SCL MCL 52 74 75 102 105 Us

SCL/MCL 52/74/75/102/105 - Operation
SCL/MCL 52/74/75/102/105
Operation
Edition May 2008

Order No. PV.999.0005/01
ABC
ABC
Imprint/Company Address Copyright © 2008 Heidelberger Heidelberger Druckmaschinen AG

Druckmaschinen AG. Dr.-Hell-Strasse
No part of this book may be repro- D-24107 Kiel
duced without prior written permis- Phone +49 (4 31) 3 86-0
sion. Fax +49 (4 31) 3 86-13 80
http://www.heidelberg.com/
. ..............................................................
Heidelberg and the Heidelberg logo Other company names, product
are registered trademarks of Heidel- names and trademarks not expressly
berger Druckmaschinen AG. mentioned in this manual are trade-
Prosetter is a trademark of Heidel- marks or registered trademarks of
berger Druckmaschinen AG. the corresponding manufacturers
and fall within the regulations
Suprasetter is a trademark of Heidel- regarding the protection of trade-
berger Druckmaschinen AG. marks.
. ..............................................................
Important notice:
We are dedicated to improving and is not legally binding as it does not
enhancing our products. Conse- constitute a written contract of fea-
quently, the information in this tures.
manual is subject to change without If any problems occur with the prod-
notice. uct described in this manual, please
Heidelberger Druckmaschinen AG contact the agency which is respon-
assumes no responsibility for infor- sible for you.
mation and description as far as Translation of the original instruc-
third-party products are concerned. tions
The information contained in this Order No. PV.999.0005/01
manual about performance and Edition May 2008
speed as well as technical data con-
cerning application of our products Printed in Germany.
. ..............................................................
ABC Table of Contents
Table of Contents
Table of Contents
Before You Start ...

Technical Remarks on Safety . . . . . . . . . . . . . . . . . . . . . VII
Correct Use of the SCL/MCL 52/74/75/102/105 and the
MCL 52/74/75/102/105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Correct Use of the Cassettes and the Cassette Carrier . . . . VII
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Emergency Stop Switch (only with Prosetter 52/74/102) . VIII
Power Switch with Emergency Stop Function (only with
Suprasetter 75/105) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Safety Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
About This Documentation . . . . . . . . . . . . . . . . . . . . . . . . X
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Further Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Symbols and Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
HEIDELBERG online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XII
1 Introduction
Description of the SCL 52/74/75/102/105 Unit and its
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Description of the MCL 52/74/75/102/105 Unit and
its Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
Cassette Carrier 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
Cassette Carrier 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8
Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
2 Notes on Installation
Installing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Recommendation for the Installation of the Online
Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Connecting the Unit to the Prosetter 52/74/102 . . . . . 2–3
SCL/MCL 52/74/75/102/105 – Operation III

Table of Contents ABC
Connecting the Unit to the Suprasetter 75/105 . . . . . 2–6

Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
3 Operation
Power-up of the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Power-off of the Device . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
Loading Plates into the Cassette . . . . . . . . . . . . . . . . . 3–3
Loading the Cassette into the SCL 52/74/75/102/105 or
MCL 52/74/75/102/105 . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
Unloading the Cassette from SCL 52/74/75/102/105
or MCC 52/74/75/102/105 . . . . . . . . . . . . . . . . . . . . . . 3–16
Empty waste box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–24
Loading a Plate to the Manual Plate Feeder . . . . . . . 3–26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–29
Removing a Plate from the Bridge (only with
Prosetter 52/74/102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–30
Removing a Plate or Slip Sheet from the
SCL 52/74/75/102/105 . . . . . . . . . . . . . . . . . . . . . . . . . . 3–34
4 Service and Maintenance

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Cleaning the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Cleaning the Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
5 Technical data
Protection and Safety Requirements of the
SCL/MCL 52/74/75/102/105 . . . . . . . . . . . . . . . . . . . . . 5–4
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . 5–5
Interference Emission (Stray Radiation and Interference
Voltage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
Interference Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
IV Edition May 2008

ABC Table of Contents
Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . 5–5

Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . 5–6
Disposal of the SCL 52/74/75/102/105 . . . . . . . . . . . . 5–7
Harmful Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
Recyclable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
Disposal of the MCC 52/74/75/102/105 . . . . . . . . . . . . 5–12
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–12
Harmful Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–12
Recyclable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
Protection and Safety Requirements of the Cassette
Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . 5–20
Disposal of the Cassette Carrier . . . . . . . . . . . . . . . . 5–20
Labels on the SCL 52/74/75/102/105 . . . . . . . . . . . . . . 5–21
Labels on the MCC 52/74/75/102/105 . . . . . . . . . . . . 5–23
Labels on Cassette Carrier 1 . . . . . . . . . . . . . . . . . . . . 5–24
Labels on Cassette Carrier 2 . . . . . . . . . . . . . . . . . . . . 5–26
Index
SCL/MCL 52/74/75/102/105 – Operation V

ABC Before You Start ...
Before You Start ...
Technical Remarks on Safety

This device complies with the safety regulations of
the standards and specifications listed in the "Techni-
cal Data" chapter.
Correct Use of the SCL/MCL 52/74/75/102/105 and the MCL 52/74/75/102/105

The SCL 52/74/75/102/105 (Single Cassette Loader) and
the MCL 52/74/75/102/105 (Multiple Cassette Loader)
are automatic loaders for offset printing plates and
must only be used for this purpose as described in the
customer documentation.
Do not place any objects or liquids on the device.
Ventilation outlets must be kept clear at all times.
Correct Use of the Cassettes and the Cassette Carrier

Please only use the cassette carrier to transport the
cassettes.
The handle at the front of the cassette is not designed
to carry the cassette but to push it into and pull it out
of the SCL 52/74/75/102/105 / MCL 52/74/75/102/105.
Warning: Full cassettes weigh up to 80 kg (SCL 52/74/
3 75) and 140 kg (SCL 102/105) respectively.

The cassette carrier transports the cassettes and must
only be used for this purpose as described in the cus-
tomer documentation. Do not use the cassette carrier
to transport other objects or persons.
The cassette carrier must not block any escape routes.
The cassette carrier is intended for use on an even
floor and may not left on sloping areas. If this is
unavoidable, it must be prevented from rolling away
by using blocks in addition to the brake.
SCL/MCL 52/74/75/102/105 – Operation VII

Before You Start ... ABC
General
The SCL 52/74/75/102/105 / MCL 52/74/75/102/105 may
only be installed by authorized service personnel. The
ambient conditions must be observed.
Warning: Unauthorized opening of of any parts of the
3 casing not specifically referred to in the operating

manual and inexpert repairs can lead to considerable
danger for the user.
Service work may only be performed by authorized
personnel trained for this purpose. The respective
accident prevention regulations must be observed at
all times.
Non-observance of accident prevention regulations
can lead to the loss of accident insurance cover.
Emergency Stop Switch (only with Prosetter 52/74/102)

