Beruflich Dokumente
Kultur Dokumente
Node No. : H1-001 Dwg No. : H1D-A-24A (rev: 09), H1D-A-24B (rev: 07), H1D ‐A‐25 (rev: 09), Intention of Line : Feeding feed gas from KOD to CO2 Absorber (1C ‐2
Date : August 12, 2019 H4D‐A‐34 (rev : 07), H2D‐A‐24A (rev: 08),
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.1 Flow More 1 Other trains shutdown. 1.1 High pressure in H1‐C‐1. 4 1 4 1.1.1 H1‐PIC‐33, H1-PDAH-102, H1-PSV- 2 1 2
2A/B, H2-PSV-1A/B.
1.3 CO2 carry over that leads to MHE 8 2 16 1.3.1 H2‐AI‐3 (< 50 PPM), H2‐AAH‐3A/B/C, 2 2 4
plugging. H1-TAH-184, H5-PI-10, OP/WI CO2
slippage.
3 H1-LV-105 stuck open. 3.1 Low level in H1-C-1, gas blow by. 4 2 8 3.1.1 H1-LAL-105. 2 2 4
4 H1‐LV‐1 stuck open. 4.1 Low level in H1‐C‐2, gas blow by. 4 2 8 4.1.1 H1‐LAL‐1, H1‐LALL‐57A/B/C 2 2 4
(H1‐UV‐4 close).
5 Mismanage open BFW valve. 5.1 Less strength Amine solution 1 2 2 5.1.1 Daily Lab Analysis for Amine 1 2 2
Strength.
Page 7 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Annisa MC Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-001 Dwg No. : H1D-A-24A (rev: 09), H1D-A-24B (rev: 07), H1D ‐A‐25 (rev: 09), Intention of Line : Feeding feed gas from KOD to CO2 Absorber (1C ‐2
Date : August 12, 2019 H4D‐A‐34 (rev : 07), H2D‐A‐24A (rev: 08),
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
6 H1‐LV‐2 stuck open. 6.1 Gas blow by to down stream, Low 2 2 4 6.1.1 H1‐LAL‐2, close manual valve up 2 1 2
level in H1‐C‐3, stream H1‐LV‐2, Hazops recommend
ation 2009 closed by PSHEE memo :
May 07, 2012, page-1, H1-PAH-53, H1-
PAHH-53A/B/C, H1-PIC-4, H1-PSV-
6A/B/C
7 H2‐LV‐1 stuck open. 7.1 Low level in H2‐C‐1 (boot part), 2 2 4 7.1.1 Used H2‐LAL‐2, estimated time to reach 2 1 2
gas blow by, condensate to Plant 16. LAL at boothpart is 80 minutes, enough
for operator to take action
8 H2‐LV‐2 stuck open. 8.1 Low level in H2‐C‐1, gas blow by, 2 2 4 8.1.1 H2‐LAL‐2, close manual valve 2 1 2
condensate to Plant 16. upstream H2‐LV‐2, PSV in 16-C-1.
Page 8 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Annisa MC Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-001 Dwg No. : H1D-A-24A (rev: 09), H1D-A-24B (rev: 07), H1D ‐A‐25 (rev: 09), Intention of Line : Feeding feed gas from KOD to CO2 Absorber (1C ‐2
Date : August 12, 2019 H4D‐A‐34 (rev : 07), H2D‐A‐24A (rev: 08),
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.2 Flow No/Less 1 H1‐PV‐33 close. 1.1 No feed gas to Scrub Column 2 2 4 1.1.1 H3‐FAL‐4, H3‐FALL‐18A/B/C, open by 1 2 2
(H3‐C‐1), H5-E-1 trip. pass valve H1‐PV‐33.
2 H1‐ESDV‐1 close 2.1 No feed gas to Scrub Column 2 2 4 2.1.1 ESDV announciator, H3‐FAL‐4, 1 2 2
(upstream H1-PV-33) (H3‐C‐1). H3‐FALL‐18A/B/C (H5-E-1 trip).
3 H1-LV-104
8 H2‐LV‐1 stuckclose.close. 8.1 High level 3.1 High level in H1-C-1, condensate 1 2 2 3.1.1 H1-LAH-104, open by pass valve. 1 1 1
in H2‐C‐1, condensate carry over.
carry over.
4 H1-LV-105
8.1.1 H2‐LAH close.
‐2, open by pass valve 4.1 High level in H1-C-1, condensate 1 2 2 4.1.1 H1-LAH-105, open by pass valve. 1 1 1
H2‐HCV‐77, H2‐LAHH‐17A/B/C. carry over.
5 3H1-C-1
Consider to install H2‐LAH‐1
blockage. 5.1 High pressure in H1-C-1. 1 2 2 5.1.1 H1-PDAH-102. 1 1 1
(incaseof
6 16C ‐1 is already
H1-ESDV-6 closemaximum load).
(bottom H1-C-1). 6.1 High level in H1-C-1, condensate 1 2 2 6.1.1 ESDV announciator, H1-LAH-104/105. 1 1 1
Operability carry over.
9 H2‐LV‐2 stuck close. 9.1 High level
7 in H2‐C‐1, condensate
Mismanage close BFW valve. 7.1 Amine carry over to H2‐C‐1. 2 2 4 7.1.1 H1-LIC-2, Daily lab analysis Amine 1 2 2
carry over. strength, daily logsheet in plant 1 (flow
9.1.1 H2‐LAH‐2, open by pass valve BFW & Amine tank)
H2‐LV‐2, H2‐LAHH‐17A/B/C.
8 H1‐Strainer
10 ESDV‐2blockage
close (BFW to H1H1
(bottom ‐C‐2).
C‐2). 8.1 Amine carry over to H2‐C‐1. 2 2 4 8.1.1 H1-LIC-2, Daily lab analysis Amine 1 2 2
10.1 High level in H1‐C‐2. 10.1.1 H1‐ strength, daily logsheet in plant 1 (flow
LAH‐1, H1‐PDI‐187/200, BFW & Amine tank)
changes to stand by strainer.
9 H1‐LV‐1 stuck close. 9.1 High level in H1‐C‐2, Amine carry 8 2 16 9.1.1 H1‐PDAH‐14B, H1‐LAH‐2, H2-LAHH- 2 2 4
over to H2-C-1, loss Amine 17A/B/C, H1-LIC-2, H2-LIC-1, H2-LIC-2,
circulation H1-TAHH-23ABC
Page 9 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Annisa MC Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-001 Dwg No. : H1D-A-24A (rev: 09), H1D-A-24B (rev: 07), H1D ‐A‐25 (rev: 09), Intention of Line : Feeding feed gas from KOD to CO2 Absorber (1C ‐2
Date : August 12, 2019 H4D‐A‐34 (rev : 07), H2D‐A‐24A (rev: 08),
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
10 H1‐LV‐2 stuck close. 10.1 High level in H1‐C‐3, Amine carry 4 2 8 10.1.1 H1‐LAH‐2, H2-LAH-2, H2-LAHH-17A/B/C 2 2 4
over.
11 H2‐LV‐1 stuck close. 11.1 High level in H2‐C‐1, condensate 4 2 8 11.1.1 H2‐LAH‐2, H2‐LAHH‐17A/B/C. Hazops 2 2 4
carry over to downstream. recommendation 2009 closed by PSHEE
memo : May 07, 2012, page-2.
12 H2‐LV‐2 stuck close. 12.1 High level in H2‐C‐1, condensate 4 2 8 12.1.1 H2‐LAH‐2, H2‐LAHH‐17A/B/C. 2 2 4
carry over.
13 Strainer blockage (bottom H1‐C‐2). 13.1 High level in H1‐C‐2. 4 1 4 13.1.1 H1‐LAH‐1, H1‐PDI‐187/200, 2 1 2
changes to stand by strainer.
H.3 Flow Reverse 1 Less pressure feed gas. 1.1 Liquid amine back to feed gas line. 2 4 8 1.1.1 Goose neck type installed at feed 1 2 2
gas line.
2 Train H shutdown. 2.1 Condensate from others train goes 2 2 4 2.1.1 Check valve installed at low point 1 2 2
to H1‐C‐2. drain to condensate line.
3 H2‐K‐2 stop. 3.1 Feed gas goes to H1‐C‐3 2 2 4 3.1.1 Check valve installed at 1 2 2
reactivation gas line to H1‐C‐2.
4 BFW offline. 4.1 Feed gas goes to BFW line. 2 2 4 4.1.1 Check valve installed at BFW line. 1 1 1
Page 10 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Annisa MC Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-001 Dwg No. : H1D-A-24A (rev: 09), H1D-A-24B (rev: 07), H1D ‐A‐25 (rev: 09), Intention of Line : Feeding feed gas from KOD to CO2 Absorber (1C ‐2
Date : August 12, 2019 H4D‐A‐34 (rev : 07), H2D‐A‐24A (rev: 08),
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
5 Lean Amine pump trip. 5.1 Feed gas goes to Lean Amine line, 8 2 16 5.1.1 Check valve installed at Lean 2 2 4
damage H1-G-1 suction & H1-E- Amine line, H1-FALL-3A/B/C, H1-PCL-6
3A/B/C/D gasket (auto start stand by pump)
6 Steam offline. 6.1 Feed gas goes to steam line. 2 2 4 6.1.1 Check valve installed at steam 1 1 1
line, isolation valve normally
close and blind.
2 Others train upset. 2.1 Pressure built up at H1‐C‐1, H1-C-2, 16 1 16 2.1.1 See event H.1 no. 1.1.1
and H1‐E‐2.
H.5 Pressure Low 1 Upstream pressure upset. 1.1 Less production. 2 2 4 1.1.1 See event H.2 no. 1.1.1 1 2 2
H.6 Temperature High 1 High temperature Lean Amine. 1.1 CO2 carry over (CO2 slip out). 2 2 4 1.1.1 See event H.1 no. 1.3.1 1 2 2
2 Cooling water to H1‐E‐2 stop. 2.1 Amine carry over to H1-C-3 & H2-C-1 2 2 4 2.1.1 See event H.1 no. 1.2.1 1 2 2
3 High CO2 composition in feed gas. 3.1 High temperature in bottom 2 2 4 3.1.1 G1-TAH-184. 1 2 2
H1‐C‐2.
Page 11 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Annisa MC Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-001 Dwg No. : H1D-A-24A (rev: 09), H1D-A-24B (rev: 07), H1D ‐A‐25 (rev: 09), Intention of Line : Feeding feed gas from KOD to CO2 Absorber (1C ‐2
Date : August 12, 2019 H4D‐A‐34 (rev : 07), H2D‐A‐24A (rev: 08),
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.7 Temperature Low 1 Low temperature Lean Amine. 1.1 Foaming in H1‐C‐2. 2 2 4 1.1.1 H1‐PDAH‐14B, shock dose anti foam 1 2 2
injection.
2 Overcooling in H4‐E‐10 (less pressure 2.1 Hydrate formation, blockage. 2 2 4 2.1.1 H4‐PIC‐8, H4‐PAL‐8 1 2 2
of propane). (within Propane system).
H.10 Composition Change 1 High CO2 composition in feed gas. 1.1 See event H.6 No. 3.1 1 2 2
H.12 Utilities 1 Water trap at cooling water line H1‐E‐ 1.1 Thermal expansion, pressure built 2 2 4 1.1.1 H1‐PSV‐4 (PSV thermal), 1 1 1
2. up. OP/WI shut down.
2 High elevation outlet cooling water 2.1 Vacuum at cooling water line, pipe 2 2 4 2.1.1 Vacuum & air relief valve installed 1 1 1
H1‐E‐2. buckle. at outlet cooling water line.
3 H1‐E‐2 tube leaks. 3.1 Hydrocarbon goes to sea water 2 2 4 3.1.1 Regular inspection (gas detector) 1 1 1
(potential explosive in sea water to sea water out fall per shift
out‐fall). (reguler monitoring).
Page 12 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Annisa MC Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-001 Dwg No. : H1D-A-24A (rev: 09), H1D-A-24B (rev: 07), H1D ‐A‐25 (rev: 09), Intention of Line : Feeding feed gas from KOD to CO2 Absorber (1C ‐2
Date : August 12, 2019 H4D‐A‐34 (rev : 07), H2D‐A‐24A (rev: 08),
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
4 No steaming out to H1‐C‐2 after 4.1 High Oxygen content, potential fire 2 2 4 4.1.1 OP/WI start up and OP/WI 1 1 1
maintenance. and explosive. maintenance.
H.13 Start-up 1 Possible too long venting from 1.1 Less production 2 2 4 1.1.1 Sequence start‐up procedure 1 1 1
H2‐HV‐50. (SU/OP/0201003G).
H.14 Shut-Down 1 Liquid hydrocarbon trapped at 1.1 Thermal expansion, pressure built 2 2 4 1.1.1 H1‐PSV‐65 (PSV thermal). 1 2 2
H1‐E‐2. up at H1‐E‐2.
2 Negative pressure on H1‐C‐2. 2.1 Air entering into H1‐C‐2, potential 2 2 4 2.1.1 Shutdown procedure 1 2 2
fire and explosion. (SD/OP/0201004H), Start up
procedure (SU/OP/0200001H).
H.15 Maintenance 1 Cleaning strainer (bottom H1‐C‐2). 1.1 See event H.2 No. 13
2 Online calibration. 2.1 Train trip/slow down 8 2 16 2.1.1 OP/WI online calibration. 2 2 4
3 PSV blockage during switch over H1‐ 3.1 Less protection to system. 4 1 4 3.1.1 OP/WI by pass permit. 2 1 2
PSV‐5A/B
H.16 Others 1 No skimmer withdrawal from H1‐C‐2. 1.1 Potential foaming in H1‐C‐2. 2 2 4 1.1.1 H1‐PDAH‐14B. 1 2 2
Page 13 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Feeding feed gas from KOD to CO2 Absorber (1C ‐2), treatment overhead feed gas on 1E ‐2 and fed into 2C ‐1
Page 14 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Feeding feed gas from KOD to CO2 Absorber (1C ‐2), treatment overhead feed gas on 1E ‐2 and fed into 2C ‐1
Page 15 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Feeding feed gas from KOD to CO2 Absorber (1C ‐2), treatment overhead feed gas on 1E ‐2 and fed into 2C ‐1
Page 16 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Feeding feed gas from KOD to CO2 Absorber (1C ‐2), treatment overhead feed gas on 1E ‐2 and fed into 2C ‐1
Page 17 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Feeding feed gas from KOD to CO2 Absorber (1C ‐2), treatment overhead feed gas on 1E ‐2 and fed into 2C ‐1
Page 18 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Feeding feed gas from KOD to CO2 Absorber (1C ‐2), treatment overhead feed gas on 1E ‐2 and fed into 2C ‐1
Page 19 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Feeding feed gas from KOD to CO2 Absorber (1C ‐2), treatment overhead feed gas on 1E ‐2 and fed into 2C ‐1
Page 20 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-002 Dwg No. : H1D-A-24B (rev: 07), H1D-A-25, H1D-A-30, H1D-A-31 Intention of Line : Recirculation of Rich Amine from CO2 Absorber (H1
Date : August 12, 2019 Drum (H1-C-4) and fed into Amine Regenerator (H1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.17 Flow More 1 H1-LV-1 stuck open. 1.1 High level in H1-C-4 leads to loss 4 2 8 1.1.1 H1-LAH-3 (H1-LIC-3 : H1-LV-3 full open), 2 2 4
amine circulation. H1-LAHH-70A/B/C (H1-UV-4 close).
1.2 High pressure in H1-C-4, gas blow 4 2 8 1.2.1 H1-PAH-4 (H1-PV-4 full open), H1- 2 2 4
by from bottom H1-C-2 . PAHH-53A/B/C (H1-UV-4 close), H1-
PSV-6A/B/C.
2 H1-LV-2 stuck open. 2.1 High pressure in H1-C-4, gas blow 4 2 8 2.1.1 H1-PAH-4 (H1-PV-4 full open), H1- 2 2 4
by. PAHH-53A/B/C (H1-UV-4 close), H1-
PSV-6A/B/C.
3.2 High level in H1-C-4. 2 2 4 3.2.1 H1-LAH-3 (H1-LIC-3 : H1-LV-3 full open), 1 2 4
H1-LAHH-70A/B/C (H1-UV-4 close).
4 H1-EDPV-1 (outlet H1-C-4) open. 4.1 Low pressure in H1-C-4. 2 2 4 4.1.1 EDPV announciator, H1-PAL-4. 1 2 2
6 H1-LV-4 stuck open. 6.1 Low level in H1-C-4, Amine 2 2 4 6.1.1 H1-LAL-4. 2 1 2
breakthrough to flare, Loss of amine.
Page 21 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-002 Dwg No. : H1D-A-24B (rev: 07), H1D-A-25, H1D-A-30, H1D-A-31 Intention of Line : Recirculation of Rich Amine from CO2 Absorber (H1
Date : August 12, 2019 Drum (H1-C-4) and fed into Amine Regenerator (H1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
7 Mismanage open manual valve to C- 7.1 Low pressure in H1-C-4. 2 2 4 7.1.1 H1-PAL-4. 2 1 2
TANK.
H.18 Flow No/Less 1 H1-LV-1 stuck close. 1.1 Low level in H1-C-4. 2 2 4 1.1.1 H1-LAL-3, open by pass H1-HCV-13. 2 1 2
3 H1-PV-4 fail close. 3.1 High pressure in H1-C-4. 2 2 4 3.1.1 H1-PAH-4, open by pass H1-PV-4, H1- 2 1 2
PAHH-53A/B/C (H1-UV-4 close), H1-
PSV-6A/B/C.
4 H1-ESDV-3 close. 4.1 High pressure in H1-C-4. 2 2 4 4.1.1 ESDV announciator, H1-PAH-4, H1- 2 1 2
PAHH-53A/B/C (H1-UV-4 close), H1-
PSV-6A/B/C.
5 H1-LV-3 stuck close. 5.1 High level in H1-C-4. 4 2 8 5.1.1 H1-LAH-3, H1-LAHH-70A/B/C (H1-UV-4 2 2 4
close).
5.2 High pressure in H1-C-4. 2 2 4 5.2.1 H1-PAH-4 (H1-PV-4 full open), H1- 2 1 2
PAHH-53A/B/C (G1-UV-4 close), H1-
PSV-6A/B/C.
Page 22 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-002 Dwg No. : H1D-A-24B (rev: 07), H1D-A-25, H1D-A-30, H1D-A-31 Intention of Line : Recirculation of Rich Amine from CO2 Absorber (H1
Date : August 12, 2019 Drum (H1-C-4) and fed into Amine Regenerator (H1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.19 Flow Reverse 1 HC and Amine offline from H1-C-4 1.1 HC from wet flare header goes to H1- 2 2 4 1.1.1 Check valve at down stream H1-LV-4. 1 2 2
C-4
H.22 Temperature High 1 High CO2 composition in feed gas. 1.1 High temperature in bottom 2 2 4 1.1.1 H1-TAH-184. 1 2 2
H1‐C‐2.
H.26 Composition Change 1 Over withdrawal condensate from H1- 1.1 Amine carry over, less concentration 2 2 4 1.1.1 OP/WI withdrawal Amine overflow HC 1 2 2
C-4 of Amine settling and collection from C- Tank.
H.27 Contaminant 1 No drain to skimmer 1.1 Foaming in H1-C-2. 2 2 4 1.1.1 OP/WI over flow in H1-C-4. 1 2 2
Page 23 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-002 Dwg No. : H1D-A-24B (rev: 07), H1D-A-25, H1D-A-30, H1D-A-31 Intention of Line : Recirculation of Rich Amine from CO2 Absorber (H1
Date : August 12, 2019 Drum (H1-C-4) and fed into Amine Regenerator (H1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.28 Utilities 1 Nitrogen not available to purge C- 1.1 High Oxygen content in C-TANK, 2 2 4 1.1.1 OP/WI over flow in H1-C-4. 1 2 2
TANK during withdrawal condensate potential fire at C-TANK.
from H1-C-4.
H.30 Shut-Down 1 Hydrocarbon and Amine release to 1.1 Fire in amine sump. 2 2 4 1.1.1 Continuous Nitrogen blanketing to Amine 1 2 2
amine sump sump tank.
H.31 Maintenance 1 PSV blockage during switch over H1- 1.1 Less protection to system. 2 2 4 1.1.1 OP/WI by pass permit. 2 2 4
PSV-6A/B/C.
2 Online calibration (Level glass). 2.1 Lack of monitoring, loss of amine 2 2 4 2.1.1 OP/WI Instrument calibration 2 1 2
circulation
H.32 Others 1 High CO2 content to Rich Amine. 1.1 Material corroded. 1 4 4 1.1.1 Weekly lab analysis Fe content in Amine 1 2 2
system.
2 Drain hydrocarbon to C-Tank. 2.1 HC overflow from drum collector, 4 1 4 2.1.1 OP/WI overflow G1-C-4. 2 1 2
Potentially hydrocarbon spill to
environment.
Page 24 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L. Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C
Node No. : H1-002 Dwg No. : H1D-A-24B (rev: 07), H1D-A-25, H1D-A-30, H1D-A-31 Intention of Line : Recirculation of Rich Amine from CO2 Absorber (H1
Date : August 12, 2019 Drum (H1-C-4) and fed into Amine Regenerator (H1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
Page 25 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Recirculation of Rich Amine from CO2 Absorber (H1-C-2) and CO2 Absorber overhead Separator (H1-C-3) on Amine Flash
Drum (H1-C-4) and fed into Amine Regenerator (H1-C-5).
Page 26 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Recirculation of Rich Amine from CO2 Absorber (H1-C-2) and CO2 Absorber overhead Separator (H1-C-3) on Amine Flash
Drum (H1-C-4) and fed into Amine Regenerator (H1-C-5).
Page 27 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Recirculation of Rich Amine from CO2 Absorber (H1-C-2) and CO2 Absorber overhead Separator (H1-C-3) on Amine Flash
Drum (H1-C-4) and fed into Amine Regenerator (H1-C-5).
Page 28 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N. Annisa Mienda C.
Recirculation of Rich Amine from CO2 Absorber (H1-C-2) and CO2 Absorber overhead Separator (H1-C-3) on Amine Flash
Drum (H1-C-4) and fed into Amine Regenerator (H1-C-5).
Page 29 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC
Node No. : H1-003 Dwg No. : H1D‐A‐30 (rev: 07), H1D‐A‐31 (rev: 07), H1D‐A‐32 Intention of Line : Amine regeneration process through Amine Regene
Date : August 12, 2019 (rev: 06), H1D‐A‐33 (rev: 08) Regeneration Condensor (1E‐7) and overhead Accu
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.33 Flow More 1 H1‐LV‐3 stuck open. 1.1 High level in H1‐C‐5. 2 2 4 1.1.1 H1‐LAH‐5, H1-LIC-5 full open. 2 1 2
1.2 Low temperature H1‐C‐5, CO2 2 2 4 1.2.1 H1‐TAL‐191, H1-FIC-5A/B/C, regular lab 2 1 2
content remains in Lean Amine. analysis for compositition of Lean Amine.
3 Two pumps H1‐G‐3A/B running 3.1 Low level in H1‐C‐6. 2 2 4 3.1.1 H1‐XL‐6/7, H1‐LAL‐6, H1‐LIC‐6 close, 2 1 2
simultaneously. H1‐FIC‐21/22 open.
4 H1‐PV‐9 stuck open. 4.1 Low pressure in H1‐C‐5, hot water 2 2 4 4.1.1 H1‐PAL‐9. 2 1 2
vented to atmosphere.
5 H1‐LV‐5 stuck open. 5.1 High temperature Lean Amine to 4 2 8 5.1.1 H1‐TAH‐23C, H1‐TAHH‐23A/B/C 4 1 4
suction pump H1‐G‐4A/B. (H1‐G‐4A/B trip).
H.34 Flow No/Less 1 H1‐LV‐3 stuck close. 1.1 Low level in H1‐C‐5. 2 2 4 1.1.1 H1‐LAL‐5. 2 1 2
Page 30 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC
Node No. : H1-003 Dwg No. : H1D‐A‐30 (rev: 07), H1D‐A‐31 (rev: 07), H1D‐A‐32 Intention of Line : Amine regeneration process through Amine Regene
Date : August 12, 2019 (rev: 06), H1D‐A‐33 (rev: 08) Regeneration Condensor (1E‐7) and overhead Accu
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
3 Suction H1-G-3A/B blockage. 3.1 Pump cavitations. 2 2 4 3.1.1 H1-FAL-21/22 (H1-FIC-21/22, H1-FV- 2 1 2
21/22 open).
5 H1‐PV‐9 stuck close. 5.1 High pressure in H1‐C‐5/6, CO2 not 2 2 4 5.1.1 H1‐PAH‐9, H1‐PSV‐64A/B, H1-PSV- 2 1 2
release. 22A/B/C.
H.35 Flow Reverse 1 Fuel gas to G1-C-5 offline. 1.1 Rich Amine direct to fuel gas system. 2 2 4 1.1.1 Check valve installed at fuel gas 1 2 2
line.
2 Steam to H1‐C‐5 offline. 2.1 Lean Amine goes to steam line. 2 2 4 2.1.1 Check valve installed at steam 1 2 2
line.
3 Steam to H1‐C‐6 offline. 3.1 Lean Amine goes to steam line. 2 2 4 3.1.1 Check valve installed at steam 1 2 2
line.
4 Stand by pump H1‐G‐3A/B connect 4.1 Stand by pump reverse rotation. 2 2 4 4.1.1 Check valve installed at discharge 1 2 2
to discharge line. line.
5 Minimum flow H1‐FV‐21/22 open. 5.1 Stand by pump reverse rotation. 2 2 4 5.1.1 Check valve installed at up stream 1 2 2
H1‐FV‐21/22.
Page 31 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC
Node No. : H1-003 Dwg No. : H1D‐A‐30 (rev: 07), H1D‐A‐31 (rev: 07), H1D‐A‐32 Intention of Line : Amine regeneration process through Amine Regene
Date : August 12, 2019 (rev: 06), H1D‐A‐33 (rev: 08) Regeneration Condensor (1E‐7) and overhead Accu
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
6 Amine injection from H1‐HCV‐5 6.1 Vapor from H1‐C‐5 goes to 2 2 4 6.1.1 Check valve installed at down 1 2 2
offline. H1‐E‐3 (Trim Cooler). stream H1‐HCV‐5.
2 Tube leaks at H1‐E‐5A/B/C. 2.1 High pressure in H1‐E‐5A/B/C. 4 2 8 2.1.1 H1‐PSV‐42, H1‐PSV‐43, 2 2 4
H1‐PSV‐77.
3 Cooling water blockage in H1‐E‐ 3.1 High pressure of H1‐C‐6. 4 1 4 3.1.1 H1-PAH-9. 2 1 2
7A/B.
4 H1‐FV‐5A/B/C stuck open. 4.1 Amine and water carry over to H1‐C‐ 4 1 4 4.1.1 H1‐TAH‐191. 2 1 2
6.
4.2 High level in H1‐C‐6 4 1 4 4.2.1 H1‐LAH‐6. 2 1 2
Page 32 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC
Node No. : H1-003 Dwg No. : H1D‐A‐30 (rev: 07), H1D‐A‐31 (rev: 07), H1D‐A‐32 Intention of Line : Amine regeneration process through Amine Regene
Date : August 12, 2019 (rev: 06), H1D‐A‐33 (rev: 08) Regeneration Condensor (1E‐7) and overhead Accu
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
5 Cooling water blockage in H1‐E‐ 5.1 High temperature Amine to H1‐C‐6, 4 1 4 5.1.1 H1‐TAH‐180. 2 1 2
7A/B. hot water vented to atmosphere.
2 H1‐FV‐5A/B/C stuck close. 2.1 CO2 content remains in Lean 2 1 2 2.1.1 H1‐TAL‐191, H2-AI-3. 1 1 1
Amine.
3 H1‐ESDV‐4A/B/C/D close 3.1. CO2 content remains in Lean 2 1 2 3.1.1 ESDV announciator, H1‐TAL‐191, H2-AI- 1 1 1
(down stream H1‐FV‐5A/B/C/D). Amine. 3.
4 H1‐LV‐12A/B/C stuck close. 4.1 CO2 content remains in Lean 2 1 2 4.1.1 H1‐TAL‐191, H2-AI-3 1 1 1
Amine.
5 Temperature steam decrease. 5.1 CO2 content remains in Lean 2 1 2 5.1.1 H1‐TAL‐191, H2-AI-3. 1 1 1
Amine.
Page 33 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC
Node No. : H1-003 Dwg No. : H1D‐A‐30 (rev: 07), H1D‐A‐31 (rev: 07), H1D‐A‐32 Intention of Line : Amine regeneration process through Amine Regene
Date : August 12, 2019 (rev: 06), H1D‐A‐33 (rev: 08) Regeneration Condensor (1E‐7) and overhead Accu
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.43 Contaminant 1 Sea water ingress from 1.1 Mechanical integrity. 1 4 4 1.1.1 H1‐AAH‐7A, regular sample to 1 2 2
H1‐E‐7A/B. Lean Amine.
2 H1‐FV‐5A/B/C stuck open. 2.1 High temperature in H1-C-5, water 2 2 4 2.1.1 H1-TAH-191. 2 1 2
carry over.
3 High elevation outlet cooling water 3.1 Vacuum at cooling water line, 2 2 4 3.1.1 Vacuum and air relief valve installed at 2 1 2
H1‐E‐7A/B. pipe buckle. outlet cooling water line.
4 No steaming out to H1‐C‐5 and 4.1 Potential fire 2 2 4 4.1.1 OP/WI shut down and OP/WI 2 1 2
H1‐C‐6 prior to maintenance. maintenance.
5 H1‐LV‐12A/B/C stuck close. 5.1 High pressure in condensate drum 2 1 2 5.1.1 H1‐PSV‐37/38/66. 1 1 1
H1‐C‐10A/B/C.
Page 34 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC
Node No. : H1-003 Dwg No. : H1D‐A‐30 (rev: 07), H1D‐A‐31 (rev: 07), H1D‐A‐32 Intention of Line : Amine regeneration process through Amine Regene
Date : August 12, 2019 (rev: 06), H1D‐A‐33 (rev: 08) Regeneration Condensor (1E‐7) and overhead Accu
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.45 Start-up 1 Mismanage start up pump 1.1 Both pumps H1‐G‐3A/B stop. 2 1 2 1.1.1 H1‐XL‐6/7, H1‐XL‐87A/B, OP/WI 1 1 1
H1‐G‐3A/B. start up pump H1‐G‐3A/B.
2 Sea water to H1‐E‐7A/B put in 2.1 Sea water goes to amine system. 2 1 2 2.1.1 OP/WI start up H1‐E‐7A/B. 1 1 1
service prior to Lean Amine.
H.46 Shut-Down 1 Misidentification stand by pump 1.1 Both pumps H1‐G‐3A/B stop. 2 1 2 1.1.1 H1‐XL‐6/7, H1‐XL‐87A/B, OP/WI shut 1 1 1
H1‐G‐3A/B. down pump H1‐G‐3A/B.
H.47 Maintenance 1 Online calibration 1.1 Lack of monitoring, loss of amine 2 2 4 1.1.1 OP/WI Instrument calibration 2 1 2
circulation
2 Repairing H1‐E‐5A/B/C. 3.1 Potential slowdown train 2.1.1 OP/WI online repair 2 2 4
H1‐E‐5A/B/C.
2 4 8
3 PSV blockage during switch over 5.1 Less protection to system. 5.1.1 OP/WI by pass permit. 1 1 1
H1‐PSV‐64A/B.
2 2 4
Page 35 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC
Node No. : H1-003 Dwg No. : H1D‐A‐30 (rev: 07), H1D‐A‐31 (rev: 07), H1D‐A‐32 Intention of Line : Amine regeneration process through Amine Regene
Date : August 12, 2019 (rev: 06), H1D‐A‐33 (rev: 08) Regeneration Condensor (1E‐7) and overhead Accu
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
4 Repairing pump H1‐G‐3A/B. 6.2 Amine release to environment. 6.2.1 Task Risk Assessment (TRA) for 1 1 1
repairing
pump H1‐G‐3A/B.
2 1 2
7 Cleaning strainer suction pump 7.1 Potential slowdown train 5.1.1 OP/WI online repair G1-G-3A/B 2 1 2
H1‐G‐3A/B.
2 2 4
8 Repairing vacuum and air relief 8.1 Potential slowdown train 5.1.1 OP/WI online vacuum and air relief 2 1 2
valve outlet H1‐E‐7A/B. valve outlet H1‐E‐7A/B.
2 2 4
H.48 Others 1 Decrease temperature H1‐C‐5 1.1 Vacuum in H1‐C‐5, potentially 1.1.1 OP/WI shutdown Plant 1, Column 2 2 4
during shut‐down. column buckle. designed full vacuum.
4 2 8
Page 36 of 530
DY WORKSHEET
Amine regeneration process through Amine Regeneration Column (1C ‐5), handling recycle overhead Amine through Amine
Regeneration Condensor (1E‐7) and overhead Accumulator (1C ‐6), rich Amine at bottom column through Amine Generator
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Page 37 of 530
DY WORKSHEET
Amine regeneration process through Amine Regeneration Column (1C ‐5), handling recycle overhead Amine through Amine
Regeneration Condensor (1E‐7) and overhead Accumulator (1C ‐6), rich Amine at bottom column through Amine Generator
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Page 38 of 530
DY WORKSHEET
Amine regeneration process through Amine Regeneration Column (1C ‐5), handling recycle overhead Amine through Amine
Regeneration Condensor (1E‐7) and overhead Accumulator (1C ‐6), rich Amine at bottom column through Amine Generator
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Page 39 of 530
DY WORKSHEET
Amine regeneration process through Amine Regeneration Column (1C ‐5), handling recycle overhead Amine through Amine
Regeneration Condensor (1E‐7) and overhead Accumulator (1C ‐6), rich Amine at bottom column through Amine Generator
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Page 40 of 530
DY WORKSHEET
Amine regeneration process through Amine Regeneration Column (1C ‐5), handling recycle overhead Amine through Amine
Regeneration Condensor (1E‐7) and overhead Accumulator (1C ‐6), rich Amine at bottom column through Amine Generator
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Page 41 of 530
DY WORKSHEET
Amine regeneration process through Amine Regeneration Column (1C ‐5), handling recycle overhead Amine through Amine
Regeneration Condensor (1E‐7) and overhead Accumulator (1C ‐6), rich Amine at bottom column through Amine Generator
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Page 42 of 530
DY WORKSHEET
Amine regeneration process through Amine Regeneration Column (1C ‐5), handling recycle overhead Amine through Amine
Regeneration Condensor (1E‐7) and overhead Accumulator (1C ‐6), rich Amine at bottom column through Amine Generator
reboiler (1E‐5) and amine cross exchanger (1E ‐4).
Page 43 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
2 Two pumps H1-G-4A/B running 2.1 More flow lean amine to H1-C-2 and 1 4 4 2.1.1 H1‐TAH‐23C, H1‐TAHH‐23A/B/C 1 2 2
simultaneously. H1-E-4 lead to high temperature (H1‐G‐4A/B trip), H1-FIC-3
Lean Amine to suction booster pump
H1‐G‐4A/B.
3 H1-TV-9 stuck open. 3.1 High temperature Lean Amine to H1- 1 4 4 3.1.1 H1-TAH-184 already installed. Hazops 1 2 2
C-2 and bottom H1-C-2 recommendation 2009 closed by PSHEE
memo : June 04, 2012, page-4.
4 H1-FV-17/18 (minimum flow) stuck 4.1 Less discharge pressure pump H1-G- 8 2 16 4.1.1 H1-PAL-39/40, H1-G-4A/B stand by 2 2 4
open. 4A/B. booster pump auto start, H1-PALL-
70A/B/C (H1-G-1A/B/C trip), OP/WI
switch pump.
5 H1-FV-4 stuck open. 5.1 Less suction pressure H1-G-1A/B/C. 2 2 4 5.1.1 H1-PAL-39/40, H1-G-4A/B stand by 2 1 2
booster pump auto start, H1-PALL-
70A/B/C (H1-G-1A/B/C trip).
Page 44 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
6 Three pumps H1-G-1A/B/C running 6.1 Less suction pressure H1-G-1A/B/C. 1 4 4 6.1.1 H1-PAL-70, OP/WI start up Lean Amine 1 2 2
simultaneously. pumps (H1-G-1A/B/C, H1-G-4A/B), H1-
PAL-7, H1-PALL-70A/B/C
7 H1-FV-15/16/28 (minimum flow) stuck 7.1 Less discharge pressure pump H1-G- 1 4 4 7.1.1 H1-PAL-6, H1-G-FAL-3, H1-FALL-3A/B/C 1 2 2
open. 1A/B/C. (H1-G-1A/B/C trip).
7.3 High level in H1‐D‐1, potential 2 2 4 7.3.1 Over flow line from H1‐D‐1 to 1 2 2
explode H1‐D‐3.
8 H1‐FV‐3 stuck open. 8.1 Amine carry over. 1 4 4 8.1.1 H1-LAH-1/2, H1-PDAH-14B 1 2 2
H.50 Flow No/Less 1 H1‐LV‐5 stuck close. 1.1 Low level in H1‐D‐1. 1 4 4 1.1.1 H1‐LAL‐9, H1‐LALL‐26A/B/C 1 2 2
(H1‐G‐4A/B trip)
Page 45 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
2 Strainer suction booster pump 2.1 Less pressure discharge pump 8 2 16 2.1.1 H1‐PDI‐185/186, H1‐PAL‐7, 2 2 4
H1‐G‐4A/B blockage. H1‐G‐4A/B, Amine circulation H1‐PAL‐39/40, auto start stand by
disturb. booster pump H1‐G‐4A/B,
H1‐IAL‐107/108, H1‐IALL‐107/108
(H1‐G‐4A/B trip).
