Group 80 Electric Diagram Shows Wiring for MT 732 & MLT 630-634 Machines

GROUP 80
ELECTRICITY
PLATE ELECTRIC DIAGRAM
80-6-10-M94 EN
MT 732 Série B-E2

MT 932 Série B-E2
MLT 630 Turbo Série B-E2

MLT 630 120 LSU Série B-E2
MLT 634 Turbo LSU Série B-E2
MLT 634 120 LSU POWERSHIFT Série B-E2
26 / 01 / 2005
- All connectors are seen to opposite side
from the weld
RELAY BRACKET MARK
diode 1N4007 Qte
PLATINE N°224467
3
Indicators lights module (E)
Indicators lights module (F)
Main cable harness (G)

Main cable harness (C)
Main cable harness (D)

Main cable harness (A)
Main cable harness (B)
Main cable harness (I)
MAX. TRACK Amp.

Warning unit switch
Gear reverser (H)

Lighting switch
Electric controls of hydraulic movements

Overload safety module
Overload safety switch
Free
Prearranged trailer braking (Option)
Wheels alignment
Sound alarm
Stop switch
Jib head light (Option)
Front windscreen wiper and windscreen washer
Power supply indicators lights module
Hourmeter/rev counter module
4
Fuel level module
Engine water temperature module
Indicator power supply
Gear reverser Supply after ignition 3mm2
Transmission cut-off switch
Heating
Rear/roof windscreen wiper Supply after ignition 3mm2
Air conditioning (Option)
Front working headlight (Option)
Working tail light (Option)
Revolving light Supply after ignition 3mm2
Engine stop electrovalve
Free
Pneumatic seat (Option)
Electrovalve on jib head (Option)
Free
Rear defrosting (Option) Supply after ignition 3mm2
Fuel reheating (Option)
Free
Cab connection (Option)
Cigar-lighter (Option)
Free
Free
Free
Free
Free
Free
Free
Free
Hydraulic movements cut-off exit

Hydraulic movements cut-off info
Starting safety
Starting safety
Neutral
Forward electrovalve
Forward
Reverse electrovalve
Reverse
Free

Free
Free
Free
Free
Warning unit switch
Lighting switch
Gear reverser (H)
MAX. TRACK Amp.
5


MAX. TRACK Amp.

Warning unit switch
Gear reverser (H)

Lighting switch
Warning unit switch

Power supply flashing light/warning unit
Flashing light/warning unit indicator light
- battery warning unit switch Power supply - battery
Brake fluid Power supply - autoradio
Hourmeter/rev counter and fuel level modules
6
Transmission oil temperature
Air filter clogging
Transmission oil pressure switch
Engine water temperature sensor
Engine oil pressure switch
Hand brake
Sound alarm


MAX. TRACK Amp.

Warning unit switch
Gear reverser (H)

Lighting switch
Power supply left indicators

Left front indicator
Left rear indicator
Right front indicator
Right rear indicator
Power supply right indicators
Left main beam
Right main beam
Main beam indicator light
Power supply main beam
Left low beam
Right low beam
Rear fog lights
Low beam indicator light
Power supply low beam
7
Left front sidelights
Left rear sidelights
Modules lighting
Right front sidelights
Right rear sidelights
Sidelights indicator light
Power supply sidelights
Power supply warning unit Power supply + permanent
Power supply roof light
+ permanent
Power supply lighting switch Power supply + permanent
Power supply + autoradio
LOCATION AND DESCRIPTION OF THE DISK
A - MLT 630 Turbo Série B-E2 F - MLT 731 Turbo Série B-E2
B - MLT 630 120 LSU Série B-E2 G - MLT 731 Turbo LSU Série B-E2
C - MLT 634 Turbo LSU Série B-E2 H - MT 732 Série B-E2
D - MLT 634 120 LSU Série B-E2 I - MT 932 Série B-E2
E - MLT 634 120 LSU POWERSHIFT Série B-E2
ACCESS PANEL FUSES AND RELAYS

1
- Remove the access panel fuses and relays 1.
A sticker on the inside of the access panel gives a clear display of the use of the
components described below.
K0 - OPTION Air conditioning.

K1 - OPTION. (E H I)
- Relay cutting transmission to hydraulic controls. (A B C D F G)
K2 - Transmission cut-off relay. (A B C D F G H I)
- Forward/reverse gear relay. (E)
K3 - Reverse gear relay.
K4 - Forward gear relay. (A B C D F G H I)
K5 - Buzzer. F32 F31
K6 - OPTION Electrovalve on jib head. DIST.

LSU
- OPTION Electrical jib provision. K0 K1

3A 20A
- OPTION Electrovalve on jib head + attachment hydraulic locking device. OPT. OPT.
K7 - OPTION Cutting off "simple" hydraulic movements.
- OPTION Cutting off "aggravating" hydraulic movements. (A F H I) K2 K3 K4
K8 - Safety system starting switch relay.

K9 - Flashing unit.
K5 K6
K10 - OPTION Jib suspension. (A B C D E F G)
K11 - OPTION Jib suspension. (A B C D E F G) OPT.
K12 - OPTION Jib suspension + OPTION Cutting off "aggravating" hydraulic
K7 K8 K9
movements. (A F)
K13 - Preheating I.C. engine relay. OPT.
K14 - OPTION Diesel decongealant.
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15
K15 - Relay cutting power supply to proportional hydraulic controls. (B C D E G) OPT. STOP
OPT. OPT.
OPT. OPT.
OPT. OPT.
10A max. 15A 7.5A 10A 7.5A 5A 10A 15A 5A 15A 15A max. 10A 30A 25A max. 25A max.
N°243543
NOTE : Replace a used fuse with a new fuse of the same quality and capacity. OPT.
OPT.
OPT. OPT. OPT.
OPT.
Never reuse a repaired fuse. 10A max. 15A max. 15A 15A max. 10A max. 10A 15A max. 7.5A 7.5A 7.5A 7.5A 15A 15A 15A 25A
F1 - (10A MAX.) - Electric controls of hydraulic movements (7,5A). (A F)

- Electronic control unit power supply (7,5A). (B D E)
- OPTION Attachment hydraulic locking device (7,5A). (A B C D E F G)
- OPTION Attachment hydraulic control forced operation (7,5A). (A B C D E F G)
- OPTION. (H I)
F2 - (15A MAX.) - Working tail light (10A). (A B C D E F G)
- OPTION Working tail light (10A). (H I)
F3 - (10A MAX.) - Rear windscreen wiper (7,5A).
- Roof windscreen wiper (7,5A). (A B C D E F G)
- OPTION Roof windscreen wiper (7,5A). (H I) K11
F4 - (10A MAX.) - Stop I.C. engine electrovalve (7,5A).
K12
- OPTION.
F5 - (10A MAX.) - Flashing light (7,5A). K10
F6 - (7,5A MAX.) - Alignment of the wheels (5A).
F7 - (15A MAX.) - Longitudinal stability alarm (10A).
- OPTION Cutting off "simple" hydraulic movements (10A).
- OPTION Cutting off "aggravating" hydraulic movements (10A). (A F H I)
F8 - (15A MAX.) - Gear reverser (15A).
- Transmission cut-off (15A).
- Reverse lights (15A).
- Reverse buzzer alarm (15A). (H I)
- OPTION Reverse buzzer alarm (15A). (A B C D E F G)
8
F9 - (10A MAX.) - Control instruments panel (5A).
F10 - (15A MAX.) - Sound alarm (15A).
- Stop switch (15A).
F11 - (15A MAX.) - OPTION Jib head light (10A).
- OPTION Blue front and rear working lights (10A). F32
F12 - (10A MAX.) - Indicator power supply (10A).
F13 - (35A MAX.) - Heating (30A). K15
F14 - (25A MAX.) - OPTION.
- Cigar lighter (10A). (from machine Nr 206565) F31
F16 - (10A MAX.) - OPTION Air conditioning (7,5A).
F17 - (15A MAX.) - OPTION Electrovalve on jib head (10A).
- OPTION Electrovalve on jib head + attachment hydraulic locking
device (10A).
- OPTION Electrical jib provision (10A).
- OPTION Anti-theft device provision (10A).
- OPTION Anti-theft system (10A).
- OPTION Anti-start system (10A).
- OPTION Hydraulic towing hook + single or dual effect rear hydraulic
predisposition (10A). (A F H I)
- OPTION Dual effect rear hydraulic predisposition + single effect rear
hydraulic predisposition (10A). (A F H I)
F33
- OPTION Two dual effect rear hydraulic predispositions (10A). (A F H I)
- OPTION Hydraulic towing hook (10A). (B C D E G)
- OPTION Single or dual effect rear hydraulic predisposition (10A). (B C D E G)
- OPTION Hydraulic towing hook + single or dual effect rear hydraulic
predisposition (15A). (B C D E G)
- OPTION Dual effect rear hydraulic predisposition + single effect rear
hydraulic predisposition (15A). (B C D E G)
- OPTION Two dual effect rear hydraulic predispositions (15A). (B C D E G)
F18 - (15A MAX.) - Front working head light (15A). (A B C D E F G)
- OPTION Front working head light (15A). (H I)
F19 - (15A MAX.) - OPTION Rear window defrosting (15A).
F20 - (10A MAX.) - OPTION Pneumatic seat (10A). 2
F21 - (10A MAX.) - Front windscreen wiper and windscreen washer (10A).
F22 - (15A MAX.) - OPTION Jib suspension (10A). (A B C D E F G)
- OPTION. (H I)
F23 - (10A MAX.) - Right sidelight (7,5A).
1
- Sidelight indicator light (7,5A).
- Control panel lighting (7,5A).
- OPTION Number plate lighting (7,5A).
F24 - (10A MAX.) - Left sidelights (7,5A).
F25 - (10A MAX.) - Right indicators (7,5A).
F26 - (10A MAX.) - Left indicators (7,5A).
F27 - (15A MAX.) - Low beam (15A). K14
- Low beam indicator light (15A).
- Rear fog light (15A). F44
F28 - (15A MAX.) - Main beam (15A). F40
K13
- Main beam lamp (15A). F42
F29 - (25A MAX.) - Hazard warning lights power supply (15A).
- Roof light (15A).
F43 F41
- OPTION (+)permanent (15A).
F30 - (25A MAX.) - Light switch power supply, horn and indicators (25A).
F31 - (20A MAX.) - Starter (20A).
F32 - (5A MAX.) - Electroproportional hydraulic control modules (3A). (B C D E G)
- Modules + OPTION Cutting off "aggravating" hydraulic movements
(5A). (B C D E G)
- Modules + OPTION Jib suspension (5A). (B C D E G)
Lift the lid of the tool box for access to F33 fuses.
F33 - (1A MAX.) - Diagnostic connector (1A). (B D E)
Remove casing 1 and cover 2 for access to fuses F40 to F44 and to relay K13 and K14.
F40 - (40A MAX.) - Lift truck electrical equipment (40A).
F42 - (80A MAX.) - Preheating I.C. engine (80A).
F43 - (80A MAX.) - Alternator (80A).
F44 - (15A MAX.) - OPTION Diesel decongealant (15A).
9
10
80-6-10-M110 EN
MLT 735 120 LSU Série 2-E2

MLT 735 120 LSU POWERSHIFT Série 2-E2

MLT 742 Turbo Série 2-E2
MT 1030 S Série 2-E2
06 / 06 / 2006
- All connectors are seen to opposite side
from the weld
RELAY BRACKET MARK
3


MAX. TRACK Amp.

Warning unit switch
Gear reverser (H)

Lighting switch
Electric controls of hydraulic movements

Overload safety module
Overload safety switch
Free
Prearranged trailer braking (Option)
Wheels alignment
Sound alarm
Stop switch
Jib head light (Option)
Front windscreen wiper and windscreen washer
Power supply indicators lights module
Hourmeter/rev counter module
4
Fuel level module
Engine water temperature module
Indicator power supply
Gear reverser
Heating
Rear/roof windscreen wiper
Air conditioning (Option)
Front working headlight (Option)
Working tail light (Option)
Revolving light
Engine stop electrovalve
Free
Pneumatic seat (Option)
Electrovalve on jib head (Option)
Free
Rear defrosting (Option)
Fuel reheating (Option)
Free
Cab connection (Option)
Cigar-lighter (Option)
Free
Free
Free
Free
Free
Free
Free
Free
Hydraulic movements cut-off exit

Hydraulic movements cut-off info
Starting safety
Starting safety
Neutral
Forward electrovalve
Forward
Reverse electrovalve
Reverse
Free

Free
Free
Free
Free
Warning unit switch
Lighting switch
Gear reverser (H)
MAX. TRACK Amp.
5


MAX. TRACK Amp.

Warning unit switch
Gear reverser (H)

Lighting switch
Warning unit switch

Power supply flashing light/warning unit
Flashing light/warning unit indicator light
- battery warning unit switch
Brake fluid
6
Transmission oil temperature
Air filter clogging
Engine water temperature sensor
Engine oil pressure switch
Hand brake
Sound alarm


MAX. TRACK Amp.

Warning unit switch
Gear reverser (H)

Lighting switch
Power supply left indicators

Left front indicator
Left rear indicator
Right front indicator
Right rear indicator
Power supply right indicators
Left main beam
Right main beam
Main beam indicator light
Power supply main beam
Left low beam
Right low beam
Rear fog lights
Low beam indicator light
Power supply low beam
7
Left front sidelights
Left rear sidelights
Modules lighting
Right front sidelights
Right rear sidelights
Sidelights indicator light
Power supply sidelights
Power supply warning unit
Power supply roof light
+ permanent
Power supply lighting switch
A - MLT 735 120 LSU Série 2-E2

B - MLT 735 120 LSU POWERSHIFT Série 2-E2
C - MLT 741 120 LSU Série 2-E2
D - MLT 741 120 LSU POWERSHIFT Série 2-E2
E - MLT 742 Turbo Série 2-E2
11
FUSE AND RELAY ACCESS PANEL
- Lift up the fuse and relay access panel 11.

K1 - OPTION. (B D E)
- Relay cutting transmission to hydraulic controls. (A C) F32 F31
K2 - Transmission cut-off relay. (A C E) DIST.

LSU
- Forward/reverse gear relay. (B D) K0 K1
3A 20A
K3 - Reverse gear relay. OPT. OPT.

K4 - Forward gear relay. (A C E)
K5 - Buzzer. K2 K3 K4
K6 - OPTION Electrovalve on jib head.

- OPTION Electrical jib provision.
K5 K6
- OPTION Electrovalve on jib head + attachment hydraulic locking device.
K7 - OPTION Cutting off "simple" hydraulic movements. OPT.
- OPTION Cutting off "aggravating" hydraulic movements. (E)
K7 K8 K9
K8 - Safety system starting switch relay.
K9 - Flashing unit. OPT.
K10 - OPTION Jib suspension. (A B C D)
K11 - OPTION Jib suspension. (A B C D) OPT. STOP
OPT. OPT.
OPT. OPT.
K12 - OPTION. 10A max. 15A 7.5A 10A 7.5A 5A 10A 15A 5A 15A 15A max. 10A 30A
OPT. OPT.
25A max. 25A max.
N°243543
K13 - Preheating I.C. engine relay.

K14 - OPTION Diesel decongealant. OPT.
OPT.
OPT. OPT. OPT.
OPT.
K15 - Relay cutting power supply to proportional hydraulic controls. (A B C D) 10A max. 15A max. 15A 15A max. 10A max. 10A 15A max. 7.5A 7.5A 7.5A 7.5A 15A 15A 15A 25A
NOTE : Replace a used fuse with a new fuse of the same quality and capacity. Never
reuse a repaired fuse.
F1 - (10A MAX.) - Electronic control unit power supply (7,5A). (A B C D)

- OPTION Attachment hydraulic locking device (7,5A). (A B C D)
- OPTION Attachment hydraulic control forced operation (7,5A). (A B C D)
K11
- OPTION. (E)
F2 - (15A MAX.) - Working tail light (10A).
K12
- Roof windscreen wiper (7,5A). K10
F4 - (10A MAX.) - Stop I.C. engine electrovalve (7,5A).
- OPTION.
F5 - (10A MAX.) - Flashing light (7,5A).
F6 - (7,5A MAX.) - Alignment of the wheels (5A).
F7 - (15A MAX.) - Longitudinal stability alarm (10A).
- OPTION Cutting off "simple" hydraulic movements (10A).
- OPTION Cutting off "aggravating" hydraulic movements (10A). (E)
- Transmission cut-off (15A). F32
- OPTION Reverse buzzer alarm (15A). K15
F10 - (15A MAX.) - Sound alarm (15A). F31
8
F13 - (35A MAX.) - Heating (30A).
- Cigar lighter (10A). (from machine Nr 206565)
- OPTION Electrovalve on jib head + attachment hydraulic locking device (10A).
- OPTION Anti-theft system (10A).
- OPTION Anti-start system (10A).
- OPTION Hydraulic towing hook + single or dual effect rear hydraulic predisposition (10A). (E)
- OPTION Dual effect rear hydraulic predisposition + single effect rear hydraulic predisposition (10A). (E)
- OPTION Two dual effect rear hydraulic predispositions (10A). (E)
- OPTION Hydraulic towing hook (10A). (A B C D)
- OPTION Single or dual effect rear hydraulic predisposition (10A). (A B C D)
- OPTION Hydraulic towing hook + single or dual effect rear hydraulic predisposition (15A). (A B C D)
- OPTION Dual effect rear hydraulic predisposition + single effect rear hydraulic predisposition (15A). (A B C D)
- OPTION Two dual effect rear hydraulic predispositions (15A). (A B C D)
F18 - (15A MAX.) - Front working head light (15A).
F20 - (10A MAX.) - OPTION Pneumatic seat (10A).
F22 - (15A MAX.) - OPTION Jib suspension (10A). (A B C D)
- OPTION. (E)
- OPTION Number plate lighting (7,5A).
F33
F24 - (10A MAX.) - Left sidelights (7,5A).
F27 - (15A MAX.) - Low beam (15A).
- Rear fog light (15A).
F28 - (15A MAX.) - Main beam (15A).
- Main beam lamp (15A).
- Roof light (15A).
F30 - (25A MAX.) - Light switch power supply, horn and indicators (25A). 2
F31 - (20A MAX.) - Starter (20A).
F32 - (5A MAX.) - Electroproportional hydraulic control modules (3A). (A B C D)
- Modules + OPTION Cutting off "aggravating" hydraulic movements
(5A). (A B C D)
1
- Modules + OPTION Jib suspension (5A). (A B C D)
Lift the lid of the tool box for access to F33 fuses.
F33 - (1A MAX.) - Diagnostic connector (1A). (A B C D)
Remove casing 1 and cover 2 for access to fuses F40 to F44 and to relay K13 and K14.
F40 - (40A MAX.) - Lift truck electrical equipment (40A). K14
F42 - (80A MAX.) - Preheating I.C. engine (80A). F44
F43 - (80A MAX.) - Alternator (80A). K13
F40
F42
F44 - (15A MAX.) - OPTION Diesel decongealant (15A)
F43 F41
9
- MT 1030 S Série 2-E2
FUSE AND RELAY ACCESS PANEL

11
- Lift up the fuse and relay access panel 11.

K1 - OPTION.
K2 - Transmission cut-off relay.
K3 - Reverse gear relay.
K4 - Forward gear relay.
K5 - Buzzer.
K6 - OPTION Electrovalve on jib head.
F32 F31
- OPTION Electrical jib provision. DIST.
- OPTION Electrovalve on jib head + attachment hydraulic locking device. LSU
3A 20A
K0 K1
K7 - OPTION Hydraulic movements cut-off.
K8 - Safety system starting switch relay. OPT. OPT.
K9 - Flashing unit. K2 K3 K4
NOTE : Replace a used fuse with a new fuse of the same quality and capacity.
Never reuse a repaired fuse. K5 K6
OPT.
F1 - (10A MAX.) - Security stabilizers (7,5A).
F2 - (15A MAX.) - OPTION Working tail light (10A). K7 K8 K9
OPT.
- OPTION Roof windscreen wiper (7,5A).
F4 - (10A MAX.) - Stop I.C. engine electrovalve (7,5A). F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15
- OPTION. OPT.
OPT. STOP
OPT.
OPT.
OPT.
OPT.
OPT.
F5 - (10A MAX.) - Flashing light (7,5A). 10A max. 15A 7.5A 10A 7.5A 5A 10A 15A 5A 15A 15A max. 10A 30A 25A max. 25A max.
N°243543
F6 - (7,5A MAX.) - Alignment of the wheels (5A). F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30
OPT.
F7 - (15A MAX.) - Longitudinal stability alarm (10A). OPT. OPT. OPT.
OPT.
OPT.
10A max. 15A max. 15A 15A max. 10A max. 10A 15A max. 7.5A 7.5A 7.5A 7.5A 15A 15A 15A 25A
- OPTION Hydraulic movements cut-off (10A).
- Transmission cut-off (15A).
- Reverse buzzer alarm (15A).
F10 - (15A MAX.) - Sound alarm (15A).
F13 - (35A MAX.) - Heating (30A).
- OPTION Electrovalve on jib head + attachment hydraulic locking device (10A).
F18 - (15A MAX.) - OPTION Front working head light (15A).
F20 - (10A MAX.) - OPTION Pneumatic seat (10A).
- OPTION Service plate lighting (7,5A).
10
F24 -(10A MAX.) - Left sidelights (7,5A).
F27 - (15A MAX.) - Low beam (15A).
- Rear fog light (15A).
F28 - (15A MAX.) - Main beam (15A).
1
- Main beam lamp (15A).
- Roof light (15A).
F30 - (25A MAX.) - Light switch power supply, horn and indicators (25A).
F31 - (20A MAX.) - Starter (20A).
Remove casing 1 for access to fuses F40 to F43.

F42 - (80A MAX.) - Preheating I.C. engine (80A).
F43 - (80A MAX.) - Alternator (80A).
F42 F40
F43 F41
11
12
ELECTRIC DIAGRAM
80-6-253956 EN
MT 1030 S Turbo Série 2-E2
26 / 04 / 2007
CONTENTS
– ELECTRIC DIAGRAM
MT 1030 S Turbo Série 2-E2...............................................................................4
3
ELECTRIC DIAGRAM MT 1030 S Turbo Série 2-E2
PRINCIPLE ELECTRIC CIRCUIT 74 - L.H. front low beam
1 - Fuses 75 - R.H. front low beam
2 - Preheating relay 76 - Low beam indicator light
3 - Starter 77 - L.H. rear fog light (Option)
4 - Battery 78 - R.H. rear fog light (Option)
5 - Engine water temperature 79 - L.H. front main beam
6 - Fuel level 80 - R.H. front main beam
7 - Alternator 81 - Main beam indicator light
8 - Hourmeter 82 - Free
9 - Indicator light module relay 83 - Free
10 - Load indicator
11 - Engine oil pressure COLOUR CODING
12 - Brake fluid bc : White bl : Blue g : Grey
13 - Air filter / hydraulic return filter clogging j : Yellow jvt : Yellow/Green m : Brown
14 - Engine water temperature n : Black o : Orange r : Red
15 - Transmission oil temperature ro : Pink vt : Green v : Purple
16 - Transmission oil pressure
17 - Hand brake CONNECTOR
18 - Working tail light (Option) A - Fuse box / relay (13 pin connection)
19 - Rear cabin windscreen wiper B - Fuse box / relay (13 pin connection)
20 - Roof cabin windscreen wiper (Option) C - Fuse box / relay (13 pin connection)
21 - Cold start-up D - Fuse box / relay (6 pin connection)
22 - Engine stop electrovalve E - Fuse box / relay (8 pin connection)
23 - Revolving light F - Fuse box / relay (8 pin connection)
24 - Front wheels alignment detector G - Fuse box / relay (21 pin connection)
25 - Rear wheels alignment detector H - Fuse box / relay (5 pin connection)
26 - Safety system I - Fuse box / relay (7 pin connection)
27 - Movements cut-off (Option) J - Fuse box / relay (8 pin connection + 2 pin connection)
28 - Movements cut-off electrovalve (option) K - Prearranged relay K1
29 - Movements cut-off suppression switch (option) L - Prearranged relay K0
30 - Stabilizer safety M - Prearranged (8 pin connection + 1 pin connection)
31 - Aggravating movements switch (option) N - Engine box
32 - Forward relay O - Prearranged rear (Connection 8 pin)
33 - Starting safety P - Light switch
34 - Reverse relay Q - Heating ventilation
35 - Forward electrovalve R - Air conditioning (Option)
36 - Reverse electrovalve S - Cab
37 - L.H. rear reverse light (Option) T - Front windscreen wiper
38 - R.H. rear reverse light (Option) U - Overload strain gauge
39 - Reverse gear sound alarm (Option)
40 - Transmission cut-off ELECTRICS COMPONENTS
41 - Autoradio (Option) E1 - R.H. rear indicator
42 - Sound alarm E2 - R.H. front indicator
43 - L.H. stoplight E3 - L.H. rear indicator
44 - R.H. stoplight E4 - L.H. front indicator
45 - Free E5 - L.H. stoplight
46 - Warning unit / flasher unit E6 - R.H. stoplight
47 - Warning unit indicator light / flashing light E7 - Rear right position light
48 - R.H. rear indicator E8 - Front right position light
49 - R.H. front indicator E9 - Rear left position light
50 - L.H. rear indicator E10 - Front left position light
51 - L.H. front indicator E11 - L.H. front low beam
52 - Warning unit / indicator light switch E12 - R.H. front low beam
53 - Roof light E13 - L.H. front main beam
54 - Ventilation E14 - R.H. front main beam
55 - Air conditioning (Option) E15 - R.H. working tail light (Option)
56 - Free E16 - L.H. working tail light (Option)
57 - Free E17 - L.H. front working headlight (Option)
58 - Free E18 - R.H. front working headlight (Option)
59 - Rear defrosting (Option) E19 - Revolving light
60 - Free E20 - L.H. rear reverse light (Option)
61 - Front windscreen washer E21 - Roof light
62 - Front windscreen wiper E22 - R.H. rear reverse light (Option)
63 - Free E23 - L.H. rear fog light (Option)
64 - Front working headlight (Option) E24 - R.H. rear fog light (Option)
65 - Engine water temperature module lighting
66 - Fuel level module lighting FUSES
67 - Hourmeter / rev counter module lighting F1 - Stabilizer safety (7,5A)
68 - Sidelights indicator light F2 - Working tail light (15A) (Option)
69 - Rear right position light F3 - Rear windscreen wiper / Roof windscreen wiper
70 - Ventilation switch lighting (7,5A)
71 - Front right position light F4 - Engine stop electrovalve (10A)
72 - Rear left position light F5 - Revolving light (7,5A)
73 - Front left position light F6 - Wheels alignment (5A)
4
F7 - Overload safety (10A) M7 - Reverse gear sound alarm
F8 - Forward / Reverse / Neutral transmission (15A) M8 - Rear windscreen wiper
F9 - Fault sound alarm light (5A) M9 - Fuel pump
F10 - Sound alarm / stoplight (15A)
F11 - Free (15A Max) P1 - Hourmeter
F12 - Indicator (10A) P2 - Fuel level
F13 - Ventilation (30A) P3 - Engine water temperature
F14 - Free (25A Max)
F15 - Free (25A Max) R1 - Preheating resistor
F16 - Air conditioning (Option) (10A Max) R2 - Fuel sensor
F17 - Free (15A Max) R3 - Engine water temperature sensor
F18 - Front working headlight (15A) (Option)
F19 - Rear defrosting (Option) (15A Max) S1 - Key switch
F20 - Free (10A Max) S2 - Forward / reverse selector
F21 - Front windscreen wiper / front windscreen washer (10A) S3 - Engine oil pressure switch
F22 - Free (15A Max) S4 - Brake fluid
F23 - Right sidelight / control panel (7,5A) S5 - Air filter clogging
F24 - L.H. sidelights (7,5A) S6 - Front wheels alignment switch
F25 - R.H. indicators (7,5A) S7 - Brake switch
F26 - L.H. indicators (7,5A) S8 - Windscreen wiper / front windscreen washer switch
F27 - Low beam (15A) S9 - Sound alarm control
F28 - Main beam (15A) S10 - Wheels alignment switch
F29 - Warning unit / roof light (15A) S11 - Warning unit switch
F30 - Light switch (25A) S12 - Transmission oil pressure
F31 - Starter (20A) S13a - Light switch (Pilot light)
F40 - Lift truck electrical equipment (40A) S13b - Low beam / main beam lighting switch
F41 - Lift truck electrical equipment (40A) S13c - Light switch (Blinker)
F42 - Preheating (80A) S14 - Transmission cut-off switch to gear lever
F43 - Alternator (80A) S15 - Rear work light switch (Option)
S16 - Stop switch
G1 - Battery 12V 105Ah S17 - Transmission oil temperature
G2 - Alternator 75A S18 - Front work headlight switch (Option)
S19 - Revolving light switch
H1 - Load indicator light S20 - Rear windscreen wiper / roof switch
H2 - Engine oil pressure indicator light S21 - Ventilator switch
H3 - Brake fluid S22 - Overload strain gauge
H4 - Air filter / hydraulic return filter clogging indicator light S23 - Hydraulic return filter clogging
H5 - Engine water temperature indicator light S24 - Transmission cut-off switch to hydraulic controls lever
H6 - Flashing light / warning unit indicator light S25 - Transmission cut-off switch to brake pedal
H7 - Sidelights indicator light S26 - Transmission cut-off switch
H8 - Transmission oil temperature S27 - Rear wheels alignment switch
H9 - Main beam indicator light S28 - Rear defrosting switch (Option)
H10 - Warning unit indicator light S29 - Rear fog light switch
H11 - Front wheels alignment indicator light S31 - Cold start-up switch
H12 - Transmission oil pressure indicator light S33 - Retracted telescope switch
H13 - Brake indicator light S36 - Seat switch
H14 - Rear wheels alignment indicator light S42 - Movements cut-off suppression switch (Option)
H15 - Hourmeter S44 - Extended telescope switch (Option)
H16 - Engine water temperature indicator light S45 - Levelling system switch (Option)
H17 - Fuel level module indicator light S46 - Arm lowering switch (Option)
H18 - Low beam indicator light S47 - Attachment switch (Option)
H19 - Ventilation indicator light
V1 - Fault test diode
K0 - Air conditioning relay (Option) V2 - Diode (Option TUV)
K1 - Free
K2 - Transmission cut-off relay Y1 - Engine stop electrovalve
K3 - Reverse relay Y2 - Forward electrovalve
Y3 - Reverse electrovalve
K4 - Forward relay Y4 - Cold start-up electrovalve
K5 - Machine fault warning Y5 - R.H. stabilizer electrovalve
K6 - Free Y6 - L.H. stabilizer electrovalve
K7 - Hydraulics movements cut-off (Option) Y7 - Movements cut-off electrovalve (Option)
K8 - Starting safety relay
K9 - Flasher unit / warning unit
K10 - Load safety module
K16 - Preheating relay
K17 - Indicator light module relay
K18 - Seat transmission cut-off module
M1 - Starter
M2 - Front windscreen wiper
M3 - Windscreen washer
M4 - Roof windscreen wiper (Option)
M5 - Sound alarm
M6 - Ventilator
5
6
S1 F9 F2 F3 F4 F5 F6 F7 F1
r E
E A A A B B G G G
J J J J S22
30 30 17 17 50 19 19 54 15 58
III II I O P K5 m ro o r
j j r r r r H1 H2 H3 H4 H5 H8 H12 H13 r r r
S15 S20 S19 S10 j
vi B B B F E F E E F E E K7 W
j j j j g
or S44
F31
N N N N N bl g o n vt v
m n jvt bc vt o vt ro bl j g jvt g jvt m m bc vt j g r G M
V1 V1 V1 V1 V1 V1 V1 V1 S45
I B I I I I I
F40 F41 K8 r S46
N
N N S42
V1 3,5s
N n g o n g vt r n S33 S47
F42 F43 M1 V1 V1 V1 V1 V1
R3 R2 B K4 S S S S S S N M S G V1
n bc G1 o
K16 j j j
ro r m r bc bl bl bl bl bc vt o vt ro bl jvt g m n m n r g j v bl n n
N N N P P P P T P S7
T o bl bl
S3 S4 S5 S23 S17 S12
N N N K17 S31
R1 R1 R1 R1 K16 jvt jvt G2 P1 K17 K10
jvt P3 P2 E15 E16 M8 M4 Y4 Y1 M9 E19 S6 H11 S27 H14 K7 Y7 Y5 Y6
jvt jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
J
J
G r
S26
F8 F10 F11 P F29 F12 F13 F16 F14 F15 F17 F19 F20 F21 F22
S13c
B4 B2
m o j r D v m m
H B1 G B B A A B
B5
B3 vt vt r
r o m m P P G L r
Q r
S2 S11 S28
B7 B6
M S21
K2 K18 S25 S16 o m g n K0 n ro A ro ro ro B
j m n
S24 S9 r o vt
o H n
S7 S36 vt r Q G G Q
g S8
r r r m F25 F26 v m m o
D D D D M M S M M
K4 K3 g n R R L L R
j o r
S14 C C C C A D
H H H G G j I O Q L T T T
S
K9 E O O
ro j n ro n o o bl O jvt J vt r r jvt ro g g n n r j m m jvt n vt jvt ro r
g
jvt G G
K4 K8 K3 Y2 Y3 E20 E22 M7 K2 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 M6 K0 M3 M2

jvt
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
F18 P o
S13a S13b F30 J K
A
j o
vt P P P
r
S18
bl j F G G
r bc K6 K1
m V2
bl r S29
V2 G G G G
F23 F24 F27 F28
j j o o
J J K K
S C C C C C C C F C C F J K
jvt m bl bl bl bl bl bl j j j jvt r bc bc bc j o
E17 F O Q O
G G
E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6 K1
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
7
ELECTRIC DIAGRAM
80-6-254642 EN
01 / 06 / 2006
TABLE OF CONTENTS
MLT 735 120 LSU POWERSHIFT Série 2-E2.................................................... 4
3
ELECTRIC DIAGRAM MLT 735 120 LSU POWERSHIFT Série 2-E2
PRINCIPLE ELECTRIC CIRCUIT 74 - Cigar lighter
1 - Fuses 75 - Free
2 - Preheating relay 76 - Free
3 - Starter 77 - Rear defrosting (Option)
4 - Battery 78 - Free
5 - Electroproportional joystick power supply cut-off 79 - Front windscreen washer
6 - Engine water temperature 80 - Front windscreen wiper
7 - Fuel level 81 - Free
8 - Alternator 82 - Free
9 - Hourmeter / rev counter 83 - Front working headlight
10 - Indicator light module relay 84 - Engine water temperature indicator light
11 - Battery load indicator 85 - Gauge indicator light
12 - Engine oil pressure 86 - Rev counter indicator light
13 - Brake fluid 87 - Sidelights indicator light
14 - Air filter / hydraulic return filter clogging 88 - Rear right position light
15 - Engine water temperature 89 - Ventilation indicator light
16 - Transmission oil temperature 90 - Front right position light
17 - Clutching pressure 91 - Rear left position light
18 - Hand brake 92 - Front left position light
19 - Electronique control unit (RC2) 93 - L.H. front low beam
20 - Hydraulic pump electroproportional electrovalve 94 - R.H. front low beam
21 - Speed switch or info W alternator 95 - Low beam indicator light
22 - Accelerator potentiometer of fuel injection pump 96 - L.H. rear fog light (Option)
23 - Pump data input and diagnostic socket 97 - R.H. rear fog light (Option)
24 - Free 98 - L.H. front main beam
25 - Working tail light 99 - R.H. front main beam
26 - Rear cabin windscreen wiper 100 - Main beam indicator light
27 - Roof cabin windscreen wiper 101 - Free
28 - Cold start-up
29 - Engine stop COLOUR CODING
30 - Revolving light bc : White bl : Blue g : Grey
31 - Front wheels alignment detector j : Yellow jvt : Yellow/Green m : Brown
32 - Rear wheels alignment detector n : Black o : Orange r : Red
33 - Safety system ro : Pink vt : Green v : Purple
34 - Movements cut-off (Option)
35 - Transmission fuse CONNECTOR
36 - Shunt on running forward relay A - Fuse box / relay (13 pin connection)
37 - L.H. rear reverse light (Option) B - Fuse box / relay (13 pin connection)
38 - R.H. rear reverse light (Option) C - Fuse box / relay (13 pin connection)
39 - Reverse gear sound alarm (Option) D - Fuse box / relay (6 pin connection)
40 - K2 relay (not used) E - Fuse box / relay (8 pin connection)
41 - Transmission cut-off modul F - Fuse box / relay (8 pin connection)
42 - Free G - Fuse box / relay (21 pin connection)
43 - Reverse relay H - Fuse box / relay (5 pin connection)
44 - Reversing EV I - Fuse box / relay (7 pin connection)
45 - Forwards movement EV (low) J - Fuse box / relay (8 pin connection + 2 pin
46 - Electrovalve C gear box crawler connection)
47 - Forwards movement EV (high) K - Prearranged relay K1 (Option)
48 - Electrovalve 3 gear box L - Prearranged relay K0 (Option)
49 - Electrovalve 2 gear box M - Prearranged (8 pin connection + 1 pin connection)
50 - Electrovalve 1 gear box (Option)
51 - Starting safety N - Engine box
52 - Towing switch O - Prearranged rear (Connection 8 pin)
53 - Free P - Light switch
54 - Transmission cut-off switch to brake pedal Q - Heating ventilation
55 - Gear running modul R - Air conditioning (Option)
56 - JSM joystick S - Cab
57 - Attachment electroproportional order T - Front windscreen wiper
58 - Telescope electroproportional order U - Overload strain gauge
59 - Autoradio (Option) V - Diagnostic socket for BB3 connector
60 - Sound alarm W - Prearranged hydraulic movements cut-off
61 - L.H. stoplight X - Gear box control module
62 - R.H. stoplight Y - Reversing connector on fuses plate
63 - Free ZA - Gear box cable harness
64 - Flasher unit / warning unit ZB - Prearranged gear box programming
65 - Flashing light / warning unit indicator light ZC - Progressiveness driving housing
66 - R.H. rear indicator ZD - Diagnostic socket for K20 module
67 - R.H. front indicator
68 - L.H. rear indicator ELECTRICS COMPONENTS
69 - L.H. front indicator A1 - Electronic control unit
70 - Warning unit / indicator light switch A2 - JSM joystick
71 - Roof light AA - Hydraulic locking (option)
72 - Ventilation AB - Adaptation (TUV)
73 - Air conditioning (Option) E1 - R.H. rear indicator
4
E2 - R.H. front indicator H9 - Main beam indicator light
E3 - L.H. rear indicator H10 - Warning unit indicator light
E4 - L.H. front indicator H11 - Front wheels alignment indicator light
E5 - L.H. stoplight H12 - Clutch pressure indicator light
E6 - R.H. stoplight H13 - Brake indicator light
E7 - Rear right position light H14 - Rear wheels alignment indicator light
E8 - Front right position light H15 - Hourmeter / rev counter module indicator light
E9 - Rear left position light H16 - Engine water temperature indicator light
E10 - Front left position light H17 - Fuel level module indicator light
E11 - L.H. front low beam H18 - Low beam indicator light
E12 - R.H. front low beam H19 - Ventilation indicator light
E13 - L.H. front main beam
E14 - R.H. front main beam K0 - Air conditioning relay (Option)
E15 - R.H. working tail light (Option) K3 - Reverse relay
E16 - L.H. working tail light (Option) K4 - Shunt on running forward relay
E17 - L.H. front working headlight (Option) K5 - Machine fault warning
E18 - R.H. front working headlight (Option) K6 - Free
E19 - Revolving light K7 - Hydraulics movements cut-off (Option)
E20 - L.H. rear reverse light (Option) K8 - Starting safety relay
E21 - Roof light K9 - Flasher unit / warning unit
E22 - R.H. rear reverse light (Option) K10 - Load safety module
E23 - L.H. rear fog light (Option) K11 - Speeds display
E24 - R.H. rear fog light (Option) K12 - Gear box control module
K15 - Proportional joystick power supply cut-off relay
FUSES K16 - Preheating relay
F1 - Supply RC2 (7,5A) K17 - Indicator light module relay
F2 - Working tail light (15A) (Option) K18 - Free
F3 - Rear windscreen wiper / roof windscreen wiper (7,5A) K19 - Transmission cut-off unit
F4 - Engine stop electrovalve (10A) K20 - Gear changing module
F5 - Revolving light (7,5A)
F6 - Wheels alignment (5A) M1 - Starter
F7 - Overload safety (10A) M2 - Front windscreen wiper
F8 - Forward / Reverse / Neutral transmission (15A) M3 - Windscreen washer
F9 - Fault sound alarm light (5A) M4 - Roof windscreen wiper
F10 - Sound alarm / stoplight (15A) M5 - Sound alarm
F11 - Free (15A Max) M6 - Ventilator
F12 - Indicator (10A) M7 - Reverse gear sound alarm (Option)
F13 - Ventilation (30A) M8 - Rear windscreen wiper
F14 - Cigar lighter hold (25A Max) M9 - Fuel pump
F16 - Air conditioning (Option) (10A Max) P1 - Hourmeter / rev counter
F17 - Free (15A Max) P2 - Fuel level
F18 - Front working headlight (15A) (Option) P3 - Engine water temperature
F19 - Rear defrosting (Option) (15A Max)
F21 - Front windscreen wiper / front windscreen washer (10A) R2 - Fuel sensor
F23 - Right sidelight / control panel (7,5A) R5 - Accelerator potentiometer of fuel injection pump
F24 - L.H. sidelights (7,5A) R6 - Proportional modulus resistance of attachment
F25 - R.H. indicators (7,5A) R7 - Proportional modulus resistance of telescope
F26 - L.H. indicators (7,5A) R8 - Cigar lighter resistance
F27 - Low beam (15A)
F28 - Main beam (15A) S1 - Key switch
F29 - Warning unit / roof light (15A) S2 - Forward / reverse selector
F30 - Light switch (25A) S3 - Engine oil pressure switch
F31 - Starter (20A) S4 - Brake fluid
F32 - Electroproportional module (3A) S5 - Air filter clogging
F33 - Diagnostic connector (1A) S6 - Front wheels alignment switch
F40 - Lift truck electrical equipment (40A) S7 - Brake switch
F41 - Lift truck electrical equipment (40A) S8 - Windscreen wiper / front windscreen washer switch
F42 - Preheating (80A) S9 - Sound alarm control
F43 - Alternator (80A) S10 - Wheels alignment switch
S11 - Warning unit switch
G1 - Battery S12 - Clutching pressure
G2 - Alternator S13a - Light switch (Pilot light)
S13b - Low beam / main beam lighting switch
H1 - Load indicator light S13c - Light switch (Blinker)
H2 - Engine oil pressure indicator light S14 - Free
H3 - Brake fluid indicator light S15 - Rear work light switch
H4 - Air filter / hydraulic return filter clogging indicator light S16 - Stop switch
H5 - Engine water temperature indicator light S17 - Transmission oil temperature
H6 - Flashing light / warning unit indicator light S18 - Front work headlight switch
H7 - Sidelights indicator light S19 - Revolving light switch
H8 - Transmission oil temperature S20 - Rear windscreen wiper / roof switch
5
S21 - Ventilator switch
S22 - Overload strain gauge
S23 - Hydraulic return filter clogging
S24 - Free
S25 - Transmission cut-off switch to brake pedal
S26 - Transmission cut-off switch
S27 - Rear wheels alignment switch
S28 - Rear defrosting switch (Option)
S29 - Rear fog light switch (Option)
S32 - Switch of joystick transmission cut-off
S33 - Switch of jib head electrovalve control (Option)
S35 - Towing switch
S36 - Kick down switch
S37 - 4 speeds switch
S38 - Speed switch
S39 - Cold start-up switch
S40 - Cigar-lighter temporized switch
V1 - Diode
V2 - Diode (Option TUV)
Y1 - Engine stop electrovalve

Y2 - Forward electrovalve gear box (Low)
Y3 - Reverse electrovalve gear box
Y4 - Cold start-up electrovalve
Y5 - Hydraulic pump of proportional electrovalve
Y6 - Telescop of proportional electrovalve
Y7 - Attachment of proportional electrovalve
Y10 - Electrovalve C : crawl gear box
Y11 - Forward electrovalve H gear box
Y12 - Electrovalve 3 gear box
GEAR BOX ORDER FUNCTIONING
FRONT GEAR ELECTROVALVE REAR GEAR ELECTROVALVE

1 Y2 + Y14 1 Y3 + Y14
2 Y11 + Y14 2 Y3 + Y13
3 Y2 + Y13 3 Y3 + Y12
4 Y11 + Y13
5 Y11 + Y12
6
S1 F9 E F1 F2 F3 F4 F5 F6 F7
r
J J J G
J A A A B B S22 G G
I I I OP K5 E vi F33
J J
30 30 17 17 50 19 19 54 15 58 H1 H2 H3 H4 H5 H8 H12 H13 m ro o r j
r r r r M r r V r
S15 r
S19 r
S10
V S20
vi B B B F E F E E F E E V K7
J J J J or V
N F31 N bl g o n vt v m n V
V
N N N jvt bc vt o vt ro bl J g jvt g jvt m M bc vt J g r
V1 V1 V1 V1 V1 V1 V1 V1
r r r r/n n vt o vi
F40 F41 K8 I B I I I I A1 G M
N N N 41 42 33 17 51 50 52
N n bc V1 g o n g vt r 3,5s
F42 F43 M1 bl V1 V1 V1 V1 V1 UUUUUU
R3 R2 B I 1 27 31 47 46 49 2 S S S S S S N M S G
n bc G1
K16 ro r m r bl bl bl m n bc vt o vt ro bl jvt T g m n m n r g J v bl n n
NN P T P r r m vt r j jvt jvt
S39 J J
N G N N r/n P P P
S17 S12
S7
N N G2 K17 S3 S4 S5 S23
R1 K16 jvt jvt r/n P1 R5
K 15 K17 K10
R1 R1 R1 jvt P3 P2 Y5 E15 E16 M8 M4 Y4 Y1 M9 E19 S6 H11 S27 H14 K7
jvt jvt jvt
1 2
J 3 4 5 6 7 8 9 10 11
F 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
J J
F32 P F14
F8 Up Dw R2 R1 F10 F11 S13c F29 F12 F13 F16
S2
G K15 B B
M o J r D vi r
r j
H r R F J vt vt m r
vi r PCB P P Q S21 G L
Y S26 S11
bl B4 B2 A2 S9 S16 M o M g n K0
j
K2 B5 B1
K11 S38 S35 o m m or n G
B3
ZB ZB V vt r g Q G Q
K19 ZA ZA
B7 B6 ZD o F25 F26 v r ro v o
D D
ro n ZD m
K4 K3 n ro m bc vt J g r J r vt jvt o bl o bl J J O g n
S7 S36 X X X X X X X X X X X X X X X X X X X 11 2 14 1 8 9 10 3 RR L L R Tempo S40
24 1 25 3 26 23 2 36 17 16 9 10 7 19 18 8 21 20 22 C C C C A D
G G r r r
jvt K K20 1 6 5 4 13 7 I K9 S Q L
15 30 28 34 29 33 32 31 35 12 13 S25 E O O
X X X X X X X X X X X vt r r
o o bl O G g
J jvt ro g g n n r J m m
n M v J bc vt ro J
Y ZA ZA ZA ZA ZA ZA ZA Y jvt G
r bl
jvt jvt jvt jvt jvt
E20 E22 M7 K2 K3 Y3 Y2 Y10 Y11 Y12 Y13 Y14 K8 Y7 Y6 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt M6 K0 R8
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
P
o
F15 F17 F19 F20 F21 F22 F18 S13a S13b F30 J
A A B B K A r
r
r
vt r
r
vt
r
P P P
S28 M S18
n ro A ro ro ro G bl J A bc G
r o K1 r K6
m V2 r
S29
S8 bl
D D M M S M G G V2 F23 F24 F27 F28 G G
bc n bl vi
J J
T T T K K S C C C C C C C F C C F J
K
jvt n vt jvt ro r jvt m bl bl bl bl bl bl J J J jvt r bc bc bc j
o
G F O Q O G
M3 M2 K1 E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101
7
ELECTRIC DIAGRAM
80-6-256247 EN
17 / 05 / 2006
TABLE OF CONTENTS
MLT 735 120 LSU Série 2-E2 ....................................................................... 4
3
ELECTRIC DIAGRAM MLT 735 120 LSU Série 2-E2
PRINCIPLE ELECTRIC CIRCUIT 76 - Rear right position light
1 - Fuses 77 - Ventilation switch lighting
2 - Preheating relay 78 - Front right position light
3 - Starter 79 - Rear left position light
4 - Battery 80 - Front left position light
5 - Electroproportional joystick power supply cut-off 81 - L.H. front low beam
6 - Engine water temperature 82 - R.H. front low beam
7 - Fuel level 89 - Low beam indicator light
8 - Alternator 84 - L.H. rear fog light (Option)
9 - Hourmeter / rev counter 85 - R.H. rear fog light (Option)
10 - Indicator light module relay 86 - L.H. front main beam
11 - Load indicador 87 - R.H. front main beam
12 - Engine oil pressure 88 - Main beam indicator light
13 - Brake fluid 89 - Free
14 - Air filter / hydraulic return filter clogging
15 - Engine water temperature COLOUR CODING
16 - Transmission oil temperature bc : White bl : Blue g : Grey
17 - Transmission oil pressure j : Yellow jvt : Yellow/Green m : Brown
18 - Hand brake n : Black o : Orange r : Red
19 - Electronique control unit (RC2) ro : Pink vt : Green v : Purple
20 - Hydraulic pump electroproportional electrovalve
21 - Speed switch or info W alternator CONNECTOR
22 - Accelerator potentiometer of fuel injection pump A - Fuse box / relay (13 pin connection)
23 - Pump data input and diagnostic socket B - Fuse box / relay (13 pin connection)
24 - Electroproportional joystick power supply cut-off relay C - Fuse box / relay (13 pin connection)
25 - Free D - Fuse box / relay (6 pin connection)
26 - Joystick JSM E - Fuse box / relay (8 pin connection)
27 - Attachment electroproportional control F - Fuse box / relay (8 pin connection)
28 - Telescope electroproportional control G - Fuse box / relay (21 pin connection)
29 - Working tail light (option) H - Fuse box / relay (5 pin connection)
30 - Rear cabin windscreen wiper I - Fuse box / relay (7 pin connection)
31 - Roof cabin windscreen wiper (option) J - Fuse box / relay (8 pin connection + 2 pin
32 - Cold start-up connection)
33 - Engine stop electrovalve K - Prearranged relay K1 (Option)
34 - Revolving light L - Prearranged relay K0 (Option)
35 - Front wheels alignment detector M - Prearranged (8 pin connection + 1 pin connection)
36 - Rear wheels alignment detector (Option)
37 - Safety system N - Engine box
38 - Movements cut-off (Option) O - Prearranged rear (Connection 8 pin) (Option)
39 - Forward relay P - Light switch
40 - Starting safety Q - Heating ventilation
41 - Reverse relay R - Air conditioning (Option)
42 - Forward electrovalve S - Cab
43 - Reverse electrovalve T - Front windscreen wiper
44 - L.H. rear reverse light (Option) U - Overload strain gauge
45 - R.H. rear reverse light (Option) V - Diagnostic socket for BB3 connector
46 - Reverse gear sound alarm (Option) W - Prearranged hydraulic movements cut-off
47 - Transmission cut-off X - Progressiveness driving housing
48 - Autoradio (Option) Z - JSM Adaptation beam
49 - Sound alarm AA - Option hydraulic locking
50 - L.H. stoplight AB - TUV Adaptation
51 - R.H. stoplight
52 - Free ELECTRICS COMPONENTS
53 - Flasher unit / warning unit A1 - Electronic control unit
54 - Flashing light / warning unit indicator light A2 - Joystick JSM
55 - R.H. rear indicator
56 - R.H. front indicator E1 - R.H. rear indicator
57 - L.H. rear indicator E2 - R.H. front indicator
58 - L.H. front indicator E3 - L.H. rear indicator
59 - Warning unit / indicator light switch E4 - L.H. front indicator
60 - Roof light E5 - L.H. stoplight
61 - Ventilation E6 - R.H. stoplight
62 - Air conditioning (Option) E7 - Rear right position light
63 - Cigar lighter E8 - Front right position light
64 - Free E9 - Rear left position light
65 - Free E10 - Front left position light
66 - Rear defrosting (Option) E11 - L.H. front low beam
67 - Free E12 - R.H. front low beam
68 - Front windscreen washer E13 - L.H. front main beam
69 - Front windscreen wiper E14 - R.H. front main beam
70 - Free E15 - R.H. working tail light (Option)
71 - Front working headlight (Option) E16 - L.H. working tail light (Option)
72 - Engine water temperature module lighting E17 - L.H. front working headlight (Option)
73 - Fuel level module lighting E18 - R.H. front working headlight (Option)
74 - Hourmeter / rev counter module lighting E19 - Revolving light
75 - Sidelights indicator light E20 - L.H. rear reverse light (Option)
4
E22 - R.H. rear reverse light K10 - Load safety module
E23 - L.H. rear fog light (Option) K15 - Proportional joystick power supply cut-off relay
E24 - R.H. rear fog light (Option) K16 - Preheating relay
FUSES K18 - Transmission cut-off unit
F1 - Supply RC2 (7,5A)
F2 - Working tail light (15A) (Option) M1 - Starter
F3 - Rear windscreen wiper / roof windscreen wiper (7,5A) M2 - Front windscreen wiper
F4 - Engine stop electrovalve (10A) M3 - Windscreen washer
F5 - Revolving light (7,5A) M4 - Roof windscreen wiper (Option)
F6 - Wheels alignment (5A) M5 - Sound alarm
F7 - Overload safety (10A) M6 - Ventilator
F8 - Forward / Reverse / Neutral transmission (15A) M7 - Reverse gear sound alarm (Option)
F9 - Fault sound alarm light(5A) M8 - Rear windscreen wiper
F10 - Sound alarm / stoplight (15A) M9 - Fuel pump
F12 - Indicator (10A) P1 - Hourmeter / rev counter
F13 - Ventilation (30A) P2 - Fuel level
F14 - Cigarlighter switch (10A) P3 - Engine water temperature
F16 - Air conditioning (Option) (10A Max) R1 - Preheating resistor
F17 - Free (15A Max) R2 - Fuel sensor
F18 - Front working headlight (15A) (Option) R3 - Engine water temperature sensor
F19 - Rear defrosting (Option) (15A Max) R5 - Accelerator potentiometer of fuel injection pump
F20 - Free (10A Max) R6 - Proportionnal modulus resistance of attachment
F21 - Front windscreen wiper / front windscreen washer (10A) R7 - Proportionnal modulus resistance of telescope
F22 - Free (15A Max) R8 - Cigar lighter resistance
F23 - Right sidelight / control panel (7,5A)
F24 - L.H. sidelights (7,5A) S1 - Key switch
F25 - R.H. indicators (7,5A) S2 - Forward / reverse selector
F26 - L.H. indicators (7,5A) S3 - Engine oil pressure switch
F27 - Low beam (15A) S4 - Brake fluid
F28 - Main beam (15A) S5 - Air filter clogging
F29 - Warning unit / roof light (15A) S6 - Front wheels alignment switch
F30 - Light switch (25A) S7 - Brake switch
F31 - Starter (20A) S8 - Windscreen wiper / front windscreen washer switch
F32 - Electroproportional module (3A) S9 - Sound alarm control
F33 - Diagnostic connector (1A) S10 - Wheels alignment switch
F40 - Lift truck electrical equipment (40A) S11 - Warning unit switch
F41 - Lift truck electrical equipment (40A) S12 - Transmission oil pressure
F42 - Preheating (80A) S13a - Light switch (Pilot light)
F43 - Alternator (80A) S13b - Low beam / main beam lighting switch
S13c - Light switch (Blinker)
G1 - Battery 12V 105Ah S14 - Transmission cut-off switch to gear lever
G2 - Alternator 75A S15 - Rear work light switch (Option)
S16 - Stop switch
H1 - Load indicator light S17 - Transmission oil temperature
H2 - Engine oil pressure indicator light S18 - Front work headlight switch (Option)
H3 - Brake fluid S19 - Revolving light switch
H4 - Air filter / hydraulic return filter clogging indicator light S20 - Rear windscreen wiper / roof switch
H5 - Engine water temperature indicator light S21 - Ventilator switch
H6 - Flashing light / warning unit indicator light S22 - Overload strain gauge
H7 - Sidelights indicator light S23 - Hydraulic return filter clogging
H8 - Transmission oil temperature S25 - Transmission cut-off switch to brake pedal
H9 - Main beam indicator light S26 - Transmission cut-off switch
H10 - Warning unit indicator light S27 - Rear wheels alignment switch
H11 - Front wheels alignment indicator light S28 - Rear defrosting switch (Option)
H12 - Transmission oil pressure indicator light S29 - Rear fog light switch (option)
H13 - Brake indicator light S32 - Switch of joystick transmission cut-off
H14 - Rear wheels alignment indicator light S33 - Switch of jib head electrovalve control (Option)
H15 - Hourmeter / rev counter module indicator light S36 - Cold start-up switch
H16 - Engine water temperature indicator light S40 - Cigar-lighter temporized switch
H17 - Fuel level module indicator light S41 - Seat switch
H18 - Low beam indicator light
H19 - Ventilation indicator light V1 - Fault test diode
K0 - Air conditioning relay (Option)
K1 - Free Y1 - Engine stop electrovalve
K2 - Transmission cut-off relay Y2 - Forward electrovalve
K3 - Reverse relay Y3 - Reverse electrovalve
K5 - Machine fault warning Y5 - Hydraulic pump of proportional electrovalve
K6 - Free Y6 - Telescop of proportional electrovalve
K7 - Hydraulics movements cut-off (Option) Y7 - Attachment of proportional electrovalve
5
6
S1 F9 E F1 AB
r F32 K15 F2 F3 F4 F5 F6
j
J J J G j
J A A A B B
I I I OP E H12
vi
F33
30 30 17 17 50 19 19 54 15 58 K5 H1 H2 H3 H4 H5 H8 H13 m ro o r
j j r r r r
M
r r V r S15 S20 r
S19 r
S10
V R2 R1
vi
or
B B B F E F E E F E E V S2
j j j j V
N F31 bl g o n vt v
V
V R F
N NN m n jvt bc vt o vt ro bl J g jvt g jvt m
V1 V1 V1 V1 V1 V1 V1 V1 PCB
r r r r/n n vt o vi
F40 F41 K8 I B I I I I I A1 A2
N N N 41 42 33 17 51 50 52
N n bc V1 g o n g vt r
3,5s n Z Z ZZ Z
F42 F43 M1 V1 V1 V1 V1 V1 K4 Z Z
R3 R2 bl
B 1 27 31 47 46 49 2 Z Z S S S S S S N M S
n bc G1
ro r m r NN bl P Z Z ZZ Z bc vt o vt ro bl jvt T g m n m n
K16 bl bl P P P P T S7 r r m vt r j jvt jvt
S36
J J
N G N N r/n P1 S3 S4 S5 S23 S17 S12 jvt
G2 r bl
N N r/n
K17 vers 41
R1 K16 jvt jvt K17 R5
R1 R1 R1 jvt K15 P3 P2
jvt jvt Y5 Y7 Y6 E15 E16 M8 jvt M4 Y4 Y1 M9 E19 S6 H11 S27 H14
1 2 J 3 4 5 6 7 8 9 10 11 12
F 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
J J
r
F7 F8 G S26 F10 F11 P F29 F12 F13 F16 F14 F15 F17 F19 F20 F21 F22
B4 B2 S13c
J J m o J r v m m
S22 G G H B5 B1 K J B B D A A B
J vers 26 B3 o m r o vt vt m r r
r P P G L
K18 S11 Q S21 r
S28
K7 Z K2 B7 B6 S16 M n ro A ro ro ro B
m n S25 S9 o m g n K0
G Q Q
Z S7 S41 n G r o vt
m bc vt J g r
Z Z m vt r g G
G M S8
r r v r m m o
G F25 F26 D D D D M M S M M
G g n
jvt
S14 o o o RR L L R
UUUUUU K4 K3 J C C C C A D Tempo
S40
G H H H G G K I O K9 S Q L T T T
K J E O O
r g J v bl n n ro J n ro n o o bl vt r r jvt ro g g n n r J m m jvt n vt jvt ro r
g
O
G G
K10 K7 K4 K8 K3 Y2 Y3 E20 E22 M7 K2 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 M6 K0 R8 M3 M2

jvt
37 38 39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
P
o
F18 S13a S13b F30 J
A J
vt P P P
r r
S18 bl J
A bc G
r K6
m V2 r
bl S29
V2 F23 F24 F27 F28 G G
J J
J J
S C C C C C C C F C C F J
jvt m bl bl bl bl bl bl j j j jvt r bc bc bc J
F O Q O G
E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6
71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
7
ELECTRIC DIAGRAM
80-6-268674 EN
MLT 1035 L Turbo LSU Série 3-E2
15 / 11 / 2007
80-6-268674EN 2 15/11/2007
CONTENTS
-ELECTRIC DIAGRAM
MLT 1035 L Turbo LSU Série 3-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
15/11/2007 3 80-6-268674EN
ÉLECTRIC DIAGRAM MLT 1035 L TURBO LSU SÉRIE 3-E2
PRINCIPLE ELECTRIC CIRCUIT 59 - Warning unit / indicator light switch

