTIC MODULUS = 21000 Kg-f/SQ.MM
EFFICIENCY OF WELD JOINT= J 1.00
COMBINED BENDING AND DIRECT COMPRESSIVE STRESS = Scbc = 12.5 Kg-f/SQ.MM
(Fc = 50% of YEILD STRESS X ELD EFFICIENCY) //FROM IWWA CHAPTER 3//
DIRECT TENSILE STRESS = f = 15 Kg-f/SQ.MM
(Ft = 60% of YEILD STRESS X ELD EFFICIENCY) //FROM IWWA CHAPTER 3//

LOADINGS :
-AT WORKING CONDITION
CRITICAL DESIGN PRESSURE (p) 230 T/SQ.M
2.30 N/SQ.MM
23.00 KG/SQ.CM

-AT TEST CONDITION(p) 230 T/SQ.M

2.30 N/SQ.MM
23.00 KG/SQ.CM

ALLOWABLE STRESS =f = 15.0 Kg-f/SQ.MM

JOINT FACTOR =J= 1

AT TEST CONDITION

MIN. THK.OF AT WORKING CONDN. = 11.5 MM

MIN. THK. AT TEST CONDN.=tr= 11.5 MM
CORROSSION ALLOWANCE = 0.0 MM
TOTAL THK. REQUIRED = 11.5 MM
THICKNESS ADOPTED =tv= 12.0 MM
O.K
DESIGN OF DISHED END

TYPE OF DISHED ENDS :

TYPE 1 - DEEP DISHED & FLANGED SEMI ELIPSOIDAL

ASSUMED THICKNESS OF DISHED END PLATE = T = 12.0 MM

INNER DIAMETER OF DISHED ENDS = DI = 1500 MM
CROWN RADIUS= R1 1200 MM
INSIDE KNUCKLE RADIUS= r1 = 250 MM
LENGTH OF STRAIGHT FLANGE= SF = 38MM OR 3 X T 36 MM

SHAPE FACTOR =C= 1

EFFECTIVE OUTSIDE HEIGHT OF DOME = h1 = 392 MM

REQD. THICKNEES OF DISH END PLATE = 11.5 MM

CORROSION ALLOWANCE= 0 MM
THK. OF DOME REQUIRED = 11.5 MM
THK. OF ADOPTED = t = 12 MM
O.K

TYPE 2 - DISHED AND FLANGED ENDS :

CROWN RADIUS = R1 = 1500 MM

INSIDE KNUCKLE RADIUS = r1 = 150 MM
LENGTH OF STRAIGHT FLANGE = SF = 38MM OR 3Xt 36.00 MM

SHAPE FACTOR =C= 1

EFFECTIVE OUTSIDE HEIGHT OF DOME = h1 = 291 MM

REQD. THICKNEES OF DISH END PLATE = 11.5 MM

CORROSION ALLOWANCE= 0 MM
THK. OF DOME REQUIRED = 11.5 MM
THK. OF ADOPTED = t = 12 MM
O.K

TYPE 3 - CONICAL WITH DISHED AND FLANGED ENDS:

 DISHED & FLANGED END

CONICAL PART OF DISH END

1500 DIA PIPE
866

FIG 3.8 (B) CONE WITH CYLINDRICAL SHELL

WITHOUT KNUCKLE
(FROM IS:2825-1969)

ANGLE OF INCLINATION TO THE VESSEL AXIS = a = 30 DEG

0.5 RAD
THICKNESS OF CONICAL SECTIION = t1 = 11.6 MM
CORROSION ALLOWANCE= 0 MM
TOTAL REQUIRED THICKNESS = 12 MM
THKNESS PROVIDED = 12 MM
LENGTH OF MERIDONIAL STRESS EFFECT = L 70.8 MM
LENTH OF CONICAL END B/W FLANGE END TO PIPE END = 866 MM
THICKNESS OF CONICAL SECTION AWAY FROM JUNCTION = t2 = (FROM
PIPE END) 13.5 MM
CORROSION ALLOWANCE= 0 MM
TOTAL REQUIRED THICKNESS FOR LENGTH L = 13.49 MM
THK. PROVIDED = 14 MM

DISHED AND FLANGED ENDS AT END OF CONICAL SECTTION :

OUTER DIA OF DISHED END = D0 = 500 MM
CROWN RADIUS = R1 = 500 MM
INSIDE KNUCKLE RADIUS = r1 = 50 MM
LENGTH OF STRAIGHT FLANGE = SF = 38MM OR 3Xt 42.00 MM

SHAPE FACTOR =C= 1

EFFECTIVE OUTSIDE HEIGHT OF DOME = h1 = 97 MM

REQD. THICKNEES OF DISH END PLATE = 3.8 MM

CORROSION ALLOWANCE= 0 MM
THK. OF DOME REQUIRED = 3.8 MM
THK. OF ADOPTED = t = 6 MM
** ASSUMED

* FROM MANUFACTURERS DATA

* FROM MANUFACTURERS DATA

* FROM MANUFACTURERS DATA

* 100 % RADIOGRAPHY REQUIRED

* Tm-MIN=p*D0 /(200*f*J+p)
* D0 = OUTER DIA. IN MM

* t= SHELL THICKNESS IN MM
* IS:4049-PART-1(1988-REAFIRMED) TABLE-1
* IS:4049-PART-1(1988-REAFIRMED) TABLE-1
* IS:4049-PART-1(1988-REAFIRMED) TABLE-1

* FROM IS:4049 PART-1 (1988), CLAUSS 2.3 NOTE-2

* Tm-MIN=p*DI*C /(200*f*J+p)

* IS:4049-PART-1(1988-REAFIRMED) TABLE-2
* IS:4049-PART-1(1988-REAFIRMED) TABLE-2
* IS:4049-PART-1(1988-REAFIRMED) TABLE-2

* FROM IS:4049 PART-1 (1988), CLAUSS 2.3 NOTE-2

* Tm-MIN=p*D0 /(200*f*J+p)
* Tm-MIN=p*D0 /(200*f*J+p)

* (P X DI X C / (200 X f x J - P)) X (1/COS a)

* IS:4049-PART-1(1988-REAFIRMED) TABLE-2
* IS:4049-PART-1(1988-REAFIRMED) TABLE-2
* IS:4049-PART-1(1988-REAFIRMED) TABLE-2

* FROM IS:4049 PART-1 (1988), CLAUSS 2.3 NOTE-2

* Tm-MIN=p*D0 /(200*f*J+p)