SMP For Vacuum Pump

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KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL/MAINT/VP/01

SMP FOR BA HP PUMP
Issue No: 1 Issue Date: Revision: 1 Revision Date: 29.07.13 File no: Page 1 of 9
STANDARD MAINTANENCE PROCEDURE
FOR
VACCUM PUMP
Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:

SMP FOR BA HP PUMP
OBJECTIVE
The purpose of this work instruction is to explain the procedure for carrying out Overhaul of
VACCUM PUMP.
1. VACCUM PUMP
The details of the VACCUM PUMP are as follows :
Make: GARDNER DENVER NASH MACHINERY LTD.; MODEL-F-68, TYPE-2BE4 400-2BY3,

Q=3751.8 kg/h, H=-45.06 kPa MOTOR TYPE Y2 315L1-4, 160kW, 415V.
DETAILED INSTRUCTION
Sr. Activity
No.
I Overhaul to be done as per Checklist
1 Before commencing dismantling operations, ensure that the

following tools and tackles are available:
 A crane / chain pulley block suitable for handling the weight of

pumping unit.
 A selection of ring and open-ended spanners in Metric sizes.
 Eyebolts in Metric sizes.
 Hardwood and metal packing blocks.
 Miscellaneous tools including a set of Allen keys, drills, pin drivers,
files etc.
 Extractor / puller for bearing and coupling.
.
After a long service, wear will occur in parts of the pump necessitating
the renewal of the parts. Those most likely to be affected are impeller,
Wear Rings, Bearings, and Sleeves.

Name: Name: Name:

SMP FOR BA HP PUMP
2 Dismantling
1. Before dismantling, make sure the motor is disconnected.

2. The suction and discharge shutoff valves must be closed.
3. The pump casing must have cooled down to ambient
temperature.
4. The pump casing must be empty and not under pressure.
5. Detach all auxiliary supply pipe lines.
6. Remove belt guard.
7. Remove belts & pulley from the pump shaft.
8. Pull out bearing bracket with discharge cover and complete rotor
(assembled unit).
9. If the pump has been in operation for a long time some parts
may be difficult to remove.
In this case use a penetrating oil or suitable pull-off device.
10.Loosen & remove impeller Lock nut.
11.Remove impeller from pump shaft.

Name: Name: Name:

SMP FOR BA HP PUMP
BLOW-UP DRAWING FOR VACCUM PUMP

Name: Name: Name:

SMP FOR BA HP PUMP

Name: Name: Name:

SMP FOR BA HP PUMP

Name: Name: Name:

SMP FOR BA HP PUMP

Name: Name: Name:

SMP FOR BA HP PUMP
REVIEW DATE:-
SMP WILL BE REVIEWED IN EVERY SIX MONTH FROM THE DATE OF ISSUE BASED ON
ACTUAL PROBLEM FACED AND SHALL BE UPDATED ACCORDINGLY.
MECHANICAL MAINTANENCE TEAM WILL VISIT THE EQUIPMENT TWICE IN A WEEK & IF
ANY ABNORMALITY NAMELY (VIBRATION, ABNORMAL SOUND, TEMPERATURE RISE, BELT
TIGHTNESS ETC) OF EQUIPMENT IS OBSERVED AND THEN THE SAME WILL BE RECTIFIED
WITHIN PRESCRIBED TIME PERIOD.
DO’s & DONT’s :

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SMP FOR BA HP PUMP
DO’s :
1. Ensure relevant equipment/system PTW is available before starting the work.
2. Ensure relevant equipment/system is electrically isolated before starting the work, if applicable.
3. Ensure relevant air/water valves are fully closed for the equipment/system before starting the work.
4. Provide Danger Boards before starting the work involving dismantling of any equipment/system.
5. Ensure proper follow-up of all statutory requirements & hazard norms.
6. Ensure proper follow-up of all plant practices, existing regulations, prescribed procedures & general
safety prior to carry out any work.
7. While replacing any spares/oil, ensure that the same must be as per OEM recommendation.
8. After overhauling of any equipment, ensure proper preservation of spares/oil.
9. Always use the special tools as recommended by OEM for certain equipments like HCSD Pump.
DONT’s :
1. Don’t start the work without presence of Safety Personnel in case fire / other hazards are involved.
2. Don’t use hammer / heating for removing bearings / gears.
3. Don’t use tools & tackles which are not calibrated / certified by relevant authority.
4. Don’t start the work in Pressure Vessels/Pressure Line/Water Line, unless it is completely de-
pressurised.
5. Don’t start the work, especially at height, without proper PPE’s.
6. Don’t start the work, without presence of skilled personnel/expert.

Name: Name: Name:

SMP For Vacuum Pump

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Power from knowledge

KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

STANDARD MAINTANENCE PROCEDURE

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

The details of the VACCUM PUMP are as follows :

Make: GARDNER DENVER NASH MACHINERY LTD.; MODEL-F-68, TYPE-2BE4 400-2BY3,

1 Before commencing dismantling operations, ensure that the

 A crane / chain pulley block suitable for handling the weight of

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

1. Before dismantling, make sure the motor is disconnected.

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

BLOW-UP DRAWING FOR VACCUM PUMP

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

DO’s & DONT’s :

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/MAINT/VP/01

1. Ensure relevant equipment/system PTW is available before starting the work.

5. Ensure proper follow-up of all statutory requirements & hazard norms.

8. After overhauling of any equipment, ensure proper preservation of spares/oil.

2. Don’t use hammer / heating for removing bearings / gears.

5. Don’t start the work, especially at height, without proper PPE’s.

6. Don’t start the work, without presence of skilled personnel/expert.

Prepared by: Reviewed by: Approved by:

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