Beruflich Dokumente
Kultur Dokumente
PRODUCTION
Directional control valves ................................................................................................ 13
Intrinsically safe valves .................................................................................................... 14
Directional control logic valves ....................................................................................... 15
Pressure control valves ................................................................................................... 15
Check valves .................................................................................................................... 17
Flow control valves .......................................................................................................... 19
Cartridge valves .............................................................................................................. 20
Proportional valves ......................................................................................................... 22
Mobile hydraulics ............................................................................................................ 24
Safety blocks ................................................................................................................... 24
Accessories ...................................................................................................................... 25
Subplates and manifolds ................................................................................................. 26
Pumps ............................................................................................................................. 27
DISTRIBUTION
Pumps ............................................................................................................................. 31
Hydraulic motors ............................................................................................................. 32
Accumulators ................................................................................................................... 33
Filters ............................................................................................................................... 34
Heat exchangers (coolers) ............................................................................................... 36
Hydraulic fittings and couplings ...................................................................................... 39
HYDRAULIC CYLINDERS
Hydraulic cylinders .......................................................................................................... 42
Technical capabilities of hydraulic cylinders production ................................................ 43
Hydraulic cylinders – standard versions ......................................................................... 44
HYDRAULIC SYSTEMS
Hydraulic systems ........................................................................................................... 46
SERVICE
Technical service and support ......................................................................................... 51
CONTACTS
Contacts ........................................................................................................................... 55
www.ponar-silesia.pl www.ponar-wadowice.pl
ABOUT THE COMPANY
6
ABOUT THE COMPANY
The Group consists of two companies: PONAR Wadowice S.A., a renowned producer of oil hydraulic elements, well-known on the
domestic market and abroad, and PONAR Silesia S.A., a dynamically operating manufacturer and supplier of hydraulic systems.
Thanks to tradition combined with advanced technology, we have become more innovative, flexible and effective in responding to
Customers’ needs.
PONAR Wadowice S.A. is a comprehensive and flexible partner specialized in design, manufacturing and repairs of oil hydraulic
elements. Many years of experience and the availability of single elements, components and complete systems, allow us to be
permanently present in all branches of industry.
COMPLETE SOLUTIONS
1. PONAR Silesia Group, formed by PONAR Wadowice S.A. and PONAR Silesia S.A. is a strong, Polish brand, well-recognized and
reputable locally and abroad.
2. Our engineers are highly qualified and experienced professionals.
3. The Company develops complete, state-of-the-art systems and solutions for all branches of industry.
4. We operate to the ISO-approved management system.
5. We have thorough knowledge of our sector and follow the market trends.
6. We make a reliable and trustworthy partner in designing, engineering and servicing of complete hydraulic systems.
7. We promptly and willingly adjust our solutions to satisfy Customer’s preferences and offer flexible financial terms.
8. With our product range, we can satisfy the needs of even the most demanding Customers.
9. With the wide distribution network all over Poland and abroad we are able to provide prompt deliveries of our products.
10. We can assure timely fulfillment of even the most difficult projects.
11. Our company provides training programs in power hydraulics.
12. PONAR Silesia Group is up-to-date managed, with the support of advanced computer software.
8 www.ponar-wadowice.pl www.ponar-silesia.pl
ABOUT THE COMPANY
PRESENCE IN EACH MAJOR INDUSTRY
We are a Polish company providing Polish products for all branches of industry.
Many years of experience, extensive knowledge of the market and a wide range of hydraulic components and systems made it
possible for us to be present in each major industry.
Our reliable hydraulic components, drives and controls can be found in:
CERTIFICATES
PONAR Silesia Group holds a Quality Management Certificate of conformity with ISO 9001:2008 for: designing, production, assembly,
and servicing of hydraulic and lubrication system, hydraulic pumps, hydraulic control equipment, cylinders and hydraulic power
packs, including equipment used in low temperatures.
