BA S3 e PDF

Sweeper
User Manual
Edition : 1.0 - October 2004

Dear customer The operating instructions found in this user manual are intended to help the user in
everyday operation of the S3 Sweeping machine. It contains all of the function and
operational procedures, as well as the safety and accident prevention regulations.
Before commencing operation with the S3 Sweeping machine, please carefully read
all of the operating instructions a and the various tasks that the machine is able to
carry out.
Please observe and adhere to all the operating and maintenance instructions. They
have been developed to ensure long term economic and trouble free use of your
vehicle.
This vehicle and its attachments should only be used in a regular and correct manner.
All of the instructions and regulations found in this users manual and further service
handbooks or manuals issued by the Boschung company must be followed.
Each misuse or illegal operation of this machine is prohibited. The Boschung company
will refuse any liability in the case of misuse or illegal operation.
Product description 5
Safety 27
Operation / Putting into service 47
Repairs 97
Maintenance 123
Guarantee 163
Index 165
Copyright protected The copyright of the technical documentation remains the property of the company
M.Boschung AG /3185 Schmitten Switzerland
This technical documentation manual is intended only for use by the operating company and its personnel.
It contains regulations and instructions, of which no part, or parts of this document may be reproduced or transmitted in any form
or by means, electronic or mechanical for any purpose, without the express written permission of the Boshung company!
Any infringements or violations of the documentation could lead to legal procedures or prosecution!
Professional handling and maintenance procedures are indispensable conditions for successful and trouble free operation for this
modern and technically advanced machine. That is why it is very important that only experienced and responsible personnel carry
out the operation and maintenance of the vehicle.
The information contained in this manual is written with the intention that it is read, understood and that all points in it are consid-
ered by the personnel responsible for this special vehicle.
The complete technical documentation should always be kept in close proximity to the vehicle. In particular, very important details
relating to individual employment of the vehicle, as well as its accessories are described in detail in the service manual.
Only sound knowledge of this service manual (SM) can prevent malfunctions occurring on the vehicle, and assure trouble free
operation. It is very important that the existence and knowledge of this service manual (SM) is made known to the relevant per-
sonnel.
We therefore recommend that this service manual be carefully studied before commencing operation with the vehicle, because
we will not be able to take responsibility for any damage or operating malfunctions caused by negligence to carry out the appro-
priate instructions contained in the manual documentation.
Nevertheless, should any unforeseen difficulties arise, please do not hesitate to contact our customer support or spare part
department, or any one of our service agencies who will be more than happy to be of assistance.
This version or draft of the operating instructions is in English. In case of any uncertainties concerning translation or illustrations,
the German draft or version is binding !.
Contents Product description
Inhalt
Contents 5
System description / Regulation compliance applications 6
Sweeper 7
Suction nozzle 8
Water installation 9
Drivers cab 10
Steering 11
Cooling 12
Electrical installations 13
Identification 14
Equipment 15
Technical data 16
Lights 23
Application restrictions 24
Danger areas 25
October 2004 © by M. Boschung AG 5

System description / Regulation compliance applications Product description
The compact S3 Sweeper has been designed to operate in cleaning city and
municipal streets and roads, pavements, car parks, company and airport areas, etc.
and is very practical and effective in all of the working procedures required of it. The
machine also performs very well in enclosed spaces such as multi-storage car parks
because of it compatibility and its relative small size.
Thanks to the 2 wheel, 4 wheel, rear wheel or crawl steering system, the vehicle
is extremely manoeuvrable. The hydro-static drive equipped with two gear option
(drive operation over the rear axle) enables easy and variable speed control. The
Sweeper is equipped with a EURO 3 diesel engine enabling a reduction in noise, fuel
consumption and pollution.
The all-round, glass fitted panorama drivers cab is low-noise and vibration free and
offers outstanding travelling comfort. All the functions of the Sweeper such as the
plate brushes, suction nozzle and tilting direction of the dirt hopper can be operated
from the drivers cab. The cab has sufficient space for the driver and a passenger.
The rust proof housing for the very efficient radial flow turbine is mounted at the front
of the dirt hopper. The plastic tank for storing fresh water is located at the rear of the
dirt hopper. The INOX dirt hopper can be tipped out at the rear enabling problem free
operation in waste disposal into a debris container. The suction nozzle is mounted to
the front axle and is equipped with a flap unit system for picking up larger pieces of
debris and dirt. (suction pipe Ø 220 mm.
The 2 linear brushes are well protected and mounted in a front space saving position
under the drivers cab. In order to adapt to any kind of sweeping conditions, the linear
brushes can be variably mounted at the side of the vehicle. The S3 can also be fitted
with a third front brush array or double linear system, enabling the sweeping area to
be enlarged even more (larger sweeping width, sweep operation on two levels, etc.).
In order to suppress the build up and excessive levels of dust, a water pump can be
fitted to the plate brush as well as in the suction nozzle and suction hose enabling
water to be sprayed out over a number of water spraying jets.
6 © by M. Boschung AG October 2004

Sweeper Product description
Sweeper
The S3 Sweeping machine can be fitted with 3 variable brushing systems:
Linear brushes
2 linear brushes can be mounted at the front under the drivers cab. The brushes
can be hydraulically adjusted sidewards, symmetrical (for adjusting the sweeping
width), synchronously (parallel adjustment of both brushes) or right brush only.
The angle of the linear brushes can be adjusted individually either mechanically
or electrically.
Linear brushes with front brush operation

Operating as „linear brushes“, fitted with an additional front brush, mounted at the
left or right hand side. This allows greater sweeping widths to be accomplished,
and the possibility to sweep on two levels (e.x. pavements).
Double linear brushes

Same as „linear brush“ mode, however with additional adjustments to the linear
brush array at the front enabling improved collection of dirt and debris. The front
brush will solve this problem.
Depending on the brush system being used, the S3 has a sweeping width of up
to 2.7 m. Rotation of the brushes is driven by the use of a “geroler” motor. Using
standard adjustments, the brushes can be used up until the minimum operating
requirements.
The front brush array can also be fitted with a weed brush or wild growth brush
thanks to the quick change system.
In order to suppress the build up and excessive levels of dust, water can be
sprayed out from a water pump if required.
All functions can be carried out from the drivers cab.

Suction nozzle Product description
Suction nozzle Mounted onto the front axle. Adapts itself to surface irregularities. Spring loaded large dirt flap
for collection of big pieces of dirt or debris. A rubber component is fitted on the suction nozzle
for protection purposes.
Raising the suction nozzle The suction nozzle is automatically raised when the vehicle is in reverse. By pressing the foot
pedal, the suction hose is consciously left in the operating position.
Foot pedal 50
Suction hose ø 220 mm, Connection between the suction hose and suction pipe, robust and flexible hose
construction.
Turbine In front of the container is located the radial turbine, the rustproof housing, and the drive of
the turbine with a diagonal constant motor.
Dirt container The container is constructed from high quality steel with a capacity of 1.7m3, and a tilting angle
of 1.4 metres.
Cleaning of this container is carried out with a high pressure water pistol.

Water installation Product description
Water installation Fresh water tank with capacity of 500 litres.

Water installation serves to dampen dirt and debris and build up of dust, over jets fitted on the
linear brushes, in the suction nozzle, in the suction hose and in the hand held suction unit.
Water pump Standard: Electro-water pump

Optional: Hydraulically driven piston pump, 50 bar, 30 l/min.
Further options Hose reel assembly with high pressure pistol.

Side jet front right, in order to wash away litter and dirt under automobiles, benches etc.
Water management system Accumulated rainwater inside the dirt hopper can be used again for dampening purposes in
the suction shaft (recycling), or left out without being assigned any function.
Standard:Recycling and water draining operation carried out manually using the tap.
Option 1: Recycling procedure executed from the drivers cab.
Option 2: Water draining procedure executed from the drivers cab.
Option 3: Fully automatic water management system.

Drivers cab Product description
• 2 Personnel drivers cab with right hand drive, vibration free and
with low noise factor.
• Rounded windshield in order to reduce unwanted light reflections.
• Front windshield, heated if required.
• Adjustable glass roof with thermic protection.
• Adjustable heating levels
• Outside mirrors left and right, and heatable if required.
• Large parallel windshield wipers with two speed settings.
• Driver and passenger seats mechanically sprung.
• Air sprung drivers seat. Option
• 3 Point safety seat belts. Option
• Tachograph or remaining distance recorder. Option
• Rain sensor. Option
• Air conditioning. Option
• Parking heater air/air Top 2000 12 V. Option
• Reverse drive distance display. Option
• Reverse drive camera. Option
• Reverse drive horn. Option

Steering Product description
Details and type • 2 Wheel steering: Full hydraulic front wheel steering
• 4 Wheel steering: Full hydraulic steering on both axles
• Crab mode: Full hydraulic steering on both axles
• Rear wheel steering: Full hydraulic steering on the rear axles
Transmission 2 /4 Wheel steering: Full hydraulic operation, driven using a gear pump over the steering
valve to the double action passage cylinder on each axle.
Steering wheel Variable angle and height adjustable 3 spoke steering wheel.
Safety In order to guarantee safe and comfortable dislocation travel when in the driving gear II and
speed limit of up to 50 km/h, the vehicle will automatically be switched to front axle steering
mode.
Front wheel steering All wheel steering Crab mode steering

Cooling Product description
Cooling system The cooling of the motor is carried out by a combination cooling unit (water / oil). The hydraulic
propelled air fan is regulated fully electronically by proportional to the rise in temperature.
The water temperature is displayed on the instrument panel.
The cooler is located behind the ventilation grids in the middle of the left side of the vehicle.
Motor air filter The S3 Sweeper is equipped with an air filtering dust container for the motor.
The warning light in the instrument panel displays high contamination of the air filter.
(low pressure of the air filter).

Electrical installations Product description
Batteries All electrical consuming components in the vehicle are activated using the motor by the battery.
The battery is equipped with a battery disconnection switch. Access to this disconnection switch
is made by opening the right hand side of the housing flap.
Power supply The battery delivers a current of 12 V, 100 amp and is mounted behind the drivers cab underneath
the turbine.
The vehicle can be completely disabled with the use of the battery disconnection switch.
Electrics (consuming) Starter, lights (inside and outside), heating, windscreen wiper, electromagnetic valve, the
driving and operating hydraulics, hazard light, and radio.

Identification Product description
Vehicle identification The vehicle identification plate is located in the drivers cab,
mounted on the console panel under the passengers seat.
Engine plate The engine plate is mounted on top of the engine and contains
all the relevant information, as well as the indication plate with
all the necessary data. (in driving direction in front of engine).
CE-Indicator THe CE indicator is located inside the drivers cab, mounted on

the console panel under the passengers seat.
Tyre identification The tyre identification plate can be seen on the side of the
opened passengers door under the passengers seat.
Chassis number The chassis number is located under the drivers cab on the
right hand side of the vehicle, the number has been punch
stamped into the chassis.
Conformity The S3 Sweeper conforms to the relevant fundamental

health and safety requirements and machine
guidelines laid down by the EG authorities.
Relevant EG guidelines EG-Machine guidelines 98/37/EG
Applied and agreed DIN EN 292-1 from November 1991

standards, in particular: DIN EN 292-2 from June 1995
DIN EN 294 from August 1992
DIN EN 349 from June 1993
DIN EN 614-1 from April 1995
DIN EN 13019 from June 2001
2000/14/EG EN ISO 3744

Equipment Product description
Ignition key / Cab key Vehicle and cab
Central electronics key Central electronics under passenger seat
Battery disconnection key Key enables the battery to be physically

disconnected from the power supply.
Documentation Service manual

Acceptance test certificate
Operating instructions
List of spare parts
Motor operating instructions
Utilities Breakdown triangle

Hand pump replacement 108
4-Hex spanner to side housing
Water hose 91
Suction nozzle cover 97
Assistance tools Wheel wedge

Small assortment of tools
Vehicle jack
Spare wheel
Scraper tool
Anti-lowering tool

Technical data Product description
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Dimensions Overall length 3990 mm

Vehicle width 1290 mm
Vehicle width with front brushes 1350 mm
Height without hazard identification light 2000 mm
Wheel base 2180 mm
Track width 1044 mm
Clearance 200 mm
Track width circle with all wheel steering 6,2 m
Turning circle with all
wheel steering 7.2 m
Turning circle with all wheel steering
and mounted front brushes 8.6 m
Normal tyres 225/70 R 15 C
Engine Manufacturer VM-Detroit

Type HR 494 HT3
Model serial diesel motor, turbo
Injection system indirect
Number of cylinders 4
Capacity 2776
Performance 68.5 kW (93 PS) at 3200 min-1
Performance 59 kW (80 PS) at 2600 min-1
Engine torque 230 Nm at 1900 min-1
Cooling water cooled
Exhaust level EURO 3
Fuel consumption 6 - 7 l/h

Working performance Working width (2 brooms) 2100 mm

Working width with front brooms 2700 mm
Standard working performance 21‘000 m2/h
Working performance with added front broom 27‘000 m2/h
Turbine Volume flow 12‘000 m3/h

Suction pipe dimension 220 mm
Suction nozzle Construction Steel

Width 650 mm
Tank capacity Capacity of fuel tank 65 l

Capacity hydraulic oil tank 50 l
Capacity of fresh water tank 500 l Plastic PE
Dirt + debris container Construction High grade steel

Content 1.7 m3
Dumping height 1,4 m

Drive Transmission Hydro-static drive

Number of transmission levels 2 Level
Operation mode speed 0 - 25 km/h
Speed in operating range 0 - 50 km/h
Gear switches operating range Variable (hydraulic)
Adjustment pump Nominal volume 56 cm3/U
High pressure 400 bar
Adjustment motor Capacity volume max. 80 cm3/U
High pressure 400 bar
Brake assembly Brake assembly 2-Disk brakes, servo-assistance and braking
force regulator
Front Disks
Rear Drums
Parking brake Mechanical on rear axle drums
Steering Hydro-static drive

Position Right steering / Left steering
Steering mode • Front wheel steering
• All wheel steering
• Crab gear mode
• Rear wheel steering (optional)
Tyres Tyre dimensions Front / Rear 225 / 70 R15

Rims Front / Rear 7J x 15 H2 / ET 67

Operating hydraulics Load sensing Controlled with weight limit regulator

Monitoring Electronic
Cooling Electronically regulated mechanical fan
Hydraulic pumps Drive for operating devices

Fan drive, movement hydraulics
Brakes, controller
Additional hydraulics Front broom operation using LBS plate brushes powered by the LS pump.
Hydraulic drive pump Construction Adjustment pump in axial piston adjustment pump
Pressure 400 bar
Hydraulic fluid Mineral oil (biological oil if desired)
Nominal value 56 ccm / U

Sweeping unit
Hydraulic operation pump • LS-Pump, flanged directly on to the swivel drive pump
Hydraulic motor • Inclined axle motor with high pressure cut-out valve for driving the turbine
• 2 / 3 Gerotor motors for rotating the brooms
• Gear wheeled motor for the water pump
• 2 Gerotor motors for shifting the brooms
Water pump • Hydraulic driven piston pump

• Low pressure approx. 0 - 10 bar / 12 l
• Adjustable
• High pressure 50 bar / 30 l
Electrical installations • Operating voltage 12 V

• Generator 14 V, 85 A
• Starter 12 V, 2 kW
• Battery 12 V, 100 Ah
• Safety fuses
• Plug connections for nominal checks and repairs
• 2 Halogen headlights for high and low beam operation
• 2 Halogen H4 operation headlights (optional)
• Hazard light (optional)
• Reverse drive headlight
• Complete lighting equipment assembly according to StVZO
Battery disconnection switch

Body Drivers cab Steel frame construction

Tilting cab Hydraulic cylinder (hand pump)
Doors Tube frame strengthened
Housing Plastic
Access to maintenance operations Complete hinged rubbish container
Standard paint finish Body / Cab metal gray RAL 7011
Housing silver gray
Type of paint finish 2 Component synthetic resin finish
Priming 2 Layered
Frame Chassis Special frame chassis of high flexible steel

Front springs Leaf spring with shock absorber
Rear springs Cantilever spring with integrated absorption
Drivers cab Access and exit Swing doors, left and right
Heating Variable
Windshield heating Option
Outside mirror heating Option
Side windows Sliding windows
Cab isolation Fully isolated
Noise level, cab Approx. 75 dB(A)
Drivers seat (air springs as option) Adjustable, mechanical springs
Passengers seat Adjustable, mechanical springs
Weight Approved total weight 5000 kg

Unloaded approx. 3200 kg
Approved axle weight front / rear each 2688 kg

Lights Product description
1 1 Hazard light, hinged H1 12 V, 55 W

2 2 Upper headlight H3 12, V 60/55 W
3 3 Upper low beam and parking light 12 V, 4 W
4 4 Direction indicator, front top 12 V, 21 W
5 5 Operating headlight H3 12 V, 55 W
6 Side directional indicator 12 V, 4W
7 Lower low beam and parking light 12 V, 4 W
6 8 Direction indicator, lower front 12 V, 21 W
9 Lower headlight H3 12 V, 60/55 W
10 Linear brush lighting
7 11 Rear directional indicator AMBER 12V, 21 W
8
12 Reverse drive headlight 12 V, 21 W
9
10 13 Tail light, brake light 12 V, 21/5 W
14 Reverse drive headlight 12 V, 21 W
15 Reverse drive light
16 Licence plate light
11
12
13 Basic equipment Street lighting
Roof lights 2,3,4,5 Option
14 Hazard light 1 Option
45 15
16

Application restrictions Product description
Prohibited • The transport of more than two persons in the drivers cab.
• The transport of persons on the machine.
• Modifications that takes place by own production, or purchase by third parties.
• All other purpose-alienating applications not designed for use by the machine.
The user is obliged to adhere to all valid regulations and instructions on all other
points mentioned in this service manual including all possibilities concerned with
transport and operation applications,
Mandatory regulations • The legal instructions and regulations.

