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Company profile

THE PHILOSOPHY
Giovenzana’ s philosophy is based upon the basic principles of business
management, dynamism and continuous research into the operator’ s needs in the
field of man-machine interaction. These principles, thanks to the experience and
professionalism of its staff, guarantees Giovenzana’s development and growth.

THE HISTORY
With over 60 years experience in this field,
coupled with excellent managerial skills,
Giovenzana has maintained growth
relying upon:
Market research
Product placement
Manufacturing technology, and above
all, team work

THE PRODUCTS
Giovenzana, leader in the industrial technology field, is the first choice for:
Handling equipment
Automation
Lifting equipment
Maintenance
Command and control of moving parts
Development, design and production are combined to reach a common goal and cover most industrial applications.

QUALITY AS A WAY OF LIFE


The commercial success of a product
does not happened by chance, but is the
end result of the combined efforts of all
human resources operating within an
organizational structure that is devoted
to quality.
Giovenzana is an UNI EN ISO 9001:2015
certified company. Today, Giovenzana’s
goal is not just “to manufacture a quality
product”, but also to ensure the
protection of our cycle processes
Giovenzana’ s company is certificated
UNI EN ISO 140001:2015

2
Catalogue contents

Lifting equipment:
Pendant stations for small hoist application, in single / double row or direct
power circuits switchings and tail lift controls .

Mounting example: 10 Page 8

Limit switches:
Rotary gear limit swicthes and control position limit switches

Mounting example: 1 3 Page 21

Slip ring:
20 A Slip ring from 3 up to 15 rings with IP51 protection case

11
Mounting example: Page 39

Warning horn:
Single tone, Ø 75mm or 100 mm, available in AC 24/48/110/230 V and in DC 24/48 V

Mounting example: 4 5 6 Page 39

3
Catalogue contents

Picture shows a typical overhead crane assembly

Other product applications:

1 3
11

10

Rolling shutter door Hoist Slip ring motor

4
Product Overview

Line P02 P03 HP03


Product type pendant station pendant station pendant station

Picture

Page 8 8 8
shock proof - heat resistant shock proof - heat resistant shock proof - heat resistant
two direction interlocked two direction interlocked two direction interlocked
Characteristics IP65 double insulation IP65 double insulation IP65 double insulation
indelible laser engraved symbols indelible laser engraved symbols indelible laser engraved symbols
ergonomic design

Line FGR1 FGR2 FGR3


Product type rotary gear limit switch rotary gear limit switch rotary gear limit switch

Picture

Page 23 25 27
thermoplastic housing/cover aluminium housing/self ext. cover thermoplastic housing/cover
ratio 012-033-050-075-100-150-200-400 ratio 012-033-050-100-200 ratio from 1:8 to 1:460
Characteristics IP65 IP65 IP66
flanged fixing /rear shaft version flanged fixing /rear shaft version rear shaft version avaible
potentiometer available encoder or potentiometer available

5
Product Overview

DC30 PL PLB TLP


pendant station pendant station pendant station fixed/pendant station

8 11 12 13
shock proof - heat resistant shock proof - heat resistant shock proof - heat resistant shock proof - heat resistant
two direction interlocked two direction interlocked two direction interlocked two direction interlocked
IP65 double insulation IP65 double insulation IP65 double insulation IP65 double insulation
indelible laser engraved symbols indelible laser engraved symbols indelible laser engraved symbols indelible laser engraved symbols
high power contact block 25 A from 5 to 12 holes from 4 to 14 holes compact and modern design

FCR FFH FCP SCUDO


position limit switch position limit switch position limit switch slip ring

33 35 36 38
self extinguishing housing/cover self extinguishing housing/cover self extinguishing housing/cover close PVC frame IP51
Ithe 16 A cam switch Ithe 20 A cam switch Ithe 40 A cam switch modularity from 3 up to 15 rings
IP65 IP65 double insulation IP65 80mm diameter rings
for single or double speed motor rubber covering wheel reinforced mechanical stop rated operating current 20 A
fully adjustable aluminium rods fully adjustable metallic rod rated insulation voltage Ui 690 V

G75/100
warning horn

38
G75: 50 Hz / G100: 300 to 350 Hz
G75: 88dB / G100: 93.5 dB
G75 IP30 / G100 IP65*
*double insulation
6
Certifications

QUALITY
Giovenzana, leader in the elevator and lifting equipment field, has gained a prominent position in the automation sector
with its launch of industrial control accessories into the market. For many years, all commercial and industrial operations
have been integrated within the framework of the UNI EN ISO 9001:2015.
Ref.: quality system CSQ certificate N 9105. GIOV.
Giovenzana has fulfilled its commitment to the quality of its products since 1995. The quality system is the end user’s
guarantee that all production stages are maintained under strict control and adhere to the requirements set by the
company, both in terms of customer expectations and compliance to the relevant international standards as proved by
the various certificates Giovenzana holds for its products. With the certification UNI EN ISO 14001:2015, Giovenzana
keeps up with new technologies in order to reduce the consumption of raw materials, energy and natural resources and to
minimize refuse and emissions in hopes of progressively reducing negative impacts on the environment.
Giovenzana products are in conformity to directives Rohs, Pfos, Raee and Reach.
Ref.: certification CSQ N 9191. GIBV.

COMPLIANCE
All Giovenzana products are manufactured according to the relevant Cee directives.
Giovenzana certifies this compliance with a declaration of conformity.

CERTIFICATIONS
In order to reach the high level of quality Giovenzana’s products achieve, they are
tested by multiple third parties. In order to obtain the UL mark, Giovenzana submits
its products to be tested by Underwriter Laboratories Inc., one of the most
prestigious independent certification companies in the world.

CEE DIRECTIVES
As of January 1, 1997 it is compulsory to CE mark all
electro-mechanical products. This has been outlined by two
important regulations:
72/23 CEE and 93/68 CEE Low Voltage Directives.

