Beruflich Dokumente
Kultur Dokumente
3
7
1
7
Lo 1
4
ML 2
MH 3
5 5 POWER RY
M
Hi
4
2
2
5
6
7
5
6
7
5
6
7
1
2
3
4
5
6
7
1
2
3
4
1
2
3
4
1
2
3
4
10
11
105
1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
5W 104
53
5W 56
85
AC COMP
86
1
2
3
4
20A
10A
20A
20A
10A
10A
10A
20A
10A
10A
10A
20A
10A
10A
10A
10A
10A
10A
10A
2
1
1
4
4
2
3
2
3
5A
5A
5A
5A
5A
5A
5A
5A
5A
87a 87
GW
WR
30
BW
WB
BG
BG
GB
GB
3R
GL
YB
3R
LR
LB
R/DRYER HORN
YBr
YW
85
LG
86
YW
CR-35
BG
RY
RY
2B
YB
L
L
20A
87a
9A
9B
21
22
17
20
18
19
23
24
25
16
15
CN-60
Pa
87a 87
30
30
86
85
CN-95
87
ETHER(PRE-HEAT)
CASSETTE RADIO
85
86
36A
2
1
26
35
27
2
1
32
36
6B
6A
CIGAR LIGHTER
29
33
36
28
35
SWITCH PANEL
WIPER MOTOR
FUEL CUT-OFF
BEACON LAMP
87a 87
30
CN-29
CR-7
AC& HEATER
CONVERTOR
AC& HEATER
87a
SAFETY SOL
ROOM LAMP
WORK LAMP
CABIN LAMP
AC BLOWER
SOLENOID 1
SOLENOID 3
HEAD LAMP
30
86
85
3L
87
START KEY
W
2
R
1
B
CLUSTER
CR-2
TRAVEL
WIPER+
CPU B+
87a
SPARE
CN-36
START
30
86
85
G11
87
HORN
18A
103
V/W
CPU
93
FUSIBLE LINK
G
G
L
L
60R 60B 60B
BR
BR
106
106
101
R
GY/W
Y
4A
4E
85
L/W
RW
GY
OR
OR
GY
GY
GY
BR
BR
2R
2L
W
BATTERY
G
V
R
Y
Y
L
5A
22
98
5
CR-1 MASTER SW
12V X 2
102
100
109
110
50
52
18
99
49
77
78
90
15
10
88
87
86
97
83
20
19
G21 B
4
5
1
NO. 9 G TO:STARTER "B" TERM.
CN-11 DESTINATION NO. DESTINATION CN-11
1,2 BR B 111
1 1 GND(CONTROLLER) 1 AC CONTROLLER GND 1
32 2B 2B G5 BATT RY
2 2 GND(BLOWER) 2 BLOWER MOTOR GND 2
6 RY 2L 4
3 3 FUSE(IG) 3 AC 24V 3 DO-3
3,4 RW/R 2R 102 9E G
4 4 FUSE(Battery) 4 AC CONTROLLER B+ 4 2
33 2R 2RW 49 G23 B
5 5 FUSE(Battery) 5 AC CONTROLLER B+ 5 1
30 LW G 101
6 6 DPS(COMPRESSOR) 6 AC COMP 6
31 LY DIODE
7 7 CONDENSOR FAN 7 AC CONDENSOR FAN 7
5 G
8 R 6A DO-2
8 ILLUMINATION 8 ILLUMINATION 8 9A G
2
AIR CON 92 V
AIR-CON 1
DIODE
WB 15
BW 16
17
BG 18
GL 19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
RW/R 3
RW/R 4
5
6
8
9
NO. DESTINATION CN-10
V 100 DO-1
GW
BrR
WR
YBr
9
8
LW
9
BG
BG
GB
1 CASSETTE RADIO 24V 1
BR
BR
RY
G
YB
LG
YB
LR
LB
LY
R 6E 2
WIPER 2 ILLUMINATION 2 16A W
1.25BrR
2
8
7
9
1.25GB
8
2
7
9
1
1
CUT
3 NC 3
CN-21 I 2B G1
10
11
12
13
14
15
16
17
18
10
11
12
13
14
DIODE
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
4 GND 4 CN-61
3 1
R 10 5 NC 5 G62 B CN-25
G53
CS-53
2 Y 99 1 M B
1
TEMP MOTOR ACT(+)
DUCT SENSOR(GND)
TEMP MOTOR ACT(-)
COMPRESSOR(DPS)
6 G
BLOWER RELAY(LO)
1
2
MODE M/ACT(FOOT)
10
5
6
INLET MOTOR(REC)
CS-50
10
BLOWER RELAY(HI)
6
CS-67
INLET MOTOR(FRE)
3 2 22A R
MODE M/ACT(PBR)
MODE M/ACT(DEF)
5
TEMP M/ACT(PBR)
2
MOTOR ACT(REF)
CONDENSER FAN
DUCT SENSOR(+)
MODE M/ACT(M+)
4A 7 NC
MODE M/ACT(M-)
2A B
R
112
10
B
6
