Beruflich Dokumente
Kultur Dokumente
Silverwing UK LTD
Unit 31 Cwmdu Industrial Estate
Carmarthen Road
Tel: +44 (0) 1792 585533 Swansea, UK. Email: mfl@silverwinguk.com
Fax: +44 (0) 1792 586044 Website: www.silverwinguk.com
SA5 8JF
Section 1 Operating Manual
Silverwing UK LTD
Unit 31 Cwmdu Industrial Estate
Carmarthen Road
Tel: +44 (0) 1792 585533 Swansea, UK. Email: mfl@silverwinguk.com
Fax: +44 (0) 1792 586044 SA5 8JF Website: www.silverwinguk.com
Rev2.4
Section 1
Operating Manual
Silverwing UK LTD
Unit 31 Cwmdu Industrial Estate
Carmarthen Road
Tel: +44 (0) 1792 585533 Swansea, UK. Email: mfl@silverwinguk.com
Fax: +44 (0) 1792 586044 SA5 8JF Website: www.silverwinguk.com
Doc Ref:OM-FMVS2i-S1
Rev: 2.4
Date of Release: 05/10/09
Rev2.4
Table of Contents
INTRODUCTION......................................................................................3
GENERAL DESCRIPTION ......................................................................5
METHOD OF OPERATION ...................................................................14
MECHANICAL SET-UP.........................................................................15
MANUAL INSPECTION MODE.............................................................16
CALIBRATION ......................................................................................16
ENTERING THE TANK .........................................................................18
NORMAL SCANNING PROCEDURE ...................................................18
DETECTION ..........................................................................................19
PIPEWORK............................................................................................20
MAPPING MODE...................................................................................20
PACKING THE FLOORMAPVS2i UNIT FOR TRANSIT.......................21
FUNDAMENTALS AND DEFINITIONS.................................................23
Tank Datum....................................................................................................................... 23
Numbering Scheme........................................................................................................... 24
Plate Reference................................................................................................................. 25
Vertical and Horizontal Plates ........................................................................................... 26
Scanning Modes................................................................................................................ 26
Plate coverage .................................................................................................................. 27
The Sitemaster 1000 Computer ..........................................................28
General Description........................................................................................................... 28
Touch screen..................................................................................................................... 29
Touch Screen Calibration.................................................................................................. 30
Floor Scanner Set Up Guide ...............................................................35
INTRODUCTION
The FloormapVS2i is one of a new generation of Magnetic Flux Leakage systems for
the inspection of Bulk Liquid Storage Tank floors. The system takes advantage of the
latest developments in magnet design to give enhanced performance on thicker floor
plates (10mm and above). The ergonomic mechanical design allows the magnet
carriage to be ‘broken’ from the floor with much less effort than previous designs,
despite the increased magnetism. An on-board touch screen computer allows full
data acquisition of signals detected by Magnetic Flux Leakage (MFL).Viewing of
defect indications can be carried out on the on-board computer in the dedicated Data
Acquisition software or using the powerful reporting software on an alternative
desktop or laptop computer. The reporting software allows the grouping of defects
according to severity in operator definable colour coded bands. It is standard
practice to cross check some areas of pitting detected and sized by the
FloormapVS2i by an ultrasonic technique in order to confirm material loss, as a
percentage of the plate thickness, and verify the MFL banding. Any variation
between the MFL banding and the ultrasonic results can be corrected for in the
reporting software. The FloormapVS2i has been designed to detect under floor
conical pit or lake type corrosion represented by an artificial reference hole 40%
deep. Under ideal conditions pitting of approximately 20% loss in a 6.0 mm plate
can be detected and sized.
The mechanical design of the FloormapVS2i has also taken into consideration field
observations and experience with earlier models to simplify operation and reduce
maintenance and adjustment requirements. The remaining adjustments necessary to
accommodate different floor conditions have been simplified.
Warning!
WHENEVER HANDLING FLOORMAPVS2i THERE IS A VERY
POWERFUL ATTRACTIVE FORCE TOWARDS ANY
FERROMAGNETIC OBJECT. SERIOUS INJURY CAN RESULT IF
LIMBS OR TISSUE BECOME TRAPPED BETWEEN SUCH
OBJECTS AND THE MAGNETIC POLES. ALWAYS CLEAR THE
AREA OF EXTRANEOUS FERROUS OBJECTS BEFORE
COMMENCING ANY OPERATION. THE UNIT SHOULD ALWAYS
BE LIFTED USING THE HANDLES PROVIDED AND NEVER BY
GRIPPING OTHER PARTS OF THE CARRIAGE.
GENERAL DESCRIPTION
iii) The electronics module housed within the main chassis/handle unit.
The main chassis/handle unit is rigidly attached to the motor unit. A 12 volt 30 Ah
sealed lead acid gel battery drives the motor, the electronics and the computer. The
power consumption is such that a full battery charge will give 8 hours continuous
operation in ‘manual’ mode and 3.5 hours in mapping mode. Two batteries and one
charger are supplied as standard allowing continuous working in either mode. The
batteries are fully charged from dead flat in 6 hours using the intelligent chargers
supplied. Use of any other charger unit will invalidate the warranty and may result in
battery explosion due to overheating while charging.
The unit is supplied with one of two possible chargers. The battery should be
removed from the unit for charging and the charger RED lead connected to the
battery positive (+) terminal and the charger BLACK lead connected to the battery
negative (-) terminal.
Charger type 1 (see Fig 4)- Before the charger is switched on the LED to the right
marked END will show green when the battery is connected. If the LED to the left
shows RED the cables are reverse connected and should be swapped before
switching on the charger. When the charger is switched on and charging the
YELLOW led will be illuminated. When the battery is fully charged the Green LED
marked END will be illuminated.
Charger type 2 –
Turn on the charger. (The power switch is on the front of the unit)
The red l.e.d will confirm there is power going into the unit.
The needle meter will show the charging of the battery.
The bi-coloured l.e.d will show orange for high charge mode at first, then green for
float charge mode.
The battery is fully charged when the l.e.d turns from orange to green.
Important – New batteries will not immediately achieve a full charge. It will take a
few charge / discharge cycles for the battery to achieve maximum charge capacity. It
is important that the battery is allowed to fully charge between discharge cycles
during this period.
The magnet carriage is pivoted from the main chassis allowing it to ‘ride’ undulations
in the tank floor. A gas strut is fitted between the magnet carriage and the main
chassis to damp out vibrations from floor roughness. The gas strut also assists in
‘breaking’ the magnet from the floor.
The electronics module is incorporated into the body of the chassis/handle unit and
the control panel is situated at the top of the chassis/handle unit. The Sitemaster
1000 Computer is mounted in a stainless steel frame on the front of the
chassis/handle. The Sitemaster 1000 is secured by 4 thumbscrews. Figure 1 shows
the general view of the FloormapVS2i.
The FloormapVS2i can be used in either manual or mapping mode. In manual mode
the unit is used to detect corrosion indications above an operator variable threshold.
These indications would then be re-inspected using another NDT method, commonly
ultrasound. In mapping mode all indications are captured by the computer, sized, in
real time, against a correlation curve created from a calibration plate with known
artificial defects and then stored with the location on the hard drive. This information
is subsequently downloaded into the graphical reporting software and a colour coded
map of the tank floor can be created showing the location and severity of all the
corrosion. Note: it is not possible to distinguish between corrosion originating
on the top surface or the bottom surface of the tank floor.
