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A thermodynamic model for liquid-liquid phase equilibrium and chemical equilibrium in the
formaldehyde + water + 1-butanol system is presented. The model is an extension of the vapor-
liquid phase equilibrium model for the formaldehyde + water + methanol system. Formaldehyde
reacts with water and alcohols to form oligomers. New experimental results (from NMR
spectroscopic investigations) are reported for the chemical equilibrium in liquid formaldehyde
+ 1-butanol and formaldehyde + water + 1-butanol systems at temperatures from 278 to 348
K. New liquid-liquid phase equilibrium data are reported for temperatures of 298, 313, and
333 K. The model is able to reliably describe the liquid-liquid phase equilibrium, as well as the
specification in the liquid phases.
ntotal ∞ ∞
x̃FA )
ñtotal
∑
(xFA + ixMGi + ixHFi)
i)1 i)1
∑ (8)
ntotal ∞
x̃W )
ñtotal i)1
∑
(xW + xMGi) (9)
ntotal ∞
∑
Figure 1. Scheme for modeling the liquid-liquid equilibrium of
the formaldehyde + water + 1-butanol system x̃1B ) (x1B + xHFi) (10)
ñtotal i)1
formation of methylene glycol and hemiformal are very constant for the formation of hemiformal from 1-butanol
important, as they provide the transfer from formalde- vap
and formaldehyde in the vapor phase (KHF ) was ap-
hyde in poly(oxymethylene) glycols to formaldehyde in 1
proximated by the constant for the formation of hemi-
poly(oxymethylene) hemiformals (and vice versa). As in formal from methanol and formaldehyde, which was
the model for the formaldehyde + water + methanol taken from Kogan.18
system, further chemical reactions (resulting, for ex- The chemical reaction equilibrium constants (KMGn,
ample, in methylal and dimethoxy ether) are neglected n g 2) for the formation of poly(oxymethylene) glycols
as they are of minor importance under the conditions (reaction II; cf. eq 4) were taken from an earlier
of interest in the present work. publication by Albert et al.9 on the vapor-liquid phase
Chemical reaction equilibrium is taken into account behavior of the binary formaldehyde + water system.
through “true” chemical reaction equilibrium constants, These chemical reaction equilibrium constants are listed
i.e., using activities in Table 1. The vapor pressures of formaldehyde (pSFA),
water (pSW), and methylene glycol (pMG S
1
) were also
xMG1 γMG1 9
taken from Albert et al. The vapor pressure of 1-butanol
KMG1 ) (2) (pS1B) was taken from a technical data sheet from
xFAxW γFAγW
BASF.19 The vapor pressure data (as parameters of the
Antoine equation) are listed in Table 2. The activity
xHF1 γHF1 coefficients were calculated according to the UNIFAC
KHF1 ) (3) model. Formaldehyde, water, methylene glycol, 1-bu-
xFAx1B γFAγ1B
tanol, and hemiformal were treated as single UNIFAC
groups. Poly(oxymethylene) glycols [HO(CH2O)nH] were
xMGnxW γMGnγW assumed to consist of (n - 1) formaldehyde groups, one
KMGn ) ng2 (4) -CH2 group, and two HO- groups. Poly(oxymethylene)
xMGn-1xMG1 γMGn-1γMG1 hemiformals [CH3(CH2)3O(CH2O)nH] were spilt into (n
- 1) formaldehyde groups and one hemiformal group
xHFnx1B γHFnγ1B [CH3(CH2)3O(CH2O)H]. The group arrangement is also
KHFn ) ng2 (5) given in Table 3. The sizes and surface parameters of
xHFn-1xHF1 γHFn-1γHF1 all groups are given in Table 4. Albert et al.9 used the
same group assignment for the binary formaldehyde +
water system. Therefore, UNIFAC parameters ai,j for
Literature data were obtained for the formation of interactions between groups (i, j) ) CH2O, H2O, HO-
vap vap
methylene glycol, KMG 1
, and hemiformal, KHF 1
, in the (CH2O)H, OH, and CH2 were adopted from Albert et al.9
vapor phase. Those data were converted into values of Many more group interactions parameters are required.