All mechanical motions in the device are stopped
when the emergency switch is used. Use these
switches in cases of emergency only. They are located
on both sides of the Prosetter.
Power Switch with Emergency Stop Function (only with Suprasetter 75/105)
The SCL 52/74/75/102/105 / MCL 52/74/75/102/105 is
fully cut off from the power supply by the power
switch (red rotary switch).
The power switch (red rotary switch) triggers a four-
pole cut-off of the Suprasetter 75/105 and the SCL 52/
74/75/102/105 / MCL 52/74/75/102/105 from the power
supply. In an emergency, this power switch is used as
an emergency stop switch for the Suprasetter 75/105
and the SCL 52/74/75/102/105 / MCL 52/74/75/102/105.
VIII Edition May 2008

On/Off button
The SCL 52/74/75/102/105 / MCL 52/74/75/102/105 is
only de-energized by the On/Off button on the Proset-
ter 52/74/102 / Suprasetter 75/105.
All plugs and sockets of the equipment units are to be
readily accessible, because you must unplug the
power cable to completely cut off all power to the
equipment (for example, in dangerous situations).
When connecting or disconnecting the power cable,
only ever hold the cable at the plug and make sure
that your hands are not wet. A damaged power cable
can cause leakage currents and electric shocks. Pro-
tect the power cable from being damaged. Never place
any heavy objects upon it and do not allow it to get
jammed.
Service and Maintenance

Service work may only be carried out by persons
authorized by Heidelberg.
The respective accident prevention regulations must
be observed at all times.
Warning: Never remove covers or any other parts of
3 the casing except for the work described in the "Ser-

vice and Maintenance" and "Troubleshooting" chap-
ters. When doing so, keep to the stipulated sequence
of operations.
Otherwise, you are in danger of suffering a fatal, elec-
tric shock.
SCL/MCL 52/74/75/102/105 – Operation IX

Safety Loop
For your safety, the SCL 52/74/75/102/105 / MCL 52/74/
75/102/105 is equipped with a safety loop. All mechan-
ical motions are stopped if the safety loop is inter-
rupted, for example, by opening the side panel.
This safety system must never be bridged as otherwise
you are in danger of being crushed by the cassette
drive or fatally injured by an electric shock.
About This Documentation

This documentation is intended as a reference work
for the operator during training courses and in oper-
ation.
Note: The documentation must be kept safely for
2 future use right up to the disposal of the device.
Prerequisites
The user, having attended a training course, should
be familiar with the SCL 52/74/75/102/105 / MCL 52/74/
75/102/105.
Further Documentation
You will find additional information in the following
documentation:
0 Prosetter 52/74/102 - Operation
0
Suprasetter 75/105 - Operation
0
MetaDimension - User's guide/workflow
X Edition May 2008

Symbols and Styles

The following typographical conventions are used in
this manual:
0
Cross-references to other chapters and sections are
underlined and, on the monitor, blue.
Example:
See section Symbols and Styles.
0
Quotes are used to indicate menus, folders, names
of functions, hardware conditions, switch set-
tings, system messages, etc.
Example:
Set the switch to "off".
0
Menus, functions and submenus are separated
from one another by a ">".
Example:
Select "File > Open..."
0
A plus sign is used to indicate that several keys
have to be pressed at the same time.
Example:
Press Alt+A.
0
„V" in front of a word indicates that it is explained
in the Glossary.
Important Information
Important information in the text is marked by sym-
bols which indicate the following:
Warning: Contains information that must be taken
3 into consideration to protect the user from injury.
SCL/MCL 52/74/75/102/105 – Operation XI

Attention: Contains information that must be taken
1 into consideration to prevent damage to hardware or

software.
Note: Contains important general or supplementary
2 information about a specific topic.
Prerequisites: This text contains requirements which
5 must be fulfilled before the steps which follow can be
performed.
HEIDELBERG online
Do you have questions concerning our products?
Do you want to improve your workflows?
Pay us a visit at our Internet home page. You will find
us at:
http://www.heidelberg.com/
XII Edition May 2008

ABC Introduction
1 Introduction
Description of the SCL 52/74/75/102/105 Unit and its Functions

The SCL 52/74/75/102/105 is a plate loader for the Pro-
setter 52/74/102 and the Suprasetter 75/105.
The cassette of the SCL 52/74/75/102/105 can hold the
following number of plates:
0 100 plates, 0.3 mm thick or
0 150 plates, 0.15 mm thick
The loading of the plates into the recorder and the
exposure are carried out under daylight conditions
without any further manual operations.
Online processor Prosetter 52/74/102
Status LEDs
SCL 52/74/75/102/105 Waste box
SCL/MCL 52/74/75/102/105 – Operation 1–1

Introduction ABC
Online processor SCL 52/74/75/102/105
Status LEDs Status LEDs
Suprasetter 75/105 Waste box
When the cassette is filled with plates (in yellow light

conditions when using the Prosetter 52/74/102), the
user transports the cassette to the SCL 52/74/75/102/
105 on a cassette carrier. The cassette must be pushed
fully into the input slot of the device. The cassette is
positioned correctly in the SCL 52/74/75/102/105 and
opened automatically for the plates to be loaded. The
plates are loaded automatically into the Prosetter 52/
74/102 or the Suprasetter 75/105 following the appro-
priate command.
The slip sheets are removed automatically and collec-
ted in a waste box that can hold up to 400 sheets.
1–2 Edition May 2008

ABC Introduction
In this way, the loaded cassette can be replaced sim-

ply and fast by another cassette if two or more diffe-
rent plate formats are to be imaged.
Note: Each cassette should have its own cassette car-
2 rier. If not, two persons are required to carry the
empty cassettes alone.Carrying the cassettes, howe-
ver, is not recommended because of their weight.
52/74/75 cassette, empty approx. 30 kg, loaded
approx. 80 kg.
102/105 cassette, empty approx. 48 kg, loaded approx.
140 kg.
After exposure, the plate is transported to the online
processor via a bridge.

Introduction ABC
Description of the MCL 52/74/75/102/105 Unit and its Functions

The MCL 52/74/75/102/105 is a plate loader for the Pro-
setter 52/74/102 and the Suprasetter 75/105. It compri-
ses the SCL 52/74/75/102/105 and a multiple cassette
container, the MCC 52/74/75/102/105.
The MCC 52/74/75/102/105 can take up to four casset-
tes, of which one is loaded into the SCL 52/74/75/102/
105 according to the material request.
Each cassette can hold the following number of pla-
tes:
0
100 plates, 0.3 mm thick or
0
150 plates, 0.15 mm thick
The loading of the plates into the recorder and the
exposure are carried out under daylight conditions
without any further manual operations.
Online processor Prosetter 52/74/102

SCL 52/74/75/102/105
Waste box
Status LEDs MCC 52/74/75/102/105

ABC Introduction
Online processor SCL 52/74/75/102/105
Status LEDs
Status LEDs
Suprasetter 75/105 Waste box MCC 52/74/75/102/105
When the cassette is filled with plates (in yellow light

conditions when using the Prosetter 52/74/102), the
user transports the cassette to the MCC 52/74/75/102/
105 on a cassette carrier. There, the cassette (after
prior registration at the user interface) must be
pushed fully into the input slot. When the correspon-
ding plate is requested, the cassette is loaded into the
SCL 52/74/75/102/105 and automatically opened to
load the plates. The plates are loaded automatically
into the Prosetter 52/74/102 or the Suprasetter 75/105.

