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A benchmark for free vibration and effective coupling of thick piezoelectric smart structures

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2008 Smart Mater. Struct. 17 065007

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IOP PUBLISHING SMART MATERIALS AND STRUCTURES
Smart Mater. Struct. 17 (2008) 065007 (11pp) doi:10.1088/0964-1726/17/6/065007

A benchmark for free vibration and


effective coupling of thick piezoelectric
smart structures
G Chevallier, S Ghorbel and A Benjeddou1
LISMMA, Structures, Institut Supérieur de Mécanique de Paris-Supméca,
3 rue Fernand Hainault, 93407 Saint Ouen CEDEX, France

E-mail: gael.chevallier@supmeca.fr, salma.ghorbel@supmeca.fr and benjeddou@supmeca.fr

Received 5 May 2008, in final form 1 September 2008


Published 7 October 2008
Online at stacks.iop.org/SMS/17/065007

Abstract
An experimental benchmark and its three-dimensional finite element (FE) simulation are
presented for free vibration and effective electromechanical coupling of thick smart beams and
plates bonded symmetrically on their upper/lower surfaces with a single pair of large
piezoceramic patches. The so-called modal effective electromechanical coupling coefficient,
which is post-processed from free-vibration analyses under short-circuit and open-circuit
electrodes, is proposed as a unified free-vibration benchmarking comparator. For this purpose,
the tests are numerically modeled, analyzed, and correlated using the commercial ANSYS® FE
code. Realistic and desirable features were considered; they concern electrode equipotentiality,
piezoceramic patches poling orientations (here opposite), and an FE model electromechanical
updating. The original experimental benchmark and its refined modeling and simulation
outcomes could be of major interest to smart materials and structures practitioners and
researchers.
(Some figures in this article are in colour only in the electronic version)

1. Introduction The distinction between SC and OC electric BCs has


been well known by the electro-acoustics community since
As for classical elastic structures, modal property extraction is the early 1970s [1–4] but not so much by the mechanical
a critical step for the performance evaluation of piezoelectric community working on piezoelectric adaptive structures [5].
adaptive structure applications, either in open loop (shunted Hence, depending on the electromechanical coupling effect
damping, damage identification) or closed loop (active representation, many finite elements (FEs), without electric
vibration or noise control). The boundary conditions (BCs) degrees of freedom (DOFs), can only provide either SC or OC
play here a more crucial role, since modal properties depend natural frequencies. The former result from the consideration
not only on the mechanical but also on the electrical of the piezoelectric effect via equivalent electric loads only,
ones. Hence, electroded vibrating piezoelectric devices can while the latter are consequent on either analytical or numerical
be electrically connected either in short circuit—SC (zero static condensation of the electric potential. This shortcoming
electric potential across electrodes)—or in open circuit— is also true for several analytical three-dimensional (3D)
OC (zero flowing electric current). Corresponding modal solutions (see for example [6, 7] for OC frequencies and [8] for
frequencies can be extracted from the resonances of voltage- SC ones). In fact, only a few studies have provided both
driven (admittance) and charge-driven (impedance) frequency frequencies (see for example [9–12] and [13]).
response functions (FRFs), respectively [1]. They can also Early piezoelectric FEs were based on the electric
be measured using an impedance analyzer from resonances potential as an independent variable [14]. They are well
and anti-resonances of an electric admittance FRF or anti- suited for the extraction of the SC modal properties, while
resonances and resonances of an electric impedance one [2]. OC ones could be obtained after a static condensation of
the voltage DOFs [11]. Traditionally, no electric BCs are
1 Author to whom any correspondence should be addressed.
imposed for OC FE analyses. However, the presence of an

