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•PRECAST CONCRETE
Prestressing tendons (generally of high tensile steel cable or rods) are used which produces a
compressive stress that offsets the tensile stress that the concrete compression member would
otherwise experience due to self–weight and gravity loads.
Materials for pre-stress concrete member
1. Cement -
Ordinary portland cement - 33 grade means that the compressive strength of the cement
after 28 days is 33N/mm2general construction work under normal environmental condition.
43 grade of cement is used for plain concrete work and plastering works,53 grade mostly used
for the structural purposes as in reinforced cement concrete.
Portland slag cement Portland slag cement (PSC) can be used for all construction jobs in
place of ordinary portland cement, but its special properties render its adoption highly desirable
for marine structures, for structures involving large masses of concrete such as dams, and for
structures exposed to sulphate-bearing soils such as foundations.
Rapid hardening portland cement similar to Ordinary Portland cement but with higher tri-
calcium silicate (C3S) content and finer grindingThe one-day strength of this cement is equal to
the three-day strength of OPC with the same water-cement ratio. It is used in industries which
manufacture concrete products like slabs, because moulds can be released quickly. It is used for
cold weather concreting because rapid evolution of heat during hydration protects the concrete
against freezing.
2. Concrete - Pre-stress concrete requires high strength concrete, which has high compressive
strength comparatively higher tensile strength than ordinary concrete. The concrete is a material
should be compose of gravels or crushed stones, sand, cement. In pre-stress concrete minimum
grade of concrete M40.
3. Steel - High tensile steel, tendons, strands. In pre-stress concrete high tensile steel with
tensile strength around 2000MPa.
•In this designation the letter M refers to the mix and the number to the specified 28 day cube
strength of mix in N/mm2.The mixes of grades M10, M15, M20 and M25 correspond
wire
strands
tendons bars
•PRESTRESSED CONCRETE CONSTRUCTIONS
Prestressing can be accomplished in two ways:
Pre-tensioned concrete
and
Bonded or unbounded post-tensioned concrete
Pre-tensioned Concrete
Concrete is cast around already tensioned
tendons. This method produces a good bond
between the tendon and concrete, which both
protects the tendon from corrosion and allows
for direct transfer of tension. The cured
concrete adheres and bonds to the bars and
when the tension is released it is transferred to
the concrete as compression by static friction.
Post-stressing is also used in the construction of various bridges, both after concrete is cured
after support by falsework and by the assembly of prefabricated sections, as in the segmental
bridge.
•PRESTRESSED CONCRETE CONSTRUCTIONS
Unbonded Post-Tensioned Concrete
Both of these types of construction can be achieved in timber, steel and concrete, and can also
be mixed within the same scheme.
•MODULAR COORDINATION
• Modular coordination is a concept of coordination of dimension and space in
which buildings and components are dimensioned and positioned in terms of
basic unit or module.
• A module: a basic dimension
which could for example
Improves Productivity
form the basis of a planning
grid in terms of multiples
Through Standardization and submultiples of standard
module.
• Provide guide to building
Promote Industrialization (component manufactured in factory) component sizing: this can
reduce as much as possible
the needs to further trim
Less wet work site. and shape the materials to fit
together in construction;
Non dependence on unskilled labor Less modification on site
thus, reducing wastage of
labor and material.
•MODULAR COORDINATION
BASICS OF MODULE
• The basic module is known as 1M which is equivalent to 100mm.
1M = 100mm
There are three type of MODULE :-
(I) Basic Module (II) Multi Module (III) Sub Module
Basic Module
• It is the fundamental unit of size in modular coordination and for general application to
building & components .The size of basic Module is taken as 100mm denoted by “M”
It is considered to be large enough to effect some variety reduction in range of
component size and is small enough to provide a flexible unit of measurement for the
purpose of design.
Multi Module
• Certain whole multiples of basic module usually expressed in as “M” with numeric
prefix as 2M , 3M, 4M etc are referred to as multi module.