Introduction ABC
The slip sheets are removed automatically and collec-

ted in a waste box that can hold up to 400 sheets.
When a different plate is requested, the cassettes are
automatically changed.
Note: Each cassette should have its own cassette car-
2 rier. If not, two persons are required to carry the
empty cassettes alone.Carrying the cassettes, howe-
ver, is not recommended because of their weight.
52/74/75 cassette, empty approx. 30 kg, loaded
approx. 80 kg.
102/105 cassette, empty approx. 48 kg, loaded approx.
140 kg.
After exposure, the plate is transported to the online
processor via a bridge.

ABC Introduction
Cassette Carrier 1
Release lever for cassette
Brakes
Crank in
its bracket
Release lever for horizon-

tal position
Release lever for upright

position

Introduction ABC
Cassette Carrier 2
Release lever for cassette
Brakes
Crank in its bracket
Release lever for horizon-

tal and vertical position/

ABC Introduction
Status LEDs
The following actions of the SCL/MCL 52/74/75/102/
105 are indicated by the status LEDs:
Position of the status LEDs Action

left right
Top Normal operation: The waste box is
closed.
The waste box is currently opening.
The waste box is open.
Middle Normal operation: The cassette is loa-

ded correctly to the device.
The device is waiting for a cassette to
be inserted.
No cassette in the device.
Bottom Normal operation: The cassette carrier

is docked correctly.
The cassette carrier is not in the cor-
rect position.
Normal operation: The cassette carrier
is not docked.
LED on Flashing LED off
If an error occurs, all LED levels (top, middle, bottom)

flash left and right alternately.

ABC Notes on Installation
2 Notes on Installation
Installing the Unit

The SCL 52/74/75/102/105 / MCL 52/74/75/102/105 may
only be installed by authorized service personnel. The
ambient conditions must be observed.
The device must be installed on an even and firm sur-
face.
Make sure that the device is installed at a sufficient
distance from walls and other objects to ensure ade-
quate ventilation and proper servicing.
Minimum clearances: see drawings at the end of
chapter Technical data.
The device should not be installed near air-condition-
ing equipment and must be protected from humidity
and direct sunlight.
Note: The initial installation is performed by service
2 personnel. This includes lifting the device off the pal-
let and removing the transport safeguards.
Warning: Make sure cables and hoses are installed in
3 such a way that there is no risk of tripping over them.

Notes on Installation ABC
Recommendation for the Installation of the Online Processor

The online processor should be installed on the left
side of the SCL 52/74/75/102/105 as this gives optimal
access to the sections requiring servicing on the right
of the SCL 52/74/75/102/105.
The G&J Raptor and the Mitsubishi P-Alpha 880 (Eco)
processors can be installed on the right side of the
SCL 52/74/75/102/105 as only in a few rare cases does
the SCL 52/74/75/102/105 have to be separated from
the online processor and the Prosetter 52/74/102 /
Suprasetter 75/105.
The Agfa LP-82 processor cannot be set up on the right
as the SCL 52/74/75/102/105 must be separated from
the online processor for many types of servicing.

Connecting the Unit to the Prosetter 52/74/102

The connection points are located at the rear of the
SCL 52/74/75/102/105.
Compressed air connection
Power connection of the

SCL 52/74/75/102/105 Power connection for
the Prosetter 52/74/102
The SCL 52/74/75/102/105 and the Prosetter 52/74/102

are connected to the power supply by means of the
supplied power cables with a 3-pin plug, that are
designed for connection to 200 - 240 V AC. The respec-
tive national regulations must be observed when con-
necting the device using power cables not provided

by Heidelberg or when using adapted connectors.

The devices may only be operated if a grounded con-
nector is connected.
In the USA and Canada, power supply cables must at
least comply with type SJT.
Warning: Connectors and outlets of the service line
3 must be easily accessible as the device has to be com-

pletely disconnected from the power supply by pull-
ing out the power connector, for example, in hazard-
ous situations. The in-house installation outlet must
be placed at least 60 cm above the ground.
Warning: The power supply remains unipolar when
3 the SCL 52/74/75/102/105 is switched off. For this rea-

son, always pull the top power connector to discon-
nect the power supply! The Prosetter 52/74/102 and
the SCL/MCL 52/74/75/102/105 are thus disconnected
from the power supply.
Warning: Pulling out the recorder power connector
3 on the Prosetter 52/74/102 or the lower power connec-

tor on the SCL 52/74/75/102/105 only disconnects the
Prosetter 52/74/102 from the power supply.

Notes on connecting the power cable:

2 Taking national requirements into consideration, a
cable from the table below is to be selected when
connecting 200 V - 240 V AC.
Mains
Type of Connector Country Regulations Type of Cable
voltage
Europe 230 V IEC 83 <HAR> H05VV-F
250 V, 10/16 A min. 1.5 mm2
United 220 - 240 V B. S. 1363 <HAR> H05VV-F

Kingdom IEC 83 min. 1.5 mm2
250 V, 10/16 A IEC 127
Australia 240 -250 V A. S. C112 <HAR> H05VV-F

240 V 10 A min. 1.5 mm2
North America 240 V ANSI C73.11 UL Listed

250 V 10 A NEMA 6-20-P CSA Certified
IEC 83 Type SJT, 3/16AWG
UL 198.6
Japan 200 V JIS C 3102 JIS C 3102

250 V 10 A UL 817 UL Listed
CSA C22.2 CSA Certified
No.21 Type SJT
3/16AWG

Connecting the Unit to the Suprasetter 75/105

The connection points are located at the rear of the
SCL 52/74/75/102/105.
Compressed air connection of Suprasetter
Power connection of the

SCL 52/74/75/102/105 Connection remains
from Suprasetter 75/105 free
The SCL 52/74/75/102/105 is connected to the power

supply by means of the existing power cable (in the
Suprasetter 75/105) with a 3-pin plug, that is designed
for 200 V - 240 V AC. The respective national regula-
tions must be observed when connecting the device
using power cables not provided by Heidelberg or

when using adapted connectors.

The devices may only be operated if a grounded con-
nector is connected.
In the USA and Canada, power supply cables must at
least comply with type SJT.
Warning: The power supply remains unipolar when
3 the SCL 52/74/75/102/105 is switched off. To discon-

nect the power supply, thus always switch off the
power switch or the automatic circuit-breaker (S5) on
the Suprasetter 75/105! The Suprasetter 75/105 and
the SCL/MCL 52/74/75/102/105 are thus disconnected
from the power supply.
Notes on connecting the power cable:
2 The SCL 52/74/75/102/105 is connected to the power
supply via the Suprasetter 75/105.
Fuse
The fuses are not accessible to the user! Repairs
should only be carried out by service personnel.

ABC Operation
3 Operation
Power-up of the Device

The SCL 52/74/75/102/105 / MCL 52/74/75/102/105 can
only be switched on together with the Prosetter 52/74/
102 or the Suprasetter 75/105.
Operation:
1. Press the On/Off button on the Prosetter 52/74/102 or
the Suprasetter 75/105 as far down as it will go before
releasing.
On/Off button
Suprasetter 75/105 Prosetter 52/74/102
The Prosetter 52/74/102 / Suprasetter 75/105 and the

SCL 52/74/75/102/105 / MCL 52/74/75/102/105 are thus
switched on.

