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processing operations
S. Hagh Nazari
1
ABSTRACT
possible alternatives to traditional techniques for delivery of safe and nutritious foods
method with higher thermal efficiency which transfers thermal energy in the form of
a viable alternate for the pasteurization of liquid foods. Likewise, infrared radiation has
irradiation technology can also decontaminate foodstuffs prior to final packaging or in-
package of both liquid and solid foods with retaining higher levels of health promoting
technology in food production operations and even its uses in Chemical analyze and
2
1. Introduction:
Food preservation with improving its safety and quality has been a prime goal of food
processors. The use of heat through thermal processing operations, such as pasteurization,
sterilization, drying and evaporation, is still the preferred method for achieving
microbiological safety of food products. However, concurrent with the global increase in
energy cost; the cost of delivering a traditional thermal process have risen significantly
over the past decade. Thus, research efforts and technological developments occurring in
that timeframe have been directed towards new preservation techniques, many of which
environmental pollution (Kroyer 1995) resulting from food processing operations. Over
the past decade the food processing industry in the industrialized nations, where the
adverse impact is most pronounced, have sought to reduce environmental damage caused
achieving improved efficiency and minimizing environmental impact has become a major
emphasis for the food processing industry. New and advanced food preservation and
3
The acceptance of a new food technology is not simply related to the characteristics of
the process itself, but also the needs, beliefs and attitudes of individual food consumers
and the nature of the economic, political and social environment in which food choices
Infrared (IR) heating is gaining popularity because of its higher thermal efficiency and
heating has many advantages including uniform heating, high heat transfer rate, reduced
processing time and energy consumption, and improved product quality (Zhu and Pan
rather scarce.
Recent applications of infrared heating for pasteurizing honey, milk, beer, and orange
juice have been shown successful. Likewise, infrared radiation has many potential
applications for use with solid foods, such as blanching, dehydration, freeze-dehydration,
thawing, roasting, baking, and cooking (Rastogi 2012). This technology is also being
used for heating and cooking soybeans, cereal grains, cocoa beans and nuts, “ready-to-
eat” products, braising meat and frying (Nowak and Lewicki 2004). Infrared irradiation
technology can also be used for microbial decontamination of foodstuffs prior to final
4
2. Infrared radiation
As we know, the electromagnetic spectrum has been divided into several regions from
low to high energy. These regions are long radio wave, short radio wave, microwave,
infrared (IR), visible, ultraviolet (UV), X rays, and gamma rays. Visible light is actually a
very narrow region within the spectrum, ranging from about 380 – 700nm (Hui and Nip
2006). By contrast the IR region is very large, (700 nm – 1.0 mm) and divided into near-
infrared radiation (NIR), mid-infrared radiation (MIR), and far-infrared radiation (FIR)
between 0.5 and 1,000 µm (Rosenthal et al 1996), according to ISO 20473 is shown in
table 1.
The differences in photon energy between the visible and IR range are also significant.
The photon energy of the visible range is 1.7 – 3.3 eV as compared to 1.24 meV - .7eV
for the IR range. IR interacts with foods due to reflection, absorption, transmission, and
scattering associated energy within the constituent molecules of the food matrix. The
dissipation of energy as heat within the treated substrate results in surface temperatures
and thermal penetration depths specific to the products being treated. These heating
activity (Aw), and product thickness. Transmission energy can even be dissipated within a
powder, due to scattering and absorption, which can be important for thicker samples
(Staack et al 2008). This is an important observation given recent reports indicating the
5
Near-infrared radiation heating can be achieved by use of a Halogen lamp. Halogen
emits radiation is near the visible light spectrum (wavelength 0.7–5 µm) with higher
frequency (Seyhun et al 2009) and deeper penetration depth than typical infrared sources
that emit in the mid-infrared and far infrared regions of the electromagnetic spectrum
(Sumnu et al 2005).
halogen bulbs and a high-powered fan. The halogen light bulbs heat the air inside the
container, and then the fan circulates heated air around the food being processed.
