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SCHOOL OF POSTGRADUATE STUDIES

NETTUR TECHNICAL TRAINING FOUNDATION


PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

SS 016 MEDIA INVESTIGATION & COMMUNICATION I SEMESTER


02 / 03 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

MAX. MARKS : 100

I. Answer the Following:

1. Define Design & Product Aesthetics in Brief. (20)

2. Expressions that relates to the ‘use’ comes out of the psychological relationship
of the user to the product. (25)
a) Sketch minimum 5 categories on the basis of psychological relationship of
man with product

3. Choose product of your choice and generate future concepts, evaluate sketched
concepts using Pugh matrix, detail and render the finalized concept. (25)

4. Convert the model to ID sketch. (30)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


02 / 03 / 2019 END SEMESTER EXAM - DESIGN MAX. MARKS : 100

Time : 8:30 AM to 12:45 PM and 1:15 PM to 5:00 PM

Design a Single - Cavity Injection Mould for the given Component.


 Gate - Pin-point gate on top of the component.
 Side Cavity actuation by Finger Cams.
 Cooling for Side Cavity Inserts.
 Water Connectors on Core Holder and Side Cavity Inserts.
 Ejector Pins on the inside.
 Spring Plunger to stop movement of Side Cavities

Views required:
 Assembly Section through the Finger Cams (30)
 Moving Half Plan View (10)
 Fixed Half Plan View (10)
 View from Outside to show
Wedge / Heel / Side Cavity Waterline / Guide Rail / Wear Plate (20)
(Show significant dimensions in all the above Assembly Views)
 Detail Drawings of Core / Side Cavity (30)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


02 / 03 / 2019 END SEMESTER EXAM - DESIGN MAX. MARKS : 100

Time : 8:30 AM to 12:45 PM and 1:15 PM to 5:00 PM

Design a Single - Cavity Injection Mould for the given Component.


 Gate - Pin-point gate on top of the component.
 Side Cavity actuation by Finger Cams.
 Cooling for Side Cavity Inserts.
 Water Connectors on Core Holder and Side Cavity Inserts.
 Ejector Pins on the inside.
 Spring Plunger to stop movement of Side Cavities

Views required:
 Assembly Section through the Finger Cams (30)
 Moving Half Plan View (10)
 Fixed Half Plan View (10)
 View from Outside to show
Wedge / Heel / Side Cavity Waterline / Guide Rail / Wear Plate (20)
(Show significant dimensions in all the above Assembly Views)
 Detail Drawings of Core / Side Cavity (30)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


02 / 03 / 2019 END SEMESTER EXAM - DESIGN MAX. MARKS : 100

Time : 8:30 AM to 12:45 PM and 1:15 PM to 5:00 PM

Design a Single - Cavity Injection Mould for the given Component.


 Gate - Pin-point gate on top of the component.
 Side Cavity actuation by Finger Cams.
 Cooling for Side Cavity Inserts.
 Water Connectors on Core Holder and Side Cavity Inserts.
 Ejector Pins on the inside.
 Spring Plunger to stop movement of Side Cavities

Views required:
 Assembly Section through the Finger Cams (30)
 Moving Half Plan View (10)
 Fixed Half Plan View (10)
 View from Outside to show
Wedge / Heel / Side Cavity Waterline / Guide Rail / Wear Plate (20)
(Show significant dimensions in all the above Assembly Views)
 Detail Drawings of Core / Side Cavity (30)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


02 / 03 / 2019 END SEMESTER EXAM - DESIGN MAX. MARKS : 100

Time : 8:30 AM to 12:45 PM and 1:15 PM to 5:00 PM

Design a Single - Cavity Injection Mould for the given Component.


 Gate - Pin-point gate on top of the component.
 Side Cavity actuation by Finger Cams.
 Cooling for Side Cavity Inserts.
 Water Connectors on Core Holder and Side Cavity Inserts.
 Ejector Pins on the inside.
 Spring Plunger to stop movement of Side Cavities

Views required:
 Assembly Section through the Finger Cams (30)
 Moving Half Plan View (10)
 Fixed Half Plan View (10)
 View from Outside to show
Wedge / Heel / Side Cavity Waterline / Guide Rail / Wear Plate (20)
(Show significant dimensions in all the above Assembly Views)
 Detail Drawings of Core / Side Cavity (30)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


02 / 03 / 2019 END SEMESTER EXAM - DESIGN MAX. MARKS : 100

Time : 8:30 AM to 12:45 PM and 1:15 PM to 5:00 PM

Design a Single - Cavity Injection Mould for the given Component.


 Gate - Pin-point gate on top of the component.
 Side Cavity actuation by Finger Cams.
 Cooling for Side Cavity Inserts.
 Water Connectors on Core Holder and Side Cavity Inserts.
 Ejector Pins on the inside.
 Spring Plunger to stop movement of Side Cavities

Views required:
 Assembly Section through the Finger Cams (30)
 Moving Half Plan View (10)
 Fixed Half Plan View (10)
 View from Outside to show
Wedge / Heel / Side Cavity Waterline / Guide Rail / Wear Plate (20)
(Show significant dimensions in all the above Assembly Views)
 Detail Drawings of Core / Side Cavity (30)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
POSTGRADUATE PROGRAMMES (PGPDE + PGDTD + PGDQM)

CS 010 GD&T AND TOLERANCE STACK UP ANALYSIS I SEMESTER


01 / 03 / 2019 END SEMESTER EXAM DURATION : 3 Hrs

MAX. MARKS: 100


Reg. No. :
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 046 JIGS & FIXTURES - I I SEMESTER


01 / 03 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

Reg. No. : MAX. MARKS : 100

Note:
 Answer Part - A on the Question Paper itself in first 20 minutes
 Answer Part - B in Answer Sheet

PART - A

I. Fill in the Blanks: (1 x 10 = 10)


1. As a general rule, the tool tolerance should be between __________ __________ percent
of the part tolerance.

2. Position of a part in a jig or fixture is established and maintained by the ________.

3. Clamp should press against a __________ portion of the work piece without distorting it.

4. Adjustable locators are normally used with one or more ___________ locators.

5. Locating a part from a hole with a pin locator restricts ___________ out the twelve degrees
of freedom of movement.

6. Clamping pads eliminate _____________ between work-piece and clamp.

7. During drilling the burr produced at the point where the drill enters the work is known as
____________ burr.

8. Locators must be designed to fit the part at any size within the part _________.

9. Table jigs are used when work piece does not have a suitable __________ face.

10. Clamping system should be fast acting and allow __________ loading & unloading of parts.

II. State the following are True or False: (1 x 10 = 10)


11. Generally all locators serve as supports also. ( )
12. Parts produced using jigs ensure interchangeability. ( )
13. Jig bushes are made out of high carbon steel and hardened to 60Hrc. ( )
14. Sight locators used in jigs and fixtures are simple, effective and highly accurate. ( )
15. Part handling could be reduced to an extend employing a box jig. ( )
16. Tenons are used in fixtures to align the position of the cutting tool. ( )
17. Nest locators position the part by enclosing it in a depression of the same shape of the
part. ( )
18. Renewable fixed jig bushes are recommended when it needs to be changed many times in
the life time jig. ( )
19. Clamping must ensure proper contact of work piece against locators to achieve
repeatability of accuracy. ( )
20. Additional adjustable supports can be provided depending on the shape size and strength
of the work piece. ( )