Operation ABC
Power-off of the Device

The SCL 52/74/75/102/105 / MCL 52/74/75/102/105 can
only be switched off together with the Prosetter 52/
74/102 or the Suprasetter 75/105.
1. On the user interface, click the "Switch Off Recorder"
button.
2. When the "Switch off the Recorder" message appears
beside the "Switch Off Recorder" button, you can
switch off the device. To do this, press and hold the
On/Off button (approx. 3 seconds) until you hear a
beep. Release the On/Off button and immediately
press it again. The unit is switched off.
On/Off button
Suprasetter 75/105 Prosetter 52/74/102
Note: You must repeat the shutdown procedure from

2 the start if the beep sounds for a second time before
you have pressed the On/Off button for a second time.

ABC Operation
Loading Plates into the Cassette

Please read the notes in the chapter Before You Start
... page –VII.
Plates must be loaded into the cassette in yellow light
conditions when using the Prosetter 52/74/102.
Attention: The following requirements must be met
1 for yellow light conditions if an Agfa Lithostar Plus

LAP-V plate is used:
0
Lighting: Fluorescent tubes V50 (EncapSulite) or
comparable
0
Window panes: 478- -3mm 29090974 DIN 4102 B2
or comparable
0
Monitor foils: Three layers V10 (EncapSulite) or
comparable
Attention: Other requirements apply if other plates
1 are used. Please inquire at the respective plate manu-

facturer for the requirements.
Note: If cassettes without a shade are used, then the
2 procedures for opening and closing the shade in the
following description do not apply.

Operation ABC
Requirements:
0
The cassette is mounted on the cassette carrier.
0
The brakes of the cassette carrier are applied.
0
The table of the cassette carrier is in an upright
position.
Brakes applied

ABC Operation
Operation:
Warning: Keep your fingers clear of the lower cassette
3 edge when you let go of the shade after pushing it up

or down as they may get squashed there.
1. Open the cassette shade:
To do this, either take hold of the bar at the lower
edge of the shade and push the shade upwards or
insert the crank into the top right side of the cassette
and turn it (counter-clockwise) to open up the shade.
Crank Bar

Operation ABC
2. Set the left plate positioning guide to the size of the

plate you will insert plus 2 - 3 mm and screw it tight.
Plate positioning guides
Warning:
3 Plate edges can be sharp. Failure to wear protective

gloves can result in injuries to your hands.
3. Put on protective gloves.
4. Take the printing plate from the packaging.
Attention:
1 There must always be a slip sheet between each plate.

ABC Operation
5. Place the plates, coated side towards you, on the

lower edges of the cassette and up against the left
positioning guide.
A maximum of 100 plates, 0.3 mm thick, or max. 150
plates, 0.15 mm thick, can be loaded to the cassette.
The maximum fill level of the cassette must not be
exceeded. This is marked by a label on the inside on
the lower edge of the cassette.
6. Push the right and top positioning guide towards the

plates so that there is 2 -3 mm between the plates and
the three positioning guides.
Attention: The plate positioning guides must not be
1 set too close as otherwise the plates will become

jammed in the guides.

Operation ABC
7. Screw the positioning guides tight.

Warning: Keep your fingers clear of the lower cassette
3 edge when you let go of the shade after pushing it up

or down as they may get squashed there.
8. Close the cassette shade.
To do this, either take hold of the bar at the lower
edge of the shade and pull the shade down or insert
the crank into the top right side of the cassette and
turn it (clockwise) to close the shade.
Crank Bar
9. When you are finished, put the crank back in its

bracket on the cassette carrier.

ABC Operation
Loading the Cassette into the SCL 52/74/75/102/105 or MCL 52/

74/75/102/105
Requirements:
There is no cassette loaded in the SCL 52/74/75/102/
105 or 3 cassettes (max.) are loaded in the MCL 52/74/
75/102/105.
If one cassette is loaded in the SCL 52/74/75/102/105 or
if 4 cassettes are loaded in the MCL 52/74/75/102/105,
then one cassette must be removed, see
section Unloading the Cassette from SCL 52/74/75/
102/105 or MCC 52/74/75/102/105, page 3–16.
Warning: Please only use the cassette carrier to trans-
3 port the cassettes.
Operation:
1. On the user interface, click the "Unit" button.
2. Select "Input" in the vertical menu bar.
3. Click the "Load cassette in the Autoloader" button.
4. Release the brakes of the cassette carrier.

Operation ABC
Release brakes
5. Transport the cassette on the cassette carrier in an

upright position to the SCL 52/74/75/102/105 / MCC
52/74/75/102/105.
6. Apply the brakes of the cassette carrier to stop the car-
rier from rolling away.
Apply brakes

ABC Operation
Warning: There is a risk of getting squashed by the
3 horizontal frame when lowering the cassette table to

a horizontal position.
Warning: Oil pressure shock absorbers cushion the
3 lowering of the cassette table to a horizontal position.

If you notice that this support starts to let up, please
inform the service department immediately so that
these shock absorbers can be replaced.
7. Release the lock of the cassette table and swing the
table to a horizontal position.
Cassette Carrier 1 Cassette Carrier 2

Operation ABC

9. Push the cassette carrier with the guide pins into the
guide holes of the SCL 52/74/75/102/105 / MCC 52/74/
75/102/105.
The cassette carrier is in the correct position beside
the SCL 52/74/75/102/105 / MCC 52/74/75/102/105
when the lower third of the left and right LEDs lights
up.

ABC Operation
10. Apply the brakes of the cassette carrier.

Attention: On the MCC 52/74/75/102/105, the input
1 aperture for the cassettes opens and closes automati-

cally. Only push the cassette into the MCC 52/74/75/
102/105 when the input aperture is open.
11. Release the lock of the cassette on the cassette carrier.
When doing so, pull the cassette slightly towards you.

Operation ABC
Unscrew cassette
lock
Cassette Carrier 1
Unscrew cassette
lock
Cassette Carrier 2

ABC Operation
Attention: If you push the cassette too energetically
1 into the SCL 52/74/75/102/105 or MCC 52/74/75/102/

105, the shade can open. This can cause problems
afterwards during operation.
12. For that reason, push the cassette carefully into the
SCL 52/74/75/102/105 or MCC 52/74/75/102/105.
The cassette has been pushed into the SCL 52/74/75/
102/105 / MCC 52/74/75/102/105 correctly when the
middle third of the left and right LEDs lights up.
.

14. Remove the cassette carrier and apply the brakes to
stop it from rolling away.

Operation ABC
Unloading the Cassette from SCL 52/74/75/102/105 or MCC 52/

74/75/102/105
The cassette must be removed from the SCL 52/74/75/
102/105 / MCC 52/74/75/102/105 if the cassette is
empty or you want to load a cassette with a different
plate size.
Warning: Please only use the cassette carrier to trans-
3 port the cassettes.
Operation:
3. Click the "Unload cassette from the Autoloader" but-
ton.
The cassette is released for unloading.

ABC Operation
4. Release the brakes of the cassette carrier, push it up

to the SCL 52/74/75/102/105 / MCC 52/74/75/102/105
and apply the brakes again to stop the carrier from
rolling away.
Brakes
Warning: There is a risk of getting squashed by the
3 horizontal frame when lowering the cassette table to

a horizontal position.
Warning: Oil pressure shock absorbers cushion the
3 lowering of the cassette table to a horizontal position.