CE MARK
European directives, applied to all national regulations, set the
minimum requirements in term of safety of all electrical material
sold within the EU. The compliance to these requirements is
certified to the manufacturer by the CE mark placed on the
products.

STANDARDS
Giovenzana’s products comply with both the European EN and the
American UL standards. These regulations, such as the EN 60024
(covering the safety requirements of the electrical circuits on board
industrial machinery), define the characteristics, performance and
use of the products.

EN EUROPEAN STANDARDS
The EN European standards usually originate from IEC International
and are the result of the collaboration between CENELEC
(European Committee for Electrotechnical Standardization)
member countries. These standards cover and eliminate existing
national standards that may be contradictory or out of date.

7
Lifting equipment Contents

LIFTING EQUIPMENT
Pendant stations for small hoist application, in single / double row or direct power circuits
switchings and tail lift controls.
Giovenzana International Company, leader in lifting equipment control, makes a wide range of standard products
for all installation requirements, and all biult to high quality specification and safety guidelines.
The Lift Equipment products series comply with: IEC 947-5-1, EN60947-5-1, UL508 and use: IEC 204-1, EN60204-
1, EN ISO 13850, all achieved according to the needs and requirements of Cee 89/392.
All operators are coloured and the laser-engraved, indelible legends comply with EN60204-1 and FEM 9.941.
CERTIFICATIONS: The pendant stations P02, P03 , HP03, PL series can be certificated cUL.
Use (recommended) Line Picture Characteristic

Two push button pendant stations for small hoist :


• single speed or two speed motor
P02 • direct motor control 1kW – 1speed
• available in UL/CSA requirements

(item available in kit-form,: enclosure, contact block and operator available separately for customization)

Hoist Three push button pendant stations for small hoist:


• single speed motor or two speed motor
P03 • direct motor control 1kW – 1speed
• available in UL/CSA requirements

(item available in kit-form,: enclosure, contact block and operator available separately for customization)

Ergonomic pendant stations for small hoist :


• single speed motor
HP03 • two speed motor
• available in UL/CSA requirements
Ergonomic!
design
(item available in kit-form,: enclosure, contact block and operator available separately for customization)

Pendant stations for high power hoist:


• direct motor control single phase and three phase
DC30 • Ith 25A - 1phase/2poles 230…400V 2.2kW
3phase/3poles 230…400V 4kW
High power!

Overhead crane
SINGLE-row pendant stations for crane control circuits:
• single speed motor or two-speed motor
PL • available in different configuration with 5-7-8-10-12 holes
• available in UL/CSA requirements

(item available in kit-form,: enclosure, contact block and operator available separately for customization)

DOUBLE-row pendant stations for crane control circuits:


• single speed motor
PLB • two speed motor
• available in different configuration with 4-6-8-10-12-14 holes

(item available in kit-form,: enclosure, contact block and operator available separately for customization)

Lifting platform
Truck tails lift
Compact pendant stations for lifting platform and tails lift
TLP application (pendant or wall fixing)
Compact!
design
(item available in kit-form,: enclosure, contact block and operator available separately for customization) 8
Pendant stations Hoist control: P02 P03 HP03 DC30
LIFTING EQUIPMENT

Characteristics:

Bi-directional, mechanically interlocked


IP 65 double insulation IEC/EN60529
General and electrical data page 23
Laser engraved symbols comply with EN60204-1, FEM 9.941
Shock proof and heat resistant
CONTACT TYPE
WEIGHT
PICTURE LAYOUT CONFIGURATION CODE [gr]

SINGLE SPEED 230


(* TILTING BUTTON P02.RM 1 NO* 1 NO*
16A – 250Vac ½ HP)

P02.1 230

SINGLE SPEED P02.2 250

P02 P02.4 250

(*) HIGH POWER CONTACTS (*) (*)


DIRECT MOTOR CONTROL P02.CD (*) (*)
1Kw 1ph (*) (*)
230

I^
TWO SPEED P02.D2 250
II^

P03.1 440

P03.2 450
SINGLE SPEED
460
P03.3

P03 (*) HIGH POWER CONTACTS


P03CD
(*)
(*)
(*)
(*)
(*)
(*) 460
DIRECT MOTOR CONTROL
1Kw 1ph (*) (*) (*)

I^
TWO SPEED P03D2 460
II^

SINGLE SPEED HP03 330

HP03
I^
TWO SPEED HP03.D2 350
II^

3 NO 3 NO
(*)
DC30 1 NC 1 NC 600

SINGLE SPEED
4 NO 4 NO (*)
DC30.RG 600
(*) Ith 25A EXTRA HIGH POWER
CONTACTS BLOCK FOR
DC30 DIRECT MOTOR CONTROL :
2.2kW 1ph / 4kW 3ph
DC30.GE
3 NO
1 NC
3 NO
1 NC
(*) 600

TWO SPEED (*) 2 NO 2 NO


(*) Ith 25A EXTRA HIGH POWER 2 NC 2 NC
DC30D2 650
CONTACTS BLOCK FOR
9 DIRECT MOTOR CONTROL :
2.2kW 1ph / 4kW 3ph
Pendant stations Dimensions: P02 P03 HP03 DC30

LIFTING EQUIPMENT
P02

P03

HP03

DC30

10
Pendant Stations cranes control circuits: PL
LIFTING EQUIPMENT

Characteristics:

Bi-directional, mechanically interlocked


IP 65 double insulation IEC/EN60529
General and electrical data page 23
Laser engraved symbols comply with EN60204-1, FEM 9.941
Shock proof and heat resistant
Available in UL/CSA requirements
CODE
weight

1.105

1.290
[gr.]