The control panel located at the top of the chassis/handle assembly is shown in
Figure 2. It comprises of the following functions
1 The main power switch is located at the top left of the panel, marked “Power”.
Press and hold the button down, the centre portion of the switch illuminates
green when the unit is on. Press and hold the power button to turn the unit
off.
2 The reset switch located at the top right of the panel. The centre portion of
the switch illuminates red when any of the LED’s in the array at the bottom of
the panel is illuminated. In manual mode when the reset switch is illuminated
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the motor control is ‘locked out’ preventing the unit from moving. The reset
switch is a ‘Momentary’ switch, press and hold the button down to ‘RESET’.
3 An illuminated LED numerical panel in the centre of the control panel indicates
the threshold level. Threshold values between 0 and 100 can be displayed
and values changed using the ‘UP’ and ‘DOWN’ ‘THRESHOLD SET’ buttons
to the left of the display.
4 The thickness range switch has a 4 position LED indicator panel located next
to it. This switch is used to select the desired thickness range and is indicated
on the LED.
Range 1 Range 2
Range 3 Range 4
Select the range according to the plate thickness and coating. Refer to the
“Floor Scanner Set Up Guide” on page 34 for details of thickness range
settings.
5 The LED panel marked 1 – 16 at the bottom of the control panel. These
LED’s correspond to the 16 pairs of sensors used to detect corrosion. In
manual mode 1 or more of these LED’s will illuminate when a signal above the
threshold level is detected. The Magnet Bridge is marked to show the location
of the sensors to allow the operator to determine where, across the width of
the unit, the corrosion is located.
METHOD OF OPERATION
Before commencing a tank floor inspection with the FloormapVS2i, the operator
should ensure the following information is available.
b) Any floor coating thickness, as any coating in excess of 1mm thickness will
have to be simulated during calibration. Any non-magnetic material of the
correct thickness can be placed over the calibration plate to simulate the
coating.
e) Floor plate numbering system to be used. A set floor plate numbering system
must be used while using the data acquisition software, but this can be
changed when generating the final report.
MECHANICAL SET-UP
The height of the magnet is fixed and cannot be adjusted. The speed of the motor is
fixed and cannot be adjusted. The only operator variable mechanical adjustment is
the sensor head height. It is important that the sensor height is correctly
adjusted or the system will not function correctly. The sensor head height
should be set from the bottom of the sensor head to the plate when the unit is resting
on a ferromagnetic plate, using the yellow shims (supplied).
A quick guide table showing the various settings can be found on page 35 of
this manual, entitled “Floor Scanner Set Up Guide”. The FloormapVS2i is
adjusted for different plate thicknesses by adjusting the sensor head height and
using the Thickness Range control on the main control panel.
Adjustment of the sensor head height is very simple but very important to the correct
operation of the unit. The sensor head is spring mounted in the centre of the Magnet
Bridge via two drop-arms that pass through linear bearings. The height is adjusted
by two thumbscrews with a second ‘locking’ thumbscrew mounted above them.
Supplied with the unit are 6 yellow plastic shims each 0.5 mm (0.020”) thick. To set
the sensor height, place the unit on a plate and loosen the thumbscrews. Slide the
plastic shims under the sensor head and tighten the thumbscrews until the shims will
just pass under the sensor head. Through out the inspection, the sensor head height
should be checked to ensure that it has not been knocked or moved. If the sensor
head has moved, reset it to the required height and re-calibrate the unit.
When using the unit in either mapping (Floormap) mode (FM) or manual (MFL2000)
mode (On / OFF), the active scan width is 250 mm.
When scanning in mapping mode, each scan must be made immediately adjacent to
the previous scan. The operator must ensure that full coverage of the plate has
been achieved by the active portion of the sensor head, but avoid any overlap
between scans. Correct scan positioning is critical to ensuring the location of any
discontinuities is recorded accurately.
CALIBRATION
a) Press and hold the power button to switch on the unit and allow to ‘warm up’
for a period of 10 minutes
b) Ensure the plate thickness selector is set to the correct position and sensor
head is set correctly (as described in previous section).
c) Select “Autostop ON” position using the mode switch as indicated below. This
enables Manual Mode with Autostop activated.
d) Set the threshold to a low value and scan over the 40% artificial defect,
checking that the appropriate LED’s turn red and the unit stops automatically.
e) Re-set the system and adjust the threshold either up or down until, whilst
scanning over the artificial defects, until the desired percentage material loss
threshold is obtained. At the end of each scan the unit must be turned
through 180 degrees and the subsequent scan made in the opposite direction.
This is to avoid building up a residual magnetic field in the plate that will
prevent accurate calibration of the system.
Note. The signal from natural corrosion pitting is stronger than from the artificial
defects in the calibration plate. It is also common that the system will be
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slightly more sensitive in one direction, on the calibration plate, to the other
direction. The unit can be considered calibrated when it just finds the desired
material loss, on the calibration plate, in one direction but not the other.
This completes the basic calibration of the unit and the inspection can commence
following the designated plate numbering system. The leakage field from NATURAL
defects will vary dependant upon diameter, shape and volume as well as depth. It is
recommended that the first few defects detected are cross checked to ensure that
the calibration is suitable for the type of corrosion present in the floor. This
recommendation applies to both manual and mapping inspections.
All calibration procedures should be carried out on a plate of the same thickness as
the floor plates to be tested. The standard Floormap MFL reference plates are 6mm,
8mm, 10mm and 12mm thick. In some cases, the thickness of the tank floor plates to
be inspected will not be the same thickness as the standard MFL reference plates.
Optimum results will be obtained if a MFL reference plate of the same thickness of
the tank floor are used, however it is acceptable to use a standard Floormap MFL
reference plate providing that the MFL Reference plate used is within 1mm of the
thickness of the floor plate and not thinner than the floor plate.
Please not that if the calibration procedure is carried out on a MFL reference plate
that is thicker than the floor plate to be tested, then the system will be slightly over
sensitive
.
The sensor head must be correctly adjusted as described in Section1 of the operating
manual.
The calibration plate must not be in contact with any other ferromagnetic material
while the calibration is being carried out. If there is a coating in excess of 1mm on
the tank floor, this must be simulated during the calibration procedure by placing a
piece of non magnetic material, the same thickness as the coating on the floor,
between the unit and the calibration plate. The calibration procedure is then the
same as described above.
When putting down the unit inside the tank, be aware that as the magnet approaches
the floor, the attractive force increases. Ensure that no obstructions or body parts
are between the magnet and the floor as it is put down. The person holding the
handles at the top of the scanner should slowly allow the rollers to come into contact
with the floor.
Important Note – The operator must ensure that the front rollers make contact with
floor plate before the drive wheels. If the drive wheels repeatedly impact the tank
floor with the force of the magnets, the motor / gearbox assembly can crack. This
damage is not covered under the warranty terms.
i. Motor driven. Twisting the right hand handle towards the operator causes the
motor to turn. To stop the motor, simply twist the handle away from the
operator.
Scanning of the floor plates is normally done with the auto-stop system enabled.
The floor is scanned plate by plate following the designated numbering system for
the floor.
Each plate is scanned along the longitudinal axis starting at the intersection of a
longitudinal and transverse weld. The skilled operator develops the ability to change
from Motor to Hand driven as the unit reaches the end of the scan, so that the motor
wheels can cross the weld without giving a shock load to the magnet system which
might give a false indication.
