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: 7S92-06011-
Specification CS-TS-014
for Rev. :1
Date : 22 Jul. 2008
Fire & Gas Detection System Page : 2 of 8
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PMC Doc. No. : 7S92-06011-
Specification CS-TS-014
for Rev. :1
Date : 22 Jul. 2008
Fire & Gas Detection System Page : 3 of 8
1. General
Instruction contained in this specification such as "Add", "Modify" and "Delete" shall be interpreted
as follows:
Add : The requirement shall be read as a continuation of the Project Specification.
Modify : The requirement in the Project Specification shall be replaced by the requirement in
this specification.
Delete : The requirement in the Project Specification is no longer effective.
(Modify)
The Vendor shall have full responsibility for furnishing a complete and workable system
including all equipment and services to meet the functional requirements and the reference
project specifications, codes and standards specified herein.
(Modify)
Compliance by the Vendor with the requirements of this specification does not relieve the
Vendor of his responsibility of supply equipment, which is of proper design and construction,
fully suited for all specified conditions.
(Modify)
All Buildings FGS systems shall be designed per NFPA 72 as well as all applicable Building
Codes. Vendor to confirm during detailed design. Vendor’s design shall require
PTTLNG/PMC agreement and approval before proceeding.
(Modify)
The FGS is one of the instrument systems which form part of the overall Integrated
Control System (ICS). Testing of all interfaces between FGS and other parts of ICS is
detailed in specification 7S92-06011-CS-TS-003 "Specification for Process Control
System ". This specification defines also the boundary for the FAT and SIT.
PMC Doc. No. : 7S92-06011-
Specification CS-TS-014
for Rev. :1
Date : 22 Jul. 2008
Fire & Gas Detection System Page : 4 of 8
(Modify)
7S92-06011-CS-TS-001 Instrument Design Criteria
7S92-06011-CS-TS-007 Specification for Control Panels
Integrated Control and Safety
7S92-06011-CS-TS-002
System Philosophy
Specification for Process Control
7S92-06011-CS-TS-003
System
Specification for Safety Instrumented
7S92-06011-CS-TS-004
Systems
Fire Protection Philosophy ( Design
7S92-06011-FP-TS-002
Criteria)
7S92-06011-0300-EL-001 Area Classification Drawings, Electrical
(Modify)
FIT Factory Integration Test (carried out by PCSI (Vendor))
(Modify)
The system shall be installed in air conditioned buildings where the climatic conditions shall
be as prescribed in 7S92-06011-CS-TS-001, Instrument Design Criteria.
(Modify)
The AIR will have HVAC equipment to maintain environmental conditions.
The Vendor shall confirm whether special conditions are required.
(Modify)
a) Power supplies shall be provided in accordance with specification 7S92-06011-CS-
TS-004, Specification for Safety Instrumented Systems (SIS).
PMC Doc. No. : 7S92-06011-
Specification CS-TS-014
for Rev. :1
Date : 22 Jul. 2008
Fire & Gas Detection System Page : 5 of 8
(Modify)
b) FGS cabinets shall be fed from redundant 230 VAC – UPS instrument distribution
boards.
1
2.8 Article 5.3 Earthing System
(Modify)
5.3.2 For cabling and Earthing concepts, refer to 7S92-06011-CS-TS-001 “Instrument
Design Criteria”.
(Modify)
The FGS shall be synchronized with the plant master clock system (GPS).
(Modify)
The FGS graphic specification shall be developed by Vendor during detailed design and
shall follow the PCS graphic specification.
(Modify)
6.4.6 FGS cabinets shall comply with 7S92-06011-CS-TS-007 “Specification for Control
Panels”.
(Modify)
Vendor shall ensure that all cabinet mounted panels are equipped with a common lamp
test pushbutton.
(Modify) 1
The LFGCP shall be capable of controlling all alarm functions for buildings that being
PMC Doc. No. : 7S92-06011-
Specification CS-TS-014
for Rev. :1
Date : 22 Jul. 2008
Fire & Gas Detection System Page : 6 of 8
controlled.
2.14 Article 7.1 General
(Modify)
FGS Cause and Effect Diagrams (By CONTRACTOR) : 7S92-06011-PC-DS-205
Piping and Instrument Diagrams (P&ID) for Fire Fighting : 7S92-06011-1000-FP-
001~012/ 301~304
Fire and Gas Plan Drawings : 7S92-06011-1300-CS-360
SHE requirements in the Project Specification, Annex J, section 12.
(Modify)
7.3.1 A FGS 52” touch screen LCD monitor Mimic Panel shall also be provided in the
Fire Station Building, this facility will be for "Read Only" purposes.
1
(Modify)
The provisional quantities and location of detectors are shown on Fire and Gas Detection
Plan drawings 7S92-A1-06011-1300-CS-360.
(Modify)
8.4.2 Smoke detectors shall be either fixed head or reflection type. Smoke detectors
shall not be provided for indoor cable trays. The Vendor shall ensure optimum
operation of the detector system.
(Modify)
This section describes equipment which is activated by the FGS.
The Vendor shall ensure that all interfaces between the FGS and following equipment are
correctly engineered.
PMC Doc. No. : 7S92-06011-
Specification CS-TS-014
for Rev. :1
Date : 22 Jul. 2008
Fire & Gas Detection System Page : 7 of 8
(Modify)
The Vendor shall provide up to the completion of commissioning all consumable items as
defined in the project specification.
(Modify)
The Vendor shall include in his tender any restriction relating to the application of this
system for the specific TUV Class requirement.
