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© 2012 American Chemical Society 3489 dx.doi.org/10.1021/cg300552w | Cryst. Growth Des. 2012, 12, 3489−3498
Crystal Growth & Design Article
temperature,16 in the case of certain applications and for the sake 2. EXPERIMENTAL RESULTS
of the fast and reproducible synthesis of large amounts of 2.1. General Considerations about Electrochemical Syn-
homogeneous samples, the development and understanding of thesis. As was already anticipated by Müller and his co-workers,19,23
new mild and rapid synthetic methods allowing continuous electrochemical synthesis of MOFs can be performed in batch mode or
production is still imperative. Three different alternatives have in continuous flow operation. In the case studies presented in this paper,
been proposed: Son et al., who applied sonochemical methods, the experiments were performed in batch mode. In electrochemical
concluded that ultrasound can lead to homogeneous nucleation synthesis, the metal ion is not supplied as salt but by oxidation of the
and to a substantial reduction in crystallization time compared to electrode. The energy required to oxidize the anode can be supplied in
amperometric or potentiometric mode. In the first case the voltage is
conventional oven heating in the synthesis of MOF-5.17 Pichon
fixed and current can be used to measure the reaction rate expressed as
et al. demonstrated that mechanochemical, solvent-free synthesis the speed at which the metal ions are dissolved. In potentiometric mode,
of a Cu-based MOF is possible when ball-milling the framework the current through the cell is fixed and variations in voltage are related
precursors.18 Finally, using a different approach, BASF pioneered to the energy needed to dissolve the electrode. Both methods can be
the electrochemical room temperature synthesis of the well- applied continuously over time and in wave or square functions.
known HKUST-1.19 Electrochemical synthesis facilitates metal A general advantage of electrochemical synthesis is that it allows
salt-free and continuous production, which is a major advantage synthesis under milder conditions than typical solvothermal or
in any industrial environment. The principle relies on supplying microwave synthesis. It also reduces the time required for certain
the metal ion by anodic dissolution to a synthesis mixture that synthesis: whereas solvothermal synthesis might take hours or days,
electrochemical methods can produce the material within minutes or
contains the organic linker and an electrolyte (see Figure 1).
hours. Electrochemical synthesis allows more control to be exercised
over the reactant concentration in the synthesis over the course of time
since it is performed without building pressure and so not only the metal
can be added at different rates by controlling the anodic oxidation, but
the linker can also be continuously added to the solution. In addition, it
should be possible to carefully control the oxidation state of the metal
simply by adjusting the voltage provided to the electrode.
Several key points have to be carefully considered in the
electrochemical cell configuration, as presented below. The main
drawback with the electrochemical synthesis of MOFs is that in order to
dissolve the organic building blocks, organic solvents are frequently
needed, while little is known about the electrochemistry of such media.
Moreover, organic solvents display a higher resistivity than aqueous
solutions, and while it is clear that oxidation of the metal takes place at
the anode, it is not easy to understand the chemical processes or
processes taking place at the cathode of the cell. The physical location
and orientation of the anode and cathode and the use of the appropriate
reference electrode and/or potential therefore become crucial. It is also
convenient to use a corrosion cell when conducting fundamental studies
on metal oxidation in organic solvents.24
Reference electrodes can be used, but standard commercial
electrodes use a saturated KCl solution, and KCl is not soluble in
most organic solvents. To overcome this limitation, the reference
electrode can be connected to the synthesis solution by a glass frit or a
Figure 1. Schematic view of an electrochemical synthesis cell. Legend: Luggin capillary that will only allow through it a very slow diffusion of
WE = working or indicating electrode (red) GND = ground connection, water or solvent. When this approach is followed in prolonged
protecting earth (green) RE = reference electrode (blue) CE = auxiliary experiments, a high junction potential difference is likely to develop in
or counter electrode (black) S = sense electrode. the glass frit which, in combination with the low conductivity of the
organic solvent, will make it very difficult to correlate the voltage applied
with theoretical data. Li et al.22 used a Ag/Ag(cryptand)+ as a reference
electrode in the reductive electrosynthesis of MOF-5. Other reference
electrodes for organic solvents can be found elsewhere.24−27
Despite the promising features shown by the electrochemical Another matter of concern is the limitation of standard reference
method, only Hartmann et al.,20 Ameloot et al.,21 and more electrodes for organic solvents at relatively high temperatures (>60 °C).