0964-1726/08/065007+11$30.00 1 © 2008 IOP Publishing Ltd Printed in the UK


Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

electrode requires that the nodal electric potentials are identical • The electrodes’ EP physical property was considered via
(for free vibration) and equal to a constant, and that the sum the coupling of the electrodes’ electric DOFs.
of the nodal charges is constant (nil for free vibration) for • SC and OC electric BCs were handled by imposing nil
the nodes of the electroded area, which is an equipotential electric potential on the four electrodes for the SC case,
(EP) surface [1, 15]. Although necessary, the fulfilment of and by grounding inner electrodes and leaving the outer
the above charge condition is rarely mentioned in the open- ones free for the OC (with EP) one.
literature results. Mixed [16, 17] or hybrid [18–20] FEs use the • FE models were updated in three ways: first, mechan-
electric displacement(s) or charge as electric DOFs. However, ically, by softening the experimental clamp stiffness
the fulfilment of the voltage-based condition is currently not using linear springs whose axial stiffness is updated
mentioned in the literature although it is necessary. Here also, for each configuration so that the difference between
the static condensation of the electric charge/displacement(s) FE and experimental fundamental SC frequencies are
DOFs is generally considered [20], so care should be taken for minimized; then, electrically, by computing the transverse
the interpretation of the resulting modal properties. only blocked dielectric permittivity constant from the
Careful literature analysis [14] indicates that the main measured blocked capacities of the individual patches;
disadvantage of most available piezoelectric FE formulations finally, electromechanically, by combining the previous
is that they have not implemented the EP constraint for OC two methods.
static (sensing) or dynamic (vibration) analyses. In fact, this is The original experimental benchmark and its refined modeling
a common practice of most numerical method developers [5]. and simulation outcomes are the main contributions of the
However, it was shown recently [21] that the EP condition has present work, that could be of major interest to smart materials
a charge cancelation effect that reduces the modal effective and structures’ practitioners and researchers.
electromechanical coupling coefficient (EMCC) and even
renders some coupled (without EP) modes uncoupled (when 2. Piezoelectric free-vibration problems
EP is applied) [22]. Nevertheless, implementing the EP
constraint imposes at least a two step assembly: first on The fundamental and variational electromechanical equations,
the electrode elements after which the EP is applied, then necessary for the piezoelectric adaptive structure behavior
an assembly of the remaining elements [23]. If the FE description, have already been provided in [5, 14]. Here, the
contains internal electric DOFs the static condensation has to focus is on the constitutive equations used in the formulation
be handled with great care, in particular for deriving SC and of voltage- and charge-based FEs. Then, the free-vibration
OC eigenvalue problems [24] which are useful for the EMCC problems that provide SC and OC modal properties are derived
evaluation. The latter parameter plays a primary role in several from corresponding discrete equations of motion. Finally, the
smart structure applications [22, 23], since it measures the EMCC is introduced as a unified benchmarking comparator for
conversion of electrical energy to mechanical energy or vice piezoelectric free vibrations and effective electromechanical
versa. coupling of piezoelectric smart structures.
This paper has the main objective to present an
experimental benchmark and its 3D FE simulation for free 2.1. Piezoelectric constitutive equations
vibration and effective electromechanical coupling of thick
smart beams and plates. It starts with the clarification of the The numerically most used 3D piezoelectric constitutive
evaluation procedure of the modal properties of piezoelectric equations, written in matrix form, are
adaptive structures and their interpretation and use for smart    E  
T C −et S
structure applications. This aims to avoid some confusing = (1)
D e ∈S E
comparisons during benchmarking new formulations; for
the latter purpose, the modal effective EMCC, which is where {T}, {S}, {D} and {E} are the mechanical sym-
post-processed from free-vibration analyses under SC and metric Cauchy stress and linear strain vectors and electric
OC electrodes, is proposed as a unified free-vibration displacement and field ones, respectively. [CE ], [e] and
benchmarking comparator. Then, the proposed experimental [∈S ] are the elastic matrix at constant (SC) electric field,
benchmark is detailed. It consists of an SC and OC vibrating stress piezoelectric matrix and dielectric permittivity matrix at
thick cantilever aluminum structure with a single pair of large constant (clamped) strain, respectively. Superscript t denotes a
piezoceramic patches bonded symmetrically on its upper/lower transpose operation.
surfaces in an opposite poling (OP) configuration; it has the Equation (1) is used for voltage-based FEs. That used for
advantage of being seen as both a short thick beam and a long electric displacement(s) or charge-based FEs is expressed in
thick plate. The tests are next numerically modeled, analyzed, terms of the strains and electric displacements; i.e.,
and correlated using the commercial ANSYS® FE code. The    D  
presented simulations can be seen as refined in the sense that T C −ht S
= (2)
they consider the following realistic and desirable features. E −h β S D

• OP is modeled using positive and negative piezoelectric where [CD ], [h] and [β S ] are the elastic matrix at constant (OC)
matrices for upper and lower patches, respectively, when electric displacement, piezoelectric strain charge matrix and
filling the piezoelectric properties data. dielectric impermeability matrix at constant (clamped) strain,

