APPROVED CHECKED PREPARED

OPERATIONAL CONTROL GUIDE MS. L. SASAKI MR. R. ULATAN

EQUIPT. DESC. BENCH GRINDER

SECTION MAINTENANCE ILLUSTRATION/PICTURE : page 1/1
PERSONAL PROTECTIVE
PROCESS EQUIPMENT OPERATIONAL CONTROL DETAILS EQUIPT (PPE) / other
necessary materials
1
1. Materials / Process - Bench Grinder Machine (see illustration 2).
Preparation a. Prepare necessary materials.
b. Ensure that the user's manual of this machine is clearly understood
before the start of operation. 2
2. Machining - Switch on and set-up the machine.
a. Wear appropriate PPE's (see illustration 1). mask,eye protection,gloves,apron,safety shoes

b. Prepare all necessary materials for the process. 2.a

c. No matches/lighters & cellphones are brought inside the working area
to avoid fire and/or other possible accidents.
d. Ensure that the materials (cleaning agent, etc.) to be used does not MSDS
contain any hazardous substances.
e. Never touch the movable (grinding wheel) parts of the machine to
avoid cut and other possible accident. Observe proper distance
of finger from the machine to avoid burn due to spark and eye irritation
due to dust particle. (see illustration 2.a).
Note : Properly dispose dust particle accordingly.
f. Perform cleaning / preventive maintenance as scheduled to avoid PPE's, tools & other cleaning materials
proper distance of finger
machine breakdown that may cause injury or accident to employee from the grinding
and contamination to environment. machine

e. Ensure that there will be no oil (and other chemical) spillage when
operating the machine. In case of spillage, immediately take action.
Use saw dust / rug to contain the spill to avoid accident and
contamination.

f. Dispose the contaminated rug/saw dust properly. Observe proper

waste segregation (refer to Waste Segregation Guidelines).

ensure proper wearing

appropriate PPE's

REVISION DETAILS:
CONTROL NO : REMINDERS / SPECIAL INSTRUCTIONS :

REV
MARK DESCRIPTION ISSUED BY : APPROVED BY : DATE : OCG-001
0 Initial issue. R. ULATAN MS. L. SASAKI 06/13/10 DCC STAMP:
ZPI-AD.Form-035.R0
 PREPARED

MR. R. ULATAN

page 1/1

ce of finger
grinding
ine
ZPI-AD.Form-035.R0
 APPROVED CHECKED PREPARED

OPERATIONAL CONTROL GUIDE Y. IIMURA AMOR

EQUIPT. DESC. PAINTING & OVEN PROCESS

SECTION PAINTING SECTION ILLUSTRATION/PICTURE : page 2/2
PERSONAL PROTECTIVE
PROCESS EQUIPMENT OPERATIONAL CONTROL DETAILS EQUIPT (PPE) / other
necessary materials
manual spray process 5
(cont. # 3) e. Observe proper distance of spray from the operators face to avoid
Spray Process any possible accident (illustration 5).
f. Always face the water curtain when spraying to avoid paint dust from
getting into operator's skin and environment.

Note : Immediately wash irritated eye (in "eye wash station" in the area) - eye wash station / basin of water
in case of accidental splash of paint into the eye during spray
process.
4. Oven Process Oven Machine (see illustration 8)
a. Wear appropriate PPE's (see illustration 6). - gloves, eye goggles, apron, long sleeve,
b. Observe proper operating of Oven Machine (see illustration 7). mask
appropriate PPE's in
(refer to Work Instruction for safe operation of Oven Machine) manual spray operation
1. Avoid direct contact of skin to the machine 6
(sample indications of hot surfaces - see sample in illustration 8). parameter
appropriate PPE's in oven
machine operation
8

Oven Machine
safety precaution - operating oven machine
HOT SURFACE

REVISION DETAILS:
CONTROL NO : REMINDERS / SPECIAL INSTRUCTIONS :

REV
MARK DESCRIPTION ISSUED BY : APPROVED BY : DATE : OCG-010
0 Initial issue. AMOR Y. IIMURA 04/07/05 DCC STAMP:
ZPI Philippines, Inc. Form-386.R0
 PREPARED

AMOR

page 2/2

E's in oven
eration

n machine
Form-386.R0