CALCULATION SHEET

Document No. Page No. 1

Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 1 (Granulation + Sifter)

ROOM VOLUME 13233

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
13,233 x 133.0 x 3.5 x 0.64 x 0.5 x 0.5 = 70,601
14

PEOPLE: 6 @ 2300 GR/PERSON 13,800

DOOR OPENING LOAD
4 x 42 x 10.0 x 3.5 = 842
7
Safety due to minor leakages = 2,557
Total Room Load = 87,800
DEHUMIDIFIER REQUIRED
87,800 x 14 = 1024
60 20.0 ( 35.0 - 15.0 )
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr Total CFM Room return Grain Room Supply Grains Dehm. Out grains Deh. CFM
9000 35 32 15 1350
GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 2 (Blending)

ROOM VOLUME 4766

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
4,766 x 133.0 x 3.5 x 0.64 x 0.5 x 0.5 = 25,425
14

PEOPLE: 1 @ 2300 GR/PERSON 2,300

DOOR OPENING LOAD
4 x 42 x 10.0 x 3.5 = 842
7
Safety due to minor leakages = 857
Total Room Load = 29,424
DEHUMIDIFIER REQUIRED
29,424 x 14 = 343
60 20.0 ( 35.0 - 15.0 )

Temp. Grain/ CFM

⁰F lb
R.A. Condition : 73 35 4657
Fresh Air: 106 15 343
Mixing Condition 75 33.627 5000
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 4 (Granule Quaratine)

ROOM VOLUME 2033

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
2,033 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 16,272
14

PEOPLE: 1 @ 2300 GR/PERSON 2,300

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 893
Total Room Load = 30,669
DEHUMIDIFIER REQUIRED
30,669 x 14 = 143
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

143 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 773
49109 = 63.5
773
Total Load is - 30,669
Fresh Air - 135,000
Infliltration - 0
Total 165,669
DEHUMIDIFIER REQUIRED
165,669 x 14 = 651
60 x 59.4 ( 63.5 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
651 x 1.08 x 33 = 23186 Btus / 12000 1.9
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

5009
44100
0
49109
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 13 (Quaratine -Coating)

ROOM VOLUME 2033

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
2,033 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 16,272
14

PEOPLE: 1 @ 2300 GR/PERSON 2,300

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 893
Total Room Load = 30,669
DEHUMIDIFIER REQUIRED
30,669 x 14 = 143
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

143 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 773
49109 = 63.5
773
Total Load is - 30,669
Fresh Air - 135,000
Infliltration - 0
Total 165,669
DEHUMIDIFIER REQUIRED
165,669 x 14 = 651
60 x 59.4 ( 63.5 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
651 x 1.08 x 33 = 23186 Btus / 12000 1.9
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

5009
44100
0
49109
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 9 (Quaratine + Blister 1)

ROOM VOLUME 3417

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
3,417 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 27,343
14

PEOPLE: 5 @ 2300 GR/PERSON 11,500

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 1,501
Total Room Load = 51,548
DEHUMIDIFIER REQUIRED
51,548 x 14 = 241
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

241 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 871
52520 = 60.3
871
Total Load is - 51,548
Fresh Air - 135,000
Infliltration - 0
Total 186,548
DEHUMIDIFIER REQUIRED
186,548 x 14 = 774
60 x 56.2 ( 60.3 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
774 x 1.08 x 33 = 27590 Btus / 12000 2.3
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

8420
44100
0
52520
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 10 (Quaratine + Blister 2)

ROOM VOLUME 3409

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
3,409 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 27,281
14

PEOPLE: 5 @ 2300 GR/PERSON 11,500

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 1,500
Total Room Load = 51,484
DEHUMIDIFIER REQUIRED
51,484 x 14 = 240
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

240 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 870
52509 = 60.3
870
Total Load is - 51,484
Fresh Air - 135,000
Infliltration - 0
Total 186,484
DEHUMIDIFIER REQUIRED
186,484 x 14 = 774
60 x 56.2 ( 60.3 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
774 x 1.08 x 33 = 27576 Btus / 12000 2.3
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

8409
44100
0
52509
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 12 (Quaratine Blister )

ROOM VOLUME 3409

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
3,409 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 27,281
14

PEOPLE: 5 @ 2300 GR/PERSON 11,500

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 1,500
Total Room Load = 51,484
DEHUMIDIFIER REQUIRED
51,484 x 14 = 240
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

240 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 870
52509 = 60.3
870
Total Load is - 51,484
Fresh Air - 135,000
Infliltration - 0
Total 186,484
DEHUMIDIFIER REQUIRED
186,484 x 14 = 774
60 x 56.2 ( 60.3 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
774 x 1.08 x 33 = 27576 Btus / 12000 2.3
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

8409
44100
0
52509
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 5 (Compression )

ROOM VOLUME 2033

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
2,033 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 16,272
14

