Beruflich Dokumente
Kultur Dokumente
RE 50125
Edition: 2013-04
Type ABUKG Replaces: 50126
▶ Component series 4X
▶ With gerotor pump, external gear pump SILENCE PLUS
or screw spindle pump
▶ With electric motors sizes 90 S to 132 S
▶ With low-pressure inline filter according to DIN 24550
▶ With plate heat exchanger
▶ Maximum operating pressure 10 bar
Contents
H7992+7993
Features 1, 2
Features Noise guide values 2
Ordering code 3
▶ Compact unit with pump, installed low-pressure filter Circuit diagram 4
and plate heat exchanger Selection table of standard/preferred types ABUKG 4X 5
▶ Modular design Technical data 6
▶ Mounting as required on a console or on installation plate Noise guide values 7
▶ Low-noise versions available Cooling power characteristic curves 7, 8
Dimensions
▶ Type ABUKG-..K... 4 and 7.5 kW (console mounting) 9
▶ Type ABUKG-..K... base (console mounting) 10
▶ Type ABUKG-..K... noise-optimized (console mounting) 11
▶ Type ABUKG-..V... 4 and 7.5 kW (tank top mounting) 12
▶ Type ABUKG-..V... base (tank top mounting) 13
▶ Type ABUKG-..V... noise-optimized
(tank top mounting) 14, 15
Mounting option 16
Optional accessories and spare parts 17
Port sizes for flanges and fittings 17
Flange connections for suction line 18
Features (continued)
Base Noise-optimized
Cooling power Sound pressure level
in kW 1) in dB(A)
External gear pump SILENCE PLUS
4 59
7.5 59
Gerotor pump Screw spindle pump
11 64 59
15 64 59
22 66 60
30 68 62
37 70 63
45 69 63
55 72 65
75 74 66
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
ABUKG – – 4X / K / / 4 5 / HOY
Design principle
03 Console mounting K
Tank top mounting V
Heat exchanger
05 Size 0
06 Version K
07 Number of plates 48
Pump
08 Displacement (in l/min with 1450 min–1)
116 l/min 116
09 Noise behavior
Base B
Noise-optimized G
Electric motor
10 Motor power (in kW)
3 kW 3.00
11 Rated voltage
230/400V - 50 Hz CA
400/690V - 50 Hz CB
12 Number of pole pairs
4-pole 4
13 Rated frequency
50 Hz 5
Filter
14 Size, inline filter DIN 24550 according to data sheet 51447 160
Oil pan
15 Without oil pan ‒
With oil pan T
Motor supplier
16 Hoyer Motors HOY
Order example:
ABUKG-37K-4X/0K48/116B/3,0CA45/160 HOY
Circuit diagram
10 µm 10 µm WA
B B
5 7 5 7
75%100% WA 75%100% b
b
WE
A A A P
4 WE
4 8
A P
8 1 M
a
1 3 2
P a
M P S
S 3
2 T T
Console mounting
Frequency 50 Hz Electric ABUKG-…K…
1450 min-1 motor material no
Cooling power qv max p max. frame size Power Pump (console MKZ 2) Weight
in kW 1) in l/min in bar in kW mounting) in kg
4.0 17 10 90S 1.10 External gear pump R901337662 A2 38
7.5 23 10 90S 1.10 SILENCE PLUS R901337663 A2 39
11.0 28 10 90L 1.50 R901355119 A3 60
15.0 46 10 100L 2.20 R901337655 A3 62
22.0 71 10 100L 2.20 R901337656 A3 61
30.0 88 10 100L 3.00 Gerotor pump R901337657 A3 63
37.0 116 10 100L 3.00 (base) R901337658 A3 67
45.0 88 10 100L 3.00 R901337659 A3 83
55.0 144 10 112M 4.00 R901337660 A3 85
75.0 186 10 132S 5.50 R901337661 A3 118
11.0 29 10 90S 1.10 R901355118 A2 48
15.0 38 10 90S 1.10 R901337664 A2 51
22.0 74 10 100L 2.20 R901337665 A2 67
30.0 89 10 100L 3.00 Screw spindle pump R901337666 A3 73
37.0 105 10 100L 3.00 (noise-optimized) R901337667 A3 73
45.0 105 10 100L 3.00 R901337668 A3 89
55.0 105 10 112M 4.00 R901337669 A3 90
75.0 166 10 132S 5.50 R901337670 A3 133
1) Cooling power with inlet temperature difference of approx. 35 K A2 = Preferred delivery range
(characteristic curves see page 7) A3 = Standard delivery range
2) MKZ = material mark
Technical data
(for applications outside these parameters, please consult us!)
For assembly, commissioning and maintenance of oil hydraulic systems please observe the data sheet 07900!
Further data sheets: AB 32-12 Heat exchanger oil/water system: Plate heat exchanger
51447 Inline filter with filter element according to DIN 24550
10545 Gerotor pump PGZ
10094 External gear pump SILENCE PLUS
The units are designed and manufactured in accordance with the harmonized EN standards / specifications.
The cooling powers of the individual units differ depending The selected oil inlet temperatures were 50, 55 and 60 °C.
on the water and oil inlet temperatures.
