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Version: 1.

5
July 2013

Xerox® WorkCentre® 5790 from


WorkCentre® 5890 Differences
Service Training
Student Workbook
©2013 Xerox Corporation. All rights reserved. Xerox® and Xerox and Design® are trademarks
of Xerox Corporation in the United States and/or other countries.
Xerox® and XEROX and Design®are trademarks of Xerox Corporation in the United States
and/or other countries.

Version 1.5: July 2013


Table of Contents

P Preparation
Service Training Student Sign Off Sheet ...........................................................................................................P-1

1 Course Introduction and Overview


Introduction ..................................................................................................................................................................1-1
Course Overview ................................................................................................................................................1-1
Course Objectives..............................................................................................................................................1-1
Course Prerequisites and Equipment ..................................................................................................................1-2
Course Structure ..........................................................................................................................................................1-3
Introduction ........................................................................................................................................................1-3
Product Overview ..............................................................................................................................................1-3
Documentation and Support .......................................................................................................................1-3
Power and Control ............................................................................................................................................1-3
Paper Feed and Registration ........................................................................................................................1-3
Scanning ...............................................................................................................................................................1-3
Document Handler ...........................................................................................................................................1-4
Xerographics .......................................................................................................................................................1-4
Materials and Resources ..........................................................................................................................................1-4
Course Guidelines........................................................................................................................................................1-4
Laser Safety Review ...................................................................................................................................................1-5
Electrostatic Discharge .............................................................................................................................................1-6
List of Acronyms, Abbreviations and Other Terms ........................................................................................1-6
Module Summary........................................................................................................................................................1-7

2 Product Overview
Module Overview.........................................................................................................................................................2-1
Module Objectives ......................................................................................................................................................2-1
Configurations..............................................................................................................................................................2-1
Machine Overview.......................................................................................................................................................2-2
General ..................................................................................................................................................................2-2
Control Panel.......................................................................................................................................................2-3
DADH .....................................................................................................................................................................2-3
Options ..................................................................................................................................................................2-4
Finishing Options.........................................................................................................................................................2-5
Installation.....................................................................................................................................................................2-5
Work Projects ................................................................................................................................................................2-6
Work Project 1 - User Interface Screens ..................................................................................................2-6
Work Project 2 - Copy ......................................................................................................................................2-6
Work Project 3 - Print .......................................................................................................................................2-7

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences i


Sign Off .................................................................................................................................................................2-7
Module 2 Quiz...............................................................................................................................................................2-8
Module Summary........................................................................................................................................................2-9

3 Documentation and Support


Module Overview.........................................................................................................................................................3-1
Module Objectives ......................................................................................................................................................3-1
Documentation ............................................................................................................................................................3-1
Available Documentation..............................................................................................................................3-1
Accessing Service Documentation .............................................................................................................3-2
Service Manual Structure .........................................................................................................................................3-2
Chain Codes and Fault Codes ......................................................................................................................3-3
Service Call Procedures ...................................................................................................................................3-3
Work Projects ................................................................................................................................................................3-4
Work Project 1 - EDOC and PWS Tools.....................................................................................................3-4
Work Project 2 - General Procedures.........................................................................................................3-4
Work Project 3 - NVM Save ...........................................................................................................................3-4
Sign Off .................................................................................................................................................................3-4
Module 3 Quiz...............................................................................................................................................................3-5
Module Summary........................................................................................................................................................3-6

4 Power and Control


Module Overview.........................................................................................................................................................4-1
Module Objectives ......................................................................................................................................................4-1
Standby Power .............................................................................................................................................................4-1
Single Board Controller .............................................................................................................................................4-3
Overview ...............................................................................................................................................................4-3
Foreign Device Interface................................................................................................................................4-6
Colour Scanning.................................................................................................................................................4-7
Embedded Fax....................................................................................................................................................4-8
Diagnostics and Software Loading......................................................................................................................4-9
Connecting the PWS to the Machine........................................................................................................4-9
PWS Diagnostic Tools...................................................................................................................................4-10
Work Projects .............................................................................................................................................................4-11
Work Project 1 - SBC PWB Module..........................................................................................................4-11
Work Project 2 - PWS Diagnostic Tools .................................................................................................4-11
Work Project 3 - Altboot ..............................................................................................................................4-11
Sign Off ..............................................................................................................................................................4-12
Module 4 Quiz............................................................................................................................................................4-13
.........................................................................................................................................................................................4-13
Module Summary.....................................................................................................................................................4-14

5 Paper Feed & Registration


Module Overview.........................................................................................................................................................5-1

ii Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Module Objectives ......................................................................................................................................................5-1
Paper Trays 3 and 4 ...................................................................................................................................................5-1
TAG 151 ................................................................................................................................................................5-1
Tray Elevation.....................................................................................................................................................5-2
W/O TAG 151 Paper Feed Assembly.........................................................................................................5-4
Tray 3 Transport ................................................................................................................................................5-6
Paper Feed Sequence ......................................................................................................................................5-7
Short Paper Path Assembly .....................................................................................................................................5-7
Inverter / Decurler Assembly ..................................................................................................................................5-9
Stack Height Sensor and Retard Shield Dual Purpose Tool ....................................................................5-11
Work Projects .............................................................................................................................................................5-12
Work Project 1 - W/O TAG 151 Paper Feed Assemblies .................................................................5-12
Sign Off ..............................................................................................................................................................5-12
Module 5 Quiz............................................................................................................................................................5-13
Module Summary.....................................................................................................................................................5-14

6 Scanning
Module Overview.........................................................................................................................................................6-1
Module Objectives ......................................................................................................................................................6-1
Scanning Overview .....................................................................................................................................................6-2
Document Glass...........................................................................................................................................................6-3
General ..................................................................................................................................................................6-3
Document Size Sensing ..................................................................................................................................6-4
Scanner Module ...........................................................................................................................................................6-4
Scan Carriage Assembly .................................................................................................................................6-5
Imaging and Control .................................................................................................................................................6-7
Initialisation ..................................................................................................................................................................6-9
Work Projects .............................................................................................................................................................6-11
Work Project 1 - Scanner Module ............................................................................................................6-11
Work Project 2 - dc604.................................................................................................................................6-11
Sign Off ..............................................................................................................................................................6-12
Module 6 Quiz............................................................................................................................................................6-13
Module Summary.....................................................................................................................................................6-14

7 DADH
Module Overview.........................................................................................................................................................7-1
Module Objectives ......................................................................................................................................................7-1
DADH Overview............................................................................................................................................................7-1
Document Sensing......................................................................................................................................................7-1
Jam Clearance ..............................................................................................................................................................7-4
Drives and Interlocks .................................................................................................................................................7-5
Power and Control ......................................................................................................................................................7-7
Feed Assembly..............................................................................................................................................................7-8
Post Feed Transportation and Scanning ........................................................................................................7-11

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences iii


Simplex Sequence of Operation...............................................................................................................7-16
Duplex Sequence of Operation.................................................................................................................7-18
Work Projects .............................................................................................................................................................7-19
Work Project 1 - Drives and Interlocks...................................................................................................7-19
Work Project 2 - CRUs...................................................................................................................................7-19
Work Project 3 - Feed Motor......................................................................................................................7-19
Work Project 4 - Sensors ..............................................................................................................................7-19
Sign Off ..............................................................................................................................................................7-19
Module 7 Quiz............................................................................................................................................................7-20
Module Summary.....................................................................................................................................................7-21

8 Xerographics
Module Overview.........................................................................................................................................................8-1
Module Objectives ......................................................................................................................................................8-1
Technical Overview.....................................................................................................................................................8-1
Toner Save ...........................................................................................................................................................8-1
Magnetic Seal.....................................................................................................................................................8-1
Toner ......................................................................................................................................................................8-2
Module 8 Quiz...............................................................................................................................................................8-2
Module Summary........................................................................................................................................................8-3
Course Assessment .....................................................................................................................................................8-3

9 Quiz Answers
Module 2.........................................................................................................................................................................9-1
Module 3.........................................................................................................................................................................9-2
Module 4.........................................................................................................................................................................9-3
Module 5.........................................................................................................................................................................9-3
Module 6.........................................................................................................................................................................9-4
Module 7.........................................................................................................................................................................9-5
Module 8.........................................................................................................................................................................9-6

iv Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Preparation

Service Training Student Sign Off Sheet 0

Student Name:

Location:

Class Date:

Instructor:

Module Completed Instructor Initials


1. Introduction
2. Product Overview
3. Documentation and Support
4. Power and Control
5. Paper Feed and Registration
6. Scanning
7. Document Handler
8. Xerographics

Student Workbook Xerox® WorkCentre® 5790 from 5890 DifferencesP-1


Preparation

P-2 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Course Introduction and
Overview
1
Introduction 0
Course Overview 0
Welcome to the Xerox® WorkCentre® 5790 from 5890 Differences Service Training Programme!

You will be introduced to the differences between the WorkCentre 58xx and the WorkCentre 57xx over
the the duration of the course as you complete the different portions of this training.

This course was designed to provide you with all the necessary knowledge to diagnose and service the
WorkCentre 57xx family of machines.