KMG1 and KHF1 via Those between 1-butanol and water were assumed to
Ind. Eng. Chem. Res., Vol. 42, No. 7, 2003 1511
Table 1. Chemical Reaction Equilibrium Constants Table 5. UNIFAC Interaction Parameters ai,j/K
ln K ) A + B/(T/K) j
reaction A B source i 1 2 3 4 5 6 7
vap
KMG -16.984 5233.2 Kogan18 1 - 774.81 189.21 237.70 83.36 0.00 0.00
vap
KHF
1
-20.263 7368.3 Hall and Piret17 2 -142.35 - 189.52 -229.10 300.00 a2,6 312.34
KMG2
1
0.00498 869.5 Albert et al.9 3 59.20 -191.82 - -229.10 300.00 0.00 4.59
4 28.06 353.50 353.50 - 156.40 0.00 615.46
KMGn, n g 3 0.01908 544.5 Albert et al.9
5 251.50 1318.00 1318.00 986.50 - 0.00 0.00
KHFn, n g 2 0.34739 -605.7 this work
6 0.00 a6,2 0.00 0.00 0.00 - 17.40
Table 2. Antoine Coefficients for Pure-Component Vapor 7 0.00 -66.02 4.08 3.90 0.00 -36.08 -
Pressures ai,j/K ) A + B(T/K)
ln(pSi /kPa) ) A + B/[(T/K) + C] function A B
component A B C source a2,6 -674.46 3.1628
formaldehyde 14.4625 -2204.13 -30.00 Albert et al.9 a6,2 531.75 -1.8132
water 16.2886 -3816.44 -46.13 Albert et al.9
methylene glycol 19.5527 -6189.19 -9.15 Albert et al.9 hemiformal and the UNIFAC interaction parameters
1-butanol 15.2021 -3138.95 -94.255 BASF19 from the liquid-liquid equilibrium data. Finally, these
hemiformal 18.7262 -6505.73 0.00 this work first estimates were used as initial values for a simul-
taneous adjustment of all parameters to NMR and
Table 3. Division of Components into UNIFAC Groups
phase equilibrium data. The final results are given in
component UNIFAC group(s) S
Table 1 (KHFn, n g 2), Table 2 (pHF 1
), and Table 5
formaldehyde 1 CH2O (UNIFAC interaction parameters).
water 1 H2O As hemiformal does not exist as a pure compound,
methylene glycol 1 HO(CH2O)H its vapor pressure is not directly accessible by experi-
poly(oxymethylene) glycol (n - 1) CH2O, 1 CH2, 2 HO ng2
ments. The vapor pressure of hemiformal is required
1-butanol CH3(CH2)3OH vap
hemiformal CH3(CH2)3O(CH2O)H only to convert the (first estimate) for KHF 1
to KHF1 (cf.
poly(oxymethylene) CH3(CH2)3O(CH2O)H, ng2 eq 7). Therefore, fitting the hemiformal vapor pressure
hemiformal (n - 1) CH2O to NMR data as well as liquid-liquid equilibrium data
is essentially an adjustment to the experimental infor-
Table 4. UNIFAC Size and Surface Parameters
mation. The quality of predictions for the vapor-liquid
group no. r q equilibrium data of, for example, the binary formalde-
CH2O 1 0.9183 0.780 hyde + 1-butanol system is still open, as experimental
H2O 2 0.9200 1.400 data are not available.
