Beruflich Dokumente
Kultur Dokumente
Martin Koenemann
CFM56 Symposium
June 2017 – Milan
CFM56-7B
FADEC2 EEC
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7B FADEC2 EEC MTBUR
FADEC2 CFM56-7B MTBUR
30,000
25,000
20,000
MTBUR
15,000
12 Month Rolling MTBUR
10,000
5,000
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7B FADEC2 EEC Removals
Service Bulletin 73-0143
Replaces pre- CPXD4s
Pressure Transducer
Top 20 Removal Causes - Last 12 Months
26
24
22 Service Bulletin 73-0173
20 Root Cause Determined
Addresses VSV TM Faults Containment Action Taken
18
16 Monitor
14 Investigating
12 Service Bulletin 73-0216 EEC Corrective Action In Place
10 Overhaul Focuses on these (*)
8
6
4
* *
2
0
* *
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7B FADEC2 EEC Overhaul
FADEC2 EEC in service since 1997. Controls have 48,000+ flight hours
CFM56-7B FADEC2 EEC reliability (MTBUR) declining with EEC age
FADEC2 Overhaul package designed to extend reliable EEC operating life
• Details in CFM56-7B S/B 73-0216 (Replaces FADEC International SL-FI-0018)
• Recommended soft time interval of 30,000 hours or 26,100 cycles
• Provides three year extended warranty
Base Overhaul
50
40
30
20
10
0
4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q
2009 2010 2011 2012 2013 2014 2015 2016 2017
CFM56 7B 12 13 15 30 24 26 25 39 35 38 51 42 32 41 43 42 37 47 39 39 44 39 55 48 34 32 36 36 39 42
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Interactive FADEC Overhaul Info
Learn more about Overhaul at http://www.baesystems-ps.com/cas/fadec-interactive.jspx
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CFM56-7B
FADEC3 EEC
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7B FADEC3 EEC Exploded View
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7B FADEC3 EEC MTBUR
FADEC3 CFM56-7B MTBUR
40,000
35,000
30,000
25,000
12 Month Rolling MTBUR
MTBUR
20,000
15,000
10,000
5,000
6
OEM Production using new vendor part
# of Removals
Monitor
Investigating
Containment Action Taken
Root Cause Determined
Corrective Action in Place
Confirmed Removals (<3000 hours/404 days from OEM ship date) April 2016 to April 2017
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PSM CR1 and CR14 Rectifiers
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Transzorb Function, Failures & Resolution
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7B FADEC 3 EEC - Confirmed Removals
Population to be addressed by Overhaul Service Bulletin
50
Addressed
45
on LTR chart S/B 73-0140: Replaces K1 & K2 relays (FPA)
40
# of Removals
Monitor
Investigating
Containment Action Taken
Root Cause Determined
Corrective Action in Place
• Failure Mode:
– Mechanical failure of solder joints on MN82 leads
• No IFSD or operational events associated
• Configurations Affected:
– AW7 MCB FADEC Level P/N: 2042M67P04 and P/N 2044M16P04
– Contains AW7 MCB P/N: 392-251-101-0
• Field Action:
– Perform Service Bulletin 73-0196 to replace MN82
with new part secured with Eccobonding on corners
T2 T4 T2 T4
→ Red arrow points out
solder crack
→ Yellow arrow points out
solder separation from Before – with Scotchweld After – without Scotchweld
solder pad
BAD GOOD
(Bottom Side)
329 pin Ball →Blue arrows point out macro-voids that are normal and acceptable
Grid Array
(BGA) → Red arrows point to champagne voids that are unacceptable and
cause joint to be weak and fracture resulting in an open
New 7BW software mitigates MN76 affects that led to significant events
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Questions
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CFM56-7B EEC
Logistics
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CFM56-7B EEC Reprogramming
Account Problems
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Software Ordering Help
Step by step
instruction pdf
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FADEC OEM Repair Centers
• Two repair centers acting for FADEC International - Fort Wayne IN, USA
and Massy, France
FADEC International FADEC International
c/o BAE SYSTEMS c/o Safran Electronics & Defense
4250 Airport Expressway 11-13 rue Ampere
Fort Wayne, Indiana 46809 91334 Massy, France
Email: Email:
baefwaservctr@baesystems.com fadec.csc@sagem.com
Email: Email:
spares.enginecontrols@baesystems.com catherine.simonotti@sagem.com
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7B FADEC2 EEC Service Bulletins
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7B FADEC3 EEC Service Bulletins
CFM56-7B Compliance Description
S/B# Category
73-0121 6 Front Panel Assembly Alignment Pin Height Correction
73-0122 6 SIA Side Transient Protection Board (STPB) P1 Connector Mounting Hardware Inspection
and Correction
73-0126 6 Addition of Side Transient Protection Board (STPB) Protection Circuits for ARINC
