H-2 CONTROLAIR® VALVE

Service Information

Description of Models
The H-2 Type Controlair Valves are handle operated 3-
way pressure graduating control valves. The handle actu-
ates the pressure-graduating portion to increase, de-
crease or maintain a graduated air pressure to the deliv-
ery line.
When the handle is in the “OFF” or release position the Table of Contents Page
delivery line is connected to exhaust, except in the pre-
loaded type Controlairs. Handle movement from the Description of Models 1
“OFF” or release position actuates the pressure graduat- Warnings 2
ing portion to deliver a graduated pressure according to Technical Data 2
the value of the control spring. Installation 2
Maintenance/Repair Recommend. 2
Models Outline Dimensions 3&4
There are several models with similar valve functions, but Description of Operation 5
different handle operating characteristics. Maintenance and Repair 6
H-2-X Controlair Valve -Handle is spring returned to the Graphical Symbol 7
off position from all positions in the handle travel. Some Diagrammatic View 7
special models exist. See notes on Identity schedule on Identity Schedule 8&9
page 9. Exploded View 10
H-2-LX Controlair Valve - Handle is spring returned to off Part List 11 & 12
position from all positions except at the maximum pres- Repair Kit List 13
sure setting. The handle is held in the extreme position by Full Pressure Feature 14
a mechanical detent. Assembly Sectional Views 15 & 16
Testing 17
H-2-FX Controlair Valve - Handle is equipped with a
Function 17
friction brake that will hold the handle in any position se-
Pressure Range 17
lected in the handle travel.
Leakage 17
H-2-EX Controlair Valve - Handle is spring returned to
Flow Capacity 17
“OFF” position from all other positions in the handle travel.
Response 17
The “OUTLET” pressure increases from 0 to 40% of the
Mechanical Detents 17
control pressure in the first 60 degrees of handle travel.
Test Setup 17
The outlet pressure then increases to maximum control
Test Diagram 18
pressure in the remaining 32 degrees of handle travel.
H-2-EFX Controlair Valve - Handle travel and valve func-
tions are the same as H-2-EX except it is equipped with a
friction brake that holds the handle in any position se-
lected in the handle travel.
H-2-ES Controlair Valve - Valve is similar to H-2-EX ex-
cept no handle return spring or friction brake in the handle
travel.
H-2-EFS Controlair Valve- Valve is similar to H-2-EFX
except is preloaded in “release” position and handle return
spring is only effective in the first 28° of 86 degrees of SM-800.6502
handle travel.
 Installation and General Maintenance Recommendations

WARNING: INSTALLATION AND GENERAL MAINTENANCE AND REPAIR

MOUNTING RECOMMENDATIONS
The user of these devices must conform to all appli-
cable electrical, mechanical, piping and other codes Maintenance periods should be scheduled in accordance
in the installation, operation or repair of these de- with frequency of use and working environment of the Con-
vices. trolair Valve.
All valves must be visually inspected for wear and given an
INSTALLATION! Do not attempt to install, oper- “In System” operating performance and leakage test at least
ate or repair these devices without proper train- once a year. If these visual observations indicate valve repair
ing in the technique of working on pneumatic or is required, the valve must be removed immediately and
hydraulic systems and devices, unless under repaired.
trained supervision. A major overhaul is recommended at one million cycles.
Compressed air and hydraulic systems contain However, where frequency of use is such that it would re-
high levels of stored energy. Do not attempt to quire more than two years to obtain the one million cycles,
connect, disconnect or repair these products the valve must be overhauled every two year period.
when a system is under pressure. Always ex- When it is determined that the Controlair Valve requires a
haust or drain the pressure from a system before major repair as a result of the one million cycles, one year
performing any service work. Failure to do so routine inspection or the two year service period has
can result in serious personal injury. elapsed, the device must be disassembled, cleaned, in-
MOUNTING! Devices should be mounted and spected, parts replaced as required. The valve then must be
positioned in such a manner that they cannot be tested for leakage and proper operation prior to installation,
accidentally operated. refer to the Major Repair and Maintenance Instructions and
test procedures.
Installation and General Mainte- Notice that the operating portion of the valve can be re-
moved without disturbing the pipe connections by just re-
nance Recommendations moving the (2) screws that hold the pipe bracket to the valve.
Before installing the Controlair Valve®, all air lines in No special tools are required to maintain the Controlair
the system should be cleaned to remove all dirt, valves.
moisture or contamination. One complete Controlair valve should be kept in stock for
A strainer is furnished on the inlet port to protect the every (4) valves in service. During the maintenance period,
valve from large particles or foreign matter in the replacing the complete valve with the stand-by unit reduces
supply line. To insure long, trouble-free service, a 10 production down time and affords inspection and replace-
micron or better filter should be installed in the sup- ment of parts at a more appropriate time and favorable loca-
ply line to the valve. tion.
The H-2 Controlair Valve is designed for panel
mounting. The valve less the pipe bracket can be
installed from the top of the panel. Refer to the in- Technical Data:
stallation view on pages 3 & 4 for panel opening
Max. Operating Pressure 200 PSI. (13.8 Bars)
dimension. Allow suitable clearance for installing or
removing of the (2) pipe bracket screws which are 1 Admissible Mediums Clean & Dry Compressed Air
1/2” (38 mm) long. Operating Temperature -40° to 160° F( - 40° to 71° C)
Hysteresis 1 1/2 Psi
Control Pressure Range Ref. Identity Chart on Page 8
Pressure Change 1/2 Psi. Increments
Mounting Flanged Plate
Port Size 1/4-18 NPTF
Materials
Controlair Valve
Housing & Body Die Cast Aluminum
Internal Parts Brass, Rubber, Aluminum, Steel,
Plastic and Hytrel ™.
Weight 9 Lb. (4.1 Kgs.)

Page 2
 Outline View
H-2 Controlair® Valve

Page 3
 Outline View
H2-E Controlair® Valve
.34 DIA 4.69
2.38
.38 R

1.00R
HOLE IN PANEL 1.50R
FOR MOUNTING 2.25

4.44
4.00

1.94
1.50R
2.00 1.00R

2.50
4.69

5.88R C

46°
1.63

92° YOKE
ASSEMBLY
AS SHOWN
1.50 REVERSE
FOR 78°

.31
.25 MAX.
THICKNESS
2.66 OF PANEL
OUT
IN

1.25 6.18
.62
TAP “B”
(2) PLACES

EXHAUSE OPENING

Page 4
 Description of Operation
For H-2 Controlair®
When the handle is in released position, the
“IN” port is closed to supply pressure and the
“OUT” port is open to exhaust.
Note in the diagrammatic, when the handle is
pushed forward to increase pressure, the
cam forces the cam follower to push down
on the inlet and exhaust valve unit by closing
the exhaust valve and opening the supply.
This permits air to flow to the “OUT” port and
the upper diaphragm chamber. As the pres-
sure builds up in the delivery line, it acts
through the sensing port orifice and deflects
the control diaphragm downward, compress-
ing the control spring. When sufficient dia-
phragm deflection is obtained to allow the
upper supply valve in the pressure control
portion to close, the pressure in the delivery
line is held to that value.
The value of the pressure delivered to the
outlet port is proportional to the pressure
graduating portion plunger movement. This
movement in turn is controlled by the cam
contour and is proportional to the handle
travel.
Page 5
The H-2 Controlair Valve will automatically
compensate for delivery (outlet) line air pres-
sures changes. These air pressure changes
can be caused by line leakage, temperature
change or load feedback. If air pressure at
the delivery (outlet) port increases over that
called for by the handle position, the dia-
phragm in the control portion will deflect
downward opening the lower exhaust valve
and exhausting air until the original setting is
obtained. If the pressure drops below that
called for by the handle position the de-
creased force on the diaphragm will allow the
control spring to force the diaphragm up-
ward, opening the upper supply valve to re-
store the set pressure. The range of the de-
livery (outlet) line pressure is controlled by
the strength of the diaphragm spring.
 Repair and Maintenance Instructions