Page : 1 of 3
PART - B

III. Answer briefly to the point: (2 x 5 = 10)

21. Sketch an example of a locator that can also serve as a support as well.
22. Why binding never happens with spherical locators.
23. Why is it recommended to place locators spaced as far apart as possible.
24. What is a profiled nest locator? What is its advantage and disadvantage?
25. What are eccentric locators and where they are used?
.
IV. Answer the following: (4 x 5 = 20)

26. Name the elements shown in figure when and where they are recommended to be
used?

27. Name the elements in shown in figure. What is its function?

28. What difference do you find between ‘A’ and ‘B’ which one is recommended?

29. Which of the clamping systems would you recommend? Justify your answer.

Page : 2 of 3
30. Which of the support systems would you recommend? Justify your answer.

A B

V. Write short notes support your answer with sketch: (5 x 5 = 25)


31. What care would you take when deciding on Bushing clearance while designing a
jig?
32. Under what conditions would you recommend use of additional adjustable locators?
33. Difference between renewable slip guide bush and fixed type renewable guide
bush.
34. How does a C washer simplify the clamping process of work piece?
35. Difference between box jig and Trunnion jig.

VI. Provide a Design for the following: (5 x 3 = 15)


36. Draw a neat sketch of collared press fit type jig bush for drilling a hole of diameter
6.7mm, explaining the functions of the different features and dimensions
incorporated in your design.
37. Given below is work piece on a pin locator. Sketch the design of the pin locator
with all dimensions required to make it.

38. Sketch a design of a locating system for the work piece given below figure.

VII. Sketch an example to illustrate the following statements: (10 x 1 = 10)


39. Draw a neat sketch of an open drill jig and explain the function of the different
parts.
Page : 3 of 3
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

SS 009 ELEMENTS OF DESIGN - I I SEMESTER


28 / 02 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

MAX. MARKS : 100

1. Describe the concept of Contrast and Repetition. Write when you would use
Contrast and Repetition. (15)

2. What is a Metaphor? Show an example. (15)

3. Describe the usefulness of Grids in Product Design. Draw any product to illustrate
the use of grids. (20)

4. What is radii manipulation and write for what is this concept used by product
designers. Illustrate the concept in four steps. (25)

5. Design Stereo Blue tooth speakers. Right and left speakers should not look the
same but the user should know that the right and left speakers are compatible.
Users are young funky computer geeks. (25)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


28 / 02 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

Reg. No. : MAX. MARKS : 100

Note:
 Answer Part - A on the Question Paper itself in first 20 minutes
 Answer Part - B in Answer Sheet

PART - A

I. Fill in the Blanks: (1 x 8 = 8)

1. Clearance in Finger Cam hole in Side Cavity permits the moulding to be


_____________ from Cavity.

2. Wedge Angle should be ________________ the Finger Cam Angle.

3. The final closing movement and locking of Side Cavity / Side Core or Carrier is
done by _______________.

4. Ball Catch (Spring Detent or Spring Plunger) is used in moulds to lock Side Core /
Side Cavity / Carrier in _____________ position.

5. In Reverse-tapered Secondary Sprue, the gate used is _____________.

6. Minimum recommended Angle of Finger Cam is _____________ degrees.

7. Opening of Split Cavity (or Side Core) depends on __________ and ___________
of Finger Cam.

8. Tolerance on the diameter of round Ejector Pin is _____________.

II. State ‘True’ or ‘False’ (1 x 9 = 9)

9. Generally, Side Core assembly is housed in Fixed Half of mould. ( )


10. Increasing the Finger Cam Angle decreases the movement of Split. ( )
11. Fit provided between Guide Pillar and Guide Bush is H7 / k6. ( )
12. Cooling of mould is designed to dissipate the heat added by injected plastic.
( )
13. O-rings are provided to allow leakage of Temperature Control Fluids. ( )
14. Register Ring aligns the Injection Mould with the Nozzle. ( )
15. Stripper Plate is brought back by Return Pins during closing of the mould.
( )
16. Submarine Gate is not Auto-degating type. ( )
17. No cooling is possible for Side Cavities in a Finger Cam Mould. ( )

Page : 1 of 2
PART - B

18. Sketch neatly, the sequence / different stages of opening / arrangements for a
Strack-type Latch for a 3-Plate Injection Mould. Show the arrangement of Length
Bolts also, in all stages. (25)

19. For a Finger Cam Mould, sketch neatly and mention the function / features of
different elements. Provide the following:
a) Section through Finger Cam (12)
b) View from outside the mould (12)
c) Fixed Side Plan (5)
d) Moving Side Plan (6)

20. Provide sketches and write short notes on


a) Different Guide Rail and Wear Plate arrangements (8)
b) Usage of Ball Catch (Spring Detent or Spring Plunger) (8)
c) Secondary Sprue and Pin-point Gate (7)

Page : 2 of 2
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

SS 017 NEW PRODUCT DEVELOPMENT I SEMESTER


27 / 02 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

MAX. MARKS : 100


Note:
 Answer all Questions.
 Question No. 10 carries 15 marks
 All others carry 5 marks each.

1. What do you understand by the term ‘New Product’? Explain clearly.


2. Explain the meaning of product platform, derivative product, and product
positioning.
3. Write a brief note on the concept of brand and the branding system.
4. Draw a clearly labelled product life cycle curve and indicate its significance.
5. Explain the Phase - Gate product development process.
6. Explain Maslow’s hierarchy of human needs and its significance for product design.
7. Draw Kano’s model of product needs and explain its relevance for product design.
8. Write a brief note on the Affinity Diagram.
9. Write a brief note on the Tree Diagram.
10. Explain clearly ANY THREE techniques for concept generation during product
development.
11. Explain clearly a technique for concept evaluation / selection during product
development.
12. What is ‘function’ of a product? How is it stated in Value Engineering? Explain with
an example.
13. Write a note on the meaning and purpose of the cost-function matrix used in Value
Engineering.
14. Explain the origin and evolution of the Quality Function Deployment (QFD)
technique.
15. List the names of all the “rooms” of the House of Quality. Explain the structure,
contents and significance of the top room.
16. How is QFD extended to ensure that voice of customer is deployed throughout the
product development process?
17. Explain the meaning and purpose of FMEA. At what stage(s) during the new
product development process is FMEA used?
18. List sequentially the steps involved in FMEA after identifying a potential failure
mode.