• The local regulations.
• Regulations issued by professional associations.
• Weight and loading limits.
• Work and safety regulations.
• Or any other rules, regulations or purpose alienating procedures not stated here
that could endanger personnel, machines or the environment.
Working locations During operation of the Sweeper, the operating personnel (driver), must take up and
remain seated in the intended seat inside the driving cabin. Exceptions to this is
when emptying the contents of the garbage container, or whenever using the water
spray pistol respective, hand-held vacuum hose where operation must be performed
outside of the cabin.
All other positions for the driver during operation is strictly prohibited !

Danger areas Product description
Danger areas The danger areas are near the linear brooms, near the front brooms, underneath the
raised up dirt container, as well as in the vicinity of all rotating components such as
the motor, turbine, fan wheel, drive belts etc. are permanent present and unexpected
danger areas.
• Under the raised up dirt container

• Behind the raised up dirt container
• Under any raised up working devices

Product description

Contents Security
Security symbols and reference symbols 34

Guidelines 35
Organizational measures 36
Personnel 38
Security advice for specific working phases 39
Reference to specific dangers 44
Hydraulics 46
Transport and towing 47
Special dangers while handling the vehicle 48
Safety during dislocation journeys on public roads 50
Mobile telephones and radio devices 45

Security symbols and reference symbols Security
Prohibited The prohibited sign symbolizes that a dangerous, risky or hazardous procedure is not
allowed.
Attention This symbol indicates that there is direct danger to life and the health of personnel.
It can lead to death or serious physical injuries, or to a high degree of damage to the
vehicle.
Mandatory The mandatory symbol indicates that a certain procedure or operation must be carried
out.
Service reference Service reference symbols are indicate information concerning maintenance and repair
procedures that:
• must absolutely be carried out.
• require expert technical knowledge.
Tips Tips are information snippets relating to the handling of the vehicle that are optional, but
can help with day-to-day handling operations.
Recycling notes Recycling notes contain information relating to old materials that:
• must be disposed according to regulations.
• can be used again.

Security
Safety All of the safety regulations contained in chapter 2 of this manual must be read and
understood.
The arm of the swivelling front plate broom is equipped with an anti-collision safety device,
that is activated immediately an obstacle is encountered at the front. This results in sensors
being activated that switch the front plate broom by means of the hydraulics to the middle.
In addition the swivel cylinder of the parallelogram is equipped with a pressure control valve.
This will give way, as soon as the pressure on the sides of the front plate broom becomes to
high.
Both of the side plate brooms situated in front of the front wheels are held in position by
means of shock absorbers. They will move out of the way to the middle and upwards as soon
as they come in contact with an obstacle.
Working speed The working speed must always be adapted to local working conditions. The following dangers
can be encountered when the working speed is to high:
• Dirt or waste particles that are hurled out of the way could cause personal injuries and
damage to components.
• An obstacle can not be avoided in enough time, which could result in damage to the front
plate brooms and parts.
Danger areas There are always permanent dangers in the areas of the rotating front brooms.
Securing the front brooms The front brooms must be secured when operating without the front plate brooms or during
dislocation journeys,.
Please use the no-load security tool that has been delivered along with the vehicle.

Guidelines Security
Technology The vehicle is constructed using the latest technology with prime consideration to all
obligatory technical safety rules and standards. However improper usage can be dangerous
for the user and others causing damage or injury.
Condition The vehicle should only be used if technically sound and when aware of all the safety
regulations and possible dangers that are clearly noted in the handbook!
Any faults or damage that could effect the safety of the vehicle should be repaired
immediately (in certain cases only by the company Boschung)!
Terms of the contract The vehicle should only be used for applications set down in the terms and regulations .
Any other applications carried out that are not specified in the contract will not be covered by
the terms laid down in the contract.
The company Boschung cannot be held accountable for any resulting damage. The user will
be held solely responsible for any risks taken.
(All terms and regulations laid down in the contract must be adhered too, including observing
the handbook rules and keeping to all of the inspection and service regulations).

Organizational measures Security
Storage location The operation manual must always be available and located in its determined location (in its
storage box) in the vehicle!
Accident prevention rules In addition to the normal operating instructions, there must also be special attention paid
to all general, legal, and other obligatory regulations concerning accident prevention and
environmental conditions. The accident prevention regulations must be strictly followed !
Operation manual Personnel responsible for operations using the vehicle must have read and understood
the operation manual and especially the chapter concerning safety regulations before
commencing work. During working operations it will have been too late.
This is especially important for personnel who only have occasionally contact with the vehicle
for example, personnel carrying out maintenance or service procedures!
Control At certain times, check the working safety standards of the personnel in regards to working
and respecting the operation and safety instructions!
Protection equipment Personal safety equipment should be used as far as possible so long as the equipment is not
in conflict with any regulations!
Indication notes All the safety and danger indication signs on the vehicle and its attachments must be
followed, and should be kept in a clean and readable condition!
Operational changes Switch off the machine immediately any strange or abnormal behaviour is noticed during
operations and report the malfunction to the responsible department or personnel!
Changes Do not make any changes to the vehicle or its attachments that could compromise safety
without implicit permission from the Boschung company! This is also applicable for the fitting
and settings of all general safety devices and valves as well as any welding procedures to
basic parts.

Organizational measures Security
When welding observe: • Plus and minus connections on the battery must be removed and covered.
• Earth connection from welding apparatus must be connected to item that needs
welding (the electrical current must not be allowed to circulate in any way over the
electronic components).
• Compartments for electronic components and electrical wires must not come into contact
with the welding electrode or earth connector of the welding apparatus.
• On an isolated type drivers cab, please pay special attention that the earth connection
for the welding apparatus on the drivers cab is connected to the frame and is in mint
condition.
• Earth connector from the welding equipment should never be connected to the
transmission unit or its casing!
Parts The parts must fulfil the specified technical specifications. Only Boschung original parts
should be used!
Hydraulics Hydraulic hoses should be changed in the specified time, although their may be no visible
defects! The maximum life span for hoses is six years, inclusive of a storage period not
exceeding two years.
Inspection The stated, or in this manual recommended period for repeated checks / Inspections must be
followed!
Tools In order to correctly maintain the vehicle, a properly equipped workshop is a necessity.

Personal Security
Minimum age Please keep in mind the legally permissible minimum age!
Personnel Use only well trained and responsible personnel

Issue clear and concise instructions to the personnel responsible for operation, maintenance
and putting into service of the machine!
Unauthorized Make sure that only properly assigned personnel operate the vehicle!
Responsibility Delegate the driver of the vehicle all responsibility concerning local traffic rules and
regulations, and instruct him to completely ignore any safety endangering procedures issued
by third parties!
Supervision Personnel who are must undergo training, or already in training or personnel who are being
instructed with performing operations on the machine must be under constant supervision.
Electrical specialists Operations or repairs to any electronic equipment on the machine must only be performed by
a qualified electrical specialist or instructed personnel under the supervision of an electrical
specialist and must be carried out according to electro-technical regulations.
Technical personnel Operations or repairs to the chassis, braking and steerage units must only be undertaken by
trained technical personnel!
Hydraulic equipment Only personnel with special knowledge and experience of the hydraulics sector should work
on the hydraulic equipment !

Security advice for specific working phases Security
Working methods Any work that endangers safety should be strictly avoided!
Job investigation Before starting familiarise yourself with the working area. Working area includes for example,
any obstacles in the working area and the floor strength.
Protection equipment Undertake measures that will assure that the machine will only be operated when it is safe,
functioning correctly and is in good condition!
Only operate the vehicle when all safety equipment and safety relevant mechanisms including
sound proofing, extraction and suction equipment, are functioning correctly!
Visual damage control The vehicle should be externally checked, at least once a shift, for any external damage !
Any noticable changes (especially changes in operational behaviour) should be reported
immediately to the responsible department or personnel!
If necessary, switch off and immobilize the machine!
Malfunctions The machine must be switched off and immobilized whenever a malfunction occurs!
Malfunctions should be rectified immediately (if possible) !
Starting vehicle The vehicle should only be started from the drivers seat by the driver!
Safety area Before starting or driving vehicle make sure that others are at a safe distance and are not
endangered by your vehicle!
Checking functions Before starting work check, brakes, steering, external and internal lighting to be sure that all is
fully functional!

Storing accessories Before starting operations, always check that the accessories have been safely stored away !
Legal traffic regulations When driving over public highways, roads or, other places, always keep to the local traffic
regulations and if necessary make sure the vehicle fulfils valid traffic regulations before
commencing driving operations!
Safety belts Safety belts can save your life!
Lights Dependent on local traffic regulations, lights should be switched on even during the day!
Passenger Passengers must only travel when sitting in the passengers seat.
Passing obstacles Whenever passing underpasses, bridges, tunnels, overhead lines etc, always keep to a
sufficient safety distance!
Edges and slopes Always keep enough distance to any excavation edges or slopes!
Stability Never carry out an operation that could endanger the stability of the vehicle!
During fast curve turns there is a possibility that the narrow track vehicle could tip over.
Danger of tilting The vehicle must not be operated with raised dirt container because there is a danger of
tipping
Driving on gradients When driving over gradients or slopes. always adapt your speed to the current conditions!
Security against rolling away When leaving the vehicle, always make sure that the machine is secured against
unintentional rolling away and unauthorized use. Activate the hand brake every time you
leave the drivers cab and use the wheel wedges if necessary.

Keeping to schedule The operating instructions contain sections relating to dates or schedules that must be kept
concerning settings, maintenance and inspection procedures, they also relate to time periods
when parts / components must be replaced! These operations should only be carried out by
trained and qualified personnel.
Service personnel Always inform operating personnel before commencing any special or maintenance operation
procedures!
Designate a supervisor!
Maintenance notes Carefully follow all maintenance notes concerning operations involving modifications or
adjustments to the machine and its security relevant components as well as all inspections,
maintenance procedures and repairs especially those dealing with the on and off functions
according to operational instructions and regulations!
Maintenance area During maintenance procedures, try to provide as much working space as possible!
Security against restarting
If the machine has been completely switched off during maintenance or repair procedures,
then care must be taken against the machine being unintentionally restarted!
• lock the main command system and remove the key and / or
• place a warning notice over the ignition lock.

Support base Maintenance and repair procedures should only be carried out when the vehicle as well as
its attachments is positioned on an even, solid and stable surface that is secured against
collapse and unintentional rolling away of the vehicle!
Lifting gear Single parts and larger components that have to be replaced, must be carefully secured to the
lifting gear. Only suitable and technically perfect lifting gear as well as heavy lifting gear with
sufficient lifting strength should be used!
Never loiter or work underneath swinging loads!
Climbing aids / work platforms During assembly procedures higher than body height, make use of the intended or other
security approved climbing aids and work platforms. Do not use machine parts as climbing
aids! During maintenance operations at a great height, please wear safety harnesses!
Keep all grasps, steps and landings free from dirt, litter, snow and ice!
Cleaning operations Clean the vehicle and especially the pipe connections and screw connections, before
commencing any maintenance or repair procedures, from oil, fuel or cleaning agents!
Do not use aggressive cleaning solvents! Cotton free cloths should be used!
Covering up openings Before cleaning the vehicle with water or steam (high pressure) or other cleaning agent, close
or block all of the openings on the vehicle that because of security or functional reasons must
not be allowed to be penetrated with water, steam or any other cleaning liquids.
Particularly endangered are the electro engines and switch box units.
After the cleaning procedure, the protective coverings must be totally removed from the
vehicle!

Check-up after cleaning After the cleaning procedure, carefully check all fuel, engine oil, and hydraulic oil pipes
against possible leaks, loosened connections, abrasive points and other possible damages!
Immediately rectify any defects!
Loosened screw connections Make sure that any screws connections that have become loosened during the maintenance
and service procedures are all checked and screwed tight once again.
Safety device equipment If any security device equipment must be removed due to maintenance or repair procedures,
then this equipment must be reinstalled and tested immediately after the maintenance or
repair procedure has been completed.
Minus temperatures During operations where the machine must function in temperatures lower than 20° C, a
function test of the steering unit must be carried out. Strike the steering column to the left and
right.
The reason for this precautionary measure is not to test the steering itself, but to check the oil
in the hydrostatical steering system, that could rapidly cool.
Environmental friendly disposal Please dispose of all working and auxiliary materials as well as replacement parts in a safe
and environmental friendly manner!

Reference to specific dangers Security
Electrical power supply
Electrical fuses Only use original electric fuses with prescribed electrical strength! Switch off the engine
Immediately if any malfunctions occur with the electrical power supply!
Working on the electronics Operations or repairs to any electronic equipment on the machine must only be performed by
a qualified electrical specialist or instructed personnel under the supervision of an electrical
specialist and must be carried out according to electro-technical regulations.
Danger of working with batteries
Danger of explosion Do not loiter in the vicinity of the batteries with an open flame, no smoking, sparking or
welding forbidden, Never short-circuit the batteries!
Danger of acid burns Battery acid is corrosive and must not come into contact with the eyes, naked skin or clothes.
Acid splashes must immediately be thoroughly rinsed using cold clear running water.
If necessary, consult a doctor!
Danger of fire to cables Disconnect battery from power supply of vehicle during operation with the battery charger !
• Remove the plastic caps on the battery during the battery charging procedure!

Reference to specific dangers Security
Starting regulations • Use only a DIN tested start-up cable.

• Do not attempt a start-up procedure, when the battery is frozen. Allow the battery to thaw
out first.
• Only use batteries with the same nominal voltage and roughly the same capacity.
• Use a start-up cable with sufficient dimension and isolated pole pliers.
• Switch off all electrical consuming devices in the vehicle.
• First connect the plus pole to the start-up cable.
• Start the engine of the other vehicle run in neutral gear.
• Connect the minus pole to the start-up cable.
• Start the engine in the usual manner.
• Disconnect the start-up cable first at the minus pole and then at the plus pole connections.
• Danger of injury! Do not bend or lean over the battery during the start-up procedure.
Space ventilation Only run combustion engines and fuel driven heaters in sufficiently ventilated rooms! Please
make sure that any closed rooms have been sufficiently ventilated before start-up!
Obey any relevant regulations corresponding to the current place of work!
Welding / grinding permission Only carry out welding or grinding operations on the vehicle and its components, when explicit
permission has been granted. This type of work can lead to danger of fire and explosion!
Danger of explosion by dust Before any, burning or grinding operations, clean the machine and its environment from
any excessive dust particles and inflammable material, and make sure there is sufficient
ventilation. (danger of explosion)!