Repair and Maintenance Instructions

When it has been determined that the Controlair® Graduated Output Pressure Adjustments
Valve requires repairs, the following general instruc- Adjusting screw Item #1 varies the maximum pres-
tions are recommended. sure setting. Turning the adjusting screw in raises the
maximum pressure. Turning the screw out decreases
Disassembly, Cleaning and Lubrication the maximum pressure. The maximum control pres-
Completely disassemble the Controlair valve. sure adjustment should not exceed the maximum
Wash all metal parts in a non-flammable solvent. control pressure shown in the Identity Schedule for
Rinse each part thoroughly and blow dry with low that part number. (Control Springs are color coded).
pressure air. The maximum output pressure rating can be
Inspect and clean the inlet filter Item #17 and both changed by changing the control spring Item #5.
gaskets Item #18. Be sure all passages in the body With air supplied to the valve, move handle from
and pipe bracket and sensing port orifice in top of the neutral to full travel position and hold. Adjust graduat-
diaphragm chamber are clean and unrestricted. ing valve screw Item #1 to obtain the maximum con-
To remove cam set screw Item #40, use of an im- trol pressure per Identity schedule. Move handle
pact wrench (set soft) will break it loose to remove back to neutral position and note delivery line is ex-
the cam and shaft from cam housing. hausted to zero.
Examine all parts carefully. Replace all rubber
parts and all worn or damaged parts. The use of re- Special Preload Setting
pair kits is recommended. This setting calls for a predetermined delivery pres-
sure.
Reassemble
Refer to exploded Parts and Assembly Views. Friction Brake Adjustment
Valves should always be reassembled using new The handle force of the H-2-FX, H-2-EFX and H-2-
rubber parts. EFS Controlair Valve can be varied by adjusting nut
Lubricate all metal to metal wear surfaces with Lu- Item #50 on the brake shoe holder Item #47. This
briplate 107 Grease. Lubricate all the rubber parts, adjustment increases or decreases the force required
except the diaphragm with Dow Corning No. 55 to move the handle in any position of the handle
Pneumatic Grease. travel. Factory setting is 8 lbs (3.6 Kgs)
The exhaust valve and seat if not replaced should This adjustment is normally made on the cam
be polished for minimum leakage using a 600 grit housing portion before assembling to the control por-
lapping compound. Be sure to clean these parts prior tion.
to installing in the valve.
Installing the cam set screw Item #40. The cam set
screw must be fully seated into the drill point location
on the cam shaft Item #36. When installing set screw
Item #40 use a thread locker like Loctite TL242.
Installing the handle (Item #43), seat the handle
into the yoke, Item #42 before installing the nut, Item
#44.
Do not over torque the cap nut, Item #44.

Adjustments
There are 3 adjustments that can be made to the
H-2 Controlair Valves. The adjusting screw item #1
that varies the output pressure, reversing the handle
yoke item #42 can effect the degrees of handle travel
from 92 to 78 degrees and friction brake item #47
increases or decreases the force required to move
the control handle.

