Beruflich Dokumente
Kultur Dokumente
2019 Edition
ASME Boiler & Pressure Vessel
Code Synopsis
The 2019 Edition of the ASME Boiler and Pressure Vessel Code was published on July 1, 2019, and includes
revisions, additions and errata approved by the ASME B&PV Standards Committees in 2017 and 2018. The
mandatory implementation date for the 2019 Edition is six months from the date of publication, or January 1,
2020. However Manufacturers may begin using the 2019 Edition beginning with the date of issuance.
This Synopsis was prepared by the Hartford Steam Boiler (HSB) Codes & Standards staff to provide insight into
the intent of these changes, and their potential impact on Code users. Each item that passed the ASME B&PV
Standards Committee for the 2019 Edition was entered into our Synopsis database. The “Subject” and
“Description” were created by HSB staff involved with the cognizant Code Section Standards Committee, and
each entry was verified that it made it into publication.
This particular report contains a summary of changes for all Boiler & Pressure Vessel Code Sections.
This edition will remain valid until publication of the 2021 edition in July of 2021. Changes that have taken place
in the 2019 Edition are indicated by “(19)” in the margin adjacent to the affected paragraph/figure/table.
Code Case Supplements continue to be published four times per year and republished as a new Edition on a cycle
concurrent with the rest of the Code.
Interpretations of the Code are no longer published with each BPV code book. Starting January 1, 2015 all
approved interpretations are issued in real time in ASME's Interpretation Database
at: HTTP://go.asme.org/interpretations. This online Interpretation database also contains previously approved
BPVC interpretations dating back to 1977.
Errata [ publishing errors identified in the Code] are reviewed and approved by the Committee four times a year
and posted on ASME's website. Information regarding “Special Notices” and “Errata” is published under the ASME
Boiler and Pressure Vessel Code Resources Page at:
http://cstools.asme.org/BPVErrataAndSpecialNotice.cfm.
ASME offers users the option to receive an e-mail notification when “Special Notices” or “Errata” are posted on
their Web site. This will be especially useful now that annual Addenda are no longer published.
Over 1250 changes are itemized in this Synopsis. Many of these changes are the result of new technology and/or
at the request of Certificate Holders like you.
Commentary on revisions represents Hartford Steam Boiler’s opinion of the changes, and is not intended to be an
official interpretation of the ASME Code. Every effort was made to accurately describe the changes. However, we
caution Code users to always refer to the actual Code rules that apply and to use this document as a supplementary
tool to the Code. Please contact HSB Codes & Standards Group if further background information is desired on any
of the revisions or Code Cases published.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Executive Summary
The following Executive Summary highlights the more noteworthy revisions. We hope you find this information
helpful. If you need further clarification, please contact your Inspector, Supervisor, or the Codes & Standards staff.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
TABLE OF CONTENTS
EXECUTIVE SUMMARY……..…………………………….....….…………...….… E-1 through E-32
SECTION II – MATERIALS.................................................................................................................. 18
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
This revision clarifies that it is not permitted to perform calculations using an allowable stress
determined by converting the allowable stress values published in either US Customary or SI units in II-
D to another local unit. Essentially, the Committee felt that if conversion of allowable stresses that are
published in Section II, Part D was permitted, then there would be no need to publish allowable stresses
in SI units, since they could have been determined directly from the US customary Tables. The net result
is that revisions to PG-4 were needed to assure that calculations performed by the Manufacturer use not
only allowable stresses that are published in Section II, Part D, but any other material property published
in that standard. Also as a part of this action, Table II-1 "Standard Units for Use in Equations" is
relocated from Mandatory Appendix II to PG-4 as Table PG-4 and Mandatory Appendix II is deleted.
Post Bend Heat Treatment requirements for carbon and C-Mo steel
PG-20 is revised to include additional rules for post-bending heat treatment requirements for carbon
steel and carbon-molybdenum steel. These rules apply to carbon and carbon-molybdenum tube and pipe
cold bends that convey water or steam. Post forming heat treatment shall consist of either a subcritical
anneal performed at a temperature of at least 1250°F ( 675°C ), a full anneal, or a normalizing heat
treatment, for at least 30 minutes/inch (30 minutes/25mm) of thickness but not less than 10 minutes.
The heat treatment may be performed locally provided the entire strained area of the cold formed bend is
subjected to the required heat treatment. PG-20.1.1 provides the three conditions that will mandate the
heat treatment which are:
1. When the tubes or pipe are located external to the boiler membrane wall or boiler metal
encased enclosure
2. When the design temperature of the cold formed areas is between 620°F (327°C) and
750°F ( 399°C)
3. When strain developed in the cold formed areas exceeds 12 1/2 % when the straight tube
or pipe starting material to be formed is in the sub-critical annealed, full annealed, or
normalized heat treated conditions. Alternately, when strain developed in the cold formed
areas exceeds 5% when the straight tube or pipe starting material to be formed is in the
un-heat treated condition (often referred to as the hot finished heat treated condition).
PG-20.1.2 provides an exemption for carbon steel only meeting the conditions above provided the tube
or pipe material in the area to be cold formed is subjected to an anneal or normalize heat treatment prior
to forming, and the entire bend area is subjected to a magnetic particle examination over 100% of the
bend region between the bend tangents in accordance with Appendix A-260 with the specific additional
requirements and acceptance criteria provided in PG-20.1.2.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-1
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
The existing creep strength enhanced ferritic (CSEF) material post forming heat treatments are now
addressed in PG-20.2.
PW-38 Preheating and Interpass Temperatures
PW-38 Rules for Preheating have been revised significantly in 2019 Edition of Section I. Paragraph A-
100 from Nonmandatory Appendix A is deleted as a part of this action and a new Table PW-38 (similar
to ASME B31.1 Table 131.4.1) is introduced in PW-38. The new table like in the old A-100, provides
Recommended Preheat Temperatures for Welding of Pressure Parts and Attachments. For P-No. 1
materials, the rules for preheating only apply when mandated by PW-39 for exemption of postweld heat
treatment. However, for all other materials, the minimum metal temperature on the WPS must be 50oF
(10oC) and preheat is mandatory when welding base metals (except for P-No.1) below 50oF (10oC) as
stated in PW-38.3 and PW-38.4 according to the new rules. Although the new Table PW-38 only
provides recommended minimum preheat temperatures, once a preheat is selected in the WPS (for
example when required by PW-39 or as determined by the Certificate Holder using the guidance
provided or otherwise) the new rules require tighter controls and monitoring compared to the old rules.
Few examples are Minimum Preheat Distance from the weld (PW-38.4), Minimum Temperature for
base metal for tack welds (PW-38.5), Maintenance of Preheat Temperature when welding two different
P-Number materials (PW-38.6), Verification of Preheat Temperature during welding (PW-38.7) and
conditions that allow Interruption of Welding (PW-38.8)
The new rules also mandate the maintenance of a maximum interpass temperature of 800oF except for
certain P-Nos where the maximum temperature limits are provided or successful demonstration of
welding procedure qualification with a different maximum temperature limit could be used as an
alternative. Note (2) of Table PW-38 introduces a new term "self-preheating" which means no heat is
applied prior to welding, but that the heat of welding is demonstrated to quickly establish the minimum
preheat required. It is restricted to machine or automated welds, on small diameter, thin wall tubes.
Section I, Revision to Table PW-39-1
In 2017 Edition, note (a) in Table PW-39-1 was changed to permit exemptions for thicker materials. In
doing so, an additional requirement was added that the carbon equivalent (CE) must be less than or
equal to 0.45. With this new requirement, Manufacturers using some P1 Group No. 1 materials that were
previously exempt from PWHT were no longer exempt due to a CE greater than 0.45 (SA-53B, SA-36,
SA-234 for example) which was an unintended consequence. A Code Case [ CC 2906] had been issued
in February 2018 by BPV I to reinstate this provision.
In 2019 Edition, the PWHT exemptions for P-No.1 Gr.1 materials have been revised as follows
rectifying the above mentioned oversight.
PWHT is not mandatory for P-No 1 Group 1 materials under the following conditions:
(1) when the nominal thickness as defined in PW-39.3 is 1 in. (25mm) or less regardless of CE.
(2) when the nominal thickness as defined in PW-39.3 exceeds 1 in. (25mm), PWHT is still not
required when the calculated carbon equivalent, CE, of each of the base metals in the weld
joint is less than or equal to 0.45 and a minimum preheat of 200°F (95°C) is applied.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-2
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
For P-No.1 Group 2 & 3 Materials note (b) has been expanded into three separate thickness categories
and PWHT is not mandatory under the following conditions:
(1) when the nominal thickness of a weld as defined in PW-39.3 is ¾ in. (19 mm) or less
regardless of CE and no preheat.
(2) when the nominal thickness of the weld as defined in PW-39.3 exceeds ¾ in. (19 mm) but
does not exceed 1 in. (25 mm) and the calculated CE of each of the base metals in the weld
joint is less than or equal to 0.45.
(3) when the nominal thickness of a weld as defined in PW-39.3 is greater than 1 in. (25 mm) but
does not exceed 1½ in. (38 mm), and when the calculated carbon equivalent, CE, of each of
the base metals in the weld joint is less than or equal to 0.45, with a minimum preheat of
250°F (120°C) [ compared to 200°F (95°C) in 2017 ] is applied and when no individual
weld pass thickness exceeds ¼ in. (6 mm). Please note that , in 2019 Edition it was
incorrectly published as "greater than 3/4 in. (19 mm) but does not exceed 1½ in. (38 mm)"
and this mistake will be corrected as an errata.
Along with this change, silicon (Si) is removed from the CE equation from the second term to make it
consistent with the equations found in material specifications such as SA-105, SA-106 and SA-234. In
addition, the limiting thickness for P-No.1 Gr.1 materials have been changed to 1 in. from the existing
1.5in. This is supported by the EPRI work on PWHT exemptions for Carbon and Low Alloy Steel
Materials.
Clarification to Test Plate Requirements
PW-53.1(b) provided exemption from test plates for P-No.1 materials, however because of the existing
words "all cylindrical pressure parts", it wasn't clear if the exemption applied to a butt weld on a flat
head made of P-No.1 material. The words in PW-53.1(b) are changed in the 2019 Edition to say all
pressure parts for P-No.1 materials regardless of their shape. The words in PW-53.1(a) are now changed
to "cylindrical pipe, tubes, and headers subject to internal pressure, including heads attached by welding
to these pressure parts" which clarifies that the circumferential welds attaching the heads to the these
components also do not require any test plates.
The existing words in PW-53.2 state that the test plate required is to be of the same material
specification as the material to be used in production via end note 26. However there was no such
requirement for the welding consumables which makes the value of the test plate questionable. Words
are now added to PW-53.2 to require the weld consumables used to weld the test plate shall be from the
same manufacturer and lot(s), control or heat number(s) as that to be used for each weld process in
production. In addition, the requirement to make a test plate is now exempted if weld consumables are
purchased with a Certified Material Test Report based on Schedule 4 or I level of testing as defined in
ASME SFA-5.01.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-3
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Alternative Marking Methods
A new Mandatory Appendix (VII) is added to Section I to provide Alternate Methods for applying the
ASME Certification Mark. Acceptable alternate methods include etching (laser, plasma or chemical),
peening and engraving. The process controls for the method of marking shall be described in the
Manufacturer's Quality Control System and shall be acceptable to the Authorized Inspector. Paragraphs
PG-106.1 and PG-106.4 have been revised acknowledging these alternate methods mentioned in the new
Appendix VII. A new Code Case [CC 2896] has also been approved for the early implementation of this
requirement.
Nonmandatory Appendix F for Dissimilar Metal Welds
A new Non-Mandatory Appendix F is introduced to provide the Best Practice Guidelines for Design and
Fabrication for dissimilar metal welds (DMW) between creep strength enhanced ferritic (CSEF) steel
and austenitic stainless steel.
The appendix covers Design Details such as location, loading on DMWs, Fabrication Details including
filler metals, transition pieces, alternate weld geometries for DMWs, Welding Techniques, PWHT, post
weld surface profiling, tube to tube butt welds, thick section welds, Attachments to piping, headers and
tubing. It also addresses the material preferences for Thermowells, Steam Flow Elements and Drain
Lines and provides guidance on Post Construction and Monitoring.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-4
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Adoption of updated material specifications: ASME works hard to update adopted materials
specifications to stay technically relevant, and for commercial convenience. Over 80 specifications have
been updated in this Edition. Note that some of these updates have obsoleted older editions of the parent
specification altogether, or for specific materials – see Appendix II, Table II-200-1 in Section II, Parts A
& B, including the commentary in that table.
Addition of new materials to II-D: Over 10 new materials have been added to Section II, Part D –
many of them as a result of incorporating a Code Case.
Grade 91 allowable stress revisions: Due to significant data additions and a revised data analysis, the
allowable stresses for Grade 91 at higher temperature have been significantly reduced by up to 19%.
NDE specifications: Traditionally, ASME had been publishing several NDE specifications in Section
II, Part A. However, these same specifications are also published in Section V, many time with different
ASTM editions. Therefore, the decision was made to only publish the specification once, and where the
Committee technical expertise lies – in Section V. A reference in II-A to Section V is included for user-
friendliness.
Section IV allowables: A transition plan is in-process to move the Section IV allowable stresses to II-
D. In the 2019 Edition, the allowables exist in both places, but are for reference only in II-D. In the
2021 Edition the II-D tables will be cleaned up and the Section IV tables will be deleted.
Miscellaneous allowable stress revisions: Data for Grade 11, various aluminum alloys and various
copper alloys have been reanalyzed and resulted in adjusted allowables – from -2% to +26% depending
on the material.