If you notice that this support starts to let up, please
inform the service department immediately so that
these shock absorbers can be replaced.
table to a horizontal position.

Operation ABC

ABC Operation
Release brakes
7. Push the cassette carrier with the guide pins into the
guide holes of the SCL 52/74/75/102/105 / MCC 52/74/
75/102/105.
The cassette carrier is in the correct position beside
the SCL 52/74/75/102/105 / MCC 52/74/75/102/105
when the lower third of the left and right LEDs lights
up.

Operation ABC
Apply brakes

ABC Operation
9. Pull the cassette out of the SCL 52/74/75/102/105 /

MCC 52/74/75/102/105 until it locks in place on the
cassette carrier.
10. Release the brakes of the cassette carrier and pull the
cassette carrier back until the guide pins are no
longer in the guide holes of the SCL 52/74/75/102/105
/ MCC 52/74/75/102/105.
table to an upright position.

Operation ABC

ABC Operation

14. Transport the cassette on the cassette carrier for load-
ing to the yellow light chamber.

Operation ABC
Empty waste box

The waste box can hold up to 400 slip sheets.
It must be emptied regularly to avoid faults in opera-
tion. You should empty the waste box when you are
changing a cassette to avoid any delays in operation.
You can empty the waste box after a multiple cassette
change, depending on the number of imaged plates.
An appropriate message appears on the user interface
if the waste box is not emptied on time. An acoustic
signal is also given.
Operation:
3. Click the "Open waste box" button.
The waste box is released after several internal
sequences, for example, closing the cassette, trans-
porting an imaged plate to the processor, etc.
4. Pull out the waste box until it is fully out of the
device.
5. Remove the slip sheets from the waste box and dis-
pose of them.

ABC Operation
Slip sheets
Waste box
6. Push the waste box back into the device until you can
hear it lock in place.

Operation ABC
Loading a Plate to the Manual Plate Feeder

If a manual plate feeder is used in the bridge (con-
veyor) from the Autoloader to the Prosetter 52/74/102,
you can load a plate manually without using the
Autoloader.
Attention: You must load a plate to the manual plate
1 feeder in yellow light conditions.
1. Press down the locking buttons of the bridge and

release them again.
2. Turn the buttons a quarter turn in anti-clockwise

direction.

ABC Operation
3. Open the cover of the bridge.
Warning: Plate edges can be sharp. Failure to wear
3 protective gloves can result in injuries to your hands.

5. Load the plate centered into the manual plate feeder
with the emulsion side facing up.

Operation ABC
6. Push the plate as far as it can go in the direction of

the recorder.
7. Close the cover of the bridge.

8. Press down the locking buttons of the bridge until
they engage.
9. Start imaging.

ABC Operation
Troubleshooting
If there is a malfunction in the SCL 52/74/75/102/105
or the MCC 52/74/75/102/105, you will hear a beep, the
status LEDs will flash and an error message is dis-
played on the GUI.
1. Click the "Error messages" button. The following help
information is displayed:
0 Error code
0
Description of error
0
Error remedy
2. Eliminate the errors according to the instructions.
Click the "Correct error" button. This action returns
the SCL 52/74/75/102/105 / MCC 52/74/75/102/105 to its
initial status and the function which was interrupted
by the error can be repeated.

Operation ABC
Removing a Plate from the Bridge (only with Prosetter 52/74/102)

Proceed as follows when you see a request to remove
a plate:
1. Press down the locking buttons of the bridge and
release them again.
2. Turn the buttons a quarter turn in anti-clockwise

direction.

ABC Operation
3. Open the cover of the bridge.
If a manual plate feeder is used, you must lift it off

the bridge before you can remove the plate.
Note: Please use the middle handle if you are going to
2 lift the manual plate feeder off the bridge on your
own. Please use the two outer handles if a second per-
son is going to help you lift the manual plate feeder
off the bridge.
4. Turn the handle(s) upwards.

Operation ABC
5. Lift the manual plate feeder off the bridge and place
it beside the device.
Warning: Plate edges can be sharp. Failure to wear
3 protective gloves can result in injuries to your hands.

7. Remove the plate or the slip sheet from the bridge.

ABC Operation
8. Place the manual plate feeder back onto the bridge.

Warning: The safety loop is interrupted when you lift
3 off the manual plate feeder. When placing the man-

ual plate feeder back on, make sure that the actuating
element of the safety switch is inserted correctly into
the safety switch so that the safety loop is closed
again.
Manipulation of the safety switch, e.g. bridging, is not
permitted and can result in the loss of insurance cov-
erage and warranty.
9. Turn the handle(s) downwards.
10. Close the cover of the bridge.
11. Press down the locking buttons of the bridge until
they engage.

Operation ABC
Removing a Plate or Slip Sheet from the SCL 52/74/75/102/105

Proceed as follows when you see a request to remove a
plate or slip sheet:
1. Pull off the side panel of the SCL 52/74/75/102/105.
2. Turn the snap locks of the lightproof plate a quarter

turn in anti-clockwise direction and remove the
plate.
Warning:
3 Plate edges can be sharp. Failure to wear protective

gloves can result in injuries to your hands.

ABC Operation
Snap locks
4. Remove the plate or slip sheet that caused the fault.

5. Put the lightproof plate back in place and secure it
with the snap locks.
6. Put the side panel back on.

ABC Service and Maintenance
4 Service and Maintenance
General
The unit does not contain any parts within the hous-
ing which require servicing by the user.
Warning:
3 Unauthorized opening or improper repairs can lead

to considerable danger for the user.
Service work may only be performed by authorized
personnel specialized in this field.
The relevant accident prevention regulations must be
observed at all times.
Failure to observe the safety regulations may result in
the loss of accident insurance!
Cleaning the Unit

Warning: If cleaning the device involves the use of liq-
3 uids, the device must be disconnected from the power

supply beforehand by pulling out the power connec-
tor at the service line.
The surfaces of the unit can be cleaned using a dry
cloth.
If the device is very dirty, it can be cleaned with a
damp cloth which has been dipped in dish-washing
liquid and well wrung.
Ensure that no fluids enter the interior of the device
and keep moisture away from the connections on the
rear of the device.
Do not use any abrasive cleaning agents or solvents.

Service and Maintenance ABC
Cleaning the Cassette

The surfaces of the cassette can be cleaned using a dry
cloth.
If the device is very dirty, it can be cleaned with a
damp cloth which has been dipped in dish-washing
liquid and well wrung.
Make sure that no liquid gets inside the cassette.
Do not use any abrasive cleaning agents or solvents.
Clean the interior of the cassette with a vacuum
cleaner.