recently Li and Dinca22 have employed this synthetic approach. In this paper, we have optimized reference voltages for a given
In the first case, HKUST-1 crystals were used in the adsorptive electrochemical cell geometry. When a reference electrode was used,
separation of butene from isobutene, and later electrochemical Ag/AgCl was chosen because of its broader application temperature
range (−5−110 °C).28
synthesis was used to manufacture high quality patterned
Current distribution along the cell is the next factor to consider. It is
coatings of HKUST-1 on copper electrodes.21 In the last important that the cell geometry leads to uniform current distribution,
example, electroreduction of oxoanions was shown to afford especially during the synthesis of thin MOF films. When no reference
hydroxide equivalents that induce the selective deposition of electrode is used, it is strongly recommended to maintain a constant
MOF-5 on conductive Zn surfaces used as cathodes.22 distance between electrodes, since the current−voltage is determined by
In this work we present a detailed study of the main the cell geometry. Ideally, the cathode and the anode should be
experimental variables governing the electrochemical synthesis separated by a porous glass so that the products from the cathode do not
affect the MOF synthesis at the anode; however, if the system
of MOFs based on different metals (Cu, Zn, and Al) and linker conductivity is too low, this might not be possible.
connectivities (bi- and tridentate carboxylic acids and Because of the likely production of H2 at the cathode, electrochemical
imidazoles), together with a critical assessment of the main cells in aqueous solutions are usually equipped with a nitrogen bubbler
advantages and limitations of the method. in order to deaerate the solution and avert the formation of explosive
atmospheres. Many organic solvents are too volatile to be deaerated. In temperature simultaneously increases the solubility and the synthesis
many cases, the presence of water is even desired to increase yield. In order to limit the influence of linker concentration during
conductivity, for counter electrode reaction, and even for the synthesis electrochemical synthesis, a saturated solution of the linker and an
of metal species in solution prior to MOF synthesis. Ideally both the electrolyte is put in contact with two copper electrodes. By applying a
water and the organic solvent should be deaerated before being used and given current, the Cu in the electrode is oxidized to Cu2+ in the solution.
mixed in the corresponding amounts before the reaction. In addition, in The rate of formation of HKUST-1 is rather high, and it already takes
view of the temperatures at which syntheses take place and the volatility place in the double layer around the electrode where thin MOF films are
of the organic solvents, the use of a reflux condenser is strongly formed (see video as a web enhanced object).21 The current density can
recommended. be used to control the amount of Cu2+ present in the double layer, and
Because of the low conductivity of the reaction media, electrolytes therefore the formation of HKUST-1 crystals close to (or directly on)
that enhance charge transport in solution need to be used. the surface.
Tributylmethylammonium methyl sulfate (MTBS) has been recom- (a). Influence of Solvent. The ethanol−water ratio not only affects
mended for syntheses carried out in organic media.29 As already linker solubility, but also solution conductivity and the deprotonation of
mentioned above, organic solvents, water, and the electrolyte itself may the BTC acid. The lower the ratio is, the higher the conductivity will
be involved in the reduction reactions that take place at the be,and the higher the ratio is, the higher the solubility and the
counterelectrode. It is therefore important that the counterelectrode deprotonation will be.38 In order to produce HKUST-1, the ethanol
has a larger surface area than the working electrode: (i) in order to avoid content must be above 75 vol%. If less ethanol is present, a different
rate limiting reactions at the counterelectrode and (ii) to minimize the coordination polymer called catena-triaqua-mu-(1,3,5-benzenetricar-
effect of products from the cathodic reaction on the synthesis at the boxylate)-copper(II) is formed.13,39 Figure S2, Supporting Information
anode. shows the influence of the water content on the morphology of the
The electrochemical cell used in this study has been designed in such products. At low ethanol content,the formation of other phases is
a way that the electrodes are supported by PTFE holders, which only
promoted.