Nonferrous material specifications: Many general specifications for II-B materials are now being
generated by ASTM and adopted by ASME. Also, many specifications are now combined dual-unit
specifications.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-5
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
NCA-4000: Endorsement of NCA-1 2015 and added requirements for Subpart 2.7
The most significant impact that Nuclear Certificate holders will face within the 2019 Edition of Section
III, are the updates to their quality programs meeting NQA-1 2015 and controls for computer software.
The NRC approved the use of NQA-1 2015 in Regulatory Guide 1.28 Rev 5. Although most of the
changes were administrative in nature, some areas of the quality manual may require updates including:
• The use of Subpart 2.7 for Software Design Controls in Requirements 3 and 11;
• Updates to NQA-1 Requirement 16 to also include additional requirements for Cause
Determination, Effectiveness Review and Trend Analysis;
• Amplifying information in Requirement 18 in regards to internal and external audits.
Most of these changes to NQA-1 affect Section III by reference in NCA-4000. Significant changes in
NCA-4000 within the 2019 Edition also include direct references to the use of Subpart 2.7 in NCA-
4134.3 for Software QA requirements, the allowance of commercial grade dedication of software in
NCA-4134.7, and the use of Part II of NQA-1 when explicitly directed by Part I. Most ASME nuclear
certificate holders already incorporate the additional requirements to meet their regulatory obligations
for “safety related components,” which might exist in manuals and procedures separate from their
ASME activities. For U.S. code users, updates in their ASME QA Manuals will have to account for
these code changes. For international users, these new code additions may have to be developed and
incorporated into their ASME program if a “safety related” program does not already exist.
During an ASME Survey, the Team Leader identified a concern in which a N Certificate Holder (N-CH)
furnished material to NPT/NA Holders for their components. In this case the N-CH did not have Supply
of Material (MO) in their scope. The code addresses similar provisions for replacement materials.
Section III committee revised the code permitting this activity, provided that the N-CH maintains
overall responsibility of the component by application of the final N certification mark.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-6
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Table NCA-7000: ISO/IEC 17025
Immediately after the publication of the 2017 Edition, in which the ability to accept calibration and
testing suppliers based upon their ILAC accreditation to ISO/IEC 17025:2005 was allowed in quality
programs for Certificate Holders, Material Organizations, and approved suppliers, ISO released
publication of the 2017 Edition of ISO/IEC 17025. Conformance to this new standard becomes
mandatory for the accredited calibration and testing laboratories over a three year period ending in 2020
as their certificates come due. During the transition period, the 2019 Edition of BPV III includes
references both editions of ISO/IEC 17025.
In 2019 the NRC provisionally approved the use of ISO/IEC 17025 until 2020.
The 2015 Edition of Section III updated the acceptance of SNT-TC-1A 2006 Edition to the 2011 Edition.
The acceptance of the 2011 Edition of SNT-TC-1A, throughout the Boiler Pressure Vessel Code, was
only performed by Section III. The 2019 Edition now includes revision to reinstate the 2006 Edition of
SNT-TC-1A, while not removing the 2011 Edition as Certificate Holders may have already adopted the
new reference. Additionally, the endnotes were updated to reflect that more than one Edition is
acceptable.
Code users which have nuclear and non-nuclear programs should note that the Section VIII has updated
to SNT-TC-1A 2016 edition as modified by 2019 Section V, Article 1, Mandatory Appendix III.
The 2019 Edition of BPV III has numerous editorial corrections to align similar requirements throughout
NC and ND for incorporation into one single code book by 2023. In the 2019 Edition of Section III
code users will notice these changes throughout the two subsections with no impact to technical
requirements from the 2017 Edition unless a specific action to change the code was taken. More details
are found in the full report.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-7
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
H or PRT Designator
This change revises Figure HG-530.1, and incorporates two new figures into HG-531 which depict the
stamping requirements for parts or accessories. The “H” designator has been removed from Figure HG-
530.1 because it is supposed to be a representation of the current ASME Certification Mark, and should
never have included a designator. Figures HG-531.1 and HG-531.2 have been added because there was
no figure which indicated the proper marking. PRT stamping information is now in its own paragraph
[HG-531(b)] in order to avoid confusion with the requirements for the H designator in HG-530.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-8
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Revised HW-712.1(b) Fillet Weld Size Requirements
This is a change which accompanied an intent interpretation about joining the furnace or crown sheet to
a head or tubesheet. Please see the interpretation below:
Question: Is it the intent of HW-712.1(b) that the single fillet weld joining the furnace be based
on the smaller of the thickness of the furnace and head or tubesheet?
Reply: Yes.
When HW-712.1 was revised to refer to Figure HW-701.3 sketches (a) or (b), a conflict was created
between the weld sizes which are shown in the figure, and those which were described in the paragraph.
This intent interpretation and revision now align the text of HW-712.1(b) with what is graphically
shown in Figure HW-701.3, sketches (a) and (b).
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-9
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Article 1, T-120(e) - Revised and Article 1, Mandatory Appendices III & IV - Added
Section V, Article 1, paragraphs T-120(e)(1) and (e)(2) were revised to replace the 2006 Editions of
SNT-TC-1A and CP-189 with the 2016 Editions, as modified by new Article 1 Mandatory Appendices
III and IV, respectively. This change significantly impacts Section VIII Division 1, 2 and 3
Certificate Holders. Further details on these Mandatory Appendices are included in this Executive
Summary below.
Article 1, Mandatory Appendix II, II-121 - Additional Requirements for Computed Radiography
(CR) and Digital Radiography (DR)
Although not immediately obvious, a Level I RT film Examiner seeking Level II in CR or DR needs
additional hours equal to the sum of Level I & II requirements. A second text paragraph was added to II-
121 to clarify this.
Article 1, Mandatory Appendix II, Table II-121-1 - Additional Requirements for CR and DR
(2019)
Table II-121-1 General Note (d) was revised to clearly establish the minimum additional training hours
for a Level II examiner certified in one Radiography technique to achieve certification Level II in
another technique as:
- 24 hr of technique-specific training, plus
- 16 hr of manufacturer-specific hardware / software training for each system / software to be
used, plus
- 10 practical examination specimens called out in subparagraph II-122.1(b), per additional
technique.
The following are notable exceptions, modifications, and additions to the SNT-TC-1A - 2016 Edition
imposed by this new Mandatory Appendix:
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-10
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
- When developing a written practice as required in ASME Section V, the employer shall review
and include the detailed recommendations presented in SNT-TC-1A - 2016 and ASME Section
V including Section V, Article 1, Mandatory Appendix III. Modifications that reduce or
eliminate basic provisions of the program such as training, experience, testing, and recertification
shall not be allowed.
- The written practice shall describe responsibility of each level of certification for determining the
acceptability of materials or components in accordance with ASME Section V, and the
referencing Codes, Standards, and documents.
- The written practice shall describe the training, experience, and examination requirements for
each level of certification by method and technique.
- The written practice shall identify NDE techniques within each method applicable to the written
practice.
- Mandatory Appendix III reinforces the additional requirements of Section V, Article 1,
Mandatory Appendix II for CR, DR, TOFD, PAUT and FMC Examiners.
- The composite passing grade shall be 80% with no single test below 70%; however, the
minimum passing grade for the Practical Exam shall be 80%.
- Visual acuity shall be Jaeger 1 (or equivalent) and administered annually as well as the color
contrast test. The provision allowing vision exams to expire at the end of the month is not
acceptable.
- A valid ACCP Level II or ASNT NDT Level II certificate MAY NOT be accepted as fulfilling
the Specific and Practical Examination criteria for Level II for each applicable method.
- A valid ACCP Level III or ASNT NDT Level III certificate MAY NOT be accepted as fulfilling
the Specific Examination criteria.
- Numbers of flawed specimens for CR, DR Radiography, and TOFD, PAUT and FMC
Ultrasonics shall be in accordance with Mandatory Appendix II. Other NDE methods shall
require one specimen for each technique practical demonstration and at least two for each
method
- Minimum numbers of examination questions shall be as necessary to meet referencing Code,
Standards, and Specifications, in addition to those required by Mandatory Appendix II.
- “Practical Examination” and “Demonstration Examination” have been introduced as Level III
certification and recertification requirements for each NDE method. Neither of these
examinations is defined in Mandatory Appendix III. The assumptions are: (1) The “Practical
Examination” is a written examination to test the capability of the Level III to develop a written
procedure which meets all Section V Code requirements in the technique(s) being examined; (2)
The “Demonstration Examination” is equivalent to a “Level II Practical Examination” in the
technique(s) being certified; and (3) The “Practical Examination” and “Demonstration
Examination” apply to all NDE methods and techniques referenced in Mandatory Appendix III
in addition to those listed in Mandatory Appendix II.
- Any recertification solely by “continuing satisfactory performance” is now eliminated for all
Levels.
- Recertification intervals for Levels I & II have been reduced from 5 years to 3 years.
- A time limit has been set to achieve certification in new techniques, namely, prior to the
Examiner’s recertification date.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-4
E-11
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Certificate Holders should thoroughly review their Written Practices and those of their
subcontractors against ASNT SNT-TC-1A (2016) and Section V, Article 1, Mandatory Appendix III
to ensure Code compliance.
The following are notable exceptions, modifications, and additions to CP-189 - 2016 Edition imposed by
Mandatory Appendix IV:
Certificate Holders should thoroughly review their Written Practices, and those of their
subcontractors, against ANSI/ASNT CP-189 (2016) and Section V, Article 1, Mandatory Appendix IV
to ensure Code compliance.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-12
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Article 4, Mandatory Appendix VIII - VIII-421.1 Revised to Incorporate Direct Reference to T-
150(d)
There had been confusion whether the requirements of Article 1, T-150(d) are also invoked when the
referencing code requires Procedure Qualification and calls out Mandatory Appendix VIII for Fracture
Mechanics Based UT.
Article 1, T-150(d) begins, "When qualification of the written examination procedure is required by the
referencing Code Section, a demonstration shall be performed..." Therefore when the referencing code
invokes procedure qualification for fracture mechanics based UT per Mandatory Appendix VIII, T-
150(d) additional requirements also apply. This revision should clear up any doubt that the required
procedure qualification demonstration must be performed under the control and supervision of a
qualified Level III and witnessed by the Authorized Inspector, both of whom shall indicate their
acceptance on a qualification document.
Notice that these words do not strictly limit "procedure qualification" to prior to the start of fabrication
(similar to welding procedure qualification). Those words were felt to be too much of a burden by
several members of the Section V Standards Committee.
Technically, this allows NDE to be performed on the boiler or vessel prior to any required procedure
qualification demonstration. The “risk” being that if the procedure qualification is not accepted by the
AI, it would need to be redone successfully before the NDE results could be accepted.
Nonmandatory Appendix F, "Full Matrix Capture (FMC)", was added as an informational document to
aid the user when applying Article 4, Mandatory Appendix XI. It covers a general description of FMC /
Total Focusing Method (TFM), its processes, guidance for probe selection, amplitude fidelity, and
"paths/modes".
FMC UT Examiners must meet the additional qualification requirements of Section V, Article 1,
Mandatory Appendix II. Qualification of the written examination procedure is required and shall be by
performance demonstration examination per Article 1, T-150(d).
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-13
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Introduction: U-2(g)
Paragraph U-2(g) could be considered to be the single most important paragraph in Section VIII,
Division 1. The reason is that this paragraph provides guidance to the Manufacturer when rules for
design or construction are not published in the standard. For example if the Manufacturer is constructing
a vessel subject to wind, snow or seismic loads, equations are not provided within VIII-1 to directly
calculate the stresses in the vessel due to these loads. But the absence of equations does not mean that
one cannot construct and certify a pressure vessel subject to wind, seismic or snow loads, because U-
2(g) gives the Manufacturer permission to provide details of design and construction which will be as
safe as those provided by the rules of this Division. U-2(g) is used for most pressure vessels, in many
cases unknowingly. For example any vessel subject to wind or seismic loads, external loads on nozzles
from piping, or supported on saddles is demonstrated to comply with VIII-1 via U-2(g).
For the past six years, a Task Group reporting to the Section VIII Standards Committee has been
working on several items related to U-2(g). For example the revisions to U-2(e) concerning the
Authorized Inspector's responsibilities for review of design calculations published in the 2015 Edition,
were developed by the Task Group U-2(g).
With regard to U-2(g), this revision contains a complete rewrite of that paragraph. It now provides the
vessel designer an option to use VIII-2 Part 4 to design components for a VIII-1 vessel. And rules are
introduced that now mandate that use of finite element analysis to design a component for which rules
are not available must be carried out in accordance with VIII-2 Part 5. The following is a further
summary of the revisions associated with this item:
(1) Paragraph U-2(g) has been completely rewritten. One of the significant changes in the intent of this
paragraph concerns expansion of its applicability from just design to all aspects of construction. As a
reminder, the Code defines construction to be an all-inclusive term comprising materials, design,
fabrication, examination, inspection, testing, certification, and pressure relief. It has long been
recognized that Section VIII, Division 1 does not provide details for all aspects of design. For example
explicit rules are not provided for consideration of external loads on nozzles, or a vessel subject to wind
or seismic loads. But the expansion of the applicability of U-2(g) beyond just design recognizes the
practical need to have such a rule. It is not possible within a single standard to describe in exacting detail
all of the activities that must take place in constructing the vessel. One simple example concerns heat
treatment. Today the Code provides an option to locally heat treat a circumferential band of the vessel
containing nozzles and other welded attachments. In these rules given in UW-40(a)(5) there is a
requirement that states: "The portion of the vessel outside of the circumferential soak band shall be
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-14
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
protected so that the temperature gradient is not harmful." This is a performance-based rule that would
then require careful engineering consideration to satisfy. It is a classic example where "details of
construction" are not provided in a prescriptive fashion, and therefore would require the Manufacturer,
subject to the acceptance of the Authorized Inspector, to provide the explicit details that will be used in
construction to satisfy the safety intent of the Code. This is a significant shift in philosophy of how U-
2(g) should be applied. But one aspect of U-2(g) that has been retained is that when the Code does
provide a rule, whether it be design, fabrication, or material related, then this rule must be followed and
there is no option to use U-2(g) to get around it. This is stated in the last paragraph of U-2(g): "The
provisions of this paragraph shall not be used to justify the use of materials, joining processes
(fabrication), examination, inspection, testing, certification and overpressure protection methods other
than those allowed by this Division." Simply stated, a Manufacturer cannot use U-2(g) to use a material
that has not been adopted by the Code, or a welding process that is not addressed in VIII-1 or Section IX
or an NDE method that is not addressed in VIII-1 or Section V.