Our products are also certified for application in many different industries:
• certificate of conformity with the Pressure Directive 97/23/EC – safety valve DBD.../...C and the AS… accumulators
• certificate of conformity with the Transport Directive 2000/9/EC – safety valve DBD.../...C
• certificate of conformity with the Intrinsic Safety Directive 94/9/EC – directional control valves: IWE 6, 2IRED 6, 2IRES 6, 3IREH 6,
3IREH 2 [intrinsic safety certificate I M1 Ex ia I, for valves working with intrinsically safe output circuit “ia” or “ib” of an appropriate
power pack for a proper explosion group of a gas of max. parameters Ui=15 V, li=1,6 A, intended e.g., for operation in hydraulic
systems which require to be powered with intrinsically safe circuits in underground parts of mines and some parts of their surface
installations (certificate I M1 Ex ia I Ma), exposed to a risk of methane and/or coal dust explosion or equipment operating near
flammable materials in form of a gas, vapours, mists, in accordance with the proper list in the standard ATEX specification (certificates
II 2G Ex ia IIB T4 Gb or II 2G Ex ia IIC T6/T5 Gb)]
PONAR Wadowice S.A. was awarded with a Platinum Certificate in recognition of achieving Caterpillar Quality Management System
supplier certification. Our Company exhibited excellent process control while providing quality products to Caterpillar Customers.
PONAR Wadowice S.A. has obtained the Environment Management Certificate of conformity with ISO 14001. The Company has also
been registered in the Eco-Management and Audit Scheme (EMAS). This proves that the Company observes the highest standards of
environmental protection.
PONAR Silesia S.A. and PONAR Wadowice S.A. manufacture products for the defence industry in compliance with AQAP and acceptance
procedures of military representatives.
www.ponar-silesia.pl www.ponar-wadowice.pl 9
ABOUT THE COMPANY
Services:
• on-site design, manufacture and assembly of hydraulic drive and control systems
• selection and supply of hydraulic components and assemblies
• repairs and upgrades of hydraulic systems and machinery
• repairs and regeneration of hydraulic elements and systems
• consultation and technical advice
• reliable and professional technical service
• operation and maintenance training on the supplied products
Our product range has been recently expanded to include special product groups intended for extreme, unusual environmental
conditions, and for operating with aggressive media. These products are marked with SO 478, SO 495 labels – versions for low and
high temperatures and for special electric connections, SO 594 – “skydrol” medium – for the hydraulic liquid most commonly used in
“aerospace” industry.
10 www.ponar-wadowice.pl www.ponar-silesia.pl
ABOUT THE COMPANY
SELECTION & SUPPLY OF POWER HYDRAULIC ELEMENTS
AND COMPONENTS
PONAR Wadowice S.A. and PONAR Silesia S.A. provide their Customers with far-reaching assistance in selection and supply of oil
hydraulic elements to supplement the main production profile.
• pressure filters
• return-line filters
• breather filters
• breather and by-pass oil filtration units
• equipment for determining cleanliness class and water content in hydraulic oil
• couplings
• hydraulic hoses
• minimess
• ball valves
• oil level indicators
• mounting systems for pipelines
www.ponar-silesia.pl www.ponar-wadowice.pl 11
PRODUCTION
12
DIRECTIONAL CONTROL VALVES
Directional control valves are used to regulate fluid (oil) flow in hydraulic systems. Our offer includes a wide selection of directional
control valves with a variety of controls, suitable for many different applications.
We also provide subplates for all types of directional control valves and if requested by the Customer, we can meet any additional
requirements. Depending on the type of order, our electro-hydraulically operated directional control valves can be equipped with
a pilot choke adjustment, stroke limiter or a limit switch.
