BLOCK 2 - WP CRITICAL LEVEL 1 - HIGH

JobNo./DCS PACKAGE Section Unit Planned Start Planned Finish Duration

MNo. NUMBER No. No. ITP No. Equipment Tag# Job Description Equipment Type Date Date (day) Actual start Actual finish

During RFCC normal operation, we requested Inspection team conducted temperature monitoring by infrared inspection
frequently and found some hot spot locations surface temperature higher than design criteria (350 deg C), Refractory of
these hot spot points should be checked and rectification from inside is required for mechanical integrit, detail as blow:
- IR-01 (Soot blower 022-WHB-401-Y01): 371 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-02 (Soot blower 022-WHB-401-Y02): 360 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-03 (Soot blower 022-WHB-401-Y03): 419 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-04 (Soot blower 022-WHB-401-Y04): 407 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-05 (Soot blower 022-WHB-401-Y05): 426 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-06 (Soot blower 022-WHB-401-Y06): 373 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-07 (Soot blower 022-WHB-401-Y07): 365 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-08 (Soot blower 022-WHB-401-Y08): 384 Deg.C (refer infrared inspection date Jul 14, 2019)
D-P4.0-PE-PL- - IR-09 (Soot blower 022-WHB-401-Y09): 393 Deg.C (refer infrared inspection date Feb 23, 2019)
DCSM0032 4 3 22 032 022-WHB-401
- IR-10 (Soot blower 022-WHB-401-Y10): 449 Deg.C (refer infrared inspection date Jul 14, 2019) WHB 31-Oct-19 17-Nov-19 17.46 29-Oct-19
- IR-11: 313 Deg.C C (refer infrared inspection date Jul 14, 2019)
- IR-24: 399 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-25: 624 Deg.C C (refer infrared inspection date Jul 14, 2019)
- IR-26: 4764 Deg.C C (refer infrared inspection date Aug 28, 2019)
- IR-29: 349 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-30: 560 Deg.C C (refer infrared inspection date Jul 14, 2019)
- IR-31: 410 Deg.C (refer infrared inspection date Aug 14, 2019)
- IR-32: 373 Deg.C (refer infrared inspection date Aug 14, 2019)
- IR-33: 442 Deg.C (refer infrared inspection date Jul 14, 2019)
- IR-34: 338 Deg.C (refer infrared inspection date Aug 14, 2019) (around 3 m2)
Inspection team and Turn Around team/ maintenance Division are requested to inspect refractory in side casing wall
(casing plate) of WHB and repair casing plate if required.

300 degree hot spots are recognized Refractory applied equipment in RFCC unit. Refractory of these hot spot points should be
checked and rectification from inside is required for mechanical integrity.
022-R-104 <Location>
DCSM0036 4 3 22 REGENERATOR 31-Oct-19 16-Nov-19 16.67 27-Oct
Between 022-R104,105(IR-44 : 337°C)

Open internal to confirm the integrity of equipment and renew certificate for high/exrteme risk equipment.
300 degree hot spots are recognized Refractory applied equipment in RFCC unit. Refractory of these hot spot points should be
022-R-101 checked and rectification from inside is required for mechanical integrity.
022-R-102 <Location>
DCSM1374 4/SI 3 22 PL-007 022-R-103 WDW connection at 022-R-106(IR-37 : 316°C) REACTOR 31-Oct-19 16-Nov-19 16.46 27-Oct
022-R-106 300 degree hot spots are recognized Refractory applied equipment in RFCC unit. Refractory of these hot spot points should be
022-R-107 checked and rectification from inside is required for mechanical integrity.
<Location>
Y-Section at 022-R-107(IR-2 : 332°C)

DCSM1377 4/SI 3 22 022-R-105 Open internal to confirm the integrity of equipment and renew certificate for high/exrteme risk equipment REGENERATOR 31-Oct-19 16-Nov-19 16.83 30-Oct

S-000-1676-
DCSM2158 EPC 4 61
0001V
061-Y-104 Hoist railing rout and piping modification for TK-cat unloading Piping 1-Nov-19 12-Nov-19 10.96 29-Oct-19

DCSM2322 7.2 3 22 RFCC Overhaul maintenance for control system and field instrument for Slide/plug valves in RFCC Control Valve 31-Oct-19 15-Nov-19 15.29 30-Oct

During site check, we found that many canvas bellow connecting with WHB already broken and cause the Catalyst and flue gas
DCSMA0097 EPC 3 22 Not yet 022-WHB-401 (including CO, NOx, SOx) come out to the atmosphere. Piping 2-Nov-19 16-Nov-19 13.96 29-Oct-19

S-000-1676- On 15th Oct 2018, During site check NSRP Operation found the expansion joint of HBFW line to Economizer has phenomenon of
DCSMA0310 EPC 3 22 0001V leakage and corrosion. After NSRP MNT cleaning and did visual check, the expansion joint was found pitted severely. EXPANSION JOINT 4-Nov-19 15-Nov-19 10.96 30-Oct
EXPANSION JOINT of 022-WHB-
401-E01
DCSMA0126 4 3 22 PL-034 Replace new expansion joint 022-Y440 and Refactory based on the Inspection EXPANSION JOINT 31-Oct-19 14-Nov-19 14.83
022-Y-440

DCSMA0127 4 3 22 PL-034 Replace new expansion joint 022-Y439 and Refactory based on the Inspection EXPANSION JOINT 31-Oct-19 13-Nov-19 12.96
EXPANSION JOINT 022-Y-439

D-P4.0-PE-PL-
we detected the hot spot at downstream of 022-Y-401 and the area is so big (about 2 sq.m) and the temperature is above 500 deg. C.
DCSMA0591 4 3 22 018 022-Y-401 Maintenance team is requested to inspect inside and repair hot spot area Refractory 31-Oct-19 19-Nov-19 18.96 29-Oct-19

DCSMA0622 4 3 22 From date Feb 20 - 22, 2019 vendor A&AM inspection NSRP site and recomment to replace expansion joint 022-Y-430 EXPANSION JOINT 31-Oct-19 14-Nov-19 14.63 30-Oct

EXPANSION JOINT '022-Y-430

Open internal to confirm the integrity of equipment.
When black out occurred on Feb. 2019, spray water might injected to duct line. It make Dilute sulfuric acid water and it lead to acid
DCSMA0634 4 3 22 Flue gas duct line corrosion. Duct 31-Oct-19 10-Nov-19 10.42 29-Oct-19
Maintenance team is requested to inspect duct line especially low point.
 BLOCK 2 - WP CRITICAL LEVEL 2 - MEDIUM
JobNo./DCSMN PACKAGE Planned Planned Finish Duration
Section No. Unit No. ITP No. Equipment Tag# Job Description Equipment Type Actual start Actual finish
o. NUMBER Start Date Date (day)

300 degree hot spots are recognized Refractory applied equipment in RFCC unit.
Refractory of these hot spot points should be checked and rectification from inside is
required for mechanical integrity.
DCSM0033 4 3 22 022-APH-102 <Location> APH 3-Nov-19 10-Nov-19 7.38