HO(CH2O)H 3 2.6744 2.940 From NMR spectroscopic investigations of chemical
HO- 4 1.0000 1.200 reaction equilibrium, true species composition data for
-CH2 5 0.6744 0.540
CH3(CH2)3OH 6 3.4543 3.052
the binary formaldehyde-1-butanol system were used
CH3(CH2)3O(CH2O)H 7 4.3726 3.832 for the simultaneous parameter determination described
above. The peak areas determined by NMR spectroscopy
depend on temperature and were fitted to literature were converted into concentrations, assuming that the
data for the liquid-liquid equilibrium of the binary peak areas are proportional to the numbers of the
water + 1-butanol system.14,20,21 To reduce the number corresponding groups and that the constant of propor-
of adjustable parameters, some interaction parameters tionality is the same for all NMR-active -CH2 groups.
were neglected (i.e., both UNIFAC group interaction However, because no peak due to formaldehyde mono-
parameters were set to zero), including all parameters mers is present and because it is not possible to
between formaldehyde on one side and 1-butanol and distinguish between the peaks caused by poly(oxym-
hemiformal on the other side; all parameters between ethylene) glycols and poly(oxymethylene) hemiformals
1-butanol on one side and methylene glycol, the HO- containing more than four formaldehyde groups, some
group, and the -CH2 group on the other side; and the additional assumptions were required to qualitatively
interaction parameters between hemiformal and the ascribe the peak areas to the concentrations of formal-
-CH2 group. dehyde oligomers. As described previously by Hahnen-
With these simplifications, the remaining, unknown stein et al.5 and applied by Albert et al.,8 the experi-
model parameters are as follows: the chemical reaction mental results for the peak areas obtained in investiga-
equilibrium constants for the formation of poly(oxy- tions of the formaldehyde + 1-butanol system were used
methylene) hemiformals (KHFn, n g 2); the vapor pres- to estimate (for a given temperature and average
S
sure of hemiformal (pHF 1
); and eight UNIFAC param- formaldehyde concentration) a pseudo-chemical equi-
eters for binary interactions between hemiformal on side librium constant, Kx,HFi, for chemical reaction IV. It was
and H2O, methylene glycol, the HO- group, and 1-bu- assumed that this constant does not depend on the
tanol on the other side. number of formaldehyde groups in the poly(oxymeth-
These parameters were fitted simultaneously to the ylene) hemiformal. These results were then used (in-
new NMR data for the chemical reaction equilibrium stead of the direct NMR data), along with the experi-
(specification in a single liquid phase) and the liquid- mental results for the liquid-liquid equilibrium, to
liquid equilibrium data of the ternary formaldehyde + determine the true chemical reaction equilibrium con-
water + 1-butanol system. This parameter adjustment stants. In the modeling of the liquid-liquid equilibrium
process started with the determination of first estimates data, poly(oxymethylene) glycols with more than 16
for the chemical equilibrium constants for poly(oxy- formaldehyde segments and poly(oxymethylene) hemi-
methylene) hemiformal formation from the NMR data, formals with more than 10 formaldehyde segments were
followed by first estimates for the vapor pressure of neglected. However, the quality of the experimental
1512 Ind. Eng. Chem. Res., Vol. 42, No. 7, 2003
Table 6. Chemical Equilibrium (Specification) for the Formaldehyde + 1-Butanol System: Comparison of Model
Calculations with Experimental Dataa
xHF1 xHF2 xHF3
T x̃FA (mol‚mol-1) ∆xHF1 (mol‚mol-1) ∆xHF2 (mol‚mol-1) ∆xHF3
(K) (mol‚mol-1) exp cal (%) exp cal (%) exp cal (%)
278.15 0.5446 0.4897 0.4783 -2.3 0.1763 0.1757 -0.3 0.0635 0.0646 1.7
0.3416 0.4053 0.4004 -1.2 0.0471 0.0486 3.3 0.0055 0.0059 7.4
0.1959 0.2171 0.2233 2.8 0.0121 0.0095 -21. 0.0007 0.0004 -42.
298.15 0.5446 0.4581 0.4595 0.3 0.1745 0.1745 0.01 0.0665 0.0663 -0.3
0.3416 0.3954 0.3885 -1.7 0.0502 0.0522 4.0 0.0064 0.0070 9.7
0.1959 0.2184 0.2203 0.9 0.0116 0.0108 -7.0 0.0006 0.0005 -12.