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Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

respectively. These constants are related to those of (1) by the where, from this equation, the voltage DOF vector can be
following relations [16]: extracted from the second relation and substituted back into
the first one so that (6) transforms to
−1 −1 −1
CD = CE + et (∈S ) e, h = (∈S ) e, β S = (∈S ) . 2
(3) ([Koc
m ] − ω [M]){U } = {0}
oc oc
(7)
The first relation of (3) indicates that the piezoelectric effect {Voc } = [Koc
em ]{U }
oc
is clearly present for an OC BC. It has a stiffening effect (SE)
that will have an influence on OC natural frequencies, which with
∈ −1 S
are expected to be inherently higher than SC ones. [Koc
m ] = [Km ] + [Kem ] [Ke ] [Kem ],
E E t E
(8)
∈ −1
S
[Koc
em ] = [Ke ] [Kem ]
E

2.2. Discrete free-vibration problems


where the first relation of (7) represents the eigenvalue problem
The above piezoelectric constitutive equations (1), (2) have to be solved in order to get the OC modal properties.
first to be used within the corresponding classical [11, 15] As can be seen from the first relation of (8), the
or hybrid [19] variational formulations; then, the FE piezoelectric effect has here both passive and active (SE due
approximations have to be conducted in order to derive to the coupling) effects on the modal properties of the adaptive
corresponding discrete equations of motions. Hence, the structure; it is then expected that OC natural frequencies may
discrete voltage-based harmonic free-vibration problem can be differ substantially from the baseline structure ones for coupled
written as modes. The deviation from SC frequencies can then measure
the coupling effect. The second relation of (7) can be used to
 E       
Km KEt
em 2 M 0 U 0 measure the generated voltage and the corresponding patches
−ω = (4)
KEem −K∈e
S
0 0 V −Q can be seen as OC voltage sensors [25, 26]. Besides, it is worth
noticing the resemblance between the first two relations of (3)
where [Km ], [Kem ], [Ke ] and [M] are the mechanical (m), and those of (8). It is then legitimate to think that OC modal
electromechanical (em) and electrical (e) stiffness and mass properties can be simply obtained using an SC free-vibration
matrices. The stiffness matrix superscripts E and ∈S are used to problem, such as that of the first relation in (5), but using the
emphasize that the constitutive equations (1) are used. {U} and OC elastic properties as in the first relation of (3). Care should
{V} are the mechanical and electrical potential DOF vectors. be however taken since the EP constraint can not be enforced
The latter are supposed to be related to the electrodes only and at the continuum (material) level.
the EP condition is assumed to be fulfilled; any other internal As shown above, the OC free-vibration problem (first
electric potential DOFs are supposed to be already condensed. relation of (7)) resulted from a static condensation of the
{Q} is the electric surface charge load vector, where the charge electric potential DOF vector. Hence, it is normal that
condition, due to the presence of electrodes, is also assumed to researchers who use only this eigenvalue problem for both SC
be fulfilled. and OC analyses get the same frequencies; this is because they
When the electrodes are SC, the electric potential DOF solve only an OC free-vibration problem. So, the popular static
vector is nil, so that (4) reduces to condensation of the electric DOF vector has to be taken with
care when interpreting resulting modal properties.
2
([KEm ] − ωsc [M]){Usc } = {0} The previous analysis of voltage-based formulations can
(5) be repeated easily for charge-based ones but the interpretations
{Qsc } = −[KEem ]{Usc } have to be reversed following the primary/secondary electric
independent variable order. Thus, the discrete charge-based
where the first relation of (5) represents the eigenvalue problem harmonic free-vibration problem can be written as
to be solved in order to get the SC modal properties (natural  D       
radial frequencies and modal shapes). It is worthy of notice Km KDt em 2 M 0 U 0
βS
−ω = (9)
that, in this case, the piezoelectric behavior has only a passive D
Kem Ke 0 0 Q V
effect (increase of stiffness and mass due to the patches) on the
modal properties of the adaptive structure. It is then expected where the stiffness matrix superscripts D and β S are used to
that the SC natural frequencies may differ only marginally emphasize that the constitutive equations (2) are used.
from the baseline structure ones. The second relation of (5) When the electrodes are left open, the charge DOF vector
can be used for the collection of the generated surface charges. is nil, so that (9) reduces to
The corresponding patches can be seen then as closed-circuit 2

(here SC) charge sensors [25, 26]. ([KDm ] − ωoc [M]){Uoc } = {0}
(10)
When the electrodes are left open, the electric surface {Voc } = [KDem ]{Uoc }
charge load vector is now considered nil, so that (4) reduces
to where the first relation of (10) represents the eigenvalue
([KEm ] − ω2 [M]){U} + [KEem ]t {V} = {0} problem to be solved in order to get the OC modal properties.
(6) It is worthwhile to recall that the piezoelectric behavior
[KEem ]{U} − [K∈e ]{V} = {0}
S
has here passive and active (SE due to the use of