(Modify)
Vendor shall be responsible for ensuring directly or indirectly that a fully integrated test of the
FGS is performed. This test shall simultaneously incorporate every different component
(s) to prove functionality and reliability, simulating site logistics and environmental conditions
where possible.
(Modify)
Vendor shall maintain a detailed logbook covering the following areas:
- Material deficiencies
- System activity
- System problems and resolutions
- System testing
(Modify)
Load taking devices shall be simulated at the input /output terminals.
The Vendor is to advise the environmental conditions under which the burn-in takes place
(i.e. ambient temperature and humidity).
(Add)
Refer to Attached drawing, 7S92-A3-06011-1300-CS-023, System Block Diagram for
PMC Doc. No. : 7S92-06011-
Specification CS-TS-014
for Rev. :1
Date : 22 Jul. 2008
Fire & Gas Detection System Page : 8 of 8
3. Attachment
7S92-A3-06011-1300-CS-023, Rev. 0, System Block Diagram for Fire & Gas Detection
System (FGS)
A3CA-06011-FP-002, Rev. 4, Specification for Fire & Gas Detection System
PTTLNG Company Limited
Specification
for
Fire & Gas Detection System
Table of Contents
Page
1.0 SCOPE........................................................................................................... 1
1.1 General...........................................................................................................1
1.2 Objectives.......................................................................................................2
1.3 System Overview............................................................................................2
3.0 ABBREVIATIONS.......................................................................................... 4
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Jetty Development and LNG Receiving Terminal Project
Specification for Fire & Gas Detection System
Doc. No. A3CA-06011-FP-002 Rev. 4
ii
Jetty Development and LNG Receiving Terminal Project
Specification for Fire & Gas Detection System
Doc. No. A3CA-06011-FP-002 Rev. 4
1.0 SCOPE
1.1 General
This specification defines the minimum technical requirements for the design,
materials, fabrication, assembly, inspection, testing, and performance, of a complete
fire and gas detection system for the PTT LNG Receiving Terminal Project
(hereafter described as the TERMINAL). The Fire & Gas Control System (FGS)
shall include all necessary appurtenances, accessories, auxiliaries and controls as
required for a fully operable integrated system.
The technical design, hardware, configuration and functionality of the FGS shall
generally comply with the following:
NFPA 72 - “National Fire Alarm Code” and NFPA 59A - “Standard for the Production,
Storage, and Handling of Liquefied Natural Gas (LNG).
Human Machine Interface (graphical presentation) will be carried out via the Mimic
panel in the main control room, VDU operator console, the PCS and in combination
with hardwired switch panels.
The Contractor shall have full responsibility for furnishing a complete and workable
system including all equipment and services to meet the functional requirements and
the reference project specifications, codes and standards specified herein.
The fire & gas detection system shall be capable of interfacing to other systems via
both hard-wired and soft links, as described below. For the critical signals, the
interfacing utilized will be hard-wired, but for the alarm, status, and non-critical signals,
the interfacing utilized will be soft-link.
Compliance by the CONTRACTOR with the requirements of this specification does not
relieve the CONTRACTOR of his responsibility of supply equipment, which is of proper
design and construction, fully suited for all specified conditions.
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- Main Fire and Gas Control Panel (MFGCP) – PLC Based Architecture
- Local Fire and Gas Control Panel (LFGCP) – Addressable,
Microprocessor Based
The Building FGS system shall be a complete addressable fire and gas
detection System.
1.1.2 FGS equipment for the Jetty Area and Truck Loading shall be integrated with
the main FGS via remote I/O.
1.1.3 Deleted
1.2 Objectives
1.2.1 The principal objectives of the Fire and Gas System (FGS) are:-
The protection of personnel.
The protection of environment.
The protection of equipment, plant and structures.
All Fire and Gas safety critical functions shall be implemented with independent
instrumentation and shall be hardwired to the FGS system logic. FGS sensor signal
processing and system logic (PLC's) shall be geographically distributed as
individual FGS sub-systems in various process and utility plant located Field
Auxiliary Rooms (FAR's), Auxiliary Instrument Rooms (AIR’s) and the CCR.
Dedicated F&G control panels shall be provided in the CCR, which will comprise of
VDU's and a hard wired switch panel. The control panels shall be integrated with
the Mimic panel.
The VDU's will graphically display the geography of the site, presenting alarm
conditions via a variety of hierarchical screens (e.g. total overviews and specific
zoned locations). The control cabinets shall also provided with hard wired switches
to initiate FGS protection and alarm systems where appropriate.
The control and monitoring system for the FGS shall be PLC based. It shall form
the basis of each sub-system and shall communicate with:
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the CCR FGS control panels (VDU / printer) for display, recording and
transmission of receipt of the status of fire and gas devices.
the CCR FGS mimic panel for display of the status of fire and gas devices
throughout the TERMINAL.
the CCR FGS control panels (hard wired switches) for safety critical
functions.
other sub-system FGS PLC's for the initiation of alarm and protection
systems etc.
All Buildings FGS systems shall be designed per NFPA 72 as well as all applicable
Building Codes. CONTRACTOR to confirm during detailed design. CONTRACTOR’s
design shall require PTTLNG/PMC agreement and approval before proceeding.
For main alarm overview and hardware layouts, the LNG complex shall be split into
geographical areas. These shall be:
The FGS is one of the instrument systems which form part of the overall Integrated
Control System (ICS). Testing of all interfaces between FGS and other parts of ICS
is detailed in specification A3CA-06011-270-70005 "Specification for Process
Control System ". This specification defines also the boundary for the FAT and SIT.
