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Tab. 4. Composition of the s-SBR compounds (phr) with different metal oxides
Compound 1 2 3 4 5 6 7
s-SBR (Buna VSL 2525) 100 100 100 100 100 100 100
Carbon Black (N375 HAF) 50 50 50 50 50 50 50
Arom. Oil (Enerflexâ 75) 5 5 5 5 5 5 5
Stearic Acid 2 2 2 2 2 2 2
ZnO 3 – – – – – –
MgO – 3 – – – – –
CaO – – 3 – – – –
BaO – – – 6 – – –
Cu(II)O – – – – 3 – –
BeO – – – – – 1 3
Accelerator (TBBS) 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Sulphur 1.75 1.75 1.75 1.75 1.75 1.75 1.75
(Type 2) according to ISO 37. Ageing of the [16, 17]. Although this equation as such and TME. The model compound vulcanisa-
test specimens was carried out in a venti- is only valid for non-filled systems, the tion experiments were carried out in a
lated oven in the presence of air at 100 8C data obtained with these measurements glass ampoule. The reaction mixture was
for 3 days according to ISO 188. Compres- do yet give an indication of the relative weighed into this ampoule. In order to mi-
sion set (CS) tests were performed at 23 8C crosslink densities. The Flory-Huggins pa- nimise the influence of oxygen in the reac-
and 100 8C for 72 hours according to DIN rameter v for s-SBR-toluene networks tions, the ampoule was fluxed with nitro-
53517. Hardness of the samples was mea- was taken from literature: 0.21. For swol- gen and sealed off. The reaction was per-
sured with a Zwick Hardness-meter Shore len EPDM-decahydronaphthalene net- formed in a preheated thermostatic oil
A Type, according to DIN 53505. works the v-parameter was calculated bath at 140 8C for a fixed time. A magnetic
Swelling measurements were performed in via the relationship v ¼ 0.121 þ 0.278 * stirrer was added to the mixture to provide
order to obtain information about the v2, reported by Dikland [19], with v2 ¼ po- adequate stirring during the reaction. Af-
crosslink density. The unextracted filled s- lymer network volume fraction at equilibri- ter a definite period of time the reaction
SBR samples were swollen until constant um swelling. was arrested by taking the ampoule out
weight in toluene at room temperature. Model compound vulcanisation. – Three of the oil bath and by immersion in liquid
The EPDM samples were swollen in deca- metal oxides were selected as activator, nitrogen. After cooling, the ampoule was
hydronaphthalene at room temperature as viz. ZnO, MgO and CaO, and investigated covered with aluminium foil to avoid an
well. The crosslink density was calculated with model compound vulcanisation in UV influence, and stored in a refrigerator.
according to the Flory-Rehner equation two different model compounds: squalene The compositions of the squalene and TME
Tab. 7. HPLC conditions ding to Table 3. Fig. 2 shows the cure cha-
racteristics for the EPDM compounds with
Column Nucleosil 100-5 C18 HD (reverse phase)
oxides from the group IIa of Mendeleyev’s
Length of column 250 mm periodic table as activator, viz. MgO, CaO
Internal diameter of the column 4.6 mm and BaO. Compared to ZnO the scorch
Mobile phase 97 Acetonitrile : 3 Water (vol%) time increases, the rate and amount of
Flow rate 1 ml/min cure decrease drastically. The presence of
these oxides resulted in a poorly developed
Temperature 23 8C
network, comparable with the results
Detector UV
without any activator. The results of swel-
Wavelength 254 nm ling experiments with different metal oxi-
Injected Volume 20 ll des are presented in Fig. 3. A higher swel-
ling percentage corresponding to a lower
crosslink density was found for the com-
reaction mixtures are listed in Tables 5 and ponent by the initial concentration and ex- pounds with MgO and CaO, which is in ac-
6, respectively. pressed in percentages. cordance with the torque measurements.
Analysis of the reaction products. – A small A combination of metal oxides as activator
portion of the filtered sample (about Results system has also been tested in EPDM to ex-
0.03 g) was weighed and dissolved in plore synergistic effects. As mentioned in
To obtain additional insight in the exact
2.5 ml of acetonitrile, containing an inter- the introduction, it has been reported
role of the activator in the vulcanisation
nal standard: dibutyldisulphide. The re- that CaO and MgO interfere with the effi-
mechanisms and to find routes to reduce
sponse factors for all the initial compo-
the amount of ZnO in rubber compounds,
nents in reference to the internal standard
experiments with metal oxides other than
were measured with the HPLC at a wave-
ZnO have been performed, evaluating vul-
length of 254 nm. The internal standard
canisation behaviour and physical proper-
was added after the vulcanisation as an ex-
ties. Irrespective of the main goal of the
tra component for quantitative analysis.