Sub Module
Certain submultiples of basic module which are whole simple fractions shall be chosen
when absolutely necessary for an increment smaller than the basic module. For practical
considerations, this sub modular increment shall be expressed as “M” with fractional
prefix as 1/5M, 1/4M, 1/3M,etc
UNIT II CONSTRUCTION PRACTICE
•PRECASTCONCRETE
The two factors which have the greatest impact on the operation of a precast yard are:
• Formwork: The importance of extremely well made and accurate formwork cannot be stressed
enough; and
• Concrete: A good mix design and careful placing to avoid air bubbles and good consolidation
are the keys to successful precast elements.
If the contractor deviates from these two principles he or she will not achieve the success that is
aimed for. These two principals cannot be stressed enough.
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - Manufacture
•PRECASTCONCRETE - storage
•PRECASTCONCRETE - storage
•PRECASTCONCRETE - storage
•PRECASTCONCRETE - storage
•PRECASTCONCRETE - Transportation
•PRECASTCONCRETE - Transportation
•PRECASTCONCRETE - Transportation
•PRECASTCONCRETE - Erection
•PRECASTCONCRETE - Erection
•PRECASTCONCRETE - Erection
•PRECASTCONCRETE - Erection
•PRECASTCONCRETE - Erection
•PRECASTCONCRETE - Erection
•PRECASTCONCRETE - Scaffoldings
What Is a Scaffold?
A scaffold is defined as an elevated, temporary work platform. There are three basic types of
scaffolds:
1. Supported scaffolds, which consist of one or more platforms supported by rigid, load- bearing
members, such as poles, legs, frames, outriggers, etc.
2. Suspended scaffolds, which are one or more platforms suspended by ropes or other non-rigid,
overhead support.
3. Other scaffolds, principally manlifts, personnel hoists, etc., which are sometimes thought of
as vehicles or machinery, but can be regarded as another type of supported scaffold.
Cantilever Scaffolding
Trestle Scaffolding
•PRECASTCONCRETE - Scaffoldings
Steel Scaffolding:
Steel scaffolding is constructed by steel tubes
which are fixed together by steel couplers or
fittings. It is very easy to construct or
dismantle. It has greater strength, greater
durability and higher fire resistance. It is not
economical but will give more safety for
workers. So, it is used extensively nowadays
UNIT III CONSTRUCTION METHODS AND EQUIPMENT 10
APPLICATIONS:
o Dragging softer material and below its track
level
o It is very useful for excavating trenches when
the sides are permitted to establish their angle
of repose without shoring.
o It has long reaches.
o Excavation for canals and depositing on the
embankment without hauling units.
CONVEYORS
•TRANSMITTING MATERIALS OVER A
STATIONARY STRUCTURE IN
CONTINOUS STREAM.
ADVANTAGES:
•INCREASES OUTPUT
•CONTINUITY IN OPERATION
•TIME SAVING (NO WAITING
PERIODS)
BELT CONVEYOR
TYPES:
•CONSISTS OF A BELT RUNNING OVER A PAIR
•BELT CONVEYOR
OF END DRUMS SUPPORTED BY A SERIES OF
•SCREW CONVEYOR
ROLLERS CALLED IDLERS
•BUCKET CONVEYOR
•MIDDLE SAG IS PROVIDED TO PREVENT THE
SPILLING OF MATERIALS
ADVANTAGES:
•CAN HANDLE LIGHT,HEAVY, DRY, WET, SOFT,
COARSE MATERIALS
•HIGH SPEED
•CARRIES HORIZONTALLY AND INCLINED
•LIGHTER IN WEIGHT
•CONTROLLED DISCHARGE
Transit mixer is a piece of equipment that is used for
transporting concrete/ mortar or ready mix material from a
concrete batching plant directly to the site where it is to be
utilized. Transit mixer is loaded with dry material and water.
The interior of the transit drum is fitted with a spiral blade.
Spiral blade is able to move in two directions. During
clockwise movement drum is charged with concrete and in
counterclockwise direction concrete discharge out from the
transit drum. Concrete mixing drum ensures the liquid state
of materials through rotation of the drum about its own axis.
