SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location 4-1

Group 2 Electrical Circuit 4-3
Group 3 Electrical Component Specification 4-22
Group 4 Connectors 4-31
 SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

19 20
21
18

17
Switch
16 panel 1

B
A
C
15 Switch
panel 2 22
F
N
R

WO
RK 23
EL
AV
TR

P
W

24
P

25
26
14 27
13
12
11
BAL

VOL
ON BAND

SEEK
push

FAD

4 PROG
3

PLL
SYNTHESIZE

R
TUNNING

10
9
8
7
6
5
4
CAB

20A

KEY
START

3
MOTOR
WIPER

28
2 CN-47
29
CN-19&19A
CN-19B

30
CN-96A
CN-96B

31
1 32
33
34
35

14W74EL01

1 Master switch 13 Parking brake switch 25 Washer switch

2 Quick clamp switch 14 Hazard switch 26 Wiper switch
3 Overload switch 15 Travel warning indicator 1 27 Main light switch
4 Service meter 16 Travel warning indicator 2 28 Prolix resistor
5 Ciger lighter 17 Forward/Reverse pilot lamp 29 CPU controller
6 Cluster 18 Start switch 30 Emergency engine
7 Multi function switch(RH) 19 Accel dial starting controller
8 Breaker operation switch 20 Beacon switch 31 RS232 serial connector
9 Horn switch 21 Breaker selection switch 32 Fuse box
10 Work/Travel switch 22 Cab light switch 33 One touch decel switch
11 Outrigger/Dozer switch 23 Travel alarm switch 34 Power max switch
12 Ram lock switch 24 Preheat switch 35 Multi function switch(LH)

4-1
2. LOCATION 2

15

14W74EL02

1 Lamp 6 Speed sensor 11 Alternator

2 Fuel sender 7 Start relay 12 Travel alarm buzzer
3 Fuel filler pump 8 Heater valve 13 Air cleaner switch
4 Beacon lamp 9 Engine oil pressure switch 14 Battery
5 Horn 10 Temp sender 15 Battery relay

4-2
GROUP 2 ELECTRICAL CIRCUIT

5W 113
112 3R

POWER RY 110 3L R 86 AC COMP

30A WARMER
(24L1-05100) FUSE BOX (24L1-05100)
R/DRYER HORN
HORN RY
(11N6-90060) (24L1-05100)

10
1

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

85

86

(21N5-10050)
85

86

FUEL FILLER P/P,FUEL

(21N5-10060)
20A

20A

10A

10A

10A

10A

10A

20A

10A

10A

10A

10A

10A

20A

10A

10A

10A

10A

10A

10A

10A
WORK LAMP

Pa
5A

5A

5A

5A

5A

5A

87a 87

30
87a 87

30

112
115
85

86
21N6-20211

5W 113
5W 114
CASSETTE RADIO

CN-25

1
2
CIGAR LIGHTER

87a 87

1
2
30
HARNESS FRAME

CR-35

CN-20
CN-29
SWITCH PANEL

CR-7
WIPER MOTOR

BEACON LAMP
DO-5

87a
ILLUMINATION

ILLUMINATION
87a

30
86

85
87
AC& HEATER

CONVERTOR

AC& HEATER
START,STOP

3R
11E

3R
SAFETY SOL

2
ROOM LAMP

WORK LAMP
30

AC BLOWER
GY/W

86

CABIN LAMP

1
85

SOLENOID 1

SOLENOID 2
87

TURN LAMP

HEAD LAMP
START KEY
2 BATTERY
WORKLAMP RY

CR-2
CLUSTER
96A

21N4-01320
87a
V

21N4-01311
FUEL PUMP 21E6-20270

30
TRAVEL

86

85

HARNESS BOOM : 21N4-10040

CL-5
G
87

G
WIPER+
CPU B+
21E4-0011

B
1 DIODE DIODE

CL-6
DIODE

CN-36

HORN

1
21N6-20300

2
V/W

1
2
21EA-50550 21EA-50550

G
G
21EA-50550

3L

CPU
W

CN-60
R

B
DIODE

2
1
G

CN-95
L
L
60B

2
1
60R 60B

BR
BR

G73

G72

M
23A
CN-22

G
119

Y
G32

3
1
110

4A
4E

23
77
119
11A

118

B
V

B
8A

V
GY/W
R

84
BREAKER SOL.

B/OR
2RW
M

G/W

10A
R/W
2

DO-3

DO-2

DO-1
GY

OR
GY

GY

GY

GY
BR

BR

BR
2R
31N6-91230

10

23
13
2L
96

W
V

2A
1A
4
2
R

R
Y

Y
12V X 2

2
1

1
1
2
1 MASTER SW

CN-61
FUSIBLE LINK

CR-3
CN-11 WASHER P/P 21L7-10500
NO.

1
DESTINATION

4
2
3
8

76
59
79
75

11
98
99
78
25
15
91
82
95
17
18
93
12

10
14

16

19

1
2

114
CN-66

115
(21EG-30630)

6
3

2
1
B G11 NUMBERPLATE
1 AC CONTROLLER GND 1

W
G

G
B
2
1
2B G22

G
LAMP

V
92 OR/W

2
1
2 BLOWER MOTOR GND 2

B/OR
4 21EK-10160

18 GY

G84
2L

21A
1F R

9E

9A
120 V
3 AC 24V 3

B
V

B
2R 75

85
GY

9
4 AC CONTROLLER B+ CR-1

B
4

CN-12
2RW 76

G83
19E
5 AC CONTROLLER B+

CL-21
5 9

2
1
G

G64
G 77

111
6 AC COMP 6

1
2
G85 B TO:STARTER "B" TERM.
7 AC CONDENSOR FAN 7
R 2A
8 ILLUMINATION

V
B
8
BATT RY

R
B
AIR-CON 21E5-0003

G71
120

G51
1H
NO. DESTINATION CN-10
V 78
1 CASSETTE RADIO 24V 1
R 2
2 ILLUMINATION 2
3 NC 3
2B G21
4 GND 4
5 NC 5
Y 79
6 CASSETTE&ROOM LAMP B+ 6
7 NC 7
B G12
8 CASSETTE GND 8
9 NC 9
G 80
10 BEACON LAMP 10
OR 116
11 CABIN LIGHT 11
12 NC 12

CABIN HARNESS
NO. DESTINATION CN-9
B G27
1 HORN SW 1
Y 13A
2 HORN SW 2
3 NC 3
BR 89
4 INT. SIG 4
B 27A
5 ACCEL DIAL(-) 5 CD-38
W 46
6 ACCEL DIAL(SIG) 6
7 ACCEL DIAL(+) 7
G/OR 28A 2 Pa
1
8 SPARE SW 8
CN-131 WORKING BRAKE PS
107 L/OR L/OR 1
CN-8 1
G3 B B 2 CD-4
1 SPARE SW 1 2
20 GY GY 3
2 SPARE SW 2 3 2 Pa
Y 12 12A Y Y 4
3 BEACON LAMP 24V 3 4 1
G 80
4 BEACON LAMP SIG 4
OR 3E STOP LAMP PS
5 BRAKER SW 24V 5
GY 111
6 BRAKER SIG 6
7 SPARE SW 7
8 SPARE SW 8
BR 83
9 START KEY (START SIG) 9
R 84
10 START KEY (ACC) 10
V 85
11 START KEY (BR) 11
W 8
12 START KEY (COM) 12
CN-140
CN-7 94 Y
R 86 2
1 ILLUMINATION 1 G65 B
V 87 1
2 HEAD LIHGT SIG 2
W 88
3 WIPER DRIVE SIG 3 QUICK COUPLING
BR 65 34EA-91720
4 Pre-Heat 4
L 91
5 SW PANEL 24V 5
OR 116
6 CABIN LIGHT SIG 6 CN-96B
GY 18A G36 B
7 ILLUMINATION 7 2
Y 17A
8 HEAD LIHGT 24V 8
L 90 CN-96A
9 WASHER SIG 9
B G28 24A OR/W
10 GND 10 1
OR/W 92
11 WORK LAMP SIG 11 CR-5
R 93 83 BR
12 CABIN LIGHT 24V 12 30
102 V/W 87a 87 85
13 NC 13 86
81 B/OR
14 NC 14 87
24 OR/W
15 NC 15 85
30 86
87a
RH CONSOL ANTI-RESTART
24L1-05100
NO. DESTINATION CN-6
OR 3A
1 QUICK COUPLING SW 24V 1
Y 94 CR-36
2 QUICK COUPLING SW SIG 2
L/W 52 19 B/OR
3 OVERLOAD SW 3 30
G 106 19A B/OR 87a 87 85
4 OVERLOAD SW 4 86 CD-8
GY/W 95 117 V 5 B
5 WIPER MOTOR 24V 5 87 1 C˚
B G26 58 G/OR 6 G
6 GND 6 85 2
GY 14A 30 86
7 CIGARLIGHTER 24V 7 87a
R 1E WATER TEMP SENDOR
8 CIGARLIGHTER ILL. 8 PRE-HEAT 21EN-40100
W 88 24L1-05100
9 WIPER DRIVE SIG 9
BR 89 CN-45
10 INT. SIG 10 CR-23
V 96 CN-3
G52 B B 1 M
11
12
WASHER PUMP
NC
11
12 81 GY
1
GY 2
1
2
B
GY
1 M
2 2
21 W W 3
CN-5 3
L 90 117 V V 4 START RY. B+
4 FROM BATT.RY
1 WASHER SIG 1 70 B B 5 21N6-30120
5 STARTER
2 NC 2 53 G G 6
BR 99 6
3 CLUSTER 24V 3
R 11 7 CN-74
4 WIPER MOTOR CONT. 4 7 8W
GY 15 8 HARNESS ENG.FRONT +B
5 CONVERTOR 24V 5 G
W/OR 57
6 HOUR METER SIG 6
OR 15A
3 W 3 ~
7 HOUR METER 24V 7
I
U
SH 31E DNG
8 SHIELD 8
B 122
9 CLUSTER GND 9 ALT.
Y 68 21E6-40030
10 CLUSTER SERIAL+ (RX) 10
L 69 CR-24
11 CLUSTER SERIAL- (TX) 11 CD-31 8
15R
12 NC 12 52 L/W
4 V

13 FLASER(L)
V/OR 97 2 Pa
13 G74 B 15R
1
14 NC 14
G/W 98
15 FLASHER(B) 15 OVERLOAD PS PRE-HEAT RY Pre-heater
31E5-50320 E225-0006
RH SIDE