(2) Another expansion to U-2(g) scope does concern design. In subparagraph U-2(g)(1), it now provides
three options (methods) for design when the Code does not provide explicit rules. These options are:
(a) Use the design-by-rule and design-by-analysis rules Section VIII, Division 2 per Mandatory
Appendix 46. The intent of this option is that when the Manufacturer intends to carry out a design
utilizing a general-purpose finite element program, then this finite element analysis shall satisfy Part 5 of
VIII-2.
(b) Proof test per UG-101;
(c) Use of other recognize and generally accepted methods, such as those found in other ASME/EN/ISO/
National/Industry Standards or Codes.
Question: When performing calculations in accordance with the rules of Section VIII Division 1,
may the maximum allowable stress value given by Section II Part D, either in U.S. Customary or
SI units, be converted to a local customary unit for use in the Code calculation?
Reply: No.
This revision is an outcrop of Interpretation BPV VIII-1 RN13-842, which basically stated that it was
not permitted to perform calculations using an allowable stress determined by converting an allowable
stress published in US Customary or SI units in II-D to another local unit. Essentially the Committee felt
that if conversion of allowable stresses that are published in Section II, Part D was permitted, then there
would be no need to publish allowable stresses in SI units, since they could have been determined
directly from the US customary Tables. The net result is that revisions to U-4 was needed to assure that
calculations performed by the Manufacturer use not only allowable stresses that are published in Section
II, Part D, but any other material property published in that standard. Also part of this action was the
addition of subparagraph (f) addressing dimensions shown as decimals or fractions, which was taken
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-15
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
from VIII-2. Finally Table 33-1 "Standard Units for Use in Equations" was relocated from Mandatory
Appendix 33 to U-4, Table U-4-1.
Note that these same revisions were made to VIII-2 and VIII-3.
Rod and bar material is commonly used as stiffening rings, stays and stay-bolts as well as flange rings in
pressure vessel construction. For the past 10-15 years we have seen an increase in the fabrication of
hollow cylindrical parts and flat heads machined from rod or bar material. If the rod or bar is
manufactured in a manner that does not assure isotropic material properties, then the possibility exists
that the through-thickness properties could be significantly lower than the rolling direction properties.
For this reason UG-14 has placed limitations on the size of components that can be fabricated from rod
or bar. Since 1993 Section VIII has published Cases 2155 and 2156 which provide alternative rules
when hollow cylindrical parts or heads greater than NPS 4 are fabricated from rod or bar material.
This action incorporates the provisions of Cases 2155 and 2156. Following publication of the 2019
Edition, these two Cases will be on annulled. The major changes to UG-14 are:
1. Surface examination (MT / PT) requirements are specified for flanges, heads, caps, elbows, return
bends, tees and header tees that are fabricated from rod or bar. This is a new requirement that was not
previously published in UG-14 or Cases 2155 and 2156-1.
2. For Hollow cylindrically-shaped parts made from rod and bar, no surface examination is needed..
3. Parts may be machined from rod or bar having a hot-worked diameter not greater than 5.50 in. (140
mm), provided that the axial length of the part is approximately parallel to the metal flow lines of the
stock. This hot-worked diameter limit of 5.50 in. replaces the previous limit of NPS 4, eliminating some
of the confusion when these rules should be applied.
4. Parts may be machined from rod or bar having a hot-worked diameter greater than 5.50 in. (140 mm),
but not greater than 8.00 in. (205 mm), provided the axial length of the part is approximately parallel to
the metal flow lines of the stock, and the minimum required thickness of the component is calculated
following the rules of this Division using 50% of the specified allowable stress.
5. For parts fabricated from rod or bar having a hot-worked diameter greater then 8 inches (205 mm):
a) At least two transverse tension test specimens shall be taken from each lot of rod or bar material
and having the same diameter;
b) The reduction of area of carbon and low alloy steel shall not be less than 30%;
c) Each rod or bar before machining shall be 100% ultrasonically examined perpendicular to the
longitudinal axis by the straight beam technique in accordance with SA-388.
d) For heads and the flat portion of caps, the ultrasonic examination shall also be performed in the
axial direction;
e) Before welding, the cut surfaces of the part adjacent to the weld shall be examined by MP or PT.
Note that these same revisions were made to VIII-2
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-16
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Part UG: UG-16(a), Appendix 46 Performing Design per Section VIII, Division 2
This revision to UG-16(a) is essentially the incorporation of Case 2695. As a reminder, Case 2695
provides the option to a Section VIII, Division 1 Manufacturer to use the rules of Section VIII, Division
2 Part 4 to design components in a VIII-1 vessel. This revision goes a step further by also directly
opening up the option to carry out a design by analysis in accordance with Part 5 of VIII-2 when design
rules are not explicitly provided in VIII-1 or VIII-2 Part 4. UG-16(a) points to Appendix 46 for detailed
rules for using VIII-2 for design.
This revision will likely accelerate the use of the VIII-2 formed head and opening reinforcement rules in
VIII-1 construction since there are efficiency gains when using the VIII-2 rules.
This new Mandatory Appendix 46 gives Manufacturers the option to use Section VIII, Division 2 design
rules for Section VIII, Division 1 construction. VIII-2 design rules may be used as an alternative to the
design rules of VIII-1 [See UG-16(a)], or when rules are not provided in VIII-1 [see U-2(g)]. Appendix
46 eliminates the need to use Case 2695.
Both design-by-rule (Part 4) and design-by-analysis (Part 5) options of VIII-2 are available for use.
Appendix 46 provides details and adjustments to the VIII-2 rules when using them for the design of
components to VIII-1. One obvious adjustment is the need to continue to use the VIII-1 allowable
stresses, instead of the VIII-2 allowable stresses when using VIII-2 design rules. But there are many
other details to pay attention to when using VIII-2 Design Rules for VIII-1 construction. It is predicted
that providing this option to use VIII-2 design rules readily available from within VIII-1 will only
accelerate the use of VIII-2 instead of VIII-1 for the construction of custom engineered pressure vessels.
[Also see entry under Paragraph UG-16(a)]
Manufacturers should take note of this important change.
Part UG: UG-44(b) Evaluating Forces & Moments on B16.5 & B16.47 Flanges
Interpretation BPV-VIII-1-16-85
Question: When superimposed static or dynamic reactions, as required by UG-22, are specified
for the design of a pressure vessel, is it permitted to use an ASME standard product as defined
in UG-11(c) produced in accordance with an ASME Standard referenced in UG-44 without
performing supporting calculations that indicate the component is acceptable for all design
conditions?
Reply: No.
The issuance of Interpretation BPV VIII-1-16-85 in October 2016 confirmed that when using ASME
standard rated flanges such as B16.5 and B16.47 that are subject to external forces and moments, then
supporting calculations are required to verify that the selected flange is adequate for the intended design
pressure and temperature as well as the external forces and moments. VIII-1 does not contain rules for
evaluating external forces and moments on flanges. However VIII-2, paragraph 4.16.7 does contain
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-8E-17
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
rules. However these rules are considered very conservative. In 2013 a technical paper was presented at
the ASME Pressure Vessel and Piping conference titled "Improved Analysis of External Loads on
Flanged Joints - PVP 2013-97814". This paper authored by Warren Brown presents a new method for
assessing the maximum acceptable level of external loads on standard rated flanges. The method
considers both allowable design stress levels as well as probability of leakage for standard piping joints
using the method outlined in Appendix O of ASME PCC-1. The design method presented in this paper
was first published in Case 2901. Case 2901 has now been incorporated into UG-44(b) of VIII-1. These
new rules provide an option to address external loads on B16.5 and B16.47 flanges for designers of
pressure vessels constructed to either VIII-1 or VIII-2.
Note that as a result of the addition of these rules to UG-44 for evaluating external loads on B16.5 and
B16.47 flanges, the entire paragraph has now been renumbered, resulting in two subparagraphs, UG-
44(a) and UG-44(b).
UG-84(h)(2) specifies the test plate material requirements when weld procedure impact tests are
required by UCS-67, UHA-51, etc. One of the requirements listed is: "be in the same heat treated
condition;". Although clearly stated, verifying that this requirement has been met is next to impossible
since there are no requirements to record the material heat treated condition on the PQR and WPS use
for construction. This revision will now require that the test plate material heat-treated condition be
recorded on the PQR and WPS used for construction. Manufacturers should take note of the this
change, as future auditors will likely look for evidence that the test plate material heat-treated
condition is recorded on PQR's and WPS used for Code construction.
These revisions to the nameplate markings related to type of construction have been updated with three
goals in mind: (1) Align the nameplate markings between Divisions 1 and 2; (2) remove construction
type markings that are least useful to a repair organization; (3) Include construction type markings that
are covered in other VIII-1 Parts. To accomplish these goals the following changes were made:
1) Removed the W, P, B and RES from the table titled "Types of Construction" in UG-116(b)
2) Added the UHT marking to UG-116(b) and reference to UHT-115
3) Added the WL marking to UG-116(b) and reference to ULW-115
4) Added the ULT marking to UG-116(b) and reference to ULT-115
5) Added a reference to UIG-116 with the Graphite marking G
6) Added the CS marking to UG-116(b) and reference to Mandatory Appendix 44, 44-7
NOTE: Similar revisions were made to the VIII-2 nameplate marking requirements.
Manufacturers should take special note of these changes to the nameplate marking. A Code Case
to allow use of nameplates in inventory has been requested.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-18
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Part UW: UW-16(h) Maintaining Minimum Fillet Weld Throat Dimension for Integral Attached
Nozzles
In the drawing, you can see that as the nozzle diameter increases, the ability to maintain a minimum
throat dimension would require continual increasing of the leg dimensions as one moves around the
circumference.
This addition to the UW-16 rules concerns the size of the cover fillet weld on a nozzle attached to a
cylinder using one of the full penetration attachment details shown in Fig. UW-16.1 sketches (a-e). As a
general rule the fillet weld leg dimensions that meet the minimum throat dimensions determined at the
plane through the longitudinal axis of the cylindrical shell shall be used around the circumference of the
attachment. UW-16(h)(2) addresses the situation when the outside diameter of the nozzle is the same or
close to the outside diameter of the cylindrical shell. For this type of attachment, as one progresses
around the circumference the fillet weld flattens and reaches a point where the weld throat approaches
zero. Paragraph UW-16(h)(2) states that the fillet weld leg dimensions that meet the minimum throat
dimensions determined at the plane through the longitudinal axis of the cylindrical shell shall be used
around the circumference of the attachment to the maximum extent possible, and from that point, the
fillet weld may be transitioned into the full penetration weld. Note that these new rules only apply to
sketches (a-e) of Fig. UW-16.1, and do not apply to other non-integral nozzle attachments, such as fillet
welded nozzles depicted in Fig. UW-16.1 sketches (i) - (l). For these non-integral attachments, the
minimum throat dimension must be maintained around the entire circumference.
Part UW: UW-50 Incorporation of Case 1518-5 Weld Joint Examination of Pneumatically Tested
Pressure Vessel
Code Case 1518 "Weld Joint Examination for Pneumatically Tested Pressure Vessels" was originally
published in March 1972. There had been numerous revisions to this case, and the latest version is 1518-
5. This case provides an exemption to the requirements of UW-50. UW-50 mandates that all welds
around openings and all attachment welds shall be surface examined by either magnetic particle or
liquid penetrant methods when the pressure vessel is to be pneumatically tested in accordance with UG-
100. To qualify for the exemption given in case 1518, the following requirements must be satisfied:
1. MAWP must be no greater than 500 psi;
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-19
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
2. The governing thickness for Fig. UCS-66 Curve A materials shall be no greater than 1/2 inch, and for
Curves B, C or D no greater than 1 inch.
3. For austenitic chromium nickel stainless steels, the nominal thickness is no greater than 3/4 inch, and
for aluminum, aluminum alloy 3000 series, aluminum alloy 5000 series, and aluminum alloy 6061-T6
the maximum nominal material thickness shall be 1 inch.
Case 1518-5 is commonly used by manufacturers that carry out mass production of pressure vessels in
accordance with UG-90(c)(2) and Appendix 35. The provisions of this Case have been incorporated into
paragraph UW-50(b). However application is no longer limited to mass produced vessels (UG-90(c)(2),
Appendix 35)
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-20
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
SECTION VIII, DIVISION 2
Certifying Engineer - an engineer or other technically competent professional duly accredited and
qualified to practice engineering as required by this Division.
Designer - an individual who is qualified to design pressure vessels in accordance with the rules of this
Division by demonstrated knowledge in Code requirements and proficiency in selecting correct design
formulas and appropriate values to be used when preparing the design of a pressure vessel.
Below is a summary of the certification requirements for the UDS and MDR as a function of the class of
construction.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-21
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Class 2 - MDR shall be certified by Certifying Engineer
The Certifying Engineer may engage in any design activity required by this Division or any
supplemental requirements from the User's Design Specification (UDS). The Designer may perform
design activity in support of certification of the Manufacturers Design Report (MTR) by the Certifying
Engineer, if he has evidence of competence on the topic of design under consideration, and he is
working under the responsible charge of a Certifying Engineer.