60 - Roof light
1 - Power fuse 61 - Clock
2 - Starting safety relay 62 - Ventilation
3 - Preheating relay 63 - Air conditioning (Option)
4 - Starter 64 - Cigar lighter
6 - Water temperature Indicator 66 - Pneumatic seat (Option)
7 - Fuel level Indicator 67 - Rear defrosting
8 - Brake oil pressure 68 - Work headlight on jib (Option)
9 - Alternator 69 - Front working headlight (Option)
10 - Hourmeter / rev counter 70 - Working tail light (Option)
11 - Indicator light module relay 71 - Cold start-up
12 - Load battery indicator 72 - Engine stop
13 - Engine oil pressure 73 - Clock indicator light
14 - Brake fluid 74 - Fuel level module lighting
15 - Air / hydraulic filter clogging 75 - Water temperature module lighting
16 - Engine water temperature 76 - Hourmeter / rev counter module lighting
17 - Transmission oil temperature 77 - Position indicator light
18 - Transmission oil pressure 78 - Rear right position light
19 - Hand brake 79 - Plate light (Option)
20 - Reverse relay 80 - Ventilator switch lighting
21 - Starting safety relay 81 - Front right position light
22 - Forward relay 82 - Rear left position light
23 - Joystick JSM 83 - Front left position light
24 - Telescope electroproportional control 84 - L.H. front low beam
25 - Attachment electroproportional control 85 - R.H. front low beam
26 - Forward electrovalve 86 - Low beam indicator light
27 - Reverse electrovalve 87 - L.H. rear fog light (Option)
28 - L.H. rear reverse light (Option) 88 - R.H. rear fog light (Option)
29 - R.H. rear reverse light (Option) 89 - L.H. front main beam
30 - Reverse gear sound alarm (Option) 90 - R.H. front main beam
31 - Transmission cut-off relay 91 - Main beam indicator light
32 - Front windscreen washer 92 - Free
33 - Front windscreen wiper 93 - Transmission cut-off on hydraulic control lever
34 - Rear windscreen wiper 94 - Autoradio (Option)
35 - Roof windscreen wiper
36 - Side windscreen wiper
37 - Revolving light COLOUR CODING
38 - Overload safety system bc : White bl : Blue g : Grey
39 - Hydraulics movements cut-off (Option) j : Yellow jvt : Yellow/Green m : Brown
40 - Hydraulic movements neutraiser electovalve n : Black o : Orange r : Red
(Option) ro : Pink vt : Green v : Purple
41 - Hydraulic movement neutraliser switch (Option)
42 - Retracted jib switch (Option)
43 - Hydraulic movement pressure switch and
switch relays (Option)
44 - Jib suspension (Option)
45 - Levelling control
46 - Rear hydraulic control (Option)
47 - Rear hydraulic control time delay (option)
48 - Front wheels alignment detector
49 - Rear wheels alignment detector
50 - Sound alarm
51 - L.H. stoplight
52 - R.H. stoplight
53 - Flasher unit / warning unit
54 - Flashing light / warning unit indicator light
57 - L.H. rear indicator
58 - L.H. front indicator
80-6-268674EN 4 15/11/2007
CONNECTOR E27 - Number plate lighting (Option)
A - Fuses box / relay (13 pin connection)

AA - Autoradio FUSES
AB - Screenwiper switch connector (9 ways + 2
ways) F1 - Free (10A Maxi)
B - Fuses box / relay (13 pin connection) F2 - Working tail light (Option) (15A)
C - Fuses box / relay (13 pin connection) F3 - Rear windscreen wiper/roof windscreen wiper
D - Fuses box / relay (6 pin connection) (7,5A)
E - Fuses box / relay (8 pin connection) F4 - Engine stop electrovalve (10A)
F - Fuses box / relay (8 pin connection) F5 - Revolving light (7.5A)
G - Fuses box / relay (21 pin connection) F6 - Wheels alignment (5A)
H - Fuses box / relay (5 pin connection) F7 - Load status indicator device + slope (10A)
I - Fuses box / relay (7 pin connection) F8 - Gear reverser transmission cut-off (15A)
J - Fuses box / relay (8 pin connection + 2 pin F9 - Fault sound alarm light (5A)
connection) F10 - Sound alarm/Stop switch (15A)
K - Prearranged option relay K1 F11 - Work headlight on jib (15A)
L - Prearranged option relay K0 F12 - Indicator power supply (10A)
M - Prearranged option (8 pin connection + 1 pin F13 - Ventilation (30A)
connection) F14 - Cigar lighter (10A)
N - Engine box F15 - Free (25A Maxi)
O - Prearranged option rear (Connection 8 pin) F16 - Air conditioning (Option) (7,5A)
P - Light switch, Sound alarm and Indicator F17 - Rear hydraulic (Option) (15A)
Q - Heating ventilation F18 - Front working headlight (Option) (15A)
R - Air conditioning (Option) F19 - Rear defrosting (Option) (15A)
S - Cab F20 - Pneumatic seat (10A)
T - Front windscreen wiper F21 - Front windscreen wiper and Windscreen
U - Strain gauge washer (10A)
V - Adaptation harness JSM F22 - Jib suspension (Option) (15A)
W - Prearranged hydraulic movements cut-off F23 - Right position light + Control instruments panel
X - Adaptation TUV light (7.5A)
Z - Connection 16 pin (PCB Control panel) F24 - Left position light (7.5A)
F25 - R.H. indicators (7.5A)
F26 - L.H. indicators (7.5A)
ELECTRICS COMPONENTS F27 - Low beam(15A)
F28 - Main beam (15A)
E1 - R.H. rear indicator F29 - Warning unit + roof light (15A)
E2 - R.H. front indicator F30 - Light switch, Sound alarm et indicators (25A)
E3 - L.H. rear indicator F31 - Starter (20A)
E4 - L.H. front indicator F32 - Electroproportional module (3A)
E5 - L.H. stoplight F40 - Equipments (40A)
E6 - R.H. stoplight F41 - Equipments (40A)
E7 - Rear right position light F42 - Engine preheating (80A)
E8 - Front right position light F43 - Alternator (80A)
E9 - Rear left position light
E10 - Front left position light
E11 - L.H. front low beam
E12 - R.H. front low beam
E14 - R.H. front main beam
E15 - R.H. working tail light (Option)
E16 - L.H. working tail light (Option)
E17 - L.H. front working headlight (Option)
E18 - R.H. front working headlight (Option)
E19 - Revolving light
E20 - L.H. rear reverse light (Option)
E21 - Roof light
E22 - R.H. rear reverse light (Option)
E23 - L.H. rear fog light
E24 - R.H. rear fog light
E25 - Left work headlight on jib (Option)
E26 - Right work headlight on jib (Option)
15/11/2007 5 80-6-268674EN
G1 - Battery R1 - Preheating resistor

G2 - Alternator R2 - Fuel sensor
R3 - Engine water temperature sensor
R6 - Proportionnal modulus resistance of
H10 - Warning unit indicator light attachment
H11 - Front wheels alignment indicator light R7 - Proportionnal modulus resistance of telescope
H14 - Rear wheels alignment indicator ligh R8 - Cigar lighter resistor
H15 - Hourmeter / rev counter module indicator light
H16 - Engine water temperature module indicator
light S1 - Key switch
H17 - Fuel level module indicator light S2 - Gear reverser
H19 - Ventilation indicator light S3 - Engine oil pressure switch
H20 - Clock light S4 - Brake fluid
S5 - Air filter clogging
S6 - Front wheels alignment switch
K0 - Air conditioning relay (Option) S7 - Hand brake switch
K1 - Transmission cut-off relay to hydraulic controls S8 - Windscreen wiper / front windscreen washer
lever switch
K2 - Transmission cut-off relay S9 - Sound alarm control
K3 - Reverse relay S10 - Wheels alignment switch
K4 - Forward relay S11 - Warning unit switch
K5 - Buzzer S12 - Transmission oil pressure
K6 - Free S13a - Position light switch
K7 - Hydraulics movements cut-off (Option) S13b - low beam / main beam switch
K8 - Starting safety relay S13c - indicator switch
K9 - Warning centre / blinker S14 - Transmission cut-off gear lever switch
K10 - Overload safety module S15 - Front / back working headlight switch (Option)
K15 - Proportional joystick power supply cut-off relay S16 - Stop switch
K16 - Preheating relay S17 - Transmission oil temperature
K17 - Indicator light module relay S18 - Work headlight on jib switch (Option)
K18 - Seat transmission shut-down module S19 - Revolving light switch
K19 - Two-second time delay module S20 - Rear / roof windscreen wiper switch
K20 - Aggravating movements cut-off relay (Option) S21 - Ventilation switch
K21 - Jib suspension cut-off relay (Option) S22 - Overload strain gauge
K22 - Jib suspension supply relay (Option) S23 - Hydraulic return filter clogging
K23 - Jib suspension angle relay (Option) S25 - Transmission cut-off switch on accelerator
pedal
S26 - Transmission cut-off selection switch on
M1 - Starter accelerator pedal
M2 - Front windscreen wiper S27 - Rear wheels alignment switch
M3 - Windscreen washer S28 - Rear defrosting switch (Option)
M4 - Roof windscreen wiper (Option) S29 - Rear fog light switch
M5 - Sound alarm S30 - Steering pressure
M6 - Ventilation S35 - Cold start-up switch
M7 - Reverse gear sound alarm (Option) S36 - Seat switch
M8 - Rear windscreen wiper S37 - Slope switch
M9 - Fuel pump S38 - Jib angular switch
M10 - Side windscreen wiper S39 - Pneumatic seat switch
M11 - Pneumatic seat compressor S40 - Cigar lighter time lag switch
S41 - Rear hydraulic control switch (Option)
S42 - Hydraulic movement shut-down disabling
P1 - Hourmeter / rev counter module switch (Option)
P2 - Fuel level module S43 - Retracted telescope switch (Option)
P3 - Engine water temperature module S44 - Attachment pressure switch (Option)
S45 - Attachment pressure switch (Option)
S46 - Extended telescope pressure switch (Option)
S47 - Tilting switch (Option)
S48 - Arm lowering switch (option)
S49 - Jib position on VL pressure switch (Option)
S50 - Jib suspension switch (Option)
80-6-268674EN 6 15/11/2007
V1 - Diode
V2 - Diode (TUV)
V3 - Battery load indicator light diode
V4 - Engine oil pressure indicator light diode
V5 - Engine water temperature indicator light diode
V6 - Air filter / hydraulic return filter clogging
indicator light diode
V7 - Transmission oil pressure indicator light diode
V8 - Transmission oil temperature indicator light
diode
V9 - Brake fluid indicator light diode
V10 - Brake indicator light diode
V11 - Flashing lights / warning unit indicator light
diode
V12 - Position indicator light diode
V13 - Low beam indicator light diode
V14 - Main beam indicator light diode
V15 - Fault direction light diode

Y2 - Forward electrovalve
Y10 - Right slope electrovalve
Y11 - Left slope electrovalve
Y12 - Rear hydraulic control cut-off Selector
electrovalve
Y14 - Movements neutraliser electrovalve
Y15 - Jib suspension electrovalve 1 (Option)
Y16 - Jib suspension electrovalve 2 (Option)
15/11/2007 7 80-6-268674EN
80-6-268674EN 8 15/11/2007
ELECTRIC DIAGRAM MLT 1035 L TURBO LSU SÉRIE 3-E2
Fus.Therm. r
S1 F9 2A EZ F8 G S26
F32
r B4 B2
J J J J K
J H B1
E Z j B5 r o
30 30 17 17 50 19 19 54 15 58 I I I OP K5 Z r
K15 B3 o m
j j r r r r V3 V4 V9 V6 V5 V8 V7 V10
Z Z Z Z Z Z Z V R7 R6 K2 K18 B7 B6
vi B B B J F E F E E F E E A S2 S25
j j j j or j m n G
N F31
N bl g o n vt v R F S36
N N N Z m n
V S7 m
B V1 V1 V1 V1 V1 V1 V1 V1 PCB
X H r r r
F40 F41 K8 I B I I I I I M A2 G
N N N G
V15 V1 K4 K3 S14
B n g o n g vt r
3,5s
n V V V V V VV V j o o o
F42 F43 V1 V1 V1 V1 V1
N R3 R2 B K4 G G V1
n bc G1 Z V V V V V VV V K
M1 S36 K
K16 P P S7 H H H jvt g
ro r m r bc bl bl bl bl P P P T ro n o o bl O jvt
K16 N N NN S3 S4 S5 S23 S17 S12 ro J n

N
P G
N N r/n K17 jvt r bl
R1 jvt jvt S30 G2 P1 K17
R1 R1 R1 jvt P3 P2 K3 K8 K4 Y7 Y6 Y2 Y3 E20 E22 M7 K2
jvt jvt
J F jvt
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
F3 F21 F5 F7 F22 F17 F6 F10

A B A S22 G G B G A B B P B
r r r 1 8 2 3 9 10 11 4 5 12 6 13 14 7
vt r vt vt
AB AB AB S
r n ro K19 r
S10
AB j M M M ro j j j r
EG Lateral
K7 S16
EG Toitl
SWF 521 243

SWF 521 005
+ S50 S38 r S9
S8 AB +
SWF 596 307
SWF 596 628 bl r m
1 0 2 3 74 8 9 5 9 P
01 0
m bc vt J g r G M W S44 jvt m vt r
F 1 52 6 10 S20 1 10 vi P K22 m
r P S49
1 0
P
S19 S42 S45 j S37 S41 O
S43 K20 P
AB AB AB S46 V1
AB S AB UUUUU U K21
vi S47 ro ro r bl
E19 G m I
W
T T T S48
T S M4 M10 V1 vt r r
raz4
+perm 2 vit 1
S raz
4 2 vit
1 raz 4
2
vit 1 raz
4 2 2
vit 1
jvt
2
M
+perm
M
AR
+perm
M
TOIT
+perm
M LAT r g J v bl n n v K23 jvt m jvt bl v jvt j m n m n
3 - 3 - 3 - 3 - jvt bl ro v or or
AV M2 M8
1
M3
1 1 1
T Ep5 cab S S
Ep11 cab K10 K7 Y14 K20 K21 K22 Y15 Y16 K23 Y10 Y11 Y12 S6 H11 S27 H14 M5 E5 E6
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
J J
P F30
P S13c F29 F12 F13 F16 F14 F15 F20 F19 F11 F18 F2 F4 o
S13a S13b J K
m o J r D v m m A B A A AA
A A J
r A S S S S J o
P P Q G L SWF 521 008
SWF 521 054
P P P
S11
+
S21 SWF 596 390 +
SWF 596 151
bl j A bc G AA
o m g n K0 5 9 G
D S28 5 6 9 3 4 9
S15
1 0 1 10 S18
n G 1 0 1 7 2 8 10 201
1 7 2 8 10
r K6 K1 + +
AA
Q G Q SWF 521 110
+ j g V2 r R
g SWF 596 473
S29
A v r m m o D S V2 GG G -L
F25 F26 D D M V2 F23 F24 F27 F28 G
A2 AA
g n R R L R J J o o
E21 L S
J K
C C C C S39 J K
Q L E17 E16 N M C C C C C C C F O C C F J K
Tempo
S40
Dégivrage
E18 E15 H20 H16 AA
K9 E O O vitre AR E25 E26 bl
jvt ro g g n n r m m T J J bl F bl bl bl J J J jvt r bc bc bc J o AA
S35
Z M6 Z O Q O Z Z
V11 S N G R8 M V13 V14 G G J
S S S S V12
Z Q S S
M11 Z E13 E14 Z
E1 E2 E3 E4 H10 K0 Y4 Y1 M9 H17 H15 E7 E27 H19 E8 E9 E10 E11 E12 Z E23 E24 K6 K1
jvt
53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
15/11/2007 9 80-6-268674EN
80-6-268674EN 10 15/11/2007
ELECTRIC DIAGRAM
80-6-268675 EN
MLT 630 Turbo Série C-E2

15 / 11 / 2007
80-6-268675EN 2 15/11/2007
CONTENTS
-ELECTRIC DIAGRAM
MLT 630 Turbo Série C-E2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

15/11/2007 3 80-6-268675EN
ÉLECTRIC DIAGRAM MLT 630 TURBO / MLT 731 TURBO SÉRIE C-E2
MLT 742 TURBO SÉRIE 3-E2
PRINCIPLE ELECTRIC CIRCUIT 60 - Clock
61 - Ventilation
1 - Power fuse 62 - Air conditioning (Option)
2 - Starting safety relay 63 - Cigar lighter
4 - Starter 65 - Free
5 - Battery 66 - Pneumatic seat (Option)
6 - Water temperature Indicator 67 - Rear defrosting
7 - Fuel level Indicator 68 - Work headlight on jib (Option)
8 - Brake oil pressure 69 - Front working headlight (Option)
9 - Alternator 70 - Working tail light (Option)
10 - Rev counter 71 - Clock indicator light
11 - Indicator light module relay 72 - Water temperature module lighting
12 - Load battery indicator 73 - Fuel level module lighting
13 - Engine oil pressure 74 - Rev counter module lighting
14 - Brake fluid 75 - Position indicator light
15 - Air / hydraulic filter clogging 76 - Rear right position light
16 - Engine water temperature 77 - Plate light (Option)
17 - Transmission oil temperature 78 - Ventilator switch lighting
18 - Transmission oil pressure 79 - Front right position light
19 - Hand brake 80 - Rear left position light
20 - Progressiveness driving housing 81 - Front left position light
21 - Attachment electrovalve 82 - R.H. front low beam
22 - Attachment electrovalve 83 - L.H. front low beam
23 - Joystick JSM 84 - Low beam indicator light
24 - Telescope attachment electroproportional 85 - L.H. rear fog light (Option)
control 86 - R.H. rear fog light (Option)
25 - Attachment electroproportional control 87 - L.H. front main beam
26 - Front windscreen washer 88 - R.H. front main beam
27 - Front windscreen wiper 89 - Main beam indicator light
28 - Rear windscreen wiper 90 - Free
29 - Roof windscreen wiper
30 - Side windscreen wiper
31 - Revolving light
32 - Cold start-up
33 - Engine stop COLOUR CODING
34 - Front wheels alignment detector bc : White bl : Blue g : Grey
35 - Rear wheels alignment detector j : Yellow jvt : Yellow/Green m : Brown
36 - Overload safety system n : Black o : Orange r : Red
37 - Hydraulics movements cut-off (Option) ro : Pink vt : Green v : Purple
38 - Hydraulic movements neutraiser
39 - Forward relay
40 - Starting safety CONNECTOR
41 - Reverse relay
42 - Forward electrovalve A - Fuses box / relay (13 pin connection)
43 - Reverse electrovalve AA - Autoradio
44 - L.H. rear reverse light (Option) AB - Screenwiper switch connector (9 ways + 2
45 - R.H. rear reverse light (Option) ways)
46 - Reverse gear sound alarm (Option) B - Fuses box / relay (13 pin connection)
47 - Transmission cut-off C - Fuses box / relay (13 pin connection)
48 - Autoradio (Option) D - Fuses box / relay (6 pin connection)
49 - Sound alarm E - Fuses box / relay (8 pin connection)
50 - L.H. stoplight F - Fuses box / relay (8 pin connection)
51 - R.H. stoplight G - Fuses box / relay (21 pin connection)
52 - Flasher unit / warning unit H - Fuses box / relay (5 pin connection)
53 - Flashing light / warning unit indicator light I - Fuses box / relay (7 pin connection)
54 - R.H. rear indicator J - Fuses box / relay (8 pin connection + 2 pin
55 - R.H. front indicator connection)
56 - L.H. rear indicator K - Prearranged option relay K1
57 - L.H. front indicator L - Prearranged option relay K0
58 - Warning unit / indicator light switch M - Prearranged option (8 pin connection + 1 pin
59 - Roof light connection)
80-6-268675EN 4 15/11/2007
N - Engine box F14 - Cigar lighter (10A)
O - Prearranged option rear (Connection 8 pin) F15 - Fuel reheating (20A)
P - Light switch, Sound alarm and Indicator F16 - Air conditioning (Option) (7,5A)
Q - Heating ventilation F17 - Jib head electrovalve (10A)
R - Air conditioning (Option) F18 - Front working headlight (15A)
S - Cab F19 - Rear defrosting (Option) (15A)
T - Front windscreen wiper F20 - Pneumatic seat (10A)
U - Strain gauge F21 - Front windscreen wiper and washer (10A)
V - Joystick ON/OFF F22 - Free (15A Maxi)
W - Prearranged hydraulic movements cut-off F23 - Right position light + Control instruments panel
X - Control box light (7.5A)
Y - windscreen wiper switch F24 - Left position light (7.5A)
Z - Connection 16 pin (PCB Control panel) F25 - R.H. indicators (7.5A)
F27 - Low beam(15A)
ELECTRICS COMPONENTS F28 - Main beam (15A)
F29 - Warning unit + roof light (15A)
E1 - R.H. rear indicator F30 - Light switch, Sound alarm et indicators (25A)
E2 - R.H. front indicator F31 - Starter (20A)
E3 - L.H. rear indicator F40 - Equipments (40A)
E4 - L.H. front indicator F41 - Equipments (40A)
E5 - L.H. stoplight F42 - Engine preheating (80A)
E6 - R.H. stoplight F43 - Alternator (80A)
E7 - Rear right position light
E8 - Front right position light
E9 - Rear left position light G1 - Battery
E10 - Front left position light G2 - Alternator
E13 - L.H. front main beam H10 - Warning unit indicator light
E14 - R.H. front main beam H11 - Front wheels alignment indicator light
E15 - R.H. working tail light (Option) H14 - Rear wheels alignment indicator ligh
E16 - L.H. working tail light (Option) H15a - Rev counter module indicator light
E17 - L.H. front working headlight (Option) H15b - Rev counter module indicator light
E18 - R.H. front working headlight (Option) H16 - Engine water temperature module indicator
E19 - Revolving light light
E20 - L.H. rear reverse light (Option) H17 - Fuel level module indicator light
E21 - Roof light H19 - Ventilation indicator light
E22 - R.H. rear reverse light (Option) H20 - Clock light
E25 - Left work headlight on jib (Option) K0 - Air conditioning relay (Option)
E26 - Right work headlight on jib (Option) K1 - Transmission cut-off relay to hydraulic controls
E27 - Number plate light (Option) lever
K2 - Transmission cut-off relay
K3 - Reverse relay
FUSES K4 - Forward relay
K5 - Buzzer
F1 - Mono Ultra (7.5A) K6 - Free
F2 - Working tail light (Option) (15A) K7 - Hydraulics movements cut-off (Option)
F3 - Rear windscreen wiper/roof windscreen wiper K8 - Starting safety relay
(7,5A) K9 - Warning centre / blinker
F4 - Engine stop electrovalve (10A) K10 - Overload safety module
F5 - Revolving light (7.5A) K11 - Progressiveness driving housing
F6 - Wheels alignment + option brake trailer (5A) K16 - Preheating relay
F7 - Load status indicator device (10A) K17 - Indicator light module relay
F8 - Gear reverser transmission cut-off (15A) K18 - Transmission cut-off module
F9 - Control instruments panel (5A)
F10 - Sound alarm/Stop switch (15A)
F11 - Work headlight on jib (15A) M1 - Starter
F12 - Indicator power supply (10A) M2 - Front windscreen wiper
F13 - Heating (30A) M3 - Windscreen washer
15/11/2007 5 80-6-268675EN
M4 - Roof windscreen wiper (Option) S39 - Pneumatic seat switch
M5 - Sound alarm S40 - Cigar lighter time lag switch
M6 - Ventilation S41 - Work light switch on jib
M7 - Reverse gear sound alarm (Option)
M8 - Rear windscreen wiper
M9 - Fuel pump V1 - Diode
M10 - Side windscreen wiper V2 - Diode (TUV)
M11 - Pneumatic seat compressor V3 - Battery load indicator light diode
P1 - Rev counter module V6 - Air filter / hydraulic return filter clogging
P2 - Fuel level module indicator light diode
P3 - Engine water temperature module V7 - Transmission oil pressure indicator light diode
diode
R1 - Preheating resistor V9 - cooling fluid indicator light diode
R2 - Fuel sensor V10 - Brake indicator light diode
R3 - Engine water temperature sensor V11 - Flashing lights / warning unit indicator light
R8 - Cigar lighter resistor diode
S1 - Key switch V14 - Main beam indicator light diode
S2 - Gear reverser V15 - Fault direction light diode
S3 - Engine oil pressure switch
S4 - Brake fluid
S5 - Air filter clogging Y1 - Engine stop electrovalve
S6 - Front wheels alignment switch Y2 - Forward electrovalve
S7 - Hand brake switch Y3 - Reverse electrovalve
S8 - Windscreen wiper / front windscreen washer Y4 - Cold start-up electrovalve
switch Y5 - Attachment electrovalve
S9 - Sound alarm control Y6 - Attachment electrovalve
S10 - Wheels alignment switch Y7 - Extended telescop electrovalve
S11 - Warning unit switch Y8 - Retracted telescop electrovalve
S12 - Transmission oil pressure Y9 - Progressiveness electrovalve
S13a - Warning unit switch Y10 - Hydraulic movements neutraliser electrovalve
S13b - low beam / main beam switch
S13c - indicator switch
S14 - Transmission cut-off gear lever switch
S15 - Front / back working headlight switch (Option)
S16 - Stop switch
S17 - Transmission oil temperature
S20 - Side / roof windscreen wiper switch
S21 - Ventilation switch
S24 - Transmission cut-off switch to hydraulic
controls lever
S25 - Transmission cut-off switch on accelerator
pedal
S29 - Rear fog light switch
S31 - Attachment switch
S33 - Extended telescop switch
S34 - Retracted telescop switch
S36 - Seat switch
S37 - Hydraulic movement neutraliser
S38 - Steering pressure
80-6-268675EN 6 15/11/2007
ELECTRIC DIAGRAM MLT 630 TURBO / MLT 731 TURBO SÉRIE C-E2
J
Fus.Therm. F1
S1 F9 2A E Z F3 F21
G
J J J M
J A B
I I IO P
E Z W r
30 30 17 17 50 19 19 54 15 58 K5
Z V3 V4 V9 V6 V5 V8 V7 V10 V V V AB
AB AB
EG Latéral
bc bc bc bc bc
Z Z Z Z Z Z Z AB
EG Toitl
B B B F E F E E F E E X X SWF+ 521 243
F31 X X
N X S8 AB SWF 596 307
N N N bl g o n vt v 01 0 1 02 3 74 8 9
N Z V1 V1 V1 V1 V1 V1 V1 V1
m n
V V
B V V F 1 52 6 10
V S20
F40 F41 I B I I I I AB AB AB AB
K8 3,5s K11
B n
V1 bc S31 bc S32 bc S33 bc S34 bc S24
F42 F43 M1 V1 V1 V1 V1 V1 K4
V15 N N N V V
N R3 R2 B I V
G1 Z V
n bc V S
K16 P S7 X S
N N bc
P P P T P X 2 2 vit 1 4 4 M4 2 vit 1 4 M10 2 vit 1
N S3 S4 S5 S23 S17 S12 X X K raz 4 +perm raz +perm
2
vit 1 raz +perm raz +perm
P N K17 X M3
M M AR M TOIT M
LAT
K17 n J ro bl G 3 -
S
3 - 3 - 3
-
N N n M2 AV 1
M8 1 1 1
K16 NN P3 P2 S38 G2
N P1 S S
R1 R1 R1 R1 Y9 Y5 Y6 Y7 Y8 K1
jvt jvt
J F jvt
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
J J
G S26
F5 F4 F6 F7 F8 F10 P F29 F12 F13
B4 B2 S13c
A A B B G G H B1 K m o D
S22 B5
AA
B3 P B
P P Q
S S10 M K18 S11
SWF+521 005 S21
N M K7 B7 B6 S16 o m g n
SWF 596 628 S25 G
S37 S2 AA D
5 9 K2 S7 S36 S24 S9 n
m bc vt J g K1 AA O
G g
1 0 1 10 + +
R
P
S19 F25 F26
-L A
G G g
A2 AA n
K4 K3 S14
UUUUUU C C C C E21
G G G K K I
E19 H H H K9 E r
T E20 E22 G
r g J v bl n jvt ro
S35 AA AA O O
E1 E2 E3 E4
M7 O Z M6
Y2 Y3 V11
S6 H11 S27 H14 K10 K7 Y10 K2 jvt
H10 N Q
K4 K8 K3
Y4 Y1 M9 M5 E5 E6 Z
jvt
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
P F30
F16 F14 F15 F17 F20 F22 F19 F11 F18 F2 o
S13a S13b J
A A A B A B A A
S SWF 521 008
+ S SWF 521 110
+ S S SWF 521 054
G L SWF 596 390 SWF 596 473 + P P P
SWF 596 151
S28 S41
bl j bc
K0 5 9 5 6 9 3 4 9
G
1 0
1 72 8 10
201
1 7 2 8 10 A
1 10
1 0
V2 S15 K6
Q G Q D D D M M S V2
G MM S29
S G G
F23 F24 F27 F28
L
R R L R S39
Tempo
S40 C C C C C C C F
bl
O J J
Q L Dégivrage
C C F J
vitre ar E25 E26 E17 E18 E15 E16
F Q
G R8 M av ga av dr Z
H20 H16 H17 H15a H15b Z E7 E27 H19 E8 O E9 E10 E11 E12 E23 E24 E13 E14 Z
M11
S S
V12 V13 V14 G
S S O
Z Z O Z K6
K0
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90
15/11/2007 7 80-6-268675EN
80-6-268675EN 8 15/11/2007
ELECTRIC DIAGRAM
80-6-268677 EN
MLT 634 120 LSU POWERSHIFT Série C-E2

15 / 11 / 2007
80-6-268677EN 2 15/11/2007
CONTENTS
-ELECTRIC DIAGRAM
MLT 634 120 LSU POWERSHIFT Série C-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

15/11/2007 3 80-6-268677EN
ÉLECTRIC DIAGRAM MLT 634 120 LSU POWERSHIFT SÉRIE C-E2
MLT 735 / 741 120 LSU POWERSHIFT SÉRIE 3-E2
PRINCIPLE ELECTRIC CIRCUIT lever
58 - Joystick JSM
1 - power fuse 59 - Attachment electroproportional control
2 - Starting safety relay 60 - Telescope attachment electroproportional
3 - Preheating relay control
4 - Starter 61 - Sound alarm
5 - Battery 62 - L.H. stoplight
6 - Water temperature Indicator 63 - R.H. stoplight
7 - Fuel level Indicator 64 - Flasher unit / warning unit
8 - Brake oil pressure 65 - Flashing light / warning unit indicator light
9 - Alternator 66 - R.H. rear indicator
10 - Rev counter 67 - R.H. front indicator
11 - Indicator light module relay 68 - L.H. rear indicator
12 - Load battery indicator 69 - L.H. front indicator
13 - Engine oil pressure 70 - Warning unit / indicator light switch
14 - Brake fluid 71 - Roof light
15 - Air / hydraulic filter clogging 72 - Clock
16 - Engine water temperature 73 - Ventilation
17 - Transmission oil temperature 74 - Air conditioning (Option)
18 - Transmission oil pressure 75 - Cigar lighter
19 - Hand brake 76 - Free
20 - Electronic control unit 77 - free
21 - Hydraulic pump electroproportional 78 - Pneumatic seat (Option)
electrovalve 79 - free
22 - Speed switch or W Alternator info 80 - free
23 - Accelerator potentiometer of fuel injection 81 - Rear defrosting
pump 82 - Work headlight on jib (Option)
24 - Pump data input and diagnostic socket 83 - Front working headlight (Option)
25 - Front windscreen washer 84 - Working tail light (Option)
26 - Front windscreen wiper 85 - Clock indicator light
27 - Rear windscreen wiper 86 - Fuel level module lighting
28 - Roof windscreen wiper 87 - Water temperature module lighting
29 - Side windscreen wiper 88 - Hourmeter / rev counter module lighting
30 - Revolving light 89 - Position indicator light
31 - Cold start-up 90 - Rear right position light
32 - Engine stop 91 - Plate light (Option)
33 - Fuel pump 92 - Ventilator switch lighting
34 - Front wheels alignment detector 93 - Front right position light
35 - Rear wheels alignment detector 94 - Rear left position light
36 - Overload safety system 95 - Front left position light
37 - Hydraulics movements cut-off (Option) 96 - L.H. front low beam
38 - Hydraulic movements neutraiser electovalve 97 - R.H. front low beam
(Option) 98 - Low beam indicator light
39 - Hydraulic movement neutraliser switch (Option) 99 - L.H. rear fog light (Option)
40 - Autoradio (Option) 100 - R.H. rear fog light (Option)
41 - Transmission fuse 101 - L.H. front main beam
42 - L.H. rear reverse light (Option) 102 - R.H. front main beam
43 - R.H. rear reverse light (Option) 103 - Main beam indicator light
44 - Reverse gear sound alarm (Option) 104 - Free
45 - Free
46 - Reverse relay
47 - Reverse electrovalve
48 - Forward electrovalve (low)
49 - Forward electrovalve (hight) COLOUR CODING
50 - Electrovalve 3 gear box bc : White bl : Blue g : Grey
51 - Electrovalve 2 gear box j : Yellow jvt : Yellow/Green m : Brown
52 - Electrovalve 1 gear box n : Black o : Orange r : Red
53 - Starting safety relay ro : Pink vt : Green v : Purple
54 - Towing switch
55 - Crawler switch (PV/GV)
56 - Switch of brake pedal transmission cut-off
57 - Transmission cut-off switch on hydraulic control
80-6-268677EN 4 15/11/2007
CONNECTOR E20 - L.H. rear reverse light (Option)
E21 - Roof light
A - Fuses box / relay (13 pin connection) E22 - R.H. rear reverse light (Option)
AA - Autoradio E23 - L.H. rear fog light
AB - Screenwiper switch connector (9ways + 2 E24 - R.H. rear fog light
ways) E25 - Left work headlight on jib (Option)
B - Fuses box / relay (13 pin connection) E26 - Right work headlight on jib (Option)
C - Fuses box / relay (13 pin connection) E27 - Number plate lighting (Option)
D - Fuses box / relay (6 pin connection)
E - Fuses box / relay (8 pin connection)
F - Fuses box / relay (8 pin connection) FUSES
G - Fuses box / relay (21 pin connection)
H - Fuses box / relay (5 pin connection) F1 - Power supply ECU (7,5A)
I - Fuses box / relay (7 pin connection) F2 - Working tail light (Option) (15A)
J - Fuses box / relay (8 pin connection + 2 pin F3 - Rear windscreen wiper/roof windscreen wiper
connection) (7,5A)
K - Prearranged option relay K1 F4 - Engine stop electrovalve (10A)
L - Prearranged option relay K0 F5 - Revolving light (7.5A)
M - Prearranged option (8 pin connection + 1 pin F6 - Wheels alignment (5A)
connection) F7 - Load status indicator device (10A)
N - Engine box F8 - Gear reverser transmission cut-off (15A)
O - Prearranged option rear (Connection 8 pin) F9 - Fault sound alarm light (5A)
P - Light switch, Sound alarm and Indicator F10 - Sound alarm/Stop switch (15A)
Q - Heating ventilation F11 - Work headlight on jib (15A)
R - Air conditioning (Option) F12 - Indicator power supply (10A)
S - Cab F13 - Ventilation (30A)
T - Front windscreen wiper F14 - Cigar lighter (10A)
U - Strain gauge F15 - Free (25A Maxi)
V - Diagnostic connector BB3 F16 - Air conditioning (Option) (7,5A)
X - Gear box control module F17 - Free (15A)
Y - Reversing connector on fuses plate F18 - Front working headlight (Option) (15A)
Z - 4 speeds reverse F19 - Rear defrosting (Option) (15A)
ZA - Gear box cable harness F20 - Pneumatic seat (10A)
ZB - Prearranged gear box programming F21 - Front windscreen wiper and Windscreen
ZC - Progressiveness driving housing washer (10A)
F22 - Free (15A)
F23 - Right position light + Control instruments panel
ELECTRICS COMPONENTS light (7.5A)
F24 - Left position light (7.5A)
A1 - Electronic control unit F25 - R.H. indicators (7.5A)
A2 - Electroproportional joystick F26 - L.H. indicators (7.5A)
A3 - Autoradio F27 - Low beam(15A)
E5 - L.H. stoplight F33 - Diagnostic connector (1A)
E7 - Rear right position light F41 - Equipments (40A)
E8 - Front right position light F42 - Engine preheating (80A)
E9 - Rear left position light F43 - Alternator (80A)
E15 - R.H. working tail light (Option)
E18 - R.H. front working headlight (Option)
E19 - Revolving light
15/11/2007 5 80-6-268677EN
G1 - Battery R1 - Preheating resistor
G2 - Alternator R2 - Fuel sensor
R3 - Engine water temperature sensor
R6 - Proportionnal modulus resistance of
H10 - Warning unit indicator light attachment
H11 - Front wheels alignment indicator light R7 - Proportionnal modulus resistance of telescope
H14 - Rear wheels alignment indicator ligh R8 - Cigar lighter resistor
H16 - Engine water temperature module indicator
light S1 - Key switch
H17 - Fuel level module indicator light S2 - Gear reverser
H19 - Ventilation indicator light S3 - Engine oil pressure switch
H20 - Clock light S4 - Brake fluid
S5 - Air filter clogging
K0 - Air conditioning relay (Option) S7 - Brake switch
K1 - Free S8 - Windscreen wiper / front windscreen washer
K2 - Transmission cut-off relay switch
K3 - Reverse relay S9 - Sound alarm control
K5 - Buzzer S10 - Wheels alignment switch
K6 - Free S11 - Warning unit switch
K7 - Hydraulics movements cut-off (Option) S12 - Clutching pressure
K8 - Starting safety relay S13a - Position light switch
K9 - Warning centre / blinker S13b - low beam / main beam switch
K10 - Overload safety module S13c - indicator switch
K15 - Proportionnel joystick supply cut-off relay S14 - Crawler switch (PV/GV)
K16 - Preheating relay S15 - Front / back working headlight switch (Option)
K17 - Indicator light module relay S16 - Stop switch
K18 - Towing relay S17 - Transmission oil temperature
K19 - Transmission cut-off module S18 - Work headlight on jib switch (Option)
S20 - Rear / roof windscreen wiper switch
M1 - Starter S21 - Ventilation switch
M2 - Front windscreen wiper S22 - Overload strain gauge
M3 - Windscreen washer S23 - Hydraulic return filter clogging
M4 - Roof windscreen wiper (Option) S25 - Transmission cut-off switch on accelerator
M5 - Sound alarm pedal
M6 - Ventilation S26 - Transmission cut-off switch
M7 - Reverse gear sound alarm (Option) S27 - Rear wheels alignment switch
M8 - Rear windscreen wiper S28 - Rear defrosting switch (Option)
M9 - Fuel pump S29 - Rear fog light switch
M10 - Side windscreen wiper S30 - Steering pressure
M11 - Pneumatic seat compressor S35 - Cold start-up switch
S38 - Speed switch
S39 - Pneumatic seat switch
P1 - Rev counter module S40 - Cigar lighter time lag switch
P2 - Fuel level module S41 - Seat switch
P3 - Engine water temperature module S42 - Movement forcing switch
V1 - Diode
V2 - Diode (TUV)
V3 - Battery load indicator light diode
V7 - Transmission oil pressure indicator light diode
diode
80-6-268677EN 6 15/11/2007
V11 - Flashing lights / warning unit indicator light
diode
V14 - Main beam indicator light diode
V15 - Fault direction light diode

Y5 - Attachment of proportional pompe hydraulique
Y15 - Hydraulic movements neutraliser electrovalve
15/11/2007 7 80-6-268677EN
80-6-268677EN 8 15/11/2007
ELECTRIC DIAGRAM MLT 634 120 LSU POWERSHIFT SÉRIE C-E2
Fus.Therm.
S1 F9 2A E Z F1 F3 F21 F5 F4 F6
r
J J J G
J A B A A B B
E Z vi
30 30 17 17 50 19 19 54 15 58
I I I OP K5 F33 r
J J r r r r Z V3 V4 V9 V6 V5 V8 V7 V10 M r r V AB
V AB AB S r
S10
Z Z Z Z Z Z Z
EG Latéral
vi B B B V AB
EG Toitl
J J J J or F E F E E F E E V SWF 521 243 SWF 521 005
N F31 V S8 AB +
SWF 596 307
+
SWF 596 628
N N N bl g o n vt v m n
V 01 0 1 02 3 74 8 9 5 9
N Z V1 V1 V1 V1 V1 V1 V1
J g jvt m
B V1 F 1 5 2 6 10 1 0 1 10
r r r r/n n vt o vi S20
I B I I I I S19
F40 F41 K8 A1
N N N 41 42 33 17 51 50 52
n V1 3,5s AB AB
B bc g o n g vt r
F42 F43 M1 V1 V1 V1 V1 V1 AB S AB
N R3 R2 V15 bl
B I 1 27 31 47 46 49 2
AB E19 N M
n bc G1 Z
T T T M4 M10 T
M8 2 Svit 1
K16 ro r m r m n J m n m n
N bl bl bl
P P
r r m vt r j jvt jvt 4 T 2 2 vit 1
S 4 4 2 raz 4 2 2 vit 1 S31
J
N raz raz raz vit 1 +perm
N N
+perm +perm +perm
N G P r/n P1 P P P T S7 3
M
- 3
M
-
AR 3
M
-
TOIT 3
M
-
LAT
N N K17 S3 S4 S5 S23 S17 S12 1 1 1

1
S30 G2 M3 M2 AV
Ep11 cab
K16 jvt jvt r/n K17 R5 T

Ep5 cab
S S
jvt
R1 R1 R1 R1 K15 P3 P2 Y5 Y4 Y1 M9 S6 H11 S27 H14
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
F32
F7 F8 Up Dw R6 R7 F10
S2
H Y
S22 G G AA K15 P B
K7 J r
R F vt vt
G M G K11 S38 PCB
G bl A2
K19 S16 o M
r
AA B4 B2 vt vt
AA ZA ZA ZE ZE S9
M bc vt J g r S42 + + B5 B1 vt r
R B3 r J r vt jvt o bl o bl J vt vt
J vt vt vt
L
- X X X X X X X X X X X X X X X X
P
A3 AA K2 26 21 36 17 16 9 10 7 19 18 8 20 24 1 2 23 O
B7 B6
m n
r j
r
U U U U U U K3 15 30 28 29 33 32 31 35 12 13 6 22
G S7 S41 X X X X X X X X X X X X S26 I K9
K12
r r G m
E
m vi vi vi r
jvt
r g J v bl n n AA AA G n M g J bc vt ro J jvt jvt S35 S14 vt r r jvt ro
o o bl O K18 Z
Y ZA ZA ZA ZA ZA ZA Y o m
J r bl V11
vi jvt jvt jvt S25 V
K10 Z
K7 Y15 E20 E22 M7 K2 K3 Y3 Y2 Y11 Y12 Y13 Y14 K8 Y7 Y6 M5 E5 E6
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
J J
P F30
P F29 F12 F13 F16 F14 F15 F17 F20 F22 F19 F11 F18 F2 o
S13c S13a S13b J
M o J r D vi r
A B K A B A A
r A S S S S r
P P G L r
Q
vt SWF 521 008
+
SWF 596 390
P P P
S11 S21
M S28 SWF 521 054 bl J bc
g n K0
n ro A G 5 9 +
A G
1 10
5 6 9 S18
SWF 596 151
3 4 9 S15
D G
1 0 1 7 2 8 10 1 7 2 8 10
n o K1 1 0 20 1 r K6
g
Q G Q SWF 521 110 V2 r
+
SWF 596 473
S V2 S29
A v r ro v o V2
F25 F26 D DD D M M M G G F23 F24 F27 F28 G G
g n R R L R bc n bl vi
E21 L S
Tempo
C C C C S40 S39 O J J
Q L K K C bl
C C C C C C F C C F J
O O K
Dégivrage E17 E18 E15 E16
vitre ar E25 E26
g g n n r m m bl
F bl bl bl bl J J J jvt r bc bc bc j
R8 o
H20 H16 Z O Q O Z Z
S N G M G V13 V14 G
S S S S V12
S S K6
M11 Z Z
E1 E2 E3 E4 H10 jvt
M6 K0 K1 H17 H15 E7 E27 H19 E8 E9 E10 E11 E12 Z E23 E24 E13 E14
66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

15/11/2007 9 80-6-268677EN
80-6-268677EN 10 15/11/2007
ELECTRIC DIAGRAM
80-6-268678 EN

15 / 11 / 2007
80-6-268678EN 2 15/11/2007
CONTENTS
-ELECTRIC DIAGRAM
MT 1030 S Série 3-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

15/11/2007 3 80-6-268678EN
ÉLECTRIC DIAGRAM MT 1030 S SÉRIE 3-E2
MT 1030 S TURBO SÉRIE 3-E2
PRINCIPLE ELECTRIC CIRCUIT 60 - Free
61 - Front windscreen washer
1 - Power fuse 62 - Front windscreen wiper
2 - Starting safety relay 63 - Rear windscreen wiper
3 - Preheating relay 64 - Roof windscreen wiper
4 - Starter 65 - Side windscreen wiper
5 - Battery 66 - Revolving light
6 - Water temperature Indicator 67 - Rear defrosting
7 - Fuel level Indicator 68 - Work headlight on jib (Option)
8 - Brake oil pressure 69 - Front working headlight (Option)
9 - Alternator 70 - Working tail light (Option)
10 - Hourmeter 71 - Clock indicator light
11 - Indicator light module relay 73 - Fuel level module lighting
12 - Load battery indicator 72 - Water temperature module lighting
13 - Engine oil pressure 74 - Hourmeter module lighting
14 - Brake fluid 75 - Position indicator light
15 - Air / hydraulic filter clogging 76 - Rear right position light
16 - Engine water temperature 77 - Plate light (Option)
17 - Transmission oil temperature 78 - Ventilator switch lighting
18 - Transmission oil pressure 79 - Front right position light
19 - Hand brake 80 - Rear left position light
20 - Cold start-up 81 - Front left position light
21 - Engine stop 82 - L.H. front low beam
22 - Front wheels alignment detector 83 - R.H. front low beam
23 - Rear wheels alignment detector 84 - Low beam indicator light
24 - Overload safety system 85 - L.H. rear fog light (Option)
25 - Movements cut-off (Option) 86 - R.H. rear fog light (Option)
26 - Movements cut-off electovalve (Option) 87 - L.H. front main beam
27 - Hydraulic movement shut-down disabling 88 - R.H. front main beam
switch (Option) 89 - Main beam indicator light
28 - stabilizers safety system
29 - Aggravating movement switch (Option)
30 - Free
31 - Free COLOUR CODING
32 - Forward relay bc : White bl : Blue g : Grey
33 - Starting safety j : Yellow jvt : Yellow/Green m : Brown
34 - Reverse relay n : Black o : Orange r : Red
35 - Forward electrovalve ro : Pink vt : Green v : Purple
36 - Reverse electrovalve
37 - L.H. rear reverse light (Option)
38 - R.H. rear reverse light (Option) CONNECTOR
40 - Transmission cut-off A - Fuses box / relay (13 pin connection)
41 - Autoradio (Option) AA - Autoradio
42 - Sound alarm AB - Screenwiper switch connector (9ways + 2
43 - L.H. stoplight ways)
44 - R.H. stoplight B - Fuses box / relay (13 pin connection)
45 - Flasher unit / warning unit C - Fuses box / relay (13 pin connection)
46 - Flashing light / warning unit indicator light D - Fuses box / relay (6 pin connection)
47 - R.H. rear indicator E - Fuses box / relay (8 pin connection)
48 - R.H. front indicator F - Fuses box / relay (8 pin connection)
49 - L.H. rear indicator G - Fuses box / relay (21 pin connection)
50 - L.H. front indicator H - Fuses box / relay (5 pin connection)
51 - Warning unit / indicator light switch I - Fuses box / relay (7 pin connection)
52 - Roof light J - Fuses box / relay (8 pin connection + 2 pin
53 - Clock connection)
54 - Ventilation K - Prearranged option relay K1
55 - Air conditioning (Option) L - Prearranged option relay K0
56 - Free M - Prearranged option (8 pin connection + 1 pin
57 - Free connection)
58 - Free N - Engine box
59 - Pneumatic seat (Option) O - Prearranged option rear (Connection 8 pin)
80-6-268678EN 4 15/11/2007
P - Light switch, Sound alarm and Indicator F18 - Front working headlight (Option) (15A)
Q - Heating ventilation F19 - Rear defrosting (Option) (15A)
R - Air conditioning (Option) F20 - Pneumatic seat (10A)
S - Cab F21 - Front windscreen wiper and Windscreen
T - Front windscreen wiper washer (10A)
U - Strain gauge F22 - Free (15A)
V - Adaptation harness JSM F23 - Right position light + Control instruments panel
W - Prearranged movements cut-off light (7.5A)
E6 - R.H. stoplight F42 - Engine preheating (80A)
E7 - Rear right position light F43 - Alternator (80A)
E10 - Front left position light G1 - Battery
E11 - L.H. front low beam G2 - Alternator
E14 - R.H. front main beam H10 - Warning unit indicator light
E15 - R.H. working tail light (Option) H11 - Front wheels alignment indicator light
E16 - L.H. working tail light (Option) H14 - Rear wheels alignment indicator ligh
E17 - L.H. front working headlight (Option) H15 - Hourmeter module indicator light
E26 - Right work headlight on jib (Option) K1 - Free
E27 - Number plate lighting (Option) K2 - Transmission cut-off relay
K3 - Reverse relay
K4 - Forward relay
FUSES K5 - Buzzer
K6 - Free
F1 - Stabilizers system safety (7.5A) K7 - Hydraulics movements cut-off (Option)
F2 - Working tail light (Option) (15A) K8 - Starting safety relay
F3 - Rear windscreen wiper/roof windscreen wiper K9 - Warning centre / blinker
(7,5A) K10 - Overload safety module
F4 - Engine stop electrovalve (10A) K16 - Preheating relay
F5 - Revolving light (7.5A) K17 - Indicator light module relay
F6 - Wheels alignment (5A) K18 - Seat transmission shut-down module
F7 - Load status indicator device (10A)
F8 - Gear reverser transmission cut-off (15A)
F9 - Fault sound alarm light (5A)
F10 - Sound alarm/Stop switch (15A) M1 - Starter
F11 - Work headlight on jib (15A) M2 - Front windscreen wiper
F12 - Indicator power supply (10A) M3 - Windscreen washer
F13 - Ventilation (30A) M4 - Roof windscreen wiper (Option)
F14 - Free (10A) M5 - Sound alarm
F15 - Free (25A Maxi) M6 - Ventilation
F16 - Air conditioning (Option) (7,5A) M7 - Reverse gear sound alarm (Option)
F17 - Free (15A) M8 - Rear windscreen wiper
15/11/2007 5 80-6-268678EN
M9 - Fuel pump V2 - Diode (TUV)
M10 - Side windscreen wiper V3 - Battery load indicator light diode
M11 - Pneumatic seat compressor V4 - Engine oil pressure indicator light diode
P1 - Hourmeter / rev counter module indicator light diode
P2 - Fuel level module V7 - Transmission oil pressure indicator light diode
P3 - Engine water temperature module V8 - Transmission oil temperature indicator light
diode
R1 - Preheating resistor V10 - Brake indicator light diode
R2 - Fuel sensor V11 - Flashing lights / warning unit indicator light
R3 - Engine water temperature sensor diode
S1 - Key switch V14 - Main beam indicator light diode
S2 - Gear reverse lever hydraulic valve VL and VI V15 - Fault direction light diode
S4 - Brake fluid
S7 - Brake switch Y3 - Reverse electrovalve
switch Y5 - Right stabilizer electrovalve
S9 - Sound alarm control Y6 - Left stabilizer electrovalve
S10 - Wheels alignment switch Y7 - Hydraulics movements cut-off electrovalve
S12 - Transmission oil pressure
S13a - Position light switch
S16 - Stop switch
S18 - Work headlight on jib switch (Option)
S24 - Transmission cut-off switch to hydraulic
controls lever VT et VL
S25 - Transmission cut-off switch on brake pedal
S33 - Retracted telescope switch
S36 - Seat switch
switch (Option)
S44 - Retracted telescope switch (Option)
S45 - Reverse tilt switch/forward tilt switch (Option)
S46 - Arm lowering switch (option)
S47 - Attachment switch (Option)
V1 - Diode
80-6-268678EN 6 15/11/2007
ELECTRIC DIAGRAM MT 1030 S SÉRIE 3-E2
Fus.Therm.
S1 F9 2A E Z F4 F6 F7 F1
r
J J J J
A B B S22 G G G
I I I OP
E Z
30 30 17 17 50 19 19 54 15 58 K5 r
j j r r r r Z V3 V4 V9 V6 V5 V8 V7 V10 r
Z Z Z Z Z Z Z S10 j
vi B B B F E F E E F E E K7 W g
j j j j or
N F31 S44
N N N bl g o n vt v
N B Z V1 V1 V1 V1 V1 V1 V1 V1
m n j g jvt m m bc vt J g r G M S45
F40 K8 I B I I I I I
F41 r S46
N N N S42
B n V1 3,5s
F42 F43 M1
g o n g vt r n
U U U U U U S33 S47
V1 V1 V1 V1 V1
N R3 R2 V15 B K4 N M G V1
n bc G1 Z o
K16 ro r m r bc bl bl bl bl j j j m n m n r g J v bl n n
P P W
N N N P P P T S7 o bl bl
N S3 S4 S5 S23 S17 S12 T
N N P P1 K17 S31
K16 jvt jvt S30 G2 K17
jvt
R1 R1 R1 R1 P3 P2 Y4 Y1 M9 S6 H11 S27 H14 K10 K7 Y7 Y5 Y6
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
J J
r
G S26 P
F8 F10 S13c F29 F12 F13 F16 F14 F15 F17
J K B4 B2
m o j r D v m m
H B1 AA P B A
j o B5 J vt vt r
r B3 o m P P Q S21 A G L
S2 S11
G G K2 B7 B6 K18 S25 S16 o m g n K0 n ro
j m n AA
H S24 S9 G
K6 K1 o S7 S36 AA n D
+ + vt r
g
Q G Q
R
G G A
G G r r r m P F25 F26 v r m m o
-L D D D D M M
A2 AA L
j j o o j o r K4 K3 g n R R L R
E21
J JK K S14 C C C C
J
J K H H H G G I O K9 Q L
E O O
j o ro j n ro n o o bl O jvt AA AA vt r r jvt ro g g n n r m m
g
Z
G G jvt G V11 S N G
J
Z
K6 K1 K4 K8 K3 Y2 Y3 E20 E22 M7 K2 M5 E5 E6 E1 E2 E3 E4 H10 M6 K0
jvt
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
P F30
F20 F22 F3 F21 F5 F19 F11 F18 F2 o
S13a S13b
A B A B A A B A A
S S S S
SWF 521 008
P P P
AB AB AB S
+
SWF 596 390 SWF 521 054
AB +
EG Latéral
5 9 S28 SWF 596 151 bl j