3 Booster pump H1‐G‐4A/B stop. 3.1 Less pressure in discharge booster 8 2 16 3.1.1 H1‐XL‐75/76, H1‐PAL‐7, 2 2 4
pump H1‐G‐4A/B, Amine H1‐PAL‐39/40, auto start stand by
circulation disturb. booster pump H1‐G‐4A/B.
4 H1‐FV‐4 stuck close. 4.1 Potentially solid particle and 2 2 4 4.1.1 SI Operating H1-Y-1/ H1-C-7 1 2 2
hydrocarbon sent to H1‐C‐2.
5 H1‐Y‐1 blockage. 5.1 Potentially solid particle sent to 2 2 4 5.1.1 SI Operating H1-Y-1/ H1-C-7 1 2 2
H1‐C‐2.
7 Strainer suction pump 7.1 Less pressure in suction pump 8 2 16 7.1.1 H1‐PDI‐190/191/192, H1‐IAL‐ 2 2 4
H1‐G‐1A/B/C blockage. H1‐G‐1A/B/C, Amine circulation 104/105/106, H1‐IALL‐104/105/106,
disturb. (H1‐G‐1A/B/C trip), H1-FALL-3A/B/C (H1-
G-1A/B/C trip).
Page 46 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
8 Lean Amine pump H1‐G‐1A/B/C 8.1 No Lean Amine to H1‐C‐2. 8 2 16 8.1.1 H1‐XL‐8A/B/C, H1‐FAL‐15/16/28, 2 2 4
stop. H1-FAL-3, H1-FALL-3A/B/C, H1-PAL-6
9 H1‐FV‐3 stuck close. 9.1 No Lean Amine circulation. 8 2 16 9.1.1 H1‐FAL‐3, H1‐FALL‐3A/B/C 2 2 4
(H1‐G‐1A/B/C trip).
10 Pump H1‐G‐5 stop (Anti foam). 10.1 Potential foaming in H1‐C‐2. 2 4 8 10.1.1 Foam Tendency Daily Lab Analysis, H1‐ 2 2 4
XL‐82A/B, two‐hourly patrol check,
manually : Anti foam injection from
chambers Pump H1‐G‐4A/B.
11 H1‐FV‐3 close. 11.1 CO2 carry over (CO2 slip out), loss 8 2 16 11.1.1 H1-FAL-3A/B/C, H1-FALL-3A/B/C, H1- 2 2 4
amine circulation ZL-100. H2-AAH-3A/B/C.
H.51 Flow Reverse 1 Stand by booster pump H1‐G‐4A/B 1.1 Stand by pump reverse rotation. 2 2 4 1.1.1 Check valve installed at discharge 1 2 2
connect to discharge line. line.
Page 47 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
2 Minimum flow H1‐FV‐17/18 open. 2.1 Stand by pump reverse rotation. 2 2 4 2.1.1 Check valve installed at up stream 1 2 2
H1‐FV‐17/18.
3 Steam to H1‐C‐7 offline. 3.1 Lean Amine goes to steam line. 2 2 4 3.1.1 Check valve installed at steam 1 2 2
line.
4 Stand by pump H1‐G‐1A/B/C 4.1 Stand by pump reverse rotation. 2 2 4 4.1.1 Check valve installed at discharge 1 2 2
connect to discharge line. line.
5 Minimum flow H1‐FV‐15/16/28 5.1 Stand by pump reverse rotation. 2 2 4 5.1.1 Check valve installed at up stream 1 2 2
open. H1‐FV‐15/16/28.
6 Pump G1‐G‐1A/B/C stop. 6.1 Lean Amine back to G1‐G‐1A/B/C, 2 2 4 6.1.1. Check valve installed at upstream 1 2 2
pump reverse rotation. G1‐FV‐3.
7 Anti foam off line 7.1 Amine goes to anti foam line. 2 2 4 7.1.1 Check valve installed at discharge 1 2 2
pump H1‐G‐5.
3 Mismanage close down stream 3.1 Potentially solid particle sent to 1 2 2 3.1.1 H1‐PDI‐15, H1‐PSV‐11, 1 1 1
block valve H1‐Y‐1. H1‐C‐2, pressure D/S H1-Y-1 OP/WI maintenance H1‐Y‐1.
increase
4 Mismanage close down stream 4.1 Charcoal damage, high pressure 1 2 2 4.1.1 H1‐PDI‐13, H1‐PSV‐12A/B, 1 1 1
block valve H1‐C‐7. upstream H1-C-7 OP/WI maintenance H1‐C‐7.
Page 48 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
6 Mismanage close discharge valve 6.1 Pump H1‐G‐5 damage. 1 2 2 6.1.1 H1‐PSV‐19. 1 1 1
"anti foam injection pump"
H1‐G‐5.
3 H1‐PCV‐35 stuck close 3.1 H1‐D‐1 low pressure, Amine 1 2 2 3.1.1 H1‐PSV‐16 (vacuum) 1 1 1
degradation
H.54 Temperature High 1 See event H.49 No.2,3,7
3 Cooling water to H1‐E‐3A/B/C/D 3.1 Less CO2 absorption. 2 2 4 H1-TAH-184 already installed. 2 1 2
upset.
H.55 Temperature Low 1 H1‐TV‐9 stuck close. 1.1 Foam tendention at H1‐C‐2. 2 2 4 1.1.1 H1‐PDAH‐14B, Regular foam tendency 2 1 2
analysis by Lab.
Page 49 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
H.58 Composition Change 1 Less concentration anti foam 1.1 Foam tendention at H1‐C‐2. 2 2 4 1.1.1 H1‐PDAH‐14B,OP/WI preparation 2 1 2
solution. anti foam solution. Regular foam
tendency analysis by Lab.
H.59 Contaminant 1 Sea water ingress to Lean Amine 1.1 Lean Amine degradation. 2 4 8 1.1.1 Daily Lab Analysis for Amine, 2 2 4
(tube leaks in H1‐E‐3A/B/C/D) during OP/WI start up and shutdown.
start up and shutdown
H.60 Utilities 1 Less pressure Nitrogen. 1.1 Low pressure in H1‐D‐1, H1‐D‐1 1 2 2 1.1.1 H1‐PSV‐16 (vacuum) 1 1 1
buckle.
1.2 No blanketing in H1‐D‐3, Amine 2 2 4 1.2.1 Water seal at gooseneck oveflow line, 1 2 2
expose to atmosphere. OP/WI operational H1-D3 .
2 Water trapped in H1‐E‐3A/B/C/D 2.1 Thermal expansion. 2 2 4 2.1.1 H1‐PSV‐7/8 (PSV thermal). 2 1 2
during shut down.
3 High elevation outlet cooling water 3.1 Vacuum and pipe buckle. 2 2 4 3.1.1 Vacuum and air relief valve 2 1 2
at H1‐E‐3A/B/C/D. installed at outlet cooling water
line.
Page 50 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
4 Tube leaks H1‐E‐3A/B/C/D. 4.1 Amine goes to sea water, 2 2 4 4.1.1 H1‐LAL‐9, H1‐LALL‐26A/B/C 2 1 2
H1‐D‐1 low level. (H1‐G‐4A/B trip), regular sampling
amine in sea water outlet G1-E-3
(weekly)
5 No water at seal pot H1‐D‐1. 5.1 H1‐D‐1 expose to atmosphere, 2 2 4 5.1.1 Seal pot make‐up with utility 2 1 2
potential fire in H1‐D‐1. water.
H.61 Start-up 1 Switch over booster pump 1.1 Unable to monitor performance 2 2 4 1.1.1 H1‐PAL‐7, H1-FAL-17/18 , G1-PAL-70, 2 1 2
H1‐G‐4A/B. of individual pump. H1-PALL-70A/B/C , H1-PCL-39/40,
OP/WI Switch over pump.
2 Switch over pump H1‐G‐1A/B/C. 2.1 Unable to monitor performance 2 2 4 2.1.1 H1‐PAL‐6, H1-PCL-6, H1-FAL-15/16/28, 2 1 2
of individual pump. H1-FAL-3, H1-FALL-3A/B/C, OP/WI
switch over pump.
H.62 Shut-Down 1 Misidentification stand by booster 1.1 Both pumps H1‐G‐4A/B stop. 2 2 4 1.1.1 H1‐XL‐75/76, H1‐XL‐79A/B, 2 1 2
pump H1‐G‐4A/B. H1‐XL‐80A/B, OP/WI shut down
booster pump H1‐G‐4A/B.
2 Misidentification stand by pump 2.1 All pumps H1‐G‐1A/B/C stop. 2 2 4 2.1.1 H1‐XL‐8A/B/C, H1‐XL‐77A/B/C, 2 1 2
H1‐G‐1A/B/C. H1‐XL‐78A/B/C, OP/WI shut down
pump H1‐G‐1A/B/C.
2.2 Lean amine back flow to H1-G- 2 2 4 2.1.2 H1-FALL 3A/B/C, Check valve discharge 2 1 2
1A/B/C. pump H1-G-1A/B/C and upstream H1-
FV-3
Page 51 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
H.63 Maintenance 1 Online calibration . 1.1 Lack of monitoring 2 2 4 1.1.1 OP/WI Instrument calibration 2 1 2
2 Repairing H1‐E‐9A/B/C/D/E/F/G/H/I. 2.1 Lean amine high temperature 4.1.1 See Event H.49 No.3.1 2 1 2
2 2 4
3 Preparation chemical solution. 3.1 off spec amine solution or anti foam 5.1.1 See Event H.1 No.1.3 2 1 2
solution .
4 4 16
4 Cleaning strainer suction pump 4.1 See Event H.49 No.5.2 1 2 2
H1‐G‐1A/B/C, H1‐G‐4A/B.
5 Repairing vacuum and air relief 5.1 Cooling water line buckle 7.1.1 OP/WI repairing vacuum and air relief 1 2 2
valve outlet H1‐E‐3A/B/C/D.
2 2 4
Page 52 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-004 Dwg No. : H1D‐A‐24B (rev: 07), H1D‐A‐26 (rev: 07), H1D‐A‐ Intention of Line : Lean Amine from Amine Heat Exchanger (1E‐4A/B)
Date : August 12, 2019 27 (rev: 06), H1D‐A‐28 (rev: 07), H1D‐A‐29 (rev: 07), H1D‐A ‐ anti foam system
30 (rev: 07)
6 PSV blockage during switch over 6.1 Less protection to system. 8.1.1 OP/WI by pass permit. 1 2 2
H1‐PSV‐35A/B, H1‐PSV‐36A/B,
H1‐PSV‐12A/B.
2 2 4
H.64 Others 1 Amine sump H1‐D‐3 over flow 1.1 Amine expose to environment, loss 1.1.1 H1‐LAH‐101. 1 2 2
amine.
2 2 4
Page 53 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 54 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
3 3
Page 55 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 56 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 57 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 58 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 59 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 60 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 61 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 62 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Lean Amine from Amine Heat Exchanger (1E‐4A/B) to Absorber (1C ‐2) through 1G-4A/B, 1E-9, 1E-3, 1G-1 including Amine
anti foam system
Page 63 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H1-005 Dwg No. : H1D‐A‐47 (rev : 07), H1D‐A‐48 (rev : 04), H1D‐A‐49 (rev : 08 ), Intention of Line : Blowdown Hydrocarbon
Date : August 12, 2019 H1D‐A‐50 (rev : 06), H1D‐A‐51 (rev : 07), H5D‐A‐28 (rev : 06)
H.65 Flow More 1 Process upset, from process train 1.1 Flame out, environmental harm. 2 2 4 1.1.1 OP/WI start up/shutdown Train 1 2 2
Mismanage sweep gas block valve Excessive sweep gas flow rate. 2 2 4 H1-FI-29/78/79/80, H1-FO-91/92/03/94 1 2 2
opening
H.66 Flow No/Less 1 No natural gas purge 1.1 Potential air entering to Blowdown 2 4 8 1.1.1 H1‐FAL‐29/78/79/80. 2 2 4
drum, potential fire.
H.67 Flow Reverse 1 Train under shut down. 1.1 Potential air entering to natural 2 4 8 1.1.1 Check valve installed at down 1 2 2
gas line, potential fire. stream H1‐FO‐91/92/93/94.
2 Purge gas for dry flare from H2‐ 2.1 Hydrocarbon stay along pipe from 2 2 4 2.1.1 Check valve installed close to 1 2 2
Y‐1B. H1‐PV‐33 interconnection to interconnection line.
upstream H2‐Y‐1B.
Page 64 of 530
H.74 Composition Change 1 No causes identified.
H.77 Start-up 1 No Nitrogen purging after 1.1 Potential fire. 2 4 8 1.1.1 OP/WI maintenance. 2 2 4
maintenance.
H.79 Maintenance Online calibration . 1.1 Lack of monitoring 2 2 4 1.1.1 OP/WI Instrument calibration 2 1 2
H.80 Others Liquid Hydrocarbon trapped in wet additional back pressure to wet flare 1 2 2
flare header . system . 1 2 2
Page 65 of 530
Page 66 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Blowdown Hydrocarbon
Page 67 of 530
13
Page 68 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-006 Dwg No. : H1D‐A‐36 (rev: 07), H1D‐A‐37 (rev: 07),H1D‐A‐38 (rev: 07), H1D‐ Intention of Line : Steam distribution High Pressure Steam (HPS), Med
Date : August 20, 2019 A‐39 (rev: 08), H1D‐A‐40 (rev: 08), H1D‐A‐41 (rev: 06), H1D‐A ‐ train H
42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.81 Flow More 1 H1‐TV‐8 stuck open. 1.1 High condensate in saturated 4 2 8 H1‐TAL‐8. 2 2 4
steam, potential water hammer, low
temperature in H1-E-102
2 H1-LV-14 stuck open. 2.1 Low condensate level in H1-C-102 4 1 4 2.1.1 H1‐LAL‐14A. 2 1 2
3 H1-LV-15 stuck open. 3.1 Low condensate level in H1-C-101, 4 1 4 3.1.1 H1‐LAL‐15, H1-FIC-76/77 2 1 2
H1-G-101A/B cavitation
H.82 Flow No/Less 1 H1‐TV‐8 stuck close. 1.1 Superheated steam goes to user, 4 2 8 1.1.1 H1‐TAH‐8, 2 1 2
process upset. open by pass valve H1‐TV‐8.
2 Steam condensate Pump H1‐G‐ 2.1 Superheated steam goes to user, 2.1.1 H1‐XL‐90A/B, H1‐TAH‐8, run stand 2 1 2
101A/B stop. process upset. by pump H1‐G‐101A/B.
3 No superheated steam from 3.1 Superheated steam goes to user, 3.1.1 H1‐TAL‐8, H1‐TIC‐8, H1‐TV‐8 2 1 2
internal (H2‐KT‐1 stop). process upset. close, steam balanced by utility.
3.2 Less pressure saturated steam. 3.2.1 Steam balanced by utility, H2-PI-27 2 1 2
4 H1-LV-14 stuck close 4.1 High condensate level in H1-C-102 4 1 4 4.1.1 H1‐LAH‐14A.
5 H1-LV-15 stuck close. 5.1 High condensate level in H1-C-101 4 1 4 5.1.1 H1‐LAH‐15, H1-FIC-76/77
Page 69 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-006 Dwg No. : H1D‐A‐36 (rev: 07), H1D‐A‐37 (rev: 07),H1D‐A‐38 (rev: 07), H1D‐ Intention of Line : Steam distribution High Pressure Steam (HPS), Med
Date : August 20, 2019 A‐39 (rev: 08), H1D‐A‐40 (rev: 08), H1D‐A‐41 (rev: 06), H1D‐A ‐ train H
42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.81 Flow More 1 H1‐TV‐8 stuck open. 1.1 High condensate in saturated 4 2 8 H1‐TAL‐8. 2 2 4
steam, potential water hammer, low
temperature in H1-E-102
H.83 Flow Reverse 1 H2‐KT‐1 trip. 1.1 LPS from header back flow to H2‐ 2 2 4 1.1.1 H2-KT-1 TTV close 1 2 2
KT‐1, H2‐KT‐1 reverse rotation.
H.84 Pressure High 1 Let down steam from MPS to LPS 1.1 High pressure in superheated LPS 2 2 4 H1‐PSV‐30/49, H2‐PSV‐9A/B (H2-KT-1 1 2 2
header failled line. exhaust)
H.91 Contaminant 1 Surface condensers H4‐E‐15, 1.1 Sea water ingress to steam 4 2 8 1.1.1 H4‐AAH‐5/6/4, H4‐AAHH‐5/6/4 H4‐AV‐ 2 2 4
H4‐E‐20 and H4‐E‐25 leak. condensate (low pH in Boiler water) 5B/6B/4B open .
Page 70 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-006 Dwg No. : H1D‐A‐36 (rev: 07), H1D‐A‐37 (rev: 07),H1D‐A‐38 (rev: 07), H1D‐ Intention of Line : Steam distribution High Pressure Steam (HPS), Med
Date : August 20, 2019 A‐39 (rev: 08), H1D‐A‐40 (rev: 08), H1D‐A‐41 (rev: 06), H1D‐A ‐ train H
42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.81 Flow More 1 H1‐TV‐8 stuck open. 1.1 High condensate in saturated 4 2 8 H1‐TAL‐8. 2 2 4
steam, potential water hammer, low
temperature in H1-E-102
2 Tube H2‐E‐7 leaks. 2.1 High pressure in steam line 4 1 4 2.1.1 H2‐PAH‐65, H1‐PSV‐30, H2‐PSV-90A/B 2 1 2
(Hydrocarbon ingress ).
H.93 Start-up 1 No drain prior to start up. 1.1 Water hammering, potential 1.1.1 OP/WI start up steam and 2 2 4
turbine damage. 2 2 4 condensate.
2 No warm up prior to start up. 2.1 Thermal shock. 2.1.1 OP/W start up steam and 2 1 2
2 2 4 condensate.
H.94 Shut-Down 1 No drain condensate from steam 1.1 Condensate remains in pipe, pipe 1.1.1 OP/WI shut down steam and 2 1 2
trap. corroded. 2 2 4 condensate.
H.95 Maintenance 1 Repairing steam trap. 1.1 High pressure downstream steam 2.1.1 OP/WI steam trap maintenance 2 1 2
trap
2 2 4
Page 71 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-006 Dwg No. : H1D‐A‐36 (rev: 07), H1D‐A‐37 (rev: 07),H1D‐A‐38 (rev: 07), H1D‐ Intention of Line : Steam distribution High Pressure Steam (HPS), Med
Date : August 20, 2019 A‐39 (rev: 08), H1D‐A‐40 (rev: 08), H1D‐A‐41 (rev: 06), H1D‐A ‐ train H
42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.81 Flow More 1 H1‐TV‐8 stuck open. 1.1 High condensate in saturated 4 2 8 H1‐TAL‐8. 2 2 4
steam, potential water hammer, low
temperature in H1-E-102
Page 72 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-006 Dwg No. : H1D‐A‐36 (rev: 07), H1D‐A‐37 (rev: 07),H1D‐A‐38 (rev: 07), H1D‐ Intention of Line : Steam distribution High Pressure Steam (HPS), Med
Date : August 20, 2019 A‐39 (rev: 08), H1D‐A‐40 (rev: 08), H1D‐A‐41 (rev: 06), H1D‐A ‐ train H
42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.81 Flow More 1 H1‐TV‐8 stuck open. 1.1 High condensate in saturated 4 2 8 H1‐TAL‐8. 2 2 4
steam, potential water hammer, low
temperature in H1-E-102
Page 73 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-006 Dwg No. : H1D‐A‐36 (rev: 07), H1D‐A‐37 (rev: 07),H1D‐A‐38 (rev: 07), H1D‐ Intention of Line : Steam distribution High Pressure Steam (HPS), Med
Date : August 20, 2019 A‐39 (rev: 08), H1D‐A‐40 (rev: 08), H1D‐A‐41 (rev: 06), H1D‐A ‐ train H
42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.81 Flow More 1 H1‐TV‐8 stuck open. 1.1 High condensate in saturated 4 2 8 H1‐TAL‐8. 2 2 4
steam, potential water hammer, low
temperature in H1-E-102
Page 74 of 530
DY WORKSHEET
Steam distribution High Pressure Steam (HPS), Medium Pressure Steam (MPS), Low Pressure Steam (LPS) within process
train H
Page 75 of 530
DY WORKSHEET
Steam distribution High Pressure Steam (HPS), Medium Pressure Steam (MPS), Low Pressure Steam (LPS) within process
train H
Page 76 of 530
DY WORKSHEET
Steam distribution High Pressure Steam (HPS), Medium Pressure Steam (MPS), Low Pressure Steam (LPS) within process
train H
Page 77 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-007 Dwg No. : H1D‐A‐38 (rev: 07), H1D‐A‐39 (rev: 08), H1D‐A‐40 (rev: 08), Intention of Line : Condensate distribution within process train H (from
Date : August 20, 2019 H1D‐A‐41 (rev: 06), H1D‐A‐42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.97 Flow More 1 More condensate from upstream. 1.1 High level and pressure in H1‐C‐102. 1 2 2 1.1.1 H1-PSV-30, H1‐LAH‐14A, H1‐LIC‐14. 1 1 1
3 Condensate recovery pump H1‐G‐ 3.1 Low level in H1‐C‐101. 2 1 2 3.1.1 H1-FIC-76/77, H1‐LAL‐15. 1 1 1
101A/B running simultaneously.
4 Minimum flow H1‐FV‐76/77 stuck 4.1 High level in H1‐C‐101. 2 1 2 4.1.1 H1‐LAH‐15, H1‐LIC‐15. 1 1 1
open.
6 H1‐AV‐2B open. 6.1 Low level in H1‐C‐101. 4 1 4 6.1.1 H1‐LAL‐15, H1‐AV‐2A close. 2 1 2
Page 78 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-007 Dwg No. : H1D‐A‐38 (rev: 07), H1D‐A‐39 (rev: 08), H1D‐A‐40 (rev: 08), Intention of Line : Condensate distribution within process train H (from
Date : August 20, 2019 H1D‐A‐41 (rev: 06), H1D‐A‐42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.97 Flow More 1 More condensate from upstream. 1.1 High level and pressure in H1‐C‐102. 1 2 2 1.1.1 H1-PSV-30, H1‐LAH‐14A, H1‐LIC‐14. 1 1 1
H.98 Flow No/Less 1 H1‐LV‐14 stuck close. 1.1 High level in H1‐C‐102. 4 1 4 1.1.1 H1‐LAH‐14A, 2 1 2
2 Strainer suction pump 2.1 High level in H1‐C‐101. 4 1 4 2.1.1 H1‐LAH‐15, H1‐LIC‐15. 2 1 2
H1‐G‐101A/B blockage.
3 Condensate recovery pump 3.1 High level in H1‐C‐101. 4 1 4 3.1.1 H1‐XL‐73/74, H1‐LAH‐15, H1‐AV‐2B 2 1 2
H1‐G‐101A/B stop. open, run stand by pump H1‐G‐101A/B.
5 H1‐AV‐2A fail close. 5.1 High level in H1‐C‐101. 4 1 4 5.1.1 H1‐LAH‐15, open H1‐AV‐2A through 2 1 2
hand jack.
Page 79 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-007 Dwg No. : H1D‐A‐38 (rev: 07), H1D‐A‐39 (rev: 08), H1D‐A‐40 (rev: 08), Intention of Line : Condensate distribution within process train H (from
Date : August 20, 2019 H1D‐A‐41 (rev: 06), H1D‐A‐42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.97 Flow More 1 More condensate from upstream. 1.1 High level and pressure in H1‐C‐102. 1 2 2 1.1.1 H1-PSV-30, H1‐LAH‐14A, H1‐LIC‐14. 1 1 1
H.99 Flow Reverse 1 Stand by pump H1‐G‐101A/B 1.1 Stand by pump reverse rotation. 2 1 2 1.1.1 Check valve installed at discharge 1 1 1
connect to discharge line. line.
2 Minimum flow H1‐FV‐76/77 open. 2.1 Condensate from H1‐C‐101 back 2 1 2 2.1.1 Check valve installed at 1 1 1
to pump H1‐G‐101A/B up stream H1‐FV‐76/77.
3 Pump H4‐G‐3A/B, H4‐G‐4A/B, 3.1 Condensate back to H1‐E‐101. 2 1 2 3.1.1 Check valve installed at outlet 1 1 1
H4‐G‐5A/B stop. H1‐E‐101.
3.2 Condensate back to H4-G-3/4/5AB 2 1 2 3.2.1 Check valve installed at outlet discharge 1 1 1
line.
3 Hydrocarbon leaks from reboiler. 3.1 High pressure H1‐C‐101. 2 1 2 3.1.1 H1‐PAHH‐22, H1‐AV‐2B open. 1 1 1
4 Steam trap not working properly. 4.1 High pressure H1‐C‐101. 2 1 2 4.1.1 H1‐PAHH‐22, H1‐AV‐2B open. 1 1 1
5 Water trapped in H1‐E‐101. 5.1 Thermal expansion. 2 1 2 5.1.1 H1‐PSV‐78 (PSV thermal). 1 1 1
Page 80 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-007 Dwg No. : H1D‐A‐38 (rev: 07), H1D‐A‐39 (rev: 08), H1D‐A‐40 (rev: 08), Intention of Line : Condensate distribution within process train H (from
Date : August 20, 2019 H1D‐A‐41 (rev: 06), H1D‐A‐42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.97 Flow More 1 More condensate from upstream. 1.1 High level and pressure in H1‐C‐102. 1 2 2 1.1.1 H1-PSV-30, H1‐LAH‐14A, H1‐LIC‐14. 1 1 1
H.102 Temperature High 1 No cooling to H1‐E‐101. 1.1 Steam vent to atmosphere, 2 1 2 1.1.1 H1‐PAHH‐22, H1‐AV‐2B open. 2 1 2
environmental harm.
H.109 Start-up 1 No liquid assist to H1‐C‐101. 1.1 Start up pump H1‐G‐101A/B 2 1 2 1.1.1 OP/WI start up steam and 1 1 1
delay. condensate.
2 No conduct steam trap drain prior to 2.1 High conductivity in condensate H1- 2 1 2 2.1.1 H1‐AAH‐2, H1‐AAHH‐2, H1‐AV‐2B open. 1 1 1
start up C-101
H.110 Shut-Down 1 Condensate stay inside 1.1 Potential corroded, potential 2 1 2 1.1.1 OP/WI shut down steam and 1 1 1
H1‐C‐101/102. water hammering. condensate.
Page 81 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-007 Dwg No. : H1D‐A‐38 (rev: 07), H1D‐A‐39 (rev: 08), H1D‐A‐40 (rev: 08), Intention of Line : Condensate distribution within process train H (from
Date : August 20, 2019 H1D‐A‐41 (rev: 06), H1D‐A‐42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.97 Flow More 1 More condensate from upstream. 1.1 High level and pressure in H1‐C‐102. 1 2 2 1.1.1 H1-PSV-30, H1‐LAH‐14A, H1‐LIC‐14. 1 1 1
2 Mismanage switch over pump 2.1 Condensate dumped to environment, 2 1 2 2.1.1 OP/WI switch over pump. 1 1 1
H1‐G‐101A/B (both pumps stop). saturated steam disturbed.
H.111 Maintenance 1 Draining from steam trap. 1.1 High pressure downstream steam 2 2 4 1.1.1 OP/WI steam trap maintenance 1 2 2
trap
2 Online calibration and online repair 2.1 Lack of monitoring 2 2 4 2.1.1 OP/WI Instrument calibration 1 2 2
level glass.
3 H1‐PSV‐30 and H1‐PSV‐49 without 3.1 Unable to perform online 2 1 2 3.1.1 Repair PSV during shut down. Hazops 1 1 1
spare. maintenance. recommendation 2009 closed by PSHEE
memo : June 24, 2011, page-1.
Page 82 of 530
HAZOP STUDY WORKSHEET
Leader : Teguh P Scriber : Kamil QN Member : Bimo AW, Agung P, Lilik Adib, Andi
Node No. : H1-007 Dwg No. : H1D‐A‐38 (rev: 07), H1D‐A‐39 (rev: 08), H1D‐A‐40 (rev: 08), Intention of Line : Condensate distribution within process train H (from
Date : August 20, 2019 H1D‐A‐41 (rev: 06), H1D‐A‐42 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.97 Flow More 1 More condensate from upstream. 1.1 High level and pressure in H1‐C‐102. 1 2 2 1.1.1 H1-PSV-30, H1‐LAH‐14A, H1‐LIC‐14. 1 1 1
Page 83 of 530
WORKSHEET
Condensate distribution within process train H (from 1C ‐102 to 1C ‐101 and pumped to utility plant through 1G ‐101A/B)
Page 84 of 530
WORKSHEET
Condensate distribution within process train H (from 1C ‐102 to 1C ‐101 and pumped to utility plant through 1G ‐101A/B)
Page 85 of 530
WORKSHEET
Condensate distribution within process train H (from 1C ‐102 to 1C ‐101 and pumped to utility plant through 1G ‐101A/B)
Page 86 of 530
WORKSHEET
Condensate distribution within process train H (from 1C ‐102 to 1C ‐101 and pumped to utility plant through 1G ‐101A/B)
Page 87 of 530
WORKSHEET
Condensate distribution within process train H (from 1C ‐102 to 1C ‐101 and pumped to utility plant through 1G ‐101A/B)
Page 88 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-001 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐26 (rev: 07) Intention of Line : Dehydration process : to remove moisture content o
Date : August 12, 2019 2A/B/C), to remove mercury trough mercury remove
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
T : 0
C
H.113 Flow More 1 H2‐KV‐3/4/7/8/13/16 Passing 1.1 Less flow to regeneration process. 16 1 16 1.1.1 H2‐FAL‐3, H2-TAL-1, alarm heating time 4 1 4
out
1.2 Less service time of Molecular 16 1 16 1.2.1 Malfunction sequence alarm. By design 2 1 2
Sieve. capacity of drier is big enough, H2-AI-
4/5/6
1.3 Low temperature gas regeneration 16 1 16 1.3.1 Malfunction sequence alarm. By design 2 1 2
capacity of drier is big enough, H2-AI-
4/5/6
2 One of H2‐KV‐2/5/6/9 close lead to 2.1 Differential pressure increase. 4 1 4 2.1.1 H2‐PDAH‐6/7, H2‐PDI‐6/7. 2 1 2
feed gas excessive flow to other drier.
3 H2‐EDPV‐1 open 3.1 Less of production. 2 2 4 3.1.1 EDPV announciator. H3-FAL-4, H3‐FALL‐ 1 2 2
(downstream H2‐Y‐1B). 18A/B/C.
H.114 Flow No/Less 1 H2‐ESDV‐1 close 1.1 Loss of production. 2 2 4 1.1.1 ESDV announciator, H3‐FALL‐18A/B/C. 1 2 2
(downstream H2‐Y‐1B).
H.115 Flow Reverse 1 Derime offline. 1.1 Feed gas goes to derime line. 4 1 4 1.1.1 Check valve installed at derime line. 2 1 2
2 Drier depressurize/shutdown 2.1 Fuel gas goes to H2-Y-1B or H4-E-12 4 1 4 2.1.1 Check valve installed at fuel gas line. 4 1 4
Page 89 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-001 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐26 (rev: 07) Intention of Line : Dehydration process : to remove moisture content o
Date : August 12, 2019 2A/B/C), to remove mercury trough mercury remove
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
T : 0
C
H.113 Flow More 1 H2‐KV‐3/4/7/8/13/16 Passing 1.1 Less flow to regeneration process. 16 1 16 1.1.1 H2‐FAL‐3, H2-TAL-1, alarm heating time 4 1 4
out
H.118 Temperature High 1 High temperature from 1.1 Moisture breakthrough. 4 2 8 1.1.1 H2‐AAH‐4A/B,H2‐AAH‐5A/B, 2 2 4
upstream. H2‐AAH‐6A/B.
H.124 Utilities 1 Instrument air failure. 1.1 Sequence drier malfunction. 4 2 8 1.1.1 Malfunction sequence alarm. 1 2 2
2 No Nitrogen purging prior to 2.1 Potential fire. 4 2 8 2.1.1 OP/WI Maintenance H2‐Y‐1A/B. 1 2 2
maintenance H2‐Y‐1A/B.
H.125 Start-up 1 Pressurizing Drier H2‐C‐2A/B/C 1.1 Molecular Sieve wire mesh 2 2 4 1.1.1 H2‐PDI‐6/7/203, SOP start‐up 1 2 2
increase too fast. damage, drier bed pressure drop Drier H2‐C‐2A/B/C.
increase > limit.
H.126 Shut-Down 1 Depressurizing Drier 1.1 Molecular Sieve wire mesh 2 2 4 1.1.1 OP/WI shut down H2‐C‐2A/B/C. 1 2 2
H2‐C‐2A/B/C too fast. damage.
Page 90 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-001 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐26 (rev: 07) Intention of Line : Dehydration process : to remove moisture content o
Date : August 12, 2019 2A/B/C), to remove mercury trough mercury remove
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
T : 0
C
H.113 Flow More 1 H2‐KV‐3/4/7/8/13/16 Passing 1.1 Less flow to regeneration process. 16 1 16 1.1.1 H2‐FAL‐3, H2-TAL-1, alarm heating time 4 1 4
out
H.127 Maintenance 1 Online calibration. 1.1 Train trip/slow down 8 2 16 1.1.1 OP/WI online calibration. 2 2 4
4 PSV blockage during switch over 4.1 Less protection to system. 4 1 4 4.1.1 OP/WI by pass permit. 2 1 2
H2‐PSV‐2A/B, H2‐PSV‐3A/B,
H2‐PSV‐34A/B, H2‐PSV‐89A/B.
H.128 Others 1 Extended service time (H2‐C‐2A/B). 1.1 Moisture breakthrough. 4 2 8 1.1.1 H2‐AAH‐4A/B, H2‐AAH‐5A/B 1 2 2
Page 91 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-001 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐26 (rev: 07) Intention of Line : Dehydration process : to remove moisture content o
Date : August 12, 2019 2A/B/C), to remove mercury trough mercury remove
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
T : 0
C
H.113 Flow More 1 H2‐KV‐3/4/7/8/13/16 Passing 1.1 Less flow to regeneration process. 16 1 16 1.1.1 H2‐FAL‐3, H2-TAL-1, alarm heating time 4 1 4
out
Page 92 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-001 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐26 (rev: 07) Intention of Line : Dehydration process : to remove moisture content o
Date : August 12, 2019 2A/B/C), to remove mercury trough mercury remove
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
T : 0
C
H.113 Flow More 1 H2‐KV‐3/4/7/8/13/16 Passing 1.1 Less flow to regeneration process. 16 1 16 1.1.1 H2‐FAL‐3, H2-TAL-1, alarm heating time 4 1 4
out
Page 93 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-001 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐26 (rev: 07) Intention of Line : Dehydration process : to remove moisture content o
Date : August 12, 2019 2A/B/C), to remove mercury trough mercury remove
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
T : 0
C
H.113 Flow More 1 H2‐KV‐3/4/7/8/13/16 Passing 1.1 Less flow to regeneration process. 16 1 16 1.1.1 H2‐FAL‐3, H2-TAL-1, alarm heating time 4 1 4
out
Page 94 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Dehydration process : to remove moisture content of overhead product "Drier Separator Decanter" (2C ‐1) through Drier (2C ‐
2A/B/C), to remove mercury trough mercury removel 2C4 and outlet 2Y1B
Page 95 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Dehydration process : to remove moisture content of overhead product "Drier Separator Decanter" (2C ‐1) through Drier (2C ‐
2A/B/C), to remove mercury trough mercury removel 2C4 and outlet 2Y1B
Page 96 of 530
DY WORKSHEET
Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agung P
Dehydration process : to remove moisture content of overhead product "Drier Separator Decanter" (2C ‐1) through Drier (2C ‐
2A/B/C), to remove mercury trough mercury removel 2C4 and outlet 2Y1B
Page 97 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-002 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐25 (rev: 08), H2D‐A‐25A (rev: 06), Intention of Line : 2C‐2A and 2C‐2B service, 2C‐2C regeneration
Date : August 12, 2019 H2D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
P : kg/cm2g
T : 0
C
H.129 Flow More 1 H2‐FV‐3 stuck open. 1.1 Less temperature feed gas in 4 1 4 1.1.1 H2‐TAL‐1. 2 1 2
H2‐E‐7.
4 H2‐PDV‐3 stuck open. 4.1 Less pressure suction G2‐K‐2. 4 1 4 4.1.1 Flag tag mark valve (valve 2 1 2
indication at DCS monitor), H2-UIC-50
5 H2‐UV‐50 open. 5.1 High pressure in H2‐C‐3 lead to high 4 2 8 5.1.1 H2‐PAH‐1A, 2 2 4
pressure discharge H2-K-2 H2‐PAHH‐14A/B (H2‐K‐2 trip).
6 H2‐KV‐10 open during heating cycle 6.1 Less flow to regeneration process, 4 2 8 6.1.1 H2‐TAH‐119/97. H2‐TAH‐143A, 2 2 4
high temperature suction compressor H2‐TAHH‐19A/B/C (H2‐K‐2 trip).
H2‐K‐2.
7 H2‐EDPV‐2 open 7.1 Less flow gas regent to H2-K-2. 2 2 4 7.1.1 EDPV announciator. H2-UV-50 recycle 1 2 2
(inlet cooler H2‐E‐3A/B). H2-K-2
8 H2‐LV‐3 stuck open. 8.1 Low level in H2‐C‐3, condensate 2 1 2 8.1.1 H2‐LAL‐4. 2 1 2
goes to water part at boot side H2‐
C‐3, gas blow by.