11
7 17
10
15
→
→
6 9 60
60 ¡C 60
¡C
Cooling power in kW
Cooling power in kW
Cooling power in kW
¡C
8 13
55 55
5 ¡C 55
¡C 7 ¡C
50 11
50 6 ¡C 50
4 ¡C ¡C
5 9
3 4
7
3
2 5
2
1 1 3
10 15 20 25 30 35 10 15 20 25 30 35 10 15 20 25 30 35
Water inlet temperature Water inlet temperature Water inlet temperature
in °C → in °C → in °C →
22 44
33
20 40
→
29
18 36
Cooling power in kW
Cooling power in kW
Cooling power in kW
60
60
60
¡C
¡C
25
¡C
16 32
55
55
55
¡C
14 28
¡C
¡C
21
50
12 24
50
50
¡
¡C
C
¡C
17
10 20
13
8 16
6 9 12
10 15 20 25 30 35 10 15 20 25 30 35 10 15 20 25 30 35
Water inlet temperature Water inlet temperature Water inlet temperature
in °C → in °C → in °C →
The cooling powers of the individual units differ depending The selected oil inlet temperatures were 50, 55 and 60 °C.
on the water and oil inlet temperatures.
→
56
Cooling power in kW
44 68
Cooling power in kW
Cooling power in kW
60
¡C
60
60
40 62
¡C
48
¡C
55
55
36 ¡C 56
¡C
55
¡C
32 40 50
50
50
¡
¡C
C 50
28 ¡C 44
32
24 38
20 32
24
16 26
12 16 20
10 15 20 25 30 35 10 15 20 25 30 35 10 15 20 25 30 35
Water inlet temperature Water inlet temperature Water inlet temperature
in °C → in °C → in °C →
ABUKG 75 kW
122
110
98
→
Cooling power in kW
86
60
¡C
74
55
¡C
62
50
¡C
50
38
26
10 15 20 25 30 35
Water inlet temperature
in °C →
B3 L4 4
B2 L3
S 2
5
8
6
H5
H4 7
35
10
H3
H7
H6
H2
H1
WA
9
¯D
B4 L5
B5 15 L2
B1 L1 1
1 Electric motor 4 Pressure measuring port 6 Hose line 9 Oil pan (optional)
2 Pump carrier + coupling 5 Inline filter with 7 Oil-water heat exchanger 10 Equipotential bonding
3 Silence Plus pump maintenance indicator 8 Electrically operated water valve
B3 L4
B2 L3 3
4
S
2
5
H5
8
H4
7
35
H3
~ H7
10
T
H6
H1
H2
WA
9
¯D
B4 L5
B1 15 L2
~ B5 L1 1
1 Electric motor 4 Pressure measuring port 6 Hose line 9 Oil pan (optional)
2 Pump carrier + coupling 5 Inline filter with 7 Oil-water heat exchanger 10 Equipotential bonding
3 Gerotor pump maintenance indicator 8 Electrically operated water valve
B3 L4
B2 L3
3
S
H5
5
6
8 7
H4
~ H7
35
H3
10
T
H6
H1
H2
WA
9
¯D
B4 L5
B1 15 L2
~ B5 L1 1
1 Electric motor 4 Pressure measuring port 6 Hose line 9 Oil pan (optional)
2 Pump carrier + coupling 5 Inline filter with 7 Oil-water heat exchanger 10 Equipotential bonding
3 Screw spindle pump maintenance indicator 8 Electrically operated water valve
~ L5
L2 L2 L2
4
,5
0x ¯13
1
5
1
B2
~ H5
6
9
B1
B2
8
H6
WE
H2
B4
B2
T WA
15
B3
H1
H3
~ H6
10
15
2 L3 L4
3 L1 7
~ L5
4
L2 L2 L2
5
,5
¯13
10x
B2
~ H5
6
9
H4
B1
8
B2
H2
B2 WE
B4
T WA
15
B3
H1
H3
10
S 15
2
H6
L3 L4
L1 7
3
~ L5
4
L2 L2 L2
5
,5
¯13
10x
B2
~ H5
6
9
B1
H4
B2
H2
WE
B2
B4
T WA
15
B3
H1
10
15
2 L3 L4
H3
7
H6
L1
3
S
Recommended tank break-through for ABUKG-..V-... Port sizes S, T, WE and WA see page 17 bottom.
B4
B2
1) Noise-optimized
2) Base
15 L6
15
Mounting option
The filter cooler unit version ABUKG-..K-... is to be mounted The filter cooler unit version ABUKG-..V-... is to be mounted
preferably to the side of a hydraulic tank. preferably on top of a hydraulic tank.
It may also be mounted separately. It cannot be mounted separately without an appropri-
ate bracket.
WA
WE
T WA
4 – – – – Square
flange
7.5 – – – – 20X40 M6x13
11 G1 G1 G1
SAE 1 1/4"
15
22 G1 G1 G1 SAE 1 1/2"
SAE 1 1/2"
30
37
SAE 2"
45
55 G1 1/2 G1 1/2 G1 1/2 G1 1/2 G1 1/2 G1 1/2
SAE 2"
75 SAE 2 1/2"
1) Noise-optimized
2) Base
¯D3
SW41
9001)
Figure 3
¯D1
¯40
1) Shorten to
28 4 x ¯7 8
required length
42 35
as appropriate
51
ABUKG-..K-...
Cooling power Base Noise-optimized
Figure
in kW Material no. L1 ØD1 Material no. L1 ØD1
4
R900323237 ‒ ‒ ‒ 3
7.5
11
R900722888 100 42
15
22 R900026561 103.5 48.3
R900026561 103.5 48.3
30
1
37
R900026562 123 60.3
45
55 123 60.3
R900026562
75 R900026563 147 76.1
ABUKG-..V-...
Cooling power Base Noise-optimized
Figure
in kW Material no. L2 ØD2 Material no. L2 ØD2
4
R900323237 ‒ ‒ 3
7.5
11
R900012341 41 42
15
22 R900013501 57 42
R900013501 57 42
30
2
37
R901013502 42 60.3
45
55
R900013502 42 60.3
75 R901013503 50 77
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Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Zum Eisengießer 1 duced or given to third parties without its consent.
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It must be remembered that our products are subject to a natural process of
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