Hydraulics Security
Special knowledge Only experienced personnel with special knowledge should work with the hydraulic
equipment!
Leakproof control Regularly check and test all fuel lines, hoses and screw connections for leakages and check
all external parts for signs of damage!
Immediately repair any damages! Spraying or leaking oil can lead to injury and outbreaks of
fire.
Pressure drainage Before beginning any maintenance operations to open the system sections, the pressure
pipes (hydraulics) should be depressurised in accordance with the component part
description!
Wiring assignment The hydraulics and pressure pipes must be installed in a professional manner! Do not mix up
the connections! The connections, length and quality of the pipelines must correspond to the
requirements.
Oil, grease and chemical substances
Security regulations Safety requirements relevant to the product must be observed when dealing with oil, grease
and chemical substances!
Leaked / spilt liquids Seal leaks immediately or catch fuel in a container. Soak up escaping substances with an
oil-binding solution or other suitable material. If fuel comes in contact with the ground, the
responsible authority must be informed, for example regional government, factory protection
authorities, police or fire brigade.
Danger of scalding Caution when dealing with hot fuels and auxiliary materials. Danger of burns or scalding!

Transport and towing Security
Towing Towing, loading and transporting only in accordance with operation instructions! 115
Speed When towing in the approved transportation position, the permitted speeds and routes must
be respected!
Load carrying capacity Only use the appropriate means of transport and lifting jacks with sufficient carrying capacity!
Place vehicle back into service only in accordance with operating instructions!

Special dangers while handling the vehicle Security
Danger of leaping A drive gear change ( I, II, or reverse) should not be selected during high motor revolutions
otherwise there is a danger that the vehicle will make a sudden „leap“ forwards.
Danger of crushing When carrying out operations when the dirt container or mounting or disconnecting attachment
devices, there is a danger of crushing.
Always check if there is still someone working on the vehicle, before lowering the dirt container
or any other attachments. Make sure that whenever the container or other attachments are
raised, they are always secured for safety.
No personnel must be at the back of the vehicle during a raising the dirt container procedure.
Danger of rotating parts
Attention! Extreme caution is essential when dealing with swinging or rotating parts. In particular with
the sweepers, engine, exhaust wheel, turbine, fan belt etc. Loose clothing should be avoided,
because of the danger of trapping.
Danger of swinging When using all-wheel or rear wheel steering the rear of the vehicle swings out.
With crab-steering the vehicle moves sideways, so no one should be next to the vehicle. Keep
sufficient distance away from walls and other obstacles.
Note that rear mounted apparatus on all wheel steering vehicles can swerve out.

Safety during dislocation journeys on public roads Security
Before every dislocation • Place any attachments into the transportation position
Attach all necessary safety apparatus to the devices.
• Fully raise any front mounted devices.
• Completely lower the dirt container.
• Secure devices from unintentional use, by locking the switch on the front console of the
side console on the driver‘s door.
• Secure front mounted devices from sudden lowering, by securing the raised additional
device mechanically
• Carefully secure the hand suction hose.

Mobile telephones and radio devices Security
Attention: - Danger ! The use of mobile phones and radio installations, where the antenna is in the interior of the
vehicle, can cause operational malfunctioning in the vehicle electronics and endanger the
operational safety of the vehicle.
In order to guarantee the operational safety of your vehicle, mobile telephones and radio
installations should only be used inside the vehicle if these are connected to an external
aerial.
Telephone and radio installations cable connections to the external antenna should not be
made within the area of the vehicle electronics!
(the main electronics can be found under the Passenger seat).

Security

Contents Operation / commissioning
Information 48
Drivers cab overview 50
Doors / Windows 51
Heating and ventilation 52
Seats 53
Steering wheel / Interior lights 54
Hand brake / Stopping brake 55
Rear view mirror 56
Safety belt (optional) 57
Command panel 58
Command panel 60
Rear differential lock 61
Drive indication instruments 62
Front console 66
Door console (additional device) 70
Side console Water gun / Dirt container 74
Battery switches 75
Starting the engine 76
Driving 78
Starting sweep operations 79
Linear broom controller / Door console 80
Double linear broom controller 82
Front broom 84
Manual suction hose (optional) 87
Water tank 91
Recycling / Water management system 92

Information Operation / commissioning
Operation
Safety regulations Only by well planned and fact filled delivery of the Pony can guarantee safe and fault
free operation of the vehicle. This aim can be fulfilled by the crew of the vehicle.
During the technical inspection phase, the crew will be fully supported by our factory
engineers.
It is forbidden • No health endangering materials, must be used or stored in the vehicle

• To go underneath the vehicle while the engine is still running
• Please, read all other safety relevant points found in the safety chapter
In order to reduce the risk of damage to the vehicle, the following points must strictly be followed:
• Always keep to the prescribed maintenance procedures laid down for the vehicle,
engine and all other components, as well as regularly checking all the security
relevant parts and assemblies.
• Please read the service manuals for information concerning regulations and operating
instructions of the manufacturers.
• Always use only original spare parts, otherwise some or all liability claims will be
rejected by the Boschung company.
When driving on public highways, please observe the following points:
• Operating instructions and warning triangle must be present in the drivers cab
• Please observe and keep to all local traffic rules and regulations!

Operation / commissioning
Before each operation or driving procedure, a number of checks must be carried out on
the vehicle and the condition of the machine must be examined.
Please note: When operating the vehicle at temperatures under minus 20° C, we
recommend a warming up phase of roughly 10 mins, at an increased
idling speed of approx. 1500 U/min.
Before each driving operation, irrelevant of the temperature, a func-
tion test of the steering should be carried out, this means the steering
should be impacted to the left and right hand sides.
The reason for this precautionary measure is not the steering itself, but
the danger of excess oil leaking into the hydraulic steering system.

Drivers cab overview Operation / commissioning
1 2 3 4 5 6 1 Ventilation duct
2 Loudspeaker
5
10
10
15
ELECTRO
ON
20
25 1/2
3 Tachograph (optional)
0
00000
RPM x 1000 30
7 4 Radio
- + P
8 5 Front console
9 6 Multi-function lever
7 Instrument display
10
1/ 2
L V
8 Ignition key
TANK
30
20 km/h
40
10 50
60 0 60
9 Braking oil tank

0 0 0 0 1
h VDO
45 15
RAG + !
30
3000
front axle
200
100
4000
300
bar
0 365
0 0
500
10 Control console
11 fuses
11 Door console
12 Fuses
Main fuse F30
Fuse F29
13 Screws for drivers
cab security
F30
14 Heating regulator
15 Air conditioning
16 Windshield wiper cleaning fluid
17 Beverage holder
18 Front broom relief
19 Rotating fan switch
20 Handbrake
12 13 14 15 16 17 18 19 13 20 21 22 23 24 21 Ashtray
22 Foot switch for suction
nozzle positioning
23 Drivers seat
24 Side unit console

Doors / Windows Operation / commissioning
Doors • Place key in lock and turn

Achtung! - Unfallgefahr! • Unlocked
Nur mit ordnungsgemäss • Locked
geschlossenen Türen fahren • Pull door handle to open
Inside door system • Push door handle upwards to open
Roof hatch
Opening • Press down the handle of the locking
bar on the inside (unlock)
• Push up roof hatch
Closing • Pull locking bar downwards

• Hatch is locked
Side window / Rear window
Opening and closing • Press down the locking bar on the

inside
• Push the slide the to the desired
position

Heating and ventilation Operation / commissioning
1 Adjustable air flowing ducts

2 2 Fixed air flowing slits
3 Heat regulating lever
10
10
15
20
4 On/Off air conditioning
ELECTRO
ON
5 Adjustable air-flow switch

5 25 1/2
0 RPM x 1000 30
00000
2 2
- + P
2 Air flowing ducts
Heated or unheated fresh air will flow

1/ 2
L TANK
V
30
20 40
2
km/h
out of the ducts 1+2 dependent on the

10 50
1
60 0 60
0 0 0 0 1
h VDO
45 15
RAG + !
setting of the regulator switch 5 and

30
3000
200
100
4000
regulating lever 3.
300
bar
0 365
0 0
500
Temperature selection
1
Push regulating lever 3 forwards
• increased heat flow
Push regulating lever 3 backwards

• reduced heat flow
3 4 5
Air condition unit as option
Air conditioning on/off switch 4
1/ 2
L V

TANK
30
20 km/h
40
10 50
0 60
VDO
3000
200
100
4000
300
bar
0 365
0 0
500
Seats Operation / commissioning
Drivers seat (conventional)
1 Seat adjustments
Attention! - Accident and danger of injury

Do not perform any seat adjustments when the vehicle is in motion.
The seat locking must engage audibly.
2
1 Head rest
2 Back rest adjuster
3 Back rest inclination
3 4 Seat adjustment back and front 8
5 Spring pressure setting
6 Weight adjustment
4 9
5
6
10
Drivers seat with air springs Passengers seat

7 Button switch for height adjustment
7 8 Weight adjustment
• Turn on ignition 9 Backrest inclination
• Press button = Seat will rise 10 Seat adjustment back and front
• Pull button = Seat will lower
Auxiliry seat
10 Seat adjustment back and front

Steering wheel / Interior lights Operation / commissioning
Steering column adjustment
The steering wheel can be adjusted to a variety of positions for height comfort and
reclining position.
• Pull the lever on the left hand side of the steering column towards the driver.
• Grasp the steering wheel and move it to your desired position.
• Manoeuvre the lever back into its basic position, so that the steering wheel cannot
unintentionally change its position during a drive.
Interior light
Switch On or Off (over the door contact)
The light housing, that also serves as a switch is set to the middle position.
When the door is opened the light will automatically switch on.
Permanent light: push the light switch to the left or right

Handbrake / Parking brake Operation / commissioning
Stopping brake (hand brake)

In order to secure the stationary standing of an unmanned vehicle, the multi function
lever must be in the neutral setting (position 0), and the hand brake must be engaged.
Application:
P
The parking brake is activated by pressing the switch that is located between the driver
and passengers seats.
When the brake has been activated, the warning light will illuminate.
Attention: Activate the hand brake only when the vehicle is completely stationary!
Before driving, always make sure that the brake has been released.
Please note: When the key is turned in the ignition, the main brakes will
automatically switched on. It.is not necessary to activate the switch.
After the engine is restarted the hand brake must be released. In

addition to this the switch must be pressed and then released again.
(acknowledge)
Summer An acoustic signal will sound if an attempt is made to drive the vehicle
when the hand brake has not been released and the multi-function
lever is in drive mode I, II or in reverse drive mode.

Rear view mirror Operation / commissioning
Adjusting the mirror
Both of the side mirrors can be set individually by hand and should be adjusted be-
fore each operation so that optimal rear view sight is assured, respective view to both
linear brooms is guaranteed.
Heated mirrors „optional“

Both of the upper mirrors can be heated
Front mirror for use with optional double linear broom system“

Safety belt (optional) Operation / commissioning
Attention: Danger of injury!
• The seat belts should be fastened before every journey

• Only one person should be secured with a seat belt per seat.
• Seat belts that are damaged or weakened by any traffic accident should be
replaced immediately.
• Always keep safety belts dry and clean
• The belts must not be twisted and must fit snug and close to the body!
• The belts must not be positioned over hard or sharp objects under your clothes
such as ball point pens or glasses.
Please note
• Pull the belt with locking latch over the shoulder and pelvis
• Insert the locking latch into the lock so that it engages with an audible „click“
Testing the block function

• Pull back on the belt
• The belt must stay blocked
Test the state and function of the seat belt daily
Release
• Press down the red key on the lock mechanism in the direction of the arrow
• Hold on to the locking latch until the belt rolls back by itself.

Front console Operation / commissioning
1 Multi-function lever
2 Steering column adjustment
3 Instrument display for driving
10
15
20 4 Break down switch (warning light)
5
ELECTRONIC
25 1/2
When the warning light unit is activated, the
0 RPM x 100 30
control light will also blink.
000000 The unit will also function even when the
ignition is switched off.
- + P
5 Light switches 0 switched off
1 parking light
2 night light
J 0I
II
6 Function keys
7 Ignition key / Ignition lock
1 2 3 4 5 6 7

Multi-function lever Operation / commissioning
1 Signal horn Horn (only works when ignition has been switched on)
6
1
2 Windshield wipers Windshield wiping unit, only works when ignition has
been switched on.
J 0II
I
3 Direction indicator The direction indicators only works when ignition has
been switched on.
2
Right blinker - Press lever forward
5 Left blinker - Press lever backwards
3 The direction blinker will automatically switch itself on
when going round curves.
4 Headlights Press the lever down past the pressure point.
The blue control light will illuminate if headlight operation
has been activated.
J 0II
I
3 5 Light switch Pull the lever until stop point is reached and the blue
control light is illuminated. The lever will cushion the
release mechanism until it returns to its basic position.
6 Gear selection
4 J Reverse gear The vehicle must be completely stationary before a gear
( 0 - 14 km/h ) change from forward to rear mode or vice-verse is
carried out.
When leaving the vehicle
while the engine is still 0 Idling The motor can be started
running, make certain that I 1. Gear level Forwards, 0 - 25 km/h
the motor is in the neutral (0) II 2. Gear level Forwards, 0 - 50 km/h
position.
The hand brake must be on.

Control console Operation / commissioning
Function switches
8 Rotating warning light

 
9 Operation headlights Roof assembly
10 Differential block Mechanical differential block at rear (optional)

On / Off
 (please observe control light in front console)


Rear differential block Operation / commissioning
10 Switch on When necessary when experiencing loose or unsurfaced ground or road

conditions (sand, water, mud, ice, snow etc.) the differential lock can then be
switched on for stationary or slow, straight travelling vehicles.
When the wheels left or right of the rear axle begin to rotate:
• Reduce acceleration (load change)

• Switch on differential lock 10, the switch control light will illuminate
• Carefully increase acceleration and continue drive operation
• Never negotiate bends or curves on main roads when the differential lock
 is switched on
There is no compensation between the left and right hand side wheels.
• Switch of the lock after reaching firm ground once again
Switching off the differential lock

• Reduce acceleration (load change)
• Switch off differential lock > the control lamp 10 will go out
The light on the switch 10 is not a feedback confirmation

The lock function could remain active during a switch off procedure without a
7 corresponding load change being completed
The control light 7 (confirmation light) on the front console will confirm the
switching off of the differential lock
No liability will be accepted by Marcel Boschung AG in the case of false or

incorrect procedures or handling

Drive indication instruments Operation / commissioning
1 2 3 4 5
1 Cooling water temperature
2 Central warning light
3 Tachometer / Time counter
4 Direction indicator
15
10 20 5 Fuel indicator
ELECTRONIC
6 Engine charge control
5 25 1/2
7 Engine oil pressure
0 RPM x 100 30 8 Warning light hydraulic oil temperature
000000 9 Warning light cool water temperature
10 (Reserved)
11 Warning light hydraulic oil filter
- + P 12 Warning light engine air filter
13 (Reserved)
14 Main braking unit /
Braking fluid level
9 15 15 Warning light fuel level
16 Headlight
6 7 8 10 11 12 13 14 16 17 18
17 (Reserved)
18 Preheating controller

Cool water temperature In very cold conditions engines are susceptible to higher wear and tear.
Because of this we recommend that the vehicle be operated with a low revolution
factor until the cooling water has reached a temperature of approx. 75°.
This process can be speeded up by switching off the heating.
Depending on operating conditions and environmental temperature, the cooling fluid
temperature can be lie between 75° and 90°C.
Regularly check the temperature of the cooling water on the thermometer gauge.
If excessive cooling water temperature is experienced, it is possible that a defect in the

heat distributor has occurred. In this case the vehicle must be stopped and the cooling unit
checked. If the unit is still operating correctly, the engine must be switched to idle mode and
engine speed increased to 1200 - 1500 U/min. The temperature of the engine must then
return to normal inside of 2 to 3 minutes. If this is not the case, the current engine speed must
be reduced immediately.
The engine must never be operated longer than 30 seconds at full power and by engaged
gear and blocked wheels. It can lead to damage to the engine!
A raised engine temperature level is an indication of problems with the engine.