Page 6
 DIAGRAMMATIC VIEW
VALVE
SYMBOL

IN OUT

H-2 CONTROLAIR® VALVE

RELEASE POSITION FULL TRAVEL

LEGEND—PIPE BRACKET

CAM IN - SUPPLY
OUT - GRADUATED DELIVERY

CAM FOLLOWER

INLET & EXHAUST SENSING PORT ORIFICE

VALVE UNIT

SUPPLY VALVE DIAPHRAGM

EXHAUST VALVE

ADJUSTING SCREW
EXHAUST PORT

Page 7
 H-2 IDENTITY SCHEDULE
New Old Control Old New Cam Old Cam New Valve Old Valve
+Model Complete Complete Pressure New Control Spring Control Spring Portion Portion Portion Portion Handle Remarks
Part Number Part Number Range (PSI.) & Color Code & Color Code Complete Complete Complete Complete Travel
R431002638 P -050493-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 R431000147 -850426-00000 R431003776 P -055510-00001 92 Deg.
R431002639 P -050493-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431000147 -850426-00000 R431003777 P -055510-00002 92 Deg.
R431002640 P -050493-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431000147 -850426-00000 R431003778 P -055510-00003 92 Deg.
R431002641 P -050493-00004 0 to 150 Psi. R431003731 RED P -055441-00000 R431000147 -850426-00000 R431003779 P -055510-00004 92 Deg.
P -050493-00005 0 to 15 Psi. R431005473 WHITE P -060293-00000 R431000147 -850426-00000 P -055510-00005 92 Deg.
R431002642 P -050493-00008 0 to 30 Psi. R431005475 DK. BLUE P -060295-00000 R431000147 -850426-00000 R431003781 P -055510-00008 92 Deg.
H-2-X P -050493-00011 10 to 65 Psi. R431003732 BROWN P -055442-00000 -850427-00000 R431003776 P -055510-00001 78 Deg.
P -065989-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 P -065990-00000 R431003778 P -055510-00003 92 Deg. Note 1
P -067191-00000 0 to 100 w/FP R431000099 LT. BLUE -540577-00000 R431000147 -850426-00000 P -063408-00003 92 Deg. Note 4
R431007252 P -067694-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431006748 P -065990-00001 R431003778 P -055510-00003 92 Deg. Note 2
P -068542-00007 0 to 25 Psi. R431005475 DK. BLUE P -060295-00000 R431007293 P -068454-00000 P -068453-00007 92 Deg. Note 5
R431007323 P -068543-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 P -065990-00000 R431003778 P -055510-00003 92 Deg. Note 6
R431007324 P -068544-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 P -065990-00000 R431003778 P -055510-00003 92 Deg. Note 7
P -068758-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 R431007294 P -068454-00001 R431003776 P -055510-00001 92 Deg. Note 3
R431002643 P -050494-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 R431000143 -850261-00000 R431003776 P -055510-00001 92 Deg.
R431002644 P -050494-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431000143 -850261-00000 R431003777 P -055510-00002 92 Deg.
R431002645 P -050494-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431000143 -850261-00000 R431003778 P -055510-00003 92 Deg.
R431002646 P -050494-00004 0 to 150 Psi. R431003731 RED P -055441-00000 R431000143 -850261-00000 R431003779 P -055510-00004 92 Deg.
R431002045 P -050494-00005 0 to 15 Psi. R431005473 WHITE P -060293-00000 R431000143 -850261-00000 R431003780 P -055510-00006 92 Deg.
P -050494-00007 0 to 25 Psi. R431005475 DK. BLUE P -060295-00000 R431000143 -850261-00000 R431003781 P -055510-00008 92 Deg.
R431002647 P -050494-00008 0 to 30 Psi. R431005475 DK. BLUE P -060295-00000 R431000143 -850261-00000 R431003782 P -055510-00010 92 Deg.
R431002648 P -050494-00010 0 to 80 Psi. R431000056 DK. GREEN -531418-00000 R431000145 -850265-00000 R431003776 P -055510-00001 92 Deg.
R431002649 P -050494-00011 10 to 65 Psi. R431003732 BROWN P -055442-00000 R431000145 -850265-00000 R431003782 P -055510-00010 78 Deg.
P -050494-00012 10 to 90 Psi. DK. GREEN -531418-00000 -850265-00000 P -055510-00010 78 Deg.
R431002651 P -050494-00015 0 to175 Psi. R431000056 DK. GREEN -531418-00000 R431000143 -850261-00000 R431003783 P -055510-00015
P -050494-00016 3 to 15 Psi. R431003311 SILVER P -054159-00000 R431000145 -850265-00000 P -055510-00016 92 Deg.
P -051248-00011 10 to 65 PSI R431006501 SILVER P -064822-00000 P -051429-00000 R431003776 P -055510-00001 78 Deg.
P -052490-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 P -051429-00000 R431003776 P -055510-00001 92 Deg. Note 9
P -052490-00008 0 to 30 Psi. R431003732 BROWN P -055442-00000 P -051429-00000 R431003781 P -055510-00008 92 Deg. Note 10
P -052929-00002 0 to 100 Psi. R431005475 DK. BLUE P -060295-00000 P -052877-00000 R431003777 P -055510-00002 92 Deg. Note 10
P -055863-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 P -057053-00000 R431003776 P -055510-00001 92 Deg. Note 8
P -055863-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 P -057053-00000 R431003777 P -055510-00002 78 Deg. Note 18
P -055863-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 P -057053-00000 R431003778 P -055510-00003 92 Deg. Note 18
P -055863-00010 0 to 80 Psi. R431000056 DK. GREEN -531418-00000 P -057053-00000 R431003782 P -055510-00010 92 Deg. Note 18
P -058998-00000 0 to 65 Psi. R431003732 BROWN P -05442.00000 R431000145 -850265-00000 R431003776 P -055510-00001 92 Deg. Note 18
0 to 100 Psi w/
P -063407-00002 FP R431000043 YELLOW -526749-00000 R431000143 -850261-00000 R431003777 P -055510-00002 92 Deg. Note 20
P -064092-00004 0 to 150 Psi. R431003731 RED P -055441-00000 R431000143 -850261-00000 R431003779 P -055510-00004 92 Deg. Note 19
R431001217 P -065124-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 R431006568 P -065129-00000 R431003776 P -055510-00001 92 Deg. Note 11
R431001216 P -065124-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431006568 P -065129-00000 R431003777 P -055510-00002 92 Deg. Note 12
H-2-FX R431001215 P -065124-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431006568 P -065129-00000 R431003778 P -055510-00003 92 Deg. Note 12
R431001214 P -0965124-00004 0 to 150 Psi. R431003731 RED P -055441-00000 R431006568 P -065129-00000 R431003779 P -055510-00004 92 Deg. Note 12
P -065607-00011 10 to 65 Psi. R431003732 BROWN P -055442-00000 P -065610-00000 R431003776 P -055510-00001 92 Deg. Note 12
R431001177 P -067460-00011 10 to 70 Psi. R431003732 BROWN P -055442-00000 R431006645 P -065610-00001 R431003776 P -055510-00001 92 Deg. Note 12
R431007308 P -068521-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431007309 P -068522-00000 R431003777 P -055510-00002 92 Deg. Note 23
R431007328 P -068548-00003 0 to125 Psi. R431000099 LT. BLUE -540577-00000 R431007311 P -068522-00002 R431003778 P -055510-00003 92 Deg. Note 13
R431001171 P -068549-00001 0 to 65 Psi. R431003732 BROWN P-055442-00000 R431007310 P -068522-00001 R431003776 P -055510-00001 78 Deg. Note 22
R431001173 P -068549-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431007310 P -068522-00001 R431003777 P -055510-00002 78 Deg. Note 22
R431007329 P -068549-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431007310 P -068522-00001 R431003778 P -055510-00003 92 Deg. Note 22
R431001201 P -068549-00010 0 to 80 Psi. R431000056 DK. GREEN -531418-00000 R430017310 P -068522-00001 R431003782 P -055510-00010 92 Deg. Note 22
R431002652 P -050499-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 R431000149 -850428-00000 R431003776 P -055510-00001 92 Deg. Note 22
R431002653 P -050499-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431000149 -850428-00000 R431003777 P -055510-00002 92 Deg.
R431002654 P -050499-00003 0 to 125Psi. R431000099 LT. BLUE -540577-00000 R431000149 -850428-00000 R431003778 P -055510-00003 92 Deg.
R431002655 P -050499-00004 0 to 150 Psi. R431003731 RED P -055441-00000 R431000149 -850428-00000 R431003779 P -055510-00004 92 Deg.
P -050499-00009 0 to 75 Psi. R431000056 DK. GREEN -531418-00000 R431000149 -850428-00000 R431003782 P -055510-00010 92 Deg.
P -050499-00011 10 to 65 Psi. R431003732 BROWN P -055442-00000 -850428-00000 R431003776 P -055510-00001 92 Deg.
H-2-LX P -050499-00012 10 to 90 Psi. R431000056 DK. GREEN -531418-00000 -850429-00000 R431003782 P -055510-00010 78 Deg.
P -066325-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 P -066326-00000 R431003778 P -055510-00003 78 Deg.
R431007325 P -068545-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431006800 P -066326-00003 R431003778 P -055510-00003 92 Deg. Note 14
R431007326 P -068546-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R4310006799 P -066326-00002 R431003778 P -055510-00003 92 Deg. Note 16
R431007327 P -068547-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431006798 P -066326-00001 R431003778 P -055510-00003 92 Deg. Note 15
R431002807 P -050925-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 R431002810 P -050926-00000 R431003792 P -055510-00001 92 Deg. Note 17
R431002808 P -050925-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431002810 P -050926-00000 R431003793 P -055513-00002 92 Deg.
R431002809 P -050925-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R4312810 P -050926-00000 R431003794 P -055513-00003 92 Deg.
P -050925-00005 0 to 15 Psi. R431005473 WHITE P -060293-00000 R431002810 P -050926-00000 P -055513-00005 92 Deg.
H-2-EX P -066322-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 P -066323-00000 R431003793 P -055513-00002 92 Deg.
R431007033 P -067224-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431007043 P -067274-00000 R431003793 P -055513-00002 92 Deg. Note 24
R431007221 P -067576-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431007044 P -067274-00000 R431003793 P -055513-00002 92 Deg. Note 27
R431007222 P -067577-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431002811 P -050926-00001 R431003793 P -055513-00002 92 Deg. Note 25
R431002946 P -051846-00001 0 to 65 Psi. R431003732 BROWN P -055442-00000 R431002949 P -051847-00001 R431003792 P -055513-00001 92 Deg. Note 26
R431002947 P -051846-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431002949 P -051847-00000 R431003793 P -055513-00002 92 Deg.
R431002948 P -051846-00003 0 to 125 Psi. R431000099 LT. BLUE -540577-00000 R431002949 P -051847-00000 R431003794 P -055513-00003 92 Deg.
H-2-EFX P -051846-00004 0 to 150 Psi. R431003731 RED P -055441-00000 R431002949 P -051847-00000 P -055513-00004 92 Deg.
P -053217-00001 0 to 65 Psi. R431003732 BROWN P-055442-00000 P -053218-00000 R431003792 P -055513-00001 92 Deg.
P -055763-00001 0 to 65 Psi. R431000043 YELLOW -526749-0000 P -053218-00000 R431003792 P -055513-00001 92 Deg. Note 29
H-2-ES P -062293-00002 0 to 100 Psi. R431000043 YELLOW -526749-00000 R431006040 P -053218-00000 R431003793 P -055513-00002 92 Deg. Note 28
P -063247-00003 10 to110 R431000099 BLUE -540577-00000 P -063298-00000 R431003794 P -055513-00003 92 Deg.
H-2-EFS P -063247-00004 12 to 125 Psi. R431003731 RED P -055441-00000 P -063298-00000 P -055513-00004 86 Deg.