0.5351 0.4627 0.4630 0.1 0.1693 0.1692 -0.1 0.0620 0.0618 -0.3
0.5282 0.4698 0.4651 -1.0 0.1654 0.1652 -0.1 0.0582 0.0587 0.8
0.5282 0.4825 0.4651 -3.6 0.1657 0.1652 -0.3 0.0569 0.0587 3.1
0.2495 0.2843 0.2854 0.4 0.0214 0.0209 -2.2 0.0016 0.0015 -4.0
0.3939 0.4331 0.4337 0.1 0.0795 0.0793 -0.3 0.0146 0.0145 -0.7
0.5282 0.4789 0.4651 -2.9 0.1656 0.1652 -0.3 0.0573 0.0587 2.4
0.2495 0.2825 0.2854 1.0 0.0221 0.0209 -5.3 0.0017 0.0015 -9.7
0.3939 0.4218 0.4337 2.8 0.0820 0.0793 -3.3 0.0159 0.0145 -8.8
0.4538 0.4504 0.4647 3.2 0.1187 0.1170 -1.4 0.0313 0.0295 -5.9
0.5282 0.4773 0.4651 -2.6 0.1656 0.1652 -0.3 0.0574 0.0587 2.2
323.15 0.5446 0.4528 0.4387 -3.1 0.1741 0.1726 -0.9 0.0669 0.0679 1.5
0.3416 0.3810 0.3749 -1.6 0.0545 0.0560 2.7 0.0078 0.0084 7.1
0.1959 0.2162 0.2166 0.2 0.0125 0.0123 -1.8 0.0007 0.0007 -0.5
0.2495 0.2747 0.2787 1.5 0.0249 0.0234 -6.2 0.0023 0.0020 -14.
0.3939 0.4181 0.4159 -0.5 0.0827 0.0829 0.2 0.0164 0.0165 0.7
0.5282 0.4478 0.4438 -0.9 0.1645 0.1640 -0.3 0.0604 0.0606 0.3
0.2495 0.2768 0.2787 0.7 0.0242 0.0234 -3.4 0.0021 0.0020 -6.7
0.3939 0.4272 0.4159 -2.7 0.0808 0.0829 2.6 0.0153 0.0165 7.9
0.4538 0.4434 0.4436 0.1 0.1194 0.1191 -0.3 0.0321 0.0320 -0.4
0.5282 0.4524 0.4438 -1.9 0.1647 0.1640 -0.5 0.0599 0.0606 1.1
348.15 0.2495 0.2687 0.2721 1.3 0.0270 0.0255 -5.7 0.0027 0.0024 -11.
0.3939 0.4002 0.3996 -0.1 0.0860 0.0854 -0.8 0.0185 0.0182 -1.5
0.2495 0.2680 0.2721 1.5 0.0273 0.0255 -6.7 0.0028 0.0024 -14.
0.3939 0.4068 0.3996 -1.8 0.0848 0.0854 0.7 0.0177 0.0182 3.0
0.4538 0.4388 0.4247 -3.2 0.1197 0.1200 0.3 0.0327 0.0339 3.7
0.5282 0.4293 0.4247 -1.1 0.1632 0.1620 -0.7 0.0621 0.0618 -0.5
a From NMR spectroscopy.
data does not allow any distinction to be made between tween 20 and 55 mol %. In these solutions, formalde-
nine different chemical reaction constants (KHF2, ..., hyde is predominantly present as hemiformal. The
KHF10). Therefore, sensitivity studies were performed to relative deviations between the calculated and experi-
determine the optimum number of different chemical mental mole fractions exceed 4% only when the mole
reaction equilibrium constants. It was found that a fraction is below 3%. Relative deviations of more than
single constant was sufficient, i.e. 10% are observed only when the mole fraction is below
1%.