M/H at 022-APH-102(IR:05 : 344°C). Install bricks required during DCSM

The suction valve of FD Fan A 022-PV-6701A fluctuate and positioner broken. The
DCSM1236 7.2 3 22 022-PV-6701A opening of valve change from 100% to 60% automatically. When we change to manual, Damper 3-Nov-19 10-Nov-19 7.04
the valve fully close.
COI leakage at manhole
DCSM1241 4/7.2/SE 3 22 022-A-402 Open internal to confirm the integrity of equipment and renew certificate for INCINERATOR 3-Nov-19 9-Nov-19 6.54
high/exrteme risk equipment
022-TT-6307 (Skin Thermocouple 022WHB401E08 HPS 2ND SPHTR) high, normal indicate
DCSM1251 4/SI 3 22 022-WHB-401-E08 532 deg C, H alarm: 502 deg C. Check status inside HP super heater 022-WHB-401-E08 WHB 31-Oct-19 10-Nov-19 9.96 29-Oct-19
and welding joints status/visual check
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1354 4 3 22 022-A-401
high/exrteme risk equipment
ECONOMIZER 3-Nov-19 9-Nov-19 6.67
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1357 4 3 22 022-C-201
high/exrteme risk equipment
COLUMN 3-Nov-19 10-Nov-19 7.88
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1361 2 3 22 022-E-002 high/exrteme risk equipment Heat Exchanger 4-Nov-19 9-Nov-19 5.79 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1362 2 3 22 022-E-003 high/exrteme risk equipment Heat Exchanger 3-Nov-19 11-Nov-19 8.38 27-Oct

DCSM1395 4 3 22 022-WHB-401-V01 Open internal to confirm the integrity of equipment and renew certificate for equipment DRUM 3-Nov-19 10-Nov-19 7.29 30-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1402 4 3 23 023-C-001 high/exrteme risk equipment COLUMN 3-Nov-19 9-Nov-19 6.83
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1403 4 3 23 023-C-002
high/exrteme risk equipment
COLUMN 3-Nov-19 9-Nov-19 6.92
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1404 4 3 23 023-C-003 high/exrteme risk equipment COLUMN 3-Nov-19 9-Nov-19 6.75
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1405 4 3 23 023-C-004 high/exrteme risk equipment COLUMN 3-Nov-19 9-Nov-19 6.63
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1406 4 3 23 023-C-005 high/exrteme risk equipment COLUMN 3-Nov-19 9-Nov-19 6.67
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1407 4 3 23 023-C-006
high/exrteme risk equipment
COLUMN 3-Nov-19 10-Nov-19 7.04
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1408 4 3 23 023-C-201
high/exrteme risk equipment
COLUMN 3-Nov-19 9-Nov-19 6.38
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1421 2 3 23 023-E-006
high/exrteme risk equipment
Heat Exchanger 3-Nov-19 10-Nov-19 7.79 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1422 2 3 23 023-E-007 high/exrteme risk equipment Heat Exchanger 3-Nov-19 9-Nov-19 6.92 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1425 2 3 23 023-E-011 high/exrteme risk equipment Heat Exchanger 4-Nov-19 10-Nov-19 6.04 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1426 2 3 23 023-E-012A
high/exrteme risk equipment
Heat Exchanger 3-Nov-19 10-Nov-19 7.04 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1429 2 3 23 023-E-012D
high/exrteme risk equipment
Heat Exchanger 3-Nov-19 11-Nov-19 8.58 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1430 2 3 23 023-E-013
high/exrteme risk equipment
Heat Exchanger 3-Nov-19 11-Nov-19 8.63 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1431 2 3 23 023-E-014 high/exrteme risk equipment Heat Exchanger 3-Nov-19 9-Nov-19 6.88 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1433 2 3 23 023-E-203 high/exrteme risk equipment Heat Exchanger 4-Nov-19 10-Nov-19 6.29 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1436 2 3 23 023-E-302B
high/exrteme risk equipment
Heat Exchanger 3-Nov-19 10-Nov-19 7.42 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1456 2 3 23 023-E-651 high/exrteme risk equipment Heat Exchanger 4-Nov-19 10-Nov-19 6.54 27-Oct

DCSM1459 4 3 23 023-V-002 Open internal to confirm the integrity of equipment and renew certificate for equipment DRUM 3-Nov-19 9-Nov-19 6.58
 Open internal to confirm the integrity of equipment and renew certificate for
DCSM1464 4 3 23 023-V-007
high/exrteme risk equipment
DRUM 3-Nov-19 9-Nov-19 6.04
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1465 4 3 23 023-V-008 high/exrteme risk equipment DRUM 4-Nov-19 10-Nov-19 6.08
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1469 4 3 23 023-V-202 high/exrteme risk equipment VESSEL 3-Nov-19 8-Nov-19 5.58
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1475 4 3 23 023-V-306
high/exrteme risk equipment
DRUM 5-Nov-19 10-Nov-19 5.00
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1492 2 3 28 028-E-002
high/exrteme risk equipment
Heat Exchanger 2-Nov-19 7-Nov-19 5.88 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1501 2 3 28 028-E-202
high/exrteme risk equipment
Heat Exchanger 31-Oct-19 8-Nov-19 8.13 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1502 2 3 28 028-E-203 high/exrteme risk equipment Heat Exchanger 2-Nov-19 8-Nov-19 6.17 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1504 2 3 28 028-E-302 high/exrteme risk equipment Heat Exchanger 31-Oct-19 9-Nov-19 9.29 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1505 2 3 28 028-E-402
high/exrteme risk equipment
Heat Exchanger 4-Nov-19 10-Nov-19 6.54 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1509 2 3 28 028-E-502
high/exrteme risk equipment
Heat Exchanger 7-Nov-19 13-Nov-19 5.58 27-Oct

DCSM1524 4 3 28 028-V-201 Open internal to confirm the integrity of equipment and renew certificate for equipment DRUM 4-Nov-19 10-Nov-19 6.04
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1741 2 3 81 081-AC-001 high/exrteme risk equipment AFC 3-Nov-19 8-Nov-19 5.83 27-Oct
Open internal to confirm the integrity of equipment and renew certificate for
DCSM1742 4/SI 3 81 081-C-001 high/exrteme risk equipment COLUMN 3-Nov-19 10-Nov-19 7.83

DCSM1743 4/SI 3 81 081-V-001 Open internal to confirm the integrity of equipment and renew certificate for equipment VESSEL 3-Nov-19 9-Nov-19 6.04

DCSM1917 4 4 61 061-C-502 Open internal to confirm the integrity of equipment and renew certificate for equipment COLUMN 4-Nov-19 12-Nov-19 8.79

DCSM1921 4 4 61 061-V-311 Open internal to confirm the integrity of equipment and renew certificate for equipment DRUM 3-Nov-19 10-Nov-19 6.75

DCSM1923 4/SI 4 61 061-V-501 Open internal to confirm the integrity of equipment and renew certificate for equipment VESSEL 31-Oct-19 7-Nov-19 7.50

S-000-1677- 061-TE-7587 was broken need to be replace

DCSM2044 EPC 4 61 0006V 061-TE-7587 ( Refrigerator package 061-A-601) , Required material; Thermocouple (Status; not yet) Thermocouples 29-Oct-19 4-Nov-19 5.96 30-Oct 10/30/2019

D-P2.0-PE-
DCSM2161 2 4 61 PL-004 061-E-208A Open to check plugging and cleaning Heat Exchanger 29-Oct-19 5-Nov-19 7.04 27-Oct 10/30/2019
DCSM2194 4/SI 4 61 061-V-304 Open to check and cleaning DRUM 31-Oct-19 6-Nov-19 6.88
During conducting MRT on oil pump. It was found that the minimum flow rate of pumps
with the tag name: 023-P-305A/B, 028-P-001A/B,028-P-102A/B, 028-P-402A/B was not
S-000-1676- matched the design.
DCSM2268 EPC 3 23 0001V 023-FV-0345 Due to fabrication schedule of CV trim, JGC will install temporary pipe to achieve Control Valve 3-Nov-19 9-Nov-19 6.67
required Min. Flow rate. CV trim replacement will be carried out next turnaround
shutdown.