Course Objectives 0
When you have successfully completed this course, you will be able to:
• Describe the available configurations for the WorkCentre 57xx family of machines.
• Describe the differences in technology (both mechanical and electrical) between the WorkCentre
58xx and the WorkCentre 57xx families.
• Understand the sequence of operation of each sub-system of the machine.
• Be familiar with the Service Documentation and the resources available to you to diagnose and
service the WorkCentre 57xx.
• Diagnose and service the WorkCentre 57xx family of machines.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 1-1


Course Introduction and Overview

Course Prerequisites and Equipment 0


The prerequisites for the training course include the following:
• Computer Basics
• Introduction to Office Printer
• Monochrome Laser Technology
• Network Continuum or equivalent
• Scan and Copy Fundamentals
• Fax Fundamentals
• WorkCentre 58xx New To Family Service Training

You are required to have the following hardware and software in addition to the course prerequisites, in
order to service this product:
• Xerox approved PWS
• The cables and tools listed below are also required to service this product. If you do not have any
of the following, contact your training administrator for guidance.
- Serial cable (600T2058) - used to connect the Xerox approved PWS to the machine while
performing a PWS Altboot procedure.
- Null Modem Adapter (113E40060) - used with the Serial Cable when connecting a PWS while
performing a PWS Altboot procedure.
- USB Memory Device (702P00614) - used to perform Altboot system installations and
upgrades. This must be a USB memory device approved by Xerox for 5790 Family use.
- Micro-probe Tool (600T2177) - used as an extension of the standard meter probes in order to
probe very small connectors in the machine without damaging them.
- Finisher Bypass Connector (600T02261) - fitted to the machine in place of a connector from
any optional finisher. When fitted, the machine remains operational.
- ESD Kit (600T42001)
- Brush Mag Tool (600T91952)
- WorkCentre 5790 family PWS Tools

1-2 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Course Introduction and Overview

Course Structure 0
This Xerox® WorkCentre® 5790 from 5890 Differences Service Training is presented in a modular
format, with each module covering specific aspects of the machine. The information contained in this
Workbook is supplemented with an e-learning element, allowing content to be conveyed using a variety
of media including animations. You will be directed by the Workbook to review this content when it is
appropriate.

Work Projects are provided for the majority of modules to facilitate hands-on training for those
undertaking the course in a training centre with access to a WorkCentre 57xx family machine. If you do
not have access to the machine, skip these elements of the course and continue with the module quiz.

Here is a brief overview of the each module in the course:

Introduction 0
This provides an overview of the course, the pre-requisites and the course objectives. It will also provide
information on laser safety and electrostatic discharge precautions.

Product Overview 0
This describes the main features and functionality of the machine while providing a high level overview
of the differences between the WorkCentre 58xx and the WorkCentre 57xx family of machines. This will
give you a basic understanding of the machine.

Documentation and Support 0


This gives guidance on the use of the Service Documentation and sources of support, reviewing the
changes in structure and use of diagnostic tools.

Power and Control 0


This details the major technical differences between the WorkCentres in terms of power generation,
distribution and machine control.

Paper Feed and Registration 0


The different paper feed mechanism and changes to the paper path will be highlighted, complete with
details of the electrical and mechanical components and their sequence of operation.

Scanning 0
You will learn which key mechanical, electrical and optical components are different in this Scanner
Module and how they operate to scan a document.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 1-3


Course Introduction and Overview

Document Handler 0
The WorkCentre 57xx utilises a Duplexing Automatic Document Handler (DADH) in place of the SPDH.
This module will describe the key mechanical and electrical components and how documents are fed
during scanning.

Xerographics 0
This details the minor differences in the xerographic process between the WorkCentres.

Materials and Resources 0


The following resources will be required to complete this course:
• Xerox® WorkCentre® 5790 from 5890 Differences Workbook
• Xerox® WorkCentre® 5790 from 5890 Differences Service Training Programme
• Xerox WorkCentre 57xx Service Manual
• Xerox WorkCentre 57xx Principles of Operation
• Xerox WorkCentre 57xx User Documentation

These resources will be provided in one of two ways:


• By your local authorised Xerox trainer
• Access through EDOC or Xerox.com/support.

If you have not been provided with or cannot gain access to any of these resources, contact your
training administrator for guidance.

Course Guidelines 0
To complete this course as quickly and effectively as possible, please follow the guidelines below:
• Take the modules in the order they are presented and do not skip a module.
• Do not skip any sub-modules or fail to take the module quiz. They are here to enable you to check
your understanding of the material and to prepare you for the final Certification Test.
• If you are unable to answer some of the questions correctly in the quiz, review the appropriate
material again.

And finally
• Take periodic breaks to maintain your concentration.

1-4 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Course Introduction and Overview

Laser Safety Review 0


Before working on this product, you MUST have completed the Basic Safety Training and Laser Safety
Training program and Certification Test. If you have not completed the Laser Safety Training program,
talk to your training administrator before proceeding.

This product uses an invisible laser beam to expose the Photoreceptor. It is important that all safety
precautions be followed during Service Procedures. The product is certified to comply with Laser
Product Performance Standards as a Class I product. This means that it is a laser product that does not
emit dangerous laser radiation during any mode of customer operation. However, incorrect or careless
service techniques could expose the service technician to damaging levels of infra-red radiation.
WARNING: The laser beam can cause eye damage if directed into your eye. Service procedures
must be followed exactly as written, without change. The Service Representative must observe the
established local laser safety precautions when servicing the product.

Do not:
• Place tools with a reflective surface in the area of the LSU window
• Bypass any laser interlocks for any reason

Permanent eye damage can result if the laser is directed into your eye. The use of controls or
adjustments other than those specified in the Laser Safety Training Program may result in an exposure
to dangerous laser radiation.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 1-5


Course Introduction and Overview

Electrostatic Discharge 0
All standard field Electrostatic Discharge (ESD) precautions should be followed whenever servicing this
product. The electronics in Xerox products are advanced and have become very sophisticated to meet
the needs of customers for additional features and increased speed. These advances have increased
performance and reduced costs by packing more electronic circuits in ever smaller areas. In the past,
many electronic components could withstand ESD voltages as high as several thousand volts. However,
due to today's extreme miniaturisation and high sensitivity, an ESD as low as 25 volts can cause
damage.

The sophisticated electronics in this product require the use of all standard ESD procedures to ensure
increased customer satisfaction and reduced service costs.

If you are not familiar with the ESD procedures, or do not possess an ESD kit, you must inform your
Training Administrator before proceeding.

List of Acronyms, Abbreviations and Other


Terms 0
The following list contains definitions of acronyms and abbreviations that are used in the training
materials for this course.
AC Alternating Current
BM Booklet Maker
CBT Computer Based Training
CCD Charged Coupled Device
CD Compact Disc
CRU Customer Replaceable Unit
CVT Constant Velocity Transport
DADH Duplexing Automatic Document Handler
ESD Electrostatic Discharge
FAR Full Active Retard
GP General Procedure
HCF High Capacity Feeder
HDD Hard Disc Drive
HVF High Volume Finisher
HVPS High Voltage Power Supply
IIT Image Input Terminal
IQ Image Quality
IOT Image Output Terminal
LAN Local Area Network
LCD Liquid Crystal Display
LCSS Low Capacity Stapler Stacker

1-6 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Course Introduction and Overview

LE Lead Edge
LEF Long Edge Feed
LVPS Low Voltage Power Supply
NVM Non-Volatile Memory
OCT Offsetting Catch Tray
OS Operating System
PC Personal Computer
PFM Paper Feed Module
PFP Paper Feed Platform
PPI Post Process Inserter
PWB Printed Wiring Board
PWS Portable Work Station
SAR Semi Active Retard
SBC Single Board Controller
SEF Short Edge Feed
SPDH Single Pass Document Handler
SWAP Software Activation Portal
TCP/IP Transmission Control Protocol / Internet Protocol
TE Trail Edge
UI User Interface
USB Universal Serial Bus

Module Summary 0
During this module you have been made aware of the course objectives, course overview and the
relevant resources needed for successful course completion. Laser Safety and Electrostatic Discharge
warnings have also been outlined. Follow these guidelines and you will successfully complete the
course.
… Have your Instructor sign you off on Module 1.

______________________________ Instructor

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 1-7


Course Introduction and Overview

1-8 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Product Overview 2
Module Overview 0
This module provides an overview of the available configurations, features and functions of the
WorkCentre 57xx family of machines. In addition, the available options will be described.

Module Objectives 0
On completion of this module, you will be able to describe the available configurations, machine
features, functions and the available options.

Configurations 0
The WorkCentre 57xx family of machines are black and white multi-function devices enabling digital
copying, printing, faxing and scanning. The machines are available in three standard configurations.
These are:
• A Speed - WorkCentre 5735 (35 ppm)
• B Speed - WorkCentre 5740 (40 ppm), 5745 (45 ppm) and 5755 (55 ppm)
• C speed - WorkCentre 5765 (65 ppm), 5775 (75 ppm) and 5790 (90 ppm)

All of these can be configured with a number of finishing and productivity options. For more
information, refer to the WorkCentre 57xx Customer Documentation available to download from
Xerox.com/support.
NOTE: A ‘Copier’ only configuration is available in the United States of America. Use GP30 to help
identify these types of machine.
NOTE: The Faxing and Scanning features are optional and must be purchased and enabled by the User.
The Faxing feature requires an Embedded Fax Module to be installed.

The next few sections introduce the major components of the WorkCentre 57xx.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 2-1


Product Overview

Machine Overview 0
General 0
The appearance of the WorkCentre 57xx is shown in Figure 1.

1 Convenience Tray and Stapler (optional) 6 Tray 3

2 Duplex Automatic Document Handler (DADH) 7 Tray 4


3 Scanner Module 8 Tray 5
4 PPI (Tray 6) 9 Tray 2
5 Finisher (Optional) 10 Tray 1

Figure 1. WorkCentre 57xx Front View

The major difference between the WorkCentre 57xx and the WorkCentre 58xx is the Image Input
Terminal. The WorkCentre 57xx has a Duplex Automatic Document Handler (DADH) in place of a SPDH
and different type of Scanner Module.

It is important to note that the Tray numbers differ to the WorkCentre 58xx.

2-2 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Product Overview

Control Panel 0
The Control Panel is the User Interface to the machine through a LCD Touch Display. Access is provided
to all the features as well as providing control of diagnostic routines.

1 LCD Touch Display 3 Start


2 Power Save 4 Numeric Keypad

Figure 2. Control Panel

The layout and appearance of the WorkCentre 57xx Control Panel shown in Figure 2. differs to the
WorkCentre 58xx. Important points to note include:
• USB Port - the Control Panel does not have a USB Port.
• The machine cannot be turned On/Off from the Control Panel. This functionality is achieved with a
On/Off Switch located on the left hand side of the machine.
• A Power Save button is situated on the top right hand side of the Control Panel to place the
machine into and wake it from a power save mode.

DADH 0
The DADH will handle mixed originals up to A3 or 11 x 17” SEF with paper weights between 50 and 160
gsm.