KHF2 ) KHF3 ) ‚‚‚ ) KHF9 ) KHF10 (12)
Table 7 gives, in an analogous manner, the experi-
mental data for the concentrations of eight oligomers:
Thus, the thermodynamic model for describing the four oligomers containing formaldehyde and water, as
liquid-phase properties of the formaldehyde + 1-butanol well as the analogous four oligomers containing form-
system is somewhat simpler than that for the formal- aldehyde and 1-butanol. Fifteen NMR spectroscopic
dehyde + water system. In the latter system, two investigations were performed at temperatures between
different values for the chemical reaction equilibrium 278 and 348 K with aqueous solutions containing
constants of poly(oxymethylene) glycol formation were formaldehyde and butanol (stoichiometric mole fractions
used (KMG2 and KMG3 ) KMG4 ) KMG5 ) ‚‚‚ ) KMG15 ) between 30 and 40 mol % and between 25 and 37 mol
KMG16). %, respectively). In such solutions, formaldehyde is
predominantly present as hemiformal (HF1). The rela-
Comparison with Experimental Results tive deviations between the calculated and experimental
Chemical Equilibrium (Specification). The new mole fractions of hemiformal are below 5%. About as
experimental data from NMR spectroscopic investiga- much formaldehyde is converted to HF2 as to methylene
tions are compared to the correlation results in Table glycol (MG1), but the concentrations of these species are
6, as well as in Figures 2-5 (formaldehyde + 1-butanol) only about 5 mol %. The relative deviations between the
and Table 7(formaldehyde + water + 1-butanol). Table NMR data and the calculations for these concentration
6 gives the experimental results for the mole frac- is generally better than 10%, particularly at higher
tions of hemiformal (HF1) and the two oligomers HF2 formaldehyde concentrations. However, the deviations
(containing two formaldehyde segments) and HF3 might increase to more then 20% at low formaldehyde
(containing three formaldehyde segments) in liquid concentrations. The mole fractions of the higher oligo-
mixtures of formaldehyde and 1-butanol at 278, 298, mers decrease by approximately a factor of 3 (for MGi)
323, and 348 K as measured by NMR spectroscopy in and 4 (for HFi) as the number of formaldehyde groups
comparison to the correlation. The experimental data in the oligomers increases from i to (itl). There is no
cover stoichiometric formaldehyde concentrations be- systematic deviation between experiment and calcula-
Ind. Eng. Chem. Res., Vol. 42, No. 7, 2003 1513
Table 7. Chemical Reaction Equilibrium (Specification) in Liquid Phases of the Formaldehyde + Water + 1-Butanol
System: Comparison of Model Calculations with Experimental NMR Data
Poly(oxyl methylene) Glycols
xMG1 xMG2 xMG3 xMG4
T x̃FA x̃1B (mol‚mol-1) ∆xMG1 (mol‚mol-1) ∆xMG2 (mol‚mol-1) ∆xMG3 (mol‚mol-1) ∆xMG4
(K) (mol‚mol-1) (mol‚mol-1) exp cal (%) exp cal (%) exp cal (%) exp cal (%)
278.15 0.4063 0.3567 0.0181 0.0249 37 0.0065 0.0145 120 0.0015 0.0052 248 0.0004 0.0019 370
0.3168 0.2781 0.0336 0.0398 18 0.0157 0.0199 26 0.0047 0.0060 28 0.0014 0.0018 29
0.2923 0.2566 0.0314 0.0430 37 0.0125 0.0203 62 0.0032 0.0058 80 0.0008 0.0016 105
298.15 0.4063 0.3567 0.0253 0.0253 -0.1 0.0120 0.0126 5 0.0038 0.0041 7.8 0.0012 0.0013 11
0.3168 0.2781 0.0381 0.0404 5.9 0.0183 0.0177 -3.2 0.0058 0.0049 -15 0.0019 0.0014 -28
0.2923 0.2566 0.0388 0.0436 12 0.0175 0.0182 4.1 0.0052 0.0048 -7.5 0.0016 0.0013 -21
323.15 0.4063 0.3567 0.0269 0.0269 0.1 0.0119 0.0124 4.6 0.0037 0.0039 4.9 0.0011 0.0012 10.
