Girder Stressing Calculations

BRIDGE # 16 at KM 72+998
SAWAT MOTORWAY
GIRDER SHORTENING & PRESSURE CALCULATIONS :

Tendon Tendon Tendon Tendon Tendon Tendon
No.1 No.2 No.3 No.4 No.5 No.6
• Girder length L m = 45.000 45.000 45.000 45.000 45.000 45.000
L/2 m = 22.500 22.500 22.500 22.500 22.500 22.500
• No.of Tendon / girder nos = 6 6 6 6 6 6
• No.of strands / tendon nos = 15 15 15 15 15 15
Ac 2
• Girder x-sectional area at mid length m = 1.041 1.041 1.041 1.041 1.041 1.041
Ac mm2 = 1,041,000 1,041,000 1,041,000 1,041,000 1,041,000 1,041,000
• Jacking Force Ton = 208.26 209.29 210.30 211.00 211.91 212.81
Kg = 208,259 209,289 210,299 211,002 211,910 212,807
Fo KN = 2,042.4 2,052.5 2,062.4 2,069.3 2,078.2 2,087.0
N = 2,042,400 2,052,500 2,062,400 2,069,300 2,078,200 2,087,000

• Concrete elastic modulas
(For concrete core strength 35 Mpa)
Ec N/mm2 = 33500 33500 33500 33500 33500 33500
• Distance from face of stressing

block to wedge gripping system LJ mm = 619 619 619 619 619 619
in side the jack
• Area of one strand mm2 = 98.71 98.71 98.71 98.71 98.71 98.71
• Total area of strands As mm2 = 1480.65 1480.65 1480.65 1480.65 1480.65 1480.65
• Strand modulas of elasticity Es KN/mm2 = 198.8 198.8 198.8 198.8 198.8 198.8
ELASTIC SHORTENING IN PC GIRDER :
Fo x L
= mm = 1.32 1.32 1.33 1.34 1.34 1.35
Ac x Ec
(In half length of the girder)
EXTENSION IN STRAND LENGTH WITHIN JACK :
(At each end) Fo x LJ

= mm = 4.29 4.32 4.34 4.35 4.37 4.39
As x Es
CONVERSION OF FORCE INTO PRESSURE (Bars) :
JACK No; 734.35 Fo

407 =
Ap
= 278 279 281 282 283 284
Piston Area
JACK No; 734.35 Fo

408 =
Ap
= 278 279 281 282 283 284
Piston Area
SAWAT MOTORWAY
ELONGATION CALCULATIONS
FOR GIRDERS 45.0m LONG
(6 Tendons of Size 5-15)
Based on
STRONGFORCE PARAMETERS
BRIDGE # 16 AT KM 72+998
StrongForce Private Limited SAWAT MOTORWAY
House No.1, Ata-ullah Khan Street, Shah-De-Khuee,
Wafaqi Colony, Lahore 54790, Pakistan ELONGATION CALCULATION
Phone : 92-42-35173185, 3520 2499,
Mobile : 0321-8415483, Fax : 92-42-35172252 Structure: PC GIRDERS
E-mail : info@strongforce.pk stforce@nexlinx.net.pk Ref. No: SF/483/11263-a
maz.strongforce@gmail.com www.strongforce.pk
Revision No: R1, 25-Feb-2019
SAWAT MOTORWAY
General Information For Post-tensioning To PC Girders

1- PC Girder Details:- PC Girders : G1 - G09
• Girder length = 45.000 m

• Girder height = 2.600 m
• Girder width at bottom = 0.770 m
• Girder width at top = 1.400 m
• Number of girders = 9 nos.
• No.of Ø½" strands of Tendon # 1,2,3,4,5,6 = 15 nos. / Girder
• No.of Tendons / girder = 6 nos.
• Jacking Force for tendon # 1 = 2042.4 KN 74.12% UTS
= 208.26 Ton
= 208,259 Kg.
= 209.29 Ton
= 209,289 Kg.
= 210.30 Ton
= 210,299 Kg.
= 211.00 Ton
= 211,002 Kg.
= 211.91 Ton
= 211,910 Kg.
= 212.81 Ton
= 212,807 Kg.
• Sequence for tendon stressing = Stress tendon # 1, 2, 3, 4, 5 & then 6
• BOTH END STRESSING
2- Strand:-
Seven wire strand grade 270k, normal relaxation, conforming to ASTM A-416 specifications, having following
theoretical properties will be used :-
• Nominal diameter = 12.7 mm Ø
• Nominal Area = 98.71 mm2
• Ultimate Tensile Strenght (UTS) = 183.7 KN
• Young's modulus of elasiticty ''E" = 195.0 KN/mm2
3- StrongForce Post-tensioning System Parameters:-