present project, to reduce the amount of
Before injecting in the HPLC, the sample
ZnO for its environmental impact as a hea-
was filtered twice over a 45 lm porous fil-
vy metal, in the current article not only the
ter. About 20 ll of this diluted sample was
more “eco-friendly” metal oxides, viz.
injected onto the HPLC-column for analysis
MgO and CaO, but also other heavy metal
according to the conditions described in
oxides like CdO, CuO and PbO are investi-
Table 7. The areas of the different peaks
gated.
in the chromatogram were determined
and converted into concentrations via
Several metal oxides as activator
the measured response factors for the se-
in EPDM rubber compounds
veral components. Reaction conversions as
a function of reaction time were calculated Several metal oxides were investigated as Fig. 1. Zincite (ZnO) structure, isostructural
by dividing the concentration of the com- activator in the EPDM masterbatch accor- with wurtzite; * ¼ Zn, * ¼ O
Fig. 4. Cure characteristics of EPDM compounds with ZnO in combina- Fig. 5. Cure characteristics of EPDM compounds with other metal oxides
tion with MgO and CaO as activator
cient activation by ZnO. The cure characte- The physical properties of the EPDM com- for the compression set measured at
ristics of the compounds with ZnO/MgO pounds with MgO, CaO and the combina- 100 8C. The compression set at elevated
and ZnO/CaO as activator combinations tions of these metal oxides are presented temperature is sometimes considered to
are represented in Fig. 4 and the corre- in Table 8. In accordance with the decrea- provide a first indication about the thermal
sponding results of the swelling experi- sed extent of crosslinking, higher values stability or ageing behaviour of the vulca-
ments in Fig. 3. The cure characteristics for the elongation at break and compres- nisates. The CS at 100 8C is in both com-
of the compounds with ZnO/MgO and sion set as well as lower tensile strength pounds considerably higher. On the other
ZnO/CaO as activator combinations indi- are observed in the compounds with hand, the values for elongation at break
cate that only CaO slightly interferes in a MgO and CaO as activator. Examination after 168 hours ageing at 100 8C are
negative way with the efficient activation of the data of the compounds with activa- only slightly higher as compared to the
by ZnO. The final states of cure and cross- tor combinations reveals that neither the ZnO reference system, suggesting a similar
link densities, as determined with the swel- addition of MgO nor of CaO to the stan- high thermal stability, thereby contradic-
ling experiments, are comparable with the dard system with ZnO causes any major ting the thermal behaviour indicated by
reference compound with only ZnO. difference in vulcanisate properties, except the data of the compression set at
Fig. 8. BeO and Cu(II)O as cure activator in s-SBR compounds Fig. 9. Decomposition of CBS in squalene as a function of reaction time,
with ZnO, MgO, CaO as activator
rence compound, and therefore can be wurtzite structure is not the governing fac- zole-accelerated vulcanisation system is
considered as good activators for sulphur tor for the activity of ZnO. In contrast with different and less dominant. On the other
vulcanisation of s-SBR rubber. the observations in EPDM compounds, hand, the difference in nature and reacti-
Despite the high toxicity of BeO, the effici- Cu(II)O demonstrated hardly any activating vity of the rubbers can also (partially) cause
ency of BeO as activator of sulphur cure influence in the s-SBR compounds. the difference in activation induced by the
was investigated in s-SBR compounds as Overall, substitution of ZnO Red Seal in s- various metal oxides.
well, mainly to study the influence of the SBR compounds by MgO or CaO seems to
crystal structure of the metal oxides. The be possible without large effects on the
Model compound vulcanisation
cure characteristics of compounds with dif- cure and physical properties, while the ad-
ferent levels of BeO as activator are given in dition of Cu(II)O as activator leads to infe- In the previous section it was demonstra-
Fig. 8. In the presence of BeO the results do rior cure characteristics. These findings ted, that the curing and physical properties
not differ very much from the vulcanisates contrast with the results in EPDM and im- of EPDM and s-SBR compounds with other
without activator, indicating that BeO is ply that the activating influence of the me- metal oxides as activator, in most cases de-
again not active as an activator in sulphur tal oxides on the reactions in a benzothia- viate considerably from the ones obtained
vulcanisation. It indicates again, that the zole- vs. a thiuram/mercaptobenzothia- with ZnO. A more detailed knowledge of
Fig. 12. General scheme for sulphur vulcanisation [9] Fig. 13. Decomposition of TBBS in TME as a function of reaction time,
without and with ZnO, MgO and CaO as activator
the effect of the activator on the reactions stage in the vulcanisation process: curati- aid of HPLC at room temperature thereby
and mechanisms during the vulcanisation ves development. The mono-unsaturated preventing thermal decomposition of the
process can be obtained by studying the model 2,3-dimethyl-2-butene (TME) was products.