0.3168 0.2781 0.0448 0.0425 -5.1 0.0230 0.0177 -23 0.0082 0.0048 -42 0.0029 0.0013 -55
0.2923 0.2566 0.0411 0.0458 11 0.0173 0.0183 5.7 0.0051 0.0047 -7.9 0.0015 0.0012 -19
0.4141 0.3699 0.0244 0.0243 -0.5 0.0106 0.0112 5.6 0.0032 0.0035 8.8 0.0010 0.0011 8.3
0.3212 0.2870 0.0388 0.0409 5.4 0.0172 0.0170 -1.1 0.0053 0.0046 -13 0.0016 0.0012 -22
0.2949 0.2635 0.0482 0.0445 -7.7 0.0253 0.0177 -30 0.0092 0.0045 -51 0.0033 0.0012 -65
348.15 0.4141 0.3699 0.0227 0.0266 17 0.0081 0.0123 52 0.0021 0.0039 86 0.0005 0.0012 148
0.3212 0.2870 0.0404 0.0440 8.9 0.0168 0.0187 12 0.0050 0.0052 3.6 0.0015 0.0014 -4.6
0.2949 0.2635 0.0413 0.0477 15 0.0159 0.0195 23 0.0044 0.0051 16 0.0012 0.0013 12
Poly(oxymethylene) Hemiformals
xHF1 xHF2 xHF3 xHF4
T x̃FA x̃1B (mol‚mol-1) ∆xHF1 (mol‚mol-1) ∆xHF2 (mol‚mol-1) ∆xHF3 (mol‚mol-1) ∆xHF4
(K) (mol‚mol-1) (mol‚mol-1) exp cal (%) exp cal (%) exp cal (%) exp cal (%)
278.15 0.4063 0.3567 0.2980 0.2960 -0.7 0.0957 0.0883 -7.7 0.0307 0.0263 -14 0.0099 0.0079 -21
0.3168 0.2781 0.2018 0.1995 -1.2 0.0539 0.0499 -7.5 0.0144 0.0125 -13 0.0038 0.0031 -18
0.2923 0.2566 0.1801 0.1764 -2.0 0.0494 0.0416 -16 0.0136 0.0098 -28 0.0037 0.0023 -38
298.15 0.4063 0.3567 0.2876 0.2837 -1.3 0.0911 0.0906 -0.6 0.0288 0.0289 0.4 0.0091 0.0092 1.4
0.3168 0.2781 0.1933 0.1922 -0.6 0.0515 0.0526 2.2 0.0137 0.0144 5.1 0.0037 0.0039 6.6
0.2923 0.2566 0.1717 0.1705 -0.7 0.0447 0.0442 -1.1 0.0116 0.0115 -1.1 0.0030 0.0030 -0.9
323.15 0.4063 0.3567 0.2754 0.2688 -2.4 0.0911 0.0906 -0.6 0.0301 0.0305 1.4 0.0100 0.0103 2.8
0.3168 0.2781 0.1822 0.1816 -0.3 0.0463 0.0531 15 0.0118 0.0155 31 0.0030 0.0045 51
0.2923 0.2566 0.1644 0.1611 -2.0 0.0452 0.0447 -1.1 0.0124 0.0124 0.1 0.0034 0.0034 1.4
0.4141 0.3699 0.2894 0.2826 -2.4 0.0955 0.0949 -0.6 0.0315 0.0319 1.3 0.0104 0.0107 3.1
0.3212 0.2870 0.1923 0.1887 -1.9 0.0543 0.0550 1.3 0.0153 0.0161 4.9 0.0043 0.0047 8.9
0.2949 0.2635 0.1619 0.1660 2.5 0.0360 0.0459 27 0.0080 0.0127 59 0.0018 0.0035 95
348.15 0.4141 0.3699 0.2782 0.2678 -3.8 0.0973 0.0933 -4.1 0.0340 0.0325 -4.4 0.0119 0.0113 -4.8
0.3212 0.2870 0.1851 0.1771 -4.3 0.0549 0.0537 -2.2 0.0163 0.0163 -0.2 0.0048 0.0049 2.7
0.2949 0.2635 0.1632 0.1554 -4.8 0.0474 0.0446 -5.9 0.0138 0.0128 -7.2 0.0040 0.0037 -8.1
Figure 2. Specification in liquid mixtures of formaldehyde and Figure 3. Specification in liquid mixtures of formaldehyde and
1-butanol at 278 K: experimental results (O, NMR spectroscopy) 1-butanol at 298 K: experimental results (O, NMR spectroscopy)
and model calculations (solid lines). and model calculations (solid lines).