• Nominal draw in at lock off = 7 mm
• Anchorage friction losses = 2 to 4 %
• Duct friction losses ( µ ) = 0.20
• Wobble factor ( k ) = 0.00656
SAWAT MOTORWAY
PC Girders - Tendon Details
1875
2100
1525
3
1750
1175
1400
925
2
1050
575
700
5 4 6
125 100
225
1
2 1 3
350
SECTION AT MID SPAN END VIEW
L2
Tendon Angle Ø Calculations:- L3 L4
Bearing Plate
Stressing Block
L
L1 = Girder Length
x
L2 = 104
L3 = 65mm
L4 = L2-L3 = 104-65
y
= 39mm for 'tendon-1'
y L4 = L2-L3 = 111-65
Effective Length 'L' = L1 - 2 x L4 L4 = L2-L3 = 117-65
Girder Length = L1 L4 = L2-L3 = 121-65
Ø° = Tan-1.2y/x
X = L/2 (at mid span)
L4 = L2-L3 = 128-65
L4 = L2-L3 = 132-65
Tendon Nos.
Description
1 2 3 4 5 6
Girder Length = L1 (m) 45.000 45.000 45.000 45.000 45.000 45.000
Effective Length = L (m) 44.922 44.908 44.896 44.888 44.874 44.866
X = L/2 (m) 22.461 22.454 22.448 22.444 22.437 22.433
Y (m) 0.225 0.575 0.925 1.175 1.525 1.875
Ø° = As given on drawing 1.17 2.99 4.80 6.09 8.76 9.42

SAWAT MOTORWAY
ELONGATION CALCULATIONS OF TENDONS FOR PC GIRDERS

Elongation Calculation Using StrongForce Parameters
Description Tendon Tendon Tendon Tendon Tendon Tendon
No.1 No.2 No.3 No.4 No.5 No.6
• Strand nominal area (As) 98.71 98.71 98.71 98.71 98.71 98.71
• Young's modulus of elasiticity (Es) 198.8 198.8 198.8 198.8 198.8 198.8
• Stressing force per tendon (Tons) 208.26 209.29 210.30 211.00 211.91 212.81
• Number of strands per tendon 15 15 15 15 15 15
• Stressing force per strand (KN) 136.2 136.8 137.5 138.0 138.5 139.1
• Stressing force per tendon (KN) F1 2042.4 2052.5 2062.4 2069.3 2078.2 2087.0
• Coefficient of curvature friction (µ) 0.20 0.20 0.20 0.20 0.20 0.20
• Wobble factor (k) 0.00656 0.00656 0.00656 0.00656 0.00656 0.00656
θ° 1.17 2.99 4.80 6.09 8.76 9.42
α = 2 π θ / 360 0.0204 0.0522 0.0838 0.1063 0.1529 0.1644
L = L/2 22.461 22.454 22.448 22.444 22.437 22.433
µ.α 0.0041 0.0104 0.0168 0.0213 0.0306 0.0329
k.L 0.1473 0.1473 0.1473 0.1472 0.1472 0.1472
µ.α + k.L 0.1514 0.1577 0.1640 0.1685 0.1778 0.1800
e-(µ.α + k.L) 0.8595 0.8541 0.8487 0.8449 0.8371 0.8352
-(µ.α + k.L)
F 2 = F1 x e 1755.4 1753.0 1750.4 1748.4 1739.7 1743.1
e (µ.α + k.L) 1.1635 1.1709 1.1782 1.1835 1.1945 1.1973
(µ.α + k.L)
e -1 0.1635 0.1709 0.1782 0.1835 0.1945 0.1973
-(µ.α + k.L)
Fa = F2 x e -1
1895.3 1898.8 1902.1 1904.4 1904.0 1909.9
µ.α + k.L
NET Δ L = Fa x L / Es x As
(at Each End)
(mm) 145 145 145 145 145 146
Acceptance Criteria : • Elongation variation in individual tendon must be within ±10%.
Note : • If elongation variation is less then -10%, stress the tendon to higher force untill variation
falls within acceptance criteria but NEVER STRESS OVER 80% UTS.
TENDON STRESSING REPORT
Project Name : BRIDGE # 16 at KM 72+998, SAWAT MOTORWAY
Girder No. Tendon No. 1
Weather
Strand % UTS Finish Jack Piston