CR-46
129 L/OR CD-18
1 2 1
NO. DESTINATION CN-97 19F Y 1 GY/W
V/W 124 2 aP
1 MULTI SW(TR1) 1 19G Y
L 100 3
2 MULTI SW(TR2) 2 128 G
W 7 CL-4 4 4 3 ENG OIL PRESS
3 MULTI SW(SOL COM) 3 30A R/OR 21E3-5001
L/W 101 1 Lo FUEL WARMER
4 MULTI SW(REV. SIG) 4 29A R/W CN-28
V/W 102 2 Hi
5 MULTI SW(NEU. SIG.) 5 G81 B 2 V/W
OR 103 3 E 1
6 MULTI SW(FWD. SIG) 6
V/OR 97 HEAD LAMP RH
7 MULTI SW(TURN COM) 7
Y 17 21EK-10120
8 MULTI SW(30) 8 AC COMP
R/W 29
9 MULTI SW(56a) 9 CL-3 11N6-90040
R/OR 30 30 R/OR
10 MULTI SW(56b) 10 1 Lo CN-79
V 87 29 R/W
11 MULTI SW(56) 11 2 Hi 3 L/W
Y 13 G1 B
12 MULTI SW(H) 12 3 E
HARNESS ENG.REAR
HEAD LAMP LH FUEL CUT-OFF
CN-98 21EK-10120
G/W 66 CN-2
1 PARKING SW 1
V 104 36 GY/W GY/W 1 CN-147
2 PARKING SW 2 1
GY 14 8 G
3 LAMP 24V 3 2 B
B/W 105 82 L/W L/W 3 9 B
4 RAMLOCK SW 4 3
A
G 74
5 D/O SW 5 4
OR 3K
6 D/O SW 6 5 FUEL HEATER
118 V/W V/W 2
7 OUTTRIGER 7 6
CN-75
8 NC 8 7 4 OR
B G5 128 G G 8 2
9 GND 9 8 5 BR
1
10 NC 10 9
26 OR OR 4 EPPR V/V
10
CN-99 125 BR BR 5
11 CD-17
1 MULTI SW 1 48 Y Y 6 6 Y
R 1A 12 2 pr
2 HAZARD SW 2 49 L L 7 7 L m
B G4 13 1
3 GND 3 G54 B B 9
Y/W 35 14
4 MULTI SW(L) 4 TACHO SENSOR
Y/OR 34 15 21E3-0042
5 MULTI SW(R) 5
GY/W 64
6 BRAKE FAIL LAMP 6
B/OR 63
7 TM LOW PS LAMP 7
L/OR 107 CN-1 CD-42
8 WORK BRAKE LAMP 8 37 R/W R/W 1 1 R/W R
1 3 24V
3 W G PUMP1 PRESS
MULTI-FUNCTION SW 38 B
2
B 2 2 B
2
W
SIG 21EG-32200
3 1 GND
39 W W 3
4
NO. DESTINATION CN-4 40 BR BR 4
B G23 5
1 POWER MAX SW 1 41 V V 5 CD-43
Y 33 6
2 POWER MAX SW 2 31E
1A R/W R
G24 3 24V
B 4 BR G PUMP2 PRESS
3 O/T DECEL SW 3
GY 42 2 SIG 21EG-32200
4 O/T DECEL SW 4 2A B W
1 GND
5 NC 5
B G25
6 SAFETY SW (Com) 6 31A
7 SAFETY SW (NC) 7 CD-44
G 108 1E R/W R
8 SAFETY SW (NO) 8 3 24V
5 V G PUMP3 PRESS
LH CONSOL 2E B
2
1
W
SIG
GND
21EG-32210
CL-16
R 1G
TA 1 HARNESS PUMP PS
Y/OR 34 21N8-11170

22A
TU 2

G44

R/OR 54

22
47
G43
125

51
NC

50
3

26
B G63
EH 4

L/W
L/OR
G 5

OR
BR

V/W

B
BU 5

B
GY 20A
ST 6

CD-1

CD-2
CN-19
G75

1
2

1
2
74

REAR COMBI RH

CD-5

CD-3
1
2

1
2
1
2
21EA-30460

˚C
G
B

Pa

Pa
CN-19B
CN-19A
CL-25

2
1
1
2
R 2F HYD TEMP FUEL SENDOR
CN-73
1
2

G43
1

32A
B G82 21EN-40100 21N6-10701

62
61

27
45
G/OR 28
E 2 T/M PS BRAKE PS

126 OR
123 OR
34A

121 BR
Y/OR 31EM-30550 31L1-0095

G35 B
T 3

Y/OR

W
G
FRONT COMBI RH

B
B
21EK-10350 DOZER/OUTRIGGER

CN-15
SELECTOR SOL

6
5
4
3
2
1
CN-76
2
1
CL-15
124

127

L/OR 129

121

106

123
46
Y/OR 32
33

GY/W 36

37
38
21
39
40
41

42
43
44

27
G/OR 28
45

47
48
49
V/W 50
L/OR 51

22

53
R/OR 54

BR/W 55
56
W/OR 57
G/OR 58

59

60
OR/W 24
61

B/OR 63
GY/W 64

65

66

62
25

67
68
69
70
71
72
73

R 2E

SIG
TA

M+

P+
1

NC
M-

P-
G31
Y/W 35
L/OR

CN-47
G/W
R/W

B/W

V/W

B/W
L/W

GW

32
TU 2
OR
GY

GY

126 OR
BR

BR

BR

BR

1
5
W
W

W
W

G
R
Y

B
Y

2
2
31
L

M
2PCS BOOM AUTO-IDLE PS
NC
G33

CN-15
25A OR
101

G34

Y/OR
7A

G41

G42
B 1
109
OR 103

127

3F
7E
5

56

EH 4
100

B/W 43

6
55
3H
105

3
104

G37
6A

3
6E

CN-51

CN-50

5F
G62

B
G
B
G61

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
G53

109

108

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

44

GOV. MOTOR RESISTER

5E

BU 5
L/W

16

73
72
71
60
5A

20
BR/W
W

GY 21E9-4018
G

L/OR
B

21EN-32260
R/W
R/W
B/W

B
R/W

ST 6
OR

OR
GW

CD-7
OR

1
2
G

L
G
B

B/W

B
B
V

V
Y

L
G

REAR COMBI LH
B

WATER TEMP SENDOR

GND(PRES.SENSOR)
3
2
4

HYD TEMP SENDOR

1

G
3
2

24V(PRES.SENSOR)
4

R
1
CR-30

CR-29

B
FUEL LEVEL SENSOR

CD-37
BOOM PRIORITY SOL
TACHO SENSOR(+)

CD-16
TACHO SENSOR(-)

21EA-30450
ANTI-RESTART RY
WATER LEVEL SW

2
1
BRAKE FAIL LAMP

CN-137
1

AIR CLEANER SW

ENG PREHEATER
2

POWER MAX SOL

1

CN-70

CN-133
2

1
CN-123

TRAVEL Hi/Lo SW

PROGRAM DUMP
1

2
CN-69
2

CN-122
1

1
1

CN-88
2

1
2
2

CN-71

POWER MAX SW

GND (POT&DIAL)

1
BATTERY 24V(+)
T/W SELECT SW

2
ACCEL DIAL SIG

CD-10

Pa
CN-68

MAX FLOW SOL

OVERLOAD SIG
CN-65

BRAKE FAIL PS

GND (SENSOR)

FUEL WARMER

CL-24
CN-126
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
5V (POT&DIAL)

PRE-HEAT SW
PUMP EPPR(-)
2
1

ACCEL ACT(+)
HOUR-METER

T/M OIL LAMP

ACCEL ACT(-)
2
4

WORKING PS
2
4

Pa
PARKING SW

RS232 (GND)

R 1
3
4
1
2
ENG OIL PS

GND (MAIN)

C 1
SERIAL-RX
ALT LEVEL

T/M OIL PS

SERIAL-TX
POWER IG

Pa
RS232 (+)

B G2
RS232 (-)
POT-SIG

AUTO IDLE
1

C.EARTH
3
1
3

E 2
Y/W 35A REV. FWD. SAFETY RAMLOCK TRAVEL PARKING POWER MAX AIR 31E9-20080
RS232
GND

T 3 BOOM CLEANER SW WATER LEVEL

NC

NC
NC

NC

NC
NC

NC

NC

NC

NC

NC

NC

NC

NC
NC
NC

FLOW
NC

NC

NC

NC

CONN. PRIORITY MAX

FRONT COMBI LH REV.RY FWD.RY 21L7-20100 11EN-42330 31E5-40520
TRAVEL BZ 21E4-0011 21E4-0011
21EK-10350 21N6-20321 CPU CONTROLLER 14W74EL03

4-3
 OVERLOAD SW QUICK COUPLING SW
CN-21 (21E6-40130) (21E9-20110)
WIPER CUT

2
8
7

8
2
7

9
1
MULTI-FUNCTION SW 3 1 (21M5-50250)
R 10
2 I
LEFT LEVER RIGHT LEVER GY 12
5 3

CS-53
R 4A
4
4 G 8

10
5

6
CS-50

10
5

6
CS-67
5
L 9
2

10
3

7
6

6
6

4
5

8
M

10
3

7
2

6
1

4
5

8
9
OR

L/W
COM
COM

OR

OR
1A GY
11
Gnd

OR
9 COM

1 GND
WIPER MOTOR

G1 B
Hn

3 TR2
B+

TR1

2A Y
G2 B
Lo

Hi

R
L
(21N6-00240)

8 R
2 N
4 F
4

3
1

6
5
11

7
6

7
9
12

10

4
7
CN-141
G 8

11
12

11
12
10

10
1
2
3
4

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
FEED BACK 1
W 1 CN-17
MOTOR DRIVE SIG 2
L 9

21

21
23
10

12

21

11
10

26

27

5
2
6

1
4
3
7

8
9
MOTOR DRIVE- 3 1
8 7 9 R 10 1 W W 9
24 IG 24V MOTOR DRIVE+ 4 2
3 8 B 2 2 B B G3
21 E GND 5 3
2 7 GY/W 3 3 GY/W GY/W 3
1 VCC 6 4
26 CN-97 NO. DESTINATION 4 R 29
6
6
CONTINUE 24V 7
R 4 R
7 1 5
5 5 1 1 CPU V 5 5 V V 11
4 WASHER P/P 8 6
2 6 13
4 2 2 TRAVEL SOL L 6 L L
27 3 WASHER SIG. 9 7
3 3 3 FUSE BR 7 7 BR BR 10
7 FLASHER L 4 INT. SIG 10 8
2 4 4 REV SOL OR 11
5 WIPER CUT SW 11
1 5 5 START SAFETY RY
6 N.C 12 CN-6 NO. DESTINATION
HARZARD(21N4-01210) 6 6 FWD SOL GY 12 WIPER MOTOR HARNESS 4 OR
7 FEED BACK 13 1 1 FUSE
7 7 FLASHER UNIT 2 Y
10 8 WIPER MOTOR CONT. 2 2 QUICK COUPLING SOL
8 8 FUSE 5 L/W
8 7 9 9 3 3 OVERLOAD PS
15 IG 24V 9 9 HEAD LAMP(Hi) 6 G
3 8 10 4 4 CPU CONTROLLER
31 10 10 HEAD LAMP(Lo) 3 GY/W
2 7 CL-2 5 5 FUSE
1 11 G5
13 CPU 11 11 LIGHT SW B G1 B
6
6 12 6 6 GND
5 21 E 12 12 HORN RY GY 1 1 GY
4 5 7 7 FUSE
R 8 8 R
4 8 8 ILLUMINATION
31 9 W
3 9 9 SWITCH PANEL
21 CIGAR LIGHTER 10 BR
2 10 10 SWITCH PANEL
14 SOL 11 V
1 CN-48 11 11 WASHER PUMP
OR 16 12 L
PARKING(21N4-01220) CN-98 NO. DESTINATION 12 12 CPU CONTROLLER

