Document ID: 1299476 Page 1 of 1

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Roof | Sunroof | Specifications |
Document ID: 1299476

Fastener Tightening Specifications

Specification
Application Metric English
Interior Courtesy Lamp/Power Sunroof Control Switch Screws 4 N·m 35 lb in
Passenger Assist Handle Screws 3.5 N·m 31 lb in
Sun Visor Screws 1.5 N·m 13 lb in
Sun Visor Support Screw 1.5 N·m 13 lb in
Sunroof Glass Screws 7 N·m 62 lb in
Sunroof Housing Bolts 7 N·m 62 lb in
Sunroof Motor Screws 5 N·m 44 lb in
Upper/Center Seat Belt Bolts 38 N·m 28 lb ft

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Document ID: 1795673 Page 1 of 1

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Roof | Sunroof | Component Locator |
Document ID: 1795673

Sunroof Component Views

Sunroof Components

(1) Sunroof Motor

(2) Sunroof Module
(3) Sunroof Switch/Dome Lamp

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Document ID: 1735923 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Roof | Sunroof | Component Locator |
Document ID: 1735923

Sunroof Connector End Views (Notchback)

Table 1: Sunroof Module
Table 2: Sunroof Switch
Sunroof Module

• AMP 174923
Connector Part Information
• 6-Way F 070 Multi-Lock Connector (WH)
Pin Wire Circuit Function
1 YE -- Sunroof Down Signal
2 RD/WH -- Ignition 3 Voltage
3 -- -- Not Used
4 BK -- Ground
5 -- -- Not Used
6 BN -- Sunroof Up Signal
Sunroof Switch

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Document ID: 1735923 Page 2 of 2

• KET MG 610402
Connector Part Information
• 8-Way F Sealed Series (WH)
Pin Wire Circuit Function
1 BN -- Sunroof Up Signal
2 YE -- Sunroof Down Signal
3 BN -- Ignition 2 Voltage
4 BK -- Ground
5 GY -- Dome Lamp Control
6 -- -- Not Used
7 RD/WH -- Battery Voltage
8 -- -- Not Used

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Document ID: 1795769 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Roof | Sunroof | Component Locator |
Document ID: 1795769

Sunroof Connector End Views (Hatchback)

Table 1: Sunroof Module
Table 2: Sunroof Switch
Sunroof Module

• AMP 174923
Connector Part Information
• 6-Way F 070 Multi-Lock Connector (WH)
Pin Wire Circuit Function
1 RD 132 Sunroof Limit Switch Soft Stop Signal
2 -- -- Not Used
3 BN 741 Ignition 3 Voltage
4 BK 850 Ground
5 -- -- Not Used
6 YE 133 Sunroof Limit Switch Low Reference
Sunroof Switch

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Document ID: 1795769 Page 2 of 2

• KET MG 610402
Connector Part Information
• 8-Way F Sealed Series (WH)
Pin Wire Circuit Function
1 YE 133 Sunroof Limit Switch Low Reference
2 RD 132 Sunroof Limit Switch Soft Stop Signal
3 RD 441 Ignition 3 Voltage
4 BK 850 Ground
5 WH 156 Courtesy Lamp Control
6 -- -- Not Used
7 BN 541 Ignition 3 Voltage
8 -- -- Not Used

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Document ID: 1727449 Page 1 of 5

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Roof | Sunroof | Repair Instructions |
Document ID: 1727449

Sunroof Module Assembly Replacement

Removal Procedure

Caution: Refer to Battery Disconnect Caution in the Preface section.

1. Disconnect the negative battery cable.

2. Remove the headliner. Refer to Headlining Trim Panel Replacement .
3. Remove the drain hoses.
4. Remove the strap.
5. Disconnect the electrical connector.
6. Remove the bolts and the motor.

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Document ID: 1727449 Page 2 of 5

7. Disconnect the electrical connector.

8. Remove the strap.
9. Remove the motor control module.

10. Remove the bolts and the sunroof housing from the vehicle.

11. Remove the drain channel.

12. Remove the sunshade.

Installation Procedure

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Document ID: 1727449 Page 3 of 5

1. Install the sunshade.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the sunroof housing.

Tighten
Tighten the sunroof housing bolts to 7 N·m (62 lb in).

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Document ID: 1727449 Page 4 of 5

3. Install the motor control module.

4. Manually position the sunroof glass in the fully closed position.

Important: The sunroof motor assembly must be in the fully closed position before
installation.

5. Install the motor.

Tighten
Tighten the sunroof motor screws to 5 N·m (44 lb in).

6. Install the drain hoses.

7. Install the headliner. Refer to Headlining Trim Panel Replacement .

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Document ID: 1727449 Page 5 of 5

8. Connect the negative battery cable.

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Document ID: 1299703 Page 1 of 2

2008 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Roof | Sunroof | Repair Instructions |
Document ID: 1299703

Sunroof Switch Replacement

Removal Procedure

Caution: Refer to Battery Disconnect Caution in the Preface section.

1. Disconnect the negative battery cable.

2. Pry off the interior courtesy lamp lens.
3. Remove the screws and the lamp/power sunroof control switch.
4. Disconnect the electrical connector.

Installation Procedure

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Document ID: 1299703 Page 2 of 2

1. Connect the electrical connector.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the lamp/power sunroof control switch with the screws.

Tighten
Tighten the interior courtesy lamp/power sunroof control switch screws to 4 N·m (35 lb in).

3. Install the interior courtesy lamp lens.

4. Connect the negative battery cable.

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