The equipment shall comply with the latest issue of the following documents:-
2.1 Project Specifications and Drawings
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NFPA 59A (2006): Standard for the Production, Storage, and Handling of Liquefied
Natural Gas (LNG)
NFPA 70: National Electric Codes
NFPA 72: National Fire Alarm Code
NFPA 496: Purged Enclosures for Electrical Equipment
3.0 ABBREVIATIONS
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The system shall be installed in air conditioned buildings where the climatic conditions
shall be as prescribed in A3CA-06011-270-70001.
It is a requirement that the systems shall be capable of operating for prolonged periods
at temperatures up to 40 °C.
FGS electronic hardware which is connected to the process plant located equipment
shall be housed in non-hazardous Auxiliary Equipment Rooms (AIR), FAR or CCR.
The AIR will have HVAC equipment to maintain environmental conditions. The
Contractor shall confirm whether special conditions are required.
AIRs will be employed to house the majority of the Integrated Control and Safety
System (ICS) hardware, which will be interconnected to the CCR and remote control
rooms by fiber optic cable.
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The following locations will contain AIRs for the installation of FGS equipment PLC
cabinets:
- Jetty Substation
- Truck Loading CR
- CCR – AIR
5.2.1 Reliability
FGS are required to have high availability, reliability and integrity. A system
reliability analysis shall be provided for the systems part of scope.
The analysis shall include Mean Time Between Failure figures and availability
values of every module employed in the system.
5.2.2 Redundancy
d) FGS cabinets shall be fed from dual 230 VAC – UPS instrument
distribution boards.
f) Status indication and fault alarm of all power supply modules inside the
cabinets shall be provided.
5.3.3 The Contractor shall ensure that the earthing is in full compliance with the ICS
Vendor specific earthing requirements.
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c) Additionally, systems shall include wired rack / slots to enable system I/O
to be increased by 20 % after plant commissioning (cards shall not be
installed). It shall be possible to add such hardware without shutting
down the system and without causing process upset.
b) Power supply units shall be sized such that they are only loaded to 50 %
of their capacity (inclusive projected expansion).
FGS systems shall employ standard hardware and software of the Vendor's own
design and supply.
The FGS shall be synchronized with the plant master clock system. Subsystem
clocks shall be synchronized at a suitable frequency to ensure that the SER
resolution time stamping is not compromised. The necessary interfaces to the
master clock system shall be provided.
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6.1 General
The fire and gas detection system for the TERMINAL shall consist of a PLC based
system for the Process Units with an integrated MFGCP consisting of graphics display,
networking communication system. Each building or occupied shelter shall include a
dedicated addressable microprocessor based LFGCP complete with local audible
notification system. The MFGCP shall communicate with the plant emergency
evacuation notification system via the PAGA system.
Activation of critical functions between systems (i.e. HVAC, Fire Protection Equipment,
etc) shall be via hard wired I/O from the MFGCP System.
Trip signals from any LFGCP shall be hard wired to the MFGCP for processing and trip
activations. No trip signals to critical systems shall be allowed directly from the LFGC
P.
The FGS shall be based on PLC technology and carry TUV approval.
The overall FGS shall comprise of individual stand alone sub-systems, located in
equipment rooms, which are connected to FGS equipment in the main control
building AIR.
The FGS equipment shall monitor its own hardware and all field circuits which are
not “self revealing" (normally de-energized) and the system shall annunciate
unrevealed signals to PCS.
The system shall as a minimum annunciate all faults at PLC card level.
All FGS detectors shall be individually connected to the FGS logic system and shall
operate with either analog 4-20 mA inputs or digital volt free contact inputs, which
shall facilitate individual monitoring of FGS detectors i.e. continuous line monitoring.
Where required interface modules shall be used between field instrumentation and
PLC I/O (e.g. Isolation barriers and signal conditioning units).
MFGCP located in the CCR, shall include a networked command center with a
graphics display for communicating to the facility operator status of all the fire and gas
detection devices and fire protection system inputs for the TERMINAL. The panel shall
monitor the fire, gas, LNG leak, and trouble alarms from individual building LFGCPs
and display the information on its LCD screen.
In addition to the control and monitoring capabilities, MFGCP shall also function as a
data acquisitioner and communicate all its pertinent data to PCS via a data link (e.g.
Modbus protocol via RS485). The collected data will then be configured and displayed
(by others) on the dedicated F&G screen among the workstations located in the CCR.
The MFGCP shall be supervised around the clock. A permanent record of all alarms
received shall be maintained at the MFGCP and in the PCS Historian database. The
MFGCP shall also detect all changes in status of monitored points, provide event
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annunciation, and actuate fire protection systems as required related to the TERMINAL.
The MFGCP shall receive signals from manual fire alarm call stations site-wide via the
network. A signal shall be transmitted based on the location of the MAC station
activated through sirens located outdoors and flashing strobes located indoors in the
high noise building or area, all over the site to inform personnel of the emergency
condition and its location. In addition, initiation of a Manual Alarm Call (MAC) shall
result in an alarm being raised at the PCS HMI, no other automatic action should take
place at this point.
The MFGCP shall include an approved releasing module for inert gas extinguishing
system activation and other fire protection systems (as applicable). The MFGCP shall
monitor flammable or toxic gas and LNG leak alarm input signals.