Page 98 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-002 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐25 (rev: 08), H2D‐A‐25A (rev: 06), Intention of Line : 2C‐2A and 2C‐2B service, 2C‐2C regeneration
Date : August 12, 2019 H2D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
P : kg/cm2g
T : 0
C
H.129 Flow More 1 H2‐FV‐3 stuck open. 1.1 Less temperature feed gas in 4 1 4 1.1.1 H2‐TAL‐1. 2 1 2
H2‐E‐7.
9 H2‐LV‐4 stuck open. 9.1 Low level in H2‐C‐3, gas blow by. 2 1 2 9.1.1 H2‐LAL‐4. 2 1 2
H.130 Flow No/Less 1 H2‐FV‐3 stuck close. 1.1 No regeneration process, H2-K-2 4 2 8 1.1.1 H2‐FAL‐3, H2-UIC-50, H2-TAHH- 2 2 4
total recycle 19A/B/C (H2-K-2 trip)
2 H2‐KV‐12 close during cooling 2.1 No regeneration process, H2-K-2 4 2 8 2.1.1 H2‐FAL‐3, H2-UIC-50, H2-TAHH- 2 2 4
total recycle 19A/B/C (H2-K-2 trip)
3 H2‐KV‐11 close during heating 3.1 No regeneration process, H2-K-2 4 2 8 3.1.1 H2‐FAL‐3, H2-UIC-50, H2-TAHH- 2 2 4
total recycle 19A/B/C (H2-K-2 trip)
4 H2‐K‐2 trip. 4.1 High pressure in H2‐C‐3. 4 1 4 4.1.1 H2‐XL‐90, H2‐PDV‐3 open (gas ex‐ 2 1 2
regeneration sent to fuel gas line).
5 H2‐LV‐3/4 stuck close. 5.1 High level in H2‐C‐3, liquid carry 4 2 8 5.1.1 H2‐LAH‐4, H2‐LAHH‐18A/B/C 2 2 4
over to H2‐K‐2. (H2‐K‐2 trip).
6 H2‐ESDV‐7/8 close 6.1 High level in H2‐C‐3, liquid carry 4 2 8 6.1.1 ESDV announciator, H2‐LAH‐4, 2 2 4
(down stream H2‐LV‐3/4). over to H2‐K‐2. H2‐LAHH‐18A/B/C (H2‐K‐2 trip).
H.131 Flow Reverse 1 Reactivation under heating process 1.1 Hot gas back to cold gas line. 2 2 4 1.1.1 Check valve installed at down 1 2 2
(H2‐KV‐12 open). stream H2‐KV‐12.
2 Reactivation under cooling process 2.1 Cold gas back to H2‐E‐7. 2 2 4 2.1.1 Check valve installed at down 1 2 2
(H2‐KV‐11 open). stream H2‐KV‐11.
Page 99 of 530
HAZOP STUDY WORKSHEET
Leader : Akbar Surya L Scriber : Kamil QN Member : Bimo AW Kusumo, Dea Ardellia N., Annisa MC, Agu
Node No. : H2-002 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐25 (rev: 08), H2D‐A‐25A (rev: 06), Intention of Line : 2C‐2A and 2C‐2B service, 2C‐2C regeneration
Date : August 12, 2019 H2D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
P : kg/cm2g
T : 0
C
H.129 Flow More 1 H2‐FV‐3 stuck open. 1.1 Less temperature feed gas in 4 1 4 1.1.1 H2‐TAL‐1. 2 1 2
H2‐E‐7.
3 H2‐K‐2 trip. 3.1 Feed gas from Drier goes to 4 1 4 3.1.1 Check valve installed at up stream 2 1 2
discharge line, compressor H2‐UV‐50.
reverse rotation.
4 Low pressure in H2‐C‐3 lead to liquid 4.1 Liquid H2-C-1 back flow to H2-C-3 8 2 16 4.1.1 OP/WI shutdown Plant 2 and H2-K-2 2 2 4
H2-C-1 back flow to H2-C-3
2 H2‐E‐3 trip. 2.1 High temperature suction compressor 4 2 8 2.1.1 H2‐XL‐81/82, H2‐TAH‐119/143B, 2 2 4
H2‐K‐2. H2‐TAHH‐19A/B/C, H2‐YAHH‐31A/B and
32A/B
3 H2‐PV‐65A/B stuck open 3.1 Potential over heating. 4 1 4 3.1.1 H2‐TAH‐3/97, H2‐TAH‐12 (steam 2 1 2
(steam supply). side).
2 H2‐PV‐65A/B stuck close (steam 2.1 Incomplete regeneration process. 4 1 4 2.1.1 H2‐TAL‐1, H2‐TAL‐97 (extended heating 2 1 2
supply). time).
Node No. : H2-002 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐25 (rev: 08), H2D‐A‐25A (rev: 06), Intention of Line : 2C‐2A and 2C‐2B service, 2C‐2C regeneration
Date : August 12, 2019 H2D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
P : kg/cm2g
T : 0
C
H.129 Flow More 1 H2‐FV‐3 stuck open. 1.1 Less temperature feed gas in 4 1 4 1.1.1 H2‐TAL‐1. 2 1 2
H2‐E‐7.
H.139 Contaminant 1 Steam from H2‐E‐7 ingress to 1.1 Bad quality of regeneration gas 1 2 2 1.1.1 H2‐AI‐4/5/6/7, H2‐AAH‐4A/5A/6A 1 2 2
regeneration gas. (wet).
3 Steam to H2‐KT‐2 failure. 3.1 See event H.131 No. 3, See event
H.130 No. 4
4 Tube leaks in H2‐E‐7. 4.1 See event H.91
5 Wet steam coming into turbine. 5.1 High vibration turbine H2‐KT‐2 4 2 8 5.1.1 Steam trap, H2‐YAHH‐ 1 2 2
33B/34A/35B/36B, H2‐YAHHLL‐
31B/32B (H2‐KT‐2 trip).
Node No. : H2-002 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐25 (rev: 08), H2D‐A‐25A (rev: 06), Intention of Line : 2C‐2A and 2C‐2B service, 2C‐2C regeneration
Date : August 12, 2019 H2D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
P : kg/cm2g
T : 0
C
H.129 Flow More 1 H2‐FV‐3 stuck open. 1.1 Less temperature feed gas in 4 1 4 1.1.1 H2‐TAL‐1. 2 1 2
H2‐E‐7.
7 H2‐LV‐5 stuck close. 7.1 Less heating to H2‐E‐7, see event 4 1 4 7.1.1 H2‐LAH‐5 2 1 2
H.135 No. 2
8 Steam trap continue open. 8.1 Maximum heating to H2‐E‐7, tube 4 1 4 8.1.1 H2‐LAL‐5. 2 1 2
leaks.
9 Steam sparger blockage. 9.1 See event H.135 No. 2
H.141 Start-up 1 Sudden increase pressure at Drier 1.1 In balance position of molecular 4 2 8 1.1.1 OP/WI start up Drier. 2 2 4
(H2‐C‐2C). sieve inside drier.
2 Speed turbine increase very fast. 2.1 Coupling twist, vibration. 4 2 8 2.1.1 OP/WI start‐up (SU/OP/0202003H), 2 2 4
H2‐YAHH‐33B/34A/35B/36B, H2‐
YAHHLL‐31B/32B (H2‐KT‐2 trip).
3 No vented steam to atmosphere 3.1 Wet steam goes turbine 4 1 4 3.1.1 OP/WI start‐up (SU/OP/0202003H) 2 1 2
H.142 Shut-Down 1 Sudden decrease pressure at Drier 1.1 In balance position of molecular 4 1 4 1.1.1 OP/WI shut down Drier. 2 1 2
(H2‐C‐2C). sieve inside dryer
Node No. : H2-002 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐25 (rev: 08), H2D‐A‐25A (rev: 06), Intention of Line : 2C‐2A and 2C‐2B service, 2C‐2C regeneration
Date : August 12, 2019 H2D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
P : kg/cm2g
T : 0
C
H.129 Flow More 1 H2‐FV‐3 stuck open. 1.1 Less temperature feed gas in 4 1 4 1.1.1 H2‐TAL‐1. 2 1 2
H2‐E‐7.
H.143 Maintenance 1 Online calibration. 1.1 Train trip/slow down 8 2 16 1.1.1 OP/WI online calibration. 2 2 4
3 PSV blockage during switch over 3.1 Less protection to system. 4 1 4 3.1.1 OP/WI by pass permit. 2 1 2
H2‐PSV‐1A/B, H2‐PSV‐5A/B,
H2‐PSV‐6A/B, H2‐PSV‐11A/B,
H2‐PSV‐89A/B, H2‐PSV‐90A/B.
H.144 Others 1 No air purging to local panel 1.1 Hydrocarbon may entering local 4 2 8 1.1.1 H2‐PAL‐201B. 2 2 4
panel, potential fire at local panel.
Node No. : H2-002 Dwg No. : H2D‐A‐24B (rev: 09), H2D‐A‐25 (rev: 08), H2D‐A‐25A (rev: 06), Intention of Line : 2C‐2A and 2C‐2B service, 2C‐2C regeneration
Date : August 12, 2019 H2D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr Assumption : 2C‐2A and 2C‐2B service, 2C‐2C rege
P : kg/cm2g
T : 0
C
H.129 Flow More 1 H2‐FV‐3 stuck open. 1.1 Less temperature feed gas in 4 1 4 1.1.1 H2‐TAL‐1. 2 1 2
H2‐E‐7.
Node No. : H2-003 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐30 (rev: 07), H2D-A-30A (rev: 04) Intention of Line : HP Steam Supply to Turbine 2KT‐1 (driver for Fuel G
Date : 20-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.145 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 4 2 8 1.1.1 H2‐SAHH‐50B (TTV latch close). 2 2 4
control fail.
H.146 Flow No/Less 1 TTV‐2KT‐1 close. 1.1 Turbine trip. 2 2 4 1.1.1 H2‐ZA‐113B. 1 2 2
3 Cooling water to H2‐E‐9 problem 3.1 High pressure in gland seal 2 2 4 3.1.1 H2‐PAH‐172B, 2 1 2
(tube plug) condenser H2‐E‐9. H2‐PSV‐30 (sentinel).
4 Ejector fail. 4.1 High pressure in gland seal 2 2 4 4.1.1 H2‐PAH‐172B, H2‐PSV‐30 (sentinel). 2 1 2
condenser H2‐E‐9.
H.149 Pressure Low 1 Steam trap blockage 1.1 High vibration turbine, 4 1 4 1.1.1 H2‐YAHH‐27B/28B/29B/30B, 2 1 2
(wet steam). less turbine speed. H2‐YAHHLL‐25B/26B
(H2‐KT‐1 trip).
H.150 Temperature High 1 Lack of cooling water to H2‐E‐9. 1.1 High pressure H2‐E‐9. 2 2 4 1.1.1 H2‐PAH‐172B, 1 2 2
H2‐PSV‐30 (sentinel).
Node No. : H2-003 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐30 (rev: 07), H2D-A-30A (rev: 04) Intention of Line : HP Steam Supply to Turbine 2KT‐1 (driver for Fuel G
Date : 20-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.145 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 4 2 8 1.1.1 H2‐SAHH‐50B (TTV latch close). 2 2 4
control fail.
H.151 Temperature Low 1 Low temperature steam supplied 1.1 Condensate carry over (bad 2 2 4 1.1.1 H2‐YAHH‐27B/28B/29B/30B, 1 2 2
to turbine H2‐KT‐1. quality of steam), high vibration. H2‐YAHHLL‐25B/26B
(H2‐KT‐1 trip).
H.155 Contaminant 1 Sea water ingress to steam. 1.1 High conductivity. 1 2 2 1.1.1 H1‐AAH‐2, H1‐AAHH‐2, H1‐AV‐2B open 1 1 1
(condensate send to storm sewer).
H.156 Utilities 1 Water trapped in cooling water line 1.1 Thermal expansion, high pressure 1 2 2 1.1.1 H2‐PSV‐21 (thermal). 1 1 1
H2‐E‐9. in cooling water line.
2 Less flow motive steam to ejector 2.1 High pressure gland seal 1 2 2 2.1.1 H2‐PSV‐30 (sentinel). 1 1 1
H2‐H‐1. condenser H2‐E‐9.
H.157 Start-up 1 No warm up ( wet steam ) to turbine 1.1 Turbine thermal shock, potential 4 2 8 1.1.1 OP/WI start‐up H2‐KT‐1, H2‐YAHH‐ 2 2 4
H2‐KT‐1. turbine impeller damage. 27B/28B/29B/30B,
H2‐YAHHLL‐25B/26B
2 Wet steam introduced to gland seal 2.1 Start‐up delay. 2 2 4 2.1.1 OP/WI start‐up (drain to atmosphere). 1 2 2
ejector H2‐H‐1.
Node No. : H2-003 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐30 (rev: 07), H2D-A-30A (rev: 04) Intention of Line : HP Steam Supply to Turbine 2KT‐1 (driver for Fuel G
Date : 20-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.145 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 4 2 8 1.1.1 H2‐SAHH‐50B (TTV latch close). 2 2 4
control fail.
H.158 Shut-Down 1 No drain from low point. 1.1 Turbine blade damage (during start 4 2 8 1.1.1 OP/WI shut down. 2 2 4
up).
2 Block valve of steam supply is hard 2.1 Delay time for start up/shut down. 2 2 4 2.1.1 PM check. 1 2 2
to operate.
H.159 Maintenance 1 Online calibration. 1.1 Train trip/slow down 4 2 8 1.1.1 OP/WI online calibration. 2 2 4
Latch TTV loosed. 2.1 Train trip/slow down 2 4 8 2.1.1 OP/WI operation and maintenance, Work 2 2 4
Permit System (WPS).
Node No. : H2-003 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐30 (rev: 07), H2D-A-30A (rev: 04) Intention of Line : HP Steam Supply to Turbine 2KT‐1 (driver for Fuel G
Date : 20-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.145 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 4 2 8 1.1.1 H2‐SAHH‐50B (TTV latch close). 2 2 4
control fail.
Node No. : H2-003 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐30 (rev: 07), H2D-A-30A (rev: 04) Intention of Line : HP Steam Supply to Turbine 2KT‐1 (driver for Fuel G
Date : 20-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.145 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 4 2 8 1.1.1 H2‐SAHH‐50B (TTV latch close). 2 2 4
control fail.
Node No. : H2-003 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐30 (rev: 07), H2D-A-30A (rev: 04) Intention of Line : HP Steam Supply to Turbine 2KT‐1 (driver for Fuel G
Date : 20-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.145 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 4 2 8 1.1.1 H2‐SAHH‐50B (TTV latch close). 2 2 4
control fail.
HP Steam Supply to Turbine 2KT‐1 (driver for Fuel Gas Compressor 2K ‐1)
HP Steam Supply to Turbine 2KT‐1 (driver for Fuel Gas Compressor 2K ‐1)
HP Steam Supply to Turbine 2KT‐1 (driver for Fuel Gas Compressor 2K ‐1)
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
1.2 Filter element H2‐Y‐3A/B broken. 4 1 4 1.2.1 H2‐PDAH‐13B, switch to stand by filter 2 1 2
2.2 Less pressure seal oil (Increasing 4 1 4 2.2.1 H2‐PAL‐163B, seal oil supplied from H2‐ 2 1 2
gas vent from 2Y-5A/B). C‐6.
2.3 Less pressure to governor oil supply 4 1 4 2.3.1 H2-PALL-200, Governor oil supplied from 2 1 2
(uncontrolled speed). H2‐C‐12 (H2-K-1 trip).
2.4 High pressure lube oil (inefficient 4 1 4 2.4.1 H2-PSV-41 2 1 2
energy).
3 H2‐LV‐71 stuck open. 3.1 High level in H2‐C‐6, high pressure 4 1 4 3.4.1 H2‐LAH‐74B, H2-PSV-43 2 1 2
seal oil (seal oil intrusion)
3.2 Less pressure lube oil (Bearing 4 1 4 3.1.1 H2‐PAL‐49B, auto start auxiliary pump 2 1 2
damage). H2‐G‐3B, H2‐PALL‐47A/B (H2‐K‐1 trip)
3.4 Less pressure to governor oil supply 4 1 4 3.3.1 H2-PALL-200, Governor oil supplied from 2 1 2
(uncontrolled speed). H2‐C‐12 (H2-K-1 trip).
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
4 H2‐HY‐19A/B open. 4.1 Trip throttle valve close, H2‐K‐1 trip. 4 1 4 4.1.1 H2‐ZA‐113B. 2 1 2
5 Mismanage open H2‐TCV‐86. 5.1 High temperature lube oil system, 4 1 4 5.1.1 H2‐TAH‐36B. 2 1 2
low viscosity lube oil.
H.162 Flow No/Less 1 Strainer suction pump H2‐G‐3A/B 1.1 Less pressure lube oil header. 4 1 4 1.1.1 H2‐PAL‐79, auto start auxiliary 2 1 2
blockage. pump H2‐G‐3B.
1.2 Less pressure lube oil 4 1 4 1.2.1 H2‐PAL‐49B, auto start auxiliary pump 2 1 2
H2‐G‐3B, H2‐PALL‐47A/B (H2‐K‐1 trip),
lube oil supplied from H2‐D‐3, H2-LAL-
37B/76
1.3 Less seal oil supply 4 1 4 1.3.1 H2‐LAL‐71, auto start auxiliary pump H2‐ 2 1 2
G‐3B, seal oil supplied from H2‐C‐6, H2‐
LALL‐70A/B
1.4 Less pressure to governor oil supply 4 1 4 1.4.1 H2-PAL-165, H2‐PALL‐200, governor oil 2 1 2
(uncontrolled speed). supplied from H2‐C‐12, H2-HY-19A/B,
(H2‐K‐1 trip)
2 Pump H2‐G‐3A stop. 2.1 Less pressure lube oil header. 4 1 4 2.1.1 H2‐XL‐77, H2‐PAL‐79, auto start 2 1 2
auxiliary pump H2‐G‐3B.
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
2.2 Less pressure lube oil 4 1 4 2.2.1 H2‐PAL‐49B, auto start auxiliary pump 2 1 2
H2‐G‐3B, H2‐PALL‐47A/B (H2‐K‐1 trip),
lube oil supplied from H2‐D‐3, H2-LAL-
37B/76
2.3 Less seal oil supply 4 1 4 2.3.1 H2‐LAL‐71, auto start auxiliary pump H2‐ 2 1 2
G‐3B, seal oil supplied from H2‐C‐6, H2‐
LALL‐70A/B (H2‐K‐1 trip)
2.4 Less pressure governor oil. 4 1 4 2.4.1 H2-PAL-165, H2‐PALL‐200 (H2‐K‐1 trip), 2 1 2
governor oil supplied from H2‐C‐12, H2-
HY-19A/B,
3 Oil Filter H2‐Y‐3A/B blockage. 3.1 Less pressure lube oil header. 4 1 4 3.1.1 H2-PAH-34B, H2‐PDAH‐13B, switch to 2 1 2
stand by filter, H2‐PAL‐79, auto start
auxiliary pump H2‐G‐3B, H2-PSV-15/16
3.2 Less pressure lube oil 4 1 4 3.2.1 H2‐PAL‐49B, auto start auxiliary pump 2 1 2
H2‐G‐3B, H2‐PALL‐47A/B (H2‐K‐1 trip),
lube oil supplied from H2‐D‐3, H2-LAL-
37B/76
3.3 Less seal oil supply 4 1 4 3.3.1 H2‐LAL‐71, auto start auxiliary pump H2‐ 2 1 2
G‐3B, seal oil supplied from H2‐C‐6, H2‐
LALL‐70A/B (H2‐K‐1 trip)
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
3.4 Less pressure governor oil. 4 1 4 3.4.1 H2-PAL-165, H2-PALL-200 Governor oil 2 1 2
supplied from
H2‐C‐12, (H2‐K‐1 trip), H2-HY-19A/B
(TTV close)
4 H2‐PCV‐20 close. 4.1 Less pressure lube oil. 4 1 4 4.1.1 H2‐PAL‐49B, auto start auxiliary pump 2 1 2
H2‐G‐3B, H2‐PALL‐47A/B (H2‐K‐1 trip),
lube oil supplied from H2‐D‐3, H2-LAL-
37B/76
4.3 High pressure seal oil, potential 4 1 4 4.3.1 H2‐PDAL‐21, H2‐PDCV‐22 open, H2- 2 1 2
seal oil goes to buffer gas. PAL-163B, H2-LAH-74B
5 H2‐LV‐71 stuck close. 5.1 Less pressure seal oil, potential 4 1 4 5.1.1 H2‐PAL‐163B, seal oil supplied from H2‐ 2 1 2
flash gas goes to seal oil system. C‐6, H2-LAL-71/72 open by pass valve
H2‐LV‐71, H2-LALL-70A/B (H2-K-1 trip)
5.2 Low level in H2‐C‐6. 4 1 4 5.2.1 H2‐LAL‐71, auto start auxiliary pump H2‐ 2 1 2
G‐3B, H2‐LALL‐70A/B
(H2‐K‐1 trip).
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
5.4 High pressure buffer gas, potential 4 1 4 5.4.1 H2‐PDAH‐21, H2‐PDV‐21 close 2 1 2
seal damage.
6 Strainer lube oil and sweet seal oil 6.1 Low level in H2‐D‐1. 4 1 4 6.1.1 H2‐LAL‐33B. 2 1 2
return blockage.
H.163 Flow Reverse 1 Lube and seal oil pump H2‐G‐3A 1.1 Lube oil from accumulator H2‐C‐11 4 1 4 1.1.1 Check valve installed at discharge pump 2 1 2
stop. back to oil header H2‐G‐3A/B.
1.2 Lube oil from H2‐D‐3 back to oil 4 1 4 1.2.1 Check valve installed at lube oil supply 2 1 2
header through H2-PCV-20 header.
1.3 Seal oil from H2‐C‐6 back to oil 4 1 4 1.3.1 Check valve installed at seal oil supply 2 1 2
header through H2-LV-71 header.
1.4 Governor oil from H2‐C‐12 back to oil 4 1 4 1.4.1 Check valve installed at governor oil 2 1 2
header supply header.
2 Less pressure buffer gas. 2.1 Seal oil goes to buffer gas. 4 1 4 2.1.1 Check valve installed at down stream H2‐ 2 1 2
PDV‐21.
3 Low pressure H2‐Y‐5A/B. 3.1 Air entering into H2‐Y‐5A/B, 4 1 4 3.1.1 Check valve installed at down stream H2‐ 2 1 2
potential fire. Y‐5A/B.
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
2 Cooling water supply blockage. 2.1 High temperature lube oil and seal 4 1 4 2.1.1 H2‐TAH‐36B, Weekly lab analysis of 2 1 2
oil, less viscosity lube oil and seal oil. performance lube oil.
3 Degassifier Heater H2‐E‐10 3.1 Potential lube oil degradation 4 1 4 3.1.1 H2‐TI‐133, Weekly lab analysis of 2 1 2
continuous run. (Overheat). performance lube oil.
4 Low level in degassifier H2‐Y‐7. 4.1 High temperature in degassifier 4 1 4 4.1.1 H2-LAL-73, Nitrogen purge 2 1 2
tank, potential fire.
H.167 Temperature Low 1 Degassifier Heater H2‐E‐10 trip. 1.1 Low temperature in degassifier, 4 1 4 1.1.1 H2‐TAL‐200. 2 1 2
light hydrocarbon remains in lube
oil.
2 Seal Drain Heater H2‐E‐12 trip. 2.1 Light hydrocarbon (vapor) 4 1 4 2.1.1 H2‐XL‐100, H2-TAL-201 2 1 2
remains in sour seal oil.
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
3 Over top up to H2‐D‐1. 3.1 Over flow in H2‐D‐1, environmental 4 1 4 3.1.1 H2‐LG‐7, OP/WI top up H2‐D‐1. 2 1 2
harm.
3 Late top up H2‐D‐1. 3.1 Low level in H2‐D‐1 4 1 4 3.1.1 H2‐LAL‐33B, Daily check by rotating, 2 1 2
patrol check by operation
4 Oil Cooler H2‐E‐4A/B leakages. 4.1 Lube oil goes to sea water, low 4 2 8 4.1.1 H2‐LAL‐33B. 2 2 4
level in H2‐D‐1,environmental harm.
2 Extended usage of lube oil. 2.1 Less viscosity, potential bearing 4 1 4 2.1.1 Weekly lab analysis of performance lube 2 1 2
damage. oil.
H.171 Contaminant 1 Oil Cooler H2‐E‐4A/B leakages. 1.1 Sea water ingress to lube oil (lube 4 1 4 1.1.1 Weekly inspection to lube oil, Purifying oil 2 1 2
oil milky). by centrifuges H2-LG-7
2 Steam leaks from casing to bearings 2.1 Steam goes to lube oil (lube oil 4 1 4 2.1.1 Weekly inspection to lube oil, 2 1 2
housing. milky), potential bearings damage. Purifying oil by centrifuges.
3 No sludge drain from H2‐D‐1. 3.1 Sludge sucked by pump, potential 4 1 4 3.1.1 Weekly sludge drain H2‐D‐1. 2 1 2
strainer blockage.
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
H.172 Utilities 1 Water trapped in cooling water 1.1 Thermal expansion, high pressure 4 1 4 1.1.1 H2‐PSV‐17/18. 2 1 2
line H2‐E‐4A/B. in cooling water line.
2 No Nitrogen to Oil Reservoir 2.1 H2‐D‐1 expose to atmosphere, 4 1 4 2.1.1 H2‐FI‐8, patrol check per shift. 2 1 2
H2‐D‐1. potential fire.
3 No Nitrogen to Degassifier 3.1 H2‐Y‐7 expose to atmosphere, 4 1 4 3.1.1 H2‐FI‐34, patrol check per shift. 2 1 2
H2‐Y‐7. potential fire.
4 Nitrogen leaks from balloon Lube 4.1 Pressure swing, no back up lube 4 1 4 4.1.1 H2‐PI‐502, PM check by mechanical, 2 1 2
Oil Accumulator H2‐C‐11. oil supply from accumulator. check valve installed at Nitrogen line.
5 Nitrogen leaks from balloon 5.1 Pressure swing, no back up governor 4 1 4 5.1.1 H2‐PI‐83, PM check by 2 1 2
Governor Oil Accumulator oil supply from accumulator. mechanical.
H2‐C‐12.
H.173 Start-up 1 H2‐Y‐7 empty (H2‐E‐10 running). 1.1 Light hydrocarbon (vapor) 4 1 4 1.1.1 H2-LAL-73, OP/WI start up lube and seal 2 1 2
remains in lube oil. oil H2‐K‐1, 2HS-206
2 No lube oil in Lube Oil Rundown 2.1 Start‐up delay. 4 1 4 2.1.1 H2‐LAL‐76 used as permissive start H2‐ 2 1 2
Tank H2‐D‐3. K‐1, H2-LAL-37B, OP/WI start up lube
and seal oil H2‐K‐1.
3 Cooling water put in service prior 3.1 Sea water ingress to lube oil (tube 4 1 4 3.1.1 OP/WI start up lube and seal oil H2‐K‐1. 2 1 2
to lube oil. leaks).
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
4 Temporary strainer remains in line. 4.1 Potential line blockage. 4 1 4 4.1.1 OP/WI check list. 2 1 2
H.174 Shut-Down 1 Seal oil continuous running while 1.1 Seal oil goes to buffer gas line and 4 1 4 1.1.1 OP/WI shut down H2‐K‐1 2 1 2
H2‐K‐1 stop (low pressure system) H2-K-1 system (Nitrogen purging).
2 H2‐E‐12 continuous running. 2.1 High temperature oil mist from 4 1 4 2.1.1 H2‐XL‐100, OP/WI shut down. 2 1 2
H2‐E‐12, potential fire.
H.175 Maintenance 1 Instrument calibration and transmitter. 1.1 Train trip/slow down 4 2 8 1.1.1 OP/WI online calibration. 2 2 4
2 Cleaning strainer. 2.1 Train trip/slow down 4 2 8 2.1.1 OP/WI Cleaning strainer 2 2 4
3 Repairing pump H2‐G‐3A/B 3.1 Train trip/slow down 4 2 8 3.1.1 OP/WI maintenance 2 2 4
4 Repairing oil cooler H2‐E‐4A/B. 4.1 Train trip/slow down 4 2 8 4.1.1 OP/WI maintenance 2 2 4
Node No. : H2-004 Dwg No. : H2D‐A‐28 (rev: 08), H2D‐A‐29 (rev: 07), H2D‐A‐30 (rev: 07), Intention of Line : Lube oil system in Fuel Gas ‐ Compressor (2K‐1) an
Date : 21-Aug-19 H2D‐A‐30A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.161 Flow More 1 Two pumps H2‐G‐3A/B running 1.1 High pressure lube oil header 4 1 4 1.1.1 H2‐XL‐69A/77, H2‐PAH‐34B, 2 1 2
simultaneously. (inefficient energy) . H2‐PV‐14 open, H2‐PSV‐15/16.
5 Replacing oil filter H2‐Y‐3A/B. 5.1 Train trip/slow down 4 2 8 5.1.1 OP/WI maintenance 2 2 4
6 Purifying oil. 6.1 Oil spill to environment 4 2 8 6.1.1 OP/WI purifying oil. 2 2 4
H.176 Others 1 Spill during make‐up and sampling. 1.1 Lube oil spill to environment, 4 2 8 1.1.1 Oil Second Containment 2 2 4
environmental harm.
check di field
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
2 H2‐PCV‐29 fail open. 2.1 High pressure lube oil feed, inefficient 4 1 4 2.1.1 H2‐PAH‐145A, H2‐PSV‐35, H2-PAH-74A 2 1 2
energy.
2.2 Less pressure to control oil 4 1 4 2.2.1 H2‐PIC‐31, H2‐PAL‐85, auto start 2 1 2
supply (uncontrolled speed). auxiliary pump H2‐G‐4B, governor oil
supplied from H2‐C‐13, H2‐PALL‐81A/B
(H2‐K‐2 trip).
3 H2‐PCV‐31 fail open. 3.1 High pressure to control oil 4 1 4 3.1.1 H2‐PAH‐86B 2 1 2
supply.
3.3 Less pressure lube oil feed (Bearing 4 1 4 3.3.1 H2‐PIC‐29, H2‐PAL‐145A, H2‐PAL‐75, 2 1 2
damage). auto start auxiliary pump H2‐G‐4B, H2‐
PALL‐77A/B (H2‐K‐2 trip).
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
H.178 Flow No/Less 1 Strainer suction pump H2‐G‐4A/B 1.1 Less pressure lube oil header. 4 1 4 1.1.1 H2‐PAL‐80, auto start auxiliary pump H2‐ 2 1 2
blockage. G‐4B, lube oil supplied from H2‐C‐9.
3 Oil Filter H2‐Y‐4A/B blockage. 3.1 See event H.178 No. 1 (Less
pressure lube oil header).
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
4 H2‐PCV‐29 close. 4.1 High pressure lube oil header. 4 1 4 4.1.1 H2‐PV‐24 open, H2‐PSV‐24/25. 2 1 2
4.2 Less pressure lube oil feed. 4 1 4 4.2.1 H2‐PAL‐145A, H2‐PAL‐75, auto start 2 1 2
auxiliary pump H2‐G‐4B, lube oil supplied
from H2‐D‐4, H2‐PALL‐77A/B (H2‐K‐2
trip).
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
5.2 Less pressure to control oil supply. 4 1 4 5.2.1 H2‐PAL‐85, auto start auxiliary pump H2‐ 2 1 2
G‐4B, governor oil supplied from H2‐C‐
13, H2‐PALL‐81A/B (H2‐K‐2 trip).
H.179 Flow Reverse 1 Lube and control oil pump H2‐G‐4A 1.1 Lube oil from accumulator 4 1 4 1.1.1 Check valve lube oil header installed at 2 1 2
stop. H2‐C‐9 back to reservoir down stream H2‐Y‐4A/B.
tank H2‐D‐2.
1.2 Lube oil from H2‐D‐4 back to lube 4 1 4 1.2.1 Check valve installed at lube oil 2 1 2
oil header through H2‐PCV‐29. feed header.
1.3 Control oil from H2‐C‐13 back to 4 1 4 1.3.1 Check valve installed at control 2 1 2
lube oil header through H2‐PCV‐31. oil supply header.
2 Low pressure buffer gas. 2.1 Lube oil goes to buffer gas. 4 1 4 2.1.1 Check valve installed at upstream H2‐ 2 1 2
PDV‐30.
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
H.182 Temperature High 1 Cooling water supply blockage. 1.1 High temperature lube oil, less 4 1 4 1.1.1 H2‐TAH‐67B, Monthly lab analysis of 2 1 2
viscosity lube oil and seal oil. performance lube oil.
H.184 Level High 1 Steam H2‐KT‐2 leakages. 1.1 High level in H2‐D‐2, environmental 4 1 4 1.1.1 H2‐LG‐10, Oil Second Containment has 2 1 2
harm. been provided, lube oil regular sampling.
2 Over top up to H2‐D‐2. 2.1 High level in H2‐D‐2, 4 1 4 2.1.1 H2‐LG‐10, OP/WI MHE top up H2‐D‐2, 2 1 2
environmental harm. Oil Second Containment has been
provided.
H.185 Level Low 1 See event H.177 No. 3
3 Late top up H2‐D‐2. 3.1 Low level in H2‐D‐2. 4 1 4 3.1.1 H2‐LAL‐65B, Daily check by rotating. 2 1 2
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
4 Oil Cooler H2‐E‐5A/B leakages. 4.1 Lube oil goes to sea water, low 4 1 4 4.1.1 H2‐LAL‐65B. 2 1 2
level in H2‐D‐2.
H.186 Composition Change 1 Extended usage of lube oil. 1.1 Less viscosity, potential bearing 4 1 4 1.1.1 Monthly lab analysis of performance lube 2 1 2
damage. oil.
H.187 Contaminant 1 Standby Oil Cooler H2‐E‐5A/B 1.1 Sea water ingress to lube oil (lube 4 1 4 1.1.1 Weekly inspection to lube oil, Purifying oil 2 1 2
leakages. oil milky). by centrifuges.
2 Steam leaks from casing to bearings 2.1 Steam goes to lube oil (lube oil 4 1 4 2.1.1 Weekly inspection to lube oil, 2 1 2
housing. milky), potential bearings damage. Purifying oil by centrifuges.
3 No sludge drain from H2‐D‐2. 3.1 Sludge sucked by pump, potential 4 1 4 3.1.1 Monthly sludge drain H2‐D‐2. 2 1 2
strainer blockage.
H.188 Utilities 1 Water trapped in cooling water 1.1 Thermal expansion, high pressure 4 1 4 1.1.1 H2‐PSV‐26/27. 2 1 2
line H2‐E‐5A/B in cooling water line.
2 No Nitrogen to Oil Reservoir H2‐D‐2. 2.1 H2‐D‐2 expose to atmosphere, 4 1 4 2.1.1 H2‐FI‐9, patrol check per shift. 2 1 2
potential fire.
3 Nitrogen leaks from balloon Lube 3.1 Pressure swing, no back up lube 4 1 4 3.1.1 H2‐PI‐103, PM check weekly by 2 1 2
Oil Accumulator H2‐C‐9. oil supply from accumulator. mechanical, check valve installed at
Nitrogen line.
4 Nitrogen leaks from balloon Governor 4.1 Pressure swing, no back up lube oil 4 1 4 4.1.1 H2‐PI‐506, PM check weekly by 2 1 2
Oil Accumulator H2‐C‐13. supply from accumulator. mechanical, check valve installed at
Nitrogen line.
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
H.189 Start-up 1 No lube oil in Lube Oil Rundown 1.1 Start‐up delay. 4 1 4 1.1.1 H2‐LAL‐34B, H2‐LAL‐78 used as 2 1 2
Tank H2‐D‐4. permissive start H2‐K‐2, OP/WI start up
lube oil H2‐K‐2.
2 Cooling water put in service prior 2.1 Sea water ingress to lube oil (tube 4 1 4 2.1.1 OP/WI start up lube oil H2‐K‐2. 2 1 2
to lube oil. leaks).
3 Temporary strainer remains in line. 3.1 Potential line blockage. 4 1 4 3.1.1 OP/WI check list. 2 1 2
H.190 Shut-Down 1 Cooling water continuous running 1.1 Sea water goes to lube oil (tube 4 1 4 1.1.1 OP/WI shut down. 2 1 2
(Low pressure lube oil system). leaks).
H.191 Maintenance 1 Online calibration and transmitter. 1.1 Train trip/slow down 4 2 8 1.1.1 OP/WI online calibration. 2 2 4
2 Cleaning strainer. 2.1 Train trip/slow down 4 2 8 2.1.1 OP/WI Cleaning strainer 2 2 4
3 Repairing pump H2‐G‐4A/B 3.1 Train trip/slow down 4 2 8 3.1.1 OP/WI maintenance 2 2 4
Node No. : H2-005 Dwg No. : H2D‐A‐31 (rev: 08), H2D‐A‐32 (rev: 07), H2D‐A‐ Intention of Line : Lube oil system in Fuel Gas ‐ Reactivation Compres
Date : 21-Aug-19 33 (rev: 07), H2D‐A‐33A (rev: 04)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.177 Flow More 1 Two pumps H2‐G‐4A/B running 1.1 High pressure lube oil header. 4 1 4 1.1.1 H2‐XL‐78, H2‐PAH‐66B, 1 1 1
simultaneously. H2‐PV‐24 open, H2‐PSV‐24/25.
