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PARTS MANUAL

ERP1.6-2.0ATF
(D807)

Yale Europe Materials Handling Limited


Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom P/N 524150863
Telephone; +44 (0) 1252 810 261 © Yale Corp.
Telefax; +44 (0) 1252 770 702 11/2005
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page x for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 HEADER HOSE GROUP

11 OPTIONS

12 NUMERICAL INDEX

13 USER SUPPORT INFORMATION

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET .................................................................................................. vii
ACCELERATOR PEDAL AND LINKAGE ............................................................................................................. 5.8
ALPHABETICAL INDEX............................................................................................................................................ i

B
BACK-UP ALARM ............................................................................................................................................ 11.16
BATTERY COMPARTMENT AND COVERS ........................................................................................................ 1.4
BATTERY CONNECTOR ................................................................................................................................... 2.14
BRAKE ASSEMBLY ........................................................................................................................................... 5.10

C
CALIPER ASSEMBLY
FOOT-OPERATED PARKING BRAKE............................................................................................................ 5.11
CARRIAGE
SIX ROLLER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.16
SIX-ROLLER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.16
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.10
CONTROL VALVE LINKAGE
LOWER
THREE AND FOUR FUNCTION
D/B 07/2003⇒ ......................................................................................................................................... 6.10
⇒D/B 07/2003 ........................................................................................................................................... 6.6
UPPER
THREE AND FOUR FUNCTION................................................................................................................... 6.4
UPPER LIFT AND TILT..................................................................................................................................... 6.2
COUNTERWEIGHT ........................................................................................................................................... 1.24

D
DASH DISPLAY.................................................................................................................................................. 2.52
DC CONVERTER............................................................................................................................................... 11.2
DECAL AND PLATE LOCATION ........................................................................................................................ 1.18
DRIVE TIRE AND WHEEL ASSEMBLY
SUPER CUSHION
ERP-20ATF ................................................................................................................................................. 3.13

E
ELECTRICAL ASSEMBLY
S/N D807A-3883Y⇒......................................................................................................................................... 2.6
S/N D807A02684W⇔S/N D807A03882Y ........................................................................................................ 2.2

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F
FOOT DIRECTIONAL CONTROL
D/B 12/2002⇒ ................................................................................................................................................ 5.16
⇒D/B 12/2002 ................................................................................................................................................ 5.14
FREE LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.10
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.14
FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.14
FRONT HEADLIGHTS ..................................................................................................................................... 11.10

G
GENERAL TRUCK ............................................................................................................................................... 1.2

H
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.16
HOSE TAKE-UP
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10.12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10.8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 10.4
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10.10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10.6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 10.2
HOSE TAKE-UP CONNECTION ...................................................................................................................... 10.14
HOW TO FIND THE DESIRED PART NUMBER..................................................................................................... ix
HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................ ix
HYDRAULIC BRAKE SYSTEM ............................................................................................................................ 5.4
HYDRAULIC CALIPER ASSEMBLY..................................................................................................................... 5.2
HYDRAULIC CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................... 2.20
TWO SPEED .................................................................................................................................................. 2.22
HYDRAULIC CONTROL VALVE
FOUR SPOOL ................................................................................................................................................ 6.16
THREE SPOOL .............................................................................................................................................. 6.14
HYDRAULIC HOSE AND FITTINGS.................................................................................................................. 6.22
HYDRAULIC MOTOR
12 CC PUMP
⇒S/N D807A-04122Z ..........................................................................................................................................
, 2.50 2.48
S/N D807A-04123Z⇒ ................................................................................................................................. 2.46
19 CC PUMP
⇒S/N D807A-04122Z ..........................................................................................................................................
, 2.42 2.40
S/N D807A-04123Z⇒ ................................................................................................................................. 2.44
HYDRAULIC PUMP ASSEMBLY
12 CC

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

H (continued)

OPTIONAL .................................................................................................................................................. 6.30


STANDARD ................................................................................................................................................. 6.32
12CC SPLINED SHAFT
D/B 06/2002⇒............................................................................................................................................. 6.34
19 CC
D/B 06/2000⇒............................................................................................................................................. 6.37
⇒D/B 06/2000............................................................................................................................................. 6.36
OPTIONAL .................................................................................................................................................. 6.38

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS................................... xii
IDENTIFICATION OF MAST SERIAL NUMBER ..................................................................................................... xi
IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................... x
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
INTEGRAL SIDE-SHIFT CARRIAGE ................................................................................................................. 9.18
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.18
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.12
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.20
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.14
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4

L
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.8
LIFT PUMP AND MOTOR ATTACHING PARTS
12 CC.............................................................................................................................................................. 6.26
19 CC.............................................................................................................................................................. 6.28
LIFT PUMP CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................... 2.16
TWO-SPEED .................................................................................................................................................. 2.18
LINE CONTACTOR ............................................................................................................................................ 2.24
LOAD BACKREST ............................................................................................................................................. 1.10
LOAD FORK ASSEMBLIES
D/B 10/2001⇒ ................................................................................................................................................ 1.22
⇒D/B 10/2001 ................................................................................................................................................ 1.20

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

M
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.12
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.12
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.6
MASTER DRIVE UNIT ......................................................................................................................................... 3.2
MOTOR COOLING FAN ................................................................................................................................... 11.18

N
NON-SUSPENSION SEAT ................................................................................................................................ 1.12

O
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2
OVERHEAD GUARD............................................................................................................................................ 1.8

P
PARKING BRAKE
FOOT-OPERATED ........................................................................................................................................... 5.6
POWER STEERING ASSEMBLY
ON-DEMAND.................................................................................................................................................. 2.10
WITHOUT ON-DEMAND ................................................................................................................................ 2.12
POWER STEERING CONTACTOR.................................................................................................................... 2.26

R
REAR DRIVING LIGHTS.................................................................................................................................... 11.8

S
SEMISUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1.14
SHEET 2 OF 2 ................................................................................................................................................ 1.16
SHIFT LEVERS .................................................................................................................................................... 4.8
SIDE-SHIFT ASSEMBLY.................................................................................................................................... 6.44
SIDE-SHIFT CYLINDER
D/B 10/2000⇒ ................................................................................................................................................ 6.43
⇒D/B 10/2000 ................................................................................................................................................ 6.42
SPOTLIGHT ..................................................................................................................................................... 11.14
STEER AXLE
S/N D807-03890Y⇒ ....................................................................................................................................... 4.14
S/N D807A02684W⇔S/N D807A03890Y ...................................................................................................... 4.12
STEER TIRE AND WHEEL ASSEMBLY
PNEUMATIC
ERP-16ATF AND ERP-18ATF..................................................................................................................... 4.26
iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

SOLID PNEUMATIC ....................................................................................................................................... 4.24


STEERING COLUMN........................................................................................................................................... 4.6
STEERING HAND PUMP................................................................................................................................... 4.10
STEERING HYDRAULIC SYSTEM
D/B 07/2003⇒ .................................................................................................................................................. 4.4
⇒D/B 07/2003 .................................................................................................................................................. 4.2
STEERING MOTOR
PREMIUM
D/B 04/2003⇒............................................................................................................................................. 2.30
⇒D/B 04/2003............................................................................................................................................. 2.32
STANDARD..................................................................................................................................................... 2.28
STEERING PUMP
⇒S/N D807A-03320X..................................................................................................................................... 4.18
S/N D807A-03321X⇒..................................................................................................................................... 4.20
STROBE LIGHT/REAR LIGHT COMBINATION............................................................................................... 11.12

T
TAIL, BRAKE, AND BACK-UP LIGHTS
⇒S/N D807A04993A ...................................................................................................................................... 11.4
S/N D807A04994A⇒ ...................................................................................................................................... 11.6
TILT CYLINDER
ROD ENDS AND PINS ................................................................................................................................... 6.18
TILT CYLINDER ASSEMBLY ............................................................................................................................. 6.20
TIRE AND WHEEL ASSEMBLY
CUSHION ....................................................................................................................................................... 4.22
PNEUMATIC
ERP-16ATF AND ERP-18ATF..................................................................................................................... 3.14
SOLID PNEUMATIC ....................................................................................................................................... 3.15
SUPER CUSHION
ERP-16ATF AND ERP-18ATF..................................................................................................................... 3.12
TIRE AND WHEEL MOUNTING
DRIVE ............................................................................................................................................................. 3.11
TRACTION MOTOR
PREMIUM
⇒S/N D807A-03462Y ................................................................................................................................. 2.36
S/N D807A-03463Y⇒..................................................................................................................................... 2.38
STANDARD
⇒S/N D807A-03462Y ................................................................................................................................. 2.34
TRANSMISSION
D/B 06/2001⇒ .................................................................................................................................................. 3.4
⇒D/B 06/2001 .................................................................................................................................................. 3.8
TWO-SPEED HYDRAULIC CONTACTOR ASSEMBLY ..................................................................................... 6.40

W
WIRE HARNESS
MAIN
SHEET 1 0F 2
⇒S/N D807A3882Y................................................................................................................................. 2.54

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

W (continued)

SHEET 1 OF 2
S/N D807A3883Y⇒................................................................................................................................. 2.58
SHEET 2 OF 2
⇒S/N D807A3882Y................................................................................................................................. 2.56
S/N D807A3883Y⇒................................................................................................................................. 2.60

vi
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

vii
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 12.1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another figure.
item affected.
A figure reference is denoted by a pointing hand
followed by a page number in the DESCRIPTION Contact your local dealer for Yale lift trucks for
column (☞Page 3-4) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

ix
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xi
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xii
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

BATTERY COMPARTMENT AND COVERS ........................................................................................................ 1.4


COUNTERWEIGHT ........................................................................................................................................... 1.24
DECAL AND PLATE LOCATION ........................................................................................................................ 1.18
GENERAL TRUCK ............................................................................................................................................... 1.2
LOAD BACKREST ............................................................................................................................................. 1.10
LOAD FORK ASSEMBLIES
D/B 10/2001⇒ ................................................................................................................................................ 1.22
⇒D/B 10/2001 ................................................................................................................................................ 1.20
NON-SUSPENSION SEAT ................................................................................................................................ 1.12
OVERHEAD GUARD............................................................................................................................................ 1.8
SEMISUSPENSION SEAT
SHEET 1 OF 2 ................................................................................................................................................ 1.14
SHEET 2 OF 2 ................................................................................................................................................ 1.16

1.1
GENERAL TRUCK

GENERAL TRUCK

1.2
GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 a 520434807 Overhead Guard (1290 Wheel Base) ........................................................................ 1


1 a 520434808 Overhead Guard (1385 Wheel Base) ........................................................................ 1
1 b 524145293 Overhead Guard (1290 Wheel Base) ........................................................................ 1
1 b 524145292 Overhead Guard (1385 Wheel Base) ........................................................................ 1
2 449015029 Nut ............................................................................................................................. 4
2 501749902 Capscrew................................................................................................................... 4
2 504225227 Washer ...................................................................................................................... 8
3 449015029 Nut ............................................................................................................................. 6
3 501749902 Capscrew (RH) .......................................................................................................... 1
3 504225227 Washer ...................................................................................................................... 4
3 505960578 Capscrew (LH)........................................................................................................... 1
4 .. . . . Steering Wheel and Column (☞ Page 4.6) .............................................................. 1
5 .. . . . Operator Seat (Non Suspension) (☞ Page 1.12) .................................................... 1
5 .. . . . Operator Seat (Suspension) (☞ Page 1.14) ............................................................ 1
6 505148700 Counterweight ........................................................................................................... 1
7 502398907 Washer ...................................................................................................................... 2
7 580000195 Tilt Cylinder (5 Forward/7 Back).............................................................................. 2
7 580000197 Tilt Cylinder (10 Forward/5 Back)............................................................................ 2
8 .. . . . Drive Unit Assembly (☞ Page 3.2) .......................................................................... 1
9 .. . . . Load Forks (☞ Page 1.22) ....................................................................................... 2
10 .. . . . Load Backrest Extension (978 mm x 1219 mm High) (☞ Page 1.10) ..................... 1
11 .. . . . Mast Assembly (Two Stage Limited Free-Lift) (☞ Page 7.2) ................................... 1
11 .. . . . Mast Assembly (Two Stage Full Free-Lift) (☞ Page 9.2) ......................................... 1
11 .. . . . Mast Assembly (Three Stage Full Free-Lift) (☞ Page 8.2) ...................................... 1
12 900001242 Handle ....................................................................................................................... 1
13 504230231 Screw......................................................................................................................... 2
14 504241782 Plug ........................................................................................................................... 13
15 504241783 Plug ........................................................................................................................... 6

FOOTNOTES:
a ⇒ S/N D807A-04121Z
b S/N D807A-04122Z ⇒

1.3
BATTERY COMPARTMENT AND COVERS

BATTERY COMPARTMENT AND COVERS

1.4
BATTERY COMPARTMENT AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 504900200 Stud ........................................................................................................................... 1


2 014972900 Nut ............................................................................................................................. 1
3 504902200 Bushing ..................................................................................................................... 1
4 059079500 Capscrew................................................................................................................... 1
5 015026400 Lockwasher ............................................................................................................... 1
6 502398906 Washer ...................................................................................................................... 2
7 449001014 Capscrew................................................................................................................... 2
8 449021001 Washer ...................................................................................................................... 4
9 449022016 Lockwasher ............................................................................................................... 2
10 449015014 Nut ............................................................................................................................. 2
11 506713500 Latch.......................................................................................................................... 1
12 580012830 Pin ............................................................................................................................. 1
13 504851200 Pin ............................................................................................................................. 1
14 505008200 Spring ........................................................................................................................ 1
15 506655500 Guide ......................................................................................................................... 1
16 900014292 Capscrew................................................................................................................... 6
17 504226242 Washer ...................................................................................................................... 4
18 449022016 Lockwasher ............................................................................................................... 5
19 519609804 Nut ............................................................................................................................. 5
20 449001272 Capscrew................................................................................................................... 2
21 449021003 Washer ...................................................................................................................... 2
22 449022018 Lockwasher ............................................................................................................... 2
23 449015002 Nut ............................................................................................................................. 2
24 504235245 Handle ....................................................................................................................... 1
25 505139200 Plate .......................................................................................................................... 1
25 518807691 Plate (Optional).......................................................................................................... 1
26 580001477 Spacer ....................................................................................................................... 2
27 015418200 Cotter Pin .................................................................................................................. 2
28 504226242 Washer ...................................................................................................................... 2
29 449022016 Lockwasher ............................................................................................................... 2
30 c 580013379 Gas Spring ................................................................................................................ 2
30 b 580001466 Gas Spring ................................................................................................................ 2
31 520035823 Seal ........................................................................................................................... 1
32 524137329 Battery Compartment Cover (1290 mm Wheel Base) ............................................... 1
32 524137328 Battery Compartment Cover (1385 mm Wheel Base) ............................................... 1
33 580011503 Wire Harness............................................................................................................. 1
34 312850034 Strap Clamp............................................................................................................... 1
35 449001415 Capscrew................................................................................................................... 4
36 449022016 Lockwasher ............................................................................................................... 4
37 524135149 Hinge (RH)................................................................................................................. 1
37 524135150 Hinge (LH) ................................................................................................................. 1
38 502793901 Bearing ...................................................................................................................... 2
39 580001470 Bolt ............................................................................................................................ 4
40 524135153 Pivot (LH)................................................................................................................... 1
40 524135154 Pivot (RH) .................................................................................................................. 1
41 449001415 Capscrew................................................................................................................... 4
42 449022016 Lockwasher ............................................................................................................... 4
43 580001477 Spacer ....................................................................................................................... 2
44 502512901 Screw (To Fit Cover 524135097) ............................................................................... 2
45 502398906 Washer (To Fit Cover 524135097)............................................................................. 2

1.5
BATTERY COMPARTMENT AND COVERS

ITEM PART NO. DESCRIPTION QTY

46 504236222 Nut (To Fit Cover 524135097) ................................................................................... 2


47 519433637 Grommet.................................................................................................................... 1
48 524137329 Battery Compartment Cover (1290 mm Wheel Base) ............................................... 1
48 524137299 Hood (1385 mm Wheel Base) ................................................................................... 1
49 524135117 Cover Assembly......................................................................................................... 1
50 580001475 Knob..................................................................................................................... 1
51 014970900 Nut........................................................................................................................ 1
52 580001469 Grommet .............................................................................................................. 1
53 524135182 Tow Pin................................................................................................................. 1
54 580001474 Retainer................................................................................................................ 1
55 580001471 Capscrew ............................................................................................................. 2
56 449022018 Lockwasher .......................................................................................................... 2
57 940102905 Lockwasher .......................................................................................................... 6
58 449015002 Nut........................................................................................................................ 2
59 520042874 Foam Tape ........................................................................................................... 1
60 580001473 Seal Strip.............................................................................................................. 2
61 580001472 Seal Strip.............................................................................................................. 2
62 524135097 Cover.................................................................................................................... 1
63 520350600 Floorplate (RH).......................................................................................................... 1
64 520349600 Floorplate (LH) .......................................................................................................... 1
64 a 524144246 Floorplate .................................................................................................................. 1
65 520530600 Floormat .................................................................................................................... 1
66 524138367 Cowl Cover ................................................................................................................ 1

524138368 Cowl Cover (With Seat Brake) (Includes Item ) ......................................................... 1


67 449007018 Screw......................................................................................................................... 4
68 449021003 Washer ...................................................................................................................... 2
69 449015002 Nut ............................................................................................................................. 2
70 013398000 Fitting......................................................................................................................... 1
71 524138372 Cowl........................................................................................................................... 1
71 524138373 Cowl (With Seat Brake) ............................................................................................. 1
72 506751500 Anti-Slip Pad.............................................................................................................. 2
73 449007016 Screw......................................................................................................................... 4
74 520082887 Washer ...................................................................................................................... 4
75 449021003 Washer ...................................................................................................................... 4
76 449015002 Nut ............................................................................................................................. 4
77 519432644 Screw......................................................................................................................... 1
78 520082887 Washer ...................................................................................................................... 1
79 504590700 Cover (Front) ............................................................................................................. 1
79 504918700 Cover (Front) (With Seat Brake) ................................................................................ 1
80 524139403 Frame (1385 mm Wheel Base).................................................................................. 1
80 524139402 Frame (1290 mm Wheel Base).................................................................................. 1

FOOTNOTES:
a Cooling Fan Option
b ⇒ D/B 06/2000
c D/B 06/2000 ⇒

1.6
NOTES

1.7
OVERHEAD GUARD

OVERHEAD GUARD

1.8
OVERHEAD GUARD

KEY:
A: Standard
B: Drive-in Rack Option

QTY
ITEM PART NO. DESCRIPTION A B

1 a 520434807 Overhead Guard (1290 Wheel Base) ................................................................ 1 ..


1 a 520434808 Overhead Guard (1385 Wheel Base) ................................................................ 1 ..
1 b 524145293 Overhead Guard (1290 Wheel Base) ................................................................ 1 ..
1 b 524145292 Overhead Guard (1385 Wheel Base) ................................................................ 1 ..
2 524136991 Overhead Guard (1290 mm Wheel Base) (Raised) .......................................... .. 1
2 524136992 Overhead Guard (1385 mm Wheel Base) (Raised) .......................................... .. 1
3 501749902 Capscrew........................................................................................................... 5 5
4 505960578 Capscrew........................................................................................................... 1 1
4 502398907 Washer .............................................................................................................. 2 2
5 449021010 Washer .............................................................................................................. 12 12
6 449015029 Nut ..................................................................................................................... 6 6
7 900001242 Handle ............................................................................................................... 1 1
8 504230231 Screw................................................................................................................. 2 2
9 504241782 Plug ................................................................................................................... 13 15
10 504241783 Plug ................................................................................................................... 7 7

FOOTNOTES:
a ⇒ S/N D807A-04121Z
b S/N D807A-04122Z ⇒

1.9
LOAD BACKREST

LOAD BACKREST

ITEM PART NO. DESCRIPTION QTY

1 504242751 Load Backrest Extension (977 mm) .......................................................................... 1


2 501749902 Capscrew................................................................................................................... 4
3 061278200 Washer ...................................................................................................................... 4
3 504233271 Washer ...................................................................................................................... 4
449022017 Lockwasher ............................................................................................................... 4
4 580033885 Nut ............................................................................................................................. 4

1.10
NOTES

1.11
NON-SUSPENSION SEAT

NON-SU SPENSION SEAT

1.12
NON-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

580008424 Non-Suspension Seat................................................................................................ 1


1 504232248 Seat...................................................................................................................... 1
2 504305734 Switch Assembly .................................................................................................. 1
3 580010327 Seat Belt Kit ......................................................................................................... 1
4 .. . . . Seat Belt .......................................................................................................... 1
5 .. . . . Screw ............................................................................................................... 2
6 .. . . . Washer............................................................................................................. 2
7 .. . . . Washer............................................................................................................. 2
8 .. . . . Nut ................................................................................................................... 2
9 519996801 Base ..................................................................................................................... 1
10 519996803 Cover.................................................................................................................... 1
11 580014487 Bracket ................................................................................................................. 1
12 580014485 Seat Rail............................................................................................................... 1
13 580014486 Seat Rail............................................................................................................... 1
14 059716300 Capscrew................................................................................................................... 4
15 504238298 Nut ............................................................................................................................. 4
16 023604600 Washer ...................................................................................................................... 4

1.13
SEMISUSPENSION SEAT
(SHEET 1 OF 2)

SEMISUSPENSION SEATSHEET 1 OF 2

1.14
SEMISUSPENSION SEAT
(SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

524139223 Full Suspension Seat................................................................................................. 1


524139224 Full Suspension Seat (Fabric) ................................................................................... 1
1 524139579 Back Cushion ....................................................................................................... 1
1 524139580 Back Cushion (Fabric).......................................................................................... 1
2 580023146 Seat Cushion (Vinyl) ............................................................................................ 1
2 524139581 Seat Cushion (Fabric) .......................................................................................... 1
3 580013411 Wire Harness ................................................................................................... 1
3 505968533 Connector .................................................................................................... 1
3 505968540 Secondary Lock........................................................................................... 1
4 580013410 Switch (Seat) ................................................................................................... 1
5 580013409 Slider Kit............................................................................................................... 1
6 580013412 Armrest (LH) (LH)................................................................................................. 1
7 580013413 Armrest (RH) (RH) ............................................................................................... 1
8 580013414 Cap (LH)............................................................................................................... 1
9 580013415 Cap (RH) .............................................................................................................. 1
10 580013416 Cover (LH)............................................................................................................ 1
11 580013417 Cover (RH) ........................................................................................................... 1
12 580013418 Holder Kit ............................................................................................................. 1
13 580013426 Recliner Kit........................................................................................................... 1
14 580013427 Recliner Knob....................................................................................................... 1
15 580013428 Seat Belt Kit ......................................................................................................... 1
16 023604600 Washer ...................................................................................................................... 4
17 504238298 Nut ............................................................................................................................. 4
a 580056635 Ground Wire .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

1.15
SEMISUSPENSION SEAT
(SHEET 2 OF 2)

SEMISUSPENSION SEATSHEET 2 OF 2

1.16
SEMISUSPENSION SEAT
(SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

524139223 Full Suspension Seat................................................................................................. 1


524139224 Full Suspension Seat (Fabric) ................................................................................... 1
1 580013419 Boot Kit................................................................................................................. 1
2 580013420 Roller and Bearing Kit .......................................................................................... 1
3 580013421 Bumper and Stop Kit ............................................................................................ 1
4 580013422 Bearing Shaft Kit .................................................................................................. 1
5 580013423 Weight Adjuster Indicator Kit ................................................................................ 1
6 580013424 Knob Kit................................................................................................................ 1
7 580013425 Suspension Spring Kit.......................................................................................... 1

1.17
DECAL AND PLATE LOCATION

D ECAL AND PL ATE LOCATION

1.18
DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 506395569 Label (Pinch Point) .................................................................................................... 3


2 506395568 Label (Pinch Point) .................................................................................................... 2
3 505972566 Label (No Riders) ...................................................................................................... 1
4 505973520 Label (Operator Warning).......................................................................................... 1
5 524139264 Operator Manual........................................................................................................ 1
6 519996801 Base .......................................................................................................................... 1
6 519996802 Base .......................................................................................................................... 1
6 519996803 Cover ......................................................................................................................... 1
7 501904909 Rivet .......................................................................................................................... 4
8 504231235 Label (Operator Manual) ........................................................................................... 1
9 752953402 Label (Warning) ......................................................................................................... 1
10 504231238 Label (Tip Over Warning) .......................................................................................... 2
11 504955200 Label (Tilt Column) .................................................................................................... 1
12 519432675 Label (Parking Brake Warning).................................................................................. 1
13 504238219 Label (Mast Warning) ................................................................................................ 1
14 502157204 Label (Yale)................................................................................................................ 2
15 524140511 Nameplate ................................................................................................................. 1
16 580008064 Cover ......................................................................................................................... 1
17 505976530 Rivet .......................................................................................................................... 4
18 504238227 Label (Battery Disconnect) ........................................................................................ 1
19 505974557 Label (Pinch Point) .................................................................................................... 1
20 505972545 Label (Mast Warning) ................................................................................................ 1
21 505890500 Label (Patents and Trademarks) ............................................................................... 1
22 519798601 Label (Hoist Handle).................................................................................................. AR
22 519798602 Label (Tilt Handle) ..................................................................................................... AR
22 519798603 Label (Auxiliary Function - Reach) ............................................................................ AR
22 519798604 Label (Auxiliary Function - Side-Shift) ....................................................................... AR
22 519798605 Label (Auxiliary Function - Fork Spreader)................................................................ AR
22 519798606 Label (Auxiliary Function - Rotate) ............................................................................ AR
22 519798607 Label (Auxiliary Function - Stabilizer) ........................................................................ AR
22 519798608 Label (Auxiliary Function - Push/Pull)........................................................................ AR
22 519798609 Label (Auxiliary Function - Clamp) ............................................................................ AR
22 519798610 Label (Auxiliary Function - Swing) ............................................................................. AR
22 519798611 Label (Auxiliary Function - Scoop)............................................................................. AR
23 518797644 Label (Battery Spacer) .............................................................................................. 1
24 520045119 Label (Hydraulic Oil Fill) ............................................................................................ 1
25 258983700 Label (ATF DIABOLO) ............................................................................................... 1
26 505974557 Label (Pinch Point) .................................................................................................... 1
27 258984200 Counterweight Decal (Yale) ....................................................................................... 1

1.19
LOAD FORK ASSEMBLIES
(⇒D/B 10/2001)

LOAD FORK ASSEMBLIES⇒ D/B 10/2001

KEY:
A: Standard Bottom Taper (559 mm)
B: Full Top Taper
C: Polished Fork with Full Bottom Taper

QTY
ITEM PART NO. DESCRIPTION A B C

1 504111201 Fork (914 mm) ........................................................................................ 2 .. ..


1 504111202 Fork (1067 mm) ...................................................................................... 2 .. ..
1 504111203 Fork (1219 mm) ...................................................................................... 2 .. ..
1 504111204 Fork (1372 mm) ...................................................................................... 2 .. ..
1 504111205 Fork (1524 mm) ...................................................................................... 2 .. ..
1 518648601 Fork (914 mm) ........................................................................................ .. 2 ..
1 518648602 Fork (1067 mm) ...................................................................................... .. 2 ..
1 518648603 Fork (1219 mm) ...................................................................................... .. 2 ..
1 518648604 Fork (1372 mm) ...................................................................................... .. 2 ..
1 518648605 Fork (1524 mm) ...................................................................................... .. 2 ..
1 505861501 Fork (914 mm) ........................................................................................ .. .. 2
1 505861502 Fork (1067 mm) ...................................................................................... .. .. 2
1 505861503 Fork (1219 mm) ...................................................................................... .. .. 2
1 505861504 Fork (1372 mm) ...................................................................................... .. .. 2
1 505861505 Fork (1524 mm) ...................................................................................... .. .. 2
2 522520001 Latch Kit ................................................................................................. 1 1 1

1.20
NOTES

1.21
LOAD FORK ASSEMBLIES
(D/B 10/2001⇒)

LOAD FORK ASSEMBLIESD/B 10/2001⇒

1.22
LOAD FORK ASSEMBLIES
(D/B 10/2001⇒)

KEY:
A: Standard Bottom Taper (559 mm)
B: Full Top Taper
C: Polished Fork with Full Bottom Taper

QTY
ITEM PART NO. DESCRIPTION A B C

1 504111201 Fork (914 mm) ........................................................................................ 2 .. ..


1 504111202 Fork (1067 mm) ...................................................................................... 2 .. ..
1 504111203 Fork (1219 mm) ...................................................................................... 2 .. ..
1 504111204 Fork (1372 mm) ...................................................................................... 2 .. ..
1 504111205 Fork (1524 mm) ...................................................................................... 2 .. ..
1 518648601 Fork (914 mm) ........................................................................................ .. 2 ..
1 518648602 Fork (1067 mm) ...................................................................................... .. 2 ..
1 518648603 Fork (1219 mm) ...................................................................................... .. 2 ..
1 518648604 Fork (1372 mm) ...................................................................................... .. 2 ..
1 518648605 Fork (1524 mm) ...................................................................................... .. 2 ..
1 505861501 Fork (914 mm) ........................................................................................ .. .. 2
1 505861502 Fork (1067 mm) ...................................................................................... .. .. 2
1 505861503 Fork (1219 mm) ...................................................................................... .. .. 2
1 505861504 Fork (1372 mm) ...................................................................................... .. .. 2
1 505861505 Fork (1524 mm) ...................................................................................... .. .. 2
2 580034999 Knob ....................................................................................................... 2 2 2
3 580035000 Pin .......................................................................................................... 2 2 2
4 580026749 Spring ..................................................................................................... 2 2 2
5 580035001 Retainer Pin............................................................................................ 2 2 2

1.23
COUNTERWEIGHT

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 449001091 Capscrew................................................................................................................... 2
2 502566901 Washer ...................................................................................................................... 2
3 258984100 Clamp ........................................................................................................................ 2
4 258984000 Plate .......................................................................................................................... 1
5 505148700 Counterweight ........................................................................................................... 1
6 931018905 Capscrew................................................................................................................... 4
7 504061794 Washer ...................................................................................................................... 4

1.24
SECTION 2

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................... 2.14


DASH DISPLAY.................................................................................................................................................. 2.52
ELECTRICAL ASSEMBLY
S/N D807A-3883Y⇒......................................................................................................................................... 2.6
S/N D807A02684W⇔S/N D807A03882Y ........................................................................................................ 2.2
HYDRAULIC CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................... 2.20
TWO SPEED .................................................................................................................................................. 2.22
HYDRAULIC MOTOR
12 CC PUMP
⇒S/N D807A-04122Z ..........................................................................................................................................
, 2.50 2.48
S/N D807A-04123Z⇒ ................................................................................................................................. 2.46
19 CC PUMP
⇒S/N D807A-04122Z ..........................................................................................................................................
, 2.42 2.40
S/N D807A-04123Z⇒ ................................................................................................................................. 2.44
LIFT PUMP CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................... 2.16
TWO-SPEED .................................................................................................................................................. 2.18
LINE CONTACTOR ............................................................................................................................................ 2.24
POWER STEERING ASSEMBLY
ON-DEMAND.................................................................................................................................................. 2.10
WITHOUT ON-DEMAND ................................................................................................................................ 2.12
POWER STEERING CONTACTOR.................................................................................................................... 2.26
STEERING MOTOR
PREMIUM
D/B 04/2003⇒............................................................................................................................................. 2.30
⇒D/B 04/2003............................................................................................................................................. 2.32
STANDARD..................................................................................................................................................... 2.28
TRACTION MOTOR
PREMIUM
⇒S/N D807A-03462Y ................................................................................................................................. 2.36
S/N D807A-03463Y⇒..................................................................................................................................... 2.38
STANDARD
⇒S/N D807A-03462Y ................................................................................................................................. 2.34
WIRE HARNESS
MAIN
SHEET 1 0F 2
⇒S/N D807A3882Y................................................................................................................................. 2.54
SHEET 1 OF 2
S/N D807A3883Y⇒................................................................................................................................. 2.58
SHEET 2 OF 2
⇒S/N D807A3882Y................................................................................................................................. 2.56
S/N D807A3883Y⇒................................................................................................................................. 2.60

2.1
ELECTRICAL ASSEMBLY
(S/N D807A02684W⇔S/N D807A03882Y)

ELECTRICA L ASSEMBLYS/N D807A02684W⇔S/N D807A03882Y

2.2
ELECTRICAL ASSEMBLY
(S/N D807A02684W⇔S/N D807A03882Y)

ITEM PART NO. DESCRIPTION QTY

1 580001444 Clamp ........................................................................................................................ 2


2 449001134 Capscrew................................................................................................................... 2
3 449015014 Nut ............................................................................................................................. 4
4 449022016 Lockwasher ............................................................................................................... 6
5 504226242 Washer ...................................................................................................................... 2
6 580013089 Contactor Panel (36/48 Volt)...................................................................................... 1
7 932201904 Capscrew................................................................................................................... 20
8 518796606 Fuse (40 Amp)........................................................................................................... 1
9 518796653 Label (Fuse-40 Amp)................................................................................................. 1
10 449021001 Washer ...................................................................................................................... 5
11 504226299 Fuse (325 Amp)......................................................................................................... 1
12 580015138 Label.......................................................................................................................... 1
13 520031801 Fuse (400 Amp)......................................................................................................... 1
14 504223252 Label (Fuse, 325 Amp) .............................................................................................. 1
15 449007011 Screw......................................................................................................................... 2
16 505976537 Boot ........................................................................................................................... 4
17 580011152 Wire Harness (Main) (☞ Page 2.54) ........................................................................ 1
18 449001013 Capscrew................................................................................................................... 6
19 449022019 Lockwasher ............................................................................................................... 2
20 449022018 Lockwasher ............................................................................................................... 2
21 449001121 Capscrew................................................................................................................... 2
22 580000252 SX Controller (Premium Pump) ................................................................................. 1
22 a 580000254 Contactor Panel (One-Speed Lift Pump) ................................................................... 1
22 a 580000255 Contactor Panel Pump (Two-Speed Lift Pump) ......................................................... 1
23 580011036 Power Cable Assembly.............................................................................................. 1
24 580007456 Spacer ....................................................................................................................... 1
25 449001076 Capscrew................................................................................................................... 2
26 580007455 Fuse Block................................................................................................................. 2
27 580011125 Power Cable Assembly (1385 mm Wheel Base) ....................................................... 1
27 580011041 Cable (RA1) ......................................................................................................... 1
27 580011042 Cable (RA2) ......................................................................................................... 1
27 580011039 Cable (LA1) .......................................................................................................... 1
27 580011040 Cable (LA2) .......................................................................................................... 1
27 580011130 Power Cable Assembly (1290 mm Wheel Base) ....................................................... 1
28 580011126 Power Cable Assembly (1385 mm Wheel Base) ....................................................... 1
28 580011045 Wire Assembly (RF1) ........................................................................................... 1
28 580011046 Wire Assembly (RF2) ........................................................................................... 1
28 580011131 Power Cable Assembly (1290 mm Wheel Base) ....................................................... 1
29 580011127 Power Cable Assembly (1385 mm Wheel Base) ....................................................... 1
29 580011043 Wire Assembly (PM1) .......................................................................................... 1
29 580011044 Wire Assembly (PM2) .......................................................................................... 1
29 580011149 Power Cable Assembly (1290 mm Wheel Base) ....................................................... 1
30 580011050 Gear (1290 mm Wheel Base).................................................................................... 1
30 580011129 Power Cable Assembly (1385 mm Wheel Base) ....................................................... 1
30 580011047 Wire Assembly (LF1)............................................................................................ 1
30 580011048 Wire Assembly (LF2)............................................................................................ 1
31 580011037 Power Cable Assembly.............................................................................................. 1
32 580012489 Plug ........................................................................................................................... 3
33 580011275 Bracket ...................................................................................................................... 1
34 580011153 SX Controller (Traction) ............................................................................................. 2

2.3
ELECTRICAL ASSEMBLY
(S/N D807A02684W⇔S/N D807A03882Y)

ITEM PART NO. DESCRIPTION QTY

35 580020778 Power Cable Assembly.............................................................................................. 1


36 580011035 Power Cable Assembly.............................................................................................. 1
37 504233261 Contactor ................................................................................................................... 1
38 580011033 Power Cable Assembly.............................................................................................. 1

FOOTNOTES:
a Not Illustrated

2.4
NOTES

2.5
ELECTRICAL ASSEMBLY
(S/N D807A-3883Y⇒)

ELECTRICA L ASSEMBLYS/N D807A-3883Y⇒

2.6
ELECTRICAL ASSEMBLY
(S/N D807A-3883Y⇒)

ITEM PART NO. DESCRIPTION QTY

1 580001444 Clamp ........................................................................................................................ 2


