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SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location ---------------------------------------------------------------------------------------- 4-1


Group 2 Electrical Circuit ------------------------------------------------------------------------------------------------ 4-3
Group 3 Electrical Component Specification ---------------------------------------------------------------- 4-24
Group 4 Connectors -------------------------------------------------------------------------------------------------------- 4-32
SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION
1. LOCATION 1

18 19
17 20
16 21
15
B
A
C

Travel pilot lamp

14
13 ON

push
22
12 23
11 24
10
9
8
7
SEEK
MUTE

MODE
CALL

Electric box
6
VOL

5
4
3 25
2
26
1
27
28
29
CN-16&16A
30 CN-16B

31 32

14W94EL01

1 Service meter 12 Ram lock switch 23 Heated seat switch


2 Multi function switch (RH) 13 Hazard switch 24 Radio & CD/MP3 player
3 Start switch 14 Select switch 2 25 Master switch
4 Cluster 15 Main light switch 26 Fuse & relay box
5 Handsfree 16 Work light switch 27 RS232 & J1939 service socket
6 Accel dial 17 Cab light switch 28 One touch decel switch
7 Breaker operation switch 18 Select switch 1 29 Power max switch
8 Horn switch 19 Quick clamp switch 30 Safety lever
9 Creep switch 20 Beacon switch 31 Multi function switch (LH)
10 Remote controller 21 Overload switch 32 Emergency engine connector
11 Air conditioner switch 22 Speaker

4-1
2. LOCATION 2

4 1
1 28
31

1 30
BOOM CAB SOLENOID VALVE COUNTERWEIGHT
29
2 8 9 10 12
a3
13
ON

F 26
14
OF

3 a2 27
a1 15
16
BRAKE VALVE
32

5
6

23
25 Ai
22
24
7 Patt
Pd6
1

d1

h1 11
17 21
Pn2
18
c Pn1
19 1
20
SHUTTLE BLOCK BOOM SAFETY VALVE MAIN CONTROL VALVE

14W94EL02

1 Lamp 12 Start relay 23 Travel pressure sensor


2 Fuel sender 13 Alternator 24 Dozer pressure sensor
3 Fuel filler pump 14 Heater relay 25 Dozer pressure switch
4 Beacon lamp 15 Air cleaner switch 26 Working pressure sensor
5 Battery 16 Travel alarm buzzer 27 Brake lamp pressure sensor
6 Battery relay 17 Arm / Bucket in pressure sensor 28 Solenoid valve
7 Horn 18 Boom up pressure sensor 29 Pump EPPR valve
8 P1 pressure sensor 19 Swing pressure sensor 30 Boom priority EPPR valve
9 P2 pressure sensor 20 Nega 1 pressure sensor 31 Rear camera
10 P3 pressure sensor 21 Nega 2 pressure sensor 32 MCU
11 Overload pressure sensor 22 Attach pressure sensor

4-2
GROUP 2 ELECTRICAL CIRCUIT (1/3)
CN-97 189 5R
0.8B AIRCON COMP RY
1 FNR_COM 1 AIR-CON SLIP RING ECM POWER RY POWER RY 5W 57
0.8Br 163
2 FNR_REV 2 R/DRYER 188 2RW
0.8YW 138 NO. DESTINATION CN-11 CR-66

87a 87 85

30 86

189
190
3 TR 1 3 0.8B 151 PRE-HEAT RY ANTI-RESTART RY FUEL PUMP CN-81

87a 87 85
187 0.8OrW

30 86
186 71 0.8Gr

4 5 1

3 2
1 1 1

Pa
0.8GOr 164 CONTROLLER GND

POWER_1

POWER_2
4 FNR_FWD 5 0.8G CIRCUIT BREAKER
4 0.8G 111
FUSE BOX 2 4 0.8L 4 5 1

5R
FUEL HEATER

CAN_Lo

5R
2

M
2 BLOWER SIG ILLUMINATION RY 2

CAN_Hi

GND_2
SPARE
GND_1
SPARE
5 TR 2 5 G B MANUAL RESET

CN-29
2L 29

4 5 1

3 2
1 4 0.8L

3 2
4 5 1
0.8LOr 136 3 AC 24V 3 3

CR-7

CR-45

CR-35

CS-74
10
87a
CN-95

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
6 FNR_NEUTRAL

1
2
3
4
5
6
7
8
9
6

30

2
86

85
34 0.8V

87

CN-96
87a
0.8L 7 4 REVERSE FAN SIG 4 TRAVEL BZ 4 5W 57

30
86

85
87

4 5 1

3 2

CN-61
7 Hi BEAM_B+

2
1
2

4
7

CN-155

3
2

30A
10A
20A
30A
20A
10A
10A
10A

20A
10A
10A
10A
20A
30A
30A
20A
20A
30A
20A
10A
30A
10A
20A
20A
20A
20A
20A
20A
10A
10A
2Y 15

5A

CR-36
0.8LW 149 5 CONTROLLER B+ 5 CN-123 5 3 2 5W 191

CR-5
8 TURN SIG_COM 8 1

1.2Br

4
1
2
3
1.2G 193

1.2G
1.2Br

1
2
G

0.8WOr
B

0.8V

7
8
1

6
3
0.8L
0.8L
0.8Gr 46 6 AC COMP 6

55 0.8WOr
PARKING RY

187 0.8OrW
1

BEACON LAMP(OPT)

5
2

4
CR-15

3
ROOM LAMP/CASSETTE

5
9 HORN

188 2RW

4
3
9

1.2B
FUSIBLE LINK

MCU CONTROLLER

SAFETY SOLENOID

TRAVEL SOLENOID
14 0.8W
5 1.2G

2W

CIGAR,SEAT HEAT
1.2B
0.8L 146 7 CONDENSOR FAN 7 2

AIR CON/HEATER
10 WASHER 10 CR-12 190

2Y
185 2Br

2B
0.8Y 9 5R

116 0.8OrW
194
193

2B
122 0.8BW

124 0.8BW
176
194

5
2

4
3
114 0.8RY
CS-74

113 0.8YB
165 0.8BOr 2

0.8GrW
8 8

SWITCH PANEL
ILLUMINATION

115 0.8Or

0.8ROr
0.8BOr
1

29
29
REVERSE SOL

0.8BOr
0.8BOr
BATTERY

ILLUMINATION
ILLUMINATION

0.8BW
11 WIPER WI

FUEL HEATER
14
55
11 5R 192

START, STOP
4 5 1

0.8Br
0.8Y
AC& HEATER
1

CONVERTER
34 0.8V

WORK LAMP
166

CABIN LAMP
0.8YW

00
TURN LAMP
2

SOLENOIDE
SOLENOIDE

00
HEAD LAMP
CN-122

6
START KEY
12 Lo BEAM 12

1.2Or
CASSETTE

150 0.8BOr
CN-60

CLUSTER
G B 34 0.8V

0.8L
1.2L
CLUSTER
CN-98 1 3 60R 60B

175
174

177

145
35

180
184 V 1.2LW

WIPER

44

27
6
WIPER
1.2V 41
2 4

HORN
CN-36
1 HEAD LAMP_COM 1

EPPR
MCU
DO-7

ECM

ECM

186
36 1.2G
0.8BrW 167 3 2

7
7
2 HEAD LAMP Hi BEAM 2 0.8V 53 FORWARD SOL 5
0.8W 45 1 MASTER SW CR-1 12V X 2
3 WIPER Lo SPEED 3 0.8ROr 26 CR-30 TRAVEL SPEED RY
0.8W 2 00 1.2B
45
4 WIPER Hi 4 87a CN-70

0.8ROr

0.8ROr

1.2ROr
0.8VOr

0.8YOr
30 86

0.8RW

1.2RW

1.2RW
0.8BW

1.2VW
1.2R
0.8Y

0.8Or

0.8Gr

1.2Or
163 0.8Br

1.2Br
3W

2W
0.8Br 148

2RW
37 1.2G TO : STARTER "B" TERM.

2R
0.8R

0.8R
CN-22

1.2V

1.2V

1.2V

0.8Y
1.2L

0.8L
5 WIPER INT 5 85 36 1.2G
2

2R

2Y

2L
0.8V 53 5 1.2G
0.8GrW 131 M 1 00 0.85 B
6 PARKING SIG 6 87

11
12
13
14
15
0.8ROr 26
4 0.8L 1
BATT RY

16
17
18
19
20
21
22
23
17
24
25

26

27
28
29
30
31

32
33

10
0.8W 130 2
7 WORKING SIG 86

3
8

9
7
0.8Gr 137 4 0.8L 87a 87 85 HIGH SPEED(M2)
8 TRAVEL SIG 8 WASHER PUMP 30
DO-3
9 RAMLOCK_ON 9
0.8BW 134
REVERSE RY DO-4 37 1.2G
36 1.2G 2
0.8VW 129 2
10 RAMLOCK_AUTO 10 CR-29 00 1.2B
00 0.85 B 1
87a
1
CN-99 164 0.8GOr
30 86
DO-2
1 0.8Or 135 85 DIODE 37 1.2G
1 CRUISE SIG 184 V
0.8YOr 10 2
2 HAZARD SW_LAMP 2 87 CN-181 40 0.8W
0.8YOr 50 4 0.8L 35 1.2LW 1
3 TURN_RH 3 86 2
0.8YW 4 0.8L 87a 87 85 00 0.85 B
51 30 DO-1
4 TURN_LH 4 1
1.2B 37 1.2G
5 GND 5 FORWARD RY LOW SPEED(M1) 2
0.8L 91 158 0.8Or
6 WORKING BRAKE LP 6 1
0.8V 72
DO-5
7 RAMLOCK LAMP 7 35 1.2LW
0.8Or 8 2
8 LAMP 24V 8 00 0.85 B
CD-50 1
9 NC 9
44 0.8B DIODE CN-249 CN-173
10 NC 10 2 Pa SH 1 0.8V
147 0.8WOr 1 A A
11 NC 11 1 0.8B 2 0.8G
2 B
12 NC 12 0.8W
0.8B DOZER ACT. PS 3 C
13 HAZARD SW_LAMP 13 CN-255 0.8R
B
0.8B 3B 5W 57 4
14 PWT_COM 14 1 CN-3 RESISTOR
0.8B 3 5B 195 00 SH SH
15 RAMLOCK SW_COM 15 2 1 CAMERA CN-93
0.8BrW 133 140 0.8B 0.8B 10 0.8BW
16 RAMLOCK_OFF 16 PTC POWER 2 3 REMOTE ACCEL ON/OFF
141 0.8W 0.8W 9 0.8LW
3 34 REMOTE ACCEL RETURN
MULTI-FUNCTION SW 21 0.8R
4
0.8R 18 0.8B
32 RETURN
19 0.8W
CN-5 5 26 ACCEL POSITION SIGNAL
0.8Y 81 20 0.8Gr
1 CLUSTER_TX 1 6 21 ACCEL POSITION SUPPLY
0.8L 76 00 0.8Y 0.8Y 00
2 CLUSTER_RX 2 7 00 NC
0.8B 140 38 0.8LW 0.8V 1 1 0.8V
3 CAMERA GND 3 8 46 CAN_Hi
0.8W 141 39 0.8G 0.8G 2 2 0.8G
4 CAMERA SIG. 4 9 47 CAN_Lo
0.8Gr 21 53A SH SH 3 3 SH
5 CLUSTER_IG 5 10 37 CAN_Shield
0.8RW 17 174 0.8ROr 0.8ROr 4 4 0.8ROr
6 CLUSTER_BATT.24V 6 11 40 AIR-HEATER OUTPUT
0.8R 142 175 0.8BOr 0.8BOr 5 5 0.8BOr
7 CAMERA 12V 7 12 42 AIR-HEATER RETURN
SH 6 19 0.8Or 0.8Or 6 6 0.8Or
8 SHIELD 8 13 39 POWER IG
0.8BW 60 11 2W 2W 7A
9 P_DUMP 9 14 00 00
143 11 1.2W 1.2W 7A 18 0.8B
0.8Br 15 28 COOLANT LEVEL
10 QUICK COUPLER SW_NO 10
0.8V 144 *7 00 COOLANT LEVEL RETURN
11 OVERLOAD PS 11
0.8VOr 102 CR-62 3W
12 OVERLOAD SIG_MCU 12 00 0.8B
0.8YOr 10 1 CN-94
13 ILLUMINATION 13 159 0.8BW 4 5 1 *7 3W 7A 2W
0.8W 73 2 4
14 HOUR METER SIG. 14 8 0.8Or BATT (+)
0.8G 82 3
CL-21 7E 2W
0.8Y 00 3 BATT (+)
15 RS232_RX 15 2 8 2B
0.8R 77 4 0.8B 16
16 RS232_TX 16 181 1.2Br 2 BATT (-)
3 2 1 8 2B
0.8B 3B 5 1 BATT (-)
17 GND 17
NUMBERPLATE
0.8R 16 BREAKER RY
18 WIPER CONT_BATT.24V 18
0.8V 53
LAMP ENGINE ECM
19 WIPER CONT_WASHER P/P DRIVE 19 CD-45
0.8LW 38 179 0.8V (BATTERY (-) TERMINAL)
20 CAN_Hi 20 2
0.8G 39 178 0.8Br
21 CAN_Lo 21 1 WIF
SH 53 21 0.8Br
22 Shield 22 WIF SENSOR 1 14 WIF SIGNAL
0.8W 45 22 0.8V
23 WIPER DRIVE SIG 23 2 47 WIF RETURN
0.8ROr 26 CN-2
24 WIPER IG 24
1.2ROr 32
172 0.8LW 0.8LW 9 CUMMINS CONNECTER
1
25 HEAT SEAT SW_COM(IG) 25 173 0.8BW 0.8BW 10
26 HEAT SEAT_GND 26
1.2B 15 2 CN-28
176 0.8V 1.2V 11 8 1.2V
1.2B 15 3 1
27 CLUSTER GND 27 177 0.8GrW 1.2GrW 12
1.2V 22 4
28 DC-DC CONVERTER_IG 28 178 0.8Br 0.8Br 13
1.2Or 8 5
29 SW_COM(IG) 29 179 0.8V 0.8V 14 CR-23 AC COMP CN-45
1.2B 19A 6
30 GND 30 180 0.8BOr 1.2BOr 15 151.2BOr M
31 GND 31
1.2B 19
65 BOr
7
1.2B 16 161.2B
2 M
0.8R 18 8 1
32 FLASHER UNIT B+ 32 40 0.8W 1.2W 17
1.2Br 33 9
33 BEACON SW_COM(IG) 33
54 54 2V 169 0.8B 0.8B 18 START RY B+
1.2V 10
34 CABIN LIGHT 34 170 0.8W 0.8W 19 FROM BATT.RY
0.8BOr 145 11 STARTER
35 START KEY SW_START 35 171 0.8Gr 0.8Gr 20
36 START KEY SW_COM 36
1.2W 14 12 RS-1 15R CN-74
0.8L 146
37 WASHER SIG 37 2 B+
0.8V 54 3W/300
38 CABIN LIGHT 38 CL-4 1 G
0.8WOr 147 48 1.2R 1 P
39
40
DOZER PS
NC
39
40
CN-216
0.8B 56 56 0.8B
CN-128
49 1.2Or
1 Lo
2 Hi
2 L
3 ~
1 1
0.8BrW 83 0.8BrW 3 3 0.8Y G81 B U
41 RS232 RX2(GPS) 41 2 2 3 E 3 FI
0.8GrW 78
42 RS232 TX2(GPS) 42 FRONT-LH REAR-RH HEAD LAMP-RH 4 NC
43 INT_WIPER 43
0.8Br 148 CR-24
0.8LW 149 CN-214 CN-220 CL-3 12
15R ALTERNATOR
44 FLASHER UNIT_L 44 0.8B 56 56 0.8B 48 1.2R CN-80
0.8BOr 150 1 1 1 Lo
45 ILLUMINATION_SW PANEL 45 0.8Gr 3 3 0.8L 49 1.2Or 15R
0.8Y 12 2 2 2 Hi
46 CASSETTE RADIO_BATT.24V 46 G1 B
0.8VOr 23 FRONT-RH REAR-LH 3 E
47 CASSETTE RADIO_IG 47
HEAD LAMP-LH GLOW PLUG RY GLOW PLUG
48 ECONO SW 48
0.8BrW 151
49 SWITCH PANEL_HEAD LAMP 49 CN-151
0.8VW 152 156 0.8GrW
50 SWITCH PANEL_WORK LAMP 50 1 CABIN LAMP RY(COIL)
0.8L 153 54 2.0V
51 SW PANEL_FRONT/RIGHT 51 2 CABIN LAMP RY
25 2.0R
52 PRE-HEAT 52 3 CABIN LAMP RY
0.8Br 154 152 0.8VW
53 SW PANEL_REAR/RIGHT 53 4 WORK LAMP RY(COIL)
183 2.0RG

