G2 Engine Diagnostic Tool

G2 SCAN User Manual

Date
Department
G2 SCAN – Introduction

 Purpose
- G2 Scan for the diagnosis of electronic fuel injection diesel engine.

 Representative engine and application (date : Sep, 2013)

Emission Level Machine
Type Frame Power(PS)
Tier-3 62
Forklift 100
110
Excavator(CN) 100
Tier-4 SF 49
SF 61
MF 49
MF 61
Loader MF 66
EX-MF 74
MF 33
LF 42
LF 49
Toolcat 61
Forklift 62

 Laptop OS
- Window XP ~ Window 7 (32 / 64bit), Window 8 (software device on going registration)

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G2 SCAN – Introduction

 Communication Device and Toolkit list

No Application Part No Part Name Q’ty Reamark

1 Forklift 860104-01045 G2 & DDT Diagnostic Tool 1 Including 1-1 ~ 1-5
1-1 860104-01046 UVIM (CAN) 1 CAN communication device
1-2 860104-01047 14 pin connector 1 OBD connector(Tier-4 DL06)

1-3 860104-01048 USB Cable 1

1-4 860104-02052 8 pin OBD Connector 1 OBD connector(G2)

1-5 - G2 SCAN Program (CD) 1

2 Bobcat 860104-02793 Bobcat Engine Analyzer Kit 1 Including 1-1, 1-2, 1-3, 2-1
2-1 860104-02908 6 pin OBD Connector 1 OBD connector(G2 / Bobcat)

2
G2 SCAN – Installation (SW)

Installation Order Indication

1. Set up G2 Scan on your laptop

2. Installed
1 2
 Click “Next” or “Install” according to following order
until the end of Installation

4 3

3
G2 SCAN – Installation (UVIM Driver)

Installation Order Indication

3. Connect UVIM with your Laptop  Your laptop detecting UVIM driver without manually.
However if your laptop fail to install the UVIM driver,
you can manually update driver.
USB Cable
refer to installation order 4
- C:\Program Files\G2Scan

UVIM

4. Manual update of UVIM Driver  Click “Next” or “Install” according to following order
- Go to “Control panel > System > Device Manager > Port until the end of Installation
- Click Jastec Virtual COM Port > Driver > Driver Update
- Option 1 : Update with program CD Check the Window system device port like as below
- Option 2 : Click update file manually
* G2 Scan program folder hold the UVIM Driver when you installed
* Address : C:\Program Files\G2Scan
1

2


4
G2 SCAN – User Registration

Registration Indication

1. Click G2 Scan icon then your laptop generated unique authorized
number
2. contact service manager to get authentication number
 2 kinds of Level served according to service
capability
- Level 1 : Development (Supervisor)
- Level 2 : OEM (Dealer Service)
** Authentication number generated by KEY GEN
** KEY GEN only for authorized person

3. Security Level
- LV1 : Supervisor (DSM or Doosan Service Engineer)
- LV2 : Service (Dealer or OEM service)
4. Create your ID (Alphabet + Digit) then PW will be issued by Service
manager  PW issued by service manager from KEY GEN
- Security Level : ※ If you lost password, contact the program
- ID : One Alphabet + Digit (more than 4 till 10) manager and get a new password and user ID.
- PW : 6 Digit

5
G2 SCAN – Start (Setting)

Setting Indication

1. Go to SETTING and set communication timing as below  Pre-setup needed before starting
* When you set up, UVIM to be connected with your
laptop
 Communication timing setting option for minimizing
communication errors depends on application
* Default value
. Delay : 1000
. Flow Control Time : 0ms
. Consecutive Frame : 2

Communication
Timing Setting

6
G2 SCAN – Start (Menu)

Start Indication

1. Click Start then G2 Scan activating  Top Menu

- MENU(M)
. Exit : exit the program.