600

625

655

800

830

855

880

890

915

945

970
N° push
button

5 5 5 7 7 7 7 8 8 8 8 10 12
lenght
[mm]
345

345

345

495

495

495

495

530

530

530

530

640

710
L
LAYOUT
DIMENSIONS

PUSH BUTTON TYPE – CONTACT TYPE COUPLED

NC NO NO NO NO NO NO NO

NO NO NO NO NO
(*) two speed
contact block
11
Pendant Stations cranes control circuits: PLB

LIFTING EQUIPMENT
Characteristics:

Bi-directional, mechanically interlocked


IP 65 double insulation IEC/EN60529
General and electrical data page 23
Laser engraved symbols comply with EN60204-1, FEM 9.941
Shock proof and heat resistant
CODE N° push weight

1.080

1.245

1.445
530

555

700

730

755

860

895

920

945
[gr.]
lenght button

4 4 6 6 6 8 8 8 8 10 12 14
[mm]
345

345

399

399

399

453

453

453

453

547

604

655
L
LAYOUT
DIMENSIONS

TIPO DI PULSANTE – TIPO DI CONTATTO ABBINATO

NC NO NO NO NO NO NO NO NO

NO NO NO NO NO
(*) two speed
contact block
12
Pendant / Fixed Stations Lifting platform – Truck tail lift: TLP
LIFTING EQUIPMENT

Characteristics:

Compact and modern design


Bi-directional, mechanically interlocked
IP 65 double insulation IEC/EN60529
General and electrical data page 23
Laser engraved symbols comply with EN60204-1, FEM 9.941
Contact block with spring cage terminal
MOBILE-PENDANT FIXING WALL FIXING Shock proof and heat resistant
(with WALL BRACKET accessories) Mobile-Pendant (with wall bracket accessories) or wall fixed mounting
CODE
N° push weight
[gr.]

120

120

200

255

255

314

314
button

1 1 2 3 3 4 4
lenght
[mm]

115

150

150

185

185
80

80
L
LAYOUT

push pull twist release

selector switch

selector switch

PUSH BUTTON TYPE


DIMENSIONS

CONTACT TYPE COUPLED


L

NC NO NO NO

With With
13 Emergency Stop Selector Switch
Pendant / Fixed Stations Contact Block type: PL004 - PCW

LIFTING EQUIPMENT
PL004 line
P02 P03 DC30 PL PLB
(e-stop only)

NC N0

Clamping screw M3.5 terminal with mobile “bent tile”


plate that works with cables of different section

PL004001 PL004002

Simply Dimensions Markings


Contact
Point

Technical data see page 23

PCW line
HP03 TLP

NC N0

Spring cage terminal with two separated plates


that works with cables with different section

PCW01 PCW10

Three Dimensions Markings Spring cage terminal:


Contact Point
safe & durable
energy transmission

1) Insert the screwdriver


2) turn 1/4 the screwdriver
3) insert wire
4) remove the screwdriver 14
Pendant / Fixed Stations KIT To be customized
Create your customized station in 4 steps
LIFTING EQUIPMENT

STEP 1 HOLES
n° CODE
WEIGHT
[gr]
Choose station SMALL DIMENSIONS BIG
type

2 180
P02 P02K

P03 3 P03K 258

5 PL05K 410

7 PL07K 540

8 600
PL PL08K

10 PL10K 700

12 PL12K 800

4 PLB04K 410

6 PLB06K 510

8 PLB08K 610

PLB 10 PLB10K 710

12 PLB12K 810

14 PLB14K 910

1 TLP1K 100

2 TLP2K 130

TLP 3 TLP3K 160

4 TLP4K 200

15
Pendant / Fixed Stations KIT To be customized
Create your customized station in 4 steps

LIFTING EQUIPMENT
STEP 2 STEP 3
Choose OPERATOR Choose CONTACT TYPE

(*) Symbols according to FEM 9.941 P02-P03-PL-PLB TLP


Customized engraving available (min. quantity applies)

(*)

NC NO NC NO

colore?

(*)

NOT for TLP

16
Pendant / Fixed Stations KIT To be customized
Create your customized station in 4 steps
LIFTING EQUIPMENT

STEP 4
Mounting
instructions

P02

P03 TLP

17
Pendant / Fixed Stations KIT To be customized
Create your customized station in 4 steps

LIFTING EQUIPMENT
PL

PLB

1° sp. 2° sp.

1° speed 2° speed
“high” plunger “low” plunger 18
Pendant / Fixed Stations Spare Parts / Accessories
LIFTING EQUIPMENT

SPARE PARTS:
P02 – P03 – PL – PLB – TLP

NOT for TLP NOT for TLP

Operators and contacts block codes please go to page 19

DC30
CONTACT BLOCKS RUBBER BUTTON COVER

mechanical interlock

DRAWINGS EXAMPLES

TLP ACCESSORIES
WALL BRACKET SPIRAL CABLE GLAND

1…3 16000061
12901054
4 16000062
19
Pendant / Fixed Stations General and Electrical data

LIFTING EQUIPMENT
Note: P02 – P03 – HP03 – PL line available in UL/CSA requirements

General characteristics P02 – P03 – HP03 – PL – PLB – TLP DC30


In conformity to standards IEC / EN60947-5-1 IEC / EN60947-3
P02 P03 HP03 PL PLB TLP
Material ABS
PP ABS ABS ABS ABS PP
Material group II II
Pollution class 3 3

Climate operating -25°C + 70°C -25°C + 70°C


temperature storage -30°C + 70°C -30°C + 70°C
IEC68 part 2-3 hot damp hot damp
Climate resistance
IEC68 part 2-30 unsettled hot damp unsettled hot damp
P02 – P03: rubber cable sleeve Ø7…18mm
Cable entry PL – PLB: rubber cable sleeve Ø9…24mm cable gland M25
HP03: spiral cable gland M20 – TLP: cable gland M20