With the drive wheels raised the unit is manoeuvred through 180o to begin the next
scan. The effective scan width is 250 mm in both Floormap and Manual mode. It is
normal to carry out a transverse scan at each end of the plate to improve coverage.
The design of the magnet carriage allows coverage to within 25 to 30mm of the ‘lap
weld’ at the edge of a plate. Also it is not possible to get closer than 60 mm adjacent
to the shell to annular weld. It is recommended that the Handscan system be used
to cover these areas.
It is important that if the magnets of the scanner get stuck on tank floor
obstructions, such as welds of overlapping plates, then break the magnetic
carriage off the obstruction. NEVER attempt to activate the scanners motor in
order to drive the scanner off the obstruction.
DETECTION
When a discontinuity is encountered, the FloormapVS2i automatically stops. The
LED or LED’s, on the control panel, corresponding to the sensors that detected the
discontinuity light up RED and will remain illuminated until the re-set button is
pushed. The Magnet Bridge is marked to indicate the position of the sensors. This
allows the operator to determine where across the width of the unit the corrosion is
located. A delay in the auto-stop circuitry ensures that the discontinuity is in line with
the rear of the rear rollers, allowing the position to be marked on the floor.
It is not possible to re-start the motor without pressing the re-set button. Due to the
delay in the auto-stop circuit the unit has stopped approximately 100 mm forward
from where the discontinuity was detected. To ensure complete coverage the unit
should be pulled backwards by this amount (100 mm) before re-commencing
scanning.
PIPEWORK
When the tank is fitted with heater coils or other obstructions, it s recommended that
the Handscan system is used in conjunction with the FloormapVS2i to inspect those
areas not accessible to the motorised scanner.
MAPPING MODE
The following section of this manual describes the fundamentals and definitions that
should be understood before using the FloormapVS2i in mapping mode. The
section also describes some of the features which are specific to the Sitemaster
1000 computer. For details on how to calibrate the unit, carry out the inspection,
transfer data to the reporting software and generate the final report, see Section 2 -
FloormapVS2i Data Acquisition Documentation and Section 3 – FloormapVS2i
Desktop Analyser Documentation.
1. Detach the Sitemaster 1000 computer from the FloormapVS2i and pack into
the computer transit case provided, place safely to one side.
2. With the FloormapVS2i transit case on its back, remove the lid and any loose
items from the transit case. Tip transit case onto end (identified by the
wooden bracket) and pack the battery, charger, shims and accessories into
the case.
3. The transit hook MFL199 (Fig 1 below)keeps the gas strut in its compressed
position which helps ensure the front rollers are in contact with the keep plate.
It is easiest to attach this hook when the FloormapVS2i is on a calibration
plate. The gas strut is compressed slightly by applying a steady downward
weight to the handles. The transit hook can then be positioned alongside the
gas strut hooking on the rear axle and transit hook pin.
4. Manoeuvre the FloormapVS2i onto the centre of the keep plate. (fig 2 below)
and place the transit clamp onto unit as shown. (fig 3 below)
5. Tilt the FloormapVS2i unit forwards so the handles locate into the handle
notches and hold in place. (fig 4 below)
6. Attach handle brackets for both left and right handles to secure unit into place.
(fig 5 below)
7. Place foam pieces (provided) either side of the unit.
8. Lower transit case onto its back and place the packed Sitemaster computer
onto the FloormapVS2i unit.
9. Replace the transit case lid.
Tank Datum
The tank datum is the nominal position to which all measurements are co-ordinated. The
plate numbering system, the plate reference point and the plate orientation (horizontal or
vertical) are all referenced to the Tank Datum.
When viewing the floor from above the plates are aligned so that they lay in either the
vertical or horizontal plane as illustrated in Figure 1 below. The Tank datum point is then
always set in the bottom left hand corner of the tank.
Vertical
Horizontal
Tank Datum
Figure 1
Numbering Scheme
2/1 2/2
4/1 4/2
Figure 2
The numbering used in the reporting software numbers Rows vertically downwards and
Plates horizontally across from left to right. Row 1, Plate 1 is always positioned in the top
left hand corner of the tank relative to the Tank Datum.
The plate identification is always placed in the top left hand corner of the plate. When
annular plates are present, see Figure 1, they may obscure some plate numbers so normal
practice is to show plate numbering and annular numbering systems separately in the final
report.
Plate Reference
The FloormapVS2i allows the operator to start scanning a plate from any of the 4 corners of
a rectangular or square plate. In order to position the defect location correctly it is necessary
to identify which corner of the plate scanning started. This corner is called the Plate
Reference or PR.
As with the numbering system the plate reference is identified relative to the Tank Datum
which is always positioned in the bottom left hand corner of the tank. Care must be taken
identifying the PR, when the operator is looking towards the Tank Datum rather than away
as is normal convention, not to become disorientated and put the PR 180° out of phase.
PR = Bottom Right
Tank Datum
Figure 3 - Plate viewed with tank datum behind the operator's left hand shoulder.
PR = Bottom Right
Tank Datum
2/1 2/2
4/1 4/2
Tank Datum
Figure 5
Scanning Modes
The FloormapVS2i system uses two types of scanning mode
i) Parallel scanning
This involves starting each scan of the plate from the same side of the plate, and is normally
used to scan non-rectangular plates such as 2:1 or 5:5 in Figure 5
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Plate coverage
The active scanning width of the FloormapVS2i system is 250 mm (10 inches). To calculate the
number of scans required per plate, simply divide the plate width by 250. The Data Acquisition
software will automatically overlap the last scan if the number of scans required is not a whole
number.
Plate width / 250 = number of scans
Note. Due to mechanical constraints the total width of the magnet carriage in which the sensor is
located is 300 mm while the active area is only 250 mm. An overlap of the non-active mechanical
area is required to ensure complete coverage.
Due to mechanical constraints it is not possible to get closer than 60mm to the lap weld or other
obstructions. Care should be taken that this area is inspected by some other means such as
Handscan or Ultrasonic inspection to complete the survey.
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Rev2.4
Power
Connector
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Note: Some software applications can interfere with the correct operation of the Sitemaster 1000
computer when used with the FloormapVS2i system. The Floormap VS2i Data Acquisition
software needs to utilise the full processing power of the Sitemaster 1000. Any additional
software applications running in the background may affect data capture and should therefore be
disabled. Examples of applications that should not be installed on the Sitemaster 1000 include
printer monitoring software, instant messaging applications, screen savers etc.
The colour quality of the Sitemaster 1000 must be set to 32 bit for the Data Acquisition software
to correctly display defect colour values.
Touch screen
The touch screen can be used with either a finger or a plastic stylus. Use of any sharp or metal
implement to operate the Touchscreen may cause permanent damage and will invalidate the
warranty.
The Sitemaster 1000 computer is normally controlled using the touch screen. Pressing anywhere
on the screen has the same function as a single (left) mouse click. Pressing icons twice has the
same function as a double (left) mouse click.
Right Click Icon – A Right Click icon can be found on the task bar at the bottom right of the
screen. One click of this icon forces the next screen touch to have the same function as a right
mouse click.
Right Click Screen Button - It is also possible to display a moveable right click button that will
remain on top of any open windows. To enable the screen right click button, click once on the
Pointer Device Properties icon in the task bar and then click Event Selector.