4 Repairing oil cooler H2‐E‐5A/B. 4.1 Train trip/slow down 4 2 8 4.1.1 OP/WI maintenance 2 2 4
5 Replacing oil filter H2‐Y‐4A/B. 5.1 Train trip/slow down 4 2 8 5.1.1 OP/WI maintenance 2 2 4
6 Purifying oil. 6.1 Oil spill to environment 4 2 8 6.1.1 OP/WI purifying oil. 2 2 4
H.192 Others 1 Spill during make up and sampling. 1.1 Lube oil spill to environment, 4 2 8 1.1.1 Oil Second Containment has been 2 2 4
environmental harm. provided, OP/WI sampling .
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Lube oil system in Fuel Gas ‐ Reactivation Compressor (2K ‐2) and 2KT ‐2
Node No. : H3-001 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H4D‐A‐ Intention of Line : Scrub column unit (Demethanizer column 3C‐1 inclu
Date : August 12, 2019 35 (rev: 06) 4E‐14 to produce feed gas to 5E‐1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.193 Flow More 1 H3‐FV‐1 stuck open. 1.1 High level in H3‐C‐2. 4 2 8 1.1.1 H3‐LAH‐3, H3-LAL-12 2 2 4
2 H3‐EDPV‐1 open 2.1 Less of production, Train Trip 4 2 8 2.1.1 EDPV announciator, H3‐FAL‐4, 2 2 4
(top side H3‐C‐2). H3‐FALL‐18A/B/C (H5‐E‐1 trip).
4 H3‐HV‐1 open. 4.1 Less of production, Train Trip 4 2 8 4.1.1 H3‐TAL‐191, H3‐PAH‐12, 2 2 4
H3‐FAL‐4, H3‐FALL‐18A/B/C
(H5‐E‐1 trip).
5 Mismanage open derime valve 5.1 Less of production. 4 1 4 5.1.1 OP/WI online derime. 2 1 2
down stream H2‐Y‐1B (derime
gas from train G to other train).
6 H3‐FV‐3 stuck open. 6.1 Reflux carry over, low level in H3‐ 8 1 8 6.1.1 H3‐LAL‐3/12 4 1 4
C‐2.
7 H3‐FV‐2 stuck open. 7.1 Low level in H3‐C‐1, gas blow by. 8 1 8 7.1.1 H3‐LAL‐2. 4 1 4
8 H3‐LV‐3 open. 8.1 Cold liquid mixed with hot liquid, 4 2 8 8.1.1 As of operation condition H3‐LV‐3 totally 2 2 4
potential embrittlement, pipe rupture. isolated (CLC = Chain Lock Close).
Node No. : H3-001 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H4D‐A‐ Intention of Line : Scrub column unit (Demethanizer column 3C‐1 inclu
Date : August 12, 2019 35 (rev: 06) 4E‐14 to produce feed gas to 5E‐1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.193 Flow More 1 H3‐FV‐1 stuck open. 1.1 High level in H3‐C‐2. 4 2 8 1.1.1 H3‐LAH‐3, H3-LAL-12 2 2 4
9 Two pumps H3‐G‐1A/B running 9.1. Low level in H3‐C‐2. 4 1 4 9.1.1 H3‐LAL‐3. 2 1 2
simultaneously.
10 H3‐HV‐15 mismanage open. 10.1 See event H.193 No. 9 (Low level)
H.194 Flow No/Less 1 H3‐FV‐1 stuck close. 1.1 Low level in H3‐C‐2, less HHV 4 2 8 1.1.1 H3‐LAL‐3, H3‐AI‐25A/B/C/D/E/F/G/H, 2 2 4
index, heavy HC carry over regular lab sampiling analysis, H3‐LAH‐
12,
3 H3‐FV‐3 stuck close. 3.1 High level in H3‐C‐2. 4 1 4 3.1.1 H3‐LAH‐3, H3-FAL-3, H3‐LAH‐12, 2 1 2
Node No. : H3-001 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H4D‐A‐ Intention of Line : Scrub column unit (Demethanizer column 3C‐1 inclu
Date : August 12, 2019 35 (rev: 06) 4E‐14 to produce feed gas to 5E‐1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.193 Flow More 1 H3‐FV‐1 stuck open. 1.1 High level in H3‐C‐2. 4 2 8 1.1.1 H3‐LAH‐3, H3-LAL-12 2 2 4
4 H3‐FV‐2 stuck close. 4.1 High level in H3‐C‐1. 4 1 4 4.1.1 H3‐LAH‐2, H3-TAL-160 2 1 2
6 H2‐ESDV‐1 close 6.1 No production, H5-E-1 trip 4 2 8 6.1.1 ESDV announciator, H3‐FAL‐4, 2 2 4
(down stream H2‐Y‐1B). H3‐FALL‐18A/B/C (H5‐E‐1 trip).
7 H3‐ESDV‐23 close 7.1 Pump H3‐G‐1A/B trip. 2 2 4 7.1.1 ESDV announciator, H3‐XL‐300/301, H3‐ 2 1 2
(bottom H3‐C‐2). FAL‐3.
8 H3‐ESDV‐31 close 8.1 No feed gas sent to fuel gas. 4 1 4 8.1.1 ESDV announciator. 2 1 2
(down stream H3‐FV‐80).
H.195 Flow Reverse 1 Stand by pump H3‐G‐1A/B 1.1 Stand by pump reverse rotation. 4 2 8 1.1.1 Check valve installed at 4 1 4
connect to discharge line. discharge pump H3‐G‐1A/B.
2 Less pressure H3‐C‐1 2.1 Liquid from plant 16C‐1 goes to 4 1 4 2.1.1 Check valve installed at 2 1 2
(during start up). bottom line H3‐C‐1. interconnection to plant 16C‐1.
Node No. : H3-001 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H4D‐A‐ Intention of Line : Scrub column unit (Demethanizer column 3C‐1 inclu
Date : August 12, 2019 35 (rev: 06) 4E‐14 to produce feed gas to 5E‐1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.193 Flow More 1 H3‐FV‐1 stuck open. 1.1 High level in H3‐C‐2. 4 2 8 1.1.1 H3‐LAH‐3, H3-LAL-12 2 2 4
3 H3‐LV‐1 close. 3.1 Steam condensate goes to 4 1 4 3.1.1 Check valve installed at Nitrogen 2 1 2
Nitrogen line. line.
4 Pump H3‐G‐5A/B (Butane 4.1 Feed gas direct to Butane line. 4 2 8 4.1.1 Check valve installed at 2 2 4
external reflux) stop. discharge pump H3‐G‐5A/B.
H.198 Temperature High 1 H3‐TV‐1 stuck open. 1.1 High temperature bottom H3-C-1 4 1 4 2.1.1 H3‐TAH‐1, H3-TI-161/160/157, H3-PAL-3 2 1 2
2 Propane refrigeration upset. 2.1 See event H.194 No. 3 (HC carry
over)
Node No. : H3-001 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H4D‐A‐ Intention of Line : Scrub column unit (Demethanizer column 3C‐1 inclu
Date : August 12, 2019 35 (rev: 06) 4E‐14 to produce feed gas to 5E‐1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.193 Flow More 1 H3‐FV‐1 stuck open. 1.1 High level in H3‐C‐2. 4 2 8 1.1.1 H3‐LAH‐3, H3-LAL-12 2 2 4
H.199 Temperature Low 1 H3‐TV‐1 stuck close. 1.1 Methane breakthrough to 4 2 8 1.1.1 H3‐TAL‐160, H3‐TV‐1 equipped 2 2 4
bottom product. with limit stop, H3-PAH-3, H3-PSV-8A/B
3 H3‐TV‐193 stuck close (while 3.1 Liquid goes to fuel gas system. 2 2 4 3.1.1 H3‐TAL‐190, H3‐TAL‐193 (steam 2 1 2
sending fuel gas to utilities). line).
4 H3-LV-1 fail close 4.1 Low temperature H3-E-1 lead to 2 2 4 4.1.1 H3-TAL-160, H3‐PAH‐163, H3‐PSV‐76. 2 1 2
steam condensate icing resulting
tube expansion
Node No. : H3-001 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H4D‐A‐ Intention of Line : Scrub column unit (Demethanizer column 3C‐1 inclu
Date : August 12, 2019 35 (rev: 06) 4E‐14 to produce feed gas to 5E‐1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.193 Flow More 1 H3‐FV‐1 stuck open. 1.1 High level in H3‐C‐2. 4 2 8 1.1.1 H3‐LAH‐3, H3-LAL-12 2 2 4
H.204 Utilities 1 H3‐E‐1 tube leaks. 1.1 Gas goes to steam line, high 8 2 16 1.1.1 H3‐PAH‐163, continuous Nitrogen 2 2 4
pressure in steam line. purging to steam line, H3‐PSV‐76.
2 H3‐E‐18 tube leaks (while 2.1 Feed gas goes to steam line. 8 2 16 2.1.1 H1‐PAHH‐22 (H1‐AV‐2B open). 2 2 4
sending fuel gas to utility plant).
6 No Nitrogen purging to H3‐C‐13. 6.1 High level in H3‐C‐13, steam 8 2 16 6.1.1 H3‐LIC‐1 : H3‐LV‐1 open, H3‐TAL‐160. 4 2 8
blockage.
8 Steam trap (H3‐L‐5) trouble. 8.1 Less steam supply to reboiler 4 1 4 8.1.1 H3‐TAL‐193 2 1 2
(H3‐E‐18).
H.205 Start-up 1 No cooling down to pump 1.1 Pump H3‐G‐1A/B mechanical 2 2 4 1.1.1 OP/WI start up. 1 2 2
H3‐G‐1A/B. problem.
2 Pump suction strainer H3‐G‐1A/B 2.1 Pump cavitation, low flow discharge 2 2 4 2.1.1 H3-FV-19/20. 2 1 2
blockage. pump.
Node No. : H3-001 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H4D‐A‐ Intention of Line : Scrub column unit (Demethanizer column 3C‐1 inclu
Date : August 12, 2019 35 (rev: 06) 4E‐14 to produce feed gas to 5E‐1
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.193 Flow More 1 H3‐FV‐1 stuck open. 1.1 High level in H3‐C‐2. 4 2 8 1.1.1 H3‐LAH‐3, H3-LAL-12 2 2 4
H.206 Shut-Down 1 Liquid trapped at discharge line 1.1 Thermal expansion. 4 1 4 1.1.1 H3‐PSV‐23/24 (PSV thermal), 2 1 2
pump H3‐G‐1A/B. OP/WI shut down.
H.207 Maintenance 1 Online calibration. 1.1 Train trip/slow down 8 2 16 1.1.1 OP/WI online calibration. 2 2 4
3 PSV blockage during switch over 3.1 Less protection to system. 4 1 4 3.1.1 OP/WI by pass permit. 2 1 2
H3‐PSV‐3A/B.
H.208 Others 2 Tandem seal leaks at H3‐G‐1A/B. 2.1 potential fire. 8 2 16 1.1.1 H3‐PAH‐139/140, H3‐LAL‐13/14. 2 2 4
Scrub column unit (Demethanizer column 3C‐1 including reflux pump 3G ‐1A/B), treatment overhead product in 3C ‐2 through
4E‐14 to produce feed gas to 5E‐1
Scrub column unit (Demethanizer column 3C‐1 including reflux pump 3G ‐1A/B), treatment overhead product in 3C ‐2 through
4E‐14 to produce feed gas to 5E‐1
Scrub column unit (Demethanizer column 3C‐1 including reflux pump 3G ‐1A/B), treatment overhead product in 3C ‐2 through
4E‐14 to produce feed gas to 5E‐1
Scrub column unit (Demethanizer column 3C‐1 including reflux pump 3G ‐1A/B), treatment overhead product in 3C ‐2 through
4E‐14 to produce feed gas to 5E‐1
Scrub column unit (Demethanizer column 3C‐1 including reflux pump 3G ‐1A/B), treatment overhead product in 3C ‐2 through
4E‐14 to produce feed gas to 5E‐1
Scrub column unit (Demethanizer column 3C‐1 including reflux pump 3G ‐1A/B), treatment overhead product in 3C ‐2 through
4E‐14 to produce feed gas to 5E‐1
Scrub column unit (Demethanizer column 3C‐1 including reflux pump 3G ‐1A/B), treatment overhead product in 3C ‐2 through
4E‐14 to produce feed gas to 5E‐1
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
2 H3‐FV‐6 stuck open. 2.1 Reflux carry over, low level in 4 1 4 2.1.1 H3‐LAL‐6, H3-TAL-304. 2 1 2
H3‐C‐5.
3 H3‐EDPV‐2 open 3.1 Low pressure in H3‐C‐4. 4 1 4 3.1.1 EDPV announciator, H3‐PAL‐3, H3-LAL- 2 1 2
(overhead H3‐C‐4 to SS Dry Flare). 6, H3-TAL-304.
4 H3‐FV‐11 stuck open. 4.1 Low level in H3‐C‐4, gas blow by 4 2 8 4.1.1 H3‐LAL‐5, H3‐PAH‐5A, H3-LAL-6, H3- 2 2 4
(Ethane breakthrough) lead to high TAH-3, H3-PSV-13A/B.
pressure depropanizer
5 H3‐PV‐3 stuck open. 5.1 Less ethane reinjection to H5 ‐E‐2 4 1 4 5.1.1 H5-TCLL-3A/B, H5-TAL-2. 2 1 2
lead to less flow hot stream for H2-K-
1 suction heating.
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
6 Two pumps H3‐G‐2A/B running 6.1 Low level in H3‐C‐5. 4 1 4 6.1.1 H3‐LAL‐6. 2 1 2
simultaneously.
7 H3‐FV‐7 stuck open 7.1 See event H.209 No. 6 (Low level) 2 1 2
(Ethane to refrigerant storage).
7.2 Less Ethane to reinjection LNG. 4 1 4 7.2.1 OP/WI sending Ethane to storage 2 1 2
loading.
8 H3‐FV‐8 stuck open 8.1 See event H.209 No. 6 (Low level)
(Ethane to reinjection).
9 H3‐FV‐82 stuck open 9.1 Increase level in H5‐C‐1. 4 1 4 9.1.1 H5‐LAH‐1, H3‐LAL‐6 2 1 2
(during make up Ethane liquid).
10 H3‐HV‐16 mismanage open. 10.1 See event H.209 No. 6 (Low level)
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
H.210 Flow No/Less 1 H3‐FV‐2 stuck close. 1.1 High temperature in H3‐C‐4. 4 1 4 1.1.1 H3‐TAH‐3, H3‐TIC‐3. 2 1 2
2 H3‐ESDV‐1 close 2.1 High temperature to H3‐C‐4. 4 1 4 2.1.1 ESDV announciator, H3‐TAH‐3, 2 1 2
(inlet H3‐E‐14). H3‐TIC‐3.
3 H3‐FV‐6 stuck close. 3.1 High level in H3‐C‐5. 4 1 4 3.1.1 H3‐LAH‐6, H3-FAL-6. 2 1 2
4 H3‐FV‐11 stuck close. 4.1 See event H.209 No. 1 (High level)
5 H3‐ESDV‐19 close 5.1 High level in H3‐C‐4. 4 1 4 5.1.1 ESDV announciator, H3‐LAH‐5. 2 1 2
(up stream H3‐FV‐11).
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
6 H3‐ESDV‐6 close 6.1 Less ethane reinjection to H5 ‐E‐2 4 1 4 6.1.1 H5-TCLL-3A/B to H2-K-1 trip, H5-TAL-2, 2 1 2
(top side H3‐C‐5). lead to less flow hot stream for H2-K- ESDV announciator.
1 suction heating.
7 H3‐PV‐3 stuck close. 7.1 High pressure at H3‐C‐4. 4 1 4 7.1.1 H3‐PAH‐3, H3‐PSV‐8A/B, H3-TAH-168. 2 1 2
9 H3‐ESDV‐18 close (bottom H3‐C‐5). 9.1 High level in H3‐C‐5. 4 1 4 9.1.1 ESDV announciator, H3‐LAH‐6. 2 1 2
9.2 Pump H3‐G‐2A/B trip. 4 1 4 9.2.1 H3‐XL‐302/303, pump trip by ESD type 2 1 2
-3
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
10 Pump H3‐G‐2A/B stop. 10.1 High level in H3‐C‐5. 4 1 4 10.1.1 H3‐XL‐302/303, H3‐LAH‐6, H3‐FAL‐6. 2 1 2
11 Strainer pumps H3‐G‐2A/B blockage. 11.1 Pumps H3‐G‐2A/B cavitations. 4 2 8 11.1.1 H3‐FV‐21/22 open, H3-FAL-6. 2 2 4
12 H3‐FV‐7 stuck close (Ethane to 12.1 High level in H3‐C‐5, no Ethane 4 1 4 12.1.1 H3‐LAH‐6, 20-PAL-4/104. 2 1 2
refrigerant storage). sent to storage.
13 H3‐ESDV‐7 close 13.1 High level in H3‐C‐5, no Ethane 4 1 4 13.1.1 ESDV announciator, H3‐LAH‐6, 20-PAL- 1 1 1
(down stream H3‐FV‐7). sent to refrigerant storage. 4/104.
14 H3‐FV‐8 stuck close. 14.1 See event H.210 No. 11 (High level 2 1 2
H3-C-5)
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
16 H3‐FV‐82 stuck close. 16.1 Decrease level in H5‐C‐1. 2 1 2 16.1.1 H5‐LAL‐1, G4‐AI‐1 (MCR Analyzer), 2 1 2
OP/WI Make up Ethane liquid.
17 H3‐ESDV‐8 close 17.1 Decrease level in H5‐C‐1. 2 1 2 17.1.1 ESDV announciator, H5‐LAL‐1, 2 1 2
(down stream H3‐FV‐82). G4‐AI‐1 (MCR Analyzer),OP/WI Make up
Ethane liquid.
H.211 Flow Reverse 1 Feed gas supply from H3-C-1 to H3- 1.1 Feed gas back to H3‐C‐1. 4 1 4 1.1.1 Check valve installed at down stream 2 1 2
C-4 G3-ESDV-1.
1.2 Feed gas back to H3‐C‐2. 4 1 4 1.2.1 Check valve installed at down 2 1 2
stream H3‐LV‐3.
2 Derime offline. 2.1 Feed gas goes to derime line. 4 1 4 2.1.1 Check valve installed at derime 2 1 2
line.
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
3 Recycle from Propane storage if any 3.1 Off spec Propane goes to 4 1 4 3.1.1 Check valve installed at down 2 1 2
off spec. H3‐C‐4. stream H3‐FV‐11.
4 H3‐C‐5 low pressure. 4.1 Fuel gas goes to H3‐C‐5. 4 1 4 4.1.1 Check valve installed at fuel gas 2 1 2
line.
5 Pump H3‐G‐2A/B stop. 5.1 Propane and Butane reinjection 4 1 4 5.1.1 Check valve installed at down 2 1 2
goes to H3‐C‐5. stream H3‐FV‐8.
5.2 Gas from H5‐E‐1 goes to 4 1 4 5.2.1 Check valve installed at reinjection 2 1 2
H3‐C‐5. header.
6 Stand by pump H3‐G‐2A/B connect to 6.1 Stand by pump reverse rotation. 4 1 4 6.1.1 Check valve installed at discharge line. 2 1 2
discharge line.
7 Minimum flow H3‐FV‐21/22 open. 7.1 Stand by pump reverse rotation. 4 1 4 7.1.1 Check valve installed at up stream H3‐ 2 1 2
FV‐21/22.
3 Propane refrigeration H3-C-10 low 3.1 High pressure in H3‐C‐5. 4 1 4 3.1.1 H3‐PAH‐3, H3‐PSV‐8A/B. 2 1 2
level
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
2 H3-TV-3 stuck close 2.1 Less pressure in H3‐C‐5, low level 4 1 4 2.1.1 H3‐PAL‐3, H3-LAL-6, H3-LAH-5, H3-TAL- 2 1 2
H3-C-5, ethane breakthrough to 3, H3-PAH-5A, H3-PSV-13A/B.
bottom product.
H.214 Temperature High 1 See event H.210 No. 1,2
3 H3‐TV‐3 full open. 3.1 High pressure in H3‐C‐5. 3.1.1 H3-PV-3, H3‐PAH‐3. 2 1 2
4 1 4
3.2 More heavier hydrocarbon at 3.2.1 H3‐AI‐23A/B/C/D/E, H3-LAH-6. 2 1 2
Ethane product.
4 1 4
3.3 High temperature bottom 3.3.1 H3-TIC-3, H3-TAH-3, H3-LAL-5. 2 1 2
deethanizer.
4 1 4
4 Cooling water H3-E-14 blockage 4.1 High temperature feed deethanizer 4.1.1 H3-PV-3, H3‐PAH‐3, H3-TIC-3, H3-TAH- 2 1 2
lead to high pressure deethanizer 3, H3-LAL-5, H3-TAH-172.
4 1 4
4.2 High pressure H3-C-5 lead to low 4.2.1 See event H.209 no. 6 (Low level in H3‐ 2 1 2
level H3-C-5 C‐5).
4 1 4
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
2 H3‐TV‐3 close. 2.1 Low pressure in H3‐C‐5. 2.1.1 H3-PIC-3, H3‐PAL‐3, H3‐TIC‐3 equipped 2 1 2
with limit stop.
4 1 4
2.2 Low temperature bottom deethanizer 2.2.1 H3‐TAL‐3/197, H3‐PAL‐3, H3-LAL-6, H3- 2 1 2
lead to more lighter hydrocarbon at LAH-5,H3-PAH-5A, H3-PSV-13A/B.
deethanizer bottom.
4 1 4
3 H3‐ESDV‐26 close 3.1 Low temperature bottom deethanizer 3.1.1 ESDV announciator, H3‐TAL‐3/197. H3 ‐ 2 1 2
(down stream H3‐TV‐3). lead to more lighter hydrocarbon at PAL‐3, H3-LAL-6, H3-LAH-5,H3-PAH-5A,
deethanizer bottom. H3-PSV-13A/B.
4 1 4
4 H3‐ESDV‐24 close 4.1 Low temperature ethane off-gas to 4.1.1 ESDV announciator, H3‐ESDV‐24 2 1 2
(steam inlet to H3‐E‐17). fuel gas. equipped with limit stop, H3‐TAL‐168.
4 1 4
H.216 Level High 1 See event H.209 No. 1,2,5,9
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
H.219 Contaminant 1 Steam put into service prior to 1.1 Steam ingress from H3‐E‐4/17. 1.1.1 OP/WI start up H3‐E‐4/17. 1 1 1
hydrocarbon.
2 1 2
2 Sea water put into service prior to 2.1 Sea water ingress from H3‐E‐14. 2.1.1 OP/WI start up H3‐E‐14. 1 1 1
hydrocarbon.
2 1 2
H.220 Utilities 1 Tube leaks in H3‐E‐14. 1.1 Hydrocarbon goes to sea water 1.1.1 Regular inspection (gas detector) to sea 2 2 4
(potential explosive in sea water water out fall per shift (reguler
out‐fall). monitoring).
4 2 8
2 High elevation cooling water outlet 2.1 Pipe buckle. 2.1.1 Vacuum and air relief valve installed at 2 2 4
at H3‐E‐14. line cooling water outlet.
4 2 8
3 Water trap in H3‐E‐14. 3.1 Thermal expansion, high 3.1.1 H3‐PSV‐6 (PSV thermal). 2 2 4
pressure in cooling water line.
4 2 8
4 H3‐TV‐3 close. 4.1 See event H.215 No. 2
6 Steam trap (H3‐L‐2) trouble. 6.1 Less steam supply to reboiler 6.1.1 H3‐TAL‐197. 2 1 2
(H3‐E‐4).
4 1 4
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
6.2 Condensate from header back to 6.2.1 Check valve installed at down stream H3‐ 2 1 2
H3‐L‐2. L‐2.
4 1 4
7 Tube leaks in H3‐E‐4. 7.1 Hydrocarbon goes to condensate 7.1.1 H1‐PAHH‐22 (H1‐AV‐2B open). 2 1 2
line.
4 1 4
7.2 Hydrocarbon goes to steam line. 7.2.1 Check valve installed at down stream H3‐ 2 1 2
TV‐3.
4 1 4
8 Tube leaks in H3‐E‐17. 8.1 Gas goes to outlet condensate 8.1.1 H1‐PAHH‐22 (H1‐AV‐2B open). 2 1 2
line, potentially explosive.
4 1 4
8.2 Hydrocarbon goes to steam line. 8.2.1 Check valve installed at up stream H3‐ 2 1 2
ESDV‐24.
4 1 4
9 H3‐ESDV‐24 close 9.1 No steam supply to reboiler 9.1.1 ESDV announciator, H3‐TAL‐168, 2 1 2
(steam to H3‐E‐17). (H3‐E‐17). H3‐ESDV‐24 equipped with limit stop.
4 1 4
10 Steam trap blockage. 10.1 Less steam supply to reboiler 10.1.1 H3‐TAL‐168. 2 1 2
(H3‐E‐17).
4 1 4
11 No Nitrogen purging to pump 11.1 Potential fire. 11.1.1 OP/WI maintenance. 2 2 4
H3‐G‐2A/B prior to maintenance.
4 2 8
12 No Nitrogen purging to H3‐C‐4 prior 12.1 Potential fire. 12.1.1 OP/WI maintenance. 2 2 4
to maintenance.
4 2 8
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
H.221 Start-up 1 No cooling down to pumps 1.1 Pump H3‐G‐2A/B mechanical 1.1.1 OP/WI start up. 2 2 4
H3‐G‐2A/B. problem.
4 2 8
2 No lubrication to gear box of pump 2.1 Gear box damage. 2.1.1 OP/WI maintenance. 2 2 4
H3‐G‐2A/B.
4 2 8
H.222 Shut-Down 1 Liquid trapped in H3‐E‐14. 1.1 Thermal expansion. 1.1.1 H3‐PSV‐33A/B, OP/WI Shut down. 2 1 2
4 1 4
2 Liquid trapped in H3‐C‐4/5 column. 2.1 Thermal expansion. 2.1.1 H3‐PSV‐8A/B, OP/WI shut down. 2 1 2
4 1 4
3 Liquid trapped iat discharge pumps 3.1 Thermal expansion. 3.1.1 H3‐PSV‐77/78 (PSV thermal), 2 1 2
H3‐G‐2A/B. OP/WI Shut down.
4 1 4
4 Liquid trapped in Ethane refrigerant 4.1 Thermal expansion. 4.1.1 H3‐PSV‐83 (PSV Thermal). 2 1 2
storage line.
4 1 4
5 Liquid trapped in reinjection to Main 5.1 Thermal expansion. 5.1.1 H3‐PSV‐81 (PSV Thermal). 2 1 2
Exchanger H5‐E‐1 line.
4 1 4
6 Liquid trapped in Ethane MCR 6.1 Thermal expansion. 6.1.1 H3‐PSV‐84 (PSV Thermal). 2 1 2
makeup to HP MCR Separator H5‐C‐1
line.
4 1 4
7 Switch over pumps H3‐G‐2A/B. 7.1 Both pumps stop. 7.1.1 H3‐XL‐302/303, OP/WI switch over. 2 1 2
4 1 4
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
H.223 Maintenance 1 Repairing pump H3‐G‐2A/B. 1.1 Potential of slowdown train 1.1.1 OP/WI Repair pump from maintenance 1 2 2
2 2 4
1.2 Hydrocarbon release to 1.2.1 Task Risk Assessment (TRA) for 1 2 2
atmosphere. repairing pump H3‐G‐2A/B, gas detector
on location.
2 2 4
2 Cleaning suction strainer pump H3‐G‐ 2.1 Potential of slowdown train 1.1.1 OP/WI Repair pump from maintenance 1 2 2
2A/B.
2 2 4
3 Calibration transmitter and analyzer. 3.1 Less protection to system. 3.1.1 By pass permit. 1 1 1
1 2 2
H.224 Others 1 Down stream scrub column problem. 1.1 See event H. 209 no. 10.3
Node No. : H3-002 Dwg No. : H3D‐A‐24 (rev: 07), H3D‐A‐25 (rev: 07), H3D‐A‐26 Intention of Line : Liquid bottom scrub column G3C1 to (Deethanizer c
Date : August 14, 2019 (rev: 08), H3D‐A‐27 (rev: 08) through 3E‐5, 3C‐5, and 3E‐17
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.209 Flow More 1 H3‐FV‐2 stuck open. 1.1 Low temperature to H3‐C‐4. 4 1 4 1.1.1 H3‐TAL‐3, H3‐TIC‐3. 2 1 2
2 Tandem seal leaks at pump 2.1 Ethane expose to blow down 2.1.1 H3‐PAH‐137/138, H3‐LAL‐15/16. 2 2 4
H3‐G‐2A/B. line, potential fire.
2 4 8
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Liquid bottom scrub column G3C1 to (Deethanizer column 3C ‐4) and production of Ethane by treating overhead product
through 3E‐5, 3C‐5, and 3E‐17
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
2 H3‐FV‐12 stuck open. 2.1 Reflux carry over, low level in 4 1 4 2.1.1 H3-LAL-10, H3-TAL-308. 2 1 2
H3‐C‐7.
3 H3‐PDV‐6 stuck open. 3.1 High pressure in H3‐C‐7. 4 1 4 3.1.1 H3‐PAH‐5A, H3‐PSV‐14A/B. 2 1 2
4 H3‐EDPV‐3 open 4.1 Low pressure in H3‐C‐7, Propane 4 1 4 4.1.1 EDPV announciator, H3‐PAL‐5A. 1 1 1
(top side H3‐C‐7). sent to flare.
5 H3‐FV‐14 stuck open. 5.1 Low level in H3‐C‐6, gas blow by 4 1 4 5.1.1 H3‐LAL‐9, H3-PAH-7A, H3-PSV-17A/B. 2 1 2
to H3‐C‐8 lead to high pressure
debutaniizer, bottom product
breakthrough.
6 H3‐FV‐83 stuck open 6.1 Increase level in H5‐C‐1. 4 1 4 6.1.1 H5‐LAH‐1, G4‐AI‐1 (MCR Analyzer), 2 1 2
(during make up Propane liquid). OP/WI make up Propane liquid.
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
7 H3‐FV‐9 stuck open (Propane 7.1 Low level in H3‐C‐7. 4 1 4 7.1.1 H3‐LAL‐10. 2 1 2
reinjection to Main Exchanger H5‐E‐
1).
7.2 Less Propane to bullet storage. 4 1 4 7.2.1 OP/WI sending Propane to storage 2 1 2
loading.
8 H3‐FV‐94 stuck open 8.1 See event H.225 no. 7 (Low level in 2 1 2
(Propane liquid to LPG storage). H3‐C‐7).
9 H3‐FV‐13 stuck open 9.1 See event H.225 no. 7 (Low level in 2 1 2
(Propane to refrigerant storage). H3‐C‐7).
10 H3‐PV‐5A stuck open. 10.1 High pressure in H3‐C‐7. 4 1 4 10.1.1 H3‐PAH‐5A, H3‐PIC‐5A, H3‐PIC‐5B, H3- 2 1 2
PSV-14A/B.
11 H3‐PV‐5B stuck open. 11.1 Propane goes to fuel gas system, 4 1 4 11.1.1 H3‐LAH‐10, H3‐ZL‐6A1. 2 1 2
high level in H3‐C‐7 (H3‐PDV‐6
open).
12 Three pumps H3‐G‐6A/B/C running 12.1 See event H.225 no. 7 (Low level in
simultaneously. H3‐C‐7).
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
13 H3‐HV‐17 mismanage open. 13.1 See event H.225 no. 7 (Low level in
H3‐C‐7).
14 H5‐TV‐45 stuck open 14.1 High temperature Propane to 4 1 4 14.1.1 H5‐TIC‐45, H5-TAL-2, H5-TALL-3A/B 2 1 2
(by pass H5‐E‐2). storage.
H.226 Flow No/Less 1 H3‐FV‐11 stuck close. 1.1 High temperature in H3‐C‐6. 4 1 4 1.1.1 H3‐TAH‐5, H3‐TIC‐5. 2 1 2
2 H3‐FV‐12 stuck close. 2.1 High level in H3‐C‐7. 4 1 4 2.1.1 H3‐LAH‐10, H3-FAL-12. 2 1 2
4 H3‐FV‐14 stuck close 4.1 See event H.225 No. 1(High level in
(bottom H3‐C‐6). H3‐C‐6).
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
5 H3‐FV‐83 stuck close 5.1 No Propane make‐up to H5‐C‐1. 4 1 4 5.1.1 H3‐FIC‐83, make‐up MCR priority 2 1 2
(during make up Propane liquid). from refrigrant storage.
6 H3‐ESDV‐11 close 6.1 No Propane make‐up to H5‐C‐1. 4 1 4 6.1.1 ESDV announciator, H3‐FIC‐83, 2 1 2
(down stream H3‐FV‐83). make‐up MCR priority from refrigrant
storage.
7 H3‐FV‐9 stuck close (Propane to 7.1 No Propane to reinjection LNG. 4 1 4 7.1.1 H5‐AI‐1A/B/C/D/E/F/G/H/I, regular lab 2 1 2
reinjection LNG). sampling analysis.
8 H3‐FV‐94 stuck close 8.1 See event H.225 no. 4(High level in
(Propane to plant 17). H3‐C‐7).
9 H3‐ESDV‐10 close 9.1 High level in H3‐C‐7 (Propane not 4 1 4 9.1.1 ESDV announciator, H3‐LAH‐10. 1 1 1
(down stream H3‐FV‐94 ). sent to plant 17).
10 H3‐FV‐13 stuck close 10.1 See event H.225 no. 4(High level in
(to Propane refrigerant storage). H3‐C‐7).
11 H3‐ESDV‐9 close 11.1 High level in H3‐C‐7 (Propane not 4 1 4 11.1.1 ESDV announciator, H3‐LAH‐10, H5‐AI‐ 1 1 1
(to Propane refrigerant storage). sent to refrigerant storage). 1A/B/C/D/E/F/G/H/I, regular lab sampling
analysis.
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
13 H3‐ESDV‐32 close (down stream H3‐ 13.1 High level in H3‐C‐7. 4 1 4 13.1.1 ESDV announciator, H3‐LAH‐10. 2 1 2
FV‐13).
14 H3‐PV‐5A stuck close. 14.1 See event H.225 no. 7 (Low level in
H3‐C‐7).
17 Pump H3‐G‐6A/B/C stop. 17.1 High level in H3‐C‐7. 4 1 4 17.1.1 H3‐XL‐304/305/306, H3‐LAH‐10, H3‐ 2 1 2
FAL‐12, start stand
by pump H3-G-6A/B/C
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
18 Strainer pumps H3‐G‐6A/B/C 18.1 See event H.225 no. 4(High level in
blockage. G3‐C‐7).
19 H5‐ESDV‐2 close 19.1 No Propane sent to storage, low 4 1 4 19.1.1 ESDV announciator, H5‐TAL‐45. 2 1 2
(down stream H5‐E‐2). temperature Propane in H5 ‐E‐2.
H.227 Flow Reverse 1 Derime offline. 1.1 Feed gas back to derime line. 4 1 4 1.1.1 Check valve installed at derime 2 1 2
line.
2 Feed gas line connect to Propane 2.1 Refrigerant storage contaminated 4 1 4 2.1.1 Check valve installed at down stream H3- 2 1 2
refrigerant storage. by untreated feed to H3‐C‐6. ESDV-9.
3 H3‐FV‐95 open (while withdrawal 3.1 Propane back to H3‐C‐6. 4 1 4 3.1.1 Check valve installed at withdrawal 2 1 2
Propane directly from H3‐C‐6). Propane line (down stream H3‐FV‐95).
4 H3‐C‐7 low pressure. 4.1 Fuel gas goes to H3‐C‐7. 4 1 4 4.1.1 Check valve installed at fuel gas line. 2 1 2
5 Pump H3‐G‐6A/B/C stop. 5.1 Ethane and Butane reinjection 4 1 4 5.1.1 Check valve installed at down stream H3‐ 2 1 2
goes to H3‐C‐7. FV‐9.
5.2 Gas from H5‐E‐1 (down stream 4 1 4 5.2.1 Check valve installed at reinjection 2 1 2
H3‐UV‐7) goes to H3‐C‐7. header.
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
6 Stand by pump G‐6A/B/C connect 6.1 Stand by pump reverse rotation. 4 1 4 6.1.1 Check valve installed at discharge 2 1 2
to discharge line. line.
7 Minimum flow H3‐FV‐25/26/30 7.1 Stand by pump reverse rotation. 4 1 4 7.1.1 Check valve installed at up stream 2 1 2
open. H3‐FV‐25/26/30.
8 Feed gas supply from H3-C-4 to H3- 8.1 Feed gas back to H3‐C‐4. 4 1 4 8.1.1 Check valve installed at down stream H3- 2 1 2
C-6 FV-11.
3 Ethane breakthrough from bottom 3.1 High pressure in H3‐C‐7. 3.1.1 H3‐PAH‐5A, H3‐PIC‐5A, H3-PSV-14A/B. 1 1 1
of H3‐C‐4.
3 H3‐TV‐5 stuck open. 3.1 High pressure in H3‐C‐7. 3.1.1 H3‐PAH‐5A, H3-PSV-14A/B. 2 1 2
4 1 4
3.2 More heavier hydrocarbon at 3.2.1 H3‐TAH‐5, H3‐AI‐21A/B/C, regular lab 2 1 2
Propane. sampling analysis.