Electrical characteristics
P02 – P03 – HP03 – PL – PLB – TLP DC30
contact blocks

Markings

Rated insulation voltage [Ui] 690V 500V


Rated thermal current [Ith] 16A 25A
Rated impulse withstand voltage [Uimp] 4kV 4kV
Frequency 50Hz – 50/60 Hz type PCW (HP03-TLP) 50Hz
Rated operating current [Ie]
(V) 24 60 110 240 400 440 500 690
AC-15 type: PL004..
(A) 16 12 8 6 4 3.5 3 1 -
alternate P02/P03/DC30 e-stop/PL/PLB
current
type: PCW..
(A) 10 8 6 5 4 4 4 2 -
HP03-TLP
(V) 24 48 60 110 220 250
DC-13 type: PL004..
(A) 2 1.2 0.85 0.4 0.25 - -
direct P02/P03/DC30 e-stop/PL/PLB
current type: PCW..
(A) 2 2 1 0.4 - 0.4 -
HP03-TLP
AC-3 1phase-2poles 230V-400V - 2.2kW
alternate
current 3phase-3poles 230V-400V - 3kW
Conditional short circuit withstand current 1000A 1000A
Fuse rating gG 10A - 500V aM 12A - 500V
Contact insulation resistance ≤ 25mΩ -
type: PL004.. slow break double gap contacts
Switching P02/P03/DC30 e-stop/PL/PLB single pad slow break double gap contacts
mechanism type: PCW.. slow break double gap contacts single pad
HP03-TLP three pads
Positive operation NC contact block -
type: PL004..
M3.5 screw
P02/P03/DC30 e-stop/PL/PLB
Terminal type M3.5 screw
type: PCW..
spring cage terminal
HP03-TLP
type: PL004..
No. 1 or 2 flexible and solid conductor min 1 max 2.5 mm2
Terminal P02/P03/DC30 e-stop/PL/PLB No. 1 or 2 flexible and solid conductor
capactity type: PCW.. min 1 max 2.5 mm2
No. 1 or 2 flexible and solid conductor min 0.5 max 2.5 mm2
HP03-TLP
UL508 characteristics
General use 600V ac 16A -
Designation code (HD) Heavy Duty A600-Q600 - 20
Limit switches Rotary Gear – product description

Rotary Gear Limit switches


The Giovenzana’s rotary gear limit switch is a device used to control the number of rotation or direction angle of
industrial and building machines. A typical application is controlling the position of the rolling shutter door or
overhead cranes etc… . The unit, through a gear system and cams transmission, controls 2, 4 or more
microswitches so that after a definied number of revolutions, it can prepare the motor or the device to start or
stop running. The microswitches have a calibration screw that operates independently on each cam; so it can
calibrate the opening and closing of each micro according the functional requirements needed.
The gear-based transmission system allows you to choose different ratios.
It can also be supplied with rear shaft version or complete of linear detector (potentiometer or encoder) too.
LIMIT SWITCHES

Ratio Potentiometer & Encoder


20 rpm
The Giovenana’s rotary In addition to the microswitch :
gear limit switch are FGR1 line: available with Potentiometer
available in different potentiometer in FGR1
transmission ratio. (direct ratio 1:1)
The ratio is the difference 1000 rpm
FGR3 line: available with
between the number of potentiometer or encoder
Ratio gear
rotation of the main shaft having:
050
and the number of rotation direct ratio 1:1 or ratio 1:X
of the cams. (X=cam block ratio)

Picture shows a FGR1/2/3 working on a crane system Picture shows a FGR1/2/3 working on a rolling shutter door

21
Limit switches Rotary Gear - table of contents

Line FGR1 FGR2 FGR3


Page 23 25 27

Picture

LIMIT SWITCHES
X-ray view

Characteristics
aluminium housing
Case thermoplastic glass fiber reinforced thermoplastic glass fiber reinforced
self extinguishing cover V0 UL94

Main / cam shaft


012-033-050-075-100-150-200-400 012-033-050-100-200 1:8 to 1:460
ratio

Protection class IP65 IP65 IP66

- AISI 304 stainless steel


- steel - steel mounted on ball bearing
Shaft type mounted on ball bearing
- coaxial shaft version available - coaxial shaft version available
- coaxial shaft version available

- bottom - bottom bottom


Fixing type
- front (flanged version) - front with FLG accessories (different metal plate available)

8A – 250V – silver plated 8A - 250V – silver plated 8A – 250V – silver plated


IEC/EN61058-1 / UL1054 IEC/EN61058-1 / UL1054 IEC/EN61058-1 / UL1054
Microswitch 1NC-1NO changeover fast trigger 1NC-1NO changeover fast trigger 1NC-1NO changeover fast trigger
positive opening positive opening positive opening
markings markings markings

Microswitch max 4 - micrometric adjustment max 4 - micrometric adjustment


max 6 - micrometric adjustment
max n° / notes roller lever control (long life) roller lever control (long life)

self-lubricating with transparent self-lubricating with transparent self-lubricating with transparent


Cam block
support for easier cam viewing support for easier cam viewing support for easier cam viewing

Cable entry M20 or M16 (max 4) M20 (max 2) M20 (max 3)

- N° 5 different cam shapes


- N° 5 different cam shapes
Options N° 3 different cam shapes - potentiometer or encoder
- potentiometer (direct ratio 1:1)
(direct ratio 1:1 or 1:X) 22
Limit switches Rotary Gear – FGR1

Version and options available Characteristics


Case thermoplastic glass fiber reinforced
Base Fixing Flanged Fixing
Ratio 012-033-050-075-100-150-200-400

Protection
IP65
class
- steel
Shaft type
- coaxial shaft version available

- bottom
Fixing type
- front (flanged version)

8A – 250V – silver plated contacts


IEC/EN61058-1 / UL1054
LIMIT SWITCHES

Microswitch 1NC-1NO changeover fast trigger


Rear shaft With potentiometer self cleaning positive opening
markings

Microswitch max 4 - micrometric adjustment


max n° / notes roller lever control (long life)

self-lubricating with transparent


Cam block
support for easier cam viewing

Cable entry M20 or M16 (max 4)