+ -
10
13 1 1 CPU h W/OR 15 CS-52
GY 1E
14 9 10 10
8 7 9 2 2 PARKING SOL G 28 CR-11
15 IG 24V 15 HOUR METER 9 G6 B
3 8 3 3 FUSE 3 E
2 32 16 8 23 G/W G
RAM LOCK SOL
1 7
17
4 4
D/O SOL
8
6 7 24 V/OR
2 B
RH SIDE HARNESS
6
6 5 5 CN-138 2 B G8 1 L
5 18 GY 14 6
5 6 6 FUSE 24V A 7 B G9
4
19 24V G10 5 5 FLASHER UNIT
4 7 7 NC B
GND B 1
32 OR 22 4
3 8 8 NC 12V 12V C
21 E 21 3
2 9 9 GND L 12
16 SOL 22 DC/DC CONVERTER 2 CN-5
1 10 10 NC ( 21N8-20201) G 28 13 L
1 1 1 SWITCH PANEL
RAMLOCK(21N4-01230)
2 2 NC
33 SPARE 17 BR
8 7 10 CN-99 NO. DESTINATION 3 3 FUSE
21 23 CN-139 29 R
9 1 1 NC 4 4 FUSE
3 17 22 14 GY
2 8 24 OR
1
2 2 ILL. SIG 2 5 5 FUSE
21 E 21 B G7 15 W/OR
7 3 3 GND 1 6 6 CPU CONTROLLER
6 26 CN-56 16 OR
5 6 4 4 LH TURN LAMP 7 7 FUSE
4 27 RR BR 17 21 SH
5 5 5 RH TURN LAMP POWER IG(24V) 1 8 8 NC
9 12V SOCKET B 18 18 B
10 4 28 (21N8-20010)
SOL
6 6 CPU GND 2 9 9 GND
17 29 Y 19 19 Y
3 7 7 CPU RX 3 10 10 CPU CONTROLLER
18 IG 24V 30 L 20 20 L
2 8 8 WORKING BRAKE PS TX 4 11 11 CPU CONTROLLER
1 12 12 NC
CLUSTER 24 V/OR
D/O SELECT(21N4-01240, OPTION) 13 13 NC
F/R SELECT(21N4-01250,OPTION) 14 14 NC
23 G/W
15 15 MULTIFUNCTION SW
26

31

30

32

29

28

27
9

15 IG 24V
8 7 10
34
9
3 15
2 8 CS-29
1 35 B 1
7 1
6 Y 2 B : BLACK
5 6 2
4 21 E
5 CN-4 NO. DESTINATION W : WHITE
POWER MAX
21

15

15

15

21

15

15

21

9 1 B
10 4 1 1 GND
19 CS-19 2 Y R : RED
3 2 2 CPU CONROLLER
21 B 3 3 B G : GREEN
2 1 3 3 GND
22 GY 4 4 GY L : BLUE
1 2 4 4 CPU CONROLLER
SPARE 5 5 NC BR : BROWN
ONE TOUCH DECEL G B
6 6 GND OR : ORANGE
CS-4 6 V
OR 5 7 7 NC
B C A 7 G Y : YELLOW
V 6 8 8 SAFETY SOL
B V : VIOLET
G 7
A C LH HARNESS GY : GREY
SAFETY SW
(21N8-20300) CS-26A
CS-5
1.25GY 18A
CN-24 1 1.25B 8
B/W 12 1.25GY 5A 1
2 CS-1 CS-20 2 1.25B 9
GY 11 8 GY 2
1 5 OR
B G BRAKER PEDAL
HORN
SPEAKER RH(21N6-10400)
CS-26
CN-23 DOOR S.W 1.25GY 18
B/OR 10 (E123-3022) SAFETY SW 1
2 1.25GY 5 CN-9 NO. DESTINATION
OR 9 (21M5-50250) 2 8 B
1 1 1 GND
CS-54 9 Y
CL-1 B G2 BRAKER 2 2 HORN RELAY
SPEAKER LH(21N6-10400) 8 GY 9 10 10
1 L 7A 3 3 NC
4 Y 9 10 BR
2 GY 14 4 4 WIPER CONTROLLER
8 11 B
CN-27 TEMP M/ACT MODE(VENT) RESISTOR RELAY(HI) RELAY(M2) 8 5 5 CPU CONTROLLER
ROOM LAMP INTAKE M/ACT
(11N6-90720)
MODE(D/FOOT)
(11N6-90710) (11N6-90820) 6 7 12 W
(11N6-90740) (11N6-90810) (11N6-90750) (11N6-90820) 2 B 19 6 6 CPU CONTROLLER
N.C 1 (21EH-0011) 6 13 G/OR
B/W 12 BLOWER 7 OR 20 7 7 CPU CONTROLLER
S.R- 2 2 7 2 7 5 5 14 GY
1 4 1 4 (11N6-90700)
3 M M 3 M 7 M 1 8 8 NC

3
3 7
1

1
S.R- 4
Lo 1

10
ML 2
MH 3

B/OR 5 5
4 CN-8

M
S.L- 3
Hi

4
2

2
G 15 15 G
5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

5
1
2
3
4

1
2
3
4
1
2
3
4

S.L- 2 1 1 NC
CN-10 NO. DESTINATION L 7 7 L
1
2
3
4

N.C 6 2 NC

1
2

2
1

1
1
4

4
2
3

2
3
R 2 1 V 16 Y
GW

WR
BW

WB

BG
BG

GB

GB

ILL+ 7 1 1 FUSE
GL

YB
LR

LB

SPARE SW 3 3 FUSE
Y

GY 11 2 R 6 G
YBr
YW

8 2 2 ILLUMINATION
LG

S.R+ BEACON LAMP

YW
4
BG

4
RY

RY

2B
YB
L

R
17

L
20A

OR
L
9A

9B
21

22
17
20

18
19

23

24
25
16

15

S.R+ 9 3 3 CS-23 5 5 FUSE

V 1 3 2B 18
36A

B G1 GY
26
35
27

33A

ACC 10 4 GND

32
36
6B

6A

4
29
33

36

28

35
4a 9 10 10 6 6 BRAKER SOL
Y G 6A 19 B
B+ 11 5 5 9 7 7 NC
OR 9 4 Y 20 OR
S.L+ 12 6 6 FUSE 8 8 8 FUSE
S.L+ 13 7
8 21 BR
7 6 7 9 9 SAFETY RELAY
B 5 5 B 2 Y 16 22 R
GND 14 8 8 GND 6 10 10 POWER RELAY
9 7 23 V
9 5 5 11 11 DIODE(DO-2)
CN-143 6 G 1 24 W
10 10 BEACON SW 4 12 12 FUSE
N.C 1 7 OR
R 20 11 11 SWITCH PANNEL 3
RADIO ON/OFF 2 G 6 CN-7
G 21 12 12 2 25 R
BAND 3 1 1 ILL. LAMP FUSE
L 22 1 4 V
BAND
SEEK
4
5
BR 23 CABIN HARNESS CN-11 NO. DESTINATION BEACON LAMP SW 26 W
2 2 MULTIFUNCTION SW
1,2 BR 3 3 WIPER CONTROLLER
OR 24 1 1 GND(CONTROLLER) (21E6-30440) 27 BR
SEEK 6 32 2B 4 4 CPU CONTROLLER
2 2 GND(BLOWER) 28 L
N.C 7 6 RY 5 5 FUSE
B 13 CL-9 3 3 FUSE(IG) 3 OR
GND 8 3,4 RW 6 6 CABIN LIGHT
Y 14 7 OR CS-27 29 GY
VOL/R OUT 9 2 4 4 FUSE(Battery)
33 2R B G3 7 7 FUSE
V 15 3 B
5 5 FUSE(Battery) 10 10 2 Y
VOL/L OUT 10 1 9 GY 5A 8 8 FUSE
GY 16 30 LW
9 30 L
VOL/R IN 11 6 6 DPS(COMPRESSOR)
CABIN LIGHT 31 LY 9 9 WIPER CONTROLLER
W 17 7 7 CONDENSOR FAN 8 G1 B
VOL/L IN 12 (21N6-20211) 5 G 8 10 10 GND
B 18 8 8 ILLUMINATION 6 7 31 OR/W
GND 13 CL-8 2 11 11 WORK LAMP RY
R 19 7a OR 6 1 R
N.C 14 2 7 OR 17 12 12 FUSE
3a B HARNESS AIR CON 5 5
1 1 13 13 NC
CASSETTE RADIO 4
14 14 NC
WB 15
BW 16
17
BG 18
GL 19
20
21
22
23
24
25
26
27
28
29
30
31

1
2
RW 3
RW 4
5
RY 6

8
9

G4
CN-144

4A

OR 3A

2A

1A
25

26
BR 27
28

GY 29

30

OR/W 31
BR 10
CL-7 15 15 NC

OR 3

1
18

11
12
G/OR 13
B
GW

BrR
WR

YBr

LW
BG

BG

GB

9
BR
BR

BR 21

22
23
24
YB
LG

YB

6 2
LR

G
LB

LY

EARTH(VOLUME) 1
G
Y

W 17 GY 5

W
3b M 1
2 B
RH HARNESS
1.25LgB

R
R
V
V

Y
Y

B
VOLUME L/IN

W
16

R
V
GY

W
1.25G

B
VOLUME R/IN 3 BRAKER SW
10
11
12
13
14
15
16
17
18

10
11
12
13
14

15

CS-2
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

V BEACON LAMP (21E6-30540)

CN-116
1

4
5

8
2

6
3

9
10
11
12
13
14
15
16
17
VOLUME L/OUT 4

CN-142
(21EK-104200

5
4

1
14

2
3

C
B
A
Y
VOLUME R/OUT 5
B 13
TEMP MOTOR ACT(+)

DUCT SENSOR(GND)

WIPER MOTOR DRIVE

TEMP MOTOR ACT(-)

BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

1
2
MODE M/ACT(FOOT)

EARTH(MAIN) 6
INLET MOTOR(REC)

BLOWER RELAY(HI)

+
INLET MOTOR(FRE)

-
S
MODE M/ACT(PBR)

0, I
MODE M/ACT(DEF)

1
19
TEMP M/ACT(PBR)

R
MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)

CABIN LIGHT OUT

WORK LIGHT OUT

CABIN LIGHT OUT
N.C 7

HEAD LIGHT OUT

HEAD LIGHT OUT

CABIN LIGHT 24V

CABIN LIGHT 24V
HEAD LIGHT 24V
HEAD LIGHT 24V
R 20 CASETTE RADIO P/No.
ILLUMINATION

ILL. LIHGT 24V

8

ILL.LIGHT OUT
RADIO ON/OFF
BATTERY(+)
BATTERY(+)

WASHER SIG
G 21

POWER 24V
POWER IG

BAND 9 21N8-22010:USA(ED02) H0 I

PRE-HEAT

4
22

3
2
6
5
L ST C BR ACC H

INT. SIG
BAND 10 21N8-22020:EU(ED03) DUCT
23
GND
GND

BR SENSOR START KEY SW ACCEL DIAL

GND
NC

NC
NC
NC
NC
NC

SEEK UP 11 21N8-22030:GEN(ED01)
OR 24 (21N8-20901)
SEEK UP 12
21N8-21030:LOCAL(ED04)
REMOCONE(21N8-21050) AC&HEATER CONTROLLER (11N6-90030) SWITCH PANEL

14W74EL04

4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link〔CN-60〕
Fuse box〔No.1〕 l/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
Power relay〔CR-35(30)]
Fuse box〔No.2〕 I/conn〔CN-10(6)〕 Room lamp〔CL-1(2)〕 Door switch〔CS-1〕
Cassette radio〔CN-27(11)〕
Fuse box〔No.3〕 l/conn〔CN-11(4)〕 AC & Heater controller (3, 4)
Fuse box〔No.4〕 I/conn〔CN-11(5)〕 Relay(Hi, M2)
Fuse box〔No.5〕 CPU controller〔CN-50(7)〕
Fuse box〔No.6〕 I/conn〔CN - 5(4)〕 I/conn〔CN -17(5)〕 Wiper motor controller
〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
※ I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (Battery 1EA) 10~12.5V

② - GND (Battery 2EA) 20~25V
OFF OFF
③ - GND (Battery 2EA) 20~25V
④ - GND (Fusible link) 20~25V

※ GND : Ground

4-5
 GND 1
GND 2
6
5 CS-2

ST C
BATTERY(+) 3
6

S.L-

GND
S.L+
S.L+
B+
S.L-
N.C

S.R-
S.R-

ACC
S.R+
S.R+
ILL+
N.C
BATTERY(+) 4
3 5 ILLUMINATION 5

B
2

9
7
3

BR ACC
6
2

8
5
4
1
1

14
13
12
11
10
4 POWER IG 6 1 2 1

START KEY SW
CN-27

H
4 3 NC 7 2
R

0, I
2 DUCT SENSOR(+) 8 3
W

RELAY(HI)
1 DUCT SENSOR(GND) 9 4 4 3

H0 I
Y
NC 10

GY
POWER CIRCUIT

11 1 2 1
NC

2
1
AC & HEATER CONTROLLER

CL-1
12 2
NC R

CS-1
13 3
NC

RELAY(M2)
4

DOOR SW
4

6
ROOM LAMP
NC 14 3

N.C
VCC
2R

GND
Y

W
RW/R

INT. SIG

M
1

5
4

9
8
7
6
3
2

9
8
7
5
2

4
1

6
8
7
5

2
4
1

3
6

FEED BACK
3

FEED BACK
12
11
10
12
11
10

WASHER P/P
CN-8
CN-10

WASHER SIG.
CN-11

CONTINUE 24V
MOTOR DRIVE-

WIPER CUT SW
MOTOR DRIVE SIG

MOTOR DRIVE+
W
Y
2R

2
4
3
2RW
CR-35

WIPER MOTOR
W
30

WIPER MOTOR CONT.