allow contact with the synthesis solutions through a circular opening of
(b). Influence of Temperature. Better solubility at a higher
25 mm in diameter. In this way, the exposed electrode surface and the
temperature yields higher linker concentration. As the synthesis occurs
current densities can be controlled. No reference electrode is used unless
at atmospheric pressure, the temperature is limited by the boiling point
otherwise stated. Counter electrodes are stainless steel gauze electrodes
so as to increase the surface area and to ensure that the counter electrode of the solvent or the solvent mixture. In the case of HKUST-1
reaction does not limit the overall process. Following the ohmnic drop synthesized in EtOH/H2O mixtures, due to process and safety reasons,
law:30 the higher synthesis temperature was 80 °C. Under hydrothermal
conditions, temperatures above 120 °C have been reported which
S promote the formation of Cu2O.32,40 Because of the low temperatures
ΔV = IR = I
aC (1) used in this synthesis, no Cu2O was observed, as was the case with the
room temperature synthesis previously mentioned.33 Standard synthesis
where ΔV is the voltage difference in V, I is the current in A, R is the solutions of 15 mmol (3.15 g) of BTC and 33 mmol (1.038 g) of MTBS
resistance in ohm, S is the distance between the electrodes in cm, a the
dissolved in 100 mL 96%v/v EtOH are heated to three different
area in cm2, and C the conductivity of the solution in S cm−1; the
temperatures in contact with two copper electrodes separated by 3 cm.
expected voltage required to send 50 mA through a solution of 1 mS
Then, 50 mA are passed through the system for 1 h. On average ∼100
cm−1 conductivity is 30.56 V. The voltages used range from 2 to 30 V
(the maximum ΔV from our system is 35 V) and the current intensities mg of dried HKUST-1 is obtained from each synthesis, showing low
range from 1 to 20 mA/cm2. temperature influence in the synthesis yield. We speculate that in the
Our cell configuration and agitation allow us to reach ca. 30 V by case of HKUST-1, the synthesis velocity is clearly limited by the
passing 50 mA with a conductivity of only 530 μS cm−1 (Figure S1, dissolution and diffusion of the metal and linker. The XRD patterns of
Supporting Information).
2.2. Case Study I: Electrochemical Synthesis of HKUST-1.
Copper benzene tricarboxylate was first reported in 1999 and named
HKUST-1.31 Since then, it has become one of the most studied MOFs.
It is frequently prepared under hydrothermal conditions with a copper
salt (usually nitrate) and 1,3,5-benzenetricarboxylic acid (BTC). The
precursors are dissolved and mixed in mixtures of ethanol (EtOH) and
water, and finally synthesized at temperatures between 25 and 80
°C,31,32 although synthesis at room temperature is also possible.33 It was
also the first MOF to be electrochemically synthesized.19,23
The nucleation and crystallization of HKUST-1 have been studied by
means of dynamic light scattering,34 atomic force microscopy (AFM)35
and X-ray diffraction.36,37 It was concluded that crystallization is
dominated by homogeneous nucleation and growth, with continuous
nucleation during all syntheses at all the temperatures studied. The
initial formation of nuclei is effectively instantaneous without induction
time. The activation energy for nucleation is 71.6 kJ mol−1, whereas the Figure 2. XRD patterns (Co-Kα radiation) of samples electrochemically
activation energy for crystal growth is 63.8 kJ mol−1.37 Looking at the synthesized at different temperatures compared to the simulated pattern
relationship between cell potential and Gibbs free energy:30 of HKUST-1. N2-BET surface areas (calculated between 0.01 and 0.05
p/p0) are indicated for each sample.