Options - 5 different cam shapes / 15 pinions


(see page 34) - potentiometer (3 support version)

N° of microswitches Potentiometer Microswitch


Ratio Base Fixing Flanged Fixing Rear shaft
2-3-4 2.5 / 5 / 10kΩ cams

roller lever control (long life)

4
012 FGR100124 FGR100124F silver plated
NO NO STANDARD

4
033 FGR100334 FGR100334F silver plated
NO NO STANDARD

4
050 FGR100504 FGR100504F silver plated
NO NO STANDARD

4
075 FGR100754 FGR100754F silver plated
NO NO STANDARD

4
100 FGR101004 FGR101004F silver plated
NO NO STANDARD

4
150 FGR101504 FGR101504F silver plated
NO NO STANDARD

4
200 FGR102004 FGR102004F silver plated
NO NO STANDARD

4
400 FGR104004 FGR104004F silver plated
NO NO STANDARD

See page 34
for complete
23 specifications
E (10 tips) D (opposite) C (180°) B (60°) Standard A (10°)
Limit switches Rotary Gear – FGR1

Fixing holes Dimensions

Base
fixing

LIMIT SWITCHES
Flanged
fixing

rear shaft version

Microswitch system calibration guide Spare parts

I. Loosen 1
the main screw (1) 4
2
II. Adjust the screws (2) Microswitch MFI.3
III. Tighten
2
the main screw (1) transparent 1
cover

Microswitch table activation (with the standard cam”A”)

2
Open
Closed 1

Revolutions referred to the cam’s activation


Ratio
A a B b C c D d
12 0.65 11.35 1.3 10.7 1.95 10.05 2.6 9.4
33 1.75 31.25 3.5 29.5 5.25 27.75 7 26
50 2.75 47.25 5.5 44.5 8.25 41.75 11 39 NOTE:
75 3.75 71.5 7.5 67.5 11.25 63.75 15 60 The movement refers to
100 4.75 95.25 9.5 90.5 14.25 85.75 19 81 the action of the cam
150 7.5 142.5 15 135 22.5 127.5 30 120 on contact 1-2 (NC).
200 10.5 189.5 21 179 31.5 168.5 42 158 The microswitch have
400 21 379 42 358 63 337 84 316 all changeover contacts. 24
Limit switches Rotary Gear – FGR2

Version and options available Characteristics


- aluminium housing
Case
Base Fixing Flanged Fixing - self extinguishing cover V0 UL94
(with FLG accessories)
Ratio 012-033-050-100-200

Protection
IP65
class

- steel mounted on ball bearing


Shaft type
- coaxial shaft version available

- bottom
Fixing type
- front (flanged with FLG accessories)

8A – 250V – silver plated contacts


LIMIT SWITCHES

IEC/EN61058-1 / UL1054
Rear shaft
Microswitch 1NC-1NO changeover fast trigger
self cleaning positive opening
markings

Microswitch
max 6 - micrometric adjustment
max n° / notes

self-lubricating with transparent


Cam block
support for easier cam viewing

Cable entry M20 (max 2) included

Options - 3 different cam shapes


(see page 34) - 15 pinions

Microswitch
Ratio Sigle shaft Rear shaft
cams

4 6 4 6
microswitches microswitches microswitches microswitches

012 FGR2006 FGR20066 FGR2006B FGR2006B6 STANDARD

033 FGR2007 FGR20076 FGR2007B FGR2007B6 STANDARD

050 FGR2008 FGR20086 FGR2008B FGR2008B6 STANDARD

100 FGR2009 FGR20096 FGR2009B FGR2009B6 STANDARD

200 FGR2010 FGR20106 FGR2010B FGR2010B6 STANDARD

See page 34
for complete
25 specifications
C (90°) B (15°) Standard A (30°)
Limit switches Rotary Gear – FGR2

Fixing holes Dimensions

Base
fixing

LIMIT SWITCHES
Flanged
fixing
(FLG)

rear shaft version

Microswitch system calibration guide Spare parts / Accessories

I. Loosen 1
the main screw (1) 2 Microswitch Flange

II. Adjust the screws (2)

III. Tighten
the main screw (1) transparent
MFI 4
FLG
2
cover 1

Microswitch table activation (with the standard cam”A”)

2
Open 1
Closed

Revolutions referred to the cam’s activation


Ratio
A a B b C c D d E e F f

012 1.25 10.75 2.5 9.5 3.75 8.25 5 7 6.25 5.75 7.5 4.5 NOTE:
033 3.5 29.5 7 26 10.5 22.5 14 19 17.5 15.5 21 13 The movement refers to
050 5 45 10 40 15 35 20 30 25 25 30 20
the action of the cam
on contact 1-2 (NC).
100 10 90 20 80 30 70 40 60 50 50 60 40
The microswitch have
200 20 180 40 160 60 140 80 120 100 100 120 80 all changeover contacts. 2
6
Limit switches Rotary Gear – FGR3

Version and options available Characteristics


Case thermoplastic glass fiber reinforced
Base Fixing
Ratio 1:8 to 1:460

Protection
IP66
class

With encoder - AISI 304 stainless steel


Shaft type mounted on ball bearing
- coaxial shaft version available

- bottom
Fixing type
(different metal plate available)

8A – 250V – silver plated contacts


LIMIT SWITCHES

Rear shaft IEC/EN61058-1 / UL1054


Microswitch 1NC-1NO changeover fast trigger
self cleaning positive opening
markings

Max n° of max 4 - micrometric adjustment


microswitch roller lever control (long life)

self-lubricating with transparent


Cam block
support for easier cam viewing

Cable entry M20 (max 3)

- 5 different cam shapes / 15 pinions


- potentiometer or encoder
Options
(3 support version)
(see page 34)
direct ratio 1:1 or 1:X
(X= cam’s block ratio)

FGR3 coding system:

FGR3 0 060 4 1 51 - XX

N° of Pinion
Line ID Optical reader Ratio Shaft type Option
microswitch: type:

0= NO the last two Suffix: define the code


(however the unit permits numbers of the according customer’s
2= two 0= single output
the future equipment) 008 to 460 Giovenzana’s specifications like encoder,
1= Encoder 4= four 1= double output
code table list on potentiometer, cams, shaft,
2= Potentiometer page 32 etc etc type

Example:

FGR3 1 060 4 1 61

Limit switch FGR3 line with encoder, ratio 1:60 with 4 microswitches, single shaft output and complete of pinion M14-Z10 (code 16020061)
equipped with standard cam type “A” (10°)

See page 34
for complete
27 specifications
E (10 tips) D (opposite) C (180°) B (60°) Standard A (10°)
Limit switches Rotary Gear – FGR3

Fixing holes Dimensions

Fare

LIMIT SWITCHES
rear shaft version

Microswitch system calibration guide Spare parts

I. Loosen 1
the main screw (1) 4
2
II. Adjust the screws (2) Microswitch MFI.3
III. Tighten
2
the main screw (1) transparent 1
cover

Microswitch table activation (with the standard cam”A”)

2
Open
Closed 1

Revolutions referred to the cam’s activation


Ratio
A a B b C c D d
12 0.65 11.35 1.3 10.7 1.95 10.05 2.6 9.4
33 1.75 31.25 3.5 29.5 5.25 27.75 7 26
50 2.75 47.25 5.5 44.5 8.25 41.75 11 39 NOTE:
75 3.75 71.5 7.5 67.5 11.25 63.75 15 60 The movement refers to
100 4.75 95.25 9.5 90.5 14.25 85.75 19 81 the action of the cam
150 7.5 142.5 15 135 22.5 127.5 30 120 on contact 1-2 (NC).
200 10.5 189.5 21 179 31.5 168.5 42 158 The microswitch have
400 21 379 42 358 63 337 84 316 all changeover contacts. 2
8
Limit switches Rotary Gear
Pinions, cams, accessories, supports

Pinion type
PA66 material

16020051 M20 - Z12 Note:


16020052 M14 – Z17

16020053 M22 – Z10


“Water jet cut”
with metal flange
16020054 M18 – Z12

16020055 M16 – Z13 o Moulded

16020056 M10 – Z17


FGR1/2/3: Oldham coupling
16020057 M6 – Z13
LIMIT SWITCHES

16020058 M20 – Z8 o
FGH
Drill and pin to the
16020059 M16 – Z10 o limit switch’ s shaft

16020060 M12 – Z12 o

16020061 M14 – Z10 o

16020062 M12 – Z10 o

16020063 M8 – Z12 o

16020065 M6 – Z11 o

16020066 M5 – Z12 o Max displacement

Cam shapes
FGR1 – FGR3 FGR2

Standard “A” (10°) “B” (60°) “C” (180°) Standard “A” (30°) “B” (15°)
16020081 16020097 16020094 11703015 11703019

“D” (opposite ) “E” (10 tips) on request available “C” (90°) on request available
16020095 16020093 other versions 11703013 other versions

FGR1/3: Potentiometer / Encoder support versions

16020015 16020016 16020017

29
Limit switches Rotary Gear – Tecnical Data

General characteristics FGR1 FGR2 FGR3


Markings
thermoplastic cast aluminium housing thermoplastic
Case
glass fiber reinforced self extinguishing cover V0 UL94 glass fiber reinforced

012-033-050-075
Ratio 012-033-050-100-200 1:8 to 1:460
100-150-200-400

Protection class IEC/EN 60529 IP65 IP65 IP66

AISI 304 stainless steel


Shaft type steel steel mounted on ball bearing
mounted on ball bearing

LIMIT SWITCHES
Fixing type base / flanged base / flanged (FLG accessories) base

Max n° of microswitch 4 6 4

Operating -25°C + 70°C -25°C + 70°C -40°C + 90°C


Climate
temperature Storage -30°C + 70°C -30°C + 70°C -40°C + 90°C

Cable entry M20 or M16 (max 4) M20 (max 4 included) M20 (max 3)

Microswitch cams self-lubricating self-lubricating self-lubricating

Micrometric adjustment screw zamak material PA material zamak material

Weight KG (approx) 0.75 1.1 1.5

Electrical characteristics FGR1 FGR2 FGR3


MFI.3 - Giovenzana line MFI.3 - Giovenzana line
Microswitch product ID MFI - Giovenzana line
wheel drive control (long life) wheel drive control (long life)

Standards IEC/EN 61058-1, UL 1054 IEC/EN 61058-1, UL 1054 IEC/EN 61058-1, UL 1054

Markings

Rated insulation voltage [Ui] 250V 250V 250V

Rated thermal current [Ith] 8A 8A 8A

Rated Resistive load 8A - 250Vac 8A - 250Vac 8A - 250Vac


operating
current Inductive load 3A - 250Vac 3A - 250Vac 3A - 250Vac

Positive opening contacts


1NC+1NO changeover 1NC+1NO changeover 1NC+1NO changeover
function
fast trigger fast trigger fast trigger
Contact block
contact silver plated / self cleaning silver plated / self cleaning silver plated / self cleaning

connections fast-on 0.8x6.3mm fast-on 0.8x6.3mm fast-on 0.8x6.3mm

Options FGR1 FGR2 FGR3


Rear shaft available available available

Potentiometer 2 . 5 / 5 / 1 0 k Ω (*) - according customer request

Encoder - - according customer request

Cam’s shape / Pinion available 5 / 15 3 / 15 5 / 15

(*) Standard potentiometers: available other versions on request 30


Limit switches Position – product description

Position Limit switches


The position (rotary-angular) limit switch is used to control several handling system:
• sophisticated crane system:
the unit controls power operating system (ex. PLC) and allows the crane to slow-down and/or to stop running.
• hoist:
the unit is used to stop the hoist running whenever it reaches a “limit” position
Different combinations available for all standard system.
Customization available on request.
LIMIT SWITCHES