4 1 4
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
H.235 Contaminant 1 Steam put into service prior to 1.1 Steam ingress from H3‐E‐6 1.1.1 OP/WI start up H3‐E‐6. 2 1 2
hydrocarbon.
4 1 4
2 Sea water put into service prior to 2.1 Sea water ingress from H3‐E‐7. 2.1.1 OP/WI start up H3‐E‐7. 2 1 2
hydrocarbon.
4 1 4
H.236 Utilities 1 H3‐ESDV‐27 close 1.1 See event H.231 no. 4
(steam inlet to H3‐E‐6).
2 Steam trap (H3‐L‐3) trouble. 2.1 Less steam supply to reboiler 2.1.1 H3‐TAL‐5. 2 1 2
(H3‐E‐6).
4 1 4
2.2 Condensate from header back to 2.2.1 Check valve installed at down 2 1 2
H3‐L‐3. stream H3‐L‐3.
4 1 4
3 Tube leaks in H3‐E‐6. 3.1 Hydrocarbon goes to condensate 3.1.1 H1‐PAHH‐22 (H1‐AV‐2B open). 1 1 1
line.
4 1 4
3.2 Hydrocarbon goes to steam line. 3.2.1 Check valve installed at 1 1 1
downstream H3‐TV‐5.
4 1 4
4 Tube leaks in H3‐E‐7. 4.1 Hydrocarbon goes to sea water 4.1.1 Regular inspection (gas detector) to sea 1 1 1
(potential explosive in sea water water out fall per shift (reguler
out‐fall). monitoring).
4 1 4
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
5 High elevation cooling water outlet 5.1 Pipe buckle. 5.1.1 Vacuum and air relief valve installed at 1 1 1
at H3‐E‐7. line cooling water outlet.
4 1 4
6 Water trapped in H3‐E‐7. 6.1 Thermal expansion, high pressure 6.1.1 H3‐PSV‐15 (PSV thermal). 1 1 1
in cooling water line.
4 1 4
7 No Nitrogen purging to H3‐G‐6A/B/C 7.1 Potential fire. 7.1.1 OP/WI Maintenance. 2 2 4
prior to maintenance.
4 2 8
8 No Nitrogen purging to H3‐C‐6 8.1 Potential fire. 8.1.1 OP/WI Maintenance. 2 2 4
prior to maintenance.
4 2 8
H.237 Start-up 1 Vapor trap at casing pump 1.1 Pump H3‐G‐6A/B/C cavitations. 1.1.1 OP/WI start up. 2 2 4
H3‐G‐6A/B/C.
4 2 8
H.238 Shut-Down 1 Liquid trapped at pump 1.1 Thermal expansion. 1.1.1 OP/WI shut down (liquid drain from 2 1 2
H3‐G‐6A/B/C. 1" casing drain).
4 1 4
2 Liquid trapped in H3‐C‐6 column 2.1 Thermal expansion. 2.1.1 OP/WI shut down (liquid drain from 3" 2 1 2
(during individual shut down) bottom drain to burn pit), H3‐PSV‐13A/B.
4 1 4
3 Liquid trapped in H3‐C‐7 column. 3.1 Thermal expansion. 3.1.1 H3‐PSV‐14A/B, OP/WI shut down 2 1 2
(Liquid drain from H3‐HV‐17).
4 1 4
4 Liquid trapped in feed gas line. 4.1 Thermal expansion. 4.1.1 H3‐PSV‐34 (PSV thermal). 2 1 2
4 1 4
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
5 Liquid trap in Propane refrigerant 5.1 Thermal expansion. 5.1.1 H3‐PSV‐85 (PSV thermal). 2 1 2
storage line.
4 1 4
6 Liquid trapped in down stream 6.1 Thermal expansion. 6.1.1 H5‐PSV‐71/72 (PSV thermal), 2 1 2
H5‐E‐2. OP/WI shut down.
4 1 4
7 Misidentification stand by pump 7.1 All pumps H3‐G‐6A/B/C stop. 7.1.1 H3‐XL‐304/305/306, OP/WI shut 2 1 2
H3‐G‐6A/B/C. down pump H3‐G‐6A/B/C.
4 1 4
H.239 Maintenance 1 Repairing pump H3‐G‐6A/B/C. 1.1 Potential of slowdown train 1.1.1 OP/WI Repair pump from maintenance 1 2 2
2 2 4
1.2 Hydrocarbon release to 1.2.1 Task Risk Assessment (TRA) for 1 2 2
atmosphere. repairing pump H3‐G‐2A/B, gas detector
on location.
2 2 4
2 Cleaning strainer suction pump 2.1 Potential of slowdown train 1.1.1 OP/WI Repair pump from maintenance 1 2 2
H3‐G‐6A/B/C.
2 2 4
3 Calibration transmitter and 3.1 Less protection to system. 3.1.1 By pass permit. 1 1 1
analyzer.
1 2 2
Node No. : H3-003 Dwg No. : H3D‐A‐28 (rev: 07), H3D‐A‐29 (rev: 08), H3D‐A‐32 (rev: 08), Intention of Line : Feeding gas to DePropanizer Column (3C‐6), and p
Date : 14-Aug-19 H5D‐A‐26 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.225 Flow More 1 H3‐FV‐11 stuck open. 1.1 Low temperature to H3‐C‐6. 4 1 4 1.1.1 H3‐TAL‐5, H3‐TIC‐5. 2 1 2
4 Propane liquid trap at casing pump 4.1 Potential fire. 4.1.1 Nitrogen purging from 2". 2 2 4
(during remove impeller pump).
4 2 8
5 PSV blockage during switch over 5.1 Less protection to system. 5.1.1 OP/WI by pass permit. 1 2 2
H3‐PSV‐14A/B, H3‐PSV‐13A/B.
2 2 4
H.240 Others 1 Tandem seal leaks at pump 1.1 Propane expose to blow down 1.1.1 H3‐PAH‐135/136/170, 1 2 2
H3‐G‐6A/B/C. line, potential fire. H3‐LAL‐17/18/19.
2 2 4
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Feeding gas to DePropanizer Column (3C‐6), and production of Propane by treating overhead product through 3E ‐7, 3C ‐7
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
2 H3‐FV‐15 stuck open. 2.1 Reflux carry over, low level in 4 1 4 2.1.1 H3‐FAH‐15, H3‐LAL‐12 2 1 2
H3‐C‐9.
3 H3‐FV‐96 stuck open. 3.1 Production loss 4 1 4 3.1.1 Currently control valve isolated 2 1 2
(H3‐FV‐96).
4 H3‐PDV‐8 stuck open. 4.1 High pressure in H3‐C‐9. 4 1 4 4.1.1 H3‐ZL‐8A1, H3‐PAH‐7A, 2 1 2
H3‐PSV‐18A/B.
5 H3‐EDPV‐4 open 5.1 Low pressure in H3‐C‐9, Butane 4 1 4 5.1.1 EDPV announciator, H3‐PAL‐7A, 1 1 1
(down stream H3‐PDV‐8). sent to flare. H3‐PDIC‐8
6 H3‐LV‐11 stuck open (during bottom 6.1 Low level in H3‐C‐8. 4 1 4 6.1.1 H3‐LAL‐11. 2 1 2
product sent to plant 20/storage).
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
8 Two pumps H3‐G‐11A/B running 8.1 See event H.241 no. 6 (Low level in 1 1 1
simultanously. H3‐C‐8).
10 H3‐PV‐7B stuck open. 10.1 Butane goes to fuel gas system, 4 1 4 10.1.1 H3‐ZL‐8A1, H3‐LAH‐12. 2 1 2
high level in H3‐C‐9.
11 Two pumps H3‐G‐7A/B running 11.1 See event H.241 no. 4 (Low level in 1 1 1
simultanously. H3‐C‐9).
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
12 H3‐HV‐31 mismanage open. 12.1 See event H.241 no. 4 (Low level in
H3‐C‐9).
13 H3‐FV‐34 stuck open. 13.1 Low level in H3‐C‐9. 4 1 4 13.1.1 H3‐FR‐34, H3‐LAL‐12, 2 1 2
20‐LAHH‐109 (SL&M)
14 H3‐FV‐92 stuck open. 14.1 Warner Butane sent to storage Plant 4 1 4 14.1.1 H3-LIC-35 2 1 2
17
15 Two pumps H3‐G‐5A/B running 15.1 See event H.241 no. 4 (Low level in
simultanously. H3‐C‐9).
16 H3‐FV‐10 stuck open (Butane to 16.1 See event H.241 no. 4 (Low level in
reinjection). H3‐C‐9).
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
17 More flow from LPG new reinjection 17.1 High level H3-C-9 (Exces LPG flow 1 4 4 17.1.1 H3-LAH-12, H3-LIC-12 1 2 2
line through H3-FV-23/24)
H.242 Flow No/Less 1 H3‐FV‐14 stuck close. 1.1 High temperature in H3‐C‐8. 4 1 4 1.1.1 H3‐TAH‐6, H3‐TIC‐6 2 1 2
2 H3‐FV‐15 stuck close. 2.1 High level in H3‐C‐9. 4 1 4 2.1.1 H3‐LAH‐12, H3-FAL-15 2 1 2
4 H3‐ESDV‐22 close (bottom H3‐C‐8). 4.1 High level in H3‐C‐8. 4 1 4 4.1.1 ESDV announciator, H3‐LAH‐11. 1 1 1
4.2 Pump H3‐G‐11A/B trip (during 4 1 4 4.2.1 H3‐XL‐307/308, pump trip by ESD type- 1 1 1
production sent to plant 16). 3.
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
6 H3‐ESDV‐13 close 6.1 High level in H3‐C‐8. 4 1 4 6.1.1 ESDV announciator, H3‐LAH‐11. 1 1 1
(down stream H3‐LV‐11).
7 Pump H3‐G‐11A/B stop. 7.1 High level in H3‐C‐8. 4 1 4 7.1.1 H3‐XL‐307/308, H3‐LAH‐11, OP/WI 2 1 2
switch over from plant 16 to plant 20D
(both pumps H3‐G‐11A/B fail).
8 Strainer suction pumps 8.1 High level in H3‐C‐8. 4 1 4 8.1.1 H3‐LAH‐11. 2 1 2
H3‐G‐11A/B blockage.
8.2 Pumps H3‐G‐11A/B cavitations. 4 1 4 8.2.1 H3‐XL‐307/308, H3‐FIC‐32/33 2 1 2
9 H3‐PV‐7A stuck close. 9.1 H3‐PDV‐8 open, low pressure in 4 1 4 9.1.1 H3‐PAL‐7A, H3‐PIC‐7B 2 1 2
H3‐C‐9.
10 H3‐ESDV‐12 close 10.1 Line to fuel gas blockage. 4 1 4 10.1.1 ESDV announciator, H3‐PSV‐18A/B. 1 1 1
(down stream H3‐PV‐7B).
11 H3‐ESDV‐21 close 11.1 High level in H3‐C‐9. 4 1 4 11.1.1 ESDV announciator, H3‐LAH‐12. 1 1 1
(bottom H3‐C‐9).
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
12 Pump H3‐G‐7A/B stop. 12.1 Low pressure in suction pump 4 1 4 12.1.1 H3‐XL‐13A/B, H3‐PAL‐34, H3‐PALL‐ 2 1 2
H3‐G‐5A/B. 35A/B (H3‐G‐7A/B trip), Standing
Instruction : less Butane recycle.
14 H3‐FV‐34 stuck close. 14.1 Can not receive/sent Butane to 4 1 4 14.1.1 Butane supply to storage balances by 2 1 2
other train. other trains
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
15 H3‐ESDV‐14 close 15.1 Can not receive/sent Butane 4 1 4 15.1.1 ESDV announciator. 1 1 1
(down stream H3‐FV‐34). to/from other train.
17 H3‐ESDV‐15 close 17.1 High level H3-C-9 4 1 4 17.1.1 ESDV announciator, H3‐LAH-12 1 1 1
(down stream H3‐FV‐92).
20 H3‐FV‐10 stuck close 20.1 Discharge pump H3‐G‐5A/B 4 1 4 20.1.1 H3‐FIC‐23/24, H3‐PSV‐79/80 (PSV 2 1 2
(reinjection to H5‐E‐1). blockage. thermal).
H.243 Flow Reverse 1 Derime offline. 1.1 Feed gas back to derime line. 4 1 4 1.1.1 Check valve installed at derime 2 1 2
line.
2 H3‐C‐9 low pressure. 2.1 Fuel gas goes to H3‐C‐9. 4 1 4 2.1.1 Check valve installed at fuel gas 2 1 2
line.
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
3 Stand by pump H3‐G‐11A/B 3.1 Stand by pump H3‐G‐11A/B 4 1 4 3.1.1 Check valve installed at 2 1 2
connect to discharge line. reverse rotation. discharge line.
4 Discharge pump H3‐G‐11A/B 4.1 Discharge pump H3‐G‐11A/B 4 1 4 4.1.1 Check valve installed at interconnecting 2 1 2
connected with bottom of H3‐E‐10. back to H3‐C-8 line.
5 Minimum flow H3‐FV‐32/33 5.1 Stand by pump H3‐G‐11A/B 4 1 4 5.1.1 Check valve installed at up stream H3‐ 2 1 2
open. reverse rotation. FV‐32/33.
6 Pump H3‐G‐5A/B stop. 6.1 Butane reinjection goes to 4 1 4 6.1.1 Check valve installed at down 2 1 2
H3‐C‐9. stream H3‐FV‐10.
6.2 Gas from H5‐E‐1 (down stream 4 1 4 6.2.1 Check valve installed at 2 1 2
H3‐UV‐7) goes to H3‐C‐7. reinjection header.
7 Stand by pump H3‐G‐5A/B 7.1 Stand by pump H3‐G‐5A/B 4 1 4 7.1.1 Check valve installed at 2 1 2
connect to discharge line. reverse rotation. discharge line.
8 Minimum flow H3‐FV‐23/24 8.1 Stand by pump H3‐G‐5A/B 4 1 4 8.1.1 Check valve installed at up 2 1 2
open. reverse rotation. stream H3‐FV‐23/24.
9 Stand by pump H3‐G‐7A/B 9.1 Stand by pump H3‐G‐7A/B 4 1 4 9.1.1 Check valve installed at 2 1 2
connect to discharge line. reverse rotation. discharge line.
10 Minimum flow H3‐FV‐27/28 10.1 Stand by pump H3‐G‐7A/B 4 1 4 10.1.1 Check valve installed at up 2 1 2
open. reverse rotation. stream H3‐FV‐27/28.
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
11 Switch over from plant 16 to 11.1 High temperature condensate 4 1 4 11.1.1 Check valve installed at line to 2 1 2
plant 20. from plant 16 goes to plant 20. plant 16, OP/WI switch over plant 16 to
plant 20.
12 H3‐TV‐155 stuck open. 12.1 Hot Butane to Butane recycle. 4 1 4 12.1.1 Check valve installed at 3P234‐ 2 1 2
3"‐FH2B‐C38 line, H3‐TAH‐178.
13 Butane sent to plant 17. 13.1 Butane inside pipe line to LPG 4 1 4 13.1.1 Check valve installed at up 2 1 2
storage back to up stream. stream H3‐FV‐92.
14 transfer LPG utilizing new reinjection 14.1 reverse flow to other train 4 1 4 Check valve installed at suction H3-G-5 2 1 2
line & inlet H3-E-13
3 High pressure from new external 3.1 High level H3-C-9, butane stream 3.1.1 H3-PDIC-8, H3-LAH-12. 2 1 2
reinjection line from H3-G-7 could not enter H3-E-13
during external reinjection
2 2 4
3.2 H3-E-13 rupture 3.2.1 H3-PSV-144 2 2 4
2 4 8
H.245 Pressure Low 1 See event H.241 No. 5
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
3 H3‐PV‐7B stuck open. 3.1 Less pressure in H3‐C‐9 lead to 3.1.1 H3‐PAL‐7A, H3‐LAH‐12, H3‐ZL‐8A1. 2 1 2
heavy hydrocarbon carry over to
butane product.
4 1 4
H.246 Temperature High 1 See event H.241 No. 6
3 H3‐TV‐6 stuck open. 3.1 More heavier hydrocarbon at Butane 3.1.1 H3‐TAH‐6, H3‐AI‐24A/B/C/D/E, H3-LAH- 2 1 2
condensate drum (H3‐C‐9). 12, H3-LAL-11.
4 1 4
3.2 High pressure in H3‐C‐9. 3.2.1 H3‐PAH‐7A, H3-PSV-17A/B, H3-PSV- 2 1 2
18A/B.
4 1 4
4 Propane refrigerant upset at 4.1 Pump H3‐G‐5A/B cavitation. 4.1.1 H3‐XL‐12A/B, H3‐TAH‐178. 2 1 2
H3‐E‐13.
4 1 4
5 Mismanage close cooling water 5.1 Hot temperature Butane sent to 5.1.1 H3‐TAH‐9. 2 2 4
at H3‐E‐10. condensate storage tank (Plant 20).
4 2 8
6 H3‐TV‐155 stuck open. 6.1 Hot temperature Butane sent to LPG 6.1.1 H3‐TAH‐155. 2 2 4
storage tank (Plant 17)
4 2 8
H.247 Temperature Low 1 See event H.241 No. 1
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
2 H3‐TV‐6 stuck close. 2.1 Low pressure in H3‐C‐8. 2.1.1 H3‐PAL‐7A, H3-LAL-12, H3-LAH-11, H3- 2 1 2
TAL-6.
4 1 4
2.2 Butane breakthrough (Reid 2.2.1 H3‐TAL‐6. 2 1 2
Vapour Pressure high ‐ RVP).
4 1 4
3 H3‐ESDV‐28 close 3.1 Low pressure in H3‐C‐8. 3.1.1 ESDV announciator, H3‐PAL‐7A, H3- 2 1 2
(down stream H3‐TV‐6). LAL-12, H3-LAH-11, H3‐TAL‐6.
4 1 4
3.2 See event H. 151 no. 2 (Butane
break through).
4 H3‐TV‐155 stuck close. 4.1 Low temperature Butane sent to LPG 4.1.1 H3‐TAL‐155. 2 2 4
storage tank (Plant 17).
4 2 8
5 H3-C-9 exposed with low temperature 5.1 Material damage, high pressure in H3-TI-180 1 2 2
propane from new LPG reinjection H3-C-9
line( via H3-FV-23/24)
2 2 4
6 Inlet H3-E-13 exposed with low 6.1 Material damage in H3-E-13 due to OP/WI new LPG reinjection line 1 2 2
temperature propane from new LPG propane reinjection stream backflow
reinjection line (in case low to outlet of H3-E-13.
pressure/trip H3-G-7)
2 2 4
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
5 Upstream composition change from 5.1 See event H.225 No.1.1,1.2 , See
bottom H3-C-6 event H.226 No.1.1,1.2
H.251 Contaminant 1 Steam put into service prior to 1.1 Steam ingress from H3‐E‐8 1.1.1 OP/WI start up H3‐E‐8. 1 2 2
hydrocarbon.
1 4 4
2 Sea water put into service prior 2.1 Sea water ingress from H3‐E‐9/10. 2.1.1 OP/WI start up H3‐E‐9/10. 1 2 2
to hydrocarbon.
1 4 4
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
2 Tube leaks in H3‐E‐8. 2.1 Hydrocarbon goes to condensate. 2.1.1 H1‐PAHH‐22 (H1‐AV‐2B open). 2 1 2
4 1 4
3 Steam trap (H3‐L‐4) trouble. 3.1 Less steam supply to reboiler 3.1.1 H3‐TAL‐6. 2 1 2
(H3‐E‐8).
4 1 4
4 Tube leaks in H3‐E‐10 4.1 Hydrocarbon goes to sea water 4.1.1 Regular inspection (gas detector) to sea 2 1 2
(potential explosive in sea water water out fall per shift (reguler
out‐fall). monitoring).
4 1 4
5 Water trapped in H3‐E‐10 5.1 Thermal expansion, high pressure in 5.1.1 H3‐PSV‐20 (PSV thermal). 2 1 2
cooling water line.
4 1 4
6 Tube leaks in H3‐E‐9. 6.1 Hydrocarbon goes to sea water 6.1.1 Regular inspection (gas detector) to sea 2 1 2
(potential explosive in sea water water out fall per shift (reguler
out‐fall). monitoring).
4 1 4
7 Water trapped in H3‐E‐9 7.1 Thermal expansion, high pressure in 7.1.1 H3‐PSV‐19 (PSV thermal). 2 1 2
cooling water line.
4 1 4
8 High elevation cooling water outlet at 8.1 Pipe buckle. 8.1.1 Vacuum and air relief valve installed at 2 1 2
H3‐E‐9. line cooling water outlet.
4 1 4
9 Switch over PSV for recertification. 9.1 No protection to system (PSV 9.1.1 OP/WI maintenance PSV. 2 1 2
blockage).
4 1 4
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
10 No Nitrogen purging to pump H3‐G‐ 10.1 Potential fire. 10.1.1 OP/WI Maintenance. 2 1 2
11A/B prior to maintenance.
4 2 8
11 No Nitrogen purging to pump 11.1 Potential fire. 11.1.1 OP/WI Maintenance. 2 2 4
H3‐G‐7A/B prior to maintenance.
4 2 8
12 No Nitrogen purging to pump 12.1 Potential fire. 12.1.1 OP/WI Maintenance. 2 2 4
H3‐G‐5A/B prior to maintenance.
4 2 8
H.253 Start-up 1 Starting stand by pump 1.1 pump H3‐G‐5A/B cavitations.(See
H3‐G‐5A/B. event H.241 no.15.2)
2 No lubrication to gear box of 2.1 Gear box damage. 2.1.1 OP/WI Start up. Consider to provide 2 2 4
pump H3‐G‐5A/B. permissive start prior to gear box has to
be lubricated with lube oil (Hazops
recommendation 2009).
4 2 8
3 Switching bottom product to 3.1 Hot product from plant 16 goes 2.1.1 OP/WI switching bottom product. 2 1 2
Plant 16 or plant 20 and vice to plant 20.
versa.
4 1 4
4 Cooling water put in service prior 4.1 Sea water goes to condensate. 3.1.1 OP/WI start up H3‐E‐10. 2 1 2
to start up H3‐E‐10
4 1 4
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
5 Vapor trap at casing pump 5.1 Pump cavitations. 5.1.1 OP/WI start up. 2 1 2
H3‐G‐7A/B.
4 1 4
6 Vapor trap at casing pump 6.1 Pump cavitations. 6.1.1 OP/WI start up. 2 1 2
H3‐G‐5A/B.
4 1 4
7 Vapor trap at casing pump 7.1 Pump cavitations. 7.1.1 OP/WI start up. 2 1 2
H3‐G‐11A/B.
4 1 4
H.254 Shut-Down 1 Liquid trapped in H3‐C‐8 column 1.1 Thermal expansion. 1.1.1 OP/WI shut down (liquid drain from 3" 2 1 2
(during individual shut down) bottom drain to burn pit), H3‐PSV‐17A/B.
4 1 4
2 Liquid trapped in H3‐E‐10 2.1 Thermal expansion. 2.1.1 H3‐PSV‐87A/B 2 1 2
4 1 4
3 Liquid trapped at pump H3‐G‐11A/B. 3.1 Thermal expansion. 3.1.1 OP/WI shut down (liquid drain 2 1 2
from 1" casing drain).
4 1 4
4 Mismanage operation pump 4.1 Both pumps stop. 4.1.1 OP/WI switching bottom product. 2 1 2
H3‐G‐11A/B.
4 1 4
5 Liquid trapped in H3‐C‐9 column. 5.1 Thermal expansion. 5.1.1 OP/WI shut down (liquid drain from H3‐ 2 1 2
HV‐31), H3‐PSV‐18A/B.
4 1 4
6 Liquid trapped at pump 6.1 Thermal expansion. 6.1.1 OP/WI shut down (liquid drain from 1" 2 1 2
H3‐G‐7A/B. casing drain).
4 1 4
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
7 Mismanage operation pump 7.1 Both pumps stop. 7.1.1 H3‐PAL‐34, auto start stand by pump H3 ‐ 2 1 2
H3‐G‐7A/B. G‐7A/B (HOA in auto position).
4 1 4
8 Liquid trapped at pump 8.1 Thermal expansion. 8.1.1 H3‐PSV‐79/80 (PSV‐thermal), 2 1 2
H3‐G‐5A/B. OP/WI Shut down (Liquid drain
from 1" casing drain).
4 1 4
9 Mismanage operation pump 9.1 Both pumps stop. 9.1.1 OP/WI shut down pump 2 1 2
H3‐G‐5A/B. H3‐G‐5A/B.
4 1 4
10 Liquid trapped between 10.1 Thermal expansion. 10.1.1 H3‐PSV‐82. 2 1 2
H3‐FV‐92 and H3‐ESDV‐15.
4 1 4
11 Liquid trapped in H3‐E‐13. 11.1 Thermal expansion. 11.1.1 H3‐PSV‐22 (PSV thermal). 2 1 2
4 1 4
H.255 Maintenance 1 Repairing pump H3‐G‐7A/B, H3‐G 1.1 Potential of slowdown train 1.1.1 OP/WI Repair pump from maintenance 1 2 2
5A/B and H3‐G‐11A/B.
2 2 4
1.2 Hydrocarbon release to 1.2.1 Gas detector, Task Risk Assessment 1 2 2
atmosphere. (TRA) for repairing
pump H3‐G‐7A/B, H3‐G‐5A/B and H3‐G‐
11A/B.
2 2 4
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
2 Cleaning strainer suction pump 2.1 Potential of slowdown train 1.1.1 OP/WI Repair pump from maintenance 1 2 2
H3‐G‐7A/B, H3‐G‐5A/B,
H3‐G‐11A/B.
2 2 4
3 Calibration transmitter and 3.1 Less protection to system. 3.1.1 By pass permit. 1 2 2
analyzer.
2 2 4
6 PSV blockage during switch over 6.1 Less protection to system. 6.1.1 SOP by pass permit. 1 2 2
H3‐PSV‐17A/B, H3‐PSV‐18A/B, H3‐
PSV‐87A/B.
2 2 4
6.2 Hydrocarbon release to 6.2.1 Hazard Identification and Risk 1 2 2
atmosphere. Assessment (HIRA) for switch
over H3‐PSV‐17A/B, H3‐PSV‐
18A/B, H3-PSV-87A/B
2 2 4
H.256 Other 1 Tandem seal leaks at pump H3‐G‐ 1.1 Butane expose to blow down line, 1.1.1 H3‐PAH‐141/142, H3‐LAL‐22/23, gas 2 2 4
7A/B. potential fire. detector
2 4 8
2 Tandem seal leaks at pump 2.1 Butane expose to blow down line, 2.1.1 H3‐PAH‐133/134, H3‐LAL‐24/25, gas 2 2 4
H3‐G‐5A/B. potential fire. detector
2 4 8
Node No. : H3-004 Dwg No. : H3D‐A‐30 (rev: 06), H3D‐A‐31 (rev: 08), H3D‐A‐32 (rev: 08) Intention of Line : Feeding gas to DeButanizer Column (3C‐8), treatme
Date : 14-Aug-19 bottom of 3C‐8
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.241 Flow More 1 H3‐FV‐14 stuck open. 1.1 Low temperature to H3‐C‐8. 4 1 4 1.1.1 H3‐TAL‐6, H3‐TIC‐6 2 1 2
3 Tandem seal leaks at pump 3.1 Butane expose to blow down line, 3.1.1 H3‐PAH‐131/132, H3‐LAL‐20/21, gas 2 2 4
H3‐G‐11A/B. potential fire. detector
2 4 8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
8 3
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Feeding gas to DeButanizer Column (3C‐8), treatment overhead product through 3E ‐9, 3C ‐9 and production Buthane from
bottom of 3C‐8
Node No. : H3-005 Dwg No. : H3D‐A‐33 (rev: 08), H3D‐A‐34 (rev: 04) Intention of Line : Feed gas used for Deriming (derime line)
Date : 14-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.257 Flow More 1 H3‐EDPV‐6 open (top side H3‐E‐2), 1.1 Derime gas dispose to flare, less 4 2 8 1.1.1 EDPV announciator, H1-PDAH-14B, H2- 2 2 4
during sending hot derime gas. production. PDAH-6/7/203
2 H3‐PV‐9 stuck open. 2.1 High pressure derime gas. 2 2 4 2.1.1 H3‐PAH‐9, H3‐PAHH‐156A/B, 1 2 2
H3‐PSV‐5A/B/C/D.
3 H3-TV-2 stuck open 3.1 High temperature gas derime 4 1 4 3.1.1 H3-TAH-300 2 1 2
H.258 Flow No/Less 1 H2‐ESDV‐5 close (inlet H3‐E‐2). 1.1 No derime gas. 2 1 2 1.1.1 ESDV announciator. 1 1 1
2 H3‐PV‐9 stuck close. 2.1 No derime gas, less pressure 2 1 2 2.1.1 H3‐FQI‐17, OP/WI gas derime transfer. 1 1 1
derime gas.
3 H3‐ESDV‐3 close (inlet H3‐E‐2). 3.1 No derime gas to other trains. 2 1 2 3.1.1 ESDV announciator, H3-FI-17, OP/WI 1 1 1
gas derime transfer.
H.259 Flow Reverse 1 Derime to H3‐C‐8 offline. 1.1 Butane goes to derime line. 4 1 4 1.1.1 Check valve installed at derime line. 2 1 2
2 Derime to H3‐C‐6 offline. 2.1 Propane goes to derime line. 4 1 4 2.1.1 Check valve installed at derime line. 2 1 2
3 Derime to H3‐E‐13 (tube side) offline. 3.1 Butane goes to derime line. 4 1 4 3.1.1 Check valve installed at derime line. 2 1 2
4 Derime to H3‐E‐12, H3‐E‐5, 4.1 Propane refrigerant goes to 4 1 4 4.1.1 Check valve installed at derime line. 2 1 2
H3‐C‐10, H3‐E‐13 (shell side) derime line.
offline.
5 Derime to H3‐E‐14 offline. 5.1 Bottom product scrub column H3‐ 4 1 4 5.1.1 Check valve installed at derime line. 2 1 2
C‐1 goes to derime line.
6 Derime to H4‐E‐12 offline. 6.1 Feed gas goes to derime line. 4 1 4 6.1.1 Check valve installed at derime line. 2 1 2
Node No. : H3-005 Dwg No. : H3D‐A‐33 (rev: 08), H3D‐A‐34 (rev: 04) Intention of Line : Feed gas used for Deriming (derime line)
Date : 14-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.257 Flow More 1 H3‐EDPV‐6 open (top side H3‐E‐2), 1.1 Derime gas dispose to flare, less 4 2 8 1.1.1 EDPV announciator, H1-PDAH-14B, H2- 2 2 4
during sending hot derime gas. production. PDAH-6/7/203
7 Derime to pump H5‐G‐1A/B offline. 7.1 LNG goes to derime line. 4 1 4 7.1.1 Check valve installed at derime line. 2 1 2
8 Derime to H5‐C‐2, H5‐E‐2 offline. 8.1 LNG goes to derime line. 4 1 4 8.1.1 Check valve installed at derime line. 2 1 2
9 Derime to H5‐E‐1, H5‐C‐1 offline 9.1 MCR goes to derime line. 4 1 4 9.1.1 Check valve installed at derime line. 2 1 2
(MCR side).
10 Derime to H5‐E‐1 offline 10.1 MCR goes to derime line. 4 1 4 10.1.1 Check valve installed at derime line. 2 1 2
(shell side).
11 Derime to H4‐C‐7, H4‐K‐2, 11.1 MCR goes to derime line. 4 1 4 11.1.1 Check valve installed at derime line. 2 1 2
H4‐E‐5 offline.
12 Derime to H4‐C‐8, H4‐K‐3, 12.1 MCR goes to derime line. 4 1 4 12.1.1 Check valve installed at derime line. 2 1 2
H4‐E‐6 offline.
13 Derime to H4‐E‐7, H4‐E‐8, H4‐E‐9 13.1 MCR goes to derime line. 4 1 4 13.1.1 Check valve installed at derime line. 2 1 2
offline.
14 Derime to H4‐C‐2, H4‐C‐12 offline. 14.1 Propane goes to derime line. 4 1 4 14.1.1 Check valve installed at derime line. 2 1 2
15 Derime to H4‐C‐3 offline. 15.1 Propane goes to derime line. 4 1 4 15.1.1 Check valve installed at derime line. 2 1 2
16 Derime to H4‐C‐4 offline. 16.1 Propane goes to derime line. 4 1 4 16.1.1 Check valve installed at derime line. 2 1 2
17 Derime to H2‐C‐4 offline. 17.1 Feed gas goes to derime line. 4 1 4 17.1.1 Check valve installed at derime line. 2 1 2
Node No. : H3-005 Dwg No. : H3D‐A‐33 (rev: 08), H3D‐A‐34 (rev: 04) Intention of Line : Feed gas used for Deriming (derime line)
Date : 14-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.257 Flow More 1 H3‐EDPV‐6 open (top side H3‐E‐2), 1.1 Derime gas dispose to flare, less 4 2 8 1.1.1 EDPV announciator, H1-PDAH-14B, H2- 2 2 4
during sending hot derime gas. production. PDAH-6/7/203
H.262 Temperature High 1 H3‐TV‐2 stuck open. 1.1 High temperature feed gas, 4 1 4 1.1.1 H3‐TAH‐300, OP/WI deriming. 2 1 2
potential thermal shock 5‐E‐1 other
Train
H.263 Temperature Low 1 H3‐TV‐2 stuck close. 1.1 Incomplete deriming to equipment. 4 1 4 1.1.1 H3‐TAL‐300, OP/WI deriming. 2 1 2
2 H3‐ESDV‐4 close (down stream H3‐ 2.1 Incomplete deriming to equipment. 4 1 4 2.1.1 ESDV announciator, H3‐TAL‐300, 2 1 2
TV‐2). OP/WI deriming.
H.267 Contaminant 1 Steam put in service prior to derime 1.1 Steam goes to derime gas. 2 1 2 1.1.1 OP/WI deriming. 1 1 1
gas.
H.268 Utilities 1 Steam trap (H3‐L‐1) trouble. 1.1 Less steam supply to Derime 2 1 2 1.1.1 H3‐TAL‐300, OP/WI deriming. 1 1 1
Heater (H3‐E‐2).
Node No. : H3-005 Dwg No. : H3D‐A‐33 (rev: 08), H3D‐A‐34 (rev: 04) Intention of Line : Feed gas used for Deriming (derime line)
Date : 14-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.257 Flow More 1 H3‐EDPV‐6 open (top side H3‐E‐2), 1.1 Derime gas dispose to flare, less 4 2 8 1.1.1 EDPV announciator, H1-PDAH-14B, H2- 2 2 4
during sending hot derime gas. production. PDAH-6/7/203
1.2 Condensate from header back to 2 1 2 1.2.1 Check valve installed at down 1 1 1
H3‐L‐1. stream H3‐L‐1.
2 Tube leaks in H3‐E‐2. 2.1 Derime gas goes to condensate 2 1 2 2.1.1 Check valve installed at down 1 1 1
line. stream H3‐TV‐2.
H.270 Shut-Down 1 Derime gas trapped in H3‐E‐2. 1.1 Thermal expansion. 2 2 4 1.1.1 H3‐TIC‐2 , OP/WI shut down deriming. 1 2 2
H.271 Maintenance 1 Online calibration. 1.1 lack of monitoring and control 1.1.1 Stand by operator during calibration 1 2 2
program .
2 2 4
2 PSV blockage during switch over 2.1 Less protection to system. 2.1.1 OPWI by pass permit. 2 1 2
H3‐PSV‐5A/B/C/D.
2 2 4
H.272 Others 1 No causes identified.
Node No. : H3-005 Dwg No. : H3D‐A‐33 (rev: 08), H3D‐A‐34 (rev: 04) Intention of Line : Feed gas used for Deriming (derime line)
Date : 14-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.257 Flow More 1 H3‐EDPV‐6 open (top side H3‐E‐2), 1.1 Derime gas dispose to flare, less 4 2 8 1.1.1 EDPV announciator, H1-PDAH-14B, H2- 2 2 4
during sending hot derime gas. production. PDAH-6/7/203
Node No. : H3-005 Dwg No. : H3D‐A‐33 (rev: 08), H3D‐A‐34 (rev: 04) Intention of Line : Feed gas used for Deriming (derime line)
Date : 14-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.257 Flow More 1 H3‐EDPV‐6 open (top side H3‐E‐2), 1.1 Derime gas dispose to flare, less 4 2 8 1.1.1 EDPV announciator, H1-PDAH-14B, H2- 2 2 4
during sending hot derime gas. production. PDAH-6/7/203
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
4 H4‐UV‐50 full open. 4.1 High pressure 1st stage suction 8 1 8 4.1.1 H4‐PAH‐2, H4‐PSV‐1A/B/C. 4 1 4
compressor H4‐K‐1 (H4‐C‐4).
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
7 H4‐UV‐51 open. 7.1 High pressure 2nd stage suction 8 1 8 7.1.1 H4‐PAH‐10, H4‐PSV‐3A/B/C/D. 4 1 4
compressor H4‐K‐1 (H4‐C‐3).
8 H4‐UV‐52 open. 8.1 High pressure 3rd stage suction 8 1 8 8.1.1 H4‐PAH‐200/201, H4‐PSV‐4A/B, G4- 4 1 4
compressor H4‐K‐1 (H4‐C‐12). PSV-31A/B.
9 H4‐HV‐6 open 9.1 High level in H4‐C‐1. 4 1 4 9.1.1 H4‐LAH‐4, H4‐FQI‐4, OP/WI Operation 2 1 2
(Propane liquid make‐up). to transfer C3 via G4-C-5.