electrically operated by DC or
AC current, 2- or 3-position 6 s. 12 up to 35 up to 80 WK 499 502
WE
directional control valves for 6 s. 32 up to 31,5 up to 80 WK 420 970
subplate mounting
10 up to 31,5 up to 120 WK 499 780
hand lever-operated, 2- or
3-position directional control
WMM22-NL valves for subplate mounting, 22 up to 35 up to 450 WK 460 331
special version for applications
in low temperatures
electro-hydraulically operated
UREP10 10 up to 31,5 up to 150 WK 421 610
directional control valves
14 www.ponar-wadowice.pl
DIRECTIONAL CONTROL VALVES
PRESSURE FLOW CATALOGUE
TYPE DESCRIPTION SIZE (MPa) (dm 3 /min) CARD NUMBER
6 up to 31,5 – WK 496 480
22 up to 35 – WK 491 800
PRODUCTION
ULRA multi-station manifold blocks
The valves are ATEX certified for intrinsically safe applications and can be used with an intrinsically safe circuit “ia” or “ib” of a power
pack unit, suitable for the proper explosion group of a gas (max. parameters: Ui = 15 V, Ii = 1,6 A). For some of the elements (for the II
group of equipment), the intrinsically safe power unit should have a power limit Pi, in compliance with the technical specification table.
The intrinsically safe valves are intended (among other applications), for hydraulic systems which require to be powered with
intrinsically safe circuits:
• in underground part of mines and in some of their installations at the surface (certificate I M1 Ex ia I Ma), exposed to methane
and/or coal dust explosion
• in equipment and devices working near the flammable materials, such as: gases, vapours, mists, in compliance to the proper list
mentioned in the ATEX standard specification (certificates II 2G Ex ia IIB T4 Gb or II 2G Ex ia IIC T6/T5 Gb)
www.ponar-wadowice.pl 15
DIRECTIONAL CONTROL LOGIC VALVES
Directional control logic valves are elements for cartridge mounting. The working element (URZS) is designed to fit the standard
socket (DIN ISO 7368) and is closed with a proper cover (ULZS).
The cover provides a connection between the working element (URZS) and the controlling apparatus.
The covers (ULZS) are available in many versions to suit different requirements.
DBD…/C
DBDS6(10)…
pressure relief valves, direct
/…C,
operated, plate, threaded or
DBDPS6(10)… 6, 10 up to 40 up to 120 WK 450 610
cartridge versions, as safety
/…C,
valves
DBDPH6(10)…
/…C
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PRESSURE CONTROL VALVES
PRESSURE FLOW CATALOGUE
TYPE DESCRIPTION SIZE (MPa) (dm 3 /min) CARD NUMBER
PRODUCTION
DR valves for subplate mounting or 10, 20, 30 up to 31,5 up to 400 WK 420 310
threaded connection
pilot operated
UZCP10 10 up to 31,5 up to 80 WK 420 280
counterbalance valves
6 up to 21 up to 30 WK 493 061
pressure sequence valves,
UZKC
sandwich plate type
10 up to 31,5 up to 54 WK 494 721
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PRESSURE CONTROL VALVES
PRESSURE FLOW CATALOGUE
TYPE DESCRIPTION SIZE (MPa) (dm 3 /min) CARD NUMBER
UZOP pilot operated unloading valves 10, 20, 30 up to 31,5 up to 240 WK 420 290
10 up to 35 – WK 470 013
subplates for pressure
G 20 up to 35 – WK 450 797
reducing valves
30 up to 35 – WK 470 473
CHECK VALVES
Check valves are designed for blocking hydraulic fluid flow in one direction and allowing free flow in the reverse direction.
6 up to 32 up to 20 WK 450 270
10 up to 32 up to 60 WK 450 271
UZZD valves for cartridge mounting
20 up to 32 up to 200 WK 450 348
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CHECK VALVES
PRODUCTION
pilot operated valves for 10 up to 32 up to 60 WK 470 400
UZSB
subplate mounting 20 up to 31,5 up to 200 WK 450 560
32 up to 31,5 up to 360 WK 450 630
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FLOW CONTROL VALVES
Flow control valves are designed to affect the speed of actuators by changing the cross-section of the fluid flow. The valves provide
variable (stepless) speed control of the actuator.
• throttle valves – at the same cross-section of flow, the fluid flow rate changes due to pressure difference at the throttle point
• flow control regulators – regardless of the pressure difference at the inlet and outlet, at the same cross-section, fluid flow remains
unchanged
5 up to 21 up to 15 WK 146 937
flow control valves for subplate
2FRM 10 up to 31,5 up to 50 WK 450 570
mounting
16 up to 31,5 up to 160 WK 450 570
5 up to 30 up to 15 WK 491 920
20 www.ponar-wadowice.pl
CARTRIDGE VALVES
Cartridge valves are a great extension of our products line for sandwich mounting, they help to reduce the overall dimensions and
weight of a hydraulic system. Full product range of the cartridge valves suits any hydraulic system with the flow rate between 12 and
400 dm3/min, and working pressure up to 35 MPa.