3
Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

relations (2), (3)) effects on the modal properties of the It was therefore shown [2] that the following formula applies
adaptive structure. It is then expected that the OC natural for a given mode when using numerical, such as FE, analyses:
frequencies will differ from the baseline structure ones
depending mainly on the importance of the active SE ωoc
2
− ωsc
2
K2 ≈ . (15)
contribution. The second relation of (10) can be used to ωsc
2

measure the generated voltage. The corresponding patches can


be seen as OC voltage sensors [19]. It was also shown [2] that both formulae (14), (15) are in fact
When, the electrodes are SC, the electric voltage load related via the following relation, that has to be considered
vector is now considered nil so that (9) reduces to when comparing experimental and numerical results although
they should differ only slightly:
([KDm ] − ω2 [M]){U} + [KDem ]t {Q} = {0}
(11) K2
2
K exp ≈ . (16)
[Kβe ]{Q}
S
[KDem ]{U} + = { 0} K2 + 1
where, this time, the surface charge DOF vector can be This formula indicates also that both definitions (14), (15)
extracted from the second relation and substituted back into are equivalent for low EMCC. Besides, definition (15) can be
the first one so that (11) transforms to directly related to the additional piezoelectric shunted damping
(PSD) [28]. It is for these reasons that only the numerical
2
([Ksc
m ] − ω [M]){U } = {0}
sc sc
definition (15) is retained hereafter.
(12) As was demonstrated above, when analyzing the vibration
{Qsc } = −[Ksc
em ]{U }
sc
of piezoelectric adaptive structures, two eigenvalue problems
with have to be solved: OC and SC ones. It is then necessary to
β −1 S
[Ksc
m ] = [Km ] − [Kem ] [Ke ] [Kem ],
D D t D find a parameter that considers, in a unified manner, resulting
ε
(13) frequencies. This will help comparing and benchmarking new
β −1
em ] = [Ke ] [Kem ]
[Ksc D
advanced piezoelectric models and assessing the adequacy of
where the first relation of (12) represents the eigenvalue their electromechanical coupling representation. The modal
problem to be solved in order to get the SC modal properties. effective EMCC was already shown to be a good candidate for
The second relation of (12) can be used for the collection of the latter task (coupling measure) [13]; besides, it was recently
the generated surface charges. The corresponding patches can used as a piezoceramic patch position and size optimization
then be seen as SC charge sensors. criterion [21], a PSD performance indicator [22] and an active
Modal reduction is a very useful technique to tackle large damage indicator [23]. Hereafter, it is suggested as a unified
size problems, in particular in passive (shunted damping for free-vibration benchmarking comparator.
example [27, 28]) or active control applications. Nevertheless,
it requires special care when choosing the modal basis to be 3. Benchmark experiments
used for the projection; this is because a given modal basis
will make diagonal only the corresponding stiffness and mass An experimental benchmark for free vibration and effective
matrices that have been used for its computation; it is then electromechanical coupling of thick smart beams and plates is
highly recommended to take care of the electric BCs (SC or hereafter detailed.
OC) used during the modal basis extraction for a given voltage-
(5, 7)/charge- (10, 12) based formulation. This requires also 3.1. Test article design and experimental set-up
the use of adequate (SC or OC) properties for the analyses.
The proposed experimental benchmark was designed and
assembled as in figure 1. It consists of a thick aluminum
2.3. Modal effective EMCC as unified free-vibration
cantilever structure, of dimensions 79 × 25 × 3.9 mm3 , with
benchmarking comparator
a single pair of large PIC255 PZT patches, of dimensions
The EMCC is a measure of the effectiveness with which 50 × 25 × 0.3 mm3 (purchased from PI Ceramic [29]),
electrical energy is converted into mechanical energy and vice glued symmetrically, in an outward OP configuration, with a
versa. Several static and dynamic methods can be found in the conductive epoxy adhesive. Notice that a single patch covers
literature for its evaluation [2–4]. Techniques of interest here around 65% of the structure major surface and that the length of
are those, either experimental or numerical, that use the SC the beam inside the clamp is 27 mm; the remaining free length
and OC natural frequencies as defined in the previous section. of 79 mm was chosen so that distinct SC/OC eigenvalues could
Hence, at frequencies well below the resonant frequency of a be obtained. In fact, it is rather difficult to extract the modal
piezoelectric body, the EMCC can be computed via the anti- damping for coupled modes. Hence, this free length is a
resonance (ωa ) and resonance (ωr ) radial frequencies extracted good compromise. Moreover, these dimensions are chosen so
from the piezoelectric device experimental electric impedance that high modal effective EMCC can be reached and various
or admittance FRFs [2, 4]: (transverse and in-plane bending, torsion, extension) modes
could be measured. It is also hoped that, with this design, some
ωa2 − ωr2 uncoupled modes could be present in the measured spectrum so
2
K exp ≈ . (14)
ωa2 that the EP constraint numerical decoupling effect, observed