How it works? FORWARD →


1° step reduce the speed
moving device 2° step stop the system
As an example, an FCR006 is typically used on a sophisticated
crane system. Its function is to control the crane as it
approaches operational limits in the following sequence:
With the crane moving forward the end position, the FCR006
controls the crane’s speed reducing the speed (first step) than
stopping the crane (second step) .
In this position the forward command is no longer enabled. ← REVERSE
Go in first speed than,
Only the reversing command is enabled for operation, in the asap the FCR change pos.,
first speed than in the second speed. Example FCR006 in the second speed

Picture shows a FCR working on a crane system Picture shows a FCP working on a hoist

31
Limit switches Position - table of contents

Line FCR FFH FCP


Page 33 35 36

Picture

LIMIT SWITCHES
X-ray view

Characteristics

Standards IEC/EN 60947/3 IEC/EN 60947/3 IEC/EN 60947/3, EN81-1

self extinguishing housing self extinguishing cover self extinguishing housing


Case
V0 UL94 V0 UL94 V0 UL94

Protection class
IP65 IP65 IP65
IEC/EN 60529

enclosed thermal
16A 20A 40A
current [Ithe]

rated insulation
690V 690V 690V
voltage [Ui]
Cam P016 PX20 CX40
switch product ID
Giovenzana line Giovenzana line Giovenzana line

double gap double gap double gap


contacts
positive opening positive opening positive opening

markings

Cable entry N° 1 dia. 22.5mm 1xM20 + 1xM16 M20 (max 8)

- single or double speed


motor configuration single speed motor configuration two pole on-off switch
Versions
- 3,4 or 4 with mechanical stop (other configuration on request) (other configuration on request)
positions

fully adjustable aluminium rods - fully adjustable metallic rods


□ 6x300mm □ 6x120mm
Notes - reinforced mechanical stop
with “0” indicator - reinforced mechanical stop
- reinforced mechanical stop -rubber covering wheel 32
Limit switches Position switch – FCR

Picture contact open


contact close

Versions

3-4

single 1-2
FCR001 speed

Cont.

+90°
-90°
0
Pos.
3 positions
with mechanical
interlock (●)
LIMIT SWITCHES

7-8
5-6

single 3-4
X-ray view FCR002 speed 1-2
3 positions

Cont.

+90°
-90°
0
with mechanical

Pos.
interlock (●)

Characteristics 3-4

single 1-2
Standards IEC/EN 60947/3 FCR003 speed

Cont.

180°
270°
90°
0
Pos.
4 positions
Case self extinguishing housing V0 UL94
NO mechanical
interlock
Protection class IP65
IEC/EN 60529 (double insulation )
- empty
enclosed thermal 5-6
16A
current [Ithe]
single - empty
FCR004 speed
rated insulation
690V 1-2
voltage [Ui]
4 positions
Cont.

180°
270°
90°

Cam NO mechanical
0

P016
Pos.

switch product ID interlock


Giovenzana line

double gap - empty


contacts
positive opening
5-6
markings single - empty
FCR005 speed
1-2
Cable entry N° 1 dia. 22.5mm 4 positions
Cont.

180°
270°
90°

NO mechanical
0
Pos.

- single or double speed interlock


motor configuration
Versions
- 3,4 or 4 with mechanical stop
positions 7-8
5-6
fully adjustable aluminium rods
□ 6x300mm two 3-4
Notes FCR006 speeds
with “0” indicator
1-2
- reinforced mechanical stop
4 positions
Cont.

+180°
-180°

+90°
-90°

with mechanical
0
Pos.

33 Other versions available on request → interlock (●)


Limit switches Position switch– FCR

Dimensions

LIMIT SWITCHES
Fixing holes Section view

Rods adjusting guide “ZERO” indicator Reinforced mechanical stop insert

I. Loosen 1
metallic stop
the four scews (1)
insert
II. Adjust the rods
metallic cam’s
control shaft
III. Tighten
the four screws (1)
34
Limit switches Position switch – FFH

Picture contact open


contact close

Versions

3-4

single 1-2
FFH2C speed

Cont.

+65°
-65°
3 positions

0
Pos.
automatic return to “0”
with mechanical
interlock (●)
X-ray view
LIMIT SWITCHES

Characteristics
3-4

Standards IEC/EN 60947/3 single 1-2


FFH2C-1 speed

Cont.

+65°
-65°
3 positions

0
Pos.
Case self extinguishing housing V0 UL94 automatic return to “0”
with mechanical
Protection class IP65 interlock (●)
IEC/EN 60529 (double insulation )
↑ Other versions available on request
enclosed thermal
20A Dimensions
current [Ithe]

rated insulation
690V
voltage [Ui]
Cam PX20
switch product ID
Giovenzana line

double gap
contacts
positive opening

markings

Cable entry 1xM20 + 1xM16

single speed motor configuration


Versions
(other configuration on request)

-fully adjustable metallic rods


□ 6x120mm
Notes
- reinforced mechanical stop
-rubber covering wheel

Fixing holes
Reinforced Section view
mechanical Rod adjusting guide
stop insert

I. Loosen
the four screws (1) 1

II. Adjust the rods

III. Tighten
the four screws (1)
35
Limit switches Position switch – FCP

Picture contact open


contact close

Versions

3-4

single 1-2
FCP245 speed

Cont.