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A series of red points highlighted with arrows or crosses will appear on the screen. Touch each
red point in turn. Use a touch screen pen for more accuracy. Keep touching the red points as
accurately as possible until the calibration is complete.
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Section 2
Data Acquisition Documentation
Silverwing UK LTD
Unit 31 Cwmdu Industrial Estate
Carmarthen Road
Tel: +44 (0) 1792 585533 Swansea, UK. Email: mfl@silverwinguk.com
Fax: +44 (0) 1792 586044 SA5 8JF Website: www.silverwinguk.com
Doc Ref:OM-FMVS2i-S2
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
Table of contents
Overview
The FloormapVS2i Data Acquisition software is designed specifically for use
with the FloormapVS2i floor scanner and Sitemaster1000 on-board computer.
The software is used to control the collection of MFL data from tank floors.
The software is enhanced for use with the Sitemaster1000 touch screen
computer and as an aid to non-English speaking users all button labels can
be set as either multi language text or Picture Icons.
Important Note - The FloormapVS2i software will not run when linked to a
FloormapVS scanner. The software is designed for use with the
FloormapVS2i scanner only.
Program Installation
Any previous versions should be uninstalled using Add or Remove Programs
before installation begins.
Copy the installation folder onto a USB memory drive.
Connect the USB memory drive to the Sitemaster 1000 computer.
Open the folder containing the FloormapVS2i Data Acquisition installation files.
Double click the setup.exe icon to start the installation wizard.
Follow the on-screen instructions.
Program Start-up
The program is launched by double clicking the FloormapVS2i Icon on the
Sitemaster1000 Desktop or by clicking:
Start-> Programs -> Silverwing ->FloormapVS Data Acquisition V3.0
On-Screen Keyboard
The software includes a built in On-Screen keyboard which is activated by
double clicking the white area you wish to enter text into.
Archive – This opens the archive window. From here users can back up data
either to the Sitemaster1000 hard disk or a removable USB storage drive
(supplied with the system). Users can also edit the current Inspection details
from here.
Options – Lets users load previously saved plates, test the Floormap
Connection and change the icons. The Settings window which is password
protected for Silverwing use only is also found under the Options menu.
Status Indicators – These indicators show either red or green. When all 3
are green they show the operator:
• That the Software is communicating with the FloormapVS2i.
• That a calibration is loaded.
• That inspection details have been setup.
The Scan button will become inactive if any of the status indicators are red.
Note – The Calibrate, Scan and Archive buttons will be hidden by the Setup
Inspection button until inspection details have been set up (figure 1).
Menu Buttons
Status Indicators
Close window
without saving
Load Previously
Saved Inspection
Load Saved Calibration
Save Inspection
Details
System Calibration
In order for the FloormapVS2i system to function correctly the calibration
procedure should be carried out on a MFL reference plate of the same
thickness as the floor plates to be tested.
The standard Floormap MFL reference plates are 6mm, 8mm, 10mm and
12mm thick. In some cases, the thickness of the tank floor plates to be
inspected will not be the same thickness as the standard MFL reference
plates. Optimum results will be obtained if a MFL reference plate of the same
thickness of the tank floor is used, however it is acceptable to use a standard
Floormap MFL reference plate providing that the MFL Reference plate used is
within 1mm of the thickness of the floor plate and not thinner than the floor
plate.
Please not that if the calibration procedure is carried out on a MFL reference
plate that is thicker than the floor plate to be tested, then the system will be
slightly over sensitive and it may be necessary to adjust the results.
The sensor head must be correctly adjusted as described in Section1 of the
operating manual.
The FloormapVS2i should only be calibrated using MFL Reference plates
manufactured to the current Silverwing specification.
To acquire calibration data the unit needs to be driven along the full length of
the MFL reference plate in both directions:
The first scan must be made from the largest to the smallest calibration
defect.
The second scan must be made from the smallest to the largest
calibration defect.
The system is now waiting for the operator to turn the drive handle. Turning
the drive handle at this point will simultaneously start the scanner drive motor
and data collection functions.
Drive the scanner along the full length of the plate and release the drive
handle before the drive wheels reach the end of the plate. Releasing the drive
handle ends the first calibration scan.
Press Accept.
A message will appear instructing the operator to scan from the smallest
defect towards the largest defect. Click the green tick to continue. The
Calibration Scan Window (fig 4) is displayed.
Drive the scanner along the full length of the plate and release the drive
handle before the drive wheels reach the end of the plate.
Saving Calibrations
To save a calibration, click the Save Calibration button. The Save Calibration
window will open. Use the keyboard to enter a file name for the calibration
and click Save Calibration again to return to the Setup window.
To exit the Calibration Window (Figure 2) and return to the Start Window
(Figure1) click the Close Button.
Once the calibration process has been completed and all relevant information
for the current tank has been loaded, click on the Scan button to show the
plate setup window.
Plate / Annular
Tabs
Here you can setup the various features of the plate by entering relevant
physical information and the intended scanning method. There are two modes:
Click the Plate or Annular tabs at the top left of the screen to switch between
modes.
Plate Orientation
Select the orientation of the plate, either vertical or horizontal in relation to the
tank datum.
Click the relevant image to choose either Vertical or Horizontal.
Scan Type
There are two methods to scan a plate:
Parallel Scanning (one direction scanning) - where each consecutive scan is
made in the same direction.
Raster Scanning (two direction scanning) - where each consecutive scan is
made in the opposite direction to the previous scan. Click on the appropriate
image to choose the scan type.
Start Corner
You can select Top-Left, Top-Right, Bottom-Left or Bottom-Right which are all
relative to the tank datum, shown on the bottom-left of the window. The start
corner will become the plate reference. All positional information is measured
from the plate reference.
To choose a corner, click on a green area shown at each of the four corners.
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Dimensions
Enter the length and width of the plate in the relevant boxes.
The plate width must always be greater than 300mm (the physical width of the
FloormapVS2i). If a shorter dimension is entered the
user will get an error message and the software will
restrict access to the scan mode.
Menu Bars
Resets zoom so
Exit toFits
Plate the St
Screen
Plate Information
Setup Transverse
scan
Begin scan
Plate Reference - The red circle indicates the plate reference chosen. This
indicator can be in either corner and indicates the start point of the scan. All
positional measurements are taken from the plate reference.
Scan Direction - The green arrow indicates the direction of scan in relation to
the plate reference and tank datum.
Tank Datum - The tank datum is always situated at the bottom-left of the
window.
Plate Orientation - The selected plate orientation (horizontal or vertical) is
reflected within the image of the plate.
The image above shows a horizontal plate, with a plate reference at the top-
left of the plate with the current scan beginning at the plate reference.
As there is no illustration of a track or defects, this shows that this is the first
scan of the plate.
Beginning a scan
To begin a scan at the indicated position, click on the Scan button.
Once clicked, an On-Screen numeric keypad appears, allowing the user to
enter a Start Offset. The Start offset represents the area at the start of the
scan that is not accessible by the FloormapVS2i sensor head. The Start
Offset measurement should be taken between the plate weld at the beginning
of the track and the centre-line of the sensor head.
The minimum Start Offset measurement is 140mm. This is the distance
between the start of the track and the centre line of the sensor head if the rear
rollers are positioned against the plate weld at the start of a track.
Once the measurement has been entered, click on the Enter key to begin a
scan. The following message appears:
The FloormapVS2i is now idle, waiting for the user to turn the drive handle.