Unlike the SPDH fitted to the WorkCentre 58xx, the DADH scans each side of a document separately in
two passes. Prior to the second pass, the document is inverted in the paper path, presenting side 2 to
the Scanner Module.

There are two types of DADH fitted to WorkCentre 57xx machines. These are:
• 75 sheet capacity - fitted to the WorkCentre 5735 only
• 100 sheet capacity - fitted to the WorkCentre 5740, 5745, 5755, 5765, 5775, 5790
NOTE: The DADH is covered in detail in Section 8 of this course.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 2-3


Product Overview

Figure 3. shows the DADH.

Figure 3. DADH

Options 0
The following options are available with the WorkCentre 57xx family of machines.
• Platen Cover - Only available on the WorkCentre 5735 in place of the DADH.
• Stand - Available on the WorkCentre 5740, 5745 and 5755 in place of the Trays 3 and 4 (HCF)
• Embedded Fax Kit - this kit comes in a number of region specific variants offering single or two line
fax connections to the machine.

The following options are NOT available with the WorkCentre 57xx family of machines;
• Wireless Print Kit
• McAfee Enhanced Security
• McAfee Integrity Kit

All customer purchased options are enabled through the UI using an Enablement PIN supplied with the
option kit. The WorkCentre 57xx family of machines is not supported by the Software Activation Portal
(SWAP) system.

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Product Overview

Finishing Options 0
The following finishing options are available with the WorkCentre 57xx family of machines.
• OCT
• 1KLCSS
• 2KLCSS
• HVF
• HVF-BM
• Tri-folder
• Post Process Inserter (PPI)
NOTE: The LVF-BM is not available with the WorkCentre 57xx family of machines.

Installation 0
The WorkCentre 57xx family of machines does not support installation using a SIM Card.

Activation Codes are used in place of SIM Cards. These are printed on a label, located at the rear of the
machine.

During installation, the Activation Code will be requested by the Installation Wizard. This will configure
the machine speed.

If a ‘Machine Speed Configuration Error’ occurs, the machine speed can be reset using the procedures
detailed in GP 15.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 2-5


Product Overview

Work Projects 0
These work projects are provided to facilitate hands-on training in facilities where a machine is
available. If you are undertaking this course remotely, you may skip this section and continue to the
Module Quiz.

Ask your Instructor for some A4/ 8.5x11 inch and A3/ 11x17 inch Demonstration Originals, or make
some using a marker pen and paper.

Work Project 1 - User Interface Screens 0


… Insert two originals into the DADH LEF.
• Select 1 or 2 staples
• Select 3 copies
• Press Start and retrieve the output

Work Project 2 - Copy 0


… Using the supplied Demonstration Originals or the output from Work Project 1, complete the
following.
• Make 5 sets of 1-2 sided copies using the DADH
• Make 3 sets of 1-2 sided copies using the Document Glass
… Make 10 copies from the platen of an A3/ 11x17 inch Demonstration Original using 50%
reduction. Ensure that the page orientation is maintained.
• Using an A3/ 11x17 inch document and the DADH, make 3 single sided copies with Auto
Reduction selected. Maintain the document orientation and copy onto A4/ 8.5x11 inch paper.
… Using the supplied Demonstration Originals, Try adjusting some of the following settings and
observe the effect:
• Reduction/Enlargement settings
• Image Options
• Layout Adjustment

2-6 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Product Overview

Work Project 3 - Print 0


The Print feature allows documents to be printed from the machine via a Local Area Network. This can
be done directly from a customers workstation using a suitable Print Driver or Centreware Internet
Services.
… Download the latest Print Driver for the WorkCentre 57xx Family from Xerox.com/Support &
Drivers.
… Before reviewing the Print features of the machine, it is important to verify that the machine can
communicate with a network. Follow the procedure below to configure your PWS and connect to
the machine using a Ethernet Crossover Cable.
1. Print a Configuration Report (if you have not already done so). Locate the settings for TCP/IP on
the report. Make a note of the IP Address and Subnet Mask.
2. Referring to GP34 in the Service Manual, set the IP Address of your PWS. When performing GP34,
it is important to note the following:
• Set the IP Address of your PWS one higher than the machine. For example, if the IP address of the
machine is 192.168.196.112, set the IP address of the PWS to 192.168.196.113.
• Set the Subnet to be the same as the machine.
• Reboot the PWS after setting the IP Address.
3. Connect the Ethernet Crossover Cable between the PWS Ethernet Adapter and the Ethernet
Socket at the rear of the machine.
4. Launch Internet Explorer and type the IP Address of the machine into the URL Address Box.
5. If successful, Centreware Internet Services will be displayed with the Status tab shown.
6. If unsuccessful, an error message will be displayed. This indicates a communication error with the
machine. Ask your instructor for advice and assistance.
… Using a suitable PDF file, send prints to the machine using Centreware Internet Services or using
the Print Driver. Review the various settings and options available.

Sign Off 0
… Ask your Instructor to sign off these work projects. If you have any questions ask your Instructor
now.

If your Instructor is not available continue with the next module.

______________________________ Instructor

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 2-7


Product Overview

Module 2 Quiz 0
Complete the Module 2 Quiz below, indicating a correct answer by ticking the box. You may use the
machine (if available) or any of the documentation to assist with your answers.

Once you have completed the quiz;


• If you are in a training centre, ask your instructor to check your answers.
• If you are not in a training centre, check your answers by referring to the Quiz Answers module at
the back of this Student Workbook.

1. What types of machine are classified as B speed configurations?


… 5735
… 5740
… 5745
… 5755
… 5765
… 5775
… 5790

2. What is the capacity of the WorkCentre 5735 DADH?


… 50 sheets
… 75 sheets
… 100 sheets
… 125 sheets

3. What finishing options are available with the WorkCentre 57xx?


… OCT
… 1KLCSS
… 2KLCSS
… LVF-BM
… HCSS
… HCSS-BM
… HVF
… HVF-BM
… Tri-Folder
… PPI

2-8 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Product Overview

Module Summary 3
In this module, you have been made aware of the available machine configurations, features and
options.
… Review the objectives at the beginning of the module. If you do not feel comfortable with your
ability to perform any objective, review the materials for that objective. If you are in a training
facility, then discuss the information with your Instructor.
… If you are comfortable with your understanding of the information presented, proceed to the next
module.
… If you are in a training facility, have your Instructor sign off Module 2.

______________________________ Instructor

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 2-9


Product Overview

2-10 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Documentation and
Support
3
Module Overview 0
This module will introduce you to the service documentation, diagnostic procedures, and support
material available and the differences in their content from the WorkCentre 58xx equivalents.

Module Objectives 0
On completion of this module, you will be able to identify the service documentation and support
available to you and how it differs from the WorkCentre 58xx equivalents.

You will also be able to describe the differences in diagnostic procedures.

Documentation 0
Available Documentation 0
To assist you in servicing the WorkCentre 57xx machines and to assist the customer during a Service
Call, you will be provided with the following documentation:
• WorkCentre 5790 Service Manual including Wiring Diagrams
• WorkCentre 5790 Principles of Operation
• WorkCentre 5790 System Administrator Guide
• WorkCentre 5790 User Guide

This documentation can be found through EDOC or Xerox.com/Support.

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Documentation and Support

Accessing Service Documentation 0


The WorkCentre 5790 Service Manual is not accessed through the ‘Service Interface’ as with the
WorkCentre 5890, instead a EDOC format is used. This uses a traditional web browser interface to
display the content of the Service Manual. Content is selected using the navigation bar on the left hand
side.

An example of a EDOC screen is shown in Figure 1.

Figure 1. WorkCentre 57xx EDOC

Service Manual Structure 0


The WorkCentre 5790 Service Manual structure and layout remains consistent with the WorkCentre
5890 with the exception of the following:
• Chain Code and Fault Code numbering
• Structure of Section 1 - Service Call procedures

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Documentation and Support

Chain Codes and Fault Codes 0


Although the manner in which Chain Codes and Fault Codes are used throughout the Service Manual
remains consistent, the numbering has changed due to the differing software.

The format of all codes for the WorkCentre 57xx is:

XX-YYY

Where:

XX = Chain number i.e. 01 Standby Power, 05 DADH and 19 Image Processing

YYY = Unique fault or status code reference

Service Call Procedures 0


Section 1 of the Service Manual is Service Call Procedures. This section is divided into the following
seven sub-sections:
• SCP 1 - Initial Actions
• SCP 2 - First Call Actions
• SCP 3 - Normal Call Actions
• SCP 4 - Fault Analysis
• SCP 5 - Subsystem Maintenance
• SCP 6 - Final Actions
• SCP 7 - Machine Features

These sub-sections detail the procedure to adopt during a service call and are used to identify and
rectify an issue with the machine.

SCP 2 - Call Actions, as used in the WorkCentre 5890 Service Manual is separated into two individual
Service Call Procedures, namely SCP 2 - First Call Actions and SCP 3 - Normal Call Actions. SCP 2 - First
Call Actions should only be used for the first service call to the machine. Any subsequent service calls to
a machine should use SCP 3 - Normal Call Actions.

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Documentation and Support

Work Projects 0
These work projects are provided to facilitate hands-on training in facilities where a machine is
available. If you are undertaking this course remotely, you may skip this section and continue to the
Module Quiz.

Work Project 1 - EDOC and PWS Tools 0


… Install EDOC on your PWS following the installation instructions.
… Install the PWS Diagnostic Tool Software on your PWS following the installation instructions.
… To ensure the EDOC on your PWS is up-to-date, subscribe to the WorkCentre 57xx Family BUS
Station making sure all sub-groups are included.

Work Project 2 - General Procedures 0


… Enter Service Mode. Refer to General Procedures GP1 and enter and exit Service Mode.

Work Project 3 - NVM Save 0


… Task - refer to General Procedures GP 5 to perform an NVM save and restore.

Sign Off 0
… Ask your Instructor to sign off these work projects. If you have any questions ask your Instructor
now.

If your Instructor is not available continue with the next module.

______________________________ Instructor

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Documentation and Support

Module 3 Quiz 0
Complete the Module 3 Quiz below, indicating a correct answer by ticking the box. You may use the
machine (if available) or any of the documentation to assist with your answers.