2 449001134 Capscrew................................................................................................................... 2
3 449015014 Nut ............................................................................................................................. 2
4 449022016 Lockwasher ............................................................................................................... 2
5 504226242 Washer ...................................................................................................................... 2
6 505976537 Boot ........................................................................................................................... 4
7 580027661 Wire Harness (Main) (☞ Page 2.58) ........................................................................ 1
7 520202602 Connector............................................................................................................. 3
7 520202601 Contact................................................................................................................. 55
8 be 580011125 Power Cable Assembly.............................................................................................. 1
8 bf 580035930 Power Cable Assembly.............................................................................................. 1
9 be 580011126 Power Cable Assembly.............................................................................................. 1
9 bf 580035927 Power Cable Assembly.............................................................................................. 1
10 be 580011127 Power Cable Assembly.............................................................................................. 1
10 bf 580035928 Power Cable Assembly.............................................................................................. 1
11 be 580011129 Power Cable Assembly.............................................................................................. 1
11 bf 580035929 Power Cable Assembly.............................................................................................. 1
12 ae 580011130 Power Cable Assembly.............................................................................................. 1
12 af 580035926 Power Cable Assembly.............................................................................................. 1
13 ae 580011131 Power Cable Assembly.............................................................................................. 1
13 af 580035923 Power Cable Assembly.............................................................................................. 1
14 ae 580011149 Power Cable Assembly.............................................................................................. 1
14 af 580035924 Power Cable Assembly.............................................................................................. 1
15 ae 580011150 Power Cable Assembly.............................................................................................. 1
15 af 580035925 Power Cable Assembly.............................................................................................. 1
16 580020937 Traction Controller ..................................................................................................... 2
17 580013089 Contactor Panel (36/48 Volt)...................................................................................... 1
17 500903103 Fuse (15 Amp) ..................................................................................................... 3
17 520053864 Current Limiter Assembly (Blue) .......................................................................... 1
18 580011275 Bracket ...................................................................................................................... 1
19 449022016 Lockwasher ............................................................................................................... 10
20 580022964 Capscrew................................................................................................................... 10
21 449001038 Capscrew................................................................................................................... 1
22 580007455 Fuse Block................................................................................................................. 1
23 580011033 Power Cable Assembly.............................................................................................. 1
24 580020777 Power Cable Assembly.............................................................................................. 1
25 580011037 Power Cable Assembly.............................................................................................. 1
26 504235284 Fuse (500 Amp)......................................................................................................... 1
27 504223270 Label.......................................................................................................................... 1
28 504226299 Fuse (325 Amp)......................................................................................................... 1
29 504223252 Label (Fuse, 325 Amp) .............................................................................................. 1
30 518796606 Fuse (40 Amp)........................................................................................................... 1
31 518796653 Label (Fuse-40 Amp)................................................................................................. 1
32 504233261 Contactor ................................................................................................................... 1
33 449007011 Screw......................................................................................................................... 2
34 449022019 Lockwasher ............................................................................................................... 2
35 449022018 Lockwasher ............................................................................................................... 4
36 449001121 Capscrew................................................................................................................... 4
37 580011651 Washer ...................................................................................................................... 4
38 940102905 Lockwasher ............................................................................................................... 2

2.7
ELECTRICAL ASSEMBLY
(S/N D807A-3883Y⇒)

ITEM PART NO. DESCRIPTION QTY

39 449015002 Nut ............................................................................................................................. 2


40 580020938 Pump Controller......................................................................................................... 1
41 449022016 Lockwasher ............................................................................................................... 6
42 580022964 Capscrew................................................................................................................... 6
43 580011036 Power Cable Assembly.............................................................................................. 1
44 449001076 Capscrew................................................................................................................... 1
45 580007455 Fuse Block................................................................................................................. 1
46 580011035 Power Cable Assembly.............................................................................................. 1
47 449001013 Capscrew................................................................................................................... 5
48 449022016 Lockwasher ............................................................................................................... 11
49 449021001 Washer ...................................................................................................................... 11
50 449007011 Screw......................................................................................................................... 4
51 449022019 Lockwasher ............................................................................................................... 4
52 940004903 Washer ...................................................................................................................... 4
53 580020777 Power Cable Assembly.............................................................................................. 1
54 580011037 Power Cable Assembly.............................................................................................. 1
55 d 580043726 Seat Adapter ............................................................................................................. 1
56 d 580022747 Capscrew................................................................................................................... 2
57 d 449022016 Lockwasher ............................................................................................................... 4
c 580028876 Plate .......................................................................................................................... 1
c 580050378 Fuse .......................................................................................................................... 1
c 580032623 Wire Harness (Contactor Panel)................................................................................ 1

FOOTNOTES:
a 1290 Wheel Base
b 1385 and 1495 Wheel Base
c Not Illustrated
d D/B 10/2003 ⇒
e ⇒ D/B 11/2002
f D/B 11/2002 ⇒

2.8
NOTES

2.9
POWER STEERING ASSEMBLY
(ON-DEMAND)

POWER STEERING ASSEMBLYON-DEMAND

2.10
POWER STEERING ASSEMBLY
(ON-DEMAND)

ITEM PART NO. DESCRIPTION QTY

1 580001082 Power Steering Control Assembly ............................................................................. 1


2 930101905 Screw......................................................................................................................... 3
3 449022019 Lockwasher ............................................................................................................... 3
4 580001951 Cover ......................................................................................................................... 1
5 580001952 Standoff ..................................................................................................................... 2
6 580001953 Standoff ..................................................................................................................... 2
7 504574274 Screw......................................................................................................................... 3
8 940004903 Washer ...................................................................................................................... 3

2.11
POWER STEERING ASSEMBLY
(WITHOUT ON-DEMAND)

POWER STEERING ASSEMBLYWITHOUT ON-DEMAND

2.12
POWER STEERING ASSEMBLY
(WITHOUT ON-DEMAND)

ITEM PART NO. DESCRIPTION QTY

1 580007838 Terminal Block ........................................................................................................... 1


2 a 580007840 Terminal Wire ............................................................................................................ 1
2 b 515300800 Terminal Wire ............................................................................................................ 1
3 580002134 Washer ...................................................................................................................... 3
4 014939300 Nut ............................................................................................................................. 3
5 930103907 Screw......................................................................................................................... 2
6 449021003 Washer ...................................................................................................................... 2
7 449022018 Lockwasher ............................................................................................................... 2
8 449015002 Nut ............................................................................................................................. 1

FOOTNOTES:
a ⇒ D/B 11/2002
b D/B 11/2002 ⇒

2.13
BATTERY CONNECTOR

BATTERY CONNECTOR

ITEM PART NO. DESCRIPTION QTY

524138525 Connector and Cable Assembly (1290 mm Wheelbase)........................................... 1


524138526 Connector and Cable Assembly (1385 mm Wheelbase)........................................... 1
1 504231295 Connector .................................................................................................................. 2
2 504236237 Cable (-)..................................................................................................................... 1
3 504236237 Cable (+).................................................................................................................... 1
4 518796632 Terminal ..................................................................................................................... 2
5 449007051 Capscrew................................................................................................................... 2
6 449022018 Lockwasher ............................................................................................................... 2
7 449015002 Nut ............................................................................................................................. 2

2.14
NOTES

2.15
LIFT PUMP CONTACTOR ASSEMBLY
(ONE-SPEED)

LIFT PUMP CONTACTOR ASSEMBLYONE-SPEED

2.16
LIFT PUMP CONTACTOR ASSEMBLY
(ONE-SPEED)

ITEM PART NO. DESCRIPTION QTY

1 580000254 Contactor Panel......................................................................................................... 1


2 449022016 Lockwasher ............................................................................................................... 4
3 580022964 Capscrew................................................................................................................... 4
4 580014561 Drive Module ............................................................................................................. 1
5 449022019 Lockwasher ............................................................................................................... 4
6 940004903 Washer ...................................................................................................................... 4
7 449007040 Screw......................................................................................................................... 2
8 449001052 Capscrew................................................................................................................... 1
9 504227215 Fuse Block................................................................................................................. 1
10 449015014 Nut ............................................................................................................................. 1
11 504226299 Fuse (325 Amp)......................................................................................................... 1
12 504223252 Label (Fuse, 325 Amp) .............................................................................................. 1
580020778 Power Cable Assembly.............................................................................................. 1

2.17
LIFT PUMP CONTACTOR ASSEMBLY
(TWO-SPEED)

LIFT PUMP CONTACTOR ASSEMBLYTWO-SPEED

2.18
LIFT PUMP CONTACTOR ASSEMBLY
(TWO-SPEED)

ITEM PART NO. DESCRIPTION QTY

1 580000255 Contactor Panel Pump .............................................................................................. 1


2 449022016 Lockwasher ............................................................................................................... 9
3 580022964 Capscrew................................................................................................................... 5
4 580000259 Circuit Sensor ............................................................................................................ 1
5 449022019 Lockwasher ............................................................................................................... 6
6 940004903 Washer ...................................................................................................................... 6
7 449007040 Screw......................................................................................................................... 2
8 449021001 Washer ...................................................................................................................... 5
9 504226299 Fuse (325 Amp)......................................................................................................... 1
10 504223252 Label (Fuse, 325 Amp) .............................................................................................. 1
11 449015014 Nut ............................................................................................................................. 1
12 580011036 Power Cable Assembly.............................................................................................. 1
13 504227215 Fuse Block................................................................................................................. 1
14 449001052 Capscrew................................................................................................................... 1
15 580013206 Wire Cable Assembly ................................................................................................ 1
16 504226299 Fuse (325 Amp)......................................................................................................... 1
17 504223252 Label (Fuse, 325 Amp) .............................................................................................. 1

2.19
HYDRAULIC CONTACTOR ASSEMBLY
(ONE-SPEED)

HYDRAULIC CONTACTOR ASSEMBLYONE-SPEED

2.20
HYDRAULIC CONTACTOR ASSEMBLY
(ONE-SPEED)

ITEM PART NO. DESCRIPTION QTY

505075502 Pump Contactor ................................................................................................... 1


1 516857805 Base (Magnet)...................................................................................................... 1
2 516856810 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869835 Contact (Fixed)..................................................................................................... 2
5 516869836 Contact (Fixed)..................................................................................................... 2
6 516862805 Clamp................................................................................................................... 2
7 516859806 Spring................................................................................................................... 1
8 516866809 Armature .............................................................................................................. 1
9 519787801 Base ..................................................................................................................... 1
10 516861803 Carrier .................................................................................................................. 1
11 519786801 Bushing ................................................................................................................ 1
12 516858806 Contact (Moving) .................................................................................................. 1
13 512443801 Spring Seat .......................................................................................................... 1
14 516859802 Spring................................................................................................................... 1
15 516870801 Retainer................................................................................................................ 1

2.21
HYDRAULIC CONTACTOR ASSEMBLY
(TWO SPEED)

HYDRAULIC CONTACTOR ASSEMBLYTWO SPEED

2.22
HYDRAULIC CONTACTOR ASSEMBLY
(TWO SPEED)

ITEM PART NO. DESCRIPTION QTY

506571501 Contactor Pump......................................................................................................... 1


1 516869835 Contact (Fixed) .......................................................................................................... 2
2 516862804 Clamp ........................................................................................................................ 2
3 506395529 Nut ............................................................................................................................. 1
4 015026200 Lockwasher ............................................................................................................... 1
5 016103700 Washer ...................................................................................................................... 1
6 512435807 Insulation ................................................................................................................... 1
7 516858806 Contact (Moving) ....................................................................................................... 2
8 516866807 Armature.................................................................................................................... 1
9 504227291 Base .......................................................................................................................... 1
10 516856810 Coil ............................................................................................................................ 1
11 516865803 Frame ........................................................................................................................ 1
12 516859807 Spring ........................................................................................................................ 1
13 519787801 Base .......................................................................................................................... 1
14 519786801 Bushing ..................................................................................................................... 1
15 516861803 Carrier ....................................................................................................................... 1
16 512443801 Spring Seat................................................................................................................ 2
17 516859801 Spring ........................................................................................................................ 1
18 516869836 Contact (Fixed) .......................................................................................................... 2
19 931013911 Screw......................................................................................................................... 4
20 016103300 Washer ...................................................................................................................... 4
21 519788801 Cover ......................................................................................................................... 1

2.23
LINE CONTACTOR

LINE CONTACTOR

2.24
LINE CONTACTOR

ITEM PART NO. DESCRIPTION QTY

580013132 Contactor (36/48 Volt) .......................................................................................... 1


1 516857805 Base (Magnet)...................................................................................................... 1
2 580013133 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869837 Contact (Fixed)..................................................................................................... 2
5 059482000 Nut........................................................................................................................ 2
6 516859806 Spring................................................................................................................... 1
7 516866809 Armature .............................................................................................................. 1
8 519787801 Base ..................................................................................................................... 1
9 516861803 Carrier .................................................................................................................. 1
10 519786801 Bushing ................................................................................................................ 1
11 516858806 Contact (Moving) .................................................................................................. 1
12 512443801 Spring Seat .......................................................................................................... 1
13 516859802 Spring................................................................................................................... 1
14 516870801 Retainer................................................................................................................ 1
a 516862805 Clamp................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

2.25
POWER STEERING CONTACTOR

POWER STEERING C ONTACTOR

ITEM PART NO. DESCRIPTION QTY


504233261 Contactor.............................................................................................................. 1
1 519739845 Cover.................................................................................................................... 1
2 296321148 Contactor Kit ........................................................................................................ 1
3 296320455 Contact (Fixed)..................................................................................................... 1
4 296320456 Contact (Moving) .................................................................................................. 1
5 519739830 Screw ................................................................................................................... 2
6 519739809 Spring................................................................................................................... 1
7 519739834 Insulator ............................................................................................................... 1
8 504237253 Coil Assembly ...................................................................................................... 1

2.26
NOTES

2.27
STEERING MOTOR
(STANDARD)

STEERING MOTORSTA NDARD

2.28
STEERING MOTOR
(STANDARD)

ITEM PART NO. DESCRIPTION QTY

580035626 Steering Motor (Without BWI) ................................................................................... 1


1 580000956 Stud...................................................................................................................... 2
2 520053826 Nut........................................................................................................................ 2
3 580000957 End Shield............................................................................................................ 1
4 504230224 Washer ................................................................................................................. 1
5 518804632 Ball Bearing.......................................................................................................... 1
6 580000959 Cover.................................................................................................................... 1
7 580000960 Gasket.................................................................................................................. 1
8 580000138 Screw ................................................................................................................... 2
9 580000970 Brush Holder Assembly........................................................................................ 1
9 520053835 Brush Holder.................................................................................................... 1
10 580007601 Crossover and Terminal Kit.............................................................................. 1
11 580007602 Brush Kit .......................................................................................................... 1
12 580007603 Spring Kit ......................................................................................................... 1
13 518804684 Screw ................................................................................................................... 2
14 520053839 Bushing ................................................................................................................ 2
15 504230261 Insulator ............................................................................................................... 2
16 016133700 Washer ................................................................................................................. 2
17 015026200 Lockwasher .......................................................................................................... 2
18 504230217 Nut........................................................................................................................ 4
19 580000971 Stator.................................................................................................................... 1
20 580035788 Armature .............................................................................................................. 1
20 580035782 Retaining Ring ................................................................................................. 2
21 580009850 Ball Bearing.......................................................................................................... 1
22 580035783 End Shield............................................................................................................ 1
23 580035784 Oil Seal................................................................................................................. 1
24 580003162 Sleeve .................................................................................................................. 2
25 059863600 Capscrew ............................................................................................................. 1

2.29
STEERING MOTOR
(PREMIUM)
(D/B 04/2003⇒)

STEERING MOTORPREMIUMD/B 04/2003⇒

2.30
STEERING MOTOR
(PREMIUM)
(D/B 04/2003⇒)

ITEM PART NO. DESCRIPTION QTY

580035625 Steering Motor (With BWI) ........................................................................................ 1


1 580000956 Stud...................................................................................................................... 2
2 520053826 Nut........................................................................................................................ 2
3 580000957 End Shield............................................................................................................ 1
4 504230224 Washer ................................................................................................................. 1
5 518804632 Ball Bearing.......................................................................................................... 1
6 580000959 Cover.................................................................................................................... 1
7 580000960 Gasket.................................................................................................................. 1
8 580000138 Screw ................................................................................................................... 2
9 580000961 Brush Holder Assembly........................................................................................ 1
9 520053835 Brush Holder.................................................................................................... 1
10 580007601 Crossover and Terminal Kit.............................................................................. 1
11 580007606 Brush Kit .......................................................................................................... 1
12 580007603 Spring Kit ......................................................................................................... 1
13 518804684 Screw ................................................................................................................... 2
14 520053839 Bushing ................................................................................................................ 2
15 504230261 Insulator ............................................................................................................... 2
16 016133700 Washer ................................................................................................................. 2
17 015026200 Lockwasher .......................................................................................................... 2
18 504230217 Nut........................................................................................................................ 4
19 580000964 Stator.................................................................................................................... 1
20 580000962 Wire Set ........................................................................................................... 2
21 580000968 Connector ........................................................................................................ 1
22 580035787 Armature .............................................................................................................. 1
22 580035782 Retaining Ring ................................................................................................. 2
23 580009850 Ball Bearing.......................................................................................................... 1
24 580035783 End Shield............................................................................................................ 1
25 580035784 Oil Seal................................................................................................................. 1
26 580003162 Sleeve .................................................................................................................. 2

2.31
STEERING MOTOR
(PREMIUM)
(⇒D/B 04/2003)

STEERING MOTORPREMIUM⇒D/B 04/2003

2.32
STEERING MOTOR
(PREMIUM)
(⇒D/B 04/2003)

ITEM PART NO. DESCRIPTION QTY

580000878 Steering Motor (With BWI) ........................................................................................ 1


1 580000956 Stud...................................................................................................................... 2
2 520053826 Nut........................................................................................................................ 2
3 580000957 End Shield............................................................................................................ 1
4 520053828 Shim (Spring) ....................................................................................................... 1
5 580000958 Ball Bearing.......................................................................................................... 1
6 580000959 Cover.................................................................................................................... 1
7 580000960 Gasket.................................................................................................................. 1
8 580000138 Screw ................................................................................................................... 2
9 580000961 Brush Holder Assembly........................................................................................ 1
9 520053835 Brush Holder.................................................................................................... 1
10 580007601 Crossover and Terminal Kit.............................................................................. 2
11 580007606 Brush Kit .......................................................................................................... 1
12 580007603 Spring Kit ......................................................................................................... 1
13 518804684 Screw ................................................................................................................... 2
14 520053839 Bushing ................................................................................................................ 2
15 504230261 Insulator ............................................................................................................... 2
16 504230265 Washer ................................................................................................................. 2
17 015026200 Lockwasher .......................................................................................................... 2
18 504230217 Nut........................................................................................................................ 4
19 580000964 Stator.................................................................................................................... 1
20 580000962 Wire Set ............................................................................................................... 1
21 580000968 Connector............................................................................................................. 1
22 580000965 Armature .............................................................................................................. 1
23 518804632 Ball Bearing.......................................................................................................... 1
24 580000967 Shield ................................................................................................................... 1
25 504228246 Oil Seal................................................................................................................. 1

2.33
TRACTION MOTOR
(STANDARD)
(⇒S/N D807A-03462Y)

TRACTION MOTORSTANDARD⇒ S/N D807A-03462Y

2.34
TRACTION MOTOR
(STANDARD)
(⇒S/N D807A-03462Y)

ITEM PART NO. DESCRIPTION QTY

730057003 Traction Motor (Without BWI) .................................................................................... 1


1 720064902 Nut ............................................................................................................................. 2
2 730042205 Lockwasher ............................................................................................................... 2
3 720064902 Nut ............................................................................................................................. 2
4 015040200 Lockwasher ............................................................................................................... 2
5 502423915 Washer ...................................................................................................................... 2
6 503152200 Insulator..................................................................................................................... 2
7 730050201 Screw......................................................................................................................... 4
8 730027702 Frame ........................................................................................................................ 1
9 502507907 Bearing ...................................................................................................................... 1
10 011001700 Snap Ring.................................................................................................................. 1
11 730048200 Brush Holder ............................................................................................................. 1
12 502423915 Washer ...................................................................................................................... 2
13 503152200 Insulator..................................................................................................................... 2
14 730031704 Housing ..................................................................................................................... 1
15 723562100 Terminal Insulator ...................................................................................................... 2
16 518995015 Field Coil Kit .............................................................................................................. 1
17 730055501 Pole Assembly ........................................................................................................... 4
18 016247100 Key (Woodruff)........................................................................................................... 1
18 730001800 Washer ...................................................................................................................... 1
18 730038602 Armature Assembly ................................................................................................... 1
18 730080601 Shaft .......................................................................................................................... 1
19 730028702 End Head (Pinion) ..................................................................................................... 1
20 730050201 Screw......................................................................................................................... 4
21 506395544 Capscrew................................................................................................................... 8
22 730068201 Screw......................................................................................................................... 4
23 730045201 Brush Spring.............................................................................................................. 4
24 730054201 Screw......................................................................................................................... 8
25 520399814 Brush Set Service Kit ................................................................................................ 1
26 015918400 Retaining Ring ........................................................................................................... 1
27 730057501 Terminal Assembly .................................................................................................... 2
28 723562101 Insulator..................................................................................................................... 2
29 730011201 Nut ............................................................................................................................. 2

2.35
TRACTION MOTOR
(PREMIUM)
(⇒S/N D807A-03462Y)

TRACTION MOTORPREMIUM⇒S/N D807A-03462Y

2.36
TRACTION MOTOR
(PREMIUM)
(⇒S/N D807A-03462Y)

ITEM PART NO. DESCRIPTION QTY

730057004 Traction Motor (With BWI) ......................................................................................... 1


1 720064902 Nut ............................................................................................................................. 4
2 730042205 Lockwasher ............................................................................................................... 4
3 720064902 Nut ............................................................................................................................. 2
4 015040200 Lockwasher ............................................................................................................... 2
5 502423915 Washer ...................................................................................................................... 2
6 503152200 Insulator..................................................................................................................... 2
7 730050201 Screw......................................................................................................................... 4
8 730027703 Frame ........................................................................................................................ 1
9 502507907 Bearing ...................................................................................................................... 1
10 011001700 Snap Ring.................................................................................................................. 1
11 730049500 Brush Holder ............................................................................................................. 1
12 502423915 Washer ...................................................................................................................... 2
13 503152200 Insulator..................................................................................................................... 2
14 730031703 Housing ..................................................................................................................... 1
15 503152200 Insulator..................................................................................................................... 2
16 518995019 Field Coil Set ............................................................................................................. 1
17 730055501 Pole Assembly ........................................................................................................... 4
18 730038602 Armature Assembly ................................................................................................... 1
19 730028702 End Head (Pinion) ..................................................................................................... 1
20 730050201 Screw......................................................................................................................... 8
21 506395544 Capscrew................................................................................................................... 8
22 730068201 Screw......................................................................................................................... 4
23 730045201 Brush Spring.............................................................................................................. 4
24 730054201 Screw......................................................................................................................... 8
25 520399819 Brush Set Service Kit ................................................................................................ 1
26 015918400 Retaining Ring ........................................................................................................... 1
27 730057501 Terminal Assembly .................................................................................................... 2
28 503152200 Insulator..................................................................................................................... 2
29 730053200 Sensor ....................................................................................................................... 1
30 730017200 Electrical Connector (Thermal Sensor) ..................................................................... 2
31 730023201 Jumper (Brush Wear Indicator) ................................................................................. 2
32 730011201 Nut ............................................................................................................................. 2

2.37
TRACTION MOTOR
(S/N D807A-03463Y⇒)

TRACTION MOTORS/N D807A-03463Y⇒

2.38
TRACTION MOTOR
(S/N D807A-03463Y⇒)

ITEM PART NO. DESCRIPTION QTY

a 580016710 Traction Motor (With BWI) ......................................................................................... 1


580022037 Traction Motor (Standard).......................................................................................... 1
1 580023373 Nut ............................................................................................................................. 4
2 580023369 Spring Ring................................................................................................................ 2
3 580028380 Nut ............................................................................................................................. 4
4 b 580017283 Disc ........................................................................................................................... 2
4 a 580023368 Disc ........................................................................................................................... 2
5 504057795 Washer ...................................................................................................................... 2
6 580023370 Isolation Disc ............................................................................................................. 4
7 504057745 Washer ...................................................................................................................... 14
7 580023385 Screw......................................................................................................................... 8
8 a 580023378 Commutator End Assembly....................................................................................... 1
8 b 580024077 Commutator End Assembly....................................................................................... 1
8 580023379 Cover ......................................................................................................................... 1
9 580010749 Ball Bearing ............................................................................................................... 1
10 640046913 Snap Ring.................................................................................................................. 1
11 580023380 Brush Ring Assembly ................................................................................................ 1
12 519609804 Nut ............................................................................................................................. 1
13 580023366 Spring Ring................................................................................................................ 1
14 580023365 Nut ............................................................................................................................. 2
15 580017283 Disc ........................................................................................................................... 1
16 580023364 Isolation Disc ............................................................................................................. 2
17 580023363 Screw......................................................................................................................... 1
18 580023353 Housing ..................................................................................................................... 1
19 502566901 Washer ...................................................................................................................... 2
20 a 580023375 Field Coil Set ............................................................................................................. 1
20 b 580024073 Field Coil Set ............................................................................................................. 1
21 504057762 Pole Shoe .................................................................................................................. 4
22 580023479 Armature.................................................................................................................... 1
23 580023376 Plate .......................................................................................................................... 1
24 580023377 Screw......................................................................................................................... 4
25 580023367 Plugs ......................................................................................................................... 2
26 580023384 Nut ............................................................................................................................. 1
27 580010773 Brush Spring.............................................................................................................. 4
28 580023381 Screw......................................................................................................................... 4
29 580023382 Brush ......................................................................................................................... 2
29 580023383 Brush (Signal)............................................................................................................ 2
30 015915900 Snap Ring.................................................................................................................. 1
31 580023371 Connector .................................................................................................................. 1
31 580023372 Connector .................................................................................................................. 1
32 504057737 Capscrew................................................................................................................... 8
33 580018907 Screw......................................................................................................................... 2

FOOTNOTES:
a Premium
b Standard

2.39
HYDRAULIC MOTOR
(19 CC PUMP)
(⇒S/N D807A-04122Z)

HYDRAULIC MOTOR19 CC PUMP⇒S/N D807A-04122Z

2.40
HYDRAULIC MOTOR
(19 CC PUMP)
(⇒S/N D807A-04122Z)

ITEM PART NO. DESCRIPTION QTY

519507603 Hydraulic Motor (With Brush Wear Indicators) .......................................................... 1


1 504574287 Housing ..................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 504574286 Brush ......................................................................................................................... 4
10 504574284 Brush Holder ............................................................................................................. 1
11 504574285 Screw......................................................................................................................... 4
12 504574297 Washer ...................................................................................................................... 1
13 504574296 O-Ring ....................................................................................................................... 2
14 504574295 Bushing ..................................................................................................................... 1
15 504230261 Insulator..................................................................................................................... 2
16 504574294 Lead and Terminal ..................................................................................................... 1
17 504574281 End Shield ................................................................................................................. 1
17 504574282 Crossover .................................................................................................................. 1
18 504574293 Cover ......................................................................................................................... 1
19 504574292 Clamp Screw ............................................................................................................. 2
20 504574288 Field Coil Set ............................................................................................................. 1
21 504575204 Ball Bearing ............................................................................................................... 1
22 520426826 Armature.................................................................................................................... 1
23 519745801 Ball Bearing ............................................................................................................... 1
24 580015119 Washer ...................................................................................................................... 1
25 504575208 Washer ...................................................................................................................... 2
26 504575209 Washer ...................................................................................................................... 1
27 504574290 Frame ........................................................................................................................ 1
28 504574291 Screw......................................................................................................................... 4
29 504575202 Pole Piece ................................................................................................................. 4
29 504575203 Main Pole................................................................................................................... 4
30 062151200 Capscrew................................................................................................................... 16

2.41
HYDRAULIC MOTOR
(19 CC PUMP)
(⇒S/N D807A-04122Z)

HYDRAULIC MOTOR19 CC PUMP⇒S/N D807A-04122Z

2.42
HYDRAULIC MOTOR
(19 CC PUMP)
(⇒S/N D807A-04122Z)

ITEM PART NO. DESCRIPTION QTY

519507601 Hydraulic Motor (Without Brush Wear Indicators) ..................................................... 1


1 504574287 Housing ..................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 504574286 Brush ......................................................................................................................... 4
10 504574284 Brush Holder ............................................................................................................. 1
11 504574285 Screw......................................................................................................................... 4
12 504574297 Washer ...................................................................................................................... 1
13 504574296 O-Ring ....................................................................................................................... 2
14 504574295 Bushing ..................................................................................................................... 1
15 504230261 Insulator..................................................................................................................... 2
16 504574294 Lead and Terminal ..................................................................................................... 1
17 504574281 End Shield ................................................................................................................. 1
18 504574293 Cover ......................................................................................................................... 1
19 504574292 Clamp Screw ............................................................................................................. 2
20 504574288 Field Coil Set ............................................................................................................. 1
21 504575204 Ball Bearing ............................................................................................................... 1
22 519432619 Armature.................................................................................................................... 1
23 504575206 Ball Bearing ............................................................................................................... 1
24 504575207 Washer ...................................................................................................................... 1
25 504575208 Washer ...................................................................................................................... 2
26 504575209 Washer ...................................................................................................................... 1
27 504574290 Frame ........................................................................................................................ 1
28 504574291 Screw......................................................................................................................... 4
29 504575202 Pole Piece ................................................................................................................. 4
29 504575203 Main Pole................................................................................................................... 4
30 062151200 Capscrew................................................................................................................... 16

2.43
HYDRAULIC MOTOR
(19 CC PUMP)
(S/N D807A-04123Z⇒)

HYDRAULIC MOTOR19 CC PUMPS/N D807A-04123Z⇒

2.44
HYDRAULIC MOTOR
(19 CC PUMP)
(S/N D807A-04123Z⇒)

ITEM PART NO. DESCRIPTION QTY

580027033 Hydraulic Motor ......................................................................................................... 1


1 580027246 Bracket ................................................................................................................. 1
2 580027247 Bearing ............................................................................................................ 1
3 580027248 Armature .............................................................................................................. 1
4 580027249 Gasket.................................................................................................................. 1
5 580027250 Plate ..................................................................................................................... 1
6 580028680 Stator.................................................................................................................... 1
7 580027252 Brush Holder ........................................................................................................ 1
8 580027253 Brush (with Spring) .......................................................................................... 1
9 580030744 Thermal Protector ................................................................................................ 1
10 580027255 Commutator End Head ........................................................................................ 1
11 580026438 Bearing ............................................................................................................ 1
12 580027256 Fan ....................................................................................................................... 1
13 580027257 Cover.................................................................................................................... 1
14 502701507 Connector............................................................................................................. 1
15 502701501 Pin ........................................................................................................................ 3

2.45
HYDRAULIC MOTOR
(12 CC PUMP)
(S/N D807A-04123Z⇒)

HYDRAULIC MOTOR12 CC PUMPS/N D807A-04123Z⇒

2.46
HYDRAULIC MOTOR
(12 CC PUMP)
(S/N D807A-04123Z⇒)

ITEM PART NO. DESCRIPTION QTY

580027145 Hydraulic Motor ......................................................................................................... 1


1 580030738 Bracket ................................................................................................................. 1
2 580027247 Bearing................................................................................................................. 1
3 016241700 Key ....................................................................................................................... 1
3 580030739 Armature .............................................................................................................. 1
4 580030740 Plate ..................................................................................................................... 1
5 580030741 Stator.................................................................................................................... 1
6 580030742 Brush Holder ........................................................................................................ 1
7 580030743 Brush Spring Set .................................................................................................. 1
8 580030744 Thermal Protector ................................................................................................ 1
9 580026438 Bearing................................................................................................................. 1
10 580030745 Commutator End Head ........................................................................................ 1
11 580030746 Fan ....................................................................................................................... 1
12 580030747 Cover.................................................................................................................... 1

2.47
HYDRAULIC MOTOR
(12 CC PUMP)
(⇒S/N D807A-04122Z)

HYDRAULIC MOTOR12 CC PUMP⇒S/N D807A-04122Z

2.48
HYDRAULIC MOTOR
(12 CC PUMP)
(⇒S/N D807A-04122Z)

ITEM PART NO. DESCRIPTION QTY

580015477 Hydraulic Motor (With BWI) ....................................................................................... 1


1 580016839 Stator ......................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 902146806 Brush ......................................................................................................................... 2
10 902146807 Brush ......................................................................................................................... 2
11 504574285 Screw......................................................................................................................... 4
12 580000285 Brush Holder ............................................................................................................. 1
13 504574297 Washer ...................................................................................................................... 1
14 504574296 O-Ring ....................................................................................................................... 2
15 504574295 Bushing ..................................................................................................................... 1
16 504230261 Insulator..................................................................................................................... 2
17 504574282 Crossover .................................................................................................................. 1
17 504574294 Lead and Terminal ..................................................................................................... 1
18 580016841 Shield ........................................................................................................................ 1
19 504575210 Cover ......................................................................................................................... 1
20 504574292 Clamp Screw ............................................................................................................. 2
21 504575212 Connector .................................................................................................................. 2
22 902146815 Thermostat ................................................................................................................ 1
23 900014276 Field Coil.................................................................................................................... 1
24 504575204 Ball Bearing ............................................................................................................... 1
25 580016845 Armature.................................................................................................................... 1
25 016241700 Key............................................................................................................................. 1
26 504575206 Ball Bearing ............................................................................................................... 1
27 580015119 Washer ...................................................................................................................... 1
28 504575208 Washer ...................................................................................................................... 2
29 504575209 Washer ...................................................................................................................... 1
30 580016838 Shield ........................................................................................................................ 1
31 900014278 Capscrew................................................................................................................... 4
32 900014275 Pole Piece ................................................................................................................. 4
33 062151200 Capscrew................................................................................................................... 8

2.49
HYDRAULIC MOTOR
(12 CC PUMP)
(⇒S/N D807A-04122Z)

HYDRAULIC MOTOR12 CC PUMP⇒S/N D807A-04122Z

2.50
HYDRAULIC MOTOR
(12 CC PUMP)
(⇒S/N D807A-04122Z)

ITEM PART NO. DESCRIPTION QTY

580015476 Hydraulic Motor (Without BWI) .................................................................................. 1


1 580016839 Stator ......................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 902146806 Brush ......................................................................................................................... 2
10 900014278 Capscrew................................................................................................................... 4
11 504574285 Screw......................................................................................................................... 4
12 580000285 Brush Holder ............................................................................................................. 1
13 504574297 Washer ...................................................................................................................... 1
14 504574296 O-Ring ....................................................................................................................... 2
15 504574295 Bushing ..................................................................................................................... 1
16 504230261 Insulator..................................................................................................................... 2
17 504574282 Crossover .................................................................................................................. 1
17 504574294 Lead and Terminal ..................................................................................................... 1
18 580016835 Shield ........................................................................................................................ 1
19 504574293 Cover ......................................................................................................................... 1
20 504574292 Clamp Screw ............................................................................................................. 2
21 900014275 Pole Piece ................................................................................................................. 4
22 062151200 Capscrew................................................................................................................... 8
23 900014276 Field Coil.................................................................................................................... 1
24 504575204 Ball Bearing ............................................................................................................... 1
25 580016845 Armature.................................................................................................................... 1
25 902146812 Key............................................................................................................................. 1
26 504575206 Ball Bearing ............................................................................................................... 1
27 580015119 Washer ...................................................................................................................... 1
28 504575208 Washer ...................................................................................................................... 2
29 504575209 Washer ...................................................................................................................... 1
30 580016838 Shield ........................................................................................................................ 1

2.51
DASH DISPLAY

DASH DISPLAY

2.52
DASH DISPLAY

ITEM PART NO. DESCRIPTION QTY

1 504240838 Ignition Switch ........................................................................................................... 1


