SAP REM full cycle scenario with basic step

Repetitive Manufacturing(REM)

Company manufactures product in large numbers and production is quantity based and period
based not order based.
• Repetitive manufacturing is mainly used for the production scenarios with high product
stability, high
repetition rates, and low product complexity.
• In master data production versions and cost collector is must where this is not
mandatory in discrete manufacturing.

Application Areas:
Industry Type: Mechanical engineering, Consumer goods, electronics, and many more
• Tact-based Flow manufacturing
• Period based production
• Mass production

Difference b/w Discrete and REM

REM Prerequisite

a. REM Profile
b. REM Indicator
c. Production Version
d. Product Cost Collector

SAP REM Full Cycle scenario

Basic Data:

 Plant : 1000
 Company Code : 1000
 Storage Loc : 0001

• Material created :

Sir No Material Material Type

1 PEN99 FERT

2 CAP99 HALB

3 STEAM99 HALB

4 REFIL99 ROH

Repetitive manufacturing profile to control how you want to carry out planning and back flushing
in repetitive manufacturing

Basic control parameter of the REM Profile

1. Whether you want to backflush activities.
2. Whether you want to work with reporting points in make-to-stock REM
3. How you want to process errors which occur when back flushing

Create the REM Profile:

SPRO Production Rep manufacturing Control Data Create REM Profile Assistant (T-Codes:OSP2)

With help of the REM profile assistant create the Make-to-Stock REM Profile “KKK” (REM
Profile for plant 1000) here GI backflush at GR posting check mark and RP backflush is
mandatory/ Optional(as per requirements)
• Here Planned order reduction period is given 3 , so In this period system reduces all
planned orders and run schedule quantities in the period reduction.

• Create the finished material 99PEN with Repetitive mfg. indicator and REM profile
KKK maintained in material master see view MRP -4 , ( MM01)

•
• Please create and maintained the BOM(CS01) and routing/Rate routing (CA01/CA21)
• Rate routing for top material Air Coil and assigned control key to the operation see in
below pic, (T- codes: CA21), here control key using for UK01 and UK02 for operation.
(Standard SAP control key with milestone confirmation is PP01)