PRODUCTION
10 up to 31,5 up to 150 WK 499 435
6 up to 21 up to 40 WK 493 140
2URES solenoid cartridge valves
10 up to 21 up to 150 WK 497 860
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CARTRIDGE VALVES
cartridge directional
3UREH6 6 up to 21 up to 20 WK 497 680
control valves
PRODUCTION
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CARTRIDGE HYDRAULICS
PRESSURE FLOW CATALOGUE
TYPE DESCRIPTION SIZE (MPa) (dm 3 /min) CARD NUMBER
2UL 03/3 3 up to 21 – WK 218 865
PRODUCTION
3UL 06/4 6 up to 21 – WK 495 534
PROPORTIONAL VALVES
Proportional valves are used to provide full control of the dynamics (speed, force) of a mechanical system. This task is performed by
adjusting the solenoid force (and in the result, the oil flow or pressure) depending on the controlling current.
6 s. 02 up to 5 up to 40 WK 499 979
electrically operated proportional
WZRS6
pressure reducing valves
6 s. 52 up to 21 up to 30 WK 421 040
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PROPORTIONAL VALVES
PRESSURE FLOW CATALOGUE
TYPE DESCRIPTION SIZE (MPa) (dm 3 /min) CARD NUMBER
6 up to 31,5 up to 32 WK 450 520
USAB proportional directional control
valves for subplate mounting, 10 up to 31,5 up to 64 WK 420 570
with/without a position sensor,
voltage DC, with electronic 6 up to 31,5 up to 32 WK 420 530
USEB amplifier cards
10 up to 31,5 up to 64 WK 420 560
PRODUCTION
electrically controlled,
UDRDA6 6 up to 21 up to 22 WK 420 840
proportional flow controllers
proportional, electrically
controlled pressure reducing/
WZCDE4 4 up to 21 up to 6 WK 421 300
relief valves for cartridge
mounting
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MOBILE HYDRAULICS
Our range of mobile hydraulic products (requiring high resistance to external factors, compact size and low weight) includes sectional
directional control valves 6URRE6 for common applications, e.g. in agricultural, construction and mining industry machines. We also
provide other elements for such applications.
PRODUCTION
3URRE13 directional valves 13 up to 15 up to 80 WK 490 080
6 up to 35 up to 50 WK 421 550
3/2URER 3/2 way directional valves
10 up to 35 up to 100 WK 421 570
6/2UREM
6 up to 35 up to 50 WK 421 540
6/2URMM
stackable sectional 6-way valves
6/2UREM 10 up to 35 up to 80 WK 421 590
SAFETY BLOCKS
Hydraulic accumulators safety and shut-off blocks are used for connecting a hydraulic accumulator to a hydraulic system in compliance
with safety requirements.
A full range of hydraulic accumulators is available at the “Distribution” tab, on page 33.
www.ponar-wadowice.pl 25
ACCESSORIES
Our product range includes ball valves intended for opening and blocking fluid flow in the systems, pressure switches, hand (and foot)
pumps, fluid level control and indication equipment, and other components.
BK 4 - 40 up to 65 – WK 491 870
ball valves for fuels and gas,
3BK two- or multi-way, manually or 4 - 40 up to 60 – WK 491 880
mechanically operated
4BK 4 - 40 up to 60 – WK 492 190
UPTN5-02.
foot pumps – up to 12 max. 5 cm3 /stroke WK 499 745
SO454
26 www.ponar-wadowice.pl
SUBPLATES AND MANIFOLDS
This range of products provides opportunity to connect quickly and easily our valves to other elements of a hydraulic system.