4
4
5
8
9
10
3
7
2
6
FUEL PUMP
4
5
8
9
ILLUMINATION
HORN
OR
4 G 8 8 CASSETTE GND 8
BATTERY(+)
BATTERY(+)
5 G52 B
POWER IG
L 9 9 NC 9 1
L/W
OR
OR
1A GY
96 22
11
6 2 6 G R
OR
M
G1 B
10 BEACON LAMP 10 2
2A Y
G2 B
DUCT OR 89
GND
GND
NC
NC
NC
NC
NC
7
6
4
WIPER MOTOR 12 NC 12 CN-12 CL-5
CN-141 G51 B B 2 2 B
AC&HEATER CONTROLLER
FEED BACK 1
G 8 CABIN HARNESS 91 V
2
V 1 1 V
1
W 1 1 2
MOTOR DRIVE SIG 2 CN-17
L 9 NO. DESTINATION CN-9 WORK LAMP
MOTOR DRIVE- 3 1 B G3 2A B
R 10 1 W W 9 1 HORN SW 1
Y 98 1
MOTOR DRIVE+ 4 2
2 HORN SW 2
CL-4 1A V
B 2 2 B B G3 G61 B 2
GND 5 3 1
GY/W 3 3 GY/W GY/W 3 3 NC 3 6 R
VCC 6 4 BR 81 2 CL-6
R 4 4 R R 29 4 INT. SIG 4
CONTINUE 24V 7 5 B 13 HEAD LAMP
V 5 5 V V 11 5 ACCEL DIAL(-) 5
WASHER P/P 8 6 W 25
L 6 6 L L 13 6 ACCEL DIAL(SIG) 6
WASHER SIG. 9 7 G/OR 11
BR 7 7 BR BR 10 7 ACCEL DIAL(+) 7
INT. SIG 10 8
OR 11 8 SPARE SW 8
WIPER CUT SW 11
N.C 12 CN-6 NO. DESTINATION CN-8
GY 12 4 OR 1 SPARE SW 1
FEED BACK 13 1 1 FUSE
2 Y 2 SPARE SW 2
2 2 QUICK COUPLING SOL Y 97
WIPER MOTOR CONT. 5 L/W 3 BEACON LAMP 24V 3
3 3 OVERLOAD PS G 96
6 G 4 BEACON LAMP SIG 4
4 4 CPU CONTROLLER OR 1A
CL-2 3 GY/W 5 BRAKER SW 24V 5 CN-66
5 5 FUSE GY 95 95 GY
B G5 G1 B 6 BRAKER SIG 6 2
6 6 GND G41 B
GY 1 1 GY 7 SPARE SW 7 1
7 7 FUSE
R 8 8 R 8 SPARE SW 8 BREAKER SOL.
8 8 ILLUMINATION BR 94
9 W 9 START KEY (START SIG) 9
9 9 SWITCH PANEL R 93
CIGARLIGHT 10 BR 10 START KEY (ACC) 10
10 10 SWITCH PANEL V 92
CN-24 11 V 11 START KEY (BR) 11
B/W 12 CN-48 11 11 WASHER PUMP W 18
2 CS-1 OR 16 12 L 12 START KEY (COM) 12
GY 11 8 GY 1 12 12 CPU CONTROLLER
CN-7
1 h 2
W/OR 15 CS-52
GY 1E R 6
10 1 HEAD LIHGT SIG 1
SPEAKER RH 9 10 G 28 V 91
HOUR METER 9 2 WORK LIHGT SIG 2
CN-23 DOOR S.W W 82
8 3 WIPER DRIVE SIG 3
B/OR 10 CN-138 BR 44
2
OR 9 GY 14
8
6 7 RH SIDE HARNESS 4 PRE HEAT SIG 4
L 90
1 24V 24V A 2 B G8
B G6 6 5 SW PANEL 24V 5
CL-1 GND B 7 B G9 OR 89
OR 22 5 5 6 CABIN LIGHT SIG 6
SPEAKER LH 8 GY 12V 12V C 1 GY 88
1 4 7 HEAD LIHGT 24V 7
4 Y Y 87
2 DC/DC CONVERTER 3 8 WORK LIHGT 24V 8
L 12 L 79
CN-27 2 CN-5 9 WASHER SIG 9
ROOM LAMP G 28 13 L B G4
N.C 1 CN-139 1 1 1 SWITCH PANEL 10 GND 10
B/W 12 OR/W 28
S.R- 2 OR 22 2 2 NC 11 TRAVEL ALARM SIG 11
2 SPARE 17 BR R 86 CD-31
N.C 3 B G7 3 3 FUSE 12 CABIN LIGHT 24V 12
B/OR 10 1 29 R 84 L/W
S.L- 4 4 4 FUSE 13 13 2 Pa
14 GY G18 B
N.C 5 CN-10 NO. DESTINATION 5 5 FUSE 14 14 1
1 V 12V SOCKET 15 W/OR
N.C 6 1 1 FUSE 6 6 CPU CONTROLLER 15 15
R 2 2 R CN-56 16 OR OVERLOAD PS
ILL 7 2 2 ILLUMINATION 7 7 FUSE RH CONSOL
GY 11 RR BR 17 21 SH CN-2
S.R+ 8 3 3 POWER IG(24V) 1 8 8 CPU CASE EARTH V 107
3 2B B 18 18 B 1 PRE-HEAT RY 1