DCSM2276 7.2 3 23 023-UV-0349 023-UV-0349 cannot open as sequence/ invite vendor for root cause Control Valve 3-Nov-19 9-Nov-19 6.04
Desox scrubber spray nozzle check and replacement/ check and replace if required -
DCSM2333 4/7.2 3 22 022-C-441 need inspection report. COLUMN 3-Nov-19 10-Nov-19 7.17 27-Oct
Water leakage from the welding joint around the scrubber.
S-000-1676-
DCSM2361 EPC 4 61 0001V A-801/851 Remove the defect CW piping of HOU at Extruder Train 1&2 Piping 29-Oct-19 5-Nov-19 7.46 29-Oct-19

DCSM4467 4 3 124 124-V-001 Open internal to confirm the integrity of equipment and renew certificate for equipment VESSEL 5-Nov-19 10-Nov-19 5.54
Open internal to confirm the integrity of equipment and renew certificate for
DCSM7463 4 3 22 022-Y-107 high/exrteme risk equipment Slide valve 3-Nov-19 8-Nov-19 5.88
Open internal to confirm the integrity of equipment and renew certificate for
DCSM7464 4 3 22 022-Y-401
high/exrteme risk equipment
Slide valve 3-Nov-19 8-Nov-19 5.42
Open internal to confirm the integrity of equipment and renew certificate for
DCSM7465 4 3 22 022-Y-402
high/exrteme risk equipment
Slide valve 5-Nov-19 10-Nov-19 5.08
S-000-1676- 3/4-MO-061-0013- Welding defect inside spool between pressure gauge and valve.
DCSM7489 EPC 4 61
0001V D11F05-NI Inside pipe have remmining welding rod
Piping 29-Oct-19 6-Nov-19 7.96 30-Oct
S-000-1676- 3/4-MO-061-0023- Welding defect inside spool between pressure gauge and valve.
DCSM7490 EPC 4 61 0001V D11F05-NI Inside pipe have remmining welding rod Piping 6-Nov-19 14-Nov-19 7.96 30-Oct
 During Caustic unit normal operation, we have monitored and seen that:
+ Actual pressure at battery limit: 680-794 kPag (130-PI-0012).
+ Discharge pressure:800-870 kPag (130-PG-0010 and 130-PG-0011).
+ Caustic user pressure:
S-000-1677- 102-PG-0038 showed 600 kPaG
DCSM7497 EPC 3 130 0006V 130-P-003A/B 012-PG-0504 showed 600 kPaG Control Valve 3-Nov-19 10-Nov-19 7.46
190-PG-0330 showed 550kPaG
086-PG-0093 showed 410 kPaG
041-PG-0325 Showed 300 kPaG.
Caustic pressure at user is higher than design criteria.

Investigate and fix problem of MAB 022-K-101:

- 022ZI0131 (022UV0131) CLOSE alarm.
DCSM9840 7.2 3 22 022-UV-0131 - Surge control activate then fully open 022UV0130. 【by PUCS control】 Control Valve 3-Nov-19 9-Nov-19 6.17 30-Oct
- 022FI7641.PV (022K101 suction flow) is increasing.
(Flow rate is higher than Surging control area)
*Closed time of 022UV0130 is 50 sec.*

Operator found abnormal smell and oil come oil from trench wall near 023-C-002 and
S-000-1676- AF3U-CMH-005
DCSMA0082 EPC 3 23
0001V
023-P-005. Section 03 conduct COC pits sucking and cleaned oily water, conducted leak Piping 3-Nov-19 10-Nov-19 6.96 29-Oct-19
test to to identify the source of oily water penetrating.

022-AI-0407 could not ONLINE (unstable and incorrect) due to tap line wrong design.
S-000-1677- 022-AT-0407
DCSMA0093 EPC 3 22
0006V
Sample connection for 022-AI-0407 and 022-SC-3005 (8"-P-022-8033-A1LP-PG) limited Piping 3-Nov-19 10-Nov-19 7.46
process flow due to no liquid seal from 022-A-443-TK-01A to 022-TK-443

During site check, we found that the outlet duct of WHB has hole about 10mm
DCSMA0098 4 3 22 022-WHB-401 diameter. and cause the Catalyst and flue gas (including CO, NOx, SOx) come out to the WHB 31-Oct-19 6-Nov-19 6.83 29-Oct-19
atmosphere.
DCSMA0108 7.2 3 28 028-UV-0055B Sometimes valve was stuck in the middle of stroke (50-70%)during operation Control valve 31-Oct-19 6-Nov-19 6.04 30-Oct
DCSMA0110 7.2 3 28 028-UV-0055C Sometimes valve was stuck in the middle of stroke (50-70%)during operation Control valve 1-Nov-19 8-Nov-19 7.38
DCSMA0116 7.2 3 28 028-UV-0058 Sometimes valve was stuck in the middle of stroke (50-70%)during operation Control valve 2-Nov-19 8-Nov-19 6.29
DCSMA0118 7.2 3 28 028-UV-0059 Sometimes valve was stuck in the middle of stroke (50-70%)during operation Control valve 2-Nov-19 11-Nov-19 9.25
S-000-1676- Based on DN-I0011-J Accepted as Defect by contractor (JGCS)
DCSMA0592 EPC 3 28
0001V
028-E-202 - Contractor will install 10" bypass line with Globe valve in accordance with Employer's Piping 3-Nov-19 12-Nov-19 9.46
preference as per T-NSO/NSN-0425 Rev.1 during next turnaround.
EXPANSION JOINT'022-Y- From date Feb 20 - 22, 2019 vendor A&AM inspection NSRP site and recomment to
DCSMA0623 4 3 22 444 replace expansion joint 022-Y-444 EXPANSION JOINT 9-Nov-19 14-Nov-19 5.29
EXPANSION JOINT'022-Y- From date Feb 20 - 22, 2019 vendor A&AM inspection NSRP site and recomment to
DCSMA0624 4 3 22 12A replace expansion joint 012A (HP FEEDWATER TO HP STEAM DRUM) EXPANSION JOINT 9-Nov-19 14-Nov-19 5.13

Open internal and inspect surface of SCR catalyst.