A
EG Toitl
SWF 521 005

SWF 521 243
+ + 5 6 9 S18 3 4 9 S15
S8 AB SWF 596 307 SWF 596 628
1 0 1 10
1 7 2 8 10 1 72 8 10 r bc
o vt 01 0 1 02 3 74 8 9 5 9 1 0 20 1
SWF 521 110 V2 r
F 1 52 6 10 1 0 1 10
+ bl S29
SWF 596 473
S V2
M M S20 S19 V2 F23 F24 F27 F28
S
AB AB
S39 AB S AB
AB C C C C C C C F C C F
E19
T T T
Dégivrage
vitre ar E25 E26 E17 E18 E15 E16 bl
j bc
T S M4 M10 bl F bl bl bl j j jvt r bc bc
raz 4 2 2 vit 1 S raz 4 2 vit 1 raz 4 2 vit 1 raz 4 2 2 vit 1
+perm
M
+perm
M AR
+perm
M TOIT
+perm
M LAT Z O Q O Z Z
M 3
1
- 3
1
- 3 1
- 3 1- H20 H16 V12 V13 V14
M8 S S S S
M3 M2 AV T
S S S S
M11 H17 H15 Z E7 E27 H19 E8 E9 E10 E11 E12 Z E23 E24 E13 E14 Z
59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
15/11/2007 7 80-6-268678EN
80-6-268678EN 8 15/11/2007
ELECTRIC DIAGRAM
80-6-268679 EN
MT 728 Série C-E2

MT 732 Série C-E2
MT 732 Turbo Série C-E2
MT 928 Série C-E2
MT 932 Série C-E2
15 / 11 / 2007
80-6-268679EN 2 15/11/2007
CONTENTS
-ELECTRIC DIAGRAM
MT 728 Série C-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MT 732 Série C-E2
MT 928 Série C-E2
MT 932 Série C-E2
15/11/2007 3 80-6-268679EN
ÉLECTRIC DIAGRAM MT 728 / 732 / 732 TURBO SÉRIE C-E2
MT 928 / 932 / 932 TURBO SÉRIE C-E2
PRINCIPLE ELECTRIC CIRCUIT 60 - Working tail light (Option)
61 - Clock indicator light
1 - Power fuse 63 - Fuel level module lighting
2 - Starting safety relay 62 - Water temperature module lighting
3 - Preheating relay 64 - Hourmeter module lighting
4 - Starter 65 - Position indicator light
5 - Battery 66 - Rear right position light
6 - Water temperature Indicator 67 - Plate light (Option)
7 - Fuel level Indicator 68 - Ventilator switch lighting
8 - Brake oil pressure 69 - Front right position light
9 - Alternator 70 - Rear left position light
10 - Hourmeter 71 - Front left position light
11 - Indicator light module relay 72 - L.H. front low beam
12 - Load battery indicator 73 - R.H. front low beam
13 - Engine oil pressure 74 - Low beam indicator light
14 - Brake fluid 75 - L.H. rear fog light (Option)
15 - Air / hydraulic filter clogging 76 - R.H. rear fog light (Option)
16 - Engine water temperature 77 - L.H. front main beam
17 - Transmission oil temperature 78 - R.H. front main beam
18 - Transmission oil pressure 79 - Main beam indicator light
19 - Hand brake 80 - Autoradio (Option)
20 - Free 81 - Ventilation
21 - Front windscreen washer 82 - Air conditioning (Option)
22 - Front windscreen wiper 83 - Free
23 - Rear windscreen wiper 84 - Free
24 - Roof windscreen wiper 85 - Free
25 - Side windscreen wiper 86 - Pneumatic seat (Option)
26 - Revolving light 87 - Free
27 - Cold start-up 88 - Free
28 - Engine stop 89 - Free
29 - Front wheels alignment detector
30 - Rear wheels alignment detector COLOUR CODING
31 - Overload safety system bc : White bl : Blue g : Grey
32 - Retracted jib switch (Option) j : Yellow jvt : Yellow/Green m : Brown
33 - Aggravating movement switch n : Black o : Orange r : Red
34 - Hydraulic movement shut-down disabling ro : Pink vt : Green v : Purple
switch
35 - Hydraulic movements cut-off electovalve
36 - Forward relay CONNECTOR
37 - Starting safety
38 - Reverse relay A - Fuses box / relay (13 pin connection)
39 - Forward electrovalve AA - Autoradio
40 - Reverse electrovalve AB - Screenwiper switch connector (9ways + 2
41 - L.H. rear reverse light (Option) ways)
42 - R.H. rear reverse light (Option) B - Fuses box / relay (13 pin connection)
43 - Reverse gear sound alarm (Option) C - Fuses box / relay (13 pin connection)
44 - Transmission cut-off D - Fuses box / relay (6 pin connection)
45 - Sound alarm E - Fuses box / relay (8 pin connection)
46 - L.H. stoplight F - Fuses box / relay (8 pin connection)
47 - R.H. stoplight G - Fuses box / relay (21 pin connection)
48 - Flasher unit / warning unit H - Fuses box / relay (5 pin connection)
49 - Flashing light / warning unit indicator light I - Fuses box / relay (7 pin connection)
50 - R.H. rear indicator J - Fuses box / relay (8 pin connection + 2 pin
51 - R.H. front indicator connection)
52 - L.H. rear indicator K - Prearranged option relay K1
53 - L.H. front indicator L - Prearranged option relay K0
54 - Warning unit / indicator light switch M - Prearranged option (8 pin connection + 1 pin
56 - Clock N - Engine box
57 - Rear defrosting O - Prearranged option rear (Connection 8 pin)
58 - Work headlight on jib (Option) P - Light switch, Sound alarm and Indicator
59 - Front working headlight (Option) Q - Heating ventilation
80-6-268679EN 4 15/11/2007
R - Air conditioning (Option) F21 - Front windscreen wiper and Windscreen
S - Cab washer (10A)
T - Front windscreen wiper F22 - Free (15A)
U - Strain gauge F23 - Right position light + Control instruments panel
V - Connection anti-vol light (7.5A)
E6 - R.H. stoplight F42 - Engine preheating (80A)
E7 - Rear right position light F43 - Alternator (80A)
E10 - Front left position light G1 - Battery
E11 - L.H. front low beam G2 - Alternator
E14 - R.H. front main beam H10 - Warning unit indicator light
E15 - R.H. working tail light (Option) H11 - Front wheels alignment indicator light
E16 - L.H. working tail light (Option) H14 - Rear wheels alignment indicator ligh
E17 - L.H. front working headlight (Option) H15 - Hourmeter module indicator light
E26 - Right work headlight on jib (Option) K1 - Free
E27 - Number plate lighting (Option) K2 - Transmission cut-off relay
K3 - Reverse relay
K4 - Forward relay
FUSES K5 - Buzzer
K6 - Free
F1 - Free (10A Maxi) K7 - Hydraulics movements cut-off
F2 - Working tail light (Option) (15A) K7a - Movement forcing switch relay
F3 - Rear windscreen wiper/roof windscreen wiper K8 - Starting safety relay
(7,5A) K9 - Warning centre / blinker
F4 - Engine stop electrovalve (10A) K10 - Overload safety module
F5 - Revolving light (7.5A) K16 - Preheating relay
F6 - Wheels alignment (5A) K17 - Indicator light module relay
F7 - Load status indicator device (10A) K18 - Transmission cut-off module
F8 - Gear reverser transmission cut-off (15A)
F10 - Sound alarm/Stop switch (15A)
F11 - Work headlight on jib (15A) M1 - Starter
F12 - Indicator power supply (10A) M2 - Front windscreen wiper
F13 - Ventilation (30A) M3 - Windscreen washer
F14 - free (10A) M4 - Roof windscreen wiper (Option)
F15 - Free (25A Maxi) M5 - Sound alarm
F16 - Air conditioning (Option) (7,5A) M6 - Ventilation
F17 - Free (15A) M7 - Reverse gear sound alarm (Option)
F18 - Front working headlight (Option) (15A) M8 - Rear windscreen wiper
F19 - Rear defrosting (Option) (15A) M9 - Fuel pump
F20 - Pneumatic seat (10A) M10 - Side windscreen wiper
15/11/2007 5 80-6-268679EN
M11 - Pneumatic seat compressor V3 - Battery load indicator light diode
P1 - Hourmeter module V6 - Air filter / hydraulic return filter clogging
P2 - Fuel level module indicator light diode
P3 - Engine water temperature module V7 - Transmission oil pressure indicator light diode
diode
R1 - Preheating resistor V9 - Brake fluid indicator light diode
R2 - Fuel sensor V10 - Brake indicator light diode
R3 - Engine water temperature sensor V11 - Flashing lights / warning unit indicator light
diode
S1 - Key switch V13 - Low beam indicator light diode
S2 - Gear reverser to hydraulic controls lever VL et V14 - Main beam indicator light diode
VI V15 - Fault direction light diode
S4 - Brake fluid
S7 - Brake switch Y3 - Reverse electrovalve
switch Y7 - Hydraulics movements cut-off electrovalve
S9 - Sound alarm control
S10 - Wheels alignment switch
S16 - Stop switch
S24 - Transmission cut-off to hydraulic controls lever
VT et VL
S32 - Seat switch
switch
S45 - Reverse tilt switch/forward tilt switch
S46 - Arm lowering switch
V1 - Diode
V2 - Diode (TUV)
80-6-268679EN 6 15/11/2007
ELECTRIC DIAGRAM MT 728 / 732 / 732 TURBO SÉRIE C-E2
Fus.Therm.
S1 F9 2A E Z F1 F3 F21 F5 F4 F6
r
J J J J
A B A A B B
I I I OP
E Z
30 30 17 17 50 19 19 54 15 58 K5 r
j j r r r r Z V3 V4 V9 V6 V5 V8 V7 V10 AB
AB AB S r
S10
Z Z Z Z Z Z Z AB
EG Latéral
vi B B B
EG Toitl
j j j j or F E F E E F E E G SWF 521 243 SWF 521 005
N F31 S8 AB +
SWF 596 307
+
SWF 596 628
N N N bl g o n vt v 01 0 1 02 3 7 4 8 9 5 9
N B V1 V1 V1 V1 V1 V1 V1 V1
m n bc J g jvt m
F 1 5 2 6 10
1 0 1 10
F40 I B I I I I I M S20 S19

F41 K8 Z V
N N N
B n V1 3,5s AB AB g
bc g o n g vt r n
F42 F43 M1 V1 V1 V1 V1 V1 AB S AB
N R3 R2 V15 B K4 AB E19 N M
n bc Z
G1 T T T
K16 M10
ro r m r bl bl bl bl
P 4
T2 2 S 4 M8 2Svit1 4 M4 2 4 2 2 J J J m n m n
N N N P P P P T S7
raz +perm vit1 raz +perm
AR
raz +perm vit1
TOIT
raz +perm vit1
LAT
N S12
3
M
3
M
3
M
3
M
T
N N P P1 K17 S3 S4 S5 S23 S17 M2 AV 1
-
1
-
1
-
1
-
S31
K16 jvt jvt S30 G2 K17 M3 T S S
jvt
R1 R1 R1 R1 P3 P2 Y4 Y1 M9 S6 H11 S27 H14
jvt jvt jvt
J
F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
J J
r
F7 (10A) F8 G S26 F10 P F29 F12 F19
B4 B2 S13c
H P B m o J r A
S22 G
r B5 B1
r r B3
m
vt vt S
P P SWF 521 008
+
K18 o S11 SWF 596 390
r r K2 B7 B6 S24 5 9 S28
S2 j m n S16 o m g n
PCB D 1 0 1 10
S44 K7a K7 S9 n
R F S7 S32 vt r
r G S25 g
m bc vt j g S43 S45 PCB r r
A
o v P F25 F26
b A3
v m
S46 g n
O E21
K7a Y7 K4 K3 C C C C
U U U U U U S47 o
j/v H H H G G J S14 I K9
V Dégivrage
n
jvt ro J n
g E O O vitre ar
r g j v bl n j/v j/v ro n o o bl O jvt vt r r jvt ro g g n n r
G o V g
I 0 II g Z
n r 1 7 2 8 10
jvt jvt G V11 S N
V
K7 S42 3 6 9
S S
K10 Z
K4 K8 K3 Y2 Y3 E20 E22 M7 K2 M5 E5 E6 E1 E2 E3 E4 H10
jvt
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
P F30
F11 F18 F2 o F13 F16 F14 F15 F17 F20 F22
S13a S13b J K
B A A AA D v m m
J A
S S S r A J o
P P P Q G L
SWF 521 054
+
bl j bc S21
S18 SWF 596 151 S15 K0 n ro A B G G
5 6 9 3 4 9 A AA
1 7 2 8 10
2 01
1 72 8 10
r AA G o vt
SWF 521 110
1 0
V2 + + Q G Q K6 K1
+ r R
SWF 596 473
S
bl S29
V2 V2 F23 F24 F27 F28 -L v r m m o
G G G G
A2 AA D D D D M M M M
R R L R J J o o
S L
S39 J J K K
C C C C C C C F C C F Q L J K
E25 E26 E17 E18 E15 E16 bl
AA AA
bl F bl
bl bl bl J J J jvt r bc bc bc m m J o
Z Q O Z Z
J G G G
S S S S V12 O V13 V14 M
Z Z Z
H20 H17 H16 H15 E7 E27 H19 E8 E9 E10 E11 E12 E23 E24 E13 E14 M6 K0 M11 K6 K1
58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 82 83
15/11/2007 7 80-6-268679EN
80-6-268679EN 8 15/11/2007
ELECTRIC DIAGRAM
80-6-268682 EN
MLT 634 Turbo LSU Série C-E2

15 / 11 / 2007
80-6-268682EN 2 15/11/2007
CONTENTS
-ELECTRIC DIAGRAM
MLT 634 Turbo LSU Série C-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

15/11/2007 3 80-6-268682EN
ÉLECTRIC DIAGRAM MLT 634 TURBO LSU SÉRIE C-E2
MLT 731 TURBO LSU SÉRIE C-E2
60 - Free
1 - Power fuse 61 - Free
2 - Starting safety relay 62 - Pneumatic seat (Option)
3 - Preheating relay 63 - Rear defrosting
4 - Starter 64 - Work headlight on jib (Option)
5 - Battery 65 - Front working headlight (Option)
6 - Electroproportional joystick power supply cut- 66 - Working tail light (Option)
off 67 - Clock indicator light
7 - Water temperature Indicator 68 - Fuel level module lighting
8 - Fuel level Indicator 69 - Water temperature module lighting
9 - Brake oil pressure 70 - Hourmeter / rev counter module lighting
10 - Alternator 71 - Position indicator light
11 - Hourmeter / rev counter 72 - Rear right position light
12 - Indicator light module relay 73 - Plate light (Option)
13 - Load battery indicator 74 - Ventilator switch lighting
14 - Engine oil pressure 75 - Front right position light
15 - Brake fluid 76 - Rear left position light
16 - Air / hydraulic filter clogging 77 - Front left position light
17 - Engine water temperature 78 - L.H. front low beam
18 - Transmission oil temperature 79 - R.H. front low beam
19 - Transmission oil pressure 80 - Low beam indicator light
20 - Hand brake 81 - L.H. rear fog light (Option)
21 - Free 82 - R.H. rear fog light (Option)
22 - Cold start-up 83 - L.H. front main beam
23 - Engine stop 84 - R.H. front main beam
24 - Fuel pump 85 - Main beam indicator light
25 - Front wheels alignment detector 87 - Front windscreen washer
26 - Rear wheels alignment detector 88 - Front windscreen wiper
27 - Free 89 - Rear windscreen wiper
28 - Reverse relay 90 - Roof windscreen wiper
29 - Starting safety 91 - Side windscreen wiper
30 - Forward relay 92 - Revolving light
31 - Joystick JSM 93 - Autoradio (Option)
32 - Telescope electroproportional control
33 - Attachment electroproportional control
34 - Control of joystick transmission cut-off COLOUR CODING
35 - Forward electrovalve bc : White bl : Blue g : Grey
36 - Reverse electrovalve j : Yellow jvt : Yellow/Green m : Brown
37 - L.H. rear reverse light (Option) n : Black o : Orange r : Red
38 - R.H. rear reverse light (Option) ro : Pink vt : Green v : Purple
40 - Transmission cut-off
41 - Overload safety system CONNECTOR
42 - Hydraulics movements cut-off (Option)
43 - Hydraulic movements neutraiser electovalve A - Fuses box / relay (13 pin connection)
(Option) AA - Autoradio
44 - Hydraulic movement neutraliser switch (Option) AB - Screenwiper switch connector (9 ways + 2
45 - Sound alarm ways)
46 - L.H. stoplight B - Fuses box / relay (13 pin connection)
47 - R.H. stoplight C - Fuses box / relay (13 pin connection)
48 - Flasher unit / warning unit D - Fuses box / relay (6 pin connection)
49 - Flashing light / warning unit indicator light E - Fuses box / relay (8 pin connection)
50 - R.H. rear indicator F - Fuses box / relay (8 pin connection)
51 - R.H. front indicator G - Fuses box / relay (21 pin connection)
52 - L.H. rear indicator H - Fuses box / relay (5 pin connection)
53 - L.H. front indicator I - Fuses box / relay (7 pin connection)
54 - Warning unit / indicator light switch J - Fuses box / relay (8 pin connection + 2 pin
56 - Clock K - Prearranged option relay K1
57 - Ventilation L - Prearranged option relay K0
58 - Air conditioning (Option) M - Prearranged option (8 pin connection + 1 pin
80-6-268682EN 4 15/11/2007
connection) F12 - Indicator power supply (10A)
N - Engine box F13 - Ventilation (30A)
O - Prearranged option rear (Connection 8 pin) F14 - Cigar lighter (10A)
P - Light switch, Sound alarm and Indicator F15 - Free (25A Maxi)
Q - Heating ventilation F16 - Air conditioning (Option) (7,5A)
R - Air conditioning (Option) F17 - Free (15A)
S - Cab F18 - Front working headlight (Option) (15A)
T - Front windscreen wiper F19 - Rear defrosting (Option) (15A)
U - Strain gauge F20 - Pneumatic seat (10A)
V - Adaptation harness JSM F21 - Front windscreen wiper and Windscreen
X - Adaptation TUV washer (10A)
Z - Connection 16 pin (PCB Control panel) F22 - Free (15A)
light (7.5A)
ELECTRICS COMPONENTS F24 - Left position light (7.5A)
A1 - Autoradio F26 - L.H. indicators (7.5A)
A2 - Electroproportional joystick F27 - Low beam(15A)
E7 - Rear right position light F42 - Engine preheating (80A)
E8 - Front right position light F43 - Alternator (80A)
E11 - L.H. front low beam G1 - Battery
E12 - R.H. front low beam G2 - Alternator
E15 - R.H. working tail light (Option) H10 - Warning unit indicator light
E16 - L.H. working tail light (Option) H11 - Front wheels alignment indicator light
E17 - L.H. front working headlight (Option) H14 - Rear wheels alignment indicator ligh
E18 - R.H. front working headlight (Option) H15 - Hourmeter / rev counter module indicator light
E19 - Revolving light H16 - Engine water temperature module indicator
E20 - L.H. rear reverse light (Option) light
E21 - Roof light H17 - Fuel level module indicator light
E22 - R.H. rear reverse light (Option) H19 - Ventilation indicator light
E23 - L.H. rear fog light H20 - Clock light
E25 - Left work headlight on jib (Option)
E26 - Right work headlight on jib (Option) K0 - Air conditioning relay (Option)
E27 - Number plate lighting (Option) K1 - Transmission cut-off relay to hydraulic controls
lever
FUSES K3 - Reverse relay
K4 - Forward relay
F1 - Free (10A Maxi) K5 - Buzzer
F2 - Working tail light (Option) (15A) K6 - Free
F3 - Rear windscreen wiper/roof windscreen wiper K7 - Hydraulics movements cut-off (Option)
(7,5A) K8 - Starting safety relay
F4 - Engine stop electrovalve (10A) K9 - Warning centre / blinker
F5 - Revolving light (7.5A) K10 - Overload safety module
F6 - Wheels alignment (5A) K15 - Proportionnel joystick power supply cut-off
F7 - Load status indicator device (10A) relay
F8 - Gear reverser transmission cut-off (15A) K16 - Preheating relay
F9 - Fault sound alarm light (5A) K17 - Indicator light module relay
F10 - Sound alarm/Stop switch (15A) K18 - Transmission cut-off module
F11 - Work headlight on jib (15A)
15/11/2007 5 80-6-268682EN
M1 - Starter S39 - Pneumatic seat switch
M2 - Front windscreen wiper S40 - Cigar lighter time lag switch
M3 - Windscreen washer S41 - Seat switch
M4 - Roof windscreen wiper (Option) S42 - Hydraulic movement cut-off switch (Option)
M5 - Sound alarm
M6 - Ventilation
M7 - Reverse gear sound alarm (Option) V1 - Diode
M8 - Rear windscreen wiper V2 - Diode (TUV)
M9 - Fuel pump V3 - Battery load indicator light diode
M10 - Side windscreen wiper V4 - Engine oil pressure indicator light diode
M11 - Pneumatic seat compressor V5 - Engine water temperature indicator light diode
P1 - Hourmeter / rev counter module V7 - Transmission oil pressure indicator light diode
P2 - Fuel level module V8 - Transmission oil temperature indicator light
P3 - Engine water temperature module diode
R1 - Preheating resistor V11 - Flashing lights / warning unit indicator light
R2 - Fuel sensor diode
R3 - Engine water temperature sensor V12 - Position indicator light diode
R6 - Proportionnal modulus resistance of V13 - Low beam indicator light diode
attachment V14 - Main beam indicator light diode
R7 - Proportionnal modulus resistance of telescope V15 - Fault direction light diode
R8 - Cigar lighter resistor

S1 - Key switch Y2 - Forward electrovalve
S2 - Gear reverser Y3 - Reverse electrovalve
S3 - Engine oil pressure switch Y4 - Cold start-up electrovalve
S4 - Brake fluid Y6 - Telescop of proportional electrovalve
S5 - Air filter clogging Y7 - Attachment of proportional electrovalve
S6 - Front wheels alignment switch Y14 - Hydraulic movements neutraliser electrovalve
S7 - Brake switch
S8 - Windscreen wiper / front windscreen washer
switch
S16 - Stop switch
S24 - Transmission cut-off hydraulic lever switch
80-6-268682EN 6 15/11/2007
ELECTRIC DIAGRAM MLT 634 TURBO LSU SÉRIE C-E2
Fus.Therm.
S1 F9 2A E Z F1 F4 F6 F22 F8 F32
r
J J J G
J A B B H
I I I OP
E Z
30 30 17 17 50 19 19 54 15 58 K5 r r
J J r r r r Z V3 V4 V9 V6 V5 V8 V7 V10 r
Z Z Z Z Z Z Z S10 V
vi B B B B S2 R7 R6
J J J J or F E F E E F E E
N F31
N N N bl g o n vt v vt R F
K15
N Z V1 V1 V1 V1 V1 V1 V1 V1
m n J g jvt m
B PCB
V
j
F40 F41 I B I I I I I M A2
K8
N N N
V1
B n g o n g vt r
3,5s
n V V V V V V V V
F42 F43 M1 V1 V1 V1 V1 V1
R3 R2 V15 B K4 N M
n bc N G1 Z V V V V V V V V
K16 ro r m r bc bl bl bl bl P T J J m n m n H H H
P P P T P S36 X
N N N S7 ro j n
N G N S3 S4 S5 S23 S17 S12
N N P r/n P1 K17 jvt r bl
K16 jvt jvt S30 G2 K17
jvt
R1 R1 R1 R1 K15 P3 P2 Y4 Y1 M9 S6 H11 S27 H14 K3 K8 K4 Y6 Y7
jvt jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
J J
r
G S26 F7 F10 P F29 F12 F13 F16 F14 F15
S13c
j K S22 G G P B m o J r D v m m
K18 o m r o J
vt r
vt P P Q A G L
B4 B2 g S11 S21
B5
B1
S25 K7 S16 o m g n K0
B3 G D
K2 S9 n G
jvt m m bc vt J g r G M vt r Q G Q
g
B7 B6 K1 r
m n P F25 F26 A v r m m o
S42 O D D D D
L
S7 S41 K4 K3 G G g R R L R
S14 n
o o o
E21 Tempo
r r C C C C
U U U U U U S40
G G K G I K9 Q L
S32 K
E O O
g
ro n o o bl O r g J v bl n n vt r r jvt ro g g n n r m m
G v Z
jvt G jvt
V11 S N G
K10 Z
K1 Y2 Y3 E20 E22 M7 K2 K7 Y14 M5 E5 E6 E1 E2 E3 E4 H10 M6 K0 R8
jvt
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
P F30
F17 F20 F19 F11 F18 F2 o F3 F21 F5
S13a S13b J
A B A A AA
A A B A J
S SWF 521 008
S S S J
+ P P P
SWF 596 390
SWF 521 054 AB AB AB S
+
AB
EG Latéral
n ro A 5 9 S28 SWF 596 151 bl J A bc G
EG Toitl
5 6 9 S18 3 4 9 S15
SWF 521 243
+
SWF 521 005
+ AA
1 0 1 10
1 7 2 8 10 1 7 2 8 10 S8 AB SWF 596 307 SWF 596 628
AA
o 1 0 2 01 r K6 01 0 1 02 74 9 9
SWF 521 110 V2 r
3 8 5 + +
R
+
bl S29 F 1 5 2 6 1 0
SWF 596 473
S 10 1 10
-L
M M M V2 V2 F23 F24 F27 F28 G G S20 S19
A1 AA
J J
S
AB AB
S39 J J AB S AB
C C C C C C C F C C F J AB
Dégivrage bl E19
vitre ar E25 E26 E17 E18 E15 E16 T T T
F S M4 M102 2 AA AA
4 T2
bl bl bl bl bl j j j jvt r bc bc bc J 2 vit 1 S 4 2 4 2 4
Z O Q O Z Z raz +perm
M
raz +perm
M
vit 1
AR
raz +perm
M
vit 1
TOIT
raz +perm
M
vit1
LAT
M V12 V13 V14 G M3 3 - 3 - 3 - 3 - J
S S S S M2 AV
1
M8
1 1 1
S S T S S
M11 Z Z Z
H20 H17 H16 H15 E7 E27 H19 E8 E9 E10 E11 E12 E23 E24 E13 E14 K6
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93
15/11/2007 7 80-6-268682EN
80-6-268682EN 8 15/11/2007
ELECTRIC DIAGRAM
80-6-268683 EN
MLT 634 120 LSU Série C-E2

15 / 11 / 2007
80-6-268683EN 2 15/11/2007
CONTENTS
-ELECTRIC DIAGRAM
MLT 634 120 LSU Série C-E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

15/11/2007 3 80-6-268683EN
ÉLECTRIC DIAGRAM MLT 634 120 LSU SÉRIE C-E2
MLT 735 / 741 120 LSU SÉRIE 3-E2
PRINCIPLE ELECTRIC CIRCUIT 57 - Warning unit / indicator light switch
58 - Roof light
1 - Power fuse 59 - Clock
2 - Starting safety relay 60 - Ventilation
3 - Preheating relay 61 - Air conditioning (Option)
4 - Starter 62 - Cigar lighter
6 - Electroproportional joystick power supply cut- 64 - Free
off 65 - Pneumatic seat (Option)
7 - Water temperature Indicator 66 - Free
8 - Fuel level Indicator 67 - Front windscreen washer
9 - Brake oil pressure 68 - Front windscreen wiper
10 - Alternator 69 - Rear windscreen wiper
11 - Hourmeter / rev counter 70 - Roof windscreen wiper
12 - Indicator light module relay 71 - Side windscreen wiper
13 - Load battery indicator 72 - Revolving light
14 - Engine oil pressure 73 - Free
15 - Brake fluid 74 - Free
16 - Air / hydraulic filter clogging 75 - Rear defrosting
17 - Engine water temperature 76 - Work headlight on jib (Option)
18 - Transmission oil temperature 77 - Front working headlight (Option)
19 - Transmission oil pressure 78 - Working tail light (Option)
20 - Hand brake 79 - Clock indicator light
21 - Electronic control unit 80 - Fuel level module lighting
22 - Hydraulic pump electroproportional 81 - Water temperature module lighting
electrovalve 82 - Hourmeter / rev counter module lighting
23 - Speed switch or W Alternator info 83 - Position indicator light
24 - Accelerator potentiometer of fuel injection 84 - Rear right position light
pump 85 - Plate light (Option)
25 - Pump data input and diagnostic socket 86 - Ventilator switch lighting
26 - Reverse relay 87 - Front right position light
27 - Starting safety 88 - Rear left position light
28 - Forward relay 89 - Front left position light
29 - Joystick JSM 90 - L.H. front low beam
30 - Attachment electroproportional control 91 - R.H. front low beam
31 - Telescope electroproportional control 92 - Low beam indicator light
32 - Supply cut-off relay electroproportional joystick 93 - L.H. rear fog light (Option)
33 - Forward electrovalve 94 - R.H. rear fog light (Option)
34 - Reverse electrovalve 95 - L.H. front main beam
35 - L.H. rear reverse light (Option) 96 - R.H. front main beam
36 - R.H. rear reverse light (Option) 97 - Main beam indicator light
38 - Transmission cut-off relay
39 - Cold start-up
40 - Engine stop
41 - Front wheels alignment detector COLOUR CODING
42 - Rear wheels alignment detector bc : White bl : Blue g : Grey
43 - Overload safety system j : Yellow jvt : Yellow/Green m : Brown
44 - Movements cut-off (Option) n : Black o : Orange r : Red
45 - Hydraulic movements neutraiser electovalve ro : Pink vt : Green v : Purple
(Option)
46 - Hydraulic movement neutraliser switch (Option)
47 - Autoradio (Option) CONNECTOR
48 - Sound alarm
49 - L.H. stoplight A - Fuses box / relay (13 pin connection)
50 - R.H. stoplight AA - Autoradio
51 - Flasher unit / warning unit AB - Screenwiper switch connector (9 ways + 2
52 - Flashing light / warning unit indicator light ways)
53 - R.H. rear indicator B - Fuses box / relay (13 pin connection)
54 - R.H. front indicator C - Fuses box / relay (13 pin connection)
55 - L.H. rear indicator D - Fuses box / relay (6 pin connection)
56 - L.H. front indicator E - Fuses box / relay (8 pin connection)
80-6-268683EN 4 15/11/2007
MLT 735 / 741 120 LSU SÉRIE 3-E2
F - Fuses box / relay (8 pin connection) FUSES
G - Fuses box / relay (21 pin connection)
H - Fuses box / relay (5 pin connection) F1 - Power supply ECU (7,5A)
I - Fuses box / relay (7 pin connection) F2 - Working tail light (Option) (15A)
J - Fuses box / relay (8 pin connection + 2 pin F3 - Rear windscreen wiper/roof windscreen wiper
connection) (7,5A)
K - Prearranged option relay K1 F4 - Engine stop electrovalve (10A)
L - Prearranged option relay K0 F5 - Revolving light (7.5A)
M - Prearranged option (8 pin connection + 1 pin F6 - Wheels alignment (5A)
connection) F7 - Load status indicator device (10A)
N - Engine box F8 - Gear reverser transmission cut-off (15A)
O - Prearranged option rear (Connection 8 pin) F9 - Fault sound alarm light (5A)
P - Light switch, Sound alarm and Indicator F10 - Sound alarm/Stop switch (15A)
Q - Heating ventilation F11 - Work headlight on jib (15A)
R - Air conditioning (Option) F12 - Indicator power supply (10A)
S - Cab F13 - Ventilation (30A)
T - Front windscreen wiper F14 - Cigar lighter (10A)
U - Strain gauge F15 - Free (25A Maxi)
V - BB3 diagnostic plug connector F16 - Air conditioning (Option) (7,5A)
X - Adaptation TUV F17 - Free (15A)
Y - Adaptation harness JSM F18 - Front working headlight (Option) (15A)
Z - Connection 16 pin (PCB Control panel) F19 - Rear defrosting (Option) (15A)
F20 - Pneumatic seat (10A)
F21 - Front windscreen wiper and washer (10A)
ELECTRICS COMPONENTS F22 - Free (15A)
A1 - Electronic control unit light (7.5A)
A2 - Joystick JSM F24 - Left position light (7.5A)
A3 - Autoradio F25 - R.H. indicators (7.5A)
E1 - R.H. rear indicator F27 - Low beam(15A)
E2 - R.H. front indicator F28 - Main beam (15A)
E3 - L.H. rear indicator F29 - Warning unit + roof light (15A)
E4 - L.H. front indicator F30 - Light switch, Sound alarm et indicators (25A)
E5 - L.H. stoplight F31 - Starter (20A)
E6 - R.H. stoplight F32 - Electroproportional module (3A)
E7 - Rear right position light F33 - Diagnostic connector (1A)
E8 - Front right position light F40 - Equipments (40A)
E9 - Rear left position light F41 - Equipments (40A)
E10 - Front left position light F42 - Engine preheating (80A)
E11 - L.H. front low beam F43 - Alternator (80A)
E14 - R.H. front main beam G1 - Battery
E15 - R.H. working tail light (Option) G2 - Alternator
E18 - R.H. front working headlight (Option) H10 - Warning unit indicator light
E19 - Revolving light H11 - Front wheels alignment indicator light
E20 - L.H. rear reverse light (Option) H14 - Rear wheels alignment indicator ligh
E21 - Roof light H15 - Hourmeter / rev counter module indicator light
E22 - R.H. rear reverse light (Option) H16 - Engine water temperature module indicator
E23 - L.H. rear fog light light
E24 - R.H. rear fog light H17 - Fuel level module indicator light
E25 - Left work headlight on jib (Option) H19 - Ventilation indicator light
E26 - Right work headlight on jib (Option) H20 - Clock light
E27 - Number plate lighting (Option)

K1 - Free
K3 - Reverse relay
15/11/2007 5 80-6-268683EN
MLT 735 / 741 120 LSU SÉRIE 3-E2
K4 - Forward relay S17 - Transmission oil temperature
K5 - Buzzer S18 - Work headlight on jib switch (Option)
K6 - Free S19 - Revolving light switch
K7 - Hydraulics movements cut-off (Option) S20 - Rear / roof windscreen wiper switch
K8 - Starting safety relay S21 - Ventilation switch
K9 - Warning centre / blinker S22 - Overload strain gauge
K10 - Overload safety module S23 - Hydraulic return filter clogging
K15 - Proportionnel joystick power supply cut-off S25 - Transmission cut-off switch on brake pedal
relay S26 - Transmission cut-off switch
K16 - Preheating relay S27 - Rear wheels alignment switch
K17 - Indicator light module relay S28 - Rear defrosting switch (Option)
K18 - Transmission cut-off module S29 - Rear fog light switch
M1 - Starter S39 - Pneumatic seat switch
M2 - Front windscreen wiper S40 - Cigar lighter time lag switch
M3 - Windscreen washer S41 - Seat switch
M4 - Roof windscreen wiper (Option) S42 - Hydraulic movement neutraliser switch (Option)
M5 - Sound alarm
M6 - Ventilation
M7 - Reverse gear sound alarm (Option) V1 - Diode
M8 - Rear windscreen wiper V2 - Diode (TUV)
M9 - Fuel pump V3 - Battery load indicator light diode
M10 - Side windscreen wiper V4 - Engine oil pressure indicator light diode
M11 - Pneumatic seat compressor V5 - Engine water temperature indicator light diode
P1 - Hourmeter / rev counter module V7 - Transmission oil pressure indicator light diode
P2 - Fuel level module V8 - Transmission oil temperature indicator light
P3 - Engine water temperature module diode
R1 - Preheating resistor V11 - Flashing lights / warning unit indicator light
R2 - Fuel sensor diode
R3 - Engine water temperature sensor V12 - Position indicator light diode
R5 - Accelerator potentiometer of fuel injection V13 - Low beam indicator light diode
pump V14 - Main beam indicator light diode
R6 - Proportionnal modulus resistance of V15 - Fault direction light diode
attachment
R7 - Proportionnal modulus resistance of telescope
R8 - Cigar lighter resistor Y1 - Engine stop electrovalve
S1 - Key switch Y4 - Cold start-up electrovalve
S2 - Gear reverser Y5 - Hydraulic pump of proportional electrovalve
S3 - Engine oil pressure switch Y7 - Attachment of proportional electrovalve
S4 - Brake fluid Y6 - Telescop of proportional electrovalve
S5 - Air filter clogging Y14 - Hydraulic movement neutraliser electrovalve
S7 - Brake switch
S8 - Windscreen wiper / front windscreen washer
switch
S16 - Stop switch
80-6-268683EN 6 15/11/2007
ELECTRIC DIAGRAM MLT 634 120 LSU SÉRIE C-E2
MLT 735 / 741 120 LSU SÉRIE 3-E2
Fus.Therm. r
G
S1 F9 F1
2A E Z F8 F32
r B4
J J J G B2
J E Z H B5 B1
vi
30 30 17 17 50 19 19 54 15 58 I I I OP K5 F33 r B3
j j r r r r Z V3 V4 V9 V6 V5 V8 V7 V10 M r r V
Z Z Z Z Z Z Z V Y K15 K18
vi B B B V S2 R6 R7 K2
j j j j or F E F E E F E E V
B7
m n
B6
N F31 V
N N N bl g o n vt v
V Y R F
N Z V1 V1 V1 V1 V1 V1 V1 V1
m n S7 S41
PCB
B r r r r/n n vt o vi H r r
F40 F41 I B I I I I I A1 A2
K8
N N N 41 42 33 17 51 50 52
V1
B n 3,5s Y Y Y Y Y Y Y Y
F42 F43 M1
bc g o n g vt r n K4 K3
V1 V1 V1 V1 V1
N R3 R2 V15 bl
B K4 1 27 31 47 46 49 2 G G
n bc G1 Z Y Y Y Y Y Y Y Y X
K16 P P H H H
ro r m r N bl bl bl P P P T S7 r r m vt r j jvt jvt ro n o o bl O
N
K16 N N r/n S3 S4 S5 S23 S17 S12 n J ro jvt
N N G G2
N P P1 K17 r bl
jvt jvt S30 r/n K17 R5
jvt P3 P2
R1 R1 R1 R1 K15 Y5 K3 K8 K4 Y7 Y6 Y2 Y3 E20 E22 M7
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
J J
S26 F4 F6 F7 F10 P F29 F12 F13 F16 F14

S13c
AA m o J r D v m m
K A B B S22 G G J P B
vt r
r J
o m r o vt P P Q A G L
r S10 S11 S21
K7 AA S16 o m g n K0
S25
G AA S9 G
G M + + n D
m J g jvt m m bc vt J g r R vt r
g
Q G Q
r
-L
F25 F26 A v r m m o
S42 P D D
A3 AA R L
G G g n R L R
jvt
S14 o o o
N M E21 Tempo
J U U U U U U C C C C S40
G I O K9 Q L
K K
E O O
T m n m n r g J v bl n n
AA AA vt r r jvt ro g g n n r
J J m m
g S36
v Z
G jvt J S N G
V11
K10 Z
K2 Y4 Y1 M9 S6 H11 S27 H14 K7 Y14 M5 E5 E6 E1 E2 E3 E4 H10 M6 K0 jvt
R8
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
P F30
F15 F17 F20 F22 F3 F21 F5 F19 F11 F18 F2 o
J K S13a S13b
A A B A A B A A
J o S SWF 521 008 S S S
+ SWF 521 110 SWF 521 054 P P P
+ +
AB AB S SWF 596 390
SWF 596 151
AB AB
SWF 596 473
EG Lateral
S28 S18 bl J
n ro A B SWF 521 243 SWF 521 005 G G 5 9 S15 bc
EG Toitl
+ + 5 6 9 3 4 9 A
S8 AB SWF 596 307 SWF 596 628 1 0 1 10
1 7 2 8 10
o vt 01 0 1 02 3 74 8 9 5 9 K6 K1 1 0
1 7 2 8 10
20 1
V2
r
r
F 1 5 2 6 10 1 01 10 bl S29
S V2
D D M M M M S20 S19 G G G G V2 F23 F24 F27 F28
J J o o
S
AB AB
S39 AB S AB J J K K
AB E19 J K C C C C C C C F C C F
Dégivrage E17 E18 E15 E16 bl
T T T M10
vitre ar E25 E26
T S M4
4 2 2
vit 1 S 4 2 4 2 4 2
J o bl F bl bl bl bl j j j jvt r bc bc bc
raz raz vit 1 raz vit 1 raz vit 1
+perm
M
+perm
M AR
+perm
M TOIT
+perm
M2 LAT Z O Q O Z Z
M
3 - 3 - 3 - 3
1
- G G H20 H16 V12 V13 V14
M3 M2 AV
1
M8 1 1
S S S S
T S S S S
M11 Z Z Z
K6 K1 H17 H15 E7 E27 H19 E8 E9 E10 E11 E12 E23 E24 E13 E14
63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
15/11/2007 7 80-6-268683EN
80-6-268683EN 8 15/11/2007
ELECTRIC DIAGRAM
80-6-M94 EN
MT 732 Série B-E2

MT 932 Série B-E2

07 / 10 / 2005
CONTENTS
MLT 630 / 731 Turbo Série B -E2 ................................................................. 4
MLT 634 / 731 Turbo LSU Série B -E2 .......................................................... 8
MLT 630 / 634 -120 LSU Série B -E2 ........................................................... 12
MLT 634 -120 LSU PS Série B -E2 ................................................................ 16
MT 732 / 932 Série B -E2 ............................................................................ 22
3
S1 F1
F9 Fus. Therm 2A E
r G
J J J J M
30 30 17 17 50 19 19 54 15 58
I I I OP E W r
j j r r r r
K5 H1 H2 H3 H4 H5 H8 H12 H13 V
V
bc bc
V bc
bc bc
vi B B B F E F E E F E E X X
j j j j or X
N NN X X
N F31 N
V1 V1 bl V1 g V1 o V1 n V1 vt V1 v V1 m n V V
V V
K8 V
F40 F41 I B I I I I I
V1 N 3,5s K11
N N
N n g V1 o V1 n g V1 vt V1 r V1 n bc S31 bc S32 bc S33 bc S34 bc S24
F42 F43 M1 V
R3 R2 B K4 V V
n bc G1 V V
K16 ro r m r bc bl bl bl bl S7 X
P P P P T P X X
K16 N N NN S3 S4 S5 S23 S17 S12 X X K
N n J ro bl G
N N r/n P1 K17 n
R1 jvt jvt G2 K17
jvt
R1 R1 R1 P3 P2 Y9 Y5 Y6 Y7 Y8 K1
jvt jvt
jvt
1 2
J 3 4 5 6 7 8 9 10 F 11 12 13 14 15 16 17 18 19 20 21 22 23
4
r
F2 F3 F4 F5 F6 F7 F8 G
K18
A A A B B S22 G G H B4 B2
ELECTRIC DIAGRAM MLT 630 / 731 Turbo Série B -E2
m ro o r J r B1
B5
r r r B3
S15 S20 S19 S10 S2
K7 K2 B7 B6
j
g jvt g m n ro n ro
jvt bc vt o vt ro bl J jvt M m bc vt j g r
G M
S7 S36
r r
UUUUUU K4 K3
S S S S S S N M S G H H H
G G
bc vt o vt ro bl jvt T J J g m n m n r g j v bl n n ro j n
S35 ro n o o bl
O
E15 E16 M8 M4 Y4 Y1 M9 E19 S6 H11 S27 H14 K10 K7 K4 K8 K3 Y2 Y3 E20 E22 M7

jvt
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
J J
S26 F10 F11 P F29 F12 F13 F16 F14 F15 F17 F19
S13c
m o J r D v m m
K J B B A A
o m r o vt vt r
m P P G L r
Q S21 r
S11 S28
S9 M o m g n n ro
S25 S16 K0
G Q r
n G G Q
m vt r g
K1 v r m m o
F25 F26
S14 G G g n D D D D M M S
o o o
RR L L R
ro C C C C A D
n K K I O K9 S Q L
J E O O
jvt vt r r jvt ro g g n n r J m m jvt
g
G G
K2 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt M6 K0
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
5
P F30
F20 F21 F22 F18 o
S13a S13b J
B A J
vt P P P
r r
S18 bl j bc
A ro ro ro B A G
o vt V2 r K6
m r
S8 bl S29
M M V2 F23 F24 F27 F28 G G
J J
J J
T T T S C C C C C C C F C C F J
n vt jvt ro r jvt m bl bl bl bl bl bl J J J jvt r bc bc bc J

F O Q O G
M3 M2 E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
PRINCIPLE ELECTRIC CIRCUIT 74 - Rear left position light
75 - Front left position light
1 - Fuses 76 - L.H. front low beam
2 - Preheating relay 77 - R.H. front low beam
3 - Starter 78 - Low beam indicator light
4 - Battery 79 - L.H. rear fog light (Option)
5 - Engine water temperature 80 - R.H. rear fog light (Option)
6 - Fuel level 81 - L.H. front main beam
7 - Alternator 82 - R.H. front main beam
8 - Hourmeter / rev counter 83 - Main beam indicator light
10 - Load indicator
12 - Brake fluid
13 - Air filter / hydraulic return filter clogging bc : White bl : Blue g : Grey
14 - Engine water temperature j : Yellow jvt : Yellow/Green m : Brown
15 - Transmission oil temperature n : Black o : Orange r : Red
16 - Transmission oil pressure ro : Pink vt : Green v : Purple
17 - Hand brake
18 - Progressiveness driving housing CONNECTOR
19 - Attachment electrovalve
20 - Attachment electrovalve A - Fuse box / relay (13 pin connection)
21 - Extended telescope electrovalve B - Fuse box / relay (13 pin connection)
22 - Retracted telescope electrovalve C - Fuse box / relay (13 pin connection)
23 - Transmission cut-off on hydraulic control lever D - Fuse box / relay (6 pin connection)
24 - L.H. working tail light (Option) E - Fuse box / relay (8 pin connection)
25 - Rear cabin windscreen wiper F - Fuse box / relay (8 pin connection)
26 - Roof cabin windscreen wiper (Option) G - Fuse box / relay (21 pin connection)
27 - Cold start-up H - Fuse box / relay (5 pin connection)
28 - Engine stop electrovalve I - Fuse box / relay (7 pin connection)
29 - Revolving light J - Fuse box / relay (8 pin connection + 2 pin connection)
30 - Front wheels alignment detector K - Prearranged relay K1 (Option)
31 - Rear wheels alignment detector L - Prearranged relay K0 (Option)
32 - Safety system M - Prearranged (8 pin connection + 1 pin connection)
33 - Movements cut-off (Option) (Option)
34 - Forward relay N - Engine box
35 - Starting safety O - Prearranged rear (Connection 8 pin) (Option)
36 - Reverse relay P - Light switch
37 - Forward electrovalve Q - Heating ventilation
38 - Reverse electrovalve R - Air conditioning (Option)
39 - L.H. rear reverse light (Option) S - Cab
40 - R.H. rear reverse light (Option) T - Front windscreen wiper
41 - Reverse gear sound alarm (Option) U - Overload strain gauge
42 - Transmission cut-off V - Joystick ON / OFF
43 - Autoradio (Option) W - Prearranged hydraulic movements cut-off
44 - Sound alarm X - Progressiveness driving housing
45 - L.H. stoplight
46 - R.H. stoplight ELECTRICS COMPONENTS
47 - Free
48 - Warning unit / flasher unit E1 - R.H. rear indicator
49 - Warning unit indicator light / flashing light E2 - R.H. front indicator
50 - R.H. rear indicator E3 - L.H. rear indicator
51 - R.H. front indicator E4 - L.H. front indicator
52 - L.H. rear indicator E5 - L.H. stoplight
53 - L.H. front indicator E6 - R.H. stoplight
54 - Warning unit / indicator light switch E7 - Rear right position light
55 - Roof light E8 - Front right position light
56 - Ventilation E9 - Rear left position light
57 - Air conditioning (Option) E10 - Front left position light
58 - Cigar lighter E11 - L.H. front low beam
60 - Free E13 - L.H. front main beam
61 - Rear defrosting (Option) E14 - R.H. front main beam
63 - Front windscreen washer E16 - L.H. working tail light (Option)
64 - Front windscreen wiper E17 - L.H. front working headlight (Option)
66 - Front working headlight (Option) E19 - Revolving light
67 - Engine water temperature module lighting E20 - L.H. rear reverse light (Option)
68 - Fuel level module lighting E21 - Roof light
69 - Hourmeter / rev counter module lighting E22 - R.H. rear reverse light
70 - Sidelights indicator light E23 - L.H. rear fog light (Option)
71 - Rear right position light E24 - R.H. rear fog light (Option)
72 - Ventilation switch lighting FUSES
73 - Front right position light
6
F1 - Mono-Ultra (7,5A)
F3 - Rear windscreen wiper / Roof windscreen wiper M2 - Front windscreen wiper
(7,5A) M3 - Windscreen washer
F4 - Engine stop electrovalve (10A) M4 - Roof windscreen wiper (Option)
F5 - Revolving light (7,5A) M5 - Sound alarm
F6 - Wheels alignment (5A) M6 - Ventilator
F7 - Overload safety (10A) M7 - Reverse gear sound alarm (Option)
F11 - Free (15A Max) P1 - Hourmeter / rev counter
F18 - Front working headlight (15A) (Option) R8 - Cigar lighter resistance
F20 - Free (10A Max) S1 - Key switch
F21 - Front windscreen wiper / front windscreen washer (10A) S2 - Forward / reverse selector
F22 - Free (15A Max) S3 - Engine oil pressure switch
F23 - Right sidelight / control panel (7,5A) S4 - Brake fluid
F24 - L.H. sidelights (7,5A) S5 - Air filter clogging
F25 - R.H. indicators (7,5A) S6 - Front wheels alignment switch
F26 - L.H. indicators (7,5A) S7 - Brake switch
F27 - Low beam (15A) S8 - Windscreen wiper / front windscreen washer switch
F28 - Main beam (15A) S9 - Sound alarm control
F29 - Warning unit / roof light (15A) S10 - Wheels alignment switch
F30 - Light switch (25A) S11 - Warning unit switch
F31 - Starter (20A) S12 - Transmission oil pressure
F40 - Lift truck electrical equipment (40A) S13a - Light switch (Pilot light)
F42 - Preheating (80A) S13c - Light switch (Blinker)
F43 - Alternator (80A) S14 - Transmission cut-off switch to gear lever
S15 - Rear work light switch (Option)
G1 - Battery 12V 105Ah S16 - Stop switch
G2 - Alternator 75A S17 - Transmission oil temperature
S18 - Front work headlight switch (Option)
H1 - Load indicator light S19 - Revolving light switch
H2 - Engine oil pressure indicator light S20 - Rear windscreen wiper / roof switch
H3 - Brake fluid S21 - Ventilator switch
H4 - Air filter / hydraulic return filter clogging indicator light S22 - Overload strain gauge
H5 - Engine water temperature indicator light S23 - Hydraulic return filter clogging
H6 - Flashing light / warning unit indicator light S24 - Transmission cut-off switch to hydraulic controls lever
H7 - Sidelights indicator light S25 - Transmission cut-off switch to brake pedal
H8 - Transmission oil temperature S26 - Transmission cut-off switch
H9 - Main beam indicator light S27 - Rear wheels alignment switch
H10 - Warning unit indicator light S28 - Rear defrosting switch (Option)
H11 - Front wheels alignment indicator light S29 - Rear fog light switch
H12 - Transmission oil pressure indicator light S31 - Attachment switch
H13 - Brake indicator light S32 - Attachment switch
H14 - Rear wheels alignment indicator light S33 - Extended telescope switch
H15 - Hourmeter / rev counter module indicator light S34 - Retracted telescope switch
H16 - Engine water temperature indicator light S35 - Cold start-up switch
H17 - Fuel level module indicator light S40 - Cigar-lighter temporized switch
H18 - Low beam indicator light S41 - Seat switch
K1 - Transmission cut-off relay to hydraulic controls lever
K4 - Forward relay Y3 - Reverse electrovalve
K5 - Machine fault warning Y4 - Cold start-up electrovalve
K6 - Free Y5 - Attachment electrovalve
K7 - Hydraulics movements cut-off (Option) Y6 - Attachment electrovalve
K8 - Starting safety relay Y7 - Extended telescope electrovalve
K9 - Flasher unit / warning unit Y8 - Retracted telescope electrovalve
K10 - Load safety module Y9 - Progressiveness electrovalve
K11 - Progressiveness driving housing
K18 - Transmission cut-off unit
7
S1 F9 E F1 F32 K15
r j bl
J J J G
J AB
30 30 17 17 50 19 19 54 15 58 I I I OP E
r r r r
K5 H1 H2 H3 H4 H5 H8 H12 H13
J J r
vi B B B F E F E E F E E A2
J J J J or
N F31 S33 9 S32 7 R6 R7
N N N V1 V1bl V1 g V1 o V1 n V1 vt V1 v V1 m
N n
F40 F41 K8 I B I I I I I 10 8 6 4 5 3 1 2
V1 N N N 3,5s
N n g V1 o V1 n g V1 vt V1 r V1 n
F42 F43 M1 o bc j vt n m vt
R3 R2 B K4
n bc G1 AA
K16 ro r m r bc bl bl bl bl P P bl
K16 N NN P P P T S7
N G N S3 S4 S5 S23 S17 S12 G r bl
N N r/n K17
jvt jvt G2 P1 K17
R1 R1 R1 R1 jvt
K15 P3 P2 K1 Y7 Y6
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
8
r
F2 F3 F4 F5 F6 F7 F8 G
A A A B B S22 G G H
m ro o r J r K18
r r r B4 B2
S15 S20 S19 S10 S2 j
B1
ELECTRIC DIAGRAM MLT 634 / 731 Turbo LSU Série B -E2
K7 B5
B3 K2 g
jvt bc vt o vt ro bl J g jvt g jvt m m bc vt J g r B7 B6
G M
m n jvt
K4 K3
S7 S41
UUUUUU r r
S S S S S S N M S G G G
bc vt o vt ro bl jvt T J J g m n m n r g J v bl n n H H H ro n o o bl
S36 O
ro J n

jvt
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
J J
S26 F10 F11 P F29 F12 F13 F16 F14 F15 F17
S13c
m o J r D v m m
K J B B A
o m r o vt vt m r
P P Q S21 G L
S11
S9 S16 M o m g n n ro
S25 K0
G Q G G Q
n
m vt r
K1 g
F25 F26 v r m m o
D D D D M M
S14 G G g n
jvt o o o RR L L R Tempo
J C C C C A D Q L S40
K K I O K9 S
J E O O
vt r r jvt ro g g n n r J m m
g
G G
K2 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt

M6 K0 R8
43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
9
P
F19 F20 F21 F22 F18 o J
S13a S13b F30
A B A
J
r vt
r r r
P P P
S28 S18
A ro ro ro B bl J A bc G
r o vt V2 r
m r
K6
S8 bl S29
S M M V2 F23 F24 F27 F28 G G
J J
J J
jvt n vt jvt ro r jvt m bl bl bl bl bl bl j j j jvt r bc bc bc J
F O Q O G
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85
PRINCIPLE ELECTRIC CIRCUIT 73 - Front right position light
75 - Rear left position light
1 - Fuses 76 - Front left position light
2 - Preheating relay 77 - L.H. front low beam
3 - Starter 78 - R.H. front low beam
4 - Battery 79 - Low beam indicator light
5 - Electroproportional joystick power supply cut-off 80 - L.H. rear fog light (Option)
6 - Engine water temperature 81 - R.H. rear fog light (Option)
7 - Fuel level 82 - L.H. front main beam
8 - Alternator 83 - R.H. front main beam
9 - Hourmeter / rev counter 84 - Main beam indicator light
11 - Load indicator
13 - Brake fluid
14 - Air filter / hydraulic return filter clogging bc : White bl : Blue g : Grey
15 - Engine water temperature j : Yellow jvt : Yellow/Green m : Brown
16 - Transmission oil temperature n : Black o : Orange r : Red
17 - Transmission oil pressure ro : Pink vt : Green v : Purple
18 - Hand brake
19 - Free CONNECTOR
20 - Electroproportional joystick power supply cut-off relay
21 - Jib head electrovalve control (Option) A - Fuse box / relay (13 pin connection)
22 - Control of joystick transmission cut-off B - Fuse box / relay (13 pin connection)
23 - Attachment electroproportional control C - Fuse box / relay (13 pin connection)
24 - Telescope attachment electroproportional control D - Fuse box / relay (6 pin connection)
25 - L.H. working tail light (Option) E - Fuse box / relay (8 pin connection)
26 - Rear cabin windscreen wiper F - Fuse box / relay (8 pin connection)
27 - Roof cabin windscreen wiper (Option) G - Fuse box / relay (21 pin connection)
28 - Cold start-up H - Fuse box / relay (5 pin connection)
29 - Engine stop electrovalve I - Fuse box / relay (7 pin connection)
30 - Revolving light J - Fuse box / relay (8 pin connection + 2 pin
31 - Front wheels alignment detector connection)
32 - Rear wheels alignment detector K - Prearranged relay K1 (Option)
33 - Safety system L - Prearranged relay K0 (Option)
34 - Movements cut-off (Option) M - Prearranged (8 pin connection + 1 pin connection)
35 - Forward relay (Option)
37 - Reverse relay O - Prearranged rear (Connection 8 pin) (Option)
38 - Forward electrovalve P - Light switch
39 - Reverse electrovalve Q - Heating ventilation
40 - L.H. rear reverse light (Option) R - Air conditioning (Option)
41 - R.H. rear reverse light (Option) S - Cab
42 - Reverse gear sound alarm (Option) T - Front windscreen wiper
43 - Transmission cut-off U - Overload strain gauge
44 - Autoradio (Option) V - Joystick ON / OFF
46 - L.H. stoplight X - Progressiveness driving housing
47 - R.H. stoplight
50 - Flashing light / warning unit indicator light A2 - Electroproportional joystick
52 - R.H. front indicator E1 - R.H. rear indicator
53 - L.H. rear indicator E2 - R.H. front indicator
54 - L.H. front indicator E3 - L.H. rear indicator
55 - Warning unit / indicator light switch E4 - L.H. front indicator
56 - Roof light E5 - L.H. stoplight
57 - Ventilation E6 - R.H. stoplight
58 - Air conditioning (Option) E7 - Rear right position light
59 - Cigar lighter E8 - Front right position light
60 - Free E9 - Rear left position light
62 - Rear defrosting (Option) E11 - L.H. front low beam
64 - Front windscreen washer E13 - L.H. front main beam
65 - Front windscreen wiper E14 - R.H. front main beam
67 - Front working headlight (Option) E16 - L.H. working tail light (Option)
68 - Engine water temperature module lighting E17 - L.H. front working headlight (Option)
69 - Fuel level module lighting E18 - R.H. front working headlight (Option)
70 - Hourmeter / rev counter module lighting E19 - Revolving light
71 - Sidelights indicator light E20 - L.H. rear reverse light (Option)
72 - Rear right position light E21 - Roof light
73 - Ventilation switch lighting E22 - R.H. rear reverse light
10
E23 - L.H. rear fog light (Option) K10 - Load safety module
E24 - R.H. rear fog light (Option) K15 - Proportional joystick power supply cut-off relay
FUSES K17 - Indicator light module relay
F1 - Free (10A Max)
F3 - Rear windscreen wiper / roof windscreen wiper (7,5A) M2 - Front windscreen wiper
F9 - Fault sound alarm light (5A) M8 - Rear windscreen wiper
F14 - Free (25A Max) P3 - Engine water temperature
F15 - Free (25A Max) R8 - Cigar lighter resistance
F16 - Air conditioning (Option) (10A Max)
F18 - Front working headlight (15A) (Option) R2 - Fuel sensor
F19 - Rear defrosting (Option) (15A Max) R3 - Engine water temperature sensor
F20 - Free (10A Max) R6 - Proportionnal modulus resistance of attachment
F21 - Front windscreen wiper / front windscreen washer (10A) R7 - Proportionnal modulus resistance of telescope
F23 - Right sidelight / control panel (7,5A) S1 - Key switch
F24 - L.H. sidelights (7,5A) S2 - Forward / reverse selector
F25 - R.H. indicators (7,5A) S3 - Engine oil pressure switch
F26 - L.H. indicators (7,5A) S4 - Brake fluid
F27 - Low beam (15A) S5 - Air filter clogging
F28 - Main beam (15A) S6 - Front wheels alignment switch
F29 - Warning unit / roof light (15A) S7 - Brake switch
F30 - Light switch (25A) S8 - Windscreen wiper / front windscreen washer switch
F31 - Starter (20A) S9 - Sound alarm control
F32 - Electroproportional module (3A) S10 - Wheels alignment switch
S16 - Stop switch
H4 - Air filter / hydraulic return filter clogging indicator light S20 - Rear windscreen wiper / roof switch
H5 - Engine water temperature indicator light S21 - Ventilator switch
H6 - Flashing light / warning unit indicator light S22 - Overload strain gauge
H7 - Sidelights indicator light S23 - Hydraulic return filter clogging
H12 - Transmission oil pressure indicator light S29 - Rear fog light switch
H13 - Brake indicator light S32 - Switch of joystick transmission cut-off
H14 - Rear wheels alignment indicator light S33 - Switch of jib head electrovalve control (Option)
H15 - Hourmeter / rev counter module indicator light S36 - Cold start-up switch
H16 - Engine water temperature indicator light S40 - Cigar-lighter temporized switch
K1 - Joystick transmission cut-off reverser relay Y1 - Engine stop electrovalve
K2 - Transmission cut-off relay Y2 - Forward electrovalve
K5 - Machine fault warning Y6 - Telescop of proportional electrovalve
K6 - Free Y7 - Attachment of proportional electrovalve
K7 - Hydraulics movements cut-off (Option)
11
S1 F9 E F1
r
J J J G
J E vi
I I I OP
30 30 17 17 50 19 19 54 15 58 K5 H1 H2 H3 H4 H5 H8 H12 H13 F33 V
j j r r r r r r
M V
vi B B B F E F E E F E E V
j j j j or V
N N N F31 V
N N V1 V1bl V1 g V1 o V1 n V1 vt V1 v V1 m V
n
r r r r/n n vt o vi
F40 F41 K8 I B I I I I I A1
V1 N N N 3,5s 41 42 33 17 51 50 52
N n bc g V1 o V1 n g V1 vt V1 r V1 n
F42 F43 M1
R2 bl
R3 B K4 1 27 28 31 32 47 46 49 2
n bc G1
K16 ro r m r bl bl bl T P r r jvt m jvt r j vt jvt jvt
NN P P P P S7
K16 N N r/n S3 S4 S5 S23 S17 S12
N G
N N G2 P1 K17
R1 jvt jvt r/n R5
K17
R1 R1 R1 jvt K15 P3 P2 Y5
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
12
F32 K15 F2 F3 F4 F5 F6 F7
j bl
j
AB A A A B B S22 G G
m ro o r J
r r r r
S15 S20 S19 S10
ELECTRIC DIAGRAM MLT 630 / 634 -120 LSU Série B -E2
A2 K7
S33 9 S32 7 R6 R7
jvt bc vt o vt ro bl J g jvt g jvt m m bc vt J g r
G M
10 8 6 4 5 3 1 2
o bc j vt n m vt UUUUUU
AA S S S S S S N M S G
bc vt o vt ro bl jvt T J J g m n m n r g J v bl n n
bl S36
G r bl
K1 Y7 Y6 E15 E16 M8 M4 Y4 Y1 M9 E19 S6 H11 S27 H14 K10 K7

jvt
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
J J
r
F8 G S26 F10 F11 P F29 F12 F13 F16
K18 S13c
r B4 B2 v m m
m o J r D
H B1
K J B B
r B5 o m r o vt vt r
m
B3 P P G L
S2 S11 Q
S21
K2 B7 B6
M o m g n K0
S25 S9 S16
j
m n G
n G
m vt r Q G Q
g
S7 S41 K1
F25 F26 v r m m o
r r
S14 G G g n
o o o RR L L R
K4 K3 j C C C C A D
H H H K K I O K9 S Q L
G G J E O O
ro J n vt r r jvt ro g g n n r J m m
ro n o o bl O jvt g
G G
K4 K8 K3 Y2 Y3 E20 E22 M7 K2 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt

M6 K0
39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 56 57 58 59 60 61 62
13
P F30
F14 F15 F17 F19 F20 F21 F22 F18 o
S13a S13b J
A A B A
J
r vt
r r r
P P P
S28 S18
n ro A ro ro ro B bl J A bc G
r o vt V2 r K6
m r
S8 bl S29
D D D D M M S M M V2 F23 F24 F27 F28 G G
J J
Tempo
S40
J J
F O Q O G
R8 M3 M2 E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6
63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
PRINCIPLE ELECTRIC CIRCUIT 75 - Sidelights indicator light
1 - Fuses 76 - Rear right position light
2 - Preheating relay 77 - Ventilation switch lighting
3 - Starter 78 - Front right position light
4 - Battery 79 - Rear left position light
5 - Electroproportional joystick power supply cut-off 80 - Front left position light
7 - Fuel level 82 - R.H. front low beam
8 - Alternator 83 - Low beam indicator light
9 - Hourmeter / rev counter 84 - L.H. rear fog light (Option)
10 - Indicator light module relay 85 - R.H. rear fog light (Option)
11 - Load indicador 86 - L.H. front main beam
12 - Engine oil pressure 87 - R.H. front main beam
13 - Brake fluid 88 - Main beam indicator light
14 - Air filter / hydraulic return filter clogging 89 - Free
15 - Engine water temperature
16 - Transmission oil temperature COLOUR CODING
17 - Transmission oil pressure bc : White bl : Blue g : Grey
18 - Hand brake j : Yellow jvt : Yellow/Green m : Brown
19 - Electronique control unit (RC2) n : Black o : Orange r : Red
20 - Hydraulic pump electroproportional electrovalve ro : Pink vt : Green v : Purple
21 - Speed switch or info W alternator
22 - Accelerator potentiometer of fuel injection pump CONNECTOR
23 - Pump data input and diagnostic socket A - Fuse box / relay (13 pin connection)
24 - Electroproportional joystick power supply cut-off relay B - Fuse box / relay (13 pin connection)
25 - Jib head electrovalve control (option) C - Fuse box / relay (13 pin connection)
26 - Control of joystick transmission cut-off D - Fuse box / relay (6 pin connection)
27 - Attachment electroproportional control E - Fuse box / relay (8 pin connection)
28 - Telescope electroproportional control F - Fuse box / relay (8 pin connection)
29 - L.H. working tail light (option) G - Fuse box / relay (21 pin connection)
30 - Rear cabin windscreen wiper H - Fuse box / relay (5 pin connection)
31 - Roof cabin windscreen wiper (option) I - Fuse box / relay (7 pin connection)
32 - Cold start-up J - Fuse box / relay (8 pin connection + 2 pin
33 - Engine stop electrovalve connection)
34 - Revolving light K - Prearranged relay K1 (Option)
35 - Front wheels alignment detector L - Prearranged relay K0 (Option)
36 - Rear wheels alignment detector M - Prearranged (8 pin connection + 1 pin connection)
37 - Safety system (Option)
38 - Movements cut-off (Option) N - Engine box
39 - Forward relay O - Prearranged rear (Connection 8 pin) (Option)
46 - Reverse gear sound alarm (Option) V - Diagnostic socket for BB3 connector
47 - Transmission cut-off W - Prearranged hydraulic movements cut-off
48 - Autoradio (Option) X - Progressiveness driving housing
49 - Sound alarm
50 - L.H. stoplight ELECTRICS COMPONENTS
51 - R.H. stoplight A1 - Electronic control unit
52 - Free A2 - Electroproportional joystick
54 - Flashing light / warning unit indicator light E1 - R.H. rear indicator
55 - R.H. rear indicator E2 - R.H. front indicator
56 - R.H. front indicator E3 - L.H. rear indicator
57 - L.H. rear indicator E4 - L.H. front indicator
58 - L.H. front indicator E5 - L.H. stoplight
59 - Warning unit / indicator light switch E6 - R.H. stoplight
60 - Roof light E7 - Rear right position light
61 - Ventilation E8 - Front right position light
62 - Air conditioning (Option) E9 - Rear left position light
63 - Cigar lighter E10 - Front left position light
64 - Free E11 - L.H. front low beam
66 - Rear defrosting (Option) E13 - L.H. front main beam
67 - Free E14 - R.H. front main beam
68 - Front windscreen washer E15 - R.H. working tail light (Option)
69 - Front windscreen wiper E16 - L.H. working tail light (Option)
71 - Front working headlight (Option) E18 - R.H. front working headlight (Option)
72 - Engine water temperature module lighting E19 - Revolving light
73 - Fuel level module lighting E20 - L.H. rear reverse light (Option)
74 - Hourmeter / rev counter module lighting E21 - Roof light
14
E22 - R.H. rear reverse light K9 - Flasher unit / warning unit
F1 - Supply RC2 (7,5A) K18 - Transmission cut-off unit
F2 - Working tail light (15A) (Option)
F3 - Rear windscreen wiper / roof windscreen wiper (7,5A) M1 - Starter
F4 - Engine stop electrovalve (10A) M2 - Front windscreen wiper
F5 - Revolving light (7,5A) M3 - Windscreen washer
F6 - Wheels alignment (5A) M4 - Roof windscreen wiper (Option)
F7 - Overload safety (10A) M5 - Sound alarm
F8 - Forward / Reverse / Neutral transmission (15A) M6 - Ventilator
F9 - Fault sound alarm light(5A) M7 - Reverse gear sound alarm (Option)
F10 - Sound alarm / stoplight (15A) M8 - Rear windscreen wiper
F11 - Free (15A Max) M9 - Fuel pump
F12 - Indicator (10A)
F13 - Ventilation (30A) P1 - Hourmeter / rev counter
F20 - Free (10A Max) R5 - Accelerator potentiometer of fuel injection pump
F21 - Front windscreen wiper / front windscreen washer (10A) R6 - Proportionnal modulus resistance of attachment
F22 - Free (15A Max) R7 - Proportionnal modulus resistance of telescope
F23 - Right sidelight / control panel (7,5A) R8 - Cigar lighter resistance
F24 - L.H. sidelights (7,5A)
F25 - R.H. indicators (7,5A) S1 - Key switch
F26 - L.H. indicators (7,5A) S2 - Forward / reverse selector
F27 - Low beam (15A) S3 - Engine oil pressure switch
F28 - Main beam (15A) S4 - Brake fluid
F29 - Warning unit / roof light (15A) S5 - Air filter clogging
F30 - Light switch (25A) S6 - Front wheels alignment switch
F31 - Starter (20A) S7 - Brake switch
F32 - Electroproportional module (3A) S8 - Windscreen wiper / front windscreen washer switch
F33 - Diagnostic connector (1A) S9 - Sound alarm control
F40 - Lift truck electrical equipment (40A) S10 - Wheels alignment switch
F42 - Preheating (80A) S12 - Transmission oil pressure
F43 - Alternator (80A) S13a - Light switch (Pilot light)
G1 - Battery 12V 105Ah S13c - Light switch (Blinker)
G2 - Alternator 75A S14 - Transmission cut-off switch to gear lever
H1 - Load indicator light S16 - Stop switch
H2 - Engine oil pressure indicator light S17 - Transmission oil temperature
H3 - Brake fluid S18 - Front work headlight switch (Option)
H4 - Air filter / hydraulic return filter clogging indicator light S19 - Revolving light switch
H5 - Engine water temperature indicator light S20 - Rear windscreen wiper / roof switch
H6 - Flashing light / warning unit indicator light S21 - Ventilator switch
H7 - Sidelights indicator light S22 - Overload strain gauge
H8 - Transmission oil temperature S23 - Hydraulic return filter clogging
H9 - Main beam indicator light S25 - Transmission cut-off switch to brake pedal
H10 - Warning unit indicator light S26 - Transmission cut-off switch
H11 - Front wheels alignment indicator light S27 - Rear wheels alignment switch
H12 - Transmission oil pressure indicator light S28 - Rear defrosting switch (Option)
H13 - Brake indicator light S29 - Rear fog light switch
H14 - Rear wheels alignment indicator light S32 - Switch of joystick transmission cut-off
H15 - Hourmeter / rev counter module indicator light S33 - Switch of jib head electrovalve control (Option)
K1 - Joystick transmission cut-off reverser relay
K6 - Free Y5 - Hydraulic pump of proportional electrovalve
K7 - Hydraulics movements cut-off (Option) Y6 - Telescop of proportional electrovalve
K8 - Starting safety relay Y7 - Attachment of proportional electrovalve
15
S1 F9 E F1 F32
r K15 j bl
J J J j
J G AB
30 30 17 17 50 19 19 54 15 58
I I I OP E vi F33 V
r r r r
K5 H1 H2 H3 H4 H5 H8 H12 H13 r r
J J M
V
vi B B B F E F E E F E E V A2
J J J J or V
N N V S33 9 S32 7 R6 R7
N N F31 N bl g o n vt v m n V
V1 V1 V1 V1 V1 V1 V1 V1
r r r r/n n vt o vi
F40 F41 K8 I B I I I I A1 10 8 6 4 5 3 1 2
N N N 3,5s 41 42 33 17 51 50 52
N n bc V1 g o n g vt r r o bc j vt n m vt
F42 F43 M1 V1 V1 V1 V1 V1
R3 R2 bl V V AA
B I 1 27 28 31 32 47 46 49 2
n bc G1
K16 ro r m r bl bl m n r r jvt m jvt r j vt jvt jvt jvt bl
NN bl P P
K16 N N N r/n P P P T S7
G S3 S4 S5 S23 S17 S12 r bl
N N G2 K17
R1 jvt jvt r/n
P1 K17 R5
Connecteur V secteur 58
R1 R1 R1 jvt K15 P3 P2 Y5 Y7 Y6
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
16
F2 F3 F4 F5 F6 F7 F8 G
r
A A A B B G G H
S22
m ro o r bl
j K2
r r r K7
S15 S20 S19 S10
ELECTRIC DIAGRAM MLT 634 -120 LSU PS Série B -E2
K4 K3
j
jvt bc vt o vt ro bl J g jvt g jvt m m bc vt J g r M
G G
G
K19
B4 B2
B1 r
B5
B3
U U U U U U
S S S S S S N M S G
B7 B6
T jvt jvt
bc vt o vt ro bl jvt J J g m n m n r g J v bl n n m n o o bl O G
S39
S7 S41
r r
E15 E16 M8 M4 Y4 Y1 M9 E19 S6 H11 S27 H14 K10 K7 E20 E22 M7 K2
jvt
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
J J
F10 F11 P S13c F29 F12 F13

M o J r D
Y r bl J B B
r r j vt vt r
vi vi vi r m P P
Z S36 Z K11 S38 Q
S2 S37 S35 S14 S26 S11 S21
K18 M o M g n
S9 S16
R F 4 3 2 1
Z Z Z Z Z Z Z Z ZA ZA ZB ZB n
vi vt r
r o m g
n ro m bc vt J g J r vt jvt o bl o bl J J vi m
X X X X X X X X X X X X X X X X X X X X
F25 F26
24 1 25 3 26 23 2 36 17 16 9 10 7 19 18 8 21 20 22 6 g n
15 30 28 34 29 33 32 31 35 12 13 C C C C A D
X X X X X X X X X X X V I O S
K12 K9
S25 E O O
n n m g v J bc vt ro J jvt jvt jvt jvt jvt J vt r r jvt ro g g n n r J
Y ZA ZA ZA ZA ZA ZA ZA Y
K18 K3 Y3 Y2 Y10 Y11 Y12 Y13 Y14 K8 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt M6
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
17
P
F16 F14 F15 F17 F19 F20 F21 F22 F18 o
S13a S13b F30 J
vi r
A A B B K A r
r vt r vt
G L P P P
r r r
S28 S18
K0 n ro A ro ro ro M G bl J A bc G
G r o K1 V2 r K6
Q G Q m r
S8 bl S29
v r ro v o V2 F23 F24 F27 F28 G G
D D D D M M S M G G
bc n bl vi
R R L L R Tempo J
S40 J
Q L T T T K K S C C C C C C C F C C F J
K
m m jvt n vt jvt ro r jvt m bl bl bl bl bl bl J J J jvt r bc bc bc j
o
G G F O Q O G
K0 R8 M3 M2 K1 E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101
PRINCIPLE ELECTRIC CIRCUIT 75 - Free
1 - Fuses 76 - Free
2 - Preheating relay 77 - Rear defrosting (Option)
3 - Starter 78 - Free
4 - Battery 79 - Front windscreen washer
5 - Electroproportional joystick power supply cut-off 80 - Front windscreen wiper
6 - Engine water temperature 81 - Free
8 - Alternator 83 - Front working headlight
9 - Hourmeter / rev counter 84 - Engine water temperature indicator light
10 - Indicator light module relay 85 - Gauge indicator light
11 - Load indicator 86 - Rev counter indicator light
12 - Engine oil pressure 87 - Sidelights indicator light
13 - Brake fluid 88 - Rear right position light
14 - Air filter / hydraulic return filter clogging 89 - Ventilation indicator light
15 - Engine water temperature 90 - Front right position light
16 - Transmission oil temperature 91 - Rear left position light
17 - Clutching pressure 92 - Front left position light
18 - Hand brake 93 - L.H. front low beam
19 - Electronique control unit (RC2) 94 - R.H. front low beam
20 - Hydraulic pump electroproportional electrovalve 95 - Low beam indicator light
21 - Speed switch or info W alternator 96 - L.H. rear fog light (Option)
22 - Accelerator potentiometer of fuel injection pump 97 - R.H. rear fog light (Option)
23 - Pump data input and diagnostic socket 98 - L.H. front main beam
24 - Electroproportional joystick power supply cut-off relay 99 - R.H. front main beam
25 - Jib head electrovalve control (Option) 100 - Main beam indicator light
26 - Control of joystick transmission cut-off 101 - Free
27 - Attachment electroproportional control
28 - Telescope attachment electroproportional control COLOUR CODING
29 - L.H. working tail light bc : White bl : Blue g : Grey
30 - Rear cabin windscreen wiper j : Yellow jvt : Yellow/Green m : Brown
31 - Roof cabin windscreen wiper n : Black o : Orange r : Red
32 - Cold start-up ro : Pink vt : Green v : Purple
33 - Engine stop electrovalve
34 - Revolving light CONNECTOR
35 - Front wheels alignment detector A - Fuse box / relay (13 pin connection)
36 - Rear wheels alignment detector B - Fuse box / relay (13 pin connection)
37 - Safety system C - Fuse box / relay (13 pin connection)
38 - Movements cut-off (Option) D - Fuse box / relay (6 pin connection)
39 - Transmission fuse E - Fuse box / relay (8 pin connection)
40 - Shunt on running forward relay F - Fuse box / relay (8 pin connection)
41 - L.H. rear reverse light (Option) G - Fuse box / relay (21 pin connection)
42 - R.H. rear reverse light (Option) H - Fuse box / relay (5 pin connection)
43 - Reverse gear sound alarm (Option) I - Fuse box / relay (7 pin connection)
44 - Forward / reverse relay J - Fuse box / relay (8 pin connection + 2 pin
45 - Towing relay connection)
46 - Reverse relay K - Prearranged relay K1 (Option)
47 - Reversing EV L - Prearranged relay K0 (Option)
48 - Forwards movement EV (low) M - Prearranged (8 pin connection + 1 pin connection)
49 - Electrovalve C gear box crawler (Option)
50 - Forwards movement EV (high) N - Engine box
51 - Electrovalve 3 gear box O - Prearranged rear (Connection 8 pin)
52 - Electrovalve 2 gear box P - Light switch
53 - Electrovalve 1 gear box Q - Heating ventilation
54 - Starting safety R - Air conditioning (Option)
55 - Towing switch S - Cab
56 - Crawler switch (PV/GV) T - Front windscreen wiper
57 - Transmission cut-off switch to brake pedal U - Overload strain gauge
58 - Transmission cut-off switch to valve bank lever V - Diagnostic socket for BB3 connector
59 - Autoradio (Option) W - Prearranged hydraulic movements cut-off
60 - Sound alarm X - Gear box control module
61 - L.H. stoplight Y - Reversing connector on fuses plate
62 - R.H. stoplight Z - 4 speeds reverse
63 - Free ZA - Gear box cable harness
64 - Flasher unit / warning unit ZB - Prearranged gear box programming
65 - Flashing light / warning unit indicator light ZC - Progressiveness driving housing
67 - R.H. front indicator ELECTRICS COMPONENTS
68 - L.H. rear indicator A1 - Electronic control unit
69 - L.H. front indicator A2 - Electroproportional joystick
70 - Warning unit / indicator light switch E1 - R.H. rear indicator
71 - Roof light E2 - R.H. front indicator
72 - Ventilation E3 - L.H. rear indicator
73 - Air conditioning (Option) E4 - L.H. front indicator
74 - Cigar lighter E5 - L.H. stoplight
18
E6 - R.H. stoplight H14 - Rear wheels alignment indicator light
E7 - Rear right position light H15 - Hourmeter / rev counter module indicator light
E8 - Front right position light H16 - Engine water temperature indicator light
E9 - Rear left position light H17 - Fuel level module indicator light
E10 - Front left position light H18 - Low beam indicator light
E11 - L.H. front low beam H19 - Ventilation indicator light
E13 - L.H. front main beam K0 - Air conditioning relay (Option)
E14 - R.H. front main beam K1 - Forward / reverse relay
E15 - R.H. working tail light (Option) K4 - Reverse relay
E16 - L.H. working tail light (Option) K3 - Shunt on running forward relay
E17 - L.H. front working headlight (Option) K5 - Machine fault warning
E18 - R.H. front working headlight (Option) K6 - Free
E19 - Revolving light K7 - Hydraulics movements cut-off (Option)
E20 - L.H. rear reverse light (Option) K8 - Starting safety relay
E22 - R.H. rear reverse light K10 - Load safety module
E23 - L.H. rear fog light (Option) K11 - Speeds display
E24 - R.H. rear fog light (Option) K12 - Gear box control module
K15 - Proportional joystick power supply cut-off relay
FUSES K16 - Preheating relay
F1 - Supply RC2 (7,5A) K17 - Indicator light module relay
F2 - Working tail light (15A) (Option) K18 - Towing relay
F3 - Rear windscreen wiper / roof windscreen wiper (7,5A) K19 - Transmission cut-off unit
F4 - Engine stop electrovalve (10A)
F5 - Revolving light (7,5A) M1 - Starter
F6 - Wheels alignment (5A) M2 - Front windscreen wiper
F7 - Overload safety (10A) M3 - Windscreen washer
F8 - Forward / Reverse / Neutral transmission (15A) M4 - Roof windscreen wiper
F9 - Fault sound alarm light (5A) M5 - Sound alarm
F10 - Sound alarm / stoplight (15A) M6 - Ventilator
F11 - Free (15A Max) M7 - Reverse gear sound alarm (Option)
F12 - Indicator (10A) M8 - Rear windscreen wiper
F13 - Ventilation (30A) M9 - Fuel pump
F15 - Free (25A Max) P1 - Hourmeter / rev counter
F16 - Air conditioning (Option) (10A Max) P2 - Fuel level
F18 - Front working headlight (15A) (Option)
F19 - Rear defrosting (Option) (15A Max) R1 - Preheating resistor
F21 - Front windscreen wiper / front windscreen washer (10A) R3 - Engine water temperature sensor
F23 - Right sidelight / control panel (7,5A) R6 - Proportionnal modulus resistance of attachment
F24 - L.H. sidelights (7,5A) R7 - Proportionnal modulus resistance of telescope
F25 - R.H. indicators (7,5A) R8 - Cigar lighter resistance
F26 - L.H. indicators (7,5A)
F27 - Low beam (15A) S1 - Key switch
F28 - Main beam (15A) S2 - Forward / reverse selector
F29 - Warning unit / roof light (15A) S3 - Engine oil pressure switch
F30 - Light switch (25A) S4 - Brake fluid
F31 - Starter (20A) S5 - Air filter clogging
F32 - Electroproportional module (3A) S6 - Front wheels alignment switch
F33 - Diagnostic connector (1A) S7 - Brake switch
F41 - Lift truck electrical equipment (40A) S9 - Sound alarm control
F42 - Preheating (80A) S10 - Wheels alignment switch
F43 - Alternator (80A) S11 - Warning unit switch
S12 - Clutching pressure
G1 - Battery 12V 105Ah S13a - Light switch (Pilot light)
G2 - Alternator 75A S13b - Low beam / main beam lighting switch
H1 - Load indicator light S14 - Crawler switch (PV/GV)
H2 - Engine oil pressure indicator light S15 - Rear work light switch
H3 - Brake fluid S16 - Stop switch
H4 - Air filter / hydraulic return filter clogging indicator light S17 - Transmission oil temperature
H5 - Engine water temperature indicator light S18 - Front work headlight switch
H6 - Flashing light / warning unit indicator light S19 - Revolving light switch
H7 - Sidelights indicator light S20 - Rear windscreen wiper / roof switch
H8 - Transmission oil temperature S21 - Ventilator switch
H9 - Main beam indicator light S22 - Overload strain gauge
H10 - Warning unit indicator light S23 - Hydraulic return filter clogging
H11 - Front wheels alignment indicator light S24 - Transmission cut-off switch to hydraulic controls lever
H12 - Clutch pressure warning light S25 - Transmission cut-off switch to brake pedal
H13 - Brake indicator light S26 - Transmission cut-off switch
19
S35 - Towing switch
S38 - Speed switch
S41 - Seat switch



1 Y2 + Y14 1 Y3 + Y14
2 Y11 + Y14 2 Y3 + Y13
3 Y2 + Y13 3 Y3 + Y12
4 Y11 + Y13
5 Y11 + Y12
20
21
S1 F9 E F1 F2 F3 F4
r
J J J J
A A
30 30 17 17 50 19 19 54 15 58
I I I OP E
j j
K5 H1 H2 H3 H4 H5 H8 H12 H13 m ro
r r r r r
S15 S20
vi B B B F E F E E F E EG
j j j j or
N N F31
N N N bl g o n vt vt
m n bc jvt bc vt o vt ro bl J g
V1 V1 V1 V1 V1 V1 V1 V1
F40 F41 K8 I B I I I I I M
N N N 3,5s
N n bc
V1 g o n g vt r n
F42 F43 M1 V1 V1 V1 V1 V1
R3 R2 B K4 S S S S S S N M
n bc G1
K16 ro r m r bl bl bl bl bc vt o vt ro bl jvt J J J
P P
K16 N N N P P P T S7 T
N
N N P1 K17 S3 S4 S5 S23 S17 S12 S31
jvt jvt G2 K17
R1 R1 R1 R1 jvt P3 P2 E15 E16 M8 M4 Y4 Y1 M9
jvt jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
22
ELECTRIC DIAGRAM MT 732 / 932 Série B -E2
r
F5 F6 F7 F8 G S26
K18
B4 B2
A B B S22 G G H J
r B1 o m
o r J r B5
r r B3
S19 S10 S2
K7 K2 B7 B6 S25 S24
j
m n jvt
jvt g jvt m m bc vt J g r m
S7 S32
G M r r
S14
UUUUUU K4 K3 J
S G H H H
G G
g m n m n r g J v bl n n ro J n J
g
ro n o o bl O G
E19 S6 H11 S27 H14 K10 K7 K4 K8 K3 Y2 Y3 E20 E22 M7 K2
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
J J
F10 F11 P S13c F29 F12 F13 F16 F14 F15 F17 F19 F20 F21 F22
m o J r D v m m
B B A A B
vt vt r r
m P P G L r
S11 Q S21 S28
S9 S16 M o m g n n ro A ro ro ro B
K0
n G G r o vt
vt r g Q Q
S8
F25 F26 v r m m o
D D D D M M S M M
g n
RR L L R
C C C C A D
I O K9 S Q L T T T
E O O
vt r r jvt ro g g n n r J m m jvt n vt jvt ro r
M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 M6 K0 M3 M2
jvt
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
23
P
F18 o
S13a S13b F30 J K
A J o
vt
r r
P P P
S18 j
bl A bc G G
V2 r K6 K1
m r
bl S29
V2 F23 F24 F27 F28 G G G G
J J o o
J J K K
jvt m bl bl bl bl bl bl J J J jvt r bc bc bc J o
F O Q O G G
E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6 K1
61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
PRINCIPLE ELECTRIC CIRCUIT 74 - L.H. rear fog light (Option)
75 - R.H. rear fog light (Option)
1 - Fuses 76 - L.H. front main beam
2 - Preheating relay 77 - R.H. front main beam
3 - Starter 78 - Main beam indicator light
6 - Fuel level
7 - Alternator COLOUR CODING
8 - Hourmeter
9 - Indicator light module relay bc : White bl : Blue g : Grey
10 - Load indicator j : Yellow jvt : Yellow/Green m : Brown
11 - Engine oil pressure n : Black o : Orange r : Red
12 - Brake fluid ro : Pink vt : Green v : Purple
14 - Engine water temperature CONNECTOR
15 - Transmission oil temperature
16 - Transmission oil pressure A - Fuse box / relay (13 pin connection)
17 - Hand brake B - Fuse box / relay (13 pin connection)
18 - Free C - Fuse box / relay (13 pin connection)
19 - L.H. working tail light (Option) D - Fuse box / relay (6 pin connection)
20 - Rear cabin windscreen wiper E - Fuse box / relay (8 pin connection)
21 - Roof cabin windscreen wiper (Option) F - Fuse box / relay (8 pin connection)
22 - Cold start-up G - Fuse box / relay (21 pin connection)
23 - Engine stop electrovalve H - Fuse box / relay (5 pin connection)
24 - Revolving light I - Fuse box / relay (7 pin connection)
25 - Front wheels alignment detector J - Fuse box / relay (8 pin connection + 2 pin
26 - Rear wheels alignment detector connection)
27 - Safety system K - Prearranged relay K1 (Option)
28 - Movements cut-off (Option) L - Prearranged relay K0 (Option)
29 - Forward relay M - Prearranged (8 pin connection + 1 pin connection)
30 - Starting safety (Option)
31 - Reverse relay N - Engine box
32 - Forward electrovalve O - Prearranged rear (Connection 8 pin) (Option)
33 - Reverse electrovalve P - Light switch
34 - L.H. rear reverse light (Option) Q - Heating ventilation
35 - R.H. rear reverse light (Option) R - Air conditioning (Option)
36 - Reverse gear sound alarm (Option) S - Cab
37 - Transmission cut-off T - Front windscreen wiper
38 - Autoradio (Option) U - Overload strain gauge
39 - Sound alarm
41 - R.H. stoplight
42 - Free E1 - R.H. rear indicator
43 - Flasher unit / warning unit E2 - R.H. front indicator
44 - Flashing light / warning unit indicator light E3 - L.H. rear indicator
45 - R.H. rear indicator E4 - L.H. front indicator
46 - R.H. front indicator E5 - L.H. stoplight
47 - L.H. rear indicator E6 - R.H. stoplight
48 - L.H. front indicator E7 - Rear right position light
49 - Warning unit / indicator light switch E8 - Front right position light
50 - Roof light E9 - Rear left position light
51 - Ventilation E10 - Front left position light
52 - Air conditioning (Option) E11 - L.H. front low beam
56 - Rear defrosting (Option) E15 - R.H. working tail light (Option)
57 - Free E16 - L.H. working tail light (Option)
58 - Front windscreen washer E17 - L.H. front working headlight (Option)
59 - Front windscreen wiper E18 - R.H. front working headlight (Option)
60 - Free E19 - Revolving light
61 - Front working headlight (Option) E20 - L.H. rear reverse light (Option)
62 - Engine water temperature module lighting E21 - Roof light
63 - Fuel level module lighting E22 - R.H. rear reverse light
64 - Hourmeter / rev counter module lighting E23 - L.H. rear fog light (Option)
65 - Sidelights indicator light E24 - R.H. rear fog light (Option)
66 - Rear right position light
67 - Ventilation switch lighting FUSES
68 - Front right position light
69 - Rear left position light F1 - Free (10A Max)
70 - Front left position light F2 - Working tail light (15A) (Option)
71 - L.H. front low beam F3 - Rear windscreen wiper / Roof windscreen wiper (7,5A)
72 - R.H. front low beam F4 - Engine stop electrovalve (10A)
73 - Low beam indicator light F5 - Revolving light (7,5A)
24
F6 - Wheels alignment (5A) M6 - Ventilator
F7 - Overload safety (10A) M7 - Reverse gear sound alarm
F11 - Free (15A Max) P1 - Hourmeter
F18 - Front working headlight (15A) (Option) R5 - Accelerator potentiometer of fuel injection pump
F19 - Rear defrosting (Option) (15A Max) R6 - Proportionnal modulus resistance of attachment
F21 - Front windscreen wiper / Front windscreen washer (10A)
F23 - Right sidelight / control panel (7,5A) S2 - Forward / reverse selector
F24 - L.H. sidelights (7,5A) S3 - Engine oil pressure switch
F25 - R.H. indicators (7,5A) S4 - Brake fluid
F26 - L.H. indicators (7,5A) S5 - Air filter clogging
F27 - Low beam (15A) S6 - Front wheels alignment switch
F28 - Main beam (15A) S7 - Brake switch
F29 - Warning unit / roof light (15A) S8 - Windscreen wiper / front windscreen washer switch
F30 - Light switch (25A) S9 - Sound alarm control
F31 - Starter (20A) S10 - Wheels alignment switch
S16 - Stop switch
H4 - Air filter / hydraulic return filter clogging indicator S20 - Rear windscreen wiper / roof switch
light S21 - Ventilator switch
H5 - Engine water temperature indicator light S22 - Overload strain gauge
H6 - Flashing light / warning unit indicator light S23 - Hydraulic return filter clogging
H7 - Sidelights indicator light S24 - Transmission cut-off switch to valve bank lever
H12 - Transmission oil pressure indicator light S29 - Rear fog light switch
H13 - Brake indicator light S31 - Cold start-up switch
H14 - Rear wheels alignment indicator light S32 - Seat switch
H16 - Engine water temperature indicator light V1 - Fault test diode
H17 - Fuel level module indicator light V2 - Diode (Option TUV)
H19 - Ventilation indicator light Y1 - Engine stop electrovalve
K0 - Air conditioning relay (Option) Y3 - Reverse electrovalve
K1 - Free Y4 - Cold start-up electrovalve
K3 - Reverse relay
K4 - Forward relay
K5 - Machine fault warning
K6 - Free
M1 - Starter
M5 - Sound alarm
25
26
ELECTRIC DIAGRAM
80-6-M110 EN

07 / 10 / 2005
TABLE OF CONTENTS
MLT 741 120 LSU Série 2-E2 ....................................................................... 4
MLT 741 120 LSU POWERSHIFT Série 2-E2.................................................... 8
MLT 742 TURBO Série 2-E2........................................................................... 14
MT 1030 S Série 2-E2 .................................................................................. 18
3
S1 F9 E F1
r
J J J G
J E vi
I I I OP
30 30 17 17 50 19 19 54 15 58 K5 H1 H2 H3 H4 H5 H8 H12 H13 F33 V
j j r r r r r r
M V
vi B B B F E F E E F E E V
j j j j or V
N N N F31 V
N N V1 V1bl V1 g V1 o V1 n V1 vt V1 v V1 m V
n
r r r r/n n vt o vi
F40 F41 K8 I B I I I I I A1
V1 N N N 3,5s 41 42 33 17 51 50 52
N n bc g V1 o V1 n g V1 vt V1 r V1 n
F42 F43 M1
R2 bl
R3 B K4 1 27 28 31 32 47 46 49 2
n bc G1
K16 ro r m r bl bl bl T P r r jvt m jvt r j vt jvt jvt
NN P P P P S7
K16 N N r/n S3 S4 S5 S23 S17 S12
N G
N N G2 P1 K17
R1 jvt jvt r/n R5
K17
R1 R1 R1 jvt K15 P3 P2 Y5
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
4
F32 K15 F2 F3 F4 F5 F6 F7
j bl
j
AB A A A B B S22 G G
m ro o r J
r r r r
S15 S20 S19 S10
A2 K7
S33 9 S32 7 R6 R7
jvt bc vt o vt ro bl J g jvt g jvt m m bc vt J g r
G M
10 8 6 4 5 3 1 2
o bc j vt n m vt UUUUUU
AA S S S S S S N M S G
bc vt o vt ro bl jvt T J J g m n m n r g J v bl n n
bl S36
G r bl
K1 Y7 Y6 E15 E16 M8 M4 Y4 Y1 M9 E19 S6 H11 S27 H14 K10 K7

jvt
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
J J
r
F8 G S26 F10 F11 P F29 F12 F13 F16
K18 S13c
r B4 B2 v m m
m o J r D
H B1
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B3 P P G L
S2 S11 Q
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F25 F26 v r m m o
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S14 G G g n
o o o RR L L R
K4 K3 j C C C C A D
H H H K K I O K9 S Q L
G G J E O O
ro J n vt r r jvt ro g g n n r J m m
ro n o o bl O jvt g
G G
K4 K8 K3 Y2 Y3 E20 E22 M7 K2 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt

M6 K0
39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 56 57 58 59 60 61 62
5
P F30
F14 F15 F17 F19 F20 F21 F22 F18 o
S13a S13b J
A A B A
J
r vt
r r r
P P P
S28 S18
n ro A ro ro ro B bl J A bc G
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m r
S8 bl S29
D D D D M M S M M V2 F23 F24 F27 F28 G G
J J
Tempo
S40
J J
F O Q O G
R8 M3 M2 E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6
63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
PRINCIPLE ELECTRIC CIRCUIT 75 - Sidelights indicator light
1 - Fuses 76 - Rear right position light
2 - Preheating relay 77 - Ventilation switch lighting
3 - Starter 78 - Front right position light
4 - Battery 79 - Rear left position light
5 - Electroproportional joystick power supply cut-off 80 - Front left position light
7 - Fuel level 82 - R.H. front low beam
8 - Alternator 89 - Low beam indicator light
9 - Hourmeter / rev counter 84 - L.H. rear fog light (Option)
10 - Indicator light module relay 85 - R.H. rear fog light (Option)
11 - Load indicador 86 - L.H. front main beam
12 - Engine oil pressure 87 - R.H. front main beam
13 - Brake fluid 88 - Main beam indicator light
14 - Air filter / hydraulic return filter clogging 89 - Free
16 - Transmission oil temperature COLOUR CODING
17 - Transmission oil pressure bc : White bl : Blue g : Grey
18 - Hand brake j : Yellow jvt : Yellow/Green m : Brown
19 - Electronique control unit (RC2) n : Black o : Orange r : Red
20 - Hydraulic pump electroproportional electrovalve ro : Pink vt : Green v : Purple
21 - Speed switch or info W alternator
22 - Accelerator potentiometer of fuel injection pump CONNECTOR
23 - Pump data input and diagnostic socket A - Fuse box / relay (13 pin connection)
24 - Electroproportional joystick power supply cut-off relay B - Fuse box / relay (13 pin connection)
25 - Jib head electrovalve control (option) C - Fuse box / relay (13 pin connection)
26 - Control of joystick transmission cut-off D - Fuse box / relay (6 pin connection)
27 - Attachment electroproportional control E - Fuse box / relay (8 pin connection)
28 - Telescope electroproportional control F - Fuse box / relay (8 pin connection)
29 - L.H. working tail light (option) G - Fuse box / relay (21 pin connection)
30 - Rear cabin windscreen wiper H - Fuse box / relay (5 pin connection)
31 - Roof cabin windscreen wiper (option) I - Fuse box / relay (7 pin connection)
32 - Cold start-up J - Fuse box / relay (8 pin connection + 2 pin
33 - Engine stop electrovalve connection)
34 - Revolving light K - Prearranged relay K1 (Option)
35 - Front wheels alignment detector L - Prearranged relay K0 (Option)
36 - Rear wheels alignment detector M - Prearranged (8 pin connection + 1 pin connection)
37 - Safety system (Option)
38 - Movements cut-off (Option) N - Engine box
39 - Forward relay O - Prearranged rear (Connection 8 pin) (Option)
46 - Reverse gear sound alarm (Option) V - Diagnostic socket for BB3 connector
47 - Transmission cut-off W - Prearranged hydraulic movements cut-off
48 - Autoradio (Option) X - Progressiveness driving housing
49 - Sound alarm
51 - R.H. stoplight A1 - Electronic control unit
52 - Free A2 - Electroproportional joystick
54 - Flashing light / warning unit indicator light E1 - R.H. rear indicator
63 - Cigar lighter E10 - Front left position light
6
F1 - Supply RC2 (7,5A) K18 - Transmission cut-off unit
F2 - Working tail light (15A) (Option)
F3 - Rear windscreen wiper / roof windscreen wiper (7,5A) M1 - Starter
F4 - Engine stop electrovalve (10A) M2 - Front windscreen wiper
F5 - Revolving light (7,5A) M3 - Windscreen washer
F6 - Wheels alignment (5A) M4 - Roof windscreen wiper (Option)
F7 - Overload safety (10A) M5 - Sound alarm
F8 - Forward / Reverse / Neutral transmission (15A) M6 - Ventilator
F9 - Fault sound alarm light(5A) M7 - Reverse gear sound alarm (Option)
F10 - Sound alarm / stoplight (15A) M8 - Rear windscreen wiper
F12 - Indicator (10A)
F13 - Ventilation (30A) P1 - Hourmeter / rev counter
F21 - Front windscreen wiper / front windscreen washer (10A) R6 - Proportionnal modulus resistance of attachment
F23 - Right sidelight / control panel (7,5A) R8 - Cigar lighter resistance
F24 - L.H. sidelights (7,5A)
F25 - R.H. indicators (7,5A) S1 - Key switch
F26 - L.H. indicators (7,5A) S2 - Forward / reverse selector
F27 - Low beam (15A) S3 - Engine oil pressure switch
F28 - Main beam (15A) S4 - Brake fluid
F29 - Warning unit / roof light (15A) S5 - Air filter clogging
F30 - Light switch (25A) S6 - Front wheels alignment switch
F31 - Starter (20A) S7 - Brake switch
F32 - Electroproportional module (3A) S8 - Windscreen wiper / front windscreen washer switch
F33 - Diagnostic connector (1A) S9 - Sound alarm control
F40 - Lift truck electrical equipment (40A) S10 - Wheels alignment switch
F42 - Preheating (80A) S12 - Transmission oil pressure
F43 - Alternator (80A) S13a - Light switch (Pilot light)
G1 - Battery 12V 105Ah S13c - Light switch (Blinker)
G2 - Alternator 75A S14 - Transmission cut-off switch to gear lever
H1 - Load indicator light S16 - Stop switch
H2 - Engine oil pressure indicator light S17 - Transmission oil temperature
H3 - Brake fluid S18 - Front work headlight switch (Option)
H4 - Air filter / hydraulic return filter clogging indicator light S19 - Revolving light switch
H5 - Engine water temperature indicator light S20 - Rear windscreen wiper / roof switch
H6 - Flashing light / warning unit indicator light S21 - Ventilator switch
H7 - Sidelights indicator light S22 - Overload strain gauge
H8 - Transmission oil temperature S23 - Hydraulic return filter clogging
H9 - Main beam indicator light S25 - Transmission cut-off switch to brake pedal
H10 - Warning unit indicator light S26 - Transmission cut-off switch
H11 - Front wheels alignment indicator light S27 - Rear wheels alignment switch
H12 - Transmission oil pressure indicator light S28 - Rear defrosting switch (Option)
H13 - Brake indicator light S29 - Rear fog light switch
H14 - Rear wheels alignment indicator light S32 - Switch of joystick transmission cut-off
H15 - Hourmeter / rev counter module indicator light S33 - Switch of jib head electrovalve control (Option)
K1 - Joystick transmission cut-off reverser relay
K6 - Free Y5 - Hydraulic pump of proportional electrovalve
K7 - Hydraulics movements cut-off (Option) Y6 - Telescop of proportional electrovalve
K8 - Starting safety relay Y7 - Attachment of proportional electrovalve
7
S1 F9 E F1 F32
r K15 j bl
J J J j
J G AB
30 30 17 17 50 19 19 54 15 58
I I I OP E vi F33 V
r r r r
K5 H1 H2 H3 H4 H5 H8 H12 H13 r r
J J M
V
vi B B B F E F E E F E E V A2
J J J J or V
N N V S33 9 S32 7 R6 R7
N N F31 N bl g o n vt v m n V
V1 V1 V1 V1 V1 V1 V1 V1
r r r r/n n vt o vi
F40 F41 K8 I B I I I I A1 10 8 6 4 5 3 1 2
N N N 3,5s 41 42 33 17 51 50 52
N n bc V1 g o n g vt r r o bc j vt n m vt
F42 F43 M1 V1 V1 V1 V1 V1
R3 R2 bl V V AA
B I 1 27 28 31 32 47 46 49 2
n bc G1
K16 ro r m r bl bl m n r r jvt m jvt r j vt jvt jvt jvt bl
NN bl P P
K16 N N N r/n P P P T S7
G S3 S4 S5 S23 S17 S12 r bl
N N G2 K17
R1 jvt jvt r/n
P1 K17 R5
R1 R1 R1 jvt K15 P3 P2 Y5 Y7 Y6
jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
8
F2 F3 F4 F5 F6 F7 F8 G
r
A A A B B G G H
S22
m ro o r bl
j K2
r r r K7
S15 S20 S19 S10
K4 K3
j
jvt bc vt o vt ro bl J g jvt g jvt m m bc vt J g r M
G G
G
K19
B4 B2
B1 r
B5
B3
U U U U U U
S S S S S S N M S G
B7 B6
T jvt jvt
bc vt o vt ro bl jvt J J g m n m n r g J v bl n n m n o o bl O G
S39
S7 S41
r r
E15 E16 M8 M4 Y4 Y1 M9 E19 S6 H11 S27 H14 K10 K7 E20 E22 M7 K2
jvt
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
J J
F10 F11 P S13c F29 F12 F13

M o J r D
Y r bl J B B
r r j vt vt r
vi vi vi r m P P
Z S36 Z K11 S38 Q
S2 S37 S35 S14 S26 S11 S21
K18 M o M g n
S9 S16
R F 4 3 2 1
Z Z Z Z Z Z Z Z ZA ZA ZB ZB n
vi vt r
r o m g
n ro m bc vt J g J r vt jvt o bl o bl J J vi m
X X X X X X X X X X X X X X X X X X X X
F25 F26
24 1 25 3 26 23 2 36 17 16 9 10 7 19 18 8 21 20 22 6 g n
15 30 28 34 29 33 32 31 35 12 13 C C C C A D
X X X X X X X X X X X V I O S
K12 K9
S25 E O O
n n m g v J bc vt ro J jvt jvt jvt jvt jvt J vt r r jvt ro g g n n r J
Y ZA ZA ZA ZA ZA ZA ZA Y
K18 K3 Y3 Y2 Y10 Y11 Y12 Y13 Y14 K8 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt M6
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
9
P
F16 F14 F15 F17 F19 F20 F21 F22 F18 o
S13a S13b F30 J
vi r
A A B B K A r
r vt r vt
G L r r
P P P
S28 r
M S18
K0 n ro A ro ro ro G bl J A bc G
G r o K1 V2 r K6
Q G Q m r
S8 bl S29
v r ro v o V2 F23 F24 F27 F28 G G
D D D D M M S M G G
bc n bl vi
R R L L R Tempo J
S40 J
Q L T T T K K S C C C C C C C F C C F J
K
m m jvt n vt jvt ro r jvt m bl bl bl bl bl bl J J J jvt r bc bc bc j
o
G G F O Q O G
K0 R8 M3 M2 K1 E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101
1 - Fuses 75 - Free
3 - Starter 77 - Rear defrosting (Option)
5 - Electroproportional joystick power supply cut-off 79 - Front windscreen washer
6 - Engine water temperature 80 - Front windscreen wiper
8 - Alternator 82 - Free
9 - Hourmeter / rev counter 83 - Front working headlight
10 - Indicator light module relay 84 - Engine water temperature indicator light
11 - Load indicator 85 - Gauge indicator light
12 - Engine oil pressure 86 - Rev counter indicator light
13 - Brake fluid 87 - Sidelights indicator light
14 - Air filter / hydraulic return filter clogging 88 - Rear right position light
15 - Engine water temperature 89 - Ventilation indicator light
16 - Transmission oil temperature 90 - Front right position light
17 - Clutching pressure 91 - Rear left position light
18 - Hand brake 92 - Front left position light
19 - Electronique control unit (RC2) 93 - L.H. front low beam
20 - Hydraulic pump electroproportional electrovalve 94 - R.H. front low beam
21 - Speed switch or info W alternator 95 - Low beam indicator light
22 - Accelerator potentiometer of fuel injection pump 96 - L.H. rear fog light (Option)
23 - Pump data input and diagnostic socket 97 - R.H. rear fog light (Option)
24 - Electroproportional joystick power supply cut-off relay 98 - L.H. front main beam
25 - Jib head electrovalve control (Option) 99 - R.H. front main beam
26 - Control of joystick transmission cut-off 100 - Main beam indicator light
27 - Attachment electroproportional control 101 - Free
28 - Telescope attachment electroproportional control
29 - L.H. working tail light COLOUR CODING
30 - Rear cabin windscreen wiper bc : White bl : Blue g : Grey
31 - Roof cabin windscreen wiper j : Yellow jvt : Yellow/Green m : Brown
32 - Cold start-up n : Black o : Orange r : Red
33 - Engine stop electrovalve ro : Pink vt : Green v : Purple
34 - Revolving light
35 - Front wheels alignment detector CONNECTOR
36 - Rear wheels alignment detector A - Fuse box / relay (13 pin connection)
37 - Safety system B - Fuse box / relay (13 pin connection)
38 - Movements cut-off (Option) C - Fuse box / relay (13 pin connection)
39 - Transmission fuse D - Fuse box / relay (6 pin connection)
40 - Shunt on running forward relay E - Fuse box / relay (8 pin connection)
41 - L.H. rear reverse light (Option) F - Fuse box / relay (8 pin connection)
42 - R.H. rear reverse light (Option) G - Fuse box / relay (21 pin connection)
43 - Reverse gear sound alarm (Option) H - Fuse box / relay (5 pin connection)
44 - Forward / reverse relay I - Fuse box / relay (7 pin connection)
45 - Towing relay J - Fuse box / relay (8 pin connection + 2 pin
46 - Reverse relay connection)
47 - Reversing EV K - Prearranged relay K1 (Option)
48 - Forwards movement EV (low) L - Prearranged relay K0 (Option)
49 - Electrovalve C gear box crawler M - Prearranged (8 pin connection + 1 pin connection)
50 - Forwards movement EV (high) (Option)
51 - Electrovalve 3 gear box N - Engine box
52 - Electrovalve 2 gear box O - Prearranged rear (Connection 8 pin)
53 - Electrovalve 1 gear box P - Light switch
54 - Starting safety Q - Heating ventilation
55 - Towing switch R - Air conditioning (Option)
56 - Crawler switch (PV/GV) S - Cab
57 - Transmission cut-off switch to brake pedal T - Front windscreen wiper
58 - Transmission cut-off switch to valve bank lever U - Overload strain gauge
59 - Autoradio (Option) V - Diagnostic socket for BB3 connector
61 - L.H. stoplight X - Gear box control module
62 - R.H. stoplight Y - Reversing connector on fuses plate
63 - Free Z - 4 speeds reverse
64 - Flasher unit / warning unit ZA - Gear box cable harness
65 - Flashing light / warning unit indicator light ZB - Prearranged gear box programming
66 - R.H. rear indicator ZC - Progressiveness driving housing
68 - L.H. rear indicator ELECTRICS COMPONENTS
69 - L.H. front indicator A1 - Electronic control unit
70 - Warning unit / indicator light switch A2 - Electroproportional joystick
71 - Roof light E1 - R.H. rear indicator
72 - Ventilation E2 - R.H. front indicator
73 - Air conditioning (Option) E3 - L.H. rear indicator
10
E4 - L.H. front indicator H11 - Front wheels alignment indicator light
E5 - L.H. stoplight H12 - Clutch pressure warning light
E6 - R.H. stoplight H13 - Brake indicator light
E7 - Rear right position light H14 - Rear wheels alignment indicator light
E8 - Front right position light H15 - Hourmeter / rev counter module indicator light
E9 - Rear left position light H16 - Engine water temperature indicator light
E10 - Front left position light H17 - Fuel level module indicator light
E11 - L.H. front low beam H18 - Low beam indicator light
E12 - R.H. front low beam H19 - Ventilation indicator light
E14 - R.H. front main beam K0 - Air conditioning relay (Option)
E15 - R.H. working tail light (Option) K1 - Forward / reverse relay
E16 - L.H. working tail light (Option) K4 - Reverse relay
E17 - L.H. front working headlight (Option) K3 - Shunt on running forward relay
E18 - R.H. front working headlight (Option) K5 - Machine fault warning
E19 - Revolving light K6 - Free
E20 - L.H. rear reverse light (Option) K7 - Hydraulics movements cut-off (Option)
E21 - Roof light K8 - Starting safety relay
E24 - R.H. rear fog light (Option) K11 - Speeds display
K12 - Gear box control module
FUSES K15 - Proportional joystick power supply cut-off relay
F1 - Supply RC2 (7,5A) K16 - Preheating relay
F2 - Working tail light (15A) (Option) K17 - Indicator light module relay
F3 - Rear windscreen wiper / roof windscreen wiper (7,5A) K18 - Towing relay
F4 - Engine stop electrovalve (10A) K19 - Transmission cut-off unit
F5 - Revolving light (7,5A)
F6 - Wheels alignment (5A) M1 - Starter
F7 - Overload safety (10A) M2 - Front windscreen wiper
F8 - Forward / Reverse / Neutral transmission (15A) M3 - Windscreen washer
F9 - Fault sound alarm light (5A) M4 - Roof windscreen wiper
F10 - Sound alarm / stoplight (15A) M5 - Sound alarm
F11 - Free (15A Max) M6 - Ventilator
F12 - Indicator (10A) M7 - Reverse gear sound alarm (Option)
F13 - Ventilation (30A) M8 - Rear windscreen wiper
F16 - Air conditioning (Option) (10A Max) P1 - Hourmeter / rev counter
F18 - Front working headlight (15A) (Option) P3 - Engine water temperature
F21 - Front windscreen wiper / front windscreen washer (10A) R2 - Fuel sensor
F23 - Right sidelight / control panel (7,5A) R5 - Accelerator potentiometer of fuel injection pump
F24 - L.H. sidelights (7,5A) R6 - Proportionnal modulus resistance of attachment
F25 - R.H. indicators (7,5A) R7 - Proportionnal modulus resistance of telescope
F26 - L.H. indicators (7,5A) R8 - Cigar lighter resistance
F27 - Low beam (15A)
F28 - Main beam (15A) S1 - Key switch
F29 - Warning unit / roof light (15A) S2 - Forward / reverse selector
F30 - Light switch (25A) S3 - Engine oil pressure switch
F31 - Starter (20A) S4 - Brake fluid
F32 - Electroproportional module (3A) S5 - Air filter clogging
F33 - Diagnostic connector (1A) S6 - Front wheels alignment switch
F40 - Lift truck electrical equipment (40A) S7 - Brake switch
F42 - Preheating (80A) S9 - Sound alarm control
F43 - Alternator (80A) S10 - Wheels alignment switch
G1 - Battery 12V 105Ah S12 - Clutching pressure
G2 - Alternator 75A S13a - Light switch (Pilot light)
H1 - Load indicator light S13c - Light switch (Blinker)
H2 - Engine oil pressure indicator light S14 - Crawler switch (PV/GV)
H3 - Brake fluid S15 - Rear work light switch
H4 - Air filter / hydraulic return filter clogging indicator light S16 - Stop switch
H5 - Engine water temperature indicator light S17 - Transmission oil temperature
H6 - Flashing light / warning unit indicator light S18 - Front work headlight switch
H7 - Sidelights indicator light S19 - Revolving light switch
H8 - Transmission oil temperature S20 - Rear windscreen wiper / roof switch
H9 - Main beam indicator light S21 - Ventilator switch
H10 - Warning unit indicator light S22 - Overload strain gauge
11
S24 - Transmission cut-off switch to hydraulic controls lever
S25 - Transmission cut-off switch to brake pedal
S35 - Towing switch
S38 - Speed switch
S41 - Seat switch