tion for these mole fractions, but because the concentra- atures up to about 350 K, i.e., in the range of temper-
tions are sometimes very small, the relative deviations atures of interest in the present work. However, it is
can rise to more than 50%, but they are never much obvious that the influence of temperature on the mis-
larger than the experimental uncertainty. cibility gap is not sufficiently well described at higher
Liquid-Liquid Equilibrium. The UNIFAC results temperatures, resulting in an upper critical end-point
for the liquid-liquid equilibrium of the binary, nonre- temperature for the liquid-liquid equilibrium that is
active system water + 1-butanol are shown in Table 8 much too large. A better description at higher temper-
and Figure 6. The model represents the experimental atures would have required a more complicated expres-
results for the mole fraction of butanol in the coexisting sion for the influence of temperature on the interaction
phases with relative deviations of about 2% at temper- parameters.
1514 Ind. Eng. Chem. Res., Vol. 42, No. 7, 2003
Conclusion
A thermodynamic model for the liquid-liquid phase
equilibrium of the formaldehyde + water + 1-butanol
system is presented. The model takes into account the
rather complex chemical equilibrium caused by chemical
reactions of formaldehyde with water as well as with
butanol. Information on the chemical reaction equili-
brium is obtained from NMR spectroscopic investiga-
tions. Physical interactions also have an essential
influence on the partitioning of formaldehyde between
the coexisting phases and were therefore also taken into
account (through the UNIFAC model). Chemical reac-
tion equilibrium constants for the formation of poly-
Figure 6. Liquid-liquid phase equilibrium of the binary system
water + 1-butanol: experimental results (0, Lavrova and Leste- (oxymethylene) glycols were adopted from earlier work
va;14 ], v. Erichsen;20 3, Sœrensen and Arlt21) and model calcula- on aqueous solutions of formaldehyde. New NMR spec-
tions (solid lines). troscopic data were used to determine the chemical reac-
tion equilibrium constants for the formation of oligomers
The new liquid-liquid phase equilibrium data for the of formaldehyde and butanol [i.e., poly(oxymethylene)
formaldehyde + water + 1-butanol system are given in hemiformals]. Although the concentration of formalde-
Table 9 and Figures 7-9. The stoichiometric formalde- hyde monomers is very small and can be neglected in
hyde concentration in the butanol-rich phase is always the mass balances in most cases, formaldehyde mono-
higher than that in the coexisting aqueous phase. The mers play an important role, as their concentration
miscibility gap decreases with increasing formaldehyde governs the partitioning of formaldehyde between poly-
concentration, resulting in a closed miscibility gap. The (oxymethylene) glycols and poly(oxymethylene) hemi-