reactions of the curatives in a rubber-like selected to study three different stages
model environment. In this section the re- in the vulcanisation process as a function
Squalene model compound
sults of Model Compound Vulcanisation of reaction time: curatives development,
vulcanisation
experiments with four different metal oxi- crosslink precursor formation, and the
des, viz. none, ZnO, MgO and CaO, in two crosslinked products development. The composition of the squalene samples
different model compounds, viz. squalene The reactions were done as described in as a function of reaction time was determi-
and TME are described. The poly-unsatura- the experimental section, at 140 8C in ned. For every reaction time a separate
ted compound squalene was used because the presence of a vulcanisation system. HPLC chromatogram was obtained. The
of its similarity to the real rubber structure, Since the reactions were performed in inert concentrations of the curatives can be cal-
viz. the presence of more than one double atmosphere, the amount of products due culated via the internal standard and the
bond and relatively less end-groups. Squa- to oxidation could be suppressed. The response factors, and can be plotted as
lene was used to specifically study the first reaction products were analysed with the a function of reaction time. Fig. 9 depicts
the concentration profile of the accelerator MBT is formed during the course of the Overall, several steps in accelerated sul-
CBS for the four formulations. It can clearly reaction as decomposition product of the phur vulcanisation, generally accepted to
be seen in Fig. 9, that the various activators accelerator and as a side product from take the course as visualised in Fig. 12
influence the breakdown of CBS differen- the transformation of a crosslink precursor [23], could be investigated in the presence
tly. Without activator no decomposition of into a crosslink. Since MBT is not present of metal oxides. The rate of accelerator de-
the accelerator CBS is observed in the first initially, the amounts are related to the ma- composition is found to be strongly depen-
20 minutes. MgO as activator causes a very ximum amount that can be formed if all dent on the metal oxide used, Fig. 9. An
fast decomposition of CBS: within 5 minu- CBS would transform into MBT. A relative active accelerating complex is formed
tes all the accelerator is consumed. It is also amount of 0.5 suggests a 50 % conversion which interacts with sulphur to generate
evident from Fig. 9 that CaO hardly has of the CBS into MBT. Although in the HPLC the active sulphurating agent: a decrease
any influence on the decomposition of system used, MBT and MBTS have the of the sulphur content is observed,
CBS. ZnO takes an intermediate position: same retention time, it is assumed that Fig. 10. A part of the complex forms a (po-
a slower decomposition than MgO but fa- the peak at the retention time of 2 minutes ly)sulphidic crosslink precursor, which is,
ster than CaO. The results are in agree- in the HPLC chromatogram contains only for this particular model system, difficult
ment with the earlier results obtained by MBT and that the amount of MBTS is ne- to analyse with this HPLC-UV setup. De-
Garreta [21], who performed similar mea- gligible. This assumption is justified by se- composition of the accelerator and trans-
surements with ZnO, MgO, CaO and CdO veral researches [21, 22]. The concentrati- formation of the precursor into a crosslink
as activators in squalene. Similar trends on profile of MBT for the several metal oxi- yields a side product: MBT. Only in pre-
were observed: a very fast decay of CBS des is shown in Fig. 11. sence of ZnO, complexation between the
in the system with MgO, slightly slower Only when ZnO is present in the reaction metal ion and MBT is observed. In the pre-
with ZnO and hardly any influence of mixture, the MBT concentration remains at sence of MgO, at a reaction time of 10 mi-
CaO on the decomposition of the accele- a low level, contrary to the case where no nutes the relative amount of MBT is about
rator. activator has been added: MBT tends to 25 %, which is not exceeded within a reac-
A very fast decay is observed in the sulphur accumulate at longer reaction times. This tion time of 60 minutes. It is suggested
concentration in the first five to ten minu- can be explained by the formation of a that MBT partly remains in a complex
tes for all systems, Fig. 10. In this stage the complex between the zinc ions and with the metal ion. CaO is apparently un-
sulphur is incorporated in the accelerator MBT: ZnMBT. ZnMBT precipitates in the able to remain bonded to the MBT. The ac-
during the first 10 minutes to form polysul- reaction mixture and is therefore difficult celerator decomposition and the MBT for-
phidic species. The sulphur content in the to analyse with HPLC. MgO leads to higher mation proceeds similar for CaO and in the
systems with ZnO and MgO shows similar amounts of MBT at shorter reaction times. absence of activator.