If continuous raised temperature level of the engine is observed, the vehicle must be stopped
and the cause of the overheating diagnosed by the engineers!
15
10 20
ELECTRONIC
Tachometer Operating revolutions max. 2200 UpM
5 25
Driving revolutions max. 2600 UpM
0 RPM x 100 30
000000
Time counter Indicates the number of operation hours the vehicle has carried out.

1/2 Fuel display Remaining fuel reserves are indicated by the fuel gauge. Top up the diesel fuel
tank when necessary. Never drive on an empty tank. Otherwise the fuel tank
must be ventilated!
Central warning lamp lights up in addition to the warning symbol
Direction blinker Blinks when the direction bar is activated
Charge controller The control lamp lights up when the ignition is switched on. It must go off as
- +
soon as the engine has started.
If the control lamp lights up while it is being driven, stop the vehicle, turn off the
engine and check the drive belts.
Engine oil pressure During the start-up procedure, the warning lamp for the oil pressure will light
up. It will go out after a successful start. If this should prove not to be the case,
then turn off the engine immediately and check the oil level.
Warning lamp • Check the oil level of the hydraulic tank.

hydraulic oil • Check the cooling system
temperature If a loss of oil is detected, then the reason must be rectified correspondingly,
before any new operations are executed.
Warning lamp Pollution indicator for the filters, clean or replace.

hydraulic oil filter

Warning light If the lamp starts blinking during a journey, check which cooling water tempera
ture is being displayed. If the gauge is still positioned inside the normal range, the
cooling water fluid should be filled up at the next opportunity.
If the temperature indication gauge is still inside the red or maximum range, the
cooling fluid temperature is still too high. Stop vehicle, turn off the engine and
investigate the malfunction.
Warning light engine

air filter Pollution display • clean
• replace
P
Parking brake The control lamp will light up if • Handbrake still engaged
• Braking fluid level too low
Attention Should the light not go out after the handbrake has been released or during driving,
then the braking fluid level in the fuel tank is too low. Check the brakes!
Warning lamp Tank immediately if light goes on!

fuel level Fuel reserve supply approx. 5 litres.
Headlight The control light will go on whenever full beam headlight mode is activated or when
the headlights are flashed.
Preheating control Lights up during start ignition procedure.

Only start the engine after the light goes out!

1 Level indicator Water tank

16 18
L
1/ 2
TANK
V
15 17
2 Hour counter Turbine (optional)
20
30
km/h
40
3 Speedometer Speed / Kilometre counter
11
10 50
7 8 9 10 13 14 4 Display Residual path recorder
60 0 60
45
0 0 0 0 1
h
15
VDO
+ !
5 Turbine pressure Green section (80 -120 bar)
RAG
30
12 6 Power supply socket 12 Volts
200
3000
6 7 Display Differential block
8 Hand gas Switch on manual motor
100
4000
300
speed
bar
0 365
0 00
50
1 2 3 4 5
9 Motor speed Increase / Reduce
Only effective with hand gas switch
10 Locking Joystick / Door console 70
11 Control light All wheel steering
12 Control light - Rear wheel steering
All wheel steering mode, rear wheel steering mode and crab
- Crab mode steering
mode steering mode are only active whenever first gear is
selected. 13 Steering mode - Front wheel
Whenever second gear is selected, an automatic change to - All wheel
front wheel steering mode will be carried out. - Crab mode / Rear wheel steering
14 Warning Brake pressure warning light
(servo and handbrake pressure)
15 Heating Windshield (optional)
16 Mirror heating Rear view mirror heating (optional)
17 Light switching Upper / Lower
18 Windshield wiper 1. Level: interval wiping
2. Level: continuous wiping

1
Water tank indicator Water capacity = 500 Litres
1/ 2
L TANK
V
Hour counter turbine

60
0 0 0 0 1
h
2
45 15
30
3 Speedometer • Speed indicator

20
30
40
• Total km counter
km/h
10 50
0 60
VDO
3000 5 Pressure manometer The suction level can be adjusted with the help of the revolution counter
200
regulator. Please consult the recommended info. on the pressure
manometer. 79
100
4000
300
bar
0 365
0 00
50
RAG 4
Residual path recorder Feedback speed signal, blinks when stationary, expires during travel
6
Power supply 12 V 180 W Only devices with the aforementioned total output may be connected

7 Rear differential block control lights
8 E Gas (hand gas) With this switch, the „engine speed“ switch key (that must have been previ-
ously been activated) can be deactivated.

The speed is now determined using the acceleration pedal.
9
+ Engine speed Increases / reduces the speed of the engine
Can only be used in conjunction with the hand gas switch
10
Locking, Blocks or activates the door console using switches, including joystick
Unlocking (must be activated at every engine start-up) 70
11
Activate all wheel steering
All wheel steering Push the steering selection 13 into the middle position
(control lamp) The all wheel steering control lamp will light
12
Activate rear wheel or crab mode steering
Rear wheel steering Press the steering selection key 13 once again
(control lamp) The rear wheel steering control lamp will light
12
Crab mode steering The crab mode steering control lamp will light
(control lamp)

13 Steering selection Front wheel steering All wheel steering mode, rear wheel steering
mode and crab mode steering mode are only
All wheel steering active whenever first gear is selected.
Whenever second gear is selected, an automatic
Crab mode or rear change to front wheel steering mode will be
wheel steering carried out.
14 Warning Braking pressure warning light (servo and hand brake pressure)
!
15 Windscreen heating Switch in middle position: Windshield heating on, lamp is lit
The windshield is still not being heated!
Pressing the switch: Time relais is activated
Windshield will be heated for 45 minutes
16 Rear mirror heating Both of the two upper rear view mirrors will be heated when the ignition switch is
turned on. Whenever the heating is on, a control lamp will light on the switch.
17 Light switches Switch for turning on/off the lower lights mounted on the roof of the vehicle. The
Roof lighting must only be switched on whenever any attachment devices have
been mounted.
18
Windscreen wiper 1. Level Interval wiping
2. Level Continuous wiping

Door console (additional device) Operation / commissioning
  1 Turbine RPM regulator
2 Broom RPM regulator


3 2 Stage water pump 1. Stage = Water pump
  
2. Stage = Water pump front broom
4 Water jets 1. Stage Water broom 2. Stage Side jet 35 bar (optional)
   5 Water Suction nozzle 2- Stages 1. Stage = Water jets / suction nozzle

2. Stage = Water flow / suction nozzle
6 Front broom Rotation left / right / switch off (optional)
  
7* Front broom Inclination (optional)

8* Front broom Swing left / right (optional)
   9 Turbine Turbine on / off switch

10 Recycling See page 92 (optional)
11* Suction nozzle Raising / Lowering
12 Linear broom Electric inclination left (optional)

13 Linear broom Electric inclination right (optional)
14 Memory switch „Storing“ the selected values (turbine / broom / water pump)
15* Joystick
 16* Sweeping width Separated brooms / Grouped brooms
17 LED Critical level water indicator (floating switch)
* Will be locked, respective unlocked by the locking switch 10 on the front console

1 RPM Regulator The recommended suction power can be set into the pressure
manometer with the help of the RPM regulators 3000
200
100
4000
300
bar
0 365
2 RPM Regulator Broom on / off switch 0

50
00
Adjustment of the broom revolution speed
3 Water pump 2- Stages 1. Stage = Water pump ON

2. Stage = Water front broom
4 Water jets 2- Stages 1. Stage Water broom

2. Stage Side jet 35 bar (optional)
5 Water suct. nozzle 2- Stages 1. Stage = Water jet / Suction nozzle

2. Stage = Water flow / Suction pipe

6 Front broom • Rotation left / right (optional)

• Switch off
7 Front broom Inclination (optional)

8 Front broom Working application left / right
(Option)
9
 Turbine On / Off switch
10
Recycling The LED recycling switch displays the current
(optional) ecological water supply see page. 95
11
Suction nozzle Raising / Lowering the suction nozzle
example: sweeping without the suction function

12 Linear broom Electric inclination left (optional)
 
13
Linear broom Electric inclination right (optional)
14 Memory switch Serves to switch ON / off all the adjusted functions including
turbine, brooms, water pump and spraying equipment
(main switch)
16
Sweeping width Separated brooms / Grouped brooms
15
Joystick Serves in controlling the linear, double linear or the front 
brooms. Further broom controlling possibilities can be
shown by pressing the button on the joystick.
(example 80- 85)
Symbols • Movement of the joystick in the driving direction
• Movement of the joystick to the right and simultaneous

P pressing of the button

Side console Water gun / Dirt container Operation / commissioning
The side console is situated next to the drivers seat on the right hand side.
    








1 Water gun (optional) • Unlock joystick functions

• Switch on water pump
• Activate water gun switch
• Open side flap
Attention ! Water pressure (35 bar) • Roll out hose with water gun
7 • Open water tap
2 Dirt container cover • Open

• Close
3 Dirt container • Raise

• Lower
4 Water management system Water flow • Open

• Automatic
11 92 • Closed

Battery disconnection switch Operation / commissioning
Battery disconnection switch The battery disconnection switch is located on the

right hand side of the vehicle behind the drivers cab.
• The battery disconnection tool must be switched off

during long periods of inactivity, for example,
overnight or when work is being carried out on the
vehicle.
• The battery disconnection key switch must be
stored in a safe and secure place!
• Before starting operation, place the battery once
again in position and turn it in a right hand direction.

Starting the motor Operation / commissioning
Make certain before starting the engine that no persons are in the
vehicle or near to any vehicle operated parts or components
Before starting the engine

• The main battery switch is in place and switched on 75
• The multi-function gear lever is in neutral position
II Starting the engine
• Insert the key into the ignition lock (Pos. 0)
I • Unlock steering lock (Pos. I)
III • Turn key to Pos. II, ignition is now switched on
Warning and control lamps are lit
• After approx 8 secs the preheating lamp
0 will extinguish
• Turn the key until stop point III
Start-up will be executed
• Do not press down on the gas pedal during the start-up procedure
• Engine will start to run
• Turn the ignition key back to Pos. II
Control and warning lamps will go out
Do not use starter for longer than 10 seconds. In the case of a false start, the preheating must be
executed once again.
The warning lamp „engine oil pressure“ and „charge control“ must go out immediately after the
Warning: engine starts. In any other case please switch off the engine and follow instructions procedures
as described in the operation manual.
The engine is immediately ready to start if the temperature of the cooling water is above 20° c.

Starting the motor Operation / commissioning
Before full charge may be applied to the vehicle, the cooling water temperature should have
reached 75°. (the pointer of the cooling water temperature indicator should be in a central
position between the range mark values).
Switching the engine • Switch the engine revolutions to idle running mode (gear lever position 0).
• Turn the ignition key all the way to the left in the neutral position.
Start with other power supply • Use only a DIN approved jumper cable .
• Do not attempt to start the engine, when the battery is frozen. The battery must first be
thawed out.
• Use only batteries with the same nominal voltage and roughly the same capacity.
• Use a jumper cable with sufficient cross section and isolated pole liars.
• Turn off all power consuming devices inside the vehicle.
• First connect the plus pole with the die jumper cable.
• Make sure that the engine of the other vehicle is running in idle mode.
• Connect the minus pole of the battery with the jumper cable.
• Start the engine in the usual way.
Release the jumper cable first at the minus pole and then at the plus pole.

Driving Operation / commissioning
Before driving off • Make sure that all devices have been raised up
• Lower the dirt container
• Check the safety of all attachment devices
• Check the fuel level
• Please respect all local traffic rules and regulations
• In Switzerland lights must be fitted according to VTS (1995) section 10.
In other countries lights must be fitted according to regulations of the country concerned.
Economical driving means • Correct tyre pressure
• Clean air filters
• Correctly adjusted fuel injection system
• Avoid engine overheating when vehicle is stationary
• Avoid quick starts
• Have foresight with regards to safe, efficient and even driving
• Consistent acceleration and braking
• Utilization of the traffic lights - Go on green
• Avoid excess use of the vehicle‘s inside heating
• Listen to local traffic news - avoid traffic jams
• Periodically check the fuel consumption of the vehicle
• Regular service checks
• Always adapt the speed to the current road conditions
• Reduce driving speed in time with regard to further driving
• Select first gear before the vehicle loses power momentum
• When possible, acceleration and slowing down procedures should be gentle and even
• Make sure that when taking your foot of the gas pedal the slowing down process starts
immediately, especially when in operation mode (with hand gas set engine revolutions)

Starting sweep operation Operation / commissioning
9 Unlock joystick
L T
1/ 2
TANK
V 7 Activate hand gas
20
30
40
8 Adjust RPM, approx. 1700 U/Min
Correctly adjusted RPM‘s help in
km/h
10 50
7 8 9
60
0 0 0 0 1
0 60
0 reducing fuel consumption!
h VDO
45 15
RAG + ! 14 Turn on memory switch
30
30
9 Switch on turbine
6
3 Switch on water pump
3000
200
Switch on water jets

100
4000
300
bar
Activate water supply to suction nozzle

365
5
0
0 00
50
and water pipe

2 Switch on brooms
 
1 Turbine RPM regulator
  
6
The recommended suction level can be set in the pressure
3000
manometer 6 with the help of the turbine RPM 1
100
200
Yellow Lowest suction level
(e.g. cobblestones)
4000
 300
bar
 0 365 Green Normal suction level
0 00
50
 Red For short term operation

with strong suction level

Linear broom controller / Door console Operation / commissioning
Adjusting the linear broom electric inclina-

tion of the left broom
12
 
tion of the right broom
13
Adjusting the sweeping width

Linear brooms separated / grouped
 16
 



Linear broom controller / Door console Operation / commissioning
P
Lowering the brooms and suction nozzle
Raising the brooms and suction nozzle

P Push button broom controls
Brooms parallel to the right
Brooms parallel to the left
Move right broom to the right

P
Move right broom to the left

P

Double linear broom controller Operation / commissioning

tion of the left broom
12

 
tion of the right broom
13
Adjusting the sweeping width

 Linear brooms separated / grouped
16
 



Double linear broom controller with joystick Operation / commissioning
P Lower brooms and suction nozzle
Raise brooms and suction nozzle
Both brooms to the front

P
Both brooms to the rear

P
Move right broom to the right

P
Move right broom to the left

P

Front broom Operation / commissioning
Front broom
6 Sweep direction left / right /

switch off
  
7 Inclination

8 Swing left / right


Operating position:
During operations with the front
brooms, the swivelling arm must

always lie close or to or on the right
stop point.
If the swivelling arm is in any other

position, damage will be caused to
the front broom assembly!

Front broom Operation / commissioning
P
Lower front broom
Raise front broom

Front broom parallel right
Front broom parallel left
Lower broom and suction nozzle

P
P Raise broom and suction nozzle

P

P

Broom controller Operation / commissioning
Function Linear brooms Double linear brooms Linear with front brooms
Brooms and suction nozzle P P
lower raise lower raise lower raise

Brooms parallel P P
left right left right left right

Both brooms to the P P
front rear
Right broom to the P P P P
left right left right

Front broom
lower raise
Front broom parallel
left right
Sweep direction front broom left / right
6 on / off
Front broom inclination 7
Front broom swinging 8 left / right
Left plate broom inclination 12 12 12
Right plate broom inclination 13 13 13
Sweeping width adjustment 16 16 16

Manual suction hose (optional) Operation / commissioning
Putting into operation • The hand suction hose serves in collecting dirt, leaves, and water etc. that lie outside the
sweeping width of the broom assembly, respective front broom assembly. The suction
function can be provided with additional water. The water pump must be switched on.
The tap component is situated on the grip of the hand suction hose.
• The hazard light must be in position right at the top.
• Tip up dirt container

• Hazard light on top
• Place suction nozzle cover in

position
• Loosen securing band
• Pull out securing splint
• Hold the hand suction hose unit with

the hand grip, pull out of holder and
lift up
• Tilt back the dirt container into its

basic position

Manual suction hose Operation / commissioning

14 Switch on memory
3 Place water pump in level 1


9 Switch on turbine
1 Set suction strength at (80 bis 120 bar) using

the rotating switch


The hand grip can be tilted by 90°.