Once you have completed the quiz;


• If you are in a training centre, ask your instructor to check your answers.
• If you are not in a training centre, check your answers by referring to the Quiz Answers module at
the back of this Student Workbook.

1. Under what circumstances should SCP 2 be used?


… During a routine service call to the machine
… During the first service call to the machine

2. What fault and service code format is used on the WorkCentre 57xx family of machine?
… XXX-YYY-ZZ
… XXX-YYY
… X-YYY
… XX-YYY

3. Select the correct IQ RAP for narrow bands?


… IQ1
… IQ5
… IQ6
… IQ13

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 3-5


Documentation and Support

Module Summary 3
In this module, you have been made aware of the differences in the service manual and supporting
documents.
… Review the objectives at the beginning of the module. If you do not feel comfortable with your
ability to perform any objective, review the materials for that objective. If you are in a training
facility, then discuss the information with your Instructor.
… If you are comfortable with your understanding of the information presented, proceed to the next
module.
… If you are in a training facility, have your Instructor sign off Module 3.

______________________________ Instructor

3-6 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Power and Control 4
Module Overview 0
This module provides an overview of the major technical differences between the WorkCentre 58xx
and WorkCentre 57xx in relation to power generation, distribution and control.

Module Objectives 0
On completion of this module, you will be able to identify the power generation, distribution and
control assemblies that have changed. You will also be able to describe the purpose and function of
these assemblies.

Standby Power 0
The 3.3VDC standby (SB) voltage is generated by the Low Voltage Power Supply (LVPS) whenever the
machine is connected to an AC mains supply. This SB voltage is distributed to the IOT PWB and
onwards to the On/Off Switch located on the left hand side of the machine (refer to Figure 1.).

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 4-1


Power and Control

1 On/Off Switch

Figure 1. On/Off Switch Location

When the On/Off Switch is depressed, the 3.3VDC SB is momentarily grounded initiating the machine
start-up sequence.

The machine start-up sequence is:


1. The user depresses the On/Off Switch on the left hand side of the machine grounding the 3.3VDC
SB voltage.
2. The IOT PWB sends the Power-On signal to LVPS.
3. The LVPS switches on the +3.3VDC, +5VDC, +12VDC and +24VDC supplies to all sub-systems in
the machine.
4. The LVPS enables AC line voltage to the Fuser Control and Relay K6 powering any optional
finishers and the Fuser.
5. The machine boots and the user is informed of system availability on the UI.
… Now access Learning @ Xerox to review the . When you have accessed the programme, click the
Machine Start-up Sequence button. This details the machine start-up sequence.

Alternatively, follow the link below to access this content, and then return to this Workbook.

http://xerox.ravnur.com/video/2517/Machine-Startup-Sequence.aspx

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Power and Control

Single Board Controller 0


Overview 0
The Single Board Controller (SBC) PWB Module (shown in Figure 2.) is fitted to the machine to provide
inter-device communication and to handle the flow of data to and from the following modules and
devices:
• IOT PWB
• Power Distribution PWB
• Scanner
• Duplex Automatic Document Handler
• ROS
• Foreign Interface Device (FID) - optional
• Extended Fax - optional
• Any connected networks
… Now access Learning @ Xerox to review the . When you have accessed the programme, click the
SBC Overview button. This identifies the SBC components.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 4-3


Power and Control

NOTE: Figure 2. shows a W/TAG 150 SBC Module fitted with a Embedded Fax Module and a Daughter
PWB. These non standard options are detailed later.

1 SBC PWB Module

Figure 2. SBC PWB Module

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Power and Control

The SBC PWB Module is housed below the Scanner and can be easily withdrawn by a Service Technician
for service and upgrades. It contains the SBC PWB that interfaces with all the previously identified
modules and devices through various harnesses and cables. As standard the SBC PWB Module is fitted
with the components detailed below and shown in Figure 3.

1 Hard Disk Drive (HDD) 5 Memory Module


2 Power Distribution PWB 6 Riser PWB
3 SBC PWB 7 Software Module
4 Cooling Fan

Figure 3. SBC PWB Module Components

• Hard Disk Drive (HDD) - this is used to store data from Scan to Export jobs and incoming network
data.
• 1 Gb Memory Module - this is used to store shared image data.
• Software Module - this is used to store the Boot ROM, NVM and MFD Feature Key
• Power Distribution PWB - this distributes power to the various machine modules under the control
of the SBC PWB.

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Power and Control

• Cooling Fan - this provides sufficient cooling to maintain optimum performance.


• Riser PWB - this provides additional PCI connection(s) allowing the Embedded Fax PWB (if fitted)
to interface with the Power Distribution PWB.

The rear panel of the SBC PWB Module (shown in Figure 4.) has five connectors for connection of
external devices. These are:
• Three USB 2.0 Connectors - these host connectors are for USB memory devices to provision
printing and software upgrades.
• RS-232 Serial Connector - used to connect a PWS to the machine.
• 10/100/1000 Mbit/s Ethernet Connector - used to connect the machine to a client’s Local Area
Network (LAN) and a PWS during Service Calls.

1 USB 2.0
2 10/100/1000 Mbit/s Ethernet
3 RS-232

Figure 4. SBC PWB Module - Rear Panel

Foreign Device Interface 0


The Foreign Device Interface PWB (part of the optional Foreign Device Interface Kit) allows connection
of authentication and security devices to the machine via the SBC. When required, this PWB is fitted to
the SBC PWB A harness connects the PWB to the rear of the SBC PWB Module.

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Power and Control

Figure 5. shows the Foreign Device Interface PWB.

Figure 5. Foreign Device Interface PWB

Colour Scanning 0
To enable processing of colour images for all machines fitted with the 600 dpi colour scanner (TAG
150), a Scanner Daughter PWB is fitted to the SBC PWB during manufacturing as shown in Figure 6.

1 Scanner Daughter PWB

Figure 6. Scanner Daughter PWB

NOTE: The Scanner Daughter PWB cannot be fitted to a mono SBC PWB designated W/O TAG150.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 4-7


Power and Control

Embedded Fax 0
The optional Embedded Fax Module provides connectivity for one or two lines. It is installed in the SBC
PWB module on the left hand side of the Riser PWB. The integral PCI connector slots into the Riser PWB
for power and data communication.

There are 13 variants available to support various market regions.

Figure 7. shows the Embedded Fax Module fitted to the SBC PWB Module.

1 Embedded Fax Module

Figure 7. Embedded Fax Module

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Power and Control

Diagnostics and Software Loading 0


Connecting the PWS to the Machine 0
The PWS is connected to the machine in order to perform software updates, an Altboot and to utilise
the PWS Diagnostic Tools. The cables used to connect the PWS to the machine is dependent on the
procedure. The available cables and their uses are explained below.
• Serial Cable and Null Modem Adapter - used during Altboot and Forced Altboot procedures if it is
not possible to use a Xerox approved USB memory device.
• USB Cable - used with PWS Diagnostic Tools.
• Ethernet Crossover Cable - used during routine software updates on a machine in good working
order. This can also be in conjunction with the Serial Cable/Null Modem Adaptor to perform a PWS
Altboot procedure.

Figure 8. and Figure 9. show each of these cables connected between the PWS and machine.

1 2 Serial Cable and Null Modem Adapter

Figure 8. Serial Cable, Null Modem Adapter and Ethernet Crossover Cable

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 4-9


Power and Control

1 USB Cable

Figure 9. USB Cable

PWS Diagnostic Tools 0


The following PWS Diagnostic Tools are available for use with the WorkCentre 57xx family of machines.
• SBC Altboot Tool - used to perform an Altboot Software load when it is not possible to use the USB
Memory Device.
• Counter Retrieval - used to save billing counter information, registered fault codes and a list of the
last 40 fault codes.
• Network Configuration - used to display network settings.
• Network Controller Logging - used to enable/disable network logging and to retrieve the log files.
• NVM Save and Restore - used to save NVM settings to the PWS.

For more information on the PWS Diagnostic Tools, refer to GP5 in the Service Manual.

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Power and Control

Work Projects 0
These work projects are provided to facilitate hands-on training in facilities where a machine is
available. If you are undertaking this course remotely, you may skip this section and continue to the
Module Quiz.

Work Project 1 - SBC PWB Module 0


… Fully withdraw the SBC PWB Module from the machine.
… Locate the following components within the SBC PWB Module:
• HDD
• SBC PWB
• Memory Module
• Software Module
• Power Distribution PWB
• CPU Fan
• Riser PWB
… Fit the Embedded Fax Module to the SBC PWB Module
… Fully insert the SBC PWB Module into the machine.

Work Project 2 - PWS Diagnostic Tools 0


… Load the PWS Diagnostic Tools software onto your PWS.
… Connect your PWS to the machine using the USB Cable.
… Referring to GP 5 in the Service Manual, perform an NVM Save and Restore.

Work Project 3 - Altboot 0


… Referring to the Service Manual, review GP 4 Machine Software in its entirety.
… Perform a PWS Altboot
… Perform a USB Altboot

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Power and Control

Sign Off 0
… Ask your Instructor to sign off these work projects. If you have any questions ask your Instructor
now.

If your Instructor is not available continue with the next module.

______________________________ Instructor

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Power and Control

Module 4 Quiz 0
Complete the Module 4 Quiz below, indicating a correct answer by ticking the box. You may use the
machine (if available) or any of the documentation to assist with your answers.

Once you have completed the quiz;


• If you are in a training centre, ask your instructor to check your answers.
• If you are not in a training centre, check your answers by referring to the Quiz Answers module at
the back of this Student Workbook.

1. Which of the following sends the power on signal to the LVPS once the 3.3 VDC SB voltage is
grounded?
… On/Off Switch
… IOT PWB
… Power Save Button

2. Fill in the blank.

The Riser PWB provides additional PCI slots for connecting the _________.
… FDI PWB
… Embedded Fax Module
… Memory Module
… Software Module

3. What should be used to connect the PWS to the machine while performing an Altboot?
… Serial Cable
… USB Cable
… Serial Cable and Null Modem Adapter
… Ethernet Crossover Cable 3

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Power and Control

Module Summary 3
In this module, you have been made aware of the differences in power generation, distribution and
control.
… Review the objectives at the beginning of the module. If you do not feel comfortable with your
ability to perform any objective, review the materials for that objective. If you are in a training
facility, then discuss the information with your Instructor.
… If you are comfortable with your understanding of the information presented, proceed to the next
module.
… If you are in a training facility, have your Instructor sign off Module 4.