9
8
7
3

6
2

5
4
1

13
12
11
10
87a 87 85

5
6
3
1

4
2
CN-141
86

CN-21
87

R
POWER RY

85
30 86

R
87a

8
7
6
5
4
3
2
1
CN-17

R
CN-36
W START KEY 20A

9
8
7
5
4
1

6
1

12
11
10
CN-5
Y ROOM LAMP 5A
2

V
5A
3R

2R AC& HEATER
3
2RW AC BLOWER 20A
4
GY CPU B+ 5A

4-6
5
R WIPER+ 10A
CN-50 6
TURN LAMP 10A
BOOM PRIORITY SOL 1 7
MAX FLOW SOL 2 CLUSTER 10A
8
POWER MAX SOL 3 CASSETTE RADIO 10A
9
HOUR-METER 4
3
1

10A
2

CPU
1
2

ENG PREHEATER 5 10

CR-1
CN-95

CN-60

CONVERTOR 5A
OIL COOLER SOL 6 11
GY

BATT RY
3R
3R
5W
5W

BATTERY 24V(+) 7 SWITCH PANEL 5A

FUSIBLE LINK

12
PUMP EPPR(-) 8 START,STOP 20A
13
NC 9
WIPER MOTOR 10A
PROGRAM DUMP 10 14
FUSE BOX

HEAD LAMP 10A

4

ANTI-RESTART RY 11 15
ACCEL ACT(+) 12
2 WORK LAMP 10A
16

CPU CONTROLLER
60R

TRAVEL SPEED SOL 13 CABIN LAMP 10A

17
T/M OIL LAMP 14
BEACON LAMP 10A
BRAKE FAIL LAMP 15 18
AC& HEATER 20A
RS232 (GND) 34 19
12V X 2

HORN 10A
NC 35
BATTERY

20
PUMP EPPR(+) 36 CIGAR LIGHTER 10A
21
TRAVEL 10A
22
60B

SAFETY SOL 5A
23
1

SOLENOID 1 10A
24
SOLENOID 2 10A
25
FUEL FILLER P/P 30A
26
MASTER SW

ILLUMINATION 10A
27
ILLUMINATION 10A
28
60B

14W74EL05
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal 〔CR-1〕
Battery relay Fusible link〔CN-60〕 Fuse box〔No.1〕
I/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
(1) When start key switch is in ON position
Start switch ON〔CS-2(2)〕 I/conn〔CN-8(11)〕 Battery relay〔CR-1〕
Battery relay operating (All power is supplied with the electric component)
Start switch ON〔CS-2(3)〕 I/conn〔CN-8(10)〕 Power relay〔CR-35(86) → (87)〕
Fuse box〔No.10〕
(2) When start key switch is in START position
Start switch START〔CS-2(5)〕 I/conn〔CN-8(9)〕 Anti restart relay〔CR-5(30) → (87)〕
l/conn〔CN-3(2)〕 Start relay〔CN-23〕

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Battery)
② - GND(Start key)
③ - GND(Battery relay M4)
OPERATING START ④ - GND(Starter B+) 20~25V
⑤ - GND(Starter M)
⑥ - GND(Start relay)
⑦ - GND(Battery relay M8)

※ GND : Ground

4-7
 ~3
G

U
1 6

M
2

PRE-HEATER
1
3

STARTER

ALTERNATOR
4 F

I
4

B+

R
1

15R
2 N

15R
B+

CN-74
H0 I
W

RIGHT LEVER

M
5

CN-45
8 R 2
6 V

0, I
9 COM

15R

2
1
4

H
3
7 R
3 TR2
8

START KEY SW

CR-24
4
4 1

B
2
9
GND

5
5 5 3
10

BR ACC
BR

PRE-HEAT RY
6
11 7 TR1
STARTING CIRCUIT

12 5
CS-2 6

ST C

CR-23

V
START RY
V
R

W
BR
CN-36
W START KEY 20A

1
1

9
8
7
6

1
2

6
5

2
4

5
4
3

3
12
11
10

12
CN-8
ROOM LAMP 5A

CN-97

6
2

1
2
BR
V
R

DO-4
5A

W
AC& HEATER

BR

DIODE
3
V G

CN-3
AC BLOWER 20A
4

GY
CR-35 CPU B+ 5A

2
W
30 5
87a

3
87

9
8
7
6
R

4
85

5
2
3R

WIPER+ 10A
86 6
3L
87 TURN LAMP 10A
7

GY
POWER RY

CN-50 B
85 CLUSTER 10A
BOOM PRIORITY SOL 1
30 86 8
MAX FLOW SOL 87a 3L
2
CASSETTE RADIO 10A
POWER MAX SOL 3 9
HOUR-METER 4 CPU 10A

4-8
ENG PREHEATER 10
5
CONVERTOR 5A
OIL COOLER SOL 6
11
BATTERY 24V(+) 7 5A
SWITCH PANEL
PUMP EPPR(-) 8 12
NC 9 W START,STOP 20A
13
PROGRAM DUMP 10
OR/W WIPER MOTOR 10A
ANTI-RESTART RY
FUSE BOX

11 14
ACCEL ACT(+) 12 10A
HEAD LAMP

CPU CONTROLLER
TRAVEL SPEED SOL 13 15
T/M OIL LAMP 14 WORK LAMP 10A
16
3

BR
BRAKE FAIL LAMP 15

V/W

B/OR

OR/W
CABIN LAMP 10A
RS232 (GND) 34 17
NC 35 BEACON LAMP 10A

B
R
W

3L
G

87
18

86

85
30
PUMP EPPR(+) 36

87a
CR-5
V G 20A
AC& HEATER
19

87
85
86
30

87a
CR-1

1
2

87a
1
2

1
2

10A

2
3

1
CR-35
HORN
DO-2

30
87
CN-95

20
CN-60

DIODE

87a

I
S
E
BATT RY

10A

ANTI-RESTART
CIGAR LIGHTER

86
3R

85
3R
5W
5W

30
21
FUSIBLE LINK

87

PRE-HEAT RY
TRAVEL 10A

CN-79
86
85
22

FUEL CUT-OFF
SAFETY SOL 5A
7

23
SOLENOID 1 10A
24
SOLENOID 2 10A
25
FUEL FILLER P/P 30A
MASTER SW 26
ILLUMINATION 10A
27
60B 60B 60R 10A
ILLUMINATION
28

BATTERY

14W74EL06
12V X 2
1
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn〔CN-2(13)〕 CPU alternator level〔CN-51(9)〕
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible link〔CN-60〕 Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Battery voltage)
② - GND(Battery relay)
Run ON ③ - GND(Alternator B+ terminal) 20~30V
④ - GND(Alternator I terminal)
⑤ - GND(CPU)

※ GND : Ground

4-9
 TX
RX
GND

CLUSTER
POWER IG(24V)

~
3
G

U
4
3
2
1

M
CN-56

STARTER
CHARGING CIRCUIT

CN-74

ALTERNATOR
I
GND
B+
M

B+
CN-36

CN-45
START KEY 20A

L
Y

15R

W
1
ROOM LAMP 5A
2

5.0R
9
8

5.0W
15
14
13
12
11
10

3
5A

CN-5
AC& HEATER
3
AC BLOWER 20A

L
4

Y
CN-50

4
BOOM PRIORITY SOL 1 CPU B+ 5A

CR-23
5
3R

MAX FLOW SOL 2

START RY.
WIPER+ 10A
POWER MAX SOL 3

B
6

GR
HOUR-METER 4 10A
TURN LAMP
ENG PREHEATER 5 7
FUEL WARMER 6 CLUSTER 10A
8
CASSETTE RADIO 10A
GND (MAIN)

B
28

W GR
9
SERIAL-TX 29 CPU 10A
SERIAL-RX 30 10

5
4
1

6
3
GND 5A

CN-3
31 CONVERTOR
11
RS232 (+) 32
5A

CPU CONTROLLER

4-10
SWITCH PANEL

W
RS232 (-) 33 12
RS232 (GND) 34 20A
START,STOP
NC 35 13
PUMP EPPR(+) 36 WIPER MOTOR 10A
14
FUSE BOX

HEAD LAMP 10A

15
WORK LAMP 10A
16
CABIN LAMP 10A
17
BEACON LAMP 10A
G
18
CN-51
V G AC& HEATER 20A
WORKING PS 1 19
1
2
CR-1
1
2

1
2

HORN 10A
DO-2
5W

CN-95

20
CN-60

DIODE

ALT LEVEL 9
BATT RY

W/OR CIGAR LIGHTER 10A

3R
3R
5W
5W

P1 PRESS SIG. 21
FUSIBLE LINK

10
TRAVEL 10A
22
NC 36
5A

5
SAFETY SOL
23
2

CPU CONTROLLER
SOLENOID 1 10A
24
SOLENOID 2 10A
25
FUEL FILLER P/P 10A
MASTER SW 26
BATTERY ILLUMINATION 30A
27
60B 60B 60R
ILLUMINATION 10A
28

12V X 2
1

14W74EL07
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.15) I/conn〔CN-7(8)〕 Switch panel〔CN-116(10,11)〕
Fuse box (No.16) I/conn〔CN-7(7)〕 Switch panel〔CN-116(9)〕
(1) Main light switch ON : 1st step
Head light switch ON〔CN-116(2,3)〕 l/conn〔CN-7(2)〕 〔CN-97(11)〕
l/conn
Mutifunction sw left lever(3) (5) 〔CN-97(10)〕 〔CL-3(1), CL-4(1)〕
Head light ON
: Head lamp ON

(2) Main light switch ON : 2nd step

Work light switch ON〔CN-116(14)〕 l/conn〔CN-7(11)〕 l/conn〔CN-3(1), (4)〕
〔CN-12(1)〕
I/conn Work light ON〔CL-5(2), CL-6(2)〕

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Head light)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦- GND(Switch power output)
⑧ - GND(Work light)