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

CS 010 GD&T AND TOLERANCE STACK UP ANALYSIS I SEMESTER


27 / 02 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

Reg. No. : MAX. MARKS : 100

Note:
 Answer ALL Questions on the Question Paper itself.

I. Answer the following: (3 x 2 = 6)


1.

Drawing No. 1

a)

b)

Page : 1 of 12
II. Answer the following: (2 x 12 = 24)

2.
Refer drawing no. 1

3.

a) The maximum possible axis offset between the axis of diameters B and C is

b) The shape of the tolerance zone for the runout callout on diameter B is

4.

a. The concentricity callout at location B creates a _____________ dia cylindrical


tolerance zone

Page : 2 of 12
5.

a) What is maximum amount of datum shift permissible with TOP control?

6.

a) The virtual condition of the 41.8 - 42.2 opening is

b) The maximum amount of datum shift permissible for the TOP control is

c) The maximum amount of bonus tolerance permissible for the TOP control is

Page : 3 of 12
7.

a) The size of gage for checking perpendicularity of slot B is

b) The tolerance on angle E is.

8.

a) The tolerance zone for the symmetry callout is

9.

a) If the part was at MMC, the flatness of surface C would be limited to

Page : 4 of 12
III. Answer the following: (7 x 10 = 70)

10. Find the max distance from right side of spacer to left side of retaining ring.

Page : 5 of 12
11. Find the min distance from bottom side of top flange of X-70 to top of X-69.

Page : 6 of 12
a)

b)

c)

Page : 7 of 12
12. Find max & min wall thickness between right side O.D. and I.D

Page : 8 of 12
13. Find max and min gap between right side O.D. and c'bore

Page : 9 of 12
Page : 10 of 12
14. Find max & min distance from left edge of part to left edge of hole

Page : 11 of 12
15. Find max & min wall thickness

Page : 12 of 12
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
POSTGRADUATE PROGRAMMES (PGTE + PGPDE + PGDTD + PGDQM)

CS 002 ADVANCED MATERIALS AND I SEMESTER


MANUFACTURING PROCESSES
26 / 02 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

MAX. MARKS : 100


Reg. No. :

Note:
 Answer Part - A on the Question Paper itself in first 30 minutes
 Answer Part - B in Answer Sheet

PART - A

I. Mark TWO of the most appropriate raw materials as per the criterion given
(circle your choice): (5 x 2 = 10)

1. For manufacturing Drills in machining


HSS, Brass, Carbide, Teflon Coated Aluminum

2. For manufacturing Automotive Engine parts like gears and cams


Medium Carbon Steel, Glass, PTFE, High Strength Low Alloy Steels

3. For manufacturing Core and Cavity Inserts of a molding tool


P20, D2, CRCA Aluminum

4. In construction industry
MS Bars and Sections, Aluminum Sections, Brass Sheets, Magnesium Castings

5. For manufacturing commodity parts


Polypropylene, PTFE, PC+ABS Alloy, PVC

II. Select the suitable process for processing as described below:


(1 x 10 = 10)
6. Finishing a through hole to Dia 10H7 size in a steel Block ______________.

7. Creating a smooth flat surface on a steel block to a flatness tolerance of 0.02mm


______________.

8. Finishing a diameter of a blind hole for a size of Dia 32H7 X 8MM depth, on a block
of unhardened tool steel ______________.

9. Forcing molten plastic to a closed chamber which is a replica of a part and ejecting
the plastic after it is cooled sufficiently ______________.

Page : 1 of 4
10. Manufacturing a plastic bottle by forcing pressurized air into a heated molded part
______________.

11. Pouring molten metal into a rotating mold to obtain hollow cylindrical part
______________.

12. Finishing the OD of a cylindrical surface to an accuracy of within 0.02mm


______________.

13. Spray depositing of polyester powder by using electrostatic force and curing in
oven ______________.

14. Depositing a metal coating in the form of ions on surface of a metal part by using
electricity ______________.

15. Through cutting a profile using CNC programming in a granite slab using Water
and Abrasive as cutting medium ______________.

III. Identify process which matches to the term listed below: (1 x 10 = 10)

16. Parison - _________________________

17. Lip Angle - _________________________

18. Plunger Screw - _________________________

19. BMC and SMC - _________________________

20. Chaplets and Risers - _________________________

21. Light Waves as energy for cutting - _________________________

22. Piercing Punches - _________________________

23. Rotating job in machining - _________________________

24. Graphite Electrode - _________________________

25. Poring molten metal with high pressure- _________________________

Page : 2 of 4
PART - B

Note:
 Answer all questions as required

IV. Justify the statements below with only ONE important reason:
(1 x 8 = 8)

26. SMC materials need to be processed before specific expiry date


27. Engineering Thermoplastics are more expensive than Commodity plastics
28. PEEK should not be used recommended for manufacturing any commodity parts
29. Glass Fibers are not added to change colors of plastics
30. Cycle time in compression molding is high
31. Wire EDM cannot be used to cut plastic parts
32. Tool steels generally contain high percentages of Carbon
33. Plastic parts need elctroless plating before electroplating.

V. Calculate as below: (1.5 x 2 = 3)

34. For a shrinkage value of 1.5%, calculate size of the part when the corresponding
size in mold cavity is 100mm
35. Size in cavity when the corresponding part size is 60mm when shrinkage is 2%

VI. Answer Questions below: (2 x 10 = 20)

36. Briefly describe two reasons for the use of non-conventional machining Methods
37. Briefly describe any two methods to manufacture plastic parts
38. List any 4 Engineering Thermoplastics with at least one market names of each
39. List any 2 parts of an injection molding machine and mention one function of each
40. List any 2 properties of tool steels and mention the significance of each
41. List any 4 types of metal casting processes
42. List any 4 properties of Plastics
43. List any 4 elements which have specific gravity of more than 5.0
44. List any 4 raw materials used for manufacturing transparent parts
45. List any 4-forming operations used in a press tool

VII. Answer the questions below with a simple sketch: (3 x 3 = 9)

46. BCC and FCC structure in metals


47. Single point Cutting Tool and mark at least 4 features of the same
48. Screw Plunger of an Injection Molding Machine

VIII. Differentiate between the terms listed below with at least TWO
statements of analysis: (2 x 4 = 8)

49. Amorphous and Semi-crystalline Plastics


50. Conventional and Non-Conventional Machining Methods
51. Thermosets and Thermoplastics
52. Case Hardening and Through Hardening