______________________________ Instructor

4-14 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Paper Feed & Registration 5
Module Overview 0
This module provides an overview of the major technical differences between the WorkCentre 58xx
and WorkCentre 57xx in relation to paper feed and registration. Particular attention will be paid to the
feed mechanisms for Paper Trays 3 and 4.

Module Objectives 0
On completion of this module, you will be able to identify the mechanical and electrical paper feed and
registration assemblies that have changed. You will also be able to describe the purpose and function
of these assemblies and their sequence of operation.

Paper Trays 3 and 4 0


TAG 151 0
Paper Trays 3 and 4, part of the High Capacity Feeder (HCF), each have their own Paper Feed
Assemblies. There are two types of Paper Feed Assemblies that can be fitted to the WorkCentre 57xx;
these being Fully Active Retard (FAR) and BDT.

TAG 151 indicates which Paper Feed Assemblies are fitted to the machine.
• W/TAG 151 - the machine is fitted with the FAR Paper Feed Assemblies
• W/O TAG 151 - the machine is fitted with the BDT Paper Feed Assemblies

The FAR Paper Feed Assemblies were introduced with TAG 151 to replace the BDT Paper Feed
Assemblies. They are interchangeable, but the FAR Paper Feed Assemblies require SMP1 Software
(061.131.221.10401) or later to operate.

Before servicing a machine, check the TAG/Machine Plate fitted to the machine to identify which Paper
Feed Assemblies are fitted.
NOTE: For the remainder of this Workbook, the BDT Paper Feed Assemblies will be referred to as W/O
TAG 151 Paper Feed Assemblies.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 5-1


Paper Feed & Registration

NOTE: The FAR Paper Feed Assemblies fitted to the WorkCentre 57xx are identical to those fitted to the
WorkCentre 58xx and are not detailed in this Service Training.

Tray Elevation 0
Paper Trays 3 and 4 each have their own Tray Elevation Mechanisms that are an integral part of the
tray. Each Tray Elevation Mechanism consists of:
• Paper Lift Plate
• Front and Rear Elevator Cable Systems
• Elevator Drive Gear Coupling
• Tray Elevator Motor and Encoder
• Tray Home Sensor

Although the visual appearance and location of these components differs to the WorkCentre 58xx, they
function in exactly the same manner.

Two devices prevent over-elevation of a tray in the event of a Stack Height Sensor failure. These are:
• Stack Limit Switch - this switch is actuated when the Stack Height Sensor Actuator exceeds its
normal range of movement. Once actuated, all drive to the Tray Elevation Mechanism is removed
and a fault is declared.
• Stack Limiter - this is a mechanical fail-safe the physically prevents over-elevation of the tray.

Figure 1., Figure 2. and Figure 3. show the location of these key components on the WorkCentre 57xx.

1 Front Elevator Cable System 3 Elevator Drive Gear Coupling


2 Rear Elevator Cable System 4 Paper Lift Plate

Figure 1. Tray Elevator Mechanism

5-2 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Paper Feed & Registration

1 Tray 3 Elevator Motor Encoder 4 Tray 4 Home Switch


2 Tray 3 Elevator Motor 5 Tray 4 Elevator Motor
3 Tray 3 Home Switch 6 Tray 4 Elevator Motor Encoder

Figure 2. Tray Elevator Motors and Encoders

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 5-3


Paper Feed & Registration

NOTE: Figure 3. shows a W/O TAG 151 Paper Feed Assembly

1 Tray 4 Stack Limiter 3 Stack Limit Switch


2 Tray 3 Stack Limiter 4 W/O TAG 151 Paper Feed Assembly

Figure 3. Stack Height Limiters

W/O TAG 151 Paper Feed Assembly 0


The W/O TAG 151 Paper Feed Assemblies feed sheets using a two-piece Feed Roll mounted on a
pivoting Housing. The Feed Roll is moved between two positions depending on the location of the tray.
These are:
• Tray closed - the Feed Roll is placed in the lower position under a specific load that is stock
dependent ready for feeding sheets.
• Tray open - the Feed Roll is placed in the upper position to allow the tray to be fully withdrawn
without damage to components.

The position of the Feed Roll is controlled by a Lever that connects to the pivoting Housing. When the
tray is closed, a prong on the rear of the tray actuates the Lever, lowering the Housing and thus the
Feed Roll to the feed position. When the tray is opened, the Lever returns to its ‘home’ position under
spring pressure allowing the Housing to raise.

The position and level of the stack is monitored by two sensors:


• Stack Height Sensor - triggered by an Actuator, this determines when sheets are in the feed
position. Ensuring the sheets are at the correct height ensures adequate downward force is
applied by the Feed Roll.

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Paper Feed & Registration

• Tray Empty Sensor - when all the sheets in the tray have been fed, the Tray Empty Sensor actuator
falls into a cut-out in the Paper Lift Plate, triggering the sensor. Then a message will appear on the
UI instructing the user to load the tray.

When the signal is received to feed sheets, the Feed Motor is energised and drive is provided to the
Feed Rolls through a Worm Gear and Two-way Clutch. As the Feed Roll begins to rotate, it moves
backwards in the Housing due to the friction level between the Feed Roll and the top sheet. This action
forms a feed arc that will be stock dependent. As the Feed Roll continues to rotate, the inter-sheet
friction is overcome and the now stationary Feed Roll drives sheets into the paper transport. As the trail
edge of the sheet passes the Feed Roll, it returns to its initial position under spring pressure.

The W/O TAG 151 Paper Feed Assembly components are shown in Figure 4.

1 Lever 5 Feed Motor


2 Stack Height Sensor 6 Worm Gear
3 Housing 7 Tray Empty Sensor and Actuator
4 Feed Roll

Figure 4. The W/O TAG 151 Paper Feed Assembly

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 5-5


Paper Feed & Registration

Tray 3 Transport 0
Tray 3 has a Transport Assembly to feed sheets from the Tray 3 Paper Feed Assembly to the Tray 3 and
4 Transport Roll located on the left hand side of the machine prior to the Pre-registration Roll.

The Transport Assembly is fixed to Tray 3 and sits above Tray 4. It consists of a single Transport Roll and
Takeaway Roll mounted between the Tray Base and the Jam Clearance Cover. Drive to these rolls is
provided by the HCF Transport Motor through a drive belt.

Sheets moving through the Transport Assembly are monitored by the Tray 3 Feed Sensor. This provides
timing and jam clearance information to the IOT PWB.

The Transport Assembly is shown in Figure 5. and Figure 6.

1 Jam Clearance Cover 3 Transport Roll


2 Takeaway Roll 4 Tray Base

Figure 5. Transport Assembly

5-6 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Paper Feed & Registration

1 Tray 3 Feed Sensor 2 HCF Transport Motor

Figure 6. HCF Transport Motor

Paper Feed Sequence 0


… Now access Learning @ Xerox to review the . When you have accessed the programme, click the
W/O TAG 151 Paper Feed Assembly button. This details the W/O TAG 151 Paper Feed Assembly
sequence of operation.

Alternatively, follow the link below to access this content, and then return to this Workbook.

http://xerox.ravnur.com/video/2538/W-O-TAG-151-Paper-Feed-Assembly.aspx

Short Paper Path Assembly 0


The de-populated Short Paper Path Assembly (without vacuum fan and transport rollers ) fitted as
standard to all WorkCentre 58xx machines is an option on the WorkCentre 57xx. When fitted this is
designated as W/TAG 114.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 5-7


Paper Feed & Registration

The Short Paper Path Assembly with the vacuum fan and Transport rollers (designated as W/O TAG114)
is shown in Figure 7.

Figure 7. Short Paper Path Assembly (W/O TAG114)

5-8 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Paper Feed & Registration

Inverter / Decurler Assembly 0


The Inverter / Decurler Assembly fitted as standard to all WorkCentre 58xx machines, as shown in
Figure 8., is only fitted to WorkCentre 57xx family ‘C’ speed machines as standard.

Figure 8. Inverter/Decurler

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 5-9


Paper Feed & Registration

All other WorkCentre 57xx machines are fitted with a Inverter Assembly as shown in Figure 9. It is an
option, designated as W/TAG 148, to install the Inverter/Decurler Assembly on ‘A’ and ‘B’ machines.
This can be installed to rectify sub-standard stacking performance when the machine has an OCT
fitted.

Figure 9. Inverter

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Paper Feed & Registration

Stack Height Sensor and Retard Shield Dual


Purpose Tool 0
A Stack Height Sensor and Retard Shield Dual Purpose Tool was made available with the WorkCentre
58xx. This tool assisted in setting the optimum position for these components following mis-feeds,
multi-feeds and related faults in Tray 6 (PFP).

It is recommended that this tool is used with the WorkCentre 57xx machines fitted with a Tray 5 (PFP).
There are no procedures detailing its use in the Service Manual, instead Service Technicians should refer
to Service Bulletin T8071-03-23 for the appropriate procedures to follow.

Figure 10. shows the tool in use.

1 Stack Height Sensor and Retard Shield Dual Purpose Tool - 600T0232

Figure 10. Stack Height Sensor and Retard Shield Dual Purpose Tool

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences5-11


Paper Feed & Registration

Work Projects 0
These work projects are provided to facilitate hands-on training in facilities where a machine is
available. If you are undertaking this course remotely, you may skip this section and continue to the
Module Quiz.

Work Project 1 - W/O TAG 151 Paper Feed Assemblies 0


… Referring to EDOC or the Service Manual, remove the Tray 3 W/O TAG 151 Paper Feed Assembly.
Locate the following components:
• Feed Roll
• Tray Empty Sensor
• Stack Height Sensor
• Feed Motor
• Stack Limit Switch
… Refit the Tray 3 W/O TAG 151 Paper Feed Assembly and ensure the machine is operational.