HARNESS RY
0.8G 155
54 SW PANEL_FRONT/LEFT 54 5 WORK LAMP RY
0.8GrW 156 24 2.0RW
55 SWITCH PANEL_CABIN LAMP 55 6 WORK LAMP RY
0.8BW 157 G39 1.2B
56 SW PANEL_REAR/LEFT 56 7 RELAY EARTH
0.8V 22 49 1.2Or
57 SWITCH PANEL_IG 57 8 HEAD LMP RY HI
167 0.8BrW
58 ECONO SW 58 9 HEAD LMP RY HI(COIL)
0.8WOr 55 48 1.2R
59 START SW_ACC 59 10 HEAD LMP RY LO
0.8Or 158
60 START SW_BR 60 11 NC
8 1.2Or
12 OUTRIGGER RY
CN-7
0.8Gr 42 CN-152
1 JOYSTICK_SUPPLY 1
43 92 0.8V
0.8B 1 FUEL HEAT RY(COIL)
2 JOYSTICK_GND 2
0.8L 79 185 2.0Br
3 2 FUEL HEAT RY
3 JOYSTICK_TILT SIGNAL 166 0.8YW
3 HEAD LMP RY LO(COIL)
4 NC 4 151 0.8BrW
0.8Or 8 4 HEAD LMP RY (COIL)
5 BREAKER SW 5 00. 0.8L
0.8BW 159

HARNESS RY
6 BREAKER SW 6 5 REAR LH RY
33A 00. 0.8Y
0.8B 6 REAR RH RY
7 HORN 7 00. 0.8BrW
0.8Gr 46 7 FRONT LH RY
8 HORN 8 6 2.0Y
8 FUEL HEAT RY
9 BUTTON 2 9 00. 0.8Gr
9 FRONT RH RY
10 BUTTON 2 10 157 0.8BW
10 REAR LH RY(COIL)
11 BUTTON 1 11 154 0.8Br
11 REAR RH RY(COIL)
12 BUTTON 1 12 155 0.8G
12 FRONT LH RY(COIL)
13 NC 13 153 0.8L
0.8GrW 160 13 FRONT RH RY(COIL)
14 ACCEL DIAL SUPPLY 14 7 2.0L
0.8W 161 14 HEAD LMP RY
15 ACCEL DIAL SIGNAL 15 7 2.0L
0.8B 162 15 HEAD LAMP POWER RY
16 ACCEL DIAL GND 16

CN-8 CN-12 CL-5


G2 2B B 2 2 B
1 NC 1 2 1
183 2RG RG 1 1 RG
2 CREEP SW 24V 2 1 2
3 CREEP SW COM 3 WORK LAMP
4 NC 4 2A B
1
5 GND 5 1A RG
CR-2 2
6 CREEP SW SIG 6 28 1.2V
30 CL-6
7 NC 7 28 0.8V 87a 87 85
86
8 NC 8 47 1.2G
87
9 NC 9 46 0.8Gr CN-25
85 G3 1.2B
10 NC 10
30 86 1
87a 47 1.2G
11 NC 11 2
12 NC 12 HORN RY
HORN
G5 1.2B
1
RH CONSOLE HARNESS CN-4 47 1.2G
2
0.8Gr 42
1 JOYSTICK_SUPPLY 1 CN-20
0.8B 43
2 JOYSTICK_GND 2
0.8LOr 80
3 JOYSTICK_ROTATE SIGNAL 3
4 NC 4
0.8Y 132
5 POWER MAX SW 5
0.8B 81 CN-16B
6 POWER MAX SW 6
0.8GrW 139 0.8B 169
7 ONE TOUCH DECEL 7 1
0.8B 81 2.5k 0.8W 170
8 ONE TOUCH DECEL 8 2
0.8Gr 171 CD-1
9 BUTTON 2 3
9 CR-79 2.5k 0.8LW 172 84 1.2LOr
2
10 BUTTON 2 10 1.2V 28 4
30 2 1.2B
85 87 87a 0.8V 28
0.8BW 173 1 C
11 BUTTON 1 11 86 5
0.8Br 44 HYD TEMP
1.2G 00 6
12 BUTTON 1 12 87
13 NC 13 0.8Gr 00
85 CD-2
14 SAFETY SW COM 14
1.2B 33B 33
86 30
CN-16 85 1.2YOr
2
87a 162 0.8B 0.8B 43
1 2 1.2B
15 SAFETY SW NC 15 PEDAL RY 161 0.8W 0.8W 93 1
1.2G 163 2
16 SAFETY SW NO 16 160 0.8GrW 0.8Gr 42 FUEL LEVEL
CN-153 3
1.2G 163
LH CONSOLE HARNESS 1
1.2VW 30
135
135
0.8BW
0.8BW
4
128 1.2YOr
CD-10
2 5
135 0.8BW 2 1.2B
CN-68 PEDAL SOL 6 Pa
1.2G 163
1
1
1.2G 163 AIR CLEANER SW
1.2VW 30
2 1.2VW 30
2
SAFETY SOL CN-154 CN-206
CR-47 163 1.2G
CN-140 0.8ROr 1
1.2B 33C 30 30 1.2VW
1 0.8Y 87a 87 85 2
0.8Br 143 86
2
87
CREEP SOL
QUICK CLAMP 0.8BOr
85
0.8GrW 30 86
CL-16 87a
0.8Y 9
TA 1 SAFETY SOL RY
NC 2
YOr 50
TU 3
0.85B 00
EH 4
0.8G 5
BU 5
0.8Gr 52
ST 6
REAR COMBI-RH
CL-25
0.8 YOr 10
C 1
B G82
E 2
YOr 50
T 3
FRONT COMBI-RH
CL-15
0.8 YOr 10
TA 1
NC 2
0.8YW 51
TU 3
B G41
58 2B

EH 4

119
112
113
114

115
0.8OrW 116

118

120
121
122

123
124

126
127

1.2YOr 128

0.8GrW 131

132

0.8GrW 139
129
130
0.8G 5

0.8GrW 117

125

138
0.8BrW 83
1.2LOr 84

85
40

137
0.8VOr 102
0.8BW 103
0.8BrW 100
101

0.8GOr 104
105
0.8LOr 106
0.8LW 107
108
109
110

0.8BrW 133
134

136
135
1
2

31
111
58
13
20

42
43

58
59

39
0.8LW 75
81
82

86

56
87
60

0.8GrW 89
0.8BrW 90

91
00

44
92

93

0.8WOr 95
0.8BOr 96
97
98
99
38

0.8GrW 78

79
80

88
74
76

5
73

BU
72
71

94
77

0.8Gr 52
6

0.8BW 122
0.8RY 114
0.8BW 121
0.8BW 123
115
0.8YB 113
0.8BW 124
0.8OrW 116

110

101

108

0.8BW 126
0.8RW 118
0.8BW 120
0.8RW 112
ST

0.8ROr
0.8ROr

0.8GW

0.8VW
1.2RW

0.8LOr

0.8RW

0.8RW

0.8BW
0.8LOr
1.2YOr

0.8YW
0.8BW

0.8YW

0.8YW

0.8BW
0.8BW
0.8BW

0.8BW
0.8BW

0.8BW
0.8BW

2
0.8LOr

0.8ROr 1
0.8LW

0.8BW
0.8RY
0.8YB
0.8Gr
0.8Gr

0.8Gr

0.8Gr

0.8Or

0.8Or

0.8W

0.8Gr
0.8Br
0.8Br

0.8Br

0.8W
0.8BW 103

0.8Or
0.8W

0.8W

0.8W
88

0.8GW 87
0.8GrW 89

0.8GW 87
0.8GrW 89

0.8G

0.8G

0.8G

0.8G
1.2R

0.8R
0.8V
1.2B

0.8B

0.8B

1.2B

0.8Y

0.8V

0.8V

0.8V
0.8Y

0.8Y
0.8L

0.8L

0.8L
0.8L

0.8L

0.8L
REAR COMBI-LH
1

SH

0.8Or

0.8G
0.8B
0.8V
0.8L
0.8LOr
1.2RW

CL-24
CN-51
0.8G

CN-53
CN-52
0.8GOr 104

0.8L

0.8Y 9
0.8BrW 90
0.8BrW 100

109

0.8LW 107

144

86
105

0.8LOr 106

99

96

0.8WOr 95

1.2RW 3

C
56
0.85RW 3

1
56
1.2RW 3
0.8YW 97

98
0.8ROr 1

2
0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

0.8ROr 1

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
BOOM UP PRESS SENSOR 23
24
ARM IN.OUT BUCKET IN PS 25
TRAVEL PRESS SENSOR(A) 26
27
PEDAL FWD PRESS.(AD IN) 28
29
30
31
PEDAL REV PRESS(AD IN) 32
33
34
WORK PRESS SENSOR(A) 35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1.2RW 3

CN-1
CN-14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
B G2
CN-131
CN-215

CD-38

127
119
E 2

0.8BW 125
0.8GrW 117
0.8BOr

0.8Gr

10
1 2

6
1

4
0.8V

7
8

3
2

6
1

4
L

7
8
9
2
0.8Or

0.8Gr

0.8YW 74

0.8YW 51 0.8B
75
0.8V

REVERSE FAN_MANUAL
0.8V
0.8B
0.8B

0.8B

0.8B

0.8B

0.8Y
0.8B

0.8B

0.8B

0.8B

0.8B

0.8B

0.8B

BOOM PRIORITY EPPR+


0.8L

T C 1
3

BOOM PRIORITY EPPR-


6

3 RETURN
1

4
5

7
8
9
2

10
11
12

TRAVEL LEVER NEUTRAL


RIGHT ROTATE EPPR+
WORKING BRAK LAMP

RIGHT ROTATE EPPR-


OPTION AUTO IDLE A_IN
2 B
RS485+(TX)(CLUSTER

0.8Y 168
COOLING FAN EPPR+

TWOWAY PEDAL SOL

WORK BRAKE PRESS

REVERSE FAN_AUTO
SWING PRESS SENSOR

ONE TOUCH DECEL SW


LEFT ROTATE EPPR+
ATT. PRESS SENSOR

0.8BW
COOLING FAN EPPR-

RAMLOCK SW_AUTO
RESERVE_PWM IN01
RESERVE_PWM IN02

LEFT ROTATE EPPR-


EPPR POWER IN 24V
WATER TEMP SENDOR
POWER OUTPUT_5V

MODE SW_PARKING

ENG. OIL PRESS SW


GOV. POTENTION SIG.

0.8W
TRAVEL SPEED SOL
0.8LW

SIG+ B 2
ATT_CONFLUX SOL.

PUMP SHIFT EPPR+


RS485-(RX)_CLUSTER

FRONT COMBI-LH
RS232C1_RX_HRDT
CN-88

N2 PRESS SENSOR

PUMP SHIFT EPPR-


P1 PRESS SENSOR
FUEL LEVEL SENSOR

OVERLOAD PRESS
CN-135

RS232C2_RX_RCM
DO-6

3
FUEL WARMER RY

RIGHT TILT EPPR+


CD-31

RS232C2_TX_RCM

Y
CD-74

CD-73

CD-70

CD-71

CD-35

CD-24

CD-32

CN-69

POWER BATT_24V

0.8ROr 1

WATER LEVEL SW
CD-7

TRAVEL EPPR+(w)
ANTI RESTART RY

RIGHT TILT EPPR-


CD-6

HYD.TEMP SENDER
CD-3

CD-5

ATT FLOW EPPR+


1

TRAVEL EPPR-(w)

MODE SW_WORK
TACHO SENSOR+

RS232C1_TX_HRDT

TRAVEL ALARM SW
2

PARKING RY OUT

AIR CLEANER SW
N1 PRESS SENSOR
POWER_24V OUT

POWER MAX SOL

P3 PRESS SENSOR
BREAKER SOL(GND)

P2 PRESS SENSOR
ATT.CONFLUX SOL

MODE SW_TRAVEL
PROGRAM DUMP

ATT_PRESS SOL.

ATT FLOW EPPR-


ARM REGEN SOL

RESERVE EPPR+

LEFT TILT EPPR+

REVERVE EPPR+
TACHO SENSOR-

ATT SAFETY SOL


1

GND_PRESSURE
2

3
1

TRAVEL BUZZER

CR-63

LEFT TILT EPPR-

REVERVE EPPR-
A
2

REVERVE EPPR-

BRAKE OIL PRESS

POWER MAX SW
SUPPLY

CRAB SIGNAL"ON"
1
2

RAMLOCK LAMP

SAFETY SOL RY

ACCEL DIAL SIG

ENG OIL FILTER


C

PREHEATER RY
C

C
A
B
A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

ATT.SAFETY SOL

TRAVEL Hi-Lo SW

RIGHT ROTATE+
RESERVE_A_IN
PWM OUTPUT1

RIGHT ROTATE-
PWM OUTPUT2

T/M OIL PRESS


CAN2 Lo_APTC
CN-244

RAMLOCK SOL
ATT PRESS SOL

0.8Y 168

BLOWER SIG_IN
CAN2 Hi_APTC

RAMLOCK_ON

LEFT ROTATE+
ACCEL ACT(+)

CAN1 Lo_ECM

ENG STOP RY

RAMLOCK_OFF
HOUR METER

LEFT ROTATE-
CAN1 Hi_ECM

PREHEAT SW
ACCEL ACT(-)

1 WORK BRAKE PS 4
BREAKER SOL

SENSOR GND
ROTATE SIG.

CN-133
CAN_SHIELD

PUMP SHIFT+
CN-266
SENSOR GND

PUMP SHIFT-
SENSOR 24V
RETURN
RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

4 YW
SUPPLY
SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

CRUISE SW
1 5 4

RIGHT TILT+
0.8ROr 1
SENSOR 24V

0.8V 28

RIGHT TILT-
1
2
GND_MAIN

GND_MAIN

ATT FLOW+
1
CRAB SOL

2
POWER IG

ATT FLOW-
ALT. LEVEL

CD-4

LEFT TILT+
5
ATT.PS SIG

LEFT TILT-
2
2
1

TILT SIG.

5 GrW
GND_5V

0.8V 28 0.8Br 94
SIG
SIG

SIG

SIG

SIG

SIG

SIG

SIG

SIG

SIG

SIG

SIG

D_OUT
SOL 24V

3 SIG+ C 6 ARM DIODE

P2 SIG

P1 SIG

P3 SIG
POWER

GND
4 RETURN B REGEN BOOST RAM LOCK CAN2

NC
BRAKE OIL TRANSMISSION REVERSE FORWARD ARM IN OVERLOAD TRAVEL(A) SWING BOOM UP
NC

NC
NC

0.8Gr 52 NEGATIVE 1 NEGATIVE 2 WORK(A)


2 3 BOOM
5 SUPPLY A PRESSURE OIL PRESSURE PRESSURE PRESSURE
SENSOR SENSOR SENSOR SENSOR
PRESSURE PRESSURE
SENSOR SENSOR
PRESSURE
SENSOR
PRESSURE
SENSOR
PRESSURE
SENSOR
PRESSURE
SENSOR
PRESSURE
SENSOR
PRESSURE
SENSOR TWO WAY SOLENOID MCU
AUTO
CRUISE PRIORITY OPTION PUMP HARNESS
17W94EC01
STOP LAMP RY STOP LAMP PS

4-3
ÂELECTIRC
LECTIRC CIRCUIT (2/3)

Service Tool DC/DC CONVERTER CS-67 INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) BLOWER RY
CIGAR LIGHT
OVERLOAD SW
12V SOCKET SERVICE METER 1

24V
2 7 2 7 BLOWER

12
2 12 1 4 1 4

12

10
M M

4
M M

9
2

RS232 P_DUMP
3 3

3
7

1
7

12V

h
3 5 5

M
RS232_RX
RS232_TX
10

4
0.8Br

2
CN-48
4

CAN_Lo

GND

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
CAN_Hi

CL-2
12V
24V
CN-138
CN-139
GND
S - 5

1
2
1

4
B+

2
3
CN-21

11
nc
nc
nc

1
2

8
CS-50
6

3
2
1

0.8YOr
3

1.2ROr
1 WIPER CUT SW

10
11
3

12
0.8RW
7 7

9
1.2B

8
1
2
3

6
7
0.8W
R 10

0.8B
26 0.8Or 9
2

CS-53

75 1.2Or
8

84 1.2B

75 1.2Or
G
Gr 12

B
E

A
F
J

25 1.2V
84 1.2B

0.8VOr
5 3 4

0.8Or

0.8Or
0.8Br
13

84
24
9 8

0.8V

0.8B
84
14
R 4A

6
4 10

0.8BW
4 10

0.8G

0.8G
0.8R
0.8V

0.8B
G 8
10 0.8Br

77
12

28
11

77
84
5
L 9 11 AIR-CON HARNESS

2A B
6 2 6 84 0.8B 11 12

1
M 12

CN-126
11 Or
CN-11 NO. DESTINATION
QUICK CLAMP SW

8
7
6
5
4
3
2
1
WIPER MOTOR 1 1 GND
CS-52
2 2 BLOWER SIG

0.8BW
0.8LW
1

0.8G

0.8G
0.8R
0.8B
2 12 3 3 FUSE(IG)
2
42 0.8BW 4 4 REVERSE FAN
CN-141

20

19

82

16
15
9
3
G 8 78 0.8G 5 5 FUSE(Battery)
FEED BACK 1 4
W 1 6 6 DPS(COMPRESSOR)
MOTOR DRIVE SIG 2 CN-17 5
L 9 7 7 CONDENSOR FAN
MOTOR DRIVE- 3 1 6
R 10 1 W 0.8W 22 52 0.8LOr 3 8 8 ILLUMINATION
MOTOR DRIVE+ 4 2 7 7
B 2 2 B 1.2B 24A 28 0.8Br 9
GND 5 3 8
GrW 3 3 GrW 0.8ROr 23 4
VCC 6 4 9 8
R 4 4 R 0.8R 17 10
CONTINUE 24V 7 5 10
V 5 5 V 0.8V 18 78 0.8G
WASHER P/P 8 6 11
L 6 6 L 0.8L 32 84 0.8B 11 12
WASHER SIG. 9 7 12
Br 7 7 Br 0.8Br 37
INT. SIG 10 8 ECONO SW
Or 11
WIPER CUT SW 11
CN-56
N.C 12 6 0.8RW
WIPER MOTOR HARNESS RR