Page 8
 Identity Schedule
Note 1 - Same as R431002640 (P -050493-00003) except Items 23 & 42 are chrome plated.
Note 2 - Same as 431002640 (P50493-00003) except cam housing and escutcheon plate,
Item 23 and 25, part numbers
R431007253 (P -067695-00000) or R431002638 (P -048316-00000).
Note 3 - Same as R431002638 (P -050493-00001) except less yoke, handle, nut, knob and paint,
Items 42,43,44 & 45.
Note 4 - Same as R431002640 (P -050493-00003) except with full pressure feature
(special valve portion consult factory).
Note 5 - Same as R431002642 (P -050493-00008) except special non-magnetic materials
(consult the factory)
Note 6 - Same as R431002640 (P -050493-00003 except Items 22, 23, 35,36, 37 and 39 are replaced with
part numbers (P -065690-00003), R431007255 (P -067695-00002), R431002761 (P -050800-00000),
R431007035 (P -067225-00001), R431007032 (P -067223-00000) and (P -049804-00069).
Note 7 - Same as (P -068543-00002) except Items 22, 23 and 25 are replaced with R431006749
(P -065990-00002), R431007253 (P -067695-00000) and R431001591 (P -048316-00000).
Note 8 - Same as R431002644 (P -050494-00002) except Item 43 is part number
R431002845 (P -050979-00000) (long handle shaft).
Note 9 - Same as R431002649 (P -050494-00011) except special non-magnetic material
(consult the factory).
Note 10 - Same as (P -050494-000XX except Items 22, 23, and 25 are replaced by part
numbers (P -052491-00000), (P -052492-00000) and less Item 25.
Note 11 - Same as P50494-00XX except with black epoxy paint.
Note 12 - Same as P50494-00XX except Items 23 & 42 are chrome plated.
Note 13 - Same as R431002644 (P -050494-00002) except Items 22, 23, and 25 are replaced with part
numbers R431007309 (P -068522-00000), R431007254 P -067695-00001) and
R431001591 (P -048316-00000).
Note 14 - Same as R431002654 (P -050499-00003) except Items 42 and 43 are chrome plated.
Note 15 - Same as R431002654 (P -050499-00003) except Items 22, 23 and 25 are replaced with
R431006749 (P -065990-00002), R431007253(P -067695-00000) and R431001591
(P -048316-00000).
Note 16 - Same as R431002654 (P -050499-00003) except Items 22, 23, 35,36, 37 and 39 are replaced with
part numbers R431006800 (P -066326-00003), (P -066237-00003), R431007336 (P -068643-00000),
R431007035 (P -067225-00001), R431007032
(P -067223-00000) and R431001992 (P -049707-00004).
Note 17 - Same as Note 16 except Items 22, 23 and 25 are replaced with R431006749 (P -065990-00002),
R431007253 (P -067695-00000) and R431001591 (P -048316-00000).
Note 18 - Same as (P -050494-000XX) except (Right Hand Pull Action) Items 22, 23, 35 and 36 are
replaced with part numbers (P -057053-00000), R4317253 (P -067695-00000),
R431001591 (P -048316-00000) and (P -05988-00000).
Note 19 - Same as R431002644 (P -050494-00002) except with full pressure feature
(special valve portion consult factory).
Note 20 - Same as R431002643 (P -050494-00001) except with sprocket drive (Obsolete).
Note 21 - Same as R431002643 (P -050494-00001) except has 9/16-18 straight thread “O” ring ports
Note 22 - Same as (P -050494-XXXXX) except (Right or Left Hand Pull Action) Items 22, 23, 35 and 36 are
replaced with part numbers R431007311(P -068522-00002), R431007255 (P -067695-00002),
R431006378 (P -064198-00000), R431007034 (P -067225-00000) and (P -049804-00069).
Note 23 - Same as (P -050494-XXXXX) except less Items 43,44 and 45 and Items 22 and 36 are replace with
R431006645 (P -065610-0001), R431007132 (P -067459-00000) and (1) screw P/N (P -050283-00005).
Note 24 - Same as R431002808 (P-050295-00002) except Items 23 & 42 are chrome plated.
Note 25 - Same as R431002808 (P -050925-00002) except (Left Hand Pull Action) and Items 22 & 23 are
replaced part numbers R431002811 (P -050926-00001) and R431002814 (P -050927-00002).
Note 26 - Same as R431002808 (P -050925-00002) except (Left Hand Push Action) less Items 37 & 39 and
Items 22, 23, 35 and 36 are replaced with part numbers R431007044 (P -067274-00001),
R431002815 (P -050927-00003), R431002682 (P -050600-00002), and R431007035 (P -067225-00001)
plus arbor spring R431007032 (P -067223-00000) and spacer (P -067228-00000) are added.
Note 27 - Same as R431002808 (P -50925-00002) except (Right Hand Push Action) less Items 37 & 39 and
Items 22, 23, 35 and 36 are replaced with part numbers R431007043 (P -067274-00000),
R431002816 (P -050927-00004), R431002682 (P -050600-00002), and R431007035 (P -067225-00001)
plus arbor spring R431007032 (P -067223-00000) and spacer (P -067228-00000) are added.
Note 28 - Same as R431002946 (P -051846-00001) except less Item 25 with holes plugged for the escutcheon
drive screws.
Note 29 - Same as R431002946 (P -051846-00001) except less Item 25.

Page 9
 EXPLODED VIEW
H-2-X CONTROLAIR®
H-2-LX CONTROLAIR®
NOTE:
41 39 38 37 1. SEE PAGE 11 & 12 FOR PART NUMBERS
36
2. SEE PAGE 13 FOR REPAIR KITS
3. MATCHED/LAPPED SET OF ITEM 8 & 13
ARE IN KIT, P/N R431003892 (P –055687-
00000) PAGE 11. 45

H-2-EFX CONTROLAIR
H-2-EFS CONTROLAIR (has spring (38), arbor (37) and brake).
H-2-FX CONTROLAIR 43
36
41 46
16

23 42
47
BRAKE ASSY. 32
PART NO.R431000130 48 35 44
(-850182-00000) 49
50 40

21 27

19 28
20
30
9
SEE PAGE 13 FOR
REPAIR KITS
NOTE 7
8
3
17
6
18
34 51
10 33
IN
11
OUT
12

5
52
4
14
2
13 NOTE 3

14
3
15

Page 10
 H-2 Controlair® Valve Parts List
REF. QTY. DESCRIPTION New P/N H-2-X Old P/N H-2-X New P/N H-2-FX Old P/N H-2-FX New P/N H-2-LX Old P/N H-2-LX

Complete Device P –050493-0000X P –050494-0000X P –050499-0000X

1 1 Adjusting screw R431006770 P –066209-00000 R431006770 P –066209-00000 R431006770 P –066209-00000