ΔG = − nF ΔV (2)
−
where n is the moles of electrons transferred (6 mol e per mol of the reaction products are shown in Figure 2. The patterns fit in very well
Cu3(BTC) 2); F is the Faraday constant (96485 C mol−1 e−); and V is with the theoretical calculated pattern, and the calculated surface areas
the cell potential. For a standard value of 30 V in the cell, ΔG = −17.4 MJ correspond well with those given in the literature (BET area = 1400 m2/
mol−1. g, pore volume = 0.6 cm3/g).31,32 No Cu2O is observed. Scanning
So, to overcome the nucleation activation energy of 71.6 kJ mol−1, electron microscopy micrographs show a wide distribution of sizes in the
only 0.124 V are necessary. resulting HKUST-1 powder. The crystal sizes range from several
The main limitation for the formation of HKUST-1 is the linker hundred nanometers to several micrometers (Figure S3, Supporting
solubility (∼3 g/L in 96% ethanol at room temperature). Increasing the Information). Because of the fast formation of HKUST-1, it is
reasonable to argue that large crystals are formed on the surface of the
electrode, while small crystals are directly formed in solution.
(c). Influence of Conductivity and Current Density on Kinetics. By
controlling the current density, the Cu2+ concentration close to the
electrode can be tuned. However, current density and voltage are
interrelated through the system geometry and the solution conductivity.
A standard synthesis solution with 15 mmol of BTC and 33 mmol of
MTBS in 100 mL of 96%v/v EtOH displays a conductivity of ca. 530
μS/cm. By increasing the electrolyte concentration 5 and 15 times,
conductivity can be increased to 1.86 and 3.6 mS/cm, respectively.
Increasing conductivity improves the yield because less energy is thus
required to overcome the ohmnic drop in the solution and can therefore
be used to dissolve the electrode. As expected, higher conductivity
results in higher yield. The high impact of the ohmnic drop is remarkable
because a 3.5 times increase in conductivity only increases the yield by a
factor 1.6; and a 7 times increase in conductivity only increases the yield
by a factor of 2.
a variety of solvents, making the synthesis possible not only in DMF, but particle size or morphology: BET areas around 1500 m2/g and pore
also in MeOH, EtOH, or water. This variety of solvents also allows for volumes of ca. 0.6 cm3/g have been calculated in all cases. Surprisingly, at
the use of different electrolytes such as Na2SO4, KNO3, or KCl, and, in low temperatures a higher production rate is obtained and ZIF-8 can be
all cases, successful synthesis. The main difference is the energy invested formed even at 0 °C (Figure S4, Supporting Information).
in anodic dissolution, since the conductivities from the different (c). Influence of Current Density. It is the large possible variety of
solutions vary between 0.5 mS/cm for 0.3 M MTBS in EtOH and 12.9 solvents that can be used in the synthesis of ZIF-8 that allows high
mS/cm for 0.1 M KCl in H2O. conductivities to be achieved and large ohmnic losses to be avoided, as
(a). Influence of the Solvent. Similar to HKUST-1, the nature of the exemplified in the system 30 vol% AcN in H2O (9.70 mS cm−1). Unlike
solvent will affect the linker solubility and the solution conductivity. with the synthesis of HKUST-1, in the case of ZIF-8 the productivity
Furthermore, it has been observed that nucleation in DMF takes longer increases linearly with current (Figures 6 and S5, Supporting
than in MeOH.43 Organic solvents required the use of an organic Information).
electrolyte, and in this case MTBS was chosen. A solution of 0.033 M
MTBS has a conductivity of ca. 150 mS cm−1 in DMF, 500 mS cm−1 in
EtOH, or 2 mS cm−1 in H2O. Although synthesis in pure water is
possible, the combination of water with an organic solvent considerably
improves the synthesis thanks to the higher solubility of the linker in
organic solvents. A solution of 0.1 M KCl in 30 vol% acetonitrile (AcN)
in water has a conductivity of 9.7 mS cm−1. Using organic solvents as
well as mixtures of water with organic solvents results in pure ZIF-8,
whereas using a system with H2O−KCl as the solvent−electrolyte
material obtained has the following formula: Al(OH)[O 2 C− with 200 mmol of amino terephthalic acid, using 0.1 M KCl as the
C6H3NH2−CO2]. The MIL-53(Al) family is typically synthesized electrolyte in all cases, except pure DMF, where MTBS was used.
under hydrothermal conditions with synthesis times varying between 5
h and 3 days, depending on the solubility of the organic linker54 and the
nature of the metal.51,55,56
As is the case for MIL-100, MIL-53 is one of the possible products
that can be formed starting from similar metal and organic precursors.