Sign Off 0
… Ask your Instructor to sign off this work project. If you have any questions ask your Instructor now.

If your Instructor is not available continue with the next module.

______________________________ Instructor

5-12 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Paper Feed & Registration

Module 5 Quiz 0
Complete the Module 5 Quiz below, indicating a correct answer by ticking the box. You may use the
machine (if available) or any of the documentation to assist with your answers.

Once you have completed the quiz;


• If you are in a training centre, ask your instructor to check your answers.
• If you are not in a training centre, check your answers by referring to the Quiz Answers module at
the back of this Student Workbook.

1. What W/TAG number indicates a machine is fitted with FAR Paper Feed Assemblies?
… 004
… 046
… 148
… 151
… 154

2. Fill in the blank.

The position of the Feed Roll in a W/O TAG 151 Paper Feed Assembly is controlled by the _________.
… Housing and Lever
… Housing
… Lever
… Feed Motor

3. Which of the following rolls are fitted to the Transport Assembly?


… Feed Roll
… Transport Roll
… Horizontal Feed Roll
… Takeaway Roll
… Pre-registration Roll

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences5-13


Paper Feed & Registration

Module Summary 3
In this module, you have been made aware of the differences in paper feed and registration
assemblies, particularly Paper Tray 3 and 4 Paper Feed.
… Review the objectives at the beginning of the module. If you do not feel comfortable with your
ability to perform any objective, review the materials for that objective. If you are in a training
facility, then discuss the information with your Instructor.
… If you are comfortable with your understanding of the information presented, proceed to the next
module.
… If you are in a training facility, have your Instructor sign off Module 5.

______________________________ Instructor

5-14 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Scanning 6
Module Overview 0
This module describes how documents are scanned and exposed. You will learn about the Document
Glass and the Scanner Module, their key components and how the optical components are controlled
and sequenced.

Module Objectives 0
On completion of this module, you will be able to identify the Scanner Module, describe its
components and detail how they are sequenced. In addition you will be able to describe the Document
Glass and the CVT glass and their purpose.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 6-1


Scanning

Scanning Overview 0
Documents can be copied manually from the Document Glass or automatically using the DADH. The
Scanner Module, mounted below the DADH, makes a digitised image of the document which is sent to
the SBC PWB for post processing e.g. reduction/enlargement. When multiple copies are selected, the
document is only scanned once and stored in the system memory.

The Scanner Module has a Scan Carriage Assembly to scan and expose the documents. This operates in
one of two modes:
• Fixed Mode - the Scan Carriage Assembly is positioned below the Constant Velocity Transport
(CVT) Glass. Documents are transported over the CVT Glass by the DADH where they are scanned.
• Document Glass Mode - the document remains stationary on the Document Glass while the Scan
Carriage Assembly is moved beneath it.

The Scanner Module, CVT Glass and Document Glass are shown in Figure 1.

1 Scanner Module 3 Document Glass


2 CVT Glass

Figure 1. Scanner Module, Document Glass and CVT Glass

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Scanning

The following sections will provide a detailed overview of the Scanner Module components and how
they are sequenced.
NOTE: The DADH is described in Section 7.

Document Glass 0
General 0
The Document Glass is generally used to make copies of single or bound documents that can be
scanned with the DADH open or closed. The design of the DADH hinges allow for documents up to
25mm (1”) in thickness to be copied with the DADH in the closed position. The document is registered
to the right hand side of the Document Glass (indicated by the green arrow). Document sizes up to A3
or 11 x 17” can be scanned.

Figure 2. shows the location of the registration arrow.

1 Registration Arrow

Figure 2. Registration Arrow

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 6-3


Scanning

Document Size Sensing 0


The size of documents placed on the Document Glass are automatically detected by a function of two
sensors and the scanned data received from the CCD.

The Document Size Sensors determine document length as follows:


• Document Size Sensor 1 - used to determine if a document is equal or smaller than A4 (8.5 x 11”).
• Document Size Sensor 2 - used to determine if a document is greater than A4 (8.5 x 11”), such as
A3 (11 x 17”).

When the DADH is closed, a pre-scan of the document is performed and the data received by the CCD is
used to determine document width.

The Document Size Sensors are shown in Figure 3.

1 Document Size Sensor 1 2 Document Size Sensor 2

Figure 3. Document Size Sensors

Scanner Module 0
The Scanner Module contains a Scan Carriage Assembly, Lens and Charge Coupled Device (CCD).
These assemblies operate together to expose and scan the document placed into the DADH or onto
the Document Glass.

There are two types of Scanner Module that can be fitted to the WorkCentre 57xx; these being
monochrome and colour.

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Scanning

TAG 150 indicates which Scanner Module is fitted to the machine.


• W/TAG 150 - the machine is fitted with the colour Scanner Module
• W/O TAG 150 - the machine is fitted with the monochrome Scanner Module

TAG 150 is fitted as standard to WorkCentre 5765, 5775 and 5790 machines but is an option on
WorkCentre 5735, 5740, 5745 and 5755 machines. Before servicing a machine, check the TAG/
Machine Plate fitted to the machine to identify which Scanner Module is fitted.

The colour and monochrome Scanner Modules function in exactly the same way, but the location of
components differs. For the remainder of this section, the W/TAG 150 colour Scanner Module is
described.

Scan Carriage Assembly 0


The Scan Carriage Assembly has Full Rate and Half Rate Carriages connected together by Scan Cables
to a Capstan. A Scan Motor drives the Capstan to move the carriages along the length of the Scanner
Module under the Document Glass.

An Exposure Lamp controlled by the Exposure Lamp Inverter PWB is fitted to the Full Rate Carriage to
illuminate the document. The reflected image is directed towards the CCD by a system of mirrors
mounted on each carriage. The Half Rate Carriage moves at 50% of the Full Rate Carriage to maintain
a constant optical path length.

The position of the Scan Carriage Assembly is monitored by the Scan Carriage Home Sensor. This is
used as a known point from which all movements of the Scan Carriage Assembly are calculated.

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Scanning

Figure 4. identifies the Scan Carriage Assembly components.

1 Capstan 6 Scan Carriage Home Sensor


2 Scan Motor 7 Half Rate Carriage
3 Full Rate Carriage 8 Mirrors
4 Exposure Lamp 9 Exposure Lamp Inverter PWB
(Mounted on underside of Full
Rate Carriage)
5 Scan cables

Figure 4. Scan Carriage Assembly W/TAG 150

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Scanning

… Now access Learning @ Xerox to review the . When you have accessed the programme, click the
Scan Carriage Assembly button. This demonstrates the movement of the Scan Carriage Assembly.

Alternatively, follow the link below to access this content, and then return to this Workbook.

http://xerox.ravnur.com/video/2230/Scan-Carriage-Assembly.aspx

Imaging and Control 0


The Scanner Module has a centrally mounted CCD with a photosensor array to convert the reflected
image into a digital video signal under the control of the CCD PWB. Due to the width difference
between the CCD and the Scan Carriage Assembly, a Lens is required to focus the reflected image. The
digitised image is sent from the CCD PWB to the Scanner PWB and onwards to the SBC PWB for post
processing.
NOTE: To access the CCD and associated components, the PWB Cover must be removed.

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Scanning

Figure 5. identifies the CCD, Lens and PWBs.

1 PWB Cover 3 Lens


2 CCD PWB 4 CCD

Figure 5. CCD, Lens and PWBs W/TAG 150

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Scanning

The Scanner Module is controlled by the Scanner PWB as shown in Figure 6. This supplies both power
and control signals to the CCD PWB and the Exposure Lamp Inverter PWB during operation through
ribbon cables and harnesses.

1 Scanner PWB

Figure 6. Scanner PWB W/TAG 150

Initialisation 0
Whenever the machine is switched on or woken from power save mode, the machine initialises and
performs calibration routines. During these routines, the Scan Carriage Assembly is parked in the Home
position and the Exposure Lamp is turned on for a pre-determined interval. This is to ensure the lamp is
sufficiently warmed-up prior to calibration providing consistent results.

Once the Exposure Lamp is warm, the Calibrate Auto, Calibrate Black and Calibrate White routines are
completed. White strips at the front edge of the CVT Glass and Document Glass are used as a reference
during calibration.

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Scanning

Once the calibration routines are complete, a countdown timer is started at a pre-set duration. Once
the time duration has elapsed, the calibration routines are performed again. This process is repeated
until the machine is switched off or it enters power-save mode. The duration between calibration
routines will be dependent on the temperature of the Exposure Lamp.

Transportation
During transit, the Scan Carriage Assembly must be secured to prevent damage using the Transit
Screw. This can be fitted as shown in Figure 7. whenever the Scan Carriage Assembly is in the home
position.

1 Transit Screw

Figure 7. Transit Lock

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Scanning

Registration Routines
Whenever the Scanner Module and/or the DADH is removed or replaced, it is essential that dc604 is
performed. This measures and adjusts paper registration using the four routines detailed below:
• Image Output Terminal Registration Side 1 - this sets the simplex lead and top edge registration.
• Image Output Terminal Registration Side 2 - this sets the duplex lead and top edge registration.
• Scanner Registration - this sets the Document Glass lead and top edge registration.
• DADH Registration - this sets the CVT lead edge and centre registration.

To ensure correct registration of the Scanner Module and the DADH, the Image Output Terminal (IOT)
must first be registered before the Image Input Terminal (IIT). The routines must be carried out as
directed by the Service Manual in the required order. DO NOT perform these routines out of sequence.

Work Projects 0
These work projects are provided to facilitate hands-on training in facilities where a machine is
available. If you are undertaking this course remotely, you may skip this section and continue to the
Module Quiz.

Work Project 1 - Scanner Module 0


… Referring to EDOC or the Service Manual, remove the DADH, Top Cover, CVT Glass and Document
Glass. Locate the following components:
• Full Rate Carriage
• Half Rate Carriage
• Document Size Sensors
• Scan Motor
• Exposure Lamp
… Using care, manually move the Full Rate Carriage along the Scanner Module. Note the action of
the Half Rate Carriage.
… Remove the PWB Cover and locate the following components;
• CCD
• Lens
• CCD PWB
• Scanner PWB
… Return the machine to an operational condition.