Soot blower operation has malfunction during normal operation and CO-I ignited fuel oil
DCSMA0636 4 3 22 022-A-403 burner. There is possibility to pollute SCR catalyst. SCR Denox 3-Nov-19 10-Nov-19 7.04
Maintenance is requested to open internal and inspect SCR catalyst.
Remove tube bundle & cleaning for 081-E-002B; due to NO by-pass for process & cooling
DCSMA0704 2 3 81 081-E-0002B water side, currently U value tendency decreasing. Heat exchanger 3-Nov-19 9-Nov-19 6.92 27-Oct
Remove the plugging material for 081-E-002B
SLURRY PUMPAROUND Gland Pack of manual gate valve SLURRY PUMPAROUND from 022-P-0215A/B/C to 022-
DCSMA0705H 4 3 22
Block Valve E-0207D (D-022-1225-0222J, 14"-P-022-6501-B2FC01-STL) Leaking
Manual valve 5-Nov-19 10-Nov-19 5.08
D-P4.0-PE-
DCSMA928 4 3 23
PL-004
023-PSV-0302 To install the tie-in and additional PSV to increase capacity in Depropanizer in RFCC Piping 3-Nov-19 8-Nov-19 5.46

Mechanical team/ Maintenance Division plan to check expansion joint as PM activities

based on OEM instruction and found that 2-ply expansion joint 022-Y-421 is confirmed
leak by checking the pressure gauge ( 022-PG-0402 indicated at 8 KPa same as with PT in EXPANSION JOINT
DCSMA932 4 3 22 022-Y-421 DCS) at EJ( please see the attachments for more detail). The pressure is the same with 31-Oct-19 9-Nov-19 9.71 30-Oct
process pressure, it means that this EJ is leaking (inner layer damaged, remaining layer is
still in good condition)

(PPU) Lack of block valve at steam trap 061-SP-0010 and wrong location of steam trap
S-000-1676-
DCSMA952 EPC 4 61 0001V Block valve 061-SP-0013 Manual valve 29-Oct-19 5-Nov-19 6.96 30-Oct

Isolation block valves of During isolation for 023-LT-0037 to check by Instrument team, we detected that 02
DCSMA1066 4 3 23 isolation block valves passing so cannot isolate to repair. These valves cannot remove Manual valve 3-Nov-19 8-Nov-19 5.58
023-LT-0037 during normal operatio

Block valve Block valve downstream of 023-UZV-0005 leakage at gland packing caused by scratch on
the stem valve. This is safety issue due to H2S leak (measured at site 470 PPM). Can not
DCSMA1185 4 3 023 downstream of 023- isolate during normal operation. Manual valve 3-Nov-19 10-Nov-19 7.25
UZV-0005 Remove valve to workshop for repairing scratch of stem valve and fix leak
Remove the valve to overhaul/change trim, leak test and function test, calibration and
DCSMA1186 7.2 4 61 061-PV-2301 stroke test Control valve 31-Oct-19 5-Nov-19 5.00
 BLOCK 2 - WP CRITICAL LEVEL 3 - LOW
Planned Planned
JobNo./DCSM PACKAGE Section Equipment Duration
Unit No. ITP No. Equipment Tag# Job Description Start Finish Actual start Actual finish
No. NUMBER No. Type Date Date (day)

DCSM0025 4 3 22 022-HV-0151 Flue gas S/U bypass 48” valve (022-HV-0151) had passing problem during S/U. it is need to be rectified. Air Motor Valve 3-Nov-19 6-Nov-19 3.08 30-Oct

DCSM0026 4/SE 3 22 022-HV-0424 And HC flare header isolation 48" valve (022-HV-0424) stuck at 82%. it is also need to be rectified. MOV 4-Nov-19 9-Nov-19 4.71
DCSM10020 4 4 61 D-P4.0-PE-PL-004 AA05-PT-061-9601-02 Repair welding defect during DCSM ( Outstanding during WTFT). Piping 6-Nov-19 9-Nov-19 3.38
DCSM10021 4 4 61 D-P4.0-PE-PL-004 AA05-PT-061-9601-02 Repair welding defect during DCSM ( Outstanding during WTFT). Piping 9-Nov-19 12-Nov-19 3.50
DCSM1220 4 3 22 022-P-215A block valve MPS to 022-P-215A passing 6" Manual Valve 4-Nov-19 9-Nov-19 4.38 29-Oct-19
DCSM1221 4 3 22 022-P-215B block valve MPS to 022-P-215B passing 6" Manual Valve 4-Nov-19 8-Nov-19 3.88

022-K-101 HPS block valve passing 14"

022-SI-7852 (022-K-101 Key phasor) is alarm Bad PV when MAB is running with speed 3561 rpm
DCSM1223 4 3 22 022-K-101 (M27022)Investigate, clear MAB alarm and conduct permanent counter measure for MAB: Manual Valve 3-Nov-19 7-Nov-19 3.63
- S7-Programm: Redundancy loss connection ID: 16#1
- S7-Programm: Failure connection ID: 16#3

leak at pipe (clamping temporary)

DCSM1227 4 3 23 023-P-006B Manual Valve 4-Nov-19 8-Nov-19 4.00
SO-009

DCSM1242 EPC 3 23 023-FV-0308 023-FV-0308 abnormal sound when upstream block valve open higher than 10%, 4" Control Valve 6-Nov-19 10-Nov-19 4.00
DCSM1248 7.2 3 22 022-FV-0221 022-FV-0221 hunting when OP lower than 10% Control Valve 5-Nov-19 8-Nov-19 3.04
DCSM1400 2 3 23 PL-017 023-AC-201 Open internal to confirm the integrity of equipment and renew certificate for high/exrteme risk equipment AFC 4-Nov-19 8-Nov-19 4.88 27-Oct

DCSM1926 4 4 61 061-DR-502 Open internal to confirm the integrity of equipment and renew certificate for equipment DRYER 2-Nov-19 7-Nov-19 4.96

DCSM1929 2 4 61 PL-003 061-E-303 Open internal to confirm the integrity of equipment and renew certificate for equipment Heat Exchanger 3-Nov-19 7-Nov-19 4.29 27-Oct 10/30/2019
DCSM2256 4 3 22 022-P-501A Block valve of 022-P-501A MPS line passing 4" Manual Valve 5-Nov-19 9-Nov-19 4.46
DCSM2264 7.2 3 23 023-UV-0305B 023-UV-0305B passing (PL polime grade 023-R-301A) 6" & 10" Control Valve 4-Nov-19 8-Nov-19 3.96
DCSM2265 7.2 3 23 023-UV-0343B 023-UV-0343B passing (PL polime grade 023-R-301B) 6" & 10" Control Valve 5-Nov-19 8-Nov-19 3.08
DCSM2273 EPC 3 22 022-PV-6340 022-PV-6340 stem broken, temporary replace by manual globe valve/ inst to check the valve status for spare parts Control Valve 3-Nov-19 7-Nov-19 3.96
DCSM2292 7.2 3 23 023-UV-0348 023-UV-0348 passing, Size 2" Control Valve 5-Nov-19 10-Nov-19 4.92
DCSM2546 EPC 4 61 061-P-304 We found leak from pipe. We can't isolation and rectify during normal. Piping 5-Nov-19 10-Nov-19 4.96
022-WHB-401-Y02 Soot blower stopped suddenly while going forward and reverse same as problem during Vendor
DCSM2573 ROT 3 22 022-WHB-401-Y02 set up and run test it in 2017 BLOWER 3-Nov-19 6-Nov-19 3.33

DCSM2574 EPC 3 22 4-P-022-5801-B1AP01-STL Leakage at HCO line downstream 022-E-206, remove sealing clamp, repaire welding joint of vent plug Piping 4-Nov-19 8-Nov-19 4.46

leakage at FLO(H) to 022-UZV-0219A (022-P-215A discharge), line No. 3/4"-FLOH-022-7059-B1AP01-STL