2 504240712 Key Set ...................................................................................................................... 1
3 524137581 Dash Display (Without Function Keys) ...................................................................... 1
3 524143126 Dash Display (With Function Keys) ........................................................................... 1
4 580001082 Power Steering Control Assembly (With Power Steering On-Demand) .................... 1
4 580007838 Terminal Block (Without Power Steering On-Demand).............................................. 1
5 449007018 Screw......................................................................................................................... 4
6 449021003 Washer ...................................................................................................................... 6
7 449015002 Nut ............................................................................................................................. 6
8 580011091 Horn........................................................................................................................... 1
9 449001014 Capscrew................................................................................................................... 1
10 449021001 Washer ...................................................................................................................... 1
11 449022016 Lockwasher ............................................................................................................... 1
12 449015014 Nut ............................................................................................................................. 1
13 585068200 Data Plate.................................................................................................................. 1
14 449007016 Screw......................................................................................................................... 2
15 520082887 Washer ...................................................................................................................... 2
16 449021003 Washer ...................................................................................................................... 6
17 449021002 Washer ...................................................................................................................... 6
18 505327200 Plate .......................................................................................................................... 1
19 505328200 Sleeve........................................................................................................................ 1
20 932203912 Capscrew................................................................................................................... 1
21 449015029 Nut ............................................................................................................................. 1
22 449022017 Lockwasher ............................................................................................................... 1

2.53
WIRE HARNESS
(MAIN) (SHEET 1 0F 2)
(⇒S/N D807A3882Y)

WIRE HARNESSMAINSHEET 1 0F 2⇒S/N D807A3882Y

ITEM PART NO. DESCRIPTION QTY

580011152 Wire Harness (Main) ................................................................................................. 1


1 504059730 Connector............................................................................................................. 6
2 518802686 Connector............................................................................................................. 2
3 502701502 Contact................................................................................................................. 7
4 502701510 Plug ...................................................................................................................... 1
5 502701508 Plug ...................................................................................................................... 1
6 505968529 Ring...................................................................................................................... 1
7 520038836 Ring...................................................................................................................... 3
8 503927202 Electrical Fitting.................................................................................................... 2
9 518793647 Connector............................................................................................................. 13
10 518793652 Connector............................................................................................................. 1
11 504059726 Connector............................................................................................................. 1
12 500383922 Terminal................................................................................................................ 2

2.54
NOTES

2.55
WIRE HARNESS
(MAIN) (SHEET 2 OF 2)
(⇒S/N D807A3882Y)

WIRE HARNESSMAINSHEET 2 OF 2⇒ S/N D807A3882Y

2.56
WIRE HARNESS
(MAIN) (SHEET 2 OF 2)
(⇒S/N D807A3882Y)

ITEM PART NO. DESCRIPTION QTY

580011152 Wire Harness (Main) ................................................................................................. 1


1 580010997 Terminal................................................................................................................ 14
2 580017496 Insulator ............................................................................................................... 14
3 518445612 Connector............................................................................................................. 1
4 518445602 Socket .................................................................................................................. 10
5 500383922 Terminal................................................................................................................ 2
6 505968568 Terminal (Socket) ................................................................................................. 11
7 505968566 Terminal (Plug) ..................................................................................................... 1
8 518806610 Connector............................................................................................................. 1
9 518806687 Secondary Lock ................................................................................................... 1
10 520039880 Terminal................................................................................................................ 5
11 520202602 Connector............................................................................................................. 3
12 518445620 Connector............................................................................................................. 1
13 520035837 Terminal................................................................................................................ 1
14 520202601 Contact................................................................................................................. 56
15 504064701 Connector............................................................................................................. 1

2.57
WIRE HARNESS
(MAIN) (SHEET 1 OF 2)
(S/N D807A3883Y⇒)

WIRE HARNESSMAINSHEET 1 OF 2S/N D807A3883Y⇒

2.58
WIRE HARNESS
(MAIN) (SHEET 1 OF 2)
(S/N D807A3883Y⇒)

ITEM PART NO. DESCRIPTION QTY

580027661 Wire Harness (Main) ................................................................................................. 1


1 502701502 Contact ...................................................................................................................... 7
2 502701510 Plug ........................................................................................................................... 1
3 502701508 Plug ........................................................................................................................... 1
4 504059730 Connector .................................................................................................................. 6
5 505968529 Ring ........................................................................................................................... 1
6 520038836 Ring ........................................................................................................................... 3
7 503927202 Electrical Fitting ......................................................................................................... 2
8 518793647 Connector .................................................................................................................. 13
9 518793652 Connector .................................................................................................................. 1
10 500383922 Terminal..................................................................................................................... 2
11 504059726 Connector .................................................................................................................. 1
12 518802686 Connector .................................................................................................................. 2

2.59
WIRE HARNESS
(MAIN) (SHEET 2 OF 2)
(S/N D807A3883Y⇒)

WIRE HARNESSMAINSHEET 2 OF 2S/N D807A3883Y⇒

2.60
WIRE HARNESS
(MAIN) (SHEET 2 OF 2)
(S/N D807A3883Y⇒)

ITEM PART NO. DESCRIPTION QTY

580027661 Wire Harness (Main) ................................................................................................. 1


1 580010997 Terminal..................................................................................................................... 10
2 505968568 Terminal (Socket)....................................................................................................... 11
3 505968566 Terminal (Plug) .......................................................................................................... 1
4 500383922 Terminal..................................................................................................................... 2
5 520039880 Terminal..................................................................................................................... 5
6 518806610 Connector .................................................................................................................. 1
7 518806687 Secondary Lock......................................................................................................... 1
8 518445602 Socket........................................................................................................................ 10
9 518445612 Connector .................................................................................................................. 1
10 520202602 Connector .................................................................................................................. 3
11 520202601 Contact ...................................................................................................................... 55
12 520035837 Terminal..................................................................................................................... 1
13 504064701 Connector .................................................................................................................. 1
14 580001849 Secondary Lock......................................................................................................... 1
15 505968501 Connector .................................................................................................................. 1
16 505968535 Secondary Lock......................................................................................................... 1
17 518445620 Connector .................................................................................................................. 1
18 502701502 Contact ...................................................................................................................... 3
19 502701508 Plug ........................................................................................................................... 1

2.61
NOTES

2.62
SECTION 3

3 D RIVE UNIT

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE TIRE AND WHEEL ASSEMBLY


SUPER CUSHION
ERP-20ATF ................................................................................................................................................. 3.13
MASTER DRIVE UNIT ......................................................................................................................................... 3.2
TIRE AND WHEEL ASSEMBLY
PNEUMATIC
ERP-16ATF AND ERP-18ATF..................................................................................................................... 3.14
SOLID PNEUMATIC ....................................................................................................................................... 3.15
SUPER CUSHION
ERP-16ATF AND ERP-18ATF..................................................................................................................... 3.12
TIRE AND WHEEL MOUNTING
DRIVE ............................................................................................................................................................. 3.11
TRANSMISSION
D/B 06/2001⇒ .................................................................................................................................................. 3.4
⇒D/B 06/2001 .................................................................................................................................................. 3.8

3.1
MASTER DRIVE UNIT

MASTER DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY

1 449001015 Capscrew................................................................................................................... 4
2 580018478 Spacer ....................................................................................................................... 2
3 449022013 Lockwasher ............................................................................................................... 4
4 .. . . . Traction Motor (Standard) (☞ Page 2.34) ................................................................ 1
4 .. . . . Traction Motor (Premium) (☞ Page 2.36) ................................................................ 1
4 .. . . . Traction Motor (☞ Page 2.38) .................................................................................. 1
5 .. . . . Transmission (☞ Page 3.4) ...................................................................................... 1
6 449077093 Lug Nut ...................................................................................................................... 5
7 500281900 O-Ring ....................................................................................................................... 1
8 502565901 Capscrew................................................................................................................... 5
9 502566903 Washer (Hardened) ................................................................................................... 5

3.2
NOTES

3.3
TRANSMISSION
(D/B 06/2001⇒)

TRANSMISSIOND/B 06/2001⇒

3.4
TRANSMISSION
(D/B 06/2001⇒)

ITEM PART NO. DESCRIPTION QTY

580017795 Transaxle (LH) ........................................................................................................... 1


580017796 Transaxle (RH)........................................................................................................... 1
1 520044993 Case (LH)............................................................................................................. 1
1 520044998 Case (RH) ............................................................................................................ 1
2 520044996 Bracket (LH) ......................................................................................................... 1
2 520045001 Bracket (RH)......................................................................................................... 1
3 520044997 Bracket (LH) ......................................................................................................... 1
3 520045002 Bracket (RH)......................................................................................................... 1
4 520044995 Cover (LH)............................................................................................................ 1
4 520045000 Cover (RH) ........................................................................................................... 1
5 520082872 Shield (LH) ........................................................................................................... 1
5 520082873 Shield (RH)........................................................................................................... 1
6 931014904 Capscrew ............................................................................................................. 2
7 449022013 Lockwasher .......................................................................................................... 11
8 449021006 Washer ................................................................................................................. 2
9 505967544 Pin ........................................................................................................................ 2
10 520052863 Foam Tape ........................................................................................................... AR
11 580034584 Drive Shaft ........................................................................................................... 1
12 520044954 Oil Seal................................................................................................................. 1
13 502029905 Bearing Cone ....................................................................................................... 1
14 502029906 Bearing Cup ......................................................................................................... 1
15 502029920 Bearing Cone ....................................................................................................... 1
16 502029921 Bearing Cup ......................................................................................................... 1
17 580034583 Helical Gear ......................................................................................................... 1
18 530493100 Washer ................................................................................................................. 1
19 505967556 Nut........................................................................................................................ 1
20 520044957 Bearing Cap ......................................................................................................... 1
21 449001241 Capscrew ............................................................................................................. 7
22 500159904 O-Ring.................................................................................................................. 1
23 520044958 Shim (0,127 mm).................................................................................................. AR
24 520044959 Shim (0,178 mm).................................................................................................. AR
25 520044960 Shim (0,279 mm).................................................................................................. AR
26 520044961 Shim (0,508 mm).................................................................................................. AR
27 062933400 Bearing................................................................................................................. 1
28 062933500 Bearing Race ....................................................................................................... 1
29 580031380 Gear Set............................................................................................................... 1
29 580029911 Intermediate Shaft (With Bevel Gear) .............................................................. 1
30 520044964 Pinion ............................................................................................................... 1
31 502175920 Bearing Cone ....................................................................................................... 1
32 502175921 Bearing Cup ......................................................................................................... 1
33 520044967 Shim (0,127 mm).................................................................................................. AR
34 520044968 Shim (0,178 mm).................................................................................................. AR
35 520044969 Shim (0,279 mm).................................................................................................. AR
36 520044970 Shim (0,508 mm).................................................................................................. AR
37 315711214 O-Ring.................................................................................................................. 1
38 520044971 Oil Seal................................................................................................................. 1
39 520044972 Bearing Cap ......................................................................................................... 1
40 520044973 Sleeve .................................................................................................................. 1
41 520044974 Rotor (Brake Disc)................................................................................................ 1
42 520044975 Washer ................................................................................................................. 1

3.5
TRANSMISSION
(D/B 06/2001⇒)

ITEM PART NO. DESCRIPTION QTY

43 931015909 Capscrew ............................................................................................................. 1


44 520426834 Shim (0,432 mm).................................................................................................. AR
45 520044976 Shim (0,457 mm).................................................................................................. AR
46 520044977 Shim (0,508 mm).................................................................................................. AR
47 520044978 Shim (0,559 mm).................................................................................................. AR
48 520044979 Shim (0,610 mm).................................................................................................. AR
49 520044980 Shim (0,635 mm).................................................................................................. AR
50 520044981 Bearing................................................................................................................. 2
51 065000900 Bearing Cup ......................................................................................................... 2
52 520044982 Oil Seal................................................................................................................. 1
53 520044983 Spacer.................................................................................................................. 1
54 506425500 Caliper Assembly (Park Brake) ............................................................................ 1
55 520044984 Shim (0,127 mm).................................................................................................. AR
56 520044985 Shim (0,178 mm).................................................................................................. AR
57 520044986 Shim (0,279 mm).................................................................................................. AR
58 520044987 Shim (0,508 mm).................................................................................................. AR
59 520086630 Oil Seal................................................................................................................. 1
60 520044989 Spacer.................................................................................................................. 1
61 520044990 Washer ................................................................................................................. 1
62 520044991 Nut........................................................................................................................ 1
63 580032873 Caliper Assembly (Service Brake) (☞ Page 5.10) .............................................. 1
64 449001245 Capscrew ............................................................................................................. 4
65 931014907 Capscrew ............................................................................................................. 5
66 909902405 Bolt Stud............................................................................................................... 5
67 449022013 Lockwasher .......................................................................................................... 11
68 015630100 Breather ............................................................................................................... 1
69 505970537 Fitting ................................................................................................................... 1
70 501884908 Fitting ................................................................................................................... 2
71 015628700 Lube Fitting .......................................................................................................... 1
501702903 Sealant ................................................................................................................. AR
520042831 Adhesive .............................................................................................................. AR
501702904 Adhesive .............................................................................................................. AR

3.6
NOTES

3.7
TRANSMISSION
(⇒D/B 06/2001)

TRANSMISSION⇒D/B 06/2001

3.8
TRANSMISSION
(⇒D/B 06/2001)

ITEM PART NO. DESCRIPTION QTY

520082870 Transaxle (LH) ........................................................................................................... 1


520082871 Transaxle (RH)........................................................................................................... 1
1 520044994 Housing (LH) ........................................................................................................ 1
1 520044999 Housing (RH) ....................................................................................................... 1
2 520044996 Bracket (LH) ......................................................................................................... 1
2 520045001 Bracket (RH)......................................................................................................... 1
3 520044997 Bracket (LH) ......................................................................................................... 1
3 520045002 Bracket (RH)......................................................................................................... 1
4 520044995 Cover (LH)............................................................................................................ 1
4 520045000 Cover (RH) ........................................................................................................... 1
5 520082872 Shield (LH) ........................................................................................................... 1
5 520082873 Shield (RH)........................................................................................................... 1
6 449001016 Capscrew ............................................................................................................. 2
7 449022013 Lockwasher .......................................................................................................... 11
8 449021006 Washer ................................................................................................................. 2
9 505967544 Pin ........................................................................................................................ 2
10 520052863 Foam Tape ........................................................................................................... AR
11 520044955 Axle Shaft............................................................................................................. 1
12 520044954 Oil Seal................................................................................................................. 1
13 502029905 Bearing Cone ....................................................................................................... 1
14 502029906 Bearing Cup ......................................................................................................... 1
15 502029920 Bearing Cone ....................................................................................................... 1
16 502029921 Bearing Cup ......................................................................................................... 1
17 520044956 Gear (Helical) ....................................................................................................... 1
18 530493100 Washer ................................................................................................................. 1
19 505967556 Nut........................................................................................................................ 1
20 520044957 Bearing Cap ......................................................................................................... 1
21 449001241 Capscrew ............................................................................................................. 7
22 500159904 O-Ring.................................................................................................................. 1
23 520044958 Shim (0,127 mm).................................................................................................. AR
24 520044959 Shim (0,178 mm).................................................................................................. AR
25 520044960 Shim (0,279 mm).................................................................................................. AR
26 520044961 Shim (0,508 mm).................................................................................................. AR
27 062933400 Bearing................................................................................................................. 1
28 062933500 Bearing Race ....................................................................................................... 1
29 520044963 Gear Set............................................................................................................... 1
29 520044962 Shaft ................................................................................................................ 1
30 520044964 Pinion ............................................................................................................... 1
31 502175920 Bearing Cone ....................................................................................................... 1
32 502175921 Bearing Cup ......................................................................................................... 1
33 520044967 Shim (0,127 mm).................................................................................................. AR
34 520044968 Shim (0,178 mm).................................................................................................. AR
35 520044969 Shim (0,279 mm).................................................................................................. AR
36 520044970 Shim (0,508 mm).................................................................................................. AR
37 315711214 O-Ring.................................................................................................................. 1
38 520044971 Oil Seal................................................................................................................. 1
39 520044972 Bearing Cap ......................................................................................................... 1
40 520044973 Sleeve .................................................................................................................. 1
41 520044974 Rotor (Brake Disc)................................................................................................ 1
42 520044975 Washer ................................................................................................................. 1

3.9
TRANSMISSION
(⇒D/B 06/2001)

ITEM PART NO. DESCRIPTION QTY

43 931015909 Capscrew ............................................................................................................. 1


44 520426834 Shim (0,432 mm).................................................................................................. AR
45 520044976 Shim (0,457 mm).................................................................................................. AR
46 520044977 Shim (0,508 mm).................................................................................................. AR
47 520044978 Shim (0,559 mm).................................................................................................. AR
48 520044979 Shim (0,610 mm).................................................................................................. AR
49 520044980 Shim (0,635 mm).................................................................................................. AR
50 520044981 Bearing................................................................................................................. 2
51 065000900 Bearing Cup ......................................................................................................... 2
52 520044982 Oil Seal................................................................................................................. 1
53 520044983 Spacer.................................................................................................................. 1
54 506425500 Caliper Assembly (Park Brake) ............................................................................ 1
55 520044984 Shim (0,127 mm).................................................................................................. AR
56 520044985 Shim (0,178 mm).................................................................................................. AR
57 520044986 Shim (0,279 mm).................................................................................................. AR
58 520044987 Shim (0,508 mm).................................................................................................. AR
59 520086630 Oil Seal................................................................................................................. 1
60 520044989 Spacer.................................................................................................................. 1
61 520044990 Washer ................................................................................................................. 1
62 520044991 Nut........................................................................................................................ 1
63 504574243 Caliper Assembly (Service Brake) ....................................................................... 1
64 931014904 Capscrew ............................................................................................................. 4
65 931014907 Capscrew ............................................................................................................. 5
66 909902405 Bolt Stud............................................................................................................... 5
67 449022013 Lockwasher .......................................................................................................... 11
68 501884908 Fitting ................................................................................................................... 1
69 505970537 Fitting ................................................................................................................... 1
70 015630100 Breather ............................................................................................................... 2
71 015628700 Lube Fitting .......................................................................................................... 1
501702903 Sealant ................................................................................................................. AR
520042831 Adhesive .............................................................................................................. AR
501702904 Adhesive .............................................................................................................. AR

3.10
TIRE AND WHEEL MOUNTING
(DRIVE)

TIRE AND WHEEL MOUNTINGDRIVE

KEY:
A: ERP-16ATF, ERP-18ATF
B: ERP-20ATF

QTY
ITEM PART NO. DESCRIPTION A B

1 258465500 Tire and Wheel Assembly (Super Cushion) (☞ Page 3.12) ............................ .. 2
1 258514000 Tire and Wheel Assembly (Super Cushion) (☞ Page 3.13) ............................ 2 ..
1 a 440068308 Tire and Wheel Assembly (Pneumatic) (☞ Page 3.14) ................................... .. 2
1 520082891 Tire and Wheel Assembly (Cushion) ................................................................. 2 ..
2 449077093 Lug Nut .............................................................................................................. 5 ..

FOOTNOTES:
a Pneumatic Tires Not Available on 4,000 lb. Trucks

3.11
TIRE AND WHEEL ASSEMBLY
(SUPER CUSHION) (ERP-16ATF AND ERP-18ATF)

TIRE AND WHEEL ASSEMBLYSUPER CUSHIONERP-16ATF AND ERP-18ATF

ITEM PART NO. DESCRIPTION QTY

1 258465500 Tire and Wheel Assembly.......................................................................................... 2


2 440066700 Wheel Assembly .................................................................................................. 1
3 258157200 Tire ....................................................................................................................... 1

3.12
DRIVE TIRE AND WHEEL ASSEMBLY
(SUPER CUSHION) (ERP-20ATF)

DRIVE TIRE AND WHEEL ASSEMBLYSUPER CUSHIONERP-20AT F

ITEM PART NO. DESCRIPTION QTY

1 258514000 Tire and Wheel Assembly.......................................................................................... 2


2 258484300 Wheel Assembly .................................................................................................. 1
3 258484400 Tire ....................................................................................................................... 1

3.13
TIRE AND WHEEL ASSEMBLY
(PNEUMATIC) (ERP-16ATF AND ERP-18ATF)

TIRE AND WHEEL ASSEMBLYPNEUMATICERP-16ATF AND ERP-18ATF

ITEM PART NO. DESCRIPTION QTY

1 440068308 Tire and Wheel Assembly.......................................................................................... 2


2 440066700 Wheel Assembly .................................................................................................. 1
3 440050347 Tire ....................................................................................................................... 1
4 440033468 Tube (Inner).......................................................................................................... 1
5 440033467 Flap ...................................................................................................................... 1

3.14
TIRE AND WHEEL ASSEMBLY
(SOLID PNEUMATIC)

TIRE AND WHEEL ASSEMBLYSOLID PNEUMAT IC

ITEM PART NO. DESCRIPTION QTY

1 524136928 Tire (Solid Snap-on) (18 x 7 x 8) ............................................................................... 2


1 a 524136932 Tire (200 x 50 x 10) ................................................................................................... 2
2 524137191 Wheel (18 x 7 x 8) ..................................................................................................... 2
2 a 524137192 Wheel (200 x 50 x 10) ............................................................................................... 2
3 449077093 Lug Nut ...................................................................................................................... 5

FOOTNOTES:
a ERP2.0ATF

3.15
NOTES

3.16
SECTION 4

4 STEERING SYSTEM

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVERS .................................................................................................................................................... 4.8


STEER AXLE
S/N D807-03890Y⇒ ....................................................................................................................................... 4.14
S/N D807A02684W⇔S/N D807A03890Y ...................................................................................................... 4.12
STEER TIRE AND WHEEL ASSEMBLY
PNEUMATIC
ERP-16ATF AND ERP-18ATF..................................................................................................................... 4.26
SOLID PNEUMATIC ....................................................................................................................................... 4.24
STEERING COLUMN........................................................................................................................................... 4.6
STEERING HAND PUMP................................................................................................................................... 4.10
STEERING HYDRAULIC SYSTEM
D/B 07/2003⇒ .................................................................................................................................................. 4.4
⇒D/B 07/2003 .................................................................................................................................................. 4.2
STEERING PUMP
⇒S/N D807A-03320X..................................................................................................................................... 4.18
S/N D807A-03321X⇒..................................................................................................................................... 4.20
TIRE AND WHEEL ASSEMBLY
CUSHION ....................................................................................................................................................... 4.22

4.1
STEERING HYDRAULIC SYSTEM
(⇒D/B 07/2003)

STEERING HYDRAUL IC SYSTEM⇒D/B 07/2003

4.2
STEERING HYDRAULIC SYSTEM
(⇒D/B 07/2003)

ITEM PART NO. DESCRIPTION QTY

1 580011007 Hand Pump ............................................................................................................... 1


2 c 502768904 Hose Assembly (118 in.) (1290/1385 mm Short Wheel Base).................................. 1
3 580000275 Guard ........................................................................................................................ 4
4 a 580011062 Hose Assembly (110 in.) (1290/1385 mm Short Wheel Base).................................. 1
5 d 580006294 Hose Assembly (42 in.) ............................................................................................. 1
6 b 502126957 Hose Assembly (Pressure) (50 in.)............................................................................ 1
e 506768501 Tube........................................................................................................................... 1

FOOTNOTES:
a Hand Pump Port "L" to Steer Actuator-Left Port
b Hand Pump Port "P" from Steer Pump Motor
c Hand Pump Port "R" to Steer Actuator-Right Port
d Hand Pump Port "T" to Tank
e Not Illustrated

4.3
STEERING HYDRAULIC SYSTEM
(D/B 07/2003⇒)

STEERING HYDRAUL IC SYSTEMD/B 07/2003⇒

4.4
STEERING HYDRAULIC SYSTEM
(D/B 07/2003⇒)

ITEM PART NO. DESCRIPTION QTY

1 580011007 Hand Pump ............................................................................................................... 1


2 506768501 Tube........................................................................................................................... 1
3 c 524185105 Hose (118 in.) ............................................................................................................ 1
4 c 580011068 Hose Assembly (120 in.) ........................................................................................... 1
5 580000275 Guard ........................................................................................................................ 4
6 a 580040835 Hose (110 in.) ............................................................................................................ 1
7 a 580011064 Hose Assembly (112 in.) ........................................................................................... 1
8 d 580006294 Hose Assembly (42 in.) ............................................................................................. 1
9 b 502126957 Hose Assembly (Pressure) (50 in.)............................................................................ 1
10 520129600 Hose .......................................................................................................................... 1
11 062159500 Clamp ........................................................................................................................ 3
12 316448036 Fitting......................................................................................................................... 1

FOOTNOTES:
a Hand Pump Port "L" to Steer Actuator-Left Port
b Hand Pump Port "P" from Steer Pump Motor
c Hand Pump Port "R" to Steer Actuator-Right Port
d Hand Pump Port "T" to Tank

4.5
STEERING COLUMN

STEERING COLUMN

4.6
STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1 504503703 Cover ......................................................................................................................... 1


2 505977597 Bracket ...................................................................................................................... 1
3 580001428 Steering Column (Without Power Steering On-Demand) .......................................... 1
3 580001427 Steering Column (With Power Steering On-Demand) ............................................... 1
4 580000284 Horn Contact Kit ........................................................................................................ 1
5 505977563 Spring ........................................................................................................................ 1
6 580000464 Optical Encoder ......................................................................................................... 1
7 505977570 Housing ..................................................................................................................... 1
8 504233210 Gear .......................................................................................................................... 1
9 504227269 Steering Wheel .......................................................................................................... 1
10 524135211 Horn Button ............................................................................................................... 1
11 518794682 Nut ............................................................................................................................. 1
12 504238241 Spinner Knob............................................................................................................. 1
13 059719100 Capscrew................................................................................................................... 4
14 015026400 Lockwasher ............................................................................................................... 4
15 016104000 Washer ...................................................................................................................... 4
16 580011007 Hand Pump (☞ Page 4.10) ...................................................................................... 1
17 518796642 Latch.......................................................................................................................... 1
18 505977589 Pin ............................................................................................................................. 1
19 015416200 Cotter Pin .................................................................................................................. 1
20 b 580032663 Wire Harness............................................................................................................. 1
20 a 580001690 Wire Harness............................................................................................................. 1
21 932200902 Capscrew................................................................................................................... 4
22 504574273 Spring ........................................................................................................................ 1
23 449021002 Washer ...................................................................................................................... 1
24 505977509 Rod ............................................................................................................................ 1
25 505977566 Latch (Knob) .............................................................................................................. 1
26 449004080 Screw......................................................................................................................... 2
27 504574274 Screw......................................................................................................................... 6
27 449022019 Lockwasher ............................................................................................................... 6
28 504504703 Cover ......................................................................................................................... 1
29 449015098 Locknut ...................................................................................................................... 1
30 520037801 Spring ........................................................................................................................ 1
31 932201904 Capscrew................................................................................................................... 1
32 449001014 Capscrew................................................................................................................... 4
33 449022016 Lockwasher ............................................................................................................... 4
34 505977538 Plate .......................................................................................................................... 2
35 505977562 Shaft .......................................................................................................................... 1
36 518807647 Lockwasher ............................................................................................................... 4
37 580034132 Static Ground Patch .................................................................................................. 1
312850040 Strap Clamp............................................................................................................... 6

FOOTNOTES:
a ⇒ S/N D807A-04115Z
b S/N D807A-04116Z ⇒

4.7
SHIFT LEVERS

SHIFT LEVERS

4.8
SHIFT LEVERS

ITEM PART NO. DESCRIPTION QTY

1 505977516 Bolt ............................................................................................................................ 2


2 504574277 Link ............................................................................................................................ 1
3 505977500 Washer ...................................................................................................................... 2
4 505977569 Crank ......................................................................................................................... 1
5 505977542 Crank ......................................................................................................................... 1
6 449015002 Nut ............................................................................................................................. 2
7 505977573 Bracket Label............................................................................................................. 2
8 449015112 Nut ............................................................................................................................. 4
9 505977598 Shift Lever ................................................................................................................. 2
10 505977590 Capscrew................................................................................................................... 4
11 504574276 Base .......................................................................................................................... 1
12 580022130 Spring Plunger........................................................................................................... 2
13 449021003 Washer ...................................................................................................................... 4
14 449022018 Lockwasher ............................................................................................................... 4
15 449001170 Capscrew................................................................................................................... 4
16 505977550 Plate .......................................................................................................................... 1
17 580025784 Switch ........................................................................................................................ 2
18 504225202 Screw......................................................................................................................... 4
19 500552902 Lockwasher ............................................................................................................... 4
20 032643500 Nut ............................................................................................................................. 4
21 a 580027136 Wire Harness............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

4.9
STEERING HAND PUMP

STEERING HAND PUMP

4.10
STEERING HAND PUMP

ITEM PART NO. DESCRIPTION QTY

580011007 Hand Pump ............................................................................................................... 1


1 580013339 Dust Seal Ring ..................................................................................................... 1
2 .. . . . Housing ................................................................................................................ 1
3 518794667 Ball ....................................................................................................................... 1
4 580000349 Ball Stop............................................................................................................... 1
5 580000348 Shaft Seal............................................................................................................. 1
6 580000350 Bearing Assembly ................................................................................................ 1
7 580002113 Ring...................................................................................................................... 1
8 580000351 Pin (Cross) ........................................................................................................... 1
9 580002114 Spring Set ............................................................................................................ 1
10 .. . . . Shaft..................................................................................................................... 1
11 580013349 Spacer.................................................................................................................. 1
12 580000355 O-Ring.................................................................................................................. 1
13 580000356 Distributor Plate.................................................................................................... 1
14 580013340 Gear Set............................................................................................................... 1
15 580000355 O-Ring.................................................................................................................. 1
16 580002115 Cover.................................................................................................................... 1
17 580000362 O-Ring.................................................................................................................. 5
18 580013341 Screw ................................................................................................................... 1
19 580013350 Screw ................................................................................................................... 5
20 .. . . . Nameplate............................................................................................................ 1
21 580002110 Relief Valve Assembly.......................................................................................... 1
22 580002117 Spring................................................................................................................... 1
23 580000360 Ball ....................................................................................................................... 1

580013351 Seal Kit (Includes Items 1, 5, 12, 15, 17, 21) ....................................................... 1

4.11
STEER AXLE
(S/N D807A02684W⇔S/N D807A03890Y)

STEER AXLES/N D807A02684W⇔S/N D807A03890Y

4.12
STEER AXLE
(S/N D807A02684W⇔S/N D807A03890Y)

ITEM PART NO. DESCRIPTION QTY

1 580000849 Potentiometer ............................................................................................................ 1


2 504070790 Strap Clamp............................................................................................................... AR
3 520051896 Capscrew................................................................................................................... 1
4 580001768 Bracket ...................................................................................................................... 1
5 580030395 Set Screw .................................................................................................................. 1
6 449015002 Nut ............................................................................................................................. 1
7 580011118 Fitting......................................................................................................................... 1
8 580027661 Wire Harness (Main) ................................................................................................. 1
9 580012502 Housing ..................................................................................................................... 1
10 580012504 Hub ............................................................................................................................ 2
11 580012505 Cylinder ..................................................................................................................... 2
12 580012506 Bushing ..................................................................................................................... 2
13 580012507 Piston ........................................................................................................................ 2
14 580012508 Shaft .......................................................................................................................... 1
15 580012509 Gear Rack ................................................................................................................. 1
16 580012510 Wheel Stud ................................................................................................................ 10
16 449077093 Lug Nut ...................................................................................................................... 10
17 580012511 Bushing ..................................................................................................................... 1
18 580012512 Bearing Cover............................................................................................................ 2
19 580012515 Bearing ...................................................................................................................... 2
20 580012516 Bearing ...................................................................................................................... 2
21 580012526 Bearing ...................................................................................................................... 1
22 580012527 Bearing ...................................................................................................................... 1
23 580012528 Seal ........................................................................................................................... 2
24 580012529 Seal ........................................................................................................................... 1
25 580012530 Seal ........................................................................................................................... 1
26 580012531 Safety Ring ................................................................................................................ 1
27 580012532 Shim .......................................................................................................................... 1
28 580012533 Shim .......................................................................................................................... 2
29 580012534 Shim .......................................................................................................................... 1
30 580012535 Shaft Seal .................................................................................................................. 1
31 580012536 Shaft Seal .................................................................................................................. 1
32 580012537 O-Ring ....................................................................................................................... 2
33 580012538 Compact Seal ............................................................................................................ 2
34 580012539 Guide Ring ................................................................................................................ 4
35 580012540 Nut ............................................................................................................................. 1
36 580012541 Washer ...................................................................................................................... 1
37 580014898 Screw......................................................................................................................... 8
38 580012543 Nut ............................................................................................................................. 2
39 580012544 Seal ........................................................................................................................... 2
40 580012545 Split Pin ..................................................................................................................... 2
41 580012546 Plug Screw ................................................................................................................ 1
42 580011058 Bolt ............................................................................................................................ 3
43 502566903 Washer (Hardened) ................................................................................................... 6
44 580011059 Nut ............................................................................................................................. 3
45 580012503 Yoke ........................................................................................................................... 1

580015901 Cylinder Seal Kit (Includes Items 32-34) ................................................................... 1


580015902 Axle Seal Kit (Includes Items 17, 23-25, 30-31, 41) .................................................. 1

4.13
STEER AXLE
(S/N D807-03890Y⇒)

STEER AXLES/N D807-03890Y⇒

4.14
STEER AXLE
(S/N D807-03890Y⇒)

ITEM PART NO. DESCRIPTION QTY

580023262 Hydraulic Steer Unit................................................................................................... 1


1 580012502 Housing ................................................................................................................ 1
2 580024136 Wheel Hub ........................................................................................................... 2
3 580012505 Cylinder ................................................................................................................ 2
4 580024137 Bushing ................................................................................................................ 2
5 580012507 Piston ................................................................................................................... 2
6 580012508 Shaft..................................................................................................................... 1
7 580012509 Gear Rack ............................................................................................................ 1
8 580012510 Wheel Stud........................................................................................................... 10
8 449077093 Lug Nut................................................................................................................. 10
9 580012511 Bushing ................................................................................................................ 1
10 580012512 Bearing Cover ...................................................................................................... 2
11 580012515 Bearing................................................................................................................. 2
12 580012516 Bearing................................................................................................................. 2
13 580012526 Bearing................................................................................................................. 1
14 580012527 Bearing................................................................................................................. 1
15 580024141 Seal Ring.............................................................................................................. 2
16 580012529 Seal ...................................................................................................................... 1
17 580012530 Seal ...................................................................................................................... 1
18 580012531 Safety Ring........................................................................................................... 1
19 580012532 Shim ..................................................................................................................... 1
20 580012533 Shim ..................................................................................................................... 2
20 580012534 Shim ..................................................................................................................... 1
20 580024140 Shim ..................................................................................................................... 1
21 580024138 Ring...................................................................................................................... 2
22 580012536 Shaft Seal............................................................................................................. 1
23 580012535 Shaft Seal............................................................................................................. 1
24 580012537 O-Ring.................................................................................................................. 2
25 580012538 Compact Seal....................................................................................................... 2
26 580012539 Guide Ring ........................................................................................................... 4
27 580012540 Nut........................................................................................................................ 1
28 580012541 Washer ................................................................................................................. 1
29 580014898 Screw ................................................................................................................... 8
30 580024143 Nut........................................................................................................................ 2
31 580024144 Seal ...................................................................................................................... 2
32 580024145 Split Pin ................................................................................................................ 2
33 580012546 Plug Screw ........................................................................................................... 1
34 580011058 Bolt ....................................................................................................................... 3
35 502566903 Washer (Hardened).............................................................................................. 6
36 580011059 Nut........................................................................................................................ 3
37 580024135 Yoke...................................................................................................................... 1
37 580024134 Wheel Shaft.......................................................................................................... 1
38 580000849 Potentiometer ............................................................................................................ 1
39 504070790 Strap Clamp............................................................................................................... AR
40 520051896 Capscrew................................................................................................................... 1
41 580001768 Bracket ...................................................................................................................... 1
42 580030395 Set Screw .................................................................................................................. 1
43 449015002 Nut ............................................................................................................................. 1
44 580011118 Fitting......................................................................................................................... 1
45 580027661 Wire Harness (Main) ................................................................................................. 1

4.15
STEER AXLE
(S/N D807-03890Y⇒)

ITEM PART NO. DESCRIPTION QTY

ab 580011060 Fitting ................................................................................................................... 2


ac 316534106 Fitting ................................................................................................................... 2
a 580000275 Guard ................................................................................................................... AR
a 580024139 Nameplate............................................................................................................ 1
a 580014906 Pin ........................................................................................................................ 2

580025499 Axle Seal Kit (Includes Items 15, 21) ................................................................... 1


580015902 Axle Seal Kit (Includes Items 9, 16-17, 22-23, 33) .......................................... 1
580015901 Cylinder Seal Kit (Includes Items 24-26) ......................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ D/B 07/2003
c D/B 07/2003 ⇒