Work Project 2 - dc604 0


… Referring to the Service Manual, perform dc604.

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Scanning

Sign Off 0
… Ask your Instructor to sign off this work project. If you have any questions ask your Instructor now.

If your Instructor is not available continue with the next module.

______________________________ Instructor

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Scanning

Module 6 Quiz 0
Complete the Module 6 Quiz below, indicating a correct answer by ticking the box. You may use the
machine (if available) or any of the documentation to assist with your answers.

Once you have completed the quiz;


• If you are in a training centre, ask your instructor to check your answers.
• If you are not in a training centre, check your answers by referring to the Quiz Answers module at
the back of this Student Workbook.

1. What W/TAG number indicates a machine is fitted with a colour Scanner Module?
… 004
… 046
… 148
… 150
… 151

2. What controls the Exposure Lamp?


… Scanner PWB
… SBC PWB
… Exposure Lamp Inverter PWB
… CCD PWB

3. True or False. The scanner module is controlled by the CCD PWB.


… True
… False

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Scanning

Module Summary 3
In this module, you have been made aware of the location of the Scanner Module components, their
purpose and how they are sequenced to scan and expose a document. You have also been made aware
of the different types of Scanner Module and when they are fitted.
… Review the objectives at the beginning of the module. If you do not feel comfortable with your
ability to perform any objective, review the materials for that objective. If you are in a training
facility, then discuss the information with your Instructor.
… If you are comfortable with your understanding of the information presented, proceed to the next
module.
… If you are in a training facility, have your Instructor sign off Module 6.

______________________________ Instructor

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DADH 7
Module Overview 0
This module describes how documents are sensed, sized and scanned using the Duplexing Automatic
Document Handler (DADH). You will learn about the DADH, its key components and their sequence of
operation during simplex and duplex copy jobs.

Module Objectives 0
On completion of this module, you will be able to identify and describe the DADH components and
detail how they are sequenced during simplex and duplex copy jobs.

DADH Overview 0
The DADH will handle a maximum of 100 sheets (80 gsm) mixed originals up to A3 or 11 x 17” SEF
with paper weights between 50 and 160 gsm. The DADH transports documents over the CVT Glass
during scanning for both simplex and duplex copy jobs. During duplex copy jobs, the DADH performs
an additional inversion operation / re-stack operation. This allows side 2 of the document to be
scanned and the document to be re-stacked in its original orientation.
NOTE: The DADH fitted to the WorkCentre 5735 has a maximum capacity of 75 sheets.

Document Sensing 0
When documents are placed into the Input Tray, the User adjusts the Document Guides to match the
width of the documents. The Document Guides are connected to the Document Width Sensor which is
a variable linear potentiometer. This provides an output to the IOT PWB which is used to determine the
width of common document sizes.

The document length can be determined in static or dynamic conditions. The DADH utilises two
Document Length Sensors to determine document length in the static condition: these are DADH
Length Sensor 1 and DADH Length Sensor 2. Both are a reflective type and are mounted on the right
hand side of the Input Tray.

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DADH

The presence of documents in the Input Tray is monitored by the Document Present Sensor.

Figure 1. shows the location of the document size sensing components.

1 Document Guides 3 DADH Length Sensor 2


2 DADH Length Sensor 1

Figure 1. Document Size Sensing Components

Figure 2. shows the location of the Document Present Sensor.

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DADH

1 Document Present Sensor

Figure 2. Document Present Sensor

If the document length cannot be determined using the DADH Length Sensors, dynamic length sensing
is used.

Dynamic length sensing is achieved by checking if the Post Feed Sensor is actuated as the first
document passes the Registration Sensor. If actuated, then A4 or 8.5 x 11” size is indicated. If the Post
Feed Sensor is not actuated then A5 or 5.5 x 8.5” size is indicated. This type of document sensing is
used to determine the difference between 8.5 x 11” SEF and A5/8.5 x 5.5” LEF documents.

Dynamic length detection is also used to ensure documents meet the minimum feed length. If the
documents are below 110 mm long, a fault is declared and the user is advised to copy documents using
the Document Glass.

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DADH

Jam Clearance 0
Raising the Top Cover provides access for jam clearance for the upper paper path of the DADH
including the feed and takeaway regions as shown in Figure 3.

Figure 3. Upper Paper Path Jam Clearance

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DADH

Jam clearance access is also provided at the underside of the DADH as shown in Figure 4. for clearing
jams in the CVT Roll and Duplex Gate regions. This can be accessed by raising the DADH and lowering
the Document Pad.

1 Document Pad

Figure 4. Duplex Gate Jam Clearance

Drives and Interlocks 0


The drives and interlocks of the DADH are visible when the Rear Cover is removed. There are two motors
in the DADH that provide drive to all the mechanical components. These are the Feed Motor and the
CVT Motor.

Two interlocks protect the DADH when the machine is powered. These are:
• Top Cover Interlock Switch - this isolates all +24V supplies whenever the Top Cover is opened.
• DADH Closed Switch - this prevents the DADH operating when open. The switch is mounted in the
Scanner Module and is actuated by a magnet in the DADH.

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DADH

Figure 5. and Figure 6. show the drives and interlocks.

1 Top Cover Interlock Switch 3 Feed Motor


2 CVT Motor

Figure 5. Drives and Top Cover Interlock Switch

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DADH

1 DADH Closed Switch

Figure 6. DADH Closed Switch

Power and Control 0


All power and control signals internal to the DADH are performed by the DADH PWB. The DADH PWB
receives +3.3V, +5V, +10V and +24V supplies from the Scanner PWB which are then distributed as
required to the components of the DADH. The DADH PWB also communicates with the Scanner PWB to
sequence the Scanner Module with the DADH.

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DADH

Figure 7. shows the DADH PWB.

1 DADH PWB

Figure 7. DADH PWB

Feed Assembly 0
The Feed Assembly uses a Feed, Nudger and Retard Roll to feed documents from the Input Tray into
the DADH paper path. These rolls are packaged as a Customer Replaceable Unit (CRU) for easy
replacement by the User.

The Feed and Nudger Rolls are driven by the Feed Motor via the Feed Clutch. The Feed Motor also
provides drive for the Takeaway Roll and the Exit Roll.

A Nudger Motor, when energised, simultaneously lowers the Nudger Roll onto the top of the document
stack while raising the Input Gates to allows documents to be fed. The Input Gates remain in the raised
position until all documents have been fed. At this point, the Nudger Motor is de-energised, raising the
Nudger Roll and lowering the Input Gates.

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DADH

Figure 8., Figure 9. and Figure 10. show the feed components.

1 Feed, Nudger and Retard Roll CRU 3 Nudger Motor


2 Input Gate

Figure 8. Nudger Motor and Input Gates

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 7-9


DADH

1 Nudger Roll 2 Feed Roll

Figure 9. Feed and Nudger Roll

1 Retard Roll

Figure 10. Retard Roll

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DADH

The action of the Nudger Roll is to feed the top document of the stack into the nip between the Feed
and Retard Rolls. The Retard Roll is a semi-active type, featuring a stationary inner wrap spring
connected to an outer friction material. During feed, the Retard Roll is rotated by the Feed Roll due to
friction. Eventually, the wrap spring torque is exceeded and the Retard Roll will overrun in the Feed
Direction.

If two sheets are fed simultaneously, the low levels of friction between sheets allow the Retard Roll to
rotate in the reverse direction driven by the torque of the wrap spring. This action drives the unwanted
sheet back into the document stack.

Document feed skew is controlled by correctly positioned Document Guides. Additional skew correction
is achieved by driving the sheet into the Takeaway Roll, which rotates at a slower speed. This difference
in speed causes the lead edge of the sheet to momentarily buckle, correcting any skew.

Post Feed Transportation and Scanning 0


As sheets are fed between the nip of the Feed Roll and Nudger Roll towards the Takeaway Roll, the lead
edge actuates the Feed Sensor, as shown in Figure 11. This sensor confirms that a sheet has been fed.
If it is not actuated or de-actuated after a pre-determined time, a paper jam is declared and a message
appears on the UI.

1 Takeaway Roll 2 Feed Sensor

Figure 11. Feed Sensor and Takeaway Roll

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DADH

Sheets exiting the Takeaway Roll are transported toward, over and away from the CVT Glass by the CVT
Roll in conjunction with three idler rolls as shown in Figure 12. and Figure 13. These are:
• CVT Idler Roll - located on the upper left hand side of the CVT Roll, immediately after the
Takeaway Roll.
• Pre-Scan Idler Roll - located on the lower left hand side of the CVT Roll, immediately before the
CVT Glass.
• Post Scan Idler Roll - located on the lower right hand side of the CVT Roll, immediately after the
CVT Glass.

1 CVT Idler Roll 2 CVT Roll 3 Takeaway Idler Roll

Figure 12. CVT and Idler Rolls

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DADH

1 Pre-scan Idler Roll 3 Post-scan Idler Roll


2 CVT Roll

Figure 13. Pre-Scan Idler Roll

At all times while the sheet is fed over the CVT Glass, it will remain in contact with at least two of the
Idler Rolls. This ensures the sheet is not de-skewed during feeding.

Three sensors, shown in Figure 14. and Figure 15. monitor the sheet during post feed transportation.
These are:
• Takeaway Sensor - this sensor, when actuated, causes the Feed Clutch to be de-energised between
feeds.
• CVT Sensor - this sensor is used to provide timing information to maintain a suitable inter-sheet
gap during feeding.
• Registration Sensor - this sensor is used to start a scan of the document as it passes over the CVT
Glass.

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DADH

All three sensors also provide jam clearance information for their respective areas.

1 CVT Sensor 2 Takeaway Sensor

Figure 14. Takeaway Sensor and CVT Sensor

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DADH

1 Registration Sensor

Figure 15. Registration Sensor

After sheets have exited the Post Scan Idler Roll they are transported under the passive Duplex Gate
and into the Output Tray by the Exit Roll. As sheets are outputted, they are monitored by the Exit
Sensor.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 7-15


DADH

Figure 16. shows the Exit Roll and Exit Sensor.