※ GND : Ground

4-11
 CN-116
LEFT LEVER ILL.LIGHT OUT 1
HEAD LIGHT OUT 2
R 11 12
HEAD LIGHT OUT 3
COM 10 11
WIPER MOTOR DRIVE 4
10

3
L 9
9 PRE-HEAT 5
B+ 12 POWER 24V 6 CN-36
8
20A

6
CABIN LIGHT OUT 7 START KEY
1
7

MULTI-FUNCTION SW
3
6 CABIN LIGHT OUT 8 ROOM LAMP 5A
2

WARNING LAMP
5 ILL. LIHGT 24V 9 5A
Hi AC& HEATER
10 3
4 HEAD LIGHT 24V
AC BLOWER 20A
3 HEAD LIGHT 24V 11 4

SWITCH PANEL
Lo 5 2 CPU B+ 5A
WASHER SIG 12
5

2
1
COM 4 GND 13 WIPER+ 10A
6
4 WORK LIGHT OUT 14 10A
TURN LAMP
7
Gnd 4 3 INT. SIG 15
CLUSTER 10A

V
CABIN LIGHT 24V 16 8
2

7
Y
GY

OR/W
Hn 1 1 CASSETTE RADIO 10A
CABIN LIGHT 24V 17 9
CPU 10A

6
4
1

9
8
7
5
2
10

12
11
10
HEAD AND WORK LIGHT CIRCUIT

CN-7
CONVERTOR 5A
11

V
SWITCH PANEL 5A

Y
GY
12

OR/W
1

START,STOP 20A

6
4
1

9
8
7
5
2

12
11
10
13

CN-97
WIPER MOTOR 10A
14

V
Y
Y HEAD LAMP 10A

R/W

R/OR
15
GY WORK LAMP 10A
16
CABIN LAMP 10A
FUSE BOX

17

4-12
BEACON LAMP 10A
18
20A
5

AC& HEATER
19
HORN 10A
20
CIGAR LIGHTER 10A
21
TRAVEL 10A
22
SAFETY SOL 5A
23
SOLENOID 1 10A
24
SOLENOID 2 10A
25
FUEL FILLER P/P 10A
26
ILLUMINATION 10A
27
ILLUMINATION 10A
28

CR-3
OR/W
1 2 1
GY
2 2
V R
1 3
V

4
B
4 4

B
3

B
CL-6

R/W

R/W
R/OR

R/OR
WORK LAMP RY

2 1
WORK LAMP V
1 2

CL-3

CL-4
3 E
2 Hi
8

1 Lo
B

3 E
2 Hi
1 Lo
CL-5 CN-12

14W74EL08
HEAD LAMP-LH

HEAD LAMP-RH
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) I/conn〔CN-8(3)〕 Beacon lamp switch〔CN-23(6)〕
Fuse box (No.17) I/conn〔CN-7(12)〕 Switch panel〔CN-116(16, 17)〕
(1) Beacon lamp switch ON
Beacon lamp switch ON〔CS-23(2)〕 Switch lndicator lamp ON〔CS-23(9)〕
l/conn〔CN-8(4)〕 l/conn〔CN-10(10)〕
Beacon lamp ON〔CL-7〕
(2) Cab light switch ON
Cab light switch ON〔CN-116(7, 8)〕 I/conn〔CN-7(6)〕 I/conn〔CN-10(11)〕
Cab light ON〔CL-8(2), CL-9(2)〕

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Beacon lamp)

⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦ - GND(Switch power output)
⑧ - GND(Cab light)
※ GND : Ground

4-13
 ILL.LIGHT OUT
HEAD LIGHT OUT
HEAD LIGHT OUT CN-36
WIPER MOTOR DRIVE START KEY 20A
1
PRE-HEAT
ROOM LAMP 5A
POWER 24V 2
CABIN LIGHT OUT AC& HEATER 5A
3
CABIN LIGHT OUT
AC BLOWER 20A
ILL. LIHGT 24V 4
HEAD LIGHT 24V CPU B+ 5A
HEAD LIGHT 24V 5
WIPER+ 10A
WASHER SIG
6
GND 10A
TURN LAMP
WORK LIGHT OUT 7

INT. SIG CLUSTER 10A

8
CABIN LIGHT 24V
CASSETTE RADIO 10A
CABIN LIGHT 24V 9
CPU 10A
10
CONVERTOR 5A
11
SWITCH PANEL 5A
12
BEACON LAMP AND CAB LIGHT CIRCUIT

START,STOP 20A
13
WIPER MOTOR 10A
14
HEAD LAMP 10A
15
WORK LAMP 10A

4-14
16
CABIN LAMP 10A
FUSE BOX

17
BEACON LAMP 10A
18
AC& HEATER 20A
19
HORN 10A
20
CIGAR LIGHTER 10A
21
TRAVEL 10A
22
SAFETY SOL 5A
23
SOLENOID 1 10A
24
SOLENOID 2 10A
25
FUEL FILLER P/P 30A
26
ILLUMINATION 10A
27
ILLUMINATION 10A
28

14W74EL09
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.12) I/conn〔CN-7(5)〕 Switch panel〔CN-116(6)〕
Fuse box (No.6) I/conn〔CN-5(4)〕 I/conn〔CN-17(5)〕 Wiper motor controller〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Washer pump〔CN-22(2)〕
Fuse box (No.14) I/conn〔CN-6(5)〕 l/conn〔CN-17(4)〕 Wiper motor controller〔CN-141(6)〕
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ON〔CN-116(15)〕 I/conn〔CN-9(4)〕 I/conn 〔CN-6(10)〕 I/conn 〔CN-17(8)〕
Wiper motor controller〔CN-141(10) → (3)〕 Wiper motor intermittently operating〔CN-21(6)〕
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON〔CN-116(4)〕 I/conn〔CN-7(3)〕 I/conn〔CN-6(9)〕 I/conn 〔CN-17(2)〕
Wiper motor controller〔CN-141(2) → (4)〕 Wiper motor operating〔CN-21(2)〕
(4) Washer switch ON
Washer switch ON〔CN-116(12)〕 I/conn〔CN-7(9)〕 I/conn〔CN-5(1)〕 I/conn〔CN-17(7)〕
Wiper motor controller〔CN-141(9) → (8)〕 I/conn〔CN-17(6)〕 I/conn〔CN-6(11)〕
Washer pump〔CN-22(1)〕 Washer operating
Fuse box(No.14) I/conn〔CN-6(5)〕 I/conn〔CN-17(4)〕
Wiper motor controller〔CN-141(6) → (4)〕 Wiper motor operating〔CN-21(2), Low speed〕
(5) Auto parking(When switch OFF)
Switch OFF〔CN-116(15)〕 Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Fuse box)
24V
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 0 ~ 5V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output)
0 or 24V
⑥ - GND(Wiper motor)
※ GND : Ground

4-15
 CN-9 CN-36
1 START KEY 20A
1
2
ROOM LAMP 5A
3 2
BR AC& HEATER 5A
4 3

1
5 AC BLOWER 20A
4
6 CPU B+ 5A
5
7
R WIPER+ 10A
8 6
CN-116 TURN LAMP 10A

3
ILL.LIGHT OUT 1 7
CLUSTER 10A
HEAD LIGHT OUT 2 8
HEAD LIGHT OUT 3 CASSETTE RADIO 10A
W
CN-7 9
WIPER MOTOR DRIVE 4 1 10A

1
CPU
10
PRE-HEAT 5 2
L W CONVERTOR 5A
POWER 24V 6 3 11
L SWITCH PANEL 5A
CABIN LIGHT OUT 7 4 12
L
CABIN LIGHT OUT 8 5 START,STOP 20A
WIPER AND WASHER CIRCUIT

13
ILL. LIHGT 24V 9 6

2
GY/W WIPER MOTOR 10A
HEAD LIGHT 24V 10 7 14
HEAD LAMP 10A
HEAD LIGHT 24V 11 8 15

SWITCH PANEL
L L
WASHER SIG 12 9 WORK LAMP 10A
16
1

GND 13 10 10A
CABIN LAMP

3
FUSE BOX

11 17
WORK LIGHT OUT 14
BR BEACON LAMP 10A
INT. SIG 15 12 18
AC& HEATER 20A
CABIN LIGHT 24V 16 19
CABIN LIGHT 24V 17 HORN 10A
20

3
CN-5 CIGAR LIGHTER 10A
L 21
1
TRAVEL 10A
2 22

4-16
CS-53 SAFETY SOL 5A
OR 3

6
23
R
CN-21 4 SOLENOID 1 10A
24
3 1 5
R SOLENOID 2 10A
2 6 25
GY FUEL FILLER P/P 10A
5 3 7 26
R
4 ILLUMINATION 10A
8

WIPER CUT SW
4 G 27
5 9 10A
L
ILLUMINATION
6 28
6 M 2 10

WIPER MOTOR
11
12

4
CN-141
G
FEED BACK 1 CN-6
W
MOTOR DRIVE SIG 2 CN-17 1
L
MOTOR DRIVE- 3 1 2
R W W
MOTOR DRIVE+ 4 2 3
B B B
GND 5 3 4
GY/W GY/W GY/W GY/W
VCC 6 4 5
R R R
CONTINUE 24V 7 5 6
V
R

V V V
WASHER P/P 8 6 7
L L L
WASHER SIG. 9 7 8
2

BR BR BR BR
INT. SIG 10 8 9
CN-22

OR BR
M

WIPER CUT SW 11 10
V
N.C 12 11

WIPER MOTOR CONTROLLER

GY
FEED BACK 13 12
WASHER PUMP

14W74EL10
 R
ILL.LIGHT OUT
HEAD LIGHT OUT

4
1
3

6
8
HEAD LIGHT OUT
WIPER MOTOR DRIVE
PRE-HEAT
L

7
POWER 24V GND 1

5
2

IG 24V
CABIN LIGHT OUT GND 2

10

3
7
9

2
6

1
4
5
8
BATTERY(+) 3

S.L-
S.L-

R
ILL+

B+
S.R-
S.R-
CABIN LIGHT OUT

S.L+
S.L+
N.C
N.C

S.R+
S.R+

ACC

GND
BATTERY(+) 4
ILL. LIHGT 24V G
ILLUMINATION 5

8
9
7
6
5
4
3
2
1
HEAD LIGHT 24V

14
13
12
11
10
POWER IG 6
HEAD LIGHT 24V NC 7
DUCT SENSOR(+) 8

R
WASHER SIG
GND DUCT SENSOR(GND) 9
NC 10
WORK LIGHT OUT
NC 11
INT. SIG NC 12
CABIN LIGHT 24V NC 13
CABIN LIGHT 24V NC 14
ILLUMINATION CIRCUIT

CN-36
START KEY 20A

L
R
G

R
1
ROOM LAMP 5A
2
AC& HEATER 5A
3
AC BLOWER 20A
4

R
R

R
5A

L
CPU B+

R
R
5
WIPER+ 10A
6
TURN LAMP 10A
7
CLUSTER 10A
8
CASSETTE RADIO 10A
9
CPU 10A
10
CONVERTOR 5A
11
L SWITCH PANEL 5A
12

4-17
START,STOP 20A
13
WIPER MOTOR 10A
14
CL-16 HEAD LAMP 10A
15
R
TA 1 WORK LAMP 10A
16
TU 2 CABIN LAMP 10A
FUSE BOX

17
NC 3 10A
B BEACON LAMP
18
EH 4
AC& HEATER 20A
BU 5 19
HORN 10A
ST 6 20
CIGAR LIGHTER 10A
REAR COMBI RH 21
TRAVEL 10A
22
SAFETY SOL 5A
CL-25 23
R
C SOLENOID 1 10A
1 24
B
E 2 SOLENOID 2 10A
25
T 3 FUEL FILLER P/P 30A
26
FRONT COMBI RH R ILLUMINATION 10A
27
R ILLUMINATION 10A R
28
CL-15
R
TA 1
TU 2
NC 3
B
EH 4
BU 5
ST 6
REAR COMBI LH