2 1 Spring Housing R431006822 P –066488-00002 R431006822 P –066488-00002 R431006822 P –066488-00002
3 4 Nuts R431002419 P –049901-00020 R431002419 P –049901-00020 R431002419 P –049901-00020
4 1 Spring Seat R431000036 -526347-0000 R431000036 -526347-00000 R431000036 526347
5 1 Control Springs See page 6 See page 6 See page 6 See page 6 See page 6 See page 6
6 1 Complete Body R431000067 -534200-00000 R431000067 -534500-00000 R431000067 -534500-00000
7 2 Cap Screws R431002291 P –049842-00000 R431002291 P –049842-00000 R431002291 P –049842-00000
Minor Graduating Portion
**1 R431003892 P –055687-00000 R431003892 P –055687-00000 R431003892 P –055687-00000
Includes Items 8 to 14
8 *1 Exhaust Valve Seat See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
9 *1 11/16” “O” Ring See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
10 *1 Diaphragm See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
11 *1 Diaphragm Follower See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
12 *1 Adjusting Screw See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
13 *1 Inlet & Exhaust Valve/Includes 14 See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
14 *2 3/4” “O” Rings See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
15 **1 Exhaust Valve Spring See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
Complete Bottom Portion P -055510-0000X P –055510-0000X P -055510-0000X P –055510-0000X P -055510-0000X P –055510-0000X
15A 1
Includes items 1 to 15 Must specify spring range, same as last digit on valve
16 1 Brake Drum R431000129 -850181-00000 R431000129 -850181-0000 R431000129 -850181-00000
17 **1 Strainers See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
18 **2 Gaskets See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
Major Graduating Repair Kit R431004886 P –059028-00000 R431004886 P –059028-00000 R431004886 P –059028-00000
**1
Includes Kit P –055687-00000 and Items 15, 17 and 18
19 1 Pivot Pin R431001563 P –048189-00000 R431001563 P –048189-00000 R431001563 P –048189-00000
20 2 Retaining Rings R431001844 P –049528-00001 R431001844 P –049528-00001 R431001844 P –049528-00001
21 1 Cam Dog R431003014 P –052835-00000 R431003014 P –052835-00000 R431003014 P –052835-00000
Complete Top Portion
22 1 R431000147 -850426-00000 R431000147 -850426-00000 R431000147 850426
Includes items 23,33 to 50
Complete Cam Housing
23 1 R431000062 -534496-00000 R431000062 -536795-00000 R431000077 536795
Includes items 24 to 32
24 1 Cam Housing (Bushed) R431002766 P –050851-00002 R431002766 P –050851-00002 R431002766 P –050851-00002
25 1 Escutcheon Plate R431000061 -534491-00001 R431000061 -534491-00001 R431000061 -534491-00001
26 1 Stop R431002767 P –050851-00003 R431002767 P –050851-00003 R431002767 P –050851-00003
27 1 Latch Spring X X X X R431000098 -539961-00000
28 1 Latch X X X X R431004002 P –057117-00000
29 2 Rivets Large R431001847 P –049533-00001 R431001847 P –049533-00001 R431001847 P –049533-00001
30 2 Rivets Small R431002293 P –049854-00004 R431002293 P –049854-00004 R431002293 P –049854-00004
31 4 Screws #6—3/16” R431002597 P –049987-00002 R431002597 P –049987-00002 R431002597 P –049987-00002
32 2 Studs R431002505 P –049906-00014 R431002505 P –049906-00014 R431002505 P –049906-00014

33 2 Mounting Nuts R4312419 P –049901-00020 R431002419 P –049901-00020 R431002419 P –049901-00020

34 2 Tooth Washers R431002409 P –049898-00009 R431002409 P –049898-00009 R431002409 P –049898-00009
35 1 Cam w/pin R431002763 P –050800-00002 R431002763 P –050800-00000 R431002763 P –050800-00002
36 1 Cam Shaft See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
37, 38 1 Return Spring & Arbor Kit R431006422 P –064421-00008 X X R431006422 P –064421-00008
39 1 Cam Shaft Sleeve R431000146 -850400-00000 X X R431000146 -850400-00000
40 1 Screw 5/16” - 18 x 5/8” R431001665 P –048746-00001 R431001665 P –048746-00001 R431001665 P –048746-00001
41 1 Cap Nut See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
42 1 Handle Yoke See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
43 1 Handle Shaft See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
44 1 Nut See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
45 1 Handle Ball See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
46 1 Key 1/8 x 5/8” X X R431002109 P –049767-00003 X X
Brake Shoe & Holder Kit
1 X X R431000132 -850187-00000 X X
Includes items 47, 48, 49 & 50
47 1 Brake Shoe & Holder X X See Repair Kits See Repair Kits X X
48 1 Nut X X See Repair Kits See Repair Kits X X
49 1 Washer X X See Repair Kits See Repair Kits X X

50 1 Elastic Stop Nut X X See Repair Kits See Repair Kits X X

51 1 Bracket R431006911 P –066888-00000 R431006911 P –066888-00000 R431006911 P –066888-00000

52 2 Screws 3/18-24 x 1 1/4” R431002438 P –049902-00042 R431002438 P –049902-00042 R431002438 P –049902-00042

* These items are in the minor repair kit for graduating section.
** These items are in the major repair kit for graduating section.

Page 11 See Page 13 for Repair Kits summary.

 H-2 Controlair® Valve Parts List
REF. QTY DESCRIPTION New P/N H-2-EX Old P/N H-2-EX New P/N H-2-EFX Old P/NH-2-EFX New P/N H-2-ES Old P/N H-2-ES New P/N H-2-EFS H-2-EFS
Complete Device P –050925-0000X P –051846-0000X P –062293-00003 P –063247-0000X
1 1 Adjusting Screw R431006770 P –066209-00000 R431006770 P –066209-00000 R431006770 P –066209-00000 R431006770 P –066209-00000
2 1 Spring Housing R431006822 P –066488-00002 R431006822 P –066488-00002 R431006822 P –066488-00002 R431006822 P –066488-00002
3 4 Nuts R431002419 P –049901-00020 R431002419 P –049901-00020 R431002419 P –049901-00020 R431002419 P –049901-00020
4 1 Spring Seat R431000036 -526347-00000 R43100036 -526347-00000 R431000036 -526347-00000 R431000036 -526347-00000
5 1 Control Springs See Page 6 See Page 6 See Page 6 See Page 6 See Page 6 See Page 6 See Page 6 See Page 6
6 1 Complete Body R431000067 -534500-00000 R431000067 -534500-00000 R431000067 -534500-00000 R43100067 -534500-00000
7 2 Cap Screws R431002291 P –049842-00000 R431002291 P –049842-00000 R431002291 P –049842-00000 R431002291 P –049842-00000
Minor Graduating Portion
**1 R431003892 P –055687-00000 R431003892 P –055687-00000 R431003892 P –055687-00000 R431003892 P –055687-00000
Includes Items 8 to 14
8 *1 Exhaust Valve Seat See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
9 *1 11/16” “O” Ring See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
10 *1 Diaphragm See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
11 *1 Diaphragm Follower See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
12 *1 Adjusting Screw See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
13 *1 Inlet & Exhaust Valve/Includes 14 See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
14 *2 3/4” “O” Rings See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
15 **1 Exhaust Valve Spring See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
15A 1 Complete Bottom Portion P –055513-0000X P –055513-0000X P –055513-0000X P –055513-0000X
Portion includes items 1 to 15 Must specify spring range, same as last digit on valve
16 1 Brake Drum X X R431000129 -850181-00000 X X P –063297-00000
17 **1 Strainers See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
18 **2 Gaskets See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits
**1 Major Graduating Repair Kit R431004866 P –059028-00000 R431004866 P –059028-00000 R431004866 P –059028-00000 R431004886 P –059028-00000
Includes Kit P –055687-00000 and Items 15, 17 and 18
19 1 Pivot Pin R431001563 P –048189-00000 R431001563 P –048189-00000 R431001563 P –048189-00000 R431001563 P –048189-00000
20 2 Retaining Rings R431001844 P –049528-00001 R431001844 P –049528-00001 R431001844 P –049528-00001 R431001844 P –049528-00001
21 1 Cam Dog W/ Bearing & Follow R431002611 P –050140-00001 R431002611 P –050140-00001 R431002611 P –050140-00001 R431002611 P –050140-00001
Complete Top Portion
22 1 R431002810 P -050926-00000 R431002949 P –051847-00000 R431006040 P –062292-00000 P –063298-00000
Includes items 23,33 to 50
Complete Cam Housing
23 1 R431002813 P –050927-00000 R431002813 P –050927-00000 R431002813 P –050927-00000 P –063299-00000
Includes items 24 to 32
24 1 Cam Housing (Bushed) R431002766 P –050851-00002 R431002766 P –050851-00002 R431002766 P –050851-00002
25 1 Escutcheon Plate R431001716 P –049197-00001 R431001716 P –049197-00001 R431001716 P –049197-00001 R431001716 P –049197-00001
26 1 Stop R431002767 P –050851-00003 R431002767 P –050851-00003 R431002767 P –050851-00003 R431002767 P –050851-00003
27 1 Latch Spring X X X X X X X X
28 1 Latch X X X X X X X X
29 2 Rivets Large R431001847 P –049533-00001 R431001847 P –049533-00001 R431001847 P –049533-00001 R431001847 P –049533-00001
30 2 Rivets Small X X X X R431002293 P –049854-00004 X X
31 4 Screws #6—3/16” R431002597 P –049987-00002 R431002597 P –049987-00002 R431002597 P –049987-00002 R431002597 P –049987-00002
32 2 Studs R431002505 P –049906-00014 R431002505 P –049906-00014 R431002505 P –049906-00014 R431002505 P –049906-00014
33 2 Mounting Nuts R431002419 P –049901-00020 R431002419 P –049901-00020 R431002419 P –049901-00020 R431002419 P –049901-00020
34 2 Tooth Washers R431002409 P –049898-00009 R431002409 P –049898-00009 R431002409 P –049898-00009 R431002409 P –049898-00009
35 1 Cam w/pin R431002683 P –050600-00003 R431002682 P –050600-00002 R431002682 P –050600-00002 R431002682 P –050600-00002
36 1 Cam Shaft See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits P –063294-00001
37 1 Arbor Handle Return See Repair Kits See Repair Kits X X X X P –063296-00000
38 1 Handle Return Spring See Repair Kits See Repair Kits X X X X R431000137 -850256-00000
39 1 Cam Shaft Sleeve R431000146 -850400-00000 X X X X X X
40 1 Screw 5/16” - 18 x 5/8” R431001665 P –048746-00001 R431001665 P –048746-00001 R431001665 P –048746-00001 R431001665 P –048746-00001
41 1 Cap Nut See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits R431003740 P –055465-00000
42 1 Handle Yoke See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits P –063295-00000
43 1 Handle Shaft See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits R431000155 -850460-00000
44 1 Nut See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits R431001871 P –049859-00000