DCSM2577 EPC 3 22 022-UZV-0219A - Reweld Piping 4-Nov-19 8-Nov-19 3.96

During isolation for removing 022-FV-0237, we detected that downstream block valve passing about 10 drops/
DCSM4437 4 3 22 Block valve minute. Manual Valve 4-Nov-19 8-Nov-19 4.38
DCSM4440B 4/SE 3 22 022-HV-0253 022-HV-0252, 022-HV-0253 cannot open by motor and manual MOV 4-Nov-19 7-Nov-19 3.08
DCSM4442 4/7.2 3 22 022-FV-0201 022-FV-0201 gland packing leakage Control Valve 6-Nov-19 9-Nov-19 3.21
Leat at socket weldment LPCW line, line No. 3/4"-LPCW-022-6906-A2AS-PG
DCSM4446 EPC 3 22 3/4-LPCW-022-6906-A2AS-PG
- Reweld
Piping 5-Nov-19 8-Nov-19 3.17

Pipe, motor and cover of soot blower 022-A-401-Y01, Y02, Y03,Y04 are swinging a lot at the first time they operated
DCSM4448 ROT 3 22 022-A-401-Y01/02/03/04 under normal operation. The situation is same as Vendor performed pre-commissioning and commissioning in year BLOWER 3-Nov-19 6-Nov-19 3.33
2017

DCSM4490 7.2 3 22 022-BZE-6703C 022-A-401 COI pilot burner C tripped, could not ignite due to Flame detector pilot burner C malfunction Burner Pilot 3-Nov-19 7-Nov-19 4.13
DCSM4491 7.2 3 22 022-BZE-6703A We cannot ignite burner A/B of pilot burner COI due to Flame detector pilot burner A malfunction Burner Pilot 5-Nov-19 9-Nov-19 4.13
DCSM5866 4 3 22 022-P-441B Knife gate valve at 022-P-441B discharge cannot operate due to 01 bolt damaged Manual Valve 3-Nov-19 6-Nov-19 3.21 30-Oct
 - Hunting at opening rate 52% to 53%. Executed by NSRP.
DCSM5869 4/7.2 3 22 022-PDV-0223 - Plug and stem of 022-PDV-0223 have been scratched. Control Valve 6-Nov-19 10-Nov-19 3.50

DCSM5883 7.2 4 61 061-HV-3101 Remove and overhaul, measure operating duration Control Valve 30-Oct-19 3-Nov-19 3.96 30-Oct
DCSM7466 4 3 22 022-Y-403 Open internal to confirm the integrity of equipment and renew certificate for high/exrteme risk equipment Slide valve 3-Nov-19 8-Nov-19 4.96
DCSM7467 4 3 22 022-Y-404 Open internal to confirm the integrity of equipment and renew certificate for high/exrteme risk equipment Slide valve 5-Nov-19 10-Nov-19 4.88
DCSM7468 4 3 22 022-Y-401-VO01 Total inspection to confirm the integrity of equipment Manual Valve 3-Nov-19 6-Nov-19 3.08
DCSM7469 4 3 22 022-Y-401-VO02 Total inspection to confirm the integrity of equipment Manual Valve 4-Nov-19 8-Nov-19 3.08
DCSM7470 4 3 22 022-Y-402VO Total inspection to confirm the integrity of equipment Manual Valve 6-Nov-19 9-Nov-19 3.08
DCSM7488 4 3 23 Block Valve LD block valve at 023-R-301A is passing and cannot isolate for rotating blind. Manual Valve 5-Nov-19 10-Nov-19 4.83
During operating 022-FV-0174 ( Air to 022-R-105) in DCS, we detected that this valve stuck at 89% and cannot control
DCSM7494 4/7.2 3 22 022-FV-0174 when we close and open by MAN in DCS. Now we keep Manual at site. Control Valve 4-Nov-19 8-Nov-19 4.42 30-Oct
Replace damaged outer cover of power cable of MOV 022-HV-0303 due to fire incident.
DCSM7495 4/SE/SI 3 22 022-HV-0303
Fix 022-HV-0303 leakage at the bonnet (Sealing clamp will be done in Oct 5, 2018)
Control Valve 3-Nov-19 7-Nov-19 3.71
DCSM9867A 4/7.2 3 22 022-UZV-0219A Cannot close in hot condition/ invite vendor for root cause Control Valve 5-Nov-19 8-Nov-19 3.08
DCSM9938 4 4 61 D-P4.0-PE-PL-004 AA05-PT-061-9205-01 Repair welding defect during DCSM ( Outstanding during WTFT). Piping 29-Oct-19 1-Nov-19 3.13 30-Oct
DCSM9952 4 4 61 D-P4.0-PE-PL-004 AA01-PD-061-5301-01-Joint : 2 Repair welding defect during DCSM ( Outstanding during WTFT)..Joint number 2 Piping 6-Nov-19 10-Nov-19 4.29
AA03-NP-061-5301-05-Joint :
DCSM9958 4 4 61 D-P4.0-PE-PL-004 10 Repair welding defect during DCSM ( Outstanding during WTFT). Piping 29-Oct-19 2-Nov-19 4.88 30-Oct
DCSM9998 4 4 61 D-P4.0-PE-PL-004 AA05-PT-061-9651-02 Repair welding defect during DCSM ( Outstanding during WTFT). Piping 2-Nov-19 6-Nov-19 3.83
DCSM9999 4 4 61 D-P4.0-PE-PL-004 AA05-WPC-061-9611-02 Repair welding defect during DCSM ( Outstanding during WTFT). Piping 6-Nov-19 9-Nov-19 3.50
- Actual Cv delivered to site is smaller than Design Cv.
- Maximum flow rate specified in data sheet cannot be flown in this valve.
DCSMA0084 EPC 3 22 022-TV-0005AB See the attached list for details of control valve tag and issue. Control valve 3-Nov-19 6-Nov-19 3.21
Contractor to replace with correct Cv trim valve.

- Actual Cv delivered to site is smaller than Design Cv.

- Maximum flow rate specified in data sheet cannot be flown in this valve.
DCSMA0086 EPC 3 23 023-PV-0096 See the attached list for details of control valve tag and issue. Control valve 3-Nov-19 6-Nov-19 3.21
Contractor to replace with correct Cv trim valve.

- Actual Cv delivered to site is smaller than Design Cv.

- Maximum flow rate specified in data sheet cannot be flown in this valve.
DCSMA0091 EPC 3 28 028-PV-0404
See the attached list for details of control valve tag and issue.
Control valve 5-Nov-19 9-Nov-19 4.04
Contractor to replace with correct Cv trim valve.
DCSMA0112 7.2 3 28 028-UV-0056 Sometimes valve was stuck in the middle of stroke (50-70%)during operation Control valve 1-Nov-19 4-Nov-19 3.08
DCSMA0114 7.2 3 28 028-UV-0057 Sometimes valve was stuck in the middle of stroke (50-70%)during operation Control valve 1-Nov-19 6-Nov-19 4.96
DCSMA0219 4 3 23 023-PV-0371 By pass By-pass valve of 023-PV-0371 passing. FO already confirmed downstream by pass valve is cooling (LPG passed) Manual valve 4-Nov-19 7-Nov-19 3.21

023-FV-0347(PL HEAT PUMP COMP TO 023-E-311 T/S) this valve be sticking (about different between OP and Valves
DCSMA0582 7.2 3 23 023-FV-0347 feed back is 1% ) Currently we could not control by AUTO mode (WR M21049 issued date Jan 31, 2019) Control valve 3-Nov-19 7-Nov-19 4.46

To change layout of 061-R-200 bottom BDL line

1. Remove additional reducer which was installed when Maint. changed
DCSMA0589 4 4 61 D-P4.0-PE-PL-004 1"-BDH-061-2203-B22D05-NI
piping size from 1” to 2”
Piping 5-Nov-19 8-Nov-19 3.46
2. Change piping layout to remove 90 °elbow and reduce elbow number

6"-WPR-061-5005-A11B05-HC To install additional strainer for 061-P-501A/B discharge line.