CL-24
R
C 1 CL-21
LAMP

B 1H R
E 2 2
G51 B
T 1
3

14W74EL11
FRONT COMBI LH
NUMBERPLATE
 MULTI-FUNCTION SW MULTI-FUNCTION SW
LEFT LEVER RIGHT LEVER

4
1
3

6
8
7

5
2

IG 24V
L

10

3
7
9
B+

2
6

1
4
5
8
Hn
Hi

COM
GND

1
3

4
9

Lo 5

Gnd 4
12
R 11

COM 10
6
1
F 4
R 8
COM 9
TR2 3

N 2
TR1 7

12
11
10

3
2
1
4
3
7
9

2
6

1
4
5
8
12
11
10

3
7
9

2
6

1
4
5
8
CN-36
COMBINATION LAMP CIRCUIT

START KEY 20A

1
ROOM LAMP 5A
2
AC& HEATER 5A
3
AC BLOWER 20A
4
CPU B+ 5A

Y/W
W
5

OR

Y/OR
L/W
WIPER+ 10A
6
TURN LAMP 10A
7
CLUSTER 10A
8
CASSETTE RADIO 10A
9
CPU 10A
10
CONVERTOR 5A
11
SWITCH PANEL 5A
12
START,STOP 20A

4-18
13
WIPER MOTOR 10A
14
CL-16 HEAD LAMP 10A
15
R
TA 1 WORK LAMP 10A
16
TU 2 CABIN LAMP 10A
FUSE BOX

17
NC 3 10A
B BEACON LAMP
18
EH 4

Y/OR
AC& HEATER 20A
G
BU 5 19
GY HORN 10A
ST 6 20
CIGAR LIGHTER 10A
REAR COMBI RH 21

Y
W TRAVEL 10A

GY
22
SAFETY SOL 5A
CL-25 23

3
4
1
2
R
SOLENOID 1 10A

CN-131
C 1 24
B
E 2 SOLENOID 2 10A

Y
GY
Y/OR 25
T 3 FUEL FILLER P/P 30A
26
FRONT COMBI RH ILLUMINATION 10A
27

1
2
CD-4
ILLUMINATION 10A R
28
CL-15

Pa
R

STOP LAMP PS
TA 1
Y/W
TU 2
NC 3
B
EH 4
G
BU 5
GY
ST 6
REAR COMBI LH
B

V
W

CL-24
G
B
W
OR

L/W

R
G

B
B
V

G
B

C 1
1
2
3

4
3
1
4

B
1
1

2
2
CR-29

CR-30

E 2
1

Y/W
2
4
2

4
2

CN-123
CN-122

T 3
CN-65
3
1

3
1

FRONT COMBI LH

14W74EL12
REV. FWD.

REV.RY FWD.RY
TRAVEL BZ
 h
+ -

OR
W/OR
OR
W/OR
CN-36
START KEY 20A
1
CONTROLLER CIRCUIT

ROOM LAMP 5A

OR
2

W/OR
AC& HEATER 5A
3
AC BLOWER 20A
4
CPU B+ 5A
5
WIPER+ 10A
6
TURN LAMP 10A
7
CLUSTER 10A
8
CASSETTE RADIO 10A
9
CPU 10A
10
W/OR
CONVERTOR 5A
11
SWITCH PANEL 5A
12
GY 20A
START,STOP
13
B/W
WIPER MOTOR 10A
14
HEAD LAMP 10A
15
10A

4-19
WORK LAMP
16
CABIN LAMP 10A
FUSE BOX

17
BEACON LAMP 10A
18
AC& HEATER 20A
19
HORN 10A
20
CIGAR LIGHTER 10A
21
TRAVEL 10A
22

OR SAFETY SOL 5A
OR
2 2 23
BR BR SOLENOID 1 10A
1 1 24
CN-19A CN-19 SOLENOID 2 10A
25
1 FUEL FILLER P/P 10A
26
2 ILLUMINATION 10A
CN-19B 27
ILLUMINATION 10A R
28
BR
OR
BR
OR
BR
OR

14W74EL13
 DC
2
1

1
2
HYD TEMP
CD-1

CD-2

FUEL LEVEL
B
CN-51

Pa

B
CLUSTER

CD-18

R/OR

L/W
TX
RX
WORKING PS 1

GND
POWER IG(24V)
POWER MAX SW 2

ENG OIL PRESS

TRAVEL ALARM SW 3

DC

SENDOR

GY/W
ENG OIL PS 4

2
1

RR
CD-8
NC 5

WATER TEMP
BOOM UP PS 6

4
3
2
1

1
2

5
4

6
3
CN-56

CN-2
24V(PRES.SENSOR) 7
CN-36

L
Y
B
GND(PRES.SENSOR) 8

BR
START KEY 20A
ALT LEVEL 9 1
MONTORING CIRCUIT

GY/W
P1 PRESS SIG. 10 ROOM LAMP 5A
2

L
Y
B
P2 PRESS SIG. 11 AC& HEATER 5A

SH
3

B
OR
P3 PRESS SIG. 12
AC BLOWER 20A
4

9
8
7
5
4
1

6
3

15
14
13
12
11
10
TRAVEL PS 13

CN-5
5A

EARTH 1
CPU B+

9
8
7
5
4
1

6
3

12
11
10
O/T DECEL SW 14 5

CN-3
BW

EARTH 2
L
10A

Y
B
WIPER+

BR
15

SH
WATER LEVEL SW
L 6

B
AIR CLEANER SW 16 TURN LAMP 10A

OR
7

B
HEAVY LIFT SW 17
10A

BW
CLUSTER
BKT&ARM IN PS 18 8
CASSETTE RADIO 10A

1
2
TRAVEL Hi/Lo SW 19 9

CD-16
20 CPU 10A
GND (POT&DIAL)
10
5V (POT&DIAL) 21 CONVERTOR 5A
11
POT-SIG 22
5A

WATER LEVEL
SWITCH PANEL
ACCEL DIAL SIG 23 12
L/W START,STOP 20A

CPU CONTROLLER
FUEL LEVEL SENSOR 24 13

25 WIPER MOTOR 10A

EARTH 1
TACHO SENSOR(-) 14

4-20
TACHO SENSOR(+) 26 HEAD LAMP 10A
15
BRAKE FAIL PS 27
10A

L
WORK LAMP

B
EARTH 1
28 16
T/M OIL PS
CABIN LAMP 10A
29
FUSE BOX

ACCEL SW 17
10A

Pa
NC 30 BEACON LAMP

CD-10
B 18
GND (SENSOR) 31 AC& HEATER 20A

AIR CLEANER SW
19
PUMP PROLIX SW 32
OR HORN 10A
33 20
WATER TEMP SENDOR
R/OR CIGAR LIGHTER 10A
HYD TEMP SENDOR 34 21

35 TRAVEL 10A
NC 22
NC 36 SAFETY SOL 5A
23
SOLENOID 1 10A
CN-50 24
PUMP EPPR(-) 8 SOLENOID 2 10A
25
N.C 9
B/W FUEL FILLER P/P 30A
PROGRAM DUMP 10 26
ILLUMINATION 10A
11 27
ILLUMINATION 10A

EARTH 1
NC
28
GND (MAIN) 28
Y
SERIAL-TX 29
L
SERIAL-RX 30
B
GND 31
R
RS232 (+) 32 CN-126
G B/W

4
RS232 (-) 33
B R

3
RS232 (GND) 34
G

2
NC 35
B

1
PUMP EPPR(+) 36

14W74EL14
CONN
RS232
 OVERLOAD SW QUICK COUPLING SW

1
2
8
1
2

7
8

9
7
9
I

10

5
6
5
6
10

B
3
7
9

2
6

1
4
5
8

3
7
9

2
6

A
1
4
5
8
10

10
CS-27
CS-67

C
2
1
2
1
Y
B

POWER MAX
B
GY

OR
OR

L/W

CS-29

CS-19

SAFETY SW
CS-4
A
B
C
Y
B

ONE TOUCH DECEL

Y

GY
OR
ELECTRIC CIRCUIT FOR HYDRAULIC

SIG
SIG
G

SIG
24V
24V
24V
OR

GND
GND

GND
R
R

G
G

R
G
W
W

W
1
2
8

7
9

1
2
3
1
2
3
1
2
3

PUMP3 PRESS
PUMP2 PRESS
PUMP1 PRESS
CD-42

CD-44
CD-43

B
V
R
R
R

B
W

BR
10

5
6

BREAKER SW
3
7
9

2
6

1
4
5
8
10
CS-27
B
GY

OR
GY
OR

CS-20 EARTH 1

SAFETY SW
BREAKER
2
1
2
1

CD-7
CS-26

B
CS-26A

Pa 1
BREAKER PEDAL

Y/OR
GY
GY

GY
GY

WORK PS
G

B
Y

GY

B
Y
B
OR

G
L/W

GY

V
W
BR
R/W
2

9
8
7
5
4
1

6
3

8
7
5
4
1

6
3

5
4
1

6
12
11
10

3
CD-1
CN-6

CN-1
CN-4
B
OR
GY

C 1

B
B
Y

G
2

GY

V
B
W
B
Y

R/OR

BR

HYD TEMP
OR
1
2

5
4

9
8
7
6
3

12
11
10
CN-8

CN-51
Y/W
WORKING PS 1
OR
GY

Y
POWER MAX SW 2
TRAVEL ALARM SW 3
OR/W
ENG OIL PS 4
NC 5
BOOM UP PS 6
R
24V(PRES.SENSOR) 7
B
GND(PRES.SENSOR) 8
ALT LEVEL 9 CN-36
B/W
P1 PRESS SIG. 10 START KEY 20A
BR 1
P2 PRESS SIG. 11 ROOM LAMP 5A
V 2
P3 PRESS SIG. 12
AC& HEATER 5A
TRAVEL PS 13 3
GY AC BLOWER 20A
O/T DECEL SW 14 4
WATER LEVEL SW 15 CPU B+ 5A
5
AIR CLEANER SW 16 WIPER+ 10A
6
HEAVY LIFT SW 17
TURN LAMP 10A
BKT&ARM IN PS 18 7
CLUSTER 10A
TRAVEL Hi/Lo SW 19 8
GND (POT&DIAL) 20 CASSETTE RADIO 10A
9
5V (POT&DIAL) 21 CPU 10A
10
POT-SIG 22
CONVERTOR 5A
ACCEL DIAL SIG 23 11
5A

CPU CONTROLLER
SWITCH PANEL

4-21
FUEL LEVEL SENSOR 24 12
TACHO SENSOR(-) 25 START,STOP 20A
13
TACHO SENSOR(+) 26 WIPER MOTOR 10A
14
BRAKE FAIL PS 27
HEAD LAMP 10A
T/M OIL PS 28 15
WORK LAMP 10A
ACCEL SW 29 16
NC 30 CABIN LAMP 10A
FUSE BOX

B 17
GND (SENSOR) 31 BEACON LAMP 10A
18
PUMP PROLIX SW 32
AC& HEATER 20A
WATER TEMP SENDOR 33 19
R/OR HORN 10A
HYD TEMP SENDOR 34 20

NC 35 CIGAR LIGHTER 10A

21
NC 36 TRAVEL 10A
22
R SAFETY SOL 5A
CN-50 23
GW
BOOM PRIORITY SOL 1 SOLENOID 1 10A
B/RW 24
MAX FLOW SOL 2
L/OR OR SOLENOID 2 10A
POWER MAX SOL 3 25
FUEL FILLER P/P 30A
HOUR-METER 4 26
ILLUMINATION 10A
ENG PREHEATER 5
27
OIL COOLER SOL 6 ILLUMINATION 10A
28
BATTERY 24V(+) 7
PUMP EPPR(-) 8
NC 9
PROGRAM DUMP 10
ANTI-RESTART RY 11
ACCEL ACT(+) 12
TRAVEL SPEED SOL 13
T/M OIL LAMP 14
BRAKE FAIL LAMP 15
TRAVEL BUZZER 16
PRE-HEAT SW 17
NC 18
PARKING SW 19
OVERLOAD SIG 20
ENG.OIL FILTER SW 21
NC 22
ACCEL ACT(-) 23
B
Y

52
B

G
GY

G74

POWER IG 24
NC 25
B

1
2
1
2

L/W

NC 26
CN-68
CN-66

NC 27
1
2
1
2

GND (MAIN) 28
CD-31

SAFETY SOL
BREAKER SOL.