Page : 3 of 4
IX. Define the term below and write the most appropriate formula for
calculating the same: (2 x 6 = 12)

53. Tensile Stress


54. Refractive Index
55. Machinability Index
56. Specific Gravity
57. Cutting Speed in Drilling in RPM
58. Shrinkage in Plastic Parts

X. Answer the Following:

59. Describe the different stages of one cycle of Injection Molding. (5)
60. Calculate the total machining time in Minutes for the machining details given
below: (5)
 Type of machining Surface Milling
 Number of surfaces to be referred ONE only
 Cutting speed 20 Meters per Minute
 Cutter Dia 100mm
 No of cutter tips 8
 Feed Rate 0.02mm per Cutter tip
 Size of surface 180 wide X 400 Long
 Depth of cut and no of passes 1mm and Single pass for milling

Page : 4 of 4
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


25 / 02 / 2019 END SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

1. Schematic views of Mobiles are shown below

a) Create a Mobile with your own aesthetics in top down assembly

b) Create Bill of Material and Baloons for the mobile assembly

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


25 / 02 / 2019 END SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

1. Create single cavity MOLD for the component shown


Mold to contain Core insert, cavity insert, side cores (show fingercam, wedge block,
lock for the side cores…..)

V2

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


25 / 02 / 2019 END SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

1. Create single cavity MOLD for the component shown


Mold to contain Core insert, cavity insert, side cores (show fingercam, wedge block,
lock for the side cores…..)

V1

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
POSTGRADUATE DEGREE PROGRAMMES (PGTE + PGPDE)

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


25 / 02 / 2019 END SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

I. Draw 3 views for the given isometric drawing. (15 x 2 = 30)


1.

2.

Page : 1 of 2
II. Draw missing view and isometric view for the given drawings. (2 x 10 = 20)

II. Draw corresponding side views (minimum 5) for the given front view.
(1 x 10 = 10)

Page : 2 of 2
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

AS 002 CREATIVITY & INNOVATION I SEMESTER


23 / 02 / 2019 END SEMESTER EXAM DURATION : 3 Hrs.

MAX. MARKS : 100


Reg. No. :

Note:
 Answer Part - A on the Question Paper itself in first 25 minutes
 Answer Part - B in Answer Sheet

PART - A

I. Answer ALL Questions: (1 x 20 = 20)

1. All the four-digit numbers except one are written using a single font. Circle
around the number that does not use the same font as others.
7264 6877 5371 2678 5987 9849 8669 8767 9766 6546 8632
1886 5368 4654 5217 5486 5234 6787 6347 6276 7875 2142
3316 7546 1297 3558 4936 5763 5735 1741 9238 3646 1339

2. Who among the following is not a fashion designer?


a) Ritu Kumar b) Shiv Kumar Sharma
c) Tarun Tahiliani d) Rahul Khanna

3. What number follows : 33, 40, 54, 75, 103, '?'


a) 138 b) 143 c) 141 d) 149

4. National Gallery of Modern Art is located at:


a) Mumbai b) Kolkata
c) New Delhi d) Lucknow

5. Which process is used to make pet bottles?


a) Injection Moulding b) Blow Moulding
c) Vacuum Forming d) Compression Moulding

6. ‘RADO’, the famous international wrist watch range belongs to _________.


a) Switzerland b) Japan c) USA d) France

7. “For the man who dares to care” is a slogan related to


a) Nivea b) Ponds c) Lakme d) Revlon

8. Which colour is long associated with Royalty?


a) Black b) White c) Purple d) Red

9. The Good Design Mark for recognition of excellence in design was initiated by
which country?
a) India b) Japan c) Denmark d) Italy

Page : 1 of 5
10. Study the image below carefully & identify the feelings of the image

From the images below, mark the one which reflects the same feelings

 Study the passage below to answer the questions that follow:


Demonetisation may have slowed down most businesses but not domestic air
travel – at least for now. November saw almost 90 lakh people (89.6 lakh) flying
within the country – highest ever number in a single month. "Allaying all growth
fears, domestic passenger traffic has again clocked record growth of 22.4% YoY in
the demonetization month of November 2016," aviation minister tweeted on
Thursday. In November 2015, 73.2 lakh people flew within the country. Some
airlines say the government move to allow people to buy tickets from airport
counters using old 500 and 1000 notes till December 2 contributed significantly to
this number. People had also made advance bookings from October to mid-January
to attend marriages and festivals. But officials across airlines say domestic
business will dip from mid-January when lean season kicks in. "The mood is very
subdued & expense on travel is the first to be cut in such times. We are not seeing
encouraging advance sales for post January 10 period," said a senior airline official.
Explaining the surge in November, a senior Air India official said: "We had
serpentine queues at our airport counters across India with people using old 500
and 1,000 notes to buy tickets. The airport sales went completely haywire." Almost
all airlines had a similar experience.

11. In November 2016, domestic air travel grows at 22.4%, highest _________.
a) In two years b) in five years
c) Ever d) in ten years.

12. From January 2017, domestic business is likely to _________.


a) Increase drastically b) decrease
c) Increase marginally d) remain constant.

13. Owing to demonetization, a large number of business in India is


a) Doing well. b) Performing exceeding well.
c) Slowing down. d) Not much effected.

Page : 2 of 5
14. As per Air India official, queues outside airport counter _____ in November 2016.
a) Diminished b) became shorter
c) Became much longer d) vanished

15. Which of the following statements is not true?


a) Due to demonetization, domestic business is likely to increase considerably
after January 2017.
b) People used old 500 and 1000 notes to buy tickets in November 2016.
c) A number of festivals and marriages also contributed towards increase in
sale of air tickets in November 2016.
d) All these

16. Which of the strips running along the walls of the building in the images below has
a representational perspective flaw?

17. Match (by connecting them with a line) the following Materials with their
respective Processes.

Materials Processes
a) Textile 1) Blowing
b) Stone 2) Carving
c) Metal 3) Weaving
d) Glass 4) Casting

18. Study the given images carefully to answer these questions

Which one of the above images best represents the following statements?
“I want to live long”? “I don’t want to carry extra baggage”?
“I am comfortable with who I am”? “I want to be the best”?

Page : 3 of 5
19. The character of “James Bond” is created by
a) Agatha Christie b) Sir Arthur Conan Doyle
c) Ian Fleming d) Sir P.G. Wodehouse

20. Which of the following shapes can fill the given figure without any gaps?

a b

c d

Page : 4 of 5
PART - B

II. Answer the following Questions: (8 x 10 = 80)

1. Write on
a) Primary creativity and Secondary creativity (exemplify)
b) Role of innovation in an organization.

2. Explain the following:


a) Synectics
b) 6-3-5 method
c) SCAMPER
d) Attribute Listing

3. Describe Six thinking Hats Methodology for group thinking?


Analyse the advantages of this tool and point out the disadvantages of this, if any?