DCSMA0590 4 4 61 D-P4.0-PE-PL-004 Shall be set new tag name after Line No: 6"-WPR-061-5005-A11B05-HC Piping 1-Nov-19 5-Nov-19 4.00
MOC completed.

DCSMA0593 7.2 3 22 022-PV-0362 022-PV-0362 (MPN MAIN HEADER) passingg. Request to remove and repair passing Control valve 4-Nov-19 8-Nov-19 4.25
DCSMA0617 4 3 28 028-SC-0001 Manual valve 3/4" of 028-SC-0001 was passing Manual valve 31-Oct-19 4-Nov-19 3.54 30-Oct
DCSMA0618 4 3 28 028-SC-0003 Manual valve 3/4" of 028-SC-0003 was passing Manual valve 1-Nov-19 4-Nov-19 3.46 30-Oct
DCSMA0619 4 3 28 028-SC-0015 Manual valve 3/4" of 028-SC-0015 was passing Manual valve 1-Nov-19 4-Nov-19 3.46 30-Oct
DCSMA0621 4 3 22 EXPANSION JOINT Upstream 022-Y-442 EXPANSION JOINT FOR FLUE GAS DUCT [CANVAS BELLOWS] heavy damaged when refinery black out date EXPANSION JOINT 4-Nov-19 8-Nov-19 4.21 30-Oct
022-Y-442 Feb 24, 2019
During S/U on Mar. 2019, 022-P-441/442 suction strainer has clogging many times. Flue gas
DCSMA0630 4 3 22 PL-016 022-A-404 Calcium sulfate (CaSO4) is forming in Denox system then it peeling off. As a result 022-P-441/442 strainer was clogged. scrubber 3-Nov-19 7-Nov-19 4.83
Maintenance team is requested to inspect and clean inside.
Repair/ replace globe valve (1”), warming up valve, HPS line of WGC 023-K-001 (upstream of 023-TG-0013) stem was
DCSMA0649 4 3 23 023-K-001 HPS line damaged Manual valve 5-Nov-19 9-Nov-19 4.08
022-FV-0101A (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0659 7.2 3 22 022-FV-0101A valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction. Control valve 4-Nov-19 8-Nov-19 3.75
022-FV-0101B (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0660 7.2 3 22 022-FV-0101B valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction. Control valve 4-Nov-19 7-Nov-19 3.04
 022-FV-0101K (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0668 7.2 3 22 022-FV-0101K valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction. Control valve 4-Nov-19 9-Nov-19 4.75
022-FV-0101L (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0669 7.2 3 22 022-FV-0101L valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction. Control valve 3-Nov-19 7-Nov-19 4.04

022-FV-0101M (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0670 7.2 3 22 022-FV-0101M valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction. Control valve 3-Nov-19 8-Nov-19 4.75

Manual gate valve upstream Manual gate valve (6") upstream 022-FV-0258 (CLO PROD) has passing.
DCSMA0699 4 3 22 022-FV-0258 Can not isolate during normal operation. Manual valve 4-Nov-19 9-Nov-19 4.42
Manual globe valve by-pass Manual globe valve (6") bypass valve of 022-FV-0258 (CLO PROD) has passing.
DCSMA0700 4 3 22
022-FV-0258 Can not isolate during normal operation.
Manual valve 4-Nov-19 8-Nov-19 3.92
Upstream Gate valve of 022-
DCSMA0705D 4 3 22 TV-0257A Flange Leaking Manual valve 4-Nov-19 7-Nov-19 3.17
DCSMA0708 7.2 3 28 028-UV-0054A Remove and repair 028-UV-0054A, could not operate by sequence, must to operate by manual Control valve 31-Oct-19 4-Nov-19 4.17 30-Oct
Globe valve bypass 028-TV-
DCSMA915 4 3 28 0602A Remove/Repair by-pass global valve of 028-TV-0602A for repairing due to have big passing Manual valve 31-Oct-19 3-Nov-19 3.29 30-Oct

Manual valves upstream and

DCSMA916 4 3 28 downstream 028-PV-0204 Remove/Repair 02 manual valves upstream and downstream 028-PV-0204 due to passing Manual valve 31-Oct-19 4-Nov-19 3.63 30-Oct

globe valve in LCO start up line Gland packing of globe valve in LCO start up line is leakage (D-022-1225-0202J_7, 3"-P-022-0225-B1AP01-HC ),
DCSMA917 4 3 22 of 022-C-201 Amount: 3 drop/sec, Request to replace new gland packing Manual valve 4-Nov-19 7-Nov-19 3.21
DCSMA931 4 4 61 D-P4.0-PE-PL-004 Modify theBDL for heavy component blowdown of 061-C-301 Piping 29-Oct-19 1-Nov-19 3.33 30-Oct
DCSMA939 7.2 3 23 023-UV-0301A 023-UV-0301A cannot close in DCS. We tried to close at site but valve not move smoothly, sometimes stuck. Control valve 4-Nov-19 8-Nov-19 4.00
We detected that level of 023-R-301B increase due to 023-UV-0301B passing. When we isolate by block valve, the
DCSMA940 7.2 3 23 023-UV-0301B Control valve 4-Nov-19 8-Nov-19 3.79
level doesn't increase.
We checked at site and found that downstream of 023-UV-0305A has icing that means this valve is passing.
DCSMA941 7.2 3 23 023-UV-0305A Control valve 5-Nov-19 8-Nov-19 3.08
When sequence to close 023-UV-0342A at 023-R-301A, this valve don't move.
DCSMA942 7.2 3 23 023-UV-0342A Control valve 6-Nov-19 9-Nov-19 3.08
We tried to increase IA pressure from 500kPa to 580kPa but valve still keep open.
We found that 03 points leakage at expansion joint of WHB as below:
-02 points Leakage at top side of outlet WHB Expansion joint
- Leakage at west side Expansion joint
DCSMA944 4 3 22 Expansion joint outlet WHB Condition: white smoke and small amount catalyst coming out. Expansion joint 4-Nov-19 7-Nov-19 3.38 30-Oct
Mechanical checked actual site, EJ damaged

022-SCV-103 (special check valve to Lift air): Hydraulic Dash Pot disconnect from actuator lever caused by vibration
(2nd times occured). Mechanical team night shift checked and found thread connection is damaged.
DCSM7473 4 3 22 022-SCV-103 Vendor required for Supervise and instruct for work execution, Recommend for preventive maintenance and spare Special check valve 3-Nov-19 7-Nov-19 4.00
parts
Globe valve by-pass of 022-TV- By-pass valve of 022-TV-0284A passing (around 40m3/h), although we fully closed this valve but MBFW still go
DCSMA962 4 22 Manual valve 7-Nov-19 11-Nov-19 4.04
3 0284A through this valve.
Inlet valve of CBH drum 022-V- Inlet valve of 022-V-602 (HEAVY OIL CLOSED BLOWDOWN DRUM) was stuck and could not operate (currently in OPEN
DCSMA963 4 22 Manual valve 8-Nov-19 13-Nov-19 4.79
3 602 position, we tried to close it but could not) due to valve stuck.