Table 2-J.1 contains a list of design activities that may only be performed by a Certifying Engineer.
QUALIFICATION REQUIREMENTS
Certifying Engineer
a) Must attest in writing that they understand and meet the requirements of the ASME Code of
Ethics;
b) Shall have a minimum of 4 years of experience in the design of pressure vessels. This experience
shall be demonstrated through documentation certified by a Manufacturer.
c) The Certifying Engineer shall be a chartered, registered, or licensed engineer within either the
jurisdiction where the design activity takes place or the jurisdiction of the location of an
installation.
d) The Manufacturer who employs (directly or by contract) the engineer who certifies the MDR
shall prepare a statement that the Certifying Engineer is qualified to perform the design
activities used.
Designer
a) All Designers engaged in pressure vessel design shall hold a General Pressure Vessel Design
qualification. This qualification requires through documentation that they have a minimum of 4
years of experience and pressure vessel design. However additional years of experience are
required for three specialized areas of design; heat exchanger design, numerical analysis, and
quick-actuating closures.
b) Designers performing heat exchangers design, numerical analysis or the design of quick-
actuating closures require an additional 2 years of experience, which may be acquired
concurrently.
c) Designers’ qualifications remain valid if they can demonstrate through documentation design
activity completed within a continuous period of 36 months for each of their qualifications.
RESPONSIBLE CHARGE - When VIII-2 was rewritten and published in 2007, the requirements in
Annex 2-A and 2-B stated that individuals in responsible charge shall certify the User's Design
Specification (UDS) and Manufacturer's Design Report (MDR). These individuals were later defined to
be Registered Professional Engineers. Subsequently in the 2019 Edition, these individuals are now
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-22
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
identified as Certifying Engineers. In the 2019 Edition, a Certifying Engineer may be a registered
Professional Engineer in North America, or an engineer that is chartered, registered or licensed in
accordance with either the International Register of Professional Engineers by an authorized member of
the International Professional Engineers Agreement (IPEA), an authorized member of the Asia Pacific
Economic Cooperation (APEC), or an authorized member of the European Federation of National
Engineering Associations (FEANI). But another important revision that took place in the 2019 Edition
was a reference for "in responsible charge" that provides a clear definition of the meaning of this
important phrase. The reference given in Annex 2-J is to the National Society of Professional Engineers
Position Statement No. 1778. This position statement lays out principles that guide the licensed practice
of engineering by professional engineers. With regard to Responsible Charge, it states the following:
This definition for responsible charge clearly states that a Registered Professional Engineer may not
certify or apply their stamp to a drawing or other engineering work based solely on a review of
engineering work carried out by others. The intent is that the Registered Professional Engineer must be
actively engaged throughout the engineering process, and have supervisory control of any other
engineers that may be performing engineering work. By introducing this reference for "responsible
charge" in Annex 2-J, the Committee extends this principle not only to Registered Professional
Engineers, but all engineers that come under the Certifying Engineer definition. This is a very
significant clarification within VIII-2 concerning what actions engineers must take to certify a UDS or
MDR.
Manufacturers should take special note of these significant changes for engineers performing
Section VIII, Division 2 design work.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-16
E-23
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
11.1 was not listed in Tables 7.1 and 7.2, this means that SA-516-70 and SA-105 were automatically
assigned to Examination Group 1a, which requires the maximum amount of NDE. This mistake has
been corrected, and Material Group 11.1 has been assigned to Examination Groups 1b, 2b and 3b. Note
that an early implementation Code Case, Case 2940, has been approved effective Nov. 5, 2018.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-24
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
SECTION VIII, DIVISION 3
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-25
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Paragraph QG-106 was completely rewritten. In previous Editions/Addenda, it was required that the
organization provide supervision and control of qualification events such as qualifying a WPS and
qualifying welders. It was also required that the individual providing that supervision be an employee or
under contract with the organization. While this is still true, there are now additional rules for the
personnel providing the supervision. The personnel must be designated by the organization with the
responsibility for certifying the qualification documents, such as the PQRs and WPQs. The personnel
must also have a satisfactory level of competence for the work they are performing through
qualification. This requires knowledge of the requirements in Section IX for qualifying procedures and
joining personnel, knowledge of the organization’s quality program, and competency with providing the
oversight required. This can be accomplished by providing objective evidence of education, experience
or training which defends meeting these requirements.
This paragraph was revised to clarify the rules for ownership transfers with respect to Section IX
qualification records. It was deemed important to differentiate between historical records that were
certified and procedure specifications that are not. This change makes in clearer that certified
documents such as PQRs, and performance qualification records may be used by the new owner without
modification assuming all other requirements in QG-107 are met. The procedure specifications must be
modified though to reflect the new name of the owner. This revision stops the practice that was
apparently occurring whereby PQRs and WPQs were being altered to add the name of the new owner.
QW-191 was revised and a new paragraph, QW-191.4 was created to clarify the qualification
requirements for both RT and UT volumetric examiners. Before this revision, it was not fully clear if
RT examiners were required to be qualified as Interpretation IX-83-142 stated that it was not required;
however, QW-191 stated Section V, Article 2 must be met, which turns on Section V, Article 1 and
personnel qualification requirements. With this change, there can be no further confusion. Both RT and
UT examiners must be fully qualified and certified to a written practice meeting the requirements of
Section V, Article 1.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-26
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
QW-193/QW-288 Tube-to-Tubesheet Qualifications
The rules for tube-to-tubesheet qualification were significantly revised. This effort was performed with
the intention of providing more clarity. For example, instead of listing all of the welding variables in the
text, Tables were created listing the essential variables to align with the practice found throughout the
rest of Section IX.
Please note that the words published in the 2019 Edition for QW-193 and QW-288 are not completely
accurate. What was published does not align with the revision voted on by the Committee and
approved. The Committee will be issuing Errata concerning these paragraphs and once approved, will
be posted on the Committee website.
Multiple inquires led to the revision of dissimilar thickness test coupon rules. Specifically, the revision
differentiates between two different types of dissimilar thicknesses in test coupons.
For test coupons where there is a tapered transition in the thicker member to provide a thickness
transition at the weld, the qualified base metal thickness range shall be based on the thickness of the
material adjacent to the toe of the weld at the thinnest point of the tapered transition.
There are also now rules established for a thicker member joined to a thinner member in a test coupon
without a tapered transition at the weld. The base metal thickness qualified shall be based on the
thickness of each member in the test coupon, individually. This effectively establishes two base metal
qualified ranges which would need to be on the PQR and WPS and controlled for code compliance.
This will require modification of existing templates for PQRs and WPSs to accommodate a second
qualified base metal range for qualifications made using the 2019 Edition of Section IX and beyond.
The rules for welder and welding operator continuity were revised to add clarity. In the case of there
being a difference between the date the welder/operator welded the test coupon and the date the
WPQ/WOPQ was certified, the question was asked, which date acts as the starting date for the purposes
of continuity? This change clarifies that it is the date of welding the coupon that starts the continuity
clock and not the date of certifying the WPQ/WOPQ. While these dates are often the same or separated
by a few days, there are some situations where the welder/operator welds the test coupon and the
mechanical testing and/or paperwork is delayed by several weeks or even months. That was the context
for why clarification was needed in this paragraph.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-27
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Mandatory Appendix 8
There have been numerous revisions to Appendix 8 to incorporate 2 Code Cases (2745 and 2820).
These type of vessels are commonly used for other high pressure fluids but the Appendix in Section X
only addressed hydrogen. The changes now allow these vessels to be built to ASME Code.
Part RT
There were several questions in the industry regarding placement of valves between the vessel and test
gage. Revision to paragraph RT-510(a) adds wording similar to Section VIII, Division 1, paragraph
UG-102(a) prohibiting intermediate valves.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-28
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Revised IWA-6211(c) to clarify preservice requirements prior to a unit beginning commercial service
and afterward. Revised lines (2), (4), (5), (6), (7), (11), and (12) within the “Guide for Completing Form
OAR-1” of Mandatory Appendix II to address unit preoperational preservice inspection reporting.
Section III and Section XI did not provide code users reporting requirements for preservice
examinations prior to the 2019 Edition, however it has been industry practice to document such
inspections on Form OAR-1
Revised IWA-6230(b) to change the completion requirement for the OAR-1 to 120-days from 90-days.
New Case N-892 was added to allow use of this new requirement for sites that are not on the 2019
Edition.
Section XI Division 2
The 2019 Edition of Section XI removed Divisions 2 and 3 from the book and republished Division 2
into its own book. Section XI Division 2, Requirements for Reliability and Integrity Management (RIM)
Programs for Nuclear Power Plants, was further development from the requirements of provided by the
Canadian Nuclear Safety Commission (CNSC) for the development and implementation of a reliability
program for a nuclear power plants in Canada, ASME STP-NU-044, and EPRI TR-112657.
This action takes an exception to the new paragraph T-110(c) of Section V, Article 1 by adding
paragraphs IWA-2200(d) and IWA-4512. Paragraph T-110(c) was added into the 2017 Edition of
Section V, Article 1, which requires that new editions are mandatory 6 months after the date of issuance,
unless modified by the referencing document.
The addition of IWA-2200(d) and IWA-4512 will allow Owners to continue using the Edition/Addenda
of Section V applicable to Edition/Addenda of Section XI for Inservice Inspection activities and the
Construction Code and specified in the Owner’s Requirements for Repair/Replacement activities.
Alternatively, owners will be able to use later Edition/Addenda as well.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-29
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
In ASTM and ASME Section II, Part B, UNS N08904 materials were relocated from SB to SA
Specification. This change required these materials listed in Table TM-130.2-5 to be relocated to Table
TM-130.2-2.
TM-250.1(c)(1)(-a)
For MDMT colder than -320 ºF, the ferrite number requirement for Type 316L weld has been relaxed
from 5 to 10 in 2017 Ed. of Section VIII-1. The higher FN limit is justified by the impact test data. The
revision to paragraph TM-250.1(c)(1)(-a) was made to be consistent with Section VIII.
In Paragraph TD-210(a), “Section VIII, Division 1” was replaced with “Section XII”. A reference to
Section VIII, Div. 1 was made in Paragraph TD-210(a) when Section XII was still under development.
Allowable stresses were added to Section II-D that needed to be properly addressed.
TD-210(e) and (f) – Allowable Stress Requirements Rules Incorporated from Section II, Part D
This revision incorporates Section II shear and bearing stress requirements from Table 1A General
Notes (c) and (d): Table 1B General Notes (c) and (d), and Table 3 General Notes (b) and (c) into
Section XII. It was determined by Section II Committee after an interpretation request under RN11-731
and later under RN17-2199 that Table 1A General Note (d) contains design/manufacturing rules for
BPV VIII and XII which really belong in the construction codes. Upon further review by the Committee
it was determined that Table 1B General Notes (c) and (d), and Table 3 General Notes (b) and (c) also
belong to the construction code.
For example, Table 1A General Note (c) addresses materials with stress values in restricted shear, such
as dowel bolts, for Section XII applications and requires a reduction of 0.80 times the value from Table
1A. The Committee agreed that this type or requirement belong to the construction Code
This new paragraph provides an alternative to the rupture disk marking application requirements of TR-
520 when it is impracticable or not possible to place the marking on the flange of the disk or fasten the
tag securely to the disk by requiring the metal tag to be sealed to the installation in such way that would
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-30
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
prevent removal of the disk without breaking the seal as stated in the new paragraph TR-130(i). This
revision comes from the incorporation of Code Case 2367 into Section XII.
Current rules require a tank to be loaded by vacuum to be designed for full vacuum in all loading
conditions, including dynamic loads which imparts additional compressive stresses, making these rules
excessively conservative. In order to provide some relaxation to the rule, the new revision will allow
designers to consider multiple states such as load by vacuum, but transported under relieved vacuum
condition (a common practice in the industry) provided the cargo tank is equipped with a vacuum relief
system that limits the vacuum to less than 80% of the vacuum capability in the dynamic conditions.
Additional marking showing the design external pressure for static and dynamic conditions are now
required to address the loading and transport conditions.
1-1.4(d)(8) & 1-1.7 - Knuckle and Dish Limitations Exemptions for 400-Series Tanks
This revision was made for consistency with the requirements of 49 CFR. In Section XII, TD-310.5
included the typical limitations found in UG-32 of Section VIII, Div. 1 on knuckles (6%) and crown
radius equals the skirt OD, while 49 CFR exempted these requirements for 400-series tanks which are
not marked with the Certification Mark and U Designator. Paragraph 1-1.4(d)(8) was revised to exempt
requirements for TD-310.5 for 400-series tanks. TF-120.1(b) required that tanks be pre-rolled while 49
CFR exempted this requirement for non-circular tanks for tanks under 15 psi (these tanks may be made
by "pulling" shell sheets around heads).
This is a clarification of the requirements in Para. 1-3.10(d) for Alternative Method for In-service Repair
of Cracks Detected by Internal and External Inspections, in which the method described therein only
applies to tank vessels made of SA-517 material. The impact test acceptance criteria for repair welding
qualification in Para. 1-3.10(d)(2)(-b) shall be in accordance with the minimum required value adopted
either in the Section XII when the vessel was built, or in the current Section XII when the vessel is
repaired.