4
Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

Figure 2. Experimental set-up.


Figure 1. Cantilever aluminum structure with a single pair of large
PZT patches (dimensions in mm). Table 2. Measured modal OC/SC frequencies, damping ratios and
effective EMCCs.
Table 1. Measured capacities and resistances at 100 Hz of the Mode 1 ( x –z 2 (x – y 3 4 ( x –z
PIC255 patches and structure. (type) flexion) flexion) (torsion) flexion)

Capacities (nF) Resistances (k) f oc (Hz) 419.85 1448 1856.85 2989.8


ξ oc (%) 0.24 2.4 1.5 0.7
Left patch Right patch Structure Left patch Right patch Structure f sc (Hz) 417.81 1448 1856.61 2955.43
50.4 46.74 25.01 1690 3000 5000 ξ sc (%) 0.26 2.4 1.5 0.74
K 2 (%) 0.98 0 0.03 2.34
K (%) 9.91 0 1.61 15.3
in [22], can be validated. The structure geometric aspect ratios
allow its modeling both as a beam and as a plate.
The structure was excited with a random signal using 3.2. Experimental frequencies and EMCC results
an electromagnetic shaker. A white noise generator (Agilent
Two experiments were conducted; for the first one,
33120A) was used to drive the shaker in a [0.1–10] kHz
measurements were made in the thickness z -direction
frequency band. The velocity was measured in the [0–10] kHz
frequency band using an electromagnetic sensor whose signal (figure 1); this allowed the presence of x –z modes 1, 3 and
was amplified by a current amplifier (Brüel and Kjaer type 4. However, for the second experiment, measurements were
2718). The exciter and sensor devices were placed at 11 mm made in the width y -direction (figure 1); this gave x – y modes
and 77 mm, respectively. The position for the sensor was 2 and 3. Corresponding FRFs are shown in figure 3.
chosen at the end of the beam because the displacement is From figure 3, it is clear that the transverse bending
rather important there. Thus, it does not necessitate a very (flexion) modes (first and fourth) are coupled with well
accurate sensor. For the shaker, this position is interesting spaced SC and OC FRFs, in particular for the fourth mode,
because there is a low coupling between the mass of the while the in-plane bending (second) and torsion (third) modes
shaker and the modes of the beam. The generator and sensor are uncoupled since their SC and OC FRFs are coincident.
were linked to a National Instrument Data Acquisition card Modal SC and OC frequencies and their corresponding modal
(NI9233), which measures their signals (figure 2). damping ratios, extracted from figure 3, and effective EMCCs,
Using the measured signals, SC and OC FRFs are computed with (15), are collected in table 2. The latter
computed and plotted, using an in-house software, in order confirms previous results from figure 3; i.e., the uncoupled
to extract the natural frequencies and modal damping ratios. modes are highly damped, while the coupled ones have lower
The latter are calculated using the classical −3 dB approach. modal damping ratios; it was not possible to reduce further
The transfer functions are H1 functions computed from FFT such damping. Besides, transverse bending modes are highly
signals that are weighted by a Hanning window. A sampling coupled, while the in-plane bending mode and torsion modes
frequency of 12.5 kHz and frequency resolution of 0.096 Hz are uncoupled. Experimentally, the latter mode had bad
were retained. repeatability with the present exciter/sensor pair; however,
Causes of damping are minimized due to the use of an another laser sensing campaign had confirmed that this mode
electromagnetic non-contact sensor, a clamp as stiff as possible is in fact uncoupled.
(heavy steel mass), and specific electric wires as thin as
possible. 4. Benchmark simulation
The capacities and resistances of the patches and structure
were measured at 100 Hz by an LCR-meter (HP4284A) and The cantilever adaptive structure shown in figure 1 has been
are summarized in table 1. The patch capacities will be used meshed in ANSYS® using quadratic 20-noded-brick FEs as
later for the FE model electrical updating. indicated in table 3 and is illustrated in figure 4. SOLID186

5
Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

Figure 3. SC/OC FRFs of the smart structure first four modes: (a) first x –z mode, (b) first x – y mode, (c) second x –z/x – y mode, (d) third x –z
mode.