(pull out hand grip and tilt)
Activate the flow of water using the tap valve

on the hand suction hose

Manual suction hose Operation / commissioning
End operations • Tilt back dirt container
• Remove cover from suction nozzle and

put in safe place
• Place the hand suction nozzle into its

holder and put in position on the roof
• Fasten the guide rod assembly of the

hand suction hose using the attachment
securing band
• Insert the securing splint

• Check all securings
• Tilt the dirt container back to its standard

position

Mounting / dismounting manual suction hose Operation / commissioning
Dismantling • Tilt the dirt container
• Disconnect the water hose connection.
• Pull out the hand suction hose together with its

holder from the dirt container
• Place the cover over the container opening
• Tilt back the dirt container to its basic position
Assembly • Tilt the dirt container
• Remove the cover from the container opening
• Position the hand suction hose including the holder

onto the dirt container, and insert the hose guide
assembly into the dirt container
• Connect the water supply hose
• Tilt back the dirt container to its basic position

Water tank Operation / commissioning
Filling the water tank
• Connect the water hose to the hydrant

1
2 • Lift up the rubber tab 1 on the right hand side
• Insert the water hose into the filter neck in 2

3 and fill up with water
• Pay attention to the water window 3 on the water tank
Emptying the water tank
45 • Open the cover 5 on the rear side

4
5 • Unscrew the water filter 4. The water will now drain out.

Recycling / Water management system Operation / commissioning
Description
Accumulated rain water inside the dirt container can be used in humidification of the
suction nozzle function, or drained away without function.
The following water management systems are available:
• Manual water management system Standard
Manual recycling function
Manual water drainage
• Recycling function via button Optional
• Water drainage via button Optional
• Full automatic water management system Optional
Recycling water
Water flow sensor
Rain water drainer
Floating switch

Water discharge Operation / commissioning
Manual water drainage using tap valve
• Open side flap on the right

• Open tap valve
Any accumulated rain water inside the dirt

container will be drained away without any
function being used.
Water drainage using button (optional)
Any accumulated rain water inside the


 open dirt container will be drained away
without any function being used.

 closed


Recycling function Operation / commissioning
Manual recycling function • Open side flap on the right

• Open tap valve
Accumulated rain water inside the dirt

container is used again for humidification of
the suction nozzle function
Recycling function via button

(optional) closed Accumulated rain water inside the dirt
container is used again for humidification of
the suction nozzle function
open

Full automatic water management system (optional) Operation / commissioning
Water drainage
on: Rain water drainage permanently

 open
 open


 auto Auto: When the critical water level (floating

switch) is reached, the rain water will

closed

 be recycled to a manageable
6
amount
off: Rain water drainage closed
Recycling function
Display of the critical water level

(floating switch)
closed
The recycling LED shows the current eco-
logical water use. In this case flow of fresh
water to the suction hose is automatically
 open shut off.

Operation / commissioning

Index Service
Vehicle lights 98
Light bulb replacement 99
Light bulb replacement 100
Electrical installation fuses 106
Manual raising of the cab 108
Manual raising of the dirt container 109
Wiping system - Linear / Double linear brooms 110
Front broom adjustments 110
Linear broom adjustments 111
Wiping system - adjustments (inclination) 112
Suction nozzle adjustments 113
Towing 115
Manual handbrake release 117
Wheel change 118
Operation faults: Motor 119
Operation faults: Hydraulics 120
Operation faults: Sweeping unit 121

Vehicle lights Service
Before changing bulbs, always turn off connection switch. Do not touch
1
glass of bulb with bare fingers. When changing bulb make sure that the
2
indications on new bulb socket are identical to those of the old bulb and
3
socket.
4
5
6
1 Rotating hazard light H1 12V 55W
2 Upper high beam H3 12V 60/55W
3 Upper low beam and parking lights 12V 4W
7 4 Front upper directional indicators 12V 21W
8 5 Operation headlight H3 12V 55W
9 6 Side directional indicators 12V 4W.
10 7 Lower low beam and parking light 12V 4W
8 Front lower directional indicator 12V 21W
9 Lower high beam H3 12V 60/55W
10 Linear broom lighting H3 12V 55W
11 Rear directional indicators AMBER 12V 21W
12 Reversing light 12V 21W
13 Rear light, braking light 12V 21W
14 Reversing low beam light 12V 21W
11
12 15 Reflector
13 16 License plate lighting
14
45 15
16

Light bulb replacement Service
A B
Upper light assembly
Lower light assembly
In order to change a defective bulb, the cover of the corresponding lighting assembly A
KS above or B below, must be removed.
• Remove upper cover A, = Loosen 4 screws

• Remove lower cover B, = Loosen 2 screws
The procedure for changing a defective bulb for low beam, parking lights and blinkers is
described below.
Please note that when replacing bulbs for the lower low beam and parking lights, the
lighting assembly unit C must be unscrewed. This means that after assembly the head-
lights must be readjusted.
Removing the lower lighting assembly
• Loosen the 4 Phillips KS recess screws, and place the lamp socket onto a prepared
and approved surface near the vehicle, so that the lamp socket is not just hanging
on the connection cable.

Headlights • Pull off rubber sleeve

• Remove cable connection from headlight
• Press together and raise off the spring clips
• Pull out the defective bulb
• Insert the new bulb so that the socket tab engages
into the recess groove of the reflectors.
• Fold the spring clips over the lamp socket
• Press the spring clip together and let it engage in the
holding unit.
• Reconnect cable connection
• Put back rubber sleeve
9
Attention After the assembly procedure has been completed, the

headlights must be readjusted once again!
Parking light • Pull out the rubber sleeve at the rear of the lamp
assembly
• The bulb can now be replaced.
7 Dipped and parking light

8 Front directional indicator
9 High beam
9 8 7

Upper and lower • Loosen the 2 screws inside the blinker glass
blinker bulb • Hold blinker, unlock by turning and pull off
• Insert new bulb
• Assemble in reverse sequence
Blinker vehicle side • Press the blinker outwards from the driving area.
• Replace blinker
• Make sure that the new blinker is firmly in position
after the mounting procedure.

Light bulb replacement
Service
Headlights • Loosen the 4 crews

• Lift up the reflector with glass
A • Cut off the heat shrink sleeve
• Unsolder the wire connections
• Press together and raise off the spring clips from the
lamp bracket
• Mount the new halogen lamp so that the socket tab on
the socket plate engages correctly into the recess
groove of the reflector
• Fold the spring clip over the lamp socket and press it
forwards until the clip has engaged.
• Pull the new heat shrink sleeve over the cable, solder
the cable into position and heat shrink the sleeve over
the soldering point
• Mount the reflector and fix into position with the use of
the 4 screws

Light bulb replacement
Service
Hazard warning light • Press in the cam component, turn the glass by a 1/4
revolution and lift off
• Pull off the contact stirrup from the lamp socket
• Loosen the spring clip and raise off
• Remove the defective bulb
• Press the spring clip together and let it engage in the
holding unit..
• Place the contact stirrup into position on the lamp
socket
Broom lights • Loosen the 2 screws and remove the glass

• Replace bulb

Rear light • Loosen the 2 screws on the rear light

• Raise and remove the lamp socket with reflector
• Loosen the 2 KS screws in the lamp socket
• Separate the lamp socket from the reflector
• Replace defective bulb
45

Rear light bulb • Turn the closing cover on the rear side in an anti-
clockwork direction and lift off.
• Disconnect the cable connection
• Loosen the spring clip and raise off
• Remove the defective bulb
• Press the spring clip together and let it engage in
the holding unit..
45
• Connect the cable connection
• Place into position and lock the closing cover

Electrical installation fuses Service
Fuses The individual electrical circuits are secured by melting fuses.

The vehicle has two separate box units for fuses.
The first box unit with fuses F1 to F16 is situated on the steering
column.
The second unit (F17 to F28) is situated in the central electronic
box underneath the passengers seat. 107
Replacements • Switch off connection switch

• Remove cover, respective, tilt the passengers seat forwards
• Using the fuse diagram, find out fuse corresponds to the switch
connection
• Remove corresponding fuse
• Replace burnt fuse (melted metal strip) with new fuse of same
strength..
• Replace cover
Attention Should a fuse blow shortly after replacement, then the electrical
components should immediately be checked by a qualified electri-
cian or specialist.
Forbidden It is strictly forbidden to „repair“ any fuses as this could cause very
serious damage to other parts or components of the electrical
system

Electrical installation fuses Service
F1 F2 F3 F4 F5 F6 F7 F8 F1 7.5A Right position light, working headlight

F2 7.5A Left position light, fittings and keypad lighting
F3 10A Left parking light
F4 10A Right parking light
F5 15A Windshield wiper, horn, washing unit, reverse drive light
F6 10A Blinker, „+15“
F7 15A Upper lamps
F8 10A Flashing warning light, „+30“
F9 7.5A Motor stop, “pre-heat” relay, „+15“
F10 10A Left high beam, relay K12
F11 15A Right high beam
F F F F F F F F F12 3A Instrument lighting, „+15“
09 10 11 12 13 14 15 16 F13 10A Switch for all wheel steering
F14 10A Differential block switch
F 28
F15 10A Radio, tachograph, camera, seat heating, „+15“
F 27 F16 7.5A Rotating light
F 26 F17 3A Proportional amplifier turbine
F 25 F18 3A Proportional amplifier rear broom
F 24 F19 7.5A Electronic exhaust, sensors, overload etc.
F 23 F20 15A Electronic steering, steering sensors + steering selection switch
F 22 F21 15A Relay print 1B wiper interval, (broom controller) front board
F 21 F22 15A Relay print 2B drive controller, front board
F 20 F23 15A Relay print 3B „+15“ for right door (joystick + Dic.) braking light switch
F 19 central lubrication „+15“.
F 18 F24 15A Relay print 4B controller. joystick front or rear, respective W.P controller
F 17 right door s/ tipper + diverse, respective. right box cabin
F25 15A Relay print 5B controller. lifting assembly right door
F26 15A Relay print 6B controller gas / inch, E-Gas, front board
F 29 F27 15A Front board „+30“ plug socket, respective. central lubrication
F28 10A Front board, tachograph „+30“, respective. X30/24
F 30
F29 40A Windshield heating
F30 60A Main fuses

Manual raising of the cab Service
1 Unlocking (lower cab)

2 Hydraulic selection lever
3 Extension bar
4 Lever pump switch
5 Pump
12
1 2 Manual cabin raise The hydraulic hand pump is situated behind the left
front wheel.
The lever for operating the hand pump is situated
behind the seat.
V
Tilt cabin forwards • Open the side housing
A • Loosen the two securing screws under the seats
using a „19“ box spanner
• Place the hydraulic selection lever 2 in position A
• Push the pump lever 4 downwards
• Place the extension bar 3 into position
• Tilt the cabin forwards using the pump movement
Cabin in basic position • Pull the hand release lever 1 on the floor of the
cabin
• Push the pump lever 4 upwards
• Remove the extension bar 3
• Close the side housing
• Tighten the two securing screws inside the cabin
3 4 5
Attention: During cab lowering, there is danger of squashing!

Manual raising of the dirt container Service
1 Unlocking (lower cab)

2 Hydraulic selection lever
3 Extension bar
4 Lever pump switch
5 Pump
• The hydraulic hand pump is situated behind the left front wheel.
• The lever for operating the hand pump is situated behind the seat.
1 2 Raising the dirt container • Open the side housing

• Place the hydraulic selection lever 2 in position V
• Push the pump lever 4 downwards
V • Place the extension bar 3 into position
• Tilt the cabin forwards using the pump movement
A Lowering the dirt container Can only be returned to its basic position electrically
• Remove the extension bar 3

• Push the pump lever 4 upwards
• Close the side housing
Attention: During cab lowering, there is danger of squashing!
3 4 5

Front broom adjustments Service
15
10
10 20
Pressure reduction adjustment on the front broom is carried out hydraulically

ON
ELECTRO
5 25 1/2
0 RPM x 1000 30
00000
using the hand wheel 1 inside the cabin. The front broom must be readjusted
- + P
whenever wear and tear of the bristles occur. A readjusting procedure must
also be performed after any replacement of the front broom.
1/ 2
L TANK
V
30
20 km/h
40
10 50
60 0 60
0 0 0 0 1
h VDO
45 15
RAG + !
30
3000
200
100
4000
300
bar
0 365
0
5000
• Start the engine and let it run in idle mode

• Activate the parking brake.
• Rotate the front broom,
• Turn the button clockwise, pressure on the broom will be relieved.
• Turn the button anti-clockwise, the broom will be lowered slightly.
1 • The bristles must touch the floor and be able to bend easily.
Sweeping system - Linear / Double linear brooms
Only optimal adjusted brooms enable maximum sweeping results and

prevent heavy wear on the bristles. The aim of these adjustments is to
obtain optimal sweeping procedures (contact point of the bristles) during
sweeping and cleaning operations.
The adjustments are carried out on each individual broom.
1. Adjustment Front area 111

2. Adjustment Outer area 112
82 As an option the inclination of the plate brooms can be

adjusted electrically.

Linear broom adjustments Service
1. Adjustment: Front working area • Lower the broom until the bristles are only a few centimetres above the
ground
• Turn off the engine
• Loosen the 4 screws 1
• Loosen the left nut 2 (lowest at the front)
• Slowly tighten the right nut 3 until the desired inclination of the broom
has been achieved.
• Tighten up the right nut 3
• Tighten up the 3 screws 1
2 3
Ground pressure adjustment

- In normal cases no need to be adjusted
(standard adjustment amounts to 25 bar)
vorne hinten

Wiping system adjustments (inclination) Service
2. Adjustment: Outside working area (inclination) • Lower the broom until the bristles are only a few centimetres above the
ground
• Turn off the engine
• Loosen the locking nut 1
• Adjust the 1. plate broom in the cross axle of the vehicle by 5° (5-6 cm)
using the 6kt. bolts 2, until the difference between the outer area and
inner area is approximately 2 to 3 centimetres.
• Carefully check the first adjustment, and readjust if necessary
• Tighten up the nut
• Use same procedure with second broom
As an option, these adjustments to the linear and double linear brooms

can also be carried out electrically. 80 and 91.
2 1

Suction nozzle adjustments Service
• So that optimal suction operation can be obtained, the distance of the

apron 1 to the ground should be approximately 10 mm.
• The distance of the two flaps 2 to the ground in stand-by mode
should approx. 5 - 10 mm.
In working operation with the turbine running at up to 120 bar, the

distance X should be a maximum of 12 mm.
Over 120 bar suction power, the flaps 2 can be opened slightly.
~ 33 mm (pre-loading of both springs 3).
~ 10 mm 1 3 2

Front broom assemby and removal Service
Assembly of the front broom
• Lift up the front broom (approx. 160kg) using the tripod support
(optional) to a comfortable assembly height.
If there is no tripod support available, then raise the front broom with
suitable lifting equipment to a comfortable assembly height..
• Insert two bolts on the front broom assembly into the attachment
fixture of the vehicle.
• Secure the front broom using the three hexagonal screws 1 and one
eye bolt screw 2 into position.
• Couple all hydraulic lines (pay attention to colour indications).
• Connect the power supply cable.
• Mount the plate broom (if it has been removed).
• Check all function procedures and adjustment settings.
Removal of the front broom
• Unscrew the plate broom (only if no tripod support is available).