incorporation behaviour, while with CaO Presumably, less complex formation be-
the profile is comparable with the non-ac- tween the magnesium ions and MBT oc-
tivated system. In the presence of CaO the curs, which corroborates the proposition
TME model compound
rate of formation of active sulphurating that magnesium has only a slight tendency
vulcanisation
species is lower, as indicated by the slower to form complexes. With CaO present, the
decomposition of the accelerator in Fig. 9, MBT concentration follows again grossly To study the formation and decomposition
and therefore a slower decay of sulphur is the same profile as the non-activated sy- of crosslink intermediates and crosslinking
observed. stem. reaction in detail, additional experiments
with MgO and CaO as activator were per- bly forms a complex with metal ions and rently delays the formation as well as
formed in TME-model systems. The same precipitates in the reaction mixture or is breakdown of precursors.
metal oxides as in the squalene system present as crosslink precursor, bonded to Various mechanisms for the conversion of
were studied in TME MCV: none, ZnO, the allylic position of the model molecule crosslink precursors into crosslinks have
MgO and CaO. Fig. 13 and 14 show the via a polysulphidic bridge (rubber-Sy-acc). been proposed. The reaction of the inter-
concentration profiles of the initial vulcani- The formation of this intermediate com- mediate crosslink precursor with another
sation ingredients, TBBS and sulphur, re- pound can be followed as a function of intermediate moiety or through the reacti-
spectively, for samples without and with reaction time. The crosslink precursor de- on with polymer chains leads to the forma-
ZnO, MgO and CaO. ZnO has hardly any velopments for the systems with different tion of polysulphidic crosslinks. For the sy-
influence on the decomposition of TBBS. metal oxides as an activator are shown in stem with ZnO as an activator, the concen-
In the initial stage, a more or less similar Fig. 16. tration profiles of TBBS, crosslink precursor
profile is observed in the non-activated sy- Fig. 16 indicates no significant differences and crosslinked products are summarised
stem and the system with MgO, whereas in rate of crosslink precursor formation in in Fig. 17. The symbols used in Fig. 17 cor-
after 15 minutes a faster decay of the ac- the four systems, which is consistent with respond with the symbols depicted in the
celerator is observed in the latter system. the decomposition profile of TBBS as sum- general vulcanisation scheme, Fig. 18. In
CaO, on the other hand, seems to impose marised in Fig. 13. In the non-activated sy- accordance with the concept that the
a slightly delaying effect on the accelerator stem a maximum concentration of cross- crosslink precursors convert into crosslinks,
conversion. link precursor is observed at approx. 30 mi- the formation of crosslinks begins slightly
In the TME samples a fast decay of sulphur nutes reaction time. In the samples with before the concentration of crosslink pre-
in the first five minutes is observed, Fig. 14, ZnO present, the breakdown of the cross- cursor decreases.
comparable with the results obtained in link precursor is delayed to some extent. In Fig. 19 – 22 show the development in time
squalene. It is evident from this figure, the presence of MgO crosslink precursors of three of the reaction products, viz. S3, S4
that the amount of sulphur remains hig- are formed slightly faster than with the and S5 TME-crosslinks, for the systems with
hest in the non-activated and CaO-contai- other metal oxides. This coincides with different metal oxides, measured with
ning systems. The sulphur concentration the faster breakdown of the accelerator HPLC. The different (poly)sulphidic cross-
profile with MgO present in the system ta- TBBS caused by MgO as shown in linked products cannot be compared abso-
kes an intermediate position, as observed Fig. 13. At a reaction time of 20 minutes lutely while the response factors of these
in the squalene samples. a maximum is reached and after 30 minu- products were not all determined, therefo-
Fig. 15 represents the MBT-development tes the precursor is fully transformed re only the trends between the different sy-
as a function of reaction time. Except for again. With CaO the formation of crosslink stems can be compared. The peak areas of
the MgO-containing sample, the formati- precursors is delayed. During the first 10 the crosslinked products for the samples
on of MBT starts after a reaction time of minutes of reaction hardly any precursors without activator, with ZnO, MgO and
approx. 30 minutes. In contrast with the are formed, neither any TBBS consumed. CaO as activators are plotted versus reac-
results in squalene samples, a relative However, the formation of crosslink pre- tion time in Figs. 19, 20, 21 and 22, respec-
amount of 1 for the MBTcontent is not rea- cursors occurs at a pace comparable to tively.
ched in any of the samples, though in all the other metal oxides. A maximum con- The peak at 17 minutes corresponds to the
cases all TBBS has reacted after 40 minu- centration of the crosslink precursor is ob- longest sulphur bridge, S5, while the peaks
tes. As suggested before, the MBT proba- served at approx. 50 minutes. CaO appa- at 12 and 10 minutes represent the S4- and
Fig. 19. Crosslinked products (CP) concentration in TME samples without Fig. 20. Crosslinked products (CP) concentration in TME samples with
activator ZnO as activator