1 Y2 + Y14 1 Y3 + Y14
2 Y11 + Y14 2 Y3 + Y13
3 Y2 + Y13 3 Y3 + Y12
4 Y11 + Y13
5 Y11 + Y12
12
13
S1 F1
F9 Fus. Therm 2A E
r G
J J J J M
30 30 17 17 50 19 19 54 15 58
I I I OP E W r
j j r r r r
K5 H1 H2 H3 H4 H5 H8 H12 H13 V
V
bc bc
V bc
bc bc
vi B B B F E F E E F E E X X
j j j j or X
N NN X X
N F31 N
V1 V1 bl V1 g V1 o V1 n V1 vt V1 v V1 m n V V
V V
K8 V
F40 F41 I B I I I I I
V1 N 3,5s K11
N N
N n g V1 o V1 n g V1 vt V1 r V1 n bc S31 bc S32 bc S33 bc S34 bc S24
F42 F43 M1 V
R3 R2 B K4 V V
n bc G1 V V
K16 ro r m r bc bl bl bl bl S7 X
P P P P T P X X
K16 N N NN S3 S4 S5 S23 S17 S12 X X K
N n J ro bl G
N N r/n P1 K17 n
R1 jvt jvt G2 K17
jvt
R1 R1 R1 P3 P2 Y9 Y5 Y6 Y7 Y8 K1
jvt jvt
jvt
1 2
J 3 4 5 6 7 8 9 10 F 11 12 13 14 15 16 17 18 19 20 21 22 23
14
ELECTRIC DIAGRAM MLT 742 TURBO Série 2-E2
r
F2 F3 F4 F5 F6 F7 F8 G
K18
A A A B B S22 G G H B4 B2
m ro o r J r B1
B5
r r r B3
S15 S20 S19 S10 S2
K7 K2 B7 B6
j
g jvt g m n ro n ro
jvt bc vt o vt ro bl J jvt M m bc vt j g r
G M
S7 S36
r r
UUUUUU K4 K3
S S S S S S N M S G H H H
G G
bc vt o vt ro bl jvt T J J g m n m n r g j v bl n n ro j n
S35 ro n o o bl
O

jvt
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
J J
S26 F10 F11 P F29 F12 F13 F16 F14 F15 F17 F19
S13c
m o J r D v m m
K J B B A A
o m r o vt vt r
m P P G L r
Q S21 r
S11 S28
S9 M o m g n n ro
S25 S16 K0
G Q r
n G G Q
m vt r g
K1 v r m m o
F25 F26
S14 G G g n D D D D M M S
o o o
RR L L R
ro C C C C A D
n K K I O K9 S Q L
J E O O
jvt vt r r jvt ro g g n n r J m m jvt
g
G G
K2 M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 jvt M6 K0
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
15
P F30
F20 F21 F22 F18 o
S13a S13b J
B A J
vt P P P
r r
S18 bl j bc
A ro ro ro B A G
o vt V2 r K6
m r
S8 bl S29
M M V2 F23 F24 F27 F28 G G
J J
J J
n vt jvt ro r jvt m bl bl bl bl bl bl J J J jvt r bc bc bc J

F O Q O G
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
Not used on MLT 742 T 71 - Rear right position light
* 72 - Ventilation switch lighting
PRINCIPLE ELECTRIC CIRCUIT 73 - Front right position light
1 - Fuses 75 - Front left position light
2 - Preheating relay 76 - L.H. front low beam
3 - Starter 77 - R.H. front low beam
4 - Battery 78 - Low beam indicator light
5 - Engine water temperature 79 - L.H. rear fog light (Option)
6 - Fuel level 80 - R.H. rear fog light (Option)
7 - Alternator 81 - L.H. front main beam
8 - Hourmeter / rev counter 82 - R.H. front main beam
9 - Indicator light module relay 83 - Main beam indicator light
10 - Load indicator 84 - Free
11 - Engine oil pressure
12 - Brake fluid COLOUR CODING
14 - Engine water temperature bc : White bl : Blue g : Grey
15 - Transmission oil temperature j : Yellow jvt : Yellow/Green m : Brown
16 - Transmission oil pressure n : Black o : Orange r : Red
17 - Hand brake ro : Pink vt : Green v : Purple
* 18
19
- Progressiveness driving housing
- Attachment electrovalve CONNECTOR
* 20 - Attachment electrovalve
* 21 - Extended telescope electrovalve A - Fuse box / relay (13 pin connection)
*
* 22 - Retracted telescope electrovalve B - Fuse box / relay (13 pin connection)
* 23
24
- Transmission cut-off on hydraulic control lever
- L.H. working tail light (Option)
C
D
- Fuse box / relay (13 pin connection)
- Fuse box / relay (6 pin connection)
25 - Rear cabin windscreen wiper E - Fuse box / relay (8 pin connection)
26 - Roof cabin windscreen wiper (Option) F - Fuse box / relay (8 pin connection)
27 - Cold start-up G - Fuse box / relay (21 pin connection)
28 - Engine stop electrovalve H - Fuse box / relay (5 pin connection)
29 - Revolving light I - Fuse box / relay (7 pin connection)
30 - Front wheels alignment detector J - Fuse box / relay (8 pin connection + 2 pin connection)
31 - Rear wheels alignment detector K - Prearranged relay K1 (Option)
32 - Safety system L - Prearranged relay K0 (Option)
33 - Movements cut-off (Option) M - Prearranged (8 pin connection + 1 pin connection)
34 - Forward relay (Option)
36 - Reverse relay O - Prearranged rear (Connection 8 pin) (Option)
37 - Forward electrovalve P - Light switch
38 - Reverse electrovalve Q - Heating ventilation
39 - L.H. rear reverse light (Option) R - Air conditioning (Option)
40 - R.H. rear reverse light (Option) S - Cab
41 - Reverse gear sound alarm (Option) T - Front windscreen wiper
42 - Transmission cut-off U - Overload strain gauge
43 - Autoradio (Option) V - Joystick ON / OFF
45 - L.H. stoplight X - Progressiveness driving housing
46 - R.H. stoplight
48 - Warning unit / flasher unit
49 - Warning unit indicator light / flashing light E1 - R.H. rear indicator
70 - Sidelights indicator light E22 - R.H. rear reverse light
16
E24 - R.H. rear fog light (Option) K11 - Progressiveness driving housing
FUSES
* K16 - Preheating relay
F1 - Mono-Ultra (7,5A) K18 - Transmission cut-off unit
* F2 - Working tail light (15A) (Option)
F3 - Rear windscreen wiper / Roof windscreen wiper M1 - Starter
(7,5A) M2 - Front windscreen wiper
F9 - Fault sound alarm light (5A) M8 - Rear windscreen wiper
* F14
F15
- Free (25A Max)
- Free (25A Max)
P3 - Engine water temperature
F16 - Air conditioning (Option) (10A Max) R1 - Preheating resistor

F18 - Front working headlight (15A) (Option) R3 - Engine water temperature sensor
F21 - Front windscreen wiper / front windscreen washer (10A) S2 - Forward / reverse selector
F23 - Right sidelight / control panel (7,5A) S4 - Brake fluid
F24 - L.H. sidelights (7,5A) S5 - Air filter clogging
F25 - R.H. indicators (7,5A) S6 - Front wheels alignment switch
F26 - L.H. indicators (7,5A) S7 - Brake switch
F27 - Low beam (15A) S8 - Windscreen wiper / front windscreen washer switch
F28 - Main beam (15A) S9 - Sound alarm control
F29 - Warning unit / roof light (15A) S10 - Wheels alignment switch
F30 - Light switch (25A) S11 - Warning unit switch
F31 - Starter (20A) S12 - Transmission oil pressure
F40 - Lift truck electrical equipment (40A) S13a - Light switch (Pilot light)
F42 - Preheating (80A) S13c - Light switch (Blinker)
F43 - Alternator (80A) S14 - Transmission cut-off switch to gear lever
G1 - Battery 12V 105Ah S16 - Stop switch
G2 - Alternator 75A S17 - Transmission oil temperature
S18 - Front work headlight switch (Option)
H1 - Load indicator light S19 - Revolving light switch
H2 - Engine oil pressure indicator light S20 - Rear windscreen wiper / roof switch
H3 - Brake fluid S21 - Ventilator switch
H4 - Air filter / hydraulic return filter clogging indicator light S22 - Overload strain gauge
H5 - Engine water temperature indicator light S23 - Hydraulic return filter clogging
S24 - Transmission cut-off switch to hydraulic controls lever
H6
H7
- Flashing light / warning unit indicator light
- Sidelights indicator light
* S25 - Transmission cut-off switch to brake pedal
H8 - Transmission oil temperature S26 - Transmission cut-off switch
H9 - Main beam indicator light S27 - Rear wheels alignment switch
H10 - Warning unit indicator light S28 - Rear defrosting switch (Option)
H11 - Front wheels alignment indicator light S29 - Rear fog light switch
H12 - Transmission oil pressure indicator light * S32 - Attachment switch
H13 - Brake indicator light * S33 - Extended telescope switch
H14 - Rear wheels alignment indicator light * S34 - Retracted telescope switch
H15
H16
- Hourmeter / rev counter module indicator light
- Engine water temperature indicator light
* S35 - Cold start-up switch
K1 - Transmission cut-off relay to hydraulic controls lever Y1 - Engine stop electrovalve
* K2 - Transmission cut-off relay Y2 - Forward electrovalve
Y5 - Attachment electrovalve
K5 - Machine fault warning * Y6 - Attachment electrovalve
K6 - Free * Y7 - Extended telescope electrovalve
K7 - Hydraulics movements cut-off (Option) * Y8 - Retracted telescope electrovalve
K8 - Starting safety relay *
K9 - Flasher unit / warning unit * Y9 - Progressiveness electrovalve
17
S1 F9 E F2 F3
r
J J J J
E A
I I I OP
30 30 17 17 50 19 19 54 15 58 K5 H1 H2 H3 H4 H5 H8 H12 H13 m ro
J J r r r r r
S15 S20
vi B B B F E F E E F E E
J J J J or
N N F31
N N bl g o n vt v
m n jvt bc vt o vt ro bl
V1 V1 V1 V1 V1 V1 V1 V1
F40 F41 K8 I B I I I I I
N N N 3,5s
N n V1 g o n g vt r n
F42 F43 V1 V1 V1 V1 V1
R3 R2 B K4 S S S S S S
n bc G1
K16 ro r m r bc bl bl bl bl bc vt o vt ro bl jvt
P P P P T P
N N N S7
N S3 S4 S5 S23 S17 S12
N N K17
R1 K16 jvt jvt G2 K17
jvt P1
R1 R1 R1 P3 P2 E15 E16 M8 M4
jvt jvt jvt
J F
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
ELECTRIC DIAGRAM MT 1030 S Série 2-E2
18
r
G S26
F4 F5 F6 F7 F8
A A B B S22 G G H m J
o r J r o
r r
S19 S10 S2 S32
K7 K2 m
S25
J g jvt g jvt m m bc vt J g r S24
m
G M
K4 K3
S14
UUUUU J
N M S U G H H H G G
S7
J J J g m n m n r g J v bl n n ro J n ro n o o bl O jvt J
T g
G
S31
K10
Y4 Y1 M9 E19 S6 H11 S27 H14 K7 K4 K8 K3 Y2 Y3 E20 E22 M7 K2
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
J J
F10 F11 P S13c F29 F12 F13 F16 F14 F15 F17 F19 F20 F21
m o j r D v m m
B B A A B
vt vt r r
m G L
P P r
S11 Q S21 S28
M o m g n K0 n ro A ro ro ro
S16
S9 n G r o
vt r Q G Q
g S8
F25 F26 v r m m o
D D D D M M S M
g n
RR L L R
C C C C A D
I O S Q L T T T
K9 E O O
vt r r jvt ro g g n n r J m m jvt n vt jvt ro r
M5 E5 E6 H6 E1 E2 E3 E4 H10 E21 M6 K0 M3 M2
jvt
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
FUSIBLES
19
P o
F22 F18 F1
S13a S13b F30 J K
A J o
G
vt P P P
r r
S18 bl bc
B j A G G J
vt r K6 K1
m V2 r
bl S29
V2 G
M F23 F24 F27 F28 G G G
J J o o
S33
J JK K
jvt m bl bl bl bl bl bl J J J jvt r bc bc bc J o bl bl
F O Q O G G
E17 E18 H16 H17 H15 H7 E7 H19 E8 E9 E10 E11 E12 H18 E23 E24 E13 E14 H9 K6 K1 Y5 Y6
59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
PRINCIPLE ELECTRIC CIRCUIT 73 - L.H. rear fog light (Option)
74 - R.H. rear fog light (Option)
1 - Fuses 75 - L.H. front main beam
2 - Preheating relay 76 - R.H. front main beam
3 - Starter 77 - Main beam indicator light
6 - Fuel level 80 - Stabilizer safety
7 - Alternator
8 - Hourmeter COLOUR CODING
9 - Indicator light module relay
10 - Load indicator bc : White bl : Blue g : Grey
11 - Engine oil pressure j : Yellow jvt : Yellow/Green m : Brown
12 - Brake fluid n : Black o : Orange r : Red
13 - Air filter / hydraulic return filter clogging ro : Pink vt : Green v : Purple
15 - Transmission oil temperature CONNECTOR
16 - Transmission oil pressure
17 - Hand brake A - Fuse box / relay (13 pin connection)
18 - Working tail light (Option) B - Fuse box / relay (13 pin connection)
19 - Rear cabin windscreen wiper C - Fuse box / relay (13 pin connection)
20 - Roof cabin windscreen wiper (Option) D - Fuse box / relay (6 pin connection)
21 - Cold start-up E - Fuse box / relay (8 pin connection)
22 - Engine stop electrovalve F - Fuse box / relay (8 pin connection)
23 - Revolving light G - Fuse box / relay (21 pin connection)
24 - Front wheels alignment detector H - Fuse box / relay (5 pin connection)
25 - Rear wheels alignment detector I - Fuse box / relay (7 pin connection)
26 - Safety system J - Fuse box / relay (8 pin connection + 2 pin connection)
27 - Movements cut-off (Option) K - Prearranged relay K1 (Option)
28 - Forward relay L - Prearranged relay K0 (Option)
29 - Starting safety M - Prearranged (8 pin connection + 1 pin connection)
30 - Reverse relay (Option)
31 - Forward electrovalve N - Engine box
32 - Reverse electrovalve O - Prearranged rear (Connection 8 pin) (Option)
33 - L.H. rear reverse light (Option) P - Light switch
34 - R.H. rear reverse light (Option) Q - Heating ventilation
35 - Reverse gear sound alarm (Option) R - Air conditioning (Option)
36 - Transmission cut-off S - Cab
37 - Autoradio (Option) T - Front windscreen wiper
38 - Sound alarm U - Overload strain gauge
39 - L.H. stoplight
40 - R.H. stoplight ELECTRICS COMPONENTS
41 - Free
42 - Warning unit / flasher unit E1 - R.H. rear indicator
43 - Warning unit indicator light / flashing light E2 - R.H. front indicator
44 - R.H. rear indicator E3 - L.H. rear indicator
45 - R.H. front indicator E4 - L.H. front indicator
46 - L.H. rear indicator E5 - L.H. stoplight
47 - L.H. front indicator E6 - R.H. stoplight
48 - Warning unit / indicator light switch E7 - Rear right position light
49 - Roof light E8 - Front right position light
50 - Ventilation E9 - Rear left position light
51 - Air conditioning (Option) E10 - Front left position light
55 - Rear defrosting (Option) E14 - R.H. front main beam
57 - Front windscreen washer E16 - L.H. working tail light (Option)
58 - Front windscreen wiper E17 - L.H. front working headlight (Option)
60 - Front working headlight (Option) E19 - Revolving light
61 - Engine water temperature module lighting E20 - L.H. rear reverse light (Option)
62 - Fuel level module lighting E21 - Roof light
63 - Hourmeter / rev counter module lighting E22 - R.H. rear reverse light
64 - Sidelights indicator light E23 - L.H. rear fog light (Option)
65 - Rear right position light E24 - R.H. rear fog light (Option)
66 - Ventilation switch lighting
67 - Front right position light FUSES
69 - Front left position light F1 - Stabilizer safety (7,5A)
70 - L.H. front low beam F2 - Working tail light (15A) (Option)
71 - R.H. front low beam F3 - Rear windscreen wiper / Roof windscreen wiper
72 - Low beam indicator light (7,5A)
20
F4 - Engine stop electrovalve (10A) M5 - Sound alarm
F5 - Revolving light (7,5A) M6 - Ventilator
F6 - Wheels alignment (5A) M7 - Reverse gear sound alarm
F7 - Overload safety (10A) M8 - Rear windscreen wiper
F8 - Forward / Reverse / Neutral transmission (15A) M9 - Fuel pump
F10 - Sound alarm / stoplight (15A) P1 - Hourmeter
F12 - Indicator (10A) P3 - Engine water temperature
F13 - Ventilation (30A)
F16 - Air conditioning (Option) (10A Max) R3 - Engine water temperature sensor
F18 - Front working headlight (15A) (Option) S1 - Key switch
F19 - Rear defrosting (Option) (15A Max) S2 - Forward / reverse selector
F21 - Front windscreen wiper / front windscreen washer (10A) S4 - Brake fluid
F22 - Free (15A Max) S5 - Air filter clogging
F23 - Right sidelight / control panel (7,5A) S6 - Front wheels alignment switch
F24 - L.H. sidelights (7,5A) S7 - Brake switch
F25 - R.H. indicators (7,5A) S8 - Windscreen wiper / front windscreen washer switch
F26 - L.H. indicators (7,5A) S9 - Sound alarm control
F27 - Low beam (15A) S10 - Wheels alignment switch
F28 - Main beam (15A) S11 - Warning unit switch
F29 - Warning unit / roof light (15A) S12 - Transmission oil pressure
F30 - Light switch (25A) S13a - Light switch (Pilot light)
F31 - Starter (20A) S13b - Low beam / main beam lighting switch
F40 - Lift truck electrical equipment (40A) S13c - Light switch (Blinker)
F41 - Lift truck electrical equipment (40A) S14 - Transmission cut-off switch to gear lever
F42 - Preheating (80A) S15 - Rear work light switch (Option)
F43 - Alternator (80A) S16 - Stop switch
G1 - Battery 12V 105Ah S18 - Front work headlight switch (Option)
G2 - Alternator 75A S19 - Revolving light switch
S20 - Rear windscreen wiper / roof switch
H1 - Load indicator light S21 - Ventilator switch
H2 - Engine oil pressure indicator light S22 - Overload strain gauge
H3 - Brake fluid S23 - Hydraulic return filter clogging
H4 - Air filter / hydraulic return filter clogging indicator light S24 - Transmission cut-off switch to hydraulic controls lever
H5 - Engine water temperature indicator light S25 - Transmission cut-off switch to brake pedal
H6 - Flashing light / warning unit indicator light S26 - Transmission cut-off switch
H7 - Sidelights indicator light S27 - Rear wheels alignment switch
H8 - Transmission oil temperature S28 - Rear defrosting switch (Option)
H9 - Main beam indicator light S29 - Rear fog light switch
H10 - Warning unit indicator light S31 - Cold start-up switch
H11 - Front wheels alignment indicator light S32 - Transmission cut-off switch to distributor lever
H12 - Transmission oil pressure indicator light S33 - Retracted telescope switch
H13 - Brake indicator light
H14 - Rear wheels alignment indicator light V1 - Fault test diode
H15 - Hourmeter V2 - Diode (Option TUV)
H16 - Engine water temperature indicator light
H17 - Fuel level module indicator light Y1 - Engine stop electrovalve
H18 - Low beam indicator light Y2 - Forward electrovalve
H19 - Ventilation indicator light Y4 - Cold start-up electrovalve
Y5 - R.H. stabilizer electrovalve
K0 - Air conditioning relay (Option) Y6 - L.H. stabilizer electrovalve
K1 - Free
K3 - Reverse relay
K4 - Forward relay
K5 - Machine fault warning
K6 - Free
M1 - Starter
21
22
ELECTRIC CIRCUITS
80-7-M94 EN
MT 732 Série B-E2

MT 932 Série B-E2

30 / 09 / 2004
CONTENTS
ELECTRIC CIRCUIT READING PRINCIPLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRIC CIRCUIT
– MLT 630/731 T S.B

– MLT 634/731 T LSU S.B
– MLT 630/634 120 LSU S.B
MAIN CIRCUIT .............................. 6
PLATE RELAY CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . 8
ENGINE CIRCUIT (MLT 630/731 T S.B)
(MLT 634/731 T LSU S.B) . . .......... 10
ENGINE CIRCUIT (MLT 630/634 120 LSU S.B) . .......... 12
REMOTE CONTROL UNIT CIRCUIT (MLT 630/731 T S.B) . . . . . . . 14
REMOTE CONTROL UNIT CIRCUIT (MLT 634/731 T LSU S.B) . . . . 16
REMOTE CONTROL UNIT CIRCUIT (MLT 630/634 120 LSU S.B) . . 18
CONNECTOR CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . 20
– MT 732/932 S.B
MAIN CIRCUIT .............................. 22
ENGINE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
– MLT 634 120 LSU PS S.B
MAIN CIRCUIT .............................. 28
ENGINE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
REMOTE CONTROL UNIT CIRCUIT . . . . . . . . . . . . . . . . . . . 34
3
4
ELECTRIC CIRCUIT READING PRINCIPLE
ITEM DEFINITION
= Up to machine N° :
= From machine N° :
= For machine N° :
= Except for machine N° :
= See drawing N°:
COLORS DEFINITION :
bc : white bl : blue bl/n : blue/black

bl/s : blue/salmon g : grey g/n : grey/black
j : yellow jvt : yellow/green m : maroon
m/n : maroon/black n : black n/bc : black/white
n/s : black/salmon o : orange r : red
r/n : red/black ro : pink vi : violet
vt : green vt/n : green/black
- Each component is marked with a number, or a letter for the connectors.
- Each thread is codified by its color followed by its number on the other extremity of the thread.
See followed example:
The continuous connection is on

drawing 11 AA 645
11AA 645
bl n g bl/bc o jvt o r
bl n g bl/bc bl/bc o n r jvt
1 2 3
o
4 5 6
7 8 9
6
4
7
3
2
Grey thread
Grey thread
tapped on
7
1
8
2
9
3
K
1
tapped on
connector 1
connector K n1 bl1
g1 bl/bc1
jvt1
r1
blK bl/bcK jvtK
rK nK gK
1 2
5
jvt32 nC
jvtL blC 4 5 6
SEULEMENT POUR - NUR FUR oB jvtL
3 2 1
SOLAMENTE PARA - ONLY FOR jvt bcC
32 jC
SOLO PER 29
31 bl/nB
7 1 MLT 634 / 731 Turbo LSU S.B blB
51
viG r41 jvtL
41 m18 MLT 630 / 634 120 LSU S.B rK
bl/s26
nV vtB
bl/s28
roV
jvt26
ro22 jvt29 o21 mT 30 roM
vt17 n23 mJ jvt
MAIN CIRCUIT
jvt50 oK jvt28
S
jvt47 r42 rB
-
oV
A
50 48 gV
+
o16 bl/s27
jM Z r/nV 27
jP r/nM 10
11 AA 609 bl17 blB 4 8
5
r19
jvtL
10
13 6
jvt28 jvt37 jvtK jvt29 jvt12 jvt33 jvtR jvtM jvt21 jvtP jvtP jvtM jvt27 3 7
(U.K)11
49 mI jvt51 jvt50 jvt43 jvtF jvt10 jvt25 jvt19 jvtS jvt40 jvtM jvtP jvtH jvtM
15
4 3
RPM x 100
bl51 2 6
5 1 2
0000000
7 1
20
6 7 1 5
30
r20
25
ro23 11 CA 54 jS 28
r30 jvtK blK 1 0K1
nK r/n19 oK r/nI blV
vtV rK1 bl/sC
7.5A
viS
L 45 bcK1
K7
10 21
jvt50 roG viM A nK1
7.5A
S
jvtL bl/n51 7.5A 46 vtK0 26
-
K5
7.5A mK0
K8
B mM
10A 5A
mR rB
+
r26 B 10A
vt30 7.5A 15A rR bl/s27
7.5A 5A
r27 g40 jvt27
K9
7.5A 15A
K6
mV 7.5A roK0
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

o29 C 15A 10A bcV jvt
25
15A 30A
13 6 viA
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
K2 K3 K4
15A
K0 K1
bl28 E G r21
F30
F13 F14 F15
40 25A 4 1
1
1
blM
G rK0 ro23
8
21
47 7 1
7
F
1
D
1
AX 1484 jK6 jS vt23
blK H I
5
ro50 jS jvtL 3 2
6
AX 1495 H bl10
n33 jM r23
gK
nK jM
g12 3 r33
j12
jV
j10
6
7
I
1
1 2 blk6
n10 viK6
C jM
bc10 rR
vtM r/n49 gM g47
jvtL gG 1 rK6 jM 24
nK vt14 n/s40 m48 nM viG jG nG oG vtG mG gA nA roA vtB oA
gI n/sI jT D rS
jvt50 bc12 blG rG bcG rG roG rG mB bcG blB jG r/n28 j52
oM
6
bl/bcK
rS
MLT 630/731 T. S.B
bl/bc12 1 2 1 2 1 2
m20 n43 1 2 3
viS 3 3 3
4 4 4
jvtL bl/s28 4 5 6
rS
rS 7 8 9
K6 K1 K0 V
g
MLT 634/731 T. LSU S.B
44 n
m 7 5 3 1
9
jvt 10 8 6 4 2
11AA 609
MLT 630/634 120 LSU S.B
r
o
j
m21 j40
AX 1463
m31 m31 r 16 AX 1473 F
jA j24 viB j24 ro27 nI j24 gI vtI gP
9
oA
7
5
3
1
blB jvtL jvtL m26 j24 r/n28 o24 jvtL jvtL r25
8
6
4
2
vi24 r24 j24 j28 jvt52 r24

10
ro jvt18
jvtL jvtL r42 jA o22 vt22 jS viB jvtS jV r24 jS j24 jvtL r24 vt25 23 14
T jvt17
9
7
5
3
1
bc18 g16 m17 jvtL ro22 bl22 vt/n22 roB

8
6
4
2
10
jvt22
n32 mP
oK r/n19 gK J ro25 vtA r
17
9
1 jvt16
7
5
3
1
bl/bcK jvtL rK 7 vt/nP

8
6
4
2
10
ro ro
8 4
5 1
6 2
7 3
8 br blP 22
6
13 o
9
7 roA
7
5
3
1
bl blZ bl
8
6
4
2
m20 n/s43
10
2 1 5 52 jvt21
3 4 bcP vtI jvtL
jvt23
M S mA r
P 53 vtP
9
jvt16
7
5
3
1
5
6
7
oP
8
6
4
2
10
jvt42
2
3
1
4
roP 18
o31 r/n41
rG r/n37 12
r
blC n41 gC bl/bcR o37 jvt41 o50 r37 21 rA r 19
9
bl41 nC g37 bl/C bl/37 o41 nG r30 jvtL mJ

7
5
3
1
9
jvtL
7
5
3
1
8
6
4
2
(U.K)13
10
8
6
4
2
10
jvtL jvt42
nH rB mH mG jvtL
jvtL n/sF mF rG rD bl/bcK
jvt22
1 2 3
4 5 6
o 11AA 609 rP
10 9
7 8 9 rA r
42
8 7
9
E jvt19
7
5
3
1
6 5 F
8
6
4
2
K
10
2
3
1
B A
33 jvt18
D A
C B
37 C
3 4
o
36 43 20 vi 2 5
1 6 rG
A C
nG
B gC
R jvtL
TEST
OPTION bl/bcC
4
6
jvtL
3
1
OPCION bcC
OPZIONALE jC
COMPONENT ITEMS :
1 - Plate relay and fuses

10 - Complete L.H. front headlight
12 - Complete R.H. front headlight
14 - Horn
16 - Revolving light switch
17 - Front working headlight switch
18 - Rear working headlight switch
19 - Fog light switch
20 - Wheel alignment sensor switch
21 - Transmission cut-off switch
22 - Rear windshield-wiper switch
23 - Front windshield-wiper switch
24 - Ignition switch
25 - Windshield-wiper motor
26 - Fuel level switch
27 - Water temperature switch
28 - Hour recorder
29 - Brake fluid tank
30 - Stop switch
32 - Windshield-washer tank
33 - Security panel
36 - Strain-gage
37 - Complete R.H. tail light
40 - Handbrake switch
41 - Complete L.H. tail light
42 - Defogging switch
43 - Warning light
44 - Main wiring harness
45 - Nut H, M 8 ZN
46 - Washer M 8 ZN
47 - Hydraulic return oil filter clogging switch
48 - Transmision oil pressure switch
49 - Oil temperature sensor
50 - Electrical control valve
51 - Reversing relay
52 - Relay
53 - Screw CBHc, M 5 - 8 - 10.9 - ZN5/BLACK
7
PLATE RELAY CIRCUIT MLT 630/731 T. S.B
MLT 630/634 120 LSU S.B
n ro
j
4321
1 11 CA 54 3
j n
ro
1 2 3
4
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
5
7.5A
K7
A 4 5 6 jvt
7.5A
7.5A 7 8 9
K5
K8
7.5A
-
10A 5A
10A
+
B
7.5A 15A
7.5A 5A
jvt r
K9
r
K2 K3 K4
jH roH
K6
7.5A 15A
7.5A rH nH
K0 K1
C 15A 10A
F13 F14 F15
15A 30A
15A
jvt r
E G
F30
25A
r
1
21
8
D F
1
H I
5
8
6
blF jvtF r
roE jF bcF blF r
E 1
F 1 1 H gE
P
vtE
rE
nE
bl mE
rE
viF
oF
n/sE
n/s5 vt4 r5 n4 jvt3 bc3 o5 vi5 j2 n2
g4 ro3 r4 m5 j3 bl3 ro2 r2
bl4
11 AA 636 8
11 AA 642 g1
n1 6
m1
9
jvt1
8
2
10
r1
o1
j1
11 AA 636/642
bc1 vt1 j1 n1
m1 o1 bl vt1 g1
1 2 3
bl1 bl
4 5 6
7 8 9
bl
6 2
7 3
5 1
8 4
7 S
8
5
7
2
3
1
r1 j1 j1 jvt1 r1
r1 r1
8
COMPONENT ITEMS :

2 - Reversing gears
3 - Warning light's panel
6 - Warning light switch
7 - Lighting switch
8 - Diode
9
ENGINE CIRCUIT MLT 630/731 T. S.B
jvtM
jvt22
6 nL
22
7
n6 j14 o15 jvtM vi2 j bl7 jvtM j14 ro9
jvt6 j14 r/n7 g13 jvtM vt9 10/11 j14 jvtM m22
mL
W r/nL
D+ blL
B+
bc14
8
10 9
n15
18
jL j12 vtL roL 5

17
11 jvtM
jL
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL
n
12
j10
jvtM
AB
AB
bc7
14 13
gL
19
jvt
2
20
21 viL
M
1
3 4
10
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
5 - Engine wiring harness
6 - Air filter clogging switch
7 - Alternator
8 - Wiring harness
9 - Water temperature sensor
11 - Stop engine electrovalve
12 - Complete fuel filter
13 - Engine oil pressure switch
14 - Fuses box
15 - Relay
16 -*
17 - Wiring harness
18 - Heating plug
19 - Screw H,M10 - 25 - 8.8 - ZN8/C
20 - Washer JZC10 10,2x26 x1,4CAD.BICH
21 - Nut H ,M10
22 - Fuel gauge
11
ENGINE CIRCUIT MLT 630/634 120 LSU S.B
jvtM
jvt22
6 nL L
22
7
mL
W r/nL
D+ blL
B+
bc14
8
10 9
n15
18
jL j12 vtL roL 5

17
11 jvtM
jL
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL
n
12
j10
jvtM
AB
AB
bc7
14 13
gL
19
jvt
2
20
21 viL
M
1
3 4
12
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
7 - Alternator
8 - Wiring harness
14 - Fuses box
15 - Relay
16 - Water temperature sensor ”KSB”
17 - Wiring harness
18 - Heating plug
19 - Screw H, M10 - 25 - 8.8 - ZN8/C
20 - Washer JZC10 10, 2x26 x1,4CAD.BICH
21 - Nut H ,M10
22 - Fuel gauge
13
REMOTE CONTROL UNIT CIRCUIT MLT 630/731 T. S.B
11AA 636
2 2 2
1 1 1 1 2 3
3 4 3 4 3 4
4 5 6
7 8 9
K6 K1
K0
M 6
rW
rY
jvt3
5
rJ oJ
oY
W
rM roY
rY
J 4
2
11AA 636
rK0
oK0
jvt
1
ro3 bc ro
j3 bc j
n3 8 1 8 1 bc n 8 1
bl3 7 2 7 2 bc bl 7 2
roW 6 3 6 3 bc ro 6 3
rM 5 4 5 4
bc r 5 4
oK0 bc or
rW bc r
jvt3 blY jvt3 roY

jvt3 jvtM
jvt3 nY
jY
jvt3
jvt3
14
COMPONENT ITEMS :
1 - Remote control unit

2 - Wiring harness
3 - Valve
4 - Driving housing
5 - Washer M 8 ZN
6 - Nut H ,M 8 ZN
15
REMOTE CONTROL UNIT CIRCUIT MLT 634/731 T. LSU S.B
11AA 636
2 2 2
1 1 1 1 2 3
3 4 3 4 3 4
4 5 6
7 8 9
K6 K0
K1 M r1
5 jvt1
jvt1
blY
oJ rJ 6 jvt3
jvt4
ro1
Y
bl
blM r4
J bl3
11AA 636
rK1
oK1
bc4
j4
m3 8 1
n3 7 2
jvtM 6 3
rM
roK1
jvtM
5 4
n1
m1
4
3
jvtM
2
blY
3
bc1
j1
4
3
jvtM
2
rY
16
COMPONENT ITEMS :

2 - Wiring harness
3 - Double-acting member (Telescope)
4 - Double-acting member (Attachment)
5 - Nut H , M 8 ZN
6 - Washer M 8 ZN
17
REMOTE CONTROL UNIT CIRCUIT MLT 630/634 120 LSU S.B
11AA 636
2 2 2
1 1 1 1 2 3
3 4 3 4 3 4
4 5 6
7 8 9
K6 K0
K1
M jvt1
r1
blY
r6 r/n4B jvt7 jvt1
r4A jvtZ
jvt9
jvt4A
oJ rJ jvt10
ro1
Y
bl
blM r10
bl9
8 J 11AA 636
n r4
m j4
bl vt4
rK1
oK1
bc10
j10
m9 8 1
2 jvtM n9 7 2
jvtM 6 3
1 m4
3
rM
roK1
5 4
1
jvtM
7
rM 2
r5
6 n4B
r6
A G j8 vt8
vi4B m7 r8 jvt7/M
5
B F
H
C jvtZ
E
D
o4B vi5
r/nM
jvtM n1
9
vt4B vt5 m1
4
3
jvtM
2
8 1 9 16
blY
B 16 9 1 8
A
n5
o5 rM
bc1
j1
4
3
jvtM
2
jvt5 jvtM rY
jvt4
10
Z
18
COMPONENT ITEMS :

2 - Wiring harness
3 - Wiring harness
4 - Black box
5 - Connection test
6 - Fuse holder
7 - Complete Pump
8 - Wiring harness
19
CONNECTOR CIRCUIT MLT 630/731 T. S.B
MLT 630/634 120 LSU S.B
11AA 636
1 2 3
o
4 5 6
7 8 9
6
4
7
3
2
7
1
8
2
9
3
K
1
n1 bl1 jvt1
blK bl/bcK jvtK g1 bl/bc1 r1
rK nK gK
1 2
20
COMPONENT ITEMS :
1 - Connector
2 - Wiring harness
21
jvt32 nC
jvtL blC 4 5 6
3 2 1
32 jC
SOLO PER 29
31 bl/nB
51
viG r41 jvtL
41 m18 MLT 630 / 634 120 LSU S.B rK
bl/s26
nV vtB
bl/s28
roV
jvt26
vt17 n23 mJ jvt
MAIN CIRCUIT
jvt50 oK jvt28
S
jvt47 r42 rB
-
oV
A
50 48 gV
+
o16 bl/s27
jM Z r/nV 27
jP r/nM 10
11 AA 609 bl17 blB 4 8
5
r19
jvtL
10
13 6
(U.K)11
15
4 3
RPM x 100
bl51 2 6
5 1 2
0000000
7 1
20
6 7 1 5
30
r20
25
ro23 11 CA 54 jS 28
r30 jvtK blK 1 0K1
vtV rK1 bl/sC
7.5A
viS
L 45 bcK1
K7
10 21
jvt50 roG viM A nK1
7.5A
S
-
K5
7.5A mK0
K8
B mM
10A 5A
mR rB
+
r26 B 10A
vt30 7.5A 15A rR bl/s27
7.5A 5A
r27 g40 jvt27
K9
7.5A 15A
K6
mV 7.5A roK0
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

25
15A 30A
13 6 viA
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
K2 K3 K4
15A
K0 K1
bl28 E G r21
F30
F13 F14 F15
40 25A 4 1
1
1
blM
G rK0 ro23
8
21
47 7 1
7
F
1
D
1
AX 1484 jK6 jS vt23
blK H I
5
ro50 jS jvtL 3 2
6
AX 1495 H bl10
n33 jM r23
gK
nK jM
g12 3 r33
j12
jV
j10
6
7
I
1
1 2 blk6
n10 viK6 jM
MT 732/932 S.B
jvtL gG
bc10
C rR
vtM r/n49 gM g47
1 rK6 jM 24
gI n/sI jT D rS
oM
bl/bcK
22
rS
bl/bc12 1 2 1 2 1 2
m20 n43 1 2 3
viS 3 3 3
4 4 4
jvtL bl/s28 4 5 6
rS
rS 7 8 9
K6 K1 K0 V
g
44 n
m 7 5 3 1
9
jvt 10 8 6 4 2
11AA 609 r
o
j
m21 j40
AX 1463
m31 m31 r 16 AX 1473 F
9
oA
7
5
3
1
8
6
4
2
vi24 r24 j24 j28 jvt52 r24

10
ro jvt18
T jvt17
9
7
5
3
1

8
6
4
2
10
jvt22
n32 mP
17
9
1 jvt16
7
5
3
1

8
6
4
2
10
ro ro
8 4
5 1
6 2
7 3
8 br blP 22
6
13 o
9
7 roA
7
5
3
1
bl blZ bl
8
6
4
2
m20 n/s43
10
2 1 5 52 jvt21
3 4 bcP vtI jvtL
jvt23
M S mA r
P 53 vtP
9
jvt16
7
5
3
1
5
6
7
oP
8
6
4
2
10
jvt42
2
3
1
4
roP 18
o31 r/n41
rG r/n37 12
r
9

7
5
3
1
9
jvtL
7
5
3
1
8
6
4
2
(U.K)13
10
8
6
4
2
10
jvtL jvt42
nH rB mH mG jvtL
jvt22
1 2 3
4 5 6
o 11AA 609 rP
10 9
7 8 9 rA r
42
8 7
9
E jvt19
7
5
3
1
6 5 F
8
6
4
2
K
10
2
3
1
B A
33 jvt18
D A
C B
37 C
3 4
o
36 43 20 vi 2 5
1 6 rG
A C
nG
B gC
R jvtL
TEST
OPTION bl/bcC
4
6
jvtL
3
1
OPCION bcC
OPZIONALE jC
COMPONENT ITEMS :

14 - Horn
28 - Hour recorder
30 - Stop switch
33 - Security panel
36 - Strain-gage
43 - Warning light
45 - Nut H, M 8 ZN
46 - Washer M 8 ZN
51 - Wiring harness
52 - Buzzer
23
PLATE RELAY CIRCUIT MT 732/932 S.B
n ro
j
4321
1 11 CA 54 3
j n
ro
1 2 3
4
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
5
7.5A
K7
A 4 5 6 jvt
7.5A
7.5A 7 8 9
K5
K8
7.5A
-
10A 5A
10A
+
B
7.5A 15A
7.5A 5A
jvt r
K9
r
K2 K3 K4
jH roH
K6
7.5A 15A
7.5A rH nH
K0 K1
C 15A 10A
F13 F14 F15
15A 30A
15A
jvt r
E G
F30
25A
r
1
21
8
D F
1
H I
5
8
6
blF jvtF r
roE jF bcF blF r
E 1
F 1 1 H gE
P
vtE
rE
nE
bl mE
rE
viF
oF
n/sE
bl4
11 AA 636 8
11 AA 642 g1
n1 6
m1
9
jvt1
8
2
10
r1
o1
j1
11 AA 636/642
bc1 vt1 j1 n1
m1 o1 bl vt1 g1
1 2 3
bl1 bl
4 5 6
7 8 9
bl
6 2
7 3
5 1
8 4
7 S
8
5
7
2
3
1
r1 j1 j1 jvt1 r1
r1 r1
24
COMPONENT ITEMS :

2 - Reversing gears
7 - Lighting switch
8 - Diode
25
ENGINE CIRCUIT MT 732/932 S.B
jvtM
jvt22
6 nL L
22
7
mL
W r/nL
D+ blL
B+
bc14
8
10 9
n15
18
jL j12 vtL roL 5

17
11 jvtM
jL
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL
n
12
j10
jvtM
AB
AB
bc7
14 13
gL
19
jvt
2
20
21 viL
M
1
3 4
26
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
7 - Alternator
8 - Wiring harness
14 - Fuses box
15 - Relay
17 - Wiring harness
18 - Heating plug
19 - Screw H,M10 - 25-8.8 - ZN8/C
20 - Washer JZC10 10 ,2 x26 x1,4CAD.BICH
21 - Nut H ,M10
23 - Fuel gauge
27
jvt32 nC
jvtL blC 4 5 6
3 2 1
32 jC
SOLO PER 29
31 bl/nB
51
viG r41 jvtL
41 m18 MLT 630 / 634 120 LSU S.B rK
bl/s26
nV vtB
bl/s28
roV
jvt26
vt17 n23 mJ jvt
MAIN CIRCUIT
jvt50 oK jvt28
S
jvt47 r42 rB
-
oV
A
50 48 gV
+
o16 bl/s27
jM Z r/nV 27
jP r/nM 10
11 AA 609 bl17 blB 4 8
5
r19
jvtL
10
13 6
(U.K)11
15
4 3
RPM x 100
bl51 2 6
5 1 2
0000000
7 1
20
6 7 1 5
30
r20
25
ro23 11 CA 54 jS 28
r30 jvtK blK 1 0K1
vtV rK1 bl/sC
7.5A
viS
L 45 bcK1
K7
10 21
jvt50 roG viM A nK1
7.5A
S
-
K5
7.5A mK0
K8
B mM
10A 5A
mR rB
+
r26 B 10A
vt30 7.5A 15A rR bl/s27
7.5A 5A
r27 g40 jvt27
K9
7.5A 15A
K6
mV 7.5A roK0
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

25
15A 30A
13 6 viA
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
K2 K3 K4
15A
K0 K1
bl28 E G r21
F30
F13 F14 F15
40 25A 4 1
1
1
blM
G rK0 ro23
8
21
47 7 1
7
F
1
D
1
AX 1484 jK6 jS vt23
blK H I
5
ro50 jS jvtL 3 2
6
AX 1495 H bl10
n33 jM r23
gK
nK jM
g12 3 r33
j12
jV
j10
6
7
I
1
1 2 blk6
n10 viK6 jM
MT 732/932 S.B
jvtL gG
bc10
C rR
vtM r/n49 gM g47
1 rK6 jM 24
gI n/sI jT D rS
oM
bl/bcK
28
rS
bl/bc12 1 2 1 2 1 2
m20 n43 1 2 3
viS 3 3 3
4 4 4
jvtL bl/s28 4 5 6
rS
rS 7 8 9
K6 K1 K0 V
g
44 n
m 7 5 3 1
9
jvt 10 8 6 4 2
11AA 609 r
o
j
m21 j40
AX 1463
m31 m31 r 16 AX 1473 F
9
oA
7
5
3
1
8
6
4
2
vi24 r24 j24 j28 jvt52 r24

10
ro jvt18
T jvt17
9
7
5
3
1

8
6
4
2
10
jvt22
n32 mP
17
9
1 jvt16
7
5
3
1

8
6
4
2
10
ro ro
8 4
5 1
6 2
7 3
8 br blP 22
6
13 o
9
7 roA
7
5
3
1
bl blZ bl
8
6
4
2
m20 n/s43
10
2 1 5 52 jvt21
3 4 bcP vtI jvtL
jvt23
M S mA r
P 53 vtP
9
jvt16
7
5
3
1
5
6
7
oP
8
6
4
2
10
jvt42
2
3
1
4
roP 18
o31 r/n41
rG r/n37 12
r
9

7
5
3
1
9
jvtL
7
5
3
1
8
6
4
2
(U.K)13
10
8
6
4
2
10
jvtL jvt42
nH rB mH mG jvtL
jvt22
1 2 3
4 5 6
o 11AA 609 rP
10 9
7 8 9 rA r
42
8 7
9
E jvt19
7
5
3
1
6 5 F
8
6
4
2
K
10
2
3
1
B A
33 jvt18
D A
C B
37 C
3 4
o
36 43 20 vi 2 5
1 6 rG
A C
nG
B gC
R jvtL
TEST
OPTION bl/bcC
4
6
jvtL
3
1
OPCION bcC
OPZIONALE jC
COMPONENT ITEMS :

14 - Horn
28 - Hour recorder
30 - Stop switch
31 - Switch
33 - Security panel
36 - Strain-gage
43 - Warning light
45 - Nut H ,M 8 ZN
46 - Washer M 8 ZN
48 - Sensor
50 - Wiring harness (Gear box)
51 - Gear selector
52 - Black box
53 - Gear warning light
54 - Switch
55 - Relay
57 - Relay
58 - Screw CBHc , M 5 - 8 - 10.9 - ZN5/BLACK
29
PLATE RELAY CIRCUIT MT 732/932 S.B
n ro
j
4321
1 11 CA 54 3
j n
ro
1 2 3
4
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
5
7.5A
K7
A 4 5 6 jvt
7.5A
7.5A 7 8 9
K5
K8
7.5A
-
10A 5A
10A
+
B
7.5A 15A
7.5A 5A
jvt r
K9
r
K2 K3 K4
jH roH
K6
7.5A 15A
7.5A rH nH
K0 K1
C 15A 10A
F13 F14 F15
15A 30A
15A
jvt r
E G
F30
25A
r
1
21
8
D F
1
H I
5
8
6
blF jvtF r
roE jF bcF blF r
E 1
F 1 1 H gE
P
vtE
rE
nE
bl mE
rE
viF
oF
n/sE
bl4
11 AA 636 8
11 AA 642 g1
n1 6
m1
9
jvt1
8
2
10
r1
o1
j1
11 AA 636/642
bc1 vt1 j1 n1
m1 o1 bl vt1 g1
1 2 3
bl1 bl
4 5 6
7 8 9
bl
6 2
7 3
5 1
8 4
7 S
8
5
7
2
3
1
r1 j1 j1 jvt1 r1
r1 r1
30
COMPONENT ITEMS :

6 - Lighting switch
7 - Diode
31
ENGINE CIRCUIT MT 732/932 S.B
jvtM
jvt22
6 nL L
22
7
mL
W r/nL
D+ blL
B+
bc14
8
10 9
n15
18
jL j12 vtL roL 5

17
11 jvtM
jL
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL
n
12
j10
jvtM
AB
AB
bc7
14 13
gL
19
jvt
2
20
21 viL
M
1
3 4
32
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
7 - Alternator
8 - Wiring harness
14 - Fuses box
15 - Relay
17 - Wiring harness
18 - Heating plug
19 - Screw H,M10 - 25 - 8.8 - ZN8/C
21 - Nut H ,M10
22 - Fuel gauge
33
REMOTE CONTROL UNIT CIRCUIT MLT 630/634 120 LSU S.B
11AA 636
2 2 2
1 1 1 1 2 3
3 4 3 4 3 4
4 5 6
7 8 9
K6 K0
K1
M jvt1
r1
blY
r6 r/n4B jvt7 jvt1
r4A jvtZ
jvt9
jvt4A
oJ rJ jvt10
ro1
Y
bl
blM r10
bl9
8 J 11AA 636
n r4
m j4
bl vt4
rK1
oK1
bc10
j10
m9 8 1
2 jvtM n9 7 2
jvtM 6 3
1 m4
3
rM
roK1
5 4
1
jvtM
7
rM 2
r5
6 n4B
r6
A G j8 vt8
vi4B m7 r8 jvt7/M
5
B F
H
C jvtZ
E
D
o4B vi5
r/nM
jvtM n1
9
vt4B vt5 m1
4
3
jvtM
2
8 1 9 16
blY
B 16 9 1 8
A
n5
o5 rM
bc1
j1
4
3
jvtM
2
jvt5 jvtM rY
jvt4
10
Z
34
COMPONENT ITEMS :

2 - Wiring harness
3 - Wiring harness
4 - Black box
5 - Connection test
6 - Fuse holder
7 - Complete Pump
8 - Potentiometer wiring harness
35
CONNECTOR CIRCUIT MLT 630/731 T. S.B
MLT 630/634 120 LSU S.B
11AA 636
1 2 3
o
4 5 6
7 8 9
6
4
7
3
2
7
1
8
2
9
3
K
1
n1 bl1 jvt1
rK nK gK
1 2
36
COMPONENT ITEMS :
1 - Connector
2 - Wiring harness
37
38
ELECTRIC CIRCUITS
80-7-M110 EN

16 / 12 / 2004
CONTENTS
ELECTRIC CIRCUIT READING PRINCIPLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRIC CIRCUIT
– MLT 741 120 LSU S.B

– MLT 742 T S.B
MAIN CIRCUIT .............................. 6
ENGINE CIRCUIT (MLT 741 120 LSU S.B) . . . . . . . . . . . . . . 10
ENGINE CIRCUIT (MLT 742 T S.B) . . . . . . . . . . . . . . . . . . . 12
REMOTE CONTROL UNIT CIRCUIT (MLT 741 120 LSU S.B) . . . . . 14
– MT 1030 S S.B
MAIN CIRCUIT .............................. 18
ENGINE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
– MLT 741 120 LSU PS S.B
MAIN CIRCUIT .............................. 24
ENGINE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
REMOTE CONTROL UNIT CIRCUIT . . . . . . . . . . . . . . . . . . . 30
CONNECTOR CIRCUIT . ......................... 32
3
4
ELECTRIC CIRCUIT READING PRINCIPLE
ITEM DEFINITION
= Up to machine N° :
= From machine N° :
= For machine N° :
= Except for machine N° :
= See drawing N°:
COLORS DEFINITION :
bc : white bl : blue bl/n : blue/black

bl/s : blue/salmon g : grey g/n : grey/black
j : yellow jvt : yellow/green m : maroon
m/n : maroon/black n : black n/bc : black/white
n/s : black/salmon o : orange r : red
r/n : red/black ro : pink vi : violet
vt : green vt/n : green/black
- Each component is marked with a number, or a letter for the connectors.
- Each thread is codified by its color followed by its number on the other extremity of the thread.
See followed example:
The continuous connection is on

drawing 11 AA 645
11AA 645
1 2 3
o
4 5 6
7 8 9
6
4
7
3
2
Grey thread
Grey thread
tapped on
7
1
8
2
9
3
K
1
tapped on
connector 1
connector K n1 bl1
g1 bl/bc1
jvt1
r1
blK bl/bcK jvtK
rK nK gK
1 2
5
jvt32 nC
SEULEMENT POUR - NUR FUR jvtL blC 4 5 6
oB jvtL
SOLAMENTE PARA - ONLY FOR 3 2 1
jvt bcC
32 jC
MLT 741 120 LSU S.2
31 29 bl/nB 52
7 1 blB
viG r41 jvtL
41 m18 rK
bl/s26
nV vtB
bl/s28
roV
jvt26
vt17 n23 mJ jvt
MAIN CIRCUIT
jvt50 oK jvt28
S
jvt47 r42 rB
-
oV
A
50 48 gV
+
o16 bl/s27
jM Z r/nV 27
jP r/nM 10
bl17 blB 4 8
5
r19
jvtL
10
13 6
(U.K)11
15
4 3
RPM x 100
bl52 2 6
5 1 2
0000000
7 1
20
6 7 1 5
30
r20
25
ro23 11 CA 57 jS 28
r30 jvtK blK 1 0K1
vtV rK1 bl/sC
7.5A
viS
L 45 bcK1
K7
10 21
jvt50 roG viM A nK1
7.5A
S
-
K5
7.5A mK0
K8
B mM
10A 5A
mR rB
+
r26 B 10A
vt30 7.5A 15A rR bl/s27
7.5A 5A 25
r27 g40 jvt27
K9
7.5A 15A
K6
mV 7.5A roK0
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