The MFGCP shall monitor field fire and gas monitoring devices and all manual release
pushbuttons, and status notification of solenoid valves and pressure switches of water
spray and foam systems in the process areas (as applicable).
Shutdown and/or re-circulate HVAC and electrical power (except for life safety
purposes)
All necessary SER hardware and software shall be designed and integrated in the
FGS.
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6.4.1 General
To prevent faults within a rack, affecting the performance of the bus or any
other rack, the electronics of each rack shall be optically isolated from the
PLC highway communication bus.
To achieve the required level of availability and allow online maintenance, it sha
ll be possible to remove and replace any of the cards from the PLC without effe
cting its operation.
Each CPU shall have its own power supply, clock, RAM / EPROM memory,
and parallel interface for access for programming units.
6.4.3 Memory
For pulse inputs to the IPS, the PLC scan rate shall be such that the
minimum pulse length is at least two cycles.
The FGS PLC hardware shall be housed in system cabinets. They shall
contain I/O cards, power supplies, terminations, trunking, panel wiring,
system cable sockets etc.
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6.4.5 Diagnostics.
6.5.1 The main FGS system cabinet located in the CCR AIR shall contain a HMI for
engineering and maintenance. A desktop PC engineering workstation shall be
provided in the CCR. The engineering work station shall have access to the
complete FGS system.
6.5.2 FGS System shall be capable of communicating with the PC workstations for
performing the following functions:
- On-line & Off-line configuration
- Application Programming
- On-line Human Interface
- Standard & Custom display development
- System diagnostics display
- Auto documentation
6.6.1 The Mimic Panel in the CCR for the FGS system shall be a 52” LCD monitor.
The display will utilize the graphical style to indicate the status and alarm for the
plant wide area. The graphics will be the same as on the VDU operator station.
The MIMIC display will normally show only an overview of the plant FGS
information.
MDF cabinets shall be used for marshalling field cables to system cables and are
located in the FARs and AIR. MDF cabinets will also house interface components
such as:
- Power Supplies
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- Isolator amplifiers
- Proximity amplifiers
- Detector Interface modules
- Terminals
- Cable - and wire supports
Dedicated switch panel(s) shall be provided, designed for flush panel mounting in
the relevant section of the main control cabinet in the CCR.
The panel(s) shall be supplied with back lit switches and be logical grouped together
by area zone.
CCR control panels FGS related switches shall be directly wired to the main PLC
cabinet located in the MCR AIR.
Contractor shall ensure that all cabinet mounted panels are equipped with a
common lamp test pushbutton.
6.9.1 General
Fire and gas detection instrumentation that are classified as “Safety critical
I/O circuits” shall be designed "fail-safe" and implemented such that the
system automatically reverts to the least hazardous condition in case of
failure of system logic, inputs, power sources etc. This requirement shall be
realized by applying a "de-energize to trip" design.
To avoid revealed failures, in cases where non "fail-safe" elements are used,
energize to trip redundancy with self checking and / or comparison
techniques shall be used to determine loop short circuit and open circuit
failures. Signal types belonging to this group are:
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- Heat Detectors
Where required, intrinsically safe galvanic isolation shall be provided
between the FGS and field signals.
For redundant I/O cards, each rack shall be separately fused. Short
circuiting of one output shall not affect other outputs.
It shall be possible to remove I/O cards without disturbing the signal wiring.
The card connection can be either via plug and socket or terminals
a) Safety critical signals are those that assure the safety integrity of the
plant. Signals to / from the system shall either be via redundant fail
safe serial data links or hardwired.
Typical safety critical signals are:
- Deluge and Horn manual initiators.
- Detectors and SOV in and output signals.
- Trip initiating signals from other ICS equipment .
- Machinery protection FGS related-signals.
- Plant visual and audible alarm initiators.
- Maintenance Override (MOS) enable inputs.
b) Non critical signals to / from the system may either be via serial data
links or hardwired. Non safety critical signals i.e.: alarms, indication,
sequence of events (SER), reset switches and maintenance override
switches shall comply with the following:
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- Signals routed via serial data links shall not cause shutdown or
prejudice the systems safety integrity.
The input card shall be capable of providing power for the following types of
input signals:
- Analogue transmitters (1-5 Vdc and or 4-20 mA)
- Contacts
- Low current signals
- Pulse signals
Where redundant analog input signals are implemented, the PLC shall
initiate an alarm if there is more than 2% difference between input signals
being read by the processor from each signal in the redundant pair. When
a 2% deviation alarm exists and a card failure has not been detected, the
analog input closest to the trip setpoint shall be used by the processor for
logic functions. In the event of an input card or processor failure, the
remaining correct analogue input shall be used for safeguarding logic
functions and transmission to the PCS. Input module requirements for the
PLC shall support “Line monitoring function, end of line resistance”. The I/O
shall be the type that supports this function.
All transmitter input signals used for logic processing shall be transmitted to
the PCS via serial communication. Redundant inputs for one transmitter
shall be considered as one signal to be transmitted to the PCS.
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The output card shall be capable of providing power for the following types
of output signals:
- Digital 24 V(dc) max. 10 VA).
- Serial data link
Lamps 24 V(dc) output for MOS
Horns and beacons
For digital outputs to SOVs, power to the field shall be provided from the
MDF field power supplies.
The Local Fire and Gas Control Panel (LFGCP) shall have the similar functions as the
MFGCP and act independently to detect all changes in status of monitored points,
provide event annunciation, display status and provide acknowledgement of all events
occurring within its monitored building.