Modal Appendix 1, 1-1.4(c) and Fig. 1-1.4 - Revision of Notes and Definitions
To ensure that evaluation for internal or external pressure conditions are made for all load cases and that
torsion and shear stresses be evaluated for transverse loads a note for clarification was added to Para. 1-
1.4(c). Figure 1-1.4 was revised in its entirety to ensure consistent nomenclature and methods to current
practice as defined by Recommended Practice 96 of TTMA.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-31
Hartford Steam Boiler
ASME Boiler and Pressure Vessel Code
2019 Edition Synopsis – Executive Summary
Modal Appendix 1, 1-1.8(a)(2)(-m) - Pressure Relief Devices
Current industry practice where certain types of PRDs are disassembled for routine cleaning and
maintenance and then reassembled and returned to service was considered to serve the industry. It is
typical that personnel performing these tasks were not certified in valve repairs. The addition of this new
paragraph provides for testing and documentation that are required when these routine cleaning and
maintenance are performed. Pressure relief vents such as those used on DOT 407 cargo tanks in
corrosive service are examples of PRD’s that would require disassembly for routine maintenance.
Modal Appendix 1 currently does not define size requirements for manholes. Users were left with only
the requirements of TD-690, which describes handholes sizes. Requirements based on 49CFR,
§178.345–5 Manhole assemblies were added to 1-1.4(d)(2) requiring a cargo tank with capacity greater
than 400 gallons to have access through a manhole as prescribed in TD-690(c)(1).
This new Nonmandatory Appendix L covers quality control system guidelines for equipment that is
outside the pressure boundary and provides recommendations for quality control format. It includes
elements from Appendix I of Section XII as well as CSA B620.
Since there was nothing previously in the Code to cover requirements of vacuum jacket welds and
inspection requirements for vacuum jackets, new requirements were added to Nonmandatory Appendix
E-3(g) and inspection requirements for vacuum jackets to Nonmandatory Appendix E-3(h) and Table E-
3.
New rules were added in new paragraph C-1(f) to provide Code users on the minimum information that
must appear on individual sheets of multi-page Data Report forms. The information shall be enough to
identify the item being certified and each page traceable to the first page of the Form. The page number
and the number of total pages of the Data Report shall be indicated on each page, such as page 1 of 3, 2
of 3, etc.
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
E-32
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
(1) When the tubes or pipe are located external to the boiler
membraned wall or boiler metal encased enclosure
(2) When the design temperature of the cold formed areas is between
620°F (327°C) and 750°F (399°C)
(3) When strain developed in the cold formed areas exceeds 12 1/2 %
when the straight tube or pipe starting material to be formed is in the
sub-critical annealed, full annealed, or normalized heat treated
conditions. Alternately, when strain developed in the cold formed areas
exceeds 5% when the straight tube or pipe starting material to be
formed is in the un-heat treated condition (often referred to as the hot
finished heat treated condition).
Page 1
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 2
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
However note that Figure PG-31 existing illustrations (a), (b-1) are
geometrically quite similar details with integrally forged hubs like in
newly added detail (b-2) and there is no reason why the requirement
for the minimum tensile strength for the hub parallel to the axis of the
vessel and the prohibition of usage of plate, bar and rod wouldn't apply
to these existing details as well. This proposal makes the newly added
requirements in PG-31.4 and PW-17 consistently applicable to all
flanged circular and noncircular heads forged integral with or butt
welded to the shell, pipe, or header, with an inside corner radius.
PG-31.4 Revision Section I, PG-31.4 - The rules in PG-31.4 currently only addresses
illustration (i) while Figure PG-31 has two illustrations (i-1) & (i-2). The
rules are now divided into two separate paragraphs one for illustration
(i-1) and the other for illustration (i-2) with no technical revisions.
PG-31.4 Revision PG-31 Illustration (s) - In 2001 Section I, the P = S / 5 d equation in
PG-31.4 was changed to P = 5 S / d which appears to be a publishing
erratum, due to metrification. This mistake is corrected by changing the
present equation "P = 5 S / d (P = 125 S /d)" to the correct equation "P
= S / 5 d (P = 5 S /d)". Note that the second equation in parenthesis is
used for metric calculations.
PG-32.2.2 Revision Section I, PG-16.1 in lieu of Proof Test - PG-16.1 was introduced in
Section I in the 2009 Addenda to address situations when specific
design rules are not provided in Section I. Proof test is an option under
PG-16.1. However paragraphs PG-32.2.2 (other shapes of openings)
and PG-32.3.3 (larger openings) made reference to only proof test
where the correct reference should have been PG-16.1 after the
introduction of PG-16.1. This action makes those revisions.
PG-33 Revision Figure PG-33.3, Angle of Plane - Figure PG-33.3 of Section I currently
doesn't show the sketch of a shell / vessel with an opening and how the
angle theta needs to be measured to determine the value of F. A
sketch is added to Figure PG-33.3 similar to Figure UG-37 of Section
VIII Division 1 to avoid any potential misinterpretation about how the
angle theta needs to be measured while performing reinforcement
calculations for openings. Also the title of X axis is changed to Angle of
Plane with Longitudinal Axis, deg for additional clarity.
Page 3
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 4
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
(1) The existing words in paragraph PG-53.2 are deleted and replaced
with " The efficiency of the ligament between tube holes shall be
determined by the calculations described in PG-53.2.1 and PG-53.2.2".
(2) The existing paragraphs PG-53.2.1 and PG-53.2.2 are revised to
clarify that it is the average ligament efficiency that needs to be
compared with ligament efficiency used to determine the MAWP when
applying the rules contained in those paragraphs.
(3) An example problem is added at the end of PG-53 which shows
how to apply the rules of PG-53.2.1 and PG-53.2.2 for the situation
where a hole is misdrilled at a lesser pitch adjacent to a group of
openings in a definite pattern designed in accordance with PG-52 rules
which happened to be one common scenario when PG-53 rules are
applied. However, the example problem published in 2019 Edition
failed to depict the 80% rule correctly as stated in PG-53.2.2 and will be
revised in 2021 Edition. Also the typographical error of "2.457 in" tube
diameter in the example problem versus the actual value used in
solution "2.547 in" will be corrected in 2021 Edition.
(4) PG-53.3 dealt with diagonal ligaments when using Figure PG-53.3.
Figure PG-53.3 has been now re-named as Figure PG-52.6.
(5) PG-53.3 is deleted and a new paragraph PG-52.4.2 is added that
clarifies that the rules in PG-52.4.2 and Figure PG-52.6 may be used in
lieu of Figure PG-52.1 to evaluate diagonal ligaments under qualifying
conditions.
(6) PG-52.4 has been subdivided into PG-52.4.1 which utilizes Figure
PG-52.1 and PG-52.4.2 which utilizes Figure PG-52.4.2 for calculating
the equivalent longitudinal ligament efficiency of the diagonal ligament.
(7) PG-52.5 now states very clearly (though perhaps understood in the
past ) that either Figure PG-52.1 or Figure PG-52.6 can be used to
calculate the equivalent longitudinal ligament efficiency.
(8) The nomenclature in PG-52.1 has also been updated by adding the
definitions of s and angle theta,
Page 5
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
What the above quoted Q&R essentially states is that weld (the
connection) is “non-BEP” which means an AI is not responsible for
inspection of this weld. However, since B31.1 invokes Section IX for
welding procedure and performance qualifications, those requirements
are applicable to this “non-BEP” weld.
Page 6
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
This inquiry also resulted into a code revision in PG-60.1 clarifying that
the gage glass shall cover the full operating water level range. The
revision also now mandates the lowest visible water level in the gage
glass shall be not less than 2 in. (50 mm) and not more than 3 in. (75
Page 7
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 8
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 9
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Reply: No.
PG-112.2.5 Revision PG-112.2.5 - design responsibility - Line 5 of Form P-4A and Form P-
4B, has the provision “Code Design By :” which allows an organization
other than the Certificate Holder / Manufacturer (who certifies Form P-
4A and/or Form P-4B) to perform the design work. Interpretation I-98-
17 further clarifies that design may be performed by a non-certificate
holder. This creates a confusion about who ultimately bears the
responsibility for design especially when the Certificate Holder receives
an order to “build to print” for BEP and often not provided with the
supporting design calculations. The revision clarifies that the
organization certifying the Form P-4A or P-4B retains the responsibility
for the Code design.
PG-113.4 Revision PG-113.4, Retention of Form P-4A - BPV I received an inquiry asking
about the retention period for Form P-4A. Currently neither PG-112.2.5
nor PG-113.3 specify a period of time for retention of Form P-4A by the
fabricator of Code piping. In addition, although PG-113.3 requires the
Manufacturer to retain the Master Data Report for 5 years, neither PG-
104.1 nor PG-113.3 require the retention of P-4A forms by the boiler
Manufacturer as part of the completed Master Data Report. In the 2019
Edition, PG-113.4 has been revised to say "The piping fabricator shall
retain the Form P-4A for a minimum of 5 years."
Test
Page 10
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
In 2019 Edition, the PWHT exemptions for P-No.1 Gr.1 materials have
been revised as follows rectifying the above mentioned oversight.
PWHT is not mandatory for P-No 1 Group 1 materials under the
following conditions:
(1) when the nominal thickness as defined in PW-39.3 is 1 in. (25mm)
or less regardless of CE.
(2) when the nominal thickness as defined in PW-39.3 exceeds 1 in.
(25mm), PWHT is still not required when the calculated carbon
equivalent, CE, of each of the base metals in the weld joint is less than
or equal to 0.45 and a minimum preheat of 200°F (95°C) is applied.
As for P-No.1 Group 2 & 3 Materials note (b) has been expanded into
three separate thickness categories and PWHT is not mandatory under
the following conditions:
(1) when the nominal thickness of a weld as defined in PW-39.3 is ¾ in.
(19 mm) or less regardless of CE and no preheat.
(2) when the nominal thickness of the weld as defined in PW-39.3
exceeds ¾ in. (19 mm) but does not exceed 1 in. (25 mm) and the
calculated CE of each of the base metals in the weld joint is less than
or equal to 0.45.
(3) when the nominal thickness of a weld as defined in PW-39.3 is
greater than 1 in. (25 mm) but does not exceed 1½ in. (38 mm), and
when the calculated carbon equivalent, CE, of each of the base metals
in the weld joint is less than or equal to 0.45, with a minimum preheat
of 250°F (120°C) [ compared to 200°F (95°C) in 2017 ] is applied and
when no individual weld pass thickness exceeds ¼ in. (6 mm). Please
note that , in 2019 Edition it was incorrectly published as "greater than
3/4 in. (19 mm) but does not exceed 1 1/2 in" and this mistake will be
corrected as an errata.
Along with this change, silicon (Si) is removed from the CE equation
from the second term to make it consistent with the equations found in
material specifications such as SA-105, SA-106 and SA-234. In
addition, the limiting thickness for P-No.1 Gr.1 materials have been
changed to 1" from the existing 1.5" which is supported by the EPRI
work on PWHT exemptions for Carbon and Low Alloy Steel Materials.
PW-5.4, Table PW-39-5 Revision AWS classification in PW-5.4 and Table PW-39-5 - PW-5.4 and Table
PW-39-5, Note (3) are revised to add the filler metal specification B91.
The reason for this change primarily is because AWS classification B9
has been renamed as B91. B9 is still retained in PW-5.4 and Table
PW-39-5, Note (3) for the time being because SFA-5.28 and SFA-5.29
Page 11
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 12
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
The following words are now added to PW-39.2 to clarify the intent. "If
one of the materials in the joint is exempt from postweld heat
treatment, then the time and temperature shall be that of the material
requiring postweld heat treatment. For the weld to be exempt from
postweld heat treatment, each material must satisfy the exemptions
in the PW-39 table applicable to its respective P-Number and
Group-Number."
PW-40.2 Revision Review P-No.1 materials missing in Table in PW-40.2 - When the
PWHT table for P-No.1 was significantly overhauled in A09, P-No.1
was eliminated from the table located in PW-40.2 because for P-No.1,
it was expected that the user would refer back to Table PW-39-1 for
PWHT exemptions. However in PW-40.2(c), reference to P-No.1 was
still there and that caused confusion. PW-40.2 is revised by adding a
new subparagraph (e) stating that For P-No.1, all groups, see Table
PW-39-1 for PWHT exemptions. Keep in mind that PW-40.2 deals with
minor repairs on tube to header or tube to drum welded joints. PW-40.3
covers repair of defects in P-No. 1, all groups (if not otherwise
exempted by Table PW-39-1), and P-No. 3 Group Nos. 1 and 2
materials, and in the welds joining these materials and one of the key
requirement in PW-40.3 is that the repair weld method shall be limited
to either the half bead or temper bead weld repair technique which is
not a requirement in PW-40.2
PW-53.1 Revision Clarification to Test Plate Requirements - PW-53.1(b) provided
exemption from test plates for P-No.1 materials, however because of
the existing words "all cylindrical pressure parts", it wasn't clear if the
exemption applied to a butt weld on a flat head made of P-No.1
material. The words in PW-53.1(b) are changed in 2019 edition to say
all pressure parts for P-No.1 materials regardless of their shape.
Page 13
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 14
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 15
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Titles of Figure C-3-1 and Figure C-3-2 are revised [changed from pipe
weld to cylindrical component welds ] to reflect the non-product specific
nature of the appendix The definitions of soak band and wall thickness
are also revised in Figure C-3-1 and Figure C-3-2.
Paragraph C-5 is revised to clarify that continuous temperature
monitoring is required only when temperatures exceed 800°F. All the
methodology for attachment of thermocouples are also eliminated from
C-5.
C– 6.3 is also revised to provide a bit more leniency in controlling gaps
between heaters, now based on thickness.
NonMandatory Appendix E-6 Revision Personnel Qualification - Nonmandatory Appendix E-6 Personnel
Qualification is revised by removing the reference to Section V, Article
1, Mandatory Appendix II, II-124.3. PW-50 already makes reference to
Section V, Article 1, Mandatory Appendix II for the requirements of
training, experience, and examination and states that these should be
included in the employer's written practice.