1 Exit Roll 2 Exit Sensor

Figure 16. Exit Roll and Exit Sensor

Simplex Sequence of Operation 0


… Now access Learning @ Xerox to review the . When you have accessed the programme, click the
DADH - Simplex Sequence of Operation button. This details the sequence of operation for a simplex
copy job.

Alternatively, follow the link below to access this content, and then return to this Workbook.

http://xerox.ravnur.com/video/2402/DADH-Simplex.aspx

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DADH

Duplex Mode
Duplex Mode is used to scan the second side of a document. After the first side of a document has
been scanned as described in the previous sections, the sheet passes the Exit Sensor causing the Feed
Motor to stop. The Feed Motor is energised in the reverse direction to drive sheets over the passive
Diverter Gate, back into the paper path.

As the lead edge of the sheet enters the paper path, the CVT Sensor is actuated. This signals causes the
Duplex Solenoid to be energised opening the nip between the Exit Roll and its idler. This nip must open
momentarily to allow sheets to be fed by the CVT Roll, which rotates faster than the Exit Roll.Once the
sheet has been scanned, the Diverter Solenoid is de-energised and the Feed Motor is energised in the
forward direction.

Sheets are passed through the duplex paper path a second time WITHOUT scanning to invert the
sheet to its original orientation.

The duplex paper path components are shown in Figure 17. and Figure 18.

1 Diverter Gate

Figure 17. Duplex Gate

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 7-17


DADH

Figure 18. Diverter Solenoid

Duplex Sequence of Operation 0


… Now access Learning @ Xerox to review the . When you have accessed the programme, click the
DADH - Duplex Sequence of Operation button. This details the sequence of operation for a duplex copy
job.

Alternatively, follow the link below to access this content, and then return to this Workbook.

http://xerox.ravnur.com/video/2226/DADH-Duplex.aspx

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DADH

Work Projects 0
These work projects are provided to facilitate hands-on training in facilities where a machine is
available. If you are undertaking this course remotely, you may skip this section and continue to the
Module Quiz.

Work Project 1 - Drives and Interlocks 0


… Referring to EDOC or the Service Manual, remove the DADH Rear Cover and locate the following
components:
• Feed Motor
• CVT Motor
• Top Cover Interlock
• DADH PWB
• Diverter Solenoid

Work Project 2 - CRUs 0


… Referring to the customer documentation, remove and replace the Feed Roll, Nudger Roll and
Retard Roll.

Work Project 3 - Feed Motor 0


… Enter Diagnostics and run the Feed Motor using dc330 and component control code 05-020.
Observe the action of the Nudger Roll and the Input Gates.

Work Project 4 - Sensors 0


… Referring to REPs 5.1 and 5.2 in EDOC or the Service Manual, remove the Top Cover and Top Access
Cover.
… Remove and refit the Takeaway Sensor and CVT Sensors.
… Return the DADH to a fully operation state.

Sign Off 0
… Ask your Instructor to sign off this work project. If you have any questions ask your Instructor now.

If your Instructor is not available continue with the next module.

______________________________ Instructor

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 7-19


DADH

Module 7 Quiz 0
Complete the Module 7 Quiz below, indicating a correct answer by ticking the box. You may use the
machine (if available) or any of the documentation to assist with your answers.

Once you have completed the quiz;


• If you are in a training centre, ask your instructor to check your answers.
• If you are not in a training centre, check your answers by referring to the Quiz Answers module at
the back of this Student Workbook.

1. How is the size of documents in the DADH detected?


… Using DADH Length Sensors, setting of Document Guides and active length sensing
… Use of DADH Length Sensors and Document Guides
… Use of Document Present Sensor and Scanner Document Size Sensors
… The document size is not detected

2. Which sensor is used to start a scan of a document during feed?


… Takeaway Sensor
… CVT Sensor
… Registration Sensor
… Exit Sensor
… Feed Sensor

3. Fill in the blank.

The action of the ________ is to feed the top document of the stack into the nip between the Feed and
Retard Rolls.
… Nudger Roll
… Feed Roll
… Retard roll

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DADH

Module Summary 3
In this module, you have been made aware of the location of the DADH components, their purpose and
how they are sequenced to sense, size and scan a document.
… Review the objectives at the beginning of the module. If you do not feel comfortable with your
ability to perform any objective, review the materials for that objective. If you are in a training
facility, then discuss the information with your Instructor.
… If you are comfortable with your understanding of the information presented, proceed to the next
module.
… If you are in a training facility, have your Instructor sign off Module 7.

______________________________ Instructor

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 7-21


DADH

7-22 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Xerographics 8
Module Overview 0
This module describes the differences in the Xerographic process components and assemblies.

Module Objectives 0
On completion of this module, you will be able to identify and describe how the Xerographic process
components and assemblies differ to the WorkCentre 58xx.

Technical Overview 0
The Xerographic process components and assemblies remain virtually unchanged from the WorkCentre
58xx in terms of fit, form and function. Minor differences are described in the following section relating
to product specific toner and configurations relating to machine speed.

Differences
Toner Save 0
The Toner Save feature on the WorkCentre 58xx is not available on the WorkCentre 57xx.

Magnetic Seal 0
All WorkCentre 58xx machines have a magnetic strip on the Developer Module to attract small
amounts of toner particles to form a seal. On the WorkCentre 57xx, this is only fitted to the ‘C’ speed
machines.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 8-1


Xerographics

Toner 0
The toner used in the WorkCentre 57xx is not as fine as the MRC Toner used in the WorkCentre 58xx.
This produces a difference in image quality. The Toner Cartridges are product specific and are NOT
interchangeable.

Module 8 Quiz 0
Complete the Module 8 Quiz below, indicating a correct answer by ticking the box. You may use the
machine (if available) or any of the documentation to assist with your answers.

Once you have completed the quiz;


• If you are in a training centre, ask your instructor to check your answers.
• If you are not in a training centre, check your answers by referring to the Quiz Answers module at
the back of this Student Workbook.

1. Is the Toner Save feature available on the WorkCentre 57xx?


… Yes
… No

2. On the WorkCentre 57xx, what speed machines feature the magnetic strip on the Developer Module?
… A
… B
… C

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Xerographics

Module Summary 2
In this module, you have been made aware of the differences in the Xerographic process components
and assemblies.
… Review the objectives at the beginning of the module. If you do not feel comfortable with your
ability to perform any objective, review the materials for that objective. If you are in a training
facility, then discuss the information with your Instructor.
… If you are in a training facility, have your Instructor sign off Module 8.

______________________________ Instructor

Course Assessment 2
Congratulations, you have now completed the . Now access Learning @ Xerox and click the assessment
link to complete the Course Assessment. The course code is WC57XTB.

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 8-3


Xerographics

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Quiz Answers 9
This module provides the answers to the modular quizzes contained in this Student Workbook. Once
you have complete a modular quiz, use these pages to check your answers. The correct answers are in
bold text.

Module 2 0
1. What types of machine are classified as B speed configurations?

5735

5740

5745

5755

5765

5775

5790

2. What is the capacity of the WorkCentre 5735 DADH?

50 sheets

75 sheets

100 sheets

125 sheets

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 9-1


Quiz Answers

3. What finishing options are available with the WorkCentre 57xx?

OCT

1KLCSS

2KLCSS

LVF-BM

HCSS

HCSS-BM

HVF

HVF-BM

Tri-Folder

PPI

Module 3 3
1. Under what circumstances should SCP 2 be used?

During a routine service call to the machine

During the first service call to the machine

2. What fault and service code format is used on the WorkCentre 57xx family of machine?

XXX-YYY-ZZ

XXX-YYY

X-YYY

XX-YYY

3. Select the correct IQ RAP for narrow bands?

IQ1

IQ5

IQ6

IQ13

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Quiz Answers

Module 4 3
1. Which of the following sends the power on signal to the LVPS once the 3.3 VDC SB voltage is
grounded?

On/Off Switch

IOT PWB

Power Save Button

2. Fill in the blank.

The Riser PWB provides additional PCI slots for connecting the _________.

FDI PWB

Embedded Fax Module

Memory Module

Software Module

3. What should be used to connect the PWS to the machine while performing an Altboot?

Serial Cable

USB Cable

Serial Cable and Null Modem Adapter

Ethernet Crossover Cable

Module 5 3
1. What W/TAG number indicates a machine is fitted with FAR Paper Feed Assemblies?

004

046

148

151

154

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 9-3


Quiz Answers

2. Fill in the blank.

The position of the Feed Roll in a W/O TAG 151 Paper Feed Assembly is controlled by the _________.

Housing and Lever

Housing

Lever

Feed Motor

3. Which of the following rolls are fitted to the Transport Assembly?

Feed Roll

Transport Roll

Horizontal Feed Roll

Takeaway Roll

Pre-registration Roll

Module 6 3
1. What W/TAG number indicates a machine is fitted with a colour Scanner Module?

004

046

148

150

151

2. What controls the Exposure Lamp?

Scanner PWB

SBC PWB

Exposure Lamp Inverter PWB

CCD PWB

9-4 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook


Quiz Answers

3. True or False. The scanner module is controlled by the CCD PWB.

True

False

Module 7 3
1. How is the size of documents in the DADH detected?

Using DADH Length Sensors, setting of Document Guides and active length sensing

Use of DADH Length Sensors and Document Guides

Use of Document Present Sensor and Scanner Document Size Sensors

The document size is not detected

2. Which sensor is used to start a scan of a document during feed?

Takeaway Sensor

CVT Sensor

Registration Sensor

Exit Sensor

Feed Sensor

3. Fill in the blank.

The action of the ________ is to feed the top document of the stack into the nip between the Feed and
Retard Rolls.

Nudger Roll

Feed Roll

Retard roll

Student Workbook Xerox® WorkCentre® 5790 from 5890 Differences 9-5


Quiz Answers

Module 8 3
1. Is the Toner Save feature available on the WorkCentre 57xx?

Yes

No

2. On the WorkCentre 57xx, what speed machines feature the magnetic strip on the Developer Module?

9-6 Xerox® WorkCentre® 5790 from 5890 Differences Student Workbook

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