C 15A 10A bcV
o29 jvt
15A 30A 4 1
13 6 viA
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
K2 K3 K4
15A
K0 K1
ro23
bl28 E G r21
F30
F13 F14 F15
40 25A vt23
1
1
blM
G rK0 jvtL
8
3 2
21
47 7 1
7
F
1
D
1
AX 1484 jK6 jS r23
blK H I
5
ro50 jS
6
AX 1495 H bl10
n33 jM
gK
nK jM
g12
MLT 742 T S.B
3 r33
j12 D jV
j10
6
7
I
1
1 2 blk6
n10 viK6
C jM gA nA roA vtB oA
bc10 rR
vtM r/n49 gM g47 mB bcG blB jG r/n28 j51
jvtL gG 1 rK6 jM 24
nK vt14 n/s40 m48 nM viG jG nG oG vtG mG
gI n/sI jT rS
jvt50 bc12 blG rG bcG rG roG rG
oM
6
1 2 3
bl/bcK
11 AA 653 rS 4 5 6
bl/bc12 1 2 1 2 1 2
m20 n43 viS 7 8 9
3 4 3 4 3 4
jvtL bl/s28
rS
MLT 741 120 LSU S.B
rS
V
K6 K1 K0
g
44 n
m 7 5 3 1
9
jvt 10 8 6 4 2
11AA 653 r
o
j
m21 j40
AX 1463
m31 m31 r 16 AX 1473 F
9
oA
7
5
3
1
8
6
4
2
vi24 r24 j24 j28 jvt51 r24

10
jvtS jV ro jvt18
jvtL jvtL r42 jA o22 vt22 jS viB r24 jS j24 jvtL r24 vt25 23 14
T jvt17
9
7
5
3
1

8
6
4
2
10
jvt22
n32 mP
17
9
1 jvt16
7
5
3
1

8
6
4
2
10
ro ro
8 4
5 1
6 2
7 3
8 br blP 22
6
13 o
9
7 roA
7
5
3
1
bl blZ bl
8
6
4
2
m20 n/s43
10
2 1 5 jvt21
3 4
51 S bcP vtI jvtL
jvt23
M mA r
vtP
8
5
6
7
P
9
jvt16
7
5
3
1
2
3
1
4
oP
8
6
4
2
10
53 jvt42 18
roP
o31 r/n41
rG r/n37 12
r
9

7
5
3
1
9
jvtL
7
5
3
1
8
6
4
2
(U.K)13
10
8
6
4
2
10
jvtL jvt42
nH rB mH mG jvtL
jvtL n/sF mF rG rD bl/bcK 11AA 653 jvt22
1 2 3
o
4 5 6 rP
10 9
7 8 9 rA r
42
8 7
9
E jvt19
7
5
3
1
6 5 F
8
6
4
2
K 33
10
4 3 jvt18
B A
2 1
D A
C B
37 C
3 4
o
36 43 20 vi 2 5
1 6 rG
A C
nG
B gC
R jvtL
TEST
OPTION bl/bcC
4
6
jvtL
3
1
OPCION bcC
OPZIONALE jC
COMPONENT ITEMS :

14 - Horn
23 - Windshield-wiper switch + Windscren washer
28 - Hour recorder
30 - Stop switch
33 - Security panel
36 - Strain-gage
43 - Warning light
45 - Nut H, M 8 ZN
46 - Washer M 8 ZN
51 - Relay
7
PLATE RELAY CIRCUIT MLT 741 120 LSU S.B
MLT 742 T S.B
4321
1 11 CA 57 3
1 2 3
4
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
5
7.5A
K7
j
A 4 5 6 jvt
7.5A
7.5A 7 8 9 n
K5
K8
7.5A
-
10A 5A ro
10A
+
B
7.5A 15A
7.5A 5A
jvt r
K9
r
K2 K3 K4
jH roH
K6
7.5A 15A
7.5A rH nH
K0 K1
C 15A 10A
F13 F14 F15
15A 30A
15A
jvt r
E G
F30
25A
r
1
21
8
D F
1
H I
5
8
6
blF jvtF r
roE jF bcF blF r
E 1
F 1 1 H gE
P
vtE
rE
nE
bl mE
rE
viF
oF
n/sE
bl4
8
11 AA 654 g1
n1 6
m1
9
jvt1
8
2
10
r1
o1
j1
11 AA 654
bc1 vt1 j1 n1
m1 o1 bl vt1 g1
1 2 3
bl1 bl
4 5 6
7 8 9
bl
6 2
7 3
5 1
8 4
7 S
8
5
7
2
3
1
r1 j1 j1 jvt1 r1
r1 r1
8
COMPONENT ITEMS :

2 - Reversing gears
7 - Lighting switch
8 - Diode
9
ENGINE CIRCUIT MLT 741 120 LSU S.B
jvtM
jvt22
6 nL L
22
7
mL
W r/nL
D+ blL
B+
bc14
8
10 9
n15
18
jL j12 vtL roL 5

17
11 jvtM
jL
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL
n
12
j10
jvtM
AB
AB
bc7
14 13
gL
19
jvt
2
20
21 viL
M
3 1
10
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
7 - Alternator
8 - Wiring harness
14 - Fuses box
15 - Relay
16 -*
17 - Wiring harness
18 - Heating plug
19 - Screw H,M10 - 25 - 8.8 - ZN8/C
20 - Washer JZC10 10,2x26 x1,4CAD.BICH
21 - Nut H ,M10
22 - Fuel gauge
11
jvtM
jvt22
6 nL
22
ENGINE CIRCUIT
7
mL
W r/nL
D+ blL
B+
bc14
n15
8
10 9 18
jL j12 vtL roL 5

MLT 742 T S.B
17
11 jvtM
jL
12
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL J
n
12 11AA 654
j10
jvtM
br
AB
AB
bl
bc7
14 13
gL
23
jvt
19 2
20
21 viL
M
3 1
4
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
7 - Alternator
8 - Wiring harness
14 - Fuses box
15 - Relay
16 -*
17 - Wiring harness
18 - Heating plug
19 - Screw H, M10 - 25 - 8.8 - ZN8/C
20 - Washer JZC10 10, 2x26 x1,4CAD.BICH
21 - Nut H ,M10
22 - Fuel gauge
13
REMOTE CONTROL UNIT CIRCUIT MLT 741 120 LSU S.B
11AA 654
2 2 2
1 1 1 1 2 3
3 4 3 4 3 4
4 5 6
7 8 9
K6 K0
K1
M jvt1
r1
blY
r6 r/n4B jvt7 jvt1
r4A jvtZ
jvt9
jvt4A
oJ rJ jvt10
ro1
Y
bl
blM r10
bl9
8 J 11AA 654
n r4
m j4
bl vt4
rK1
oK1
bc10
j10
m9 8 1
2 jvtM n9 7 2
jvtM 6 3
1 m4
3
rM
roK1
5 4
1
jvtM
7
rM 2
r5
6 n4B
r6
A G j8 vt8
vi4B m7 r8 jvt7/M
5
B F
H
C jvtZ
E
D r/nM
o4B vi5 jvtM
vt4B vt5
8 1 9 16
B 16 9 1 8
A bc1
j1
10
4
3
n5 jvtM
2
o5 rM rY
n1
m1
4
3
jvtM
2
jvt5 jvtM blY

jvt4
9
Z
14
COMPONENT ITEMS :

2 - Wiring harness
3 - Wiring harness
4 - Black box
5 - Connection test
6 - Fuse holder
7 - Complete pump
8 - Wiring harness
15
CONNECTOR CIRCUIT MLT 741 120 LSU S.B
MLT 742 T S.B
11AA 654 / 659
1 2 3
o
4 5 6
7 8 9
5
4
3
7
4
8
5
9
6
K
7
6 2 1 2 3
1
n1 bl1 jvt1
rK nK gK
1 2
16
COMPONENT ITEMS :
1 - Connector
2 - Wiring harness
17
jvt32 nC
jvtL blC 4 5 6
oB jvtL
3 2 1
jvt bcC
32 jC
31 29 bl/nB 56
7 1 blB
viG r41 jvtL
41 m18 rK
bl/s26
nV vtB
bl/s28
roV
jvt26
vt17 n23 mJ jvt
MAIN CIRCUIT
jvt50 oK jvt28
S
jvt47 r42 rB
-
oV
A
50 48 gV
+
o16 bl/s27
jM Z r/nV 27
jP r/nM
m 11 AA 650 bl17 blB
10
r19 4 8
bl jvtL
13 6
jvt54 jvt28 jvt37 jvtK jvt29 jvt12 jvt33 jvtR jvtM jvt21 jvtP jvtP jvtM jvt27 3 7
(U.K)11
4 3
49 mI
bl56 jvt56 jvt50 jvt43 jvtF jvt10 jvt25 jvt19 jvtS jvt40 jvtM jvtP jvtH jvtM
2 6
RPM x 100
5 1 2
0000000
6 7
7 1
1 5
r20
ro23 11 CA 55 0K1 jS 28
r30 jvtK blK 1 rK1
vtV bcK1 bl/sC
51 10 21
viS 7.5A L nK1
K7
jvt50 roG viM A vtK0
7.5A
45
S
jvtL bl/n56 7.5A mK0 26
-
K5
7.5A
K8
m
B mR mM
10A 5A 46 rR rB
+
bl r26 B 10A
vt30 7.5A 15A g40 bl/s27
7.5A 5A 25
r27 roK0 jvt27
K9
7.5A 15A
K6
mV 7.5A j53
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

52 C 15A 10A
o29 viA jvt
15A 30A 4 1
13 6
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
r21 ro23
K2 K3 K4
15A
K0 K1
47 bl28 E G
F30
F13 F14 F15
40 25A
G rK0 vt23
1
1
blM jK6 jvtL 3 2
8
21
7 1
7
F
1
D
1
ro50 jS r23
blK H I
5
AX 1495 jS
1
n33
6
H bl10
nK jM
gK
gI
I r33 jM
g12 3
jvt50 jV
MT 1030 S S.B
j12
blk6
j10
6
7
1
1 2 viK6
jG n10 vtM r/n49 gM g47
bl55 1 rK6 jM
bc10
C vt14 n/s40 m48 nM gA nA roA vtB oA
jvtL gG rR jM 24
nK viG jG nG oG vtG mG mB blB jG r/n28
n/sI jT D rS
bc12 blG rG bcG rG roG rG
oM
bl/bcK
18
rS 1 2 3
m20 n43
bl/bc12 1 2 1 2 1 2
jvtL viS 4 5 6
3 4 3 4 3 4
bl/s28
rS 7 8 9
rS V
K6 K1 K0
53 g
44 n
m 7 5 3 1
9
jvt 10 8 6 4 2
11 AA 650 r
o
j
jvtL jvtL r42 jA o22 vt22 r25 ro
bc18 g16 m17 jvtL ro22 bl22 vt/n22 mJ mY j40 vt25 23 AX 1473
9
7
5
3
1
m21 m31 m31 roB r

F
8
6
4
2
10
jA j24 viB j24 ro27 nI j24 gI vtI jvt22 gP 16

9
oA
7
5
3
1
blB jvtL jvtL m26 j24 r/n28 o24 jvtL jvtL n32
8
6
4
2
vi24 r24 j24 j28 r24

10
7 1 Y ro25 jvt18
T viB r24 j24 jvtL r24 jvt17
14
8 vt/nP
13 ro ro
blP 22 mP
9
roA
7
5
3
1
8
6
4
2
10
oK r/n19 gK
J jvt21 vtA r
17
9
jvt16
7
5
3
1
bl/bcK jvtL rK P jvt23

8
6
4
2
10
vtP
8 4
5 1
6 2
7 3
br o
7 6
57 oP blZ bl
bl m20 n/s43
2 1 5 10 AA 404 roP
3 4
S bcP vtI jvtL
o31 mA
M rG r
8
5
6
7
9
jvt16
7
5
3
1
r
2
3
1
4
8
6
4
2
10
21 jvt42 18
9
mY
7
5
3
1
8
6
4
2
10
jvtL
r/n41
jvt22
r/n37 12
blC n41 gC bl/bcR o37 jvt41 o50 r37 rA
nH rB mH r 19
bl41 nC g37 bl/C bl/37 o41 nG r30 jvtL
9
jvtL
7
5
3
1
jvtL n/sF mF (U.K)13

8
6
4
2
10
mG jvtL 54 jvt42
10 9 11AA 650
rG rD bl/bcK 1 2 3
o jvtL
8 7 4 5 6 2 rP
6 5
jvt55 3
4 3
7 8 9 1 55 rA r
42
2
bl55
1
9
E jvt19
7
5
3
1
F
8
6
4
2
K 33
10
jvt18
B A 10 AG 101
D A
C B
37 C jvt54
3 4
2
o
R bl53 3
1
36 20 vi 2 5 bl54
1 6
43 6 BB 93 rG gC
A C
nG
TEST
OPTION B bl/bcC
4
6
jvtL jvtL
3
1
OPCION bcC
OPZIONALE jC
COMPONENT ITEMS :

14 - Horn
28 - Hour recorder
30 - Stop switch
33 - Security panel
36 - Strain-gage
43 - Warning light
45 - Nut H, M 8 ZN
46 - Washer M 8 ZN
51 - Wiring harness
52 - Buzzer
53 - Safety system switch
54 - Relief valve block
55 - Relief valve block
19
PLATE RELAY CIRCUIT MT 1030 S S.B
4321
1 11 CA 55 3
1 2 3
4
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
5
7.5A
K7
j
A 4 5 6 jvt
7.5A
7.5A 7 8 9 n
K5
K8
7.5A
-
10A 5A ro
10A
+
B
7.5A 15A
7.5A 5A
jvt r
K9
r
K2 K3 K4
jH roH
K6
7.5A 15A
7.5A rH nH
K0 K1
C 15A 10A
F13 F14 F15
15A 30A
15A
jvt r
E G
F30
25A
r
1
21
8
D F
1
H I
5
8
6
blF jvtF r
roE jF bcF blF r
E 1
F 1 1 H gE
P
vtE
rE
nE
bl mE
rE
viF
oF
n/sE
bl4
8
11 AA 651 g1
n1 6
m1
9
jvt1
8
2
10
r1
o1
j1
11 AA 651
bc1 vt1 j1 n1
m1 o1 bl vt1 g1
1 2 3
bl1 bl
4 5 6
7 8 9
bl
6 2
7 3
5 1
8 4
7 S
8
5
7
2
3
1
r1 j1 j1 jvt1 r1
r1 r1
20
COMPONENT ITEMS :

2 - Reversing gears
7 - Lighting switch
8 - Diode
21
ENGINE CIRCUIT MT 1030 S S.B
jvtM
jvt23
6 nL L
22
7
mL
W r/nL
D+ blL
B+
bc14
8
10 9
n15
18
jL j12 vtL roL 5

17
11 jL
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL
n
12
j10
jvtM
AB
AB
bc7
14 13
gL
jvt
19
20 2
21
3
M viL
22
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
7 - Alternator
8 - Wiring harness
11 -*
14 - Fuses box
15 - Relay
16 -*
17 - Wiring harness
18 - Heating plug
19 - Screw H,M10 - 25-8.8 - ZN8/C
21 - Nut H ,M10
22 - Fuel gauge
23
jvt32
jvtL
oB jvtL jvt nC
bl/nB blC 4 5 6
51 4321
32 blB jvtL
7 1 3 2 1
56 bcC
viG 31 29 jC
m18
E nV
roV r41 vi54 57
41 ro52 rK n51
ro22
vt52 vtB vi54
vt17
bc52 bl/s26
r42 j52
7 6 6 7
j52 A vt52 jvt29 o21 bl/s28
oV
8 5 5 8
g52 jvt31 n23 jvt32
30 jvt26
MAIN CIRCUIT
gV n57
9 4 4 9 m52 n52 roM
o16 3 6 9 jvt
10 3 3 10 jvtL jvt28
ro52
S
11 2 2 11
jM 2 5 8
r/nI rU rB
-
12 1 1 12
jP
mI 1 4 7 m52
r19 bl/s27
bc52
+
vi52 13 6
11 AA 658 r/nV
o52 g52
r/nM 27 10
bl52 Z blB 4 8
bl56 bl17 jvtL
5
jvt27 3 7
(U.K)11
10
4 3 7 1 jvt bl
5 1 2 r20 jvt56 jvtP jvtM jvt52 jvt37 jvtK jvt29 jvt12 jvt33 jvtR jvtM jvt21 jvtP jvtJ jvtE 2 6
15
RPM x 100
6 7 50 ro23 jvtP jvtM jvt28 jvt47 jvt54 jvtF jvt10 jvt25 jvt19 jvtS jvt40 jvtM jvt52 jvtH
1 5
0000000
20
blV
30
25
r30 jvtK blK vtV 11 CA 57 jS 28
nK r/n19 oK viS
1 0K1 bl/sC
r51 j52
viM 7.5A
rK1 r52 n52
K7
bl/n56 A
7.5A bcK1
S
B L 10 21 7 8 9 26
7.5A
45 nK1
-
K5
r26 7.5A 5
K8
vtK0 4 6 mM
47 vt30 10A 5A
rB
+
B 10A mK0 12 3
r27 7.5A 15A
46 bl/s27
mR
mV 7.5A 5A
rR U jvt27
K9
7.5A 15A
25
K6
o29
7.5A
13 6
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

C 15A 10A
bl28 15A 30A
roK0 jvt
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
4 1
K2 K3 K4
15A bcV
K0 K1
blM ro23
E G
F30
F13 F14 F15
25A viA r j
1
1
ro n vt23
r21 jS
8
21
jvtL
7
F
1
D
1
AX 1484 G 3 2
49 7 1 H rK0 jS r23
H I
5
gI
6
blK jK6 jM
jvtL BP 192 11 AA 658
48 bl10 jM
gK n33
3 oK
g12
j12 r33
6
7
I
1
40 j10 jV jM
n10 vtM j52 r/nE gM g47 blk6 jM 24
rR viK6
bc10
C vt14 n/s40 mE nM rS
rK6 viG jG nG oG vtG mG gA nA roA vtB oA
nK
D 1 oM
blG rG bcG rG roG rG mB bcG blB jG r/n28 j55
rS
24
bc12
m20 n43 bl/bcK viS
1 2 1 2 1 2
jvtL 1 2 3
bl/bc12 rS 3 4 3 4 3 4
4 5 6
bl/s28 rS
7 8 9
jvtL K6 K1 K0 V
n/sI
g
MLT 741 120 LSU PS S.B
11 AA 658 n
44 m 9
7 5 3 1
jvt 10 8 6 4 2
r
r25 ro
vt25 23 o
vi24 r24 j24 j28 jvt55 r24
9
j
7
5
3
1
roB
8
6
4
2
jvtS jV jS viB r24 jS j24 jvtL r24 AX 1463

10
jvtL jvtL r42 jA o22 vt22 jvt22 F

bc18 g16 m17 jvtL ro22 bl22 vt/n22 OPTION n32
OPCION ro25 r 16
vt/nP
9
oA 14
7
5
3
1
blB jvtL jvtL m26 j24 r/n28 o24 jvtL jvtL OPZIONALE ro ro
8
6
4
2
blP
10
7 1
55 S 22 jvt18
9
8 4
5 1
6 2
7 3
roA
7
5
3
1
jvt17
8
6
4
2
10
8 jvt21
13 58 jvt23
mP
vtP
oK r/n19 gK vtA r
17
oP
8
5
6
7
9
j21 vi54 g51 n51 vt51 gE mE roE j53 r53 jU jvtL nU vt53 oT jvt16
7
5
3
1
bl/bcK jvtL rK
2
3
1
4
8
6
4
2
roP
10
P jI bc51 ro51 m51 j51 jE blE vtE bcE viE rU jvtL jvt53 bcT oE
o31 m20 n/s43
o vtI
7 6 m21 j52 21 blZ bl jvtL
2 1 5 jvtL bc52
9
mJ
7
5
3
1
3 4 bcP
8
6
4
2
10
o52 jvtL
M mA r
jvt22
9
jvt16
7
5
3
1
8
6
4
2
r54
10
J 11 AA 658 jvt42 18
25 26 27 28 29 30 31 32 33 34 35 36 rG
T 24 23 22 21 20 19 18 17 16 15 14 13 j52 r/n41 12
blC n41 gC bl/bcR o37 jvt41 r37 vt52 3 4 r/n37
1 2 3 6 7 8 9 10 11 12
2 1
bl41 nC g37 bl/C bl/37 o41 oG r30 jvtL jvt52 53 rA
36 r 19 (U.K)13
9
r52 jvtL
7
5
3
1
8
6
4
2
10
nH rB mH mG jvtL 1 2 3 jvt42
jvt54 n/sF mF rG rD bl/bcK
o
4 5 6
jvtL vi52 vi57
jvt20 vi57 r21 7 8 9 rP
10 9
K rA r
42
10 9
8 7
9
E jvt19
7
5
3
1
6 5 F
8
6
4
2
10
8 7
4 3 jvt18
B A 6 5
2 1
D A
4 3
C B 2 1
C
37 52 3 4
33
43 20 vi 2 5
o 1 6 rG
R A C
nG
B gC
54 jvtL
TEST
bl/bcC
4
6
jvtL
3
1
bcC
jC
COMPONENT ITEMS :

14 - Horn
23 - Windshield-wiper switch + Windscren washer
28 - Hour recorder
30 - Stop switch
31 - Switch
33 - Security panel
36 - Strain-gage
43 - Warning light
45 - Nut H ,M 8 ZN
46 - Washer M 8 ZN
48 - Sensor
50 - Wiring harness (Gear box)
51 - Gear selector
52 - Black box
53 - Gear warning light
54 - Switch
55 - Relay
57 - Relay
58 - Screw CBHc , M 5 - 8 - 10.9 - ZN5/BLACK
25
PLATE RELAY CIRCUIT MLT 741 120 LSU PS S.B
11 AA 659
r j
r n
7 8 9
1 11 CA 57
4
1
5
2
6
3
2
U 1 2 3
3
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
4
7.5A
K7
j
A 4 5 6 jvt
7.5A
7.5A 7 8 9 n
K5
K8
7.5A
-
10A 5A ro
10A
+
B
7.5A 15A
7.5A 5A
jvt r
K9
r
K2 K3 K4
jH roH
K6
7.5A 15A
7.5A rH nH
K0 K1
C 15A 10A
F13 F14 F15
15A 30A
15A
jvt r
E G
F30
25A
r
1
21
8
D F
1
H I
5
8
6
blF jvtF r
roE jF bcF blF r
E 1
F 1 1 H gE
P
vtE
rE
nE
bl mE
rE
viF
oF
n/sE
n/s4 vt3 r4 n3 jvt2 bc2 o4 vi4 jU nU
g3 ro2 r3 m4 j2 bl2 roU rU
bl3
7
11 AA 659 g1
n1 5
m1
9
jvt1
8
2
10
r1
o1
j1
11 AA 659
bc1 vt1 j1 n1
m1 o1 bl vt1 g1
1 2 3
bl1 bl
4 5 6
7 8 9
bl
6 2
7 3
5 1
8 4
6 S
8
5
7
2
3
1
r1 j1 j1 jvt1 r1
r1 r1
26
COMPONENT ITEMS :

6 - Lighting switch
7 - Diode
27
ENGINE CIRCUIT MLT 741 120 LSU PS S.B
jvtM
jvt22
6 nL L
22
7
mL
W r/nL
D+ blL
B+
bc14
8
10 9
n15
18
jL j12 vtL roL 5

17
11 jvtM
jL
n8 oL
15 16
1 5
jL
3 jL
2 n
jvtM jL
jL
n
12
j10
jvtM
AB
AB
bc7
14 13
gL
19
jvt
2
20
21 viL
M
3 1
28
COMPONENT ITEMS :
1 - Battery
2 - Starter motor
3 - Earth cable
4 - Cable
7 - Alternator
8 - Wiring harness
14 - Fuses box
15 - Relay
16 -*
17 - Wiring harness
18 - Heating plug
19 - Screw H,M10 - 25 - 8.8 - ZN8/C
21 - Nut H ,M10
22 - Fuel gauge
29
REMOTE CONTROL UNIT CIRCUIT MLT 741 120 LSU PS S.B
11AA 659
2 2 2
1 1 1 1 2 3
3 4 3 4 3 4
4 5 6
7 8 9
K6 K1 K0
M jvt1
r1
blY
r6 r/n4B jvt7 jvt1
r4A jvtZ
jvt9
jvt4A
jvt10
Y
bl
blM r10
bl9
8 J 11AA 659
n r4
m j4
bl vt4
r1
o1
bc10
j10
m9 8 1
2 jvtM n9 7 2
jvtM 6 3
1 m4
3
rJ
oJ
5 4
1
jvtM
7
rM 2
r5
6 n4B
r6
A G j8 vt8
vi4B m7 r8 jvt7/M
5
B F
H
C jvtZ
E
D r/nM
o4B vi5 jvtM
vt4B vt5
8 1 9 16
B 16 9 1 8
A bc1
j1
10
4
3
n5 jvtM
2
o5 rM rY
n1
m1
4
3
jvtM
2
jvt5 jvtM blY

jvt4
9
Z
30
COMPONENT ITEMS :

2 - Wiring harness
3 - Wiring harness
4 - Black box
5 - Connection test
6 - Fuse holder
7 - Complete Pump
8 - Potentiometer wiring harness
31
CONNECTOR CIRCUIT MLT 741 120 LSU PS S.B
11AA 654 / 659
1 2 3
o
4 5 6
7 8 9
5
4
3
7
4
8
5
9
6
K
7
6 2 1 2 3
1
n1 bl1 jvt1
rK nK gK
1 2
32
COMPONENT ITEMS :
1 - Connector
2 - Wiring harness
33
34
VERIFICATION OF THE JOYSTICK
80-8-16-M94 EN
MT 732 Série B-E2

MT 932 Série B-E2

06 / 10 / 2004
CONTENTS
HYDRAULIC PILOT CONTROL UNIT 4TH5
• Site ................................................................................................................. 4
• Function .......................................................................................................... 5
• Technical data................................................................................................. 6
• Control curve .................................................................................................. 8
• Application and installation guidelines ............................................................ 9
MAINTENANCE
• Troubleshooting .............................................................................................. 10
• Recommandations for hydraulic pilot control unit removal ............................. 12
• Pilot control unit repair procedures ................................................................. 13
- Boot or handle replacement.................................................................. 14
- Cardan replacement ............................................................................. 16
- Guide / plunger and regulation unit replacement.................................. 17
MULTI-FONCTION GRIP
• Location .......................................................................................................... 4
• Technical data of the electrical proportional control........................................ 20
• Application guidelines ..................................................................................... 20
• Internal connections ....................................................................................... 21
• Installation of the tester (verification that functioning well) ............................. 22
3
COMPONENTS SITE
Multi-fonction
grip
Hydraulic pilot
control unit
4 TH 5
4
FUNCTIONAL DESCRIPTION
DESIGN FUNCTION
The 4TH5 pilot control units basically comprise of a When not actuated the control lever is held in zero
control lever (5), four pressure adjustment valves and position by the four return springs (8). The control
a housing (10). ports (1, 2, 3, 4) are connected to the tank port T via
Each pressure adjustment valve comprises of a the drilling (11).
control spool (6), a control spring (7), a return spring With deflection of the control lever (5) the plunger (9)
(8) and a plunger (9). pushes against the return spring (8) and the control
spring (7). The control spring (7) firstly moves the
control spool (6) downwards and closed the connec-
tion between the appropriate port and tank port T. At
the same time the appropriate port is connected to
the port P via the drilling (11). The control phase
begins as soon as the control spool (6) has found its
balance between the force of the control spring (7)
and the force which results from the hydraulic pressu-
re in the appropriate port (ports 1, 2, 3 or 4).
Through the interaction of control spool (6) and
control spring (7) the pressure in the appropriate ports
PORTS is proportional to the stroke of the plunger (9) and
thus the position of the control lever (5).
P Supply A rubber grommet (12) protects the mechanical com-
T Tank ponents of the housing contamination.
1, 2, 3, 4 Control ports
5
MECHANICAL TECHNICAL DATA
4TH5
Inlet pressure bar up to 35
Back pressure at port T bar up to 3
Pilot oil flow (P to 1 - 2 - 3 - 4) L/min up to 13
Max. permissible actuation moment at the lever Nm 10 during operation
Nm 80 with an exceptional one time loading
Weight kg 1,9
HYDRAULIC SYMBOL
6
DESIGNATION OF THE MANIPULATOR / CLEARANCE
4 TH 5 E XX - 1X / - - 23 - - -
fixing lights
1 tilt lever for simultaneous control 2 Tilt lever for control of one start.
of two starts.
ARRANGEMENTS OF THE MANIPULATOR IN CAB (seen from above)
In front of machine
4 T
P
3 1
2
Behind machine
7
CONTROL CURVES, IDENTIFICATION N°106
Control pressure in bar Inlet pressure
Lever deflection in ° (1 actuator - 2 actuators)
4TH5
No. of actuated actuators 1 2
Actuation A 0,9 1,4
moment B 1,7 2,9
in Nm C 2,5 4,3
The actuation moments stated take into account the hydraulic forces acting on the spool area, the return spring
force (standard version) and the rubber grommet resistance.
8
APPLICATION GUIDELINES (these guidelines are not intended to be considered as complete)
- Do not direct the jet of a pressure washing unit directly at the unit.
- The electrical cable must be kept free of any mechanical forces.
- During operation protection via the rubber grommet must be ensured.
- Only use the unit with its original grip and lever.
INSTALLATION GUIDELINES 4TH5
- Mounting flange area : Flatness = 0,5 mm
- Screw head dimensions = Ø 10 mm
- Tightening torque for the flange fixing screws = 10 Nm maxi
- Tightening torque for the pipe connections = 30 Nm maxi
Installation hole 4 TH 5
Fixing bolts
- Nominal diameter / fixing via 4 screws
D = 92 to 108 mm
9
MAINTENANCE
TROUBLESHOOTING
CAUTION
BEFORE STARTING ANY PROCEDURES OF TROUBLE SHOOTING OR REMOVING THE HYDRAULIC PILOT
CONTROL UNIT, INSPECT THE GLOBAL MACHINE’S HYDRAULIC SYSTEM TO ELIMINATE ALL POSSIBLE
MALFUNCTIONS NOT RELATED TO THE PILOT CONTROL UNIT.
Abnormal operation of equipment connected to the hydraulic pilot unit
Malfunction Probable cause Additional checks Remedy
No lift - descent movement 1 - Leak See ”visual defects”

digging inclination
2 - Control valve seized or Replace pilot unit

blocked
Lack speed of the lift - des- 1 - Poor pressure signal Replace pilot unit
cent movement digging incli-
nation
2 - Leak See ”visual defects”
No incidental + telescoping 1 - See chapter "EMS" Check the connection See chapter ”EMS”
movement 70-8-10-M94 70-8-10-M94
Abnormal hydraulic pilot unit operation
Malfunction Probable cause Additional check Remedy
Handle does not automatical-

ly return to neutral position :
1 - Manual return with friction 1 - Faulty cardan Replace cardan
Handle does not automatical-

ly return to neutral position :
2 - Manual return without fric- 1 - Lip seal too hard inside Replace guide + plungers
tion guide
2 - Regulation unit setting Remove the regulation unit Replace pilot unit control
spring broken for visual inspectionl
3 - Regulation unit plater bro-

ken
Handle turns 1 - Handle parts loose Tighten all handle parts
10
Visual defects
Malfunction Probable cause Additional check Remedy
Rubber boot damaged Replace boot
Leak on arm rest originating Leak beween guide and plun- Lift the boot to perform a Replace guides + plungers
from under the boot ger visual inspection
Seepage on body Porous body Replace the pilot unit
11
RECOMMANDATIONS FOR PILOT CONTROL UNIT REMOVAL
When removing the pilot control unit, all openings must be plugged immediately to prevent any contamination of
the hydraulic system.
When replacing the pilot control unit, remove the plastic plugs from the openings and lines just before making the
connections.
Do not tighten connectors to a torque greater than that specified in the assembly instructions.
Check the hydraulic installation’s oil quality and filtration capacity during all service / maintenance operations.
The use of Teflon tape, hemp and joint filler is prohibited.
Hydraulic lines and connections must no be under any strain whatsoever.
GENERAL RECOMMANDATIONS
Caution
BEFORE REMOVING THE PILOT CONTROL UNIT FROM THE MACHINE, THE UNIT AND ITS SURROUN-
DINGS MUST BE THOROUGHLY CLEANED (DO NOT DIRECT THE JET OF A PRESSURE WASHING UNIT
DIRECTLY AT THE UNIT).
NO IMPURITIES MUST ENTER THE HYDRAULIC SYSTEM. PLASTIC PLUGS ARE TO BE FITTED ON LINES
AND ORIFICES IMMEDIATELY FOLLOWING THEIR REMOVAL.
Wear protective clothes and use suitable equipment to prevent accidents, particulary concerning the
hydraulic fluid.
Set all actuators connected to the machine in neutral position (on the ground, at lower limit...) to
avoid accidents which could result from uncontrolled movements of the equipment when the
hydraulic system is disconnected.
With the machine off, release the pressure remaining in the system by manipulating all of the disti-
bution spools. This is performed by moving the handle in all directions.
PILOT CONTROL UNIT REMOVAL

Immediately after disconnecting the lines from the control device, fit the sealing plugs.
Make sure to collect any possible oil leakage in a suitable receptacle.
Unscrew the mounting screws and remove the control device.
INSTALLATION OF THE HYDRAULIC PILOT CONTROL UNIT

Contact faces must be perfectly clean.
Check the evenness of the support area on the machine (tolerance : 0,5 mm).
Check the condition of the line connector seals.
Clean the pilot control unit if it has been in storage for a long period of time.
Correctly place and secure the pilot control unit onto the machine with the mounting screws (maxi torque : 10N.m.).
Connect the lines to the control unit as per the connecting diagram and tighten to the torque specification (maxi
torque : 30N.m.).
Ensure that the hoses are not twisted or rubbed.
Once correctly installed, the unit can be placed into operation.
12
PILOT CONTROL UNIT REPAIR PROCE-
DURES
BOOT OR HANDLE REPLACEMENT
Preliminary operations
Remove the pilot control unit from the machine’s arm
rest or free the unit by unscrewing the 4 screws fixing
the plate in order to release the electrical cable.
Hold the pilot control unit using a vice or a vice-grip
wrench (clamp onto the body above the arm rest, 65
opening).
NOTE : - The pilot control unit does not need to be

removed from the machine to release the
cable.
- It is unnecessary to remove the units with

no electrical functions.
Machine off :
- place all of the machine’s equipment
connected to the pilot control unit in neu-
tral position,
- release stored pressure by operating all of
the pilot control unit’s control valves by
moving the handle in all directions.
Handle removal
Lift and turn the boot inside out.
Remove the grommet from its emplacement to free
the cable.
Loosen the handle mounting nut (19mm open-end
spanner).
Reassembly : torque : 40 ± 10% N.m
Unscrew and remove the handle.
13
Boot replacement
Remove the faulty boot and replace it with a new
boot.
Replace the handle following the disassembly instruc-
tions in reverse order.
Handle replacement
Clamp the threaded section of the bent lever in a vice
fitted with V-shaped vice clamps.
Remove the pin (5mm pin driver).
Remove : - pin,
- bent lever,
- handle.
Replace the bent lever onto the new handle and

secure it with the pin (5mm pin driver).
NOTE : Respect the position of the bent lever to

ensure that the handle is correctly oriented as
indicated by the machine’s technical support.
Replace the nut on the threaded section and replace

the boot.
NOTE : Apply a droplet of Loctite 262 on the end of

the lever thread.
Screw the handle onto the pilot control unit and tigh-
ten the nut (19mm open-end spanner).
Connect the new handle’s electrical wiring to the
machine’s electric system.
14
Fit the grommet into its emplacement while maintai-
ning enough cable length so as to enable the correct
handle operation.
Free length
Place the cable according to the following drawing.
Right
Front Rear
Front Rear
Left
Orientation
The positions (orientations) 1, 2, 3 & 4 are engraved

underneath the pilot unit body.
Secure the cable to the grommet with a cable clamp
Fold down the rubber boot.
15
REMOVAL OF THE CARDAN
rest.
Secure the pilot control unit in a vice.
Remove the handle.
NOTE : It is recommanded to remove the pilot control

unit from the machine. Nevertheless, the ser-
vicing on machine is possible by securing the
unit into a vice-grip wrench (65 opening).
Removal of the cardan

Fit a socket wrench into the assembly screw and uns-
crew it (8mm socket wrench).
Reassembly :
- Apply a droplet of Loctite 262 on the end of the car-
dan thread.
- Torque : 50 ± 10% N.m
Remove : - the cardan,

- the shim(s).
Reassembly :
Adjust the pre-depression of the cardan by selecting
the shims necessary to obtain play-free contact bet-
ween the switch-plate and the plungers. In neutral
position, the depression of the plungers must not
exceed 0.2mm. In order to check this value, observe
the displacement of the plunger located opposite to
the one being pressed.
NOTE : The pre-depression may be difficult to achie-

ve on site. It could be necessary to readjust it
after reassembly and system working control.
For an identical replacement, begin with the

shims thickness available on the pilot unit.
16
GUIDE / PLUNGER AND REGULATION UNIT
REMOVAL
rest.
Remove the handle.
Remove the cardan.
NOTE : It is recommended to remove the pilot control

unit from the machine. Nevertheless, the ser-
vicing on machine is possible by securing the
unit into a vice-grip wrench (65 opening).
Removal
Secure the pilot control unit to a vice-grip wrench.
Remove the retaining plate.
Reassembly : line up the notches for the grommet in

both the plate and the body.
Insert the end of a thin screwdriver between the guide

and the body, carefully lift the guide to remove it from
the body.
NOTE : Hold the guide with the other hand during the
extraction operation to limit the effect of the
return spring.
Remove the guide / plunger assembly.
Repeat the operation for the other 3 sub-assemblies.
Reassembly : use the retaining plate to insert the 4

guides into the body simultaneously and perpendicu-
lary.
Reassemble in reverse order.
17
Regulation unit verification
Extract the regulation units from the body (using flat
nose pliers).
Visually check that the guides / plungers are in good

condition. If defects are present, replace the 4 sub-
assemblies.
Inspect the regulation units and particulary their
spring. If defects are detected, replace the 4 units.
Old version New version
Guide / plungerr Guide / plunger
Circlip
Regulation
Regulation
unit
unit
1st case Guide / plunger A defective Replace with guide / plunger A’.
NOTE : Replace the 1/2 washers C on the regulation unit
with the slotted washer C’ and plater D with D’
(included in the guide / plunger replacement kit).
2nd case Regulation unit B defective Replace with regulation unit B’.
NOTE : Imperatively replace guide / plunger A with A’

(do not use slotted washer C’ and plater D’ inclu-
ded in the guide / plunger replacement kit).
3rd case Guide / plunger A’ defective Replace with guide / plunger A’

or or
Regulation unit B’ defective Regulation unit B’.
Reassemble parts in reverse order.
18
MULTI-FUNCTION GRIP
19
TECHNICAL DATA OF THE ELECTRIC PROPORTIONAL CONTROL
Voltage supply VDC +5 ± 5%

Output signal VDC 0,5 à 4,5
Output nominal current mA 1
Output maximum current mA 10
Minimum load resistance kΩ 4,5
Maximum load capacity nF 1000
Linerarity ± 3%
Hysteresis ± 1%
Minimum stroke ± 25°
Voltage V in Volt
Deflection angle of the proportional control α in degrees
APPLICATION GUIDELINES (these guidelines are not intended to be considered as complete)
- Do not direct the jet of a pressure washing unit directly at the unit.
- The electrical cable must be kept free of any mechanical forces.
20
NOTES
INTERNAL CONNECTIONS
"Option"
solenoid valve 0,5 V
button in arrow-
2,5 V
head
4,5 V
Telescoping Incidental knob

knob
Push button
transmission cut-
off
"Option" solenoid valve button

in arrowhead
2 1
blue
Sheath
blue
2 Wires
black
red 8 Wires
white "Option"
solenoid valve
1 8 white
button in arrow-
2 7 red
head
3 6
black
4 5
blue
blue
Transmission cut-off Option : solenoid valve button in arrowhead
(5) Blue (4) Blue (1) Blue (2) Blue

+ 12 V. Signal. + 12 V. Signal.
Telescope
(7) Red (+5 V)
8) White
Signal.
(6) Black (earth)
Incidental
(2) Red (+5 V)
(1) White
Signal.
(3) Black (earth)
21
INSTALLATION OF THE TESTER (verification of functioning)
- Dismantle the plastic casing around the manipulator.

- Disconnect the manipulator/machine connectors.
- Insert the tester between the 2 connectors 0V Telescope Incidental
(see outline opposite) 0 20 V knob knob
- Start the machine.
- With the assistance of a voltmeter, proceed with the verifiation of
the knobs.
Machine
cluster
(Colour of the wires) 2
1 = Yellow 1
8
2 = White 8 1 1 8 8 1 1 8
7 2 7
3 = Yellow 7 2 2 7
6
7 2
6 3 3 6 6 3 3 6
4 = Pink 5 4 4 5
5 5 4 4 5
5 = Red 4
3
6 = Yellow
7 = Black
8 = Brown Manipulator
Machine connector
clusters
connector
Tester
(Manufacture of the tester :
see group progressiveness unit)
(80-8-19-M94)
- Activate the knobs while moving them forwards and

backwards and check the values displayed by the
voltmeter.
Telescope Incidental
8 Proportional telescope signal

8 0,5 V 1 0,5 V
7 +5V
7 +5V 2 +5V
Capteur
à effet
6 0V 3 0V
hall
6 0V
5 Supply 8 2,5 V 1 2,5 V
4 Signal transmission cut-off 7 +5V 2 +5V
3 0V 6 0V 3 0V
Capteur
à effet
hall
8 4,5 V 1 4,5 V
2 +5V 7 +5V 2 +5V
1 Proportional incidental signal 6 0V 3 0V
22
Connection between the lever and the EMS
0,5 V
2,5 V
4,5 V n/3 = Accessory

2,5 V
0,5 V
4,5 V 0 V. { n/6 = Telescope
5 V. { n/2 = Accessory
n/7 = Telescope
bc/1 = Accessory
bc/8 = Telescope
2 1
Machine
fasces
n
r EMS
bc
bc 8 1 4 1
bl + 12 V.
+
r 7 2 n
n 6 3 m jvt
5 4 3 2 0 V.
jvt
Handler
connector
23
24
JSM HAND CONTROLLER
UNIT OPERATION
80-8-17-M136 EN

21 / 09 / 2006
TABLE OF CONTENTS
PAGES
4TH5 HYDRAULIC CONTROLLER
• Location.................................................................................................. 4
• Operation................................................................................................ 5
• Characteristics ...................................................................................... 6
• Regulation graph ..................................................................................... 8
• Precautions to take during assembly and use ............................................ 9
MAINTENANCE
• Troubleshooting breakdowns .................................................................. 10

• Recommendations for removing hydraulic controller ................................. 12
• Procedures for repairing hydraulic controller .............................................. 13
- Replacing gaiter and hand unit......................................................... 13
- Removing cardan joint .................................................................... 14
- Removing guides, push buttons and regulation units ......................... 15
“JSM” MULTIFUNCTIONAL HAND UNIT ................................................................. 17
• Location ................................................................................................. 4
• Presentation............................................................................................ 18
• MLT 735 120 LSU PS (schematic and circuit diagram)................................ 20
• MLT 735 120 LSU (schematic and circuit diagram)..................................... 22
3
LOCATION OF COMPONENTS
JSM
multifunctional
hand unit
4TH5
hydraulic
controller
4
OPERATION
COMPOSITION OPERATION
In the rest position the four return springs (8) hold the
control lever in the neutral position. The output lines
Type 4TH5 controllers essentially consist of a four-
(1, 2, 3, 4) are linked to the hydraulic reservoir T
pressure control lever (5) and body (10).
through the drilled hole (11).
Each pressure variator has a regulator push rod (6), When the lever (5) is pushed over, push rod (9)
regulator spring (7), a return spring (8) and a control depresses return spring (8), regulator spring (7) and
push rod (9). moves regulator push rod (6). In the first instance the
link between the particular output line concerned and
reservoir T is shut. As push rod (9) continues in its tra-
vel, the regulation phase begins when, fed by P
through drilled hole (11), the regulator push rod (6)
comes to equilibrium between the pressure of regula-
tor spring (7) and the resulting hydraulic pressure in
the output line concerned (output lines 1, 2, 3 and 4).
HYDRAULIC CONNECTION SCHEMATIC By means of push rod (6) and regulator spring (7), the
pressure in the output line concerned is proportional
to the displacement of control push rod (9), thus to
P Hydraulic feed the inclination of lever (5).
T Hydraulic reservoir Gaiter (12) protects the hydraulic controlling mecha-
1, 2, 3, 4 Hydraulic output lines nism against dirt and dust.
5
MECHANICAL CHARACTERISTICS
4TH5
Feed pressure bar up to 35
Reservoir line T counter-pressure bar up to 3
Feed oil flow (from P to 1 - 2 - 3 - 4) l/min up to 13
Max permitted lever manoeuvring torque Nm 10 in normal operation
Nm 80 in exceptional circumstances
Weight kg 1.9
HYDRAULIC SCHEMATIC DIAGRAM
6
HAND UNIT / HAND UNIT TRAVEL DESIGNATION
4 TH 5 E XX - 1X / - - 23 - - -
orificios de fijación
1 lever inclination for simultaneous control of two 2 lever inclination for simultaneous control of one
output lines. output line.
LAYOUT OF CONTROL HAND UNITS IN CAB (view from above)
machine front
4 T
P
3 1
2
machine rear
7
REGULATION GRAPH, INDEX 106
feed pressure in bar pressure at entry (bar)
Control lever inclination in degrees (for one output line - for two output lines)
4TH5
Number of output lines controlled 1 2
Manoeuvring A 0.9 1.4
torque B 1.7 2.9
in Nm C 2.5 4.3
The manoeuvring torques indicated takes into account the hydraulic force on the plunger section, along with the
standard return spring force and the resistance of the gaiter.
8
PRECAUTIONS DURING USE (NON-EXHAUSTIVE LIST)
- Do not use a pressurised cleaning jet directly on the system.
- Protect the electric cable from any mechanical forces.
- Gaiter protection: it is obligatory to have gaiter in place during operation.
- Designed to function specifically with original hand unit and lever mechanism.
4TH5 - PRECAUTIONS DURING ASSEMBLY
- Clamping surface: flatness = 0.5 mm
- Screw head dimension 10 mm dia
- Bracket screws tightening torque 10 Nm maximum
- Tightening torque for connectors = 30Nm maximum
4 TH 5 set-up
monitoring lights
- nominal diameter / fixing by 4 screws
D = 92 to 108 mm
9
MAINTENANCE
TROUBLESHOOTING BREAKDOWNS
PRECAUTIONS
BEFORE APPLYING ANY OPERATING FAULT ANALYSIS PROCEDURE TO DISCERN THE BREAKDOWN OR TO DISMANT-
LE THE HYDRAULIC CONTROL SYSTEM, IT IS ESSENTIAL TO DO A PRELIMINARY CHECK ON THE MACHINE HYDRAU-
LIC CIRCUIT SO AS TO ELIMINATE THE POSSIBILITY OF ANY BREAKDOWN BEING DUE TO CAUSES EXTERNAL TO
THE HYDRAULIC CONTROL SYSTEM.
Faults that can be picked up from abnormal functioning of equipment linked to the hydraulic control system
Observed effects Probable causes Confirming verifications Remedies
No lifting lowering digging 1 - Leak See "faults noted by visual

incline movements inspection"
2 - Regulator piston seized-up Change controller

or blocked
Slow lifting lowering digging 1 - Bad pressure signal Change controller

incline movements
2 - Leak See "faults noted by visual

inspection"
No accessory or telescoping 1 - See chapter on "EMS" 70- Verify connection See EMS chapter 70-8-10-
movements 8-10-M94 M94
Faults that can be picked up from abnormal functioning of the hydraulic control system
No automatic return of control

hand unit to neutral position:
1 - Manual return gives feel of 1 - Defective Cardan joint Change Cardan joint
rubbing or friction
No automatic return of control

hand unit to neutral position:
2 - Manual return gives no 1 - Lip joint too hard on guide Change guides and pushrods
feel of rubbing or friction interior
2 - Regulator unit return Take out regulator unit for Change controller
spring broken visual check
3 - Regulator unit cup washer

broken
Control hand unit turns 1 - Untighten control parts Verify connection Retighten all control parts
10
Faults that can be picked up by visual inspection
Damaged gaiter Change gaiter
Leak on elbow rest coming Leak between guide and Lift gaiter for visual check Change guides and pushrods
from under gaiter pushrod
Weeping on body Porous body Change controller
11
RECOMMENDATIONS FOR REMOVING HYDRAULIC CONTROLLER
When removing control unit, immediately seal orifices to prevent any contamination of hydraulic circuit.
When installing a control unit, remove plastic plugs from orifices and pipe openings before making connections.
Do not tighten up connections with a tightening torque greater than that recommended in assembly instruction
manual.
Check on hydraulic oil quality each time you work on hydraulic system.
Teflon, hemp and sealing paste are banned from use.
No passage or connection should have anything in them that might restrict flow.
GENERAL RECOMMENDATIONS
Precautions
BEFORE PROCEEDING TO REMOVE THE MACHINE HYDRAULIC CONTROL UNIT IT IS ESSENTIAL CORRECTLY TO
CLEAN THE OPERATING HAND UNIT AND ITS SURROUNDINGS. DO NOT USE A CLEANING SYSTEM PRESSURE JET
ON THE UNIT.
NO IMPURITY FROM THE SURROUNDINGS SHOULD GET INTO HYDRAULIC CIRCUIT. PUT PLASTIC SEALS IN PLACE
IN ANY PIPE ENDS AND ORIFICES IMMEDIATELY AFTER REMOVING ANY UNIT.
Wear protective clothing and use only suitable equipment so as to avoid any accident, in particular any one
involving fluids.
Place all machine slave cylinders connected to the control unit in their rest positions (equipment on ground or
in bottom positions), thus avoiding accidents from uncontrolled movements as the hydraulic circuit is discon-
nected.
With machine shut down, move control unit handle in each direction to depress regulator push rods to release
any accumulated hydraulic pressure in the system
REMOVING HYDRAULIC CONTROL UNIT

After disconnecting unit, immediately plug all tube ends and orifices.
Take care to make provision for any possible oil leaks by placing appropriate containers to catch drips.
Undo fixing screws and remove control unit.
PUTTING BACK HYDRAULIC CONTROL UNIT

Clean contact faces thoroughly.
Check machine bearing surface flatness (0.5 mm tolerance).
Check pipework connecting joints condition.
Clean control unit if it has been stored for any length of time.
Offer up unit to machine and fix it in place with screws (max tightening torque 10 N.m).
Connect pipework to unit according to connection drawing, and observe tightening torques
(max tightening torque: 30 N.m).
Check hose leading to ensure they are neither twisted nor kinked, nor prone to chafing or rubbing.
Machine can be put back into service following correct fitting of unit.
12
PROCEDURES FOR REPAIRING HYDRAULIC CONTROL
UNIT
CHANGING GAITER OR HAND UNIT
Preliminary steps
Remove machine armrest control unit or take it off by
undoing the four support plate screws so as to free up
the electric cable.
Use a vice or locking pliers to hold the unit (grip on
body, span 65).
NOTA : - It is not essential to remove hand controller

unit to disconnect electric cable.
- It is not necessary to remove or undo any

parts that do not have electric contact.
Machine shut down :

- put all machine equipment connected to the
control unit in a state of rest;
- move control unit handle in each direction to
depress regulator push rods to release any
accumulated hydraulic pressure in the sys-
tem.
Removing hand unit

Lift off and turn gaiter inside out.
Take grommet from its housing to free up cable.
Release hand unit fixing nut (19 flat spanner).
Reassembly: tightening torque: 40 ± 10% N.m

Unscrew and remove hand unit.
13
REMOVING CARDAN SHAFT
Preliminary steps
Remove machine armrest control unit.
Use a vice or locking pliers to grip the control unit.
Remove the hand unit.
NOTA : - It is recommended that the machine armrest

control unit be removed. You can operate on
the machine if you take care to hold the unit
body in relation to the armrest using locking
pliers (gripping on the body, span 65).
Removing cardan joint
Use an 8 Allen key to unscrew the cardan
Reassembly:
- put a drop of Loctite 262 on the end of the cardan
thread.
- tightening torque: 50 ± 10% N.m
Put back: - cardan joint;

- adjusting shims.
Re-fitting:
Adjust the cardan setting by selecting shims so that
there is contact without play between the cardan cam
and push rods. The depression of the push rods
should not exceed 0.2 when the hand unit is in neu-
tral position. To check this value, observe the move-
ment of the push rod opposite that which is being
depressed.
NOTA : This setting can be difficult to observe out in

the field. It might be necessary to re-adjust
after assembling and checking unit functio-
ning.
When changing with an identical cardan unit,

begin adjustment by using the thickness of
the shims already used with the previous unit.
14
REMOVING GUIDES, PUSH RODS AND REGULA-
TOR UNITS
Preliminary steps
Remove machine armrest control unit.
Remove hand unit.
Remove cardan unit.
NOTA : It is recommended the machine armrest

control unit be removed. You can operate on
the machine if you take care to hold the unit
body in relation to the armrest using locking
pliers (gripping on the body, span 65).
Disassembly
Place control unit body on bench.
Remove holding plate.
Reassembly: line up the notches for plate grommets

and body.
Insert the tip of a fine screwdriver between guide and

body, and carefully raise guide to separate it from the
body.
NOTA : Use your other hand to hold the guide during

this extraction to control the force of the
return spring.
Lift out guide and push rod assembly.
Do same operation for the three other sub-assem-
blies.
Reassembly: use the retaining plate to reinsert the
four guides into the body simultaneously and perpen-
dicularly.
Carry out re-assembly in dis-assembly reverse order.
15
Checking regulator units
Use flat nose pliers to extract regulator units from

body.
Visually check on the condition of the guides and push

rods. If you see any defect, change all four sub-
assemblies.
Check the regulator units and in particular their
springs. If you see any defect, change all four units.
Old version New version
Guide / push rod Guide / push rod
Joint
Regulator
Regulator
Unit
Unit
First case Defective guide / push rod A Replace with guide / push rod A’.
NOTE: Replace half-washers C on the regulator unit with
split washer C’ and the cup washer D with D’ (included in
the guide / push rod replacement kit).
Second case Defective regulator unit B Replace with regulator unit B’.
NOTE: it is obligatory to replace guide / push rod A with
A’ (do not use split washer C' or cup washer D' from the
guide / push rod replacement kit).
Third case Defective guide / push rod A’ Replace with guide / push rod A’
or or
defective regulator unit B’ regulator unit B’.
Ejecutar el remontaje en el orden inverso del desmon-

taje.
16
MULTIFUNCTIONAL HAND UNIT
17
PRESENTATION
JSM CONTROLLER
Accessory (R1)
boom head solenoid valve(ON 5)
Speed selector Telescope (R2)

DOWN
UP R
+ N Direction changer
F Forward/Back
Printed Circuit Card
J10 J11
J4 J5 J6
J1 J2 J3
J12
J1 to J4 : Substitute for proportional rollers J13

J5 : Boom head accessory button
J6 : Free J14
J10 : Direction change switch
J11 : “+” & “-” POWERSHIFT box push
rod block
J12 : Telescope (R2)
J13 : Accessory (R1)
18
JSM MLT 735 120 LSU PS + option EV
Accessoires Télescope
EV tête de flèche Boutons Power Shift Inverseur marche
(option) (option) Avant/Arrière R1 R2
ON 5 UP/DOWN F/N/R
+ +
J5 J11 J10 J13 1 6 J12 1 6
19
Circuit
J14 17 6 7 2 4 3 5 1 9 11 10 12 imprimé
Noir
Rouge
Jaune
Blanc
Marron
Orange
Rose
Bleu
Turquoise
Gris
Vert
Violet
1 1 2 1 2 3 4 5 1 2 3 4
1_Alimentation (12 V) 1_Signal vers EMS Accessoire

2_S.Anti Démarage(12V) 2_Signal vers EMS Télescope
1_S.PS +(12V) 3_S.Marche AV.(12V) 3_Alimentation 5V de l'EMS
1_S.Option EV Tête de flèche Accessoire
2_S.PS -(12V) 4_S.Marche AR.(12V)
4_Alimentation 5V de l'EMS
4 3 5_0V 2 3
JSM REFERENCE 253259: CONTROL UNIT SCHEMATIC DIAGRAM
1 2
Télescope
2 1 5 2 1 4
6 1
Boutons Power Shift Inverseur marche
(option) Avant/Arrière R1 R2
UP/DOWN F/N/R
J11 J10 J13 1 6 J12 1 6
20
Circuit
J14 6 7 2 4 3 5 1 9 11 10 12 imprimé
Rouge
Marron
Noir
Vert
Gris
Orange
Blanc
Jaune
Rose
Bleu
1 2 1 2 3 4 5 Turquoise
1 2 3 4
1_Alimentation (12 V) 1_Signal vers EMS Accessoire