Temperatures can be set to varying levels and thereby accommodate several cooking
styles: broiling, roasting, steaming, grilling, air-frying, dehydrating and baking. Some
halogen ovens feature built-in microwave and convection oven options making the oven
an exceedingly versatile cooking apparatus. This piece of technology certainly offers the
Most of the applications of IR spectroscopy are found in the mid-infrared region of the
spectrum (Xiaonan et al. 2011). Mid-IR spectra can be divided into four major regions.
Aliphatic C―H stretching modes absorb in 3,000–2,800 cm−1 (region 1); although most
components of food (proteins, carbohydrates, etc.) contain aliphatic C―H groups, this
region is most frequently correlated with fatty acids. Region 2 (1,800–1,500 cm−1)
contains the C═O stretching band of lipids at ca 1,740 cm−1 and the amide I and II bands
of proteins and peptides at ca 1,650 and 1,550 cm−1, respectively. The amide bands
provide structural information about α-helix, β-sheet and random coil conformations in
proteins. Many cellular components have absorption bands between 1,500 and 1,200
cm−1 (region 3), for example, nucleic acids and phospholipids. The spectral interval
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between 1,200 and 900 cm−1 (region 4) provides information about the structure of
Far-infrared radiation can be used for the heating of food systems and inactivation of
to 1,000 µm) by microorganism and food components. Therefore, infrared heating has the
2.1.1: Processing
Infrared radiation is an effective and efficient source of thermal energy and is used
broadly by many food processing industries (Anonymous) as can be seen in the listing
below (12/27/2/12):
Cooking sausages
Browning waffles
"Relaxing" shellfish
Melba toast
Blackening vegetables
Browning of hams
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Infrared (IR) radiation is easily absorbed by water and organic materials, which are the
main components of food, and has been widely applied to the heating and drying of food.
halogen lamp. The radiated energy from the lamp can be focused at the surface of the
product causing it to heat up. Using this technique temperatures required for surface
browning reactions can be obtained (Turabi et al 2008). A longer shelf life of baked
bread can be achieved by infrared heating systems without the addition of preservatives
or other shelf life extending chemicals. In figure 1 Infrared radiation trays can be seen.
baking oven. Combining microwave and IR heating in the oven is reported to result in
combination IR and microwave oven features a rotary table within the oven to improve
uniformity of heating. Halogen lamps are installed at both the top and bottom of the oven
produce infrared radiation at the same power as during IR baking according to figure 2
(Sumnu et al 2004). The halogen lamp at the top is located about 15 cm above the cake’s
surface while the halogen lamp at the bottom is placed in close proximity to the underside
of the rotary table. Cake batter is baked at combined microwave power and IR power.
infrared (IR) and IR-microwave combination ovens. Quality parameters evaluated were
weight loss, specific volume, firmness and color of cakes. Conventionally baked cakes
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were used as controls. Cakes baked in a microwave oven had the lowest quality. IR-
microwave combination baking reduced weight loss and firmness while it increased the
produced cakes having similar firmness and color values as those baked conventionally.
The best conditions for baking of cakes in IR-microwave combination oven was 5 min at
70% halogen lamp and at 50% microwave power levels. When an IR-microwave
combination oven was used, at this condition conventional baking time of cakes was
to design gluten-free cakes made from rice flour and baked in infrared-microwave
combination oven. Two cake formulations containing different types of gums (xanthan
gum and xanthan–guar gum blend) were used in the experiments. The independent
variables were emulsifier content (0, 3, and 6% of flour weight), upper halogen lamp
power (50, 60, and 70%), and baking time (7, 7.5, and 8 min). Specific volume, surface
color change, firmness and weight loss of the cakes were determined for optimization.