32
0.8W 22
Gr 12 1 BATT.24V
FEED BACK 13 RR
2 SIG3

0.8L
WIPER MOTOR CONTROLLER 81 1.2B RR
3 GND
1 0.8Y

DO-16
RR
4 TX

10
11
12
13
14
15
16
17
18

10
11
12
13
14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
5 0.8Gr RR
CN-170 5 IG 24V
1.2LW 76 1 0.8Y RR
1 6 SIG2

0
1

0
0
1.2B 83 0.8Y RR

1
2
7 CAMERA SIG

TEMP MOTOR ACT(+)


2

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

DPS(COMPRESSOR)
MODE M/ACT(FOOT)

BLOWER RELAY(Lo)
INLET MOTOR(REC)
2 0.8L

INLET MOTOR(FRE)
RR

MODE M/ACT(PBR)
MODE M/ACT(DEF)

AMBIENT SENSOR
TEMP M/ACT(PBR)

CONDENSOR FAN
8 RX

MOTOR ACT(REF)
SPARE

DUCT SENSOR(+)

W/TEMP SENSOR
MODE M/ACT(M+)

POWER TR BASE
MODE M/ACT(M-)

FET(FEED BACK)
> > >

INCAR SENSOR
CLUSTER

REVERSE FAN
ILLUMINATION
ILLUMINATION
CS-82 CN-5

BATTERY(+)
83 POWER TR AMBIENT INCAR W/TEMP

FET(GATE)
0.8B 1 0.8Y

POWER IG
12 1 1 MCU_RX
12 11 0.8LW 76 2 0.8L DUCT SENSOR SENSOR SENSOR

IG 24V
11 2 2 MCU_TX

GND
3 0.8B SENSOR

NC
NC

NC
10 3 3 CAMERA GND
10 4 0.8W
8 9 4 4 CAMERA SIG.
4 1.2ROr 24 5 0.8Gr FULL AUTO AIR CON & HEATER CONTROLLER
8 5 5 FUSE
9 6 0.8RW
7 7 6 6 FUSE
3
6
7 0.8R
7 7 CAMERA 12V
CS-1 CN-24
8 SHIELD
Gr 11 0.8BW 2
5 8 8 NC 2
1.2LW 76 9 0.8BW 0.8Gr 3 CN-10 NO. DESTINATION
4 9 9 P_DUMP(MCU) 1
10 CL-1 1 1 NC
0.8Br
3 10 10 QUICK COUPLING SOL Gr 11 SPEAKER RH
11 0.8V
DOOR SW 3 2 2 NC
2 11 11 OVERLOAD PS 0.8Y 1 1 0.8Y
12 2 12 0.8VOr 2 3 3 FUSE
1 12 12 MCU_OVERLOAD 0.8B 6 SPEAKER-LH 2 0.8BW
13 0.8YOr 1 4 4 CASSETTE_RH-
HEATED SEAT SW 13 13 ILLUMINATION FUSE
CN-23
3 0.8Gr
5
14 0.8W ROOM LAMP 5 CASSETTE_RH+
CS-79 14 14 MCU_HOURMETER
2
0.8BOr 4 4 0.8BOr
6
0.8B 84 15 0.8G 6 CASSETTE_LH-
12 15 15 RS232_RX(MCU) 0.8Or 5 5 0.8Or
12 11 0.8G 34 16 0.8R 1 7 7 CASSETTE_LH+
11 16 16 RS232_TX(MCU) 6 1.2B
82 0.8B 8 8 GND
10 17 17 GND 7 1.2B
10 17 0.8R CL-7 9 9 GND
8 9 18 18 FUSE 1.2BrW 8 8 1.2BrW
4 18 0.8V 10 10 BEACON SW
8 19 19 WASHER P/P M 1.2B 6 9 1.2V
9 1.2Or 26 19 0.8LW 11 11 CABIN LIGHT RY
7 7 20 20 CAN_Hi 10 1.2V
3 20 0.8G BEACON LAMP 12 12 CABIN LIGHT RY
6 21 21 CAN_Lo
21 SH
5 22 22 Shieeld CL-8 CL-9 CABIN HARNESS
22 0.8W 1.2V 9 10 1.2V
4 23 23 WIPER DRIVE SIG 2 2
0.8G 34 23 0.8ROr 1.2B 6 7 1.2B
3 24 24 WIPER FUSE 1 1
24 1.2ROr
12 2
2 25 25 FUSE CABIN LIGHT-LH CABIN LIGHT-RH
83 1.2B
1 26 26 GND
81 2.0B
SPARE SW 27 27 NC CS-83
0.8B 19A
CS-23
25 1.2V
28 28 FUSE
12 CS-26A
12 11 0.8Or 18A 5E
0.8B 84 26 1.2Or 11 0.8BW
12 29 29 FUSE 2
12 11 0.8BrW 74 84A 1.2B 10 4E 0.8G
11 30 30 GND 1
10 0.8G 15
84E 1.2B 8 9
10 31 31 GND 4 0.8V 16 BREAKER SW
10 27 1.2R 8
8 9 32 32 FUSE 0.8BrW 17
4 9
8
1.2Br 28 28 1.2Br
33 33 FUSE 7 7 CN-156
3 19 1.2B
9 29 2V 29A 1.2V 6 2
7 7 34 34 CABIN LAMP RY 31 1.2ROr
3 30 0.8BOr 5 1
6 35 35 ANTI RESTART RY 0.8Or 18
5
31 1.2W
36 36 FUSE
4 AIR SEAT
0.8Gr 20
1.2BrW 74 32 0.8L 3
4 37 37 WASHER SIG CN-8 NO. DESTINATION
29E 0.8V 2 15 0.8G
3 38 38 CABIN LAMP RY 12 2 1 1 NC
33 0.8WOr 1 16 0.8V
2 39 39 DOZER PS 2 2 NC
12 2 34 0.8G 17 0.8BrW
1 40 40 SPARE SPARE SW 3 3 NC
35 0.8BrW 18 0.8Or
BEACON LAMP SW 41 41 RS232 RX2 CS-99 4 4 NC
36 0.8GrW 0.8B 19 19 1.2B
42 42 RS232 TX2 12 5 5 NC
NO. DESTINATION 37 0.8Br 12 11 0.8GW 21A
CN-125 43 43 INT_WIPER 11
20 0.8Gr
6 6 NC
0.8BrW 35 38 27
1 RX 1 0.8LW 0.8V 21 0.8GW
44 44 MULTI-FUNCTION SW 10 7 7 NC
0.8GrW 36
2 TX 2 39 0.8BOr 10 22 0.8L
0.8B 82
45 45 ILLUMINATION RY 8 9 8 8 NC
3 GND 40 0.8Y 4 0.8L 22 23 0.8VW
3 46 46 FUSE 8 9
1.2R 55 9 NC
4 24V 4 41 0.8VOr 9 0.8L 22A 24 0.8R
0.8Or 75
47 47 FUSE 7 7 10 10 NC
5 12V 5 42 0.8BW 3 25 0.8LW
0.8B 84
48 48 ECONO SW 6 11 11 NC
6 GND 6 43 0.8BrW 26 0.8RW
49 49 HEAD LAMP RY 5 12 12 NC
44 0.8VW 0.8GW 21
GPS 50 50 WORK LAMP RY 4
45 0.8L 0.8RW 26
51 51 Front/Right 3 CN-256
46 0.8BOr 0.8Gr 1
CR-11 52 52 PRE-HEAT 2 1
5V

0.8LW 38 47 0.8Br 12 2 PRO POR RETURN 0.8B 2


L 1 53 53 Rear/Right SOL 1 TIONAL 2
G 0.8R 27 0.8L 3
48 0.8G SIG
B 2 Front/Left
0.8B 84
54 54 SPARE SW 3
0.8Grw 7A
49 0.8GrW 3
E 3 55 55 CABIN LAMP RY 4
50 0.8BW
CS-100 1 0.8L 8A
FLASHER UNIT 56 56 Rear/Left SOL 0.8B 19E 5
NO. DESTINATION CN-10 51 0.8V
12 0.8B 6A CN-7 NO. DESTINATION
57 57 FUSE 12 11 0.8V 29 6 1 0.8Gr
1 NC 1 11 0.8G 1 1 MCU_5V
52 0.8LOr 29 4A
58 58 ECONO SW 0.8V 7 2 0.8B
10 2 2 2 MCU_RETURN
2 NC 2 53 0.8WOr 23
Gr 0.8BW 5A
0.8Y 40 59 59 POWER RY 10 0.8VW 8 3 0.8L
3 ROOM LAMP 24V 6 9 3 3 MCU_TILT SIG
3 54 0.8Or 4
0.8BW 56 60 60 BATT. RY 8 4
4 SPEAKER RH- 4 4 NC
0.8Gr 59 9 BREAKER 0.8G 4 4 0.8G
5 SPEAKER RH+ 5 7 1 5 5 BREAKER SW
5
0.8BOr 72 3 0.8R 24 B 0.8BW 5 5 0.8BW
6 SPEAKER LH- 6
6 2 6 6 BREAKER RY
0.8Or 73 0.8R 24A CS-26 0.8B 6 6 0.8B
7 SPEAKER LH+ 5 HORN 1 7 7 GND
7
1.2B 84 84 2B CS-2 0.8Br 30 R 0.8Grw 7 7 0.8Grw
4 8 8 HORN RY

H 0 I
8 GND 8 31 1.2W 2
1.2B 84 1 0.8LW 25 CS-5 0.8L 8 8 0.8L
9 GND 54 0.8Or 3 9 9 NC
9

0, I
1.2BrW 74 2 0.8Br 30 2 L 0.8L 9 9 0.8L
10 BEACON LAMP 55 1.2R 2 10 10 NC
10 12 2

H
1.2V 29F 29 2V 3 4 0.8Gr 10 10 0.8Gr
11 CABIN LIGHT 1 11 11 NC
11

BR ACC
4 1 1 Gr 0.8Gr 11 11 0.8Gr
29G

B
1.2V 2
12 CABIN LIGHT 12 30 0.8BOr SPARE SW 12 12 NC
5 3
CN-142 13 13 NC
CABIN HARNESS 6
+ A
0.8Gr 12 12 0.8Gr
14 14 MCU_5V
RH CONSOLE HARNESS

ST C
5 0.8W 13 13 0.8W
6 S B 15 15 MCU_ACCEL SIG.
0.8B 14 14 0.8B
START KEY SW - C 16 16 MCU_SUPPLY GND

CN-116 ACCEL DIAL


33 0.8WOr
12 DOZER PS
81 1.2B
11 GND
51 0.8V CN-247
10 POWER 0.8Gr 1
47 0.8Br 1 CS-20
9 Rear/Right PWM B 0.8B 2 15 Br
50 0.8BW 2 B 12
8 Rear/Left CONVERT 0.8LOr 3
45 0.8L 3
7 Front/Right R 0.8Grw 6A
48 0.8G 4
6 Front/Left 0.8L 8A
46 0.8BOr 5
5 PRE-HEAT L 0.8L 7A SAFETY SW 2 CN-4 NO. DESTINATION
49 0.8GrW 6 1 0.8Gr
4 0.8Y 4A 1 1 MCU_5V
CABIN LAMP 2
44 0.8VW 7 0.8B
3 1 Gr 0.8B 5A 2 2 MCU_RETURN
WORK LAMP 3
43 0.8BrW 8 0.8LOr
2 3 3 MCU_ROTATE SIG
HEAD LAMP
39 0.8BOr
1 ILL 4 4 NC
Power 0.8Y 4 4 0.8Y
max 1 5 5 MCU_POWER MAX
SWITCH PANEL B 0.8B 5 5 0.8B
41
70
65

71
81
63

41
67
68
69

70
71

72
73

41
67
13
60
61
0.5LgW 66

69

81
81

81

81

56

0.8BOr 57
58

40

0.8YOr 13

59

81
63
64
65
58

0.5LgW 66
0.8BOr 57
62

81

60
61
64
68

0.5YOr 13

6 MCU_SIG.GND
62

2 6
CS-29 0.8Grw 6 6 0.8Grw
0.8VOr
0.5VOr

0.8BOr

Decel
0.5RW
0.5VOr

0.5YOr

0.8BW
0.5RW

7 MCU_DECEL
0.5BW

0.5BW

7
0.5BW
0.5BW

1
0.5GY

0.5GY
0.5GY
0.5GY

0.5YL

0.5BL

0.5LY

0.8Gr

0.8Or
0.5LY

0.5BL
0.5YL

0.8Or

0.5Lg

0.8Or
0.5Lg

0.5B
0.5B

0.8Y

0.5Y

0.8B
0.8B

0.5L

7
0.5B

0.5Y
0.5B

CN-125
0.5B

0.8B 7 0.8B
0.5L

R
31 1.2W 2 8 8 MCU_SIG.GND
1 1 CS-19 0.8L 8 8 0.8L
9
CN-245

9 NC
CN-144

CN-27
CN-246

55 1.2R R 77
2 2 L 0.8L 9 9 0.8L
10
11
12
13
14
15
16

2
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7

9
10
11
12

8
1

4
5

8
10
11
12

6
1

4
5

9
2

6
1

4
5

9
2

6
3

37A 1.2B 10 10 NC
3 3 0.8Gr 10 10 0.8Gr
53 0.8WOr R 77 11 11 NC
4 4
1 Gr 0.8Gr 11 11 0.8Gr
12 12 NC
REMOCON GND
ILLUMINATION
ILLUMINATION

CAR AUDIO(+)
REMOTE SIG+

GPS
CAR AUDIO(-)

SPK FRT RH+


REMOTE SIG-

SPK FRT LH+


SPK FRT RH-

CS-4
SPK FRT LH-

13 13 NC
REMOCON+
GND(SEND)

GND(JACK)

GND(MAIN)
GND(JACK)

POWER IG

15
BACK UP+
TEL MUTE

0.8Br 12
POWER IG

0.8B
TEL MUTE
USB(GND)

RX(SEND)
RX(JACK)

TX(SEND)

B C
TX(JACK)
USB(+5V)

A 14 14 GND
H/F IND+

ANT 12V
USB(D+)

H/F IND-
USB(D-)

RH SIDE HARNESS 0.8V 13 13 0.8V


SPK(+)
SPK(-)
IND(+)

B 15 15 NC
MIC+

MIC+

GND

GND
SIG+

ACC
MIC-
GND

MIC-
TX/S

TX/S
GND

ILL+
SIG-

ILL-

14 0.8G
NC

NC
NC

0.8G 14
RX

NC

NC

NC
NC

NC
TX

A C 16 16 SAFETY SOL

USB & SOCKET ASSY REMOTE CONTROLLER ASSY HANDSFREE RADIO & CD/MP3 PLAYER SAFETY SW 1 LH CONSOLE HARNESS
14W94EC02

4-4
·ELECTRIC CIRCUIT (3/3)
MULTI-FUNCTION SW
LEFT LEVER RIGHT LEVER
FRONT-RH RY FRONT-LH RY REAR-RH RY HEAD LAMP
REAR-LH RY POWER RY HEAD LAMP-LO HEAD LAMP-HI WORK LAMP RY CABIN LAMP RY FUEL HEATER RY

3
1

3
1

3
1

3
1

3
1

3
1

3
1

3
1
3
1

3
1
4
2

4
2

4
2

4
2

4
2

4
2

4
2

4
2
4
2

4
2
CR-81

CR-82

CR-83

CR-13
CR-84

CR-78

CR-14
1

4
2
3

CR-46
1

4
2
3

CR-9
4
2
3

CR-4
1

4
2
3

1
2
3

4
2
3

4
2
3

4
1

2
3
4

1
2
3

4
2
3
COM

COM

COM

COM

GND
TR2

TR1
INT

WA

10 COM
HO

B+
WI

Lo

Lo
Hi

Hi

N
R
F
L

0.8BrW
0.8Gr

0.8GrW
0.8Y
0.8Or
0.8Or

0.8BrW

0.8RW
0.8VW
0.8Or
0.8Or

0.8BW
0.8Or
0.8Or

0.8L
0.8Br
0.8L

0.8BrW
0.8G

0.8Or
1.2Or

2.0Br
0.8R
14 0.8YW

2RW

0.8V
2.0Y
0.8Y
2RG
1.2Or
1.2V
25A 0.8L

2R
1.2L

2V
1.2B
1.2R
7A 0.8B
26A 1.2V

1.2V
12
(2)

(1)

(4)