ABC Technical data
5 Technical data
Dimensions
SCL 52/74/75 Width 1,360 mm
Depth: 1,766 mm
Height 1,108 mm
SCL 102/105 Width 1,680 mm
Depth: 2,036 mm
Height 1,108 mm
MCC52/74/75 Width 1,360 mm
Depth: 1,540 mm
Height 1,110 mm
MCC 102/105 Width 1,680 mm
Depth: 1,810 mm
Height 1,110 mm
Cassette carrier 52/74/75 Width 1,120 mm
Depth: 980 mm (730 mm slanted
position)
Height 970 mm (1,260 mm slanted
position)
Cassette Carrier 102/105 Width 1,440 mm
Depth: 1,250 mm (730 mm slanted
position)
Height 970 mm (1,400 mm slanted
position)
Cassette 52/74/75 Width 980 mm
Depth: 970 mm

Technical data ABC
Height 84 mm
Cassette 102/105 Width 1,300 mm
Depth: 1,240 mm
Height 84 mm
Weight
SCL 52/74/75 approx. 415 kg
SCL 102/105 approx. 527 kg
MCC 52/74/75 approx. 440 kg
MCC 102/105 approx. 500 kg
Cassette carrier SCL 52/74/75 approx. 60 kg
Cassette carrier SCL 102/105 approx. 80 kg
Cassette SCL 52/74/75 empty approx. 30 full approx. 80 kg
kg
Cassette SCL 102/105 empty approx. 48 full approx. 140 kg
kg
Power supply 200 V – 240 V
Frequency 50/60 Hz
Rated operational current 8A (with Prosetter)
(SCL/MCL)
Rated Operation Current <3 A Connection via Suprasetter
(SCL/MCL)
Power consumption < 1400 W (with Prosetter)
Power consumption < 3000 W (with Suprasetter)
Compressed air connection max 8000hPa/
8 bar/120 PSI

ABC Technical data
Ambient conditions Temperature +17°C to +30°C

(operation)
Air pressure 700 mbar to 1060 mbar
Relative humidity 40 % to 70 %
non-condensing
Ambient conditions Temperature -10°C to +50°C
(Transport)
Air pressure 250 mbar to 1060 mbar
Relative humidity 10 % to 85 %
non-condensing
Noise emission < 68 dB (A) workplace-related value
Plate sizes
Prosetter SCL/MCL 102 Max. 1,055 mm x 811 mm
Min. 400 mm x 500 mm
with option QM46:

323 mm x 370 mm
Prosetter SCL/MCL 74 Max. 750 mm x 670 mm
Prosetter SCL/MCL 52 Max. 525 mm x 670 mm
Suprasetter SCL/MCL 75 Max. 680 mm x 750 mm
Suprasetter SCL/MCL 105 Max. 930 mm x 1,140 mm
Plate thickness 0.15 mm to 0.3 mm

Technical data ABC
Protection and Safety Requirements of the SCL/MCL 52/74/75/

102/105
Standards
This unit complies with the safety regulations of the
standards listed below.
General
GPSG Law regarding technical (Germany)
equipment and product safety
98/37/EC Machinery Directive (Europe)
73/23/EEC Low Voltage Directive (Europe)
89/336/EEC EMC Directive (Europe)
Mechanical Safety
EN ISO 12100 (Europe)
pr EN 1010 (Europe)
ICE 68-2-6 (International)
ICE 68-2-27 (International)
Electrical Safety
EN 60204-1 (Europe)
IEC 60204-1 (International)
EN 60950-1 (Europe)
IEC 60950-1 (International)
UL 60950-1 (USA)
CSA C22.2 No. 60950-1 (Canada)

ABC Technical data
Electromagnetic Compatibility (EMC)

EMVG Law regarding electromag- (Germany)
netic compatibility of technical
equipment
89/336/EEC EMC Directive (Europe)
Interference Emission (Stray Radiation and Interference Voltage)

EN 55022: 1998, threshold value B (Europe)
CISPR 22: 1997 mod., threshold (International)
value B
FCC CFR 47, Part 15, Subpart B, (USA)
Class A
ICES-003, Class A (Canada)
EN 61000-3-2: 2000 (Europe)
EN 61000-3-3: 2001 (Europe)
AS / ZNS 3548 (Australia/
New Zealand)
Interference Immunity
EN 61000-6-2: 2001
EN 55024: 2003 (Europe)
CISPR 24: 2001 (International)
Radio Interference Suppression

Note for users in Europe To comply with directive 89/
336/EEC, it is necessary to operate the scanner with
all covers correctly installed.

Technical data ABC
Ensure compliance with the radio interference sup-

pression regulations, when you connect other electri-
cal equipment to this unit by following the instruc-
tions given by the manufacturer of this equipment,
regarding correct installation and maintenance.
Adherence to radio interference suppression regula-
tions can be assumed when the additional device in
question is marked with the European Union mark of
conformity (CE) and the instructions for installation,
operation and service are followed.
Approvals and Conformity

GS (Germany)
CE: Declaration of Conformity (Europe)
UL: E156891 (NWGQ) (USA)
cUL: E156891 (NWGQ7) (Canada)
GOST-R (Russia)
ACN 004 395 779 (Australia)

ABC Technical data
Disposal of the SCL 52/74/75/102/105

The unit contains harmful substances. It must be
handed over to an approved waste disposal company
and not be disposed of as household waste. Addresses
can be obtained from the relevant environmental
office or from the environmental officer at the
Heidelberg plant in Kiel, phone ++49 431 386 0.
The diagrams may deviate from your actual device
because changes may have been incorporated and
because they are generalized for all device types (102,
74 und 52).
Harmful Substances
The table below lists the parts that contain harmful
substances and, therefore, must be disposed of/recy-
cled separately. The parts are to be identified with the
help of the drawing below.
Description Harmful Substance

pcbs Tetrabrombisphenol A,
Power supply module lead, etc.
Bridge (Prosetter)
• Gas springs 2x Hydraulic fluid
(Fig. 1)
The cable sheathing may contain polyvinyl chloride

(PVC). All the capacitors are PCB-free. The electronic
components and parts of the covers contain flame
retardants. State-of-the-art technology allows thermal
recycling in appropriately equipped plants.
Attention: The gas springs (only when connected to
Prosetter) contain oil and are pressurized. On no
account may they be damaged. They must be disposed
of as hazardous waste.

Technical data ABC
Gas springs
Electronics
Power supply
module
4.
Figure 1

ABC Technical data
Recyclable Materials
The following table lists the most important parts,
which do not contain harmful substances and which
can undergo environmentally safe recycling.
Description Material
1. Cover plates Steel sheet, painted
Maniewicz Alexit 426-44
2. Base frame Steel sheet, galvanized or
painted
3. Various sheets and Aluminum or steel
rollers
4. Plastic part Polyurethane
(cover at front) contains flame retardants
part 3, Fig. 2 (without PBDE or PBB)
approx. 18 kg

Technical data ABC
Dismantling
The following dismantling procedure is recom-
mended. Consult the diagram at the end of this sec-
tion as well.
The device may only be dismantled by an approved
waste disposal company. These dismantling instruc-
tions are not for customers!
Step Note
Left and right top casing panel Magnetic catch connection
1.
Remove the top cover Phillips screws

2.
Front casing (PUR) Swing up towards you,

3.
loosen retaining plate.
Loosen the bridge from the chas- Open the flap.
4.
sis. Unscrew the bridge from
See Fig. 1 the inside.
Remove bottom right cover. Loosen 4 screws on the
5.
waste box..
Remove bottom left cover. Magnetic catches
6.
5 – 10 Edition May 2008

ABC Technical data
2.
2.
1.
6. 5.
5.
3.
Figure 2
SCL/MCL 52/74/75/102/105 – Operation 5 – 11

Technical data ABC
Disposal of the MCC 52/74/75/102/105

The regulations of the respective region must be
observed during the disposal of the unit.
office.
Details given here are based on our current knowl-
edge and experience. They do not discharge the per-
son responsible of his duty to observe the regulations
and laws in force at the time of the disposal.
General Specifications
Size of the unit, without pallet, with front plastic
panel (width, depth, height):
MCC 102/105: 1,680 mm x 1,810 mm x 1,110 mm
MCC 52/74/75: 1,360 mm x 1,540 mm x 1,110 mm
Weight of the unit:
8-up: approx. 500 kg
4-up: approx. 440 kg
Harmful Substances
The table below lists the parts that contain harmful
substances and, therefore, must be disposed of or
recycled separately. The parts can be identified
according to the designations in Fig.1.