4.16
NOTES

4.17
STEERING PUMP
(⇒S/N D807A-03320X)

STEERING PUMP⇒ S/N D807A-03320X

4.18
STEERING PUMP
(⇒S/N D807A-03320X)

ITEM PART NO. DESCRIPTION QTY

580000127 Gear Pump (48 Volt).................................................................................................. 1


580006780 Gear Pump ................................................................................................................ 1
1 580000821 Screw......................................................................................................................... 8
2 519249804 Gasket Kit .................................................................................................................. 1
3 131635419 Needle Bearing.......................................................................................................... 4
4 503144800 Snap Ring.................................................................................................................. 2
5 515685804 Gear .......................................................................................................................... 3
6 518696802 Spacer ....................................................................................................................... 1
7 515686846 Idler Shaft Kit ............................................................................................................. 1
8 515689803 Pin ............................................................................................................................. 4
9 519729801 Plug ........................................................................................................................... 1
10 520325800 Oil Seal ...................................................................................................................... 1
11 506395589 Key............................................................................................................................. 2
12 504226234 Shaft .......................................................................................................................... 1
13 a 580000702 Plug (Plastic) ............................................................................................................. 1
14 a 580000822 Plug (Plastic) ............................................................................................................. 1
15 a 580000823 Plug (Steel)................................................................................................................ 1
16 a 580018175 Gear Pump (Optional) ............................................................................................... 1

FOOTNOTES:
a Not Illustrated

4.19
STEERING PUMP
(S/N D807A-03321X⇒)

STEERING PUMPS/N D807A-03321X⇒

4.20
STEERING PUMP
(S/N D807A-03321X⇒)

ITEM PART NO. DESCRIPTION QTY

b 580019605 Gear Pump ................................................................................................................ 1


c 580000127 Gear Pump ................................................................................................................ 1
1 580000821 Screw ................................................................................................................... 8
2 519249804 Gasket Kit............................................................................................................. 1
3 131635419 Needle Bearing .................................................................................................... 4
4 503144800 Snap Ring ............................................................................................................ 2
5 515685804 Gear ..................................................................................................................... 3
6 515686846 Idler Shaft Kit........................................................................................................ 1
7 515689803 Pin ........................................................................................................................ 2
8 519729801 Plug ...................................................................................................................... 1
9 506395589 Key ....................................................................................................................... 2
10 504226234 Shaft..................................................................................................................... 1
a 580000702 Plug ...................................................................................................................... 1
a 580000822 Plug ...................................................................................................................... 1
a 580000823 Plug ...................................................................................................................... 1
a 504223274 O-Ring ....................................................................................................................... 1
a 316448036 Fitting......................................................................................................................... 1
a 052645400 O-Ring ....................................................................................................................... 1
a 055746400 Fitting......................................................................................................................... 1
a 052645300 O-Ring ....................................................................................................................... 1
a 502126957 Hose Assembly (Pressure)........................................................................................ 1
a 504061733 Screen ....................................................................................................................... 1
a 520129600 Hose .......................................................................................................................... 1
a 062159500 Clamp ........................................................................................................................ 1

FOOTNOTES:
a Not Illustrated
b ⇒ D/B 09/2003
c D/B 09/2003 ⇒

4.21
TIRE AND WHEEL ASSEMBLY
(CUSHION)

TIRE AND WHEEL ASSEMBLYCUSHION

ITEM PART NO. DESCRIPTION QTY

1 520082891 Tire and Wheel Assembly.......................................................................................... 2


2 504223216 Tire ....................................................................................................................... 2
3 520082892 Wheel Assembly .................................................................................................. 1

4.22
NOTES

4.23
STEER TIRE AND WHEEL ASSEMBLY
(SOLID PNEUMATIC)

STEER T IRE AND WHEEL ASSEMBLYSOLID PNEUMATIC

4.24
STEER TIRE AND WHEEL ASSEMBLY
(SOLID PNEUMATIC)

ITEM PART NO. DESCRIPTION QTY

1 524167321 Tire and Wheel Assembly.......................................................................................... 2


2 524166936 Tire ....................................................................................................................... 1
3 580010870 Wheel Rim............................................................................................................ 1

4.25
STEER TIRE AND WHEEL ASSEMBLY
(PNEUMATIC) (ERP-16ATF AND ERP-18ATF)

STEER T IRE AND WHEEL ASSEMBLYPNEUMATICERP-16AT F AND ERP-18ATF

ITEM PART NO. DESCRIPTION QTY

1 580010862 Tire and Wheel Assembly.......................................................................................... 2


2 580014140 Tire (15 in. x 4.5-8 in.).......................................................................................... 1
3 580010868 Wheel ................................................................................................................... 1
4 580014141 Flap ...................................................................................................................... 1
5 580014142 Tube ..................................................................................................................... 1

4.26
SECTION 5

5 BRAKE SYSTEM

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL AND LINKAGE ............................................................................................................. 5.8


BRAKE ASSEMBLY ........................................................................................................................................... 5.10
CALIPER ASSEMBLY
FOOT-OPERATED PARKING BRAKE............................................................................................................ 5.11
FOOT DIRECTIONAL CONTROL
D/B 12/2002⇒ ................................................................................................................................................ 5.16
⇒D/B 12/2002 ................................................................................................................................................ 5.14
HYDRAULIC BRAKE SYSTEM ............................................................................................................................ 5.4
HYDRAULIC CALIPER ASSEMBLY..................................................................................................................... 5.2
PARKING BRAKE
FOOT-OPERATED ........................................................................................................................................... 5.6

5.1
HYDRAULIC CALIPER ASSEMBLY

HYDRAULIC CALIPER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580032873 Caliper Assembly....................................................................................................... 2


1 580045624 Bleeders and Inserts Kit....................................................................................... 2
1 .. . . . Bleeder ............................................................................................................ 3
1 .. . . . Insert................................................................................................................ 2
2 580045627 Rubber Components Kit....................................................................................... 2
2 .. . . . Dust Boot ......................................................................................................... 1
2 .. . . . Seal.................................................................................................................. 1
2 .. . . . O-Ring ............................................................................................................. 1
3 580045631 Piston and Rubber Components Kit..................................................................... 2
3 .. . . . Piston ............................................................................................................... 1
3 .. . . . Dust Boot ......................................................................................................... 1
3 .. . . . Seal.................................................................................................................. 1
3 .. . . . O-Ring ............................................................................................................. 1
4 580045641 Pad and Holder Kit ............................................................................................... 2
4 .. . . . Insulator ........................................................................................................... 2
4 .. . . . Pad and Holder ................................................................................................ 3
5 580045643 Bolts and Hardware Kit ........................................................................................ 1
5 .. . . . Bolt................................................................................................................... 2

5.2
HYDRAULIC CALIPER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

5 .. . . . Bushing............................................................................................................ 4
5 .. . . . Washer............................................................................................................. 4
5 .. . . . Nut ................................................................................................................... 2
6 580045647 Piston Side Kit...................................................................................................... 1
6 .. . . . Piston Side Casting ......................................................................................... 1
6 .. . . . Seal.................................................................................................................. 1
6 .. . . . Dust Boot ......................................................................................................... 1
6 .. . . . Piston ............................................................................................................... 1
6 .. . . . O-Ring ............................................................................................................. 1
6 .. . . . Insert................................................................................................................ 1
6 .. . . . Bleeder ............................................................................................................ 3
7 580045652 Hairpins and Pad Pins Kit .................................................................................... 1
7 .. . . . Hairpin ............................................................................................................. 2
7 .. . . . Pad Pin ............................................................................................................ 2

5.3
HYDRAULIC BRAKE SYSTEM

HYDRAULIC BRAKE SYSTEM

5.4
HYDRAULIC BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 449001170 Capscrew................................................................................................................... 1
2 449015002 Nut ............................................................................................................................. 1
3 449001412 Capscrew................................................................................................................... 1
4 504905200 Clamp ........................................................................................................................ 1
5 912461400 Reservoir ................................................................................................................... 1
6 055013400 Clamp ........................................................................................................................ 2
7 506706502 Hose .......................................................................................................................... 1
8 296318474 Seal Kit ...................................................................................................................... 1
8 507105500 Master Cylinder ......................................................................................................... 1
9 520386800 Push Rod................................................................................................................... 1
10 520598600 Bracket ...................................................................................................................... 1
11 449015098 Locknut ...................................................................................................................... 2
12 449021001 Washer ...................................................................................................................... 2
13 931013906 Capscrew................................................................................................................... 2
14 900001201 Pad ............................................................................................................................ 1
15 520082818 Pin ............................................................................................................................. 1
16 449021001 Washer ...................................................................................................................... 1
17 015416200 Cotter Pin .................................................................................................................. 1
18 500850200 Spring ........................................................................................................................ 1
19 449029001 Snap Ring.................................................................................................................. 1
20 524136397 Pedal ......................................................................................................................... 1
20 524136419 Brake Pedal ............................................................................................................... 1
21 449811010 Bushing ..................................................................................................................... 2
22 507236500 Plate .......................................................................................................................... 1
22 580015032 Plate .......................................................................................................................... 1
23 506395587 Capscrew................................................................................................................... 2
24 504737200 Hose .......................................................................................................................... 2
25 057875000 Fitting......................................................................................................................... 2
26 258473200 Bolt ............................................................................................................................ 1
27 250223600 Washer ...................................................................................................................... 2
28 504748200 Manifold Block ........................................................................................................... 1
29 720076907 Grommet.................................................................................................................... 1

5.5
PARKING BRAKE
(FOOT-OPERATED)

PARKING BRAKEFOOT-OPERATED

5.6
PARKING BRAKE
(FOOT-OPERATED)

ITEM PART NO. DESCRIPTION QTY

1 504891200 Cam ........................................................................................................................... 1


2 032643500 Nut ............................................................................................................................. 2
2 500030902 Lockwasher ............................................................................................................... 2
3 580036755 Switch Assembly ....................................................................................................... 1
3 580004704 Switch................................................................................................................... 1
4 517085805 Switch Insulator.................................................................................................... 1
5 021197300 Nut........................................................................................................................ 2
5 015027700 Lockwasher .......................................................................................................... 2
5 016103100 Washer ................................................................................................................. 2
6 449015014 Nut........................................................................................................................ 2
7 449022016 Lockwasher .......................................................................................................... 2
8 504893200 Plate ..................................................................................................................... 1
9 504894200 Plate ..................................................................................................................... 1
10 449021001 Washer ...................................................................................................................... 2
11 519730600 Brake Assembly......................................................................................................... 1
11 520083824 Pad ....................................................................................................................... 1
11 520426829 Spring................................................................................................................... 1
12 449001172 Capscrew................................................................................................................... 2
13 504923200 Bracket ...................................................................................................................... 1
14 504918200 Handle ....................................................................................................................... 1
15 506584500 Cable ......................................................................................................................... 1
16 502398906 Washer ...................................................................................................................... 2
17 504754200 Spring ........................................................................................................................ 1
18 016104000 Washer ...................................................................................................................... 2
19 014972900 Nut ............................................................................................................................. 2
20 503503203 Ball Joint .................................................................................................................... 1
21 015026400 Lockwasher ............................................................................................................... 1
22 507055500 Bellcrank.................................................................................................................... 1
23 449021006 Washer ...................................................................................................................... 2
24 015026200 Lockwasher ............................................................................................................... 2
25 501887921 Bushing ..................................................................................................................... 1
25 505219200 Link ............................................................................................................................ 1
26 449001040 Capscrew................................................................................................................... 2
27 505232200 Pin ............................................................................................................................. 1
28 503503202 Ball Joint .................................................................................................................... 2
29 014972700 Nut ............................................................................................................................. 2
30 504745200 Rod ............................................................................................................................ 2
31 504574261 Rod End .................................................................................................................... 2
32 504239227 Rod End Pin .............................................................................................................. 2
33 015416200 Cotter Pin .................................................................................................................. 2
34 203210800 Bolt ............................................................................................................................ 1
35 023604600 Washer ...................................................................................................................... 1
36 065448900 Washer ...................................................................................................................... AR
37 031911500 Washer ...................................................................................................................... 1
38 507180500 Bracket ...................................................................................................................... 1
39 519433643 Nut ............................................................................................................................. 1
40 015416500 Pin ............................................................................................................................. 1
41 449021003 Washer ...................................................................................................................... 1
42 015414700 Cotter Pin .................................................................................................................. 2
43 449022013 Lockwasher ............................................................................................................... 2

5.7
ACCELERATOR PEDAL AND LINKAGE

ACCELERATOR PEDAL AND LINKAGE

5.8
ACCELERATOR PEDAL AND LINKAGE

ITEM PART NO. DESCRIPTION QTY

524137108 Brake Linkage Assembly (Standard Accelerator) ...................................................... 1


1 580000323 Shaft..................................................................................................................... 1
2 504235252 Pin ........................................................................................................................ 1
3 519732600 Switch Assembly .................................................................................................. 1
3 504574258 Link .................................................................................................................. 1
4 504760200 Block ................................................................................................................ 1
5 507186500 Switch .............................................................................................................. 1
6 932116901 Set Screw......................................................................................................... 1
7 449001170 Capscrew ............................................................................................................. 4
8 504223281 Clamp................................................................................................................... 2
9 449022018 Lockwasher .......................................................................................................... 4
10 580000324 Spring................................................................................................................... 1
11 520393600 Arm ...................................................................................................................... 1
12 504228259 Pad ....................................................................................................................... 1
13 524135549 Accelerator Pedal ................................................................................................. 1
14 449022018 Lockwasher .......................................................................................................... 2
15 449001170 Capscrew ............................................................................................................. 2
16 504225257 Nut........................................................................................................................ 2
17 504235265 Capscrew ............................................................................................................. 2
18 449015002 Nut........................................................................................................................ 4
19 016103500 Washer ................................................................................................................. 4
20 449021001 Washer ................................................................................................................. AR

5.9
BRAKE ASSEMBLY

BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580032873 Caliper Assembly....................................................................................................... 2


1 506395581 Retainer Pin............................................................................................................... 2
2 506395566 Locknut ...................................................................................................................... 2
3 506395570 Piston Side Assembly................................................................................................ 1
4 506395571 Bleeder Screw...................................................................................................... 2
5 506395573 Piston Seal ........................................................................................................... 1
6 506395574 Dust Cover ........................................................................................................... 1
7 506395575 Piston ................................................................................................................... 1
8 506395584 Disc Pad .................................................................................................................... 2
9 506395576 Carrier Side ............................................................................................................... 1
10 506395579 Washer ...................................................................................................................... 2
11 506395577 Capscrew................................................................................................................... 2
12 506395582 Spring Clip ................................................................................................................. 2
13 506395563 Bushing ..................................................................................................................... 4

5.10
CALIPER ASSEMBLY
(FOOT-OPERATED PARKING BRAKE)

CALIPER ASSEMBLYFOOT-OPERATED PARKING BRAKE

5.11
CALIPER ASSEMBLY
(FOOT-OPERATED PARKING BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 506425500 Caliper Assembly....................................................................................................... 2


1 506395564 Screw......................................................................................................................... 2
2 506395563 Bushing ..................................................................................................................... 4
3 506395565 Spacer ....................................................................................................................... 2
4 506395566 Locknut ...................................................................................................................... 2
5 506395562 Carrier Side ............................................................................................................... 1
5 506395560 Carrier Side Assembly............................................................................................... 1
6 506395561 Disc Pad ............................................................................................................... 1
7 506395551 Cam Side Assembly .................................................................................................. 1
7 506395556 Cam Side................................................................................................................... 1
8 506395553 Disc Pad .................................................................................................................... 1
9 506395552 Plate .......................................................................................................................... 1
10 506395554 Pin ............................................................................................................................. 2
11 506395555 Spring ........................................................................................................................ 1
12 506395558 Lever.......................................................................................................................... 1
13 506395557 Washer ...................................................................................................................... 1
14 506395559 Nut ............................................................................................................................. 1
15 015421000 Cotter Pin .................................................................................................................. 1

5.12
NOTES

5.13
FOOT DIRECTIONAL CONTROL
(⇒D/B 12/2002)

FOOT DIRECTIONAL CONTROL⇒D/B 12/2002

5.14
FOOT DIRECTIONAL CONTROL
(⇒D/B 12/2002)

ITEM PART NO. DESCRIPTION QTY

524138120 Accelerator Arm Assembly ........................................................................................ 1


1 580013898 Pedal .................................................................................................................... 1
2 524137230 Pad ....................................................................................................................... 1
3 580009064 Wire Harness Assembly....................................................................................... 1
4 504225201 Capscrew ......................................................................................................... 4
5 500552902 Lockwasher...................................................................................................... 4
6 032643500 Nut ................................................................................................................... 4
7 580010430 Switch .............................................................................................................. 2
8 580013899 Pedal ................................................................................................................ 1
9 580010432 Spring................................................................................................................... 2
10 518821818 Screw ................................................................................................................... 6
11 449021003 Washer ................................................................................................................. 4
12 580010433 Washer ................................................................................................................. 2
13 580010434 Washer ................................................................................................................. 2
14 312850042 Strap Clamp ......................................................................................................... 2
15 504235265 Capscrew ............................................................................................................. 2
16 580013900 Arm ...................................................................................................................... 1
17 520393600 Arm ...................................................................................................................... 1
18 580030111 Roll Pin................................................................................................................. 1
19 580000324 Spring................................................................................................................... 1
20 504223281 Clamp................................................................................................................... 2
21 580000323 Shaft..................................................................................................................... 1
22 449001170 Capscrew ............................................................................................................. 4
23 449015002 Nut........................................................................................................................ 4
24 016103500 Washer ................................................................................................................. 4
25 519732600 Switch Assembly .................................................................................................. 1
25 504574258 Link .................................................................................................................. 1
26 504760200 Block ................................................................................................................ 1
27 507186500 Switch .............................................................................................................. 1
28 932116901 Set Screw......................................................................................................... 1
29 520394600 Pedal .................................................................................................................... 1
30 504228259 Pad ....................................................................................................................... 1
31 504235265 Capscrew ............................................................................................................. 2
32 449001170 Capscrew ............................................................................................................. 2
33 504225257 Nut........................................................................................................................ 2
34 449022018 Lockwasher .......................................................................................................... 6

5.15
FOOT DIRECTIONAL CONTROL
(D/B 12/2002⇒)

FOOT DIRECTIONAL CONTROLD/B 12/2002⇒

5.16
FOOT DIRECTIONAL CONTROL
(D/B 12/2002⇒)

ITEM PART NO. DESCRIPTION QTY

524138120 Accelerator Arm Assembly ........................................................................................ 1


1 580013898 Pedal .................................................................................................................... 1
2 524137230 Pad ....................................................................................................................... 1
3 580035201 Wire Harness Assembly....................................................................................... 1
4 504225201 Capscrew ......................................................................................................... 4
5 500552902 Lockwasher...................................................................................................... 4
6 032643500 Nut ................................................................................................................... 4
7 580019508 Switch .............................................................................................................. 1
7 580019509 Switch .............................................................................................................. 1
8 502701539 Amp Wire Seal ................................................................................................. 1
9 580010432 Spring................................................................................................................... 2
10 518821818 Screw ................................................................................................................... 6
11 449021003 Washer ................................................................................................................. 4
12 580010433 Washer ................................................................................................................. 2
13 580010434 Washer ................................................................................................................. 2
14 312850042 Strap Clamp ......................................................................................................... 2
15 504235265 Capscrew ............................................................................................................. 2
16 580013900 Arm ...................................................................................................................... 1
17 520393600 Arm ...................................................................................................................... 1
18 580030111 Roll Pin................................................................................................................. 1
19 580000324 Spring................................................................................................................... 1
20 504223281 Clamp................................................................................................................... 2
21 580000323 Shaft..................................................................................................................... 1
22 449001170 Capscrew ............................................................................................................. 4
23 449015002 Nut........................................................................................................................ 4
24 016103500 Washer ................................................................................................................. 4
25 519732600 Switch Assembly .................................................................................................. 1
25 504574258 Link .................................................................................................................. 1
26 504760200 Block ................................................................................................................ 1
27 507186500 Switch .............................................................................................................. 1
28 932116901 Set Screw......................................................................................................... 1
29 520394600 Pedal .................................................................................................................... 1
30 504228259 Pad ....................................................................................................................... 1
31 504235265 Capscrew ............................................................................................................. 2
32 449001170 Capscrew ............................................................................................................. 2
33 504225257 Nut........................................................................................................................ 2
34 449022018 Lockwasher .......................................................................................................... 6

5.17
NOTES

5.18
SECTION 6

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE LINKAGE


LOWER
THREE AND FOUR FUNCTION
D/B 07/2003⇒ ......................................................................................................................................... 6.10
⇒D/B 07/2003 ........................................................................................................................................... 6.6
UPPER
THREE AND FOUR FUNCTION................................................................................................................... 6.4
UPPER LIFT AND TILT..................................................................................................................................... 6.2
HYDRAULIC CONTROL VALVE
FOUR SPOOL ................................................................................................................................................ 6.16
THREE SPOOL .............................................................................................................................................. 6.14
HYDRAULIC HOSE AND FITTINGS.................................................................................................................. 6.22
HYDRAULIC PUMP ASSEMBLY
12 CC
OPTIONAL .................................................................................................................................................. 6.30
STANDARD ................................................................................................................................................. 6.32
12CC SPLINED SHAFT
D/B 06/2002⇒............................................................................................................................................. 6.34
19 CC
D/B 06/2000⇒............................................................................................................................................. 6.37
⇒D/B 06/2000............................................................................................................................................. 6.36
OPTIONAL .................................................................................................................................................. 6.38
LIFT PUMP AND MOTOR ATTACHING PARTS
12 CC.............................................................................................................................................................. 6.26
19 CC.............................................................................................................................................................. 6.28
SIDE-SHIFT ASSEMBLY.................................................................................................................................... 6.44
SIDE-SHIFT CYLINDER
D/B 10/2000⇒ ................................................................................................................................................ 6.43
⇒D/B 10/2000 ................................................................................................................................................ 6.42
TILT CYLINDER
ROD ENDS AND PINS ................................................................................................................................... 6.18
TILT CYLINDER ASSEMBLY ............................................................................................................................. 6.20
TWO-SPEED HYDRAULIC CONTACTOR ASSEMBLY ..................................................................................... 6.40

6.1
CONTROL VALVE LINKAGE
(UPPER LIFT AND TILT)

CONTROL VALVE LINKAGEUPPER LIFT AND TILT

6.2
CONTROL VALVE LINKAGE
(UPPER LIFT AND TILT)

ITEM PART NO. DESCRIPTION QTY

1 504875700 Cover ......................................................................................................................... 1


2 449021003 Washer ...................................................................................................................... 4
3 504225252 Plug ........................................................................................................................... 1
3 a 504449702 Light Switch ............................................................................................................... 1
4 449007010 Screw......................................................................................................................... 6
5 504628702 Hand Lever (Tilt) (Tilt)................................................................................................ 1
6 504628701 Hand Lever (Lift) (Lift)................................................................................................ 1
7 504627200 Crank ......................................................................................................................... 2
8 449001170 Capscrew................................................................................................................... 4
9 504919200 Knob .......................................................................................................................... 1
10 504920200 Rod ............................................................................................................................ 1
11 015414700 Cotter Pin .................................................................................................................. 1
12 504901200 Latch.......................................................................................................................... 1
13 506395532 Capscrew................................................................................................................... 2
14 504514700 Frame (Standard) ...................................................................................................... 1
15 504633200 Pivot Pin .................................................................................................................... 2
16 504574255 Snap Ring.................................................................................................................. 4
17 504871204 Spacer ....................................................................................................................... 2
18 449001114 Capscrew................................................................................................................... 6
19 504871202 Spacer ....................................................................................................................... 2
20 940600906 Washer ...................................................................................................................... 2
21 449021002 Washer ...................................................................................................................... 2
22 937100904 Nut ............................................................................................................................. 2
23 504695202 Spacer ....................................................................................................................... 4
24 504574254 Pin ............................................................................................................................. 4
25 502793901 Bearing ...................................................................................................................... 8
26 504629200 Rocker Arm................................................................................................................ 2
27 505959587 Cotter Pin .................................................................................................................. 8
28 504693200 Link ............................................................................................................................ 2
29 449015002 Nut ............................................................................................................................. 4
30 449022018 Lockwasher ............................................................................................................... 4

FOOTNOTES:
a Used with Optional Rear Light Package

6.3
CONTROL VALVE LINKAGE
(UPPER) (THREE AND FOUR FUNCTION)

CONTROL VALVE LINKAGEUPPERT HREE A ND FOUR FUNCTION

6.4
CONTROL VALVE LINKAGE
(UPPER) (THREE AND FOUR FUNCTION)

KEY:
A: Three Spool Valve (Three Function)
B: Four Spool Valve (Four Function)

QTY
ITEM PART NO. DESCRIPTION A B

1 504875700 Cover ................................................................................................................. 1 1


2 504919200 Knob .................................................................................................................. 1 1
3 504225252 Plug ................................................................................................................... 1 1
3 a 504449702 Light Switch ....................................................................................................... 1 1
4 449007010 Screw................................................................................................................. 6 6
5 504628703 Hand Lever (Aux 1)............................................................................................ 1 ..
6 449015002 Nut ..................................................................................................................... 2 4
7 449022018 Lockwasher ....................................................................................................... 2 4
8 449021003 Washer .............................................................................................................. 2 4
9 504574254 Pin ..................................................................................................................... 2 4
10 449001170 Capscrew........................................................................................................... 2 4
11 505959587 Cotter Pin .......................................................................................................... 8 8
12 502793901 Bearing .............................................................................................................. 4 8
13 504627200 Crank ................................................................................................................. 2 4
14 504693200 Link .................................................................................................................... 1 2
15 504629200 Rocker Arm........................................................................................................ 1 2
16 504695202 Spacer ............................................................................................................... 1 ..
17 504628704 Hand Lever (Last Function) ............................................................................... .. 1
18 504230239 Spring ................................................................................................................ 1 1
19 504632200 Pivot................................................................................................................... 1 1
20 504631200 Crank ................................................................................................................. 1 1
21 504235252 Pin ..................................................................................................................... 2 2
22 449001121 Capscrew........................................................................................................... 2 2
23 504673200 Strap .................................................................................................................. 1 1
24 449021003 Washer .............................................................................................................. 2 2
25 449022018 Lockwasher ....................................................................................................... 2 2
26 504225257 Nut ..................................................................................................................... 2 2
27 504574255 Snap Ring.......................................................................................................... 4 4
28 504871202 Spacer ............................................................................................................... 2 2
29 504633200 Pivot Pin ............................................................................................................ 2 2
30 449001114 Capscrew........................................................................................................... 6 6
31 504871204 Spacer ............................................................................................................... 2 2
32 504514700 Frame (Standard) .............................................................................................. 1 1
33 940600906 Washer .............................................................................................................. 2 2
34 449021002 Washer .............................................................................................................. 2 2
35 937100904 Nut ..................................................................................................................... 2 2
36 506395532 Capscrew........................................................................................................... 2 2
37 504901200 Latch.................................................................................................................. 1 1
38 015414700 Cotter Pin .......................................................................................................... 1 1
39 504920200 Rod .................................................................................................................... 1 1

FOOTNOTES:
a Used with Optional Rear Light Package

6.5
CONTROL VALVE LINKAGE
(LOWER) (THREE AND FOUR FUNCTION)
(⇒D/B 07/2003)

CONTROL VALVE LINKAGELOWERTHREE AND FOUR FUNCTION⇒D/B 07/2003

6.6
CONTROL VALVE LINKAGE
(LOWER) (THREE AND FOUR FUNCTION)
(⇒D/B 07/2003)

ITEM PART NO. DESCRIPTION QTY

1 504698200 Vane (Lift) .................................................................................................................. 1


2 504697200 Vane (Tilt) .................................................................................................................. AR
3 504574254 Pin (2 per Link) .......................................................................................................... AR
4 449001412 Capscrew (2 per Vane) .............................................................................................. AR
5 449021003 Washer (1 per Capscrew).......................................................................................... AR
6 504693200 Link (1 per Valve Spool) ............................................................................................ AR
7 015414700 Cotter Pin (1 per Pivot Pin)........................................................................................ AR
8 449022018 Lockwasher (1 per Capscrew) ................................................................................... AR
9 449015002 Nut (1 per Capscrew) ................................................................................................ AR
10 015918200 Snap Ring.................................................................................................................. 2
11 504871201 Standoff ..................................................................................................................... 1
12 504634200 Pin ............................................................................................................................. 1
13 016139700 Shim .......................................................................................................................... AR
14 504695203 Spacer ....................................................................................................................... 2
15 449001114 Capscrew................................................................................................................... 2
16 504228208 Bracket ...................................................................................................................... 5
17 504228261 Channel (Rubber) ...................................................................................................... 3
18 506726504 Stud ........................................................................................................................... 1
19 449001382 Bolt ............................................................................................................................ 2
20 449001121 Capscrew................................................................................................................... 2
21 504887200 Pin ............................................................................................................................. 1
22 504235252 Pin ............................................................................................................................. 1
23 449022018 Lockwasher ............................................................................................................... 1
24 449015002 Nut ............................................................................................................................. 1
25 504230239 Spring ........................................................................................................................ 1
26 500416906 Screw......................................................................................................................... 2
27 505051200 Bracket ...................................................................................................................... 1
28 503781200 Switch ........................................................................................................................ 1
29 500030902 Lockwasher ............................................................................................................... 2
30 032643500 Nut ............................................................................................................................. 2
31 504871203 Spacer ....................................................................................................................... 1
32 449001170 Capscrew................................................................................................................... 1
33 449021003 Washer ...................................................................................................................... 1
34 449001015 Capscrew................................................................................................................... 1
35 519784600 Bracket ...................................................................................................................... 1
36 449022018 Lockwasher ............................................................................................................... 1
37 449015002 Nut ............................................................................................................................. 1
38 504674701 Circuit Board.............................................................................................................. 1
39 449021003 Washer ...................................................................................................................... 2
40 449022018 Lockwasher ............................................................................................................... 2
41 449015002 Nut ............................................................................................................................. 2
42 504228237 Channel ..................................................................................................................... 1
43 449001013 Capscrew................................................................................................................... 5
44 449007010 Screw......................................................................................................................... 2
45 504226242 Washer ...................................................................................................................... 5
46 449022016 Lockwasher ............................................................................................................... 5
47 449015014 Nut ............................................................................................................................. 5
48 504630700 Cover (Lower) ............................................................................................................ 1
49 .. . . . Control Valve (Three Spool) (☞ Page 6.14) ............................................................ 1
49 .. . . . Control Valve (Four Spool) (☞ Page 6.16) .............................................................. 1

6.7
CONTROL VALVE LINKAGE
(LOWER) (THREE AND FOUR FUNCTION)
(⇒D/B 07/2003)

ITEM PART NO. DESCRIPTION QTY

50 504226242 Washer ...................................................................................................................... 1


51 449022013 Lockwasher ............................................................................................................... 1
52 449015014 Nut ............................................................................................................................. 1

6.8
NOTES

6.9
CONTROL VALVE LINKAGE
(LOWER) (THREE AND FOUR FUNCTION)
(D/B 07/2003⇒)

CONTROL VALVE LINKAGELOWERTHREE AND FOUR FUNCTIOND/B 07/2003⇒

6.10
CONTROL VALVE LINKAGE
(LOWER) (THREE AND FOUR FUNCTION)
(D/B 07/2003⇒)

ITEM PART NO. DESCRIPTION QTY

1 504698200 Vane (Lift) .................................................................................................................. 1


2 504697200 Vane (Tilt) .................................................................................................................. AR
3 504574254 Pin (2 per Link) .......................................................................................................... AR
4 449001412 Capscrew (2 per Vane) .............................................................................................. AR
5 449021003 Washer (1 per Capscrew).......................................................................................... AR
6 504693200 Link (1 per Valve Spool) ............................................................................................ AR
7 015414700 Cotter Pin (1 per Pivot Pin)........................................................................................ AR
8 449022018 Lockwasher (1 per Capscrew) ................................................................................... AR
9 449015002 Nut (1 per Capscrew) ................................................................................................ AR
10 015918200 Snap Ring.................................................................................................................. 2
11 504871201 Standoff ..................................................................................................................... 1
12 504634200 Pin ............................................................................................................................. 1
13 016139700 Shim .......................................................................................................................... AR
14 504695203 Spacer ....................................................................................................................... 2
15 449001114 Capscrew................................................................................................................... 2
16 504228208 Bracket ...................................................................................................................... 5
17 504228261 Channel (Rubber) ...................................................................................................... 3
18 506726504 Stud ........................................................................................................................... 1
19 449001382 Bolt ............................................................................................................................ 2
20 449001121 Capscrew................................................................................................................... 2
21 504887200 Pin ............................................................................................................................. 1
22 504235252 Pin ............................................................................................................................. 1
23 449022018 Lockwasher ............................................................................................................... 1
24 449015002 Nut ............................................................................................................................. 1
25 504230239 Spring ........................................................................................................................ 1
26 500416906 Screw......................................................................................................................... 2
27 505051200 Bracket ...................................................................................................................... 1
28 580004704 Switch ........................................................................................................................ 1
29 500030902 Lockwasher ............................................................................................................... 2
30 032643500 Nut ............................................................................................................................. 2
31 504871203 Spacer ....................................................................................................................... 1
32 449001170 Capscrew................................................................................................................... 1
33 449021003 Washer ...................................................................................................................... 1
34 449001015 Capscrew................................................................................................................... 1
35 519784600 Bracket ...................................................................................................................... 1
36 449022018 Lockwasher ............................................................................................................... 1
37 449015002 Nut ............................................................................................................................. 1
38 504674701 Circuit Board.............................................................................................................. 1
39 449021003 Washer ...................................................................................................................... 2
40 449022018 Lockwasher ............................................................................................................... 2
41 449015002 Nut ............................................................................................................................. 2
42 504228237 Channel ..................................................................................................................... 1
43 449001013 Capscrew................................................................................................................... 5
44 449007010 Screw......................................................................................................................... 2
45 504226242 Washer ...................................................................................................................... 5
46 449022016 Lockwasher ............................................................................................................... 5
47 449015014 Nut ............................................................................................................................. 5
48 504630700 Cover (Lower) ............................................................................................................ 1
49 .. . . . Control Valve (Three Spool) ...................................................................................... 1
49 .. . . . Control Valve (Four Spool) ........................................................................................ 1

6.11
CONTROL VALVE LINKAGE
(LOWER) (THREE AND FOUR FUNCTION)
(D/B 07/2003⇒)

ITEM PART NO. DESCRIPTION QTY

50 504226242 Washer ...................................................................................................................... 1


51 449022013 Lockwasher ............................................................................................................... 1
52 449015014 Nut ............................................................................................................................. 1

6.12
NOTES

6.13
HYDRAULIC CONTROL VALVE
(THREE SPOOL)

HYDRAULIC CONTROL VALVETHREE SPOOL

6.14
HYDRAULIC CONTROL VALVE
(THREE SPOOL)

ITEM PART NO. DESCRIPTION QTY

504610702 Control Valve ............................................................................................................. 1


1 520349803 Valve Section........................................................................................................ 1
2 506395598 Poppet .................................................................................................................. 1
3 506395597 Spring................................................................................................................... 1
4 .. . . . O-Ring.................................................................................................................. 1
5 520349822 Plug ...................................................................................................................... 1
6 519432610 Spring................................................................................................................... 1
7 506395595 Plug ...................................................................................................................... 2
8 .. . . . O-Ring.................................................................................................................. 2
9 514454800 Fitting ................................................................................................................... 1
10 .. . . . O-Ring.................................................................................................................. 1
11 520349804 Relief Valve .......................................................................................................... 1
12 .. . . . Quad Ring ............................................................................................................ 3
13 .. . . . O-Ring.................................................................................................................. 4
14 520349810 Spring................................................................................................................... 2
15 .. . . . Seal ...................................................................................................................... 2
16 .. . . . Seal Retainer ....................................................................................................... 2
17 .. . . . O-Ring.................................................................................................................. 2
18 .. . . . Seal ...................................................................................................................... 2
19 520349811 Spring................................................................................................................... 2
20 .. . . . O-Ring.................................................................................................................. 2
21 520349806 Ball ....................................................................................................................... 2
22 520349824 Spool Section (Tilt)............................................................................................... 1
23 520349800 Spool Section (Lift)............................................................................................... 1
24 520349823 Stud Kit................................................................................................................. 1
25 520349802 Nut........................................................................................................................ 8
26 520349821 Ball ....................................................................................................................... 2
27 520349819 Spring................................................................................................................... 3
28 .. . . . O-Ring.................................................................................................................. 3
29 .. . . . Back-Up Ring ....................................................................................................... 3
30 520349815 Plug ...................................................................................................................... 3
31 520349814 Retaining Ring...................................................................................................... 3
32 519432613 Washer ................................................................................................................. 6
33 520349813 Spring................................................................................................................... 3
34 .. . . . Quad Ring ............................................................................................................ 3
35 .. . . . O-Ring.................................................................................................................. 3
36 .. . . . Sleeve .................................................................................................................. 3
37 098548681 Retainer................................................................................................................ 3
38 519432614 Dust Cover Kit ...................................................................................................... 3
39 520349820 Poppet .................................................................................................................. 1
40 520349818 Seat...................................................................................................................... 1
a 524193665 Seal (Wiper) ......................................................................................................... 3
a 580060826 Back-Up Ring ....................................................................................................... 1