11

6
5

9
8
7

7
5
3

11K
11L

11H

11E
11F
11J

19A
20
24

11A

3A
18

17
23

22

12
19

13
25
16
11
21

2
3
26

1
15

10

26

6A
9
7

5
4
11
12

11
12
10

10
1

1
8
9

8
9
3
4

3
4

3
4
2

5
7

7
6

6
27
17

09

16
15
14
13
12
11
10
27
26
08
25
07

27
06
05
04
27
23
03
02
01
HARZARD SW
10 CN-97
01
8 7 9 1 1 GND
02
3 8 24 2 2 REV RY.
2 03
1 7 35 3 3 MCU CN-53 CN-151 NO. DESTINATION
04 1 0.8GrW
6 26 4 4 FWD RY. 1 1 FROM CABIN LAMP SIG
6 05
2 2.0V
2 2 TO CABIN LAMP
5 5 08 5 5 TRAVEL SPEED RY. 3 2.0R
4 3 3 CABIN LAMP FUSE
06 4 0.8VW
4 6 6 MCU CN-53 4 4 FROM WORK LAMP SIG
5 2RG
07 5 5 TO WORK LAMP
3 25 7 7 FUSE 24V 6 2RW
08 6 6 WORK LAMP FUSE
2 08 8 8 FLASHER UNIT 7 1.2B
7 EARTH
7
09 8 1.2Or
1 9 9 HORN RY. 8 8 TO HEAD LAMP HI
9 0.8BrW
10 9 9 FROM HEAD LAMP HI SIG
10 10 WIPER MOTOR CONTROLLER 10 1.2R
11 10 10 TO HEAD LAMP LO
11 11 NC 11 11 NC
12 11 1.2Or
12 HEAD LAMP RY. 12 12 SOL FUSE
12
CN-152
CN-98 12 0.8V
1 1 FUEL HEATER SIG
13 13 2.0Br
1 2 2 TO FUEL HEATER
1 HEAD LAMP POWER RY. 14 0.8YW
14 3 3 FROM HEAD LAMP LO SIG
2 2 HEAD LAMP Hi RY. 15 0.8BrW
15 4 4 FROM HEAD LAMP SIG
SELECT SWITCH 1 3 3 WIPER MOTOR CONTROLLER
16 0.8L
5 5 TO REAR LH SOL
16 17 0.8Y
6 6 TO REAR RH SOL
4 4 WIPER MOTOR CONTROLLER 18 0.8BrW
36 17 7 7 TO FRONT LH SOL
19 2.0Y
5 5 WIPER MOTOR CONTROLLER 8 8 FUEL HEATER FUSE
P B
18 18 20 0.8Gr
9 9 TO FRONT RH SOL
6 6 MCU CN-53 21 0.8BW
W 19 19 10 10 FROM REAR LH SIG
C 7 7 MCU CN-53 22 0.8Br
11 11 FROM REAR RH SIG
T 20 20 23 0.8G
D 8 8 MCU CN-53 12 12 FROM FRONT LH SIG
21 24 0.8L
13
9 9 MCU CN-53 13 FROM FRONT RH SIG
25 2.0L
22 14 14 HEADLAMP FUSE
10 10 MCU CN-53 25 2.0L
15 15 NC

CN-99
23
1 1 MCU CN-53
24
2 2 FUSE 24V
25
RAM LOCK SWITCH 3 3 REAR COMBI LAMP
26
4 4 REAR COMBI LAMP
27
5 5 GND
37 28
A 6 6 MCU CN-52 NO.
38 DESTINATION CN-155
OFF 29 ROr
B 7 7 MCU CN-52 BATT.POWER 1 1
ON 21 30 BATT.POWER 2 2
RW
C 8 8 FUSE 24V
26

18

28

27

14

29

25
AUTO 22 POWER IG 3 3
D 9 9 NC POWER IG 4 4
10 10 NC CAN_Hi 5 5
CAN_Lo 6 6
11 11 NC
GND 7 7
12 12 NC GND 8 8
35
13 13 GND
36
14 14 GND LOWER HARNESS
37
15 15 GND
27 27 38
16 16 MCU CN-53
30 30

CD-43
1.2ROr 2A
SUPPLY A
PRESS

84
1.2L 1

73
1

72
42
43
59
39
75
81
13
13
SIG B
1.2BW 4A CN-241 CN-15 NO.
P2

CN-1 NO. DESTINATION CD-69 DESTINATION

0.8BrW
0.8ROr
RETURN C

0.8LW
YOr 26

0.8Gr

0.8W
1.2ROr 1

0.8G
1.2R
1.2R
1

0.8V
0.8B

0.8Y
1 TILT A 1 1 MCU_POWER 24V

SH
1 1 MCU SUPPLY

841
846
571
CD-42 RIGHT YOr 26
2 0.8BW 2
ATT.

1.2ROr 2 2
SUPPLY A 2 2 MCU_POWER 24V SIG B 2 2 MCU

CN-158
NO.
PRESS

1.2G 3 3 CN-240 CN-14 DESTINATION C


1.2BW 3
3 3 MCU
3 MCU RETURN

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
SIG B 3

1
2
3
4
5
6
7
8
9
G
YOr ROr

V
26

Or
1.2BW 4 1 1 1 NC
P1

4 TILT CN-236 4 4 MCU_GND


RETURN C 4 4 MCU_GND YOr 26 RW 4
PRESS

LEFT 2 2 2 FUSE 1.2LOr


5

CD-46
5 5 MCU 1 5 5 MCU

SPEED SENSOR SIG.


ATT.

BOr
CD-44 1.2Or

1
2
3
CN-239 3 3 NC 5

POWER BATT_24V
POWER BATT_24V

GND_SERIAL COM
1.2ROr 2 6 6 FUSE

POWER_24V OUT
2E 6 6 NC YOr 26 BOr
SUPPLY A 1 4 4 REAR WORK LAMP 6
6 ROTATE

GND_SENSOR
PRESS

1.2G 5
7 7 MCU CN-149 7 7 MCU

CAN_SHIELD
RIGHT YOr 26 V
SIG B 1.2Br 7
SAFETY

SERIAL_RX
2 5 GND

SERIAL_TX
GND_MAIN
GND_MAIN
7 5

POWER IG
1.2BW 4E 8 8 MCU 1 8 8 MCU
P3

CAN2 Lo
CAN2 Hi
RETURN C
SOL.

1.2Or
ATT.

8 CN-238 6 6 NC 2 9 9 NC
9 9 MCU SPEED SENSOR

D_IN

D_IN

A_IN

A_IN

A_IN
YOr G

A_IN
26
1 7 NC

NC
NC
NC
NC

NC
NC
NC
NC
NC

NC
NC

NC
NC

NC
ROTATE

NC

NC

NC
NC
NC
NC
CN-75 9 7 10 10 NC
1.2Br 6
10 10 MCU LEFT YOr 26 G CN-237
PUMP

1 2 8 8 NC 1.2GW
MAIN

CONFLUX

1.2RW 7 1 MTCU
2 1.2Or
PUMP PS HARNESS 2
ATT.

CN-242 ATTACH HARNESS


1.2LW 8
FLOW

1
ATT

1.2RW 9
2

17W94EC03

4-5
MEMORANDUM

HYUNDAI HEAVY INDUSTRIES CO., LTD


CONSTRUCTION EQUIPMENT DIV.

4-6
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.1] I/conn [CN-3 (14)] Engine ECM [CN -94 (3, 4)]
Fuse box [No.2] I/conn [CN-5 (46)] I/conn [CN -10 (3)] Room lamp [CL-1 (2)]
Door switch [CS-1]
Radio & CD/MP3 player [CN-27 (8)]
Fuse box [No.3] MCU [CN-51 (2)]
Fuse box [No.4] l/conn [CN-5 (36)] Start switch [CS-2 (1)]
GPS connection [CN-125 (1)]
Power relay [CR-35 (30)]
ECM power relay [CR-45 (3)]
Fuse box [No.5] l/conn [CN-11 (5)] AC & Heater controller (3)
Blower relay
Fuse box [No.6] I/conn [CN - 5 (18)] I/conn [CN -17 (5)] Wiper motor controller
[CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box [No.7] I/conn [CN - 5 (6)] Cluster [CN -56 (1)]

I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage
Η - GND (battery 1EA) 10~12.5 V
Θ - GND (battery 2EA) 20~25 V
OFF OFF
Ι - GND (battery 2EA) 20~25 V
Κ- GND (fusible link) 20~25 V

ö GND : Ground

4-7
CR-45
B
1
WOr 4 5 1

ECM
2
W
CN-141 CN-48 3
R
CONTINUE 24V 7 4
S

POWER RY
h OrW 3 2
WIPER MOTOR CONTROLLER - 5
Y
B+
CN-17 W CR-35
CN-21 1 30
CN-5 WOr 87a 87 85

SERVICE METER
1 2 86
3 1 RW
2 3 87
B

RW
2
3 85
5 4
R R R 3 87a 30 86

POWER RY

8
7
6
5
4
3
2
1
4 5

CN-56
4 4
5 6
5

RR
RR
RR
RR
RR
RR
RR
RR
POWER CIRCUIT

6 M 2 6 7 6 CN-36
8 7 W 30A
ECM
1

TX

RX
8 Y ROOM LAMP/CASSETTE 10A

SIG_2
GND
WIPER MOTOR

SIG_3

IG 24V
2

BATT.24V
9 R MCU 20A

CAMERA SIG

CLUSTER
10 3
W START KEY 30A
6 16 4
R AIR CON/HEATER 20A
5

C ST
CS-2
17 5
6 R R R WIPER 10A
18 6
R

5 RW CLUSTER 10A
3
OrW

19 7
2

B
1 10A

ACC BR
4 TURN LAMP
20 8

H
4 3 ECM 5A
21 9

0, I
2 22 MCU CONTROLLER 20A
W

W
W
10

START KEY SW
1 23 CLUSTER 10A
RW

I 0 H
11
24 SWITCH PANEL 10A

9
8
7
5
4
1

6
3

15
14
13
12
11
10
12
CN-3
31 CASSETTE 10A

W
13

WOr
32

W
W
CN-27 CONVERTER 20A
33 14
WORK LAMP 30A

3
4
1
2
ACC 1 15
34

GPS
ILL- 2 CABIN LAMP 30A
35 16

4
1

3
W W HEAD LAMP 20A
GND 3

CN-125
36 17
WIPER 20A

R
SPK FRT RH- 4 37 18

4-8
SPK FRT LH- 5 38 FUEL HEATER 30A
B
B
W
W

19
TEL MUTE 6 39 START, STOP 20A
20
W

ANT 12V 7 45 HORN 10A


3
4

2
1

Y Y Y 21
BACK UP+ 8 46 30A
CN-94

AC & HEATER
22
47

Y
ILL+ 9 SAFETY SOLENOID 10A
48 23
NC 10 EPPR 20A
ENGINE ECM
BATT (-)
BATT (-)

24

5
4
1

9
8
7
6
3
57
BATT (+)
BATT (+)

12
11
10
SPK FRT RH+ 11 TRAVEL SOLENOIDE 20A

CN-10
REMOCON+ 12 58 25
WOr WOr CIGAR, SEAT HEAT 20A
59 26

RADIO & CD/MP3 PLAYER


REMOCON GND 13 20A
BEACON LAMP(OPT)
60 27
SPK FRT LH+ 14

Y
20A

Gr

Gr
SOLENOIDE
(BATTERY (-) TERMINAL)

NC 15 28
SOLENOIDE 20A
CR-1
3

GND 16 29

1
2
ILLUMINATION 10A

CL-1
CN-11
BATT RY

30
1 ILLUMINATION 10A

CS-1
31
BATTERY(+)

DOOR SW
3
FUSE BOX

ROOM LAMP
ILLUMINATION 4 3
2

W/TEMP SENSOR 10 4
R CS-74
R

60R

AC & HEATER CONTROLLER 5


6 1
1
2

1
2

7
CN-60
CN-95

1 2 2
CS-74

1
R

FUSIBLE LINK

2 8
5R
MASTER SW

5R
5W
5W

CN-51
(12VX2)

3 R
BATTERY

POWER BATT_24V 2
3 4 4
4

BLOWER RY
MCU YB
60B

OrW
OrW

8
7
6
5
4
3
2
1
CN-155
CN-245
5B
2
5W

SPARE
GND_1
SPARE

GND_2
CAN_Hi
CAN_Lo
1

SLIP SPRING

14W94EL03
POWER_2
POWER_1
PTC POWER
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay [CR-1] Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.4] I/conn [CN-5(36)] Start switch [CS-2(1)]
(1) When start key switch is in ON position
Start switch ON [CS-2 (2)] I/conn [CN-5 (60)] Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] GPS connection [CN-125 (2)→(4)] I/conn [CN-5 (59)]
Power relay [CR-35 (86) (87)] Fuse box [No.12]
ECM power relay [CR-45 (2) → (5)] Fuse box [No.9]
(2) When start key switch is in START position
Start switch START [CS-2 (5)] I/conn [CN-5 (35)] Anti-restart relay [CR-5 (2) (5)]
l/conn [CN-2 (7)] Start relay [CR-23]

2) CHECK POINT
Engine Start switch Check point Voltage
Η - GND (battery)
Θ - GND (start key)
Ι - GND (battery relay M4)
OPERATING START Κ - GND (starter B+) 20~25 V
Λ - GND (starter M)
Μ- GND (start relay)
Ν- GND (battery relay M8)
ö GND : Ground

4-9
CN-5 CR-45
CN-125 CN-125 B
WOr 1 1
4 4 WOr 4 5 1

ECM
2 2
3 3 W
R R 3
2 2 3
W 4
1 1 4 OrW

POWER RY
5 3 2
GPS 5
6 W CR-35
30
7 WOr 87a 87 85
NO DESTINATION CN-125 86
8 RW
1 CAN_Lo 1 87
9 B
2 SPARE 2 CN-16B 85
17
3 SPARE 3 1 87a 30 86

POWER RY
R 18 2.5k
4 GND_1 4 2
5 POWER_1 19
5 3
6 GND_2 6 20 2.5k
4 CN-36
21 30A
GPS 5
ECM
22 1
Br
STARTING CIRCUIT

ROOM LAMP/CASSETTE 10A


23 6 2
6 MCU 30A
5

ST C
CS-2 24 3
BOr 30A
6 W START KEY
31 4
5 AIR CON/HEATER 20A
3 32 5
R

BR ACC
1 4 33 WIPER 10A
RW
OrW

R 6

H
4 3 34 CLUSTER 10A
Or BOr BOr 7

0, I
2 35 ECM 5A
W W W 8
1 36 20A

START KEY SW
MCU CONT.

H 0 I
37 CN-52 9
Br MCU_EPPR 20A
38 ANTI-RESTART RY 15 10
10A

2
SWITCH PANEL
39 MCU 11
CASSETTE 10A
57 12
CLUSTER 10A
58 13
WOr WOr
CONVERTER 20A
59 14
Or Or 30A
60 WORK LAMP
CN-51 15
0.8W CABIN LAMP(OPT) 30A
ALT LEVEL 39 16
WIPER 10A
MCU 17
HEAD LAMP 20A
18
Y FUEL HEATER 30A
19
BW 20A

4-10
START,STOP
W

20

B
W
HORN 10A

GrW

BOr
21
Br

BOr
BW
BOr

AC& HEATER 20A


22

5
4
1

9
8
7
6
3
10A

12
11
10
SAFETY SOL
4
2
3

5
1

CN-2
23
CR-5

SEAT 20A

B
24

W
20A

GrW

BOr
SOLENOIDE

35
66

141
25

G24
20A

141A
CIGAR LIGHTER

141E

Y
3 2
4 5 1

26

ROr
BOr
G

GrW
20A

Or
B

W
BEACON LAMP(OPT)
G
27
141
G23

SOLENOIDE 20A

GrW
4
2
3

5
1
28

1
1

2
2
2
1
3

10A
B

PRE-HEAT
G

CR-36
DO-2
DO-3

DO-1
29
ANTI-RESTART RY

FUEL P/P 20A


DIODE

DIODE
DIODE
30
10A

PRE-HEAT
SPARE

6
B
BOr
31

3 2
4 5 1
CR-1
FUSE BOX

ROr
BOr

CR-24
7

BATT RY

1
2
CS-74
R

9
8
7
5
2

4
1

6
3

15
14
13
12
11
10

15R
15R
CN-3
1

1
1
2

1
2

CR-23

GLOW PLUG RY
CN-60
CN-95

2
CS-74

ROr
BOr
R

60R

START RY
R
R
W
W
MASTER SW

FUSIBLE LINK

CN-80
5

W
15R
CN-93
(12VX2)

4
BATTERY

GLOW PLUG
AIR-HEATER INPUT 40

I
B+
AIR-HEATER RETURN 42

B+
CN-45

GND
CN-74
60B

STARTER

~3
M

ALTERNATOR
CN-245
B
2

14W94EL04
W
1
PTC POWER
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn [CN-2 (9)] MCU alternator level [CN-51 (39)]
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible link [CN-60] Master switch [CS-74]
Fuse box
2) CHECK POINT
Engine Start switch Check point Voltage
Η - GND (battery voltage)
Θ - GND (battery relay)
Run ON Ι - GND (alternator B+ terminal) 20~30 V
Κ - GND (alternator I terminal)
Λ - GND (MCU)

ö GND : Ground

4-11
CN-51
GND_MAIN 1
POWER BATT_24V 2
POWER IG 3
POWER_24V OUT 4
GND_PRESSURE 5
POWER OUTPUT_5V 6
GND_5V 7
ACCEL ACT(+) 8
ACCEL ACT(-) 9
GND_MAIN 10
CAN_SHIELD 11
PROGRAM DUMP 12