Our offer includes subplates of type G for directional control valves, of nominal sizes from 6 to 22, for pressure control valves of
nominal sizes from 10 to 30; multi-station manifold blocks ULRA 6 and ULRA 10 for threaded mounting of elements with a plate
connection; UL plates of nominal sizes from 3 to 10 for threaded connection of cartridge valves; and modular control plates MOD of
nominal sizes 6 and 10, for stackable mounting.
PRESSURE CATALOGUE
TYPE DESCRIPTION SIZE (MPa) CARD NUMBER
PRODUCTION
6 up to 31,5 WK 496 480
22 up to 35 WK 491 800
10 up to 35 WK 470 013
subplates for pressure-reducing
G 20 up to 35 WK 450 797
valves
30 up to 35 WK 470 473
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PUMPS
PV type vane pumps are used to provide oil flow to hydraulic devices and systems.
These are vane pumps of variable displacement and adjustable pressure.
Advantages:
• easy start-up by automatic air bleeding
• low noise level
• hydrodynamically lubricated bearings to ensure long bearing life
• good sliding characteristics of control discs due to bronze coating and semi-fluid friction
PRODUCTION
More vane, gear and piston pumps are available at the “Distribution“ tab, on pages 31 and 32.
variable displacement
V3/12 12 up to 10 up to 9 WK 414 501
vane pumps
variable displacement
V3/25 25 up to 10 up to 19 WK 409 073
vane pumps
variable displacement
V3/40 40 up to 10 up to 32 WK 144 618
vane pumps
variable displacement
V3/63 63 up to 10 up to 46 WK 144 619
vane pumps
28 www.ponar-wadowice.pl
DISTRIBUTION
30
PUMPS
Our offer includes all types of hydraulic pumps: gear pumps, vane pumps and piston pumps for
stationary and mobile machines. The pumps are designed as one- or multi-section pumps for
closed and open circuits, with a full range of bell-housing and couplings available. To complete
our offer, we also provide repairs and maintenance of the manufactured pumps.
Full range of vane pumps manufactured by our company can be found at the “Production” tab,
on page 27.
VANE PUMPS
NRV check valves for PVS, PSP, PHC, PSPK and PHV pumps 25, 32 up to 30 –
PISTON PUMPS
Piston pumps type MA10V 18, 28, 45, 71, 100, 140 up to 28 up to 140
32 www.ponar-wadowice.pl
PUMPS
GEAR PUMPS
DISTRIBUTION
Tandem gear pumps – up to 25 –
HYDRAULIC MOTORS
Hydraulic motors are used to transform the fluid pressure energy into mechanical energy of rotation.
Our offer includes low-speed hydraulic motors (G-rotor motors) of displacement ranging from 8 to 801 cm3/rev.
The products are available with many different flanges and shafts. The motors can be powered with oil under
the pressure reaching 20,5 MPa. They are used in vehicles for special applications, agricultural machines and
mining equipment.
HYDRAULIC MOTORS
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ACCUMULATORS
Hydraulic accumulators are used in hydraulic systems as an additional power source, an element
compensating pressure or as a hydraulic fluid storage tank terminating the hydrostatic process in case
of a pump failure. We offer bladder, diaphragm and piston accumulators for many different hydraulic
systems. The products are available in a wide range of pressures and capacities. Our offer includes also
safety and shut-off blocks (more information on page 24), mounting elements, spare parts and equipment
for testing and nitrogen filling.
BLADDER ACCUMULATORS
DIAPHRAGM ACCUMULATORS
34 www.ponar-wadowice.pl
FILTERS
We offer a wide range of hydraulic filters. Apart from the popular suction filters, pressure filters and return-
line filters, our offer includes mobile and stationary filtration units, equipment for cleaning lubrication oils
and/or cooling fluids, equipment for monitoring the clarity of oil in a working hydraulic system (including
water content) and for determining oil cleanliness. We also provide high-quality filter elements.