520349829 Valve Repair Kit (Includes Item 36) ........................................................................... 1


520349830 Seal Kit (Includes Items 4, 8, 10, 12-13, 15-18, 20, 28-29, 34-35, 41) ................ 1

FOOTNOTES:
a Not Illustrated

6.15
HYDRAULIC CONTROL VALVE
(FOUR SPOOL)

HYDRAULIC CONTROL VALVEFOUR SPOOL

6.16
HYDRAULIC CONTROL VALVE
(FOUR SPOOL)

ITEM PART NO. DESCRIPTION QTY

504610703 Control Valve ............................................................................................................. 1


1 520349803 Valve Section (Four Function) .............................................................................. 1
2 506395598 Poppet .................................................................................................................. 1
3 506395597 Spring................................................................................................................... 1
4 .. . . . O-Ring.................................................................................................................. 1
5 520349822 Plug ...................................................................................................................... 1
6 519432610 Spring................................................................................................................... 1
7 506395595 Plug ...................................................................................................................... 2
8 .. . . . O-Ring.................................................................................................................. 2
9 514454800 Fitting ................................................................................................................... 1
10 .. . . . O-Ring.................................................................................................................. 1
11 520349804 Relief Valve .......................................................................................................... 1
12 .. . . . Quad Ring ............................................................................................................ 4
13 .. . . . O-Ring.................................................................................................................. 8
14 520349810 Spring................................................................................................................... 3
15 .. . . . Seal ...................................................................................................................... 3
16 .. . . . Seal Retainer ....................................................................................................... 3
17 .. . . . O-Ring.................................................................................................................. 3
18 .. . . . Seal ...................................................................................................................... 3
19 520349811 Spring................................................................................................................... 3
20 .. . . . O-Ring.................................................................................................................. 3
21 520349806 Ball ....................................................................................................................... 3
22 520349808 Spool Section (Center) (Three Function) ............................................................. 1
23 520349824 Spool Section (Tilt)............................................................................................... 1
24 520349800 Spool Section (Lift) (Inlet and Outlet) ................................................................... 1
25 520349801 Stud Kit................................................................................................................. 1
26 520349802 Nut........................................................................................................................ 8
27 520349821 Ball ....................................................................................................................... 1
28 520349819 Spring................................................................................................................... 4
29 .. . . . O-Ring.................................................................................................................. 4
30 .. . . . Back-Up Ring ....................................................................................................... 4
31 520349815 Plug ...................................................................................................................... 4
32 520349814 Retaining Ring...................................................................................................... 4
33 520349820 Poppet .................................................................................................................. 3
34 520349818 Seat...................................................................................................................... 3
35 519432613 Washer ................................................................................................................. 8
36 520349813 Spring................................................................................................................... 8
37 .. . . . Quad Ring ............................................................................................................ 4
38 .. . . . O-Ring.................................................................................................................. 4
39 .. . . . Sleeve .................................................................................................................. 4
40 098548681 Retainer................................................................................................................ 4
41 519432614 Dust Cover Kit ...................................................................................................... 4
a 580060826 Back-Up Ring ....................................................................................................... 1

520349829 Valve Repair Kit (Includes Item 39) ........................................................................... 1


520349830 Seal Kit (Includes Items 4, 8, 10, 12-13, 15-18, 20, 29-30, 37-38, 42) ................ 1

FOOTNOTES:
a Not Illustrated

6.17
TILT CYLINDER
(ROD ENDS AND PINS)

TILT C YLIND ERROD ENDS AND PINS

6.18
TILT CYLINDER
(ROD ENDS AND PINS)

ITEM PART NO. DESCRIPTION QTY

1 449015029 Nut ............................................................................................................................. 1


2 449022017 Lockwasher ............................................................................................................... 1
3 900003275 Rod End .................................................................................................................... 2
4 a 506395593 Shim (1,727 mm) ....................................................................................................... AR
4 a 506395594 Shim (0,813 mm) ....................................................................................................... AR
5 a 506395592 Tilt Spacer ................................................................................................................. 1
6 a 012828800 O-Ring ....................................................................................................................... 1
7 .. . . . Tilt Cylinder Assembly (7 Back/5 Forward) (☞ Page 6.20) ................................... 2
7 .. . . . Tilt Cylinder Assembly (5 Back/10 Forward) (☞ Page 6.20) ................................. 2
8 015420300 Cotter Pin .................................................................................................................. 1
9 504574267 Washer ...................................................................................................................... 3
10 504229225 Bushing ..................................................................................................................... 1
11 504229210 Rod End Pin .............................................................................................................. 1
12 931015909 Capscrew................................................................................................................... 1
13 449001016 Capscrew................................................................................................................... 1
14 449022013 Lockwasher ............................................................................................................... 1
15 015627900 Lube Fitting................................................................................................................ 1
16 900003278 Rod End Pin (With Lube)........................................................................................... 1
16 900005215 Rod End Pin (Without Lube)...................................................................................... 1
17 520039885 Washer ...................................................................................................................... 1
18 900003277 Bushing ..................................................................................................................... 1

FOOTNOTES:
a Install on Cylinder Assembly 580000195, if 5 Back/5 Forward Tilt is Required

6.19
TILT CYLINDER ASSEMBLY

TILT CYLINDER ASSEMBLY

6.20
TILT CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

bc 580000195 Tilt Cylinder................................................................................................................ 1


ad 580000197 Tilt Cylinder................................................................................................................ 1
1 bc 520041602 Tube ..................................................................................................................... 1
1 ad 520041603 Tube ..................................................................................................................... 1
2 bc 519517601 Piston Rod............................................................................................................ 1
2 ad 519517603 Rod....................................................................................................................... 1
3 .. . . . Wiper Ring Rod.................................................................................................... 1
4 504143500 Gland.................................................................................................................... 1
5 .. . . . Seal (Rod) ............................................................................................................ 1
6 .. . . . Back-Up Ring ....................................................................................................... 1
7 .. . . . O-Ring.................................................................................................................. 1
8 519477600 Piston ................................................................................................................... 1
9 .. . . . Piston Seal ........................................................................................................... 1
10 502637902 Nut........................................................................................................................ 1
11 e 501802906 O-Ring.................................................................................................................. 1

580023425 Seal Kit (Includes Items 3, 5-7, 9, 11) .................................................................. 1

FOOTNOTES:
a 5 Back/10 Forward
b 7 Back / 5 Forward
c 74mm [2.95 in.] Stroke
d 90mm [3.54 in.] Stroke
e Not Illustrated

6.21
HYDRAULIC HOSE AND FITTINGS

HYDRAULIC HOSE AND FITTINGS

6.22
HYDRAULIC HOSE AND FITTINGS

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Hydraulic Control Valve (Three Spool) (☞ Page 6.14) ............................................ 1


1 .. . . . Hydraulic Control Valve (Four Spool) (☞ Page 6.16) ............................................... 1
2 500111911 Fitting......................................................................................................................... 1
2 052645300 O-Ring.................................................................................................................. 1
3 055729800 Fitting......................................................................................................................... 1
3 052645300 O-Ring.................................................................................................................. 1
4 059986600 Fitting......................................................................................................................... 1
5 052643300 Fitting......................................................................................................................... 1
5 052645300 O-Ring.................................................................................................................. 6
6 502231902 Fitting......................................................................................................................... 1
6 052645400 O-Ring.................................................................................................................. 1
7 500154912 Fitting......................................................................................................................... 1
7 052645400 O-Ring.................................................................................................................. 1
8 059803100 Fitting......................................................................................................................... 2
9 500546907 Fitting......................................................................................................................... 2
10 502776915 Hose (RH).................................................................................................................. 2
11 502776931 Hose (LH) .................................................................................................................. 2
12 062159500 Clamp ........................................................................................................................ 4
13 065629800 Hose .......................................................................................................................... 1
14 502670906 Hose (To Lift Pump)................................................................................................... 1
15 056943800 Fitting......................................................................................................................... 2
15 052645500 O-Ring.................................................................................................................. 1
16 032573800 Hose .......................................................................................................................... 1
17 506468500 Gauge........................................................................................................................ 1
18 519432623 Screw......................................................................................................................... 6
19 449022018 Lockwasher ............................................................................................................... 6
20 524137510 Cover ......................................................................................................................... 1
20 a 504060739 Breather..................................................................................................................... 1
21 506469500 Gasket ....................................................................................................................... 1
22 580042490 Plug ........................................................................................................................... 1
23 751287404 Filter Assembly .......................................................................................................... 1
23 751287402 Element ................................................................................................................ 1
24 015026400 Lockwasher ............................................................................................................... 2
25 057048200 Capscrew................................................................................................................... 2
26 058721200 Fitting......................................................................................................................... 2
26 056363300 O-Ring.................................................................................................................. 1
27 056363100 Fitting......................................................................................................................... 2
27 056363300 O-Ring.................................................................................................................. 1
28 .. . . . Tilt Cylinder Assembly (☞ Page 6.20) ..................................................................... 2
29 013398000 Fitting......................................................................................................................... 1
30 720135933 Hose Assembly.......................................................................................................... 1
31 505967551 Fitting......................................................................................................................... 2
31 055746400 Fitting (Three Spool).................................................................................................. 2
31 052645300 O-Ring.................................................................................................................. 1
32 055729800 Fitting (Four Spool).................................................................................................... 1
32 052645300 O-Ring.................................................................................................................. 1
33 055746400 Fitting (Four Spool).................................................................................................... 1
33 052645300 O-Ring.................................................................................................................. 1
34 502806901 Hose .......................................................................................................................... 1
35 a 312850032 Strap Clamp............................................................................................................... 1

6.23
HYDRAULIC HOSE AND FITTINGS

ITEM PART NO. DESCRIPTION QTY

36 a 501702909 Adhesive (Hose Connections) ................................................................................... AR


37 a 505970592 Sealant (Drain Plug) .................................................................................................. AR

FOOTNOTES:
a Not Illustrated

6.24
NOTES

6.25
LIFT PUMP AND MOTOR ATTACHING PARTS
(12 CC)

LIFT PUMP AND MOTOR ATTACHING PARTS12 CC

6.26
LIFT PUMP AND MOTOR ATTACHING PARTS
(12 CC)

ITEM PART NO. DESCRIPTION QTY

1 580027145 Hydraulic Motor (ISKRA) (☞ Page 2.46) ................................................................. 1


1 580015477 Hydraulic Motor (GE) (☞ Page 2.48) ....................................................................... 1
1 b 580027033 Hydraulic Motor (ISKRA) ........................................................................................... 1
2 580003863 Hydraulic Pump (☞ Page 6.32) ............................................................................... 1
2 518796644 Hydraulic Pump (Haldex) (☞ Page 6.30) ................................................................. 1
2 b 580035353 Hydraulic Gear Pump (12 cc) (Spline Shaft) ............................................................. 1
3 580023068 Capscrew................................................................................................................... 2
4 052229600 Fitting ................................................................................................................... 1
4 052645400 O-Ring ............................................................................................................. 1
5 580023068 Capscrew ............................................................................................................. 4
6 520015800 Washer ................................................................................................................. 4
7 507097502 Clamp................................................................................................................... 2
8 520334600 Bracket ................................................................................................................. 1
9 504141200 Mount ................................................................................................................... 4
10 502056904 Clamp................................................................................................................... 4
11 506463500 Hose..................................................................................................................... 1
12 511660400 Filter ..................................................................................................................... 1
13 506462500 Hose..................................................................................................................... 1
14 061353000 Fitting ................................................................................................................... 1
14 052645500 O-Ring ............................................................................................................. 1
15 504228203 Coupling ............................................................................................................... 1
16 a 580030959 Key ....................................................................................................................... 1
504070790 Strap Clamp ......................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b D/B 06/2002 ⇒

6.27
LIFT PUMP AND MOTOR ATTACHING PARTS
(19 CC)

LIFT PUMP AND MOTOR ATTACHING PARTS19 CC

6.28
LIFT PUMP AND MOTOR ATTACHING PARTS
(19 CC)

ITEM PART NO. DESCRIPTION QTY

1 519507601 Hydraulic Motor (☞ Page 2.40) ............................................................................... 1


1 580027033 Hydraulic Motor (☞ Page 2.44) ............................................................................... 1
2 519526600 Hydraulic Pump (Haldex) (☞ Page 6.36) ................................................................. 1
2 524143168 Hydraulic Pump (19cc KAYABA) (☞ Page 6.37) ...................................................... 1
3 061353000 Fitting......................................................................................................................... 1
3 052645500 O-Ring.................................................................................................................. 1
4 580023068 Capscrew................................................................................................................... 2
5 052229600 Fitting......................................................................................................................... 1
5 052645400 O-Ring.................................................................................................................. 1
6 055486800 Capscrew................................................................................................................... 4
7 520015800 Washer ...................................................................................................................... 4
8 507097502 Clamp ........................................................................................................................ 2
9 520370600 Bracket ...................................................................................................................... 1
10 080143400 Mount (Optional)........................................................................................................ 4
10 504141200 Mount ........................................................................................................................ 4
11 502056904 Clamp ........................................................................................................................ 4
12 506463500 Hose .......................................................................................................................... 1
13 511660400 Filter .......................................................................................................................... 1
14 506462500 Hose .......................................................................................................................... 1
504070790 Strap Clamp............................................................................................................... 1

6.29
HYDRAULIC PUMP ASSEMBLY
(12 CC) (OPTIONAL)

HYDRAULIC PUMP ASSEMBLY12 CCOPTIONAL

6.30
HYDRAULIC PUMP ASSEMBLY
(12 CC) (OPTIONAL)

ITEM PART NO. DESCRIPTION QTY

518796644 Hydraulic Pump (Haldex)........................................................................................... 1


1 520329801 Retaining Ring...................................................................................................... 1
2 580033465 Seal ...................................................................................................................... 1
3 520329802 Flange .................................................................................................................. 1
4 520329805 Pin ........................................................................................................................ 4
5 580033466 Seal ...................................................................................................................... 2
6 580033467 Back-Up Ring ....................................................................................................... 2
7 520329822 O-Ring.................................................................................................................. 2
8 518800693 Cover.................................................................................................................... 1
9 518800617 Bolt ....................................................................................................................... 4
10 .. . . . Bushing ................................................................................................................ 4
11 .. . . . Housing ................................................................................................................ 1
12 .. . . . Gear Set............................................................................................................... 1
13 a 580030959 Key ....................................................................................................................... 1
14 a 580008989 O-Ring.................................................................................................................. 2

504060748 Seal Kit (Includes Items 5-7) ..................................................................................... 1


518793602 Seal Kit (Includes Items 1-2, 5-7, 14) ........................................................................ 1
518800661 Flange Kit (Includes Items 1-4).................................................................................. 1

FOOTNOTES:
a Not Illustrated

6.31
HYDRAULIC PUMP ASSEMBLY
(12 CC) (STANDARD)

HYDRAULIC PUMP ASSEMBLY12 CCSTAN DARD

6.32
HYDRAULIC PUMP ASSEMBLY
(12 CC) (STANDARD)

ITEM PART NO. DESCRIPTION QTY

580003863 Hydraulic Pump ......................................................................................................... 1


1 580006358 Cover.................................................................................................................... 1
2 .. . . . Body ..................................................................................................................... 1
3 580006779 Gear Set............................................................................................................... 1
4 .. . . . Bushing............................................................................................................ 2
5 .. . . . Bushing............................................................................................................ 2
6 .. . . . Drive Gear........................................................................................................ 1
7 .. . . . Driven Gear...................................................................................................... 1
8 580006359 Mounting Flange .................................................................................................. 1
9 .. . . . Seal (Body) .......................................................................................................... 2
10 .. . . . Seal (Bushing)...................................................................................................... 2
11 580006778 Bolt ....................................................................................................................... 4
12 .. . . . Oil Seal................................................................................................................. 1
13 .. . . . Snap Ring ............................................................................................................ 1
14 138583101 Key ....................................................................................................................... 1

580006362 Seal Kit (Includes Items 9-10, 12-13) ........................................................................ 1

6.33
HYDRAULIC PUMP ASSEMBLY
(12CC SPLINED SHAFT)
(D/B 06/2002⇒)

HYDRAULIC PUMP ASSEMBLY12CC SPLINED SHAFTD/B 06/2002⇒

6.34
HYDRAULIC PUMP ASSEMBLY
(12CC SPLINED SHAFT)
(D/B 06/2002⇒)

ITEM PART NO. DESCRIPTION QTY

1 580035353 Hydraulic Gear Pump (12 cc) .................................................................................... 1


2 580023068 Capscrew................................................................................................................... 2
3 061353000 Fitting......................................................................................................................... 1
4 052645500 O-Ring ....................................................................................................................... 1
5 052229600 Fitting......................................................................................................................... 1
6 052645400 O-Ring ....................................................................................................................... 1

6.35
HYDRAULIC PUMP ASSEMBLY
(19 CC)
(⇒D/B 06/2000)

HYDRAULIC PUMP ASSEMBLY19 CC⇒D/B 06/2000

ITEM PART NO. DESCRIPTION QTY

519526600 Hydraulic Pump (Haldex) (Gear Pump) ..................................................................... 1


1 580001819 Snap Ring ............................................................................................................ 1
2 .. . . . Oil Seal................................................................................................................. 1
3 520329802 Flange .................................................................................................................. 1
4 .. . . . Back-Up Ring ....................................................................................................... 2
5 .. . . . Seal ...................................................................................................................... 2
6 .. . . . Bushing ................................................................................................................ 2
7 .. . . . O-ring ................................................................................................................... 2
8 520329805 Pin ........................................................................................................................ 4
9 .. . . . Housing ................................................................................................................ 1
10 .. . . . Idler Gear ............................................................................................................. 1
11 .. . . . Drive Gear............................................................................................................ 1
12 520329808 Cover.................................................................................................................... 1
13 520329809 Bolt ....................................................................................................................... 4

518793602 Seal Kit (Includes Items 2, 4-5, 7) ............................................................................. 1

6.36
HYDRAULIC PUMP ASSEMBLY
(19 CC)
(D/B 06/2000⇒)

HYDRAULIC PUMP ASSEMBLY19 CCD/B 06/2000⇒

ITEM PART NO. DESCRIPTION QTY

524143168 Hydraulic Pump (19cc KAYABA)................................................................................ 1


1 520329801 Retaining Ring...................................................................................................... 1
2 580033465 Seal ...................................................................................................................... 1
3 580006359 Mounting Flange .................................................................................................. 1
4 580033467 Back-Up Ring ....................................................................................................... 2
5 580033466 Seal ...................................................................................................................... 2
6 .. . . . Bushing ................................................................................................................ 2
7 520329822 O-Ring.................................................................................................................. 2
8 .. . . . Dowel Pin ............................................................................................................. 4
9 .. . . . Housing ................................................................................................................ 1
10 .. . . . Idler Gear ............................................................................................................. 1
11 .. . . . Drive Gear............................................................................................................ 1
12 580006358 Cover.................................................................................................................... 1
13 580006360 Bolt ....................................................................................................................... 4
14 a 580008989 O-Ring.................................................................................................................. 2

518793602 Seal Kit (Includes Items 1-2, 4-5, 7, 14) .................................................................... 1

FOOTNOTES:
a Not Illustrated

6.37
HYDRAULIC PUMP ASSEMBLY
(19 CC) (OPTIONAL)

HYDRAULIC PUMP ASSEMBLY19 CCOPTIONAL

ITEM PART NO. DESCRIPTION QTY

1 580000183 Hydraulic Pump ......................................................................................................... 1


2 580001860 Bolt ............................................................................................................................ 4
3 518800693 Cover ......................................................................................................................... 1
4 .. . . . Inlet Port .................................................................................................................... 1
5 .. . . . Outlet Port ................................................................................................................. 1
580001819 Snap Ring.................................................................................................................. 1
518793602 Seal Kit ...................................................................................................................... 1

6.38
NOTES

6.39
TWO-SPEED HYDRAULIC CONTACTOR ASSEMBLY

TWO-SPEED HYDRAULIC CONTACTOR ASSEMBLY

6.40
TWO-SPEED HYDRAULIC CONTACTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

506571501 Contactor Pump......................................................................................................... 1


1 516869835 Contact (Fixed)..................................................................................................... 2
2 516862804 Clamp................................................................................................................... 2
3 506395529 Nut........................................................................................................................ 1
4 015026200 Lockwasher .......................................................................................................... 1
5 016103700 Washer ................................................................................................................. 1
6 512435807 Insulation.............................................................................................................. 1
7 506395528 Contact Assembly ................................................................................................ 2
8 516866807 Armature .............................................................................................................. 1
9 504227291 Base ..................................................................................................................... 1
10 516856810 Coil ....................................................................................................................... 1
11 516865803 Frame ................................................................................................................... 1
12 516859807 Spring................................................................................................................... 1
13 519787801 Base ..................................................................................................................... 1
14 519786801 Bushing ................................................................................................................ 1
15 516861803 Carrier .................................................................................................................. 1
16 512443801 Spring Seat .......................................................................................................... 2
17 516859801 Spring................................................................................................................... 1
18 516869836 Contact (Fixed)..................................................................................................... 2
19 931013911 Screw ................................................................................................................... 4
20 016103300 Washer ................................................................................................................. 4
21 519788801 Cover.................................................................................................................... 1

6.41
SIDE-SHIFT CYLINDER
(⇒D/B 10/2000)

SIDE-SHIFT CYLINDER⇒D/B 10/2000

ITEM PART NO. DESCRIPTION QTY


519666601 Side-Shift Cylinder (Group No. 8601301).................................................................. 1
1 519665601 Tube ..................................................................................................................... 1
2 519664601 Rod....................................................................................................................... 1
3 504020504 Seal ...................................................................................................................... 1
4 012825700 O-Ring.................................................................................................................. 2
5 500167924 Back-Up Ring ....................................................................................................... 2
6 580012259 Seal ...................................................................................................................... 2
7 504232210 Wiper Ring ........................................................................................................... 2
8 501702902 Thread Sealer ...................................................................................................... AR
8 506552501 Gland.................................................................................................................... 2

505136053 Seal Kit (Includes Items 4-7) ..................................................................................... 1

6.42
SIDE-SHIFT CYLINDER
(D/B 10/2000⇒)

SIDE-SHIFT CYLINDERD/B 10/2000⇒

ITEM PART NO. DESCRIPTION QTY

580020708 Cylinder Assembly..................................................................................................... 1


1 580020710 Cylinder Shell ....................................................................................................... 1
2 580020721 Rod Seal .............................................................................................................. 2
3 580020719 O-Ring.................................................................................................................. 2
4 580026724 Retainer................................................................................................................ 2
5 580020741 Rod Wiper ............................................................................................................ 2
6 580026725 Pin ........................................................................................................................ 1

6.43
SIDE-SHIFT ASSEMBLY

SIDE-SHIFT ASSEMBLY

6.44
SIDE-SHIFT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

506250524 Side-Shift Carriage (965 mm).................................................................................... 1


1 900003215 Apron (965 mm) (Top) (Upper) ............................................................................. 1
2 518807605 Apron (965 mm) (Lower) (Lower) ......................................................................... 1
3 580010525 Support (965 mm) ................................................................................................ 1
4 580010516 Bearing (Top) (Upper) .......................................................................................... 1
5 518808609 Bearing (Lower) (Lower)....................................................................................... 1
6 519666601 Side-Shift Cylinder (☞ Page 6.42) ..................................................................... 1
6 580020708 Cylinder Assembly (☞ Page 6.43) ...................................................................... 1
7 931018903 Capscrew ............................................................................................................. 4
8 504061794 Washer ................................................................................................................. 4
9 518801602 Capscrew ............................................................................................................. 2
10 504230271 Nut........................................................................................................................ 2
11 504061746 Rod (Optional)...................................................................................................... 2
12 504230271 Nut (Optional)....................................................................................................... 4
13 015628700 Lube Fitting .......................................................................................................... 3
14 504061795 Shim (0,508 mm).................................................................................................. AR
15 580010507 Shim (965 mm) (Lower Bearing) (Lower) ............................................................. 2
16 504061728 Fitting......................................................................................................................... 2
16 056363300 O-Ring.................................................................................................................. 1
17 b 900003219 Tube........................................................................................................................... 1
18 b 900003220 Tube........................................................................................................................... 1
19 a 520049875 Hose .......................................................................................................................... 1
20 a 520049876 Hose .......................................................................................................................... 1
21 a 504297725 Tube Assembly .......................................................................................................... 1
22 a 504297726 Tube Assembly .......................................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift and Limited Free-Lift

6.45
NOTES

6.46
SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT

7 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.10
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.16
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.12
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.14
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2

7.1
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

7.2
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A552 A552 A552 A552
Group Number 2992 3292 3792 4292
Mast Assembly 580030663 580030666 580030671 580030677
1 Outer Mast 504059744 504059729 504059774 504059732

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0,508 mm).................................................................................................. 4
5 012824300 O-Ring.................................................................................................................. 4
6 520036852 Load Roller........................................................................................................... 4
6 520052899 Load Roller........................................................................................................... 4
7 015916300 Snap Ring ............................................................................................................ 4
8 504233232 Shim (0,508 mm).................................................................................................. AR
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 524164417 Bushing (Trunnion) ............................................................................................... 2
12 911330400 Cap....................................................................................................................... 2
13 449022017 Lockwasher .......................................................................................................... 4
14 931015909 Capscrew ............................................................................................................. 4

FOOTNOTES:
a Refer to Table

7.3
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

7.4
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A552 A552 A552 A552
Group Number 2992 3292 3792 4292
Mast Assembly 580030663 580030666 580030671 580030677
1 Inner Mast 504067705 504067795 504067793 504067729

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ................................................................................................................. 1
2 504066700 Stubshaft.......................................................................................................... 2
3 520036852 Load Roller........................................................................................................... 2
3 520052899 Load Roller (Optional) .......................................................................................... 2
4 015916300 Snap Ring ............................................................................................................ 2
5 504233232 Shim (0,508 mm).................................................................................................. AR
6 500227910 Snap Ring ............................................................................................................ 2
7 504281794 Chain Sheave Assembly ...................................................................................... 2
8 504282703 Chain Sheave .................................................................................................. 2
9 520040899 Bearing ............................................................................................................ 2
10 500343914 Snap Ring ........................................................................................................ 2

FOOTNOTES:
a Refer to Table

7.5
LIFT
(TWO STAGE LIMITED FREE-LIFT)

LIFTT WO STAGE LIMITED FREE-LIF T

7.6
LIFT
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A552 A552 A552 A552
Group Number 2992 3292 3792 4292
Mast Assembly 580030663 580030666 580030671 580030677
25 Chain 504064784 518791609 504065747 504065724

ITEM PART NO. DESCRIPTION QTY

b .. . . . Mast Assembly .......................................................................................................... 1


1 .. . . . Lift Cylinder (LH) (☞ Page 7.8) ................................................................................ 1
2 .. . . . Lift Cylinder (RH) (☞ Page 7.8) ............................................................................... 1
3 504234266 Nut ............................................................................................................................. 2
4 502566903 Washer (Hardened) ................................................................................................... 2
5 449001048 Capscrew................................................................................................................... 2
6 502566902 Washer ...................................................................................................................... 4
7 504064739 Spacer ....................................................................................................................... 2
8 909882405 Locknut ...................................................................................................................... 2
9 052229600 Fitting......................................................................................................................... 1
9 052645400 O-Ring ....................................................................................................................... 1
10 052645600 O-Ring ....................................................................................................................... 1
504233229 Control Valve ............................................................................................................. 1
11 504064742 Housing ..................................................................................................................... 1
11 520044803 Housing (Lowering Control)....................................................................................... 1
12 449001050 Capscrew................................................................................................................... 2
13 504230271 Nut ............................................................................................................................. 2
14 501801901 Fitting......................................................................................................................... 1
15 504075776 Spring ........................................................................................................................ 2
16 504236253 Washer ...................................................................................................................... 2
17 052645400 O-Ring ....................................................................................................................... 1
17 504064729 Fitting......................................................................................................................... 2
18 052645500 O-Ring ....................................................................................................................... 1
18 080437000 Fitting......................................................................................................................... 1
19 500227907 Snap Ring.................................................................................................................. 2
20 504064767 Washer ...................................................................................................................... 2
21 504064769 Washer (0,254 mm) ................................................................................................... AR
21 504069702 Washer (1,524 mm) ................................................................................................... AR
21 504069791 Washer (0,762 mm) ................................................................................................... AR
22 580033718 Pin ............................................................................................................................. 2
23 015415900 Cotter Pin .................................................................................................................. 2
24 518801644 Chain Anchor............................................................................................................. 2
25 b .. . . . Chain ......................................................................................................................... 2
26 518803629 Hose .......................................................................................................................... 2
a 053349600 Fitting......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Refer to Table

7.7
LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

LIFT CYLINDERTWO STAGE LIMITED FR EE-LIFT

7.8
LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION
ITEM Mast A552 A552 A552 A552
Group Number 2992 3292 3792 4292
Cylinder
8601606 8601609 8601614 8601619
Group Number
Main Lift Cylinder 519524606 519524609 519524614 519524619
1 Shell 519523606 519523609 519523614 519523619
2 Rod 519521606 519521609 519521614 519521619

RIGHT HAND

OALH
DESCRIPTION
ITEM Mast A552 A552 A552 A552
Group Number 2992 3292 3792 4292
Cylinder
8601656 8601659 8601664 8601669
Group Number
Main Lift Cylinder 519524656 519524659 519524664 519524669
1 Shell 519523656 519523659 519523664 519523669
2 Rod 519521606 519521609 519521614 519521619

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 504024201 Wear Ring ............................................................................................................ 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504232230 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 518794659 Wear Ring ............................................................................................................ 1

505136043 Seal Kit (Includes Items 1-2, 4, 8-14) ........................................................................ 1

FOOTNOTES:
a Refer to Table

7.9
CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

ITEM PART NO. DESCRIPTION QTY

504075745 Carriage Assembly .................................................................................................... 1


1 504075789 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0,508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 520036852 Load Roller........................................................................................................... 6
6 520052899 Load Roller (Optional) .......................................................................................... 6
7 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 580033718 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2

7.10
NOTES

7.11
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE LIMIT ED FREE-LIFT

7.12
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023761 Side-Shift Carriage (965 mm).................................................................................... 1


1 580023788 Frame (965 mm) (Inner) ....................................................................................... 1
2 580023799 Frame (Outer)....................................................................................................... 1
3 .. . . . Fork Bar (Lower) .................................................................................................. 1
4 580020724 Bearing (Upper).................................................................................................... 2
4 a 580026196 Bearing (Upper) (Bronze) (Service Option).......................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
5 a 580026197 Bearing (Lower) (Bronze) (Service Option).......................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
6 580034356 Hook (Lower) (Bronze) (Service Option) .............................................................. 2
7 449001400 Capscrew ............................................................................................................. 4
8 061278300 Washer ................................................................................................................. 4
9 580026721 Pin ........................................................................................................................ 2
10 580026723 Cotter Pin ............................................................................................................. 2
11 580023594 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 520036852 Load Roller........................................................................................................... 6
13 520052899 Load Roller (Optional) .......................................................................................... 6
14 015916300 Snap Ring ............................................................................................................ 6
15 504233232 Shim (0,508 mm).................................................................................................. 28
16 504235278 Spacer.................................................................................................................. 6
17 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
17 580027878 Chain Anchor (Single Hole).................................................................................. 2
18 504075781 Pin ........................................................................................................................ 2
19 500227907 Snap Ring ............................................................................................................ 4
20 580033718 Pin ........................................................................................................................ 2
21 015415900 Cotter Pin ............................................................................................................. 2
22 580026720 Shim ..................................................................................................................... 3

FOOTNOTES:
a D/B 06/2001 ⇒

7.13
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTWO STAGE LIMITED F REE-L IFT

ITEM PART NO. DESCRIPTION QTY

1 580027669 Hose .......................................................................................................................... 1


2 580027667 Hose .......................................................................................................................... 1
3 312850042 Strap Clamp............................................................................................................... 1
4 052642200 Fitting......................................................................................................................... 2

7.14
NOTES

7.15
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

HEADER HOSET WO STAGE LIMITED FREE-LIF T

7.16
HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A552 A552 A552 A552
Group Number 2992 3292 3792 4292
1 Hose 505968583 505968513 505969533 505969549
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 b .. . . . Hose .................................................................................................................. 2 4
2 a 505965599 Clamp ................................................................................................................ 1 2
3 a 504068704 Clamp ................................................................................................................ 4 8
4 449001028 Capscrew........................................................................................................... 4 8
5 504069707 Bracket (RH) ...................................................................................................... 1 1
6 504069711 Bracket (LH) ...................................................................................................... .. 1
7 504230271 Nut ..................................................................................................................... 6 12
8 505962571 Bracket .............................................................................................................. 1 2
9 505961568 Stubshaft ........................................................................................................... 1 2
10 504070711 Bushing ............................................................................................................. 1 1
10 580023124 Sheave .............................................................................................................. 1 2
11 504070716 Washer .............................................................................................................. 2 4
12 504231270 Nut ..................................................................................................................... 2 4
13 449001389 Capscrew........................................................................................................... 1 2
14 504068794 Clamp ................................................................................................................ 1 2
15 449022017 Lockwasher ....................................................................................................... 1 2
16 449001072 Capscrew........................................................................................................... 2 4
17 449001121 Capscrew........................................................................................................... 2 4
18 505965586 Clamp ................................................................................................................ 4 8
19 505962578 Clamp ................................................................................................................ 2 4
20 504243752 Hose .................................................................................................................. 2 4
21 505965599 Clamp ................................................................................................................ 2 4
22 500403901 Strap .................................................................................................................. 2 4
23 505962533 Spacer ............................................................................................................... 1 2

FOOTNOTES:
a 149 in., 157 in., and 168 in. Lifts
b Refer to Table

7.17
NOTES

7.18
SECTION 8

8 MAST-T HREE STAGE FULL FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX-ROLLER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.16
FREE LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.10
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.14
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.18
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.20
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.12
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2

8.1
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

8.2
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Mast Assembly 580030801 580030804 580030807 580030811 580030814
1 Outer Mast 504059795 504059744 504059729 504059774 504059740

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0,508 mm).................................................................................................. 4
5 012824300 O-Ring.................................................................................................................. 4
6 520036852 Load Roller........................................................................................................... 2
6 520052899 Load Roller (Optional) .......................................................................................... 2
7 015916300 Snap Ring ............................................................................................................ 2
8 504233232 Shim (0,508 mm).................................................................................................. AR
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 524164417 Bushing (Trunnion) (2 Bushings).......................................................................... 1
12 911330400 Cap....................................................................................................................... 2
13 449022017 Lockwasher .......................................................................................................... 4
14 931015909 Capscrew ............................................................................................................. 4

FOOTNOTES:
a Refer to Table

8.3
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

8.4
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Mast Assembly 580030801 580030804 580030807 580030811 580030814
1 Intermediate Mast 504070741 504070796 504070761 504073727 504073746

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Intermediate Mast ................................................................................................ 1
2 504070732 Stubshaft.......................................................................................................... 4
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0,508 mm).................................................................................................. 4
5 012824300 O-Ring.................................................................................................................. 4
6 520036852 Load Roller........................................................................................................... 4
6 520052899 Load Roller (Optional) .......................................................................................... 4
7 015916300 Snap Ring ............................................................................................................ 4
8 504233232 Shim (0,508 mm).................................................................................................. AR
9 500227907 Snap Ring ............................................................................................................ 2
10 504281796 Chain Sheave Assembly ...................................................................................... 2
11 504281799 Sheave............................................................................................................. 1
12 520040899 Bearing ............................................................................................................ 1
13 500343914 Snap Ring ........................................................................................................ 2
14 504064782 Hose Sheave ............................................................................................................. 1
15 504064715 Bushing ..................................................................................................................... 1
16 449001068 Capscrew................................................................................................................... 1
17 449022017 Lockwasher ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

8.5
INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

8.6
INNER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Mast Assembly 580030801 580030804 580030807 580030811 580030814
1 Inner Mast 504073729 504073798 504073774 504073760 504073738