L
Y
TACHO SENSOR- 13

SH
TACHO SENSOR+ 14
PWM OUTPUT2 15

5
4
1

9
8
7
6
3

60
59
58
57
24
23
22
21
20
19
18
17
CN-36

L
Y
PWM OUTPUT1 16

CN-5
ECM 30A
PARKING RY OUT 17

L
Y
1

SH
8
7
6
5
4
3
2
1
RAMLOCK LAMP 18 ROOM LAMP/CASSETTE 10A
2

CN-56
HOUR METER 19
CHARGING CIRCUIT

MCU 20A
TRAVEL BUZZER 20 3

RR

RR
RR

RR

RR
RR
RR
RR

MCU
CAN1 Hi-ECM 21 START KEY 30A
CAN2 Hi-APTC 22
4
L AIR CON/HEATER 20A
RS485+(TX)-CLUSTER 23 5
RS232C1_TX-HRDT 24 WIPER 10A

TX

RX
6

SIG_2
GND
R

SIG_3

IG 24V
RS232C2_TX-RCM 25 10A

BATT.24V
CLUSTER
REVERSE PWM IN01 26 7

CLUSTER
CAMERA SIG
TURN LAMP 10A
REVERSE PWM IN02 27
8
TILT SIG. 28 ECM 5A
ROTATE SIG. 29 9
MCU CONTROLLER 20A
REVERSE_A_IN 30 10
CAN1 Lo-ECM 31 CLUSTER 10A
CAN2 Lo-APTC 32
11
Y SWITCH PANEL 10A
RS485-(RX)-CLUSTER 33 12
RS232C1_RX-HRDT 34 CASSETTE 10A
RS232C2_RX-RCM
13
35 CONVERTER 20A
HYD. TEMP SENDER 36 14
WATER TEMP SENDOR 37
WORK LAMP 30A
15
FUEL LEVEL SENSOR 38 CABIN LAMP 30A
W
ALT. LEVEL 39 16
HEAD LAMP 20A
GOV. POTENTIO SIG. 40
17
WIPER 20A

5
18
Y FUEL HEATER 30A
19
START, STOP 20A

4-12
20

B
W

W
HORN 10A

GrW
21
AC & HEATER 30A
22

5
4
1

9
8
7
6
3
10A

12
11
10
SAFETY SOLENOID

CN-2
23
EPPR 20A

B
24

W
20A

GrW

BOr
TRAVEL SOLENOIDE
25
CIGAR, SEAT HEAT 20A
26

Y
20A

G
W
BEACON LAMP(OPT)

ROr
BOr

GrW
27

GrW
SOLENOIDE 20A

4
2
3

5
1
28

1
2
20A
B

SOLENOIDE
G

CR-36
DO-2
29
10A

DIODE
ILLUMINATION
30
10A

PRE-HEAT
ILLUMINATION

B
BOr
31

3 2
4 5 1
CR-1
FUSE BOX

CR-24
ROr
BOr
2

BATT RY

1
2
CS-74
R

9
8
7
5
2

4
1

6
3

15
14
13
12
11
10

15R
15R
CN-3
1

GLOW PLUG RY
1
2

1
2

CR-23
CN-60
CN-95

2
CS-74

ROr
BOr
R

60R

START RY
R
R
W
W
MASTER SW

FUSIBLE LINK

CN-80
4
W
15R
3
CN-93

GLOW PLUG
(12VX2)
BATTERY

AIR-HEATER INPUT 40

I
B+
AIR-HEATER RETURN 42

B+
CN-45

GND
CN-74
60B

STARTER

~3
M

ALTERNATOR
CN-245
B
2
W
1

14W94EL05
PTC POWER
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.17) Head light relay [CN-152 (14)→(4)] I/conn [CN-98 (1)]
Multifunction sw left lever [(4)→(5)] I/conn [CN-97 (12)] Head light relay [CN-152 (3)]
Fuse box (No.15) Work light relay [CN-151 (6)]
(1) Head light switch ON
Head light switch ON [CN-116 (2)] l/conn [CN-5 (49)]
Head light power relay [CN-152 (15) → CN-151 (10)] Head light ON [CL-3 (1)], CL-4 (1)]

(2) Work light switch ON


Work light switch ON [CN-116 (3)] l/conn [CN-5 (50)] Work light relay [CN-151 (4) →(5)]
l/conn [CN-12 (1)] Work light ON [CL-5 (2), CL-6 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage
Η - GND (fuse box)
Θ - GND (switch power output)
Ι - GND (head light relay)
Κ - GND (head light)
STOP ON 20~30 V
Λ - GND (fuse box)
ΜGND (switch power output)
Ν- GND (work light relay)
Ξ- GND (work light)

ö GND : Ground

4-13
HEAD AND WORK LIGHT CIRCUIT

FUSE BOX

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
3
4
5
6
7
8
9
30A

20A
30A
20A

20A

20A
30A
30A

20A
30A
20A

30A

20A
20A
20A
20A
20A

10A
ROOM LAMP/CASSETTE 10A

10A
10A

10A
10A
10A

20A

10A

10A

20A

10A
10A
5A

TRAVEL SOLENOIDE

BEACON LAMP(OPT)
MCU CONTROLLER

SAFETY SOLENOID

CIGAR, SEAT HEAT


AIR CON/HEATER

SWITCH PANEL

ILLUMINATION
ILLUMINATION
FUEL HEATER

AC & HEATER
START, STOP
CONVERTER
WORK LAMP
CABIN LAMP
TURN LAMP

SOLENOIDE
SOLENOIDE
HEAD LAMP
START KEY

CASSETTE
CLUSTER

CLUSTER
WIPER

WIPER
CN-36

HORN

EPPR
MCU
ECM

ECM

RW

L
5 1
CR-15
1 CL-5
4 5 1 L CN-12
2 B B
L 2 1
3 RG RG
1 2
4
3 2
WORK LAMP
5
B
ILLUMINATION
RY
8 RG
1
2
CL-6

CN-151
7 1 CABIN LAMP RY(COIL)
2 CABIN LAMP RY
3 CABIN LAMP RY
VW
CN-97 4 WORK LAMP RY(COIL)
INT (2) RG
1 1 5 WORK LAMP RY
RW
COM (1) 2 2 6 WORK LAMP RY
B
3 3 7 RELAY EARTH
HO (4) Or
4 4 8 HEAD LMP RY HI
BrW
5 9 HEAD LMP RY HI(COIL)
R
WA 7 6 10 HEAD LMP RY LO
L
7 11 NC
Hi 1
8 12 OUTRINGER RY
9
COM 8 HARNESS RY
LEFT 10
LEVER 11 CN-152
YW 1
1 12 FUEL HEAT RY(COIL)
WI 6
2 2 FUEL HEAT RY
YW
3 CN-98 3 HEAD LMP RY LO(COIL)
Lo 2 Y BrW
4 1 4 HEAD LMP RY(COIL)
BrW
COM 4 5 2 5 REAR LH RY
6 3 6 REAR RH RY
Lo 5
7 4 7 FRONT LH RY
8 5 8 FUEL HEAT RY
9 6 3 9 FRONT RH RY
10 7 10 REAR LH RY(COIL)
Hi 3 11 8 11 REAR RH RY(COIL)
12 9 12 FRONT LH RY(COIL)
B+ 12
10 13 FRONT RH RY(COIL)
L 9 L
14 HEAD LMP RY
L
COM 10 15 HEAD LMP POWER RY

R 11 HARNESS RY
CL-4
R
1 Lo
1 Or
6 2 Hi
B
BrW

5 2
VW

3 E
3
F 4 HEAD LAMP-RH
CN-5

4
41
42
43
44
45
46
47
48
49
50
51

56
57
58
59
60

4
3

6
1

4
5
2

N 2
5
R 8 CL-3
RIGHT COM 9
6 R
BrW

LEVER 1 Lo
VW

7 Or
TR2 3 2 Hi
8 B
3 E
GND 1
9
10
2 6 HEAD LAMP-LH
TR1 7 11
12
CN-116

MULTI-FUNCTION SW
10
11
12
3

6
7
8
9
1

4
5
2
WORK LAMP
CABIN LAMP
HEAD LAMP

DOZER PS
PRE-HEAT

Front/Right

Rear/Right
Front/Left

Rear/Left

POWER
GND
ILL

SWITCH PANEL

14W94EL06

4-14
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.27) I/conn [CN-5 (33)] Beacon lamp switch [CN-23 (8)]
Fuse box (No.16) Cab light relay [CN-151 (3)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (4)] Switch indicator lamp ON [CS-23 (11)]
l/conn [CN-10 (10)] Beacon lamp ON [CL-7]
(2) Cab light
light switch ON
Cab light switch ON [CN-116 (4)] I/conn [CN-5 (55)] Cabin lamp relay [CR-151 (1)→ (2)]
I/conn [CN-5 (34, 38)] I/conn [CN-10 (11)] Cab light ON [CL-8 (2)]
I/conn [CN-10 (12)] Cab light ON [CL-9 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage
Η - GND (fuse box)
Θ - GND (switch power input)
STOP ON 20~25 V
Ι - GND (switch power output)
Κ - GND (beacon lamp)
Λ - GND (fuse box)
Μ - GND (cabin light relay)
STOP ON 20~25 V
Ν - GND (switch power output)
Ξ - GND (cab light)
ö GND : Ground

4-15
12
12
12

M
3
4
3
4
3
4

9
9
9

12
12
12

10
10
10

-LH

-RH
CL-9
CL-8
CL-7
CN-36

2
2

1
1
ECM 30A
1

CAB LIGHT
CAB LIGHT
7
8
7
8
7
8

2
2
2

11
11
11
ROOM LAMP/CASSETTE 10A

B
V
B
V
B
2

10
10
10

11
11
11

5
9
5
9
5
9
20A

12
12
12

4
8
4
8
4
8

1
2
3
6
7
1
2
3
6
7
1
2
3
6
7

ECONO SW
MCU

4
BrW
3

CS-50

CS-23
CS-52

BEACON LAMP
OVERLOAD SW
START KEY 30A

8
8
B

BEACON LAMP SW
4

B
B

Br
Br
Br
AIR CON/HEATER 20A

BrW
BrW
5
WIPER 10A
6
CLUSTER 10A

3
7

2
TURN LAMP 10A
8
ECM 5A
9
MCU CONTROLLER 20A
10
CLUSTER 10A

5
4
1

9
8
7
6
3

12
11
10
11

CN-10
SWITCH PANEL 10A
12
CASSETTE 10A
13

5
CONVERTER 20A
14
WORK LAMP 30A
15
R CABIN LAMP 30A
CN-5 16
HEAD LAMP 20A
1 17
WIPER 20A
2 18
FUEL HEATER 30A
3 19
4 START, STOP 20A
20
5 HORN 10A
21
30A
BEACON LAMP AND CAB LIGHT CIRCUIT

6 AC & HEATER
22
7 SAFETY SOLENOID 10A
23
8 EPPR 20A
B B 24
30
1

TRAVEL SOLENOIDE 20A


B B

4-16
31 25
CIGAR, SEAT HEAT 20A
32 26
Br Br Br BEACON LAMP(OPT) 20A
33 27
V V SOLENOIDE 20A
34 28
SOLENOIDE 20A
35 29
ILLUMINATION 10A
36 30
37 ILLUMINATION 10A
V V 31
FUSE BOX

38
39

CN-116 51

7
ILL 1 52
HEAD LAMP 2 53
WORK LAMP 3 GrW GrW 54 GrW
CABIN LAMP 4 55
PRE-HEAT 5 56
V
R

57
6

Front/Left 6
GrW

Front/Right 7 58
Rear/Left 8 59
Rear/Right 9 60
9
8
7
6
5
4
3
2
1

SWITCH PANEL
POWER 10
12
11
10
CN-151

GND 11
DOZER PS 12
NC

HARNESS RY
RELAY EARTH

OUTRINGER RY
CABIN LAMP RY
CABIN LAMP RY

WORK LAMP RY
WORK LAMP RY

HEAD LMP RY HI

HEAD LMP RY LO
CABIN LAMP RY(COIL)

WORK LAMP RY(COIL)

HEAD LMP RY HI(COIL)

14W94EL07
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Ke
Keyy switch ON
Fuse box (No.17) I/conn [CN-97 (7)] Multifunction sw left lever [12]
Fuse box (No.6) I/conn [CN-5 (18)] I/conn [CN-17 (5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.18) I/conn [CN-5 (24)] l/conn [CN-17 (4)] Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]
(2) Wi
(2 Wiper
per switch ON : 1st step (Intermittent)
Wiper switch ON [Multifunction sw left lever (2)] I/conn [CN-98 (5)] I/conn [CN-5 (43)]
I/conn [CN-17 (8)] Wiper motor controller [CN-141 (10)→ (3)]
Wiper motor intermittently operating [CN-21 (6)]
(3) Wip
(3 Wiper
er switch ON : 2nd step (continual)
Wiper switch ON [Multifunction sw left lever (1, 2)] I/conn [CN-98 (3, 4)] I/conn [CN-5 (23)]
I/conn[CN-17(2)] Wiper motor controller [CN-141(2)→ (4)] Wiper motor operating [CN-21(2)]
(4) Was
Washer
her switch ON
Washer switch ON [Multifunction sw left lever (7)] I/conn [CN-97 (10)] I/conn [CN-5 (37)]
I/conn [CN-17 (7)] Wiper motor controller [CN-141 (9)→ (8)]
I/conn [CN-17 (6)] I/conn [CN-5 (19)] Washer pump [CN-22 (1)] Washer operating
Wiper switch ON [Multifunction sw left lever (1, 2)] I/conn [CN-98 (3, 4)]
I/conn [CN-5 (23)] I/conn[CN-17 (2)] Wiper motor controller [CN-141 (2)→ (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking (when switch OFF)
Switch OFF [Multifunction sw left lever OFF position] Wiper motor parking position by wiper motor controller

POINT
2) CHECK POINT
Engine Start switch Check point Voltage
Η - GND (fuse box)
24 V
Θ - GND (switch power input)
Ι - GND (switch power output)
STOP ON 0~5 V
Κ - GND (wiper power output)
Λ - GND (wiper power input) 24 V
Μ - GND (wiper motor) 0 or 24 V
ö GND : Ground

4-17
LEFT

RIGHT
LEVER
LEVER

R
N
R
Hi
Hi

Lo
Lo
WI

B+
HO

COM
WA
INT
RY

TR1
TR2

GND
COM
COM
COM

4
3

7
1
3
2
9
4
2
6
8
1
7

8
9
5

6
3 2
4 5 1

11
10
(4)
COM (1)
(2)

12

MULTI-FUNCTION SW
4
2
3

5
1

6
7
5
2

6
4
3

7
9
8
1

5
2

4
3

9
8
1
2

10
4
3
1

12
11

10

12
11
ILLUMINATION
CR-15

L
L

2
CN-36

3
ECM 30A
WIPER AND WASHER CIRCUIT

1
CN-5 ROOM LAMP/CASSETTE 10A
2

9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
1

10
12
11
10
MCU 20A
1

CN-98
CN-97
2
START KEY 30A

W
W
4

Br
3
AIR CON/HEATER 20A
17 5
R R R WIPER 10A
18 6
V V CLUSTER 10A
19 7
TURN LAMP 10A
20 8
21 ECM 5A
9

6
CN-21 CS-53 22 MCU CONTROLLER 20A
Or W W 10
3 1 23 CLUSTER 10A

4-18
R ROr ROr 11
2 24 SWITCH PANEL 10A
Gr 12
5 3 25 10A

B
R CASSETTE
4 26 13
4 G CONVERTER 20A

WIPER CUT SW
1

5 27 14
L WORK LAMP 30A
6 M 2 6 28 15
29 CABIN LAMP 30A

WIPER MOTOR
B B 16
30 L HEAD LAMP 20A
B B 17
31 ROr WIPER 20A

4
18
32 FUEL HEATER 30A
CN-141 33 19
G START, STOP 20A
FEED BACK 1 20
1

34
W HORN 10A
MOTOR DRIVE SIG 2 CN-17 35 21
L AC & HEATER 30A
MOTOR DRIVE- 3 1 36
R W W L L 22
MOTOR DRIVE+ 4 2 SAFETY SOLENOID 10A
37 23
B B B
GND 5 3 38 EPPR 20A
GrW GrW ROr 24
VCC 6 4 39 TRAVEL SOLENOIDE 20A
R R R 25
CONTINUE 24V 7 5 40 20A
V V V CIGAR, SEAT HEAT
WASHER P/P 8 6 41 26
L L L BEACON LAMP(OPT) 20A
WASHER SIG. 9 7 42 27
Br Br Br Br Br SOLENOIDE 20A
INT. SIG 10 8 43 28
Or 20A
L

WIPER CUT SW 11 SOLENOIDE


44 29
12 ILLUMINATION 10A
N.C 45 30
9
8
7
6
5
4
3
2
1

Gr
15
14
13
12
11
10

FEED BACK 13 ILLUMINATION 10A


58
CN-152

31

WIPER MOTOR CONTROLLER


FUSE BOX

59
V
V

L
60

5
ROr
ROr

1
2
1
2
HARNESS RY

2
1
REAR LH RY

DO-16
REAR RH RY

CN-22
DO-16
FRONT LH RY

HEAD LMP RY
FRONT RH RY
FUEL HEAT RY
FUEL HEAT RY

PUMP
M

DIODE
DIODE
REAR LH RY(COIL)
REAR RH RY(COIL)
FRONT LH RY(COIL)