Turning the drive handle at this point will simultaneously start the scanner
motors and data collection functions. When the handle is turned, the scan
progress is shown in the Scan Progress Window. The handle must be held in
the ON position until the required scan length has been reached.
Once the drive handle is released, the FloormapVS2i will stop and the data
collection will be paused. The Scan Summary window will appear. This
window shows details of the distance travelled and the length of the current
plate.
The operator has 3 options once the Scan Summary Window is displayed:
Resume – This allows the operator to continue scanning along the same
track after moving the scanner past an obstruction.
Accept - This saves and displays the current track and prepares the
software to start scanning the next track.
Cancel – This discards any data collected from the track and allows the
operator to repeat the scan of the track.
Accepting a Track
When the operator clicks Accept, the FloormapVS2i analyses the collected
data, temporarily stores it and displays its visual representation on the screen:
View Buttons
The green directional arrow changes direction if the ‘Raster’ scan style was
chosen; otherwise the FloormapVS2i stands idle, waiting for the next scan.
Also shown within this window are details on the current row and plate
number, the maximum defect found on the current plate, the estimated wall
loss and position of the selected defect (the selected defect is the defect the
cursor is currently over).
Transverse Scans
Once the horizontal (or vertical) tracks have been completed, it is possible to
use the FloormapVS2i to record transverse scans.
Transverse scans are made perpendicular to normal scans and will cover the
areas not inspected at each end of the plate.
Transverse scans
shown in red
To scan a Transverse Track, position the scanner and click the Transverse
scan button. The Start Offset window will appear.
Enter a suitable Start Offset measurement and click Enter.
Perform the scan in the usual way.
Once the scan is complete the Scan Summary window will appear. Press
Accept to accept the scan and show the Transverse Scan window:
The operator now needs to enter the position and direction of the transverse
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scan:
Once all ‘normal’ and ‘transverse’ scans have been completed, the plate must
be saved.
View Menu
The magnifying glasses indicate whether clicking the plate zooms
in or out. Clicking the magnifying glass already with a border
zooms in/out on the centre of the plate image.
The red arrows move the image, the red circle restores the view
to the whole plate.
The x and y values show the currently selected position on the plate (position
of the cursor on the plate image). If the cursor is over a defect, the percentage
loss is also displayed.
Track Menu
The track menu provides more information about the selected track (click on a
track to select it):
The length of the track (not including start-offset).
Whether the track is a Transverse track.
The maximum percentage loss detected on the track.
The distance from the start of the track to the
currently selected point on the track.
Channel number and percentage loss of the currently
selected defect.
Threshold Menu
The user can filter the level of corrosion displayed by using the
Threshold Menu as shown opposite. Select the desired defect
threshold level by either selecting the appropriate button
directly or by using the ‘+’ and ‘-’ buttons. All defects above
the selected threshold are shown.
Threshold
Menu Controls
Plate Menu
The plate menu allows users to either load a previously saved plate or clear
the current plate.
Clear Plate – This will clear the current plate of any saved track
information. Any changes to the current plate will not be saved
until the operator clicks Save Plate.
Load plate – This allows the operator to load previously saved
plates. This function can be used to view previously saved
plates or to continue scanning on previously saved plates. Plate Menu
Controls
Annular Width – The annular Width is always measured at the join between
two annular plates (not the maximum width)
Start Offset – A line perpendicular to the Annular Plate base line should be
marked on the Annular plate by the operator. This is the line from which start
offset measurements are taken. This line is represented on-screen by a red
dotted line (figure 13)
Scan direction – Annular plates are scanned in one direction only (parallel
scanning)
Click the Annular Tab to access the annular plate scanning window:
Annular
Tab
Zero Line
Custom
The red dotted red line represents the zero line. The operator must mark the
zero line on the tank floor. Operators can enter either a positive or a negative
Start offset to tell the software the position of the sensor in relation to the zero
line. If the sensor is in front of the Zero line, a positive start offset should be
used. If the sensor is behind the zero line, a negative start offset should be
used.
Once the Annular plate number and dimensions are set, the operator clicks
the Create button and the normal scanning procedure is followed.
Archive Menu
The archive menu allows operators to handle the files resulting from the
inspection. The main purpose of archive is to easily handle the files when
transferring them from a different medium, for example from the
FloormapVS2i’ hard disk to portable USB memory drive.
Files can also easily be handled manually outside the program if you wish to
do so by using windows explorer.
The Continue Inspection button is closes the Archive Data window so users
can continue with the current project.
Note – this button is labelled Exit if the inspection project has been finished.
The Archive Files button opens up a “Save As” window. Users can choose
which files to save and also choose the location to save the files. It is usually
easier to use the Backup function.
The Edit Inspection button allows users to edit the current inspection project
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details.
The Finish Inspection button finalises the inspection by closing the project and
marking the inspection as not active.
The Backup button saves ALL FILES in the current project to a USB memory
drive (if backup to D: is ticked).
If Backup to D is not ticked, users can choose which drive to backup the files
onto.
Files List
MAIN DIRECTORY \
CALIBRATIONS \
Section 3
Desktop Analyser
Installation Manual
Silverwing UK LTD
Unit 31 Cwmdu Industrial Estate
Carmarthen Road
Tel: +44 (0) 1792 585533 Swansea, UK. Email: mfl@silverwinguk.com
Fax: +44 (0) 1792 586044 SA5 8JF Website: www.silverwinguk.com
Doc Ref:OM-FMVS2i-S3
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
Software Prerequisites
In order to function correctly, the FloormapVS Desktop Analyser Software
requires additional software applications:
Microsoft DirectX Version 9.0
Microsoft .NET framework Version 2.0 (Windows 98 / 2000 /ME / XP)
Microsoft .NET framework Version 3.5 (Windows 98 / 2000 / ME / XP / Vista)
Copies of relevant versions of DirectX and .NET Framework are included on
the original Reporting Software installation CD.
Installing DirectX 9
1. Single click the Install DirectX 9 button to begin installing DirectX.
Follow the on-screen instructions to install the software.
Once the relevant versions of .Net Framework and DirectX have been
installed, click the Back button to return to the software installation interface
screen.
Doc Ref:OM-FMVS2i-S3
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
Once the relevant versions of .Net Framework and DirectX have been
installed, click the Back button to return to the software installation interface
screen.
Doc Ref:OM-FMVS2i-S3
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
For the Full-Version, the software must be activated using an Activation key
before it can be used. This is to prevent users installing the software on more
than 3 separate computers as per the software license conditions.
When the Full-Version of the software is started for the first time, the following
screen appears.
3. Once both fields have been filled, click on the Generate Serial button.
• User
• Company
• Serial number
serial number fields and type the Activation key into the Activation
key field.
successful, the Verify button will also change into Continue; click this to
number / Serial Number / Activation key should be kept. This information will
Doc Ref:OM-FMVS2i-S3
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
3. Once both fields have been filled, click on the Generate Serial button.
This will copy the user, company, floormap version, version number
and the unique serial number from the activation window as text. Open
typed):
• User
Doc Ref:OM-FMVS2i-S3
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
• Company
• Floormap version
• Version number
• Serial number
provided.
serial number fields and type the Activation key into the Activation
key field.
successful, the Verify button will also change into Continue; click this to
number / Serial Number / Activation key should be kept. This information will
Doc Ref:OM-FMVS2i-S3
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
Section 4
Analysis software Manual
Silverwing UK LTD
Unit 31 Cwmdu Industrial Estate
Carmarthen Road
Tel: +44 (0) 1792 585533 Swansea, UK. Email: mfl@silverwinguk.com
Fax: +44 (0) 1792 586044 SA5 8JF Website: www.silverwinguk.com
Doc Ref:OM-FMVS2i-S4
Rev: 2.4
Date of Release: 05/10/09
Rev 2.4
Table of Contents
FloormapVS2i Overview
Thank you for purchasing the next-generation of Floormap equipment from
Silverwing (UK) LTD, the FloormapVS2i.