4. From the topics given below choose one and write your views on it.
a) Inflation in India
b) Dietary Supplements
c) Artificial Intelligence
d) Co-working Spaces

5. Explain the four roles of a creative process?

6. Imagine and write a short story in the ruled space below, involving all the following
objects: Comb, Scissor, Matchstick, Potato, and Ice-cream.

7. “Innovation is impossible without creativity”.


Debate and justify your stance in not more than 3 brief paragraphs.

8. During the monsoon season, drying of washed clothes at home takes a long time.
The interior of the house is usually very damp. It is observed that people tend to
spread the wet clothes on a chair or other furniture below a ceiling fan, to dry
them. Such temporary arrangements help them cope with the problem.

A leading fan manufacturing company sees a business opportunity. The company


approaches you to design a product for drying clothes. The manufacturer proposes
to sell this product (which is to be used during monsoons) along with a fan.

The manufacturer wants the following objectives to be met in the design:


a) The product uses a fan for drying clothes.
b) The fan must be integrated with the product during its use in rainy season
& must be usable as a “normal fan” during other seasons.
c) The product should be foldable & compact for storage.

Design the product as per the objectives listed above.


Present three ideas of design alternatives through rough sketches?

Page : 5 of 5
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

SS 017 NEW PRODUCT DEVELOPMENT I SEMESTER


13 / 12 / 2018 MID SEMESTER EXAM DURATION : 1½ Hrs.

MAX. MARKS : 50
Reg. No. :

Note:
 Part - A to be answered in the question paper itself and returned within
15 minutes. It carries 10 marks
 Part - B carries 40 marks
 Part - B will be supplied after completed Part - A is returned

PART - A

I. In the following questions strike out all the choices except the most
appropriate:

1. Innovation means
A. Conception of a new idea and its commercial exploitation
B. Conception of a new idea & invention of a product based on the idea
C. Invention of a new product and its commercial exploitation
D. Conception of a new idea, invention of a product based on the idea and
commercial exploitation of the product

2. When a Company decides to choose the business growth option of coming up with
a new product for its current customers it is said to be pursuing a
A. Market penetration strategy
B. Market development strategy
C. Product development strategy
D. Diversification strategy

3. ‘Line extension’ means introduction of a product


A. With existing brand name in existing product category
B. With existing brand name in a new product category
C. With a new brand name in existing product category
D. With a new brand name in a new product category

4. In phase - gate product development process, Hard gates involve


A. Great risk but quicken the process
B. Great risk and delay the process
C. Low risk but delay the process
D. Low risk and quicken the process

Page : 1 of 3
5. The main advantage of concurrent engineering over traditional sequential product
development is
A. Reduced cost
B. Reduced time to market
C. Better product quality
D. Reduction of waste

6. ‘The fuzzy front end’ of NPD process consists of


A. Opportunity identification and idea generation
B. Idea generation and concept development
C. Concept development and concept screening
D. Idea generation, concept development and concept screening

7. When performance needs are well fulfilled the customer is


A. Not dissatisfied
B. Satisfied
C. Satisfied to a higher degree but not excited
D. Satisfied to a higher degree & excited

8. Affinity diagram is a tool employed to reduce a large number of customer needs to


a manageable number based on
A. Cost of satisfying the needs
B. Time required to satisfy the needs
C. Availability of technology to satisfy the needs
D. Commonality of the needs

9. If there are 15 customer needs and 10 performance measures for a certain


product, the top room of the House of Quality will be a matrix with
A. 15 rows and 15 columns
B. 15 rows and 10 columns
C. 10 rows and 10 columns
D. 10 rows and 15 columns

10. The fourth House of Quality matrix relates


A. Customer needs & Manufacturing processes
B. Manufacturing processes & parts specifications
C. Performance measures and features & solutions
D. Performance measures and manufacturing processes

Page : 2 of 3
PART - B

II. Answer the following Questions:

11. Explain the meaning of ‘Market pull’ product and ‘Technology push’ product. (6)

12. What do you understand by the terms, Product platform and Product positioning?
(6)

13. List various dimensions of a product. When does a product qualify to be treated as
a new product? (4)

14. What does an S-curve represent? What is its significance for a Company? (6)

15. With a neat diagram explain the meaning and significance of Kano’s model. (6)

16. List the methods for collection of the voice of the customer (VOC) and explain any
one of those. (6)

17. Briefly describe the origin & evolution of QFD. (6)

Page : 3 of 3
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 046 JIGS & FIXTURES - I I SEMESTER


13 / 12 / 2018 MID SEMESTER EXAM DURATION : 1½ Hrs.

MAX. MARKS : 50
Reg. No. :

Note:
 Answer Part - A on the Question Paper itself in first 15 minutes
 Answer Part - B in Answer Sheet

PART - A

I. Fill in the Blanks: (0.5 x 12 = 6)

1. Plate jigs when made with raised legs are known as __________ jigs.

2. When using a strap clamp, the force on the work piece is _________ to the position
of the fastener with respect to the work piece and heel.

3. Vee block locators are used to locate, ___________ and hold cylindrical work
pieces.

4. Fit between Reaming Bush I. D. and reamer is ____________ while reaming.

5. Latch clamp has a higher speed of manipulation but is limited to ________ work.

6. Sandwich type Jigs are best suited for _________ work pieces.

7. Using __________ washers with strap clamps, adjusts height variation between
work and riser block and ensure proper seating of the nut.

8. Locator should contact the work preferably on a ___________ surface to ensure


accuracy.

9. Locators must be made to suit the __________ material condition of the area to
be located.

10. Edge clamps exert ____________ thrust force on work piece, to prevent it from
lifting.

11. Locator duplication not only costs more but also could causes __________.

12. The best suggested clamping system for two work-pieces of unequal height
simultaneously is _____________ clamp.

Page : 1 of 3
II. Answer the following: (1 x 5 = 5)

13. Given in sketch below is a “P” type drill guide bush and jig plate. Give tolerance on
dimensions Ø10mm (2 places) and Ø6mm so that it makes the correct fitting in
assembly.

14. Identify and name the type of drill guide bushes “A” and “B” shown in sketch.

15. Identify and name the type of clamp “1” and “2” shown in figure below.

16. Identify and name the type of elements “A and B” shown in figure.

17. What difference do you notice between the two types of clamps?

Page : 2 of 3
PART - B

III. Briefly answer the following not exceeding two to three lines: (2 x 6 = 12)
18. What care would you take while designing jig feet for a drill jig?
19. When do you suggest using linear withdrawal strap clamps?
20. What care is taken in design to ensure that the axes of drill guide bushes are
vertical in a leaf jig?
21. What is the main advantage of box jig?
22. What is understood by fool proofing in a locating system?
23. What is the main purpose of clamping?