Manual valve SU line During isolation for rotation spectacle blind to normal position after RFCC start-up, operator found Manual valve SU
DCSMA977 4 3 23 downstream 023-FT-0308 line downstream of 023-FT-0308 (D-023-1225-0304J_7, 6"-P-023-3322-A2GQ01-NI) passing Manual valve 3-Nov-19 6-Nov-19 3.42

Date Jul 14, 2019 operator found that clarifier 022-A-442-Y01/Y02 stopped with unclear reason, might cause by High
Catalyst carry over from Regenerator cause overload Before SU, Catalyst content in Scrubber 022-C-441 ~2000pmvol
After SU (after 08 July), Catalyst content in Scrubber 022-C-441 increase to 4000-5000 pmvol.
Maintenance Division (Rotating team, Electrical team, Instrument team) checked at site and found some problem:
- Motor stopped with unclear reason, no alarm. Thermal relay and motor overload protection already checked by
DCSMA1045 ROT 3 22 022-A-442-Y01/02 Electrical team. Clarifier 3-Nov-19 6-Nov-19 3.08
- Instrument team confimed: load cell of torque protection malfunction, but no spare part. Must be checked and
repair
- Long rake arm of clarifier's rake was damaged, feed well (shaft) was deformed (picture attached).
Turn around team/ maintenance Division is requested to check and repair during DCSM period.
 BLOCK 2 - WP CRITICAL LEVEL 4 - MINOR
Equipment Planned
JobNo./DCSM PACKAGE Section Unit No. Planned Duration Actual
No. NUMBER No.
ITP No. Equipment Tag# Job Description
Type Start Finish (day)
Actual start
finish
Date Date
DCSM1919 4 4 61 061-V-201 Open internal to confirm the integrity of equipment and renew certificate for equipment VESSEL 29-Oct-19 31-Oct-19 2.08 29-Oct-19
Testing
DCSM2018A EPC 4 61 Manual Valve Change their stem orientation from current vertical to horizontal as per DN-02978-G, DN-03008G and DN-02990-G.,
Manual Valve 29-Oct-19 1-Nov-19 2.96 30-Oct

DCSM2272B 4/7.2 3 22 022-UZV-0217B Cannot close in hot condition/ invite vendor for root cause Control Valve 4-Nov-19 6-Nov-19 2.08
DCSM2272C 4/7.2 3 22 022-UZV-0217C Cannot close in hot condition/ invite vendor for root cause Control Valve 4-Nov-19 6-Nov-19 2.08
DCSM2313 EPC 3 28 028-LV-0012 CONTROL VALVE IS MALFUNCTION & HUNTING Control Valve 31-Oct-19 3-Nov-19 2.96 30-Oct
DCSM4440A 4/SE 3 22 022-HV-0252 022-HV-0252, 022-HV-0253 cannot open by motor and manual MOV 4-Nov-19 6-Nov-19 2.58
NSRP and JGCS repaired passing UZVs in AF00 Feb 2018 but remained some items still passing due to lack of spare
DCSM4445 4/7.2 3 22 022-UZV-0211B part: 022-UZV-0224A, 022-UZV-0211B, 022-UZV-0209B
Control Valve 5-Nov-19 8-Nov-19 2.21
022-TZI-7952A (022-KST-101 bearing temperature) high alarm in DCS. Currently 022-TZI-7952A indicate 98.8 Deg,
DCSM4488 7.2/ROT 3 22 022-TZI-7952A 022-TZI-7952B indicate 90.6 Deg therefore when shut down Instrument will check to confirm correct indication first, Sensor 3-Nov-19 5-Nov-19 2.38
If actual temperature high then ROT will check bearing later.

DCSM5875 7.2 4 61 061-FT-0101 Check and calibrate Transmitter 5-Nov-19 7-Nov-19 2.00

- To perform internal inspection for defect confirmation.

- Cleaning busbar & torque check for busbar connection as needed.
- Apply conductive grease on power contacts HV
DCSM7990 7.1 3 SSP02 SSP02-SG-301A/B - Apply grease/lubricant for moving parts Switchgear/M 8-Nov-19 11-Nov-19 2.46
- Perform partial discharge test CC

DCSM9866C 4/7.2 3 22 022-UZV-0218C Cannot close in hot condition/ invite vendor for root cause Control Valve 5-Nov-19 7-Nov-19 2.58
DCSM9867C 4/7.2 3 22 022-UZV-0219C Cannot close in hot condition/ invite vendor for root cause Control Valve 3-Nov-19 5-Nov-19 2.08
NSRP and JGCS repaired passing UZVs in AF00 Feb 2018 but remained some items still passing due to lack of spare
DCSM9868 4/7.2 3 22 022-UZV-0209B part: 022-UZV-0224A, 022-UZV-0211B, 022-UZV-0209B Control Valve 3-Nov-19 5-Nov-19 2.46
DCSMA0059 4 3 22 022-FV-0221 Block valve at upstream of 022-FV-0221 passing Manual valve 6-Nov-19 9-Nov-19 2.25
DCSMA0064 7.2 3 28 028-FV-0001 028-FV-0001 (OLE FEED TO 028V001) was passing ~ 5.5 Sm3/hr → currently, isolated by upstream block valve. Control valve 31-Oct-19 2-Nov-19 2.17 30-Oct
DCSMA0066 4 3 23 023-P-501A Suction block valve of 023-P-501A passing Manual valve 3-Nov-19 6-Nov-19 2.54
During operation, we detected that 022-FV-0202 high vibration and abnormal sound when flow rate is higher than
DCSMA0071 4 3 22 022-FV-0202 280 m3/h. Control valve 3-Nov-19 6-Nov-19 2.42

3/4"-FLOH-022-7028- Oil leak at pinhole of welding joint FLOH to 022-FV-0251C

DCSMA0081 EPC 3 22
B1AP01-STL
Piping 3-Nov-19 6-Nov-19 2.96

- Actual Cv delivered to site is smaller than Design Cv.

- Maximum flow rate specified in data sheet cannot be flown in this valve.
DCSMA0085 EPC 3 22 022-FV-0501 See the attached list for details of control valve tag and issue.
Control valve 6-Nov-19 8-Nov-19 2.50
Contractor to replace with correct Cv trim valve.

- Actual Cv delivered to site is smaller than Design Cv.

- Maximum flow rate specified in data sheet cannot be flown in this valve.
DCSMA0088 EPC 3 28 028-FV-0306 See the attached list for details of control valve tag and issue.
Control valve 3-Nov-19 5-Nov-19 2.83
Contractor to replace with correct Cv trim valve.