NonMandatory Appendix F Revision Nonmandatory Appendix F for Dissimilar Metal Welds - This new Non-
Mandatory Appendix F provides the Best Practice Guidelines for
Page 16
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 17
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 18
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 19
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 20
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 21
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
2) Corrected sample size for lot size of 9 to 90 for flattening and flaring
Page 22
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
2) Clarified the notch depth between minimum and avg. wall for UT,
ECT and flux leakage.
SA-1017 Revision Adoption of ASTM A1017/A1017M-17 - Niobium introduced as
equivalent to columbium.
SA/AS 1548 Revision Interchangeability of Grades - The considerations in Appendix D
concern either design or welding procedures qualification, and are not
applicable for SA/AS 1548.
SA/EN 10028-2 Revision Normalize rolling - For Grade 16Mo3 (C-0.3Mo), normalized rolled is
prohibited in place of normalized. Note that construction Codes (e.g.,
VIII-1) may also have further restrictions/requirements.
SA/EN 10028-2 Revision Adoption of EN 10028-2:2017 - 1) The niobium content max for grades
P235GH, P265GH, and P295GH has been increased from 0.020% to
0.030%.
2) Yield and tensile strength values are now specified for grades
P460NH, P460NL1, and P460NL2, for thickness above 100 mm up to
250 mm; the minimum % elongation is reduced of 1%.
3) New note applying to the copper content is added, permitting more
restrictive limits.
4) Normalized rolling permitted - note that construction Codes (e.g.,
VIII-1) may have further restrictions/requirements.
5) General specification, EN 10028-1, updated to 2017 edition.
SA/EN 10028-4 Revision Adoption of EN 10028-4:2017 - 1) Thickness range for X8Ni9+QT640,
X8Ni9+QT680 and X7Ni9 was extended to 125 mm.
Page 23
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 24
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Editorial revisions.
SB-43 Revision Adoption of ASTM B43-15 - [Note: this is not a dual-units specification.]
Editorial changes.
SB-62 Revision Adoption of ASTM B62-15 - [Note: this is not a dual-units specification.]
2) Editorial revisions.
SB-98 Revision Adoption of ASTM B98/B98M-13 - Editorial revisions.
SB-148 Revision Adoption of ASTM B148-14 - [Note: this is not a dual-units
specification.]
Added N06674.
SB-169 Revision Adoption of ASTM B169/B169M-15 - Editorial changes.
SB-171 Revision Adoption of B171/B171M-12 - Editorial changes and changes to non-
ASME materials.
SB-187 Revision Adoption of ASTM B187/B187M-15 - Temper for other than rod (bar,
shapes) changed from H04 to H02. No parallel revision made in II-D
(only H04 permitted). If a Manufacturer uses this specification in bar
product form in the H04 temper, please contact
TechSupport@hsb.com so we can assist in requesting a Code
Case.
Page 25
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Editorial changes.
SB-338 Revision Adoption of ASTM B338-17 - [Note: this is not a dual-units
specification.]
1) Grade 39 added.
2) Editorial changes.
SB-348 Revision Adoption of ASTM B348-13 - [Note: this is not a dual-units
specification.]
Editorial changes.
SB-359 Revision Adoption of ASTM B359/B359M-15 - 1) Modified to accommodate the
unenhanced portions of the tube to be cold worked during
manufacturing to achieve the H55 temper designation.
Page 26
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Editorial changes.
SB-381 Revision Adoption of ASTM B381-13 - [Note: this is not a dual-units
specification]
Editorial changes.
SB-395 Revision Adoption of ASTM B395/B395M-16 - 1) Welding limits were removed
for alloys UNS C70600 and C71500.
Page 27
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 28
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 29
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 30
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
For the new Section IV allowable stress Tables 6x, the Guideline is
revised to detail how those tables are organized and explain the
ordering of materials in those tables.
Locating Materials Addition Statement on Section IV Tables - This addition is part of a 2-Edition
transition plan to move the Section IV allowable stresses to Section II,
Part D. The first phase in the E19 is to add to II-D the criteria for
calculating such stresses, and adding "For Information Only"
allowable stress tables. In the E21, after doing some cleanup in II-D,
the allowables will be deleted from Section IV and the allowables in II-D
will become mandatory. If errors are noted, please inform
TechSupport@hsb.com.
Page 31
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Added C70600 high stress lines to Tables 1B and 5B. Also corrected
existing values for welded lines at creep-controlled temperatures
C70620 and C71520 Addition Addition of Stress Values - Added C70620 and C71520 to Tables 1B,
2B, 5B, U, Y-1, TM-3 and PRD. These grades are the same as C70600
and C71500 except with impurity controls - the specification calls it the
weldable grade.
C71500 Addition Addition of High-Stress Lines - This is the third instance of the revised
policy of applying the 90% yield strength criterion to copper alloys; this
change to the II-D Mandatory Appendices was approved in the E17.
Page 32
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Added C71500 high stress lines to Tables 1B and 5B. Also corrected
several existing values.
C71500 and C71520 Revision Addition of Stress Values - Added lines for SB-359, SB-395, SB-466
and SB-467 C71500 and C71520 to Tables U and Y-1.
C95400 Revision Revised Stress Values for SB-148 and SB-271 C95400 - 1) New data
were found for C95400 (aluminum bronze) and added to the existing
data on this material. The re-analysis results in a 3-5% increase in time
independent allowable stress values. Changes were made to Table 1B
and to Table Y-1; there are no changes to Table U.
2) Errors were found in denoting the time-dependent values with italics
in Table 1B and were corrected - the value at 450F is time dependent.
Accordingly, the Section III Max. Temperature Limit was changed to
400F from 450F. Parallel changes were made for the metric table.
General Notes Revision Removal of Notes - Removed Construction Code-specific shear and
bending stress criteria Notes from Tables 1A, 1B, and 3. Sections VIII
and XII are proceeding in parallel to add such design information into
the construction Code itself.
nonferrous alloys Revision Revisions of Stress Values - Revisions were made in Tables 1B, 2B, 3,
4, 5B, U and Y-1 for C70600, N04400, N06600, N06625, N06690 and
N08800 to have the values and designations of the stress lines match
the properties in the material specifications.
S31266 Addition Incorporation of Code Case 2831 - This alloy is added to all Tables in
various product forms.
S32003 Addition Incorporation of Code Case 2503-1 - Stress values for S32003 added.
S38815 Addition Incorporation of Code Case 2450 - Stress values were added for
S38815.
various aluminum alloys Revision Revision of stress values for various aluminum alloys - Revised
allowable stresses, and added yield and tensile stress values for alloys
A91060, A91100, A95154, A95254 and A95454. Allowable stresses in
some instances increased about 14%.
various copper alloys Revision Stress Values Reassessment - Additional data were provided and
analyzed for C10200, C11000, C12000, C12200, C12300, C14200,
C10400, C10500 and C10700 providing revised stress values.
Allowable stress values using the "high stress" rules were calculated for
the annealed temper stress lines in Table 1B. Incorrect size break
entries were removed. A stress line for SB-543 C12200 WO61 was
added.
various copper alloys Revision Size/Thickness Values Corrections - Size/thickness limits revised to
correspond to the values in the material specifications. Ellipses ("...")
were used when no size was mentioned in the specification; "All" was
used when that term was used in the specification.
Various Ferrous Materials Revision Size/thickness Values - For dual-unit specifications, revised the
intermediate values in the Size/Thickness columns of Tables 1A, 2A, 3,
4, 5A, U, and Y-1 in the Metric Edition, to conform to the intermediate
size/thickness limits in the material specifications.
Page 33
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 34
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 35
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 36
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Added allowable stress values for Lined Water Heater Materials found
in Section IV, Table HLW-300, for temperatures up to 500F (275C) into
Section II, Part D, by creating Table 6C.
Test
Page 37
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 38
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION III – RULES F OR C ONSTRUCT ION OF NUC LEAR F ACILIT Y C OMPONENT S – SUBSECTION NC A AND APPENDIC ES
Mandatory Appendix V Revision Revised Mandatory Appendix V - Revise the N-2 Data Report to
address the certification of Nuclear parts and establish a new N-2A
Data Report for the certification of Nuclear appurtenances. The current
N-2 Data Report does not provide for a method to certify the design for
appurtenances, when the fabricator is not responsible for design.
Mandatory Appendix XI Revision Revised Mandatory Appendix XI - Used for consistency since the
definition of 'b' in XI-3000 is different than E-1120 and L-3190 regarding
references to Appendix XI. Several other inconsistencies were found
when correcting this difference and were included as well.
Mandatory Appendix XI Revision Revised Mandatory Appendix XI - Revisions to Appendix XI to
incorporate for use in Divisions 3 and 5.
Mandatory Appendix XII Revision Revised Mandatory Appendix XII - Editorially reorganize the articles in
Mandatory Appendix XII
Mandatory Appendix XII Revision Revised Mandatory Appendix XII - Revisions to Appendix XII to
incorporate for use in Divisions 3 and 5.
Mandatory Appendix XIII Revision Revised Mandatory Appendix XIII - Add reference to test conditions in
paragraph XIII-3600 since test conditions are included in XIII-3000 but
were not listed in the primary stress intensity limits.
Mandatory Appendix XIII Revision Revised Mandatory Appendix XIII - Paragraph XIII-2200 was revised to
provide clarification that interpolation is permitted for all design stress
values and mechanical properties.
Mandatory Appendix XIII Revision Revised Mandatory Appendix XIII - Add new Supplement to Appendix
XIII for the Design by Analysis rules in NB-3200, Appendix XIII and
Appendix XIV were consolidated as Appendix XIII in the 2017 Edition.
Added Cross-Reference List for NB-3200 and Appendix XIII which
allows the management of the applicability of the documents without
having to revise each document.
Mandatory Appendix XIII Revision Revised Mandatory Appendix XIII - Revision is being made to match a
similar revision approved for NC and ND in regards examples of local
primary membrane stress
Mandatory Appendix XIII Revision Revised Mandatory Appendix XIII - Revised editorial change to
separate current requirements into two distinct sub-subparagraphs
Mandatory Appendix XXII Revision Revised Mandatory Appendix XXII - Revisions to Appendix XXII to
incorporate for use in Divisions 3 and 5.
Mandatory Appendix XXIII Revision Revised Mandatory Appendix XXIII - Incorporated requirements into
XXIII-1100 scope for overpressure protection reports since these are
now incorporated into XXIII-1260 and Table S2-5 (see NE-7230).
Mandatory Appendix XXIII Revision Revised Mandatory Appendix XXIII - ASME BPVC, Section III,
Appendix XXIII-1223(b)(2), add an end note identifying "Washington
Accord: 1989"
Page 39
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION III – RULES F OR C ONSTRUCT ION OF NUC LEAR F ACILIT Y C OMPONENT S – SUBSECTION NC A AND APPENDIC ES
Mandatory Appendix XXVI Revision Revised Mandatory Appendix XXVI - Clarify XXVI-2400 and XXVI-4130
that no repair of polyethylene material may be performed until after
delivery to the fabricator or installer.
Mandatory Appendix XXVI Revision Revised Mandatory Appendix XXVI - Revised Section III, Appendix
XXVI to clarify flange adapter requirements, remove redundant test
requirement, resolve regulator condition, clarify data acquisition
requirements, correct error in electrofusion qualification requirements.
Mandatory Appendix XXVI Revision Revised Mandatory Appendix XXVI - Revised ASME BPVC, Section
III, Appendix XXVI, Table XXVI-I-100-1 to reference NCA-7100-2 for
PPI TR-3 and PPI TR-4
Test
Page 40
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Non-Mandatory Appendix U Revision Revised Non-Mandatory Appendix U - Revised action reinstates the
title and creates a new article 1000 and article 1000 title to be
consistent with other appendices. Incorporated use for Div 5.
Non-Mandatory Appendix ZZ Revision Added Non-Mandatory Appendix ZZ - New Non-Mandatory Appendix
ZZ added to address to development Division 5 Design Specifications.
Page 41
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Test
Page 42
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
NCA-3360 Revision Revised NCA-3360 - Updated NCA-3360(b) to show that the "Certifying
Engineer" certifies the Construction Specification and Design Drawings
on behalf of the "Designer." This code changes replaces "Designer"
with "Certifying Engineer" for Div 2 activities.
NCA-3511.3(g) Revision Revised NCA-3511.3(g) - Update NCA-3551 restructured to NCA-
3551(a), NCA-3551(b) and NCA-3551(c) with existing sub-sub
paragraphs being renumbered (1) through (7). Clarify existing NCA-
3551(g) [new NCA-3551(c)(7)] that date of certification is the date(s)
the Design Reports are certified with an alternative of the date the
Summary is Certified.
Page 43
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 44
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 45
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 46
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION III, DIVISION 1 – RULES F OR C ONSTRUC TION OF NUCLEAR F ACILITY C OMPONEN TS
Page 47
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 48
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 49
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 50
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
NC-3800 Revision Revised NC-3800 - Changes part of NC/ND book alignment; to NC/ND-
3800
NC-3811.2 Revision Revised NC-3811.2/NC-3911.2.2(a) - Revision allows for the use of
alternative design rules of NC-3200 in lieu of NC-3800 for design of
atmospheric and 0-15 psi storage tanks
NC-3900 Revision Revised NC-3900 - Alignment of NC and ND-3900
Test
Page 51
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 52
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
ND-3800 Revision Revised ND-3800 - Changes part of NC/ND book alignment; to NC/ND-
3800
Page 53
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 54
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 55
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 56
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 57
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 58
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 59
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 60
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
CC-2000 Revision Revised CC-2000 - This item contains proposed editorial changes from
the current edition of the Code. The changes made in the proposal
have been confirmed to be consistent with the ASME style guide and
Section III Appendices, Nonmandatory Appendix AA (Guidance for the
Use of U.S. Customary and SI Units in the ASME B&PV Code).