For example, NH2-CAU-1,57 NH2-MIL-53,9,53 and NH2-MIL-10158
have been reported to crystallize under slightly different synthesis
conditions, when the nature of the solvent seems to play a primary role.
Recently we studied in detail, via in situ SAXS/WAXS, the competitive
formation of the MIL-53 and MIL-101 phases.59
(a). MIL-53(Al). A mixture containing water and 10 vol% DMF was
used as the solvent medium. The addition of DMF enhances the
solubility of the linker, while the presence of water drives the synthesis
toward the formation of the MIL-53 phase.59 KCl is used as the
electrolyte, although other electrolytes such MTBS or NaOH can be
used (not shown). The latter can aid the deprotonation of the linker.60
■
NH2-MIL-53(Al) deserves special attention. Pure phase MIL-53
can be produced electrochemically. However, synthesis con- ASSOCIATED CONTENT
ditions have a strong effect on the resulting unit-cell parameters.
More importantly, in contrast to the hydrothermally synthesized *
S Supporting Information
MIL-53s, those that are electrochemically synthesized do not Experimental details and additional figures. This material is
show any breathing through the adsorption of CO2. XRD available free of charge via the Internet at http://pubs.acs.org.
collected after the adsorption of solvents like toluene or *
W Web-Enhanced Features
methanol did not show any cell expansion either, as would be A video of a synthesis in the corrosion cell showing the quick
expected for MIL-53 analogues.69 It has been proposed that formation of HKUST-1 crystals on the surface of the electrode in
particle size might have a marked effect on breathing AVI format is available.
■
behavior.64,65 As shown in Figure 11, NH2-MIL-53(Al) grains
smaller than 100 nm are found after electrochemical synthesis. AUTHOR INFORMATION
However, the complete absence of hysteresis in the CO2
Corresponding Author
isotherms together with the low loading obtained for the np
configuration samples suggest that the small size of the *E-mail: j.gascon@tudelft.nl.
synthesized particles is only indirectly responsible for the Notes
absence of breathing. Although AFM analysis, FTIR spectros- The authors declare no competing financial interest.
3496 dx.doi.org/10.1021/cg300552w | Cryst. Growth Des. 2012, 12, 3489−3498
Crystal Growth & Design
■
Article
ACKNOWLEDGMENTS (34) Zacher, D.; Liu, J.; Huber, K.; Fischer, R. A. Chem. Commun. 2009,
1031.
Prof. Mark Koper, Dr. Gonzalo Garcia,́ and Dr. Paramaconi (35) Shoaee, M.; Anderson, M. W.; Attfield, M. P. Angew. Chem., Int.
Rodriguez-Perez from Leiden University are acknowledged for Ed. 2008, 47, 8525.
the fruitful discussions they provided. Marcel Bus (TU Delft) is (36) Millange, F.; Medina, M. I.; Guillou, N.; Férey, G.; Golden, K. M.;
gratefully acknowledged for the AFM characterization. Walton, R. I. Angew. Chem., Int. Ed. 2011, 49, 763.
J.G. gratefully thanks the Dutch National Science Foundation (37) Millange, F.; El Osta, R.; Medina, M. E.; Walton, R. I.
(NWO-CW-VENI) for its financial support. CrystEngComm 2011, 13, 103.
■
(38) Yaghi, O. M.; Davis, C. E.; Li, G.; Li, H. J. Am. Chem. Soc. 1997,
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