DCSMA0212 7.2 3 22 022-FV-0294 022-FV-0294 sticky at 40%-50% opening Control valve 3-Nov-19 6-Nov-19 2.83

DCSMA0318 7.2 3 22 022-FV-0113 Positioner screen of 022-FV-0113 has a warning Control valve 3-Nov-19 5-Nov-19 2.13

Block valve BS line to

028V001
DCSMA0657 4 3 28
(downstream
Manual valve (3") downstream 028-FT-0217 (D-028-1225-0047J_7, 3"-P-028-9506-B1GP04-NI) passing Manual valve 31-Oct-19 2-Nov-19 2.25 30-Oct
028TT0311)
 Block valve BS line to Manual valve (3") downstream 028-FT-0218 (D-028-1225-0052J_7, 3"-P-028-2913-B1GP04-NI) passing
DCSMA0658 4 3 28 Manual valve 31-Oct-19 3-Nov-19 2.75 30-Oct
028V401
022-FV-0101C (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0661 7.2 3 22 022-FV-0101C valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction. Control valve 5-Nov-19 7-Nov-19 2.25

022-FV-0101D (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0662 7.2 3 22 022-FV-0101D valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction. Control valve 6-Nov-19 8-Nov-19 2.42

022-FV-0101E (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0663 7.2 3 22 022-FV-0101E valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction.
Control valve 6-Nov-19 9-Nov-19 2.75

022-FV-0101F (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0664 7.2 3 22 022-FV-0101F valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction.
Control valve 7-Nov-19 10-Nov-19 2.96

022-FV-0101G (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0665 7.2 3 22 022-FV-0101G valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction.
Control valve 7-Nov-19 10-Nov-19 2.75

022-FV-0101H (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0666 7.2 3 22 022-FV-0101H valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction.
Control valve 3-Nov-19 5-Nov-19 2.21

022-FV-0101J (FEED OIL TO RISER) passing, When we openned manual valves upstream and downstream of control
DCSMA0667 7.2 3 22 022-FV-0101J valves preparation for feect cut-in, control valve PV still 0% but temperature inside riser reduction.
Control valve 3-Nov-19 6-Nov-19 2.75

023-FV-0325(Propylene recycle) partial clogging in side.

Actual flow late is 30 sm3/h, design flow late is 167 Sm3/h at OP; 100 %. 023-FV-0325 has high possibility of partial
DCSMA0701 7.2 3 23 023-FV-0325 clogging. This CV is Cage valve.
Control valve 3-Nov-19 5-Nov-19 2.04
Can not isolate during normal operation. And this CV will be used for S/U.

HPS Manual gate

DCSMA0702 4 3 22 valve 20" upstream During site check we found that HPS block valve from header steam leakage at gland packing. Online sealing was
applied as temorary countermeasure. Permanent repair will be conduct in DCSM
Manual valve 6-Nov-19 9-Nov-19 2.96
022-PG-0320
DCSMA0703 7.2 3 23 023-LV-0034 023-LV-0034 stuck at 82% opening. When we send OP 100%, feedback from sites is 82%. Control valve 3-Nov-19 5-Nov-19 2.21
DCSMA0705B 4 3 22 022-PV-0203 Gland Pack Leaking Control valve 3-Nov-19 5-Nov-19 2.29
DCSMA0705E 4 3 22 022-V-204 Flange of spectacle blind at bottom of 022-V-204 (D-022-1225-0215J, 6"-P-022-6003-A1AP01-STL) leaking Flange 3-Nov-19 5-Nov-19 2.13
DCSMA0705G 4 3 22 022-FV-0251B Gland Pack Leaking Control valve 3-Nov-19 6-Nov-19 2.71
DCSMA914 7.2 3 28 028-PV-0204 Remove/Repair 028-PV-0204 to workshop for repairing: can not control flow rate, might be clogged inside cage valve Control valve 31-Oct-19 2-Nov-19 2.29 30-Oct

AF41-P-023-2611-01- Cut & Re-weld weld joint at, AF41-P-023-2611-01, Joint No.023
DCSMA1031 4 3 23 D-P4.0-PE-PL-004
Joint No.023
Piping 3-Nov-19 5-Nov-19 2.04

AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.009
DCSMA1032 4 3 23 D-P4.0-PE-PL-004
Joint No.009
Piping 5-Nov-19 7-Nov-19 2.00

AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.013
DCSMA1033 4 3 23 D-P4.0-PE-PL-004 Piping 7-Nov-19 9-Nov-19 2.00
Joint No.013
AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.015
DCSMA1034 4 3 23 D-P4.0-PE-PL-004
Joint No.015
Piping 3-Nov-19 5-Nov-19 2.04

AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.017
DCSMA1035 4 3 23 D-P4.0-PE-PL-004 Piping 5-Nov-19 7-Nov-19 2.00
Joint No.017
AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.020
DCSMA1036 4 3 23 D-P4.0-PE-PL-004
Joint No.020
Piping 7-Nov-19 9-Nov-19 2.00

DCSMA1037 4 3 23 D-P4.0-PE-PL-004
AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.022 Piping 3-Nov-19 5-Nov-19 2.04
Joint No.022
AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.024
DCSMA1038 4 3 23 D-P4.0-PE-PL-004
Joint No.024
Piping 5-Nov-19 7-Nov-19 2.00

AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.029
DCSMA1039 4 3 23 D-P4.0-PE-PL-004
Joint No.029
Piping 7-Nov-19 9-Nov-19 2.00

AF41-P-023-2610-01- Cut & Re-weld weld joint at, AF41-P-023-2610-01, Joint No.031
DCSMA1040 4 3 23 D-P4.0-PE-PL-004 Piping 3-Nov-19 5-Nov-19 2.04
Joint No.031
 AF41-P-023-2610-01-
DCSMA1091 4 3 23 D-P4.0-PE-PL-004 Cut and re-weld at AF41-P-023-2610-01 joint No. 016 Piping 3-Nov-19 5-Nov-19 2.04
joint No. 016
AF41-P-023-2610-01-
DCSMA1092 4 3 23 D-P4.0-PE-PL-004
joint No. 025
Cut and re-weld at AF41-P-023-2610-01 joint No. 025 Piping 5-Nov-19 7-Nov-19 2.00

AF41-P-023-2610-01-
DCSMA1093 4 3 23 D-P4.0-PE-PL-004 Cut and re-weld at AF41-P-023-2610-01 joint No. 026 Piping 7-Nov-19 9-Nov-19 2.00
joint No. 026
AF41-P-023-2610-01
DCSMA1094 4 3 23 D-P4.0-PE-PL-004
-joint No. 027CF
Cut and re-weld at AF41-P-023-2610-01 joint No. 027CF Piping 3-Nov-19 5-Nov-19 2.04

DCSMA1095 4 3 23 D-P4.0-PE-PL-004
AF41-P-023-2610-01- Cut and re-weld at AF41-P-023-2610-01 joint No. 037 Piping 5-Nov-19 7-Nov-19 2.00
joint No. 037
AF41-P-023-2610-01-
DCSMA1096 4 3 23 D-P4.0-PE-PL-004
joint No. 038
Cut and re-weld at AF41-P-023-2610-01 joint No. 038 Piping 7-Nov-19 9-Nov-19 2.00

AF41-P-023-2610-01-
DCSMA1097 4 3 23 D-P4.0-PE-PL-004
joint No. 041
Cut and re-weld at AF41-P-023-2610-01 joint No. 041 Piping 3-Nov-19 5-Nov-19 2.04

AF41-P-023-2610-01-
DCSMA1098 4 3 23 D-P4.0-PE-PL-004 Cut and re-weld at AF41-P-023-2610-01 joint No. 036 Piping 5-Nov-19 7-Nov-19 2.00
joint No. 036
AF41-AM-023-2810-
DCSMA1099 4 3 23 D-P4.0-PE-PL-004
01-joint No. 001
Cut and re-weld at AF41-AM-023-2810-01 joint No. 001 Piping 7-Nov-19 9-Nov-19 2.00

DCSMA1101 4/7.2 3 28 028-FV-0403 Control valve 028-FV-0403 (ALK 028P402 TO 028AC101) small hunting (around 5 - 10 Sm3) Control valve 31-Oct-19 2-Nov-19 2.54 30-Oct