45 1 Handle Ball See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits See Repair Kits R431000012 -517026-00000
46 1 Key 1/8 x 5/8” X X R431002109 P –049767-00003 X X R431002109 P –049767-00003
Brake Shoe & Holder Kit
1 X X -850187-00000 X X -850187-00000
Includes items 47, 48, 49 & 50
47 1 Brake Shoe & Holder X X See Repair Kits See Repair Kits X X See Repair Kits See Repair Kits
48 1 Nut X X See Repair Kits See Repair Kits X X See Repair Kits See Repair Kits
49 1 Washer X X See Repair Kits See Repair Kits X X See Repair Kits See Repair Kits
50 1 Elastic Stop Nut X X See Repair Kits See Repair Kits X X See Repair Kits See Repair Kits
51 1 Bracket R431006911 P –066888-00000 R431006911 P –066888-00000 R431006911 P –066888-00000 R431006911 P –066888-00000
52 2 Screws 3/18-24 x 1 1/4” R431002438 P –049902-00042 R431002438 P –049902-00042 R431002438 P –049902-00042 R431002438 P –049902-00042
53 1 Nut X X X X X X R431002420 P –049901-00023
54 1 Screws X X X X X X R431002303 P –049856-00046
X=NOT USED IN THIS DEVICE
* These items are in the minor repair kit for graduating section.
** These items are in the major repair kit for graduating section.

See Page 13 for Repair

Page 12 Kits summary.
 Repair Kits for H-2 Controlair® Valves
Quantity
New Part Number Old Part Number Description
Per Valve

R431003892 * P –055687-00000 Minor Graduating Valve Portion-Repair Kit

1
Note 1 Includes items 8, 9, 10, 11, 12, 13 and 14
R431004886 * P –059028-00000 Major Graduating Valve Portion-Repair Kit
1
Note 1 Includes items 15, 17, 18 and Kit R431003892
R431000132 -850187-00000 Friction Brake Kit for FX, EFX and EFS models
1
Note 5 Includes items 47, 48, 49 and 50
R431006420 P –064421-00006 Cam Shaft Kit for X, FX, LX, EX, EFX and ES
1
Note 5 Includes items 36, 41, 42, 43, 44 and 45
R431006422 P –064421-00008 Return Spring and Arbor Kit for X and LX
1
Note 5 Includes items 37 and 38
R431006424 P –064421-00010 Return Spring and Arbor Kit for EX
1
Note 5 Includes items 37 and 38

Notes:
*1. The inlet and exhaust valve unit Item 13 and exhaust valve seat Item 8 are lapped
together to form a matched set. Kits that contain these items from the factory
include matched sets.
2. Select replacement range control spring from identity schedule on page 8.
3. All kits above include small tubes of the recommended lubricants.
4. Valve portion kits listed above contain the seals and other parts that are needed to
repair the valve portion.
5. Replace all worn or damaged components, especially in the mechanical portions of
the valve. The mechanical parts are listed on pages 9, 10, 11 and 12.

Chrome plated H-2 Controlair® Valves

with chrome plated parts for item numbers listed
(See notes 1, 12, 14 and 24 --Page 9)
Model New Old New Item 23 Old Item 23 New Item 42 Old Item 42 New Item 43 Item 43
Complete Complete Cam Housing Cam Housing Yoke Yoke Handle Shaft Handle Shaft
Part Part Part Part Part Part Part Number Part Number
Number Number Number Number Number Number
H-2-X P –065989-00003 R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
R431001217 P –065124-00001 R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
H-2-FX R431001216 P –065124-00002 R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
R431001215 P –065124-00003 R431006569 P –065130-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
H-2-LX P –066325-00003 P –066237-00000 R431006897 P –066852-00001 R431002846 P –050979-00001
H-2-EX P –066322-00002 R431006789 P –066234-00000 R431006897 P –066852-00001 R431002846 P –050979-00001

Page 13
 Full Pressure Feature for H-2 Controlair®
The full pressure feature was added to H-2 Controlair Valves to provide pressure graduation for
the initial engagement of a clutch and then to lock the clutch at full line pressure. It is particu-
larly attractive on valves that are mounted in a vertical position. The full pressure feature
makes it easier for the operator to hold the valve fully engaged for period of time. When the top
pressure is critical, it compensates for valve component wear.
Caution must be exercised when using this feature. The full pressure feature opens
to full line pressure, so this pressure may need to be regulated to the value desired.

Line

Full Pressure Kit P/N R431007029

FULL PRESSURE POINT

PRESSURE
(P –067190-00000) IS ADJUSTABLE.
Exhaust Valve Nut
Stop Rod
Adjusting Screw
Set Screw
HANDLE TRAVEL
GRADUATION WITH FULL PRESSURE FEATURE

HANDLE TRAVEL

Normal setting is
10 - 15 before full
travel.