Table 3. FE model geometry and mesh details. A classical encountered first problem was the incomplete
PIC255 PZT material data set provided by the manufac-
Parameter Dimension Mesh FE size
Component (figure 1) (mm) (FE nb.) (mm) turer [29]. To overcome it, the useful provided data for a
simulation were completed using the procedure described in
Structure L1 18 10 1.8 the appendix A and are shown in table 4 together with the
L3 11 10 1.1
L2 50 50 1 aluminum data. The second inconvenience was to fill the code
B 25 10 2.5 graphic user interface (GUI) for the materials properties with
H 3.9 1 3.9 the right data; in fact, ANSYS® , as for other software like
Patch L2 50 50 1 ABAQUS® for example, does not use the IEEE Standards on
B 25 10 2.5 piezoelectricity notations [30] regarding the shear elastic and
h 0.3 1 0.3 piezoelectric constants. To avoid eventual mistakes, the use of
the engineering constants is highly recommended.
To represent the outward poling directions for the OP
and SOLID226 FEs were selected for the elastic structure and configuration, the technique of changing the signs of the
the piezoceramic patches, respectively. The FE model has patches’ individual piezoelectric matrices is used [22]. For this
1700 elements and 9667 nodes. For consistency, the reduced purpose, starting with a unique piezoelectric matrix with the
integration (RI) option was activated for the elastic FE since same sign for both patches as in figure 5(a), that represents
ANSYS® uses the RI by default for its piezoelectric coupled the classical same poling (SP) configuration, the piezoelectric
FEs. matrix sign of the lower patch is changed to reach an outward

6
Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

Figure 4. Tested structure FE model: (a) X –Y in-plane view, (b) X – Z transverse view.

Figure 5. Poling orientation modeling: (a) SP; (b) OP via changing signs; (c) OP via rotating axes.

Table 4. Materials properties. faces’ nodes are selected, then a nil potential is applied on them
using the command Preprocessor/Loads/DefineLoads/Apply/
Materials Constants (SI unit) Notations Values
Electric/Boundary/OnNodes, while for the OC case the faces
PIC255 Permittivity ∈S11 =∈S22 8.245 of patches are left charge free. The common way is to not
(completed constants at ∈S33 7.122 apply any electric condition. However, for physical reasons,
properties, cf. constant strain
the EP condition has to be added by coupling the nodes of
appendix A) (nF m−1 )
Stress piezoelectric e31 = e32 −7.25 each face of the patches. Hence, if the GUI is retained,
coupling constants e33 14.41 the Preprocessor/Coupling/Ceqn/CoupleDOFs command has
(C m−2 ) e15 = e24 11.57 to be used.
SC Young’s moduli E1 = E2 62.1
(GN m−2 ) E3 48.3 4.1. Preliminary finite element results
SC Poisson’s ratios ν12 0.32
ν13 = ν23 0.44 A preliminary non-damped and non-updated FE model
SC shear moduli G 12 23.5 simulation is first considered. Results corresponding to the first
(GN m−2 ) G 13 = G 23 21 four modes are shown in figure 6 for the OC electric potential
Density (kg m−3 ) ρ 7800 distribution on the patches’ electrodes and in table 5 for the SC
Aluminum Young’s modulus (GN m−2 ) E 69
and OC modal frequencies and post-treated effective EMCCs.
(assumed
properties) Poisson’s ratio ν 0.3 It can be noticed that the physical uniform distribution of
Mass density (kg m−3 ) ρ 2700 the electric potential on the patches’ electrodes is respected;
besides, the modal frequencies are far from the measured
ones, in particular for the first three modes, in contrast to
OP configuration. This requires the definition of two materials: the simulated modal effective EMCCs, which are satisfactory
one for each patch as in figure 5(b). It was shown [22] that this except for the fourth mode. Primary reasons could be the
simple procedure is equivalent to that based on defining local experimental clamp softness compared to the stiff modeled one
coordinate systems on the patches as in figure 5(c), where one and the non-considered damping. To reach better test/model
material is defined for both patches. correlation, the FE model is hereafter updated.
The application of SC and OC electric BCs can be realized
4.2. Test/model correlated results
in ANSYS® either within the GUI or in a script upon selecting
electrode nodes on which the electric BCs are to be applied. The FE model is updated in three ways: first, mechanically, by
Hence, to impose SC electric BCs via the GUI the patches’ four softening the experimental clamp using linear springs whose

7
Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

Figure 6. OC electric potential distribution on the patches’ electrodes for the first four modal shapes: (a) first transverse ( x –z ) bending mode,
(b) first in-plane ( x – y ) bending mode, (c) first torsion mode, (d) second transverse ( x –z ) bending mode.