R1
1_S.PS +(12V) 3_S.Marche AV.(12V) 3_Alimentation 5V de l'EMS R2
2_S.PS -(12V) 4_S.Marche AR.(12V) Accessoire
5_0V 4_Alimentation 5V de l'EMS DOWN
4 3 2 3
MLT 735 120 LSU PS: JSM CONTROL UNIT SCHEMATIC DIAGRAM
Télescope R
2 1 5 2 1 4
UP + N
6 1
F
JSM réf. MANITOU 253258

Faisceau principal
MLT 735 120 LSU PS S.2
mF viN oF jN jvtL m r r j
mF mN
3 6 9 bc nN o gN vtN rG bcN j r n oN
N oF
2 5 8
4 5
1 4 7 3 6
1 2 3 4 5 6 7 2 7
8 9 10 11 12 13 14 1 8
rF Module de Cde
bc
Boîte de vitesses
o
25 26 27 28 29 30 31 32 33 34 35 36
M blY
F
24 23 22 21 20 19 18 17 16 15 14 13 jvt1
1 2 3 6 7 8 9 10 11 12 jvt9
jvt10
1 8
2 7
3 6
4 5
Y 1
ECU rF bl9
rY ro1 jvt m1
vt1 vt10 j1 r1 n1 or1
r10
21
2 jvt
nF
4 5 6
vi 3 2 1
ro
vi
bc10
3 4
n9 2 1
vi9
MLT 735 120 LSU PS: CONNECTION CIRCUIT
vtY
orF
2
1
mF
n1
9
4
vi1
2
1
jvtM
blY
bc1
4
vY
Télescope
2
1
jvtM
rY
10
Accessoire
Inverseur marche
Avant/Arrière R1 R2
F/N/R
J10 J13 1 6 J12 1 6
22
Circuit
J14 2 4 3 5 1 9 11 10 12 imprimé
MLT 735 120 LSU: JSM HAND CONTROL UNIT
Rouge
Marron
Noir
Orange
Blanc
Jaune
Rose
Bleu
Turquoise
1 2 3 4 5 1 2 3 4
R1
1_Alimentation (12 V) R2
1_Signal vers EMS Accessoire
3_S.Marche AV.(12V) 3_Alimentation 5V de l'EMS R
4_S.Marche AR.(12V) Accessoire N
4 3 5_0V 2 3
4_Alimentation 5V de l'EMS F
5 2 1 4
Télescope
6 1
JSM réf. MANITOU 253101
11 AA 831 11AA 831
o12
rM
r j j n ro r r ro n j r 11
2 2 2 7 5 3 1
1 1 1 1 2 3 9
3 4 3 4 3 4 10 8 6 4 2
4 5 6 jvtM
7 8 9
2 3
K6 K0
1 3 2 1 K1
4 5 6 6 5 4
r1
7 8 9 9 8 7 M blY
jvt1
r6 r/n4B jvt7
n j ro jvt1
r4A jvtZ
jvt9
jvt4A
oJ rJ jvt10
n1 ro1 r11
ro1 13 jvt11
14
7 8 9 9 8 7 jvt12
r1
4 5 6 6 5 4
j1
1 2 3 3 2 1
r j ro n Y 1
bl10 J1
blM bl9 r10
8 J 11AA 831
11 AA 830 n r4
m j4
bl vt4
jvt
rK1 n13 4 5 6
oK1 r13
3 2 1
ro13
j13
bc10
jY
m9 8 1 1 8 bc
23
4
n9 7 2 2 7 n
2 jvtM
2
1
jvtM 6 3 3 6 j
1 m4 5 4 4 5
rM m
roK1
3 jvtM
MLT 735 120 LSU: CONNECTION CIRCUIT
7
rM 2
r5
6 n4B
r6
A G j8 vt8
vi4B m7 r8 jvt7/M
B F
H jvtM 2
3
5 C jvtZ o11 1
E
D r/nM
o4B vi5 jvtM n1
9
4
vt4B vt5 m1
2
1
8 1 9 16
jvtM
blY
B 16 9 1 8
A
n5 12
o5 rM Télescope
bc1
4
blY
2
1
jvtM
jvt5 jvtM rY
jvt4
10
Z Accessoire
4
24
OPERATION:
PROGRESSIVITY MODULE
80-8-19-M94 EN
MT 732 Série B-E2

MT 932 Série B-E2

14 / 10 / 2004
CONTENTS
PAGES
• Operating principle - Progressivity module ..................................................... 5

• Component location ....................................................................................... 6
•Description of electrical / hydraulic components ............................................. 7
• Electricity: "Wire function"............................................................................... 8
• Electricity: "Internal joystick connections" ...................................................... 9
•Electricity: "Wiring" .......................................................................................... 10
•Electricity: "Layout diagram" ............................................................................ 11
• HYDRAULICS - Component diagram ............................................................ 12

• HYDRAULICS - Layout diagram .................................................................... 13
CHECKING THE PROGRESSIVITY MODULE
• Making a test device ...................................................................................... 17
CHECKING INPUTS
• Checking the "Telescope extend" control ...................................................... 20

• Checking the "Telescope retract" control ....................................................... 21
• Check the "Attachment direction 1" control .................................................... 22
• Check the "Attachment direction 2" control .................................................... 23
CHECKING OUTPUTS
•Fitting tooling for checking the proportional solenoid valve ............................. 26

•Fitting the test device for checking outputs ..................................................... 27
3
4
OPERATING PRINCIPLE - PROGRESSIVITY MODULE
The progressivity module is an electronic interface which provides an on or off supply to the telescope and attach-
ment movement control solenoid valves.
The module also controls a proportional solenoid valve PWM, which modulates the rise and fall in the control pres-
sure.
Unit ref.
f = 150 Hz Parameters 233504

100 %
I MAX = 45 %
* 1-1 60
*
X = (1,2)
1-2 75
1-3 1900
1-4 1250
I MAX 2-1 55
2-2 75
X-2
2-3 1350
X-1
2-4 1250
* 1 corresponds to the telescope retract

t movement parameters
X-3 X-4
* 2 corresponds to the telescope extend
movement parameters
5
COMPONENT LOCATION
16 4
19 10 1
6
DESCRIPTION OF ELECTRICAL COMPONENTS
1 2 16
1 - Solenoid valve (assembly)
2 - Solenoid valve (proportional)
5 3 - ON/OFF solenoid valve
4 - Joystick
6 9 4 5 - Proportional solenoid valve connector
6 - ON/OFF solenoid valve connectors
3
7 - Machine harness
8 - Joystick harness
9 - Electronic unit harness
7 8
16 - Electronic unit 233 504
(Progressivity module)
DESCRIPTION OF HYDRAULIC COMPONENTS
1
3
19 10

3 - ON/OFF solenoid valve
10 - Supply block + accumulator
19 - Control valve
7
ELECTRICITY (WIRE FUNCTION
Wire function
1 - Attachment green button signal

2 - Telescope yellow button signal Yellow Yellow
Grey
3 - Telescope buttons (+) supply Telescope Attachment
buttons Green Green buttons
4 - Transmission cut-off button signal
5 - Transmission cut-off button (+) supply
Transmission
6 - Attachment (+) supply cut-off button
7 - Telescope green button signal

7 - Attachment yellow button signal
Male connector: Female connector:

machine joystick
8 1 1 8 8 1 1 8
Machine 7 2 2 7 7 2 2 7 Joystick
harness 6 3 3 6 6 3 3 6 harness
5 4 4 5 5 4 4 5
Progressivity
module
8
ELECTRICITY (INTERNAL JOYSTICK CONNECTION)
Joystick
Yellow Yellow Connector
Grey
Telescope Attachment
buttons Green Green buttons Attachment green but- Attachment yellow
ton signal button signal
1 8
Telescope yellow but- Telescope green
Transmission cut- ton signal 2 7 button signal
off button +12 machine (telesco- 3 6 +12 machine
pe button supply) (Attachment
4 5
button supply)
Transmission cut-off +12 machine

signal (transmission cut-off
button supply)
3 + 6 + 5 +
5 joystick but-
tons Green button Green button Grey button
Telescope Attachment Transmission

button button cut-off button
Yellow button Yellow button
7 2 1 8 4
K2
( relay )
Telescope Telescope Attachment Attachment Transmission
retract signal extend signal retract signal extend signal cut-off signal
Progressivity module
9
2
1 - Joystick
Progressivity module
Electronic unit
2 - Electronic unit
3 - Solenoid valve
4 - Machine harness
harness
Machine
4 1
n4
ELECTRICAL DIAGRAM (WIRING)
n11 n6 bc7
ro n2 n3 bc3
j n1 n9 bc4
n 8 1 1 8 n8 n5 8 1 1 8 bc6
7 2 2 7 7 2 2 7
10
bl n7 n10 bc8
6 3 3 6 n 6 3 3 6 bc5
ro n
5 4 4 5 5 4 4 5
r n n
o n n bc9
r bc11
bc12
bc10
jvt bl jvt ro
jvt jvt
jvt n
j
jvt
jvt
Joystick
+ 12 V
Progressivity module B C Attachment direction 1
Telescope
extend A
board
Transmission cut-
7,5 A F.1 off relay
Electronic
Telescope D E
retract
bl Attachment direction 2
Proportional m
solenoid valve
Wire number Wire number
E
Attachment 1 1 9 10 Attachment 2
r jvt j 1 1
2 3 4 3
TUV
jvt ro 2 2
Transmission B Telescope
ELECTRICAL LAYOUT DIAGRAM
connection 11 6
cut-off relay r extend
r 3 3 A Transmission
5 Wire colour 5 12 cut-off
ro or 4 n 4
Telescope 11 9
7 7
retract r n
11
5 5 7
Access. hydr.
lock
9 9
ro 6 n 6
Rentrée D Telescope
télescope 7 10 8 retract
jvt bl 7 7
8 5 6 5
jvt n 8 8
Attachment 2 C Attachment 1
Joystick
buttons
8 1 1 8 8 1 1 8
7 2 2 7 7 2 2 7
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
jvt
0V
HYDRAULIC COMPONENT DIAGRAM
HYDRAULIC CIRCUIT
MLT 630 / 731 Série B - E2
16
7 1
3
Location in cab to right of

driver
19
10
3 - ON/OFF solenoid valve
5 5 - Control valve control hoses
6 - Control valve control hoses
7 - Supply hose
8 - Return hoses (to tank)
10 - Supply block + accumulator
6 16 - Module (electronic unit)

19 - Control valve
12
HYDRAULIC LAYOUT DIAGRAM
Min pressure ≈ 10 b 0,7 L. 10 - Supply block + accumulator

Max pressure ≈ 140b 13 b
P1 1 - Solenoid valve (controlled by electronic
module)
35 b 10
U
19 - Control valve
45 ±5 b EA - Attachment element
ET - Telescope element
P2 T
R - Hydraulic tank
P - Equipment pump
T P M - IC engine
M4
M2
CA - Suction strainer
TELESCOPING
S2
ELECTRICAL B1
CONTROLS
A1
Telescope M2 M1 S1
extend Attachment
M3
Telescope M4 M3 M1
ATTACHMENTS
retract Attachment S2
B2
A2
S1
1
X1 A B X2 A B
190b
LS CF EF
M3 M4
700 µ
P
43,77 cm3/tr M
Return to tank
M1 M2
CA EA ET
125 microns
absolute Y1 Y2
R 19
13
14
CHECKING
THE
PROGRESSIVITY MODULE
15
16
MAKING A TEST DEVICE
Female connector:
8-way 552 742 Male connector:
Connections 552 472 8-way 552 740
Screw Connections 551 942
connecting strip
1 8 8 1
2 7 7 2
3 6 6 3
4 5 5 4
Wires 0,5 mm2 (length. 200 ≈ 300 mm)
17
18
CHECKING
INPUTS
19
CHECKING THE TELESCOPE EXTEND CONTROL
Connect the test device bet-

ween the joystick connector
Without pressing
and the electronic module the joystick
input connector button
0V
0 20 V
8 1 1 8 8 1 1 8
7 2 2 7 7 2 2 7
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
module input connector
connector
Test device
Pressing
the joystick
button
12 V
0 20 V
8 1 1 8 8 1 1 8
7 2 2 7 7 2 2 7
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
connector
Test device
20
CHECKING THE TELESCOPE RETRACT CONTROL

Without pressing
0V
0 20 V
8 1 1 8 8 1 1 8
7 2 7
7 7 2 7
2 2
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
connector
Test device
Pressing
the joystick
button
12 V
0 20 V
8 1 1 8 8 1 1 8
7 2 7
7 7 2 7
2 2
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
connector
Test device
21
CHECKING THE ATTACHMENT "DIRECTION 1" CONTROL

Without pressing
0V
0 20 V
8 1 8
8 1 1 8 8 1
7 2 2 7 7 2 2 7
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
connector
Test device
Pressing
the joystick
button
12 V
0 20 V
8 1 8
8 1 1 8 8 1
7 2 2 7 7 2 2 7
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
connector
Test device
22
CHECKING THE ATTACHMENT "DIRECTION 2" CONTROL

Without pressing
0V
0 20 V
8 1 1 8 8 1 1 8
7 2 2 7 7 2 2 7
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
connector
Test device
Pressing
the joystick
button
12 V
0 20 V
8 1 1 8 8 1 1 8
7 2 2 7 7 2 2 7
6 3 3 6 6 3 3 6
5 4 4 5 5 4 4 5
Electronic Joystick
connector
Test device
23
24
CHECKING
OUTPUTS
25
FITTING TOOLING FOR CHECKING THE PROPORTIONAL SOLENOID VALVE
Using a measuring adaptor (Ref. 662196), the supply voltage to the proportional solenoid valve can be checked.
After approximately 3 seconds, the voltage measured at the solenoid valve should be approximately 45% of the
battery voltage.
(see table on following page)
Adaptor 662196
f = 150 Hz
100 %
I MAX = 45 %
X = (1,2)
OPERATION
I MAX
X-2
X-1
t
X-3 X-4
26
INSTALLING THE TEST DEVICE TO CHECK OUTPUTS
Connect the test device between the

progressivity module output connector V
and the machine connector.
0 20 V
Perform the operations described in Progressivity
the table below.
module
Male connector:
machine
2
1
8 1 8
8 8 1 8
1 1
7 2 2 7
7 7 2 2 7
Machine
6 3 3 6 6 3 3 6
harness
5 4 4 5 5 4 4 5
Electronic
module output
connector
Test device Brown wire

Blue wire
Adaptor
Ref. 662196
V
0 20 V
Proportional
solenoid valve
Connector terminal Proportional Proportional

8 1 2 7 solenoid valve solenoid valve
Joystick button Brown wire Blue wire
None 0V 0V 0V 0V 0V 0V
Start of press Batt voltage 0V 0V 0V 0V 0V
Attachment Pressed for 3 secs Batt voltage 0V 0V 0V 45% U batt 0V
yellow Start of release Batt voltage 0V 0V 0V 45% U batt 0V
Released for 3 secs 0V 0V 0V 0V 0V 0V
Start of press 0V Batt voltage 0V 0V 0V 0V
Attachment Pressed for 3 secs 0V Batt voltage 0V 0V 45% U batt 0V
green Start of release 0V Batt voltage 0V 0V 45% U batt 0V
Start of press 0V 0V Batt voltage 0V 0V 0V
Telescope Pressed for 3 secs 0V 0V Batt voltage 0V 45% U batt 0V
yellow Start of release 0V 0V Batt voltage 0V 45% U batt 0V
Start of press 0V 0V 0V Batt voltage 0V 0V
Telescope Pressed for 3 secs 0V 0V 0V Batt voltage 45% U batt 0V
green Start of release 0V 0V 0V Batt voltage 45% U batt 0V
27
28
OPERATION : POWER REGULATION
For ECU RC2-1 case
80-8-20 EN
(Fastram) (Fastram/Euro 2) (Euro 2)

Ref: 236673 Ref: 246556 Ref: 249920
CON
NEC
TEU
R:A
16 4
15 3
14 2
13 1
12 CON
11
NEC
TEU
10 R:B
9
9
10
11
12
13
1
14
2
15
3
16
4
TOLE ARRIERE DROIT

DANS CABINE
12 / 05 / 2005
CONTENTS
PAGES
ELECTRONIC REGULATION OF PUMP A10VO EK1
1 - General details ................................................................................... 5

2 - Description of items ............................................................................ 5
3 - Location of components....................................................................... 6
4 - Operating principle .............................................................................. 7
5 - Regulation limit depending on engine speed .......................................... 7
6 - Wiring diagram .................................................................................... 8
7 - Hydraulic diagram ................................................................................ 9
CALIBRATOR BB3
• Parts required........................................................................................ 10
• Instructions............................................................................................ 11
3
4
1 - GENERAL DETAILS
The A10VO EK1 pump is a variable displacement pump controlled by a microcontroller (RC2) which is used to adjust
its flow to avoid overloading the engine.
2 - DESCRIPTION OF THE COMPONENTS
1 - Proportional solenoid valve EK1

2 - Accelerator position sensor (on injection pump)
3 - Engine speed sensor (alternator pin W)
4 - Electronic unit (RC2) (behind the seat in the cab)
5
3 - COMPONENT LOCATION
The proportional solenoid valve is located on the variable displacement pump.
The accelerator position sensor is located on the injection pump (theoretical engi-
ne speed sensor).
The engine speed sensor is located on terminal W of the alternator (actual engine
speed sensor).
The electronic unit (RC2) is located in the cab, under the plastic covers.
6
4 - OPERATING PRINCIPLE
The electronic unit receives two signals which allow it to authorise the maximum displacement of the pump, or 60%
of its capacity.
A signal is sent to it from the pedal position sensor (theoretical engine speed information) and the other is sent
from alternator terminal W (actual engine speed information). The electronic unit compares the actual engine speed
with the theoretical engine speed and from this deduces whether the engine is overloaded or not.
For example, if the engine loses more than 50 revs at idle speed, the RC2 unit prevents the pump from exceeding
more than 60% of its flow, through the proportional solenoid valve EK1 by reducing the power supply level.
5 - REGULATION LEVEL DEPENDING ON ENGINE SPEED
3000
300 rpm
300 tr/min
Actual speed of IC engine at alternator terminal W
2500
Theoretical engine
speed Regulation
2000 200 tr/min
200 rpm limit
Q=100%
1500 Actual load curve

50
50rpm
tr/min
1000 Q=60%
500
x
0 Pedal
0% 50% 100%
position
Q = Pump flow Engine speed loss tolerance range
The curve above shows the regulation limit depending on engine speed. For example, at 1500 rpm, the system
accepts a difference of 200 rpm (y) between the actual engine speed and its theoretical speed. If the difference is
greater, the ECU gives the order to reduce the pump displacement.
7
6 - WIRING DIAGRAM
G
A
+12V ignition on F
B
H
C E
FUS:2 5A D
DIAGNOSTIC SOCKET FOR BB-3
C
D
B
A
H
E
F
1A
PUMP SV
A15
A14
B7
B14
B15
B2
A6
A5
RxD
TxD
L
CAN H
CAN L
PWM-
RS 232
RC 2-1 X/10
FOR A10V060 VARIABLE DIS-
PLACEMENT PUMP
+5V 7.5mA
+5V 15mA
A7
A8
B4
A3
A4
A1
A2
B3
B5
B1
B9
A12
A10
A13
A11
B12
A16
ALTERNATOR W SIGNAL
POSITION SEN-
SOR
DV
Earth
Warning: never connect the electronic board to the machine harness without having previously
connected the unit's earth
8
7 - HYDRAULIC DIAGRAM
Valve FR 19B
Valve DR 290B
PUMP
Solenoid valve
A10V63
EK1
Pump plate
tilt control
Solenoid valve
EK1
Valve FR 19B
Valve DR 290B
in general - 0,2 bar

S - Suction min : -1bar (max flow)
Max : 0bar (zero flow)
B - Pressure min : 19bar (pump holding pressure)

Max : 270bar (control valve main limiter pressure)
X - LS min : 0bar (∆ p = 19bar)

Load signal Max : 251bar (270 - 19 bar)
L1 min : 0,0001bar (19 bar)

Max : 0,1bar (270 bar)
9
BB-3 CALIBRATOR
MLT ... LSU

MLA ... LSU
Parts requiered
1 BB3 calibrator Ref.662 070 Item 1 1 2

1 connecting lead Ref.662 071 Item 2
Procedure
Fig. A MLT ... LSU Fig. B MLA ... LSU
Never connect or disconnect the
BB3 calibrator while the machine is 3
switched on.
3
- Switch off the machine.
- Open the lid of the document holder 3
(Fig. A or B) situated behind the driver’s
seat.
Fig. C MLT ... LSU Fig. D MLA ... LSU
- Connect the BB3 calibrator to the micro- 4

4
controller’s diagnostic socket 4 (Fig. C or
D).
10
(Fastram) (Fastram/Euro 2) (Euro 2)
Ref: 236673 Ref: 246556 Ref: 249920
BB-3 CALIBRATOR
- OPERATING INSTRUCTIONS 8
16
7
4
CON
NEC
TEU
R:A
15 3
14 2
13 1
12 CON
On RC2-1 case
11
NEC
TEU
10 R:B
9
9
10
11
12
13
1
14
2
15
3
16
4
TOLE ARRIERE DROIT

DANS CABINE
INDEX
1 - LSU PUMP ADJUSTMENT PROCEDURE
1 Start of procedure .................................................................................. Page 12

1-1 Language choice .................................................................................... Page 13
2 Accelerator pedal angle sensor configuration
(theoretical engine speed data) .................................................................. Page 14
3 Checking "theeth diesel" parameter ............................................................ Page 15
4 Saving parameters .................................................................................. Page 16
5 Learning machine parameters (Creation of the theoretical system) ....................... Page 17
6 Checking control system operation ............................................................. Page 18
7 Procedure to be followed if the engine stalls .................................................. Page 20
8 Procedure to be followed if the engine continues stalling .................................. Page 22
9 Checking error codes .............................................................................. Page 24
10 End of procedure .................................................................................... Page 25
2 - F2 DIAGNOSTIC MENU (Displaying error codes) ............................................... Page 26
3 - PROC MENU (Monitoring)................................................................................ Page 27
4 - TEACH MENU (Record the modifications of the F1 menu).................................. Page 28
5 - RC2-1 MICROCONTROLLER SETTINGS : F1 MENU........................................... Page 30

(Adjustment and parameter setting)
6 - DETAILLED PROCEDURE OF PARAMETER SETTING AFTER A RESET ................ Page 32
11
N° DESCRIPTION OF ACTION KEY CALIBRATOR SCREEN DISPLAY COMMENTS

1 Start of procedure
1,1 - Connect the cord bet- The diagnostic socket of the trucks is loca-
ween the keyboard and ted in the document holder situated
the diagnosic socket. behind the driver’s seat, see Fig. C and D.
ATTENTION : La machine doit être hors
tension.
1,2 - Switch on the truck’s F1 ________Config/Cal Unit initialised.

ignition (without star- F2 ________Diagnostic
Various information appears before this
PROC _____Status
ting the engine) TEACH ____Storage
screen is displayed (see opposite)
F1 ________Parameter If the screen shows informations in

F2 ________Diagnose German, follow the procedure of change of
WARNING
PROC _____Prozessgr language. (see chapter 1-1)
TEACH ____Speichern
12
1-1 Change of language
Choose the desired language

ALT 1 _________DEUTSCH Ex.: menu 2 "ENGLISH"
- Press 2 _________ENGLISH
1,1
simultaneously 3 _________................
4 _________.................
CLEAR
F1 ________Config/Cal Unit initialised.

- Select the desi- F2 ________Diagnostic
1,2
red language 2 PROC _____Status
TEACH ____Storage
13
2 Accelerator pedal angle sensor configuration (theoretical engine speed data)
1_________GEN settings
2_________GLR settings
2,1 - Press F1 3_________Param1 GLR
Next select menu 1 "GEN setting".
4_________Param2 GLR
1_________Poti nominal
2_________Poti diesel Next select menu 2 "Poti diesel".
2,2 - Press
1 3_________Imin pump
4_________Imax pump
2 Poti diesel The unit indicates the voltage provided by

the angle sensor. This voltage must lie bet-
2,3 - Press
2 Minimal Position
0,6 V (exemple) ween 0.6 volts (pedal released" and 4.4
volts (accelerator pedal at maximum
extent).
If the voltage is less than 0.6 volts (pedal

released) or greater than 4.4 volts (maxi-
mum acceleration), mechanically adjust
B the angle sensor (A) by turning it about
B its own axis with the help of its lights
A (B).
D
2,4 - Pull on the injection
pump control rod D,
2 Poti diesel
and if voltage ≥ 0.6 V, Maximum Position
Pull the control rod D all the way back to
press ENTER 0,6 V (exemple) its fullest extent (mechanical stop).
Validation of the min. or zero point.
2,5 - Push the fuel injection 2 Poti diesel Push the control rod D all the way forward
pump control rod D to its Maximum Position fullest extent (mechanical stop).
maximum extent (hold in 4 V (exemple) The unit readout indicates the voltage sup-
position). plied by the angle sensor.
2,6 - If the voltage ≤ 4,4 V 1_________Poti nominal

2_________Poti diesel Release the accelerator rod after typing
press ENTER 3_________Imin pump "ENTER".
4_________Imax pump
2,7 - Press MENU 3_________Param1 GLR
Return to the previous menu.
F1 ________Config/Cal
F2 ________Diagnostic
2,8 - Press MENU PROC _____Status Return to the initial menu.
TEACH ____Storage
14
3 Checking "theeth diesel" parameter
1 _________GEN settings
2 _________GLR settings
3,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
1 _________diesel charac
3,2 - Press
2 2 _________GLR on/off
3 _________R diesel
4 _________theeth diesel
The value of the coefficient must be :

4 teeth diesel 15 for MLT with a 1004-40 engine (Fastram).
1 - 300 +/- 1
3,3 - Press
4 15_(exemple)
17 for MLA with a 1004-40 engine (Fastram).
17 for MLT/MLA with a 1104 engine (Euro 2).
If the coefficient is incorrect, press the
"CLEAR" key to delete the coefficient dis-
played, then press in the correct value.
4 teeth diesel
1 - 300 +/- 1
3,4 - Press CLEAR 1_
(Unless the coefficient is
correct).
4 teeth diesel
3,5 - Press 7 1 - 300 +/- 1

17_
2 _________GLR on/off
3,6 - Press ENTER 3 _________R diesel
Validation of coefficient.
3,7 - Press MENU 3 _________Param1 GLR
4 _________Param2 GLR
3,8 - Press MENU PROC _____Status
Return to the initial menu.
TEACH ____Storage
15
4 Saving parameters
1_________Save Params
2_________Default Params
4,1 - Press TEACH 3_________Get EEPROM
4_________Send EEPROM
Teach ?
4,2 - Press
1 ==> <ENTER>
Cancel ?
==> <MENU>
Saving
4,3 - Press ENTER finished !
4,4 - To wait patiently 3_________Get EEPROM
TEACH ____Storage
16
5 Learning machine parameters (Creation of the theoretical system)
5,1 F2 ________Diagnostic
PROC _____Status
TEACH ____Storage
5,2 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
5,3 - Press
2 2 _________GLR on/off
3 _________R diesel
1 diesel charac
5,4 - Press
1 0 - 1 +/- 1
0
d charac manu
Start ?
==> <ENTER>
5,5 - Press ENTER Cancel ?
==> <MENU>
Function active !
5,6 - Press ENTER

Please wait ....
Accelerate very, very gra-

dually (30 seconds to 1 Accelerate as gradually as possible, espe-
5,7 minute.) cially at the beginning. For more gradual
(operating the injection acceleration control, it is preferable to
pump control rod) Continue Function ended directly operate the pump control rod.
accelerating until the Do not touch : the steering, the brake
screen displays : pedal or the operating lever.
Maintain acceleration Press <ENTER> Learn parameters with a tank temperature
until the next step. of 50°C.
2 _________GLR on/off After typing "ENTER" release the injection
5,8 - Press ENTER 3 _________R diesel pump control rod.
5,9 - Press MENU 3 _________Param1 GLR Return to the previous menu.
4 _________Param2 GLR
TEACH ____Storage
17
6 Checking control system operation
6,1 - Switch off the engine
F2 ________Diagnostic The system is reinitialised and takes
6,2 - Restart the engine
PROC _____Status account of the new learning curve.
TEACH ____Storage
1 _________engine speed This takes you in to the display menu.

2 _________pump It is possible to view 2 of the 8 available
6,3 - Press PROC 3 _________Poti nominal parameters simultaneously and in real time.
4 _________Poti diesel The first 4 parameters are shown opposite.
This other four parameters are shown
6 _________D nominal valu
6,4 - Press 7 _________swi Output opposite.
8 _________Prop current Also see chapter 3 - "PROC menu".
This shows the engine speed in real time

6,5 - Press
1 1 engine speed
and the position of the accelerator pedal :
- Check (machine unloaded) that the engine
then _ _ _ rpm speed indicated is consistent with the
4 Poti diesel machine setting (idle, max. speed).
___% - Check the correct operation of the pedal
- Press
4 (from 0% to X%, where X is smaller or
equal to 100).
In the event of a problem, check the error
codes (see step 9), check the parameters,
relearn the parameters (see step 5), check
the installation.
1_________engine speed
2_________pump
6,6 - Press MENU 3_________Poti nominal Return to the previous menu.
4_________Poti diesel

6,7 - Press
1 1 engine speed
and the learning curve (recorded in 4 and
which varies with the position of the pedal):
_ _ _ rpm
then - Check in particular (machine unloaded)
5 diesel charac
_ _ _ rpm that the two values always remain close
to one another: this shows that the lear-
- Press 5 ning curve has been correctly recorded.
codes (see step 9), check the parameters,
relearn the parameters (see step 5), check
the installation.
18
1 _________engine speed
2 _________pump
6,8 - Press MENU 3 _________Poti nominal Return to the previous menu.
4 _________Poti diesel
This shows the engine speed and the maxi-

6,9 - Press
1 1 engine speed
mum pump displacement.
NOTA : not the actual displacement.
_ _ _ rpm - Check that the pump achieves 100% with
then
2 pump the machine unloaded and the engine
___%
idling.
- Press 2 - Check (engine idling) that the pump drops
to 60% when the engine is loaded.
- Check that the engine does not stall
under the following conditions: engine
idling + transmission engaged + steering
+ excavator bucket at maximum extent +
telescopic gear + lifting gear.
If the engine stalls, go to step 7. Return to
the previous menu. For other problems,
check the error odes, check the parame-
ters, relearn the parameters (step 5) and
check the installation.
2 _________pump
6,11 - Press MENU PROC _____Status If the control system is working correctly,
TEACH ____Storage go directly to step 9.
19
7 Procedure to be followed if the engine stalls
7,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
1 _________GLR Min
2 _________measure time
7,2 - Press
4 3 _________ _ _ _ _ _ _ _
4 _________ _ _ _ _ _ _ _
1 GLR Min
0 - 80 +/- 1
7,3 - Press
1 60
1 GLR Min
0 - 80 +/- 1
7,4 - Press twice CLEAR To clear the parameter.
7,5 - Press
5 1 GLR Min To enter the new parameter.
0 - 80 +/- 1
then
55
Lower in steps of 5%.
NOTE : Do not go below 40%.
- Press
5
1 _________GLR Min
7,6 - Press ENTER 3 _________ _ _ _ _ _ _ _ To confirm the new parameter.
4 _________ _ _ _ _ _ _ _
4 _________Param2 GLR
TEACH ____Storage
7,9 - Save the parameters See steps 4.1 to 4.5.
20
See steps 6.3 to 6.11.

7,10 - Test the new parameter If the engine no longer stalls, go to step 9,
otherwise go to the next step.
7,11 Repeat steps 7.1 to 7.10.

- If the engine continues NOTE : Do not go below 40%.
to stall, modify the para- If the engine no longer stalls, go to step 9,
meter again. otherwise go to the next step.
21
8 Procedure to follow if the engine continues to stall.
8,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
1 _________Poti nominal
8,2 - Press
1 3 _________Imin pump
4 _________Imax pump
8 nom displacem
8,3 - Press
8 0 - 100 +/- 1
100
8 nom displacem
0 - 100 +/- 1
8,4 - Press 3 times CLEAR To clear the parameter.
8,5 - Press
0 - 80 +/- 1
then
95
- Press
5
8,6 - Press ENTER 3 _________Imin pump To confirm the new parameter.
Return to previous menu.
4 _________Param2 GLR
8,8 - Press MENU PROC _____Status Return to initial menu.
TEACH ____Storage
8,9 - Save the parameters. See steps 4.1 to 4.5.
22

8,10 - Testthe new parameter. If the engine no longer stalls, go to step 9,
otherwise go to the next step.

to stall, modify the the If the engine continues to stall, contact
parameter again. customer services.
23
9 Displaying error codes
1_ Actual. Faults
2_ Saved Faults
9,1 - Press F2 3_ Delete Faults
Access the diagnostic menu
4_ _ _ _ _ _ _ _
This function allows current error codes to

9,2 - Press
1 No error be displayed.
Check that there are no errors.
If error are shown, seek the cause of the pro-
blem according to the indication given in this
menu and repeat the procedure.
See also chapter 2- ”F2 diagnostic menu”
1_ Actual. Faults
2_ Saved Faults
9,3 - Press MENU 3_ Delete Faults Return to previous menu.
4_ _ _ _ _ _ _ _
Example
This menu allows you to view the record of
Poti diesel
prop pompe faults encountered since the last time the
9,4 - Press
2 list of problems encountered was reset
(see 9,6).
1_ Actual. Faults
2_ Saved Faults
4_ _ _ _ _ _ _ _
Delete ?
==> <ENTER> This menu allows the problem history to
9,6 - Press
3 Cancel ?
==> <MENU>
be cleared.
1_ Actual. Faults
2_ Saved Faults
9,7 - Press ENTER 3_ Delete Faults
4_ _ _ _ _ _ _ _
9,8 - Press MENU PROC _____Status Return to previous menu.
TEACH ____Storage
24
10 End of procedure
- Switch off the engine.

10,1
- Switch off the ignition.
10,2 - Disconnect the calibrator.
25
2 - MENU F2 DIAGNOSTICS (Displaying error codes)
1 Current problem. "1_ Actual. Faults"

2 Record of problems encountered. "2_ Saved Faults"
3 Resetting list of problems encountered. "3_ Delete Faults"
Explanation of error codes
F2 DIAGNOSTIC SUBMENU
ERROR CODE PROBABLE CAUSE EFFECT REMEDY
Étalonnage échelon Parameterisation problem Faulty control of propor- One of the parameters of
tional solenoid valve menu F1 is invalid.
Make a reset procedure
with a new factory
parameter.
Prop pompe Broken or short-circuited The solenoid valve’s fail Check the wire, the
wire of hydraulic pump safe system maintains connector and the sole-
proportional solenoid 100% pump flow rate. noid valve.
valve wire. The machine risks to
stall, as there is no elec-
tronic power control.
Poti DIESEL The diesel setpoint poten- Maximum pump flow rate Adjust the diesel setpoint
tiometer on the injection reduced to 30%. potentiometer / Check
pump (theoretical engine the wire and the conenc-
speed) is not adjusted, bro- tor.
ken wire or short-circuit.
Sensor DIESEL The wire leading to the Internal combustion engi- Check the wire and the
alternator (actual engine ne load tolerance excee- connector.
speed) broken or short-cir- ded.
cuit. Active flow control = 60 %
26
3 - PROC MENU (Monitoring)
When the PROC menu is selected, 8 parameters will be proposed. You must then select two of these parameters
by pressing the numbers corresponding to the desired parameters. The two lines selected will then display the mea-
sured values.
RC2-1 Microcontroller settings
PROC SUBMENU Dynamic reading of values

VALUE UNIT DESCRIPTION
1 - Engine speed T/MN Diesel engine setpoint (actual engine speed)
2 - Pump % Maximum allowed pump capacity
3 - Poti nominal % Not used
4 - Poti DIESEL % Gross engine speed potentiometer value
5 - Diesel Characteristic T/MN Diesel learning curve

(theoretical engine speed)
6 - D nominal value T/MN Engine speed setpoint (learning curve - overwrite)
7 - Swi output Not used
8 - Prop current m.A Pump solenoid valve supply current
27
4 - TEACH MENU (Record the modifications of the F1 menu)
When the menu TEACH is selected, 4 parameters are proposed for you. It is then only necessary to select one of
the first 2 parameters.
Parameters 3 and 4 are not used.
Available menu Function

1 - Save Params This function has the aim of recording and safeguarding in the memory
of the case RC2-1 all the modifications that could be brought in by the
calibrator BB3.
So that all the modifications are taken into account by the machine, it
is imperative to cut the contact then to start it again.
2 - Default Params This function has the aim of reeestablishing automatically the standard
parameters (factory) of the F1 menu.
This function is also called RESET
Attention, in spite of this, 2 or 6 parameters will have to be regulated
manually, according to the date of fabrication of teh machine.
(* See paragraph below.)
3 - Get EEPROM Not used
4 - Send EEPROM Not used
* The 6 coloured boxes of the table “F1 Menu” pages 30 and 31 present the 6 operations where the parameters
are to be reset manually. (Example on MLT Série B-Euro 2)
The operations are to be carried out in the following order;
1 Adjustment of the "poti diesel" F1 ; 1 ; 2 ; + adjustment procedure
2 Adjustment of the coefficient "teeth diesel" F1 ; 2 ; 4 ; (coefficient 17)
3 Adjustment of the parameter “GLR min” F1 ; 4 ; 1 ; (adjustment 60)
4 Adjustment of the parameter "Min Cur DP" F1 ; 6 ; 7 ; (adjustment 5000)
5 Adjustment of the parameter "Max Cur DP" F1 ; 6 ; 8 ; (adjustment 12000)
6 Learning curve "diesel charac" F1 ; 2 ; 1 ; + adjustment curve
For the machines made from January 2004 onwards, only the operations 1 and 6 are necessary.
In case of doubts, reset the parameters and check the 6 operations.
A detailed procedure of manually resetting the pameters is described in chapter 6.
28
29
5 - RC2-1 MICROCONTROLLER SETTINGS : F1 MENU (Adjustment and parameter setting)
(Ref : 236673 - 246556 - 249920)
1 gen settings 2 GLR settings

1 - poti nominal 1 - diesel charac
min.position / adjustment range min 0
max position / max 1
increment +/- 1
0
Not used Creation of the learning curve
2 - poti diesel 2 - GLR on / off

Idling speed min position upper than 0,6 0,8 V value 1 GLR off
Maxi speed max position lower than 4,4 4,3 V value 2 GLR on
GLR on
Record of te potentiometer Activation power regulation

Thermal motor system Example
3 - I min pump 3 - R diesel

adjustment range min 200 mA 0,8 V adjustment range min 500 ms
max 600 mA 4,3 V max 3000 ms
increment +/- 10 mA increment +/- 22 ms
400 mA 1800 ms
Minimum current proportional solenoid Times ramp of teh reaction of teh regulation
4 - I max pump 4 - teeth diesel

adjustment range min 1000 mA adjustment range min 1
max 1600 mA max 300 MLT A15
increment +/- 10 mA increment +/- 1 MLA 17
1200 mA MLT B 17
Number of flying teeth motor
Maximum current proportional solenoid or coefficient reading motor system
5 - dither - freq 5 - fixed eng spd

value 1 100 Hz adjustment range min 0 rpm
value 2 200 Hz max 3000 rpm
100 Hz increment +/- 10 rpm
0 rpm
Frequency adjustment Dither
6 - supply voltage 6 - dump idle spee

value 1 12 V adjustment range min 50 rpm
value 2 24 V max 300 rpm
12 V increment +/- 5 rpm
50 rpm
Supply voltage Load tolerance motor idle
7 - displacem swi 7 - dump half spee

value 1 setting poti adjustment range min 50 rpm
value 2 setting BB3 max 500 rpm
setting increment +/- 5 rpm
BB3 200 rpm
Max displacement : pump controlled
by potentiometer or BB3 Load tolerance motor semi-mode
8 - nom displacem 8 - dump full spee

adjustment range min 0% adjustment range min 50 rpm
max 100 % max 500 rpm
increment +/- 1% increment +/- 5 rpm
100 % 300 rpm
Max displacement pumps authorised in % Load tolerance motor at maximum
30
5 - RC2-1 MICROCONTROLLER SETTINGS : F1 MENU
(Ref : 236673 - 246556 - 249920)
3 Param 1 GLR 4 Param 2 GLR

1 - P1 (nA > nN) 1 - GLR min MLA
adjustment range min 1 adjustment range min 0% Fastram
max 2000 max 80 % 60%
increment +/- 10 increment +/- 1% MLT B-E2
400 60 %
Displacement mini pump authorised in % MLA Euro2
NOTE : Do not go below 40 % 50%
2 - P2 (nA < nN) 2 - f measure time

adjustment range min 1 adjustment range min 50 ms
max 2000 max 1000 ms
increment +/- 10 increment +/- 10 ms
400 150
5 Ramps
3 - I1 (nA > nN n' > 0) R pump out
max 1000 max 10000 ms 22 ms
100
Ramp between potentiometer record and
incline towards max displacement.
4 - I2 (nA > nN n' < 0) R pump in

max 1000 max 10000 ms 22 ms
100
incline towards min displacement.
5 - I3 (nA < nN n' < 0) 6 Calibration

adjustment range min 0
max 1000 1 - Calib Curr
increment +/- 10 value 1 no calib no calib
400 value 2 calib
2 - Error Current
6 - I4 (nA < nN n' > 0) adjustment range min 0
adjustment range min 0 max 100 30
max 1000 increment +/- 1
increment +/- 10
240 5 - Min Cur SP
adjustment range min 0
max 5000 1000
increment +/- 100
7 - D factor
adjustment range min 0 6 - Max Cur SP
max 1000 adjustment range min 1000
increment +/- 10 max 15000 7000
50 increment +/- 100
7 - Min Cur DP Fastram

adjustment range min 0 500
8 - d call rate max 5000 Euro 2
adjustment range min 3 increment +/- 100 5000
max 6
increment +/- 3 8 - Max Cur DP Fastram
3 adjustment range min 0 7000
max 15000 Euro 2
increment +/- 100 12000
31
6 - DETAILLED PROCEDURE OF PARAMETER SETTING AFTER A RESET

1 Resetting the parameters of the grey boxes of F1 menu
1,2 - Press
1 3_________Imin pump
4_________Imax pump

1,3 - Press
2 Minimal Position
extent).

A (B).
D
pump control rod D,
2 Poti diesel

4_________Imax pump
TEACH ____Storage
32
2,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
2,2 - Press
2 2 _________GLR on/off
3 _________R diesel
The value of the coefficient must be :

4 teeth diesel 15 for MLT with a 1004-40 engine (Fastram).
1 - 300 +/- 1
2,3 - Press
4 15_(exemple)
17 for MLA with a 1004-40 engine (Fastram).
4 teeth diesel
1 - 300 +/- 1
correct).
4 teeth diesel
2,5 - Press 7 1 - 300 +/- 1

17_
2 _________GLR on/off
2,6 - Press ENTER 3 _________R diesel Validation of coefficient.
4 _________Param2 GLR
TEACH ____Storage
33
1 _________GLR mini
3,2 - Press
4
1 GLR mini
0 - 80 +/- 1 The parameter must be :
3,3 - Press
1 60 60% for MLA with a 1004-40 engine (Fastram)
60% for MLT with a 1104 engine (Euro 2)
50% for MLA with a 1104 engine (Euro 2)
1 GLR mini
0 - 80 +/- 1
- Press
5 1 GLR mini
To enter the new parameter.
0 - 80 +/- 1
3,5 then 50
- Press
0
1_________GLR mini
2_________measure time
3,6 - Press ENTER To confirm the new parameter.
4 _________Param2 GLR
TEACH ____Storage
34
4,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
1 _________Calib Curr
2 _________Error Current
4,2 - Press
6 5 _________Min Cur SP
6 _________Max Cur SP
7 Min Cur DP The value of the coefficient must be :

1 - 5000 +/- 100
4,3 - Press
7 500_(exemple)
500 for a 1004-40 engine (Fastram).
5000 for a 1104 engine (Euro 2).
If the coefficient is incorrect, press in the
correct value.
7 Min Cur DP
1 - 5000 +/- 100
4,4 - Press
0 5000_
correct).
4,5 - Press ENTER 5 _________Min Cur SP Validation of coefficient.
(Unless the coefficient is 6 _________Max Cur SP
correct).
4 _________Param2 GLR
TEACH ____Storage
35
5,2 - Press
6 5 _________Min Cur SP
6 _________Max Cur SP
8 Max Cur DP The value of the coefficient must be :

1 - 15000 +/- 100 7000 for a 1004-40 engine (Fastram).
5,3 - Press
8 7000_(exemple) 12000 for a 1104 engine (Euro 2).
8 Max Cur DP
1 - 15000 +/- 100
5,4 - Press CLEAR _
correct).
8 Max Cur DP
1 2 1 - 15000 +/- 100
5,5 - Press 12000 12000_
0
1_________Calib Curr
2_________Error Current
5,6 - Press ENTER 5_________Min Cur SP Validation of coefficient.
6_________Max Cur SP
4 _________Param2 GLR
TEACH ____Storage
36
6,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
6,2 - Press
2 2 _________GLR on/off
3 _________R diesel
1 diesel charac
0 - 1 +/- 1
6,3 - Press
1 0
d charac manu
Start ?
==> <ENTER>
==> <MENU>
Function active !
6,5 - Press ENTER

Please wait ....

4 _________Param2 GLR
37
38
FORCED OPERATION FONCTIONING
80-8-41-M94 EN
MT 732 Série B-E2

MT 932 Série B-E2

06 / 06 / 2006
CONTENTS
– FONTIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MLT 634 / 731 Turbo LSU Série B-E2
MLT 630 / 634 - 120 LSU Série B -E2
MLT 634 - 120 LSU Powershift Série B -E2
MLT 735 - 120 LSU Série 2 -E2
MLT 735 - 120 LSU Powershift Série 2 -E2
– “FORCED OPERATION” OPTION COMPOSITION . . . . . . . . . . . . . . . . . . . . . . . . 5
– INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
– PRINCIPLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
– FORCED OPERATION PROGRAMME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
– MENU SEQUENCE DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
– ELECTRICAL TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3
FONCTIONING
This option performs two functions :

1 - Controls maximum flow of attachment movements (flow limiter).
2 - Controls and adjusts CONTINUOUS hydraulic movement for an attachment (forced operation).
1 - Flow limiter function

During ”normal” use (forced operation not active), potentiometer C (Fig. 2) is designed to limit maximum flow to
attachment line.
- Set potentiometer C to required position.
- Activate roller A (Fig. 1 or Fig. 2) to perform movement. Maximum flow will be automatically set by potentiometer.
Fig. 1 Fig. 2 Fig. 3
A 1
A
B
2 - Forced operation function
This option must only be used with an attachment requiring a continuous hydraulic movement such as a sweeper, a
distributing hopper, a mixer, a sprayer, etc. It is strictly forbidden for lifting devices and in all other cases (hoist, crane,
winch, hook, etc.).
STARTING ATTACHMENT CONTINUOUS HYDRAULIC MOVEMENT
- Check potentiometer C (Fig. 3) is on 0%.

- Move and maintain roller A : (Fig. 1) up or down / (Fig. 2) forward or reverse (depending on attachment type), press
button B (Fig. 3) et release button A (Fig. 1 or Fig. 2). The red signal 1 (Fig. 3) flashing indicates that the option is
activated.
- Adjust required flow with potentiometer C (Fig. 3).
STOPPING
- To stop attachment continuous hydraulic movement, move roller A or press button B. LED 1 goes out.
- Move potentiometer C to 0%.
Never leave control panel without having turned potentiometer C back to 0%. Before starting fork lift truck, ensure
potentiometer C in on 0%.
4
“FORCED OPERATIONS” OPTION COMPOSITION
Parts required
Complete : 698 418
1 modulus Ref. 247 010 Item 1

1 bracket Ref. 246 978 Item 2 12 10 11
2 HM 3-20 zinc plated bolts Ref. 175 140 Item 3 25%
50%
75%
2 L3 zinc plated washers Ref. 459 747 Item 4 N° 247175

0% 100%
N° 2 4 7174
2 W3 zinc plated washers Ref. 459 748 Item 5

2 HM 3 zinc plated nuts Ref. 175 921 Item 6
1 harness Ref. 247 026 Item 7
1 button/LED harness Ref. 247 176 Item 8 9
1 potentiometer harness Ref. 247 012 Item 9
1 ”attachment” sticker Ref. 247 175 Item 10
8
1 ”potentiometer” sticker Ref. 247 174 Item 11
1 5A fuse Ref. 207 007 Item 12
1 bracket Ref. 251 065 Item 13
2 1st assembly
6
13 2nd assembly
5
INSTALLATION PROCEDURE
Fig. 1
- Remove RH console A (Fig. 1).
- Drill two Ø 10,5 et 16 holes at dimensions shown (Fig. 2).

Fig. 2
=
=
40
Ø16
Ø10,5
70
- Fit module 1 on support 2 (Fig. 3). =
=
- Set the arrangement with the fixing screw B (Fig. 4) of
the right casing of the cab. (1st assembly) Or on the
support indicator 13 situated on the manipulator unit.
(2nd assembly)
- Connect harness 7 between control valve and
module 1, following instructions given (Fig. 3).
Fig. 3
Brown wire to connect

to pin 16 of connector
7
16
attachment
1
After sales test
2 socket, do not
control valve connect
telescope
6
Fig. 4 (1st assembly) Fig. 5
2 1
- Affix sticker 11 to console A (Fig. 6). Fig. 6

- Connect button/LED 8 and potentiometer 9 to harness 7 (Fig. 7), then install on
console A (Fig. 6). 8
- Affix sticker 10 (Fig. 6). A
NOTE : Adjust mini position of potentiometer 9 in relation to sticker 11 (Fig. 6).
10
- Refit mounting bolts on console A (Fig. 6). 11
9
- Open fuse and relay panel cover to right of pedals.
- Fit fuse 12 (5A) instead of 3A fuse (Fig. 8).
- Close fuse and relay panel cover.
Fig. 8 Fig. 7
12 9
8
7
PRINCIPLE DIAGRAM
-
+
f 32 (5A)
Main harness Main harness

telescope attachment
3 4 4 3 3 4 4 3
2 1 1 2 2 1 1 2
1 + + 1
2 2
Signal 3 3 Signal
4 4
Potentiometer B B
C C
50% A A
25% 75% J4 J5
0% 100%
C
N° 2 4 7174
Consigne Connector
Calibrator
B
A + J2 J3
8
1
1 2
3 4
3 4
2 1
16
8
1 +
14
2
1
Signal Switch
9
N° 247175
J1
3 +
+ 1 4 + 5 Volt.
3 4 4 3
2 1 1 2
2 3 Signal
Button / LED 3 2
Signal
+ 5 Volt.
4 1 +
3 4 4 3 3 4 4 3
2 1 1 2 2 1 1 2
EMS EMS
Telescope Attachment
8
PRINCIPLE DIAGRAM
J4
1
6
- Batt + Batt-P
5
3
- Batt - Batt
Option EV M1/S5 AU Fil 1
Maxi pressure AU Fil 2 CAN low
COMMUN + COMMUN +
4
CAN high
1
J5
4
M1/S4
8
PROGRAMME
**********
g1 CAN high
- batt
g2 telescope valve
4
CAN low M1/S3 bl _

12V S
5V
j/vt
2
g3 - Batt - Batt
g4 COMMUN + M1/S6a M
3
M1/S1 bl
12V
_
5V
S incident valve
1
J3 towards entry M1/E18 (J2-

bc
13) signal télescope
FUS 2
J2
- batt j/vt towards entry M1/E16 (J2-
1
- Batt
8
r + Batt
+ batt 11) incident signal
16
- Batt M1/S2
FUS 1
8
+ Batt + Batt-P r
- Batt
M1/E15 M1/E5
r Machine overload shunt
r + Batt-P
M1/E11
J
S.manip;acc. M1/E16 M1/E4
g
M1/E12 M1/E10 Pre-set incidental cut-off
4 3
M1/E17a M1/E3
J
“switch seating”
S.forcing acc. M1/E13 M1/E9
M1/E18 M1/E2
M1/E14 M1/E8
7
v AU Fil 1
BP.forcing acc. M1/E7
14
AU Fil 2
M1/E6
9
M1/E1
Pre-set silo unloader
1
J1
1 - Batt
2
MODULE E18/S6 MEM E15
3
E17a
4
50696445
5 + Batt
6 E14
7 E12
9
F 32 (5A)
+
Machine
hairness
4 3 2 1
1 2 3 4
J2-8 + J2-1
J2-2
B Signal
C 0 to
J2-12 Consigne Att. signalJ2-11
“Forced
A Telesc. signalJ2-13 operations”
10
J2-4 +
option inerface
+ J3-1
1 2
J2-14 Signal switch
4
PRINCIPLE DIAGRAM (WITH FORCED OPERATIONS OPTION)
J3-3
Att. signal
J2-3
J1-16 +
3
J3-4 + J3-2
1 2 3 4 4 3 2 1 EMS
hairness
+ sign 5V 5V sign +
EMS Telescope EMS Attachment

F 32 (5A)
+
Machine
hairness
4 3 2 1
1 2 3 4
11
EMS
hairness
PRINCIPLE DIAGRAM (WITH FORCED OPERATIONS OPTION)
1 2 3 4 4 3 2 1
+ sign 5V 5V sign +
EMS Telescope EMS Attachment

FORCED OPERATIONS POGRAMME (247015b)
Catalogue of the entries and exits
Entries connection FUNCTION

E1 J1-1 Not used
E2 J1-4 Not used
E3 J1-5 Attachment cut-off
E4 J1-6 Not used
E5 J1-7 Surcharge machine
E6 J1-9 BP overload forcing
E7 J2-14 BP incidental forcing
E8 J1-11 Detection returned telescope
E9 J1-12 Not used
E10 J1-13 Not used
E11 J1-14 Not used
E12 J2-5 Direction 2 silo unloader
E13 J2-6 Not used
E14 J2-7 Direction 1 silo unloader
E15 J2-10 Presence silo unloader
E16 J2-11 Incidental manipulator signal
E17a J2-12 Potentiometer signal incidental record
E18 J2-13 Manipulator telescope signal
Exits connection FUNCTION

S1 J3-1 Incidental EMS supply
S2 J1-16 Signal incidental forcing
S3 J3-4 Telescope EMS supply
S4 J4-8 Activity cut-off
S5 J4-2 EV pressure limiter
S6 J3-3 Incidental signal
12
TABLE OF LED STATES FOR POSSIBLE MOVEMENTS Ref. Micro Prog.mar.forc.247015bEN.xls
* Movement cut-off solenoid valve

MASTER MODULE "M1" ( E18/S6 )
l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
l
n
a
utto
al
er
sign
2
1
Det
met
tton
ad i
inte
inte
sign
inte
load
tion
tion
b
ntio
erlo
cted
g bu
tick
ing
n1
n2
off
off
irec
irec
un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
rcin
ilo
er d
er d
verl
oys
of s
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
load
load
pe j
O
unlo
nce
ine
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
un
un
ch
se
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.
.
E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16 E17a E18 B1 B2 B3 B4
authorise lower/dig/tip M1/S4s = 1 (note: s = memorised output set)
1
1
1
stop lower/dig/tip M1/S4r = 0 (note: r = memorised output reset)
0 0 0
authorise telescope extend M1/S3s = 1 (note: s = memorised output set)
1 0,5
1 0,5
1 0,5
authorise telescope retract M1/S3s = 1 (note: s = memorised output set)
4,5
stop telescope extend M1/S3r = 0 (note: r = memorised output reset)
0 0 0 0,5
Attachment forcing LED "directions 1 and 2"

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
al
on
al
er
sign
2
1
Det
met
tton
ad i
butt
inte
inte
sign
inte
load
ion
ion
ntio
erlo
cted
g bu
tick
rect
rect
ing
n1
n2
ff
off
o un
oad
tick
ut-o
pote
r ov
oys
forc
etra
cut-
ctio
ctio
r di
r di
rcin
verl
oys
f sil
nt c
nt j
ade
ade
ade
pe R
dire
dire
d fo
ent
ent
ent
pe j
eO
ce o
e
e
unlo
unlo
unlo
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
chin
sen
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.

M1/S2 = (1 second at 1 then 1 second at 0, alternately)
1 0 % 1 0 1
1 0 % 1 0 1
1 0 % 1 0 1
1 1 1 % 1 0
1 1 1 % 1 0
1 1 1 % 1 0
1 0 % 0 1 1
1 0 % 0 1 1
1 0 % 0 1 1
1 1 1 % 1 0
1 1 1 % 1 0
1 1 1 % 1 0
0 = input not active to have movement. / 1 = input active to have movement.