IV. Write short notes on the following. Support your answer with a neat
sketch: (3 x 4 = 12)
24. Tenons or alignment blocks used in fixtures.
25. Swivel pads used in a screw clamping system.
26. Pivoted two way clamp.
27. Fixed renewable drill guide bush.

V. Briefly explain the following: (5 x 3 = 15)


28. What are the difference between jigs and fixtures?
29. What factors are to be considered while designing a clamping system?
30. Briefly explain the five principles of location.

Page : 3 of 3
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

SS 016 MEDIA INVESTIGATION & COMMUNICATION I SEMESTER


12 / 12 / 2018 MID SEMESTER EXAM DURATION : 1½ Hrs.

MAX. MARKS : 50

Instructions:
 Eraser is not permitted.
 All questions need to be attempted using sketch as optional (Q. No. 3)

I. Answer the Following: (5 x 4 = 20)

1. Brief the methods and techniques of concept generation.

2. A customer is in need of new designs for ‘Table Lamps’.


Suggest few concepts by ideation sketches.

3. List the parameters to be considered to say a perfect ID sketch.

4. List the types of sketches with sketches.

I. Answer the Following: (10 x 1 = 10)

5. How metaphors can help in concept designs? Explain with sketches.


(5 different types)

I. Answer the Following: (4 x 5 = 20)

6. Sketch & Render the followings better than the given.

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SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

SS 009 ELEMENTS OF DESIGN - I I SEMESTER


12 / 12 / 2018 MID SEMESTER EXAM DURATION : 1½ Hrs.

MAX. MARKS : 50

1. Use black lines and design a circular sticker to depict (10)


a) Sporty look
b) Strength

2. Define a Metaphor. Draw an example of indirect metaphor. (10)

3. Design a street lamp post with a built in dust bin to be used inside a software
technology park. (30)

(Concept and innovative idea : 15 marks, Aesthetic appeal : 10 marks, Good


presentation : 5 marks)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMMES IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


12 / 12 / 2018 MID SEMESTER EXAM - DESIGN MAX. MARKS : 75

Time : 8:30 AM to 12:45 PM and 1:15 PM to 2:00 PM

Design a Two-cavity Injection Mould with:

- Rectangular Cooling Circuits


- Sprue Bush + Sprue Puller Bush
- Rectangular Edge Gate
- Fastening of Core and Cavity by Screws

Provide in your A3 sketch paper the following:

- Section, Fixed Side Plan, Moving Side Plan


40

- Section/s through both bosses, showing how Core Pin is anchored

- Detail of Core and Cavity, separately

- Detail of Core Pins and Sleeve Ejectors, separately 35

- Provide all Component-related dimensions

Note:
Cooling circuits to be shown and their dimensions need not be
provided
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
POSTGRADUATE PROGRAMMES (PGTE + PGPDE + PGDTD + PGDQM)

CS 002 ADVANCED MATERIALS AND I SEMESTER


MANUFACTURING PROCESSES
11 / 12 / 2018 MID SEMESTER EXAM DURATION : 1½ Hrs.

MAX. MARKS : 50
Reg. No. :

Note:
 Answer Part - A on the Question Paper itself in first 30 minutes
 Answer Part - B in Answer Sheet

PART - A

1. What are the units of measurement for the properties listed below:
(1 x 5 = 5)
a) Specific Gravity ______________________
b) Tensile Strength _______________________
c) Machinability Rating _______________________
d) Young’s Modulus _______________________
e) Hardness _______________________

2. Expand the abbreviations below, as applied to Engineering Materials only:


(1 x 5 = 5)
a) PMMA ____________________________________________
b) POM ____________________________________________
c) GPa ____________________________________________
d) ASTM ____________________________________________
e) UF ____________________________________________

3. Correct the statements by changing the words which are underlined only:
(1 x 10 = 10)

a) Aluminum is a preferred material where Cost is a very important criterion

b) Thermoplastics cannot be melted again and again, to change shape

c) Amorphous plastics will have high Shrinkages

Page : 1 of 3
d) Higher Density of polymers means Stronger monomers

e) Galvanizing is a coating process used to protect Steel against Fracture

f) Nylon is a type of Amorphous Plastic.

g) POM is used as raw material, where higher optical clarity in parts is required

h) Hadfield Steel comprises very high percentage of Silicon

i) Urea Formaldehyde is a thermoplastic

j) D2 is a grade of Stainless Steel

4. Answer in numerical values only: (1 x 5 = 5)

a) Density of Acetal (POM) _______________

b) Melting Point of Magnesium (Deg Celcius) _______________

c) Thermal Coefficient of Expansion of Steel (Micrometer/Meter/Deg K)


_______________

d) Weight of 1 Liter volume of Steel in Kgs _______________

e) Maximum Percentage of Carbon in steels (%) _______________

Page : 2 of 3
PART - B

5. Write Short Notes on Terms below, (write at least 2 statements per each
of the term) (1 x 4 = 4)
a) Crystallinity in Plastics
b) Hot Rolled and Cold Rolled Steels
c) Molecular Weight Distribution
d) Plain High Carbon Steel

6. Arrange the items listed below, in ascending order as per the criterion to
each list. (1 x 4 = 4)
a) Density - Tool Steels, Aluminum, Poly Amide, Copper
b) Melting Point - HDPE, Mild Steel, Aluminum, Titanium
c) Hardness (as available in Market) -
Aluminum, Diamond, High Carbon Steel, Acrylic Sheets
d) Machining Cutting Speed -
Copper, Free Cutting Steel, Stainless Steel, Nylon

7. Answer Questions below. Each Question Carries 2 Marks. (4 x 2 = 8)


a) What is meant by
i. Mild Steel
ii. Alloyed Steel
iii. Stainless Steel
iv. Cast iron
b) List any 2 properties each of Tool Steels and Stainless Steels,
c) Write any 2 features of Amorphous and Crystalline Plastics,
d) List any 6 Non Metallic Alloying elements of Steel

8. Answer Questions below. Each Question Carries 3 Marks. (3 x 3 = 9)


a) Select a Suitable Raw Material for each of the applications listed below. List
any 2 reasons to justify the selection
i. Gauge Blocks,
ii. Kitchen Utensils
iii. Twist Drills
iv. Bumper of a Car

b) What are the parts for which, the features listed below is a very important
factor for material selection. List name of at least TWO parts each.
i. Retention Hardness at elevated Temperatures
ii. Resistance to Strong acids and chemicals
iii. Weight of Part
iv. Optical Clarity

c) Below is a list of Wrong selection of Material for the application. List ONE
important reason to link the mistake
i. CR Sheet Panels for Bumper of a car
ii. Nylon Handles for Cookers
iii. Mild Steel for Kitchen Knife
iv. Aluminum for Precision Gauge Blocks
v. Brass for parts of an Aero plane
vi. PEEK for parts of a TOY
vii. PP for Assembly parts to be joined by Adhesives
viii. HDPE Sheets for Kitchen Utensils

Page : 3 of 3
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


11 / 12 / 2018 MID SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

1. Schematic view of chairs are shown below:


Design a Chair in Creo-Parametric using top-down assembly.
Importance to be given to Aesthetics also.