‘DirectX9’ and ‘Microsoft ® .NET Framework’, Windows XP Home, Windows XP Professional are registered trademarks
of the Microsoft ® Corporation.
System Requirements
Windows XP:
• Windows XP Home/Professional compatible computer,
• 1.5Ghz Intel/AMD processor,
• 3D accelerator card, 8MB VRAM,
• 800 x 600 screen resolution,
• 1GB RAM,
• Microsoft .NET framework (supplied)
• Microsoft DirectX9 (supplied)
• 40MB Hard Drive space & file storage space
• Windows compatible mouse & keyboard
• USB support for data transfer using supplied USB Flash Drive.
Windows Vista:
• Windows Vista compatible computer,
• 2.0 GHz Intel/AMD processor,
• 3D accelerator card, 8MB VRAM,
• 800 x 600 screen resolution,
• 2GB RAM,
• Microsoft .NET framework (supplied)
• Microsoft DirectX9 (supplied)
• 40MB Hard Drive space & file storage space
• Windows compatible mouse & keyboard
• USB support for data transfer using supplied USB Flash Drive.
Page 5 Doc Ref:OM-FMVS2i-S4
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Rev 2.4
Program Start-up
When the program is launched, a splash screen is revealed with the Silverwing
(UK) Ltd logo and a disclaimer. This can be skipped by pressing any mouse
button or keyboard key; this will then open the main window of the application.
If a key is not pressed, the splash screen fades from view (windows XP only) or
disappears after a small period of time.
Once the main application is loaded a Wizard window appears, allowing the
user to quickly load or import desired data.
Wizard
The wizard window gives the user a quick entry to the program to load or import
desired data. Four options appear:
Figure 2: Wizard
Load Existing Tank File: This allows previous data saved from the
FloormapVS2i desktop analysis software to be
loaded. Tank files include annular plates, edited data
and symbols that users have added. All files saved
using the FloormapVS2i software have the file
extension ‘.dat’ a ‘.tkf’ extension. The ‘.tkf’ extension
uses separate files for each plate. All data is saved
within a single file.
Import Floormap 2000: This software allows the import of data from the
previous version of the Floormap system, the
Floormap 2000. The data is converted to allow the
addition of annulars and the ability of data editing.
Load Example: This will load a built-in example tank to be used for
practice, training or demonstration purposes.
An ‘Open’ window appears and the user can navigate the file system in order to
locate the appropriate file. All files are filtered for the ‘.fm2’ extension. One
‘.fm2’ file holds information corresponding to one scanned plate, therefore
within a single folder, many files might exist to represent an entire tank. Double-
click on any of the ‘.fm2’ files to begin data import.
A progress screen appears providing information on the progress of the data.
Once the data has been imported, the annular configuration menu appears.
Note: If a single plate is loaded, it must be of the name ‘r1p1.pla’, where the first
number represents the row number and the second corresponding to the plate
number. If files are loaded without the proper incremental structure of the
filenames that correspond to the plate structure of the tank, the tank
representation will not be correct. The ‘.pla’ file only consists of track data
corresponding to the orientation of the selected plate. Non-scanned sections of
the plate are saved in the corresponding filename with the extension ‘.not’ and
transverse data exists with the extension ‘.tr1’ or ‘.tr2’.
Once either FloormapVS2i or Floormap2000 data has been imported, the wizard
enables the user to manually add a single annular ring to the tank
representation. If annulars have been scanned in mapping mode then some
data is automatically generated.
Annular Width: This defines the width of all annulars, at its join edge. If
the annular were scanned in mapping mode, this value
will correspond to the value entered.
Tank diameter: Leaving this value at zero will use the inbuilt
approximation tool to calculate the diameter of the tank
in millimetres. If the inbuilt approximation is not
accurate, the overall diameter can be entered here.
Tank Boundary Only: If the tank had no annulars but wish to view a ring
that reflects the tank wall.
The annular data is saved when the ‘Apply changes’ process is completed.
Tank View
When a file has been loaded, the compiled data is rendered in the large draw
area on the side of the screen.
All options for modifying the view options of the tank are available in the left-
hand column. Each area of options is split into different group boxes, accessible
by clicking on the relevant button. Doing this will expand the group box,
revealing various options. Clicking on the same button will contract the group
box.
The information at the top of the column corresponds to the tank identification
set in the data acquisition software.
The ‘Reset View’ button sets the zoom factor to its default value and re-positions
the view of the tank to the centre of the screen.
The thumbnail view of the tank below the ‘Reset View’ button allows the user to
select any part of the tank to view, mirrored in the large drawing section.
To modify the condition of an annular plate, right-click the mouse over the
desired plate and select the ‘annular condition’ option from the appeared menu.
A new window opens, allowing the modification of that annular plate.
The annular plate can be selected using the combo box. To modify the plate
condition, scroll the track-bar to the desired percentage.
The ‘Apply’ button modifies the annular plate without closing the annular
condition window. Clicking ‘OK’ modifies the annular condition value and closes
the window. The ‘Cancel’ button closes the window.
Discontinuities can also be added to annular plates using the edit data tools.
More information on adding discontinuities to Annular plates can be found on
page 35.
Drawing Attributes
There are many options here which can be selected or de-selected to modify the
drawing options of the rendered tank.
Show Tracks: Hide or display the track positions in the tank view.
Show Transparent tracks: Renders the tracks transparent so users are able to
see discontinuities that would otherwise be hidden by
overlapping tracks.
Show plate reference: The plate reference is the corner of a plate from
which the inspection began. It is also the corner of
the plate from which all positional measurements are
taken. The orange square on the corner of the plate
represents the Plate reference. This option allows
the plate reference to be shown or hidden.
Show Annulars: If annular plates have been added, then this option
allows the annulars to be hidden or shown.
Show Patch plates: If Patch plates have been added, then this option
allows the patch plates to be hidden or shown.
Show numbering system: Hide or display the plate numbers in the tank view.
Show Image Markers: If photographs or images have been added, then this
option allows the image markers to be hidden or
shown.
Show North Indicator: This option shows or hides the North indicator
symbol. The North direction can be changed by
moving the slide bar.
Threshold controls
Two scroll bars exist within the ‘Threshold
Controls’ group box to modify the
discontinuities shown on the screen. The top
scrollbar selects the minimum discontinuity
percentage that is shown on the screen. The
lower scrollbar selects the maximum
discontinuity percentage that is shown on the
screen.
Modifying the values of the thresholds in tank view reflects changes in the ‘plate
view’ threshold controls and the thresholds within the print menu.
The Import Threshold indicates the lowest percentage the data was imported
into the software.
Note: The maximum value cannot be set lower to the corresponding minimum
value and vice versa.