N.C 9 4 4 GND GND 2 9 9 GND V/W 85
V 1 Y 19 19 Y 2 AC COMP 2
ACC 10 5 5 RX 3 10 10 CPU CONTROLLER B/W 24
Y 4a 4 Y L 20 20 L 3 FUEL CUT-OFF 3
B+ 11 6 6 FUSE TX 4 11 11 CPU CONTROLLER B G33
OR 9 4 FUEL CUT-OFF 4
S.L+ 12 7 7 12 12 NC OR 57
5 B CLUSTER 5 EPPR 5
S.L+ 13 8 8 GND 13 13 NC BR 75
B 5 6 EPPR 6
GND 14 9 9 14 14 NC
6 G
15 NC 7 NC 7
10 10 BEACON SW 15
CN-143 7 OR 8 NC 8
11 11 SWITCH PANNEL
N.C 1
R 20 12 12 ENG.HARNESS REAR
RADIO ON/OFF 2
G 21
3
BAND
BAND 4
L 22 CABIN HARNESS CS-5
NO. DESTINATION CN-6
OR 1
23 CS-26A 1 QUICK COUPLING SW 24V 1 CN-140
BR B 8 Y 21 21 Y
SEEK 5 GY 5A 1
OR 24 2 Y 9 2 QUICK COUPLING SW SIG 2 2
SEEK 6 L/W 84 G42 B
GY 18A 2 3 OVERLOAD SW 3 1
1
N.C 7 G 46
B 13 HORN 4 OVERLOAD SW 4
GND 8 BRAKER GY/W 10 QUICK COUPLING
Y 14 5 WIPER MOTOR 24V 5
VOL/R OUT 9 CS-26 B G2
V 15 6 GND 6
VOL/L OUT 10 GY 18 GY 83
GY 16 CL-9 1 CN-9 NO. DESTINATION 7 CIGARLIGHTER 24V 7
VOL/R IN 11 7 OR GY 5 8 B R 6F
W 17 2 2 1 1 GND 8 CIGARLIGHTER ILL. 8
VOL/L IN 12 3 B CS-54 9 Y W 82
B 18 1 2 2 HORN RELAY 9 WIPER DRIVE SIG 9 CN-22
B G2 BRAKER BR 81 10A GY/W
GND 13 10 M
R 19 9 10 L 7A 3 3 NC 10 INT. SIG 10 2
N.C 14 9 10 BR V 80 80 V
GY 14 4 4 WIPER CONTROLLER 11 WASHER PUMP 11 1
CABIN LIGHT 8 11 B 12 NC 12
CASSETTE RADIO 8 5 5 CPU CONTROLLER WASHER P/P
6 7 12 W
CN-5
CN-144 2 B 19 6 6 CPU CONTROLLER
B 18 CL-8 6 13 G/OR L 79
EARTH(VOLUME) 1 7 OR 20 7 7 CPU CONTROLLER 1 WASHER SIG 1
W 17 7a OR 5 5 14 GY
VOLUME L/IN 2 2 1 8 8 NC 2 NC 2
GY 16 3a B 4 BR 77
VOLUME R/IN 3 1 3 CLUSTER 24V 3 37A V/W B G13
V 15 3 CN-8 V 50
VOLUME L/OUT 4 G 15 15 G 4 WIPER MOTOR CONT. 4
Y 14 2 1 1 NC GY 78
VOLUME R/OUT 5 L 7 7 L 5 CONVERTOR 24V 5
B 13 1 2 2 NC W/OR 61 CN-92
EARTH(MAIN) 6 CL-7 16 Y 6 HOUR METER SIG 6
R 19 6 G SPARE SW 3 3 FUSE OR 8
N.C 7 6 G 7 HOUR METER 24V 7
R 20 3b B M 4 4 BEACON LAMP SH 70 CR-36
RADIO ON/OFF 8 17 OR 8 SHIELD 8
G 21 CS-23 5 5 FUSE B 113 20 L
BAND 9 B G1 18 GY 9 CLUSTER GND 9 30
L 22 BEACON LAMP 10 6 6 BRAKER SOL Y 68 20A L 87a 87 85
9 10 19 10 CLUSTER SERIAL+ (RX) 10 86
BAND 10 G 6A B
BR 23 9 7 7 NC L 69 107 V
SEEK UP 11 20 OR 11 CLUSTER SERIAL- (TX) 11 87
OR 24 8 8 8 FUSE 62 Y/W
SEEK UP 12 8 21 BR 12 NC 12 85
6 7 9 9 SAFETY RELAY 30 86
2 Y 16 22 R 13 13 87a
REMOCONE 6 10 10 POWER RELAY
7 23 V 14 14 PRE-HEAT
5 5 11 11 DIODE(DO-2)
1 24 W 15 15 CR-43
4 12 12 FUSE 41 L
3 CN-7
RH SIDE 2 R
1 2 1
G 6 2
2 25 R
2A R
1 1 HEAD LAMP NO. CN-4
4 V DESTINATION 3
1 B G6 24 B/W
2 2 WORK LAMP 1 POWER MAX SW 1 4 4 3
BEACON LAMP SW 26 W Y 34
3 3 WIPER CONTROLLER 2 POWER MAX SW 2
27 BR ENG.STOP RY
4 4 CPU CONTROLLER B G7
CS-27 28 L 3 O/T DECEL SW 3