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 900002259 Stubshaft.......................................................................................................... 2
3 015916300 Snap Ring ............................................................................................................ 2
4 504233232 Shim (0,508 mm).................................................................................................. AR
5 520036852 Load Roller........................................................................................................... 2
5 520052899 Load Roller (Optional) .......................................................................................... 2

FOOTNOTES:
a Refer to Table

8.7
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

8.8
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Mast Assembly 580030801 580030804 580030807 580030811 580030814
1 Chain 504064787 504075738 900002264 504075722 504064704

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Chain ......................................................................................................................... 2
2 .. . . . Lift Cylinder (LH) (☞ Page 8.12) .............................................................................. 1
3 .. . . . Lift Cylinder (RH) (☞ Page 8.12) ............................................................................. 1
4 449001048 Capscrew................................................................................................................... 2
5 502566902 Washer ...................................................................................................................... 4
6 504064739 Spacer ....................................................................................................................... 2
7 909882405 Locknut ...................................................................................................................... 2
8 500227907 Snap Ring.................................................................................................................. 2
9 504064767 Washer ...................................................................................................................... 2
10 504064769 Washer (0,254 mm) ................................................................................................... AR
10 504069791 Washer (0,762 mm) ................................................................................................... AR
10 504069702 Washer (1,524 mm) ................................................................................................... AR
11 449001013 Capscrew................................................................................................................... 2
12 504230271 Nut ............................................................................................................................. 4
13 900003212 Plate .......................................................................................................................... 1
14 504230271 Nut ............................................................................................................................. 2
15 900003213 Clamp ........................................................................................................................ 1
16 518806660 Tube........................................................................................................................... 1
17 504233229 Control Valve ............................................................................................................. 1
17 052645600 O-Ring.................................................................................................................. 1
18 504064742 Housing ..................................................................................................................... 1
19 052229600 Fitting......................................................................................................................... 1
19 052645400 O-Ring.................................................................................................................. 1
20 052643500 Fitting......................................................................................................................... 1
20 052645500 O-Ring.................................................................................................................. 1
21 518803665 Hose .......................................................................................................................... 1
22 518803629 Hose .......................................................................................................................... 1
23 501801901 Fitting......................................................................................................................... 1
24 504075776 Spring ........................................................................................................................ 2
25 504236253 Washer ...................................................................................................................... 2
26 504064729 Fitting......................................................................................................................... 2
26 052645400 O-Ring.................................................................................................................. 1
27 518801644 Chain Anchor............................................................................................................. 2
28 504071777 Pin ............................................................................................................................. 4
29 015414700 Cotter Pin .................................................................................................................. 4
30 504075767 Chain Anchor............................................................................................................. 2
31 015418200 Cotter Pin .................................................................................................................. 2
32 504234266 Nut ............................................................................................................................. 4
33 502566903 Washer (Hardened) ................................................................................................... 4

FOOTNOTES:
a Refer to Table

8.9
FREE LIFT
(THREE STAGE FULL FREE-LIFT)

FREE LIFTT HREE STAGE FULL FREE-LIFT

8.10
FREE LIFT
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Mast Assembly 580030801 580030804 580030807 580030811 580030814
1 Chain 518791614 504064799 504064793 504233265 504064703
2 Hose 900002263 900002265 900002266 900002269 505978550

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Chain.................................................................................................................... 2
2 a .. . . . Hose..................................................................................................................... 1
3 504234266 Nut........................................................................................................................ 2
4 502566903 Washer (Hardened).............................................................................................. 2
5 580033718 Pin ........................................................................................................................ 2
6 015415900 Cotter Pin ............................................................................................................. 2
7 518801644 Chain Anchor ....................................................................................................... 2
8 504301785 Chain Guard......................................................................................................... 2
9 449001007 Capscrew ............................................................................................................. 2
10 910229100 Lockwasher .......................................................................................................... 3
11 580024920 Guard ................................................................................................................... 1
12 449034054 Pin ........................................................................................................................ 2
13 580024920 Guard ................................................................................................................... 1
14 449001058 Capscrew ............................................................................................................. 4
15 449021010 Washer ................................................................................................................. 6
16 909882405 Locknut................................................................................................................. 4
17 504075749 Flow Valve ............................................................................................................ 1
18 504281795 Crosshead............................................................................................................ 1
19 449001389 Capscrew ............................................................................................................. 1
20 900002259 Stubshaft .............................................................................................................. 2
21 504064782 Hose Sheave........................................................................................................ 1
21 504064715 Bushing............................................................................................................ 1
22 504281796 Chain Sheave Assembly ...................................................................................... 2
23 500343914 Snap Ring ........................................................................................................ 2
24 520040899 Bearing ............................................................................................................ 1
25 504281799 Sheave............................................................................................................. 1
26 500227910 Snap Ring ............................................................................................................ 2
27 500227907 Snap Ring ............................................................................................................ 1
28 .. . . . Free Lift Cylinder (☞ Page 8.14) ........................................................................ 1

FOOTNOTES:
a Refer to Table

8.11
MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

MAIN CYLINDERTHREE STAGE FULL FREE-LIF T

8.12
MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION
ITEM Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Cylinder
8601703 8601706 8601709 8601713 8601716
Group Number
Main Lift Cylinder 519530603 519530606 519530609 519530613 519530616
1 Shell 519529603 519529606 519529609 519529613 519529616
2 Rod 519528603 519528606 519528609 519528613 519528616

RIGHT HAND

OALH
DESCRIPTION
ITEM Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Cylinder
8601753 8601756 8601759 8601763 8601766
Group Number
Main Lift Cylinder 519530653 519530656 519530659 519530663 519530666
1 Shell 519529653 519529656 519529659 519529663 519529666
2 Rod 519528603 519528606 519528609 519528613 519528616

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 505657522 Spacer (2380 mm) ............................................................................................... 1
4 505657523 Spacer (2580 mm) ............................................................................................... 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504232230 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 504024201 Wear Ring ............................................................................................................ 1
15 502895202 Piston Ring........................................................................................................... 1
16 518794659 Wear Ring ............................................................................................................ 1

505136042 Seal Kit (Includes Items 8-15) ................................................................................... 1

FOOTNOTES:
a Refer to Table

8.13
FREE LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

FREE LIFT CYLINDERTHREE STAGE FULL FREE-LIFT

8.14
FREE LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
Cylinder
8601903 8601906 8601909 8601914 8601917
Group Number
Free-Lift Cylinder 519534603 519534606 519534609 519534614 519534617
1 Shell 519541603 519541606 519541608 519541614 519541617
2 Rod 519540603 519540606 519540608 519540614 519540617

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504450758 Wiper Ring ........................................................................................................... 1
4 502787903 Seal ...................................................................................................................... 1
5 519537600 Gland.................................................................................................................... 1
6 900004269 Back-Up Ring ....................................................................................................... 1
7 015493200 O-Ring.................................................................................................................. 1
8 504232277 Back-Up Ring ....................................................................................................... 1
9 504232205 Rod Seal .............................................................................................................. 1
10 504024207 Wear Ring ............................................................................................................ 1
11 504235239 Check Valve ......................................................................................................... 1
12 504232230 O-Ring.................................................................................................................. 1
13 504148200 Washer ................................................................................................................. 1
14 501850904 Snap Ring ............................................................................................................ 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136049 Seal Kit (Includes Items 3-4, 6-10, 12, 16) ................................................................ 1

FOOTNOTES:
a Refer to Table

8.15
CARRIAGE
(SIX-ROLLER) (THREE STAGE FULL FREE-LIFT)

CARRIAGESIX-ROLL ERTHREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

504075752 Carriage Assembly .................................................................................................... 1


1 504075748 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0,508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 518797634 Load Roller........................................................................................................... 6
6 520053821 Load Roller (Optional) .......................................................................................... 6
7 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 580033718 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2

8.16
NOTES

8.17
INTEGRAL SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETHREE STAGE FULL FREE-LIFT

8.18
INTEGRAL SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023763 Side-Shift Carriage (965 mm).................................................................................... 1


1 580023790 Carriage (965 mm) (Inner) ................................................................................... 1
2 580023799 Frame (Outer)....................................................................................................... 1
3 519666601 Side-Shift Cylinder (☞ Page 6.42) ..................................................................... 1
3 580020710 Cylinder Shell (☞ Page 6.43) ............................................................................. 1
4 580020724 Bearing (Upper).................................................................................................... 2
4 a 580026196 Bearing (Upper) (Bronze) (Service Option).......................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
5 a 580026197 Bearing (Lower) (Bronze) (Service Option).......................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
6 580034356 Hook (Lower) (Bronze) (Service Option) .............................................................. 2
7 449001400 Capscrew ............................................................................................................. 4
8 015026800 Lockwasher .......................................................................................................... 4
9 501725901 Capscrew ............................................................................................................. 2
10 580023592 Washer ................................................................................................................. 2
11 580023594 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 504071702 Pin ........................................................................................................................ 6
14 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
14 580027878 Chain Anchor (Single Hole) (Optional)................................................................. 2
15 500227907 Snap Ring ............................................................................................................ 28
16 580033718 Pin ........................................................................................................................ 6
17 015415900 Cotter Pin ............................................................................................................. 6
18 518797634 Load Roller........................................................................................................... 2
19 504233232 Shim (0,508 mm).................................................................................................. 4
20 504235278 Spacer.................................................................................................................. 2
21 015916300 Snap Ring ............................................................................................................ 2

FOOTNOTES:
a D/B 06/2001 ⇒

8.19
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTHREE STAGE FUL L FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 580020736 Hose .......................................................................................................................... 1


2 580027672 Hose .......................................................................................................................... 1
3 312850042 Strap Clamp............................................................................................................... 1
4 052642200 Fitting......................................................................................................................... 2

8.20
SECTION 9

9 MAST-TWO STAGE F ULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
SIX ROLLER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.16
FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.14
INNER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.4
INTEGRAL SIDE-SHIFT CARRIAGE ................................................................................................................. 9.18
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.20
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.12
MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.6
OUTER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.2

9.1
OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OUTER MASTT WO STAGE FULL FREE-LIFT

9.2
OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A560 A560 A560 A560
Group Number 2728 3028 3228 3828
Cylinder
8601903 8601906 8601908 8601914
Group Number
Mast Assembly 580030909 580030912 580030914 580030920
1 Outer Mast 504059795 504059744 504059752 504059774

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0,508 mm).................................................................................................. 4
5 012824300 O-Ring.................................................................................................................. 4
6 520036852 Load Roller........................................................................................................... 2
6 520052899 Load Roller (Optional) .......................................................................................... 2
7 015916300 Snap Ring ............................................................................................................ 2
8 504233232 Shim (0,508 mm).................................................................................................. AR
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 524164417 Bushing (Trunnion) (2 Bushings).......................................................................... 1
12 911330400 Cap....................................................................................................................... 2
13 449022017 Lockwasher .......................................................................................................... 4
14 931015909 Capscrew ............................................................................................................. 4

FOOTNOTES:
a Refer to Table

9.3
INNER MAST
(TWO STAGE FULL FREE-LIFT)

INNER MASTTWO STAGE FULL FREE-LIFT

9.4
INNER MAST
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A560 A560 A560 A560
Group Number 2728 3028 3228 3828
Mast Assembly 580030909 580030912 580030914 580030920
1 Inner Mast 504068759 504068754 504068791 504068774

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 2
3 520036852 Load Roller........................................................................................................... 2
3 520052899 Load Roller (Optional) .......................................................................................... 2
4 015916300 Snap Ring ............................................................................................................ 2
5 504233232 Shim (0,508 mm).................................................................................................. AR

FOOTNOTES:
a Refer to Table

9.5
MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

MAIN LIFT TWO STAGE FULL FREE-LIF T

9.6
MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (LH) (☞ Page 9.10) .............................................................................. 1


2 .. . . . Lift Cylinder (RH) (☞ Page 9.12) ............................................................................. 1
3 449001068 Capscrew................................................................................................................... 2
4 502566902 Washer ...................................................................................................................... 4
5 504064739 Spacer ....................................................................................................................... 2
6 909882405 Locknut ...................................................................................................................... 2
7 500227907 Snap Ring.................................................................................................................. 2
8 504064767 Washer ...................................................................................................................... 2
9 504064769 Washer (0,254 mm) ................................................................................................... AR
9 504069791 Washer (0,762 mm) ................................................................................................... AR
9 504069702 Washer (1,524 mm) ................................................................................................... AR
10 504233229 Control Valve ............................................................................................................. 1
10 052645600 O-Ring.................................................................................................................. 1
11 520044803 Housing (Lowering Control)....................................................................................... 1
11 504064742 Housing (Optional)..................................................................................................... 1
12 449001050 Capscrew................................................................................................................... 2
13 504230271 Nut ............................................................................................................................. 2
14 501801901 Fitting......................................................................................................................... 1
15 504075776 Spring ........................................................................................................................ 1
16 504236253 Washer ...................................................................................................................... 1
17 504064729 Fitting......................................................................................................................... 2
17 052645400 O-Ring.................................................................................................................. 1
18 080437000 Fitting......................................................................................................................... 1
18 052645500 O-Ring.................................................................................................................. 1
19 052229600 Fitting......................................................................................................................... 1
19 052645400 O-Ring.................................................................................................................. 1
20 518803629 Hose .......................................................................................................................... 2

9.7
FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

FREE-LIFTT WO STAGE FULL FREE-LIFT

9.8
FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
Mast Assembly 580030909 580030912 580030914 580030920
1 Chain 518791614 504064799 504064792 504233265
2 Hose 518792681 518792629 518792663 518792621

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Chain.................................................................................................................... 2
2 a .. . . . Hose..................................................................................................................... 1
3 504234266 Nut........................................................................................................................ 2
4 502566903 Washer (Hardened).............................................................................................. 2
5 580033718 Pin ........................................................................................................................ 2
6 015415900 Cotter Pin ............................................................................................................. 2
7 518801644 Chain Anchor ....................................................................................................... 2
8 504301785 Chain Guard......................................................................................................... 2
9 449001007 Capscrew ............................................................................................................. 2
9 502566902 Washer ................................................................................................................. 2
10 449022017 Lockwasher .......................................................................................................... 2
11 504075799 Bracket ................................................................................................................. 1
12 449034054 Pin ........................................................................................................................ 2
13 580024920 Guard ................................................................................................................... 1
14 449001058 Capscrew ............................................................................................................. 4
15 449021010 Washer ................................................................................................................. 2
16 909882405 Locknut................................................................................................................. 4
17 520043867 Valve..................................................................................................................... 1
17 052645400 O-Ring ............................................................................................................. 1
18 504281795 Crosshead............................................................................................................ 1
19 520042833 Screw ................................................................................................................... 2
20 449022016 Lockwasher .......................................................................................................... 2
21 449001343 Capscrew ............................................................................................................. 2
22 504069724 Clamp................................................................................................................... 1
23 449015014 Nut........................................................................................................................ 2
24 520039855 Fitting ................................................................................................................... 1
24 052645300 O-Ring ............................................................................................................. 1
25 053349600 Fitting ................................................................................................................... 1
26 500227910 Snap Ring ............................................................................................................ 2
27 504281796 Chain Sheave Assembly ...................................................................................... 2
28 500343914 Snap Ring ........................................................................................................ 2
29 520040899 Bearing ............................................................................................................ 1
30 504281799 Sheave............................................................................................................. 1
31 .. . . . Free Lift Cylinder (☞ Page 9.14) ........................................................................ 1
32 500227907 Snap Ring ............................................................................................................ 1
33 060023700 Clamp................................................................................................................... 1

FOOTNOTES:
a Refer to Table

9.9
MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

MAIN CYLINDERLEFT HANDTWO STAGE FULL FREE-LIFT

9.10
MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A560 A560 A560 A560
Group Number 2728 3028 3228 3828
Cylinder
8510253 8510256 8510258 8510264
Group Number
Main Lift Cylinder 580026362 580026365 580026367 580026373
1 Shell 519639603 519639606 519639608 519639614
2 Rod 519638653 519638656 519638658 519638664

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 580022505 Rod Seal .............................................................................................................. 1
5 580025603 Gland.................................................................................................................... 1
6 502011927 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504017204 Wear Ring ............................................................................................................ 1
9 502895202 Piston Ring........................................................................................................... 1
10 501753914 Screw ................................................................................................................... 1
11 502687901 Seal ...................................................................................................................... 1

580025602 Seal Kit (Includes Items 3-4, 6-8) .............................................................................. 1

FOOTNOTES:
a Refer to Table

9.11
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

MAIN CYLINDERRIGHT HANDTWO STAGE FULL FREE-LIFT

9.12
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A560 A560 A560 A560
Group Number 2728 3028 3228 3828
Cylinder
8510203 8510206 8510208 8510214
Group Number
Lift Cylinder 519640603 519640606 519640608 519640614
1 Shell 519639603 519639606 519639608 519639614
2 Rod 519638603 519638606 519638608 519638614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 502787904 Seal ...................................................................................................................... 1
5 519636600 Gland.................................................................................................................... 1
6 500167924 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504024201 Wear Ring ............................................................................................................ 1
9 501753914 Screw ................................................................................................................... 1
10 502687901 Seal ...................................................................................................................... 1

505136059 Seal Kit (Includes Items 3-4, 6-8) .............................................................................. 1

FOOTNOTES:
a Refer to Table

9.13
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTWO STAGE FULL FREE-LIFT

9.14
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Cylinder
8601903 8601906 8601908 8601914
Group Number
Free-Lift Cylinder 519534603 519534606 519534608 519534614
1 Shell 519541603 519541606 519541608 519541614
2 Rod 519540603 519540606 519540608 519540614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504450758 Wiper Ring ........................................................................................................... 1
4 502787903 Seal ...................................................................................................................... 1
5 519537600 Gland.................................................................................................................... 1
6 900004269 Back-Up Ring ....................................................................................................... 1
7 015493200 O-Ring.................................................................................................................. 1
8 504232277 Back-Up Ring ....................................................................................................... 1
9 504232205 Rod Seal .............................................................................................................. 1
10 504024207 Wear Ring ............................................................................................................ 1
11 504235239 Check Valve ......................................................................................................... 1
12 504232230 O-Ring.................................................................................................................. 1
13 504148200 Washer ................................................................................................................. 1
14 501850904 Snap Ring ............................................................................................................ 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136049 Seal Kit (Includes Items 3-4, 6-10, 12, 16) ................................................................ 1

FOOTNOTES:
a Refer to Table

9.15
CARRIAGE
(SIX ROLLER) (TWO STAGE FULL FREE-LIFT)

CARRIAGESIX ROL LERTWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


505959541 Carriage Assembly .................................................................................................... 1
1 505959562 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0,508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 520036852 Load Roller........................................................................................................... 6
6 520052899 Load Roller (Optional) .......................................................................................... 6
7 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
7 580027878 Chain Anchor (Single Hole) (Optional)................................................................. 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 580033718 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2

9.16
NOTES

9.17
CARRIAGE
(SIX ROLLER) (TWO STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGE

9.18
CARRIAGE
(SIX ROLLER) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023759 Side-Shift Carriage (914 mm).................................................................................... 1


1 580023786 Carriage (914 mm) (Inner) ................................................................................... 1
2 580023798 Frame (914 mm)................................................................................................... 1
3 519666601 Side-Shift Cylinder (☞ Page 6.42) ..................................................................... 1
3 580020710 Cylinder Shell (☞ Page 6.43) ............................................................................. 1
4 580020724 Bearing (Upper).................................................................................................... 2
4 a 580026196 Bearing (Upper) (Bronze) (Service Option).......................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
5 a 580026197 Bearing (Lower) (Bronze) (Service Option).......................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
6 580034356 Hook (Lower) (Bronze) (Service Option) .............................................................. 2
7 449001400 Capscrew ............................................................................................................. 2
8 061278300 Washer ................................................................................................................. 4
9 501725901 Capscrew ............................................................................................................. 2
10 580023592 Washer ................................................................................................................. 2
11 580023594 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 504071702 Pin ........................................................................................................................ 2
14 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
14 580027878 Chain Anchor (Single Hole) (Optional)................................................................. 2
15 500227907 Snap Ring ............................................................................................................ 4
16 580033718 Pin ........................................................................................................................ 2
17 015415900 Cotter Pin ............................................................................................................. 2
18 520036852 Load Roller........................................................................................................... 6
18 520052899 Load Roller (Optional) .......................................................................................... 6
19 504233232 Shim (0,508 mm).................................................................................................. 28
20 504235278 Spacer.................................................................................................................. 6
21 015916300 Snap Ring ............................................................................................................ 6

FOOTNOTES:
a D/B 06/2001 ⇒

9.19
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(TWO STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTWO STAGE FUL L F REE-L IFT

ITEM PART NO. DESCRIPTION QTY

1 580020742 Hose .......................................................................................................................... 1


2 580020731 Hose .......................................................................................................................... 1
2 580020737 Hose .......................................................................................................................... 1
3 312850042 Strap Clamp............................................................................................................... 1
4 052642200 Fitting......................................................................................................................... 2

9.20
SECTION 10

10 HEADER HOSE GROUP

10 HEADER HOSE GROUP


CONTENTS

SECTION 10
HEADER HOSE GROUP

DESCRIPTION PAGE

HOSE TAKE-UP
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10.12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10.8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 10.4
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 10.10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 10.6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 10.2
HOSE TAKE-UP CONNECTION ...................................................................................................................... 10.14

10.1
HOSE TAKE-UP
(THREE FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

HOSE TAKE-UPTHREE FUNCTIONTWO STAGE LIMITED FREE-LIFT

10.2
HOSE TAKE-UP
(THREE FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
1 Hose 506253586 506253595 506253599 506254514

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Hose .......................................................................................................................... 2
2 a 504068704 Clamp ........................................................................................................................ 1
3 a 505965599 Clamp ........................................................................................................................ 1
4 449001028 Capscrew................................................................................................................... 4
5 504069707 Bracket ...................................................................................................................... 1
6 504230271 Nut ............................................................................................................................. 6
7 505962571 Bracket ...................................................................................................................... 1
8 505961568 Stubshaft ................................................................................................................... 1
9 580023124 Sheave ...................................................................................................................... 2
10 504070716 Washer ...................................................................................................................... 2
11 504231270 Nut ............................................................................................................................. 2
12 449001389 Capscrew................................................................................................................... 1
13 504068794 Clamp ........................................................................................................................ 1
14 910229100 Lockwasher ............................................................................................................... 1
15 449001172 Capscrew................................................................................................................... 2
16 449001121 Capscrew................................................................................................................... 2
17 504068704 Clamp ........................................................................................................................ 4
18 505962578 Clamp ........................................................................................................................ 2
19 504243752 Hose .......................................................................................................................... 2
20 505965599 Clamp ........................................................................................................................ 2
21 500403901 Strap .......................................................................................................................... 2
22 505962533 Spacer ....................................................................................................................... 1

FOOTNOTES:
a 2388 mm OAH and Above
b Refer to Table

10.3
HOSE TAKE-UP
(FOUR FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

HOSE TAKE-UPFOUR FUNCTIONTWO STAGE LIMITED FREE-LIFT

10.4
HOSE TAKE-UP
(FOUR FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
1 Hose 506253586 506253595 506253599 506254514

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Hose .......................................................................................................................... 2
2 a 504068704 Clamp ........................................................................................................................ 2
3 a 505965599 Clamp ........................................................................................................................ 2
4 449001028 Capscrew................................................................................................................... 8
5 504069707 Bracket ...................................................................................................................... 1
6 504069711 Bracket ...................................................................................................................... 1
7 504230271 Nut ............................................................................................................................. 12
8 505962571 Bracket ...................................................................................................................... 2
9 505961568 Stubshaft ................................................................................................................... 2
10 580023124 Sheave ...................................................................................................................... 2
11 504070716 Washer ...................................................................................................................... 4
12 504231270 Nut ............................................................................................................................. 4
13 449001389 Capscrew................................................................................................................... 2
14 504068794 Clamp ........................................................................................................................ 2
15 910229100 Lockwasher ............................................................................................................... 2
16 449001172 Capscrew................................................................................................................... 4
17 449001121 Capscrew................................................................................................................... 4
18 504068704 Clamp ........................................................................................................................ 8
19 505962578 Clamp ........................................................................................................................ 4
20 504243752 Hose .......................................................................................................................... 4
21 505965599 Clamp ........................................................................................................................ 4
22 500403901 Strap .......................................................................................................................... 4
23 505962533 Spacer ....................................................................................................................... 2

FOOTNOTES:
a 2388 mm OAH and Above
b Refer to Table

10.5
HOSE TAKE-UP
(THREE FUNCTION) (TWO STAGE FULL FREE-LIFT)

HOSE TAKE-UPTHREE FUNCTIONTWO STAGE FULL FREE-LIFT

10.6
HOSE TAKE-UP
(THREE FUNCTION) (TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
1 Channel 900004209 900004209 900004214 505978539
2 Channel 900004215 900004216 505976588 505976557
3 Hose 520047864 504070763 504063719 504063767
22 Tube 518800628 518800695 518800657 518800616
23 Tube 518800665 518800631 518800664 518800663

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ..................................................................................................................... 1
2 a .. . . . Channel ..................................................................................................................... 1
3 a .. . . . Hose .......................................................................................................................... 2
4 504243752 Hose .......................................................................................................................... 2
5 504068704 Clamp ........................................................................................................................ 5
6 505965586 Clamp ........................................................................................................................ 5
7 505965599 Clamp ........................................................................................................................ 4
8 504068794 Clamp ........................................................................................................................ 3
9 505959500 Clamp ........................................................................................................................ 2
10 505961505 Bracket ...................................................................................................................... 1
11 449002111 Capscrew................................................................................................................... 6
12 .. . . . Bracket ...................................................................................................................... 1
13 505978597 Clamp ........................................................................................................................ 1
14 449001014 Capscrew................................................................................................................... 2
15 504230271 Nut ............................................................................................................................. 2
16 504070756 Hose Guide ............................................................................................................... 2
17 504070721 Snap Ring.................................................................................................................. 2
18 504070790 Strap Clamp............................................................................................................... 1
19 518798650 Clip ............................................................................................................................ 1
20 013397900 Fitting......................................................................................................................... 2
21 500403901 Strap .......................................................................................................................... 2
22 a .. . . . Tube........................................................................................................................... 1
23 a .. . . . Tube........................................................................................................................... 1

FOOTNOTES:
a Refer to Table

10.7
HOSE TAKE-UP
(FOUR FUNCTION) (TWO STAGE FULL FREE-LIFT)

HOSE TAKE-UPFOUR FUNCTIONTWO STAGE FU LL F REE-L IFT

10.8
HOSE TAKE-UP
(FOUR FUNCTION) (TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
1 Channel 900004209 900004209 900004214 505978539
2 Channel 900004215 900004216 505976588 505976557
3 Hose 520047864 504070763 504063719 504063767
4 Hose 520047854 900004224 504063781 505968541
22 Tube 518800628 518800695 518800657 518800616
23 Tube 518800665 518800631 518800664 518800663

ITEM PART NO. DESCRIPTION QTY


1 a .. . . . Channel ..................................................................................................................... 1
2 a .. . . . Channel ..................................................................................................................... 1
3 a .. . . . Hose .......................................................................................................................... 2
4 a .. . . . Hose .......................................................................................................................... 2
5 504068704 Clamp ........................................................................................................................ 10
6 505965599 Clamp ........................................................................................................................ 4
7 505965586 Clamp ........................................................................................................................ 8
8 504068794 Clamp ........................................................................................................................ 6
9 505959500 Clamp ........................................................................................................................ 2
10 505961505 Bracket ...................................................................................................................... 1
11 449002111 Capscrew................................................................................................................... 8
12 .. . . . Bracket ...................................................................................................................... 1
13 505978597 Clamp ........................................................................................................................ 2
14 449001014 Capscrew................................................................................................................... 8
15 504230271 Nut ............................................................................................................................. 8
16 504070756 Hose Guide ............................................................................................................... 4
17 504070721 Snap Ring.................................................................................................................. 4
18 504070790 Strap Clamp............................................................................................................... 2
19 518798650 Clip ............................................................................................................................ 1
20 013397900 Fitting......................................................................................................................... 2
21 500403901 Strap .......................................................................................................................... 4
22 a .. . . . Tube........................................................................................................................... 1
23 a .. . . . Tube........................................................................................................................... 1
24 504243752 Hose .......................................................................................................................... 4
25 932107911 Capscrew................................................................................................................... 4

FOOTNOTES:
a Refer to Table

10.9
HOSE TAKE-UP
(THREE FUNCTION) (THREE STAGE FULL FREE-LIFT)

HOSE TAKE-UPTHREE FUNCTIONTHREE STAGE FULL FREE-LIF T

10.10
HOSE TAKE-UP
(THREE FUNCTION) (THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A556 A556 A556 A556 A556
Group Number 4010 4460 4910 5510 5960
1 Hose 506254581 506254584 506254587 506254593 506255500

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 2
2 518801636 Hose .......................................................................................................................... 2
3 504297721 Bracket ...................................................................................................................... 1
4 449001072 Capscrew................................................................................................................... 2
5 449001014 Capscrew................................................................................................................... 6
6 504230271 Nut ............................................................................................................................. 6
7 504070756 Hose Guide ............................................................................................................... 2
8 504070721 Snap Ring.................................................................................................................. 2
9 505978597 Clamp ........................................................................................................................ 1
10 580009290 Stubshaft ................................................................................................................... 1
11 504070711 Bushing ................................................................................................................ 1
11 580023124 Sheave ...................................................................................................................... 1
12 504301776 Bracket (RH) .............................................................................................................. 1
13 504070716 Washer ...................................................................................................................... 1
14 449001389 Capscrew................................................................................................................... 1
15 449021010 Washer ...................................................................................................................... 1
16 909882405 Locknut ...................................................................................................................... 1
17 505962533 Spacer ....................................................................................................................... 1
18 932200905 Capscrew................................................................................................................... 2
19 504301777 Bracket (LH) .............................................................................................................. 1
20 520039810 Hose Guide ............................................................................................................... 1
21 504068794 Clamp ........................................................................................................................ 2
22 504069740 Plate .......................................................................................................................... 1
23 520039872 Hose Guide ............................................................................................................... 1
24 449001233 Capscrew................................................................................................................... 1
25 504071785 Washer ...................................................................................................................... 2
26 909882404 Nut ............................................................................................................................. 1
27 504068704 Clamp ........................................................................................................................ 4
28 505965586 Clamp ........................................................................................................................ 2
29 505961517 Bracket (RH) .............................................................................................................. 1
29 505961592 Bracket (LH) .............................................................................................................. 1
30 500403901 Strap .......................................................................................................................... 2
31 580009288 Bracket ...................................................................................................................... 1
32 580009289 Bracket ...................................................................................................................... 1
33 580009290 Stubshaft ................................................................................................................... 1
34 520045181 Washer ...................................................................................................................... 1
35 580023124 Sheave ...................................................................................................................... 1

FOOTNOTES:
a Refer to Table

10.11
HOSE TAKE-UP
(FOUR FUNCTION) (THREE STAGE FULL FREE-LIFT)

HOSE TAKE-UPFOUR FUNCTIONTHREE STAGE FUL L F REE-L IFT

10.12
HOSE TAKE-UP
(FOUR FUNCTION) (THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A556 A556 A556 A556
Group Number 4460 4760 5510 5960
1 Hose 506254584 506254586 506254593 506255500

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 4
2 518801636 Hose .......................................................................................................................... 4
3 504297721 Bracket ...................................................................................................................... 1
4 449001072 Capscrew................................................................................................................... 4
5 449001014 Capscrew................................................................................................................... 12
6 504230271 Nut ............................................................................................................................. 12
7 504070756 Hose Guide ............................................................................................................... 4
8 504070721 Snap Ring.................................................................................................................. 4
9 505978597 Clamp ........................................................................................................................ 2
10 580009290 Stubshaft ................................................................................................................... 2
11 504070711 Bushing ................................................................................................................ 1
11 580023124 Sheave ...................................................................................................................... 2
12 504301776 Bracket (RH) .............................................................................................................. 1
13 504070716 Washer ...................................................................................................................... 2
14 449001389 Capscrew................................................................................................................... 2
15 449021010 Washer ...................................................................................................................... 2
16 909882405 Locknut ...................................................................................................................... 2
17 505962533 Spacer ....................................................................................................................... 2
18 932200905 Capscrew................................................................................................................... 4
19 504301777 Bracket (LH) .............................................................................................................. 1
20 520039810 Hose Guide ............................................................................................................... 1
21 504068794 Clamp ........................................................................................................................ 4
22 504069740 Plate .......................................................................................................................... 1
23 520039872 Hose Guide ............................................................................................................... 1
24 449001233 Capscrew................................................................................................................... 2
25 504071785 Washer ...................................................................................................................... 4
26 909882404 Nut ............................................................................................................................. 2
27 504068704 Clamp ........................................................................................................................ 8
28 505965586 Clamp ........................................................................................................................ 4
29 505961517 Bracket (RH) .............................................................................................................. 1
29 505961592 Bracket (LH) .............................................................................................................. 1
30 500403901 Strap .......................................................................................................................... 4
31 580009288 Bracket ...................................................................................................................... 1
32 580009289 Bracket ...................................................................................................................... 1
33 580009290 Stubshaft ................................................................................................................... 2
34 520045181 Washer ...................................................................................................................... 2
35 580023124 Sheave ...................................................................................................................... 2

FOOTNOTES:
a Refer to Table

10.13
HOSE TAKE-UP CONNECTION

HOSE TAKE-UP CONNECTION

10.14
HOSE TAKE-UP CONNECTION

ITEM PART NO. DESCRIPTION QTY

1 524137144 Mounting Plate .......................................................................................................... 1


2 019899200 Fitting......................................................................................................................... 2
3 312850034 Strap Clamp............................................................................................................... 1
4 502724909 Hose .......................................................................................................................... 1
5 502724909 Hose .......................................................................................................................... 1
6 a 019899200 Fitting......................................................................................................................... 2
7 a 312850034 Strap Clamp............................................................................................................... 2
8 a 502692903 Hose .......................................................................................................................... 1
9 519609804 Nut ............................................................................................................................. 1
10 449022013 Lockwasher ............................................................................................................... 1
11 502566904 Washer ...................................................................................................................... 1

FOOTNOTES:
a Four Function

10.15
NOTES

10.16
SECTION 11

11 OPTIONS

11 OPTIONS
CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM ............................................................................................................................................ 11.16


DC CONVERTER............................................................................................................................................... 11.2
FRONT HEADLIGHTS ..................................................................................................................................... 11.10
MOTOR COOLING FAN ................................................................................................................................... 11.18
REAR DRIVING LIGHTS.................................................................................................................................... 11.8
SPOTLIGHT ..................................................................................................................................................... 11.14
STROBE LIGHT/REAR LIGHT COMBINATION............................................................................................... 11.12
TAIL, BRAKE, AND BACK-UP LIGHTS
⇒S/N D807A04993A ...................................................................................................................................... 11.4
S/N D807A04994A⇒ ...................................................................................................................................... 11.6

11.1
DC CONVERTER

DC CONVERTER

11.2
DC CONVERTER

ITEM PART NO. DESCRIPTION QTY

1 504449702 Light Switch ............................................................................................................... 1


2 312850034 Strap Clamp............................................................................................................... 2
3 504575271 Wire Harness............................................................................................................. 1
4 449015014 Nut ............................................................................................................................. 3
5 449001013 Capscrew................................................................................................................... 3
6 504226242 Washer ...................................................................................................................... 3
7 449022016 Lockwasher ............................................................................................................... 3
8 520086612 Power Converter........................................................................................................ 1
9 449022018 Lockwasher ............................................................................................................... 4
10 449021003 Washer ...................................................................................................................... 4
11 449001121 Capscrew................................................................................................................... 4
12 a 580006470 Wire Harness............................................................................................................. 1
13 a 580012349 Wire Harness............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

11.3
TAIL, BRAKE, AND BACK-UP LIGHTS
(⇒S/N D807A04993A)

TAIL, BRAKE, AND BACK-UP LIGHTS⇒S/N D807A04993A

11.4
TAIL, BRAKE, AND BACK-UP LIGHTS
(⇒S/N D807A04993A)

ITEM PART NO. DESCRIPTION QTY

1 518796682 Clip Nut...................................................................................................................... 4