PEOPLE: 2 @ 2300 GR/PERSON 4,600

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 962
Total Room Load = 33,038
DEHUMIDIFIER REQUIRED
33,038 x 14 = 154
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

154 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 784
49496 = 63.1
784
Total Load is - 33,038
Fresh Air - 135,000
Infliltration - 0
Total 168,038
DEHUMIDIFIER REQUIRED
168,038 x 14 = 664
60 x 59.0 ( 63.1 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
664 x 1.08 x 33 = 23677 Btus / 12000 2.0
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

5396
44100
0
49496
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 6 (Coating )

ROOM VOLUME 3685

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
3,685 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 29,493
14

PEOPLE: 2 @ 2300 GR/PERSON 4,600

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 1,359
Total Room Load = 46,656
DEHUMIDIFIER REQUIRED
46,656 x 14 = 218
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

218 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 848
51720 = 61.0
848
Total Load is - 46,656
Fresh Air - 135,000
Infliltration - 0
Total 181,656
DEHUMIDIFIER REQUIRED
181,656 x 14 = 745
60 x 56.9 ( 61.0 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
745 x 1.08 x 33 = 26544 Btus / 12000 2.2
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

7620
44100
0
51720
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 CALCULATION SHEET
Document No. Page No. 1
Revision No. 0 Date 14.01.12
Prepared By Approved By
Plant G-BLOCK TABLET EXPANSION Place Daman

AHU 7 (Coating + soln prep. )

ROOM VOLUME 4974

AMBIENT CONDITION - Daman DB - 32 º C RH - 78 % 168
ROOM DESIGN CONDITION TEMP 23±2ºC,RH 35%±5%= 35
∆G = 133
PERMIATION LOAD :
4,974 x 133.0 x 3.5 x 0.64 x 0.5 x 0.75 = 39,804
14

PEOPLE: 2 @ 2300 GR/PERSON 4,600

DOOR OPENING LOAD
4 x 42 x 133.0 x 3.5 = 11,204
7
Safety due to minor leakages = 1,668
Total Room Load = 57,276
DEHUMIDIFIER REQUIRED
57,276 x 14 = 267
60 50.0 ( 70.0 - 20.0 )
FRESH AIR 630 CFM 70
∆G = 70 - 20 = 50 GR / LB
630 x 50.0 x 60 = 135,000
14
INFILTRATION AIR through corridor 0 CFM entering at 23C 40%
Now the load on account of infiltration is
∆G = 0 - 35 = -35 GR / LB
0 x -35 x 60 = 0
14
Grain condition at Dehumidifier inlet after mixing with fresh air:

267 CFM x 35 =
630 CFM x 70 =
0 CFM x 0 =
Total 897
53455 = 59.6
897
Total Load is - 57,276
Fresh Air - 135,000
Infliltration - 0
Total 192,276
DEHUMIDIFIER REQUIRED
192,276 x 14 = 809
60 x 55.5 ( 59.6 - 4.1 )
Sensible Heat Load by the Dehumidifier:
CFM x 1.08 x ∆T ( 106 - 73 ) = 33
809 x 1.08 x 33 = 28824 Btus / 12000 2.4
 1
14.01.12

Daman

CFT
GR/lb
GR/Ib
GR/Ib

GR/Hr

GR/Hr
GR/Hr

GR/Hr

GR/Hr
GR/Hr

CFM

GR/Ib

GR/Hr

GR/lb

GR/Hr

9355
44100
0
53455
GR/Hr

GR/Hr
GR/Hr
GR/Hr
GR/Hr

CFM

TR
 Summary of Dehumidifier

Volume
Sr. No. System Room Conditions Dehumidifier outlet Conditions
(cu. Ft)

Temp. ° F RH % Grains/ lb Temp. ° F

TFA CUM DEHUMIDIFIER -1
1 AHU 1 (Granulation + Sifter) 13233 73 40 35 106
2 AHU 2 (Blending) 4766 73 40 35 106
3 AHU 4 (Granule Quaratine) 2033 73 40 35 106
4 AHU 13 (Quaratine -Coating) 2033 73 40 35 106

TFA CUM DEHUMIDIFIER -2

5 AHU 9 (Quaratine + Blister 1) 3417 73 40 35 106
6 AHU 10 (Quaratine + Blister 2) 3409 73 40 35 106
7 AHU 12 (Quaratine Blister ) 3409 73 40 35 106

TFA CUM DEHUMIDIFIER -3

AHU 5 (Compression ) 2033 73 40 35 106
AHU 6 (Coating ) 3685 73 40 35 106
AHU 7 (Coating + soln prep. ) 4974 73 40 35 106
fier

Conditions after Dehumidifier

difier outlet Conditions
mixing CFM

Grains/ lb Grains/ lb

15 32 1350
15 32 750
15 32 450
15 32 143
2693

15 32 525
15 32 525
15 32 300
1350

15 32 360
15 32 450
15 32 525
1335