B G3 5 5 FUSE GY 45
10 3 OR 4 O/T DECEL SW 4
9 10 GY 5A 6 6 CABIN LIGHT 5 NC 5
9 29 GY B G8
7 7 FUSE 6 SAFETY SW (Com) 6 CN-68
8 2 Y
23
FROM START MOTOR 8 8 8 FUSE 109 R
6 7 30 L 7 SAFETY SW (NC) 7 2
2 9 9 WIPER CONTROLLER G 76 76 G
8 SAFETY SW (NO) 8 1
B
6 G1 B
CR-24 7 OR 17 10 10 GND
5 31
15R 1
5 OR/W
11 11 CPU CONTROLLER LH CONSOL SAFETY SOL
V 1 4 1 R
CR-5
12 12 FUSE
3 15 L/W
15R 13 13 FUSE NO. DESTINATION CN-3 30
2 B G31 94 BR 87a 87 85
GY 5 14 14 FUSE 1 GND 1 86
1
G4
B/OR 17 17 B/OR
4A
OR 3A
2A
1A
25
26
BR 27
28
GY 29
30
OR/W 31
BR 10
15 FUSE 2 START RY 2
4
OR 3
15 87
11
12
G/OR 13
22
23
24
BRAKER SW W 16 37 V/W
1F Y
3 ALT(I) 3 85
2 Pa
W
GY 78A
R
R
R
V
V
Y
Y
B
L
30 86 2F G
W
4 ALT(IG) 4 87a
R
V
W
B
G 32 1
CN-28
RH HARNESS 5 WATER TEMP SENDOR 5
CS-2
V/W 2 SAFETY
CN-116
1
4
5
12E
2
6
3
B CN-55
10
11
12
13
14
15
16
17
1 CD-13
CN-142
6
6
2
3
C
B
A
Y 67 19A Y Y 1 1E Y
B 7 TACHO SENSOR 7 2 2 Pa
WIPER MOTOR DRIVE
L 65 43 G G 2 2E G
+
-
S
AC COMP 8
GY/W 30
WORK LIGHT OUT
WORK LIGHT OUT
1 V
WORK LIGHT 24V
WORK LIGHT 24V
CN-79 2 V/W 1A Y
WASHER SIG
2 2 AC COMP RY. 10 10 43 G
POWER 24V
B/W 3 3 B/W H0 I 1 2 Pa
PRE-HEAT
11 51 V 2A G
4
3
3 ENG.STOP RY
2
11
6
3
5
BR ACC H
1
ST C
INT. SIG
2
4 4 ACCEL DIAL 12 12
GND
58
OR 8E
G BR 4 2
2
SIG
W B 2A HARNESS PUMP PS 1
GY 4
OR
GND 1
DIODE
PUMP2 PRESS ENG. HARNESS FRONT
CN-47
1
2
CD-44
R R 1E CS-29 CD-8
24V 3 B 1 G 5
G V 5 1
G43
1 ˚C
26A
SIG 2 Y 2 B 6
W B 2E 2 2
3E
3A
64
19
55
63
60
GND 1 RESISTER
3
CN-4 NO. DESTINATION 21E7-4000
Y/W
BR/W
27
PUMP3 PRESS
B
G/W
1 1 GND
12A
L/W
13A
G/OR 11A
CS-19 2
8A
Y
12
B/OR 33
26
34
OR/W 28
GY/W 30
14
47
16
38
39
40
45
35
36
13
G/OR 11
29
25
B/OR 33
65
67
12
32
55
BR/W 60
63
W/OR 61
Y/W 62
41
52
48
42
37
54
64
51
44
46
66
23
68
69
71
72
73
31
W
66
54
29
R
Y
2 CPU CONROLLER
CN-15
2
CD-17
BR/OR
BR/OR
B 3 3 B
G44
2
1
1 3 3 GND rp Y 7
CN-137
26
CN-70
G/W
G/W
1
Y/W
B/W
B/W
V/W
2
L/W
CN-88
CN-133
m 2
OR
OR
4 4
GY
GY
GY GY
BR
BR
BR
W
W
W
W
B
L
W
G
R
R
4 CPU CONROLLER
B
B
Y
B
G
2
L
L
4
V
73
72
71
B/W 42
1
7
Y/W
5 5 NC
CD-1
B
TACHO SENSOR
CN-51
CN-76
1
2
CN-50
6 GND
B
1
2PCS BOOM AUTO-IDLE PS
2
6
5
4
3
2
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
G
R
B
CN-15
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
CS-4 6 V TRAVEL MAX
7 7 NC POWER
˚C
OR 5
CD-7
7 G FLOW
CN-126
1
2
B C MAX
SIG
A CD-18 BOOM
M+
P+
NC
M-
8 SAFETY SOL
P-
V 6 8
3
4
1
2
PRIORITY1
9
TRAVEL ALARM SW
TACHO SENSOR(+)
7 HYD
TACHO SENSOR(-)
G
ANTI-RESTART RY
WATER LEVEL SW
2
ENG PREHEATER
Pa
PROGRAM DUMP
C FUEL
TRAVEL BUZZER
POWER MAX SW
GND (POT&DIAL)
LH HARNESS TEMP
BATTERY 24V(+)
MAX FLOW SOL.