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


11 / 12 / 2018 MID SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

1. Import the step file and Create a two cavity mold for the component shown below
(shrinkage : 0.5%)

2. Create waterline (in cavity), ejector pin holes and runner system for the inserts.

V1

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


11 / 12 / 2018 MID SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

1. Import the step file and Create a two cavity mold for the component shown below
(shrinkage : 0.5%)

2. Create waterline (in cavity), ejector pin holes and runner system for the inserts.

V2

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
POSTGRADUATE DEGREE PROGRAMMES (PGTE + PGPDE)

AS 024 ENGINEERING DRAWING AND 3D CAD I SEMESTER


11 / 12 / 2018 MID SEMESTER EXAM DURATION : 1 Hr.

MAX. MARKS : 50

1. Draw 3 views for the given isometric drawing : (15 x 2 = 30)

2
1

2. Draw missing view and isometric view for the given drawing: (10 x 1 = 10)

3. Draw corresponding side views (minimum 5) for the given front view.
(2 x 5 = 10)

Page : 1 of 1
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
POSTGRADUATE PROGRAMMES (PGPDE & PGDQM)

CS 010 GD&T AND TOLERANCE STACK UP ANALYSIS I SEMESTER


10 / 12 / 2018 MID SEMESTER EXAM DURATION : 1½ Hrs.

MAX. MARKS : 100


Reg. No. :

Note:
Answer ALL Questions on the Question Paper itself.
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

SS 048 PLASTIC MOULDS I SEMESTER


10 / 12 / 2018 MID SEMESTER EXAM DURATION : 2 Hrs.

MAX. MARKS : 75
Reg. No. :

Note:
 Answer Part - A on the Question Paper itself in first 15 minutes
 Answer Part - B in Answer Sheet

PART - A

I. Select the Right Answer for the following: (1 x 15 = 15)

1 For easy ejection of component, _________ is provided in Core and Cavity.


(Boss, Serration, Draft, none)

2 The Core gives _______________ shape of the component.


(External, Internal, Outside, none)

3 The Stripper Plate is coupled to Ejector Plate by a ______________.


(Tie Rod, Spring, Pin, Bush)

4 Water connections to the mould are to be positioned ___________ on the machine.


(Rear of the mould, Top of the mould, Bottom of the mould, Front of the
mould)

5 The portions of both mould plates that butt together is called ____________
_____________.
(Parting Surface, Mating Surface, Butting Surface, Joining Surface)

6 Normally, after cooling, the component will shrink on to ___________.


(Core, Cavity, Ejector Pin, Sprue Puller)

7 In case of multi-cavity moulds, Sprue is pulled from Sprue Bush by ___________.


(Blade Ejector, Sprue Puller, Stopper, none)

8 ___________ Pins bring back ejector plate assembly on closing of mold.


(Core, Ejector, Return, Dowel)

9 Hottest portion of mould is __________. (Cavity, Core, Sprue, Runner)

Page : 1 of 3
10 Parting surface in a stripper plate mould is formed between cavity plate and
___________ plate. (Core, Core back, Stripper, Top)

11 Fit between ejector pin and ejector hole in core insert is __________.
(H7/h6, H7/p6, H7/K6, H7/g6)

12 Max. HRC of P20 steel used for making Core insert is ___________.
(20, 26, 33, 56)

13 An example for thermoset plastic is ___________. (PA, PP, PF, POM)

14 Water bottles are blow molded out of _____________. ( ABS, PP, PET, HIPS)

15 _____________ is a transparent thermoplastic. (PP, Nylon, PS, HDPE)

II. Fill-in the Blanks: (1 x 2 = 2)

16 Fit between guide bush and core plate hole is _______________.

17 Min. clamp force required = cavity pressure x _______________

III. State ‘True’ or ‘False’: (1 x 4 = 4)

18 Fit between guide pillar and guide bush provided is H7/ k6. ( )

19 Cold Slug well is provided in a stripper ejection mould. ( )

20 Tunnel Gate is not a self-degating type of gate. ( )

21 Stripper Plate is brought back by Return Pins during closing of Mould. ( )

Page : 2 of 3
PART - B

22 Sketch 5 different methods of cooling a Round Core of ø 40 and length (10)


70.

23 Sketch and dimension fully a Tunnel Gate (5)

24 Calculate (with the formula) the Clamping Force required for a 4- (5)
Cavity Injection Mould with the following details:
Dia of component - - - - - - - - - - - - - - - 40 mm
Thickness - - - - - - - - - - - - - - - - - - - - 2.5 mm
Projected Area of Runner System- - - - - - 8 cm²
Material - - - - - - - - - - - - - - - - - - - - - Polycarbonate

25 Sketch and show: What does a Shot consist of? (7)

26 Sketch 4 different methods of Sprue Puller arrangement, including (10)


two for a Stripper Plate mould.

27 Find out and sketch with dimensions of the O-ring arrangement for a (9)
Round Insert (with Collar) with fitting dia (approximately) ø 75 and
thickness 54. Mention the Inside Dia / Cross-section Dia / Hasco or
DME Ref N⁰ of the selected O-ring.

28 What are the advantages of Plastics over Metals? (3)

29 Explain briefly the following terms: (5)


a) Shot Weight
b) Swept Volume (Shot Capacity)
c) Plasticising Capacity
d) Injection Pressure
e) Machine Daylight

Page : 3 of 3
SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN PRODUCT DESIGN & ENGINEERING

AS 002 CREATIVITY & INNOVATION I SEMESTER


10 / 12 / 2018 MID SEMESTER EXAM DURATION: 1½ Hrs.

MAX. MARKS: 50
Reg. No. :

Note:
 Answer Part - A on the Question Paper itself in first 10 minutes
 Answer Part - B in Answer Sheet

PART - A

I. Answer the Following: (1 x 10 = 10)

1. A boy and a doctor were fishing. The boy is the doctor's son but the doctor is not
the boy's father. Who is the doctor?

Answer ………………………………………………………

2. Ikebana is Japanese art of :


a) Paper craft c) Miniature tree farming
b) Dress designing d) Flower arrangement

3. First English Newspaper in India:


a. The Bengal Gazette
b. The Calcutta Gazette
c. The Bengal Journal
d. The Bombay Herald

4. Which of the following statement is true? Tick the correct answer.


a. The number of false statements here is one.
b. The number of false statements here is two.
c. The number of false statements here is three.
d. The number of false statements here is four.