2 520069603 Tail Light Assembly.................................................................................................... 2
3 518800649 Lens (Red) (Red) ................................................................................................. 1
4 060050500 Bulb ...................................................................................................................... 2
5 518800650 Lens (Red) ........................................................................................................... 1
6 518800687 Bulb ...................................................................................................................... 2
7 518800691 Lens (Clear) ......................................................................................................... 1
8 504230231 Screw......................................................................................................................... 4
9 518796609 Plate .......................................................................................................................... 2
10 518796674 Plate .......................................................................................................................... 2
11 900003245 Grommet.................................................................................................................... 2
12 580028875 Wire Harness............................................................................................................. 2
13 449015002 Nut ............................................................................................................................. 2
14 449022018 Lockwasher ............................................................................................................... 2
15 449021003 Washer ...................................................................................................................... 2
16 506979500 Panel Assembly ......................................................................................................... 1
17 317222556 Terminal................................................................................................................ 2
18 502164902 Wire...................................................................................................................... 2
19 501997902 Terminal (Ring)..................................................................................................... 2
20 501746202 Relay (24 Volt)...................................................................................................... 1
21 449007011 Screw ................................................................................................................... 1
22 940600905 Washer ................................................................................................................. 2
23 515768104 Resistor ................................................................................................................ 2
24 509982101 Diode.................................................................................................................... 1
25 517408308 Terminal Block...................................................................................................... 1
26 449007024 Screw ................................................................................................................... 2
27 449022019 Lockwasher .......................................................................................................... 4
28 506978500 Mounting Plate ..................................................................................................... 1
29 580006471 Wire Harness............................................................................................................. 1
30 524138691 Mounting Bracket....................................................................................................... 1
31 449001170 Capscrew................................................................................................................... 2
32 524136443 Bracket ...................................................................................................................... 1
33 751191100 Nut Plate Assembly ................................................................................................... 1
34 751199100 Insulator..................................................................................................................... 1
35 580004704 Switch (Brake Lights)................................................................................................. 1
36 502700903 Screw......................................................................................................................... 2

11.5
TAIL, BRAKE, AND BACK-UP LIGHTS
(S/N D807A04994A⇒)

TAIL, BRAKE, AND BACK-UP LIGHTSS/N D807A04994A⇒

11.6
TAIL, BRAKE, AND BACK-UP LIGHTS
(S/N D807A04994A⇒)

ITEM PART NO. DESCRIPTION QTY

1 518796682 Clip Nut...................................................................................................................... 4


2 520069603 Tail Light Assembly.................................................................................................... 2
3 518800649 Lens (Red) (End).................................................................................................. 1
4 060050500 Bulb ...................................................................................................................... 2
5 518800650 Lens (Red) (Center) ............................................................................................. 1
6 518800687 Bulb ...................................................................................................................... 2
7 518800691 Lens (Clear) ......................................................................................................... 1
8 504230231 Screw......................................................................................................................... 4
9 518796609 Plate .......................................................................................................................... 2
10 518796674 Plate .......................................................................................................................... 2
11 900003245 Grommet.................................................................................................................... 2
12 580028875 Wire Harness (Rear Lights)....................................................................................... 2
13 312850034 Strap Clamp............................................................................................................... 2
14 502632907 Screw......................................................................................................................... 2
15 016103100 Washer ...................................................................................................................... 2
16 015027700 Lockwasher ............................................................................................................... 1
17 021197300 Nut ............................................................................................................................. 2
18 580008812 Relay (12 Volt) ........................................................................................................... 2
19 580028877 Wire Harness (Lights)................................................................................................ 2
20 524136443 Bracket ...................................................................................................................... 1
21 751191100 Nut Plate Assembly ................................................................................................... 1
22 751199100 Insulator..................................................................................................................... 1
23 580004704 Switch (Brake Lights)................................................................................................. 1
24 502700903 Screw......................................................................................................................... 2

11.7
REAR DRIVING LIGHTS

R EAR DRIVING L IGHTS

11.8
REAR DRIVING LIGHTS

ITEM PART NO. DESCRIPTION QTY

520064603 Headlight Assembly................................................................................................... 1


1 900003246 Headlight .............................................................................................................. 1
1 518798659 Lens ................................................................................................................. 1
1 520041809 Bulb.................................................................................................................. 1
2 520256600 Wire Harness (Rear) ................................................................................................. 1
3 504230231 Screw......................................................................................................................... 2
4 900003245 Grommet.................................................................................................................... 1
5 519976600 Bracket ...................................................................................................................... 1
a 502701506 Connector (Male)....................................................................................................... 1
a 504449702 Light Switch ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

11.9
FRONT HEADLIGHTS

FRONT HEADLIGHTS

11.10
FRONT HEADLIGHTS

ITEM PART NO. DESCRIPTION QTY

520064603 Headlight Assembly................................................................................................... 2


1 900003246 Headlight .............................................................................................................. 1
1 518798659 Lens ................................................................................................................. 1
1 520041809 Bulb.................................................................................................................. 1
2 580031726 Wire Harness (Front) ................................................................................................. 2
3 518801699 Bracket (RH) .............................................................................................................. 1
3 518801606 Bracket (LH) .............................................................................................................. 1
4 504230231 Screw......................................................................................................................... 4
5 518801611 Bracket ...................................................................................................................... 2
6 518801686 Bolt ............................................................................................................................ 2
7 502566901 Washer ...................................................................................................................... 2
8 504229298 Nut ............................................................................................................................. 2
9 504226242 Washer ...................................................................................................................... 2
10 504059726 Connector .................................................................................................................. 4
11 900003245 Grommet.................................................................................................................... 4
a 580002889 Hose Guard ............................................................................................................... AR

FOOTNOTES:
a Not Illustrated

11.11
STROBE LIGHT/REAR LIGHT COMBINATION

STROBE LIGHT/R EAR LIGHT COMBIN ATION

11.12
STROBE LIGHT/REAR LIGHT COMBINATION

ITEM PART NO. DESCRIPTION QTY

1 520065604 Strobe Light Assembly............................................................................................... 1


1 580000037 Strobe Light.......................................................................................................... 1
2 580035844 Lens (Amber) ................................................................................................... 1
3 504232212 Bulb.................................................................................................................. 1
4 518796615 Plate .......................................................................................................................... 1
5 518804655 Wire Harness (Strobe Light)...................................................................................... 1
6 518796634 Wire Harness (Rear Light)......................................................................................... 1
7 504236207 Screw......................................................................................................................... 2
8 016103300 Washer ...................................................................................................................... 2
9 015025600 Lockwasher ............................................................................................................... 2
10 014936200 Nut ............................................................................................................................. 2
11 504232297 Guard ........................................................................................................................ 1
12 449001014 Capscrew................................................................................................................... 2
13 504226242 Washer ...................................................................................................................... 2
14 504229298 Nut ............................................................................................................................. 2
15 900003246 Headlight ................................................................................................................... 1
16 900003245 Grommet.................................................................................................................... 1
17 504059726 Connector (Strobe Light) ........................................................................................... 2
18 504059730 Connector (Rear Light) .............................................................................................. 2
19 516905800 Clamp (Qty. 3 for Top Mounted Lights)...................................................................... 1
ab 900010285 Grommet.................................................................................................................... 1
a 580002889 Hose Guard ............................................................................................................... AR

FOOTNOTES:
a Not Illustrated
b Top Mounted Lights Only

11.13
SPOTLIGHT

SPOTL IGHT

11.14
SPOTLIGHT

ITEM PART NO. DESCRIPTION QTY

1 900003238 Spotlight .................................................................................................................... 1


1 b .. . . . Light ..................................................................................................................... 1
1 505974560 Switch................................................................................................................... 1
1 580023746 Bulb ...................................................................................................................... 1
2 900003239 Bracket ...................................................................................................................... 1
3 504230231 Screw......................................................................................................................... 2
4 901263101 Bushing ..................................................................................................................... 1
5 c 518807690 Wire Harness............................................................................................................. 1
5 d 580046442 Wire Harness............................................................................................................. 1
6 504059726 Connector .................................................................................................................. 2
a 580002889 Hose Guard ............................................................................................................... AR

FOOTNOTES:
a Not Illustrated
b Not Serviced Separately
c ⇒ D/B 07/2003
d D/B 07/2003 ⇒

11.15
BACK-UP ALARM

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 520019600 Alarm ......................................................................................................................... 1


2 506847500 Bracket ...................................................................................................................... 1
3 504230231 Screw......................................................................................................................... 2
4 502701520 Connector (Male)....................................................................................................... 1
5 501739902 Capscrew................................................................................................................... 2
6 506395586 Lockwasher ............................................................................................................... 2
7 937100902 Nut ............................................................................................................................. 2
8 900003245 Grommet.................................................................................................................... 1
9 520016600 Wire Harness............................................................................................................. 1
10 940004902 Washer ...................................................................................................................... 2

11.16
NOTES

11.17
MOTOR COOLING FAN

MOTOR COOLING FAN

11.18
MOTOR COOLING FAN

ITEM PART NO. DESCRIPTION QTY

1 505255200 Guard (Finger) ........................................................................................................... 1


2 505259200 Fan Assembly ............................................................................................................ 1
3 505257200 Bracket (Fan) ............................................................................................................. 1
4 505258200 Screw Clip ................................................................................................................. 4
5 504228261 Channel (Rubber) ...................................................................................................... 1
6 504804796 Screw......................................................................................................................... 4
7 502031903 Screw......................................................................................................................... 3
8 016103100 Washer ...................................................................................................................... 3
9 520295600 Bracket (Blower) ........................................................................................................ 1
10 505276200 Blower Assembly ....................................................................................................... 1
11 014872900 Screw......................................................................................................................... 3
12 021197300 Nut ............................................................................................................................. 3
13 507120501 Thermostat ................................................................................................................ 1
14 518796676 Capscrew................................................................................................................... 2
15 940400905 Washer ...................................................................................................................... 2
16 937100903 Nut ............................................................................................................................. 2
17 506430505 Resistor (36 Volt) ....................................................................................................... 1
17 506430506 Resistor (48 Volt) ....................................................................................................... 1
18 504804797 Capscrew................................................................................................................... 2
19 940400904 Washer ...................................................................................................................... 2
20 937100902 Nut ............................................................................................................................. 2
21 524139381 Wire Harness (Cooling Fans) .................................................................................... 1
22 502569913 Spacer ....................................................................................................................... 2

11.19
NOTES

11.20
SECTION 12

12 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
011001700 2.35 10 7.13 21 6.41 20 052645400 4.21 16
2.37 10 8.11 6 11.13 8 6.23 6
012824300 7.3 5 8.16 11 016103500 5.9 19 6.23 7
8.3 5 8.19 17 5.15 24 6.27 4
8.5 5 9.9 6 5.17 24 6.29 5
9.3 5 9.16 11 016103700 2.23 5 6.35 6
012825700 6.42 4 9.19 17 6.41 5 7.7 9
7.9 11 015416200 4.7 19 016104000 4.7 15 7.7 17
8.13 11 5.5 17 5.7 18 8.9 19
9.11 7 5.7 33 016133700 2.29 16 8.9 26
9.13 7 015416500 5.7 40 2.31 16 9.7 17
012828800 6.19 6 015418200 1.5 27 016139700 6.7 13 9.7 19
013397900 10.7 20 8.9 31 6.11 13 9.9 17
10.9 20 015420300 6.19 8 016241700 2.47 3 052645500 6.23 15
013398000 1.6 70 015421000 5.12 15 2.49 25 6.27 14
6.23 29 015493200 8.15 7 016247100 2.35 18 6.29 3
014872900 11.19 11 9.15 7 019899200 10.15 2 6.35 4
014936200 11.13 10 015627900 6.19 15 10.15 6 7.7 18
014939300 2.13 4 7.3 10 021197300 5.7 5 8.9 20
014970900 1.6 51 8.3 10 11.7 17 9.7 18
014972700 5.7 29 9.3 10 11.19 12 052645600 7.7 10
014972900 1.5 2 015628700 3.6 71 023604600 1.13 16 8.9 17
5.7 19 3.10 71 1.15 16 9.7 10
015025600 11.13 9 6.45 13 5.7 35 053349600 7.7 27
015026200 2.23 4 7.13 12 031911500 5.7 37 9.9 25
2.29 17 8.19 12 032573800 6.23 16 055013400 5.5 6
2.31 17 9.19 12 032643500 4.9 20 055486800 6.29 6
2.33 17 015630100 3.6 68 5.7 2 055729800 6.23 3
2.41 3 3.10 70 5.15 6 6.23 32
2.43 3 015915900 2.39 30 5.17 6 055746400 4.21 17
2.49 3 015916300 7.3 7 6.7 30 6.23 31
2.51 3 7.5 4 6.11 30 6.23 33
5.7 24 7.10 3 052229600 6.27 4 056363100 6.23 27
6.41 4 7.13 14 6.29 5 056363300 6.23 26
015026400 1.5 5 8.3 7 6.35 5 6.23 27
4.7 14 8.5 7 7.7 9 6.45 16
5.7 21 8.7 3 8.9 19 056943800 6.23 15
6.23 24 8.16 3 9.7 19 057048200 6.23 25
015026800 8.19 8 8.19 21 052642200 7.14 4 057875000 5.5 25
015027700 5.7 5 9.3 7 8.20 4 058721200 6.23 26
11.7 16 9.5 4 9.20 4 059079500 1.5 4
015040200 2.35 4 9.16 3 052643300 6.23 5 059482000 2.25 5
2.37 4 9.19 21 052643500 8.9 20 059716300 1.13 14
015414700 5.7 42 015918200 6.7 10 052645300 4.21 18 059719100 4.7 13
6.3 11 6.11 10 6.23 2 059803100 6.23 8
6.5 38 015918400 2.35 26 6.23 3 059863600 2.29 25
6.7 7 2.37 26 6.23 5 059986600 6.23 4
6.11 7 016103100 5.7 5 6.23 31 060023700 9.9 33
8.9 29 11.7 15 6.23 32 060050500 11.5 4
015415900 7.7 23 11.19 8 6.23 33 11.7 4
7.10 11 016103300 2.23 20 9.9 24 061278200 1.10 3

12.1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
061278300 7.13 8 11.7 13 2.19 14 449001389 7.17 13
9.19 8 312850040 4.7 38 449001058 8.11 14 8.11 19
061353000 6.27 14 312850042 5.15 14 9.9 14 10.3 12
6.29 3 5.17 14 449001068 8.5 16 10.5 13
6.35 3 7.14 3 9.7 3 10.11 14
062151200 2.41 30 8.20 3 449001072 7.17 16 10.13 14
2.43 30 9.20 3 10.11 4 449001400 7.13 7
2.49 33 315711214 3.5 37 10.13 4 8.19 7
2.51 22 3.9 37 449001076 2.3 25 9.19 7
062159500 4.5 11 316448036 4.5 12 2.8 44 449001412 5.5 3
4.21 22 4.21 15 449001091 1.24 1 6.7 4
6.23 12 316534106 4.16 47 449001114 6.3 18 6.11 4
062933400 3.5 27 317222556 11.5 17 6.5 30 449001415 1.5 35
3.9 27 440033467 3.14 5 6.7 15 1.5 41
062933500 3.5 28 440033468 3.14 4 6.11 15 449002111 10.7 11
3.9 28 440050347 3.14 3 449001121 2.3 21 10.9 11
065000900 3.6 51 440066700 3.12 2 2.7 36 449004080 4.7 26
3.10 51 3.14 2 6.5 22 449007010 6.3 4
065448900 5.7 36 440068308 3.11 1 6.7 20 6.5 4
065629800 6.23 13 3.14 1 6.11 20 6.7 44
080143400 6.29 10 449001007 8.11 9 7.17 17 6.11 44
080437000 7.7 18 9.9 9 10.3 16 449007011 2.3 15
9.7 18 449001013 2.3 18 10.5 17 2.7 33
098548681 6.15 37 2.8 47 11.3 11 2.8 50
6.17 40 6.7 43 449001134 2.3 2 11.5 21
131635419 4.19 3 6.11 43 2.7 2 449007016 1.6 73
4.21 3 8.9 11 449001170 4.9 15 2.53 14
138583101 6.33 14 11.3 5 5.5 1 449007018 1.6 67
203210800 5.7 34 449001014 1.5 7 5.9 7 2.53 5
250223600 5.5 27 2.53 9 5.9 15 449007024 11.5 26
258157200 3.12 3 4.7 32 5.15 22 449007040 2.17 7
258465500 3.11 1 10.7 14 5.15 32 2.19 7
3.12 1 10.9 14 5.17 22 449007051 2.14 5
258473200 5.5 26 10.11 5 5.17 32 449015002 1.5 23
258484300 3.13 2 10.13 5 6.3 8 1.6 58
258484400 3.13 3 11.13 12 6.5 10 1.6 69
258514000 3.11 1 449001015 3.2 1 6.7 32 1.6 76
3.13 1 6.7 34 6.11 32 2.7 39
258983700 1.19 25 6.11 34 11.5 31 2.13 8
258984000 1.24 4 449001016 3.9 6 449001172 5.7 12 2.14 7
258984100 1.24 3 6.19 13 10.3 15 2.53 7
258984200 1.19 27 449001028 7.17 4 10.5 16 4.9 6
296318474 5.5 8 10.3 4 449001233 10.11 24 4.13 6
296320455 2.26 3 10.5 4 10.13 24 4.15 43
296320456 2.26 4 449001038 2.7 21 449001241 3.5 21 5.5 2
296321148 2.26 2 449001040 5.7 26 3.9 21 5.9 18
312850032 6.23 35 449001048 7.7 5 449001245 3.6 64 5.15 23
312850034 1.5 34 8.9 4 449001272 1.5 20 5.17 23
10.15 3 449001050 7.7 12 449001343 9.9 21 6.3 29
10.15 7 9.7 12 449001382 6.7 19 6.5 6
11.3 2 449001052 2.17 8 6.11 19 6.7 9

12.2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6.7 24 5.17 11 2.53 22 6.7 29
6.7 37 6.3 2 6.19 2 6.11 29
6.7 41 6.5 8 7.3 13 500111911 6.23 2
6.11 9 6.5 24 7.17 15 500154912 6.23 7
6.11 24 6.7 5 8.3 13 500159904 3.5 22
6.11 37 6.7 33 8.5 17 3.9 22
6.11 41 6.7 39 9.3 13 500167924 6.42 5
11.5 13 6.11 5 9.9 10 9.13 6
449015014 1.5 10 6.11 33 449022018 1.5 22 500227907 7.7 19
2.3 3 6.11 39 1.6 56 7.10 9
2.7 3 11.3 10 2.3 20 7.13 19
2.17 10 11.5 15 2.7 35 8.5 9
2.19 11 449021006 3.5 8 2.13 7 8.9 8
2.53 12 3.9 8 2.14 6 8.11 27
5.7 6 5.7 23 4.9 14 8.16 9
6.7 47 449021010 1.9 5 5.9 9 8.19 15
6.8 52 8.11 15 5.9 14 9.7 7
6.11 47 9.9 15 5.15 34 9.9 32
6.12 52 10.11 15 5.17 34 9.16 9
9.9 23 10.13 15 6.3 30 9.19 15
11.3 4 449022013 3.2 3 6.5 7 500227910 7.5 6
449015029 1.3 2 3.5 7 6.5 25 8.11 26
1.3 3 3.6 67 6.7 8 9.9 26
1.9 6 3.9 7 6.7 23 500281900 3.2 7
2.53 21 3.10 67 6.7 36 500343914 7.5 10
6.19 1 5.7 43 6.7 40 8.5 13
449015098 4.7 29 6.8 51 6.11 8 8.11 23
5.5 11 6.12 51 6.11 23 9.9 28
449015112 4.9 8 6.19 14 6.11 36 500383922 2.54 12
449021001 1.5 8 10.15 10 6.11 40 2.57 5
2.3 10 449022016 1.5 9 6.23 19 2.59 10
2.8 49 1.5 18 11.3 9 2.61 4
2.19 8 1.5 29 11.5 14 500403901 7.17 22
2.53 10 1.5 36 449022019 2.3 19 10.3 21
5.5 12 1.5 42 2.7 34 10.5 22
5.5 16 2.3 4 2.8 51 10.7 21
5.7 10 2.7 4 2.11 3 10.9 21
5.9 20 2.7 19 2.17 5 10.11 30
449021002 2.53 17 2.8 41 2.19 5 10.13 30
4.7 23 2.8 48 4.7 27 500416906 6.7 26
6.3 21 2.8 57 11.5 27 6.11 26
6.5 34 2.17 2 449029001 5.5 19 500546907 6.23 9
449021003 1.5 21 2.19 2 449034054 8.11 12 500552902 4.9 19
1.6 68 2.53 11 9.9 12 5.15 5
1.6 75 4.7 33 449077093 3.2 6 5.17 5
2.13 6 5.7 7 3.11 2 500850200 5.5 18
2.53 6 6.7 46 3.15 3 500903103 2.7 17
2.53 16 6.11 46 4.13 16 501702902 6.42 8
4.9 13 9.9 20 4.15 8 501702903 3.6 72
5.7 41 11.3 7 449811010 5.5 21 3.10 72
5.15 11 449022017 1.10 3 500030902 5.7 2 501702904 3.6 74

12.3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3.10 74 5.7 16 10.15 5 9.3 1
501702909 6.23 36 502398907 1.3 7 502768904 4.3 2 504059752 9.3 1
501725901 8.19 9 1.9 4 502776915 6.23 10 504059774 7.3 1
9.19 9 502423915 2.35 5 502776931 6.23 11 8.3 1
501739902 11.16 5 2.35 12 502787903 8.15 4 9.3 1
501746202 11.5 20 2.37 5 9.15 4 504059795 8.3 1
501749902 1.3 2 2.37 12 502787904 9.13 4 9.3 1
1.3 3 502507907 2.35 9 502793901 1.5 38 504060739 6.23 20
1.9 3 2.37 9 6.3 25 504060748 6.31 15
1.10 2 502512901 1.5 44 6.5 12 504061728 6.45 16
501753904 8.15 15 502565901 3.2 8 502806901 6.23 34 504061733 4.21 20
9.15 15 502566901 1.24 2 502895202 8.13 15 504061746 6.45 11
501753914 9.11 10 2.39 19 9.11 9 504061794 1.24 7
9.13 9 11.11 7 503144800 4.19 4 6.45 8
501801901 7.7 14 502566902 7.7 6 4.21 4 504061795 6.45 14
8.9 23 8.9 5 503152200 2.35 6 504063719 10.7 3
9.7 14 9.7 4 2.35 13 10.9 3
501802906 6.21 11 9.9 9 2.37 6 504063767 10.7 3
501850904 7.9 7 502566903 3.2 9 2.37 13 10.9 3
8.13 7 4.13 43 2.37 15 504063781 10.9 4
8.15 14 4.15 35 2.37 28 504064701 2.57 15
9.15 14 7.7 4 503503202 5.7 28 2.61 13
501884908 3.6 70 8.9 33 503503203 5.7 20 504064703 8.11 1
3.10 68 8.11 4 503781200 6.7 28 504064704 8.9 1
501887921 5.7 25 9.9 4 503927202 2.54 8 504064715 8.5 15
501904909 1.19 7 502566904 10.15 11 2.59 7 8.11 21
501997902 11.5 19 502569913 11.19 22 504017204 9.11 8 504064729 7.7 17
502011927 9.11 6 502632907 11.7 14 504020504 6.42 3 8.9 26
502029905 3.5 13 502637902 6.21 10 504024201 7.9 4 9.7 17
3.9 13 502670906 6.23 14 8.13 14 504064739 7.7 7
502029906 3.5 14 502687901 8.15 16 9.13 8 8.9 6
3.9 14 9.11 11 504024207 8.15 10 9.7 5
502029920 3.5 15 9.13 10 9.15 10 504064742 7.7 11
3.9 15 9.15 16 504057737 2.39 32 8.9 18
502029921 3.5 16 502692903 10.15 8 504057745 2.39 7 9.7 11
3.9 16 502700903 11.5 36 504057762 2.39 21 504064767 7.7 20
502031903 11.19 7 11.7 24 504057795 2.39 5 8.9 9
502056904 6.27 10 502701501 2.45 15 504059726 2.54 11 9.7 8
6.29 11 502701502 2.54 3 2.59 11 504064769 7.7 21
502126957 4.3 6 2.59 1 11.11 10 8.9 10
4.5 9 2.61 18 11.13 17 9.7 9
4.21 19 502701506 11.9 6 11.15 6 504064782 8.5 14
502157204 1.19 14 502701507 2.45 14 504059729 7.3 1 8.11 21
502164902 11.5 18 502701508 2.54 5 8.3 1 504064784 7.7 25
502175920 3.5 31 2.59 3 504059730 2.54 1 504064787 8.9 1
3.9 31 2.61 19 2.59 4 504064792 9.9 1
502175921 3.5 32 502701510 2.54 4 11.13 18 504064793 8.11 1
3.9 32 2.59 2 504059732 7.3 1 504064799 8.11 1
502231902 6.23 6 502701520 11.16 4 504059740 8.3 1 9.9 1
502398906 1.5 6 502701539 5.17 8 504059744 7.3 1 504065724 7.7 25
1.5 45 502724909 10.15 4 8.3 1 504065747 7.7 25

12.4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504066700 7.3 2 10.5 11 8.16 8 504226234 4.19 12
7.5 2 10.11 13 9.16 8 4.21 10
7.10 2 10.13 13 504075789 7.10 1 504226242 1.5 17
8.3 2 504070721 10.7 17 504075799 9.9 11 1.5 28
8.16 2 10.9 17 504111201 1.20 1 2.3 5
9.3 2 10.11 8 1.23 1 2.7 5
9.5 2 10.13 8 504111202 1.20 1 6.7 45
9.16 2 504070732 8.5 2 1.23 1 6.7 50
504067705 7.5 1 504070741 8.5 1 504111203 1.20 1 6.11 45
504067729 7.5 1 504070756 10.7 16 1.23 1 6.11 50
504067793 7.5 1 10.9 16 504111204 1.20 1 11.3 6
504067795 7.5 1 10.11 7 1.23 1 11.11 9
504068704 7.17 3 10.13 7 504111205 1.20 1 11.13 13
10.3 2 504070761 8.5 1 1.23 1 504226299 2.3 11
10.3 17 504070763 10.7 3 504141200 6.27 9 2.7 28
10.5 2 10.9 3 6.29 10 2.17 11
10.5 18 504070790 4.13 2 504143500 6.21 4 2.19 9
10.7 5 4.15 39 504148200 7.9 6 2.19 16
10.9 5 6.27 17 8.13 6 504227215 2.17 9
10.11 27 6.29 15 8.15 13 2.19 13
10.13 27 10.7 18 9.15 13 504227269 4.7 9
504068754 9.5 1 10.9 18 504153200 7.9 12 504227291 2.23 9
504068759 9.5 1 504070796 8.5 1 8.13 12 6.41 9
504068774 9.5 1 504071702 8.19 13 504154200 7.9 13 504228203 6.27 15
504068791 9.5 1 9.19 13 8.13 13 504228208 6.7 16
504068794 7.17 14 504071777 8.9 28 504158200 9.11 3 6.11 16
10.3 13 504071785 10.11 25 9.13 3 504228237 6.7 42
10.5 14 10.13 25 504163200 7.9 9 6.11 42
10.7 8 504073727 8.5 1 8.13 9 504228246 2.33 25
10.9 8 504073729 8.7 1 504223216 4.22 2 504228259 5.9 12
10.11 21 504073738 8.7 1 504223252 2.3 14 5.15 30
10.13 21 504073746 8.5 1 2.7 29 5.17 30
504069702 7.7 21 504073760 8.7 1 2.17 12 504228261 6.7 17
8.9 10 504073774 8.7 1 2.19 10 6.11 17
9.7 9 504073798 8.7 1 2.19 17 11.19 5
504069707 7.17 5 504075722 8.9 1 504223270 2.7 27 504229210 6.19 11
10.3 5 504075738 8.9 1 504223274 4.21 14 504229225 6.19 10
10.5 5 504075745 7.10 504223281 5.9 8 504229298 11.11 8
504069711 7.17 6 504075748 8.16 1 5.15 20 11.13 14
10.5 6 504075749 8.11 17 5.17 20 504230216 2.41 5
504069724 9.9 22 504075752 8.16 504225201 5.15 4 2.43 5
504069740 10.11 22 504075764 7.3 3 5.17 4 2.49 5
10.13 22 8.3 3 504225202 4.9 18 2.51 5
504069791 7.7 21 8.5 3 504225227 1.3 2 504230217 2.29 18
8.9 10 9.3 3 1.3 3 2.31 18
9.7 9 504075767 8.9 30 504225252 6.3 3 2.33 18
504070711 7.17 10 504075776 7.7 15 6.5 3 2.41 2
10.11 11 8.9 24 504225257 5.9 16 2.43 2
10.13 11 9.7 15 5.15 33 2.49 2
504070716 7.17 11 504075781 7.10 8 5.17 33 2.51 2
10.3 10 7.13 18 6.5 26 504230224 2.29 4

12.5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.31 4 504233210 4.7 8 504235284 2.7 26 11.9 7
504230231 1.3 13 504233229 7.7 10 504236207 11.13 7 504450758 8.15 3
1.9 8 8.9 17 504236222 1.5 46 9.15 3
11.5 8 9.7 10 504236237 2.14 2 504503703 4.7 1
11.7 8 504233232 7.3 8 2.14 3 504504703 4.7 28
11.9 3 7.5 5 504236253 7.7 16 504514700 6.3 14
11.11 4 7.10 4 8.9 25 6.5 32
11.15 3 7.13 15 9.7 16 504574243 3.10 63
11.16 3 8.3 8 504237253 2.26 8 504574254 6.3 24
504230239 6.5 18 8.5 8 504238219 1.19 13 6.5 9
6.7 25 8.7 4 504238227 1.19 18 6.7 3
6.11 25 8.16 4 504238241 4.7 12 6.11 3
504230261 2.29 15 8.19 19 504238298 1.13 15 504574255 6.3 16
2.31 15 9.3 8 1.15 17 6.5 27
2.33 15 9.5 5 504239227 5.7 32 504574258 5.9 3
2.41 15 9.16 4 504240712 2.53 2 5.15 25
2.43 15 9.19 19 504240838 2.53 1 5.17 25
2.49 16 504233261 2.4 37 504241782 1.3 14 504574261 5.7 31
2.51 16 2.7 32 1.9 9 504574267 6.19 9
504230265 2.33 16 2.26 504241783 1.3 15 504574273 4.7 22
504230271 6.45 10 504233265 8.11 1 1.9 10 504574274 2.11 7
6.45 12 9.9 1 504242751 1.10 1 4.7 27
7.7 13 504233271 1.10 3 504243752 7.17 20 504574276 4.9 11
7.17 7 504234265 7.3 4 10.3 19 504574277 4.9 2
8.9 12 8.3 4 10.5 20 504574281 2.41 17
8.9 14 8.5 4 10.7 4 2.43 17
9.7 13 9.3 4 10.9 24 504574282 2.41 17
10.3 6 504234266 7.7 3 504281794 7.5 7 2.49 17
10.5 7 8.9 32 504281795 8.11 18 2.51 17
10.7 15 8.11 3 9.9 18 504574284 2.41 10
10.9 15 9.9 3 504281796 8.5 10 2.43 10
10.11 6 504235239 7.9 5 8.11 22 504574285 2.41 11
10.13 6 8.13 5 9.9 27 2.43 11
504231235 1.19 8 8.15 11 504281799 8.5 11 2.49 11
504231238 1.19 10 9.15 11 8.11 25 2.51 11
504231270 7.17 12 504235245 1.5 24 9.9 30 504574286 2.41 9
10.3 11 504235252 5.9 2 504282703 7.5 8 2.43 9
10.5 12 6.5 21 504297721 10.11 3 504574287 2.41 1
504231295 2.14 1 6.7 22 10.13 3 2.43 1
504232205 8.15 9 6.11 22 504297725 6.45 21 504574288 2.41 20
9.15 9 504235265 5.9 17 504297726 6.45 22 2.43 20
504232210 6.42 7 5.15 15 504301776 10.11 12 504574290 2.41 27
504232212 11.13 3 5.15 31 10.13 12 2.43 27
504232230 7.9 8 5.17 15 504301777 10.11 19 504574291 2.41 28
8.13 8 5.17 31 10.13 19 2.43 28
8.15 12 504235278 7.10 5 504301785 8.11 8 504574292 2.41 19
9.15 12 7.13 16 9.9 8 2.43 19
504232248 1.13 1 8.16 5 504305734 1.13 2 2.49 20
504232277 8.15 8 8.19 20 504449702 6.3 3 2.51 20
9.15 8 9.16 5 6.5 3 504574293 2.41 18
504232297 11.13 11 9.19 20 11.3 1 2.43 18

12.6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.51 19 504575271 11.3 3 504871204 6.3 17 1.23 1
504574294 2.41 16 504590700 1.6 79 6.5 31 505861504 1.20 1
2.43 16 504610702 6.15 504875700 6.3 1 1.23 1
2.49 17 504610703 6.17 6.5 1 505861505 1.20 1
2.51 17 504627200 6.3 7 504887200 6.7 21 1.23 1
504574295 2.41 14 6.5 13 6.11 21 505890500 1.19 21
2.43 14 504628701 6.3 6 504891200 5.7 1 505959500 10.7 9
2.49 15 504628702 6.3 5 504893200 5.7 8 10.9 9
2.51 15 504628703 6.5 5 504894200 5.7 9 505959541 9.16
504574296 2.41 13 504628704 6.5 17 504900200 1.5 1 505959562 9.16 1
2.43 13 504629200 6.3 26 504901200 6.3 12 505959587 6.3 27
2.49 14 6.5 15 6.5 37 6.5 11
2.51 14 504630700 6.7 48 504902200 1.5 3 505960578 1.3 3
504574297 2.41 12 6.11 48 504905200 5.5 4 1.9 4
2.43 12 504631200 6.5 20 504918200 5.7 14 505961505 10.7 10
2.49 13 504632200 6.5 19 504918700 1.6 79 10.9 10
2.51 13 504633200 6.3 15 504919200 6.3 9 505961517 10.11 29
504574298 2.41 4 6.5 29 6.5 2 10.13 29
2.43 4 504634200 6.7 12 504920200 6.3 10 505961568 7.17 9
2.49 4 6.11 12 6.5 39 10.3 8
2.51 4 504673200 6.5 23 504923200 5.7 13 10.5 9
504574299 2.41 8 504674701 6.7 38 504955200 1.19 11 505961592 10.11 29
2.43 8 6.11 38 505008200 1.5 14 10.13 29
2.49 8 504693200 6.3 28 505051200 6.7 27 505962533 7.17 23
2.51 8 6.5 14 6.11 27 10.3 22
504575200 2.41 6 6.7 6 505075502 2.21 10.5 23
2.43 6 6.11 6 505136042 8.13 17 10.11 17
2.49 6 504695202 6.3 23 505136043 7.9 15 10.13 17
2.51 6 6.5 16 505136049 8.15 17 505962571 7.17 8
504575202 2.41 29 504695203 6.7 14 9.15 17 10.3 7
2.43 29 6.11 14 505136053 6.42 9 10.5 8
504575203 2.41 29 504697200 6.7 2 505136059 9.13 11 505962578 7.17 19
2.43 29 6.11 2 505139200 1.5 25 10.3 18
504575204 2.41 21 504698200 6.7 1 505148700 1.3 6 10.5 19
2.43 21 6.11 1 1.24 5 505965586 7.17 18
2.49 24 504737200 5.5 24 505219200 5.7 25 10.7 6
2.51 24 504745200 5.7 30 505232200 5.7 27 10.9 7
504575206 2.43 23 504748200 5.5 28 505255200 11.19 1 10.11 28
2.49 26 504754200 5.7 17 505257200 11.19 3 10.13 28
2.51 26 504760200 5.9 4 505258200 11.19 4 505965599 7.17 2
504575207 2.43 24 5.15 26 505259200 11.19 2 7.17 21
504575208 2.41 25 5.17 26 505276200 11.19 10 10.3 3
2.43 25 504804796 11.19 6 505327200 2.53 18 10.3 20
2.49 28 504804797 11.19 18 505328200 2.53 19 10.5 3
2.51 28 504851200 1.5 13 505657522 8.13 4 10.5 21
504575209 2.41 26 504871201 6.7 11 505657523 8.13 4 10.7 7
2.43 26 6.11 11 505861501 1.20 1 10.9 6
2.49 29 504871202 6.3 19 1.23 1 505967544 3.5 9
2.51 29 6.5 28 505861502 1.20 1 3.9 9
504575210 2.49 19 504871203 6.7 31 1.23 1 505967551 6.23 31
504575212 2.49 21 6.11 31 505861503 1.20 1 505967556 3.5 19