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
15 H4‐EDPV‐2 open (top side H4‐C‐1). 15.1 Low pressure H4‐C‐1. 4 1 4 15.1.1 EDPV announciator, H4‐PAL‐7. 2 1 2
H.274 Flow No/Less 1 H4‐ESDV‐10 close (discharge from 1.1 High pressure discharge 4 2 8 1.1.1 ESDV announciator, H4‐UIC‐50/51/52, 2 2 4
compressor H4‐K‐1). compressor (H4‐E‐1A/B). H4-PAH-6B,
H4‐PSV‐2A/B/C/D.
2 H4‐ESDV‐11 fail close (bottom of 2.1 High level in boot part 4 1 4 2.1.1 ESDV announciator, 2 1 2
Propane Desuperheater H4‐E‐1A/B). H4‐E‐1A/B. H4‐LAH‐224.
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
4 H4‐ESDV‐1 close 4.1 High level in H4‐C‐1. 4 1 4 4.1.1 ESDV announciator, H4‐LAH‐4. 2 1 2
(up stream H4‐LV‐8).
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
7 H4‐HV‐36 open. 7.1 Propane goes to flare, low pressure 4 2 8 7.1.1 H4‐ZL‐36, H4‐PAL‐2, H4‐PIC‐2, 2 2 4
1st stage suction compressor H4‐K‐ H4‐UIC‐50A/B
1.
8 H4‐HV‐116 open. 8.1 Propane goes to flare, low pressure 4 2 8 8.1.1 H4‐ZL‐116, H4‐PAL‐10, 2 2 4
2nd stage suction compressor H4 ‐K‐ H4‐UIC‐51A/B
1.
9 H4‐HV‐117 open. 9.1 Propane goes to flare, low pressure 4 2 8 9.1.1 H4‐ZL‐117, H4‐PAL‐200, 2 2 4
3rd stage suction compressor H4 ‐K‐ H4‐UIC‐52A/B
1.
11 H4-ESDV-14 stuck close 11.1 High level H4-C-4 4 2 8 11.1.1 H4-LAH-1, H4-LAHH-206A/B/C (2 of 3, 2 2 4
H4-K-1 trip).
12 H4-ESDV-15 stuck close 12.1 High level H4-C-3 4 2 8 12.1.1 H4-LAH-105, H4-LAHH-11A/B/C (2 of 3, 2 2 4
H4-K-1 trip).
13 H4-ESDV-9 stuck close 13.1 High level H4-C-2, low level in 4 2 8 13.1.1 H4-LAH-2/209, H4-LAL-6/10, H4-LAL- 2 2 4
medium and low evaporator. 7/12, H4-LAHH-13A/B/C (2 of 3, H4-K-1
trip).
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
14 H4-ESDV-2 fail close 14.1 Low 3rd suction pressure 4 1 4 14.1.1 H4-PAH-8, H4-LAH-4, H4-PSV-20A/B, 2 1 2
H4-PAL-200/201.
15 H4-PV-8 fail close 15.1 Low 3rd suction pressure 4 1 4 15.1.1 H4-PAH-8, H4-LAH-4, H4-PSV-20A/B, 2 1 2
H4-PAL-200/201.
16 H4-EDPV-1 fail close 16.1 Propane less to flare, low pressure in 4 1 4 16.1.1 EDPV announciator,H4-PAL-8, H4-LAL- 2 1 2
H4-E-10. 4.
H.275 Flow Reverse 1 Compressor H4‐K‐1 shut down. 1.1 Reverse rotation, potential 4 1 4 1.1.1 Check valve installed at suction 2 1 2
impeller damage. lines, check valve G4-E-1A/B.
2 Compressor H4‐K‐1 shut down. 2.1 Propane from H4‐E‐2A/B/C/D/E/F 4 1 4 2.1.1 Check valve installed at outlet 2 1 2
back flow to H4‐E‐1A/B. H4‐E‐1A/B.
3 Make‐up Propane direct to outlet 3.1 Propane vapor back to pump 4 1 4 3.1.1 Check valve installed at Propane 2 1 2
H4‐C‐1. G3‐G‐6A/B/C. make‐up line.
4 Derime offline. 4.1 Propane back to derime line. 4 1 4 4.1.1 Check valve installed at derime line. 2 1 2
3 High content light hydrocarbon 3.1 High pressure in H4‐C‐1. 4 1 4 3.1.1 H4‐PAH‐7, H4‐PSV‐18A/B. 2 1 2
(Methane and Ethane) in Propane.
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
4 High vaporization in H4-E-7/10 4.1 High pressure in 3rd suction 4 1 4 4.1.1 H4-PAH-200/201. 2 1 2
3 Less vaporization in H4‐E‐7 and 3.1 Low pressure 3rd stage suction 4 1 4 3.1.1 H4‐PAL‐200/201, H4‐UIC‐52 2 1 2
H4‐E‐10. compressor H4‐K‐1.
3 Cooling water upset in H4‐E‐1A/B and 3.1 Less condensation H4‐E‐ 4 1 4 3.1.1 H4‐LAL‐4, SI to adjust operation of 2 1 2
H4‐E‐2A/B/C/D/E/F. 2A/B/C/D/E/F, low level in propane system during CWP trip.
H4‐C‐1.
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
3 High Propane liquid level in drip leg 3.1 Liquid carry over, potential 4 4 16 3.1.1 H4‐LAH‐207 1 4 4
1st stage suction compressor H4‐K‐1. compressor H4‐K‐1 damage.
4 High Propane liquid level in drip leg 4.1 Liquid carry over, potential 4 4 16 4.1.1 H4‐LAH‐208 1 4 4
2st stage suction compressor H4‐K‐1. compressor H4‐K‐1 damage.
5 High Propane liquid level in drip leg 5.1 Liquid carry over, potential 4 4 16 5.1.1 H4‐LAH‐205 1 4 4
3st stage suction compressor H4‐K‐1. compressor H4‐K‐1 damage.
H.283 Contaminant 1 Sea water start prior to Propane 1.1 Sea water ingress to Propane. 1.1.1 OP/WI start up H4‐E‐1A/B and 2 1 2
refrigrant H4‐E‐1A/B and H4‐E‐2A/B/C/D/E/F.
H4‐E‐2A/B/C/D/E/F.
4 1 4
2 Gas sealing damage. 2.1 Seal oil ingress to Propane. 2.1.1 OP/WI start up H4‐K‐1. 2 1 2
4 1 4
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
H.284 Utilities 1 Tube leaks in H4‐E‐1A/B. 1.1 C3 intrusion to cooling water outfall, 4 14 1.1.1 Gas detector in outfall 2 1 2
potentially explosive.
2 Tube leaks in 2.1 Cooling water outfall, potentially 8 18 2.1.1 Gas detector in outfall 4 1 4
H4‐E‐2A/B/C/D/E/F. explosive.
3 High elevation cooling water outlet at 3.1 Pipe buckle. 3.1.1 Vacuum and air relief valve installed at 2 1 2
H4‐E‐1A/B. line cooling water outlet.
4 1 4
4 High elevation cooling water 4.1 Pipe buckle. 4.1.1 Vacuum and air relief valv installed at line 2 1 2
outlet at H4‐E‐2A/B/C/D/E/F. cooling water outlet.
4 1 4
5 Water trapped in H4‐E‐1A/B. 5.1 Thermal expansion, high pressure in 5.1.1 H4‐PSV‐5/6 (PSV thermal). 2 1 2
cooling water line.
4 1 4
6 Water trapped in 6.1 Thermal expansion, high pressure in 6.1.1 H4‐PSV‐7/8/9/10/11/13 2 1 2
H4‐E‐2A/B/C/D/E/F. cooling water line. (PSV thermal).
4 1 4
7 Instrument air supplay clogged with 7.1 Instrument valve can not perform well 7.1.1 SI Instrument to check and clean in 2 1 2
dirt control valve accessories.
4 1 4
H.285 Start-up 1 Cooling water put in service prior 1.1 Sea water goes to Propane 1.1.1 OP/WI start up H4‐E‐1A/B and H4‐E‐ 2 1 2
to Propane refrigerant. refrigerant. 2A/B/C/D/E/F, OP/WI start up Propane
refrigeration H4‐K‐1.
4 1 4
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
2 Propane low pressure during off line. 2.1 Seal oil intrusion to C3 system during 2.1.1 OP/WI Operation to shut off seal oil 2 1 2
off line. system when C3 pressure less than 0.35
kg/cm2.
4 1 4
3 Lighter gas contamination from gas 3.1 Pressure increase in discharge H4-K- 8 18 3.1.1 OP/WI start up H4-K-1. 2 1 2
derime during shut down 1
4 Heavy hydrocarbon accumulated 4.1 Potential performance heat 8 18 4.1.1 OP/WI to drain evaporator during start 2 1 2
at bottom low level evaporator. transfer decrease. up.
H.287 Maintenance 1 Repairing Propane 1.1 High Discharge temperature H4-K-1 4 2 8 1.1.1 H4-TAH-9, H4-TAH-13A/B, H4-TAHH- 2 2 4
Desuperheater H4‐E‐1A/B. 9AB/13AB
2 Repairing Propane Condenser 2.1 High pressure in H4-C-1 and high 4 1 4 2.1.1 H4-PAH-7, H4-PAH-58B/62B/66B 2 1 2
H4‐E‐2A/B/C/D/E/F. pressure in H4E-15/20/25
3 Calibration transmitter and 3.1 Train trip/slowdown 4 1 4 3.1.1 OP/WI Online Calibration 2 1 2
analyzer, control valve inspect/repair
Node No. : H4-001 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐31 (rev: 07), H4D‐A‐32 (rev: 06), Intention of Line : Propane refrigeration process from Propane Compre
Date : 15-Aug-19 H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06) Condenser), Propane Accumulator (4C‐1), Propane
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.273 Flow More 1 Turbine H4‐KT‐1 high speed. 1.1 Low pressure 1st stage suction 8 1 8 1.1.1 H4‐PAL‐2, H4‐PIC‐2, 4 1 4
compressor H4‐K‐1. H4‐UIC‐50A/B
4 Repairing vacuum and air relief 4.1 High pressure in cooling water line 4 1 4 4.1.1 Thermal PSV in cooling water lines 2 1 2
valve outlet H4‐E‐1A/B and
H4‐E‐2A/B/C/D/E/F.
5 PSV blockage during switch over 5.1 Less protection to system. 4 1 4 5.1.1 OP/WI by pass permit. 2 1 2
H4‐PSV‐1A/B/C, H4‐PSV‐ 2A/B/C/D,
H4‐PSV‐3A/B/C/D,
H4‐PSV‐4A/B, H4‐PSV‐18A/B,
H4‐PSV‐19A/B, H4‐PSV‐31A/B.
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
10
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Propane refrigeration process from Propane Compressor 4K ‐1 to 4E ‐1 (Propane Desuperheater) and 4E ‐2 (Propane
Condenser), Propane Accumulator (4C‐1), Propane Scrubber (4C ‐6), Propane Vent Condenser (4E ‐3), and feed to High
Level Propane Evaporator (4E‐10, 4C‐2, and 4E ‐7)
Node No. : H4-002 Dwg No. : H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06) Intention of Line : High Level Propane Evaporation System (4E ‐10, 4C
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.289 Flow More 1 H4‐LV‐2 stuck open. 1.1 High level in H4‐C‐2. 4 2 8 1.1.1 H4‐LAH‐2. 2 2 4
4 H4‐EDPV‐1 open 4.1 Low pressure in H4‐E‐10. 4 1 4 4.1.1 EDPV announciator, H4‐PAL‐8. 2 1 2
(top side H4‐E‐10).
6 H4‐EDPV‐3 open 6.1 Low pressure in H4‐C‐2. 4 1 4 6.1.1 EDPV announciator, H4‐PAL‐201. 2 1 2
(top side H4‐C‐2).
7 H4‐LV‐6 stuck open (H4-E-12) 7.1 Low level in H4‐C‐2. 4 1 4 7.1.1 H4‐LAL‐2, H4‐LAH‐6 2 1 2
Node No. : H4-002 Dwg No. : H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06) Intention of Line : High Level Propane Evaporation System (4E ‐10, 4C
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.289 Flow More 1 H4‐LV‐2 stuck open. 1.1 High level in H4‐C‐2. 4 2 8 1.1.1 H4‐LAH‐2. 2 2 4
8 H4‐LV‐10 stuck open (H4-E-8). 8.1 Low level in H4‐C‐2. 4 2 8 8.1.1 H4‐LAL‐2, H4‐LAH‐10 2 2 4
H.290 Flow No/Less 1 H4‐LV‐2 fail close. 1.1 Low level in H4‐C‐2. 4 2 8 1.1.1 H4‐LAL‐2, H4-LAH-4. 2 2 4
2 H4‐HV‐35 close 2.1 High pressure in H4‐C‐2. 4 2 8 2.1.1 H4‐PAH‐201, H4‐PSV‐31A/B, H4-LAH-2. 2 2 4
(top side H4‐C‐2).
3 H4‐ESDV‐9 close 3.1 High level in H4‐C‐2. 4 2 8 3.1.1 ESDV announciator, H4‐LAH‐2, H4-LAH- 2 2 4
(bottom H4‐C‐2). 209, H4-LAHH-13A/B/C.
5 H4‐ESDV‐1 close 5.1 Low level in H4‐E‐10. 4 1 4 5.1.1 ESDV announciator, H4‐LAL‐8. 2 1 2
(up stream H4‐LV‐8).
Node No. : H4-002 Dwg No. : H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06) Intention of Line : High Level Propane Evaporation System (4E ‐10, 4C
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.289 Flow More 1 H4‐LV‐2 stuck open. 1.1 High level in H4‐C‐2. 4 2 8 1.1.1 H4‐LAH‐2. 2 2 4
6 H4‐PV‐8 stuck close. 6.1 High pressure in H4‐E‐10. 4 1 4 6.1.1 H4‐PAH‐8, H4‐PSV‐20A/B. 2 1 2
7 H4‐ESDV‐2 close 7.1 High pressure in H4‐E‐10. 4 1 4 7.1.1 ESDV announciator, H4‐PAH‐8, 2 1 2
(down stream H4‐PV‐8). H4‐PIC‐8, H4‐
PSV‐20A/B.
9 H4‐LV‐6 stuck close (H4-E-12). 9.1 High level in H4‐C‐2. 4 2 8 9.1.1 H4‐LAH‐2, H4-LAH-209, H4-LAHH- 2 2 4
13A/B/C.
10 H4‐LV‐10 stuck close (H4-E-8). 10.1 High level in H4‐C‐2. 4 2 8 10.1.1 H4‐LAH‐2, H4-LAH-209, H4-LAHH- 2 2 4
13A/B/C.
H.291 Flow Reverse 1 Derime to H4‐C‐2 and H4‐C‐12 1.1 Propane goes to derime line. 4 1 4 1.1.1 Check valve installed at derime 2 1 2
offline. line.
Node No. : H4-002 Dwg No. : H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06) Intention of Line : High Level Propane Evaporation System (4E ‐10, 4C
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.289 Flow More 1 H4‐LV‐2 stuck open. 1.1 High level in H4‐C‐2. 4 2 8 1.1.1 H4‐LAH‐2. 2 2 4
H.299 Contaminant 1 Lighter hydrocarbon ingress to 1.1 High pressure discharge H4-K-1 4 1 4 1.1.1 H4-PIC-7, H4-PAH-7. 2 1 2
propane refrigerant
H.301 Start-up 1 No derime prior to start up refrigerant 1.1 Moisture stay in the system, potential 4 1 4 1.1.1 OP/WI start up Propane refrigerant 2 1 2
system. refrigerant system plug. system.
2 No Nitrogen purging prior to start up 2.1 Oxygen stay in the system, potential 4 1 4 2.1.1 OP/WI start up Propane refrigerant 2 1 2
refrigerant system. fire and explosive. system.
H.302 Shut-Down 1 Mismanage drain sequences. 1.1 Liquid Propane from low level 4 1 4 1.1.1 OP/WI shut down (draining Propane 2 1 2
evaporator stay in the Propane refrigerant system).
refrigerant system.
Node No. : H4-002 Dwg No. : H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06) Intention of Line : High Level Propane Evaporation System (4E ‐10, 4C
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.289 Flow More 1 H4‐LV‐2 stuck open. 1.1 High level in H4‐C‐2. 4 2 8 1.1.1 H4‐LAH‐2. 2 2 4
H.303 Maintenance 1 Calibration transmitter and 1.1 Train trip/slowdown 4 1 4 1.1.1 OP/WI Online Calibration 2 1 2
analyzer, control valve inspect/repair
2 PSV blockage during switch over 2.1 Less protection to system. 4 1 4 2.1.1 OP/WI by pass permit. 2 1 2
H4‐PSV‐20A/B, H4‐PSV‐31A/B.
Node No. : H4-002 Dwg No. : H4D‐A‐33 (rev: 07), H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06) Intention of Line : High Level Propane Evaporation System (4E ‐10, 4C
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.289 Flow More 1 H4‐LV‐2 stuck open. 1.1 High level in H4‐C‐2. 4 2 8 1.1.1 H4‐LAH‐2. 2 2 4
High Level Propane Evaporation System (4E ‐10, 4C ‐2, and 4E ‐7)
High Level Propane Evaporation System (4E ‐10, 4C ‐2, and 4E ‐7)
High Level Propane Evaporation System (4E ‐10, 4C ‐2, and 4E ‐7)
High Level Propane Evaporation System (4E ‐10, 4C ‐2, and 4E ‐7)
High Level Propane Evaporation System (4E ‐10, 4C ‐2, and 4E ‐7)
Node No. : H4-003 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07) Intention of Line : Medium Level Propane Evaporation System (4E-8, 4
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.305 Flow More 1 H4‐LV‐10 stuck open. 1.1 High level in H4‐E‐8, liquid carry over 8 2 16 1.1.1 H4‐LAH‐10,H4‐LAH‐105, H4‐LAHH‐ 2 2 4
to H4-C-3, H4-K-1 trip. 11A/B/C
2 H4‐LV‐6 stuck open. 2.1 High level in H4‐E‐12, liquid carry 4 2 8 2.1.1 H4‐LAH‐6, H4‐LAH‐105, H4‐LAHH‐ 2 2 4
over to H4-C-3, H4-K-1 trip. 11A/B/C
4 H4‐LV‐12 stuck open. 4.1 Low level in H4‐E‐8, liquid carry over 4 2 8 4.1.1 H4‐LAL‐10, H4-LAH-12, H4-LAH-1, H4- 2 2 4
to H4-C-4. LAHH-206A/B/C.
5 H4‐LV‐7 stuck open. 5.1 Low level in H4‐E‐12, liquid carry 4 2 8 5.1.1 H4‐LAL‐6, H4-LAH-7, H4-LAH-1, H4- 2 2 4
over to H4-C-4. LAHH-206A/B/C.
6 H4‐EDPV7 open (top side H4-E-8). 6.1 Low pressure in H4‐C‐3. 4 1 4 6.1.1 EDPV anounciator, H4‐PAL‐10, H4-UIC- 2 1 2
51.
7 H3-LV-4/8/35 (H3-E-5/12/13) stuck 7.1 See event H.305 no. 6 (Low level in
open. H4‐E‐12).
Node No. : H4-003 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07) Intention of Line : Medium Level Propane Evaporation System (4E-8, 4
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.305 Flow More 1 H4‐LV‐10 stuck open. 1.1 High level in H4‐E‐8, liquid carry over 8 2 16 1.1.1 H4‐LAH‐10,H4‐LAH‐105, H4‐LAHH‐ 2 2 4
to H4-C-3, H4-K-1 trip. 11A/B/C
H.306 Flow No/Less 1 H4‐LV‐10 stuck close. 1.1 Low level in H4‐E‐8, H4-K-1 trip. 4 2 8 1.1.1 H4‐LAL‐10, H4-LAH-2, H4-LAHH- 2 2 4
13A/B/C, H4-LAH-209.
2 H4‐LV‐6 stuck close. 2.1 Low level in H4‐E‐12, H4-K-1 trip. 4 2 8 2.1.1 H4‐LAL‐6, H4-LAH-2, H4-LAHH- 2 2 4
13A/B/C, H4-LAH-209.
4 H4‐LV‐12 stuck close (H4-E-9) 4.1 High level in H4‐E‐8, H4-K-1 trip. 4 2 8 4.1.1 H4‐LAH‐10, H4-LAH-105, H4-LAHH- 2 2 4
11A/B/C.
5 H4‐ESDV‐12 close 5.1 High level in H4‐E‐8, H4-K-1 trip. 4 2 8 5.1.1 ESDV announciator, H4‐LAH‐10, H4- 2 2 4
(up stream H4‐LV‐12) . LAH-105, H4-LAHH-11A/B/C.
6 H4‐LV‐7 stuck close (H4-E-14) 6.1 High level in H4‐E‐12, H4-K-1 trip. 4 2 8 6.1.1 H4‐LAH‐6, H4-LAH-105, H4-LAHH- 2 2 4
11A/B/C.
7 H4‐ESDV‐13 close 7.1 High level in H4‐E‐12, H4-K-1 trip. 4 2 8 7.1.1 ESDV announciator, H4‐LAH‐6, H4-LAH- 2 2 4
(up stream H4‐LV‐7) . 105, H4-LAHH-11A/B/C.
Node No. : H4-003 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07) Intention of Line : Medium Level Propane Evaporation System (4E-8, 4
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.305 Flow More 1 H4‐LV‐10 stuck open. 1.1 High level in H4‐E‐8, liquid carry over 8 2 16 1.1.1 H4‐LAH‐10,H4‐LAH‐105, H4‐LAHH‐ 2 2 4
to H4-C-3, H4-K-1 trip. 11A/B/C
8 H4‐HV‐34 close. 8.1 Low pressure in H4‐C‐3, low 4 2 8 8.1.1 H4‐PAL‐10, H4‐UIC‐51, H4‐ZL‐80. 2 2 4
pressure suction compressor H4‐K‐1.
H.307 Flow Reverse 1 Down stream shell side H4‐E‐9 and 1.1 Liquid back to H4‐C‐3, liquid carry 4 2 8 1.1.1 Check valve installed at down 2 2 4
H4‐E‐14 blockage (H4‐HV‐2 close). over to H4‐K‐1. stream H4‐C‐3.
2 Derime to H4‐C‐3 offline. 2.1 Propane refrigerant goes to derime 4 1 4 2.1.1 Check valve installed at derime line. 2 1 2
line.
Node No. : H4-003 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07) Intention of Line : Medium Level Propane Evaporation System (4E-8, 4
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.305 Flow More 1 H4‐LV‐10 stuck open. 1.1 High level in H4‐E‐8, liquid carry over 8 2 16 1.1.1 H4‐LAH‐10,H4‐LAH‐105, H4‐LAHH‐ 2 2 4
to H4-C-3, H4-K-1 trip. 11A/B/C
H.317 Start-up 1 No derime prior to start up refrigerant 1.1 Moisture stay in the system, 4 1 4 1.1.1 OP/WI start up Propane refrigerant 2 1 2
system. potential refrigerant system plug. system.
2 No Nitrogen purging prior to start up 2.1 Oxygen stay in the system, 4 1 4 2.1.1 OP/WI start up Propane refrigerant 2 1 2
refrigerant system. potential fire and explosive. system.
H.318 Shut-Down 1 Mismanage drain sequences. 1.1 Liquid Propane from low level 4 1 4 1.1.1 OP/WI shut down (draining to H4-C-5). 2 1 2
evaporator stay in the Propane
refrigerant system.
Node No. : H4-003 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07) Intention of Line : Medium Level Propane Evaporation System (4E-8, 4
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.305 Flow More 1 H4‐LV‐10 stuck open. 1.1 High level in H4‐E‐8, liquid carry over 8 2 16 1.1.1 H4‐LAH‐10,H4‐LAH‐105, H4‐LAHH‐ 2 2 4
to H4-C-3, H4-K-1 trip. 11A/B/C
H.319 Maintenance 1 Calibration transmitter and analyzer. 1.1 Train trip/slowdown 4 1 4 1.1.1 OP/WI Online Calibration 1 1 1
2 PSV blockage during switch over 2.1 Less protection to system. 4 1 4 2.1.1 OP/WI by pass permit. 1 1 1
H4‐PSV‐3A/B/C/D, H4‐PSV‐
14A/B/C/D.
Node No. : H4-003 Dwg No. : H4D‐A‐30 (rev: 08), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07) Intention of Line : Medium Level Propane Evaporation System (4E-8, 4
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.305 Flow More 1 H4‐LV‐10 stuck open. 1.1 High level in H4‐E‐8, liquid carry over 8 2 16 1.1.1 H4‐LAH‐10,H4‐LAH‐105, H4‐LAHH‐ 2 2 4
to H4-C-3, H4-K-1 trip. 11A/B/C
Node No. : H4-004 Dwg No. : H3D‐A‐27 (rev: 08), H3D‐A‐32 (rev: 08), H4D‐A‐30 (rev: 08), Intention of Line : Low level Propane Evaporation System (4E ‐9, 4E ‐14
Date : 15-Aug-19 H4D‐A‐36 (rev: 07), H4D‐A‐38 (rev: 08) 4K‐1)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.321 Flow More 1 H4‐LV‐12 stuck open. 1.1 High level in H4‐E‐9. 4 1 4 1.1.1 H4‐LAH‐12, bottom H4-C-4 to H4-E-9 2 1 2
flows by gravity.
2 H4‐EDPV‐6 open (top side H4‐E‐9). 2.1 Low pressure in H4‐C‐4. 4 1 4 2.1.1 EDPV announciator, H4‐PAL‐2, 2 1 2
H4‐UIC‐50.
Node No. : H4-004 Dwg No. : H3D‐A‐27 (rev: 08), H3D‐A‐32 (rev: 08), H4D‐A‐30 (rev: 08), Intention of Line : Low level Propane Evaporation System (4E ‐9, 4E ‐14
Date : 15-Aug-19 H4D‐A‐36 (rev: 07), H4D‐A‐38 (rev: 08) 4K‐1)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.321 Flow More 1 H4‐LV‐12 stuck open. 1.1 High level in H4‐E‐9. 4 1 4 1.1.1 H4‐LAH‐12, bottom H4-C-4 to H4-E-9 2 1 2
flows by gravity.
H.322 Flow No/Less 1 H4‐LV‐12 stuck close. 1.1 Low level in H4‐E‐9, high level in H4- 4 1 4 1.1.1 H4‐LAL‐12, H4-LAH-10. 2 1 2
E-8.
2 H4‐ESDV‐12 close (up stream H4‐LV‐ 2.1 Low level in H4‐E‐9, high level in H4- 4 1 4 2.1.1 ESDV announciator, H4‐LAL‐12, H4- 2 1 2
12). E-8. LAH-10.
3 H4‐LV‐7 stuck close. 3.1 Low level in H4‐E‐14, high level in 4 1 4 3.1.1 H4‐LAL‐7, H4-LAH-6. 2 1 2
H4-E-12.
Node No. : H4-004 Dwg No. : H3D‐A‐27 (rev: 08), H3D‐A‐32 (rev: 08), H4D‐A‐30 (rev: 08), Intention of Line : Low level Propane Evaporation System (4E ‐9, 4E ‐14
Date : 15-Aug-19 H4D‐A‐36 (rev: 07), H4D‐A‐38 (rev: 08) 4K‐1)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.321 Flow More 1 H4‐LV‐12 stuck open. 1.1 High level in H4‐E‐9. 4 1 4 1.1.1 H4‐LAH‐12, bottom H4-C-4 to H4-E-9 2 1 2
flows by gravity.
4 H4‐ESDV‐13 close 4.1 Low level in H4‐E‐14, high level in 4 1 4 4.1.1 ESDV announciator, H4‐LAL‐7, H4-LAH- 2 1 2
(upstream H4‐LV‐7). H4-E-12. 6.
6 G3‐ESDV‐16 close (up stream G3‐LV‐ 6.1 Low level in G3‐E‐5/12/13. 4 1 4 5.1.1 ESDV announciator, H3‐LAL‐4/8/35. 2 1 2
8).
Node No. : H4-004 Dwg No. : H3D‐A‐27 (rev: 08), H3D‐A‐32 (rev: 08), H4D‐A‐30 (rev: 08), Intention of Line : Low level Propane Evaporation System (4E ‐9, 4E ‐14
Date : 15-Aug-19 H4D‐A‐36 (rev: 07), H4D‐A‐38 (rev: 08) 4K‐1)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.321 Flow More 1 H4‐LV‐12 stuck open. 1.1 High level in H4‐E‐9. 4 1 4 1.1.1 H4‐LAH‐12, bottom H4-C-4 to H4-E-9 2 1 2
flows by gravity.
9 H3‐ESDV‐17 close (from fractination 9.1 Low pressure H4‐C‐4 4 1 4 9.1.1 ESDV announciator, H4‐PAL‐2, 1 1 1
area Propane refrigerant Heat H4‐UIC‐50.
Exchanger).
10 H4‐HV‐2 fail close. 10.1 Low pressure H4‐C‐4. 4 1 4 10.1.1 H4‐PAL‐2, H4‐UIC‐50. 2 1 2
11 H4‐ESDV‐14 fail close (bottom H4‐C‐ 11.1 High level in H4‐C‐4. 4 2 8 11.1.1 H4‐LAH‐1, H4‐LAHH‐206A/B/C 2 2 4
4). (2 of 3, H4‐K‐1 trip).
H.323 Flow Reverse 1 Derime to H4‐C‐4 offline. 1.1 Propane refrigerant goes to derime 4 1 4 1.1.1 Check valve installed at derime line. 2 1 2
line.
2 Propane flushing to H4‐C‐4 offline. 2.1 Propane refrigerant goes to flushing 4 1 4 2.1.1 Check valve installed at flushing line 2 1 2
line.
3 High level in H4‐E‐9. 3.1 Propane liquid carry over to 4 1 4 3.1.1 Check valve installed at bottom 2 1 2
H4‐C‐4. H4‐C‐4.
Node No. : H4-004 Dwg No. : H3D‐A‐27 (rev: 08), H3D‐A‐32 (rev: 08), H4D‐A‐30 (rev: 08), Intention of Line : Low level Propane Evaporation System (4E ‐9, 4E ‐14
Date : 15-Aug-19 H4D‐A‐36 (rev: 07), H4D‐A‐38 (rev: 08) 4K‐1)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.321 Flow More 1 H4‐LV‐12 stuck open. 1.1 High level in H4‐E‐9. 4 1 4 1.1.1 H4‐LAH‐12, bottom H4-C-4 to H4-E-9 2 1 2
flows by gravity.
H.327 Temperature Low 1 Liquid sparger offline. 1.1 Low temperature in H4‐C‐4. 4 1 4 1.1.1 H4‐TAL‐1, OP/WI to open 2 1 2
interconnection line from H4-C-4 to H4-
C-5.
H.333 Start-up 1 No derime prior to start up 1.1 Moisture stay in the system, potential 4 1 4 1.1.1 OP/WI start up Propane refrigerant 2 1 2
refrigerant system. refrigerant system plug. system.
2 No Nitrogen purging prior to start 2.1 Oxygen stay in the system, potential 4 1 4 2.1.1 OP/WI start up Propane refrigerant 2 1 2
up refrigerant system. fire and explosive. system.
H.334 Shut-Down 1 Mismanage drain sequences. 1.1 Liquid Propane from low level 4 1 4 1.1.1 OP/WI shut down (draining Propane 2 1 2
evaporator stay in the Propane refrigerant system).
refrigerant system.
Node No. : H4-004 Dwg No. : H3D‐A‐27 (rev: 08), H3D‐A‐32 (rev: 08), H4D‐A‐30 (rev: 08), Intention of Line : Low level Propane Evaporation System (4E ‐9, 4E ‐14
Date : 15-Aug-19 H4D‐A‐36 (rev: 07), H4D‐A‐38 (rev: 08) 4K‐1)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.321 Flow More 1 H4‐LV‐12 stuck open. 1.1 High level in H4‐E‐9. 4 1 4 1.1.1 H4‐LAH‐12, bottom H4-C-4 to H4-E-9 2 1 2
flows by gravity.
H.335 Maintenance 1 Calibration transmitter and analyzer. 1.1 Train trip/slowdown 4 1 4 1.1.1 OP/WI Online Calibration 2 1 2
2 PSV blockage during switch over 2.1 Less protection to system. 4 1 4 2.1.1 OP/WI by pass permit. 2 1 2
H4‐PSV‐1A/B/C, H4‐PSV‐3A/B/C/D.
Node No. : H4-004 Dwg No. : H3D‐A‐27 (rev: 08), H3D‐A‐32 (rev: 08), H4D‐A‐30 (rev: 08), Intention of Line : Low level Propane Evaporation System (4E ‐9, 4E ‐14
Date : 15-Aug-19 H4D‐A‐36 (rev: 07), H4D‐A‐38 (rev: 08) 4K‐1)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.321 Flow More 1 H4‐LV‐12 stuck open. 1.1 High level in H4‐E‐9. 4 1 4 1.1.1 H4‐LAH‐12, bottom H4-C-4 to H4-E-9 2 1 2
flows by gravity.
Low level Propane Evaporation System (4E ‐9, 4E ‐14, 3E ‐5, 3E ‐12, 3E ‐13, and 4C ‐4 as suction to first stage Compressor
4K‐1)
Low level Propane Evaporation System (4E ‐9, 4E ‐14, 3E ‐5, 3E ‐12, 3E ‐13, and 4C ‐4 as suction to first stage Compressor
4K‐1)
Low level Propane Evaporation System (4E ‐9, 4E ‐14, 3E ‐5, 3E ‐12, 3E ‐13, and 4C ‐4 as suction to first stage Compressor
4K‐1)
Low level Propane Evaporation System (4E ‐9, 4E ‐14, 3E ‐5, 3E ‐12, 3E ‐13, and 4C ‐4 as suction to first stage Compressor
4K‐1)
Low level Propane Evaporation System (4E ‐9, 4E ‐14, 3E ‐5, 3E ‐12, 3E ‐13, and 4C ‐4 as suction to first stage Compressor
4K‐1)
Low level Propane Evaporation System (4E ‐9, 4E ‐14, 3E ‐5, 3E ‐12, 3E ‐13, and 4C ‐4 as suction to first stage Compressor
4K‐1)
Node No. : H4-005 Dwg No. : H3D‐A‐28 (rev: 07), H4D‐A‐37 (rev: 06) Intention of Line : Propane drain system to 4C‐5 and transfer to Propa
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.337 Flow More 1 Draining liquid from Three Level 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 H4‐LAH‐14, OP/WI shut down (draining 2 1 2
Propane Evaporators (Propane system)
Refrrigerant stop).
2 H4‐LV‐14 stuck open. 2.1 Low level in H4‐C‐5. 4 1 4 2.1.1 H4‐LAL‐14, H4-LALL-14 2 1 2
3 H4‐EDPV‐4 open (bottom H4‐E‐4). 3.1 Less temperature Propane. 4 1 4 3.1.1 H4‐TAL‐5, H4‐TIC‐5, H4-TALL-5 to H4-G- 2 1 2
2 trip.
H.338 Flow No/Less 1 H4‐ESDV‐8 close (bottom H4‐C‐5). 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 ESDV announciator, H4‐LAH‐14. 2 1 2
2 Strainer suction pump H4‐G‐2 2.1 High level in H4‐C‐5. 4 1 4 2.1.1 H4‐LAH‐14, OP/WI cleaning Strainer. 2 1 2
clogging.
2.2 See event H.338 no.1 (Pump H4‐G‐2
cavitations).
3 Pump H4‐G‐2 stop. 3.1 High level in H4‐C‐5. 4 1 4 3.1.1 H4‐XL‐250, H4‐LAH‐14. 2 1 2
3.2 Liquid Propane sent to blow down, 4 1 4 3.2.1 OP/WI shut down Propane refrigerant. 2 1 2
environmental harm.
Node No. : H4-005 Dwg No. : H3D‐A‐28 (rev: 07), H4D‐A‐37 (rev: 06) Intention of Line : Propane drain system to 4C‐5 and transfer to Propa
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.337 Flow More 1 Draining liquid from Three Level 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 H4‐LAH‐14, OP/WI shut down (draining 2 1 2
Propane Evaporators (Propane system)
Refrrigerant stop).
4 Minimum flow H4‐FV‐15 close 4.1 High ampere pump H4‐G‐2. 4 1 4 4.1.1 H4-IAH-17, H4-IAHH-117. 2 1 2
(continue minimum flow).
6 H4‐ESDV‐4 close (down stream H4‐ 6.1 High level in H4‐C‐5. 4 1 4 6.1.1 ESDV announciator, H4‐LAH‐14. 2 1 2
TV‐5).
H.339 Flow Reverse 1 Liquid from H4‐C‐5 goes to H4‐C‐4. 1.1 Liquid carry over to H4‐K‐1. 2 1 2 1.1.1 Check valve installed at bottom line H4‐ 2 1 2
C‐4 to H4‐C‐5.
2 Transfer Pump H4‐G‐2 offline. 2.1 Propane from storage goes to pump 8 1 8 2.1.1 Check valve installed at discharge pump. 2 1 2
H4‐G‐2, pump reverse rotation.
Node No. : H4-005 Dwg No. : H3D‐A‐28 (rev: 07), H4D‐A‐37 (rev: 06) Intention of Line : Propane drain system to 4C‐5 and transfer to Propa
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.337 Flow More 1 Draining liquid from Three Level 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 H4‐LAH‐14, OP/WI shut down (draining 2 1 2
Propane Evaporators (Propane system)
Refrrigerant stop).