Nut

Adjustable
Max. Travel

Rod

Adjustable
Screw
Set Screw

Page 14
 C

A A A

92° YOKE ASSEMBLY

AS SHOWN REVERSE
ASSEMBLY FOR 78°

Page 15
ASSEMBLY VIEW

A A
A
H-2-FX CONTROLAIR® VALVE H-2-X & H-2-LX CONTROLAIR® VALVE
 ASSEMBLIES
The following H-2-X, H-2-LX, and H-2-FX CONTROLAIR Valves are assembled as shown where handle
location or push/pull handle action is required on special panel configuration.

Model New P/N Old P/N Configuration Model New P/N Old P/N Configuration

H-2-X R431007252 P -067694-00003 Figure No. 1 Rev. H-2-X R431007324 P -068544- No. 3 Rev. nameplate
nameplate Std. cam 00003 Reverse cam
H-2-X R431007323 P -068543-00003 Figure No. 2 Std. H-2-X R431002639 P -050493- Figure No. 4 Std.
nameplate Reverse cam 00002 nameplate Std. cam

Model New P/N Old P/N Configuration Model New P/N Old P/N Configuration
H-2-LX R431007326 P -068546-00003 Figure No. 1 Rev. name- H-2-X R431007327 P -068547-00003 Figure No. 3 Rev. name-
plate Std. cam plate Reverse cam
H-2-LX --- P -065545-00003 Figure No. 2 Std. name- H-2-X R431002653 P -050499-00002 Figure No. 4 Std. name-
plate Reverse cam plate Std. cam

Model New P/N Old P/N Configuration Model New P/N Old P/N Configuration

H-2-FX R431007308 P -068521-00002 Figure No. 1 Rev. name- H-2-FX R431007329 P -068549-00003 Figure No. 3 Rev. name-
plate Std. cam plate Reverse cam
H-2-FX R431007328 P -068548-00003 Figure No. 2 Std. name- H-2-FX R431002644 P -050494-00002 Figure No. 4 Std. name-
plate Reverse cam plate Std. cam

Page 16
 Testing and Test Set-Up (See Test Arrangement Diagram)

Testing 4. Flow Capacity: Set supply line pressure to 100

After any repair or adjustments, the H-2 Controlair psi (6.9 bar) regardless of the control spring rating.
Valve should be tested using the following procedures Moving the handle from “OFF” position to the full
and test arrangements described in this section. travel position, the delivery volumes should start to
Pressure control valves need to be tested for the fol- fill within the time limits shown in Table 1.
lowing: Move the handle quickly from full travel position
1. Function 4. Flow Capacity to back to “OFF” position. This should exhaust
2. Pressure Range 5. Response volumes within the time limits shown on table 1.
3. Leakage 6. Mechanical Detents Note: valves with less than 0 to 35 psi (2.4 bar)
The adjustments affecting these points were described or less rated springs require an additional volume
in the previous sections. as shown in test arrangement diagram.
General instructions for accomplishing these tests are 5. Response: Move valve handle to the full travel
listed below. position and hold. Fully open the valve at test vol
1. Function: The H-2 Controlair Valves are spring re- ume so that that the air exhausts through the choke
turned handle actuated 3-way pressure graduating plug. Observe the delivery pressure gage at volume
valves. The handle actuates the valve to increase, (1). A pressure drop of no more than 3 psi (0.2 Bar)
decrease or maintain graduated air pressure to the is permitted.
“OUT” port or delivery line. 6. Mechanical Detent (H-2-LX): Move handle to ex-
2. 2. Pressure Range: Supply pressure at “IN” port treme detent position. Connect a spring scale just
will be delivered as graduated pressure to the under the knob. A minimum of 12 lbs. should be
“OUT” or delivery port depending upon the range of required to pull the handle out of detent.
the control spring being used and the handle
position. The handle in the “OFF” or returned
position the “OUT” or delivery port is at minimum Flow Capacity Tests- Ports 1 & 3
pressure setting. Moving the handle actuates the
graduating control portion to deliver graduated
Test Ranges & Times
pressure to the “OUT” or delivery port. Check the
valve to confirm the Minimum Pressure of 30 psi Valve Maximum Exhaust Max. Test
(2 Bar) and Maximum pressure of 70 psi Fill Psi
Range Time-Sec Psi Time Vol.
(4.9 Bar). 0 to15 0 to 15 15 to 5 450
2 sec 2 sec.
3. Leakage: Set supply pressure to 20 psi (1.4 Bar) psi psi psi cu.in.
above maximum delivery pressure of the valve 0 to20 0 to 15 15 to 5 450
2 sec 2 sec.
being tested. Using soap and water solution, coat psi psi psi cu.in.
the valve at the pipe bracket and spring housing 0 to25 0 to 15
2 sec
15 to 5
2 sec.
450
parting lines. No leakage is permitted in any handle psi psi psi cu.in.

position. 0 to30 0 to 15
2 sec
15 to 5
2 sec.
450
psi psi psi cu.in.
A. Port (IN)
1. On all valves with spring ranges less than 0 to 35 0 to 15 15 to 5 450
2 sec 2 sec.
psi psi psi cu.in.
90 psi (6.2 bar), set supply line pressure to
0 to 65 0 to 50 50 to 10 225
100 psi (6.9 bar). Move handle to full travel psi psi
2 sec.
psi
2 sec.
cu. In.
position and hold (detent position on detented
0 to 0 to 50 50 to 10 225
valves). Close valve in supply line to “IN” port 100 psi psi
2 sec.
psi
2 sec.
cu. In.
or delivery line to isolate graduating valve.
0 to 0 to 50 50 to 10 225
Observe delivery pressure gage in line. A 2 sec. 2 sec.
125 psi psi psi cu. In.
pressure drop of no more than 2 psi (0.14 bar) 0 to 0 to 50 50 to 10 225
2 sec. 2 sec.
in 30 seconds is permitted. 150 psi psi psi cu. In.
0 to 65 0 to 15 50 to 10 225
2 sec. 2 sec.
psi psi psi cu. In.
35 to 35 to 70 to 40 225
2 sec, 2 sec.
85 psi 70 psi psi cu. In.

Page 17
 Test Arrangement Diagram
Notes:
1. Rexroth Taskmaster Timing Volumes, part number R431002899 (TM–058887-00225) can be used for the
volumes indicated.
2. The supply air line to the valve and the delivery lines must be full size as shown. Line must not exceed 3 Ft.
(1 meter) between the supply valve and “IN” or supply port or “OUT” or delivery port.
3. It is recommended that as large of a gage as practical be used on the delivery lines. A 6” (150mm) test gage is
recommended.

TEST VALVE

PRESSURE
GAGE DELIVERY
PRESSURE
GAGE

225 in 3
IN OUT 225 in 3

1/4” PIPE SCHEDULE 40

OR
3/8” O.D. TUBING CHOKE PLUG .032
OR
#6 SINGLE BRAID HOSE OPTIONAL:
REQUIRED FOR LOW SPRING
RANGE VALVES ONLY.

CLEAN, DRY, CHEMICAL FREE AIR

SUPPLY 200 PSIG MAXIMUM (OR 20 PSIG
ABOVE MAXIMUM DELIVERY PRESSURE
OF ANY VALVE TESTED).