Annular Modifier
To display a tank with annular plates, the value for the number of annular plates
must be greater than or equal to 3. The ‘Show Annular’ option in Drawing
Attributes menu must be checked
If there are no annulars plates then the tank can be viewed with without any, by
checking ‘No Outer Tank’, or if preferred with a ring that reflects the sides of the
tank, by checking the ‘Show boundary only’ box.
To configure a tank view with annulars, the ‘Show Annular’ must be checked.
Annular Width: This defines the width of all annular’s, at its join edge. If
an annular was scanned in mapping mode then this
value will correspond to the value entered.
Angle Offset: This allows the angle orientation of the annular ring to
be defined. The join between the topmost two plates
represents the angle offset and the centre vertical. The
scrollbar is used to modify the angle in a left or right
direction from – 90° to +90°. The angle value can be
reset to zero using the ‘0 degrees’ button above the
angle scrollbar.
Tank diameter: Leaving this value at zero will use the inbuilt
approximation tool to calculate the diameter of the tank
in millimetres. Alternatively the diameter of the inspected
tank can be entered.
Annular Shape: This changes the shape of the inner edge of annular
plates. Straight edge sets the inner edge of the annular
plate to a straight line; Parallel edge sets the inner edge
Annular Centre Offset: If the tank annular centre does not correspond to the
outline of a tank, its centre offset may be modified here.
The scrollbars modify the annular centre offset in
relation to the centre of the drawn tank in millimetres.
The maximum adjustment ranges from -1000 to +1000
mm in both X and Y directions. A value of the
adjustment can be entered manually into the
corresponding textbox. Click the ‘Close Offset
Adjustment’ button to return to the previous window.
Legend
The legend is located on the right hand size of the screen. To open
the legend, click on the ‘legend’ button. The legend is located in this
position throughout the application.
Plate View
The plate view tool allows the user to view discontinuity data at plate level for
both plates and annulars scanned in mapping mode. All discontinuities in this
mode are displayed as 15mm by 15mm colour coded squares. Corrosion
severity is based on the colour percentage in correlation with the legend.
To view different plates move the mouse over the image focuses on the
corresponding plate. Click on the desired plate to load. The current plate will
then highlight red. To view different annular plates select the corresponding
annular from the drop down list.
Plate Reference
The plate reference is represented as an orange circle at the appropriate corner
Right-Click Menu
Right-Clicking on the plate or annular diagram displays a context menu allowing
various display modifications to be made.
Figure 19: Right Click for plates Figure 20: Right Click for annulars
Threshold
As with the tank view, modifying either of the threshold scroll bars show only the
discontinuities between the maximum and minimum specified values on the
plate view. These settings threshold settings are mirrored in all other threshold
controls within the application.
• To add a patch plate, click on the ‘Add Patch Plate’ button, located in the
‘Patch Plate’ drop down menu. Left-click and hold the mouse button
down anywhere within the confines of the plate area in the image. Drag
the mouse to identify the position and dimensions of the patch; release
the mouse button to set. The ‘Add Patch Plate’ button must be clicked to
add another patch.
• The size of the patch plate will be restricted to the value entered into the
‘Manway Diameter’ field.
• Right-click on the plate image to cancel adding a patch plates.
• To delete a patch plate, right-click on the desired patch, and select the
delete patch option.
• To edit the dimensions of an existing patch plate, left click the patch plate
to select it, and then enter new width or height dimensions. Press enter to
apply the changes.
• To radius the corners of a patch plate, left click the patch to select it, and
then slide the Patch Corner Radius control to the required amount.
• To rotate patch plates right click on the desired patch and select the
rotate patch option and the Patch Rotation window will appear. Slide the
patch rotation tool to the required angle, then click ‘Close’.
• To move an existing patch plate, left click and hold on the required patch
plate to select it, then drag it to the new position. Releasing the mouse
button will place the patch.
• Check the ‘Show Patches’ checkbox to show the patches, uncheck to
hide the patches.
Statistical view
For automatic discontinuity identification, the statistical analysis provides a quick
reference to the number of discontinuities on a tank basis, plate by plate basis
or a single annular basis. All statistics are provided in 10% bands, from 20% to
100% loss.
Figure 27: Select the row and plate using this menu
Note: the on screen plate images are not drawn to scale with each other. The
plates are sized to fit the screen area.
Figure 28: Select the required annular plate using this menu
Plate attributes
This group box allows the modification of the selected floor plates attributes.
These are plate attributes entered by the user into the FloormapVS2i acquisition
software at the time of scanning.
The plate attributes of Annular plates cannot be changed due to the nature they
are scanned.
• Scan method: the scan method can be in a parallel format (all tracks are
started from the plate reference side) or the scanning was performed
using a raster method.
Figure 34: Bottom right reference Figure 35: Top right reference
Figure 36: Bottom left reference Figure 37: Top left reference
Figure 38: Modify Discontinuity for a plate Figure 39: Modify Discontinuity for an annular
Whilst modifying a discontinuity, only it’s ‘% loss’ and ‘type’ can be modified.
This is achieved by modifying the loss with a value between 0 and 100 or by
selecting the desired type of the discontinuity. To confirm the modified details,
click on the ‘Apply Discontinuity’ button. The modification is then reflected on
the image of the plate.
Click on “select an area to delete” button on the left hand side, then click and
drag a box over the area you wish to delete. A message box warns that the
discontinuity is to be permanently deleted and waits for confirmation. If “yes” is
selected, the discontinuities are removed from the plate. Selecting “no” cancels
the deletion process
Figure 41: Add Discontinuity for a plate Figure 42: Add Discontinuity for an annular
Use the ‘Entire Tank’ option to select the entire tank floor plates not including
annulars.
To select a plate, select ‘Single Plate’ option and use the provided drop-down
textboxes to select the appropriate plate.
The ‘All Annulars’ option will select just the entire annular ring.
To select an annular, select ‘Single Annular’ option and use the drop down
textbox to select the appropriate annular.
There are two way to add a single discontinuity to the non mapped annular
plate.
• Right hand click with the mouse on the annular and select ‘Add single
Discontinuity’. This automatically opens the Annular Area Position box
where the X and Y co-ordinate relate to the cursor position on the
annular. If required change the co-ordinates and click ‘Add’.
• Open the Annular Area Position box on the RH menu then click ‘Add
Single Discontinuity’. Enter the X and Y coordinates and then click ‘Add’.
Figure 48: Annular Area Positions Figure 49: Add Single Discontinuity
Once ‘Add’ is clicked the following Area Condition window will appear.
Here the user can select the percentage loss of the discontinuity using the slide
bar. The percentage can be modified to a degree of 1% which is reflected by
the colour legend. A comment can also be added to identify the nature of the
discontinuity by typing into the provided textbox. Click OK to save the
discontinuity and return to the annular window. The discontinuity will now be
added to the appropriate position. Each ‘single discontinuity’ has been set to a
constant dimension of 15mm X 15mm, scaled to the size of the annular. When
adding more than 1 discontinuity to the annular a number will appear next to the
discontinuity to reference it.
To begin creating an area either right hand click with the mouse on the annular
plate and select ‘Begin Corrosion Area’ to open the Annular Area Positions box,
or Open the Annular Area Positions box. Enter the initial co-ordinates into the X
and Y field and click on the ‘Begin Corrosion Area’ button. A red marker will be
shown on screen.