Date Start Time Gauge No. Target Pressure
Grade Theoretical Time Type / No. Area (Cm2)
407 SF-407 734.35 Bars 278
270 74.12%
408 SF-408 734.35 Bars 278
No. of Tendon Force Maximum Strand Diameter X-Section Area of one Modulus of Elasticity Concrete Strength
2 2
Strands Length (m) (KN) Coil No. (mm) Strand (mm ) (KN/mm ) (Kg/Cm2/days)
15 45.0 2042.4 12.7 98.71 198.8
End No.1 (Jack No. 407) End No.2 (Jack No. 408)
Force Calculated Adjusted Strand Measurement (mm) Stroke Calculated Adjusted Strand Measurement (mm) Stroke
(Ton) Pressure Pressure Measure Pressure Pressure Measure
CumuL CumuL
(Bar) (Bar) Measure Diffrence (mm) (Bar) (Bar) Measure Diffrence (mm)
Measure Measure
30.0 40 47 40 49
60.0 80 85 80 88
89.9 120 122 120 127
119.9 160 160 160 167
149.9 200 197 200 206
208.3 278 275 278 282
30.0 40 47 40 49
End # 1 End # 2 TOTAL

Initial incremental measurement Avg.of First Three Measures (A1) : (mm)
Measurement At Maxi. Pressure (A2) : (mm)
Total Measured Extension ( A = A1 + A2 ) : (mm)
Wedges Draw-in (B1) : (mm)
Strand Elongation in Jack Length (B2) : 4.29 4.29 8.59 (mm)
NET Actual Draw-in B = (B1-B2) : (mm)
Strand Elongation in Jack Length (C1) : 4.29 4.29 8.59 (mm)
Girder shortening due to stressing (C2) : 1.32 1.32 2.64 (mm)
Total (C = C1+C2) : 5.61 5.61 11.23 (mm)
NET ACTUAL EXTENSION ( A - B - C) : (mm)
Modified Expected Extension : (mm)
% VARIATION (To be within ±10%) : %
Notes : 1- Stressing Sequence : As given on drawing

2- Tendon Acceptance Criteria : Individual TendonVariation must be withen ±10%.
3- If elongation variation is over -10%, stress the tendon to higher force until variation falls within acceptable criteria butNever Stress Over 80% UTS.
291 bar for jack no.407 and 304 bar for jack no.408
Remarks :
Recorded by Checked by Site Engineer Approval by Resident Engineer
Name :
Signature :
Date : Approved and Allowed for Strand Cut-off

Weather

407 SF-407 734.35 Bars 279
270 74.49%
408 SF-408 734.35 Bars 279
2 2
15 45.0 2052.5 12.7 98.71 198.8
CumuL CumuL
Measure Measure
30.0 40 47 40 49
60.0 80 85 80 88
89.9 120 122 120 127
119.9 160 160 160 167
149.9 200 197 200 206
209.3 279 276 279 283
30.0 40 47 40 49

Total (C = C1+C2) : 5.64 5.64 11.28 (mm)

Remarks :
Name :
Signature :

Weather

407 SF-407 734.35 Bars 281
270 74.85%
408 SF-408 734.35 Bars 281
2 2
15 45.0 2062.4 12.7 98.71 198.8
CumuL CumuL
Measure Measure
30.0 40 47 40 49
60.0 80 85 80 88
89.9 120 122 120 127
119.9 160 160 160 167
149.9 200 197 200 206
210.3 281 277 281 285
30.0 40 47 40 49

Total (C = C1+C2) : 5.67 5.67 11.34 (mm)

Remarks :
Name :
Signature :

Weather

407 SF-407 734.35 Bars 282
270 75.10%
408 SF-408 734.35 Bars 282
2 2
15 45.0 2069.3 12.7 98.71 198.8
CumuL CumuL
Measure Measure
30.0 40 47 40 49
60.0 80 85 80 88
89.9 120 122 120 127
119.9 160 160 160 167
149.9 200 197 200 206
211.0 282 278 282 286
30.0 40 47 40 49

Total (C = C1+C2) : 5.69 5.69 11.37 (mm)

Remarks :
Name :
Signature :

Weather

407 SF-407 734.35 Bars 283
270 75.42%
408 SF-408 734.35 Bars 283
2 2
15 45.0 2078.2 12.7 98.71 198.8
CumuL CumuL
Measure Measure
30.0 40 47 40 49
60.0 80 85 80 88
89.9 120 122 120 127
119.9 160 160 160 167
149.9 200 197 200 206
211.9 283 280 283 287
30.0 40 47 40 49

Total (C = C1+C2) : 5.71 5.71 11.42 (mm)

Remarks :
Name :
Signature :