- SETTING(S)
. Language / Communication Port / Parameters /
Communication Timing Setting

- VIEW (V)
. APPLICATION SHAPE : According to your O.S,
choose the system
※ Communication is activated when the bottom line of the screen displays
as G2 : Connecting - Help (H)
. G2 Scan Information
. Fault codes : TSG Library
. Help : G2 Scan user manual

7
G2 SCAN – Start (Menu)

Menu Introduction Indication

1. Menu Introduction  All menu categories are activating for Level 1 &
Level 2 User both

 Level 2 User is limited authorization to refresh map

Engine Fault Codes / Description / TSG - Same PS map loading only

Service Data Monitoring

(Data Logging)

Engine & Electric Sensor parameter displaying

Engine Data Freeze Frame

Engine Routine Test for trouble shooting

& performance

Parts On-Off Test

For New parts replacing

ECU Map Refreshing

ECU Information

EOL
Fuel Variant Coding

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G2 SCAN – Fault Code

Fault Code Indication

1. Displaying & Functions  (1) Fault Code & Description

1 2
- Displaying Present & Historic Fault code &
Description
3
 (2) Activity (Fault Status)
- Present : Have to Solve
- Historic : Historical Fault which was solved

 (3) Freeze Frame

- Troubleshooting guide and Freeze Frame data
served

- 10 Faults displaying Only therefore you have to Erase Historic Fault by

Erase DTC button
- Downloaded faults through Save as Excel button

9
G2 SCAN – Fault Code

Fault Code Indication

2. Freeze Frame & TSG  Click #1 Help button on the Fault code Freeze
Frame
1
DTC Snapshot page pop up (Included)
Click
- Fault Status
- Snapshot Data
. Engine parameters rely on the fault code
- Help
. TSG

TSG

Click

10
G2 SCAN – Data Monitoring (Data Monitoring1)

Data Monitoring Indication

1. Data Monitoring  (1) Data group selecting

7 - Basic : Basic parameters rely on engine operating
1 2 6 5 4 3 - Inter
- Start
- Injector
- Fuel Pressure
- Sensor

 (2) View Selection

- All Data displaying or only selected data showing
according to user selection

 (3) Open Selection

- Opens list of service data which saved in your
laptop in a former session

 (4) Save Selection

※ Data Monitoring enables you to check the sensors and service data - Save the specified service data which you selected
values and extract data. from the full service data list
. Format : *.jsf extension.

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G2 SCAN – Data Monitoring (Data Monitoring1)

Data Monitoring Indication

1. Data Monitoring.  (5) Save as excel

7 - Selected or All service data to be extracted as
1 2 6 5 4 3 Excel format

 (6) Graph
- Displaying selected data as a graph
. 10 service data displaying.

12
G2 SCAN – Data Monitoring (Data Monitoring1)

Snapshot Indication

1. Data Monitoring  (7) Snapshot

7 - Click blank box for selecting Manual or Auto Start

- Manual Start
. Data can be saved up until unlimited time
. Click Manual Start icon.
. Manual Stop’ icon activating so that you can control
the saving time.
. File format : *.jsd extension.

- Auto Start
. Click Auto Start icon.
. The system will wait until the engine generates a
Data Excel To fault and then start to save the fault data.
. Save the fault data automatically for unlimited time
before and after the fault.

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G2 SCAN – Data Monitoring (Data Monitoring1)

Data out of spec Indication

2. Data Value checking with color(Yellow)
 If some of Data value layer highlighted as Yellow,
seems that
- yellow line of service data before validation
 Start Engine and monitoring the value then come
back as normal
- Data Value out of spec
 Check the fault code and resolve the fault with
trouble shooting guide

14
G2 SCAN – Snap Shot

Snap shot Indication

1. Snap shot  File Selection :

- Pick up *.jsd file from your laptop which saved
through the Data Monitoring Snap Shot function in
order to see the data in G2 Scan

15
G2 SCAN – Engine Data

Engine Data 1 / 2 /3 Indication

1. Engine Data  Engine Data 1/2/3 displaying value of sensors on the

engine with Service Data & Variable
Engine Data 1
- 16 sensors parameters monitoring with current
values

Engine Data 2 Engine Data 3

16
G2 SCAN – Input / Output Test

Input / Output Test Indication

1. Purpose  (1) Input / Output Test List

- To verify some engine electric parts on-off test for checking - Throttle actuator test
1 2 3 - EGR valve test
- Glow plug test
- IMV valve test
- Check engine lamp test
- Glow plug lamp test
- MIL lamp test
- Injector buzzing test

 (2) Graph to be activated before input/output test

 (3) Help for How To test

Test Manual

17
G2 SCAN – Input / Output Test (EGR Valve Test)

Input / Output Test (EGR Valve Test) Indication

1. Graph  Test Condition

- Engine : Stop
- Ignition Key : Key On
- Parking Brake : Parking

 Test Method
- Click Graph button
- Click Start button
- Throttle position move to 90%
- After 2 seconds later, position drop to 10% and hold
2 seconds before back to 90% then repeated practice
made like upper graph.