Cakes formulated with xanthan gum had better quality characteristics than cakes
containing xanthan–guar gum blend. Cakes formulated with xanthan gum and 5.28%
emulsifier and baked using 60% halogen lamp power for 7 min had the most acceptable
microwave combination oven to produce bread crumbs with the highest quality. Bread
9
crumb dough were dried from about 40.9 to 8% moisture content by conventional,
combinations. Halogen lamp and microwave power levels of 30, 50 and 70% were used.
Percent reduction in the drying time were 80.2–94.0 for infrared, 96.5–98.6 for
values were lower in microwave drying and higher in infrared drying. Infrared-assisted
microwave dried crumbs generally had similar color values to conventionally dried bread
crumbs. Power was not observed to produce a quantifiable effect on color change (Tireki
et al 2006).
ovens have been shown to be similar to those of conventionally baked breads. Staling of
physicochemical (DSC, X-ray, FTIR) and rheological (RVA) methods. After baking, the
staling parameters of breads were monitored over a 5 day storage interval. The hardness,
baked samples were found to be highest among other heating modes. Using IR-
microwave combination heating made it possible to produce breads with similar staling
degrees as conventionally baked bread, in terms of retro gradation enthalpy and FTIR
2.1.1.2 Drying: During drying, heat is transferred from the hot air to the product by
convection and water is evaporated from the product back to the air also by convection.
10
In convective drying, resistances to the heat and mass transfer in the boundary layer and
their magnitude is dependent on air velocity, or more generally on the Reynold’s number
(Nowak and Lewicki 2004). Convective drying is usually a lengthy process that results in
One of the ways to shorten the drying time is to supply heat by infrared radiation. This
method of heating is especially suitable to dry thin layers of material with large surface
special interest because of the progress in radiator construction (Nowak and Lewicki
2004). Radiator efficiency is between 80% and 90%. The emitted radiation is in a narrow
Generally, solid materials absorb infrared radiation in a thin surface layer. During
drying, radiation properties of the material are changing due to decreasing water content.
As a consequence, its reflectivity increases and the absorptivity decrease (Nowak, D.,
Lewicki 2004).
wavelength; it is absorbed on the water’s surface (Sakai and Hanzawa 1994). Thus,
drying of thin layers is more efficient at far-infra red radiation spectrum (FIR (25–100
Am). Since air is transparent to infrared radiation, the process can be done at ambient air
temperature. Drying of seaweed, vegetables, fish flakes and pasta is also done in tunnel
infrared drying. It was shown that excess moisture that may accumulate on the food
11
surface during microwave drying can be removed by combining microwave heating with
infrared power. Moisture accumulation on the surface of foods is the main problem
microwave combination oven for drying, it is possible to remove moisture from the
Modeling of convective drying of carrot slices with infrared heat source was done by
Mihoubi et al in 2009 [24]. Desorption isotherms of carrot were determined at 30, 40 and
60 ◦C. The GAB model was used to modeling the measured desorption isotherm. The
solid displacement and moisture content of carrot was determined. A simultaneous heat
and moisture transfer’s model taking into account the product deformation and based on
the Fick diffusion equation was developed. The model accurately predicts moisture
content and temperature evolutions as a function of drying time and position in the carrot
quality blanched and partially dehydrated fruits and vegetables. Pan et al (2008)
infrared. The investigated parameters were radiation intensity, slice thickness and
processing time. High radiation intensity and/or thin slices had faster increase of product
temperature, and quicker moisture removal and inactivation of PPO and POD, than did
low radiation intensity and/or thick slices. It has been concluded that SIRDBD with
continuous heating could be used as an alternative to the current processing methods for
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producing high-quality blanched and partially dehydrated fruits and vegetables (Pan et al
2008).
Fruit slices may be dried in shortened time up to 50% with infrared energy rather than
Lewicki 2004)), Apple slices were dried with infrared energy. Kinetics of infrared drying
was dependent on the distance between emitters and the heat-irradiated surface and air
velocity. Drying kinetics was inversely proportional to both the distance and the air
velocity. It was found that both surfaces of apple slice participate in water evaporation.