Weather

407 SF-407 734.35 Bars 284
270 75.74%
408 SF-408 734.35 Bars 284
2 2
15 45.0 2087.0 12.7 98.71 198.8
CumuL CumuL
Measure Measure
30.0 40 47 40 49
60.0 80 85 80 88
89.9 120 122 120 127
119.9 160 160 160 167
149.9 200 197 200 206
212.8 284 281 284 288
30.0 40 47 40 49

Total (C = C1+C2) : 5.74 5.74 11.47 (mm)

Remarks :
Name :
Signature :

Girder Stressing Calculations

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BRIDGE # 16 at KM 72+998

GIRDER SHORTENING & PRESSURE CALCULATIONS :

L/2 m = 22.500 22.500 22.500 22.500 22.500 22.500

• No.of Tendon / girder nos = 6 6 6 6 6 6

• No.of strands / tendon nos = 15 15 15 15 15 15

Ac mm2 = 1,041,000 1,041,000 1,041,000 1,041,000 1,041,000 1,041,000

• Jacking Force Ton = 208.26 209.29 210.30 211.00 211.91 212.81

Kg = 208,259 209,289 210,299 211,002 211,910 212,807

Fo KN = 2,042.4 2,052.5 2,062.4 2,069.3 2,078.2 2,087.0

N = 2,042,400 2,052,500 2,062,400 2,069,300 2,078,200 2,087,000

• Distance from face of stressing

ELASTIC SHORTENING IN PC GIRDER :

EXTENSION IN STRAND LENGTH WITHIN JACK :

(At each end) Fo x LJ

CONVERSION OF FORCE INTO PRESSURE (Bars) :

JACK No; 734.35 Fo

JACK No; 734.35 Fo

General Information For Post-tensioning To PC Girders

• Girder length = 45.000 m

• Sequence for tendon stressing = Stress tendon # 1, 2, 3, 4, 5 & then 6

• BOTH END STRESSING

3- StrongForce Post-tensioning System Parameters:-

PC Girders - Tendon Details

Tendon Angle Ø Calculations:- L3 L4

Girder Length = L1 (m) 45.000 45.000 45.000 45.000 45.000 45.000

Effective Length = L (m) 44.922 44.908 44.896 44.888 44.874 44.866

X = L/2 (m) 22.461 22.454 22.448 22.444 22.437 22.433

Y (m) 0.225 0.575 0.925 1.175 1.525 1.875

Ø° = As given on drawing 1.17 2.99 4.80 6.09 8.76 9.42

ELONGATION CALCULATIONS OF TENDONS FOR PC GIRDERS

• Number of strands per tendon 15 15 15 15 15 15

• Wobble factor (k) 0.00656 0.00656 0.00656 0.00656 0.00656 0.00656

θ° 1.17 2.99 4.80 6.09 8.76 9.42

α = 2 π θ / 360 0.0204 0.0522 0.0838 0.1063 0.1529 0.1644

L = L/2 22.461 22.454 22.448 22.444 22.437 22.433

µ.α 0.0041 0.0104 0.0168 0.0213 0.0306 0.0329

k.L 0.1473 0.1473 0.1473 0.1472 0.1472 0.1472

µ.α + k.L 0.1514 0.1577 0.1640 0.1685 0.1778 0.1800

e-(µ.α + k.L) 0.8595 0.8541 0.8487 0.8449 0.8371 0.8352

e (µ.α + k.L) 1.1635 1.1709 1.1782 1.1835 1.1945 1.1973

Girder No. Tendon No. 1

Strand % UTS Finish Jack Piston

15 45.0 2042.4 12.7 98.71 198.8

89.9 120 122 120 127

119.9 160 160 160 167

149.9 200 197 200 206

208.3 278 275 278 282

End # 1 End # 2 TOTAL

Measurement At Maxi. Pressure (A2) : (mm)

Total Measured Extension ( A = A1 + A2 ) : (mm)

Wedges Draw-in (B1) : (mm)

Strand Elongation in Jack Length (B2) : 4.29 4.29 8.59 (mm)

NET Actual Draw-in B = (B1-B2) : (mm)

Strand Elongation in Jack Length (C1) : 4.29 4.29 8.59 (mm)

Girder shortening due to stressing (C2) : 1.32 1.32 2.64 (mm)

Total (C = C1+C2) : 5.61 5.61 11.23 (mm)

NET ACTUAL EXTENSION ( A - B - C) : (mm)

Modified Expected Extension : (mm)

% VARIATION (To be within ±10%) : %

Notes : 1- Stressing Sequence : As given on drawing

Recorded by Checked by Site Engineer Approval by Resident Engineer

Date : Approved and Allowed for Strand Cut-off

Girder No. Tendon No. 2