REXOTH R431016359 (PR-7816-10)

P/N PD-20031-0191

IDENTITY SCHEDULE

Page 18
 NOTICE TO PRODUCT USERS
1. WARNING: FLUID MEDIA
Bosch Rexroth pneumatic devices are designed and tested for
use with filtered, clean, dry, chemical free air at pressures and
temperatures within the specified limits of the device. For use with
media other than air or for human life support systems, Bosch
Rexroth must be consulted. Hydraulic cylinders are designed for
operation with filtered, clean, petroleum based hydraulic fluid;
operation using fire-resistant or other special types of fluids may
require special packing and seals. Consult the factory.
2. WARNING: MATERIAL COMPATIBILITY
Damage to product seals or other parts caused by the use of
noncompatible lubricants, oil additives or synthetic lubricants in
the air system compressor or line lubrication devices voids Bosch
Rexroth's warranty and can result in product failure or other mal-
function. See lubrication recommendations below.
AIR LINE LUBRICANTS! In service higher than 18 cycles per
minute or with continuous flow of air through the device, an air line
lubricator is recommended.* (Do not use line lubrication with vac-
uum products.) However, the lubricator must be maintained since
the oil will wash out the grease, and lack of lubrication will greatly
shorten the life expectancy. The oils used in the lubricator must be
compatible with the elastomers in the device. The elastomers are
normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL.
Bosch Rexroth recommends the use of only petroleum based oils
without synthetic additives, and with an aniline point between 180°
F and 210° F.
COMPRESSOR LUBRICANTS! All compressors (with the excep-
tion of special "oil free" units) pass oil mist or vapor from the inter-
nal crankcase lubricating system through to the compressed air.
Since even small amounts of non-compatible lubricants can cause
severe seal deterioration (which could result in component and
system failure) special care should be taken in selecting compati-
ble compressor lubricants. It is recommended that users review
the National Fluid Power Association "Recommended Guide Lines
For Use Of Synthetic Lubricants In Pneumatic Fluid Power Sys-
tems" (NFPA T1.9.2-1978).
3. WARNING: INSTALLATION AND MOUNTING
The user of these devices must conform to all applicable electri-
cal, mechanical, piping and other codes in the installation, opera-
tion or repair of these devices.
INSTALLATION ! Do not attempt to install, operate or repair
these devices without proper training in the technique of working
on pneumatic or hydraulic systems and devices, unless under
trained supervision. Compressed air and hydraulic systems con-
tain high levels of stored energy. Do not attempt to connect, dis-
connect or repair these products when a system is under pres-
sure. Always exhaust or drain the pressure from a system before
performing any service work. Failure to do so can result in seri-
ous personal injury.
MOUNTING! Devices should be mounted and positioned in such
a manner that they cannot be accidentally operated.
4. WARNING: APPLICATION AND USE OF PRODUCTS
The possibility does exist for any device or accessory to fail to
operate properly through misuse, wear or malfunction. The user
must consider these possibilities and should provide appropriate
safe guards in the application or system design to prevent per-
sonal injury or property damage in the event of a malfunction.
5. WARNING: CONVERSION, MAINTENANCE AND REPAIR
When a device is disassembled for conversion to a different con-
figuration, maintenance or repair, the device must be tested for
leakage and proper operation after being reassembled and prior
to installation.
MAINTENANCE AND REPAIR! Maintenance periods should be
scheduled in accordance with frequency of use and working con-
ditions. All Bosch Rexroth products should provide a minimum of
1,000,000 cycles of maintenance free service when used and
lubricated as recommended. However, these products should be
visually inspected for defects and given an "in system" operating
performance and leakage test once a year. Where devices re-
quire a major repair as a result of the one million cycles, one
year, or routine inspection, the device must be disassembled,
cleaned, inspected, parts replaced as required, rebuilt and tested
for leakage and proper operation prior to installation. See individ-
ual catalogs for specific cycle life estimates.
6. PRODUCT CHANGES
Product changes including specifications, features, designs and
availability are subject to change at any time without notice. For
critical dimensions or specifications, contact factory.
*Many Bosch Rexroth pneumatic valves and cylinders can
operate with or without air line lubrication; see individual sales
catalogs for details.

LIMITATIONS OF WARRANTIES & REMEDIES

Bosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following:
For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which under
normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will
be made for labor with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of its
authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any
product, nor any downtime incurred, whether or not proved defective.
All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part
replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims
must be submitted within thirty days of the failure or be subject to rejection.
This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by
misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also
excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This
Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise.
Neither, Bosch Rexroth nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses
incurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any
product or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in
any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all
such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this
Warranty shall be effective unless authorized in writing by an officer of Bosch Rexroth Corporation.
Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specifications
without notice.

Page 19
 Bosh Rexroth Corporation
Pneumatics
1953 Mercer Road
Lexington, KY 40511-1021
Telephone (859) 254-8031
Facsimile (859) 254-4188
pneumatics@boschrexroth-us.com
www.boschrexroth-us.com/brp

International offices: Factory Automation North American offices: Bosch Rexroth Canada
Regional sales offices: Bosch Rexroth Corporation 3426 Mainway Drive
Asia: Corporate Headquarters Burlington, Ontario L7M 1A8 Telephone
China Russia Central 5150 Prairie Stone Parkway (905) 335-5511 Facsimile (905) 335-4184
India Singapore Bosch Rexroth Corporation Hoffman Estates, IL 60192-3707 www.boschrexroth.ca
Japan South Korea 5150 Prairie Stone Parkway Telephone (847) 645-3600
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Telephone (847) 645-3600 Calle Neptuno # 72
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Industrial Hydraulics CP 07700 Mexico, D.F.
Europe: Great Lakes 2315 City Line Road Telephone (555) 754-1711
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Belgium Norway 2730 Research Drive Telephone (610) 694-8300
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Czech Republic Portugal Telephone (248) 393-3330 Further contacts:
Denmark Romania Facsimile (248) 393-2893 Bosch Rexroth Corporation www.boschrexroth.com/addresses
Finland Slovakia Electric Drives and Controls
France Spain Northeast 5150 Prairie Stone Parkway
Germany Sweden Bosch Rexroth Corporation Hoffman Estates, IL 60192-3707
Greece Switzerland 99 Rainbow Road Telephone (847) 645-3600
Hungary Turkey East Granby, CT 06026-0000 Facsimile (847) 645-6201 The data specified herein only serves
Italy Ukraine Telephone (860) 844-8377 to describe the product. No
statements concerning a certain
United Kingdom Facsimile (860) 844-8595 Bosch Rexroth Corporation
Linear Motion and Assembly condition or suitability for a certain
North America: Bosch Rexroth Corporation Technologies application can be derived from our
Canada United States 2315 City Line Road 816 E. Third Street information. The given information
Mexico Bethlehem, PA 18017-2131 Buchanan, MI 49107 does not release the user from
Telephone (610) 694-8300 Telephone (269) 695-0151 obligation of own judgment and
verification. It must be remembered
South America: Facsimile (610) 694-8467 Facsimile (269) 695-5363
Argentina Venezuela that our products are subject to a
Brazil Southeast 14001 South Lakes Drive natural process of wear and aging.
Bosch Rexroth Corporation Charlotte, NC 28273 ©This document, as well as the data,
14001 South Lake Drive Telephone (800) 438-5983 specifications and other information
Charlotte, NC 28273-5544 Facsimile (704) 583-0523 set forth in it, are the exclusive
Telephone (704) 583-4338 property of Bosch Rexroth Corp.
Without their con- sent it may not be
Facsimile (704) 583-0523 Bosch Rexroth Corporation
Mobile Hydraulics reproduced or given to third parties.
West 145 Southchase Boulevard
Bosch Rexroth Corporation Fountain Inn, SC 29644-9018
11 Goddard Telephone (864)967-2777
Irvine, CA 92618-4600 Facsimile (864)962-5338
Telephone (949) 450-2777
Facsimile (949) 450-2790
Printed in the United States
©2008 Bosch Rexroth Corporation SM-800.6502
(Supercedes B4-65.02)
October 2008