CC-2232.4 Revision Revised CC-2232.4 - New section CC-2232.4 added to address Self
Consolidating Concrete (SCC). Section 5.10.9 of ACI 349-13 be
included in ASME 2013 BPVC Section III Division 2 to allow use of Self
Compacting (consolidating) Concrete (SCC) on a limited basis. 5.10.9
— Where conditions make consolidation difficult, or where
reinforcement is congested, batches may be re-proportioned to exclude
the larger of the coarse aggregate gradations. Where the coarse
aggregate is furnished in only one gradation, batches of mortar
containing approximately the same proportions of cement, sand, and
water may be used. Such substitutions shall be limited to only those
made in limited areas of specific difficulty and subject to the approval of
the engineer as to location, mix proportioning, or alteration of this mix.
CC 2243.3.2 Revision Revised CC 2243.3.2 - BPV III Div 2, Revisions to BPV III Div. 2, CC-
2000, regarding pre-stressing materials and post-tensioning activities;
Revisions to : CC-2243, CC-2435, CC-2436, CC-2442, Article D2-II-
1000 and NCA-7100-3
CC-2331.2 Revision Revised CC-2331.2 - Code Revision for use of ASTM A615 Grades 75
and 80 and ASTM A706 Grade 80 reinforcement for containment
structure construction.
CC-2533.3(b) Revision Added CC-2533.3(b) - The basis for change is to bring this paragraph
in line with NB-4452(a) and NE-4452(a). For example, NB-4452(a)
reads as follows: The remaining thickness of the section is not reduced
below that required by NB-3000. The current code wording that allows
removal of up to 1/16” from a ¼” section may be unacceptable if the ¼”
weld or section is part of the containment pressure boundary. The
intent of the proposed code change is to make it clear that grinding
cannot be used as a replacement for weld repair unless it is determined
that the containment liner still can meet its design bases requirements
Page 61
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Test
Test
Page 62
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Mandatory Appendix D2-II Revision Revised D2-II-100 - Revise definition of operating basis earthquake
(OBE) to be consistent with updates to Table CC-3230-1
Page 63
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION III, DIVISION 3 – CONT AINMENT SYST EMS FOR TR ANSPOR T ATION AND STOR AGE OF SPENT NUCLEAR FUEL AND HIGH-LEVEL R ADIOACTIVE M ATER IAL
Page 64
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 65
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 66
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 67
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 68
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 69
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 70
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 71
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 72
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 73
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 74
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Article 1, Mandatory Addition Adopt ASNT SNT-TC-1A, 2016 Edition with Modifications - Article 1, T-
Appendix III 120(e)(1) was revised to adopt the 2016 Edition of ASNT SNT-TC-1A
with exceptions and modifications as detailed in new Article 1,
Mandatory Appendix III. In essence, Mandatory Appendix III formally
changes nearly all of the 85 "should" statements found in the 2016
Edition to "shall" statements and removes any perception that the
modified SNT-TC-1A is a "suggested" document for drafting of a
Written Practice. Modifications to the Written Practice that reduce or
eliminate basic provisions of the program such as training, experience,
testing, and recertification shall not be allowed. By reference, T-
120(e)(1) and Mandatory Appendix III have been adopted for ASME
BPV Code Section VIII, Divisions 1, 2 & 3 construction to the 2019
Edition and could influence Section I, III and other fabrication codes
and standards to adopt it was well.
Page 75
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 76
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Note (d) was originally intended to apply only to those individuals who
were certified at the time Mandatory Appendix II was issued (2015
Edition), and whose training hours and/or experience fell short of the
CR and DR Mandatory Appendix II requirements. Their employer could
double the number of Practical samples (5 to 10) and if these
individuals passed the practical, they would remain CR and/or DR
certified until their current expiration date. Upon their next certification,
they were to comply with the training and experience hours as set forth
in Mandatory Appendix II. This was one way that the Section V
Standards Committee felt would be less of an impact on the employer
and still support certification of qualification through demonstration.
Article 1, Mandatory Addition Adoption of ANSI/ASNT CP-189 (2016) with Modifications - Article 1, T-
Appendix IV 120(e)(2) was revised to replace ANSI/ASNT CP-189 2006 Edition with
the 2016 Edition as modified by new Article 1, Mandatory Appendix IV.
The latter identifies exceptions and additions to 2016 Edition of
ASNT/ANSI CP-189 “ASNT Standard for Qualification and Certification
of Nondestructive Testing Personnel” as well as reinforcing the specific
additional personnel qualification requirements in Section V Article 1,
Page 77
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 78
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 79
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 80
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 81
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 82
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 83
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 84
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 85
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 86
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 87
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 88
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 89
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 90
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 91
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION VIII, DIVISION 1 – RUL ES FOR CON STRUCTION OF PRESSUR E VESSEL S
(1) ASME B16.24 - Cast Copper Alloy Pipe, Flanges, Flanged Fittings,
and Valves, Classes 150, 300, 600, 900, 1500, and 2500 2016 Edition
(2) ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings,
Class 150 and 300 2016 Edition
(3) ASME B16.47 - Large Diameter Steel Flanges, NPS 26 Through
NPS 60 Metric/Inch Standard 2017 Edition
(4) ASTM E4 - Standard Practices for Force Verification of Testing
Machines 2016 Edition
(5) ASCE/SEI 7 Minimum Design Loads and Associated Criteria for
Buildings and Other Structures 2016
(5) ASTM E691 - Standard Practice for Conducting an Interlaboratory
Study to Determine the Precision of a Test Method 2016 Edition
Table U-3, Endnote 103 Revision Update Year Edition for PCC-2 - The reference to PCC-2, Repair of
Pressure Equipment and Piping, has been updated from the 2015
Edition to the 2018 Edition. Endnote 103 [now Endnote 101 in 2019
Edition] was updated to reflect the new numbering format of PCC-2.
U-2(g), Appendix 46 Revision Options When Construction Rules Do Not Exist in VIII-1 - Paragraph U-
2(g) could be considered to be the single most important paragraph in
Section VIII, Division 1. The reason is that this paragraph provides
guidance to the Manufacturer when rules for design or construction are
not published in the standard. For example if the Manufacturer is
constructing a vessel subject to wind, snow or seismic loads, equations
are not provided within VIII-1 to directly calculate the stresses in the
vessel due to these loads. But the absence of equations does not
mean that one cannot construct and certify a pressure vessel subject to
wind, seismic or snow loads, because U-2(g) gives the Manufacturer
permission to provide details of design and construction which will be
as safe as those provided by the rules of this Division. U-2(g) is used
for most pressure vessels, in many cases unknowingly. For example
any vessel subject to wind or seismic loads, external loads on nozzles
from piping, or supported on saddles is demonstrated to comply with
VIII-1 via U-2(g).
For the past six years, a Task Group reporting to the Section VIII
Standards Committee has been working on several items related to U-
2(g). For example the revisions to U-2(e) concerning the Authorized
Inspector's responsibilities for review of design calculations published
in the 2015 Edition, were developed by the Task Group U-2(g).
Page 92
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION VIII, DIVISION 1 – RUL ES FOR CON STRUCTION OF PRESSUR E VESSEL S
Page 93
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION VIII, DIVISION 1 – RUL ES FOR CON STRUCTION OF PRESSUR E VESSEL S
Page 94
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 95
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
This revision will likely accelerate the use of the VIII-2 formed head and
opening reinforcement rules in VIII-1 construction since there are
efficiency gains when using the VIII-2 rules. Manufacturers should
take note of this important change.
UG-23(f), UG-23(g) Addition Shear & Bearing Stress Requirements - At the present time scattered
throughout the General Notes to the stress allowable tables in Section
II, Part D are requirements that pertain to construction and should be
published within the appropriate construction standard. This revision
concerns shear and bearing stress requirements presently published in
General Notes (c) & (d) of Section II, Part D Tables 1A, 1B and General
Notes (b) & (c) of Table 3. The requirements given in these Notes have
been moved to new paragraphs UG-23(f) and (g).
UG-34(b) Revision Last sentence of C factor definition deleted - The last part of the C-
factor definition in UG-34(b) stated that the C factors included a factor
of 0.667 to account for 1.5S bending allowable stress. There was some
confusion in certain industries that use non-welded flat plates that were
sometimes taking an additional 1.5 factor for a bending stress
allowable and sometimes not. The statement was seen as rationale
that was not needed in the Code book, and therefore deleted.
UG-34(c)(1) Revision Update Paragraph Reference - As a result of the addition of new rules
in UG-45(b) for evaluating external loads on standard rated flanges
(B16.5 & B16.47), the reference to "UG-44" in paragraph UG-34(c)(1)
was corrected to "UG-44(a)".
UG-35.3(a)(1) Revision Update Paragraph Reference - As a result of the addition of new rules
in UG-45(b) for evaluating external loads on standard rated flanges
(B16.5 & B16.47), the reference to "UG-44" in paragraph UG-35.3(a)(1)
was corrected to "UG-44(a)".
UG-36(g)(2) Revision Oblique Conical Shell Section - Section VIII, Division 1 permits the use
of an oblique conical producer to join to shell sections with different
diameters and an offset in their centerlines. Figure UG-36 sketch (e)
depicts this type of construction. The current rules in UG-36(g)(2) limit
this type of construction to an angle alpha not greater than 30 deg. This
revision to the paragraph modifies this 30 deg. limit by providing an
option to exceed 30 deg. when the requirements of 1-5(g) are satisfied.
Paragraph 1-5(g) requires a special analysis to examine the local
membrane and bending stresses at a cone-to-cylinder junction without
a knuckle when the half-apex angle alpha is greater than 30 deg.
Page 96
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 97
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
As part of this action, UG-18 was revised to align with new paragraph
UG-84(g)(6). This resulted in removal of the parenthetical example
published in the second paragraph of UG-18.
UG-84(h)(2)(-b) Revision Recording Heat Treatment Condition on PQR - UG-84(h)(2) specifies
the test plate material requirements when weld procedure impact tests
are required by UCS-67, UHA-51, etc. One of the requirements listed
is: "be in the same heat treated condition;". Although clearly stated,
verifying that this requirement has been met is next to impossible since
there are no requirements to record the material heat treated condition
on the PQR and WPS use for construction. This revision will now
require that the test plate material heat-treated condition be recorded
Page 98
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 99
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 100
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 101
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 102
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 103
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 104
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 105
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 106
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
• https://www.mcaa.org/resource/risk-brittle-fracture-carbon-steel-
Page 107
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 108
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 109
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 110
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 111
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 112
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 113
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Note that as part of this revision, the Editors inadvertently deleted the
variables "SPS,c" and "SPS,s" from the Nomenclature in UHX-12.3. This
error will be corrected as Errata prior to January 1, 2020.
UHX-13.7.3, UHX-14.8.3 Revision Added definitions for fact(sub)s and fact(sub)c - UHX has equations for
plasticity factors, facts and factc, but does not actually define the
variable anywhere. This item rectifies this by adding a new UHX-13.7.3
and UHX-14.8.3. Subsequent paragraphs have been renumbered.
UHX-14.4 Errata Errata Corrections - (1) In UHX-14.4(b)(2), the reference to
subparagraph (f) was corrected to subparagraph (e).
Test
Page 114
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 115
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 116
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 117
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 118
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 119
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
(1) A-1(e)(1) - Clarified that these requirements only apply when the
maximum allowable axial load is controlled by the weld.
(2) A-1(e)(1)(-a), (-b), (-c) - Defined tube-to-tubesheet joints covered in
this category where the maximum allowable axial load is controlled by
the weld.
(3) A-1(e)(3) - New detail added concerning joint types controlled by
friction.
(4) A-1(e)(3)(-b) - The reference to Table Y-2 was corrected to Table Y-
1 in two places.
(5) A-2 - Equation (2) corrected to read: Lmax = MIN[AtSafre, AtSa]
(6) A-2 - Equation (3) corrected to read: Lmax = MIN[AtSafefrfyft AtSa]
(7) A-2 - Definition for fre added
(8) Table A-2 - Note (10) added to Joint Types f,g,i,j
Appendix A, A-1(f) Revision Reference to App. HH - A reference to Nonmandatory Appendix HH
was added in A-1(f). Appendix HH establishes requirements for tube
expanding procedures and qualification for expanded tube-to-tubesheet
joints.
Appendix A, A-2 Revision Formulas for interfacial pressures added - Appendix A has always
referred to interfacial pressures, Po and Pt but never provided any
method to determine them. This item adds commonly used equations
and corresponding nomenclature. Other methods may exist for different
Manufacturers which would still be acceptable, since Appendix A is
Nonmandatory. The specific changes to A-2 includes:
Page 120
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Case 2155 was revised to state that this Case may be used in lieu of
the rules of UG-14. Case 2155 provides rules for the use of rod and bar
for heads.
Case 2156-1 was revised to state that this Case may be used in lieu of
the rules of UG-14. Case 2156-1 provides rules for the use of rod and
bar for hollow cylindrical-shaped parts.
Cases 2155 & 2156 Revision Alternative Rules for Rods and Bars - Cases 2155 and 2156 provide
alternative rules for fabricating heads and hollow cylindrically shaped
parts greater than NPS 4 from rod or bar material. The provisions of
these two code cases have been incorporated into paragraph UG-14 in
the 2019 Edition. However the cases will not be annulled until the 2019
Edition becomes mandatory on January 1, 2020. In the meanwhile, the
Committee elected to make a couple of technical changes to the cases
as follows:
1. In the Inquiry and Reply, the phrase "in addition to the pressure parts
listed in" was replaced with "in lieu of the rules of". This change makes
it clear that the code cases provide alternative rules to those published
in UG-14.