CN-140

SERIAL-TX 29
Pa

SERIAL-RX 30
QUICK COUPLING

OVERLOAD PS

GND 31
RS232 (+) 32
RS232 (-) 33
RS232 (GND) 34
NC 35
PUMP EPPR(+) 36

CN-88
G/W
1
OR
BOOM

CN-88
L/OR
1
PRIORITY MAX

OR
2
POWER

CN-137
BR/W
1
MAX

OR
FLOW

2
14W74EL15
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specification Check

※ Check specific gravity

12V × 80Ah 1.280 over : Over charged
Battery
(2EA) 1.280 ~ 1.250 : Normal
1.250 below : Recharging

※ Check coil resistance (M4 to M4)

Rated load : 24V
Normal : About 50Ω
Battery relay 100A(continuity)
1000A(30seconds) ※ Check contact
Normal : ∞Ω
CR-1
6
5
4
3
2
1

B
※Check contact
B-BR : 24V 1A
1

Ι ,O OFF : ∞Ω(For each terminal)

Start key B-ACC : 24V 10A
ON : 0Ω(For terminal 1-3 and 1-2)
B-ST : 24V 40A
ΙΙ Ι O H START : 0Ω(For terminal 1-5)
6
5

3
2

C ST ACC BR H
CS-2

Pressure switch 2 Pa 3 ~ 6kgf/cm2 ※ Check contact

(For overload) 1 (N.O TYPE) Normal : ∞(OPEN)

CD-31

Pressure switch Pa 0.5 kgf/cm2 ※ Check resistance

(For engine oil) (N.C TYPE) Normal : 0Ω(CLOSE)
CD-18

C 1 ※ Check resistance
Temperature 50°C : 804Ω
-
sensor 2 80°C : 310Ω
100°C : 180Ω
CD-8
CD-1

4-22
 Part name Symbol Specification Check

Pressure: ※ Check contact

Air cleaner Pa 635mmH2O
pressure switch Normal : ∞Ω
(N.O TYPE)
CD-10

※ Check resistance
Full : 50Ω 6/12 : 350
2 11/12 : 100Ω 5/12 : 400Ω
10/12 : 150Ω 4/12 : 450Ω
Fuel sender - 9/12 : 200Ω 3/12 : 500Ω
1
8/12 : 250Ω 2/12 : 550Ω
CD-2 7/12 : 300Ω 1/12 : 600Ω
CD-2 Empty warning :700Ω

1
m

※ Check resistance
rp

Tacho sensor -
2 Normal : 300Ω(For terminal 1,2)

CD-17
CD-17

30
87a 87 85
86 ※ Check resistance
Relay 87
Normal : About 160Ω
(Horn, Safety, 85
24V 16A0 (For terminal 85-86)
Ac comp, 87a
30 86

Power, Preheat) CR-2 CR-7 CR-35 : 0Ω(For terminal 30-87a)

CR-3 CR-29 CR-36 : ∞Ω(For terminal 30-87)
CR-5 CR-30 CR-47

M- 6
6 5
M M+ 5
※ Check resistance
NC 4
2 Normal : 1-2Ω(For terminal 5-6)
Accel actuator P- 3 -
3 1
SIG 2
0.8-1.2kΩ
P+ 1 (For terminal 1-3)
CN-76

※ Check resistance
Solenoid valve 24V 1A Normal : 15~25Ω
(For terminal 1-2)
CN-66 CN-68 CN-69 CN-70
CN-71 CN-73 CN-88 CN-122
CN-123 CN-133 CN-137 CN-140

4-23
 Part name Symbol Specification Check

2 ※ Check resistance
EPPR valve 700mA Normal : 18~25Ω
1 (For terminal 1-2)

CN-75

1
※ Check resistance
Resistor 50Ω 20W± 5%
Normal : 50Ω
2

CN-47

※Check resistance
Speaker 4Ω 20W
Normal : 4Ω

CN-23(LH)
CN-24(RH)

10 9 8 7 6 5 4 3 2 1
※ Check contact
10 6 5 Normal
Switch ON - 0Ω(For terminal 1-5,2-6)
(Locking type) 24V 8A
- ∞Ω(For terminal 5-7,6-8)
9 8 2 7 1
OFF - ∞Ω(For terminal 1-5,2-6)
CS-23 CS-27 CS-50
- 0Ω(For terminal 5-7,6-8)
CS-52 CS-54
8
2
7

9
1

I
※ Check contact
Normal
ON - 0Ω(For terminal 1-5,2-6)
Switch 24V 8A
5

10

- ∞Ω(For terminal 5-7,6-8)

(Quick clamp)
10

OFF - ∞Ω(For terminal 1-5,2-6)

9
3

7
2

6
1

4
5

CS-67 - 0Ω(For terminal 5-7,6-8)

2
Head lamp,
Work lamp, 24V 70W ※ Check disconnection
1
Cab lamp, (H3 TYPE) Normal : 1.2Ω
Number plate
CL-5 CL-6 CL-8
CL-9 CL-21

4-24
 Part name Symbol Specification Check

※ Check disconnection
Room lamp 24V 10W
Nomal : A few Ω

CL-1

1 M
24V 10A ※ Check resistance
Fuel filler pump 35 ℓ/min
2 Normal : 1.0Ω
CN-61
CN-61

1 ※ Check operation
h ・Supply powe(24V) to
Hour meter 2 16V ~ 32V
terminal No. 2 and connect
CN-48 terminal No. 1 and ground.

※ Check operation
DC 22.0 ~ 28.0V
Horn ・Supply power(24V) to each
2A
terminal and connect ground.
CN-20 CN-25

※ Check contact
Normal : 0Ω(For terminal 1-2)
24V 15A
Safety switch 1 : ∞Ω(For terminal 1-3)
(N.C TYPE)
Operating : ∞Ω(For terminal 1-2)
: 0Ω(For terminal 1-3)
CS-4

Safety switch 2 24V ※ Check contact

Wiper cut sw (N.C TYPE) Normal : 0Ω(one pin to ground)

CS-20 CS-53

4-25
 Part name Symbol Specification Check

E 3
※ Check resistance
Fuel cut-off S 2 24V
Normal : 15~25Ω
I 1
CN-79

Pressure switch
(T/M, Breaker, Pa 2 10bar ※ Check contact
auto idle) (N.C type) Normal : 0.1Ω
1
CD-3 CD-5 CD-7

※ Check disconnection
Beacon lamp 24V 70W
Normal : 1.1Ω

CL-7

Switch
1
(Power max,
※Check contact
One touch 2 24V 6A
decel, Breaker, Normal : ∞Ω
Horn) CS-5 CS-19
CS-26 CS-26A CS-29

※Check contact
Washer tank 24V 3.8A
Normal : 10.7Ω(For terminal 1-2)

CN-22

※Check coil resistance

Normal : About 1MΩ
Cigar lighter 24V 5A 1.4W ※ Check contact
Normal : ∞Ω
Operating time : 5~15sec
CL-2

4-26
 Part name Symbol Specification Check

※Check resistance
Door switch 24V 2W
Normal : About 5MΩ

CS-1

3 1
2

5 3

4
4 ※Check contact
Wiper motor 5 24V 2A
Normal : 7Ω(For terminal 2-6)
6 M 2 6

CN-21
N.C 1

S.R- 2

S.R- 3

S.L- 4
S.L- 5
N.C 6

ILL+
S.R+
7
8
※ Check voltage
Cassette radio S.R+
ACC
9
10
24V 2A 20 ~ 25V
B+ 11
S.L+ 12
13
(For terminal 10-14,11-14)
S.L+
GND 14

CN-27

※ Check contact
Receiver dryer 24V 2.5A
Normal : 0Ω

CN-29

※ Check contact
Start relay 24V 300A
Normal : 0.94Ω(For terminal 1-2)

CR-23

B+
M
Delco Remy ※ Check contact
Starter 28MT 24V Normal : 0.1Ω
M

CN-45

4-27
Part name Symbol Specification Check

B+ G
※ Check contact
3~
Alternator 24V 60A Normal : 0Ω(For terminal B⁺-1)
Ι
U Normal : 24 ~ 27.5V
GND

CN-74

Travel alarm 1 ※ Check contact

24V 0.5A
buzzer 2 Normal : 5.2Ω

CN-81

1
Aircon ※ Check contact
compressor 24V 79W
Normal : 13.4Ω
CN-28

※ Check resistance
Normal : About 5kΩ
(For terminal A-C)
A +
※ Check valtage
Accel dial B S - Normal : About 5V
C - (For terminal A-C)
CN-142 : 2 ~ 4.5V
(For terminal C-B)

3 24V
Transducer 2 SIG 0bar : 1V(For terminal 1-2)
(Pump 1,2) 500 bar
1 GND 500bar : 5V(For terminal 1-2)
CD-42 CD-43

3 24V
Transducer 0bar : 1V(For terminal 1-2)
2 SIG
(Pump 3) 50 bar 50bar : 5V(For terminal 1-2)
1 GND

CD-44

4-28
 Part name Symbol Specification Check

A 24V
24V
DC/DC B GND 24V(A-B)
12V 3A
Converter C 12V 12V 12V(B-C)
CN-138

1 M ※ Check resistance
Blower motor 24V 9.5A
2.5Ω(For terminal 1-2)
2

1 Lo 1 ※ Check resistance
2 MH 3 1.12Ω(For terminal 4-2)
Aircon resistor -
3 ML 2 2.07Ω(For terminal 2-3)
4 Hi 4 3.17Ω(For terminal 3-1)

Duct sensor 1
1°
C OFF ※ Check resistance
(Switch) 2 4°
C ON : 0Ω(For terminal 1-2,
the atmosphere temp : over 4°
C)

※ Check contact
Preheater 24V 200A Normal : 0.94Ω
relay
(For terminal 1-GND)
CR-24

※ check resistance
Preheater 24V 200A
: 0.25 ~ 0.12Ω

4-29
 Part name Symbol Specification Check

※Check contact
Quick clamp 24V 6A
Normal : 28.9MΩ(For terminal 1-2)

CN-140

※Check disconnection
Normal : 0Ω
Fusible link 60A
(Connect ring terminal and check
resist between terminal 1 and 2)
CN-60 CN-95

TA 1
TU 2
NC
※Normal : 4.8Ω
Rear 3
EH 4
24V 21W×3 (For terminal 1-4)
combination
BU 5
24V 10W Normal : 2.1Ω
lamp-LH.RH
ST 6 (For terminal 2-4, 4-5, 4-6)
CL-15 CL-16