PRESSURE FILTERS
DISTRIBUTION
Pressure filters type HP 61 - 151 61 - 151 42
OFF-LINE FILTERS
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FILTERS
RETURN-LINE FILTERS
SPIN-ON FILTERS
SUCTION FILTERS
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FILTERS
BREATHER FILTERS
DISTRIBUTION
autonomous cooling systems, with a pump, and also thermostats, temperature controls and
thermostatic valves. Oil-air coolers are available for different power sources: DC (12 V and 24 V),
AC (230 V, 400 V), and also powered by a hydraulic motor. On Customer’s request, we also provide
customized products, based on the Customer’s technical drawing.
www.ponar-wadowice.pl 37
HEAT EXCHANGERS (COOLERS)
38 www.ponar-wadowice.pl
HEAT EXCHANGERS (COOLERS)
DISTRIBUTION
Water-oil heat exchangers type MGB 140 120 1,2 50 - 280
Water-oil heat exchangers type MGB 168 160 1,2 100 - 550
www.ponar-wadowice.pl 39
HYDRAULIC FITTINGS AND COUPLINGS
Full range of manometers, hydraulic hoses, couplers and measuring equipment (minimess) allows
our Customers to construct and safely operate any hydraulic system.
PRODUCT
Ferrules
DISTRIBUTION
Straight male nipples with internal cone 24° CEL\CES (P21) light and heavy series
Straight female nipples with cone 24°, o-ring, DKOL\DKOS (P51) light and heavy series
Elbow 90° female nipples with cone 24°, o-ring. DKOL\DKOS 90 (P52) light and heavy series
Elbow 45° female nipples with cone 24°, o-ring. DKOL\DKOS 45 (P55) light and heavy series
Straight male nipples with socket 60° BSP thread. AGR (C21)
Welding bosses TN 91
40 www.ponar-wadowice.pl
HYDRAULIC FITTINGS AND COUPLINGS
PRODUCT
Stud elbows TN 94
Straight couplings TN 98
Equal elbows TN 99
DISTRIBUTION
Banjos rubber seals TA 111 GG M
www.ponar-wadowice.pl 41
HYDRAULIC
CYLINDERS
HYDRAULIC CYLINDERS
Hydraulic cylinders convert the energy of pressure accumulated in the hydraulic fluid supplied to
the cylinder by putting the piston into reciprocating motion.
Hydraulic cylinders manufactured by PONAR Wadowice S.A. can be divided into two major groups:
• standard cylinders – manufactured in accordance with catalogue cards
• special versions – a modification of standard cylinders, or any other versions made upon specific
Customer’s requirements or provided documentation.
Overal and connection dimensions – for standard cylinders are specified in catalogue cards, for special versions, determined in technical
arrangements made with the Customer.
Nominal pressure – standard cylinders are designed for nominal pressure of 20 MPa. If requested, it is possible to manufacture cylinders
for nominal pressure of 25 MPa.
Operating medium – hydraulic oils are the basic operating media. On Customer’s request we can provide cylinders adjusted to work with
other media, e.g. HFA, HFB, HFC liquids.
Ambient temperature – standard cylinders are designed to work at the temperature from -25°C to +80°C. For special versions this
temperature range can be increased.
Sealing – we use seals of well-known and reliable companies, such as: Guarnitec, Kastas, Busak+Shamban. On Customer’s request we can
use different types of sealing, e.g. Merkel Hallite, etc.
Piston rods – the rods of standard cylinders are made of structural steel covered with a layer of technical chrome. On Customer’s request,
we can provide rods covered with nickel and technical chrome layer. It is possible to make rods of stainless steel, covered with technical
chrome. PONAR Wadowice S.A. provides cylinder rods up to 370 mm diameter, and on special request, up to 500 mm.
Bearings – depending on design, the cylinders can be equipped with swivel or spherical bearing (see catalogue cards). Special versions of
cylinders can be equipped with different types of swivel bearings, on Customer’s request.
Connection ports – standard cylinders are made with metric or inch connections. Special versions can have other outlets, if requested.
HYDRAULIC
CYLINDERS
• non-adjustable end position cushioning of the piston, performed by a suitably shaped trunnion
• adjustable end position cushioning of the piston, performed by means of a throttle valve
Supporting the movement of the piston from final position is provided by a check valve.