However, the heat-irradiated surface evaporates much more water than that not heated by
infrared energy until 80% of water is removed from the material. At the final stages of
drying, there is no difference between upper and bottom surfaces of the apple slice as far
convective drying done at equivalent parameters showed that time of the process can be
shortened by up to 50% when heating is done with infrared energy (Nowak, D., and
Lewicki 2004).
Also, Study of banana dehydration was done using sequential infrared radiation
heating and freeze-drying by Pan et al (2008). The drying and quality characteristics of
banana slices processed with a sequential infrared radiation and freeze-drying (SIRFD)
method were investigated. Cavendish bananas slices with 5 mm thickness were pre
dehydrated using IR heating at each one of three radiation intensities, 3000, 4000, and
5000 W/m2 or hot air at 62.8 °C. The pre dehydrated samples with 20% and 40% weight
reductions obtained using 4000 W/m2 IR intensity were then further dried using freeze-
drying for various times to determine the effect of pre dehydration on the drying rate
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during freeze-drying. To improve the quality of dried banana chips, the banana slices
were also treated with a dipping solution containing 10 g/l ascorbic acid and 10 g/l citric
acid before the IR pre dehydration. Control samples were produced using regular freeze-
drying without the pre dehydration. The quality characteristics of dried banana chips,
including color, thickness shrinkage and crispness, were evaluated. The pre-dehydration
results showed that the drying rate of IR heating was significantly higher than the hot air
drying and increased with the increase of IR intensity. For example, it took 10 and 38 min
to achieve 40% weigh reduction by using IR at 4000 W/m2 and hot air drying,
respectively. However, the banana slices with IR pre dehydration dried slower during
freeze-drying compared to the samples without pre dehydration, which was due to texture
changes that occurred during the pre-dehydration. Acid dipping improved product color
and also reduced freeze-drying time compared to non-dipped samples. It has been
concluded that SIRFD can be used for producing high crispy banana chips and additional
acid dipping improved product color and reduced required freeze-drying time (Pan et al
2008).
effects. Kim and his co-researchers investigated the Effect of far Infrared Drying on
and compared the effects of shade and far infrared drying (FIRD) on total phenolic (TP),
total flavonoid (TF) content, anticancer and anti-inflammatory activities. The research
data revealed that the TP and TF contents were highest in FIRD treated CE flower
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(NO) production in RAW264.7 cells showed in a dose dependent manner. Further, the
A549 lung cancer cell. Results showed that FIRD treated CE inhibited cell proliferation
significantly (p<0.05) higher in dose and time dependent manner (Kim et al 2012).
2.1.1.3 Cooking: Several cooking styles can be chosen in Infrared device by manipulation
of various time and temperature parameters. Some halogen ovens have built-in
microwave and convection oven options making it the most versatile cooking appliance.
Halogen ovens cook foods fast and evenly. No need to worry about the food being
The hot air is circulated evenly around the food. There are several other benefits of using
Cooking time is significantly reduced. Halogen ovens cook foods up to two times
The glass container is spacious. You can cook up to about 8lbs of meat and with an
Portability and space are not an issue. A halogen oven is smaller, lighter and more
compact than conventional ovens so storage won’t be a problem. Because of its size
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It is energy-saving. Compared to conventional ovens, a halogen oven uses 75% less
energy to cook foods. Also, you can conserve energy because of the lessened
cooking time.
No need to defrost foods. Directly from the freezer, foods can be cooked in a halogen
oven.