A CS-20 ACCEL DIAL SIG
OVERLOAD SIG
GND (SENSOR)
LEVEL
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.
O/T DECEL SW
ENG.STOP SIG
PUMP EPPR(+)
5V (POT&DIAL)
PRE-HEAT SW
PUMP EPPR(-)
ACCEL ACT(+)
HOUR-METER
ACCEL ACT(-)
CD-37
WORKING PS
6
SAFETY SW
3
RS232 (GND)
5 OR ENG OIL PRESS RS232
ENG OIL PS
GND (MAIN)
1
2
SERIAL-RX
ALT LEVEL
SERIAL-TX
POWER IG
WORK
RS232 (+)
GOV. MOTOR CN-92
RS232 (-)
CONN.
POT-SIG
PS
GND
Pa
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
SAFETY SW
CPU CONTROLLER 16074EL03
4-3
MEMORANDUM
4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as shown
below.
1) OPERATING FLOW
Battery Battery relay Fusible link (CN-60)
Fuse box [No.1] I/conn [CN-8(12)] Start switch [CS-2(1)]
Power relay [CR-35(30)]
Fuse box [No.2] I/conn [CN-10(6)] Room lamp [CL-1(2)]
Cassette radio [CN-27(11)]
Fuse box [No.3] I/conn [CN-11(4)] AC & Heater controller [Battery(+)]
Fuse box [No.4] I/conn [CN - 5(4)] I/conn [CN -17(5)] Wiper motor Controller
[CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box [No.5] CPU controller [CN-50(7)]
Fuse box [No.6] I/conn [CN-11(5)] Relay(Hi, M2)
Fuse box [No.7] Engine stop relay [CR-43(2,3)]
※ I/conn : Intermediate connector
2) CHECK POINT
Engine Start switch Check point Voltage
※ GND : Ground
4-5
POWER CIRCUIT
1 2 1
2
3
4 4 3
16074EL04
4-6
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay[CR-1] Fusible link Fuse box No.1
I/conn [CN-8(12)] Start key [CS-2(1)]
※ Start switch : ON
Start switch ON [CS-2(2)] I/conn [CN-8(11)] Diode[DO-2]
Battery relay [CR-1]:Battery relay operating(All power is supplied with the electric component)
Start switch ON [CS-2(3)] I/conn [CN-8(10)] Power relay [CR-35(86) → (87)]
Fuse box (All power is supplied with electric component)
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (Battery)
② - GND (Start key)
③ - GND (Battery relay M4)
Operating Start ④ - GND (Starter B ) 20 ~ 25V
⑤ - GND (Starter M)
⑥ - GND (Start relay)
⑦ - GND (Battery relay M8)
※ GND : Ground
4-7
STARTING CIRCUIT
1 2 1
2
3
3 4 4
1
2
16074EL05
4-8
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator“I”terminal I/conn〔CN-3(3)〕 CPU Controller [CN-51(9)]
Cluster warning lamp (Via serial interface)
2) CHECK POINT
Engine Start switch Check point Voltage
※ GND : Ground
4-9
CHARGINGING CIRCUIT
1
2
16074EL06
4-10
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.15) I/conn〔CN-7(7)〕 Switch panel〔CN-116(9)〕
Fuse box (No.16) I/conn〔CN-7(8)〕 Switch panel〔CN-116(10,11)〕
(1) Main light switch ON
Head light switch ON〔CN-116(1)〕 l/conn〔CN-7(1)〕
Head light ON〔CL-4(2)〕
I/conn〔CN-10(2)〕 Cassette radio illumination ON〔CN-27(7)〕
I/conn〔CN-11(8)〕 AC & Heater controller illumination ON
I/conn〔CN-6(8)〕 Cigarlight〔CL-2〕
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Head light)
⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦- GND(Switch power output)
⑧ - GND(Work light)
※ GND : Ground
4-11
HEAD AND WORK LAMP CIRCUIT
16074EL07
4-12