2. In the paragraph dealing with the two transverse tensile test
specimens, the phrase "nominal cross-section dimensions" was
replaced with "diameter".
3. The requirement addressing a check of the tensile and yield
Page 121
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
The latest revisions of these two cases, Case 2155-2 and Case 2156-
3, were approved for use on March 20, 2018.
Case 2901 Addition Evaluation of External Forces & Moments on B16.5 Flanges - The
issuance of Interpretation BPV VIII-1-16-85 in October 2016 confirmed
that when using ASME standard rated flanges such as B16.5 and
B16.47 that are subject to external forces and moments, then
supporting calculations are required to verify that the selected flange is
adequate for the intended design pressure and temperature as well as
the external forces and moments. VIII-1 does not contain rules for
evaluating external forces and moments on flanges. However VIII-2,
paragraph 4.16.7 does contain rules. However these rules are
considered very conservative. In 2013 a technical paper was presented
at the ASME Pressure Vessel and Piping conference titled "Improved
Analysis of External Loads on Flanged Joints - PVP 2013-97814". This
paper authored by Warren Brown presents a new method for assessing
the maximum acceptable level of external loads on standard rated
flanges. The method considers both allowable design stress levels as
well as probability of leakage for standard piping joints using the
method outlined in Appendix O of ASME PCC-1. The design method
presented in this paper has been published in Case 2901, and will be
published in Division 1, UG-44(b) in the 2019 Edition.
Case 2935 Revision Manual UT of Final Closure Seam - In the 2017 Edition, paragraph
UW-11(a)(8) was deleted. This paragraph permitted the use of manual
UT in accordance with Appendix 12 on the final closure seam of a
pressure vessel where interpretable radiographs could not be obtained.
The only option for a Manufacture was to perform automated or
semiautomated UT in accordance with UW-53(b) and 7.5.5 of VIII-2.
However some Manufacturers reported that they both cannot perform
radiography nor could they apply a mechanized UT per the rules of
7.5.5. In response to this feedback, the Committee developed a Code
Case that will permit the use of a phased array manual raster
examination technique to examine a final closure seam. This
examination shall be performed with a semiautomated scanner having
data acquisition, encoding, and analysis abilities in accordance with a
written procedure conforming to the requirements of Section V, Article
4, Mandatory appendices IV and V as well as other conditions set forth
in the Code Case. Case 2935 was approved for use on September 30,
2018.
Page 122
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION VIII, DIVISION 2 – ALT ERN AT IVE RUL ES FOR C ONSTRUCTION OF PR ESSUR E VESSELS
Page 123
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 124
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 125
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 126
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 127
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 128
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 129
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Designer
a) All Designers engaged in pressure vessel design shall hold a
General Pressure Vessel Design qualification. This qualification
requires through documentation that they have a minimum of 4 years of
experience and pressure vessel design. However additional years of
experience are required for three specialized areas of design; heat
exchanger design, numerical analysis, and quick-actuating closures.
b) Designers performing heat exchangers design, numerical analysis or
the design of quick-actuating closures require an additional 2 years of
experience, which may be acquired concurrently.
c) Designers' qualifications remain valid if they can demonstrate
through documentation design activity completed within a continuous
period of 36 months for each of their qualifications.
Page 130
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 131
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
http://becht.com/blog/reduced-toughness-properties-of-some-modern-
carbon-steels-create-brittle-fracture-risk
In the meanwhile, Section VIII decided to modify the -20F impact test
exemption currently given to B16.5 and B16.47 flanges. To qualify for
this -20F exemption, the flanges will now need to be produced to fine
grain practice and supplied in the heat treated condition (normalized,
normalized and tempered, or quenched and tempered after forging).
Otherwise the B16.5 / B16.47 flanges supplied in the as-forged
condition would be assigned a 0°F (-18°C) exemption temperature.
Page 132
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 133
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 134
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Note that allowable stresses for these materials for VIII-2 application
are only published Table 5A of Section II, Part D, and therefore may
only be used for Class 2 construction.
3.2.4.2, 3.11.8.2(g) Addition WPS Qualification & Impact Test Requirements - New paragraph
3.11.8.2(g) provides guidance when qualifying a WPS with welding
base metals having different impact testing requirements and
acceptance criteria. The weld metal impact test specimens shall meet
the acceptance criteria for either base metal, and when HAZ tests are
required, separate impact test specimens shall be removed from the
HAZ of each base metal that requires impact testing, and shall meet
the acceptance criteria applicable to the base metal from which they
were removed.
As part of this action, 3.2.4.2 was revised to align with new paragraph
3.11.8.2(g).
Page 135
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 136
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 137
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 138
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
1. Revised Equation (4.4.9) which replaces the variable Lec with L and
the variable of R with Ro.
2. Revised the inequality of Equation (4.4.9) which replaces the value
of the coefficients 0.2 and 0.0242 with 0.1 and 0.0282, respectively;
and which replaces the variable R with Ro.
3. Revised Equations (4.4.10), (4.4.11), (4.4.12) and (4.4.13) which
replaces the variable R with Rm.
4. Revised Equation (4.4.12) which replaces the value of the exponent
0.54 with 0.054.
5. Revised paragraph 4.4.4.4 to replace the variable Le to Les.
6. Revised Figure 4.4.5 and the corresponding Figure notes to replace
Page 139
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 140
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 141
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
(1) Eq. (4.15.1) - The variable "t " was brought under the square root
sign.
(2) In 4.15.3.2(a), the variable " M1 " was corrected to " M2 ".
(3) In 4.15.6 Nomenclature: In the definition of "h", the letter "o" was
corrected to "on".
(4) In 4.15.6 Nomenclature: In the definition of "h2", the term "elliptical
head" was corrected to "formed head".
4.15.3.4(e), 4.15.6 Revision Allowable Shear Stress for Supports Revised. - The allowable shear
stress for all support material has been revised to "min(0.8S, 0.533Sy)".
*3" the allowable shear stress has been revised to " min(0.8Sh,
0.533Shy).
This item is along the same idea as a change in the 2017 Edition of
VIII-2 regarding how shear allowable stress is controlled for supports.
The change to 4.18 accounts for a designer using Sy (II-D table Y-1) to
determine the allowable stress instead of S. This should also account
for any future items that are addressing stress limits on the pressure
test condition.
Definitions for Shy and Sy added to the Nomenclature in 4.15.6.
Test
Page 142
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 143
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 144
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Figures 4.19.6 and 4.19.7 were revised to indicate the Extended side
and Compressed side of the bellows subject to lateral deflection and
angular rotation.
Page 145
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 146
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Definitions for di, E, Et,, Pe, Rm, ro, T, Ta, , and t have been added to
the Nomenclature in 4-C.6.
Test
Page 147
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
ation
Hardenable Nickel Base"
(1000°F)
2 : The constant "1.90" was corrected to "1.09"
Test
Page 148
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 149
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 150
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 151
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 152
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 153
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION VIII, DIVISION 3 – ALT ERN AT IVE RUL ES FOR C ONSTRUCTION OF HIGH PR ESSUR E VESSEL S
Page 154
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION VIII, DIVISION 3 – ALT ERN AT IVE RUL ES FOR C ONSTRUCTION OF HIGH PR ESSUR E VESSEL S
Page 155
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 156
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 157
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 158
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 159
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 160
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 161
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 162
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 163
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 164
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 165
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 166
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 167
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 168
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 169
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 170
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 171
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 172
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 173
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 174
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 175
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 176
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Table QW/QB-422 and Addition Added A/SA-995 Grade 5A, UNS J93404 - Added A/SA-995 Grade 5A,
Nonmandatory Appendix D UNS J93404 to Table QW/QB-422 and Nonmandatory Appendix D as
P-No. 10H Group 1 (Brazing P-No.102, ISO 15608 Group 10.2).
Page 177
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Table QW/QB-422 and Addition Added A/SA-182 Grade F310H, UNS S31009 - Added A/SA-182 Grade
Nonmandatory Appendix D F310H, UNS S31009 to Table QW/QB-422 and Nonmandatory
Appendix D as P-No. 8 Group 2 (Brazing P-No. 102 / ISO 15608 Group
8.2).
Table QW/QB-422 and Addition Added A/SA-841 Grade F Class 6 and 7 - Added A/SA-841 Grade F
Nonmandatory Appendix D Class 6 and 7 to Table QW/QB-422 and Nonmandatory Appendix D as
P-No. 3 Group 3 (Brazing P-No. 101 / ISO 15608 Group 2.2.)
Table QW/QB-422 and Addition Added A/SA-553 Type III - Added A/SA-553 Type III plate to Table
Nonmandatory Appendix D QW/QB-422 and Nonmandatory Appendix D as P-No. 11A Group No. 1
(Brazing P-No. 101 / ISO 15608 Group 9.2). This is an incorporation of
the material used in Code Case 2842.
Table QW/QB-422 and Addition Assigned P-Numbers to CSA Z245.XX Grades - P-Numbers and Group
Nonmandatory Appendix D Numbers have been assigned to the following CSA materials in Table
QW/QB-422 and Nonmandatory Appendix D: (1) CSA Z245.1 Grades
241, 290 and 359 - P-No. 1 Gr. 1 (welding); Grades 386, 414 and 448 -
P-No. 1 Gr. 2 (welding); Grade 483 - P-No. 1 Gr. 3 (welding); and
Grades 550 and 620 - P-No. 1 Gr. 4 (welding). (2) CSA Z245.11
Grades 207, 241, 290, 317 and 359 - P-No. 1 Gr. 1 (welding); Grades
386, 414 and 448 - P-No. 1 Gr. 2 (welding); Grade 483 - P-No. 1 Gr. 3
(welding); and Grades 550 and 620 - P-No. 1 Gr. 4 (welding). (3) CSA
Z245.12 Grades 248, 290, 317 and 359 - P-No. 1 Gr. 1 (welding);
Grades 386, 414 and 448 - P-No. 1 Gr. 2 (welding); Grade 483 - P-No.
1 Gr. 3 (welding); and Grades 550 and 620 - P-No. 1 Gr. 4 (welding).
All of the preceding have been assigned brazing P-Number 101 and
ISO 15608 Group Number 11.1.
Table QW/QB-422 and Addition Added UNS K92460 Product Forms - Added A234 WP92, A/SA-336
Nonmandatory Appendix D F92 and A/SA-1017 Grade 92 (UNS K92460) to Table QW/QB-422 and
Nonmandatory Appendix D as P-No. 15 E Group 1 (Brazing P-No. 102
/ ISO 15608 Group 6.4). UNS K92460 materials are referred to in B31
Case 183-2.
Table QW/QB-422 and Revision Editorial Changes - The following changes were made to Table
Nonmandatory Appendix D QW/QB-422: (1) The previous "Type or Grade" column title was
Page 178
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 179
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 180
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 181
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 182
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 183
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 184
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 185
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION XI – RULES F OR IN SER VIC E INSPECT ION OF NUCL EAR POW ER PL ANT C OMPONENT S
Preface to Section XI, Revision ASME Section XI, Division 2 - Revised the Preface to Section XI and
Organization of Section XI, the Organization of Section XI to do the following: Revised reference to
Division 2 and Division 3 Division 2 to Reliability and Integrity Management (RIM) Program and
deleted reference to Division 3. In addition, revised Division 2 page to
direct user to separate book and Division 3 page requirements were
deleted.
Test
Page 186
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
IWA-4512 Addition ASME Section V Edition/Addenda for R/R Activities - Paragraph IWA-
4512 was added to allow later Editions/Addenda of ASME Section V to
be used as an alternative to the Edition/Addenda of ASME Section V
referenced in the Construction Code.
IWA-4520(c) Revision Timing of NDE after welded or brazed R/R activity - Revised IWA-
4520(c) to state that the NDE examinations shall be completed prior to
returning the system to service.
IWA-4540(a) Revision Pressure Testing after Welding and Brazing - Clarified in IWA-4540(a)
that the pressure test shall be performed after completion of welding
and brazing.
IWA-5211(b) and Endnote 18 Revision System Hydrostatic Test Requirements - Revised description of system
hydrostatic test and add footnote 18 to clarify that the system
hydrostatic test is only used for post repair/replacement activities.
IWA-5212(b) and IWA- Revision Clarify when IWA-5260 is required. - Adding wording to include system
5212(d) pneumatic tests in lieu of system leakage tests or system hydrostatic
tests to paragraphs IWA-5212(b) and (d).
IWA-6230(b) Revision OAR-1 Completion Time - Revise paragraph IWA-6230(b) to extend
the Form OAR-1 completion requirement from 90 days to 120 days.
See Case N-892 for use of 120-days.(Record #18-2014)
IWA-6230(b)(1) Errata BPV XI Errata -IWA-6230(b)(1) - Changed "and" to "or" in paragraph
IWA-6230(b)(1).
IWA-9000 Revision Revise Definition of "Open ended" - Revised definition for “open ended”
Page 187
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 188
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 189
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 190
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 191
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
One impact from utility adoption of the “Delivering the Nuclear Promise”
initiative has been plant staff reduction. A consequence of the reduction
has been fewer people dedicated to ISI tasks. One such task is pursuit
and closure of Form NIS-2 (or NIS-2A for Case N-532 users), Owner’s
Repair/Replacement Certification Record, and Form OAR-1, Owner’s
Activity Report.
Page 192
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 193
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 194
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
SECT ION XII – RUL ES F OR C ONSTRU CTION AND C ONTINU ED SER VIC E OF TR ANSPORT T ANK S
Page 195
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 196
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019
Hartford Steam Boiler
Synopsis of the 2019 Edition of the ASME BPV Code
Test
Page 197
© 2019 The Hartford Steam Boiler Inspection and Insurance Company. All rights reserved www.munichre.com/HSB/global-inspection
Build 09302019