End position cushioning of the piston can be performed:
• from the bottom side of the cylinder
• from the side of the cylinder head
• from both sides of the cylinder
Additionally, the cylinders can be equipped with valves bleeding the air behind the piston.
Coating – epoxide primer, colours: RAL 7001, layer thickness of 0,05 mm. On Customer’s request it is possible to use multi-layered paining
sets, including coating for marine or tropical applications.
Quality control – each of the manufactured cylinders undergoes acceptance tests at the dedicated testing stations:
• pressure test, at the pressure of 1,5 Pnom
• operating tests
The acceptance process is performed by the Quality Control Department in accordance with ISO procedures.
PONAR Wadowice S.A. provides warranty, post-warranty services and spare parts delivery.
www.ponar-wadowice.pl 43
TECHNICAL CAPABILITIES OF HYDRAULIC CYLINDERS PRODUCTION
HYDRAULIC CYLINDERS RANGE
Piston diameter (mm) Piston rod diameter (mm) Max. stroke (mm)
25 18 300
32 22 400
40 22 400
50 28 500
63 36 630
80 45 800
100 56 1000
125 70 1250
140 80 1400
160 90 1600
110
180 1800
125
NEW PRODUCTS
110
200 125 2000
130
220 130
2200
250 130
Cylinders UCJ 1, 2 and 6 can be made with piston diameters of 280 and 300 mm, but the diameter of the piston rod should not exceed 130 mm and adeqately
limited stroke (because of a possibility of buckling).
In specific circumstances, upon agreement, PONAR Wadowice S.A. is able to provide cylinders or their elements of sizes exceeding the above parameters.
Diameter (mm) Possible forming length (mm) Possible forming length (mm)
HYDRAULIC
up to 140 – 5000
CYLINDERS
180
185
160H8 190
195
200
165H8 190
190
195
170H8
200
210
200
205
180H8
210
220 3000
190H8 220
225
230
200H8 235
240
245
245
220H8
273
280
250H8 300
324
280H8 343
300H8 324
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PROCESSING RODS FOR PISTON RODS
up to 130 5000
HYDRAULIC
type UCJ6
CYLINDERS
Piston hydraulic cylinder
foot-mounted with a double rod 20 WK 584 837
type UCD6
Cylinder eyes
swivel bearing, spherical bearing 20 WK 584 836
type UU1,2
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HYDRAULIC
SYSTEMS
46
HYDRAULIC SYSTEMS
High quality and reliability of operation are the main features of the hydraulic systems manufactured
by PONAR Silesia S.A. Our company supplies standardised products, as listed in the catalogue and
customized systems, made to a specific order, in compliance with the working conditions and parameters
requested by the Customer.
Hydraulic power units are designed for application in open or closed circuits. Depending on operational
requirements, they can be manufactured with a standard or non-standard equipment to meet the
Customer’s requirements. For severe operating conditions, the power units can be equipped with
hydraulic fluid coolers or heaters, while the power unit’s pump, depending on the type of order, can be
installed inside the tank, under the tank or at the side of the tank.
Hydraulic systems manufactured by our company find a variety of applications in machine tools, presses, machines used in metallurgy,
mining, woodworking, papermill, building materials industry, agriculture, craft, etc.
We also provide a full range of services from simple control cabinets of power unit drives, to complete control cabinets with PLC
controllers, visualization and archiving of the processed data.
On Customer’s request, the control and measuring equipment can be adjusted to suit the specific design. We also provide upgrades
of outdated control systems and integrate them with master control.
HYDRAULIC
Power pack type UHMZ5/G 5 16 2,2 WK 560 550 SYSTEMS
www.ponar-silesia.pl 47
HYDRAULIC SYSTEMS
PRESSURE FLOW CATALOGUE
PRODUCT SIZE (MPa) (dm3 /min) CARD NUMBER
48 www.ponar-silesia.pl
HYDRAULIC SYSTEMS
PRESSURE FLOW CATALOGUE
PRODUCT SIZE (MPa) (dm 3 /min) CARD NUMBER
Lubrication system
200 0,8 20 WK 583 850
type UHWP200
Lubrication system
630 1 30 WK 583 983
type UHWP630
* the table contains sample values which are subject to agreement with the Customer
High quality, short delivery times, products tailor-made to individual requirements of the Customer and low price are the major advantages
of our hydraulic systems. Please find below a list of basic technical details of our standard hydraulic power packs, and the systems designed
to the Customer’s specific requirements.