14W94EL08
HEAD LMP RY(COIL)

FRONT RH RY(COIL)

WASHER
FUEL HEAT RY(COIL)

HEAD LMP POWER RY


HEAD LMP RY LO(COIL)
CN-246
USB(+5V) 1

8
7
6
5
4
3
2
1
USB(D+) 2

NO.
USB(D-) 3
USB(GND) 4

LAMP
CL-21
AC 24V
RX 5

AIR-CON
AC COMP

2
1
TX 6
YOr

BLOWER SIG
DESTINATION

ILLUMINATION
ILLUMINATION 7

CONTROLLER B+
8

REVERSE FAN SIG

CONTROLLER FAN
GND CL-2

CONTROLLER GND

B
B
Y

NUMBERPLATE
TX/S 9
POWER IG 10

USB & SOCKET ASSY


8
7
6
5
4
3
2
1
YOr

9
8
7
4

6
2
1

12
11
10
GND(JACK) 11

CN-11

CN-2
NC 12

CIGAR LIGHT
B
CN-36
CN-245 ECM 30A
POWER IG 1 1
ROOM LAMP/CASSETTE 10A
SIG+ 2 2
MCU 20A
ILLUMINATION CIRCUIT

SIG- 3 3
START KEY 30A
NC 4 4
H/F IND+ 5 AIR CON/HEATER 20A
5
H/F IND- 6 WIPER 10A
6
MIC+ 7 CLUSTER 10A
8
7
MIC- TURN LAMP 10A
YOr
ILLUMINATION 9 8
ECM 5A
REMOTE SIG+ 10 9
MCU CONTROLLER 20A

REMOTE CONTROLLER
REMOTE SIG- 11 10
CLUSTER 10A
GND 12 11
SWITCH PANEL 10A
CN-27 12
CASSETTE 10A
ACC 1 13
CONVERTER 20A
ILL- 2 14
GND 3 WORK LAMP 30A
15
SPK FRT RH- 4 CABIN LAMP 30A
16
SPK FRT LH- 5 L HEAD LAMP 20A
17

4-19
TEL MUTE 6 WIPER 20A
FUSE BOX

18
ANT 12V 7 FUEL HEATER 30A
19

Y
BACK UP+ 8 20A
YOr START, STOP

YOr

BOr
ILL+ 9 20
HORN 10A
NC 10 21
5 AC & HEATER 30A

9
8
7
4

2
2

1
1

SPK FRT RH+ 11

3
3

22

12

60
59
58
57
56
51
50
49
48
47
46
45
44
43
15
14
11
15
14
13
12
11
10

13
10A

CN-5
CN-3

SAFETY SOLENOID
REMOCON+ 12 23
Y
EPPR 20A

RADIO & CD/MP3 PLAYER


REMOCON GND 13

YOr
24

BOr
SPK FRT LH+ 14 TRAVEL SOLENOIDE 20A
25
NC 15 CIGAR, SEAT HEAT 20A
26
GND 16 BEACON LAMP(OPT) 20A
27
SOLENOIDE 20A
28
CN-116 SOLENOIDE 20A
BOr 29
ILL 1 YOr ILLUMINATION 10A
30
HEAD LAMP 2 Y ILLUMINATION 10A
31
WORK LAMP 3
CABIN LAMP 4
PRE-HEAT 5
Front/Left 6
Front/Right 7

B
Rear/Left 8
L
L

YOr
Or

B
R

YOr

B
BOr

R
Rear/Right 9

SWITCH PANEL
POWER 10
6
5
4
3
1
2

3
1
2

3
1
2
6
5
4
3
1
2
4
2
3

5
1

RY

GND 11
CL-25

CL-15

CL-24
CR-15

T
E
C
T
E
C
TA

ST
TU

EH

TA

ST
BU

TU
NC

DOZER PS

EH
12

BU
NC
CL-16
2
3
1 5 4

REAR COMBI-LH
REAR COMBI-RH

FRONT COMBI-LH
FRONT COMBI-RH
ILLUMINATION

14W94EL09
LEFT

RIGHT
LEVER
LEVER
4
1
3

6
8

R
N
R
Hi
Hi

Lo
Lo
WI

B+
HO

COM
WA
INT

TR1
TR2

GND
COM
COM
COM

4
3

7
1
3
2
9
4
2
6
8
1
7

8
9
5

6
11
10
(4)
COM (1)
(2)

12

MULTI-FUNCTION SW
7

5
2

HARZARD SW

6
7
5
2

6
4
3

7
9
8
1

5
2
10

4
3

9
8
1
2

10
4
3
1

12
11
3
7
9

10
2
6

4
5
8

12
11
1
COMBINATION LAMP CIRCUIT

CN-36
ECM 30A
1
ROOM LAMP/CASSETTE 10A
2
MCU 20A
3
START KEY 30A
4
AIR CON/HEATER 20A
5
WIPER 10A
6
CD-4 GrW CLUSTER 10A
SIG+ C 7
TURN LAMP 10A

4-20
RETURN B
8
SUPPLY A ECM 5A
9

STOP LAMP
MCU CONTROLLER 20A

5
5
5

4
9
8
7
4
9
8
7
4

6
6
6

2
2
2

1
1
1

3
3
3

12
11
10
16
15
14
13
12
11
10

10
CLUSTER 10A

CN-97
CN-99

11

CN-131
SWITCH PANEL 10A
B

Br
YW
YOr

12

Br
GOr
CASSETTE 10A
13
CONVERTER 20A
CN-81 14
G WORK LAMP 30A
2 15
B CABIN LAMP 30A
1 16
HEAD LAMP 20A

TRAVEL BZ
17
WIPER 20A
FUSE BOX

CN-123 18
B 30A
1 FUEL HEATER
G 19
2 START, STOP 20A
20
V HORN 10A
CN-122 21
B AC & HEATER 30A
1 22
V
2 SAFETY SOLENOID 10A
23
EPPR 20A

REVERSE FORWARD
CR-30 24
L TRAVEL SOLENOIDE 20A
86 30 87a 25
Br CIGAR, SEAT HEAT 20A
85 26
G BEACON LAMP(OPT) 20A
87 27
L
86 SOLENOIDE 20A
85 87 87a L 28
B

30
G

V
Y
B

20A

V
B

REVERSE RY
G

SOLENOIDE
Gr
Gr

Gr
YOr

YW
YW
YOr

29
ILLUMINATION 10A
CR-29 30
86 87a ILLUMINATION 10A
6
5
4
3
1
2

3
1

30
2

3
1
2
6
5
4
3
1

4
2
2

5
1
GOr 31

CR-45
CL-16

CL-25

CL-15

85
CL-24

V
E
C
T
E
C
TA

ST
TU

EH

TA

ST
BU

TU
NC

EH
BU
NC

87
L

2
86
85 87 87a L

3
30

FORWARD RY
1 5 4
REAR COMBI-LH
REAR COMBI-RH

FRONT COMBI-LH

STOP LAMP RY
FRONT COMBI-RH

14W94EL10
CN-36
ECM 30A
1
CN-51 ROOM LAMP/CASSETTE 10A
GND_MAIN 1 2
R R MCU 20A
POWER BATT_24V 2 3
RW
POWER IG 3 START KEY 30A
POWER_24V OUT 4
4
AIR CON/HEATER 20A
GND_PRESSURE 5 5
POWER OUTPUT_5V 6 WIPER 10A
6
GND_5V 7 10A
CLUSTER
ACCEL ACT(+) 8 7
9 TURN LAMP 10A
ACCEL ACT(-)
8
GND_MAIN 10 Or ECM 5A
CAN_SHIELD 11 9
RW MCU CONTROLLER 20A
PROGRAM DUMP 12 10
TACHO SENSOR- 13 CLUSTER 10A
TACHO SENSOR+ 14
11
SWITCH PANEL 10A
PWM OUTPUT2 15 12
PWM OUTPUT1 16 CASSETTE 10A
PARKING RY OUT
13
17
CONTROLLER CIRCUIT

CONVERTER 20A
RAMLOCK LAMP 18 14
HOUR METER 19 WORK LAMP 30A
15
TRAVEL BUZZER 20 CABIN LAMP 30A
LW

MCU
CAN1 Hi-ECM 21 16

5
4
1

6
3
YW HEAD LAMP 20A
CAN2 Hi-APTC 22
17
RS485+(TX)-CLUSTER 23 20A

CN-16B
WIPER
18

B
RS232C1_TX-HRDT 24

W
Gr
30A

LW
FUEL HEATER

BW
RS232C2_TX-RCM 25 19
REVERSE PWM IN01 26 START, STOP 20A
REVERSE PWM IN02 27
20
HORN 10A
TILT SIG. 28 21
ROTATE SIG. 29 AC & HEATER 30A
22
REVERSE_A_IN 30 10A
LW SAFETY SOLENOID
CAN1 Lo-ECM 31 23
LW EPPR 20A

B
CAN2 Lo-APTC 32

G
Gr
Or
24

LW
SH

BW
LW

SH
LW
RS485-(RX)-CLUSTER 33 TRAVEL SOLENOIDE 20A
RS232C1_RX-HRDT 34 25
CIGAR, SEAT HEAT 20A
RS232C2_RX-RCM 35 26

9
8
7
5
9
8
7
5

2
2

4
1
4
1

6
6

3
3

15
14

5
4
1
12
11
10
13
12
11
10

60
59
58
57
24
23
22
21
20
19
18
17
HYD. TEMP SENDER 36 BEACON LAMP(OPT) 20A

CN-2
CN-3

CN-5
WATER TEMP SENDOR 37 27
20A

V
SOLENOIDE

B
G

W
Gr
Or
FUEL LEVEL SENSOR 38

4-21
SH
28

LW
BW

SH
LW
ALT. LEVEL 39 SOLENOIDE 20A
GOV. POTENTIO SIG. 40
29
ILLUMINATION 10A
30
ILLUMINATION 10A
31
FUSE BOX

CN-244
LW
1
YW
2

CAN2
G

LW

1
2
4
7

5
8

3
6
CN-126
Y

V
G
Or
YB
BW

BW

V
V
OrW

G
G
W

B
Or
Gr
LW

SH
BW
8
7
6
5
4
3
2
1

A
3

B
C

F
32
34

A
C
E
39
42
46
00
26

B
D
H
00
28
21

00
40
37
47

G
CN-93
CN-155

CN-173
00
NC

nc
nc
nc
RESISTOR

GND
CAN_Hi
CAN_Lo
SPARE
GND_1
SPARE

CAN_Hi
GND_2

CAN_Lo
CAN_Hi

RETURN
CAN_Lo

SLIP SPRING

RS232_TX
RS232_RX
POWER IG
CAN_Shield
POWER_2
POWER_1

RS232_P_DUMP
COOLANT LEVEL
AIR-HEATER OUTPUT
AIR-HEATER RETURN

SERVICE TOOL
REMOTE ACCEL ON/OFF
REMOTE ACCEL RETURN

ACCEL POSITION SIGNAL


ACCEL POSITION SUPPLY

COOLANT LEVEL RETURN

14W94EL11
CN-36
ECM 30A
1
CN-51 ROOM LAMP/CASSETTE 10A
GND_MAIN 1 2
R R MCU 20A
POWER BATT_24V 2 3
RW
POWER IG 3 START KEY 30A
POWER_24V OUT 4
4
AIR CON/HEATER 20A
GND_PRESSURE 5 5
POWER OUTPUT_5V 6 WIPER 10A
6
GND_5V 7 RW 10A
CLUSTER
ACCEL ACT(+) 8 7
9 TURN LAMP 10A
ACCEL ACT(-)
8
GND_MAIN 10 Or ECM 5A
CAN_SHIELD 11 9
RW MCU CONTROLLER 20A
PROGRAM DUMP 12 10
TACHO SENSOR- 13 Gr CLUSTER 10A
TACHO SENSOR+ 14
11
SWITCH PANEL 10A
PWM OUTPUT2 15 12
PWM OUTPUT1 16 CASSETTE 10A
MONITORING CIRCUIT

PARKING RY OUT
13
17 CONVERTER 20A
RAMLOCK LAMP 18 14
HOUR METER 19 WORK LAMP 30A
15
TRAVEL BUZZER 20 CABIN LAMP 30A
LW

MCU
CAN1 Hi-ECM 21 16
YW HEAD LAMP 20A
CAN2 Hi-APTC 22
L 17

5
4
1

6
3
RS485+(TX)-CLUSTER 23 WIPER 20A
RS232C1_TX-HRDT 24 18
30A

CN-16B
RS232C2_TX-RCM
FUEL HEATER
25 19

B
W
Gr
20A

LW
REVERSE PWM IN01 26 START, STOP

BW
REVERSE PWM IN02 27
20
HORN 10A
TILT SIG. 28 21
ROTATE SIG. 29 AC & HEATER 30A
22
REVERSE_A_IN 30 10A
LW SAFETY SOLENOID
CAN1 Lo-ECM 31 23
LW EPPR 20A

B
CAN2 Lo-APTC 32

G
Gr
Or
B

R
W
24

W
L
LW
Y

Gr
SH

BW
SH

LW

SH
LW
Y

SH
RS485-(RX)-CLUSTER 33

RW
TRAVEL SOLENOIDE 20A
RS232C1_RX-HRDT 34 25
CIGAR, SEAT HEAT 20A
RS232C2_RX-RCM 35 26

9
8
7
5
9
8
7
5

2
2

4
1
4
1

6
6

3
3

8
7
6
15
14

5
4
1
12
11
10
13
12
11
10

60
59
58
22
21
20
19
18
HYD. TEMP SENDER 36 BEACON LAMP(OPT) 20A

CN-2
CN-3

CN-5
WATER TEMP SENDOR 37 27
20A

V
SOLENOIDE

B
G
W

L
W
Gr
Or
FUEL LEVEL SENSOR 38

G
Y

4-22
SH
SH

Gr
W
28

LW
BW

SH
SH

LW
RW
ALT. LEVEL 39 SOLENOIDE 20A
GOV. POTENTIO SIG. 40
29
ILLUMINATION 10A
30
ILLUMINATION 10A
31
FUSE BOX

CN-244
B
W

LW
R
SH

1
YW
1

2
4
3
2

CAN2
CN-249

CAMERA

G
LW

1
2
4
7

5
8

3
6
CN-126
Y

V
G
Or
YB
BW

BW

V
V
OrW

G
G
W

L
Or
Gr

Y
Y
B
LW

SH

Gr
BW

RW
8
7
6
5
4
3
2
1

A
3

B
C

8
7
6
5
4
3
2
1

F
32
34

A
C
E
39
42
46
00
26

B
D
H
00
28
21

00
40
37
47

G
CN-56
CN-93
CN-155

CN-173

RW

RR
RR
RR
RR
RR
RR
RR
RR
00
NC

nc
nc
nc
-
S
RESISTOR

B+

GND
CAN_Hi
CAN_Lo
SPARE
GND_1
SPARE

CAN_Hi
GND_2

CAN_Lo
CAN_Hi

RETURN
CAN_Lo

SLIP SPRING

CN-48

RS232_TX
RS232_RX
POWER IG
CAN_Shield

TX
POWER_2
POWER_1

RX
METER

SIG_2
GND
h

SIG_3

IG 24V
SERVICE

BATT.24V

RS232_P_DUMP
COOLANT LEVEL

CAMERA SIG

CLUSTER
AIR-HEATER OUTPUT
AIR-HEATER RETURN

SERVICE TOOL
REMOTE ACCEL ON/OFF
REMOTE ACCEL RETURN

ACCEL POSITION SIGNAL


ACCEL POSITION SUPPLY

COOLANT LEVEL RETURN

14W94EL12
B
max

1
decel
1

power

Br
2

1
2

CS-5

A
CS-26

PWM
POR
PRO

cs-19
cs-29

C
TIONAL

CONVERT

L
B

Gr
R
HORN SW

L
B

Gr
R
BREAK SW
3

-
5V

S
+
Gr
SIG

L
B

Gr
CD-3

A
B

C
RETURN

ACCEL DIAL

2
2
1
1

CS-4

SAFETY SW
8
7
6
5
4
1
ROr

3
2
B
A

C
1
2

CS-20
A

8
7
6
5
4

2
2
1
SUPPLY

1
1
2

CN-247

SAFETY SW
Or

BREAKER SW
CN-246
CS-26A
CS-50

CN-142

L
L
Y

V
SIG B

G
L
L

Br
B
Y
B

Gr
Gr
L
L
B

Gr
B
B

G
Gr

L
L
B

GrW
G

LOr
G

SENSOR
C

Gr

B
RETURN

GrW
Gr
BW

Gr
GrW
1

BW

BW

GrW
CD-5 2 12
ROr 2
SUPPLY A
LOr Or
SIG B 3
B

SENSOR
C VOr

PRESSURE PRESSURE
RETURN
4
CD-74
ROr
SUPPLY A 5
GOr
SIG B
B 6

SENSOR
RETURN C

BRAKE FAILTRANSMISSION REVERSE


3

PRESSURE
Br
CD-73 7 7
ROr 9
SUPPLY A V
BrW 8
SIG B
B 4

SENSOR
RETURN C 9 8

FORWARD
OVERLOAD SW

PRESSURE
CD-70 10
ROr 10
SUPPLY A Or
Y
SIG B 11
B

2
1
C B 11 12
RETURN

SENSOR
CN-68
12

SAFETY SOL
CD-71
ROr
SUPPLY A
ELECTRIC CIRCUIT FOR HYDRAULIC

G
SIG B CS-67

VW
B
RETURN C

SENSOR
CD-7 1

2
2

5
5

4
1
4
1

9
8
7
6
9
8
7
6

3
3

16
15
14
13
12
11
10
16
15
14
13
12
11
10
ROr 2 12

CN-7
SUPPLY A

CN-4
LW
2
SIG B
B 3

SENSOR
C

NEGATIVE 1 NEGATIVE 2 WORK(A)