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) I/conn〔CN-8(3)〕 Beacon lamp switch〔CN-23(6)〕
Fuse box (No.17) I/conn〔CN-7(12)〕 Switch panel〔CN-116(16, 17)〕
(1) Beacon lamp switch ON
Beacon lamp switch ON〔CS-23(2)〕 Switch lndicator lamp ON〔CS-23(9)〕
l/conn〔CN-8(4)〕 l/conn〔CN-10(10)〕
Beacon lamp ON〔CL-7〕
(2) Cab light switch ON
Cab light switch ON〔CN-116(7, 8)〕 I/conn〔CN-7(6)〕 I/conn〔CN-10(11)〕
Cab light ON〔CL-8(2), CL-9(2)〕
2) CHECK POINT
① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Beacon lamp)
⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦ - GND(Switch power output)
⑧ - GND(Cab light)
※ GND : Ground
4-13
CN-10
1
2
CL-7
B 3
M
G 4
5
BEACON LAMP
6
7
4
8
CL-9 9
OR
G G
2 10
OR OR
1 11
12
CL-8
8
OR
2
CABIN LIGHT
CN-46
1
START KEY 20A
1
ROOM LAMP 5A
2
AC & HEATER 5A
3
WIPER+ 10A
4
CN-116
CPU B+ 5A
HEAD LIGHT OUT 1 5
AC BLOWER 20A
WORK LIGHT OUT 2 6
7
CN-7 CLUSTER 10A
8
PRE-HEAT 5 1
BEACON LAMP AND CAB LAMP CIRCUIT
CASSETTE RADIO 5A
POWER 24V 6 2 9
OR
CPU 10A
SWITCH PANEL
CABIN LIGHT OUT 7 3
10
4-14
12 WIPER MOTOR 20A
WASHER SIG 8 14
13 10A
5
6
FUSE BOX
15
TRAVEL ALARM 14 10
WORK LAMP 10A
16
INT. SIG 15 11
R R R R CABIN LAMP 10A
CABIN LIGHT 24V 16 12 17
17 Y BEACON LAMP 5A
CABIN LIGHT 24V 18
HORN 10A
20
1
ETHER(PRE-HEAT) 10A
22
TRAVEL 5A
23
SOLENOID 1 10A
24
CN-8 SAFETY SOL 5A
25
1
SOLENOID 3 10A
2 26
Y Y FUEL FILLER P/P 10A
3
27
G G 10A
4 SPARE
CS-23 28
B 5
10
9 10 G
9 6
8 7
8
6 7 8
2 Y
6 9
7
5 5 10
1
4 11
2
3 12
G
2
1
16074EL09
BEACON LAMP SW
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.12) I/conn [CN-7(5)] Switch panel [CN-116(6)]
Fuse box (No.4) I/conn [CN-5(4)] I/conn [CN-17(5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.14) I/conn [CN-6(5)] l/conn [CN-17(4)] Wiper motor controller [CN-141(6)]
Washer pump [CN-22(2)]
(2) Wipe switch ON : 1st step(Intermittent)
Wiper switch ON [CN-116(15)] I/conn[CN-9(4)] I/conn[CN-6(10)] I/conn[CN-17(8)]
Wiper motor controller [CN-141(10) → (3)] Wiper motor intermittently operating [CN-21(6)]
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON [CN-116(4)] I/conn [CN-7(3)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) → (4)] Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116(12)] I/conn [CN-7(9)] I/conn [CN-5(1)] I/conn [CN-17(7)]
Wiper motor controller [CN-141(9) → (8)] I/conn [CN-17(6)] I/conn [CN-6(11)]
Washer operating [CN-22(1)]
Wiper switch ON [CN-116(4)] I/conn [CN-7(3)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) → (4)] Wiper motor operating [CN-21(2)]
(5) Auto parking(When switch OFF)
Switch OFF [CN-116(4)] Wiper motor parking position by wiper motor controller
2) CHECK POINT
① - GND(Fuse box)
24V
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 0~5V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output) 24V
⑥ - GND(Wiper motor) 0 or 24V
※ GND : Ground
4-15
WASHER CONTROL CIRCUIT
FUSE BOX
10
28
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
10A
10A
20A
10A
10A
10A
20A
10A
10A
10A
10A
10A
10A
10A
20A
10A
20A
10A
10A
5A
5A