The LFGCP shall be capable of controlling all alarm functions within each building.
Unoccupied buildings with only a few fire detection devices may be added to the
nearby addressable signal circuit by terminating at a local junction box inside the
building.
The building audible warning and flashing strobes units shall operate as a general fire
alarm condition throughout the building of incidence.
System Requirements
The LFGCP shall accept, process and evaluate the following types of signals:
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Circuit fault monitoring of building signaling circuits shall include the following
characteristics
The system shall provide point isolation by a single point or group of points. The
system shall ignore signals from input devices when isolated. The system shall
annunciate and remain in a trouble state while any fire alarm device is isolated.
The system shall provide identification of point type, location and status. Each
addressable and analog fire alarm device shall have a field assigned unique minimum
32 character device location message. The system shall provide addressable
indicating circuit modules used to activate local notification appliances in each building.
The system shall provide addressable indicating circuit modules used to activate local
notification appliances in each building.
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This feature shall be implemented for each field power supply feeder to a single field
circuit. Upon earth fault detection a local lamp shall illuminate inside the MDF
cabinet and a common alarm shall be transmitted to the PCS.
An important purpose of the earth leakage detection system is to identify solenoid
faults in the field.
The design of the FGS structure shall enable maintenance, testing and card
replacements to be carried out without disturbing other FGS functions.
Plant area zones shall have their control and I/0 processing hardware separated
and segregated. Signals shall be distributed throughout the I/O processing
hardware such that common mode failures are minimized.
Similarly, redundant cards shall be located in different racks.
Segregation and assignment of signals during the design phase shall include
sufficient margin to finally provide the required level of spareage.
7.1 General
The functional design of FGS system shall be based on the following project
documents:-
- FGS Cause and Effect Diagrams (By CONTRACTOR)
- Piping and Instrument Diagrams (P&ID) for Fire Fighting
- Fire and Gas Plan Drawings
- SHE requirements in the Project Specification, Annex J, section 12.
The FGS shall be operational at all times, even during total plant shut-down. All
FGS detectors, alarms and associated equipment shall be electrically supplied by
an un-interruptible power supply (UPS).
Fire protection system shall have the capability of being initiated both manually and
automatically via the fire detection systems.
7.2 Overview
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Suitable flammable gas, toxic gas, low temperature, and fire detectors shall
be installed in strategic locations throughout the plant. The Fire and Gas
detectors shall have integral signal processing and switching capability to
provide either 4-20 mA signal and / or volt-free contact signal inputs to the
Logic System.
The Logic functionality of the FGS system shall be achieved by the FGS
PLC's software. The purpose of the system logic is to process input signals
from the detection system and carry out the following actions :
Initiation of selective alarm and display information in the CCR and plant
areas.
The logic shall be designed to minimize spurious alarms and trips whilst
maintaining system integrity.
The logic system shall provide an input to a FGS SER, and shall interface
with the FGS HMI console (PCS) and other FAR FGS PLC's.
Where required a hard wired interface shall be provided between the FGS
PLC and the IPS PLCs within each FAR.
The plant alarm and warning system is required and shall be engineered as
an independent module of the FGS system, its purpose is to receive inputs
and generate audible and visual alarms to a variety of output devices.
All FGS alarm signals shall be presented on the CCR FGS and Fire Station
Building control panels, logged and printed via the SER facilities.
In line with the functional structure, the following types of alarms shall be
presented:
High level (LEL) flammable gas
High High level (LEL) flammable gas
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Common zone alarms shall be presented on the FGS VDU control panels
All new buildings e.g. Service building, Warehouse, AHs, FARs, Substations,
etc. shall have indoor detectors and fire panels.
The HMI comprises of VDU graphic displays and hard wired switch panels.
The HMI shall be the primary interface for all FGS related activities. The
Mimic panel shall replicate overview displays from one of the VDU stations.
All FGS protection systems and plant audible and visual alarms, shall be
initiated from the control panels. The VDU graphic layout shall be a
geographical representation of the whole site which shall be split into three
main areas, i.e. :
The process / utility area
The Jetty Loading/Unloading areas
The Truck Loading area
The Buildings area
A FGS control panels shall also be provided in the Fire Station Building, this
facility will be for "Read Only" purposes.
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The FGS VDUs are part of the PCS system, and as such shall be
implemented as part of the PCS scope.
The VDU for the FGS shall be a dedicated set, serving only the FGS monitoring,
status and control. The operation for PCS control on this panel is prohibited.
Additionally, the VDU for the FGS (PCS operator station) shall support the
multi-screen function (at least two), where one monitor shall be utilized as a
operator screen and the other monitor shall be used as a MIMIC for the FGS for
this project (these two monitors will share the same processing unit).
MOS shall be provided for all FGS inputs with an exception for the following
signals:
- Manual trip switches
- Limit / Proximity switches
The MOES is hardwired into the FGS logic, the operator has the facility to
de-activate an override regardless the status of the PCS or communication
link.
The "MOES and lamp shall give an overview of all the maintenance
overrides that are currently activated
MOSs shall be configured in the PCS and connected to the FGS via
redundant serial links. MOSs shall be accessed via the PCS graphic
displays.
PCS MOS override signal shall be accepted by the FGS logic only when
the MOES is in the enable position.
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The "MOS set" indication lamps shall be located on the PCS console to
indicate the MOS status and shall have three states:
- Off No MOS is on
- On A MOS is on but the trip initiator is in normal state
(process condition is healthy).