1 Lo ※Normal : 4.8Ω
Front
2 Hi 24V 21W (For terminal 1-2)
combination
24V 10W Normal : 2.1Ω
lamp-LH, RH 3 E
(For terminal 2-3)
CL-24 CL-25

C 1 ※Normal : 1.0Ω
Head lamp E 2 (For terminal 1-3, 2-3)
24V 75/70W
-LH, RH T 3 Normal : 1.5Ω
CL-3 CL-4 (For terminal 1-2)

4-30
GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-1 AMP 6 I/conn(Engine harness 2-frame harness) S816-006002 S816-106002
CN-2 AMP 12 I/conn(Engine harness 2-frame harness) S816-012002 S816-112002
CN-3 AMP 8 I/conn(Engine harness 1-frame harness) S816-008002 S816-108002
CN-4 AMP 8 I/conn(Console harness LH-frame harness) S816-008002 S816-108002
CN-5 Econoseal J 15 I/conn(Side harness RH-frame harness) 2-85262-1 368301-1
CN-6 AMP 12 I/conn(Side harness RH-frame harness) S816-012002 S816-112002
CN-7 AMP 15 I/conn(Console harness RH-frame harness) 2-85262-1 368301-1
CN-8 AMP 12 I/conn(Console harness RH-frame harness) A816-012002 S816-112002
CN-9 AMP 8 I/conn(Console harness RH-frame harness) S816-008002 S816-108002
CN-10 DEUTSCH 12 I/conn(Cab harness-frame harness) DT06S-12S DT04-12P
CN-11 DEUTSCH 8 Air-con harness DT06-8S -
CN-12 DEUTSCH 2 Work lamp harness DT06-2S-P012 DT04-2P-P012
CN-15 KET 2 2pcs auto idle pressure S814-002100 S814-102100
CN-17 DEUTSCH 8 I/conn(Side harness RH-wiper harness) DT06-8S DT04-8P
CN-20 MOLEX 2 Horn 35825-0211 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 KET 2 Speaker-LH MG610070 -
CN-24 KET 2 Speaker-RH MG610070 -
CN-25 MOLEX 2 Horn 35825-0211 -
CN-27 AMP 14 Cassette radio 173852 -
CN-28 MWP 1 AC compressor MWP01F-B -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 DEUTSCH 3 Fuse box body 21N8-20041 -
CN-45 RING-TERM - Start motor B ST710264-2 -
CN-47 AMP 2 Resistor S810-002202 -
CN-48 AMP 2 Hour meter GP-890469 -
CN-50 AMP 36 CPU controller 3441110 -
CN-51 AMP 36 CPU controller 3441110 -
CN-56 DEUTSCH 4 Cluster - DT04-4P-E004
CN-60 YAZAKI 2 Fusible link 7122-4125-50 -
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S-P012 -
CN-65 KET 2 Back up buzzer DT06-2S -
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-P012 DT04-2P-P012
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-P012 DT04-2P-P012

4-31
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-69 KET 2 Ram lock solenoid S814-002100 -
CN-70 KET 2 Travel solenoid S814-002100 -
CN-71 KET 2 Parking solenoid S814-002100 -
CN-73 DEUTSCH 2 Dozer & Outrigger DT06-2S-P012 DT04-2P-P012
CN-74 RING-TERM - Alternator "l" term S820-105000 -
CN-75 AMP 2 EPPR valve S816-002002 -
CN-76 DEUTSCH 6 DC motor DT06-6S-EP06 -
CN-79 PACKARD 3 Fuel cut off S818-020311 -
CN-81 DEUTSCH 2 Travel buzzer solenoid DT06-2S-P012 -
CN-88 DEUTSCH 2 Power max solenoid DT06-2S-P012 -
CN-95 YAZAKI 2 Fusible link - S813-130201
CN-97 AMP 12 Mutifunction switch - S816-112002
CN-98 AMP 10 Mutifunction switch - S816-110002
CN-99 AMP 8 Mutifunction switch - S816-108002
CN-116 PA 17 Switch panel S811-017002 -
CN-122 DEUTSCH 2 FWD DT06-2S-P012 DT04-2P-P012
CN-123 DEUTSCH 2 REV DT06-2S-P012 DT04-2P-P012
CN-126 DEUTSCH 4 RS 232 connector DT06-4S-P012 DT04-4P-E004
CN-131 AMP 4 Pressur switch S816-002002 S816-102002
CN-133 DEUTSCH 2 Boom prioity solenoid DT06-2S-P012 -
CN-137 DEUTSCH 2 Max flow sclenoid DT06-2S-P012 -
CN-138 DEUTSCH 3 DC/DC converter DT06-3S-P012 -
CN-139 DEUTSCH 2 12V socket - DT04-2P-E004
CN-140 DEUTSCH 2 Quick clamp DT06-2S -
CN-141 AMP 13 Wiper motor controller 142176-2 -
CN-142 DEUTSCH 3 Accel dial DT06-3S-P012 -
CN-143 KET 12 Cassette radio(With remocon) MG610406 -
CN-144 AMP 12 Remocon-cassette radio 174045-2 -
・Relay
CR-1 RING-TERN - Battery relay - S820-208002
CR-3 AMP 4 Work lamp relay S810-004202 -
CR-23 RING-TERM 2 Start relay - S814-102001
CR-24 RING-TERM 1 Pre-heater relay S822-014000 -
CR-29 AMP 4 Fwd relay S810-004202 -
CR-30 AMP 4 Rev relay S810-004202 -
CR-47 AMP 6 Safety relay S810-006202 -

4-32
Connector No. of Connector part No.
number Type Destination
pin Female Male
・Switch
CS-1 SHUR 1 Door switch S822-014004 -
CS-2 SWP 6 Start key switch S814-006000 -
CS-4 DEUTSCH 3 Safety switch DT06-3S-P012 -
CS-5 DEUTSCH 1 Horn switch - DT04-2P-E004
CS-19 DEUTSCH 2 One touch decel - DT04-2P-E004
CS-20 AMP 1 Safety switch S822-014002 -
CS-23 SWF 10 Beacon lamp switch SWF593757 -
CS-26 DEUTSCH 1 Breaker switch DT06-2S-P012 -
CS-27 SWF 10 Breaker switch SWF593757 -
CS-29 DEUTSCH 2 Powe max switch DT06-2S-P012 -
CS-50 SWF 10 Overload switch SWF593757 -
CS-53 SHUR 1 Wiper cut switch S822-014002 -
CS-54 SWF 10 Spare switch SWF593757 -
・Light
CL-1 KET 2 Room lamp MG 610406 -
CL-2 AMP 1 Cigar light S822-014002 -
CL-3 AMP 3 Head lamp S810-003702 -
CL-4 AMP 3 Head lamp S810-003702 -
CL-5 DEUTSCH 2 Work lamp-LH - DT04-2P
CL-6 DEUTSCH 2 Work lamp-RH - DT04-2P
CL-7 SHUR 1 Beacon lamp S822-014004 S822-114004
CL-8 DEUTSCH 2 Cab light-LH - DT04-2P
CL-9 DEUTSCH 2 Cab light-RH - DT04-2P
CL-15 KET 6 Rear combination lamp-LH S814-006000 -
CL-16 KET 6 Rear combination lamp-RH S814-006000 -
CL-21 KET 2 Numberplate lamp S814-002100 -
CL-24 KET 3 Front combination lamp-LH S814-003000 -
CL-25 KET 3 Front combination lamp-RH S814-003000 -
・Sensor, sendor
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel sender DT06-2S-P012 -
CD-7 KET 2 Auto idle pressure switch 21EA-00310 -
CD-8 AMP 2 Water temp sender 85202-1 -
CD-10 RING-TERM - Air cleaner switch - S820-104002
CD-17 PACKARD 2 Tachosensor - S818-120221
CD-18 RING-TERM 1 Engine oil pressure switch - S820-104000
CD-31 DEUTSCH 2 Overload pressure switch DT06-2S-P012 DT04-2P-P012

4-33
Connector No. of Connector part No.
number Type Destination
pin Female Male
CD-42 AMP 3 Pump pressure 1 S816-003002 -
CD-43 AMP 3 Pump pressure 2 S816-003002 -
CD-44 AMP 3 Pump pressure 3 S816-003002 -

4-34
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
pin Receptacle connector(Female) Plug connector(Male)

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9
S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

4-35
No. of
Receptacle connector(Female) Plug connector(Male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 1 9
17

17

1 9 8 17
S811-017002 S811-117002

10 21
1 11

21

1 11 10 21
S811-021002 S811-121002

4-36
2) J TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2
1

2 12
S816-002001 S816-102001

2 3 1

3 1 2
S816-003001 S816-103001

3 1 4 2

4 2 3 1
S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4-37
3) SWP TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S814-001000 S814-101000

2 1

1 2
S814-002000 S814-102000

3 1

2 1 23
S814-003000 S814-103000

2 4
1 3

1 3 2 4
S814-004000 S814-104000

4-38
No. of
pin Receptacle connector(Female) Plug connector(Male)

3 6
1 4

1 4 3 6
S814-006000 S814-106000

4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000

3 14
1 11

14

1 11 3 14
S814-014000 S814-114000

4-39
4) CN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3
S810-003202 S810-103202

2 4 1 4

1 3 2 3
S810-004202 S810-104202

4-40
No. of
Receptacle connector(Female) Plug connector(Male)
pin

3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 4 8
S810-008202 S810-108202

4-41
5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 1 2

S810-002402 S810-102402

6) AMP ECONOSEAL CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
12

1 13
24
36
36
13 25 12
24
25
36
344111-1 344108-1

7) AMP TIMER CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

85202-1

4-42
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

12
1 6

7 12
174045-2

9) AMP 070 MULTILOCK CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

14 1 6

7 14
173852

10) AMP FASTIN - FASTON CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

3 1

6 4
1
4 6 3

925276-0 480003-9

4-43
11) KET 090 CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

2 1

MG610070

12) KET 090 WP CONNECTORS

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
2

MG640605

2 1

MG640795

4-44
13) KET SDL CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
14

14 6

MG610406

4-45
14) DEUTSCH DT CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2 2 1
2

DT06-2S DT04-2P

2 1 1 2

3 3

DT06-3S DT04-3P

4 1 1 4

3 2 2 3

DT06-4S DT04-4P

6 1 1 6

4 3 3 4

DT06-6S DT04-6P

4-46
No. of
Receptacle connector(Female) Plug connector(Male)
pin

4 5 5 4

1 8 8 1

DT06-8S DT04-8P

6 7 7 6

12

1 12 12 1

DT06-12S DT04-12P

4-47
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin

1 2

35215-0200

16) ITT SWF CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

2
10

1 10

SWF593757

17) MWP NMWP CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

1
1

NMWP01F-B

4-48
18) ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-001002 S816-101002

S816-002002 S816-102002

S816-003002 S816-103002

S816-004002 S816-104002

4-49
No. of
Receptacle connector(Female) Plug connector(Male)
pin

S816-006002 S816-106002

S816-008002 S816-108002

10

S816-010002 S816-110002

12

S816-012002 S816-112002

4-50
No. of
Receptacle connector(Female) Plug connector(Male)
pin

15

368301-1 2-85262-1

19) METRI-PACK TYPE CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

12040753

20) DEUTSCH HD30 CONNECTOR

No. of
Receptacle connector(Female) Plug connector(Male)
pin

23

HD36-24-23SN HD34-24-23PN

4-51