3 H4‐TV‐5 fail close. 3.1 Low temperature Propane sent 4 1 4 3.1.1 H4‐TAL‐5, H4-TALL-5. 2 1 2
to storage.
Node No. : H4-005 Dwg No. : H3D‐A‐28 (rev: 07), H4D‐A‐37 (rev: 06) Intention of Line : Propane drain system to 4C‐5 and transfer to Propa
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.337 Flow More 1 Draining liquid from Three Level 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 H4‐LAH‐14, OP/WI shut down (draining 2 1 2
Propane Evaporators (Propane system)
Refrrigerant stop).
H.347 Contaminant 1 Steam put in service prior to 1.1 Steam goes to Propane storage, 2 2 4 1.1.1 OP/WI shut down Propane refrigeration. 1 2 2
Propane (tube leaks). potentially fire.
H.348 Utilities 1 Steam trap (H4‐L‐1) trouble. 1.1 Less steam supply to Propane 4 1 4 1.1.1 H4‐TAL‐5, H4-TALL-5. 2 1 2
Transfer Heater (H4‐E‐4).
1.2 Condensate from header back to 4 1 4 1.2.1 Check valve installed at down stream H4‐ 2 1 2
H4‐L‐1. L‐1.
2 Tube leaks in H4‐E‐4. 2.1 Propane goes to condensate line. 4 1 4 2.1.1 G1‐PAHH‐22 (G1‐AV‐2B open). 2 1 2
2.2 Propane goes to steam line. 4 1 4 2.2.1 Check valve installed at down stream H4‐ 2 1 2
TV‐5.
H.349 Start-up 1 No derime prior to start up refrigerant 1.1 Moisture stay in the system, potential 4 1 4 1.1.1 OP/WI start up system. 2 1 2
system. refrigerant system plug.
2 No Nitrogen purging prior to start up 2.1 Oxygen stay in the system, potential 4 1 4 2.1.1 OP/WI start up system. 2 1 2
refrigerant system. fire and explosive.
3 No cooling down to pump 3.1 Broken tandem seal 4 1 4 3.1.1 OP/WI start up Pump H4‐G‐2. 2 1 2
H4‐G‐2.
Node No. : H4-005 Dwg No. : H3D‐A‐28 (rev: 07), H4D‐A‐37 (rev: 06) Intention of Line : Propane drain system to 4C‐5 and transfer to Propa
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.337 Flow More 1 Draining liquid from Three Level 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 H4‐LAH‐14, OP/WI shut down (draining 2 1 2
Propane Evaporators (Propane system)
Refrrigerant stop).
4 Low level in H4‐C‐5. 4.1 Pump H4‐G‐2 cavitations. 4 1 4 4.1.1 H4-LAL-14, H4-LALL-14. 2 1 2
5 Temporary strainer remains in line. 5.1 Potential line blockage. 4 1 4 5.1.1 OP/WI Temporary strainer 2 1 2
H.350 Shut-Down 1 Mismanage drain sequences. 1.1 Liquid Propane from low level 4 1 4 1.1.1 OP/WI shut down (draining system). 2 1 2
evaporator stay in system.
3 Liquid trapped in Propane Transfer 3.1 Thermal expansion. 4 1 4 3.1.1 H4‐PSV‐30 (PSV thermal). 2 1 2
Heater H4‐E‐4.
H.352 Others 1 Tandem seal leaks at pump 1.1 Propane expose to blow down 4 1 4 1.1.1 H4‐PAH‐59, H4‐LAL‐180. 2 1 2
H3‐G‐2. line, potential fire.
Node No. : H4-005 Dwg No. : H3D‐A‐28 (rev: 07), H4D‐A‐37 (rev: 06) Intention of Line : Propane drain system to 4C‐5 and transfer to Propa
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.337 Flow More 1 Draining liquid from Three Level 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 H4‐LAH‐14, OP/WI shut down (draining 2 1 2
Propane Evaporators (Propane system)
Refrrigerant stop).
Node No. : H4-005 Dwg No. : H3D‐A‐28 (rev: 07), H4D‐A‐37 (rev: 06) Intention of Line : Propane drain system to 4C‐5 and transfer to Propa
Date : 15-Aug-19
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.337 Flow More 1 Draining liquid from Three Level 1.1 High level in H4‐C‐5. 4 1 4 1.1.1 H4‐LAH‐14, OP/WI shut down (draining 2 1 2
Propane Evaporators (Propane system)
Refrrigerant stop).
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
H.353 Flow More 1 H4‐FV‐6 stuck open 1.1 Bad composition MCR. 4 1 4 1.1.1 H4-FIC-6, H4‐AI‐1A/B/C/D/E/F, H5- 2 1 2
(Nitrogen make‐up). PDAH-3/4
1.4 Low pressure in nitrogen plant (Plant 4 1 4 1.4.1 39-PAL-74 (SL&M header) 2 1 2
39 SL&M)
2 H4‐FV‐5 stuck open 2.1 Bad composition MCR. 4 1 4 2.1.1 H4-FIC-5, H4‐AI‐1A/B/C/D/E/F, H5- 2 1 2
(Methane MCR make‐up). PDAH-3.
3 H4‐FV‐9 stuck open 3.1 Bad composition MCR. 4 1 4 3.1.1 H4-FIC-9, H4‐AI‐1A/B/C/D/E/F, H5- 2 1 2
(Methane MCR make‐up). PDAH-3.
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
4 H4‐FV‐7 stuck open 4.1 Bad composition MCR. 4 1 4 4.1.1 H4-FIC-7, H4‐AI‐1A/B/C/D/E/F. 2 1 2
(Propane MCR make‐up).
5 H4‐FV‐8 stuck open 5.1 Bad composition MCR. 4 1 4 5.1.1 H4-FIC-8, H4‐AI‐1A/B/C/D/E/F. 2 1 2
(Ethane MCR make‐up).
6 H4‐HV‐42 open. 6.1 Low pressure in H4‐C‐7, surging H4- 4 1 4 5.1.1 H4‐PAL‐36, H4‐UIC‐53 ,H4-ZC-11 2 1 2
K-2 (H4-HV-42 can only be operated if H4-
HV-11 close and H4-HV-41 close)
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
6.2 Seal oil ingress to MCR process 4 1 4 5.2.1 H4‐PAL‐614, H4-LALL-172A/B/C (seal oil 2 1 2
system, over speed H4-K-2 over head tank), H4-SAHH-32
8 H4‐HV‐43 open. 8.1 Low pressure in H4‐C‐8. 4 1 4 7.1.1 H4‐PAL‐41, H4‐UIC‐54 : H4‐UV‐54 open, 2 1 2
H4-ZC-10B (H4-HV-43 can only be
operated if H4-HV-41 close and H4-UV-
10 close)
8.2 Seal oil ingress to MCR process 4 1 4 7.2.1 H4‐PAL‐621, H4-LALL-102A/B/C (seal oil 2 1 2
system. over head tank), H4-SAHH-33
9 H4‐EDPV‐5 open 9.1 Low pressure in H4‐C‐8. 4 1 4 9.1.1 EDPV announciator, H4‐PAL‐41, 2 1 2
(top side H4‐C‐8). H4‐UIC‐54 : H4‐UV‐54 open, H4-ZC-10B
(H4-HV-43 can only be operated if H4-
HV-41 close and H4-UV-10 close)
9.2 Seal oil ingress to MCR process 4 1 4 9.2.1 H4‐PAL‐621, H4-LALL-102A/B/C (seal oil 2 1 2
system. over head tank), H4-SAHH-33
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
11 H5‐HV‐1 open. 11.1 Low pressure in H5‐C‐1. 8 1 8 11.1.1 H4‐FIC‐6/7, H5-LI-2 .H5-PDAH-4 . 2 1 2
13 H5‐EDPV‐1 open 13.1 Low pressure in H5‐C‐1. 8 1 8 13.1.1 H4-FIC-6/7,H5-LI-2 .H5-PDAH-4 , EDPV 1 1 1
(top side H5‐C‐1). announciator .
14 H5‐PV‐15 stuck open. 14.1 High level in cold bundle liquid 8 1 8 14.1.1 H5‐LI‐2 . 2 1 2
accumulator.
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
15 H5‐EDPV‐3 open(up stream H5‐PV‐ 15.1 Low pressure in H5‐C‐1. 8 1 8 15.1.1 H4-FIC-6/7,H5-LI-2 .H5-PDAH-4 , EDPV 2 1 2
15). announciator .
16 H5‐FV‐2 stuck open. 16.1 High level in warm bundle liquid 4 1 4 16.1.1 H5‐LI‐3 , H5-LAL-1. 2 1 2
accumulator.
17 H5‐EDPV‐4 open 17.1 Low pressure in H4‐C‐7. 4 1 4 17.1.1 EDPV announciator, H4‐PAL‐36, H5- 1 1 1
(up stream H5‐FV‐2). PAL-9 .
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
18 H5‐PV‐2 stuck open. 18.1 Low pressure shell side H5‐E‐1, 4 1 4 18.1.1 H5-PAL-9, H4‐PAL‐36. 2 1 2
low pressure suction compressor H4‐
K‐2.
19 H5‐HV‐5 stuck open. 19.1 High pressure discharge H4‐K‐3. 4 1 4 19.1.1 H4‐PAH‐17B, H5-PAH-2, H5‐PAHH‐ 2 1 2
28A/B/C, H5-PSV-3
19.2 High Methane content in MCR. 4 1 4 19.2.1 H4‐AI‐1A/B/C/D/E/F, regular lab sampling 2 1 2
analysis.
20 H5‐HV‐4 stuck open. 20.1 Low pressure in H4‐C‐7. 4 1 4 20.1.1 H4‐PAL‐36, H4‐UIC‐53 : H4‐UV‐53 open. 2 1 2
H.354 Flow No/Less 1 H4‐FV‐6 close (during Nitrogen make‐ 1.1 Bad composition MCR. 4 1 4 1.1.1 H4‐AI‐1A/B/C/D/E/F. 2 1 2
up).
2 H4‐ESDV‐6 close (during Nitrogen 2.1 Bad composition MCR. 4 1 4 2.1.1 ESDV announciator, H4‐AI‐1A/B/C/D/E/F, 2 1 2
MCR make‐up to H4‐C‐7). regulat lab sampling analysis.
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
3 H4‐FV‐5 stuck close (during Methane 3.1 Bad composition MCR. 4 1 4 3.1.1 H4‐AI‐1A/B/C/D/E/F, open by pass valve 2 1 2
make up). H4‐FV‐5 (Operation intervension),
regular lab sampling analysis.
4 H4‐ESDV‐10 close (during Methane 4.1 Bad composition MCR. 4 1 4 4.1.1 ESDV announciator, 1 1 1
MCR make‐up to H4‐C‐7). H4‐AI‐1A/B/C/D/E/F, regular lab sampling
analysis.
5 H4‐FV‐9 close (during Methane make 5.1 Bad composition MCR. 4 1 4 5.1.1 H4‐AI‐1A/B/C/D/E/F, 2 1 2
up) open by pass valve H4‐FV‐9, regular lab
sampling analysis.
6 H4‐ESDV‐30 close (during Methane 6.1 Bad composition MCR. 4 1 4 6.1.1 ESDV announciator, 1 1 1
MCR make‐up to H4‐C‐7). H4‐AI‐1A/B/C/D/E/F, regular lab sampling
analysis.
7 H4‐FV‐7 close (during Propane make 7.1 Bad composition MCR. 4 1 4 7.1.1 H4‐AI‐1A/B/C/D/E/F, open by pass valve 2 1 2
up) H4‐FV‐7 (Operation intervension),
regular lab sampling analysis.
8 H4‐ESDV‐5 close (during Propane 8.1 Bad composition MCR. 4 1 4 8.1.1 ESDV announciator, 1 1 1
MCR make‐up to H4‐C‐7). H4‐AI‐1A/B/C/D/E/F, regular lab sampling
analysis.
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
9 H4‐FV‐8 close (during Ethane make 9.1 Bad composition MCR. 4 1 4 9.1.1 H4‐AI‐1A/B/C/D/E/F, open by pass valve 2 1 2
up). H4‐FV‐8, regular lab sampling analysis.
10 H4‐ESDV‐7 close (during Propane 10.1 Bad composition MCR. 4 1 4 10.1.1 ESDV announciator, 1 1 1
MCR make‐up to H4‐C‐7). H4‐AI‐1A/B/C/D/E/F, regular lab sampling
analysis.
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
8 Propane make‐up offline. 8.1 Propane from H4‐E‐2F goes to 8.1.1 Check valve installed at bottom Propane 2 1 2
H4‐C‐7. Condenser H4‐E‐2F.
4 1 4
9 Top side H4‐C‐7 to SS Dry Header 9.1 Blow down gas from LTSS dry 9.1.1 Check valve installed at down stream H4‐ 2 1 2
offline. header goes to H4‐C‐7. HV‐42.
4 1 4
10 Nitrogen purge to H4‐K‐2 offline. 10.1 MCR goes to Nitrogen purge line. 10.1.1 Check valve installed at Nitrogen purge 2 1 2
line.
4 1 4
11 H4‐K‐2 trip, recycle H4‐UV‐53 11.1 Reverse rotation H4‐K‐2. 11.1.1 Check valve installed at bottom 2 1 2
open. H4‐E‐5 (discharge H4‐K‐2), H4‐UIC‐53.
4 1 4
12 Outlet H4‐C‐8 to LTCS Dry Header 12.1 Blow down gas from LTCS dry 12.1.1 Check valve installed at down 2 1 2
offline. header goes to H4‐C‐8. stream H4‐HV‐43.
4 1 4
13 Nitrogen purge to H4‐K‐3 offline. 13.1 MCR goes to Nitrogen purge 13.1.1 Check valve installed at 2 1 2
line. Nitrogen purge line.
4 1 4
14 H4‐K‐3 trip, recycle H4‐UV‐54 14.1 Reverse rotation H4‐K‐3. 14.1.1 Check valve installed at bottom 2 1 2
open. H4‐E‐6A/B (discharge H4‐K‐3),
H4‐UIC‐54B.
4 1 4
15 Derime to H4‐C‐7 offline. 15.1 MCR goes to derime line. 15.1.1 Check valve installed at derime 2 1 2
line.
4 1 4
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
16 H5‐E‐1 trip (H5‐PV‐15 close). 16.1 MCR from cold bundle H5‐E‐1 back 16.1.1 Vapor release manually through 2 1 2
to H5‐C‐1, thermal shock and high by pass line H5‐PSV‐7/12, check
pressure in H5‐C‐1. valve installed at overhead
H5‐C‐1 to H5‐E‐1, H5‐PSV‐22A/B.
4 1 4
17 H5‐E‐1 trip (H5‐FV‐2 close). 17.1 Warm MCR from warm bundle 17.1.1 Check valve installed at bottom 2 1 2
H5‐E‐1 back to H5‐C‐1, thermal H5‐C‐1 to H5‐E‐1, H5‐PSV‐22A/B,
shock and high pressure in H5‐PSV‐48 (PSV thermal), H5-PSV-5/6.
H5‐C‐1.
4 1 4
H.356 Pressure High 1 See event H.353 No. 1,2,3,7,10,14,19
3 Tube leaks in H5‐E‐1. 3.1 High pressure at shell side 3.1.1 H5‐PAH‐2, H5‐PIC‐2, H5‐PAHH‐28A/B/C, 2 1 2
H5‐E‐1 and H4-C-7. H5-PSV-23 H5‐PSV‐26, H4-PAH-36.
4 2 8
3.2 Methane composition in MCR 3.2.1 H4‐AI‐1A/B/C/D/E/F/G/H/I/J, 2 1 2
increase, high pressure in H5‐C‐1. H5-PDAH-3.
4 2 8
3.3. Discharge pressure H4-K-3 increase. 3.3.1 H4-PAH-17B, H4-PSV-27A/B/C/D. 2 1 2
4 2 8
H.357 Pressure Low 1 See event H.353 No.
4,5,6,8,9,11,12,13,15,17,18,20
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
3 H5‐E‐3 heater fault 3.1 High temperature bottom skirt 3.1.1 H5‐TAH‐13, H5‐TL‐42B/C. 2 1 2
(continuous run). H5‐E‐1.
4 1 4
4 Cooling water to H4‐E‐5A/B 4.1 High temperature discharge 4.1.1 H4‐TAH‐8B, H4‐TAHH‐45A/B/C 4 1 4
blockage. H4‐K‐3. (2 of 3, H4‐K‐3 trip).
4 2 8
5 Cooling water to H4‐E‐6A/B 5.1 More vapor in H5‐C‐1, high 5.1.1 H5‐PDAH‐3, H5‐PDAHH‐3, H5‐ 4 1 4
blockage. temperature in warm and cold PDAHH‐25A/B (H5‐E‐1 trip).
bundle. 4 2 8
H.359 Temperature Low 1 See event H.353 No. 4,16
2 High composition Ethane and 2.1 Liquid MCR goes to H4‐C‐7, 2.1.1 H5‐TAL‐8, H4‐TALL‐51A/B/C (H4‐K‐2 4 1 4
Propane in MCR. potential impeller H4‐K‐2 trip), H4‐LAH‐34, H4‐LAHH‐35A/B/C (H4‐
damage. K‐2 trip), H5-LI-3 , H4-TAL-4B.
4 2 8
3 H5‐E‐3 fault. 3.1 Icing at bottom skirt H5‐E‐1, potential 3.1.1 H5‐TAL‐13, H5‐TL‐42A/C. 2 2 4
damage structure in H5‐E‐1, H5‐E‐1
lift up.
4 4 16
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
4 Flow feed gas to H5‐E‐1 4.1 Liquid MCR goes to H4‐C‐7, 4.1.1 H5‐TAL‐8, H4‐TALL‐51A/B/C (H4‐K‐2 4 1 4
decrease. potential impeller H4‐K‐2 trip), H4‐LAH‐34, H4‐LAHH‐35A/B/C (H4‐
damage. K‐2 trip), H5-LI-3 , H4-TAL-4B.
4 2 8
H.360 Level High 1 See event H.353 No. 4,5,14,16
3 High liquid level in drip leg suction 3.1 Liquid carry over, potential impeller 3.1.1 H4‐LAH‐37. 2 1 2
compressor H4‐K‐2. H4‐K‐2 damage.
2 2 4
4 High liquid level in drip leg suction 4.1 Liquid carry over, potential impeller 4.1.1 H4‐LAH‐44. 2 1 2
compressor H4‐K‐3. H4‐K‐3 damage.
2 2 4
H.361 Level Low 1 See event H.353 No. 17,18
2 Cooling water H4‐E‐5 ingress 2.1 H5‐Y‐3A/B blockage. 8 1 8 2.1.1 H5‐PDAH‐21, OP/WI start up H4‐E‐5 2 1 2
to MCR (during start up).
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
3 Cooling water H4‐E‐6A/B ingress 3.1 H5‐Y‐3A/B blockage. 8 1 8 3.1.1 H5‐PDAH‐21, OP/WI start up 2 1 2
to MCR (during start up). H4‐E‐6A/B
H.364 Utilities 1 Tube leaks in H4‐E‐5 1.1 MCR goes to sea water (potential 8 1 8 1.1.1 Gas detector in sea water out fall. 2 1 2
explosive in sea water out‐fall).
2 High elevation outlet cooling 2.1 Vacuum at cooling water line 4 1 4 2.1.1 Vacuum and air relief valve installed at 2 1 2
water H4‐E‐5 pipe buckle. outlet cooling water line.
3 Water trapped at cooling water 3.1 Thermal expansion. 8 1 8 3.1.1 H4‐PSV‐23 (PSV thermal), 2 1 2
line (H4‐E‐5). OP/WI shut down.
4 Tube leaks in H4‐E‐6A/B. 4.1 MCR goes to seawater (potential 8 1 8 4.1.1 Gas detector in sea water out fall. 2 1 2
explosive in sea water out‐fall).
5 High elevation outlet cooling 5.1 Vacuum at cooling water line 4 1 4 5.1.1 Vacuum and air relief valve installed at 2 1 2
water H4‐E‐6A/B. pipe buckle. outlet cooling water line.
6 Water trapped at cooling water 6.1 Thermal expansion. 8 1 8 6.1.1 H4‐PSV‐26 (PSV thermal), 2 1 2
line (H4‐E‐6A/B). OP/WI shut down.
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
9 No Nitrogen purging to H4‐K‐2 prior to 9.1 Hydrocarbon expose to atmosphere, 4 1 4 9.11 OP/WI shut down. 2 1 2
maintenance. potential fire.
10 No Nitrogen purging to H4‐K‐3 prior to 10.1 Hydrocarbon expose to atmosphere, 4 1 4 10.1.1 OP/WI shut down. 2 1 2
maintenance. potential fire.
H.365 Start-up 1 Seawater to H4‐E‐5 put in 1.1 Seawater goes to MCR system. 8 1 8 1.1.1 OP/WI start up H4‐E‐5 2 1 2
service prior to MCR.
2 Sea water to H4‐E‐6A/B put in 2.1 Sea water goes to MCR system. 8 1 8 2.1.1 OP/WI start up H4‐E‐6A/B. 2 1 2
service prior to MCR.
3 No derime prior to start up MCR 3.1 Moisture stay inside tube, 4 1 4 3.1.1 OP/WI start up MCR system. 2 1 2
system. potential tube plug.
4 No Nitrogen purging prior to start 4.1 Oxygen stay inside tube, 4 1 4 4.1.1 OP/WI start up MCR system. 2 1 2
up MCR system. potential fire and explosion.
5 Sudden decrease temperature in tube 5.1 Thermal shock, potential tube 4 2 8 5.1.1 OP/WI start up MCR system (Cooling 2 2 4
side H5‐E‐1 (during initial cooling). broken. down H5‐E‐1, maximum decreasing
temperature 28°C per hour).
H.366 Shut-Down 1 Thermal shock at tube side H5‐E‐1. 1.1 Tube H5‐E‐1 leakage. 4 2 8 1.1.1 Time delay H5‐TV‐1A/B, H5‐PV‐15, H5‐ 2 2 4
FV‐2, OP/WI shut down.
2 MCR trapped at up stream H5‐PV‐15. 2.1 Thermal expansion. 4 1 4 2.1.1 H5‐PSV‐7/12 (PSV thermal). 2 1 2
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
3 Liquid trapped at down stream 3.1 Thermal expansion. 4 1 4 3.1.1 H5‐PSV‐3 (PSV thermal). 2 1 2
H5‐PV‐2.
4 Liquid trapped at down stream 4.1 Thermal expansion. 4 1 4 4.1.1 H5‐PSV‐40 (PSV thermal). 2 1 2
H5‐HV‐2.
5 Liquid trapped at down stream 5.1 Thermal expansion. 4 1 4 5.1.1 H5‐PSV‐41 (PSV thermal). 2 1 2
H5‐HV‐3.
6 MCR liquid trapped at up stream 6.1 Thermal expansion. 4 1 4 6.1.1 H5‐PSV‐5/6 (PSV thermal). 2 1 2
H5‐FV‐2.
7 Liquid trapped at up stream 7.1 Thermal expansion. 4 1 4 7.1.1 H5‐PSV‐42 (PSV thermal). 2 1 2
H5‐E‐1.
8 Liquid trapped at bottom part 8.1 Thermal expansion. 4 1 4 8.1.1 H5‐PSV‐36/48/77 (PSV thermal). 2 1 2
H5‐C‐1.
9 Liquid trapped at sample system 9.1 Thermal expansion. 4 1 4 9.1.1 H5‐PSV‐76 (PSV thermal). 2 1 2
H5‐S‐15.
10 Liquid trapped at blow down line 10.1 Thermal expansion. 4 1 4 10.1.1 H5‐PSV‐20/21 (PSV thermal). 2 1 2
(down stream H5‐Y‐3A/B).
H.367 Maintenance 1 Calibration transmitter and 1.1 Train trip/slow down 8 2 16 1.1.1 OP/WI online calibration. 2 2 4
analyzer, control valve inspect/repair
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
2 Repairing H4‐E‐5. 2.1 Person expose to hydrocarbon 2.1.1 Personal Protective Equipment (PPE), 2 1 2
hazard. Hazard Identification and Risk
Assessment (HIRA) for repairing
H4‐E‐5.
3 Repairing H4‐E‐6A/B. 3.1 Hydrocarbon trapped in the system 8 2 16 2.1.1 OP/WI for repairing H4‐E‐5. 2 1 2
4 PSV blockage during switch over 4.1 Less protection to system. 4 1 4 4.1.1 OP/WI by pass permit. 2 1 2
H4‐PSV‐24A/B/C/D/E.
5 PSV blockage during switch over 5.1 Less protection to system. 4 1 4 5.1.1 OP/WI by pass permit. 2 1 2
H4‐PSV‐27A/B/C/D.
6 Negative pressure inside gas 6.1 Room expose to atmosphere, 6.1.1 H4‐PAL‐625. 2 1 2
chromatography room. potential fire.
7 Cleaning strainer H5‐Y‐3A/B. 7.1 Train trip/slow down 4 2 8 7.1.1 OP/WI cleaning suction strainer 2 1 2
H5‐Y‐3A/B.
Node No. : H4-006 Dwg No. : H4D‐A‐34 (rev: 06), H4D‐A‐35 (rev: 06), H4D‐A‐36 (rev: 07), Intention of Line : MCR compression system: Make‐up MCR through 4
Date : 16-Aug-19 H4D‐A‐38 (rev: 08), H4D‐A‐39 (rev: 08), H5DA‐24 (rev: 07), H5D‐ compressor (4K‐3) throughthree level propane evap
A‐25 (rev: 07)
8 Repairing vacuum and air relief 8.1 High pressure in cooling water line 4 1 4 8.1.1 Thermal PSV in cooling water lines 2 1 2
valve outlet H4‐E‐5A/B and
H4‐E‐6A/B.
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
MCR compression system: Make‐up MCR through 4C‐7 and compression through 4K ‐2 and discharge from MCR 2nd stage
compressor (4K‐3) throughthree level propane evaporation system (4E ‐7, 4E ‐8, 4E ‐9) goes to 5C ‐1, 5E ‐1 and back to 4C ‐7
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
2 Pump H4‐G‐3A/B running 2.1 Low level in H4‐E‐15. 8 1 8 2.1.1 H4‐XL‐196/197, H4‐LAL‐15, 4 1 4
simultaneously. H4‐LIC‐15.
4 H4‐LV‐15B stuck open. 4.1 Low pressure discharge pump 8 2 16 4.1.1 H4‐PAL‐560A/B, auto start stand 2 2 4
H4‐G‐3A/B. by pump H4‐G‐3A/B, close block
valve H4‐LV‐15B.
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
5 H4‐PV‐19A stuck open. 5.1 High pressure in gland seal 4 1 4 5.1.1 H4‐PIC‐19 : H4-PV-19B open, H4‐PSV‐ 2 1 2
condenser H4‐E‐18. 91/92 (sentinel).
6 H4‐PV‐19B stuck open. 6.1 Low pressure in gland seal 4 1 4 6.1.1 H4‐PIC‐19 : H4-PV-19A open. 2 1 2
condenser H4‐E‐18.
6.2 High pressure in surface 4 2 8 6.2.1 H4‐PAH‐58B, activated hogging jet H4‐H‐ 2 2 4
condenser H4‐E‐15. 10, H4‐PAHH‐58A/B/C (H4‐KT‐1 trip),
Rupture disc 25" installed on H4 ‐E‐15.
7 H1‐AV‐5B open. 7.1 Low flow to utilities, less 4 1 4 7.1.1 H4‐FR‐31A, patrol check by Utilities 2 1 2
condensate sent to utilities. Section request, close H1‐AV‐5B through
hand jack.
H.370 Flow No/Less 1 TTV‐4KT‐1 close. 1.1 Turbine trip. 1.1.1 H4‐ZA‐548B. 2 1 2
3 Cooling water to H4‐E‐15 problem 3.1 High pressure in surface 3.1.1 H4‐PAH‐58B, activated hogging 2 1 2
(tube plug). condenser H4‐E‐15. jet H4‐H‐10, H4‐PAHH‐58A/B/C
(H4‐KT‐1 trip), Rupture disc 25" installed
on H4‐E‐15.
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
5 Pump H4‐G‐3A/B stop. 5.1 Low pressure discharge pump 5.1.1 H4‐PAL‐560A/B, auto start stand 2 1 2
H4‐G‐3A/B. by pump H4‐G‐3A/B.
6 H4‐LV‐15A stuck close. 6.1 High level in surface condenser 6.1.1 H4‐LAH‐15, 2 1 2
H4‐E‐15. open by pass valve H4‐LV‐15A.
7 H1‐AV‐5A close. 7.1 High level in surface condenser 7.1.1 H4‐LAH‐15, open H1‐AV‐5A 2 1 2
H4‐E‐15. through hand jack.
8 H1‐AV‐5B stuck close 8.1 High level in surface condenser 8.1.1 H4‐LAH‐15, open H1‐AV‐5B 2 1 2
(while high sodium in condensate). H4‐E‐15. through hand jack, open H1‐AV‐5A
through hand jack, dumped at utility
plant.
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
9 Ejectors fail. 9.1 High pressure in surface 9.1.1 H4‐PAH‐58B, switch to stand by ejector, 2 1 2
condenser H4‐E‐15. activated hogging jet H4‐H‐10, H4‐
PAHH‐58A/B/C (H4‐KT‐1 trip), Rupture
disc 25" installed on H4‐E‐15.
10 H4‐PV‐19A stuck close 10.1 Air enter to sealing steam, high 10.1.1 H4‐PAH‐58B, activated hogging 2 1 2
(while low pressure steam to gland pressure in surface condenser jet H4‐H‐10, H4‐PAHH‐58A/B/C
seal). H4‐E‐15. (H4‐KT‐1 trip), Rupture disc 25" installed
on H4‐E‐15.
11 H4‐PV‐19B stuck close. 11.1 High pressure in gland seal 11.1.1 H4‐PSV‐91/92 (sentinel). 2 1 2
condenser H4‐E‐18 (lube oil
contaminated by steam).
12 Condensate trap under 12.1 High pressure in surface 12.1.1 H4‐PAH‐58B, open by pass valve, 2 1 2
H4‐E‐16/17. condenser H4‐E‐15. activated hogging jet H4‐H‐10, H4‐
PAHH‐58A/B/C (H4‐KT‐1 trip), Rupture
disc 25" installed on H4‐E‐15.
H.371 Flow Reverse 1 Stand by pump H4‐G‐3A/B connect 1.1 Stand by pump reverse rotation. 1.1.1 Check valve installed at discharge 2 1 2
to discharge line. line.
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
2 Pump H4‐G‐3A/B stop. 2.1 Condensate from header goes to 2.1.1 Check valve installed at down 2 1 2
H4‐E‐15. stream H1‐AV‐5A.
3 Steam put in service to ejector first 3.1 High pressure in H4‐H‐1A/B. 3.1.1 H4‐PSV‐37/38, SOP start up. 2 1 2
stage prior to condensate.
4 Steam put in service to ejector 4.1 High pressure in H4‐H‐2A/B. 4.1.1 H4‐PSV‐101/102, SOP start up. 2 1 2
second stage prior to condensate.
5 Strainer down stream H4-E-16 5.1 High pressure in H4‐E‐16. 5.1.1 H4‐PSV‐123 2 1 2
plugged.
3 Low pressure from HPS header. 3.1 Low speed turbine. 3.1.1 H4‐SIC‐19, H4‐PI‐113B. 2 1 2
H.374 Temperature High 1 Lack of cooling water to H4‐E‐15. 1.1 High pressure H4‐E‐15. 1.1.1 H4‐PAH‐58B, H4‐PAHH‐58A/B/C 2 1 2
(H4‐KT‐1 trip).
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
H.375 Temperature Low 1 Low temperature steam supplied 1.1 Condensate carry over (bad 1.1.1 H4‐YAHH‐59/60/61/62, H4‐YAHHLL‐ 2 1 2
to turbine H4‐KT‐1. quality of steam), high vibration. 58/63 (H4‐KT‐1 trip).
3 Sea water ingress to steam. 3.1 High conductivity. 3.1.1 H1‐AAH‐5, H1‐AAHH‐5, H1‐AV‐5B open 2 1 2
(condensate send to storm sewer).
H.380 Utilities 1 High elevation at return cooling water 1.1 Vacuum on cooling water line, 1.1.1 Vacuum and relief valve installed 2 1 2
line from H4‐E‐15 and H4‐E‐18. pipe buckle. at return cooling water line.
2 Water trapped in cooling water 2.1 Thermal expansion, high pressure 2.1.1 H4‐PSV‐33 (PSV thermal). 2 1 2
line H4‐E‐18. in cooling water line.
3 Water trapped in cooling water 3.1 Thermal expansion, high pressure 3.1.1 H4‐PSV‐34/35 (PSV thermal). 2 1 2
line H4‐E‐15. in cooling water line.
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
4 Condensate cooling system 4.1 Thermal expansion, high pressure 4.1.1 H4‐PSV‐39 (PSV thermal). 2 1 2
blockage at H4‐E‐17. in cooling water line.
5 Less flow motive steam to ejectors 5.1 High pressure H4‐E‐15, H4‐E‐16 5.1.1 H4‐PAH‐58B, H4‐PAHH‐58A/B/C 2 1 2
(H4‐H‐1A/B, H4‐H‐2A/B). and H4‐E‐17. (H4‐KT‐1 trip), H4‐PSV‐37/38,
H4‐PSV‐101/102.
6 Less flow motive steam to ejector 6.1 High pressure at gland seal 6.1.1 H4‐PSV‐91/92 (sentinel). 2 1 2
(H4‐H‐3). system.
H.381 Start-up 1 No warm up to turbine H4‐KT‐1. 1.1 Turbine thermal shock, potential 1.1.1 SOP start‐up H4‐KT‐1. 2 1 2
turbine impeller damage.
2 Wet steam introduced to turbine 2.1 Potential turbine blade damage. 2.1.1 SOP start‐up H4‐KT‐1. 2 1 2
H4‐KT‐1.
3 Vacuum condition achieve too lonH. 3.1 Start‐up delay. 3.1.1 Hogging jet H4‐H‐10 put in service. 2 1 2
4 Wet steam introduced to gland seal 4.1 Start‐up delay. 4.1.1 SOP start‐up (drain to atmosphere). 2 1 2
ejector H4‐H‐3.
5 Turning gear disengages. 5.1 Turning gear not running, 5.1.1 H4‐ZL‐189B, H4‐SAL‐18, rotate through 2 1 2
start‐up delay. manual spindle (rotate manually).
H.382 Shut-Down 1 Turning gear not working properly. 1.1 Potential shaft bend, shaft damage. 1.1.1 SOP shut‐down, H4‐ZL‐189B, 2 1 2
H4‐SAL‐18, rotate through manual
spindle (rotate manually).
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
2 No drain from low point. 2.1 Turbine blade damage (during 2.1.1 SOP shut down. 2 1 2
start‐up).
3 Block valve of steam supply is hard 3.1 Delay time for start‐up/shut‐down. 3.1.1 PM check. 2 1 2
to operate.
4 Drain line from TTV difficult to 4.1 Personnel injury. 4.1.1 Personal Protective Equipment 2 1 2
reach and too close to hot surface. (PPE).
H.383 Maintenance 1 Instrument calibration. 1.1 Person expose to high noise level 1.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS).
2 Cleaning strainer suction pump H4‐ 2.1 Person expose to high noise level 2.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
G‐3A/B. and hot water. operation and maintenance, Work Permit
System (WPS).
3 PM check to stand by pump and 3.1 Person expose to high noise level 3.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
motor. and hot water. operation and maintenance, Work Permit
System (WPS).
4 Vibration check. 4.1 Person expose to high noise level 4.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS).
Node No. : H4-007 Dwg No. : H1D‐A‐43 (rev: 07), H4D‐A‐40 (rev: 08), H4D‐A‐41 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐1 (driver for Propane C
Date : 15-Aug-19 H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), H4D-A-48A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.369 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 8 2 16 1.1.1 H4‐SAHH‐31 (TTV closed), OST device 2 2 4
control fail. active.
5 Latch TTV loosed. 5.1 Person expose to high noise level 5.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS).
6 Repairing vacuum and air relief 6.1 Person fall down from working at 6.1.1 Personal Protective Equipment (PPE‐ 2 1 2
valve outlet H4‐E‐15 and height. Safety Hardness), Hazard Identification
H4‐E‐18. and Risk Assessment (HIRA) for
repairing vacuum and air relief valve
outlet H4‐E‐15 and H4‐E‐18.
H.384 Others 1 Block valve 2" use for venting to 1.1 Potential hand wheel fall down, 1.1.1 PM check. 2 1 2
warm up, operate from ground floor personal injury.
using chain.
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
1.2 High pressure in surface 1.2.1 H4‐PAH‐62B, activated hogging jet H4‐H‐ 2 1 2
condenser H4‐E‐20. 11, H4‐PAHH‐62A/B/C (H4‐KT‐2 trip),
Rupture disc H4‐PSE‐75 installed on H4-
KT-2.
2 Pump H4‐G‐4A/B running 2.1 Low level in H4‐E‐20. 2.1.1 H4‐XL‐198/199, H4‐LAL‐16, H4‐LIC‐16 : 2 1 2
simultaneously. H4‐LV‐16B open, H4‐LV‐16A tend to
close.
3.2 High pressure in surface 3.2.1 H4‐PAH‐62B, activated hogging jet H4‐H‐ 2 1 2
condenser H4‐E‐20. 11, H4‐PAHH‐62A/B/C
(H4‐KT‐2 trip), Rupture disc H4‐PSE‐75
installed on H4-KT-2
4 H4‐LV‐16B stuck open. 4.1 Low pressure discharge pump 4.1.1 H4‐PAL‐561A/B, auto start stand by 2 1 2
H4‐G‐4A/B. pump H4‐G‐4A/B, close block
valve H4‐LV‐16B.