- Flashing A MOS is on and the trip initiator is in trip state.
Output from the PCS to set MOS's shall include FGS software which
prevents more than one MOS being activated per Process Unit Area zone.
c) MOS activation
The PCS sends a "MOS request” via the serial link to the IPS. The IPS
determines if the use of the MOS is permitted. This is only permitted if the
"MOES” is in the enable position and only one MOS is selected for a
particular Process Unit Area zone. If both criteria are fulfilled, the
maintenance override is set and a "MOS set" signal is sent back from the
IPS to the PCS via the serial link.
If the "MOS set" signal is not received within 5 seconds after the "MOS"
request", then the PCS shall automatically cancel the "MOS request". The
canceling of the "MOS request" shall generate an answer back alarm in the
PCS to indicate to the operator that the "MOS request" has been denied.
d) MOS de-activating
An activated and confirmed MOS can be de-activated via the PCS screen.
The tag will change color from blinking red to black.
Serial Links shall not be utilized to pass critical safety related - and/or controls
signals between different systems. Special attention shall be given to the testing of
serial links during the FAT.
Loss of one serial link within the redundant system structure shall not lead to any
malfunction.
The PCS shall be used to display and annunciate all FGS status information.
In addition to the above, other signals are required by the PCS for SER
alarm displays, MOS setting and confirmation etc.
7.5.2 Emergency Shutdown System (ESD/SIS)
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The FGS shall provide selected inputs for initiating ESD actions. The
interface to the ESD/SIS shall be hardwired outputs from the FGS.
Separate fire and gas systems (sub systems) will be provided by certain
package equipment vendors (e.g. compressors, analyzer houses, sub-
stations, etc.). These systems shall be interfaced with the FGS system logic
(PLC) within each relevant FAR.
The interface shall be hardwired and will facilitate status, common alarm and
command signal data transmission to the CCR.
The systems shall provide the following signals to the FGS logic (PLC) within
the relevant FAR, and shall be generic for all vendor fire and gas systems,
- Outputs:
- Common Gas detection alarm (flammable and / or toxic)
- Common Fire detection alarm
- Common Heat detection alarm
- Protection system activated (gaseous, deluge etc.)
- System fault
- Maintenance override selected / confirmed (to CCR FGS)
- Inputs:
Maintenance override selection (per initiator).
refer to section 7.3.2 for guidance on MOS application.
The manual activation (from the CCR) of these package FGS systems
shall only be permitted after alarm generation and evacuation times have
elapsed.
7.6 Compliance
The minimum requirement for FGS systems are as per IEC 61511
Initiators and outputs associated with the following items shall be implemented in
accordance with the IEC61511 classification:
- spray systems
- fire prevention on Compressors
- Compressor shutdown
- Isolation of electrical supplies in hazardous atmospheres
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7.7 Diagnostics
Diagnostic tools resident within FGS (for analyzing faults) shall be provided,
allowing continuous diagnostics without influencing the FGS performance.
The analysis shall be sufficient to identify faulty cards and define the cause of the
errors
8.1 General
The number and location of detectors and their associated equipment shall be
developed by CONTRACTOR during detail design and shall obtain approval from
PTTLNG/PMC prior to proceeding.
The provisional quantities and location of detectors are shown on Fire and Gas
Detection Plan drawings A3CA-A1-06011-1000-FP-001 and A3CA-A1-06011-1000-
FP-002.
The detectors shall be safe for operation under ambient conditions and have vibration-
proof connections. The detectors shall be suitable for location in hazardous areas.
The sensors shall be built into an explosion-proof, stainless steel housing.
All fire and gas detectors for use in process areas shall be certified as a minimum
for use in zone 1 areas.
8.2.1 General
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The open path IR gas detectors use the same principles as the IR point
detectors. A beam of light is sent from the transmitter to the receiver
where it is divided and measured at two distinct wavelengths in the
infrared band, one wavelength for gas indication, the other for
reference. The infrared beam can be projected over 30 to 90 m long.
The open path IR gas detectors provide information about the average
flammable gas concentration along the path. The detector will produce
the same response for a 1.5 m wide plume of 50% LFL as it will for a
7.5 m wide plume of 10% LFL. Open path gas detectors shall be
installed around the periphery of the vaporizer area.
The location of the gas detectors shall be defined for each individual
situation, taking into account the prevailing wind direction and the presence
of heavier or lighter than air gases. The detectors shall be mounted below
or above the possible sources accordingly. Collecting cones may be
considered when appropriate.
Point IR gas detectors shall be installed near the seals of gas compressors
and hydrocarbon pumps. They shall also be provided at the air inlets (e.g.
HVAC) to all buildings that have potential facing flammable gas leak.
Open path gas detectors shall be installed around the periphery of the
vaporizer area
Flammable gas detector analogue signals are used to generate alarms from
values set within the system. Alarms shall be implemented as follows:-
Flammable gas detectors shall have 2 alarm points, 'high' (H) and 'high high'
(HH). The 'H' shall be set at 20 % LEL and the 'HH' at 50 % LEL, adjustable
between 0-100 % corresponding to 4-20 mA.
The alarm for infrared beam type (open path) shall be in LEL-meter.
Any single detector, detecting flammable gas above the 'H' alarm point, shall
initiate an alarm in the CCR and a visual alarm(s) in the local plant area.
CCR alarm indications shall distinguish between H and HH values.