• Disconnect all hydraulic lines and power supply cable.
• Using the two tripod supports, fix and secure the front broom in place
If no tripod support is available, attach the front broom to suitable lifting
equipment and secure in position.
• Unscrew the hexagonal screws 1 and one eye bolt screw 2
• Push the front broom away from the vehicle
• Attach the bridging hose to the hydraulic lines.
This bridging process is necessary because the broom engines are

switched sequential.
2 1 1 1

Towing Service
Preparation • Secure the working area from any dangers

• Immobilize the vehicle against unintentional rolling away.
• Attach the breakdown triangle at the rear so that it can easily
be seen.
• The hydraulic equipment must be switched off during tow

operations on the vehicle. This can be achieved by operating
the main supply valve that is located behind the right front
wheel of the vehicle.
14 The main supply valve is sealed.
Attention! • After a towing or pushing procedure, the main supply valve

must be enabled for operation by an authorised member of
staff! A new seal must be fitted.
Starting of the motor by towing or pushing is not possible!
The attachment devices (front broom, water spray) must be

removed before the towing procedure commences. If this is
not possible, make sure that the tow rope has all round free
passage.
Attachment point Connect the tow rope to the eye bolt screw.
No other connection points on the vehicle, apart from the
above mentioned, are allowed!
Make sure that the tow rope has all round free passage.

Towing Service
Attention! Brakes and steering will not function normally when the engine is
not running .
In order to slow down the vehicle, greater pressure must be
placed on the pedal !
More strength is needed for steering as the power steering unit
will not be activated.
Towing • Use only a pre-tested towing rope.

• Turn on ignition.
• Place the gear in neutral (position 0).
• Release handbrake mechanically 117
• Drive at a walking speed of roughly 6 km/h to the next work
shop or garage. (not exceeding a distance of 20 km).
Attention! The vehicle has not been designed to tow or push any other vehi-
cles.
Attention! In case that the handbrake cannot be released, 117
Please consult chapter 2 relating to safety regulations.

Manual handbrake release Service
Mechanical The vehicle cannot be towed or pushed if the handbrake has

handbrake release been released
As can be seen in the illustration shown opposite, the opening is

situated in the middle of the vehicle‘s floor, access is from
underneath
Releasing the brake • Loosen the locking nut

• Turn the screw inwards until the brakes have been fully
released.
In order to enable the functions of the parking brake again, the

screw must be unscrewed and the safety nut tightened once
more.
Attention: Never forget to secure the vehicle against any unintentional roll-
ing away!

Wheel change Service
Attention! Place the vehicle on an even and horizontal surface to change

the wheels.
It is forbidden to work under the raised vehicle if there are not a

suitable number of strong supporting blocks under the vehicle
Front wheel change • Pull on the handbrake!

• Place the wheel wedge under a wheel!
• Insert the spigot shaped part of the extension pipe from
underneath into the corresponding hole in the chassis. Slide
the vehicle jack in and place in position underneath the
extension pipe.
• The extension pipe must be positioned up in the chassis, as
well as underneath the vehicle jack!
• Activate the vehicle jack.
Rear wheel change • Pull on the handbrake.

• Place wheel wedge behind the front wheel.
• Place the vehicle jack under the rear axle and make sure
that the vehicle is completely stable.
Raising the vehicle • Position the cone shaped support on the jack
• Place the vehicle jack on yellow point located under the rear
axle.
• Raise the vehicle.

Operation faults: Motor Service
Start difficulties • Check that all power consuming devices are switched off, especially the water pump
(switch on the door console)
• Check battery, recharge if necessary.
• Check the preheating relay.
• Replace the fuel filter.
• Check the ignition switch.
• Check the fuel cycle, deaerate if necessary.
White smoke • See operation instructions VM - Motor

Black smoke
Blue smoke
Motor with limited performance
Attention: • All Inspection and checking work must be carried out only when the motor is cold.
• Consult with a specialized workshop should any major malfunctions occur.
Requirement: If the water level in the reservoir tank must be checked on a hot motor, extra care must be
taken, because the reservoir is under pressure and the cooling water is very hot.

Operation faults: Hydraulics Service
Power loss in hydraulics Hydraulic oil is too warm.

• Drive slowly or let the oil cool down with slow running diesel motor.
• Check the hydraulic oil level using the inspection window. 136
Top up or replace oil if necessary.
• Check the hydraulic oil filter for contamination. Replace hydraulic oil filter if necessary.
• Check the cooler for contamination. Clean the radiator fins if necessary.
• Carry out a function check of the radiator air filter.
• Not enough hydraulic oil in the working cycle. Top up with oil if necessary
Replace overheated hydraulic oil!
A hydraulic function fails completely or partially
Dirt in the hydraulic system

• Filter the hydraulic oil
• Rinse out the hydraulic system.
• Determine the fault.
Check the drive of the hydraulic pumps.
Visually check all hydraulic hose components for leaks. Replace hose.
Check all hydraulic screw connections. Replace or tighten up hydraulic screw connections.
Further information can be found in the maintenance instructions.
Attention: Should any major malfunctions occur, please contact personnel specializing in vehicle
hydraulics; or immediately inform the manufacturers.

Operation faults: Sweeping unit Service
Bristles sweeping badly • Adjust optimal inclination

• Select correct ground pressure
• Adapt speed
Dirt container does not raise • Check the electro-valve

• Inspect the hydraulic valve for blockages
The suction equipment sucks up the material poorly or not at all

• Clean the grill in the dirt container
• Check the turbine for contamination, clean if necessary
• Clean the suction nozzle or adjust correctly
• Check the sealing rings
• Close the dirt container cover correctly
• Check the suction hose for rips or tears
• Check the suction nozzles for excessive wear
• Inspect the turbine for wear and tear
No water is being supplied to the jets in the suction nozzle / brooms

• Check the water level in the water tank
• Water pump filter is blocked → Clean.
• Test the water pump functions
• Clean all pipes as well as the jets
• Check the electro-valve

Service

Contents Maintenance
Safety regulations 124

Maintenance / Checkpoints 127
Cleaning 128
Motor 134
Motor oil 135
Hydraulic installation 136
Hydraulic oil 137
Oil change on rear and front axle drives 138
Fuel reserves / Windscreen wiping unit 139
Cooling system 140
Brakes 141
Steering 142
Electrical installations 143
General pointers to maintenance procedures 146
Specified grease and lubrication levels 147
Maintenance intervals 148
Daily maintenance and inspection checks 150
Service after 50 hours 152
Grease nipple 156
Diverse maintenance procedures 158

Safety regulations Maintenance
Safety regulations • Service personnel must be qualified in accordance with chapter 2 of the safety regulations!
• The whole of Chapter 2 Safety regulations must be read and understood!
• The safety regulations for the components with their own use and service instructions
must be read and understood!
• Detailed safety instructions concerning specific dangers during service,
are described in the following chapters.
General • Before servicing the motor, remove the ignition key and place a warning note on the ignition
lock.
• Before starting work on the motor, always press the battery disconnection switch, to avoid
accidental starting of the motor.
• To avoid injury, always cover all exposed drive shafts, belt disks or other rotating parts.
• Always use undamaged tools and ensure, that personnel know how to use .
Before starting the motor remove all tools, electrical cables and other loose parts from the
engine.
• According to the job in hand, wear, helmet, goggles, safety clothing and shoes, a breathing
mask, hearing protection etc.
• When using compressed air wear safety goggles.
• When working in a closed room with the motor running, always connect a gas extraction
device to the exhaust pipe.

Fire and explosion • Grease and spays of fuel on hot surfaces can cause fire, injury and material damage.
Check all cables and pipes for wear or damage. They must be safely moved and
supported or fastened with clamps. Screw down all connections with the recommended
retaining screws.
• If the retaining screws of important components are not specified, please contact your local
BOSCHUNG customer service department!
• Repair fuel and oil leaks as soon as they are noticed.
During oil changes, catch the liquid in a container and wipe up any spillages.
• Keep oil-soaked rags in a suitable container. Do not leave them lying on the motor.
• Never store inflammable liquids near the motor . Keep all lubricants in correctly labelled
containers. Never place service liquids in glass containers. Store used oil in a suitable,
safe place.
When changing oil and fuel filters ensure that they are fitted correctly and firmly secured.
• Diesel fuel and all grease products are inflammable. Pipes containing oil must not be
welded. Before welding clean pipes with a non-inflammable solution.
• Do not smoke when filling the fuel tank.
• Loose, damaged and leaking pipes can lead to over-heating and / or fire.
• Do not bend or knock high pressure pipes. Do not install bent or damaged pipes. Do not
replace steel pipes with copper ones.
• There should be no build-up of dirt or foreign matter near the motor. This can cause the
motor to over- heat or catch fire.

• All cables must be in good condition, checked regularly for wear and damage, laid cor
rectly and firmly secured.
• All cables must be of the recommended diameter and if necessary be fitted with fuses.
Do not mend fuses and do not use cables with a smaller diameter.
• Firmly fixed connections, the use of the recommended cables and good maintenance
prevents sparks and flash.
• Batteries must be clean. During operation all cells must be closed and the correct cables
and connections must be used.
• Release the pressure in air, oil, fuel and water systems before interrupting or removing
pipes, nipples or similar parts.
• When removing pipes ensure that a system which works under pressure can remain under
pressure. Never check by hand to ascertain if pressurised fluid or air is escaping at
the point of damage.
• Caution is required when removing filler caps, grease nipples, pressure gauge screws,
ventilation or drainage screws. Hold a cloth over the cap or screw, to prevent pressurised
liquid spraying out.
• Cooling fluid additives contain alkali; avoid contact with skin and eyes.
Burns • To avoid injury do not climb onto the motor when removing filler caps. Use a suitable
ladder or small platform.
• Always check the cooling system when the motor is switched off and cold.
• To prevent burns from hot oil which could spurt from the valves always wear protective
goggles and / or a mask and protective clothing when checking the valves.
• Do not touch the motor while it is running. Allow the motor to cool down before carrying out
repairs.
• When draining grease be extremely careful; grease could be hot and cause injuries.

Maintenance / Checkpoints Maintenance
1 1 Linear brooms
2 Suction nozzle
13 3 Hydraulic selection lever Cab / Dirt container
4 Expansion vessel
5 Central lubrication system
6 Oil and water cooler
7 Dirt container
8 Dipstick
9 Motor oil filter
14 10 Air filter
2 15
11 Braking fluid container rear axle
3 16 12 Oil level rear axle drive
4 17 13 Braking fluid container front axle
18 14 Hydraulic emergency valve for towing
5
19 15 Windshield washing liquid
16 Battery
20 17 Battery disconnecter
6 21
18 Diesel filling neck
7 22
23
19 Diesel tank
8 20 Diesel filter
24
9
10
25 21 Level control hydraulic oil
11 22 Hydraulic oil filter
23 Hydraulic oil tank
12 24 Hydraulic oil filling neck
25 Motor oil filling neck
26 26 Water tank
27 27 Water filling neck
28 Water pump / Water filter
28

Cleaning Maintenance
Maintenance work Regular control of all important components, alongside expressly recommended cleaning
enables you to discover even the smallest defect quickly.
Fixing small defects as early as possible will avoid the vehicle being out of service at a later
date.
Cleaning with water
Mandatory • The paint work should not be steam cleaned less than 6 weeks after new delivery. After
wards the water cleaning jet should be at least 30 cm away. Water temperature should be
about 40° C above the outside temperature.
• Do not direct the water jet at a warm gearbox.

• No direct water on the radiator (gills)
• On the turbine.
• On electric connections and sensors.
• On dashboards and hydraulic valves.
• On ventilation filters.
• Any other sensitive parts or components not mentioned here!
We cannot undertake any guarantee for any damage to paint work, damage components etc.,
which occurs due to these rules being ignored.
Tip Only wash the vehicle in a place equipped with an oil separator!

Mandatory The use of high pressure steam cleaning devices to clean information, warning and danger
stickers or labels is prohibited!
Basically the surfaces of instruction, warning and danger stickers should be thoroughly rinsed with clear water in order to remove
any loose dirt particles which could cause by scratches to the bodywork. For cleaning, we recommend the use of soft cloths or
sponges.
Cleaning agents At selection of the cleaning agents the following factors must be taken into account:
• it must not cause any scratches
• the PH value must lie between 6 - 8.
• it must be free from any solvents.
Procedure Hose down with clear water (hosepipe) to remove the worst of the dirt.
Use hand-hot water for the actual cleaning process, and add a household cleaning agent in
the recommended dose, using a sponge or soft brush. Afterwards rinse using a hose pipe.
Attention Inflammable liquids: when using petroleum, colourless petrol or spirit the safety precautions
recommended for the product must be observed. The above named cleaning materials are to
be placed in the danger category AII with a flash point over 21° C in accordance with „Regu-
lations for inflammable liquids“
Stains can be removed with petroleum, colourless petrol or spirit agents. Other solvents
should be avoided. Check colour fastness by using the cleaning agent on a place that cannot
be seen!
Complete the cleaning procedure with the normal cleaning process.

Cleaning the dirt container

After emptying the dirt container, it must
flushed out using clean water.
2 The following points must be cleaned:
3
6 1 Dirt container
1 4 2 Sponge piping section
3 Intake grill
5 4 Suction pipe
5 Recycling plate
1 6 SMD Absorber (optional)
Cleaning the suction nozzle

8 7
Raising the dirt container

8
The following points must be cleaned:
7 Suction pipe assembly

8 Area seal
9 Suction hose
10 Rubber apron
11 Coarse dirt flaps
9 10 11

Recycling plant / Cleaning the dirt container

After any operations using the recycling function, it is imperative that a
cleaning procedure is then carried out!
Flush out the filtered fine dirt particles from the suction nozzle and intake
lines to the dirt chamber.
Cleaning the dirt container
• Open up the side openings on the dirt

container
• Flush out any dirt using water squirted
through the openings
Cleaning the suction nozzle intake lines
• Open up the tap valve on both sides

• Mount the cleaning pipe onto the water
gun
• Insert the cone part of the tool into the
water flow opening fixture
• Flush out the water hose of the recyc
ling plant with water

Cleaning the turbine
• Open up the right hand side housing part 4

6 • Switch off the turbine
• Loosen the 2 screws 5 and open up the cleaning flap 6
• Clean the turbine wheel and interior housing parts using a
hosepipe
4 5
Cleaning the oil and water cooler

• Unlock the lower housing part 1 and fold downwards
3
• Swing out the air cooler 2
Attention ! During cleaning of the oil and water cooler, no water

1 2
must be allowed to enter into the air intake opening 3 !

Maintenance
Cleaning the air filter

The dirt container must be raised
• Loosen the two quick fastening brackets 1

• Remove the lower housing parts 2 from underneath
• Lift out and clean the air filter, replace if necessary
Cleaning the water filter
The contents of the water tank will drain out when

the water filter is removed
Open up the rear flap
• Unscrew the water filter container 3

45 • Wash out the water filter, replace if necessary
3

Motor Maintenance
Recycling notes Used and old oil are categorised waste products and must be treated as such!
• The instructions contained in the maintenance manual from the motor manufacturer must
be adhered to! Additional maintenance intervals for the motors can also be found in the
maintenance and greasing plan.
• Do not leave the motor running in a closed room without a special exhaust extractor.
• Do not carry out any maintenance work when the motor is running.
• Stop the vehicle rolling away with the hand brake and chocks.
• When working on the motor disconnect the ground cable.
• Switch off the motor when draining the radiator fluid.
• After maintenance work all protective gear must be replaced..
Danger of burns The motor and its components, such as the exhaust pipe etc. and also parts of the hydraulic
installation may be hot!
Danger of scalding with hot oil.
Danger of Injury Rotating parts can cause serious injury.

Take precautions against erroneous use.
Keep the ignition key in a safe place!
Place a label on the ignition key!

Motor oil Maintenance
2 Checking oil level Park the vehicle on level ground.