Table 5. Non-updated FE simulated modal OC/SC frequencies and Table 6. MU FE simulated modal OC/SC frequencies and effective
effective EMCCs. EMCCs.
1 2 4 1 2 4
Mode ( x –z (x – y 3 ( x –z Mode ( x –z (x – y 3 ( x –z
(type) flexion) flexion) (torsion) flexion) (type) flexion) flexion) (torsion) flexion)
f oc (Hz) 495.61 2797.9 3044.1 3317.7 f oc (Hz) 453.89 1448.2 2032.6 2743.7
f sc (Hz) 493.07 2797.9 3044.1 3249.0 f sc (Hz) 452.05 1448.2 2032.6 2699.6
K 2 (%) 1.03 0 0 4.27 K 2 (%) 0.82 0 0 3.29
K (%) 10.16 0 0 20.67 K (%) 9.03 0 0 18.15

Table 7. EU FE simulated modal OC/SC frequencies and effective


axial stiffness is tuned in the three displacement directions so
EMCCs.
that the differences between FE and experimental fundamental
SC frequencies are minimized; then, electrically, by using 1 2 4
Mode ( x –z (x – y 3 ( x –z
the measured blocked capacities of the individual patches (type) flexion) flexion) (torsion) flexion)
to update the transverse blocked dielectric constant; finally,
electromechanically, by combining the previous two methods. f oc (Hz) 494.88 2797.9 3044.1 3297.7
f sc (Hz) 493.06 2797.9 3044.1 3248.9
K 2 (%) 0.74 0 0 3.03
4.2.1. Mechanically updated FE model results. To take K (%) 8.60 0 0 17.40
into account the non-ideal experimental clamp, which does
not prevent (block) totally the fixed end displacements as it
must in theory, the FE model mechanical updating (MU) is transverse only blocked dielectric permittivity constant from
necessary; it is realized by replacing the theoretical clamp the measured patches’ capacities (see table 1) via the following
BCs by linear springs. Since the clamp cross-section has 53 relation:
nodes, 159 springs were attached from one end to each node h
∈S33 = CpS (17)
displacement direction x , y , z with the other end left fixed. A
With trial and error, the different springs’ stiffness values were where h and A are the patch thickness and electrode area,
fixed so that the experimental SC fundamental frequency only respectively.
is approached. The obtained results with the stiffness values of After using the resulting values, the EU FE results, shown
ku = 27 MN m−1 , kv = 60.3 kN m−1 and kw = 130 kN m−1 in table 7, are obtained. As expected, the EU affects, but only
are shown in table 6. From the latter, it appears clearly that slightly, OC frequencies of the coupled modes only and not the
the experimental clamp modeling is the main source of error, SC ones; hence, only the EMCCs of the coupled modes are
since both SC and OC frequencies are now reasonably close to also affected and this is better than the MU in particular for the
the experimental ones but slightly to the detriment of the first highly coupled fourth mode.
modal effective EMCC only.
4.2.3. Electromechanically updated FE model results. The
4.2.2. Electrically updated FE model results. The FE model FE model electromechanical updating (EMU) is made here
electrical updating (EU) has been considered by computing the by combining the previous two methods, i.e. mechanically

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Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