RETURN

PRESSURE PRESSURE PRESSURE


Br
CD-35 4
ROr
SUPPLY A
YW 5
SIG B
B

ARM IN
SENSOR
RETURN C 6

PRESSURE
3
CD-31 7 7
ROr
SUPPLY A Or
9
V
0.8V 8
SIG B
B
0.8B 4

SENSOR
RETURN C 9 8

PRESSURE
OVERLOAD
10
QUICK CLAMP SW

CD-6
ROr 10
SUPPLY A
Gr Br
SIG B 11
B 11 12
B

SENSOR
RETURN C

TRAVEL(A)
PRESSURE
12
CD-24
ROr
SUPPLY A
BOr
SIG B
B

SWING
C

SENSOR
RETURN

PRESSURE
CD-32
ROr
SUPPLY A
WOr
2

4
1

10

14
13
12
11

60
59
34
33
32
31
30
29

SIG B
B
CN-5

SENSOR
RETURN C

BOOM UP
PRESSURE
CN-15
L
SENSOR 24V 1
BW
ATT.PS SIG 2
G
SENSOR GND 3
NC 4
LOr
ATT PRESS SOL 5
RW
SOL 24V 6
GW
ATT.CONFLUX SOL 7
GrW
ATT.SAFETY SOL 8
NC 9

TWO WAY SOLENOID


NC 10
BREAKER SOL(GND) 11
GrW CN-36
BREAKER SOL 12
ECM 30A
1
ROOM LAMP/CASSETTE 10A
CN-135 2
Gr MCU 20A
1 3
RW 30A

ARM
2 START KEY
4
AIR CON/HEATER 20A
CN-88 5
BrW WIPER 10A
1 6
RW CLUSTER 10A
2 7

POWER
TURN LAMP 10A
CN-69 8
V ECM 5A
1 9
RW MCU CONTROLLER 20A
2 10
CLUSTER 10A
DO-6 11

REGEN BOOST RAM LOCK


V SWITCH PANEL 10A
1 12
RW CASSETTE 10A
2 13

DIODE
CONVERTER 20A
14
CN-51 WORK LAMP 30A
15
GND_MAIN 1 CABIN LAMP 30A
3

6
5
4
1
2

16
POWER BATT_24V 2 HEAD LAMP 20A
CN-16

17
POWER IG 3 WIPER 20A
FUSE BOX

ROr 18

4-23
POWER_24V OUT 4 FUEL HEATER 30A
B 19
GND_PRESSURE 5 START, STOP 20A
Gr 20
POWER OUTPUT_5V 6 HORN 10A
B 21
GND_5V 7 AC & HEATER 30A
22
ACCEL ACT(+) 8 VW SAFETY SOLENOID 10A
23
ACCEL ACT(-) 9 EPPR 20A
L 24
TILT SIG. 28 TRAVEL SOLENOID 20A
LOr 25
ROTATE SIG. 29 CIGAR, SEAT HEAT 20A
26
30 Br BEACON LAMP(OPT) 20A
27
RS485-(RX)_CLUSTER 33 RW SOLENOIDE 20A
28
RS232C1_RX_HRDT 34 Or SOLENOIDE 20A
29
RS232C2_RX_RCM 35 ILLUMINATION 10A
LOr 30
HYD.TEMP SENDER 36 ILLUMINATION 10A
31
WATER TEMP SENDOR 37
YOr
FUEL LEVEL SENSOR 38
ALT. LEVEL 39
GOV. POTENTION SIG. 40

CN-52
Gr
ARM REGEN SOL 1
CRAB SOL 2
V
RAMLOCK SOL 3
GW
ATT_CONFLUX SOL. 4
LOr
ATT_PRESS SOL. 5
GrW
ATT SAFETY SOL 6
BrW
POWER MAX SOL 7
8
Br
SAFETY SOL RY 14
ANTI RESTART RY 15
16
W
ACCEL DIAL SIG 21
WORK BRAKE PRESS 22
WOr
BOOM UP PS SENSOR 23
BOr
SWING PRESS SENSOR 24
YW
ARM IN.OUT & BK IN PS 25
Gr
TRAVEL PS SENSOR(A) 26
L
N2 PRESS SENSOR 27
BrW
PEDAL FWD PS.(AD IN) 28
G
P1 PRESS SENSOR 29
VOr
OVERLOAD PRESS 30
BW
MCU

ATT. PRESS SENSOR 31


GOr
PEDAL REV PS(AD IN) 32
Or
BRAKE OIL PRESS 33
LOr
T/M OIL PRESS 34
LW
WORK PS SENSOR(A) 35
V
P3 PRESS SENSOR 36
Y
N1 PRESS SENSOR 37
L
P2 PRESS SENSOR 38
BLOWER SIG_IN 39
OPTION AUTO IDLE A_IN 40

CN-53
RW
ATT FLOW EPPR+ 1
2
GrW
TRAVEL EPPR+(w) 7
RW
PUMP SHIFT EPPR+ 8
W
BOOM PRIORITY EPPR+ 9
REVERVE EPPR+ 10
BW
ATT FLOW EPPR- 11
RIGHT TILT EPPR- 12
13
BW
TRAVEL EPPR-(w) 17
BW
PUMP SHIFT EPPR- 18
BW
BOOM PRIORITY EPPR- 19
REVERVE EPPR- 20
REVERSE FAN_MANUAL 21
REVERSE FAN_AUTO 22
YOr
AIR CLEANER SW 23
24
Y
POWER MAX SW 30
ENG OIL FILTER 31
ENG. OIL PRESS SW 32
Y

Br
Or
BOr

RAMLOCK_OFF
BW
ROr

33
GrW

V
B
G

W
B

B
Br

BW
B

BW
BW
BW

RW
RW

GrW

RAMLOCK_ON 34
ROr
LOr

YOr

YOr

CRUISE SW 35
2
1

3
4
2

5
1
87
85
86
30

TRAVEL LEVER NEUTRAL 36


2
1
2
87a

1
2

9
8
7
5
4
1

6
3

10
CN-1
CR-47

CN-140

1
2

1
2

MODE SW_TRAVEL
CR-62

CN-246

37
CN-133
CD-1

CD-2

TRAVEL Hi-Lo SW 38
C

Pa

NC

TRAVEL ALARM SW
CD-10

39
4 5 1

3 2
30 86
87a 87 85

GrW
HYD TEMP
QUICK CLAMP

P3 SIG
P1 SIG
P2 SIG
BREAKER RY

ONE TOUCH DECEL SW 40


FUEL LEVEL

AUTO
ATT FLOW-

BOOM
ATT FLOW+
SAFETY SOL RY

SENSOR 24V

PUMP HARNESS
PUMP SHIFT-

CRUISE
PUMP SHIFT+
SENSOR GND
AIR CLEANER SW

PRIORITY

14W94EL13
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specifications Check

ö Check specific gravity


12V Ý 100Ah 1.280 over : Over charged
Battery
(2EA) 1.280 ~ 1.250 : Normal
1.250 below : Recharging

Rated load ö Check coil resistance(M4 to M4)


24V Normal : About 50̫
Battery relay
100A (continuity) ö Check contact
1000A (30seconds) Normal : â̫
CR-1

ö Check contact
Glow plug relay
24V 200A Normal : 0.942̫
(For terminal 1-GND)
CR-24
5
4

1
6

2
3

B
ö Check contact
0, I
B-BR : 24V 1A OFF : â̫(for each terminal)
1

Start key B-ACC : 24V 10A


ON : 0̫(for terminal 1-3 and 1-2)
H0 I B-ST : 24V 40A
4
3
2
6
5

STC BR ACC H
START : 0̫(for terminal 1-5)
CS-2

A SUPPLY
B SIG
C RETURN ö Check contact
Pressure 8~30V
sensor CD-3 CD-4 CD-5 CD-6 Normal : 0.1̫
CD-7 CD-24 CD-31 CD-32
CD-35 CD-38 CD-42 CD-43
CD-44 CD-69 CD-70 CD-73
CD-74

A A
B 4W ö Check resistance
Resistor
C B A-B : 120̫
CN-173

4-24
Part name Symbol Specifications Check

Glow plug 24V 200A ö Check resistance


0.25~0.12̫

CN-80

C 1 ö Check resistance
Temperature 50˚C : 804̫
-
sensor 2 80˚C : 310̫
(hydraulic)
CD-8 100˚C : 180̫
CD-1

ö Check contact
Air cleaner Pa High level : â̫
pressure switch (N.O TYPE)
Low level : 0̫
CD-10

ö Check resistance
Full : 50̫ 6/12 : 350̫
2 11/12 : 100̫ 5/12 : 400̫
10/12 : 150̫ 4/12 : 450̫
Fuel sender 1 - 9/12 : 200̫ 3/12 : 500̫
8/12 : 250̫ 2/12 : 550̫
CD-2 7/12 : 300̫ 1/12 : 600̫
Empty warning : 700̫

3 4 4 ö Check resistance
3 Normal : About 200̫
Relay
(air con blower)
2 24V 20A (for terminal 1-3)
1 2 1 0̫
CR-46  (for terminal 2-4)

1
2
4 5 1 ö Check resistance
3 Normal : About 160 ̫
Relay 4
24V 16A (for terminal 1-2)
5 3 2
0̫(for terminal 3-4)
CR-5 CR-12 CR-15
CR-36 CR-45 CR-62 â̫(for terminal 3-5)
CR-63 CR-66

4-25
Part name Symbol Specifications Check

30
86
87a 87 85
ö Check resistance
87 Normal : About 160 ̫
Relay 85 24V 16A (for terminal 85-86)
87a 30 86
0̫(for terminal 30-87a)
CR-2 CR-4 CR-7 CR-9
CR-13 CR-29 CR-30 CR-35 â̫(for terminal 30-87)
CR-47 CR-79

1
2 ö Check resistance
Solenoid valve 24V 1A Normal : 15~25̫
CN-68 CN-69 CN-70 CN-88
CN-122 CN-123 CN-128 CN-135 (for terminal 1-2)
CN-140 CN-149 CN-153 CN-154
CN-181 CN-206 CN-214 CN-216
CN-220 CN-236 CN-237

1
ö Check resistance
2
EPPR valve 700mA Normal : 15~25̫
CN-75 CN-133 CN-238 (for terminal 1-2)
CN-239 CN-240 CN-241
CN-242 CN-246

1
ö Check resistance
Speaker 2 4̫20W
Normal : A few̫
CN-23(LH)
CN-24(RH)

ö Check contact
7
6

3
2
1
8

4
12

5
11
10

Normal
11

2
8

ON : 0 ̫(for terminal 3-7, 4-8)


Switch
(locking type) 24V 8A â̫(for terminal 7-9, 8-10)
OFF : â̫(for terminal 3-7, 4-8)
10

12
12

9
4

CS-23 CS-52 CS-67 CS-79 0 ̫(for terminal 7-9, 8-10)


CS-82 CS-83 CS-99 CS-100

ö Check resist
Normal : About 5k̫
A + (for terminal A-C)
Accel dial ö Check voltage
B S - Normal : About 5V
C - (for terminal A-C)
CN-142 : 2~4.5V
(for terminal C-B)

4-26
Part name Symbol Specifications Check

3 ö Check disconnection
Normal : 1.0̫
2 ON : 0̫(For terminal 1-2)
Room lamp 24V 10W â̫(For terminal 1-3)
1
OFF : â̫(For terminal 1-2)
CL-1 0̫(For terminal 1-3)

2
Work lamp,
Cab lamp, 1 24V 65W ö Check disconnection
Number plate (H3 Type) Normal : 1.2̫
lamp CL-5 CL-6 CL-8
CL-9 CL-21

21V 70W öCheck disconnection


Beacon lamp M (H1 Type) Normal : A few̫

CL-7
-
CL-7

1 M
24V 10A öCheck resistance
Fuel filler pump 2 35˶ /min Normal : 1.0̫
CN-61

3 öCheck operation
2
h Supply power(24V) to terminal
Service meter 16 ~ 32V
1 No.2 and connect terminal
CN-48 No.1 and ground

1 öCheck operation
DC22 ~ 28V Supply power(24V) to each
Horn 2 2A terminal and connect ground.
CN-20 CN-25

4-27
Part name Symbol Specifications Check

öCheck contact
2 3 1
Normal : 0̫(for terminal 1-2)
24V 15A
Safety switch 1 2 â̫(for terminal 1-3)
(N.C TYPE)
Operating : â̫(for terminal 1-2)
3
1 0̫(for terminal 1-3)
CS-4
CS-4

Safety switch 2, 24V öCheck contact


Wiper cut switch (N.O TYPE) Normal : 0̫(one pin to ground)

CS-20 CS-53

1
Receiver dryer P öCheck contact
2 24V 2.5A Normal : â̫

CN-29
CN-29
10
11
12
13
14
15
16
1
2
3
4
5
6
7

9
8

Radio & öCheck voltage


REMOCON GND
SPK FRT RH+

SPK FRT LH+


SPK FRT RH-

24V 2A
SPK FRT LH-

REMOCON+

CD/MP3 plalyer 20~25V


BACK UP+
TEL MUTE
ANT 12V
GND

GND

(for terminal 1-3, 3-8)


ACC

ILL+
ILL-

NC

NC

CN-27

Washer pump 24V 3.8A öCheck contact


Normal : 10.7̫(for terminal 1-2)

CN-22

3 1
2

5 3
4 öCheck disconnection
Wiper motor 4
24V 2A
5
Normal : 7̫(for terminal 2-6)
6 M 2 6

CN-21

4-28
Part name Symbol Specifications Check

3 12V 12V
DC/DC 2 24V 24V (1-2)
Converter 1 GND 24V 12V 3A
12V (1-3)
CN-138

öCheck coil resistance


Normal : About 1M̫
Cigar lighter 24V 5A 1.4W öCheck contact
Normal : â̫
Operating time : 5~15sec
CL-2
CL-2

B+ G
Delco Remy öCheck contact
~3
Alternator I 24V 55A Normal : 0̫(for terminal B+-I)
U
GND Normal : 24~27.5V
CN-74

M
M
Starter Denso öCheck contact
24V 4.5kW Normal : 0.1̫
B+
CN-45

Travel alarm öCheck contact


24V 0.5A
Normal : 5.2̫

CN-81

1
Aircon öCheck contact
compressor 24V 79W Normal : 13.4̫
CN-28

4-29
Part name Symbol Specifications Check

Start relay öCheck contact


24V 300A
Normal : 0.94̫(for terminal 1-2)

CR-23

1 M öCheck resistance
Blower motor 24V 9.5A
2 Normal : 2.5̫(for terminal 1-2)

öCheck resistance
Duct sensor 2 1˚C OFF Normal : 0̫(for terminal 1-2),
(switch) 4˚C ON the atmosphere temp :
1
Over 4˚C

Door switch öCheck resistance


24V 2W
Normal : About 5M̫

CS-1
CS-1

Switch
1
(power max, öCheck resistance
one touch 2
24V 6A Normal : â̫
decal, horn,
CS-5 CS-19
breaker) CS-26 CS-26A CS-29

2 öCheck disconnection
normal : 0̫
Fusible link 60A
1 (connect ring terminal and check
resist between terminal 1 and 2)
CN-60 CN-95

4-30
Part name Symbol Specifications Check

öCheck disconnection
Master switch 6 - 36V Normal : 0.1̫

CS-74

TA 1
TU 2
NC
öNormal : 4.8̫
Rear 3
EH 4 24V 21WÝ3 (For terminal 1-4)
combination
BU 24V 10W Normal : 2.1̫
lamp-LH,RH 5
ST 6 (For terminal 2-4, 4-5, 4-6)
CL-15 CL-16

C 1 öNormal : 4.8̫
Front
E 2 24V 21W (For terminal 1-2)
combination
T 24V 10W Normal : 2.1̫
lamp-LH, RH 3
(For terminal 2-3)
CL-24 CL-25

1 Lo öNormal : 1.0̫
Head lamp 2 Hi (For terminal 1-3, 2-3)
-LH, RH 24V 75/70W
E Normal : 1.5̫
3
(For terminal 1-2)
CL-3 CL-4

4-31
GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION

Connector No. of Connector part No.