+50°
-50°
3 positions

0
Pos.
automatic return to “0”
with mechanical
interlock (●)

LIMIT SWITCHES
X-ray view ↑ Other versions available on request

Dimensions
Characteristics

Standards IEC/EN 60947/3

Case self extinguishing housing V0 UL94

Protection class IP65


IEC/EN 60529 (double insulation )

enclosed thermal
40A
current [Ithe]

rated insulation
690V
voltage [Ui]
Cam CX40
switch product ID
Giovenzana line

double gap
contacts
positive opening

markings

Cable entry M20 (max 8)

two pole on-off switch


Versions
(other configuration on request)
Fixing holes
Notes - reinforced mechanical stop

Reinforced mechanical stop insert Section view

metallic stop
insert

metallic cam’s
control shaft

36
Limit switches Position switch – Tecnical Data

General characteristics FCR FFH FCP


Markings

Standards IEC/EN 60947/3 IEC/EN 60947/3 IEC/EN 60947/3

self extinguishing housing self extinguishing housing self extinguishing housing


Case
V0 UL94 V0 UL94 V0 UL94

Protection class IP65 IP65 IP65


IEC/EN 60529 (double insulation ) (double insulation ) (double insulation )

Climate Operating -25°C + 55°C


LIMIT SWITCHES

temperature Storage -30°C + 70°C

Cable entry N° 1 dia. 22.5mm 1xM20 + 1xM16 M20 (max 8)

- single or double speed


single speed
motor configuration two pole on-off switch
Versions motor configuration
- 3,4 or 4 with mechanical stop (other configuration on request)
(other configuration on request)
positions

fully adjustable aluminium - fully adjustable metallic rods


rods □ 6x300mm □ 6x120mm
Notes - reinforced mechanical stop
with “0” indicator - reinforced mechanical stop
- reinforced mechanical stop -rubber covering wheel

Weight KG (approx) 0.5 0.35 0.55

Electrical characteristics FCR FFH FCP


P016 PX20 CX40
Cam switch product ID
Giovenzana line Giovenzana line Giovenzana line

Standards IEC/EN 60947/3 – UL508 IEC/EN 60947/3 – UL508 IEC/EN 60947/3 – UL508

Markings

Enclosed thermal current [Ithe] 16A 20A 40A

Rated insulation voltage [Ui] 690V 690V 690V

Frequency 50/60 Hz 50/60 Hz 50/60 Hz

AC21A-AC22A 16A - 690Vac 20A - 690Vac 40A - 690Vac


Rated
operating AC23A 3ph 230V 13A - 4kW 16A - 5kW 35A - 11kW
current
AC23A 3ph 400V 13A - 7.5kW 16A - 9kW 32A – 18.5kW

Rated short circuit withstand


5kA 5kA 10kA
current (gG 20A - 690V)
double gap double gap double gap
Contacts
positive opening positive opening positive opening

caliber A3 (EN60947-1) A3 (EN60947-1) A5 (EN60947-1)

screw size M3.5 M3.5 M4


Connections
0.8 Nm (EN60947-1) 0.8 Nm (EN60947-1) 1.2 Nm (EN60947-1)
max torque
7.5 lb.in. (UL508) 7.5 lb.in. (UL508) 10.6 lb.in. (UL508)

flexible or solid
1x0.75/4 – 2x0.75/2.5 1x0.75/4 – 2x0.75/2.5 2x2.5/10
Connectable min/MAX
section flexible or solid
16-12 16-12 14-6
37 AWG
Slip rings / Warning horns Scudo / G75-G100

Slip rings
Slip rings are used to transfer electrical signal and power energy between stator and a rotor or vice versa.
They are comprised of 3 or more graphite or metal contacts, mounted on the steel shaft .The contact brushes are all
replaceable and are in graphite on Prisma and Navale series in copper on Scudo series.

OPERATING TIME: The operating life of a slip ring depends on the rotation speed and the dynamic stability.

CURRENT RATING: Capacity can be increasing by connecting in series or parallel two or more slip rings.

BRUSHES IN GRAPHITE (Prisma and Navale line): They are mainly used on low-medium speed applications. They are
most used when more circuits are required as they ensure a very good connection, as they are resistant to both low and
high temperatures and aggressive environments with chemicals and/or humidity present.

SPEED OPERATION: Max rotation speed 20 turns 1’.

Picture N° rings Code Dimensions “A” Technical data


3 30402091 180
Rated insulation voltage Ui 690V
4 30402092 195
Rated operating voltage Ue 500Vac
5 30402093 210
Rated operating current 20A
6 30402094 225 Intermittent working 30A.
7 30402095 240
IP51 close frame version with
8 30402096 255 protection rated IEC/EN60529

SLIP RINGS
9 30402097 270 Modularity:
from 3 up to 15 80 mm Ø rings
10 30402098 285
Copper brushes
11 30402099 300

12 30402100 315 42 mm Ø shaft

13 30402101 330 Pvc Ø147 mm housing and


terminals cover

WARNING HORNS
14 30402102 345
Ambient temperature:+60°C/-30°C
15 30402103 360
available on request : Prisma line (open box), Navale line (aluminium housing) and spare parts (collectors, brushes etc etc..)

Warning horns page 43 Technical data Dimensions

Picture Line Supply Consumption Code Continuos operation


Frequency:
G75 Ø 75mm G75 24 AC 190 mA G75.24 G75: 50 Hz
G100: 300÷350 Hz
G75 48 AC 80 mA G75.48 Pressure (at 1 meter):
G75: 88 dB (A)
G75 110 AC 28 mA G75.110 G100: 93.5 dB (A)
G75 230 AC 20 mA G75.230 Wall mounted
Protection class IEC/EN 60529:
G75 24 DC 40 mA G75.24DC G75: IP30
G100: IP65 double insulated
G75 48 DC - G75.48DC Terminal type:
G75: 3 way terminal (2+T)
G100 Ø100mm G100 24 AC 415 mA G100.24 G100: 2 way terminal
G100 48 AC 210 mA G100.48 A B H
Box
G100 110 AC 90 mA G100.110 G75 Ø95.5 Ø76.5 56
G 75 11710009
G100 230 AC 42 mA G100.230 G100 11710010 G100 Ø120 Ø95.5 58 38

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