Next, enter the co-ordinates for the next point of the corroded area and click
‘Add position’. This will add the next point to the screen image and a line
between the points. Continue to add X and Y co-ordinates until the desired
shape and size of the corroded area is shown.
Note: It is also possible to add points by left clicking on the plate image at the
desired location.
To close the area either Click the ‘Close Corrosion Area’ button in Annular Area
Position, or right hand click and select Close Corrosion Area. The area condition
window appears to allow users to change the severity of the corrosion area and
add comments.
Figure 54: right hand click menu Figure 55: Add Picture Information menu
An ‘Open’ window will appear, browse to the location of the photograph, select
the required photo and click open. An ‘Add marker’ window appears showing the
photograph selected and an Add comment here box. Add a comment if required
and click on ‘save comment’. A pink image marker will be displayed to identify
an image marker. Double clicking the image marker will open the photograph
display the comment. All added photographs are included in a folder within the
“Tank File”. Image markers are displayed in “Tank View”, “Plate View” and “Edit
Data”. To switch off image markers removing the tick from ‘display image
markers’.
To remove image markers right hand click on them and select ‘Delete Image
Marker’.
Figure 57: right hand click menu Figure 58: Non Scanned Area Comment box
The commented non scanned area will be displayed in a red hatch and when
the curser is placed on it the text will appear.
Figure 59: Non scanned area comment displayed on track with comment
Figure 60: Loaded Plate Layout Figure 61: Modified Plate Layout
To zoom in and out, use the ‘Zoom’ scroll bar to adjust the zoom view of the
tank layout. To scroll around the tank in zoom mode, hold down the right mouse
button on the plate image and drag the mouse to move the image to the desired
location.
To simply modify a single plate location, left-click and hold down the mouse
button to drag the plate to the desired location. Release the mouse button to
confirm the new location.
To reset the plate layout view, click on the ‘Reset View’ button.
Place tick in “Show Centre Axis” to display a blue cross hairs at the centre of the
screen. Once all layout modifications have been made the tank should be
placed centrally on the screen using the blue centre axis.
To reset all plate layout locations to the original setting, click on ‘Reset Plate
Positions’. A message box will confirm this action.
Multiple Plate Selection - This allows users to move either a single plate, all
plates above the plate being moved, a single row or all plates below the plate
being moved.
4. Click on either the edge or a corner you want other plates to align with.
5. A green cross hairs which highlights the edge or corner of the plate that
other plates will align with
6. Move a plate towards the green cross hairs and as it gets close it should
‘snap’ to that position.
Tank comparison mode can be accessed through the ‘Tank Comparison’ button
on the tab bar.
The second tank is loaded using the ‘Load Comparison Tank’ button located at
the top of the sidebar. Clicking on this opens an ‘Open’ window for selecting the
appropriate ‘.tkf’ file for loading.
Once loaded, the user has the ability to modify the opacity of the comparison
tank via the scrollbar located within the ‘comparison control’ group box.
The leftmost side corresponds to the image being 100% primary image, whilst
the rightmost side corresponds to the image being 100% of the secondary
image.
Tank Thumbnails
These thumbnails are representations of the loaded primary and comparison
tank.
Note: All adjustment to the view of one plate is reflected in the other.
Tank Customisation
The FloormapVS2i suite allows the addition of primitive symbols to help
generate a realistic view of the tank with various objects, such as pipes, sumps
& manway’s. These can be added to the image of the tank, using drag-and-
drop techniques.
Selecting an object
To select a symbol, open the menu that holds all the icons by opening the
‘Symbol Selector’ group box. Here are the symbols that can be placed onto the
opposite image.
E.g. select the Square symbol, open the ‘Symbol Attributes’ menu and modify
the squares attributes by modifying its length, width , fill colour, line colour, line
width and rotation.
Drawing a Line
Select the ‘Line’ button in the ‘Symbol Selector’ menu and use the mouse to
place the initial position of the mouse by holding the left-mouse button down.
Move the mouse to modify the line, and release the mouse button to place. The
lines colour and width can be changed in the ‘Symbol Attributes’ menu.
Deleting an object
Right-click on an object within the image, to highlight it. A menu will appear if
the object was successfully identified, click the ‘Delete object’ button to remove
the object.
Moving an object
Click and hold the left-mouse button down on the intended object and move the
mouse accordingly. Release the mouse to place the object.
Click on the ‘Weld Inspection’ tab at the top of the screen to access the weld
inspection result tools.
Plate Welds
To select a plate for adding weld discontinuities, double-click on the desired
plate. An empty plate will be rendered onto the screen. To add a discontinuity,
move the mouse to the outer edge of the plate. A rectangle will be shown the
length of the current side where a discontinuity may be applied. To add a
discontinuity, hold the left-mouse button down and move the mouse to extend
the length of the discontinuity area. Release the mouse to set the length.
A window will appear, confirming positional length of the discontinuity (in relation
to the plate reference). The Start and End distance can be modified and a
comment may also be added for discontinuity identification.
To return to the main tank view click on ‘Return to Main view’ in the top right
hand corner.
When importing additional data, any plate files which already exist in the tank
file folder will not be imported in order to preserve previously saved
modifications and speed up the import process. Any missing plates or rows will
be drawn as a white square with red cross-hatching. These ‘False Plates’ will be
replaced automatically when the relevant data is imported.
To import additional data click on ‘File’, ‘Import’ and ‘Import Additional Floormap
Data’.
Browse to the location of the Floormap Data and double click any plate to start
the import process.
To select a plate range, click on the ‘Plate Range’ option in ‘Plate Options’ and
check the appropriate plate from its row and plate identification number. Only
the checked plates will now print.
Printing
Click on the ‘Print’ button to open a print window. Here the printer and page
settings can be modified. The printer settings reflect that of the configuration in
Microsoft Windows.
Page Setup
Here only the paper size can be modified.
Print Preview
To print a report it is recommended to first use the ‘Print Preview’ option to view
the document as it is intended to be printed. This avoids the problem of mass
printing of unwanted pages.
Once the ‘Print Preview’ button is pressed, an information window will appear
informing of the progress with rendering the report. A full report can have a
significant amount of pages. When completed a print preview menu appears,
allowing the user to check the document. If the documents are correct, click on
the left most icon on the ‘Print Preview’ window to begin printing with the default
printer.
Clean any dirt or foreign objects from encoder gears (frequency will depend on conditions in tank)
Check encoder gears are turning freely and there is sufficient backlash (clearance) between encoder gears.
Charge batteries
Remove sensor head; lubricate the sensor head drop arms with small amounts of silicone grease if required.
Check Gas Strut operation. Ensure Gas Strut has sufficient strength and is not bent or distorted
Carefully clean Sitemaster computer screen using small amounts of PC screen cleaner and a soft cloth.
Set the system to ‘manual mode’ / autostop on / low threshold setting and check function of all sensors by
passing a small magnet along the sensor head. All channel LEDs should illuminate and stay latched on.
Transfer any tank data collected and back-up to a safe place
6 MONTHLY MAINTENANCE
Check Drive-Handle Operation. Clean and lubricate with small amounts of light oil if required.
Use the windows ‘Disk Cleanup’ tool to remove unwanted files from the Sitemaster computer
Defragment Sitemaster computer
Check accuracy of the Sitemaster computer touch-screen and recalibrate if necessary
Electronic Calibration
Encoder calibration
Doc Ref:OM-FMVS2i-M
Rev: 1
Date of Release: 11/02/10