Type Destination
number pin Female Male
CN-1 AMP 10 I/conn (Frame harness-Pump PS harness) S816-010002 S816-110002
CN-2 AMP 12 I/conn (Frame harness-Engine harness) S816-012002 S816-112002
CN-3 AMP 15 I/conn (Frame harness-Engine harness) 2-85262-1 368301-1
CN-4 AMP 16 I/conn (Console harness LH-Frame harness) 368047-1 368050-1
CN-5 DEUTSCH 60 I/conn (Side harness RH-Frame harness) DRB16-60SAE-L018 DRB14-60PAE-L018
CN-7 AMP 16 I/conn (Console harness RH-Frame harness) 368047-1 368050-1
CN-8 AMP 12 I/conn (Console harness RH-Frame harness) S816-012002 S816-112002
CN-10 DEUTSCH 12 I/conn (Cab harness-Side harness RH) DT06-12S-EP06 DT04-12P-BE02
CN-11 DEUTSCH 8 I/conn (Frame harness-Aircon harness) DT06-8S-EP06 -
CN-12 DEUTSCH 2 I/conn (Frame harness-Boom wire harness) DT06-2S-EP06 DT04-2P-E005
CN-14 AMP 8 I/conn (Frame harness-Attachment harness) S816-008002 S816-108002
CN-15 AMP 10 I/conn (Frame harness-Two way harness) S816-010002 S816-110002
CN-16 AMP 6 Emergency engine start & speed control S816-006002 S816-106002
CN-17 DEUTSCH 8 I/conn (Wiper motor harness-Side harness RH) DT06-8S-EP06 DT04-8P
CN-20 MOLEX 2 Horn 36825-0211 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-22 KET 2 Washer pump MG640605 -
CN-23 KET 2 Speaker-LH MG610070 -
CN-24 KET 2 Speaker-RH MG610070 -
CN-25 MOLEX 2 Horn 36825-0211 -
CN-27 KUM 16 Radio & CD/MP3 player PK145-16017 -
CN-28 KUM 1 Aircon compressor NMWP01F-B -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 - - Fuse & relay box 21Q7-10910 -
CN-45 RING-TERM - Starter motor B+ S820-308000 -
CN-48 KET 1 Service meter 2-520193-2 -
CN-51 DEUTSCH 40 MCU DRC26-40SA -
CN-52 DEUTSCH 40 MCU DRC26-40SB -
CN-53 DEUTSCH 40 MCU DRC26-40SC -
CN-56 AMP 8 Cluster - S816-108002
CN-60 AMP 2 Fusible link 21N4-01320 S813-130201
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S-EP06 -
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-EP06 -
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-EP06 -
CN-69 DEUTSCH 2 Ram lock solenoid DT06-2S-EP06 -

4-32
Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-70 DEUTSCH 2 Travel high solenoid DT06-2S-EP06 -
CN-74 KET 2 Alternator "l" terminal MG640-188-4 -
CN-75 AMP 2 Pump EPPR S816-002002 -
CN-80 RING-TERM - Glow plug S820-306000 -
CN-81 DEUTSCH 2 Travel buzzer solenoid DT06-2S-EP06 -
CN-88 DEUTSCH 2 Power max solenoid DT06-2S-EP06 -
CN-93 DEUTSCH 50 ECM DRC26-50S-04 -
CN-94 DEUTSCH 4 ECM earth DTP06-4S-EP06 -
CN-95 YAZAKI 2 Fusible link 21N4-01311 7122-4125-50
CN-96 AMP 4 Fuel warmer 2-967325-3 -
CN-97 AMP 12 Multifunction switch - S816-112002
CN-98 AMP 10 Multifunction switch - S816-112002
CN-99 AMP 16 Multifunction switch - 368050-1
CN-116 AMP 12 Switch panel 176116 -
CN-122 DEUTSCH 2 Forward solenoid DT06-2S-EP06 -
CN-123 DEUTSCH 2 Reverse solenoid DT06-2S-EP06 -
CN-125 Econoseal J 4 GPS connector S816-004002 S816-104002
CN-126 AMP 8 Service tool S816-008002 S816-108002
CN-133 DEUTSCH 2 Boom priority solenoid DT06-2S-EP06 -
CN-135 DEUTSCH 2 Arm regeneration solenoid DT06-2S-EP06 -
CN-138 FASTEN 3 DC/DC Converter S810-003202 -
CN-139 FASTEN 2 12V socket 172434-2 -
CN-140 DEUTSCH 2 Quick clamp solenoid DT06-2S-EP06 DT04-2P-E005
CN-141 AMP 13 Wiper motor controller 172498-1 DT04-3P-EP10
CN-142 DEUTSCH 3 Accel dial DT06-3S-EP06 -
CN-144 KET 20 Handsfree MG610240 -
CN-147 AMP 4 Fuel heater 2-967325-3 -
CN-149 DEUTSCH 2 Attach safety solenoid DT06-2S-EP06 -
CN-156 DEUTSCH 2 Air seat DT04-2P-E005 -
CN-157 AMP 1 Antena power S822-014002 -
CN-170 AMP 2 Heated seat S816-002002 S816-102002
CN-173 DEUTSCH 3 Resistor DT06-3S-EP06 DT04-3P-EP10
CN-181 DEUTSCH 2 Travel low speed solenoid DT06-2S-EP06 -
CN-236 DEUTSCH 2 Attach pressure solenoid DT06-2S-EP06 -
CN-237 DEUTSCH 2 Attach conflux solenoid DT06-2S-EP06 -
CN-242 DEUTSCH 2 Attach flow solenoid DT06-2S-EP06 DT04-2P-E005
CN-244 TYCO 2 CAN 2 3-1393292-8 -
CN-245 AMP 12 Remote controller assy 368542-1 -
CN-246 AMP 12 USB & Socket assy 174045-2 -

4-33
Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-247 DEUTSCH 8 PWM convert DT06-08SA-EP06 DT04-8P
CN-249 DEUTSCH 4 Rear view camera DT06-4S-EP06 DT04-4P-E005
CN-255 AMP 2 PTC Power S813-030201 -
CN-256 AMP 8 Proportional - S816-108002
CN-266 DEUTSCH 2 Auto cruise solenoid DT06-2S-EP06 -
CN-276 DEUTSCH 60 MTCU DRC26-40SA -
ÂRelay
CR-1 RING-TERM - Battery relay ST730135-2 -
CR-2 - 5 Horn relay - -
CR-4 - 5 Working lamp relay - -
CR-5 - 5 Anti restart relay - -
CR-7 - 5 Aircon compressor relay - -
CR-9 - 5 Cabin lamp relay - -
CR-11 AMP 3 Flasher unit relay S810-003702 -
CR-12 - 5 Travel speed relay - -
CR-13 - 5 Head lamp low relay - -
CR-14 - 5 Head lamp high relay - -
CR-15 - 5 Illumination relay - -
CR-23 KET 2 Start relay S814-002001 S814-102001
CR-24 RING TERM 1 Preheat relay S822-014000 -
CR-29 - 5 Travel forward relay - -
CR-30 - 5 Travel reverse relay - -
CR-35 - 5 Power relay - -
CR-36 - 5 Preheat relay - -
CR-45 - 5 ECM power relay - -
CR-46 - 5 Fuel warmer relay - -
CR-47 - 5 Safety solenoid relay - -
CR-62 - 5 Breaker relay - -
CR-66 - 5 Parking relay - -
CR-79 - 5 Pedal relay - -
ÂSwitch
CS-1 SHUR 1 Door switch S822-014002 S822-114002
CS-2 WP 6 Start key switch S814-006100 -
CS-4 DEUTSCH 3 Safety switch 1 DT06-3S-EP06 -
CS-5 DEUTSCH 2 Horn switch - DT04-2P-E005
CS-19 DEUTSCH 2 One touch decel switch - DT04-2P-E005
CS-20 AMP 1 Safety switch 2 S822-014002 -
CS-23 SWF 12 Beacon lamp switch SWF589790 -
CS-26 DEUTSCH 2 Breaker switch DT06-2S-EP06 -

4-34
Connector No. of Connector part No.
Type Destination
number pin Female Male
CS-26A AMP 2 Breaker pedal switch S816-002002 S816-102002
CS-27 SWF 10 Breaker switch SWF 593757 -
CS-29 DEUTSCH 2 Power max switch DT06-2S-EP06 -
CS-50 SWF 12 Overload switch SWF589790 -
CS-52 SWF 12 Econo switch SWF 589790 -
CS-53 AMP 1 Wiper cut switch S822-014002 -
CS-67 SWF 12 Quick clamp switch SWF 589790 -
CS-73 SWF 12 Reverse & fan switch SWF 589790 -
CS-74 AMP 2 Master switch S813-030201 -
CS-79 SWF 12 Spare switch SWF 589790 -
CS-82 SWF 12 Heated seat switch SWF 589790 -
CS-83 SWF 12 Spare switch SWF589790 -
CS-99 SWF 12 Spare switch SWF 589790 -
CS-100 SWF 12 Spare switch SWF 589790 -
CS-142 DEUTSCH 3 Accel dial switch DT06-3S-EP06 -
ÂLight
CL-1 KET 3 Room lamp MG651032 -
CL-2 AMP 1 Cigar light S822-014002 S822-114002
CL-3 DEUTSCH 3 Head lamp-LH S810-003702 -
CL-4 DEUTSCH 3 Head lamp-RH S810-003702 DT04-2P-E005
CL-5 DEUTSCH 2 Work lamp-LH DT06-2S-EP06 DT04-2P
CL-6 DEUTSCH 2 Work lamp-RH DT06-2S-EP06 DT04-2P
CL-7 SHUR 1 Beacon lamp S822-014002 S822-114002
CL-8 DEUTSCH 2 Cab light-LH DT04-2S-EP06 DT-2P-E005
CL-9 DEUTSCH 2 Cab light-RH DT04-2S-EP06 DT04-2P-E005
CL-10 DEUTSCH 2 Cab light-RH DT06-2S-EP06 -
CL-15 AMP 6 Rear combination lamp-LH S814-006100 -
CL-16 AMP 6 Rear combination lamp-RH S814-006100 -
CL-21 KET 2 Number plate lamp S814-002100 -
CL-24 AMP 3 Front combination lamp-LH S814-003100 -
CL-25 AMP 3 Front combination lamp-RH S814-003100 -
ÂSensor, sendor
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel sender DT06-2S-EP06 -
CD-3 DEUTSCH 3 Brake oil pressure sensor DT06-3S-EP06 -
CD-4 DEUTSCH 3 Stop lamp pressure sensor DT06-3S-EP06 -
CD-5 DEUTSCH 3 Transmission oil pressure sensor DT06-3S-EP06 -
CD-6 DEUTSCH 3 Travel pressure sensor S814-003100 -
CD-7 DEUTSCH 3 Working pressure sensor S814-003100 -

4-35
Connector No. of Connector part No.
Type Destination
number pin Female Male
CD-10 RING TERM - Air cleaner switch ST730135-2 -
CD-24 DEUTSCH 3 Swing pressure sensor DT06-3S-EP06 -
CD-31 DEUTSCH 3 Overload pressure sensor DT06-3S-EP06 -
CD-32 DEUTSCH 3 Boom up pressure sensor DT06-3S-EP06 -
CD-35 DEUTSCH 3 Arm & bucket in pressure sensor DT06-3S-EP06 -
CD-38 DEUTSCH 3 Work brake pressure sensor DT06-3S-EP06 -
CD-42 DEUTSCH 3 Pump pressure 1 DT06-3S-EP06 -
CD-43 DEUTSCH 3 Pump pressure 2 DT06-3S-EP06 -
CD-44 DEUTSCH 3 Pump pressure 3 DT06-3S-EP06 -
CD-45 DEUTSCH 2 WIF sensor DT06-2S-EP06 -
CD-46 AMP 3 Speed sensor 282087 -
CD-50 AMP 3 Outrigger action pressure sensor S814-00310 -
CD-69 DEUTSCH 3 Attach pressure sensor DT06-3S-EP06 -
CD-70 DEUTSCH 3 N1 pressure sensor DT06-3S-EP06 -
CD-71 DEUTSCH 3 N2 pressure sensor DT06-3S-EP06 -
CD-73 DEUTSCH 3 Travel forward pressure sensor DT06-3S-EP06 -
CD-74 DEUTSCH 3 Travel reverse pressure sensor DT06-3S-EP06 -

4-36
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
pin Receptacle connector (female) Plug connector (male)

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9

S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

4 - 37
No. of
Receptacle connector (female) Plug connector (male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 1 9
17

17

1 9 8 17

S811-017002 S811-117002
1 21
1 11

21

1 11 1 21
S811-021002 S811-121002

4 - 38
2) J TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 1
2

2 12
S816-002001 S816-102001

2 3 1

3 1 2

S816-003001 S816-103001

3 1 4 2

4 2 3 1

S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4 - 39
3) SWP TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 1

S814-001000 S814-101000

2 1

1 2

S814-002000 S814-102000

3 1

2 1 23

S814-003000 S814-103000

2 4
1 3

1 3 2 4

S814-004000 S814-104000

4 - 40
No. of
pin Receptacle connector (female) Plug connector (male)

3 6
1 4

1 4 3 6

S814-006000 S814-106000
4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000
3 14
1 11

14

1 11 3 14

S814-014000 S814-114000

4 - 41
4) CN TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3

S810-003202 S810-103202

2 4 1 3

1 3 2 4
S810-004202 S810-104202

4 - 42
No. of
Receptacle connector (female) Plug connector (male)
pin

3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 4 8
S810-008202 S810-108202

4 - 43
5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 2 1 2

S810-002402 S810-102402

6) AMP ECONOSEAL CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

12
1

1 13
24
36
36 25
13 12
24
25 36

344111-1 344108-1

7) AMP TIMER CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

85202-1

4 - 44
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

12 1 6

7 12
174045-2

9) AMP 070 MULTILOCK CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

1 6
14

7 14
173852

10) AMP FASTIN - FASTON CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

3 1

6
6 4
1
4 6 3

480003-9
925276-0

4 - 45
11) KET 090 CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1
2

MG610070

12) KET 090 WP CONNECTORS


No. of
Receptacle connector (female) Plug connector (male)
pin

1
2

MG640605

2 1

MG640795

4 - 46
13) KET SDL CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

14
7

6
14

MG610406

4 - 47
14) DEUTSCH DT CONNECTORS
DT 06 - 3S - ★★★★

Modifications (see below)


Number of contacts (P : Pin, S : Socket)
06 : Receptacle, 04 : Plug
Deutsch connectors
※ Modification
E003 : Standard end cap - gray
E004 : Color of connector to be black
E005 : Combination - E004 & E003
EP04 : End cap
EP06 : Combination P012 & EP04
P012 : Front seal enhancement - connectors color to black for 2, 3, 4 & 6pin
No. of
Receptacle connector (female) Plug connector (male)
pin

2 1 1 2
2

DT06-2S DT04-2P

1 2 2 1

3 3

DT06-3S DT04-3P

1 4 4 1

2 3 3 2

DT06-4S DT04-4P

4 - 48
No. of
Receptacle connector (female) Plug connector (male)
pin

1 6 6 1

3 4 4 3

DT06-6S DT04-6P

5 4 4 5

1 8
8 1

DT06-8S DT04-8P

7 6
6 7

12

12 1 1 12
DT06-12S DT04-12P

4 - 49
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 2

35215-0200
35215-0200

16) ITT SWF CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

2
10

1 10

SWF593757

17) MWP NMWP CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

1
1

NMWP01F-B

4 - 50
18) ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector (female) Plug connector (male)
pin

S816-001002 S816-101002

1 2 2 1

S816-002002 S816-102002

S816-003002 S816-103002

S816-004002 S816-104002

4 - 51
No. of
Receptacle connector (female) Plug connector (male)
pin

S816-006002 S816-106002

S816-008002 S816-108002

10

S816-010002 S816-110002

12

S816-012002 S816-112002

4 - 52
No. of
Receptacle connector (female) Plug connector (male)
pin

15

368301-1 2-85262-1

19) METRI-PACK TYPE CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

12040753

20) DEUTSCH HD30 CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

J K
K J
B

23 N T

A B
F
F Q N
Q A
HD36-24-23SN HD34-24-23PN

4 - 53
21) DEUTSCH MCU CONNECTOR
No. of
Receptacle connector (Female) Plug connector (Male)
pin

5
1 6
11 1
10
2
3
11 4
5
21
6
40 21 31
32
7
8
9
33 10
34
35

31 36
37
20
30
20
38
39
35 40

36
30
40

DRC26-40SA/B

22) DEUTSCH SERVICE TOOL CONNECTOR


No. of
Receptacle connector (Female) Plug connector (Male)
pin

C
D
E

A
9
F
B
G
H J
HD10-9-96P

23) AMP FUEL WARMER CONNECTOR


No. of
Receptacle connector (Female) Plug connector (Male)
pin

3 2

2-967325-3

4 - 54
24) DEUTSCH E
ENGINE
NGINE ECM CONNECTOR
No. of
Receptacle connector (Female) Plug connector (Male)
pin

1 5
6
11
1
10
2
11 3
4
21 5
21 31
6
7
50 31 41
42
8
9
10 20
43
44
41 45
20

46
47
30
40
30
48
45 49
50
46
50 40
DRC26-50S-04

25) DEUTSCH INTERMEDIATE CONNECTOR


No. of
Receptacle connector (Female) Plug connector (Male)
pin

1
13 12
25 24
31
30
60 37
36
49
48

60
DRB16-60SAE-L018

4 - 55

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