Total pump flow rate up to 60 dm3 /min up to 100 dm3 /min up to 1500 dm3 /min
HYDRAULIC
SYSTEMS
Tank capacity 40 ÷ 250 dm3 12 ÷ 630 dm3 up to 8000 dm3
Optimal oil temperature range 40ºC ÷ 55ºC 40ºC ÷ 55ºC 40ºC ÷ 55ºC
Allowed oil temperature range 20ºC ÷ 70ºC 20ºC ÷ 70ºC 20ºC ÷ 70ºC
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SERVICE
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TECHNICAL SERVICE AND SUPPORT
PONAR Silesia Group provides a comprehensive technical service and support in the following areas:
These are the primary activities of our service unit, provided for our own and third-party products. Only the parts and components
of approved quality standards for mass-produced items are used in repairs and maintenance. When the task is completed, all the
equipment is carefully inspected for compliance with the requirements for new products and is given a six months warranty.
• technical operation and maintenance of hydraulic systems to ensure their long and reliable service
• modernization and upgrades of old hydraulic systems
This knowledge is supported with a high-quality equipment for taking dynamic measurements of pressure, flow and oil cleanliness.
The Company provides a professional installation and assembly of the elements and complete hydraulic systems. Special attention is
paid to maintaining cleanliness during the entire work.
For performing diagnostics and assisting during the assembly and installation, dedicated service vehicles with proper equipment are
used.
After finishing the installation and putting the equipment into service, the Company ensures that a professional technical operation
training is given to the users.
• Technical advice
• replacing of other manufacturers’ equipment with the products of PONAR Wadowice S.A.
• design, operation and application of hydraulic elements manufactured by PONAR Wadowice S.A.
• trainings on technical operation and real-life maintenance of hydraulic components and systems
The Company provides diagnostics and technical inspections for wear and suitability for further operation, in compliance with the
requirements set for new products.
SERVICE
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TECHNICAL SERVICE AND SUPPORT
• Assembly and inspections of hydraulic and lubrication pipelines made of carbon or stainless steel
Installations are carried out in accordance with Customer’s design or based on the documentation developed by our Design&Engineering
Office. We use the components received from the Customer or delivered by PONAR Silesia S.A. The Company employs qualified
personnel certified to carry out the following types of welding: UDT, TÜV, ASME.
While providing the piping for oil or lubrication hydraulics, our service unit uses dedicated service vehicles equipped with:
• equipment for different forming of pipe ends (welding, tube forming, flaring tube 37° and cutting ring)
• equipment for hydraulic hoses clamping, along with a wide selection of hoses
• equipment for proper pipe bending
• oil filtration equipment
• units for flushing pipelines and conducting pressure tests
• equipment for measuring hydraulic oil cleanliness class in compliance with the NAS, ISO, SAE standards
• equipment for measuring the pressure, flow, temperature, with an on-line display and PC recording
On finishing the assembly, the system is flushed and pressure tests are conducted. The Customer is given a complete report on the
carried out works, confirmed by the records from the electronic equipment monitoring the cleanliness of oil, in compliance with the
NAS, ISO, SAE standards, and measuring p, Q, T with certificates of calibration. The Company provides also a professional technical
operation and maintenance training.
The Company provides inspection and diagnostics of hydraulic accumulators regarding the wear, suitability for further operation,
and UDT (Technical Inspection Office) acceptance. Our service unit carries out internal and external examination of pressure tanks,
supported by magnafluxing, pressure tests and measuring the wall thickness, supervised by the UDT, TÜV, GL, ABS employees or
other associations or organizations. We also perform inspections of safety valves produced by our company or other manufacturers.
The Customer is given full documentation necessary for UDT submission.
SERVICE
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CONTACTS
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CONTACTS
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CONTACTS
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01-2014
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