Squeeze pumps or peristaltic pumps are the ones that use vacuum pumping. These pumps can
cover a distance of 90 m horizontally and 30 m vertically, and are capable of pumping 20 m3 of
concrete per hour using 3 inch pipes.
Guniting, Air compressors, welding equipments
What is Guniting ?
The guniting is the most effective process of
repairing concrete work which has been
damaged due to inferior work or other reasons.
Hidden Cost
Workers Compensation Cost
Replacement and training cost for
new or substitute employee
Poor Quality
Penalties for non-compliance
Safety
Typical Programs
Recordkeeping Personal Protective Equipment (PPE)
OSHA 300 log and supplementary forms Proper use
OSHA 301, accident investigations Employee training
Workers compensation cases Enforcement
Employee's medical history –Dusty Operations
Hazard communication program –Unknown hazards
Written program development and –Hazardous waste operations and
implementation Emergency response
Machine guarding
Chemical Inventory
Make sure that machine guarding is:
Communicate safe work methods for:
– In place and working properly
– Jobs-Specific activities
– Replaced and tested for proper function
– Non-routine tasks
when removed for maintenance
– Labeling requirements
– Review electrical and mechanical interlocks
– MSDS
to see if they work properly
– Employee training (contractors)
Equipment Repair
Lockout/Tagout Inspect and repair and/or replaced defective
Make sure that lockout/tagout procedures parts
are established Others
Employees trained Confined-space entry
Follow project owner’s program Excavation
Heavy equipments
Air Monitoring
Productivity
Productivity: Definition
Productivity is the relationship between the outputs generated from a system
and the inputs that are used to create those outputs. Mathematically
O
P =
I
Productivity
Why is Productivity Important?
Productivity improvement in construction industry may have a significant impact on improving
GDP
Productivity growth is the key determinant of international competitiveness in the long term
Improving relative productivity growth improves a country’s competitive position
The construction industry – most challenging and demanding still many opportunities for
productivity improvement Factors having adverse effect on productivity
Overtime and or Fatigue
Factors Affecting Construction Labour Errors and omissions in plans and
Productivity specifications
Project uniqueness Multitude of change orders
Technology Design complexity and Design completeness
Management Stacking of trades
Labour organization Dilution of supervision
Real wage trends High accident rate
Construction training Jurisdictional disputes
Work rules and restrictive work practices
Availability of skilled labour
Reassignment of manpower from task to task
Material location – above ground
level/above floor level
Adverse temperature or weather
Inadequate lighting
Productivity
Common failures within the construction industry are often manifest in:
• cost and time overruns;
• poor quality workmanship;
• repetitive work;
• wastage on site and at the head
office;
• idleness within the workforce;
• incorrect estimating;
• poor planning;
• lack of good quality product;
• safety management-site safety
and the level of accidents;
• Claims;
• Disputes;
• poor quality machinery on site.
Productivity
Claim Management
Construction Claim can be defined as a request by either party to the contract, usually the
Contractor, for compensation for damages caused by failure of the other party to fulfil his part
of obligations as specified in the contract. The compensation is usually in the form of the
additional payment or an extension of time (EOT).
CAUSES OF CLAIMS
Delay in Supply of Drawings,
Delay in Handing over the Site,
Delay in Supply of materials,
Delay in Payments, Delay in Starting work,
Delay in Completing the work,
Work actually done but not measured and paid,
Refund of maintenance deposit,
Loss due to extra overheads on account of extension of
time limit,
Loss due to idle machinery and idle labour,
Due to Design errors,
Due to inadequate or incomplete specifications,
Due to inadequate information related to design.
Due to Inadequate bid information,
Due to Inadequate time for bid preparation,
Due to Change in work scope,
Due to Changes in plans and specifications during
construction,
Due to Insufficient plans and specifications,
Due to Extra items and Variations, etc…..
Claim Management
If the project is undergone delay, a more drastic decision will be to extend the working period by
two hours as if in the fourth scenario. Therefore, when deciding the appropriate floor cycle
duration, planners have to review the factors and the merits prior to determine the strategies.