The prediction of the evaporative mass losses and diffusion coefficient of beef patties can
be determined during the cooking by far-infrared radiation. Heat and mass transfer during
the cooking of beef patties by long wavelength, far-infrared radiation was studied by
model was solved using the finite difference technique. The results obtained from the
model were compared to experimental results over a range of fat contents from 0% to
30%. Heat transfer results for the 0% fat content, using a conduction model showed very
good agreement with the experimental data (r2 ¼ 0:99). However, when the same model
was used for the higher fat contents, model prediction was poor. By including a term to
account for internal fat and moisture convection in the beef patties during cooking, the
heat transfer process could be predicted for fat contents ranging from 10% to 30% fat,
with good agreement obtained with the experimental data (r2 ¼ 0:99). In the prediction of
the evaporative mass losses, prediction of the diffusion coefficient based on temperature
and moisture content, allowed for excellent agreement with the experimental data (r2 ¼
0:99). Thus it was concluded that the model described the cooking of beef patties using
far-infrared radiation over a range of fat contents. The effects of internal fat and
16
convective mass transfer during cooking were accounted for during development of the
device. Browning also enhances the appearance for the meats. Infrared heat finds
particular application in modern meat preparation. Sandwich meat, hamburgers and hams
are made to look even more appetizing without additional fat as it shows in figure 3 for
hamburger roasting.
2.1.1.4 Chocolates and Confections: Processing of filled chocolates requires large amounts
of heat. Chocolate halves are heated once before they are filled, and then again to seal
them. The edges of two chocolate half shells are slightly melted so that they can be firmly
joined together. What's more, the plastic moulds can be preheated prior to filling or
warmed; this allows cleaning before the chocolate-making process begins again. Each of
these heating stages must be carried out at a precise temperature for a precise time.
Infrared heaters have very fast response times and can be very closely controlled. Infrared
2.1.2.1 Activation of microbial growth: During the baking of bread, rolls and other baked
products, the dough or baking yeast (Saccharomyces cerevisiae) must be able to ferment
17
leavening agent, allows dough to rise and become aerated. However, if yeast grows well,
conditions are also ideal or suitable for fermentation of dough. To promote the activity
FIR radiation may also be absorbed by microbial spores and activate its bioactive
was investigated by Sawai et al (2009). Near-infrared (NIR) and far-infrared heaters were
utilized with main wavelengths of approximately 1 μm and 3–6 μm, respectively. Use of
the FIR heater resulted in heat activation of the spores during the early stage of
irradiation at a low bulk temperature (40–60 °C) over several minutes. Although both
of approximately 75 °C, the mode of action was clearly different. In the case of the NIR
inactivated 90% of B. subtilis spores more effectively as compared to NIR irradiation for
20 min with a suspension volume of 20 ml and irradiation energy of 7.57 kW m−2. Even
at the same irradiation energy, the influence of infrared radiation on spore germination
eliminating the need for a heating medium, e.g., water, steam, or oil. Although IR
heating is not widely used for pasteurization or disinfection alone, IR heating is known to
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Experimental equipment for dry-heat inactivation of bacterial spores in an open
system using Infrared (IR) radiation for energy transfer was developed by Molin and
Ostland (1975). The dry-heat-inactivation kinetics for Bacillus subtilis ATCC 6633
spores were studied in the temperature range of 120-180°C. The z value (z = 23°C) was
constant in the temperature range investigated. Molin, G., & Ostlund (1975) noted the
advantages offered by using IR radiation in sterilization systems. They noted that cell
Infrared heat and Pulsed UV light-treated Staphylococcus aureus cells were analyzed
using transmission electron microscopy to identify the cell damage due to the treatment
during the pulsed UV light treatment was insignificant, which suggested a non-thermal
mechanism of inactivation. S. aureus was also infrared heat treated using an infrared
heating system with six infrared lamps. Five milliliters of S. aureus cells in phosphate
buffer was treated at 700°C lamp temperature for 20 min. The microscopic observation
clearly indicated that there was cell wall damage, cytoplasmic membrane shrinkage,