Table 8. EMU FE simulated modal OC/SC frequencies and effective Appendix A. Completing PIC255 manufacturer data
EMCCs.
1 2 4 The PIC255 piezoceramic manufacturer’s useful data are [29]
Mode ( x –z (x – y 3 ( x –z the following.
(type) flexion) flexion) (torsion) flexion)
• Mass density: ρ = 7800 kg m−3 .
f oc (Hz) 453.36 1448.2 2032.6 2731.0
f sc (Hz) 452.05 1448.2 2032.6 2699.5 • Elastic compliances: s11
E
= 16.1 × 10−12 m2 N−1 , s33E
=
−12 2 −1
K 2 (%) 0.58 0 0 2. 35 20.7 × 10 m N .
K (%) 7.62 0 0 15.32 • Strain piezoelectric constants: d31 = −180 ×
10−12 C N−1 , d33 = 400 × 10−12 C N−1 , d15 = 550 ×
10−12 C N−1 .
by softening the clamp stiffness and electrically by using • Relative dielectric constants: ∈rT11 = 1650, ∈rT33 = 1750
the measured patch capacities. Corresponding results are (→∈T11 = 14.6 nF m−1 , ∈T33 = 15.5 nF m−1 ).
shown in table 8. From the latter, it can be noticed that the
• Material coupling factors: k31 = 0.35, k33 = 0.69,
EMU updating led to a satisfactory test/model correlation in
k15 = 0.66, kp = 0.62.
particular for the most coupled fourth mode (within an error
of only 0.17%) but at the cost of a less accurate EMCC for the For a thickness polarized piezoceramic material, with 1–
first mode. Besides, the frequencies remain within a reasonably 2 isotropic plane, the compliance matrix at constant electric
acceptable error of 9.5% except for the second mode, whose field [s E ], the strain piezoelectric matrix [d] and the dielectric
accuracy is high (within only 0.01% of error). permittivity matrix at constant stress [∈T ] have the following
forms in standard notations [30]:
⎡ E E E ⎤
5. Summary and conclusion s11 s12 s13 0 0 0
⎢ sE E
s11 E
s13 0 0 0 ⎥
⎢ 12 ⎥
This work has presented an experimental benchmark and  E ⎢ E ⎥
s =⎢ ⎥,
E E
s s13 s33 0 0 0
its 3D FE simulation for free vibration and effective ⎢ 13 ⎥
⎢ 0 0 0 E
s55 0 0 ⎥
electromechanical coupling of thick smart beams and plates. ⎣ E ⎦
0 0 0 0 s55 0
It started with the clarification of the evaluation procedure of 0 0 0 0 0 2(s11
E
− s12
E
)
the modal properties of piezoelectric adaptive structures and   (A.1)
their interpretation and use for smart structure applications. 00 0 0 d15 0
This aimed to avoid some confusing comparisons during [d] = 00 0 d15 0 0
benchmarking new formulations; for the latter purpose, the d31
d31 d33 0 0 0
 T 
modal effective EMCC, which was post-processed from free-  T ∈11 0 0
vibration analyses under short-circuit (SC) and open-circuit ∈ = 0 ∈T11 0 .
(OC) electrodes, was proposed as a unified free-vibration 0 0 ∈T33
benchmarking comparator. Then, the proposed experimental
From the above known data and (A.1) it appears that only the
benchmark was detailed. It consists of an SC and OC vibrating
compliance data are incomplete; that is, in-plane and transverse
thick cantilever aluminum structure with a single pair of large
shear constants remain unknown. A simple procedure is here
piezoceramic patches bonded symmetrically on its upper/lower
suggested to get them from the given data only. Hence,
surfaces in an opposite poling configuration; the benchmark
from the definitions of the shear k15 and polar kp material
has the advantage of being seen both as a short thick beam and
static coupling factors, the following expressions can be
a long thick plate. The tests were next numerically modeled,
deduced [28, 30]:
analyzed, and correlated using the commercial ANSYS® FE
code. It was shown that reasonably acceptable test/model 2
d15 2
d31
correlation requires us to (i) take care of the patch poling
E
s55 = , E
s12 = −s11
E
+2 . (A.2)
∈T11 k15
2
k 2p ∈T33
directions; (ii) consider the equipotentiality constraint for OC
electrodes; and (iii) conduct electromechanical updating of the The remaining unknown shear compliance can be deduced
FE model. from
The original experimental benchmark and its refined E
s13 = −ν13
E E
s11 (A.3)
modeling and simulation outcomes are the main contribution
of the present work, that could be of major interest to smart where ν13
E
= 0.436 is assumed.
materials and structures’ practitioners and researchers. The stiffness matrix at constant electric field [cE ], stress
piezoelectric matrix [e] and dielectric permittivity matrix at
constant strain [∈S ] are then obtained, respectively, by
Acknowledgment

[cE ] = [sE ]−1 , [e] = [d] cE ,
The support of the European Commission via contract no FP6 (A.4)
NMP3-CT-13517 (CASSEM) is gratefully acknowledged. [∈S ] = [∈T ] − [d] [e]t .

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Smart Mater. Struct. 17 (2008) 065007 G Chevallier et al

In ANSYS® notations, these matrices can be filled for the References


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