5A
5A
5A
5A
5A
5A
5A
ETHER(PRE-HEAT)
CASSETTE RADIO
WIPER MOTOR
FUEL CUT-OFF
BEACON LAMP
AC & HEATER
AC & HEATER
CONVERTOR
SAFETY SOL
ROOM LAMP
WORK LAMP
CABIN LAMP
AC BLOWER
SOLENOID 1
SOLENOID 3
HEAD LAMP
START KEY
STARTER
CLUSTER
TRAVEL
WIPER+
CPU B+
SPARE
CN-46
HORN
CPU
1 2
CN-9
1
2
3
4
5
6
CN-116 7
HEAD LIGHT OUT 1 8
WORK LIGHT OUT 2
4
WORK LIGHT OUT 3 CN-7
WIPER MOTOR DRIVE 4 1
PRE-HEAT 5 2
POWER 24V 6 3
CABIN LIGHT OUT 7 4
CABIN LIGHT OUT 8 5
HEAD LIHGT 24V 9 6
WORK LIGHT 24V 10 7
WORK LIGHT 24V 11 8
WASHER SIG 12 9
GND 13 10
TRAVEL ALARM 14 11
INT. SIG 15 12
CABIN LIGHT 24V 16
CABIN LIGHT 24V 17
SWITCH PANEL
WIPER
CUT CN-6
CN-21
6 1
3 1 2
CS-53
2 3
5 3 4
4 5
4
5 6
6 M 2 6 7
8
9 CN-22
WIPER MOTOR
10 2 M
CN-141
11 1
FEED BACK 1
12 WASHER TANK
MOTOR DRIVE SIG 2 CN-17
MOTOR DRIVE- 3 1 CN-5
MOTOR DRIVE+ 4 2 1
GND 5 3 2
VCC 6 4 3
CONTINUE 24V 7 5 4
WASHER P/P 8 6 5
WASHER SIG. 9 7 6
INT. SIG 10 8 7
WIPER CUT SW 11 8
N.C 12 9
FEED BACK 13 10
11
WIPER MOTOR CONT. 7 12 16074EL10
4-16
6
3
M
CN-51
1
5
rp
WORKING PS 1
m
CN-75
P-
M-
NC
P+
M+
SIG
2
POWER MAX SW
1
2
-
S
h
GOV MOTOR
CD-17
TRAVEL ALARM SW
1
2
3
BR
OR
ACCEL DIAL
A
B
C
1
2
3
4
5
6
1
2
CN-142
CN-76
CN-48
L
Y
AIR CLEANER SW
B
B
TACHO SENSOR
16
W
W
V
HOUR METER
G/OR
OR
NC 17
W/OR
8
7
5
4
1
6
3
NC 18
CN-9
NC 19
B
B
GND (POT & DIAL) 20
W
BR
BR
OR
OR
Y
Y
L
L
G/OR
5V (POT & DIAL) 21
G/OR
W
POT-SIG 22
9
8
7
5
3
2
4
1
9
8
6
8
7
5
6
5
2
4
1
7
6
3
4
3
12
11
10
W
CN-5
CN-3
CN-2
ACCEL DIAL SIG 23
FUEL LEVEL SENSOR
Y
24
L
G
OR
L
OR
TACHO SENSOR(-) 25
Y
CONTROLLER CIRCUIT
TACHO SENSOR(+) 26
CPU CONTROLLER
NC 27
NC 28
NC 29
NC 30
GND (SENSOR) 31
NC 32
WATER TEMP SENDOR 33
HYD TEMP SENDOR 34
NC 35
NC 36
CN-50
CN-46
BOOM PRIORITY SOL 1
START KEY 20A
MAX FLOW SOL 2 1
ROOM LAMP 5A
POWER MAX SOL 3 2
W/OR
HOUR-METER 4 AC & HEATER 5A
3
ENG PREHEATER 5 WIPER+ 10A
4
NC 6
GY 5A
4-17
GY CPU B+
BATTERY 24V(+) 7 5
BR AC BLOWER 20A
PUMP EPPR(-) 8 6
NC 9 CLUSTER 10A
7
PROGRAM DUMP 10 CASSETTE RADIO 5A
FUSE BOX
8
ANTI-RESTART RY 11
OR CPU 10A
V
ACCEL ACT(+) 12 9
CONVERTOR 5A
TRAVEL SPEED SOL 13 10
NC 14 SWITCH PANEL 5A
11
NC 15 FUEL CUT-OFF 20A
12
TRAVEL BUZZER 16
PRE-HEAT SW 17 SPARE
27
NC 18 SPARE 20A
28
NC 19
OVERLOAD SIG 20
NC 21
NC 22
G
ACCEL ACT(-) 23
OR
POWER IG 24
NC 25
NC 26
NC 27
GND (MAIN) 28
SERIAL-TX 29
SERIAL-RX 30
GND 31
RS232 (+) 32
RS232 (-) 33
RS232 (GND) 34
NC 35
PUMP EPPR(+) 36
16074EL11
DC
2
1
1
2
HYD TEMP
CD-1
CD-2
FUEL LEVEL
CN-51
Pa
B
CLUSTER
CD-18
TX
RX
WORKING PS 1
GND
POWER IG(24V)
POWER MAX SW 2
DC
SENDOR
GY/W
ENG OIL PS 4
2
1
RR
CD-8
NC 5
WATER TEMP
NC 6
4
3
2
1
7
8
9
11
10
12
CN-56
CN-3
24V(PRES.SENSOR) 7
CN-46
L
Y
B
GND(PRES.SENSOR) 8
BR
START KEY 20A
MONITORING CIRCUIT
ALT LEVEL 9 1
GY/W
P1 PRESS SIG. ROOM LAMP 5A
10
2
1
2
L
Y
B
P2 PRESS SIG. 11 AC & HEATER 5A
SH
WATER LEVEL
CD-16
3
B
G
P3 PRESS SIG. 12
10A
B
WIPER+
4
2
NC
9
8
7
5
4
1
6
3
G/W
15
14
13
12
11
10
13
EARTH 1
CN-5
5A
8
7
5
4
1
6
3
CPU B+
O/T DECEL SW 14 5
CN-3
EARTH 2
L
20A
Y
B
WATER LEVEL SW 15 AC BLOWER