Pull out the dip stick 1. The oil level must be between the
lower and upper mark on the dip stick.
3 Changing oil and oil filter When checking the oil level ensure that the level is between
minimum and maximum. Fill up by pouring oil into the motor
oil neck 2. The capacity is approx. 6 Litres. (approx. 7 Litres
when changing the oil filter).
Depending on operation conditions the oil must be changed

1
earlier than the given intervals.
If the oil changes colour, there is a strong smell, or if an
analysis indicates that the oil is dirty or has reached a high
temperature, the oil must be changed. The interval between
oil changes can be decreased due to local conditions and
also how often the vehicle is used.
Removing the filter • Unscrew the sealing screw, paying attention to the
gasket.
Draining the oil • Remove the oil filter using the special tool.
• Clean the surfaces.
• Install an original filter, being careful with the gaskets.
• When the oil has run out completely, replace the sealing
screw.
• Replace the gasket.
• Fill up with motor oil according to the manufacturers
instructions.
Motor oil Lubrication 147

Hydraulic installations Maintenance
Work on hydraulic installations Always consult a specialist or one of our authorised agents when adjusting or repairing any
hydraulic equipment or installation.
• Whenever working on the hydraulic installation the pressure must first always be
completely reduced.
• There are mini measuring connections on the whole installation as an aid to rectifying
operational problems and checking pressure.
F • Hydraulic supported parts should still be secured according to instructions.
210 • Fill up the hydraulic oil.
190 • Fill up to level in glass display, start the motor briefly, and check the level again.
170
150 oil level If necessary repeat procedure 2 to 3 times. A check should be carried when the oil is
130
110
cold and the diesel motor switched off.. The dirt container must be lowered and in its basic
90 position.
• The condition of hydraulic pipes must be checked at least once a year by a specialist, to
guarantee they are functioning correctly.
• It is the responsibility of the operator to check at regular intervals that the hydraulic pipes
Level control are changed, even if no safety defects have been noticed.
Hydraulic oil • Pipes should not be used for more than six years including 2 years storage time.
Hydraulic hose pipes There is natural ageing of hydraulic hose pipes which are stored correctly and exposed to
normal use. This means that they have a limited useful life. Mechanical damage and abnor-
mal stress can also cause damage.
Maintenance intervals Maintenance should be carried out according to the operating hours meter.
It may be necessary to service the vehicle more frequently than prescribed in the greasing
and maintenance table, particularly by heavy use, high changes in temperature, many cold
starts, or increased dusty conditions.

Hydraulic oil Maintenance
Hydraulic oil • The oil level of the hydraulic installation and the hydraulic oil temperature can be
checked by means of the display window.
• The minimum level is marked with a red line.
• The normal level when the motor is cold is in the middle of the display window.
Only use the original sealing cap with integral air vent!
If a loss of oil is noticed, you top up the hydraulic oil through the filler cap.
Before the vehicle is put into operation again, the reason for the oil loss must be
investigated,
Recycling notes All old hydraulic oil is categorised waste and should be disposed of accordingly!
Danger of fire Never change hydraulic and motor oil immediately after using the vehicle or after a
long period of operation.
• Motor must be switched off!
• Guard against misuse.
• Put the ignition key in a safe place!
• Hydraulic systems are very sensitive to all forms of contamination.

• Absolute cleanliness must be observed when working with hydraulic aggregates.
• Dismantled connections must be plugged immediately on both sides and do not
use fibrous rags or cloths when cleaning.
Hydraulic oil Oil quality 147

Oil change on rear axle drive Maintenance
Oil change • Unscrew the filling cap 1

• Unscrew the draining cap 2
• When the oil has completely drained out,
replace the drainage screw 2..
1 • Fill up transmission gear box oil through the
filling opening.
The maximum filling level is the lower edge
of the filling neck opening.
• Screw on the filling cap 1
2
Capacity • Rear axle transmission 1.6 Liter

Fuel reserves / Windscreen wiping unit Maintenance
Fuel reserves Checking reserve Switch on the ignition, and read the fuel gauge
The tank should never be empty.
1/2
Attention: Before filling up switch off the motor and the extra heating.
Tanking The tank cap is on the right side of the vehicle.

The tank is fitted with a ventilation installation, which prevents
high pressure build up in the tank, which can be caused by
heat, build up of gas etc.
Attention: Do not forget to replace the tank cap after filling up!
Windscreen wiping unit

Level control The level of the windscreen washer must be checked, and
topped up if it is low.
If water is being lost, check for the reason and immediately
rectify the fault.
Before the cold season starts you must add anti-freeze!
Wiper blades The windscreen wiper blades should be checked regularly

for wear and effectiveness.
A damaged blade smears the windscreen and endangers
people and the machine. The blade should be replaced at
least once a year.

Cooling system Maintenance
Cooling system Only open the cap when the temperature of the cooling liquid is
under 40° C.
If a lot of cooling liquid is lost and the running temperature is

raised, do not add any cold liquid. Large differences in tempera-
max ture can cause motor damage. Before topping up check the anti
min freeze.
When filling up, the cap must be turned to the first notch to release
pressure. Only then can the cap be turned to the second notch
and the cap removed.
Expansion vessel The filler for cooling water is on the expansion chamber, which is
on the left side of the vehicle behind the cabin. When the motor is
cold the level must be between the marks „MIN“ and „MAX“ on the
expansion tank. Top up any water loss using the filler.
Discover the reason for loss and correct the fault.
Cooling water Extreme caution is a must if the water level in the expansion
chamber has to be checked when the motor will be hot
The chamber is under pressure and the water is hot..
The cooling fluid is categorised waste and should be disposed of

as such!
Cooling fluid 147

Brakes Maintenance
Brake fluid • The brake fluid container for the front wheel brakes is on the right next to the steering
column.
• The brake fluid container for the rear axle is on the left side of the vehicle next to the air
filter. (See greasing plan)
• Check the brake fluid level visually.
Brake fluid is very aggressive in contact with all plastics and paints.
Working on the brakes • Whenever adjusting or repairing the braking system, a specialist or one of our agents must
be consulted.
• Change brake fluid according to the instructions in the maintenance plan.
• Brake fluid must be disposed of in accordance with current regulations.
• Brake fluid is poisonous and causes skin corrosion. When working with brake fluid always
wear protective equipment as recommended by the manufacturer. (E.g gloves, safety
goggles etc.)
Any work undertaken on the braking system is a specialist job, since brake failure means
endangering life!

Steering Maintenance
Working on the steering • Check all screws and nuts are tightly fastened.
• Check that all lock plates and cotter pins are in order.
• There must be no play in steering linkage and balls
• Control steering hydraulics (tightness).
• Control steering geometry (visual inspection).
Prohibited Work on the steering hydraulics and steering geometry may only be carried out by BOSC-
HUNG or an authorised dealer.
Any work carried out on the steering is a specialist job, since steering failure can endanger
lives!

Electrical installations Maintenance
Battery In accordance with the maintenance plan the acid level in the battery must be checked after
150 hours of operation.
Corrosion danger Battery acid is corrosive and must not come into contact with eyes, skin or clothing. Wear
safety goggles and respect the regulations.
Acid should be rinsed immediately with copious amounts of clear water. If necessary consult a
doctor!
The acid level can be checked by lifting the upper lid and unscrewing the covering caps. The
top level is approx. 1 cm. above the top of the plates.
When the vehicle has been out of operation for a long time check the condition of the battery
charging capacity using an acidity test.
If the charging capacity is insufficient the battery must be charged using a charger. To do this
remove the „+“ and „-“ connections from the pole caps and connect to the charger.
The battery poles should be cleaned once a year with a copper brush and greased again with
battery grease.
Danger of cable fire When charging the battery with a charger, disconnect it from the electrical supply of the vehi-
cle! Remove existing caps when recharging!
Battery life If the vehicle is not used for a long time we recommend that the battery be stored in a suitable
place and kept fully charged using a charger with very little current. Never leave a battery in
an “uncharged” state.

Disconnecting the battery To prevent a short circuit, first remove the ground strap (negative pole)
Reconnecting the battery To avoid a short circuit first connect the positive pole (red) of the battery.
Do not lay any tools among other things on the battery (short circuit and danger of explosion).
• Disconnect the ground from the battery, negative and positive poles.
• To charge the battery all protection caps must be removed.
• If a high charging current is used when charging the battery hydrogen gas („detonating
gas“) may be released. Danger of explosion! Any build-up of sparks near the battery
must be avoided, and sufficient ventilation must be guaranteed (respect the battery
manufacturer‘s instructions).
• Faulty fuses must always be replaced with original fuses
• The battery must always be connected correctly. (positive to positive and negative to
negative)
Danger of explosion Do not use naked flames near the battery, do not smoke, avoid sparks, and never short circuit
the battery!

Electrical socket connections All electrical socket connections cords must be greased with an acid free grease
(petroleum jelly). (see maintenance plans).
• Switch off the battery using the battery isolating switch.

• Unscrew the socket connections and grease the contacts.
• Seals must be checked for damage.
• Finally the socket connections must be securely screwed in place.
Instrument panel Change the instrument, resp. control lights
Changing a defective instrument or control light :
• Switch off the battery isolating switch or disconnect the battery.

• Unscrew the cover over the instrument panel.
• Unscrew the part of the instrument panel where the fault lies.
• Correct the fault

General pointers to maintenance procedures Maintenance
Short descriptions - Pictograms / Responsibility for procedures
The specified pictograms shown below should be executed occasionally in the maintenance schedule,
and must be carried out in accordance with the knowledge of the designated person responsible for the
procedures!
Maintenance Maintenance procedures that can be carried out by the vehicle operating
personnel without support.
Service information Maintenance procedures that must be carried out by personnel with the cor-
responding knowledge of the product and using the appropriate tools.
Prohibited Maintenance procedures that must absolutely be carried out at one of our
authorised agents or in a qualified workshop.
Recycling notes Battery acid, oil, cooling fluid and grease are materials that have a negative
effect on the environment, which is the reason for responsible and intelligent
disposal.
Visual checks Visual check of individual components
Replace Replacement of worn materials.
Test Adjustments, settings and functions.
Sealing Inspection of containers and hoses for sealing tightness
Top up Topping up of filling or lubrication containers, tanks etc.

Specified grease and lubrication levels Maintenance
Fillers / Lubrication The following specified filling / lubrication materials are used and recommended by the Bosc-
hung company, but other products can also be substituted or replaced as long as the product
used corresponds to the same specifications shown below.
Motor oil A • Shell DG-1040

API-Classification : CH-4, CG-4, CF-4 / SJ
Hydraulic oil B • Shell Tellus Oil T 46

Corresponding hydraulic oil HM (according to ISO 6074)
Hydraulic oil HVLP (according to DIN 51 524 ) the viscosity class VG 46
H • Natural HF-E VG 46 (biologically fast degradable multi-area oil)
Transmission oil C • Shell Spirax HD80W-90

API-Classification : GL5
MIL-Specification : Mil-L-2105 D
Multi-purpose grease D • Shell Alvania R2

Corresponding multi-purpose grease NLGL 2 K2 ( K ) according to DIN 51 502
Braking fluid E • SAE-Specification : J 1703

resp. US-Legal rule : FMVSS § 571.116 / DOT 4
Distilled water F • Distilled water
Cooling fluid G • With Glyko Shell SF frost protection

Maintenance intervals Maintenance
Structure and short descriptions of the maintenance schedule
The maintenance schedule indicates the time intervals for the various components:
• Daily maintenance and service procedures

• Maintenance work after the first 50 hours of operation (once off)
• Maintenance work every 150 hours of operation
The intervals lie in a time period of 150 operation hours.

Please make sure that the correct schedule sheets are used!
See also the maintenance instructions for the motor!
Non-compliance If any of the safety regulations or not respected or kept to, and any if maintenance
procedures are not carried out promptly in the time period specified and described in the
maintenance instructions, M. Boschung company will not be responsible for any resulting
damages either present or future to humans, machines or any third parties!

Maintenance

Daily maintenance and inspection checks Maintenance
1 1 Linear brooms
2 Suction nozzle
4 Expansion vessel
7 Dirt container
8 Dipstick
9 Motor oil filter
14 10 Air filter
2 15 11 Braking fluid container rear axle
16 12 Oil level rear axle drive
3
17 13 Braking fluid container front axle
4
19
16 Battery
6 21 18 Diesel filling neck
7 22 19 Diesel tank
23
8
24
20 Diesel filter
25
10
22 Hydraulic oil filter Maintenance procedures
11 that can be carried out by
the vehicle operating
personnel without support.
26 Water tank
26
27 Water filling neck
27
28 Water pump / Water filter
28

Daily maintenance and inspection checks Maintenance
Maintenance points Control
8 Motor oil level checks Dipstick X X
10 Motor air filter Check X

22 Oil level check of the hydraulic assembly Visual check, leakproof X X X
4 Cool water level (expansion chamber) Visual check, leakproof X X X
Diesel fuel check Fill up X X
Hazard and warning lights Check the functions X X
Vehicle lights Function check X X
Check for any exterior X
Complete vehicle
damage to the vehicle
6 Radiator fins of the water - oil cooler Check for any blockages X X
Loss of oil, check the leak- X X
Transmission and motor
proofing
Hydraulic lines Leakproofing X X
16 Windscreen wiper unit Fill up X X X
27 Water tank Fill up X X
7 Dirt container Empty, clean X
Recycling plant Clean, sealproof X X
1 Broom / Suction nozzle Inspection, leakproofing X X
General function inspections X X

Service after 50 hours Maintenance
1 1 Linear brooms
2 Suction nozzle
4 Expansion vessel
7 Dirt container
8 Dipstick
9 Motor oil filter
14 10 Air filter
2 15 11 Braking fluid container rear axle
12 Oil level rear axle drive
3 16
17
13 Braking fluid container front axle
4
19
16 Battery
6 21 18 Diesel filling neck
7 22 19 Diesel tank
23 20 Diesel filter
8
24
25
10 22 Hydraulic oil filter
11
26 Water tank
26 27 Water filling neck
27 28 Water pump / Water filter
28

Service after 50 hours Maintenance
Maintenance procedures after 50 hours of operation
Sichtkontrolle
The first 50 operational hours of the motor are taken into consideration
Auffüllen
Reinigen
Ersetzen
Maintenance points,
Prüfen
for maintenance procedures on the motor; see original instructions
Oil change motor X

Oil filter cartridge change on the motor X
Fuel filter cartridge change on the motor X
Check engine mountings and motor securings (adjust if necessary) X X
Test the drive belt on the motor (tighten if necessary) X
Check level of braking fluid X
Test air filter, clean if necessary X X
Differential rear axle oil change X
Replace hydraulic tank filter; check hydraulic oil X X
Refill the central lubrication unit with grease (optional) X
Fill up windshield wiping unit (if necessary with additive) X X
Test the battery X
Test all hydraulic line connections, tighten if necessary X
Test all electric components X
Check all connection elements, tighten if necessary X
Tyre pressure for standard tyres is 5.5 bar X
Check with the starting torque that the wheel bolts are 200 Nm X

Level points / Oil change Maintenance
4 Expansion chamber
13 Caption indications to the grease,
5 Central lubrication point
cooling and fluid materials
8 Dipstick
9 Motor oil filter A Shell DG-1040
11 Braking fluid rear axle B Hydraulic oil VG 46
12 Oil level rear transmission C HD 80W-90 / GL 5
13 Braking oil tank front axle D Multi-purpose grease
15 Windshield wiping fluid E Braking fluid
15 16 Battery F Distilled water
18 Diesel filling neck G Cooling fluid
16 H Natural HF-E
19 Diesel tank
4 () only if necessary
18 20 Diesel filter
5 21 Hydraulic oil level
19
22 Hydraulic oil filter
Visual check Replace
20 23 Hydraulic oil tank
22 25 Motor oil filling neck
23 Sealing Filler or
8
24 28 Water pump lubrication
9
25 fluid
11
12
Maintenance that can be carried out by the vehicle operating personnel

without support.
28
Service note: Maintenance that can be carried out by persons with the
corresponding knowledge and suitable tools.