8.2.3 Flammable gas detectors shall be typically located in the air inlet of:
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For the above the detectors shall be arranged in a two out of two voting
system. Detectors shall be mounted close together in pairs. Each detector
will have two adjustable set points between 0-100% LEL.
The pre-alarm shall be obtained when either detector reaches 10% LEL.
When two detectors reach 20% LEL, an alarm will be activated; the fresh air
intakes will be closed and the ventilation fans stopped.
8.3.1 General
Manual call points shall be used to communicate fire detection to the CCR.
In general, the Alarm Call Points are provided at the building exits to enable
operators to raise an alarm in an emergency. Manual Alarm Call Points
shall be mounted at a height of 1.2 m above floor or grade level. The Alarm
Call Points may be used for other accidents or situation where the attention
of Main Control Room is required in accordance with established operational
procedures.
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UV/IR detectors shall be solar blind and shall be applied where fast
detection of hydrocarbon fire or other flammable products with a high
hydrocarbon content is required The design of the detectors shall be based
on the flame flicker principle, i.e.. the detector responds to the flickering
effect of hydrocarbon fires and are not suitable for detection where
smoldering occurs.
Fixed temperature heat detectors are usually used inside the buildings.
Rate compensated heat detectors shall be provided in the areas where
smoke detection is impractical such as in the kitchen, maintenance shop, or
emergency generator room. These detectors are designed to activate at
both a fixed temperature and fast thermal rate of rise due to fire growth.
8.4 Buildings
8.4.1 General
All building related fire and safety facilities shall be provided in accordance
with project specifications.
Fire and gas sensors located in AIR's, substations and analyzer houses, etc.,
shall be individually connected to the sub-system FGS hardware.
The Contractor shall ensure that all areas within the buildings are adequately covered
with detectors. The CONTRACTOR shall develop detectors layouts during detailed
design and obtain approval from PTTLNG/PMC before proceeding.
The LNG plant's AIR located equipment shall be protected with an early
warning smoke detection system.
Solar blind light reflection type of fixed head type detectors shall be used for
the detection of smoldering fires in buildings.
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Detectors shall trigger a common alarm on the FGS control panels and in the
building where fire has been detected.
The aspirator sampling system is connected to the detector. Air samples are
continuously extracted from the protected zone from intake points in the air
suction pipe network.
CONTRACTOR shall develop the sampling system layout and determine the
number and location of detectors during detail design and shall obtain the
appropriate approval from PTTLNG/PMC before proceeding.
Typical areas that shall be covered by early warning type smoke detectors are:
When smoke is detected, an alarm shall be triggered locally and in the CCR.
a) Fiber optics (to be confirmed during detailed engineering) shall be applied along the
LNG piperack sections as well as the onshore and jetty LNG containment areas.
Upon detecting a low temperature due to LNG leakage, alarms shall be initiated
both locally and at the CCR.
b) To monitor the annular space of the storage tanks for potential leakage and
accumulation of LNG, the tank shall be equipped with a leak detection system.
This system shall be comprised of the following:
RTD’s shall be positioned at four equally spaced locations at the bottom of the
annular space as a back up to the fiber optic DTS system.
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The tank leakage detection system shall be furnished as part of the LNG tank
scope of supply.
Detector voting is the method to ensure that fire and gas detectors are robust
against failure and false alarm. 2ooN (2 out of N; N>2) logic means a minimum
three detectors in each fire detection zone and a confirmed fire or gas leak is based
on 2 or more detection. 1ooN (1 out of N; N>1) logic means a minimum two
detectors in each fire detection zone and a confirmed fire or gas leak is based on 1
or more detection.
Detection voting will be used for this project. For process area 2ooN shall be
employed, while in non-process area including air intake, 1ooN shall be used. 1ooN
voting logic shall also be used for LNG spill detectors.
9.1 General
This section describes equipment which is activated by the FGS. The Contractor
shall ensure that all interfaces between the FGS and following equipment are
correctly engineered.
Fire protection systems may comprise of water spray systems, deluge systems,
sprinkler systems and foam system. Such systems are activated via FGS, following
signals received from the detection systems. Details of the fire protection systems
are defined in the “Fire Protection Philosophy” document A3CA-06011-1000-FPR-
001.
The Water Spray System is normally actuated by a fixed temperature pilot head
detection system. The opening of the deluge valve will allow water to flow into the
system piping and to discharge from the water spray nozzles. Other fire and gas
detectors (e.g. IR flame detectors and IR gas detectors) will also be used to detect
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fire or LNG release and activate the Water Spray System. All spray / deluge
systems shall be provided with a remote operated deluge valve that may by
operated from the CCR.
All status signals of the water spray/deluge systems shall be available for display on
the FGS VDU in the CCR.
High Expansion Foam system shall be provided to control the possible vapor
release or fire resulting from a LNG spill. High Expansion Foam Concentrate shall
be stored in the Foam Bladder Tank. The foam concentrate is discharged from the
tank by incoming water applying pressure to the bladder. Other fire and gas
detectors (e.g. IR flame detectors and IR gas detectors) will also be used to detect
fire or LNG release and activate the Foam System. All foam systems shall be
provided with a remote operated deluge valve that may by operated from the CCR.
All status signals of the foam systems shall be available for display on the FGS VDU
in the CCR.
Plant fire alarms shall annunciate via motor driven sirens for outdoors and
hooters for indoors, having an on/off modulation mode with an adjustable on
time of between 3 and 10 seconds. The signal frequency shall be
approximate 520 Hz, soundlevel of at least 110 dB(A) at 1 meter
In order to obtain one plant identical alarm system the duration of the alarm
signal shall be controlled via the FGS Plant Alarm & Warning System. The
alarm duration shall be adjustable between 1 and 10 minutes.