12.7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3.9 19 7.13 17 506395566 5.10 2 506845500 7.9 3
505968501 2.61 15 8.16 7 5.12 4 8.13 3
505968513 7.17 1 8.19 14 506395568 1.19 2 506847500 11.16 2
505968529 2.54 6 9.16 7 506395569 1.19 1 506978500 11.5 28
2.59 5 9.19 14 506395570 5.10 3 506979500 11.5 16
505968533 1.15 3 505978550 8.11 2 506395571 5.10 4 507055500 5.7 22
505968535 2.61 16 505978597 10.7 13 506395573 5.10 5 507097502 6.27 7
505968540 1.15 3 10.9 13 506395574 5.10 6 6.29 8
505968541 10.9 4 10.11 9 506395575 5.10 7 507105500 5.5 8
505968566 2.57 7 10.13 9 506395576 5.10 9 507120501 11.19 13
2.61 3 506250524 6.45 506395577 5.10 11 507180500 5.7 38
505968568 2.57 6 506253586 10.3 1 506395579 5.10 10 507186500 5.9 5
2.61 2 10.5 1 506395581 5.10 1 5.15 27
505968583 7.17 1 506253595 10.3 1 506395582 5.10 12 5.17 27
505969533 7.17 1 10.5 1 506395584 5.10 8 507236500 5.5 22
505969549 7.17 1 506253599 10.3 1 506395586 11.16 6 509982101 11.5 24
505970537 3.6 69 10.5 1 506395587 5.5 23 511660400 6.27 12
3.10 69 506254514 10.3 1 506395589 4.19 11 6.29 13
505970592 6.24 37 10.5 1 4.21 9 512435807 2.23 6
505972545 1.19 20 506254581 10.11 1 506395592 6.19 5 6.41 6
505972566 1.19 3 506254584 10.11 1 506395593 6.19 4 512443801 2.21 13
505973520 1.19 4 10.13 1 506395594 6.19 4 2.23 16
505974557 1.19 19 506254586 10.13 1 506395595 6.15 7 2.25 12
1.19 26 506254587 10.11 1 6.17 7 6.41 16
505974560 11.15 1 506254593 10.11 1 506395597 6.15 3 514454800 6.15 9
505976530 1.19 17 10.13 1 6.17 3 6.17 9
505976537 2.3 16 506255500 10.11 1 506395598 6.15 2 515300800 2.13 2
2.7 6 10.13 1 6.17 2 515685804 4.19 5
505976557 10.7 2 506395528 6.41 7 506425500 3.6 54 4.21 5
10.9 2 506395529 2.23 3 3.10 54 515686846 4.19 7
505976588 10.7 2 6.41 3 5.12 1 4.21 6
10.9 2 506395532 6.3 13 506430505 11.19 17 515689803 4.19 8
505977500 4.9 3 6.5 36 506430506 11.19 17 4.21 7
505977509 4.7 24 506395544 2.35 21 506462500 6.27 13 515768104 11.5 23
505977516 4.9 1 2.37 21 6.29 14 516856810 2.21 2
505977538 4.7 34 506395551 5.12 7 506463500 6.27 11 2.23 10
505977542 4.9 5 506395552 5.12 9 6.29 12 6.41 10
505977550 4.9 16 506395553 5.12 8 506468500 6.23 17 516857805 2.21 1
505977562 4.7 35 506395554 5.12 10 506469500 6.23 21 2.25 1
505977563 4.7 5 506395555 5.12 11 506552501 6.42 8 516858806 2.21 12
505977566 4.7 25 506395556 5.12 7 506571501 2.23 2.23 7
505977569 4.9 4 506395557 5.12 13 6.41 2.25 11
505977570 4.7 7 506395558 5.12 12 506584500 5.7 15 516859801 2.23 17
505977573 4.9 7 506395559 5.12 14 506655500 1.5 15 6.41 17
505977589 4.7 18 506395560 5.12 5 506706502 5.5 7 516859802 2.21 14
505977590 4.9 10 506395561 5.12 6 506713500 1.5 11 2.25 13
505977597 4.7 2 506395562 5.12 5 506726504 6.7 18 516859806 2.21 7
505977598 4.9 9 506395563 5.10 13 6.11 18 2.25 6
505978539 10.7 1 5.12 2 506751500 1.6 72 516859807 2.23 12
10.9 1 506395564 5.12 1 506768501 4.3 7 6.41 12
505978544 7.10 7 506395565 5.12 3 4.5 2 516861803 2.21 10

12.8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.23 15 518793602 6.31 16 10.9 23 519249804 4.19 2
2.25 9 6.36 14 518800664 10.7 23 4.21 2
6.41 15 6.37 15 10.9 23 519432610 6.15 6
516862804 2.23 2 6.38 7 518800665 10.7 23 6.17 6
6.41 2 518793647 2.54 9 10.9 23 519432613 6.15 32
516862805 2.21 6 2.59 8 518800687 11.5 6 6.17 35
2.25 15 518793652 2.54 10 11.7 6 519432614 6.15 38
516865803 2.21 3 2.59 9 518800691 11.5 7 6.17 41
2.23 11 518794659 7.9 14 11.7 7 519432619 2.43 22
2.25 3 8.13 16 518800693 6.31 8 519432623 6.23 18
6.41 11 518794667 4.11 3 6.38 3 519432624 2.41 7
516866807 2.23 8 518794682 4.7 11 518800695 10.7 22 2.43 7
6.41 8 518796606 2.3 8 10.9 22 2.49 7
516866809 2.21 8 2.7 30 518801602 6.45 9 2.51 7
2.25 7 518796609 11.5 9 518801606 11.11 3 519432644 1.6 77
516869835 2.21 4 11.7 9 518801611 11.11 5 519432675 1.19 12
2.23 1 518796615 11.13 4 518801636 10.11 2 519433637 1.6 47
6.41 1 518796632 2.14 4 10.13 2 519433643 5.7 39
516869836 2.21 5 518796634 11.13 6 518801644 7.7 24 519477600 6.21 8
2.23 18 518796642 4.7 17 8.9 27 519507601 2.43
6.41 18 518796644 6.27 2 8.11 7 6.29 1
516869837 2.25 4 6.31 9.9 7 519507603 2.41
516870801 2.21 15 518796653 2.3 9 518801686 11.11 6 519517601 6.21 2
2.25 14 2.7 31 518801699 11.11 3 519517603 6.21 2
516905800 11.13 19 518796674 11.5 10 518802686 2.54 2 519521606 7.9 2
517085805 5.7 4 11.7 10 2.59 12 519521609 7.9 2
517408308 11.5 25 518796676 11.19 14 518803629 7.7 26 519521614 7.9 2
518445602 2.57 4 518796682 11.5 1 8.9 22 519521619 7.9 2
2.61 8 11.7 1 9.7 20 519523606 7.9 1
518445612 2.57 3 518797634 8.16 6 518803665 8.9 21 519523609 7.9 1
2.61 9 8.19 18 518804632 2.29 5 519523614 7.9 1
518445620 2.57 12 518797644 1.19 23 2.31 5 519523619 7.9 1
2.61 17 518798650 10.7 19 2.33 23 519523656 7.9 1
518648601 1.20 1 10.9 19 518804655 11.13 5 519523659 7.9 1
1.23 1 518798659 11.9 1 518804684 2.29 13 519523664 7.9 1
518648602 1.20 1 11.11 1 2.31 13 519523669 7.9 1
1.23 1 518800616 10.7 22 2.33 13 519524606 7.9
518648603 1.20 1 10.9 22 518806610 2.57 8 519524609 7.9
1.23 1 518800617 6.31 9 2.61 6 519524614 7.9
518648604 1.20 1 518800628 10.7 22 518806660 8.9 16 519524619 7.9
1.23 1 10.9 22 518806687 2.57 9 519524656 7.9
518648605 1.20 1 518800631 10.7 23 2.61 7 519524659 7.9
1.23 1 10.9 23 518807605 6.45 2 519524664 7.9
518696802 4.19 6 518800649 11.5 3 518807647 4.7 36 519524669 7.9
518791609 7.7 25 11.7 3 518807690 11.15 5 519526600 6.29 2
518791614 8.11 1 518800650 11.5 5 518807691 1.5 25 6.36
9.9 1 11.7 5 518808609 6.45 5 519528603 8.13 2
518792621 9.9 2 518800657 10.7 22 518821818 5.15 10 519528606 8.13 2
518792629 9.9 2 10.9 22 5.17 10 519528609 8.13 2
518792663 9.9 2 518800661 6.31 16 518995015 2.35 16 519528613 8.13 2
518792681 9.9 2 518800663 10.7 23 518995019 2.37 16 519528616 8.13 2

12.9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
519529603 8.13 1 10.15 9 519798601 1.19 22 520041602 6.21 1
519529606 8.13 1 519636600 9.13 5 519798602 1.19 22 520041603 6.21 1
519529609 8.13 1 519638603 9.13 2 519798603 1.19 22 520041809 11.9 1
519529613 8.13 1 519638606 9.13 2 519798604 1.19 22 11.11 1
519529616 8.13 1 519638608 9.13 2 519798605 1.19 22 520042831 3.6 73
519529653 8.13 1 519638614 9.13 2 519798606 1.19 22 3.10 73
519529656 8.13 1 519638653 9.11 2 519798607 1.19 22 520042833 9.9 19
519529659 8.13 1 519638656 9.11 2 519798608 1.19 22 520042874 1.6 59
519529663 8.13 1 519638658 9.11 2 519798609 1.19 22 520043867 9.9 17
519529666 8.13 1 519638664 9.11 2 519798610 1.19 22 520044803 7.7 11
519530603 8.13 519639603 9.11 1 519798611 1.19 22 9.7 11
519530606 8.13 9.13 1 519976600 11.9 5 520044954 3.5 12
519530609 8.13 519639606 9.11 1 519996801 1.13 9 3.9 12
519530613 8.13 9.13 1 1.19 6 520044955 3.9 11
519530616 8.13 519639608 9.11 1 519996802 1.19 6 520044956 3.9 17
519530653 8.13 9.13 1 519996803 1.13 10 520044957 3.5 20
519530656 8.13 519639614 9.11 1 1.19 6 3.9 20
519530659 8.13 9.13 1 520015800 6.27 6 520044958 3.5 23
519530663 8.13 519640603 9.13 6.29 7 3.9 23
519530666 8.13 519640606 9.13 520016600 11.16 9 520044959 3.5 24
519534603 8.15 519640608 9.13 520019600 11.16 1 3.9 24
9.15 519640614 9.13 520031801 2.3 13 520044960 3.5 25
519534606 8.15 519664601 6.42 2 520035823 1.5 31 3.9 25
9.15 519665601 6.42 1 520035837 2.57 13 520044961 3.5 26
519534608 9.15 519666601 6.42 2.61 12 3.9 26
519534609 8.15 6.45 6 520036852 7.3 6 520044962 3.9 29
519534614 8.15 8.19 3 7.5 3 520044963 3.9 29
9.15 9.19 3 7.10 6 520044964 3.5 30
519534617 8.15 519729801 4.19 9 7.13 13 3.9 30
519537600 8.15 5 4.21 8 8.3 6 520044967 3.5 33
9.15 5 519730600 5.7 11 8.5 6 3.9 33
519540603 8.15 2 519732600 5.9 3 8.7 5 520044968 3.5 34
9.15 2 5.15 25 9.3 6 3.9 34
519540606 8.15 2 5.17 25 9.5 3 520044969 3.5 35
9.15 2 519739809 2.26 6 9.16 6 3.9 35
519540608 8.15 2 519739830 2.26 5 9.19 18 520044970 3.5 36
9.15 2 519739834 2.26 7 520037801 4.7 30 3.9 36
519540614 8.15 2 519739845 2.26 1 520038836 2.54 7 520044971 3.5 38
9.15 2 519745801 2.41 23 2.59 6 3.9 38
519540617 8.15 2 519784600 6.7 35 520039810 10.11 20 520044972 3.5 39
519541603 8.15 1 6.11 35 10.13 20 3.9 39
9.15 1 519786801 2.21 11 520039855 9.9 24 520044973 3.5 40
519541606 8.15 1 2.23 14 520039872 10.11 23 3.9 40
9.15 1 2.25 10 10.13 23 520044974 3.5 41
519541608 8.15 1 6.41 14 520039880 2.57 10 3.9 41
9.15 1 519787801 2.21 9 2.61 5 520044975 3.5 42
519541614 8.15 1 2.23 13 520039885 6.19 17 3.9 42
9.15 1 2.25 8 520040899 7.5 9 520044976 3.6 45
519541617 8.15 1 6.41 13 8.5 12 3.10 45
519609804 1.5 19 519788801 2.23 21 8.11 24 520044977 3.6 46
2.39 12 6.41 21 9.9 29 3.10 46

12.10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520044978 3.6 47 4.15 40 2.57 14 6.17 5
3.10 47 520052863 3.5 10 2.61 11 520349823 6.15 24
520044979 3.6 48 3.9 10 520202602 2.7 7 520349824 6.15 22
3.10 48 520052899 7.3 6 2.57 11 6.17 23
520044980 3.6 49 7.5 3 2.61 10 520349829 6.15 41
3.10 49 7.10 6 520256600 11.9 2 6.17 43
520044981 3.6 50 7.13 13 520295600 11.19 9 520349830 6.15 42
3.10 50 8.3 6 520325800 4.19 10 6.17 44
520044982 3.6 52 8.5 6 520329801 6.31 1 520350600 1.6 63
3.10 52 8.7 5 6.37 1 520370600 6.29 9
520044983 3.6 53 9.3 6 520329802 6.31 3 520386800 5.5 9
3.10 53 9.5 3 6.36 3 520393600 5.9 11
520044984 3.6 55 9.16 6 520329805 6.31 4 5.15 17
3.10 55 9.19 18 6.36 8 5.17 17
520044985 3.6 56 520053821 8.16 6 520329808 6.36 12 520394600 5.15 29
3.10 56 520053826 2.29 2 520329809 6.36 13 5.17 29
520044986 3.6 57 2.31 2 520329822 6.31 7 520399814 2.35 25
3.10 57 2.33 2 6.37 7 520399819 2.37 25
520044987 3.6 58 520053828 2.33 4 520334600 6.27 8 520426826 2.41 22
3.10 58 520053835 2.29 9 520349600 1.6 64 520426829 5.7 11
520044989 3.6 60 2.31 9 520349800 6.15 23 520426834 3.6 44
3.10 60 2.33 9 6.17 24 3.10 44
520044990 3.6 61 520053839 2.29 14 520349801 6.17 25 520434807 1.3 1
3.10 61 2.31 14 520349802 6.15 25 1.9 1
520044991 3.6 62 2.33 14 6.17 26 520434808 1.3 1
3.10 62 520053864 2.7 17 520349803 6.15 1 1.9 1
520044993 3.5 1 520064603 11.9 1 6.17 1 520530600 1.6 65
520044994 3.9 1 11.11 520349804 6.15 11 520598600 5.5 10
520044995 3.5 4 520065604 11.13 1 6.17 11 522520001 1.20 2
3.9 4 520069603 11.5 2 520349806 6.15 21 524135097 1.6 62
520044996 3.5 2 11.7 2 6.17 21 524135117 1.6 49
3.9 2 520082818 5.5 15 520349808 6.17 22 524135149 1.5 37
520044997 3.5 3 520082870 3.9 520349810 6.15 14 524135150 1.5 37
3.9 3 520082871 3.9 6.17 14 524135153 1.5 40
520044998 3.5 1 520082872 3.5 5 520349811 6.15 19 524135154 1.5 40
520044999 3.9 1 3.9 5 6.17 19 524135182 1.6 53
520045000 3.5 4 520082873 3.5 5 520349813 6.15 33 524135211 4.7 10
3.9 4 3.9 5 6.17 36 524135549 5.9 13
520045001 3.5 2 520082887 1.6 74 520349814 6.15 31 524136397 5.5 20
3.9 2 1.6 78 6.17 32 524136419 5.5 20
520045002 3.5 3 2.53 15 520349815 6.15 30 524136443 11.5 32
3.9 3 520082891 3.11 1 6.17 31 11.7 20
520045119 1.19 24 4.22 1 520349818 6.15 40 524136928 3.15 1
520045181 10.11 34 520082892 4.22 3 6.17 34 524136932 3.15 1
10.13 34 520083824 5.7 11 520349819 6.15 27 524136991 1.9 2
520047854 10.9 4 520086612 11.3 8 6.17 28 524136992 1.9 2
520047864 10.7 3 520086630 3.6 59 520349820 6.15 39 524137108 5.9
10.9 3 3.10 59 6.17 33 524137144 10.15 1
520049875 6.45 19 520129600 4.5 10 520349821 6.15 26 524137191 3.15 2
520049876 6.45 20 4.21 21 6.17 27 524137192 3.15 2
520051896 4.13 3 520202601 2.7 7 520349822 6.15 5 524137230 5.15 2

12.11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5.17 2 580000183 6.38 1 580000959 2.29 6 11.13 21
524137299 1.6 48 580000195 1.3 7 2.31 6 11.15 7
524137328 1.5 32 6.21 2.33 6 580003162 2.29 24
524137329 1.5 32 580000197 1.3 7 580000960 2.29 7 2.31 26
1.6 48 6.21 2.31 7 580003863 6.27 2
524137510 6.23 20 580000252 2.3 22 2.33 7 6.33
524137581 2.53 3 580000254 2.3 22 580000961 2.31 9 580004704 5.7 3
524138120 5.15 2.17 1 2.33 9 6.11 28
5.17 580000255 2.3 22 580000962 2.31 20 11.5 35
524138367 1.6 66 2.19 1 2.33 20 11.7 23
524138368 1.6 66 580000259 2.19 4 580000964 2.31 19 580006294 4.3 5
524138372 1.6 71 580000275 4.3 3 2.33 19 4.5 8
524138373 1.6 71 4.5 5 580000965 2.33 22 580006358 6.33 1
524138525 2.14 4.16 48 580000967 2.33 24 6.37 12
524138526 2.14 580000284 4.7 4 580000968 2.31 21 580006359 6.33 8
524138691 11.5 30 580000285 2.49 12 2.33 21 6.37 3
524139223 1.15 2.51 12 580000970 2.29 9 580006360 6.37 13
1.17 580000323 5.9 1 580000971 2.29 19 580006362 6.33 15
524139224 1.15 5.15 21 580001082 2.11 1 580006470 11.3 12
1.17 5.17 21 2.53 4 580006471 11.5 29
524139264 1.19 5 580000324 5.9 10 580001427 4.7 3 580006778 6.33 11
524139381 11.19 21 5.15 19 580001428 4.7 3 580006779 6.33 3
524139402 1.6 80 5.17 19 580001444 2.3 1 580006780 4.19
524139403 1.6 80 580000348 4.11 5 2.7 1 580007455 2.3 26
524139579 1.15 1 580000349 4.11 4 580001466 1.5 30 2.7 22
524139580 1.15 1 580000350 4.11 6 580001469 1.6 52 2.8 45
524139581 1.15 2 580000351 4.11 8 580001470 1.5 39 580007456 2.3 24
524140511 1.19 15 580000355 4.11 12 580001471 1.6 55 580007601 2.29 10
524143126 2.53 3 4.11 15 580001472 1.6 61 2.31 10
524143168 6.29 2 580000356 4.11 13 580001473 1.6 60 2.33 10
6.37 580000360 4.11 23 580001474 1.6 54 580007602 2.29 11
524144246 1.6 64 580000362 4.11 17 580001475 1.6 50 580007603 2.29 12
524145292 1.3 1 580000464 4.7 6 580001477 1.5 26 2.31 12
1.9 1 580000702 4.19 13 1.5 43 2.33 12
524145293 1.3 1 4.21 11 580001690 4.7 20 580007606 2.31 11
1.9 1 580000821 4.19 1 580001768 4.13 4 2.33 11
524164417 7.3 11 4.21 1 4.15 41 580007838 2.13 1
8.3 11 580000822 4.19 14 580001819 6.36 1 2.53 4
9.3 11 4.21 12 6.38 6 580007840 2.13 2
524166936 4.25 2 580000823 4.19 15 580001849 2.61 14 580008064 1.19 16
524167321 4.25 1 4.21 13 580001860 6.38 2 580008424 1.13
524185105 4.5 3 580000849 4.13 1 580001951 2.11 4 580008812 11.7 18
524193665 6.15 41 4.15 38 580001952 2.11 5 580008989 6.31 14
530493100 3.5 18 580000878 2.33 580001953 2.11 6 6.37 14
3.9 18 580000956 2.29 1 580002110 4.11 21 580009064 5.15 3
580000037 11.13 1 2.31 1 580002113 4.11 7 580009288 10.11 31
580000127 4.19 2.33 1 580002114 4.11 9 10.13 31
4.21 580000957 2.29 3 580002115 4.11 16 580009289 10.11 32
580000138 2.29 8 2.31 3 580002117 4.11 22 10.13 32
2.31 8 2.33 3 580002134 2.13 3 580009290 10.11 10
2.33 8 580000958 2.33 5 580002889 11.11 12 10.11 33

12.12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
10.13 10 580011060 4.15 46 4.15 10 580013350 4.11 19
10.13 33 580011062 4.3 4 580012515 4.13 19 580013351 4.11 24
580009850 2.29 21 580011064 4.5 7 4.15 11 580013379 1.5 30
2.31 23 580011068 4.5 4 580012516 4.13 20 580013409 1.15 5
580010327 1.13 3 580011091 2.53 8 4.15 12 580013410 1.15 4
580010430 5.15 7 580011118 4.13 7 580012526 4.13 21 580013411 1.15 3
580010432 5.15 9 4.15 44 4.15 13 580013412 1.15 6
5.17 9 580011125 2.3 27 580012527 4.13 22 580013413 1.15 7
580010433 5.15 12 2.7 8 4.15 14 580013414 1.15 8
5.17 12 580011126 2.3 28 580012528 4.13 23 580013415 1.15 9
580010434 5.15 13 2.7 9 580012529 4.13 24 580013416 1.15 10
5.17 13 580011127 2.3 29 4.15 16 580013417 1.15 11
580010507 6.45 15 2.7 10 580012530 4.13 25 580013418 1.15 12
580010516 6.45 4 580011129 2.3 30 4.15 17 580013419 1.17 1
580010525 6.45 3 2.7 11 580012531 4.13 26 580013420 1.17 2
580010749 2.39 9 580011130 2.3 27 4.15 18 580013421 1.17 3
580010773 2.39 27 2.7 12 580012532 4.13 27 580013422 1.17 4
580010862 4.26 1 580011131 2.3 28 4.15 19 580013423 1.17 5
580010868 4.26 3 2.7 13 580012533 4.13 28 580013424 1.17 6
580010870 4.25 3 580011149 2.3 29 4.15 20 580013425 1.17 7
580010997 2.57 1 2.7 14 580012534 4.13 29 580013426 1.15 13
2.61 1 580011150 2.7 15 4.15 20 580013427 1.15 14
580011007 4.3 1 580011152 2.3 17 580012535 4.13 30 580013428 1.15 15
4.5 1 2.54 4.15 23 580013898 5.15 1
4.7 16 2.57 580012536 4.13 31 5.17 1
4.11 580011153 2.3 34 4.15 22 580013899 5.15 8
580011033 2.4 38 580011275 2.3 33 580012537 4.13 32 580013900 5.15 16
2.7 23 2.7 18 4.15 24 5.17 16
580011035 2.4 36 580011503 1.5 33 580012538 4.13 33 580014140 4.26 2
2.8 46 580011651 2.7 37 4.15 25 580014141 4.26 4
580011036 2.3 23 580012259 6.42 6 580012539 4.13 34 580014142 4.26 5
2.8 43 580012349 11.3 13 4.15 26 580014485 1.13 12
2.19 12 580012489 2.3 32 580012540 4.13 35 580014486 1.13 13
580011037 2.3 31 580012502 4.13 9 4.15 27 580014487 1.13 11
2.7 25 4.15 1 580012541 4.13 36 580014561 2.17 4
2.8 54 580012503 4.13 45 4.15 28 580014898 4.13 37
580011039 2.3 27 580012504 4.13 10 580012543 4.13 38 4.15 29
580011040 2.3 27 580012505 4.13 11 580012544 4.13 39 580014906 4.16 50
580011041 2.3 27 4.15 3 580012545 4.13 40 580015032 5.5 22
580011042 2.3 27 580012506 4.13 12 580012546 4.13 41 580015119 2.41 24
580011043 2.3 29 580012507 4.13 13 4.15 33 2.49 27
580011044 2.3 29 4.15 5 580012830 1.5 12 2.51 27
580011045 2.3 28 580012508 4.13 14 580013089 2.3 6 580015138 2.3 12
580011046 2.3 28 4.15 6 2.7 17 580015476 2.51
580011047 2.3 30 580012509 4.13 15 580013132 2.25 580015477 2.49
580011048 2.3 30 4.15 7 580013133 2.25 2 6.27 1
580011050 2.3 30 580012510 4.13 16 580013206 2.19 15 580015901 4.13 46
580011058 4.13 42 4.15 8 580013339 4.11 1 4.16 53
4.15 34 580012511 4.13 17 580013340 4.11 14 580015902 4.13 47
580011059 4.13 44 4.15 9 580013341 4.11 18 4.16 52
4.15 36 580012512 4.13 18 580013349 4.11 11 580016710 2.39

12.13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580016835 2.51 18 580022747 2.8 56 580023763 8.19 580027246 2.45 1
580016838 2.49 30 580022964 2.7 20 580023786 9.19 1 580027247 2.45 2
2.51 30 2.8 42 580023788 7.13 1 2.47 2
580016839 2.49 1 2.17 3 580023790 8.19 1 580027248 2.45 3
2.51 1 2.19 3 580023798 9.19 2 580027249 2.45 4
580016841 2.49 18 580023068 6.27 3 580023799 7.13 2 580027250 2.45 5
580016845 2.49 25 6.27 5 8.19 2 580027252 2.45 7
2.51 25 6.29 4 580024073 2.39 20 580027253 2.45 8
580017283 2.39 4 6.35 2 580024077 2.39 8 580027255 2.45 10
2.39 15 580023124 7.17 10 580024134 4.15 37 580027256 2.45 12
580017496 2.57 2 10.3 9 580024135 4.15 37 580027257 2.45 13
580017795 3.5 10.5 10 580024136 4.15 2 580027661 2.7 7
580017796 3.5 10.11 11 580024137 4.15 4 2.59
580018175 4.19 16 10.11 35 580024138 4.15 21 2.61
580018478 3.2 2 10.13 11 580024139 4.16 49 4.13 8
580018907 2.39 33 10.13 35 580024140 4.15 20 4.15 45
580019508 5.17 7 580023146 1.15 2 580024141 4.15 15 580027667 7.14 2
580019509 5.17 7 580023262 4.15 580024143 4.15 30 580027669 7.14 1
580019605 4.21 580023353 2.39 18 580024144 4.15 31 580027672 8.20 2
580020708 6.43 580023363 2.39 17 580024145 4.15 32 580027878 7.13 17
6.45 6 580023364 2.39 16 580024920 8.11 11 8.19 14
580020710 6.43 1 580023365 2.39 14 8.11 13 9.16 7
8.19 3 580023366 2.39 13 9.9 13 9.19 14
9.19 3 580023367 2.39 25 580025499 4.16 51 580028380 2.39 3
580020719 6.43 3 580023368 2.39 4 580025602 9.11 12 580028680 2.45 6
580020721 6.43 2 580023369 2.39 2 580025603 9.11 5 580028875 11.5 12
580020723 7.13 6 580023370 2.39 6 580025784 4.9 17 11.7 12
8.19 6 580023371 2.39 31 580026196 7.13 4 580028876 2.8 58
9.19 6 580023372 2.39 31 8.19 4 580028877 11.7 19
580020724 7.13 4 580023373 2.39 1 9.19 4 580029911 3.5 29
8.19 4 580023375 2.39 20 580026197 7.13 5 580030111 5.15 18
9.19 4 580023376 2.39 23 8.19 5 5.17 18
580020726 7.13 5 580023377 2.39 24 9.19 5 580030395 4.13 5
8.19 5 580023378 2.39 8 580026362 9.11 4.15 42
9.19 5 580023379 2.39 8 580026365 9.11 580030663 7.3
580020731 9.20 2 580023380 2.39 11 580026367 9.11 7.5
580020736 8.20 1 580023381 2.39 28 580026373 9.11 7.7
580020737 9.20 2 580023382 2.39 29 580026438 2.45 11 580030666 7.3
580020741 6.43 5 580023383 2.39 29 2.47 9 7.5
580020742 9.20 1 580023384 2.39 26 580026720 7.13 22 7.7
580020777 2.7 24 580023385 2.39 7 580026721 7.13 9 580030671 7.3
2.8 53 580023425 6.21 12 580026723 7.13 10 7.5
580020778 2.3 35 580023479 2.39 22 580026724 6.43 4 7.7
2.17 13 580023592 8.19 10 580026725 6.43 6 580030677 7.3
580020937 2.7 16 9.19 10 580026749 1.23 4 7.5
580020938 2.8 40 580023594 7.13 11 580027033 2.45 7.7
580022037 2.39 8.19 11 6.27 1 580030738 2.47 1
580022130 4.9 12 9.19 11 6.29 1 580030739 2.47 3
580022502 7.9 10 580023746 11.15 1 580027136 4.9 21 580030740 2.47 4
8.13 10 580023759 9.19 580027145 2.47 580030741 2.47 5
580022505 9.11 4 580023761 7.13 6.27 1 580030742 2.47 6

12.14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580030743 2.47 7 5.10 580043726 2.8 55 730057003 2.35
580030744 2.45 9 580033465 6.31 2 580045624 5.2 1 730057004 2.37
2.47 8 6.37 2 580045627 5.2 2 730057501 2.35 27
580030745 2.47 10 580033466 6.31 5 580045631 5.2 3 2.37 27
580030746 2.47 11 6.37 5 580045641 5.2 4 730068201 2.35 22
580030747 2.47 12 580033467 6.31 6 580045643 5.2 5 2.37 22
580030801 8.3 6.37 4 580045647 5.3 6 730080601 2.35 18
8.5 580033718 7.7 22 580045652 5.3 7 751191100 11.5 33
8.7 7.10 10 580046442 11.15 5 11.7 21
8.9 7.13 20 580050378 2.8 59 751199100 11.5 34
8.11 8.11 5 580056635 1.15 18 11.7 22
580030804 8.3 8.16 10 580060826 6.15 41 751287402 6.23 23
8.5 8.19 16 6.17 42 751287404 6.23 23
8.7 9.9 5 585068200 2.53 13 752953402 1.19 9
8.9 9.16 10 640046913 2.39 10 900001201 5.5 14
8.11 9.19 16 720064902 2.35 1 900001242 1.3 12
580030807 8.3 580033885 1.10 4 2.35 3 1.9 7
8.5 580034132 4.7 37 2.37 1 900002259 8.7 2
8.7 580034356 7.13 6 2.37 3 8.11 20
8.9 8.19 6 720076907 5.5 29 900002263 8.11 2
8.11 9.19 6 720135933 6.23 30 900002264 8.9 1
580030811 8.3 580034583 3.5 17 723562100 2.35 15 900002265 8.11 2
8.5 580034584 3.5 11 723562101 2.35 28 900002266 8.11 2
8.7 580034999 1.23 2 730001800 2.35 18 900002269 8.11 2
8.9 580035000 1.23 3 730011201 2.35 29 900003212 8.9 13
8.11 580035001 1.23 5 2.37 32 900003213 8.9 15
580030814 8.3 580035201 5.17 3 730017200 2.37 30 900003215 6.45 1
8.5 580035353 6.27 2 730023201 2.37 31 900003219 6.45 17
8.7 6.35 1 730027702 2.35 8 900003220 6.45 18
8.9 580035625 2.31 730027703 2.37 8 900003238 11.15 1
8.11 580035626 2.29 730028702 2.35 19 900003239 11.15 2
580030909 9.3 580035782 2.29 20 2.37 19 900003245 11.5 11
9.5 2.31 22 730031703 2.37 14 11.7 11
9.9 580035783 2.29 22 730031704 2.35 14 11.9 4
580030912 9.3 2.31 24 730038602 2.35 18 11.11 11
9.5 580035784 2.29 23 2.37 18 11.13 16
9.9 2.31 25 730042205 2.35 2 11.16 8
580030914 9.3 580035787 2.31 22 2.37 2 900003246 11.9 1
9.5 580035788 2.29 20 730045201 2.35 23 11.11 1
9.9 580035844 11.13 2 2.37 23 11.13 15
580030920 9.3 580035923 2.7 13 730048200 2.35 11 900003275 6.19 3
9.5 580035924 2.7 14 730049500 2.37 11 900003277 6.19 18
9.9 580035925 2.7 15 730050201 2.35 7 7.3 9
580030959 6.27 16 580035926 2.7 12 2.35 20 8.3 9
6.31 13 580035927 2.7 9 2.37 7 9.3 9
580031380 3.5 29 580035928 2.7 10 2.37 20 900003278 6.19 16
580031726 11.11 2 580035929 2.7 11 730053200 2.37 29 900004209 10.7 1
580032623 2.8 60 580035930 2.7 8 730054201 2.35 24 10.9 1
580032663 4.7 20 580036755 5.7 3 2.37 24 900004214 10.7 1
580032873 3.6 63 580040835 4.5 6 730055501 2.35 17 10.9 1
5.2 580042490 6.23 22 2.37 17 900004215 10.7 2

12.15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
10.9 2 909882404 10.11 26 931013911 2.23 19 932201904 2.3 7
900004216 10.7 2 10.13 26 6.41 19 4.7 31
10.9 2 909882405 7.7 8 931014904 3.5 6 932203912 2.53 20
900004224 10.9 4 8.9 7 3.10 64 937100902 11.16 7
900004269 8.15 6 8.11 16 931014907 3.6 65 11.19 20
9.15 6 9.7 6 3.10 65 937100903 11.19 16
900005215 6.19 16 9.9 16 931015909 3.5 43 937100904 6.3 22
900010285 11.13 20 10.11 16 3.9 43 6.5 35
900014275 2.49 32 10.13 16 6.19 12 940004902 11.16 10
2.51 21 909902405 3.6 66 7.3 14 940004903 2.8 52
900014276 2.49 23 3.10 66 8.3 14 2.11 8
2.51 23 910229100 8.11 10 9.3 14 2.17 6
900014278 2.49 31 10.3 14 931018903 6.45 7 2.19 6
2.51 10 10.5 15 931018905 1.24 6 940102905 1.6 57
900014292 1.5 16 911330400 7.3 12 932107911 10.9 25 2.7 38
901263101 11.15 4 8.3 12 932116901 5.9 6 940400904 11.19 19
902146806 2.49 9 9.3 12 5.15 28 940400905 11.19 15
2.51 9 912461400 5.5 5 5.17 28 940600905 11.5 22
902146807 2.49 10 930101905 2.11 2 932200902 4.7 21 940600906 6.3 20
902146812 2.51 25 930103907 2.13 5 932200905 10.11 18 6.5 33
902146815 2.49 22 931013906 5.5 13 10.13 18

12.16
SECTION 13

13 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 13
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 13.2


TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 13.2

13.1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on that
investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS parts identification, Service Maintenance Manuals


which provide service and overhaul procedures and
HOW TO ORDER SERVICE PARTS additional copies of the Operating Manual can be
obtained from your Yale Industrial Truck Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and SERVICE MAINTENANCE MANUAL-
at the least possible cost, the following is the correct PART NO. 524139705
procedure to use to order replacement parts.
OPERATING MANUAL-
WHEN ORDERING PARTS PART NO. 524142963

Contact your authorized Yale Industrial Truck Dealer To provide instructions for safely operating and
giving them the following information: servicing Yale Industrial Trucks, each truck is
equipped with an operators manual. It describes
1. Your Purchase order number. various operating techniques and safety warnings
2. Complete addresses for sending the invoice and to the operator. It contains a guide to safe
parts. maintenance practices and recommended schedules
3. Tell us how you want your parts sent. If we do not for maintenance. If the operators manual is missing
get this information, we will send the parts using from any Yale Industrial Truck, it should be replaced.
the lowest priced method. Replacement copies are available for a nominal fee
4. Correct part number(s) and description(s). Use from your Yale Dealer.
your parts manual as a reference.
5. Model and serial number of the truck. For additional information or assistance in obtaining
these user support publications see your Yale Industrial
TECHNICAL SERVICE PUBLICATIONS Truck Dealer or contact:

Technical literature, with detailed information, is Yale Europe Materials Handling Limited
available at a nominal fee to assist users to effectively Flagship House, Reading Road North
maintain Yale Industrial Trucks in a safe, useful Fleet, Hampshire GU138 HR United Kingdom
condition. Part Manuals with complete replacement

13.2
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702 524150863

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