cellular content leakage, and mesosome disintegration after both pulsed UV light and
infrared treatments. Fourier transform infrared micro spectrometry was successfully used
19
There is a lack of knowledge regarding the heating of powdered food by IR, and the
effects of IR heat flux and wavelength and of Aw of the product on microbial inactivation
Near- or medium-IR heating of spice powders can be used to improve their safety by
a technique for decontaminating of paprika powder. The effect of water activity (Aw) and
IR heat flux on paprika temperature and water loss were measured during near- or
medium-IR heating. Paprika was evaluated in terms of color, Aw, natural flora, and
inoculated Bacillus cereus spores. Surface temperatures were considerably higher than
temperatures inside the powder, especially at low Aw; greater differences were observed
with medium- than with near-IR. Surface darkening was observed, though the overall
color was not considerably affected. IR effectively removed water from paprika,
0.8, the load of the natural flora was reduced (P < 0.05). In Aw 0.96 powder, areas with
high remaining Aw displayed a reduction >6 log10CFU/g for B. cereus (P < 0.05). In
addition, no microbial counts of the natural background flora were observed in the
more uniform surface heating than air convection heating, with a maximum temperature
well below the critical limit of about 50 °C at the same average temperature. In this
configuration, the resulting surface FIR heating rate was, however, smaller or only equal
to the air convection heating (at 0.2 m s_1), depending on the heater temperature used. A
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better configuration consisted of FIR heaters on four sides combined with a cyclic
In other research for extending the shelf life of Figs, Hamanaka and his co-researchers
irradiation was effective in the surface decontamination of fig fruits. The fungal counts
detected after sequential treatments were lower than those obtained after a single
treatment or in control samples. The number of fruit damaged by the growth of mold and
sequential treatment was found to be highly suitable for decontamination of fig fruit
surface, since few unfavorable effects were observed with regard to the surface color,
hardness score, and respiration of fruits during storage. Single treatment with IR heating
sequential treatment with IR and UV. The killing efficiencies appeared to be independent
of the order in which IR heating and UV irradiation were applied to the samples. It was
hypothesized that the DNA damage caused by UV irradiation and the inhibition of its
repair might be enhanced by the thermal energy of IR heating to a sub-lethal level, since
the temperature monitored during IR heating was considerably lower than the lethal level
of R. mucilaginosa cells.
Liquid foods may be pasteurized or even sterilized using far infrared radiation heating
mathematical simulation of liquid food pasteurization using far infrared radiation heating
21
equipment (Maoa et al 2011). With the liquid food passing down an angled trough and
FIR applied from above, the temperature changed with the radiation intensity (electricity
supplied), the angle of the incline, and the flow rate. As the liquid film became thinner,
the temperature could be heated to nearly 80°C. The pasteurization effect was verified
using lactic acid bacteria as the target microorganism; the heat resistance of the bacteria
was measured, the death of bacteria was confirmed, and the effectiveness of the
equipment was verified. Furthermore, a mathematical model for FIR pasteurization was
developed using a heat transfer equation and thermal death equation. The simulation
could make predictions about temperature and the viable count of bacteria that compared
very well with the experimental results. Moreover, the model simulated the change of
temperature and viable count of bacteria at different flow rates and showed that it is
A new intervention method has been developed using infrared heating to pasteurize
device was constructed to treat turkey frankfurters coated with approximately ten 6–7
temperature of 70, 75 and 80 C, achieving an average of 3.5F0.4, 4.3F0.4 and 4.5F0.2
heat-treated samples was observed. Although the heat-treated samples were slightly
browner than the control by visual observation, experimental results of this study
22
technology to kill L. monocytogenes contaminated on the surface of frankfurters
immediately prior to final packaging and reduce the risk of foodborne listeriosis caused
The sequential infrared and hot air (SIRHA) roasting is a new and effective method
for production of dry-roasted pasteurized nuts. The use of infrared heating for improving
the microbial safety and processing efficiency of dry roasted almonds was investigated by