Level points / Oil change Maintenance
Wartungsintervalle
mindestens
jedoch
1200 h
150 h
300 h
600 h
Maintenance points Control
Oil level Check using a dipstick Ölmessstab X A T
Cooling water level Reservoir on a cold motor must be half full X (x) X G T
Motor oil Oil change X X A X
Diesel filter Replace X X
Oil filter Replace X X X
Battery fluid Check the battery and acid levels X (x) (x)
Dry air filter Clean or replace cartridge X (x) (x)
Differential rear axle • Oil level X (x) C X

• Oil change X X C X
Hydraulic equipment • Oil level (glass window on tank) X (x) B T

with mineral oil or • Oil change X X B X
natural HF-E • Change the forward and rear drive X X
filter units (one way filter)
Foot brake • Braking fluid level X (x) X E X
(container is in cab)
• Replace brake fluid X X E 2J

Grease nipples Maintenance
1 Front axle There are two grease nipples fitted on top and underneath
on both sides of the front axle.
2 2
2 Front leaf spring There are two grease nipples fitted on to each leaf spring
1 1 at the top and at the bottom of the.
3 Rear axle There are two grease nipples fitted on top and underneath
2 2 on both sides of the rear axle..
5 4 Rear axle suspension There is one grease nipple on each of the swing frames of
the rear axle on both sides of the vehicle
5 Central lubrication unit Central lubrication procedure is carried out over the central
grease nipple (optional)
6 Dirt container There is one grease nipple on the upper ends of both
telescopic cylinders.
7 Container cover There is a grease nipple on both hinges
8 Dirt container On the turning point of the support chassis / dirt container
there is one grease nipple on each side.
9 Front broom On the right hand side of the swivelling arm
4 4
6 8 7 9
3 3

Maintenance
A
n
Lubrication points z. Grease Interval
1 Front axle Axle journal 4 Multi-use 150h
2 Front axle suspension Leaf spring bolts 4 Multi-use 150h
3 Rear axle suspension Swivel frame bolts 2 Multi-use 150h
4 Rear axle Axle journal 4 Multi-use 150h 6
5 Central lubrication 1 Multi-use 150h
6 Dirt container Telescope cylinder 2 Multi-use 150h
7 Dirt container Support chassis 2 Multi-use 150h
8 Dirt container Cover / Hinges 2 Multi-use 150h
9 Front broom Swivel arm 1 Multi-use 150h 7
Maintenance work that can be

carried out by persons with the
corresponding knowledge and
suitable tools.
8 9

Diverse maintenance procedures Maintenance
Maintenance / Control Maintenance interval
Visual check
Wear & tear
Lubrication
minimum of
Tightness
Function
at least a
Replace
Tighten
Airtight
Grease
1200 h
Maintenance points
150 h
300 h
600 h
Filler
Main securing screws • Chassis - Motor X X X
• Suspension mounting X X X
• Cabin - Chassis X X X
Wheels
Tyre pressure standard • Front + rear 5.5 bar X (x) X
Tyre pressure option • Front + rear 2.5 bar X X X
Wheel nuts • Torque moment 200 Nm X (x) X
Damages • Wear on the rims / tyres X (x) X X X
Steering • Deformation / fastening on X X
the steering cylinder
• Steering adjustment X X X
Footbrake • Braking distance X X X X
• Brake shoes / Brake lining (x) X
• Brake assembly X X X
• Brake hoses X X X
Maintenance work that can be carried out by the vehicle operating personnel without support
Service notes: Maintenance work that can be carried out by persons with the corresponding knowledge and suitable tools
Prohibited: Maintenance work that must only be carried out by one of our agents, or in a qualified workshop

Maintenance / Controlle Maintenance interval
Visual check
Wear & tear
Lubrication
minimum of
Tightness
Lubricate
Function
at least a
Replace
Contact
Tighten
1200 h
Maintenance points
150 h
300 h
600 h
Filler
Handbrake • Stopping distance X X X X X
• Control lamp X (x) X X
Fuel system * • Fuel tank pipes X (x) X X X
Motor air filter • Air filter X (x) X (x)
• Hazard light X (x) X X X
• Suction hose X (x) X X X
Shock absorbers Front axle X (x) X X X
Hydraulic system ** • Oil lines and connections X (x) X X X
• Hydraulic hoses X (x) X X X
Electric system • Oxidation/ socket connections X (x) X X X
• Oxidation of the battery poles X X X X
• Cable loom X (x) X X X X
Fuel system * Diesel tank Bleed out condensed water at least once a year
Hydraulic system : ** Oil tank Bleed out condensed water at least once a year

Maintenance / Control Maintenance interval
Visual check
Wear & tear
Lubrication
mindestens
Tightness
Function
Replace
Contact
Tighten
Grease
1200 h
jedoch
Maintenance points
150 h
300 h
600 h
Filler
Lights • Vehicle lights X (x) X X T
• Control lights X (x) X X X
Windshield wiper Condition of wiper blade X (x) X X X
Drivers cab • Smooth running of the X X X X X
door locks
• Smooth running of the X X X X
sliding window
Water oil cooler • Radiator fins blockage X X X
• Cooler X (x) X X
Motor • Test drive belt X X X
• Replace drive belt X
Suction nozzle Suction nozzle / Dirt container X X X
Recycling plant Diaphragm of the water flow to X X X X

the suction nozzle

Maintenance

Maintenance

Garantie
General guarantee conditions For a period of 12 months after the date of delivery, Boschung AG will guarantee that
all materials will be fault free and in good condition. Boschung AG is also responsible
during this period - at its own discretion- for the repair in its own workshops, or
replacement from the factory, of any faulty parts or malfunctioning components.
These parts and the labour cost will not be charged to the owners, on the condition
that the repair procedures take place at the sales location, or at a stated location of
one of their authorised agents, during normal working hours.
However, the guarantee excludes any form of transport costs that should occur.
If the work has to be carried out at the working location of the customer, the travel
time and expenses of the maintenance personnel must be met by the purchasers,
the purchaser must also make available auxiliary or help workers and any materials
needed. The purchaser must also grant Boschung AG enough time and opportunity
to carry out any necessary repairs or replacement procedures that come under the
guarantee warranty. Any defective parts or components remain the property of the
purchaser, and will be forwarded to them free of charge.
For goods or material supplied from the sellers subcontractors, e.g. motors, tyres,
etc., the latter only applies within the framework of the guarantee conditions of the
manufacturers company concerned.
Boschung AG will reject any guarantee or warranty claims made concerning used
machines, components or parts that were not delivered by the company, and any
repairs or changes to materials, components and attachment devices that were
carried out by third parties.
Among other things that are expressly exempt from the conditions of the guarantee
include damages, that are due to normal wear, inappropriate handling, any illegal
applications, vandalism, neglect of maintenance and lubrication instructions, not
adhering to instructions in the operating manual, mounting of any unauthorised
accessories as well as accidents and acts of God.

Garantie
Any additional costs entailed by the vendor for repairs to machines or components,
which were made necessary through ignorance of the written instructions, are
excluded from the guarantee conditions and will be billed accordingly.
The vendor guarantee benefits exclude all further responsibility or demands for
compensation for direct or indirect damages, e.g. interruption of service. Length of
guarantee period will in no case be extended as a result of guarantee claims.
Marcel Boschung AG

INDEX
A Checkpoints 127 Documentation 15

Cleaning 128 Doors 51
Activate all wheel steering 68 Cleaning the air filter 133 Door console 50, 70
Additional hydraulics 20 Cleaning the dirt container 130 Double linear brooms 86
Air conditioning 50 Cleaning the oil and water cooler 132 Double linear broom controller 82
Application restrictions 24 Cleaning the suction nozzle 130 Double linear brushes 7
Ashtray 50 Cleaning the turbine 132 Drive 19
Assistance tools 15 Cleaning the water filter 133 Drivers cab 10, 22
B Conformity 14 Drivers cab overview 50
Control console 60 Drivers seat 50
Battery 143 Control console fuses 50 Drive indication instruments 62, 64
Battery disconnection switch 75 Control light 66 Driving 78
Before driving off 78 Cooling 12
Beverage holder 50 Cooling fluid 147 E
Brakes 141 Cooling system 12, 140 Electrical installations 13, 143
Brake assembly 19 Cooling water temperature 62 Electrical installation fuses 106
Brake fluid 141 Cool water temperature 63 Emptying the water tank 91
Braking fluid 147 Crab mode steering 68 Engine 17
Braking fluid level 62 Engine charge control 62
Braking oil tank 50 D
Engine oil pressure 62, 64
Break down switch 58 Daily maintenance 150 Engine plate 14
Broom controller 86 Danger areas 25 Engine speed 68
Broom RPM regulator 70 Differential block 60 Equipment 15
C Dimensions 17 E Gas 68
Direction blinker 64
CE-Indicator 14 Direction indicator 23, 59, 62 F
Central warning lamp 64 Dirt + debris container 18 Filling the water tank 91
Central warning light 62 Dirt container 8, 74 Frame 22
Charge controller 64 Display 66 Front broom 70, 72, 84
Chassis number 14 Distilled water 147 Front broom adjustments 110
Checking oil level 135 Diverse maintenance procedures 158

INDEX
Front broom assemby and removal 114 Hydraulic installations 136 Linear brush lighting 23
Front broom relief 50 Hydraulic motor 21 Linear with front brooms 86
Front console 50, 58, 66 Hydraulic oil 137, 147 Locking 66, 68
Fuel display 64 Hydraulic operation pump 21 Loudspeaker 50
Fuel indicator 62 Hydraulic pumps 20 Lower headlight 23
Fuel reserves 139 Lubrication points 157
Full automatic water management I
system 95 M
Identification 14
Fuses 50 Ignition key 50, 58 Maintenance intervals 148
G Information 48 Main braking unit 62
Instrument display 50 Main fuse F30 50
Gear selection 59 Interior lights 54 Manual handbrake release 117
General guarantee conditions 163 Manual raising of the cab 108
General pointers to maintenance J Manual raising of the dirt container 109
procedures 146 Joystick 70, 73 Manual recycling function 94
Grease nipples 156 Manual suction hose 87
Guidelines 30 L Memory switch 70, 73
Mirror heating 66
H Level indicator 66 Motor air filter 12
Level points 154 Motor oil 147
Handbrake 55 Licence plate light 23
Hand brake 50 Motor speed 66
Lights 23 Multi-function lever 50, 58, 59
Hand gas 66 Light bulb replacement 99
Hazard light 23 Multi-purpose grease 147
Light switch 59
Headlight 62, 65 Light switches 58, 69 O
Headlights 59 Light switching 66
Heating 66 Linear broom 70, 73 Oil change 154
Heating and ventilation 52 Linear brooms 86 Oil change on rear axle drive 138
Heating regulator 50 Linear broom adjustments 111 Operating headlight 23
Hour counter 66 Linear broom controller 80 Operating hydraulics 20
Hour counter turbine 67 Linear brushes 7 Operation faults: Hydraulics 120

INDEX
Operation faults: Motor 119 Rotating warning light 60 Symbols 73

Operation faults: Sweeping unit 121 RPM Regulator 71 System description 6
Operation headlights 60
Organizational measures 31 S T
P Safety 29 Tachograph 50
Safety belt 57 Tachometer 62, 63
Parking brake 55, 65 Safety regulations 124 Tail light 23
parking light 23 Seats 53 Tank capacity 18
Personal 33 Security 27 Technical data 16
Power supply 13 Security symbols 28 Time counter 62, 63
Power supply socket 66 Service after 50 hours 152 Towing 115
Power supply 12 V 180 W 67 Side directional indicator 23 Transmission oil 147
Preheating control 65 Side unit console 50 Transport and towing 42
Preheating controller 62 Signal horn 59 Turbine 18, 70, 72
Pressure manometer 67 Specified grease and lubrication Turbine pressure 66
levels 147 Turbine RPM regulator 70
R Speedometer 66, 67 Tyres 19
Radio 50 Stage water pump 70 Tyre identification 14
Rear differential block 61 Starting sweep operation 79
Starting the motor 76 U
Rear differential block control lights 68
Rear directional indicator 23 Start with other power supply 77 Upper headlight 23
Rear mirror heating 69 Steering 11, 19, 142 Upper low beam 23
Rear view mirror 56 Steering mode 66 Utilities 15
Recycling 70, 72, 92 Steering selection 69
Recycling function 94 Steering wheel 54 V
reference symbols 28 Suction nozzle 8, 18, 70
Suction nozzle adjustments 113 Vehicle identification 14
Relevant EG guidelines 14 Vehicle lights 98
Residual path recorder 67 Sweeper 7
Sweeping unit 21 Ventilation duct 50
Roof hatch 51
Rotating fan switch 50 Sweeping width 73
Switching the engine 77

INDEX
Warning lamp 64
Warning light fuel level 62
Water 70
Water discharge 93
Water gun 74
Water installation 9
Water jets 70, 71
Water management system 92
Water pump 71
Water suct. nozzle 71
Water tank 91
Water tank indicator 67
Weight 22
Wheel change 118
Windows 51
Windscreen heating 69
Windscreen wiper 69
Windscreen wiping unit 139
Windshield wiper 66
Windshield wipers 59
Windshield wiper cleaning fluid 50
Wiping system adjustments 112
Working performance 18
Working speed 29

INDEX

INDEX
M. Boschung AG,
Maschinenfabrik
CH - 3185 Schmitten
BA, S3, e Tel. ++41 / 26 497 85 85
Ausgabe 1.0 - 10.2004 Fax ++41 / 26 497 85 90
942.002.0004 www.boschung.ch

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Sweeper

Edition : 1.0 - October 2004

M.Boschung AG /3185 Schmitten Switzerland

October 2004 © by M. Boschung AG 5

6 © by M. Boschung AG October 2004

Linear brushes with front brush operation

Double linear brushes

October 2004 © by M. Boschung AG 7

8 © by M. Boschung AG October 2004

Water installation Fresh water tank with capacity of 500 litres.

Water pump Standard: Electro-water pump

Further options Hose reel assembly with high pressure pistol.

October 2004 © by M. Boschung AG 9

10 © by M. Boschung AG October 2004

Front wheel steering All wheel steering Crab mode steering

October 2004 © by M. Boschung AG 11

The water temperature is displayed on the instrument panel.

12 © by M. Boschung AG October 2004

October 2004 © by M. Boschung AG 13

CE-Indicator THe CE indicator is located inside the drivers cab, mounted on

Conformity The S3 Sweeper conforms to the relevant fundamental

Relevant EG guidelines EG-Machine guidelines 98/37/EG

Applied and agreed DIN EN 292-1 from November 1991

14 © by M. Boschung AG October 2004

Ignition key / Cab key Vehicle and cab

Central electronics key Central electronics under passenger seat

Battery disconnection key Key enables the battery to be physically

Documentation Service manual

Utilities Breakdown triangle

Assistance tools Wheel wedge

October 2004 © by M. Boschung AG 15

16 © by M. Boschung AG October 2004

Dimensions Overall length 3990 mm

Engine Manufacturer VM-Detroit

October 2004 © by M. Boschung AG 17

Working performance Working width (2 brooms) 2100 mm

Turbine Volume ﬂow 12‘000 m3/h

Suction nozzle Construction Steel

Tank capacity Capacity of fuel tank 65 l

Dirt + debris container Construction High grade steel

18 © by M. Boschung AG October 2004

Drive Transmission Hydro-static drive

Steering Hydro-static drive

Tyres Tyre dimensions Front / Rear 225 / 70 R15

October 2004 © by M. Boschung AG 19

Operating hydraulics Load sensing Controlled with weight limit regulator

Hydraulic pumps Drive for operating devices

20 © by M. Boschung AG October 2004

Water pump • Hydraulic driven piston pump

Electrical installations • Operating voltage 12 V

Battery disconnection switch

October 2004 © by M. Boschung AG 21

Body Drivers cab Steel frame construction

Frame Chassis Special frame chassis of high ﬂexible steel

Weight Approved total weight 5000 kg

22 © by M. Boschung AG October 2004

1 1 Hazard light, hinged H1 12 V, 55 W

October 2004 © by M. Boschung AG 23

Mandatory regulations • The legal instructions and regulations.

24 © by M. Boschung AG October 2004

• Under the raised up dirt container

October 2004 © by M. Boschung AG 25

26 © by M. Boschung AG October 2004