BR
SH
L 6
B
G
AIR CLEANER SW 16 FUEL CUT-OFF 10A
7
NC 17
BR CLUSTER 10A
NC 18 8
CASSETTE RADIO 5A
NC 19 9
CPU CONTROLLER
FUEL LEVEL SENSOR 24 13
4-18
TACHO SENSOR(+) 26 HEAD LAMP 10A
FUSE BOX
15
NC 27
WORK LAMP 10A
NC 28 16
NC 30 BEACON LAMP 5A
B 18
GND (SENSOR) 31 AC & HEATER 20A
19
NC 32
G HORN 10A
WATER TEMP SENDOR 33 20
NC 35 ETHER(PRE-HEAT) 10A
22
B
NC 36 TRAVEL 5A
23
Pa
PUMP EPPR(-) 8 SAFETY SOL 5A
CD-10
25
N.C 9
AIR CLEANER SW
BW SOLENOID 3 10A
PROGRAM DUMP 10 26
EARTH 1
NC SPARE
28
GND (MAIN) 28
Y
SERIAL-TX 29
L
SERIAL-RX 30
GND 31
R
RS232 (+) 32 CN-126
G BW
4
RS232 (-) 33
B R
3
RS232 (GND) 34
G
2
NC 35
B
1
NC 36
CONN
RS232
16074EL12
OVERLOAD SW QUICK COUPLING SW
1
2
8
7
9
1
2
8
7
9
I
10
5
6
5
6
10
B
3
7
9
2
6
1
4
5
8
10
3
7
9
2
6
1
4
5
8
A
10
CS-50
CS-67
C
B
2
1
2
1
Y
B
OR
OR
POWER MAX
CS-29
CS-19
SAFETY SW
CS-4
A
B
C
Y
B
B
1
2
8
GY
L/W
Y
OR
CS-27
SIG
SIG
G
SIG
24V
24V
24V
OR
GND
GND
GND
5
6
R
R
G
G
R
G
W
W
W
9
BREAKER SW
3
7
9
2
6
1
4
5
8
1
2
3
10
1
2
3
1
2
3
PUMP3 PRESS
PUMP2 PRESS
PUMP1 PRESS
CD-42
CD-44
CD-43
B
V
R
R
R
B
GY
BR
B
GY
ELECTRIC CIRCUIT FOR HYDRAULIC
OR
GND
CD-7
INT. SIG
B
PRE-HEAT
Pa 1
POWER 24V
Y WASHER SIG
BREAKER
TRAVEL ALARM
WORK PS
SWITCH PANEL
1
2
OR
HEAD LIGHT OUT
Pa 1 2
B 17
16
15
14
13
12
11
10
Y
9
7
3
6
2
8
5
4
1
2 1
CN-116
CS-20 EARTH 1
B
SAFETY SW
OR/W
B
Y
B
Y
B
OR
G
OR
GY
L/W
GY
V
R
OR/W
W
B
BR
2
9
8
7
5
4
1
6
1
2
2
9
8
7
5
5
4
1
4
6
9
8
7
6
3
3
8
7
5
4
1
6
3
5
4
1
12
11
10
6
12
11
10
3
12
11
10
CD-1
CN-6
CN-7
CN-1
CN-4
CN-8
B
C 1
B
B
B
Y
G
2
GY
V
B
B
Y
BR/OR
G
OR
GY
BR
HYD TEMP
B/W
OR/W
OR
L/W
CN-51
WORKING PS 1
Y/W
Y
POWER MAX SW 2
TRAVEL ALARM SW 3
OR/W
ENG OIL PS 4
NC 5
NC 6
R
24V(PRES.SENSOR) 7
B
GND(PRES.SENSOR) 8
ALT LEVEL 9
P1 PRESS SIG. 10
B/W
BR
P2 PRESS SIG. 11
V
P3 PRESS SIG. 12
NC 13
GY
O/T DECEL SW 14
WATER LEVEL SW 15
AIR CLEANER SW 16
NC 17
NC 18
NC 19
GND (POT & DIAL) 20
5V (POT & DIAL) 21
POT-SIG 22
ACCEL DIAL SIG 23
CPU CONTROLLER
FUEL LEVEL SENSOR 24
TACHO SENSOR(-) 25
4-19
TACHO SENSOR(+) 26
NC 27
NC 28
NC 29
NC 30
B
GND (SENSOR) 31
NC 32
HORN 10A
WATER TEMP SENDOR 20
33
CIGAR LIGHTER 10A
HYD TEMP SENDOR 34 21
NC ETHER(PRE-HEAT) 10A
35 BR/OR 22
NC 36 TRAVEL 5A
Y
22
R SOLENOID 1 10A
CN-50 24
BOOM PRIORITY SOL 1 SAFETY SOL 5A
G/W R
25
FUSE BOX
SPARE 10A
ENG PREHEATER 5
28
NC 6
BATTERY 24V(+) 7
PUMP EPPR(-) 8
NC 9
PROGRAM DUMP 10
ANTI-RESTART RY 11
ACCEL ACT(+) 12
W
TRAVEL SPEED SOL 13
NC 14
NC 15
TRAVEL BUZZER 16
V
PRE-HEAT SW 17
NC 18
NC 19
G
OVERLOAD SIG 20
NC 21
NC 22
B
ACCEL ACT(-) 23
L/W
B
Y
B
POWER IG
GY
24
NC 25
V
G
1
2
1
2
NC 26
CN-68
CN-66
Y
G
NC 27
2
1
1
CN-81
2
GND (MAIN) 28
1
2
SAFETY SOL
TRAVEL BZ
BREAKER SOL.
1
2
CN-140
SERIAL-TX 29
CN-55
CD-31
SERIAL-RX 30
QUICK COUPLING
G 2
Y 1
GND 31
Pa
RS232 (+)
OVERLOAD PS
32
RS232 (-) 33
RS232 (GND) 34
NC 35
NC 36
Y
Y
G
G
Y
Y
G
1
1
1
2
2
2
1
2
CN-70
CD-12
CD-13
CD-11
CD-14
W
1
Y
Pa
Pa
Pa
Pa
2
TRAVEL
CN-133
1
G/W
R
BOOM
CN-88
1
L/W
PRIORITY1 MAX
R
2
POWER
CN-137
1
BR/W
MAX
R
FLOW
2
16074EL13