Yang (2010). Almonds were roasted at 130, 140 and 150 °C with three different methods:
IR roasting, sequential infrared and hot air (SIRHA) roasting, and traditional hot air roast
(HA). The heating rate and pasteurization efficacy of almonds were evaluated under
different roasting methods and temperatures. Pediococcus sp. NRRL B-2354 was used as
When SIRHA roasting was used to produce medium roasted almonds at 130, 140 and
150 C roasting temperatures, 4.10-, 5.82- and 6.96-log, bacterial reductions were
achieved with 38%, 39% and 62% time saving compared to HA roasting at each
temperatures, respectively. The decimal reduction time of the bacteria at all roasting
temperatures were calculated for SIRHA roasting as 8.68, 3.72 and 1.42 min,
respectively, with a correlation coefficient greater than 0.92 and the thermal resistance
constant was found as 25.4 C. No significant difference (p > 0.05) was observed in
sensory quality of medium roasted almonds processed with different roasting methods. It
can be concluded that the SIRHA roasting is a promising new method for the production
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2.1.3 Assessment of food quality and Nutritional Value
Recent technological advances in hardware design and data mining techniques have
assisted the potential of near infrared spectroscopy (NIRS) to become a tool of choice for
routine analyses of agricultural products (Wang and Paliwal 2007). So, NIRS technology
has been widely employed in a variety of disciplines including areas of food, agricultural,
chemical, pharmaceuticals, textiles, polymers, cosmetics and medical and etc. (Lin and
Ying 2009). NIRS results in broad information of the internal quality of fruits; while
instead, other methods of analysis like chemical assays often yield data on a single
are usually versatile in their application for an assortment of different types of fruit
samples. NIRS methods are also rapid, free of reagents, as well as low-cost, all
A NIR spectrometric system mainly consists of four component parts, i.e., light
source, light analyzer or light isolator, detectors, and sampling devices. NIR
and Fourier Transform (FT) NIR instruments. The NIR spectrometry measures the
absorption of light by the samples. Light sources rich in NIR radiation illuminate samples
in transmittance (for liquids) or diffuse reflectance (for solids) modes. The light
transmitted directly through a sampling cell or diffusely reflected light from the sample,
transmittance and interact modes (Lin and Ying 2009). A typical NIRS acquisition device
is shown in Figure 4:
24
The term of diffuse reflectance is used by some workers rather than the interactance
frequency information encoded in it. The FT-NIR instrument has multiplex and
resolution and accuracy are additional advantages for a FT system (Wang and Paliwal
2007).
A process analytical technique named Thermal Imaging (TI) is used widely in the food
object into visible images for feature extraction and analysis (Jha et al 2011). Thermal
and diagnosis in medical and military applications. However, recently, thermal imaging
has found applications in other biological systems including agriculture and food
destructive quality evaluation (Giorleo and Meola 2002; Gowen et al. 2010). Thermal
imaging utilizes the radiation emitted to produce a pseudo image of the thermal
are measured over an area and processed to form a thermal map or thermogram of the
25
target surface. Thermography with high spatial resolution is a powerful tool for analyzing
For the first time, FT–IR spectroscopy has been used to rapidly monitor the population
surface flora from two different batches was examined throughout the production process
starting with the inoculum. The ripening process was monitored over 12 or 29 days. One
hundred bacterial isolates were investigated at each sampling point resulting in a total of
spectroscopy, partly supplemented by partial 16S rDNA sequencing, were used for
dominate, while Corynebacterium dominated the smear liquid of cheese B. The flora
which made up 80–90% of the aerobic surface flora after 5–6 days of ripening and stayed
in that order of magnitude until the end of ripening. The other flora components consisted
spectroscopy. The results demonstrate that FT–IR spectroscopy is a suitable method for
the rapid monitoring of the population dynamics of coryneform bacteria on the surface of
smeared cheeses. Generally, application of this method will enable a food producer to
obtain a detailed overview on the microbiological status of a product down to the species
level, which allows for corrective measures to be taken early on in the process.
26
by comparative partial 16S rDNA gene sequence analysis according to figure 5
(Oberreuter et al 2003).