18
G2 SCAN – Input / Output Test (Glow Plug Test)

Input / Output Test (Glow Plug Test) Indication

1. Graph  Test Condition

- Engine : Stop
- Ignition Key : Key On
- Parking Brake : Parking

 Test Method
- Click Graph button
- Click Start button
- Glow Plug Switch On(1) to Off(0) during 10 seconds

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G2 SCAN – Input / Output Test (IMV Valve Test)

Input / Output Test (IMV Valve Test) Indication

1. Graph  Test Condition

- Engine : Stop
- Ignition Key : Key On
- Parking Brake : Parking
- Fuel Temp : 10 ~ 75ºC

 Test Method
- Click Graph button
- Click Start button
- IMV Valve amp increasing 100mA to 500mA then
back to 100mA during 14 seconds and same practice
made once again.

20
G2 SCAN – Input / Output Test

G2 Scan Menu – Input / Output Test

Input / Output Test (Check Engine Lamp Test) Indication

1. Graph  Test Condition

- Engine : Stop
- Ignition Key : Key On
- Parking Brake : Parking

 Test Method
- Click Graph button
- Click Start button
- Check Engine Lamp Switch On(1) to Off(0) during 5
seconds
- Check the Engine check lamp blinking on the
machine as well

21
G2 SCAN – Input / Output Test

G2 Scan Menu – Input / Output Test

Input / Output Test (Glow Plug Lamp Test) Indication

1. Graph  Test Condition

- Engine : Stop
- Ignition Key : Key On
- Parking Brake : Parking
- Fuel Temp : 10 ~ 75ºC

 Test Method
- Click Graph button
- Click Start button
- Check Glow plug Lamp Switch On(1) to Off(0) during
5 seconds
- Check the Engine check lamp blinking on the
machine as well

22
G2 SCAN – Part Replacement

Part Replacement Indication

1. Purpose  Part replacement list

- After replacing part, to refresh adaptive learning value which stored in - ECU change (Down / Upload)
ECU for working efficiency. - C3I Injector Coding (Mapping)
- HP Pump
- IMV
- CAM sensor / Crank Sensor
- EGR
- MAF
- Injector

 Part Replacement Method

- Click Apply button (except ECU and C3I injector
coding)

23
G2 SCAN – Part Replacement

Part Replacement (ECU Change) Indication

1. Purpose  Click ECU Change Apply button

- Can restore ECU data before changing and uploading to new ECU
 Click ECU Data Downloading
- format : *.edm
- Save your laptop
1
 Click ECU Data Uploading
- Pick up *edm file on your laptop
2 3 - Uploading
3-1

2-1

3-2

24
G2 SCAN – Part Replacement

Part Replacement (C3I Injector Coding) Indication

1. Purpose  Click C3I Injector Coding Apply button

- G2 Injector has there own identification code which known as C3I.
- C3I coding aim at to fit proper fuel quantity in between each injector.  Displaying current injectors C3I codes which stored
in ECU during engine trial testing.

Verifying real injector C3I code number and G2

1 SCAN each injector code number before coding.
- If you change one injector only, please modifying one
injector C3I code at right injector number then click
Write button

2-1

C3I Injector Code

25
G2 SCAN – Re-Programming

Re-Programming(ECU Map) Indication

1. Purpose  (1) Check the ECU SW Version

- ECU Map re-programming when ECU Map updating
 (2) Click File Selection
- Level 1 : Can load any kinds of map
2 - Level 2 : Limited permission of map re-programming
G2 Scan evaluating current ECU map version
1 - Pick up *.ulp map which same Engine and PS with
previous map.

 (3) Click START

 After completing, G2 SCAN should be restart after

15 second later

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G2 SCAN – ECU Information

ECU Information Indication

1. ECU Information  ECU Software : Current ECU Map information

 Engine Hardware : ECU serial lot

 Engine Model :
- Engine Model + Serial + Suffix
1 Flashing User Info : Last person who modifying ECU
2
 Last Programming Date : Date of Modification
3 D24A-EDL02-000111-LCF00
4

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G2 SCAN – EOL
ECU Information
1. Fuel Type Variant Coding
Indication
 Doosan flashed ULP which contained default Cetane
number(USA type) in Doosan EOL.
 User can change Cetane number for Europe type
using Variant Coding function of Service Tool.
 In Service Tool, All Service Tool user can change
Cetane type and identify latest Writer as login ID of
Variant coding
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