0.5 = 2.45 - 0.5 Vdc to have movement. / 2.5 = 2.45 - 2.55 Vdc to have movement. / 4.5 = 2.55 - 4.5 Vdc to have movement.
0.5* = 0.5 Vdc to have movement. / 4.5* = 4.5 Vdc to have movement.
% = percentage of supply voltage to vary speed.
13
* Attachment proportional solenoid valve "direction 1"

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
al
on
al
r
sign
2
1
Det
ade
met
tton
ad i
butt
inte
inte
sign
inte
tion
tion
unlo
ntio
erlo
cted
g bu
tick
ing
n1
n2
off
off
irec
irec
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
rcin
ilo
er d
er d
verl
oys
of s
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
load
load
pe j
O
unlo
nce
ine
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
un
un
ch
se
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.
.
S6 = (Vmin 2.5V / Vmax 0.5V)
1 0 0,5 % 0 0 1
1 0 % 1 0 1
1 0 0,5 % 0 0 1
1 0 % 1 0 1
1 0 0,5 % 0 0 1
1 0 % 1 0 1
1 1 1 % 1 0
1 1 1 % 1 0
1 1 1 % 1 0
* Attachment proportional solenoid valve "direction 2"

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
al
on
al
er
sign
2
1
Det
met
tton
ad i
butt
inte
inte
sign
inte
load
ion
ion
ntio
erlo
cted
g bu
tick
rect
rect
ing
n1
n2
off
off
o un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
r di
r di
rcin
verl
oys
f sil
ade
ade
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
pe j
eO
ce o
unlo
unlo
unlo
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
chin
sen
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.

S6 = (Vmin 2.5V / Vmax 4.5V)
1 0 4,5 % 0 0 1
1 0 % 0 1 1
1 0 4,5 % 0 0 1
1 0 % 0 1 1
1 0 4,5 % 0 0 1
1 0 % 0 1 1
1 1 1 % 1 0
1 1 1 % 1 0
1 1 1 % 1 0

14
* Machine max pressure solenoid valve

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
l
n
a
utto
al
er
sign
2
1
Det
met
tton
ad i
inte
inte
sign
inte
load
tion
tion
b
ntio
erlo
cted
g bu
tick
ing
n1
n2
off
off
irec
irec
un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
rcin
ilo
er d
er d
verl
oys
of s
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
load
load
pe j
O
unlo
nce
ine
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
un
un
ch
se
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.
.
authorise max flow M1/S5 = 1
2,5

15
Forcing direction 1 internal bit

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
l
n
a
utto
al
er
sign
2
1
Det
met
tton
ad i
inte
inte
sign
inte
load
tion
tion
b
ntio
erlo
cted
g bu
tick
ing
n1
n2
off
off
irec
irec
un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
rcin
ilo
er d
er d
verl
oys
of s
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
load
load
pe j
O
unlo
nce
ine
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
un
un
ch
se
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.
.
B1s = 1 (note: B1s = memorised internal bit set)
1 0,5*
B1r = 0 (note: B1r = memorised internal bit reset)
1 1
0,5 1
4,5 1
0 0 0
Forcing direction 2 internal bit

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
al
on
al
er
sign
2
1
Det
met
tton
ad i
butt
inte
inte
sign
inte
load
ion
ion
ntio
erlo
cted
g bu
tick
rect
rect
ing
n1
n2
off
off
o un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
r di
r di
rcin
verl
oys
f sil
ade
ade
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
pe j
eO
ce o
unlo
unlo
unlo
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
chin
sen
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.

1 4,5*
1 1
0,5 1
4,5 1
0 0 0

16
"Switch or seat with contact" attachment cut-off internal bit

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
l
n
a
utto
al
er
sign
2
1
Det
met
tton
ad i
inte
inte
sign
inte
load
tion
tion
b
ntio
erlo
cted
g bu
tick
ing
n1
n2
off
off
irec
irec
un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
rcin
ilo
er d
er d
verl
oys
of s
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
load
load
pe j
O
unlo
nce
ine
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
un
un
ch
se
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.
.
1
0+t
"Machine overload on silo unloader forcing" Silo unloader overload int. bit
l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
al
on
al
er
sign
2
1
Det
met
tton
ad i
butt
inte
inte
sign
inte
load
ion
ion
ntio
erlo
cted
g bu
tick
rect
rect
ing
n1
n2
off
off
o un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
r di
r di
rcin
verl
oys
f sil
ade
ade
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
pe j
eO
ce o
unlo
unlo
unlo
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
chin
sen
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.

0 0 0 1
0

17
* Attachment solenoid valve

l
igna
bit
bit
on
bit
it
nt. b
ecti
er s
rnal
rnal
rnal
l
n
a
utto
al
er
sign
2
1
Det
met
tton
ad i
inte
inte
sign
inte
load
tion
tion
b
ntio
erlo
cted
g bu
tick
ing
n1
n2
off
off
irec
irec
un
oad
tick
pote
r ov
joys
forc
cut-
etra
cut-
ctio
ctio
rcin
ilo
er d
er d
verl
oys
of s
ade
pe R
dire
dire
d fo
ent
ent
ent
ent
ent
load
load
pe j
O
unlo
nce
ine
chm
chm
chm
chm
chm
rloa
esco
esco
cing
cing
un
un
ch
se
Atta
Atta
Atta
Atta
Atta
Ove
Silo
Silo
Silo
For
For
Ma
Tel
Pre
Tel
.
.
Attachment SV supply M1/S1 = 1
0.5s after initialising master module (M1)

18
DISPLAY MENU SEQUENCE Calibrator ref: 597611
(The values in this table are given as examples only)
Main display
MANITOU Fault xxxxxx If important fault, then Description of fault code (Fx)
LSU !Fx! Exx alternates with name of input in question (Exx)
F1
F2 2
MANITOU Eng Dept
record
P 5sec 3
F1
sub-contractor:
SAGELEC
F1
ENTREES (e)
Main input display menu
INPUT
P 5
F2
M1 123456789 10 Master module input status
e 111010010 0 (E18/S6)
F2
P
6
M1 11 12 13 14
e 0 1 1 0
F2
P
7

(E18/S6) (continued), with display of analogue input
e 0 2.50V 16 (in volts)
F2
P
8

(E18/S6) (continued), with display of analogue input
e 14.5V 2.50V
P F2 17&18 (in volts)
10
SORTIES (s)
Main output display menu
OUTPUT
P 11
F2
M1 12345 6 Master module output status (E18/S6), with display
of analogue output 6
s 11101 5.0V
(in volts)
F2
P
12
INTERNAL
Main bit display menu
BITS
P 13
F2
B1 B2 B3 B4
Master module internal bit status (E18/S6)
0 0 0 0
F2
P
19
24
JOYSTICK NEUTRAL
DIAGNOSTIC
Main joystick fault display menu.
P 25
F2
attachment direction 1 Description of fault code (F2) alternates with name of
!F4! E16 input in question (E16)
F2
P Automatic scroll if fault, validate with P

26
attachment direction 2 Description of fault code (F..) alternates with name of

!F5! E16 input in question (E..)
F2
Automatic fault search

Automatic scroll if fault, validate with P
27
attachment US Description of fault code (F..) alternates with name of

F2

28
telescope extended Description of fault code (F..) alternates with name of

F2

29
telescope retracted Description of fault code (F..) alternates with name of

F2

30
telescope US Description of fault code (F..) alternates with name of

F2

31
Joystick
OK
F2
14
REFERENCES
Main menu of various references
MODULES
P 15
F2
M1 247015b Saved program number, master module reference
REF : 50696445 (E18/S6)
F2
P
19
PARAMETERS
Main parameter menu
P 20
F2
"MinSpeed" attachment forcing potentiometer
MinSpeed correction parameter adjustable from 0 - 0.50V dc
P001 0.50V F2 with buttons and + -
P
21
MaxSpeed "MaxSpeed" attachment forcing potentiometer

correction parameter adjustable from 0 - 0.50V dc
P002 0.12V
F2 with buttons and + -
Note : - If no buttons nor the emergency stop are pressed after 10 minutes, the "main" menu returns by default.
20
ELECTRICAL TROUBLE SHOOTING
FAULTS POSSIBLE CAUSES
- Does the LED of module E18/S6 flash (0.5s at 1 / 0.5s at 0)?

No movement possible
- Check for faults on display.
LED of module E18/S6

flashes irregularly - Program missing
N° FAULT ON DISPLAY POSSIBLE CAUSES
- No CAN connection (display connected: AF2X16p)

"Awaiting message"
- No program on master E18/S6.
Message created by the display
- No CAN connection (display connected: AF2X16s)

" Awaiting info - No return info from master E18/S6
F1 (AF2X16s is only compatible with specific programming)
!F1! Master "
Message created by the display
ATTACH JOYSTICK - The voltage at the terminal of input E16 "attachment joystick signal" is not within the
F2
!F2! FAULT E16 authorised limits.
Fault alternating with "main menu"
attachment US - The voltage at the terminal of input E16 "attachment joystick signal" is not within the
F2
!F2! E16 authorised limits.
Fault in "joystick neutral diagnostic" menu
TELESC JOYSTICK - The voltage at the terminal of input E18 "telescope joystick signal" is not within the
F3
!F3! FAULT E18 authorised limits.
telescope US - The voltage at the terminal of input E18 "telescope joystick signal" is not within the
F3
!F3! E18 authorised limits.
attachment direction 1 - The voltage at the terminal of input E16 "attachment joystick signal" has detected a
F4
!F4! E16 direction 1 attachment movement request.
attachment direction 2 - The voltage at the terminal of input E16 "attachment joystick signal" has detected a
F5
!F5! E16 direction 2 attachment movement request.
telescope extended - The voltage at the terminal of input E18 "telescope joystick signal" has detected an
F6
!F6! E18 extend telescope movement request.
telescope retracted - The voltage at the terminal of input E18 "telescope joystick signal" has detected a
F7
!F7! E18 retract telescope movement request.
ATTACH CUT OFF

F8 - The attachment cut-off switch is active (input E3 = 0)
!F8! FAULT E3
OVERLOAD
F9 - The machine is overloaded (input E5 = 0)
!F9! FAULT E5
21
OPERATION OF ARM SUSPENSION
“CRC”
80-8-42-M94EN
MT 732 Série B-E2

MT 932 Série B-E2

16/ 02 / 2005
CONTENTS
1 – OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 – KIT “CRC” “arm suspension” option composition . . . . . . . . . . . . . . . . . . . . 6
3 – ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 – HYDRAULIC
Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Principal diagram
LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
NOT LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Balancing valve CRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 – ELECTRICITY
Electric circuit
LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
NOT LSU (Without aggravating movement suppression option) . . 17
NOT LSU (With aggravating movement suppression option) . . . . . 18
Principal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 – OPERATING LOGICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 – COMPONENT SITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3
1 _ OPERATING
The jib is suspended to reduce shaking of the lift truck on rough ground (e.g. moving
straw in a field).
FUNCTIONING
A2
- Set the forks or attachment on the ground and relieve the front wheels a few
centimetres only.
A
- Press switch A set to position A1, the visual indicator comes on indicating that jib
suspension is activated.
A1
- Press switch A set to position A2, the visual indicator goes out indicating that jib
suspension is deactivated.
Jib suspension is active to a lifting height of 3m00 from the axis of articulation of the
carriage with respect to the ground with the jib retracted. When you move beyond this
height or make another hydraulic movement (tilting, telescoping, attachment), jib
suspension is momentarily deactivated and the visual idicator of switch A goes out.
- When the I.C. engine is off, jib suspension is automatically deactivated.
4
5
2 _ KIT “CRC”
“ARM SUSPENSION” OPTION COMPOSITION
Parts requiered
Without aggravated movement

KIT : 243 683 MLT not LSU

MLT ... LSU
NOTE : Select the kit corresponding to your machine with or without
With aggravated movement

the "aggravated movement suppression" option.
suppression option
suppression option
KIT : 243 684
quantity
Item 1 Mini-Fuse 10A . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 225186 1 1 1
Item 2 Diode harness . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 229040 2 2 2
Item 3 Relay micro 20A . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 225183 2 3 2
Item 4 Switch arm suspension . . . . . . . . . . . . . . . . . . . .Ref. 239569 1 1 1
Item 5 CBHC.M5-10 zinc plated bolt . . . . . . . . . . . . . . . .Ref. 79533 1 1 1
Item 6 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 206182 5 5 5
Item 7 Electric harness . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 248380 1 1 1
Item 8 AD + FE 6SOR/MA1/4BSP JE conector . . . . . . . . .Ref. 214640 3 0 0
Item 9 TE ADA.MA 6S/FE 6SOR/MA 6S conector . . . . . . .Ref. 214646 3 0 0
Item 10 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 168850 3 2 2
Item 11 UN+MA 6S/FE10X100 conector . . . . . . . . . . . . . .Ref. 229003 3 0 0
Item 12 Pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 223917 3 0 3
Item 13 Shunt harness . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 247780 2 0 3
Item 14 H,M4 zinc plated nut . . . . . . . . . . . . . . . . . . . . . .Ref. 25758 0 0 4
Item 15 JZC 4 CAD.BICH washer . . . . . . . . . . . . . . . . . . . .Ref. 78806 0 0 4
Item 16 Switch support . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 228778 0 0 1
Item 17 CHC,M5-16 zinc plated bolt . . . . . . . . . . . . . . . . .Ref. 5323 0 0 4
Item 19 XCM-B525 Position switch . . . . . . . . . . . . . . . . . .Ref. 247778 0 0 2
Item 21 End stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 229795 0 0 1
Item 22 End stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 229796 0 0 1
Item 24 Contact cam . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 243095 1 1 1
Item 25 FHC,M8-16 zinc plated bolt . . . . . . . . . . . . . . . . . .Ref. 181673 2 2 2
Item 26 H,M-8-25 zinc plated bolt . . . . . . . . . . . . . . . . . . .Ref. 57446 2 2 2
Item 27 JZC 8 CAD.BICH washer . . . . . . . . . . . . . . . . . . . .Ref. 63351 3 3 3
Item 28 EQC,M 4 nut . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 407053 2 2 2
Item 30 Protection plate 2L . . . . . . . . . . . . . . . . . . . . . . . .Ref. 168490 2 2 2
Item 31 H,M8 zinc plated nut . . . . . . . . . . . . . . . . . . . . . .Ref. 58528 3 3 3
Item 32 Position switch . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 237967 1 1 1
Item 33 CS,M4-20 zinc plated bolt . . . . . . . . . . . . . . . . . .Ref. 31120 2 2 2
Item 34 Suspension valve . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 243080 1 1 1
Item 35 Pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 243116 1 1 1
Item 36 CHC,M8-50 zinc plated switch . . . . . . . . . . . . . . .Ref. 5324 4 4 4
Item 37 UN+MA12S/MA16X150 JE conector . . . . . . . . . . .Ref. 206077 1 1 1
Item 38 UN+MA12S/MA18X150 JE conector . . . . . . . . . . .Ref. 405064 2 1 1
Item 39 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 172228 1 1 1
Item 40 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 243081 1 1 1
6
“ARM SUSPENSION” OPTION COMPOSITION
Parts requiered
Without aggravated movement


MLT ... LSU
NOTE : Select the kit corresponding to your machine with or without
With aggravated movement

the "aggravated movement suppression" option.
suppression option
suppression option
KIT : 243 684
quantity
Item 41 UN PRO+MA20S/M3/4BSP JE 36 conector . . . . . .Ref. 215663 1 1 1
Item 42 M 8-70 zinc plated threaded rod . . . . . . . . . . . . . .Ref. 77435 1 1 1
Item 43 Hose length 1330 . . . . . . . . . . . . . . . . . . . . . . . .Ref. 244603 1 1 1
Item 44 Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 244006 1 1 1
Item 46 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 168487 2 2 2
Item 47 Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 239959 1 1 1
Item 48 Hose length 2650 . . . . . . . . . . . . . . . . . . . . . . . .Ref. 213341 1 1 1
Item 49 CD ADA.MA22L/FE22L OR conector . . . . . . . . . . .Ref. 217044 1 0 0
Item 50 CD ADA.MA22L/FE22L+M18X150 conector . . . . . .Ref. 217053 1 0 0
Item 51 UN+MA12S/MA1/2BSP JE conector . . . . . . . . . . .Ref. 190887 0 1 1
Item 52 AD RED.FE2OS OR/MA12S conector . . . . . . . . . . .Ref. 76791 1 1 1
Item 53 H,M 6-40 zinc plated bolt . . . . . . . . . . . . . . . . . . .Ref. 58526 6 6 6
Item 54 H,M 8-60 zinc plated bolt . . . . . . . . . . . . . . . . . . .Ref. 58533 1 1 1
Item 55 Protection plate 5L . . . . . . . . . . . . . . . . . . . . . . . .Ref. 168870 1 1 1
Item 56 UN PRO+MA 8S/M1/4BSP JE 16 conector . . . . . .Ref. 208584 1 0 0
Item 57 Shunt harness . . . . . . . . . . . . . . . . . . . . . . . . . . .Ref. 249693 1 0 0
7
3 _ ADJUSTMENT
ADJUSTING POSITION SWITCH

Fig.A
- Position arm as shown (Fig. A). Carriage

articulation pin must be 3 m minimum above
ground.
- Adjust position switch 32 (Fig. B) so that it

triggers in this configuration.
- To check adjustment, press switch 4 (Fig. C),
switch LED should illuminate. It should
extinguish when arm is positioned above
3m
dimension shown (Fig. A).
- Adjust if necessary.
- Refit housing on rear of arm.
Fig. B Fig. C
32
8
9
54 34
40 S2
35
4 _ HYDRAULIC
53
55 48
Px
HYDRAULIC CIRCUITS
39 37
41 36
V1 S1
52
T
V2 38
44 31 ACC
27
43 42
10
30 53
53
48
30 49
10 46
10 46
50
47 38
48
51
LSU
NOT LSU
NON LSU
PRINCIPAL DIAGRAM FOR ...LSU LIFT TRUCK
VL
35
PS
1 2
34
3
C2 C1
PX
30b EV(S1)
1,5L
40
ACC P
43 EV(S2)
300b M
60 cm3/tr
V
V1 T L1
V2 48
50
V1 V2
R
CSP
70b
C1 C2
towards manipulator
b2 B2 A2
40 ACC - Accumulator
CSP - Piloted security valve
D - Valve bank 4 or 5 element (OPTION)
EL - Lifting element
EV (S1) - Solenoid 1 valve
R - Hydraulic tank
D 34 V - Suspension valve
VL - Lifting cilinder
P - Equipment pump
35 PS - Pressure switch
EL M - Perkins motor
280b
EL
a2
towards manipulator
11
54 34
HYDRAULIC
40 S2
35
53
55 48
Px
HYDRAULIC CIRCUITS
39 37
41 36
V1 S1
52
T
V2 38
44 31 ACC
27
43 42
12
30 53
53
48
30 49
10 46
10 46
50
47 38
48
51
LSU
NOT LSU
NON LSU
PRINCIPLE DIAGRAM FOR ...NOT LSU LIFT TRUCK
VL
35
PS
1 2
34
3
C2 C1
PX
30b EV(S1)
1,5L
40
ACC
43 EV(S2)
300b
V
V1 T
V2
48
R
A2 B2
280b
40 ACC - Accumulator
D - Valve bank 4 or 5 element (OPTION)
EL - Lifting element
D
R - Hydraulic tank
34 V - Suspension valve
VL - Lifting cilinder
35 PS - Pressure switch
EL
13
TORQUE 50 +/- 5Nm
2,2mm = 80 l/min INTERVENTION FLOW
TORQUE 4 +/- 2Nm

BALANCING VALVE CRC
CUT A:A
14
CUT B:B
THE PARACHUTE VALVE IS DESIGNED TO

PREVENT THE LOAD FROM FALLING IF THE
CONNECTION BETWEEN THE VALVE AND THE
ACCUMULATOR FAILS.
SOLENOID VALVES S1 AND S2 MUST BE
EXCITED WHEN THE VEHICLE EXCEEDS 3
TORQUE 27 +/- 3Nm
KPH TO ALLOW THE SUSPENSION FUNCTION
ORIFICES THROUGH THE ACCUMULATOR.
V1-V2 = M22x1,5
T = M16x1,5
ACC. = M18x1,5
PX = G1/4
C1-C2 = Ø 11,5
15
3 5
2 4
5 _ ELECTRICITY
6
ELECTRIC CIRCUITS LSU
57 13
r
K10 K11 3 4
j 1 2
m
3
3
3
3 4 11
j 5 6
7 8
5 4
5 4
5 4
1
1
1
2
2
2
o o vi vi bl 9 10 r
j/vt j/vt j/vt 8 P 8 12
bl vt vt 2
ro j/vt 1 T
m 9 9
11
12 56 12
8 11
16
9
28
31 6 13
27 25
26
8
I
K0 K1
24
H
5
K2 K3 K4
29 33
G
1 1
8 8
F
32 K5 K6
1
1 6
7 K7 K8 K9 F13 F14 F15
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
30A
7.5A
7.5A
7.5A
5A
10A
15A
5A
15A
10A
D
F30
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
25A
10A
7.5A
7.5A
7.5A
7.5A
15A
15A
15A
1
A
C
10A (F22)
option
MLT 731 T
3 5 MLT 630 T
NOT LSU
2
Without aggravating
4
movement suppression
6
6
r
K10 K12 K11 1 2
m j
3
3
3
3 4
j 5 6
7 8
5 4
5 4
5 4
1
1
1
2
2
2
o o vi vi bl 9 10 r
j/vt j/vt j/vt
bl vt vt
28 r j/vt
m
31
27 25
17
26
8
I
29 24 K0 K1
H
33 7 5
K2 K3 K4
G
1 1
8
32 8
F
K5 K6
1
1 6
K7 K8 K9 F13 F14 F15
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
30A
7.5A
7.5A
7.5A
5A
10A
15A
5A
15A
10A
D
F30
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
25A
10A
7.5A
7.5A
7.5A
7.5A
15A
15A
15A
18
A
C
19 1
20
10A (F22)
13 13 13
17 12
16 12
21 15
17 14
ELECTRIC CIRCUITS NOT LSU (Without aggravating movement suppression option)
14
15 12
23
20 18
22 19
option
MLT 731 T
3 5 MLT 630 T
With aggravating
NOT LSU
2
4
movement suppression
6
6
r
K10 K12 K11 1 2
m j
3
3
3
3 4
j 5 6
7 8
5 4
5 4
5 4
1
1
1
2
2
2
o o vi vi bl 9 10 r
j/vt j/vt j/vt
bl vt vt
28 r j/vt
m
31
27 25
18
26
8
I
29 24 K0 K1
H
33 7 5
K2 K3 K4
G
1 1
8
32 8
F
K5 K6
1
1 6
K7 K8 K9 F13 F14 F15
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
30A
7.5A
7.5A
7.5A
5A
10A
15A
5A
15A
10A
D
F30
F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
25A
10A
7.5A
7.5A
7.5A
7.5A
15A
15A
15A
A
C
10A (F22)
ELECTRIC CIRCUITS NOT LSU (With aggravating movement suppression option)
PRINCIPAL DIAGRAM
Aggravating movement
suppression
+12V
F22
r r
ro 1 0 2 1 7 2 8 10
S1
S7
3 6 9
r
S3 bl
S8
K11
S2
S4 j
S9
vi
S5
vt
K12 K10
vi S10 m
K20
ro ro o or or
K12 K10 K11

EV (S1) EV (S2)
KIT Rep ........

4 . . . . . .S1 : Arm suspension on/off switch
35 . . . . . .S2 : Arm position pressure switch (on valve VL)
12 . . . . . .S3 : Lowering switch
12 . . . . . .S4 : Scoop switch
12 . . . . . .S5 : Tip switch
12 . . . . . .S7 : Telescope extend switch
12 . . . . . .S8 : Attachment switch
12 . . . . . .S9 : Attachment switch
32 . . . . .S10 : Telescope articulation pin / ground position switch < 3 meters
3 . . . . .K10 : Arm suspension cut-off relay
3 . . . . .K11 : Arm suspension supply relay
3 . . . . .K12 : Aggravating movement cut-off relay
. . . . .K20 : DASL (Longitudinal stability alarm)
. . .EV (S1) : Arm suspension solenoid valve 1
. . .EV (S2) : Arm suspension solenoid valve 2
19
6 - OPERATING LOGICAL
Arm suspension operating Engine on

diagram no hydraulic
(with aggravating movement movements
suppression option) K10=1 K12=1
Press suspension
on switch S1
arm on arm raised S2=1

Aggravating movement ground S2=0
suppression (simplified) Arm suspension not
switched on
arm on ground S2=0
Arm suspension
Machine at activated
capacity limit
K11=1
hydraulic
movement :
telescope or Supply to EV(S1) EV(S2)
attachment + LED
extend (+ or -)
hydraulic movement :
lower, tip, scoop TS articulation pin height
K10=0 K12=0 (K11=1) > 3 m/ground S10=0
Movement suppression
activated EV(S1) EV(S2) + LED
cut off
aggravating hydraulic
movement stopped hydraulic movement TS articulation pin height
stopped < 3 m/ground S10=1
K10=1 K12=1 (K11=1)
(normal operation)
Movement suppression
deactivated
Press switch S1 : engine off
suspension off
non aggravating
hydraulic movement
supply cut off
Normal machine K10=0 K11=0
operation
arm suspension
in off position
20
21
7 _ COMPONENT SITE
MLT - - LSU
1
K1
32 4 3 K1
2 2 12
0
K1
2 3 4
3 12
2 P
1 T
12
1
K1
2
K1
0
K1
34 40
35
22
MLT - - NOT LSU
1
K1
32 4 3 K1
2 2
0
K1
2
3
1
K1
2
K1
0
K1
12
12
12
34 40
35 19 12
23
24
OPERATION : POWER REGULATION
For ECU RC2-2 case
80-8-43 EN
(Euro 2)
Réf: 253157
17 / 05 / 2005
CONTENTS
PAGES
1 - General details ................................................................................... 5

2 - Description of items ............................................................................. 5
3 - Location of components....................................................................... 6
4 - Operating principle .............................................................................. 7
5 - Regulation limit depending on engine speed .......................................... 7
6 - Wiring diagram .................................................................................... 8
7 - Hydraulic diagram ................................................................................ 10
CALIBRATOR BB3
• Parts required ...................................................................................... 12

• Instructions .......................................................................................... 13
3
4
1 - GENERAL DETAILS
The A10VO EK1 pump is a variable displacement pump controlled by a microcontroller (RC2) which is used to adjust
its flow to avoid overloading the engine.
2 - DESCRIPTION OF THE COMPONENTS
1 - Proportional solenoid valve EK1

2 - Accelerator position sensor (on injection pump)
3 - Engine speed sensor (alternator pin W)
4 - Electronic unit (RC2) (behind the seat in the cab)
5
3 - COMPONENT LOCATION
The proportional solenoid valve is located on the variable displacement pump.
The accelerator position sensor is located on the injection pump (theoretical engi-
ne speed sensor).
The engine speed sensor is located on terminal W of the alternator (actual engine
speed sensor).
The electronic unit (RC2) is located in the cab, under the plastic covers.
6
4 - OPERATING PRINCIPLE
The electronic unit receives two signals which allow it to authorise the maximum displacement of the pump, or 60%
of its capacity.
A signal is sent to it from the pedal position sensor (theoretical engine speed information) and the other is sent
from alternator terminal W (actual engine speed information). The electronic unit compares the actual engine speed
with the theoretical engine speed and from this deduces whether the engine is overloaded or not.
For example, if the engine loses more than 50 revs at idle speed, the RC2 unit prevents the pump from exceeding
more than 60% of its flow, through the proportional solenoid valve EK1 by reducing the power supply level.
5 - REGULATION LEVEL DEPENDING ON ENGINE SPEED
3000
300 rpm
300 tr/min
Actual speed of IC engine at alternator terminal W
2500
Theoretical engine
speed Regulation
200 rpm
200 tr/min limit
2000
Q=100%
1500 Actual load curve

50
50rpm
tr/min
1050
1000 Q=60%
500
x
0 Pedal
0% 50% position
100%
Q = Pump flow Engine speed loss tolerance range
The curve above shows the regulation limit depending on engine speed. For example, at 1500 rpm, the system
accepts a difference of 200 rpm (y) between the actual engine speed and its theoretical speed. If the difference is
greater, the ECU gives the order to reduce the pump displacement.
When the actual speed is lower than 1050 rpm, (parameter speed : F1; 4; 6 Switch rpm) the pump displacement is
systematically reduced to the min pump displacement allowed 60%, (parameter: F1; 4; 1 GLR mini).
7
6 - WIRING DIAGRAM
Lighting switch
Electronic electric
Emergency power supply
stop
Switch on output
Proportional and all or
nothing output power supply
earth
Frequency input
Proportional
Proportional
Speed sensor of electromagnets
ouput
rotation
Source of stabilised vol-
tage 5V,2 x 15 mA
All or nohing
output
Voltage input
Potentiometers
TxD
Tension input
RS 232RxD
diagnostic
conector for
BB-3
reserved
CAN H diagnostic socket for BB-3

All or nothing input
CAN L
G
A
B F
H
C E
Putting to unit’s earth D
Warning: never connect the electronic board to the machine harness without having previously
connected the unit's earth.
8
7,5A
G
vi
1A A
r r
M B
C
D
H
E
r r r r/n n vt o vi
A1
41 42 33 17 51 50 52
1 27 28 31 32 47 46 49 2
r r jvt m jvt r j vt jvt jvt
potentiometers
proportional
electromagnets
9
7 - HYDRAULIC DIAGRAM
Valve FR 19B
Valve DR 290B
PUMP
Solenoid valve
A10V63 EK1
Pump plate
tilt control
Solenoid valve
EK1
Valve FR 19B
Valve DR 290B
in general - 0,2 bar

S - Suction min : -1bar (max flow)
Max : 0bar (zero flow)
B - Pressure min : 19bar (pump holding pressure)

Max : 270bar (control valve main limiter pressure)
X - LS min : 0bar (∆ p = 19bar)

Load signal Max : 251bar (270 - 19 bar)
L1 min : 0,0001bar (19 bar)

Max : 0,1bar (270 bar)
10
11
BB-3 CALIBRATOR
MLT ... LSU

MLA ... LSU
Parts requiered
1 BB3 calibrator Ref.662 070 Item 1 1 2

1 connecting lead Ref.662 071 Item 2
Procedure
Fig. A MLT ... LSU Fig. B MLA ... LSU
Never connect or disconnect the
BB3 calibrator while the machine is 3
switched on.
3
- Switch off the machine.
- Open the lid of the document holder 3
(Fig. A or B) situated behind the driver’s
seat.
Fig. C MLT ... LSU Fig. D MLA ... LSU
- Connect the BB3 calibrator to the micro- 4

4
controller’s diagnostic socket 4 (Fig. C or
D).
12
(Euro 2)
BB-3 CALIBRATOR Ref: 253157
- OPERATING INSTRUCTIONS
On RC2-2 case
INDEX
1 Start of procedure .................................................................................. Page 14

1-1 Language choice .................................................................................... Page 15
2 Accelerator pedal angle sensor configuration
(theoretical engine speed data) .................................................................. Page 16
3 Checking "theeth diesel" parameter ............................................................ Page 17
4 Saving parameters .................................................................................. Page 18
5 Learning machine parameters (Creation of the theoretical system) ....................... Page 19
6 Checking control system operation ............................................................. Page 20
7 Procedure to be followed if the engine stalls idling .......................................... Page 22
8 Procedure to be followed if the engine continues stalling idling ........................... Page 24
9 Procedure to be followed if the engine continues stalling accelerated >1050 rpm ..... Page 26
10 Checking error codes .............................................................................. Page 27
11 End of procedure .................................................................................... Page 28
2 - F2 DIAGNOSTIC MENU (Displaying error codes) ............................................... Page 29
3 - PROC MENU (Monitoring)................................................................................ Page 30
4 - TEACH MENU (Record the modifications of the F1 menu).................................. Page 31
5 - RC2-2 MICROCONTROLLER SETTINGS : F1 MENU........................................... Page 32

(Adjustment and parameter setting)
6 - DETAILLED PROCEDURE OF PARAMETER SETTING AFTER A RESET ................ Page 34
13

1 Start of procedure
1,1 - Connect the cord bet- The diagnostic socket of the trucks is loca-
ween the keyboard and ted in the document holder situated
the diagnosic socket. behind the driver’s seat, see Fig. C and D.
ATTENTION : La machine doit être hors
tension.
1,2 - Switch on the truck’s F1 ________Config/Cal Unit initialised.

ignition (without star- F2 ________Diagnostic
PROC _____Status
ting the engine) TEACH ____Storage
F1 ________Parameter If the screen shows informations in

F2 ________Diagnose German, follow the procedure of change of
WARNING
PROC _____Prozessgr language. (see chapter 1-1)
TEACH ____Speichern
14
1-1 Change of language
Choose the desired language

ALT 1_________DEUTSCH
Ex.: menu 2 "ENGLISH"
- Press 2_________ENGLISH
1,1 3_________................
simultaneously
4_________.................
CLEAR
F1 ________Config/Cal Unit initialised.

- Select the desi- F2 ________Diagnostic
1,2
red language 2 PROC _____Status
TEACH ____Storage
15
2 Accelerator pedal angle sensor configuration (theoretical engine speed data)
2,2 - Press
1 3_________Imin pump
4_________Imax pump

2,3 - Press
2 Minimal Position
extent).

A (B).
D
pump control rod D,
2 Poti diesel

4_________Imax pump
TEACH ____Storage
16
3 Checking "theeth diesel" parameter
3,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
3,2 - Press
2 2 _________GLR on/off
3 _________R diesel
4 teeth diesel The value of the coefficient must be :

1 - 300 +/- 1
3,3 - Press
4 15_(exemple)
4 teeth diesel
1 - 300 +/- 1
correct).
4 teeth diesel
3,5 - Press 7 1 - 300 +/- 1

17_
2 _________GLR on/off
3,6 - Press ENTER 3 _________R diesel
Validation of coefficient.
4 _________Param2 GLR
TEACH ____Storage
17
4 Saving parameters
4,1 - Press TEACH 3_________Get EEPROM
Teach ?
4,2 - Press
1 ==> <ENTER>
Cancel ?
==> <MENU>
Saving
4,3 - Press ENTER finished !
4,4 - To wait patiently 3_________Get EEPROM
TEACH ____Storage
18
5 Learning machine parameters (Creation of the theoretical system)
5,1 F2 ________Diagnostic
PROC _____Status
TEACH ____Storage
5,2 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
5,3 - Press
2 2 _________GLR on/off
3 _________R diesel
1 diesel charac
5,4 - Press
1 0 - 1 +/- 1
0
d charac manu
Start ?
==> <ENTER>
==> <MENU>
Function active !
5,6 - Press ENTER

Please wait ....

4 _________Param2 GLR
TEACH ____Storage
19
6 Checking control system operation
6,1 - Switch off the engine
F2 ________Diagnostic The system is reinitialised and takes
6,2 - Restart the engine
PROC _____Status account of the new learning curve.
TEACH ____Storage
1 _________engine speed This takes you in to the display menu.

2 _________pump It is possible to view 2 of the 8 available
6,3 - Press PROC 3 _________Poti nominal parameters simultaneously and in real time.
4 _________Poti diesel The first 4 parameters are shown opposite.
5 _________diesel charac This other four parameters are shown

6 _________D nominal valu
6,4 - Press opposite.
7 _________swi Output
8 _________Prop current Also see chapter 3 - "PROC menu".

6,5 - Press
1 1 engine speed
and the position of the accelerator pedal :
- Check (machine unloaded) that the engine
_ _ _ rpm speed indicated is consistent with the
then
4 Poti diesel machine setting (idle, max. speed).
___% - Check the correct operation of the pedal
- Press
4 (from 0% to X%, where X is smaller or
equal to 100).
codes (see step 10), check the parame-
ters, relearn the parameters (see step 5),
1_________engine speed
2_________pump
6,6 - Press MENU 3_________Poti nominal Return to the previous menu.
4_________Poti diesel

6,7 - Press
1 1 engine speed
and the learning curve (recorded in 4 and
which varies with the position of the pedal):
_ _ _ rpm - Check in particular (machine unloaded)
then
5 diesel charac
that the two values always remain close
_ _ _ rpm
- Press 5 to one another: this shows that the lear-
ning curve has been correctly recorded.
codes (see step 10), check the parame-
ters, relearn the parameters (see step 5),
20
2 _________pump
This shows the engine speed and the maximum

6,9 - Press
1 1 engine speed
pump displacement.
NOTA : This doesn’t show the real pump dis-
_ _ _ rpm placement, it’s really the maximum
then
2 pump pump displacement.
___% 1- Check with the machine unloaded, accele-
- Press 2 rating progressively, that the pump
remains at 60 % (*) to approximately
1050 rpm and achieves 100 % with the
engine speed upper than 1050 rpm.
2- Check (engine >1050 rpm) that the pump
drops to 60 % (*), when the engine is loa-
ded.
3- Check that the engine does not stall
under the following conditions : engine
idling + transmission engaged + steering
+ excavator bucket at maximum extent +
telescopic gear + lifting gear.
4- Check that the engine does not stall
under the following conditions : engine
>1050 rpm + transmission engaged +
steering + excavator bucket at maximum
extent + telescopic gear + lifting gear.
5- If the engine stalls, go to step 7. for other
problems, check the error codes, check
the parameters, relearn the parameters
(step 5), and check the installation.
6- If the engine stalls, accelerate >1050rpm
and go to step 9.
(*) : 60 % for initial value or other adjusted

value in step 7.
2 _________pump
6,11 - Press MENU PROC _____Status If the control system is working correctly,
TEACH ____Storage go directly to step 10.
21
7 Procedure to be followed if the engine stalls idling
7,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
1 _________GLR Min
7,2 - Press
4 3 _________ _ _ _ _ _ _ _
4 _________ _ _ _ _ _ _ _
1 GLR Min
0 - 80 +/- 1
7,3 - Press
1 60
1 GLR Min
0 - 80 +/- 1
7,5 - Press
0 - 80 +/- 1
then
55
- Press
5
1 _________GLR Min
7,6 - Press ENTER 3 _________ _ _ _ _ _ _ _ To confirm the new parameter.
4 _________ _ _ _ _ _ _ _
4 _________Param2 GLR
TEACH ____Storage
7,9 - Save the parameters See steps 4.1 to 4.5.
22

7,10 - Test the new parameter If the engine no longer stalls, go to step
10, otherwise go to the next step.

to stall, modify the para- If the engine no longer stalls, go to step
meter again. 10, otherwise go to the next step.
23
8 Procedure to follow if the engine continues to stall idling
8,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
8,2 - Press
1 3 _________Imin pump
8 nom displacem
8,3 - Press
8 0 - 100 +/- 1
100
8 nom displacem
0 - 100 +/- 1
8,4 - Press 3 times CLEAR To clear the parameter.
8,5 - Press
0 - 80 +/- 1
then
95
- Press
5
8,6 - Press ENTER 3 _________Imin pump To confirm the new parameter.
Return to previous menu.
4 _________Param2 GLR
8,8 - Press MENU PROC _____Status Return to initial menu.
TEACH ____Storage
8,9 - Save the parameters. See steps 4.1 to 4.5.
24

8,10 - Testthe new parameter. If the engine no longer stalls, go to step
10, otherwise go to the next step.

to stall, modify the the If the engine continues to stall, contact
parameter again. customer services.
25
9 Procedure to be followed if the engine stalls accelerated > 1050 rpm
1_ Gen setting
2_ GLR setting
9,1 - Press F1 3_ Param 1 GLR
4_ Param 2 GLR
1_ GLR min
9,2 - Press
4 2_ measure time
3_ dump idle spee
4_ dump half spee
6 switch rpm
800 - 2500 ± 1
9,3 - Press
6 1050
6 switch rpm
800 - 2500 ± 1
9,4 - Press 3 times CLEAR 1...
9,5 - Press
1 6 switch rpm
800 - 2500 ± 1 Increase in steps of 50 rpm
then
1100
NOTA : Do not exceed 1200 rpm.
- Press
0
1_ GLR min
2_ measure time
9,6 - Press ENTER 3_ dump idle spee
4_ dump half spee
1_ Gen setting
2_ GLR setting
9,7 - Press MENU 3_ Param 1 GLR
4_ Param 2 GLR
TEACH ____Storage
9,9 - Save the parameters See steps 4,1 to 4,5.
- If the engine stalls, Repeat steps 9,1 to 9,10.

9,10 always accelerate
NOTA : Do not exceed 1200 rpm.
26
10 Displaying error codes
1_ Actual. Faults
2_ Saved Faults
10,1 - Press F2 3_ Delete Faults
Access the diagnostic menu
4_ _ _ _ _ _ _ _
This function allows current error codes to

10,2 - Press
1 No error be displayed.
Check that there are no errors.
If error are shown, seek the cause of the pro-
blem according to the indication given in this
menu and repeat the procedure.
See also chapter 2- ”F2 diagnostic menu”
1_ Actual. Faults
2_ Saved Faults
4_ _ _ _ _ _ _ _
Example
This menu allows you to view the record of
Poti diesel
prop pompe faults encountered since the last time the
10,4 - Press
2 list of problems encountered was reset
(see 10,6).
1_ Actual. Faults
2_ Saved Faults
4_ _ _ _ _ _ _ _
Delete ?
==> <ENTER> This menu allows the problem history to
10,6 - Press
3 Cancel ?
==> <MENU>
be cleared.
1_ Actual. Faults
2_ Saved Faults
10,7 - Press ENTER 3_ Delete Faults
4_ _ _ _ _ _ _ _
10,8 - Press MENU PROC _____Status Return to previous menu.
TEACH ____Storage
27
11 End of procedure
- Switch off the engine.

11,1
- Switch off the ignition.
11,2 - Disconnect the calibrator.
28
2 - MENU F2 DIAGNOSTICS (Displaying error codes)
1 Current problem. "1_ Actual. Faults"

2 Record of problems encountered. "2_ Saved Faults"
3 Resetting list of problems encountered. "3_ Delete Faults"
NOTA : On the RC2-2, along the failure, the red LED flashes on differents frequency.
Explanation of error codes
F2 DIAGNOSTIC SUBMENU Red LED

ERROR CODE PROBABLE CAUSE EFFECT REMEDY frequency
Prop pump Broken or short-circui- The solenoid valve’s fail Check the wire, the
ted wire of hydraulic safe system maintains connector and the
pump proportional sole- 100% pump flow rate. solenoid valve.
1000 ms
noid valve wire. The machine risks to
(1 second)
stall, as there is no elec-
tronic power control.
Poti diesel The diesel setpoint Maximum pump flow rate Adjust the diesel
potentiometer on the reduced to 30%. setpoint potentio-
injection pump (theoreti- meter / Check the 2000 ms
cal engine speed) is not wire and the (2 seconds)
adjusted, broken wire or conenctor.
short-circuit.
* diesel sensor The wire leading to the Internal combustion engi- Check the wire and
alternator (actual engine load tolerance excee- the connector.
ne speed) broken or ded. 500 ms
short-circuit. Active flow control = 60 % (1/2 second)
* Warning if using the mchine, the engine stalls, the error code “diesel sensor” appears and the pump sticks at 100%.
In this case, it’s necessary to switch off then start up again.
29
3 - PROC MENU (Monitoring)
When the PROC menu is selected, 8 parameters will be proposed. You must then select two of these parameters
by pressing the numbers corresponding to the desired parameters. The two lines selected will then display the mea-
sured values.
RC2-2 Microcontroller settings
PROC SUBMENU Dynamic reading of values

VALUE UNIT DESCRIPTION
1 - Engine speed T/MN Diesel engine setpoint (actual engine speed)
2 - Pump % Maximum allowed pump capacity
3 - Poti nominal % Not used
4 - Poti DIESEL % Gross engine speed potentiometer value
5 - Diesel Characteristic T/MN Diesel learning curve

(theoretical engine speed)
6 - D nominal value T/MN Engine speed setpoint (learning curve - overwrite)
7 - Swi output Not used
8 - Prop current m.A Pump solenoid valve supply current
30
4 - TEACH MENU (Record the modifications of the F1 menu)
When the menu TEACH is selected, 4 parameters are proposed for you. It is then only necessary to select one of
the first 2 parameters.
Parameters 3 and 4 are not used.
Available menu Function

1 - Save Params This function has the aim of recording and safeguarding in the memory
of the case RC2-2 all the modifications that could be brought in by the
calibrator BB3.
So that all the modifications are taken into account by the machine, it
is imperative to cut the contact then to start it again.
2 - Default Params This function has the aim of reeestablishing automatically the standard
parameters (factory) of the F1 menu.
This function is also called RESET
Warning, after a reset procedure,
2 parameters minimum must be adjust manually.
(blue cases for an engine adjustment of the theoretical engine speed)
1 - Adjustment of the "poti diesel"
F1 ; 1 ; 2 ; + adjustment procedure
6 - Learning curve "diesel charac"
F1 ; 2 ; 1 ; + adjustment curve
For a detailed procedure of manually resetting (see chapter 1)
3 - Get EEPROM Not used

4 - Send EEPROM Not used
31
5 - RC2-2 MICROCONTROLLER SETTINGS : F1 MENU (Adjustment and parameter setting)
(Ref : 253157)
Blue: Adjustment of the theoretical engine speed sensor. Yellow: Adjustment points adaptable by the customer.
1 gen settings 2 GLR settings 3 Param 1 GLR

1 - poti nominal 1 - diesel charac 1 - P1 (nA > nN)
min.position / adjustment range min 0 adjustment range min 1
max position / max 1 max 2000
increment +/- 1 increment +/- 10
0 400
Not used Creation of the learning curve
2 - poti diesel 2 - GLR on / off 2 - P2 (nA < nN)

Idling speed min position upper than 0,6 value 1 GLR off adjustment range min 1
Maxi speed max position lower than 4,4 value 2 GLR on max 2000
GLR on increment +/- 10
400
Record of te potentiometer Activation power regulation
Thermal motor system Example
3 - I min pump 3- 3 - I1 (nA > nN n' > 0)

adjustment range min 200 mA 0,8 V adjustment range min 0
max 600 mA 4,3 V max 1000
increment +/- 10 mA increment +/- 10
400 mA 100
Minimum current proportional solenoid
4 - I max pump 4 - teeth diesel 4 - I2 (nA > nN n' < 0)

adjustment range min 1000 mA adjustment range min 1 adjustment range min 0
max 1600 mA max 300 max 1000
increment +/- 10 mA increment +/- 1 MLA 17 increment +/- 10
1200 mA MLT B 17 100
Number of flying teeth motor
Maximum current proportional solenoid or coefficient reading motor system
5 - dither - freq 5 - fixed eng spd 5 - I3 (nA < nN n' < 0)

value 1 100 Hz adjustment range min 0 rpm adjustment range min 0
value 2 200 Hz max 3000 rpm max 1000
100 Hz increment +/- 10 rpm increment +/- 10
0 rpm 400
Frequency adjustment Dither
6 - CAN-service 6 - diesel-up 6 - I4 (nA < nN n' > 0)

value 1 on adjustment range min 500 ms adjustment range min 0
value 2 off max 3000 ms max 1000
off increment +/- 22 ms increment +/- 10
3000 ms 240
Not used Ramp inertia acceleration fuel injection pump
7 - displacem swi 7 - diesel down 7 - D factor

value 1 setting poti adjustment range min 500 ms adjustment range min 0
value 2 setting BB3 max 3000 ms max 1000
setting increment +/- 22 ms increment +/- 10
BB3 500 ms 50
Max displacement : pump controlled
by potentiometer or BB3 Ramp inertia deceleration fuel injection pump
8 - nom displacem 8- 8 - d call rate

adjustment range min 0% adjustment range min 3
max 100 % max 6
increment +/- 1% increment +/- 3
100 % 3
Max displacement pumps authorised in %
32
5 - RC2-2 MICROCONTROLLER SETTINGS : F1 MENU
(Ref : 253157)
Blue: Adjustment of the theoretical engine speed sensor. Yellow: Adjustment points adaptable by the customer.
4 Param 2 GLR 5 Ramps

1 - GLR min R pump out
adjustment range min 0% MLT B-E2 adjustment range min 22 ms
max 80 % 60% max 10000 ms 22 ms
increment +/- 1% increment +/- 22 ms
MLA Euro2
Displacement mini pump authorised in % 60% Ramp between potentiometer record and
NOTE : Do not go below 40 % incline towards max displacement.
2 - f measure time R pump in

adjustment range min 50 ms adjustment range min 22 ms
max 1000 ms max 10000 ms 22 ms
increment +/- 10 ms increment +/- 22 ms
150
incline towards min displacement.
3 - dump idle spee 6 Calibration

adjustment range min 50 rpm
max 300 rpm 1-
increment +/- 5 rpm
50 rpm
2 - Error Current
Load tolerance motor idle adjustment range min 0%
max 100 % 30 %
4 - dump half spee increment +/- 1%
max 500 rpm
increment +/- 5 rpm 3-
200 rpm
Load tolerance motor semi-mode 4-

5 - dump full spee
5 - Min Cur SP
max 500 rpm
adjustment range min 0 µA
increment +/- 5 rpm
max 5000 µA 1000 µA
300 rpm
increment +/- 100 µA
Load tolerance motor at maximum
6 - Max Cur SP
6 - Switch rpm
adjustment range min 1000 µA
max 15000 µA 7000 µA
max 2500 rpm
increment +/-
1050 rpm
7 - Min Cur DP
Min displacement blocking engine speed
adjustment range min 0 µA Euro 2
max 5000 µA 5000 µA
7 - Const ramp
adjustment range min 0 ms
max 2000 ms
increment +/-
8 - Max Cur DP
1000 ms
adjustment range min 1000 µA Euro 2
max 15000 µA 12000 µA
Ramp GLR mini GLR maxi
8-
33
6 - DETAILLED PROCEDURE OF PARAMETER SETTING AFTER A RESET

1,2 - Press
1 3_________Imin pump
4_________Imax pump

1,3 - Press
2 Minimal Position
extent).

A (B).
D
pump control rod D,
2 Poti diesel

4_________Imax pump
TEACH ____Storage
34
6,1 - Press F1 3 _________Param1 GLR
4 _________Param2 GLR
6,2 - Press
2 2 _________GLR on/off
3 _________R diesel
1 diesel charac
0 - 1 +/- 1
6,3 - Press
1 0
d charac manu
Start ?
==> <ENTER>
==> <MENU>
Function active !
6,5 - Press ENTER

Please wait ....

4 _________Param2 GLR
35
36
OPERATING AND SETTING OF THE
LONGITUDINAL STABILITY ALARM
80-8-80EN
07 / 10 / 2004
OPERATING AND SETTING OF THE LONGITUDINAL STABILITY ALARM
OPERATOR UNIT VISUAL DISPLAY AUDIO SIGNAL
Switch the machine

on All the LEDS are on
Engine turning over
To position "0", machine :

- Stable (no movement) Start of setting
- With no attachments
- Jib raised to max., telescope
retracted
- On wheels (stabilizers raised)
- Wheels aligned
- On machines fitted withtilting
corrector.
- Frame an horizontal position.
Press for 2 s the adjust button

located at the back of the unit
(see diagram 2)
2 yellow LEDS and 2

Enter set mode green LEDS in the
middle flash alternately
2 green LEDS at the bottom

Press the "STOP remain on
BUZZER" button
5 beeps indicate that the setting

"O" setting saved has been saved
To position "MAX":
Jib on horizontal position.
Take the machine's rated load, 2 red LEDS at the top remain
position it at max. startup as on
indicate on load chart minus
100mm. 2 yellow LEDS and 2
green LEDS in the
middle flash alternately
Press the "TEST"

button
5 beeps indicate that the setting

"MAX" setting saved has been saved
setting The unit returns to the

conforms "locked" position Operator starts setting over
consistency NO again
All the LEDS are on, with
"MAX" and "0" no buzzer ignition on
A continuous 2s beep
YES indicates to the operator that
the settings have been taken
into account and that the unit
is passing automatically into
The unit automatically leaves the set
the normal operation position
position the LEDS stop coming on
End of setting
Check the setting against the load

chart : put the rated load at max.
startup
setting
conforms Operator starts setting over
to load NO again
chart
The LEDS come on up to
YES the first red LED
Stick on the other part of the

"SESALY" sticker to seal the setting
(see diagram 2)
The operator can put the truck in the

desired position
3
WARNING
1 - This setting must be made with the rear axle assembly at a stable temperature.
Do not carry out after braking tests as the temperature difference between the
axle assembly and the gauge would disturb the setting.
2 - Before setting the unit, it is important to operate the machine for placing the strain
gauge (for example, when testing the machine, in which case make sure to
comply with point N° 1).
3 - Last checking of setting must be done before forwarding the machine
DIAGRAM 1 DIAGRAM 2
Place the sticker after setting and

1 red LED conformity checks
(To change at each setting)
2 red LEDS
2 yellow LEDS
4 green LEDS
Set button clearance hole

(tool Ø 2, min. length 40)
4
SAFETY SYSTEM
2 red LEDS
Test switch
Sound alarm signal light off
2 yellow LEDS Sound alarm

off switch
4 green LEDS
Power supply connector +

aggravating movements cut-off
signal output
Connection to the strain

gauge adjustment microswitch (accessible with a 6 mm
male hexagonal wrench)
5
INSPECTION PROCEDURE FOR THE LONGITUDINAL STABILITY ALARM STRAIN GAUGE
Connector engineering :
+ power supply red wire / contact N° 1

- power supply and PT 100 brown wire / contact N° 2
+ measurement yellow wire / contact N° 3
- measurement green wire / contact N° 4
PT 100 blue wire / contact N° 5
Shielding white / contact N° 6
Description of the connectors of strain gauge.
Shielding 6 + power supply 1
PT 100 5 - power supply 2
Measurement + 3
Measurement - 4
Prior to any electrical inspection, carry out a visual check on the state of the gauge and its
connections.
6
Electrical Inspection Fig.A Between A+ and A-
Disconnect the gauge from the electrical circuit.

Use a multimeter to take the following 350 Ω
measurements :
off 500Ω
5 KΩ
(Fig.A)
- Measure the impedance between A+ and A- =
Z power (power supply impedance)
Values : 300Ω ≤ Z power ≤ 400Ω
(Fig.B)
- Measure the impedance between M+ and M- =
Z meas. (measuring system impedance) Fig.B Between M+ and M-
Values : 300Ω ≤ Z power ≤ 400Ω
(Fig.C) 350 Ω
- Measure the impedance between A- and PT
off 500Ω
100 = Z PT100 5 KΩ
Values : 101Ω + 0.39xT
T corresponds to the gauge temperature.
Example : T=20°C then
Z PT 100 = 101Ω + 7.8Ω = 109Ω
(Fig.D)
- Measure the impedance between A+ and
shielding : Zbl Fig.C Between A- and PT100
Zbl > 30 MΩ (infinite resistance or open
circuit)
(Fig.E) 109 Ω
- Measure the impedance between A+ and the off 500Ω
5 KΩ
machine frame : Z frame
Z frame > 30 MΩ (infinite resistance or
open circuit)
Fig.D Betwen A+ and shielding Fig.E Between A+ and Frame
l l
off 500Ω off 500Ω
5 KΩ 5 KΩ
7
8

Group 80 Electric Diagram Shows Wiring for MT 732 & MLT 630-634 Machines

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Group 80 Electric Diagram Shows Wiring for MT 732 & MLT 630-634 Machines

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GROUP 80

MT 732 Série B-E2

MLT 630 Turbo Série B-E2

Main cable harness (G)

Main cable harness (D)

Main cable harness (B)

Main cable harness (I)

MAX. TRACK Amp.

Gear reverser (H)

Electric controls of hydraulic movements

Hydraulic movements cut-off exit

Transmission cut-off switch

Gear reverser (H)

Indicators lights module (F)

Indicators lights module (E)

Main cable harness (C)

Main cable harness (A)

Main cable harness (B)

Main cable harness (G)

Main cable harness (D)

Main cable harness (I)

MAX. TRACK Amp.

Main cable harness (G)

Main cable harness (D)

Main cable harness (B)

Main cable harness (I)

MAX. TRACK Amp.

Gear reverser (H)

Warning unit switch

Main cable harness (G)

Main cable harness (D)

Main cable harness (B)

Main cable harness (I)

MAX. TRACK Amp.

Gear reverser (H)

Power supply left indicators

ACCESS PANEL FUSES AND RELAYS

K0 - OPTION Air conditioning.

K6 - OPTION Electrovalve on jib head. DIST.

- OPTION Electrical jib provision. K0 K1

K8 - Safety system starting switch relay.

F1 - (10A MAX.) - Electric controls of hydraulic movements (7,5A). (A F)

MLT 735 120 LSU Série 2-E2

MLT 741 120 LSU Série 2-E2

Main cable harness (G)

Main cable harness (D)

Main cable harness (B)

Main cable harness (I)

MAX. TRACK Amp.

Gear reverser (H)

Electric controls of hydraulic movements

Hydraulic movements cut-off exit

Transmission cut-off switch

Gear reverser (H)

Indicators lights module (F)

Indicators lights module (E)

Main cable harness (C)

Main cable harness (A)

Main cable harness (B)

Main cable harness (G)

Main cable harness (D)

Main cable harness (I)