Chemical analyzes such as total soluble solids (TSS) and acidity can be determined by
NIRS. Potential uses of NIRS in the wavelength range of 900–1700 nm for determination
of sweetness (TSS); sourness (acidity) and their ratio for 5 apple cultivars was studied by
Jha and Ruchi (2010). MLR models were found to be the best for prediction after treating
the spectral data with multiple scatter correction technique. The multiple correlation
coefficients for calibration and validation were found to be 0.887, 0.745 °Brix for TSS,
0.890, 0.752 % for acidity and 0.893, 0.751 for acidity/TSS ratio, respectively. The
standard errors of calibration, prediction, biases and differences in them were low, which
indicated that NIRS has potential to predict internal quality of apple non-destructively
Thermal imaging (TI) is a technique to convert the invisible radiation pattern of an object
into visible images for feature extraction and analysis. Also, TI is an emerging tool for
food quality and safety assessment in the industry. Research shows that opportunities
exist for its potential application in food quality and safety control. Non-destructive
methods must be studied from the view of overall reproducibility and accuracy to choose
the simple, fast and accurate method for quantitative chemical analyzes. For this reason,
two spectroscopic techniques, namely, Fourier transform infrared (FTIR) and near
27
spectrophotometry to measure the β-carotene content of crude palm oil (CPO) by Moha
et al (Moha, et al, 1999). In this study, calibration curves ranging from 200 to 800 ppm
chromatography. Separate partial least squares calibration models were developed for
predicting β-carotene based on the spectral region from 976 to 926 cm−1 for FTIR
spectroscopy and 546 to 819 nm for NIR spectroscopy. The correlation coefficient (R2)
and standard error of calibration obtained were 0.972 and 25.2 for FTIR and 0.952 and
23.6 for NIR techniques, respectively. The validation set gave R2 of 0.951 with standard
error of performance (SEP) of 25.78 for FTIR technique and R2 of 0.979 with SEP of
The overall reproducibility and accuracy did not give comparable results to that of
within 5% β-carotene content over the range tested. Because of their rapidness and
simplicity, both FTIR and NIR techniques provide alternative means of measuring β-
During the last 25 years, consumer demands for more convenient and varied food
products, the need for faster production rates, improved quality and extension in shelf life
have grown exponentially. Of course the traditional food processing technologies cannot
28
environmental impact of some of the most promising novel food preservation
technologies may represent in terms of energy efficiency, water savings, and wastewater
treatment and reduced emissions. The emergence of novel thermal and non-thermal
Most of these technologies are locally clean processes and therefore appear to be more
environment friendly, having less environmental impact than the traditional ones. Novel
processing technologies are increasingly attracting the attention of food processors once
they can provide food products with improved quality and a reduced environmental
footprint, while reducing processing costs and improving the added-value of the products
storage, distribution and marketing has some impact on the environment and there is
much concern about environmental pollution (Kroyer 1995). Due to the highly
diversified nature of the food industry, various food processing, handling and packaging
operations create wastes of different quality and quantity, which, if not treated, could lead
29
waste into edible food, feed or industrial chemicals in order to decrease environmental
30
3. Conclusion
The food processing industry, though exceedingly complex and with many very
complicated supply chains, can benefit greatly from the uptake and use of infrared
technology. Infrared systems have found use in a number of areas. It is difficult to make
because the needs, beliefs and attitudes of individual food consumers and the nature of
the economic, political and social environment of related technologies are different.
Legislation and regulations, both national and international, also play an important role in
Infrared heating is gaining popularity because of its higher thermal efficiency, short
foods and improve the hygiene and safety of foodstuffs by pasteurization and
processed using IR techniques have also been shown to retain higher levels of vitamins,
31
Recent technological advances in hardware design techniques have assisted the potential
system to rapidly monitor the population dynamics of bacteria, Thermal Imaging for
thermography with analyzing and visualizing targets with thermal gradients, FT–IR
4. Acknowledgement: Hereby greatly thanks from Dr Larry Keener, President and Chief
article.
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