ABC Technical data
Fig. No.
Description Harmful substances contained (item)
Drive group 2x Tetrabrombiphenol A, lead, etc. 1 (2)
Electronics board
Signal lamps 2x Tetrabrombiphenol A, lead, etc. 1 (1)
Electronics board
Lifting motor (stepping motor Biphenol-A (in minute quanti- 1 (3)
with integrated electronics ties) SMD adhesive and balanc-
board) ing kit lead, lead solder
Polyvinyl chloride could be contained in the cable

covering. The electronic modules are protected by
flame retardants. State-of-the-art technology allows
thermal recycling in appropriately equipped plants.

Technical data ABC
3 2
Fig. 1
Recyclable Materials
The unit consists mainly of recyclable materials,
which are listed in the table below. Please also refer to
the figures in section Dismantling, page 5 – 16.

ABC Technical data
Weight*
approx. Item in Fig.
Description Material (kg) No.
Cover plates Aluminium sheet (AlMg3), 45 1, 2, 3
painted, with steel threaded [35] (Fig. 2)
inserts. Partially with screwed
struts made of steel sheet, gal-
vanized.
Base frame Steel tube (St52), galvanized, 200 14
partially steel sheet, galva- [180] (Fig. 4)
nized
Magazine Struts: Steel tube (St52); 80 7
Side walls: steel sheet, galva- [63] (Fig. 3)
nized;
U-rails with sprung brackets:
steel X6CrNiMoTi17-12;
Axles: steel 115CrV3;
Bracket: steel C45k;
Partition Steel sheet, galvanized, par- 30 6
tially painted [25] (Fig. 3)
Plastic panel (front) Polyurethane (Baydur 66 FR), 18 5
painted, with threaded inserts [14] (Fig. 2)
(brass)
Friction drive (2x) Steel sheet, galvanized; 3 [2,5] 4
special steel sheet; <1 [<1] (Fig. 2)
special steel axles; <1 [<1]
aluminium, partially coated <1 [<1]
with polyurethane
Lift drive Various parts made of differ- 22 [22] 12, 13
ent types of steel; (Fig. 4)
various parts made of alumin- 8 [8]
ium

Technical data ABC
Weight*
approx. Item in Fig.
Description Material (kg) No.
Various small parts, Various plastics, steel, copper, approx.
lines, bronze and others 100
hoses [approx.10
0]
* The weight specifications refer to the MCC 102/105

unit; specifications in brackets refer to the MCC 52/
74/75 unit.
Dismantling
A suitable dismantling sequence is described in the
table below. Please also refer to the following figures.
The unit may only be dismantled by an approved
waste disposal company. These instructions for dis-
mantling are not for the customer.
Item in
Fig. 2 Step Remarks
1 Remove upper side panels Snap connection with magnetic
lock
2 Remove lower side panels M4 hexagon socket
3 Remove upper panels M4 hexagon socket
4 Remove right and left friction M4 hexagon socket
drives
5 Remove front plastic panel 2 x M4 indicated by arrow in fig. 2,
then pull off

ABC Technical data
Fig. 2
Item in
Fig. 3 Step Remarks
6 Remove partition M4 hexagon socket
7 Remove magazine Magazine must be in bottom posi-
tion, undo 8 x M8, remove maga-
zine upwards
8 Remove various small parts

Technical data ABC
Fig. 3
Item in
Fig. 4 Step Remarks
10 Undo belt tensioner and M4 hexagon socket
remove
11 Remove stepping motor and Unscrew units through the frame
belt scanner from outside,
stepping motor: 3 x M8;
belt scanner: 1 x M6
12 Remove spindle incl. loading Top 2 x M6, bottom 4 x M6;
lugs (2x) To do so, raise carriage assembly
(item 13)

ABC Technical data
Item in
Fig. 4 Step Remarks
13 Pull carriage assembly out
upwards, unscrew guides
14 Remove frame
Fig. 4

Technical data ABC
Protection and Safety Requirements of the Cassette Carrier
Standards
This unit complies with the safety regulations of the
standards listed below.
General
GSG "Gerätesicherheitsgesetz" (law (Germany)
regarding safety when working
with technical equipment)
98/37/EC Machinery Directive (Europe)
Mechanical Safety
EN 292 (Europe)
pr EN 1005-3 (Europe)
pr EN 1757-3 (Europe)
Approvals and Conformity

GS (Germany)
CE: Declaration of Conformity (Europe)
GOST-R (Russia)
Disposal of the Cassette Carrier

office.

ABC Technical data
Labels on the SCL 52/74/75/102/105
1 ABC D-69115 Heidelberg

Typ 2175/2180 ID-No. 06006302/ GS Prüf-No. ET-04131
Ser.- No. 06006426
200-240V 8A 50 Hz
˜ 200-240V 8A 60 Hz
˜Date of Manufacture
Made in Germany
I.T.E
LISTED ACCESSORY 7C46
or
ABC D-69115 Heidelberg

Typ 2176/2181 ID-No.PQ.005.000/ GS Prüf-No. ET-04131
Ser.- No. PQ.006.000
200-240V 8A 50 Hz
˜ 200-240V 8A 60 Hz
˜Date of Manufacture
Made in Germany
I.T.E
LISTED ACCESSORY 7C46
2 This device complies with Part 15 of FCC rules. Operation is subject to

the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
This class A digital apparatus meets all requirements of the Canadian

Interference-Causing Equipment Regulations.
Cet appareil numèrique de la classe A respecte toutes les exigencis du
Règlement sur le matèriel brouilleur du Canada.