Transmitter 3 (TX3)
73-0127 6 Replacement of Zener Diodes and Tantalum Capacitors on Power Supply with Screened
Parts to Improve Reliability
73-0140 6 Replacement of Front Panel K1 and K2 Ignition Relays with Higher Reliability Relays
73-0141 2 Front Transient Protection Board Fuse Inspection and Rework (1 amp fuse versus 5 amp)
73-0149 6 Removable Chassis Wall Inspection and Replacement (Mounting Holes not Drilled Deep
Enough to Allow Proper Screw Seating)
73-0154 7 EEC Conversion from 2042M67P02 to P04 by Installing Two Artwork 7 Main Channel
Boards if Replacement Artwork 4 Main Channel Board is not Available to Repair EEC
73-0157 2 Software version 7.B.U1 Introduction
73-0167 7 Replacement of CR1 and CR14 rectifiers on the Power Supply Module with Screened
73-0178 7 Parts
Software version 7.B.V2 Introduction
73-0182 2 MCB Replacement/Rework of MN76 on Specific Lots of ASELEC Manufactured MCB
73-0184 5 PSM T2 and T4 Transformer Replacement with Unbonded Version Parts
73-0196 6 Replacement of MN82 ARINC/CCDL/IMSB Controller on Tronico Manufactured MCB
73-0204 2 Software version 7.B.W Introduction for SAC engines and FADEC3 EEC DAC engines
73-0210 7 Software version 7.B.W1 Introduction for SAC engines and FADEC3 EEC DAC engines
73-0222 7 MCB ADC components replacement/relocation to allow the product improvement
introduction that addresses related field failures and ATP test failures
73-0223 7 Replacement of CR1 and CR14 rectifiers on the Power Supply Module with High Reliability
Sensitron Parts
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Fault Messages Related to PSM CR1/CR14 Rectifiers
Fault Code
73–x135n THE APL VOLTAGE INPUT TO THE EEC IS OUT OF RANGE
73–x127n THE ALTERNATOR VOLTAGE INPUT TO THE EEC IS OUT OF RANGE
73-x128n EEC CHANNEL IS NOT ENERGIZED WITH THE ALTERNATOR VOLTAGE
73–x164n THE ADIRU1 AND ADIRU2 TOTAL PRESSURE DATA DISAGREE
73–x168n ADIRU PS DATA AND THE ENG P0 SIGNAL DISAGREE
73–x171n ADIRU1 TAT DATA AND ADIRU2 TAT DATA DISAGREE
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Fault Messages Related to Transzorb Failures
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Fault Messages Related to MCB MN82 Solder Issue
Fault Code
73–x010n INTERNAL EEC FAULT
73–x015n EEC OUTPUT BUS
73-x128n EEC OUTPUT BUS IS NOT AVAILABLE
73–x144n DEU2 DATA IS MISSING
73–x143n DEU1 DATA IS MISSING
73–x009n INTERNAL EEC FAULT
73–x032n THE HMU FMV CONTROL CURRENT IS OUT OF RANGE
75–x052n THE HMU LPTACC CONTROL CURRENT IS OUT OF RANGE
73-x004n INTERNAL EEC FAULT
73–x161n ADIRU2 DATA FROM DEU2 IS MISSING
73–x168n ADIRU PS DATA AND THE ENG P0 SIGNAL DISAGREE
73–x001n INTERNAL EEC FAULT
73–x013n INTERNAL EEC FAULT
75–x029n THE HMU HPTACC CONTROL CURRENT IS OUT OF RANGE
75–x037n THE HMU VSV CONTROL CURRENT IS OUT OF RANGE
75–x042n THE HMU VBV CONTROL CURRENT IS OUT OF RANGE
75–x057n THE HMU TBV CONTROL CURRENT IS OUT OF RANGE
73–x160n ADIRU1 DATA FROM DEU1 IS MISSING
73–x169n ADIRU1 AND ADIRU2 TAT DATA FROM DEU1 AND DEU2 IS MISSING
73–x031n THE START SWITCH SIGNAL AND ARINC BUS DATA DISAGREE
73–x129n DEU1 BLEED DATA AND DEU2 BLEED DATA DISAGREE
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Fault Messages Related to PSM T4 Transformer Solder
Fault Code
73-x128n EEC OUTPUT BUS IS NOT AVAILABLE
73–x013n INTERNAL EEC FAULT
73–x127n THE ALTERNATOR VOLTAGE INPUT TO THE EEC IS OUT OF RANGE
73–x001n INTERNAL EEC FAULT
73–x135n THE APL VOLTAGE INPUT TO THE EEC IS OUT OF RANGE
75–x029n THE HMU HPTACC CONTROL CURRENT IS OUT OF RANGE
73–x032n THE HMU FMV CONTROL CURRENT IS OUT OF RANGE
75–x037n THE HMU VSV CONTROL CURRENT IS OUT OF RANGE
75–x042n THE HMU VBV CONTROL CURRENT IS OUT OF RANGE
75–x052n THE HMU LPTACC CONTROL CURRENT IS OUT OF RANGE
75–x057n THE HMU TBV CONTROL CURRENT IS OUT OF RANGE
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Fault Messages Related to MCB MN76 Solder Issue
Fault Code
73-x128n EEC CHANNEL IS NOT ENERGIZED WITH THE ALTERNATOR VOLTAGE
73-x004n INTERNAL EEC FAULT
73–x010n INTERNAL EEC FAULT
73–x032n THE HMU FMV CONTROL CURRENT IS OUT OF RANGE
75–x052n THE HMU LPTACC CONTROL CURRENT IS OUT OF RANGE
73–x001n INTERNAL EEC FAULT
73–x011n INTERNAL EEC FAULT
73–x013n INTERNAL EEC FAULT
75–x057n THE HMU TBV CONTROL CURRENT IS OUT OF RANGE
73–x062n THE HMU BSV CONTROL CURRENT IS OUT OF RANGE
75–x037n THE HMU VSV CONTROL CURRENT IS OUT OF RANGE
75–x042n THE HMU VBV CONTROL CURRENT IS OUT OF RANGE
75–x029n THE HMU HPTACC CONTROL CURRENT IS OUT OF RANGE
75–x040n THE VSV POSITION SIGNALS DISAGREE
75–x060n THE TBV POSITION SIGNALS DISAGREE
77–x084n THE TOP RIGHT EGT SIGNAL (T495S1) IS OUT OF RANGE
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Thank You – Grazie
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