The duration of the of the alarm signal shall be controlled via the FGS with
adjustable timing between 1 and 10 minutes.
Upon acceptance of the alarm (via the silence pushbutton) in the CCR, the
modulated signal shall continue for an other 30 seconds then automatically
stop. Pressing the silence pushbutton from the CCR shall not silence
flammable gas alarms where gas is still detected.
Pressing the local alarm reset pushbutton shall silence its associated
audible alarm without time delay.
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The "all clear" gas alarm shall be a continuous tone of not less than 2 minute
duration at a frequency of 2000 Hz . The timing is set via the FGS and fully
adjustable between 1 and 10 minutes.
For the generation of toxic gas alarms (if required), the audible alarms and
beacons shall be designed in accordance with the flammable gas alarms.
The toxic gas beacons shall be of strobe types and colored Amber / yellow.
10.1 General
For the purpose of FGS configuration the latest technology portable PC shall be
provided.
For the purpose of logic testing and logic diagram production a software development
package shall be provided.
- Capable of being plugged in, or removed from the CPU's whilst they are in
operation, without causing any disturbance
- Have a full diagnostics package with complete annotation for any program
listing.
- Password protected.
10.2 Editing
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10.3 Configuration
- Use of ladder type presentation should be avoided, as these limit the size of the
gates which can be programmed.
- Only the simple code statements and / or, not inverter and conditional turn on/off
of outputs should be used.
- The philosophy behind this is to avoid the use of jump instructions, separate set
and reset instructions for outputs and flags, as these complicate the programs
and make errors difficult to find.
FGS scope of supply and services shall be in accordance with the Project
specification.
The FGS scope shall include the supply and testing of serial communication
interface hardware with the PCS. A specific and critical aspect of the scope is that
all these links shall be comprehensively tested during the FAT and also at the PCSI
location.
11.3 Standardization
The system shall be designed to minimize the spare part stock and simplify operator
and maintenance technician training. The same hardware, etc. used to build the
IPS system shall also be utilized for the Fire and Gas System (FGS).
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The final system I/O requirement shall be determined from the appropriate project
documentation produced by CONTRACTOR.
11.6 Documentation
Documentation and data requirements included in the scope of supply for the
system include standard documentation and project documentation. All
documentation shall be in the English language
The FGS documentation required Documentation shall include, but not be limited to,
the following:
The Contractor shall include in his tender any restriction relating to the application of
this system for the specific TUV Class requirement.
For the purpose of data interchange Oracle and IN Tools application packages
shall be used .
Manuals shall preferably be in electronic format (CD-ROM), with at least one set
hardbacked of A4 size, drawing size shall not exceed A3.
Prior to FAT testing the vendor shall provide the relevant certificates covering
hardware and system software.
11.7.1 General
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a) It is the intent that the system shall utilize standard software to the
maximum extent possible. Software implementations of logic
requirements shall be developed.
Mnemonic and high level language type programming shall not be used.
b) Duplicate magnetic media copies of all system software shall be supplied.
The supplied software shall be latest implemented and proven release.
Standard tests on all manufactured and bought out parts and components shall be
performed in accordance with ISO 9000. Tests shall typically cover the following
areas:
- Correctness of component parts
- Revision level
- Hardware application
- Wire-wrap workmanship (where applicable)
- Soldering workmanship (where applicable)
- Marking workmanship
- Finish workmanship
All sub-units shall be functionally tested in a purpose built test set up, to detect and
diagnose hardware and software faults and errors.
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- Run standard diagnostic tests for system functions, security performance etc.
- Monitor communication errors
- Loading and verifying all data-bases
Load taking devices shall be simulated at the input /output terminals. The
Contractor is to advise the environmental conditions under which the
burn-in takes place (i.e. ambient temperature and humidity).
A listing of components which failed during the burn-in period shall be available
during final inspection. This list should include the length of time which the failed
component was running prior to its failure
The Factory Acceptance Test is intended to verify that the system and its
components function properly, that all manufacturing, assembly, software
generations and configurations/databases have been implemented correctly and
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completely, and that the system performance is, in all respect, in compliance with
the criteria of the agreed procurement specifications.
a) Hardware Overview:
b) System Integrity
d) Database
- I/O Configurations
- Logic Configuration
Tests shall be made by simulating an input and verifying outputs also at the
simulator.
Where applicable, the 5 point accuracy test shall generally be applied only
once to each sub-system with common analogue to digital and digital to
analogue conversion. A 50% of full scale check will otherwise suffice.
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f) Non standard software shall be checked 100%, tests shall include reasonable
testing to simulate predictable external component failures to prove
functionality when faults exist.
PCS integration testing shall be carried out at the Process Control System
Integrators (PCSI) premises and shall be implemented in accordance with the PCS
specification . The PCSI shall co-ordinate the integration test program, supported
by the other PCS vendors.
The FGS vendor shall supply system dedicated test equipment to perform the PCSI
tests.
The FGS vendor shall prepare an integrated testing requirements specification for
fully testing the FGS with other PCS systems.
The site acceptance test shall be a duplicate of the tests performed at the Factory
Acceptance Test, to confirm correct FGS functionality and operation. The SIT
procedure to be developed by the CONTRACTOR and approved by PTTLNG.
H H H
MI MI MI
Main network (FTE)
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