Ind. Eng. Chem. Res., Vol. 42, No. 7, 2003 1515
Table 9. Liquid-Liquid Equilibrium of the Formaldehyde + Water + 1-Butanol System: Comparison between
Calculated and Experimental Data
x̃FA′ x̃1B′ x̃FA′′ x̃1B′′
T (mol‚mol-1) ∆x̃FA′ (mol‚mol-1) ∆x̃1B′ (mol‚mol-1) ∆x̃FA′′ (mol‚mol-1) ∆x̃1B′′
(K) exp cal (%) exp cal (%) exp cal (%) exp cal (%)
298.15 0.0000 0.0000 - 0.0189 0.0188 -0.5 0.0000 0.0000 - 0.4906 0.4910 0.1
0.0073 0.0074 1.4 0.0181 0.0195 7.7 0.0539 0.0525 -2.6 0.4668 0.4529 -3.0
0.0163 0.0154 -5.5 0.0183 0.0186 1.6 0.1071 0.1083 1.1 0.4044 0.4049 0.1
0.0246 0.0232 -5.7 0.0181 0.0189 4.4 0.1363 0.1404 3.0 0.3677 0.3755 2.1
0.0393 0.0358 -8.9 0.0206 0.0189 -8.3 0.1725 0.1822 5.6 0.3149 0.3296 4.7
0.0849 0.0794 -6.5 0.0200 0.0223 12 0.2319 0.2411 4.0 0.2221 0.2245 1.1
0.0664 0.0612 -7.8 0.0193 0.0206 6.7 0.2162 0.2264 4.7 0.2586 0.2648 2.4
0.1036 0.0986 -4.8 0.0229 0.0256 12 0.2409 0.2478 2.9 0.1941 0.1937 -0.2
0.1347 0.1311 -2.7 0.0317 0.0334 5.4 0.2388 0.2431 1.8 0.1457 0.1449 -0.6
0.1422 0.1391 -2.2 0.0338 0.0364 7.7 0.2352 0.2334 -0.8 0.1345 0.1272 -5.4
313.15 0.0000 0.0000 - 0.0166 0.0171 3.0 0.0000 0.0000 - 0.4702 0.4705 0.1
0.0037 0.0028 -24 0.0166 0.0168 1.2 0.0292 0.0304 4.1 0.4421 0.4474 1.2
0.0077 0.0056 -27 0.0166 0.0165 -0.6 0.0540 0.0568 5.2 0.4196 0.4261 1.6
0.0160 0.0141 -12 0.0167 0.0171 2.4 0.0966 0.1016 5.2 0.3762 0.3893 3.5
0.0272 0.0234 -14 0.0172 0.0174 1.2 0.1330 0.1415 6.4 0.3372 0.3507 4.0
0.0351 0.0312 -11 0.0174 0.0182 4.6 0.1534 0.1640 6.9 0.3117 0.3270 4.9
0.0484 0.0424 -12 0.0180 0.0188 4.4 0.1785 0.1903 6.6 0.2830 0.2926 3.4
0.0517 0.0455 -12 0.0182 0.0191 5.0 0.1836 0.1956 6.5 0.2756 0.2847 3.3
0.0667 0.0588 -12 0.0188 0.0206 9.6 0.2010 0.2137 6.3 0.2485 0.2539 2.2
0.0889 0.0824 -7.3 0.0220 0.0247 12 0.2195 0.2315 5.5 0.2089 0.2133 2.1
333.15 0.0000 0.0000 - 0.0165 0.0159 -3.6 0.0000 0.0000 - 0.4391 0.4388 -0.1
0.0041 0.0034 -17 0.0163 0.0161 -1.2 0.0272 0.0282 3.7 0.4113 0.4181 1.7
0.0082 0.0069 -16 0.0164 0.0164 0.0 0.0497 0.0517 4.0 0.3924 0.3999 1.9
0.0182 0.0157 -14 0.0168 0.0170 1.2 0.0914 0.0975 6.7 0.3453 0.3601 4.3
0.0302 0.0254 -16 0.0171 0.0180 5.3 0.1241 0.1327 6.9 0.3141 0.3245 3.3
0.0539 0.0479 -11 0.0194 0.0210 8.3 0.1691 0.1798 6.3 0.2553 0.2623 2.7
0.0588 0.0519 -12 0.0196 0.0215 9.7 0.1745 0.1852 6.1 0.2469 0.2519 2.0
0.0732 0.0673 -8 0.0226 0.0244 8.0 0.1908 0.1997 4.7 0.2174 0.2201 1.2
0.0928 0.0842 -9 0.0250 0.0276 10 0.1983 0.2042 3.0 0.1865 0.1806 -3.2
Figure 7. Liquid-liquid phase equilibrium of the ternary system Figure 9. Liquid-liquid phase equilibrium of the ternary system
formaldehyde + water + 1-butanol at 298 K: experimental results formaldehyde + water + 1-butanol at 333 K: experimental results
(0) and correlations (O). (0) and correlations (O).
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p0 ) standard pressure (0.1 MPa)
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Subscripts
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