5. The first Indian designer to get the Chevalier de la Légion D'honneur is _________.
a. Manish Arora b) Manish Malhotra c) Satya Paul

6. In a coded language CHAIR is written as DIBJS. How will you write FASHION?
a. GBTIJPO c) EZRGHNM
b. GTURDEM d) DTEMSUP

Page : 1 of 3
7. Amrita Sher-Gil was an accomplished ……………………………………………?
a) Designer b) Painter
c) Carpenter d) Teacher

8. Which of the following is not a transparent plastic


a) Polystyrene b) Acrylic
c) Polycarbonate d) Polyamide

9. Each of the six shapes shown besides the cube in the illustration consists of five
squares and two triangles. Some of these shapes can supposedly be folded into a
1x1x1 cube, while others cannot. Figure out which of the shapes can be folded into
the cube, keeping in mind that only the folds along the dotted lines are allowed?

10. Identify the below shown logos?

Page : 2 of 3
PART - B

II. Answer the Following:

11. Describe each of the following objects creatively. This means that you must explain
the object in a fun & interesting manner without using standard definitions (no
marks will be awarded for standard definitions) (4)
a) Ball b) Spectacle c) Television d) Pencil box

12. Explain the difference between Soft thinking and hard thinking? (5)

13. Suggest three imaginative uses of any two of the given objects by drawing it in
use. You may change its size, form, material and scale, if required. (6)
a) Basketball b) Necktie c) Temple Bell

14. List the benefits of being an explorer? (5)

15. Explain any two personality traits that prevent you from being Creative? (4)

16. When you wake up one morning, you find entire human race has got ability to fly!
Everybody, in excitement has started flying randomly. This is creating some
serious problems.
You are required to identify one such problem due to this new ability developed in
humans & and find a suitable solution for the same. (5)

17. “In India, design is considered more of an extravagance rather than a necessity”.
Debate and justify your stance in not more than 3 brief paragraphs. (5)

18. Read the following passage from In Search of Lost Time by Marcel Proust:

“We believe that we can change the things around us in accordance with our desires—
we believe it because otherwise we can see no favourable outcome. We do not think
of the outcome which generally comes to pass and is also favourable: we do not
succeed in changing things in accordance with our desires, but gradually our desires
change. The situation that we hoped to change because it was intolerable becomes
unimportant to us. We have failed to surmount the obstacle, as we were absolutely
determined to do, but life has taken us round it, led us beyond it, and then if we turn
round to gaze into the distance of the past, we can barely see it, so imperceptible has
it become”.

Comprehend and compose the novelist’s expression of life. (6)

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SCHOOL OF POSTGRADUATE STUDIES
NETTUR TECHNICAL TRAINING FOUNDATION
PG DEGREE PROGRAMME IN TOOL ENGINEERING

CS 010 GD&T AND TOLERANCE STACK UP ANALYSIS I SEMESTER


10 / 12 / 2018 MID SEMESTER EXAM DURATION : 1½ Hrs.

MAX. MARKS : 50
Reg. No. :

Note:
 Answer ALL Questions on the Question Paper itself.

PART - A

I. Mark True / False: (1 x 5 = 5)

1. For an internal feature of size dimension, the smallest value is the MMC.

2. A feature of size may have multiple unrelated actual mating envelopes.

3. The concept of MMC only applies to regular features of size.

4. Rule #1 requires the line elements and the derived median line of a feature of size
to have zero straightness deviation at MMC.

5. The geometric tolerance in the below drawing affects the worst-case boundary.

II. Select Correct Answer: (2 x 5 = 10)

6. A hexagon defined with basic dimensions and a profile all-around tolerance would
be classified as ________________.
a) A regular feature of size
b) An irregular feature of size
c) A non-feature of size
d) An actual mating envelope
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7. Select the name of the ASME symbol that can be used to designate a pattern.
a) Between
b) Concentricity
c) All about
d) Coplanar

8. What is the definition of a derived median line?


a) A median line formed by the actual mating envelope
b) An imperfect line formed by all center points of all cross sections of the
feature
c) An axis formed by a least squares cylinder
d) A median line formed by all median points of all cross sections of the feature

9. The MMC virtual condition boundary is a combination of the MMC size and
a) Rule #2
b) The actual mating envelope
c) Rule #1
d) None of the above

10. When verifying a circularity tolerance, a set of points are taken about an axis,
spine, or center point. How is this data analyzed?
a) The maximum inscribed diameter is identified and the most distant point
must be less than the circularity tolerance
b) The minimum circumscribed diameter is identified and the most distant point
must be less than the circularity tolerance
c) The value of the minimum radial separation between coaxial circle
containing the points is identified
d) None of the above

III. Choose Correct Answer: (10 x 2 = 20)

11. In this figure, the MMC virtual condition of the hole is


a) 6.8
b) 6.4
c) 6.0
d) 5.6

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12. In this specification, what does the “3X” create _____________?
a) A bounded feature
b) A pattern
c) A worst-case boundary
d) A related actual mating envelope

13. In this figure, what is the maximum bonus allowed?


a) 0
b) 0.1
c) 0.2
d) 0.4

14. Which statement best describes the requirement of the straightness tolerance
shown in this figure?
a) A 0.4 diameter cylinder that the derived median line must fit within
b) A 18.6 diameter virtual condition boundary that the pin surface must fit
within
c) A 0.6 diameter cylinder that the derived median line must fit within
d) All of the above

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15. What does Rule #1 require of this regular feature of size?
a) Only the bottom surface must be flat within 0.4
b) Both top and bottom surfaces must be flat within 0.4
c) The derived median plane may vary by 0.2
d) None of above

16. What is one requirement of this flatness tolerance?


a) The tolerance zone applies to the entire length and width of the bottom
surface
b) A bonus tolerance is permissible
c) The derived median plane must be within the tolerance zone
d) None of the above

17. What is the maximum permissible circularity deviation for this cylindrical surface?
a) 0.5
b) 0.25
c) 0.1
d) Undefined

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18. How many actual local sizes exist on the 20 diameter in this figure?
a) 1
b) 2
c) 365
d) Infinite

19. What is the maximum tolerance value that could be used in a cylindricity tolerance
applied to diameter D?
a) No limitation on tolerance value
b) Less than 0
c) Less than 10.07
d) Less than 0.07

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20. Which geometric tolerances are applied to a feature of size?
a) A, D, E
b) A, D, F
c) A, F, G
d) E, F, G

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IV. Answer the Following:

21. Sketch a functional gage for verifying the straightness tolerance labelled C.
(1 x 5 = 5)

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22. Fill the table (5 x 2 = 10)

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