Technical data ABC
4 Vorsicht!
! Caution!
Attention!
QUETSCHGEFAHR BEI BEWEGUNG, WENN
SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
BEWARE OFF MOVING PARTS WHEN INTERLOCK

DEFEATED.
PARTIES MOBILES SI VERROUILLAGE DE

SÛRETÉ PONTÉ
6 Air Inlet
max. 8000 hPa
120 PSI
7 AC Outlet
200 - 240V
˜
50/60 HZ, 5A

ABC Technical data
Labels on the MCC 52/74/75/102/105

Typ 2177/2182 ID-No. GS Prüf-No.
Ser.- No.
Sekundärversorgung vom SCL
Secundary supply from SCL
Date of Manufacture I.T.E
Made in Germany LISTED ACCESSORY 7C46
2 This device complies with Part 15 of FCC rules. Operation is subject to

the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
This class A digital apparatus meets all requirements of the Canadian

Interference-Causing Equipment Regulations.
Cet appareil numèrique de la classe A respecte toutes les exigencis du
4 Vorsicht!
! Caution!
Attention!
QUETSCHGEFAHR BEI BEWEGUNG, WENN
SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
BEWARE OFF MOVING PARTS WHEN INTERLOCK

DEFEATED.
PARTIES MOBILES SI VERROUILLAGE DE

SÛRETÉ PONTÉ

Technical data ABC
Labels on Cassette Carrier 1

Typ 2175.070 ID-No. GS Prüf-No.
Ser.- No.
Leergewicht/net weight : 60 Kg
Tragfaehigkeit/load capacity: 80 Kg
Date of Manufacture
Made in Germany
or

Typ 2180.070 ID-No. GS Prüf-No.
Ser.- No.
Leergewicht/net weight : 80 Kg
Tragfaehigkeit/load capacity: 140 Kg
Date of Manufacture
Made in Germany

ABC Technical data
4 ACHTUNG:
Auf sicheres Einrasten der
Kassettenhalterung achten!
CAUTION:
Pay attention to a safety snap in
of the cassette fitting!

Technical data ABC
Labels on Cassette Carrier 2
1 Neue Dorfstraße 26
19249 Jessenitz
Telefon: 03 88 55/5 18 61
Telefax: 03 88 55/5 18 86
Mechanische Fertigungs- und
Entwicklungs GmbH
Sachnummer: PQ.607.7234
Seriennummer: 28-00-3712 -03001
Leergewicht:/ net weight: 60 kg
Tragfähigkeit:/ load capacity: 80 kg
Herstellungsdatum: November 2003
or
1 Neue Dorfstraße 26
19249 Jessenitz
Telefon: 03 88 55/5 18 61
Telefax: 03 88 55/5 18 86
Mechanische Fertigungs- und
Entwicklungs GmbH
Sachnummer: PQ.687.7226
Seriennummer: 28-00-3709 -03001
Leergewicht:/ net weight: 80 kg
Tragfähigkeit:/ load capacity: 140 kg
Herstellungsdatum: November 2003

ABC Technical data

2 4
1 3
3
6
7
5 2 1
4
2 3
1
2 2 2
4 1 3 4 4 1 3 4
ABC Index
Index
A Accident Prevention Regulations 4–1 Power Connection Cable 2–5, 2–7

Air conditioners 2–1 Power connector 2–4
Ambient conditions 5–3 Power consumption 5–2
Approvals 5–6, 5–20 Power supply connection 2–3, 2–6
Power supply voltage 5–2
C Cassette 1–1, 1–2, 1–4, 1–5 Print plate sizes 5–3
Cassette carriage 1–2, 1–5, 3–4, 3–9, Protective gloves 3–6, 3–27, 3–32, 3–34
3–17
Clean cassette 4–2 R Rated Operation Current 5–2
Cleaning agents 4–1, 4–2
Cleaning of unit 4–1 S Safety
Cleaning the unit 4–1 electrical 5–4
Conformity 5–6, 5–20 mechanical 5–4, 5–20
Connecting the Unit 2–3 Slip sheets 1–2, 1–6
Solvents 4–1, 4–2
D Dangers for the User 4–1 Switching off procedure 3–2
Daylight conditions 1–1, 1–4
Dimensions 5–1 T Transport safeguards 2–1
Disconnection from Mains 2–4
Disposal 5–7, 5–20 U Unit connection 2–3
E Electromagnetic Compatibility (EMC) V Ventilation 2–1

5–5
W Waste box 3–24
F Fuse 2–7 Weight 5–2
I Immunity from Noise 5–5 Y Yellow light conditions 1–2, 1–5

Initial installation 2–1
Installation 2–1
Installation site 2–1
Intermediate layers 1–2, 1–6
L Laser Standards and Regulations 5–4,

5–20
N Noise emission 5–3, 5–5
O On/Off button 3–1, 3–2
P Plate format 1–3

Plate loader 1–1
Plate positioning guides 3–6
Plate thickness 5–3
SCL/MCL 52/74/75/102/105 – Operation

Heidelberger Druckmaschinen AG
Kurfuersten-Anlage 52–60
69115 Heidelberg
Germany
Phone +49 (62 21) 92-00
Fax +49 (62 21) 92 69 99
www.heidelberg.com/
For further information please contact

your local Heidelberg representative.

SCL MCL 52 74 75 102 105 Us

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SCL/MCL 52/74/75/102/105 - Operation

Edition May 2008

Imprint/Company Address Copyright © 2008 Heidelberger Heidelberger Druckmaschinen AG

Before You Start ...

SCL/MCL 52/74/75/102/105 – Operation III

Connecting the Unit to the Suprasetter 75/105 . . . . . 2–6

4 Service and Maintenance

IV Edition May 2008

Radio Interference Suppression . . . . . . . . . . . . . . . . . . . . 5–5

SCL/MCL 52/74/75/102/105 – Operation V

Before You Start ...

Technical Remarks on Safety

Correct Use of the SCL/MCL 52/74/75/102/105 and the MCL 52/74/75/102/105

Correct Use of the Cassettes and the Cassette Carrier

3 75) and 140 kg (SCL 102/105) respectively.

SCL/MCL 52/74/75/102/105 – Operation VII

3 casing not specifically referred to in the operating

Emergency Stop Switch (only with Prosetter 52/74/102)

VIII Edition May 2008

Service and Maintenance

3 the casing except for the work described in the "Ser-

SCL/MCL 52/74/75/102/105 – Operation IX

About This Documentation

X Edition May 2008

Symbols and Styles

3 into consideration to protect the user from injury.

SCL/MCL 52/74/75/102/105 – Operation XI

Attention: Contains information that must be taken

1 into consideration to prevent damage to hardware or

XII Edition May 2008

Description of the SCL 52/74/75/102/105 Unit and its Functions

Online processor Prosetter 52/74/102

SCL/MCL 52/74/75/102/105 – Operation 1–1

Online processor SCL 52/74/75/102/105

Status LEDs Status LEDs

Suprasetter 75/105 Waste box

When the cassette is filled with plates (in yellow light

1–2 Edition May 2008

In this way, the loaded cassette can be replaced sim-

SCL/MCL 52/74/75/102/105 – Operation 1–3

Description of the MCL 52/74/75/102/105 Unit and its Functions

Online processor Prosetter 52/74/102

1–4 Edition May 2008

Online processor SCL 52/74/75/102/105

Suprasetter 75/105 Waste box MCC 52/74/75/102/105

When the cassette is filled with plates (in yellow light

SCL/MCL 52/74/75/102/105 – Operation 1–5

The slip sheets are removed automatically and collec-

1–6 Edition May 2008

Release lever for cassette

Release lever for horizon-

Release lever for upright

SCL/MCL 52/74/75/102/105 – Operation 1–7

Release lever for cassette

Crank in its bracket

Release lever for horizon-

1–8 Edition May 2008

Position of the status LEDs Action

The waste box is open.

Middle Normal operation: The cassette is loa-

Bottom Normal operation: The cassette carrier

LED on Flashing LED off

If an error occurs, all LED levels (top, middle, bottom)