4.2 High pressure in surface 4.2.1 H4‐PAH‐62B, activated hogging jet H4‐H‐ 2 1 2
condenser H4‐E‐20. 11, H4‐PAHH‐62A/B/C
(H4‐KT‐2 trip), Rupture disc H4‐PSE‐75
installed on H4-KT-2
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
5 H4‐PV‐20A stuck open. 5.1 High pressure in gland seal 5.1.1 H4‐PIC‐20 : H4‐PV‐20B open, 2 1 2
condenser H4‐E‐23. H4‐PSV‐90/93 (sentinel).
6 H4‐PV‐20B stuck open. 6.1 Low pressure in gland seal 6.1.1 H4‐PIC‐20 : H4‐PV‐20A open. 2 1 2
condenser H4‐E‐23.
6.2 High pressure in surface 6.2.1 H4‐PAH‐62B, activated hogging jet H4‐H‐ 2 1 2
condenser H4‐E‐20. 11, H4‐PAHH‐62A/B/C
(H4‐KT‐2 trip), Rupture disc H4‐PSE‐75
installed on H4-KT-2
7 H1‐AV‐6B open. 7.1 Low flow to utilities, less 7.1.1 H4‐FR‐29A, patrol check by utility 2 1 2
condensate sent to utilities. request, close H1‐AV‐3B through hand
jack.
H.386 Flow No/Less 1 TTV‐4KT‐2 close. 1.1 Turbine trip. 1.1.1 H4‐ZA‐549B. 2 1 2
3 Cooling water to H4‐E‐20 problem 3.1 High pressure in surface 3.1.1 H4‐PAH‐62B, activated hogging jet H4‐H‐ 2 1 2
(tube plug). condenser H4‐E‐20. 11, H4‐PAHH‐62A/B/C
(H4‐KT‐2 trip), Rupture disc H4‐PSE‐75
installed on H4-KT-2
4 Strainer suction pump H4‐G‐4A/B 4.1 High level in H4‐E‐20. 4.1.1 H4‐LAH‐16, H4‐LIC‐16 : H4‐LV‐16A 2 1 2
clog. open.
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
5 Pump H4‐G‐4A/B stop. 5.1 Low pressure discharge pump 5.1.1 H4‐PAL‐561A/B, auto start stand by 2 1 2
H4‐G‐4A/B. pump H4‐G‐4A/B.
6 H4‐LV‐16A stuck close. 6.1 High level in surface condenser 6.1.1 H4‐LAH‐16, open by pass valve H4‐LV‐ 2 1 2
H4‐E‐20. 16A.
7 H1‐AV‐6A close. 7.1 High level in surface condenser 7.1.1 H4‐LAH‐16, open H1‐AV‐6A 2 1 2
H4‐E‐20. through hand jack.
7.2 High pressure in surface 7.2.1 H4‐PAH‐62B, activated hogging jet H4‐H‐ 2 1 2
condenser H4‐E‐20. 11, H4‐PAHH‐62A/B/C
(H4‐KT‐2 trip), Rupture disc H4‐PSE‐75
installed on H4-KT-2
8 H1‐AV‐3B close 8.1 High level in surface condenser 8.1.1 H4‐LAH‐16, open H1‐AV‐3B 2 1 2
(while high sodium in condensate). H4‐E‐20. through hand jack, open H1‐AV‐
6A through hand jack, dumped at
utility plant.
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
9 Ejectors fail. 9.1 High pressure in surface 9.1.1 H4‐PAH‐62B, switch to stand by ejector, 2 1 2
condenser H4‐E‐20. activated hogging jet H4‐H‐11, H4‐PAHH‐
62A/B/C (H4‐KT‐2 trip), Rupture disc H4‐
PSE‐75 installed on H4-KT-2
10 H4‐PV‐20A stuck close 10.1 Air enter to sealing steam, high 10.1.1 H4‐PAH‐62B, activated hogging 2 1 2
(while low pressure steam gland pressure in surface condenser jet H4‐H‐11, H4‐PAHH‐62A/B/C
seal). H4‐E‐20. (H4‐KT‐2 trip), Rupture disc H4‐PSE‐75
installed on H4-KT-2.
11 H4‐PV‐20B stuck close. 11.1 High pressure in gland seal 11.1.1 H4‐PSV‐90/93 (sentinel). 2 1 2
condenser H4‐E‐23 (lube oil
contaminated by steam).
12 Condensate trap under 12.1 High pressure in surface 12.1.1 H4‐PAH‐62B, open by pass valve, 2 1 2
H4‐E‐21/22. condenser H4‐E‐20. activated hogging jet H4‐H‐11, H4‐PAHH‐
62A/B/C (H4‐KT‐2 trip), Rupture disc H4‐
PSE‐75 installed on H4-KT-2.
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
H.387 Flow Reverse 1 Stand by pumps H4‐G‐4A/B 1.1 Stand by pump reverse rotation. 1.1.1 Check valve installed at discharge line. 2 1 2
connect to discharge line.
2 Pump H4‐G‐4 A/B stop. 2.1 Condensate from header goes to 2.1.1 Check valve installed at down stream H1‐ 2 1 2
H4‐E‐20. AV‐6A.
3 Steam put in service to ejector first 3.1 High pressure in H4‐H‐4A/B. 3.1.1 H4‐PSV‐47/48, SOP start up. 2 1 2
stage prior to condensate.
4 Steam put in service to ejector 4.1 High pressure in H4‐H‐5A/B. 4.1.1 H4‐PSV‐103/104, SOP start up. 2 1 2
second stage prior to condensate.
5 Strainer down stream H4‐E‐21 5.1 High pressure in H4‐E‐21. 5.1.1 H4‐PSV-124 2 1 2
plugged.
3 Low pressure from HPS header. 3.1 Low speed turbine. 3.1.1 H4‐SIC‐24, H4‐PI‐115B. 2 1 2
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
H.390 Temperature High 1 Lack of cooling water to H4‐E‐20. 1.1 High pressure H4‐E‐20. 1.1.1 H4‐PAH‐62B, H4‐PAHH‐62A/B/C 2 1 2
(H4‐KT‐2 trip).
H.391 Temperature Low 1 Low temperature steam supplied 1.1 Condensate carry over (bad 1.1.1 H4‐YAHH‐48/49/50/51, H4‐YAHHLL‐ 2 1 2
to turbine H4‐KT‐2. quality of steam), high vibration. 46/47 (H4‐KT‐2 trip).
3 Sea water ingress to steam. 3.1 High conductivity. 3.1.1 H1‐AAH‐6, H1‐AAHH‐6, H1‐AV‐6B open 2 1 2
(condensate send to storm sewer).
H.396 Utilities 1 High elevation at return cooling water 1.1 Vacuum on cooling water line, 1.1.1 Vacuum and relief valve installed 2 1 2
line from H4‐E‐20 and H4‐E‐23. pipe buckle. at return cooling water line.
2 Water trapped in cooling water 2.1 Thermal expansion, high pressure 2.1.1 H4‐PSV‐42 (PSV thermal). 2 1 2
line H4‐E‐23. in cooling water line.
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
3 Water trapped in cooling water 3.1 Thermal expansion, high pressure 3.1.1 H4‐PSV‐43/44 (PSV thermal). 2 1 2
line H4‐E‐20. in cooling water line.
4 Condensate cooling system 4.1 Thermal expansion, high pressure 4.1.1 H4‐PSV‐46 (PSV thermal). 2 1 2
blockage at H4‐E‐22. in cooling water line.
5 Less flow motive steam to ejectors 5.1 High pressure H4‐E‐20, H4‐E‐21 5.1.1 H4‐PAH‐62B, H4‐PAHH‐62A/B/C 2 1 2
(H4‐H‐4A/B, H4‐H‐5A/B). and H4‐E‐22. (H4‐KT‐2 trip), H4‐PSV‐47/48, H4 ‐
PSV‐103/104.
6 Less flow motive steam to ejector 6.1 High pressure at gland seal 6.1.1 H4‐PSV‐90/93 (sentinel). 2 1 2
(H4‐H‐6). system.
H.397 Start-up 1 No warm up to turbine H4‐KT‐2. 1.1 Turbine thermal shock, potential 1.1.1 SOP start‐up H4‐KT‐2. 2 1 2
turbine impeller damage.
2 Wet steam introduced to turbine 2.1 Turbine blade damage. 2.1.1 SOP start‐up H4‐KT‐2. 2 1 2
H4‐KT‐2.
3 Vacuum condition achieve too long. 3.1 Start‐up delay. 3.1.1 Hogging jet H4‐H‐11 put in service. 2 1 2
4 Wet steam introduced to gland seal 4.1 Start‐up delay. 4.1.1 SOP start‐up (drain to atmosphere). 2 1 2
ejector H4‐H‐6.
5 Turning gear disengages. 5.1 Turning gear not running, 5.1.1 H4‐ZL‐190B, H4‐SAL‐23, rotate through 2 1 2
start‐up delay . manual spindle (rotate manually).
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
H.398 Shut-Down 1 Turning gear not working properly. Potential shaft bend, shaft damage. SOP shut‐down, H4‐ZL‐190B, H4‐SAL‐ 2 1 2
23, rotate through manual spindle (rotate
manually).
2 No drain from low point. Turbine blade damage (during SOP shut down. 2 1 2
start up).
3 Block valve of steam supply is hard Delay time for start up/shut PM check. 2 1 2
to operate. down.
4 Drain line from TTV difficult to reach Personnel injury. Personal Protective Equipment 2 1 2
and too close to hot surface. (PPE).
H.399 Maintenance 1 Instrument calibration. 1.1 Person expose to high noise level 1.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS).
2 Cleaning strainer suction pump H4‐ 2.1 Person expose to high noise level 2.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
G‐4A/B. and hot water. operation and maintenance, Work Permit
System (WPS).
3 PM check to stand by pump and 3.1 Person expose to high noise level 3.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
motor. and hot water. operation and maintenance, Work Permit
System (WPS).
Node No. : H4-008 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐42 (rev: 08), H4D‐A‐43 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st
Date : May 23, 2014 H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.385 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4‐SAHH‐32 (TTV latch close). 2 1 2
control fail.
4 Vibration check. 4.1 Person expose to high noise level 4.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS).
5 Latch TTV loosed. 5.1 Person expose to high noise level 5.1.1 Ear plug, Ear muff, Noise counters, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS).
6 Repairing vacuum and air relief valve 6.1 Person fall down from working at 6.1.1 Personal Protective Equipment (PPE‐ 2 1 2
outlet H4‐E‐20 and H4‐E‐23. height. Safety Hardness), Hazard Identification
and Risk Assessment (HIRA) for
repairing vacuum and air relief valve
outlet H4‐E‐20 and H4‐E‐23.
H.400 Others 1 Block valve 2" use for venting to warm 1.1 Potential hand wheel fall down, 1.1.1 PM check. 2 1 2
up, operate from ground floor using personal injury.
chain.
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Steam Supply to Turbine 4KT‐2 (Driver for MCR 1st stage Compressor 4K ‐2)
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
1.2 High pressure in surface 1.2.1 H4‐PAH‐66B, activated hogging jet H4‐H‐ 2 1 2
condenser H4‐E‐25. 12, H4‐PAHH‐66A/B/C (H4‐KT‐3 trip),
Rupture disc H4‐PSE‐76 installed on
H4KT-3, H4-PI-133B, H4-PSV-94
2 Pump H4‐G‐5A/B running 2.1 Low level in H4‐E‐25. 2.1.1 H4‐XL‐200/201, H4‐LAL‐17, H4‐LIC‐17, 2 1 2
simultaneously. H4‐LV‐17B open, H4‐LV‐17A tend to
close.
3 H4‐LV‐17A stuck open. 3.1 Low level in H4‐E‐25. 3.1.1 H4‐LAL‐17, H4‐LIC‐17 , H4‐LV‐17B 2 1 2
open.
4 H4‐LV‐17B stuck open. 4.1 Low pressure discharge pump 4.1.1 H4‐PAL‐562A/B, auto start stand 2 1 2
H4‐G‐5A/B. by pump H4‐G‐5A/B, close block
valve H4‐LV‐17B, H4-FI-30
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
5 H4‐PV‐21A stuck open. 5.1 High pressure in gland seal 5.1.1 H4‐PIC‐21, H4‐PV‐21B open, 2 1 2
condenser H4‐H‐28. H4‐PSV‐89/94 (sentinel).
6 H4‐PV‐21B stuck open. 6.1 Low pressure in gland seal 6.1.1 H4‐PIC‐21,H4‐PV‐21A open. 2 1 2
condenser H4‐H‐28.
7 H1‐AV‐4B open. 7.1 Low flow to utilities, less 7.1.1 H4‐FR‐30A, patrol check by utility 2 1 2
condensate sent to utilities. request, close H1‐AV‐4B through
hand jack.
H.402 Flow No/Less 1 TTV‐4KT‐3 close. 1.1 Turbine trip. 1.1.1 H4‐ZA‐550B. 2 1 2
3 Cooling water to H4‐E‐25 problem 3.1 High pressure in surface 3.1.1 H4‐PAH‐66B, activated hogging 2 1 2
(tube plug). condenser H4‐E‐25. jet H4‐H‐12, H4‐PAHH‐66A/B/C
(H4‐KT‐3 trip), Rupture disc H4‐PSE‐76
installed on H4-KT-3.
4 Strainer suction pump H4‐G‐5A/B 4.1 High level in H4‐E‐25. 4.1.1 H4‐LAH‐17, H4‐LIC‐17 , H4‐LV‐17A 2 1 2
clog. open.
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
5 Pump H4‐G‐5A/B stop. 5.1 Low pressure discharge pump 5.1.1 H4‐PAL‐562A/B, auto start stand 2 1 2
H4‐G‐5A/B. by pump H4‐G‐5A/B.
6 H4‐LV‐17A stuck close. 6.1 High level in surface condenser 6.1.1 H4-FI-30A, H4‐LAH‐17, open by pass 2 1 2
H4‐E‐25. valve H4‐LV‐17A.
7 H1‐AV‐4A close. 7.1 High level in surface condenser 7.1.1 H4‐LAH‐17, open H1‐AV‐4A 2 1 2
H4‐E‐25. through hand jack.
8 Ejectors fail. 8.1 High pressure in surface 8.1.1 H4‐PAH‐66B, activated hogging 2 1 2
condenser H4‐E‐25. jet H4‐H‐12, H4‐PAHH‐66A/B/C
(H4‐KT‐3 trip), Rupture disc H4‐PSE‐76
installed on H4-KT-3.
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
9 H4‐PV‐21A stuck close 9.1 Air enter to sealing steam, high 9.1.1 H4‐PAH‐66B, activated hogging 2 1 2
(while low pressure steam gland pressure in surface condenser jet H4‐H‐12, H4‐PAHH‐66A/B/C
seal). H4‐E‐25. (H4‐KT‐3 trip), Rupture disc H4‐PSE‐76
installed on H4-KT-3.
10 H4‐PV‐21B stuck close. 10.1 High pressure in gland seal 10.1.1 H4‐PSV‐89/94 (sentinel). 2 1 2
condenser H4‐E‐28 (lube oil
contaminated by steam).
11 Condensate trap under 11.1 High pressure in surface 11.1.1 H4‐PAH‐66B, activated hogging 2 1 2
H4‐E‐26/27. condenser H4‐E‐25. jet H4‐H‐12, H4‐PAHH‐66A/B/C
(H4‐KT‐3 trip), Rupture disc H4‐PSE‐76
installed on H4-KT-3.
H.403 Flow Reverse 1 Stand by pumps H4‐G‐5A/B 1.1 Stand by pump reverse rotation. 1.1.1 Check valve installed at discharge 2 1 2
connect to discharge line. line.
2 Pump H4‐G‐5A/B stop. 2.1 Condensate from header goes to 2.1.1 Check valve installed at down 2 1 2
H4‐E‐25. stream H1‐AV‐4A.
3 Steam put in service to ejector first 3.1 High pressure in H4‐H‐7A/B. 3.1.1 H4‐PSV‐55/56, SOP start up, H4-PAL- 2 1 2
stage prior to condensate. 562A/B, H4-LAH-17, H4-FI-14/30A
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
4 Steam put in service to ejector second 4.1 High pressure in H4‐H‐8A/B. 4.1.1 H4‐PSV‐105/106, SOP start up, H4- 2 1 2
stage prior to condensate. PAL-562A/B, H4-LAH-17, H4-FI-14/30A
5 Strainer down stream H4‐E‐26 5.1 High pressure in H4‐E‐26. 5.1.1 H4‐PSV-125. 2 1 2
plugged.
3 Low pressure from HPS header. 3.1 Low speed turbine. 3.1.1 H4‐SIC‐29, H4‐PI‐133B. 2 1 2
H.406 Temperature High 1 Lack of cooling water to H4‐E‐25. 1.1 High pressure H4‐E‐25. 1.1.1 H4‐PAH‐66B, H4‐PAHH‐66A/B/C 2 1 2
(H4‐KT‐3 trip).
2 Mismanage open by pass block 2.1 High pressure surface condenser 2.1.1 H4‐PAH‐66B, activated hogging 2 1 2
valve H4‐E‐26/27. H4‐E‐25. jet H4‐H‐12, H4‐PAHH‐66A/B/C
(H4‐KT‐3 trip), Rupture disc H4‐PSE‐76
installed on H4-KT-3.
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
3 Lack of cooling water to H4‐E‐28 3.1 High pressure in gland seal 3.1.1 H4-PSV-89/94( sentinel valve) 2 1 2
H.407 Temperature Low 1 Low temperature steam supplied 1.1 Condensate carry over (bad 1.1.1 Steam trap,H4‐YAHH‐54/55/56/57, H4‐ 2 1 2
to turbine H4‐KT‐3. quality of steam), high vibration. YAHHLL‐52/53 (H4‐KT‐3 trip).
2 Sea water ingress to steam. 2.1 High conductivity. 2.1.1 H1‐AAH‐4, H1‐AAHH‐4, H1‐AV‐4B open 2 1 2
(condensate send to storm sewer).
H.412 Utilities 1 High elevation at return cooling water 1.1 Vacuum on cooling water line, 1.1.1 Vacuum and relief valve installed 2 1 2
line from H4‐E‐25 and H4‐E‐28. pipe buckle. at return cooling water line.
2 Water trapped in cooling water 2.1 Thermal expansion, high pressure 2.1.1 H4‐PSV‐51 (PSV thermal). 2 1 2
line H4‐E‐28. in cooling water line.
3 Water trap in cooling water line H4‐ 3.1 Thermal expansion, high pressure 3.1.1 H4‐PSV‐52/53 (PSV thermal). 2 1 2
E‐25. in cooling water line.
4 Condensate cooling system 4.1 Thermal expansion, high pressure 4.1.1 H4‐PSV‐57 (PSV thermal). 2 1 2
blockage at H4‐E‐27. in cooling water line.
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
5 Less flow motive steam to ejector 5.1 High pressure H4‐E‐25, H4‐E‐26 5.1.1 H4‐PAH‐66B, H4‐PAHH‐66A/B/C 2 1 2
(H4‐H‐7A/B, H4‐H‐8A/B). and H4‐E‐27. (H4‐KT‐3 trip), H4‐PSV‐55/56, H4 ‐
PSV‐105/106.
6 Less flow motive steam to ejector 6.1 High pressure at gland seal 6.1.1 H4‐PSV‐89/94 (sentinel). 2 1 2
(H4‐H‐9). system.
H.413 Start-up 1 No warm up to turbine H4‐KT‐3. 1.1 Turbine thermal shock, potential 1.1.1 SOP start‐up H4‐KT‐3. 2 1 2
turbine impeller damage.
2 Wet steam introduced to turbine 2.1 Turbine blade damage. 2.1.1 SOP start‐up H4‐KT‐3. 2 1 2
H4‐KT‐3.
3 Vacuum condition achieve too long. 3.1 Start‐up delay. 3.1.1 Hogging jet H4‐H‐12 put in service 2 1 2
4 Wet steam introduced to gland seal 4.1 Start‐up delay. 4.1.1 SOP start‐up (drain to atmosphere). 2 1 2
ejector H4‐H‐9.
5 Turning gear disengages. 5.1 Turning gear not running, start ‐up 5.1.1 SOP start‐up H4‐KT‐3,H4‐ZL‐191B, H4‐ 2 1 2
delay . SAL‐28, rotate through manual spindle
(rotate manually).
H.414 Shut-Down 1 Turning gear not working properly. 1.1 Potential shaft bend, shaft 1.1.1 SOP shut‐down, H4‐ZL‐191B, 2 1 2
damage. H4‐SAL‐28, rotate through manual
spindle (rotate manually).
2 No drain from low point. 2.1 Turbine blade damage (during 2.1.1 SOP shut down. 2 1 2
start up).
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
3 Block valve of steam supply is hard 3.1 Delay time for start up/shut down. 3.1.1 PM check. 2 1 2
to operate.
4 Drain line from TTV difficult to reach 4.1 Personnel injury. 4.1.1 Personal Protective Equipment (PPE). 2 1 2
and too close to hot surface.
H.415 Maintenance 1 Instrument calibration. 1.1 Person expose to high noise level 1.1.1 Ear plug, Ear muff, Noise contour, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS).
2 Cleaning strainer suction pump H4‐ 2.1 Person expose to high noise level 2.1.1 Ear plug, Ear muff, Noise contour, SOP 2 1 2
G‐5A/B. and hot water. operation and maintenance, Work Permit
System (WPS), HIRA
3 PM check to stand by pump and 3.1 Person expose to high noise level 3.1.1 Ear plug, Ear muff, Noise contour, SOP 2 1 2
motor. and hot water. operation and maintenance, Work Permit
System (WPS), HIRA
4 Vibration check. 4.1 Person expose to high noise level 4.1.1 Ear plug, Ear muff, Noise contour, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS), HIRA
5 Latch TTV loosed. 5.1 Person expose to high noise level 5.1.1 Ear plug, Ear muff, Noise, contour, SOP 2 1 2
and hot water. operation and maintenance, Work Permit
System (WPS), HIRA
Node No. : H4-009 Dwg No. : H1D‐A‐43 (rev: 04), H4D‐A‐44 (rev: 08), H4D‐A‐45 (rev: 07), Intention of Line : Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd
Date : May 23, 2014 H4D‐A‐54 (rev: 07), H4D‐A‐55 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.401 Flow More 1 Rack valve stuck open/Governor 1.1 High speed turbine. 1.1.1 H4-SCHH-33, H4‐SAHH‐33 (TTV latch 2 1 2
control fail. close)
6 Repairing vacuum and air relief 6.1 Person fall down from working at 6.1.1 Personal Protective Equipment (PPE‐ 2 1 2
valve outlet H4‐E‐25 and height. Safety Hardness), Hazard Identification
H4‐E‐28. and Risk Assessment (HIRA) for
repairing vacuum and air relief valve
outlet H4‐E‐25 and H4‐E‐28.
H.416 Others 1 Block valve 2" use for venting to 1.1 Potential hand wheel fall down, 1.1.1 PM check, marking line to operate chain 2 1 2
warm up, operate from ground floor personal injury. valve, operating sign, HIRA
using chain.
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Steam Supply to Turbine 4KT‐3 (Driver for MCR 2nd stage Compressor 4K ‐3)
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
2 H4‐PCV‐202 fail open. 2.1 Less pressure governor oil supply 2 2 4 2.1.1 H4‐PAL‐506B, governor oil supplied from 1 2 2
(uncontrolled speed). H4‐C‐13A/B, H4‐PALL‐622B (H4‐K‐1
trip).
2.2 Less pressure seal oil supply 2 2 4 2.2.1 H4‐LIC‐19, H4‐LAL‐19B, auto start 1 2 2
(increasing gas vent from H4-Y- auxiliary pump H4‐G‐6B, seal oil supplied
2A/B). from H4‐C‐9, H4‐LALL‐129A/B/C (H4‐K‐1
trip), H4‐HV‐36/116/117 auto release.
3.3 Less governor oil supply 4 2 8 3.3.1 H4‐PAL‐506B, governor oil supplied from 2 2 4
(uncontrolled speed). H4‐C‐13A/B, H4‐PALL‐622B (H4‐K‐1
trip).
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
3.4 Less lube oil supply 4 2 8 3.4.1 H4‐PCV‐202 open, H4‐PAL‐144, auto 2 2 4
start auxiliary pump H4‐G‐6B, lube oil
supplied from H4‐D‐2, H4‐PALL‐
143A/B/C (H4‐K‐1 trip), H4-LAL-142
4 H4‐UY‐85A/B open. 4.1 Trip throttle valve close 4 2 8 4.1.1 H4‐PAL‐506B, H4‐PALL‐622B (H4‐K‐1 2 2 4
trip), H4‐ZA‐548B.
H.418 Flow No/Less 1 Strainer suction pump H4‐G‐6A/B 1.1 Pump H4‐G‐6A/B cavitations, less 4 2 8 1.1.1 H4‐PAL‐603, H4‐PAL‐203, auto 2 2 4
blockage. pressure discharge pump. start auxiliary pump H4‐G‐6B.
1.2 Less pressure lube oil supply. 4 2 8 1.2.1 H4‐PCV‐202 open, H4‐PAL‐144, auto 2 2 4
start auxiliary pump H4‐G‐6B, lube oil
supplied from H4‐D‐2, H4‐PALL‐
143A/B/C (H4‐K‐1 trip), H4-LAL-142
1.3 Less pressure governor oil supply. 4 2 8 1.3.1 H4‐PAL‐506B, governor oil supplied from 2 2 4
H4‐C‐13A/B, H4‐PALL‐622B (H4‐K‐1
trip).
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
1.4 Less pressure seal oil supply 4 2 8 1.4.1 H4‐LIC‐19, H4‐LAL‐19B, auto start 2 2 4
(increasing gas vent from H4-Y- auxiliary pump H4‐G‐6B, seal oil supplied
2A/B). from H4‐C‐9, H4‐LALL‐129A/B/C (H4‐K‐1
trip), H4‐HV‐36/116/117 auto release.
2 Pump H4‐G‐6A stop 2.1 Less pressure discharge pump 8 2 16 2.1.1 H4‐XL‐213, H4‐PAL‐603, H4‐PAL‐203, 2 2 4
H4‐G‐6A. auto start auxiliary pump H4‐G‐6B.
2.2 Less pressure lube oil supply 8 2 16 2.2.1 H4‐PCV‐202 open, H4‐PAL‐144, auto 2 2 4
start auxiliary pump H4‐G‐6B, lube oil
supplied from H4‐D‐2, H4‐PALL‐
143A/B/C (H4‐K‐1 trip), H4-LAL-142
2.3 Less pressure governor oil supply 8 2 16 2.3.1 H4‐PAL‐506B, governor oil supplied from 2 2 4
(uncontrolled speed). H4‐C‐13A/B, H4‐PALL‐622B (H4‐K‐1
trip).
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
3 Oil Filter H4‐Y‐1A/B blockage. 3.1 Filter element H4‐Y‐1A/B broken. 4 2 8 3.1.1 H4‐PDAH‐30, OP/WI switch to stand 2 2 4
by filter.
3.2 Less pressure lube oil supply. 4 2 8 3.2.1 H4‐PCV‐202 open, H4‐PAL‐144, auto 2 2 4
start auxiliary pump H4‐G‐6B, lube oil
supplied from H4‐D‐2, H4‐PALL‐
143A/B/C (H4‐K‐1 trip), H4-LAL-142
3.3 Less pressure governor oil supply 4 2 8 3.3.1 H4‐PAL‐506B, governor oil supplied from 2 2 4
(uncontrolled speed). H4‐C‐13A/B, H4‐PALL‐622B (H4‐K‐1
trip).
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
4 H4‐LV‐19 stuck close. 4.1 Low level in H4‐C‐9. 8 2 16 4.1.1 H4‐LAL‐19B, auto start auxiliary pump 2 2 4
H4‐G‐6B, H4‐LALL‐129A/B/C (H4‐K‐1
trip), H4‐HV‐36/116/117 auto release.
4.3 High pressure lube oil supply. 4 2 8 4.3.1 H4‐PCV‐202 tend to close. 2 2 4
5 Strainer sweet seal oil and lube oil 5.1 Low level in H4‐D‐1. 4 1 4 5.1.1 H4‐LG‐33, H4‐LAL‐128, check list to 2 1 2
return blockage. remove temporary strainer.
6 Strainer sour seal oil and seal oil 6.1 Low level in H4‐Y‐8. 4 1 4 6.1.1 H4‐LG‐34, patrol check. 2 1 2
trap blockage.
H.419 Flow Reverse 1 Stand by pump H4‐G‐6A/B connect 1.1 Stand by pump reverse rotation. 4 1 4 1.1.1 Check valve installed at discharge 2 1 2
to discharge line. pump H4‐G‐6A/B.
2 Lube oil pump H4‐G‐6A stop. 2.1 Lube oil from accumulator H4‐C‐ 4 1 4 2.1.1 Check valve lube oil header installed at 2 1 2
18A/Bback to lube oil pump up stream H4‐E‐19A/B.
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
2.2 Lube oil from H4‐D‐2 back to lube 4 1 4 2.2.1 Check valve installed at lube oil 2 1 2
oil header through H4‐PCV‐202. supply header.
2.3 Seal oil from H4‐C‐9 back to lube 4 1 4 2.3.1 Check valve installed at seal oil supply 2 1 2
oil header through H4‐LV‐19. header.
2.4 Governor oil from H4‐C‐13A/B 4 1 4 2.4.1 Check valve installed at governor oil 2 1 2
back to lube oil header. supply header.
3 Low pressure H4‐Y‐2A/B. 3.1 Air entering into H4‐Y‐2A/B, 4 1 4 3.1.1 Check valve installed at down stream H4‐ 2 1 2
potential fire. Y‐2A/B.
4 Gas Propane leaks from inboard. 4.1 Gas propane back to outboard seal 4 2 8 4.1.1 Check valve installed at interconnecting 2 2 4
oil side. inboard and outboard.
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
2 Cooling water supply blockage. 2.1 High temperature lube oil and seal 4 2 8 2.1.1 H4‐TAH‐272B, Weekly lab analysis of 2 2 4
oil, less viscosity lube oil and seal oil. performance lube oil.
3 Degassifier Heater H4‐E‐34 3.1 Potential lube oil degradation. 4 1 4 3.1.1 H2‐TI‐196, G4-TAH-272B, Weekly lab 2 1 2
continous run. analysis of performance lube oil.
4 Low level in Degasifier H4‐Y‐8. 4.1 High temperature in Degasifier, 4 1 4 4.1.1 H4‐LG‐34, Nitrogen purging to 2 1 2
potential fire. H4‐Y‐8.
H.423 Temperature Low 1 Degassifier Heater H4‐E‐34 trip. 1.1 Low temperature in degassifier, light 4 1 4 1.1.1 H4‐TAL‐550. 2 1 2
hydrocarbon remains in lube oil,
potential fire.
2 Seal Drain Heater H4‐E‐37 trip. 2.1 Light hydrocarbon (vapor) remains in 4 1 4 2.1.1 H4‐XL‐203, H4-E-34, H4-TAL-550 2 1 2
sour seal oil, potential fire.
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
2 Over top up to H4‐D‐1. 2.1 High level in H4‐D‐1, environmental 4 1 4 2.1.1 H4‐LG‐33, OP/WI top up H4 ‐D‐1, Oil 2 1 2
harm. Second Containment
2 Late top up H4‐D‐1. 2.1 Low level in H4‐D‐1 4 1 4 2.1.1 H4‐LAL‐128, Daily check by 2 1 2
rotating, patrol check by operation
3 Oil Cooler H4‐E‐19A/B leakages. 3.1 Lube oil goes to sea water, low 4 1 4 3.1.1 H4‐LAL‐128. 2 1 2
level in H4‐D‐1.
2 Extended usage of lube oil. 2.1 Less viscosity, bearing damage. 2 2 4 2.1.1 Weekly lab analysis of performance lube 1 2 2
oil.
H.427 Contaminant 1 Oil Cooler H4‐E‐19A/B leakages. 1.1 Sea water ingress to lube oil (lube 2 2 4 1.1.1 Weekly inspection to lube oil, Purifying oil 1 2 2
oil milky). by centrifuges.
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
2 Steam leaks from casing to bearings 2.1 Steam goes to lube oil (lube oil 2 2 4 2.1.1 Weekly inspection to lube oil, Purifying oil 1 2 2
housing. milky), potential bearings damage. by centrifuges.
3 No sludge drain from H4‐D‐1. 3.1 Sludge sucked by pump, potential 2 2 4 3.1.1 Weekly sludge drain H4‐D‐1. 1 2 2
strainer blockage.
H.428 Utilities 1 Water trapped in cooling water line 1.1 Thermal expansion, high pressure 2 2 4 1.1.1 H4‐PSV‐83/85. 1 2 2
H4‐E‐19A/B in cooling water line.
2 No Nitrogen purging to Oil Reservoir 2.1 H4‐D‐1 expose to atmosphere, 2 2 4 2.1.1 H4‐FI‐21A, patrol check per shift. 1 2 2
H4‐D‐1. potential fire.
3 Nitrogen leaks from balloon Lube 3.1 Pressure swing, no back up lube 2 2 4 3.1.1 H4‐PI‐225/520, PM check by 1 2 2
Oil Accumulator H4‐C‐18A/B. oil supply from accumulator. mechanical,check valve installed at
Nitrogen line.
4 Nitrogen leaks from balloon Governor 4.1 Pressure swing, no back up governor 2 2 4 4.1.1 H4‐PI‐174A/B, PM check by 1 2 2
Oil Accumulator H4‐C‐13A/B. oil supply from accumulator. mechanical.
4.2 Rack valve jiggling, speed turbine 2 2 4 4.2.1 H4‐SIC‐19, H4-PAL-506B, G4-YAHH- 1 2 2
fluctuate, potential vibration 58/59/60/61/62, H4-YAHHLL-58/63, (H4-
K-1 trip)
5 No Nitrogen to oil deflector 5.1 Potentially fire. 2 2 4 5.1.1 H4‐PCV‐47 open, G4‐PI‐47 patrol 1 2 2
H4‐KT‐1. check.
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
6 No Nitrogen purging to Degassifier 6.1 H4‐Y‐8 expose to atmosphere, 4 2 8 6.1.1 H4‐FI‐21B, patrol check per shift. 2 2 4
H4‐Y‐8. potential fire.
H.429 Start-up 1 No lube oil in Lube Oil Rundown 1.1 Start‐up delay. 2 2 4 1.1.1 H4‐LAL‐142, H4-LAL-220/19A used as 1 2 2
Tank H4‐D‐2. permissive start H4‐K‐1, OP/WI start up
lube and seal oil H4‐K‐1.
2 Cooling water put in service prior 2.1 Sea water ingress to lube oil (tube 2.1.1 OP/WI start up lube and seal oil 2 2 4
to lube oil. leaks). H4‐K‐1.
4 2 8
3 H4‐Y‐8 empty (H4‐E‐34 running). 3.1 Sour seal oil burned by heater 3.1.1 OP/WI start up lube and seal oil 1 2 2
element, potential fire. H4‐K‐1.
2 2 4
4 Temporary strainer remains in line. 4.1 Potential line blockage. 4 1 4 4.1.1 OP/WI check list. 2 1 2
H.430 Shut-Down 1 Cooling water continuous running (low 1.1 Sea water goes to lube oil 4 1 4 1.1.1 OP/WI shut down. 2 1 2
pressure oil system). (tube leaks).
H.431 Maintenance 1 Online calibration and transmitter. 1.1 Train trip/slow down 4 2 8 1.1.1 OP/WI online calibration. 2 2 4
2 Cleaning strainer. 2.1 Train trip/slow down 4 2 8 2.1.1 OP/WI Cleaning strainer 2 2 4
Node No. : H4-010 Dwg No. : H4D‐A‐46 (rev: 07), H4D‐A‐47 (rev: 07), H4D‐A‐48 (rev: 07), Intention of Line : Lube oil system in Propane Compressor (4K‐1) and
Date : 22-Aug-19 H4D-A-48A
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.417 Flow More 1 Two pumps H4‐G‐6A/B running 1.1 High flow to H4‐Y‐1A/B, filter 8 1 8 1.1.1 H4‐PDAH‐30, changes to stand by 2 1 2
simultaneously. element H4‐Y‐1A/B broken (high filter, H4‐XL‐258A/213, H4-PAH-204
pressure filter)
3 Repairing pump H4‐G‐6A/B 3.1 Train trip/slow down 4 2 8 3.1.1 OP/WI maintenance 2 2 4
4 Repairing oil cooler H4‐E‐19A/B. 4.1 Train trip/slow down 4 2 8 4.1.1 OP/WI maintenance 2 2 4
5 Replacing oil filter H4‐Y‐1A/B. 5.1 Train trip/slow down 4 2 8 5.1.1 OP/WI maintenance 2 2 4
6 Purifying oil. 6.1 Oil spill to environment 4 2 8 6.1.1 OP/WI purifying oil. 2 2 4
H.432 Others 1 Spill during make up and sampling. 1.1 Lube oil spill to environment, 4 2 8 1.1.1 Oil Second Containment has been 2 2 4
environmental harm. provided, OP/WI sampling .
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
2 H4‐PCV‐204 fail open. 2.1 Less pressure governor oil supply. 2 2 4 2.1.1 H4‐PAL‐583B, governor oil supplied from 1 2 2
H4‐C‐14A/B, H4‐PALL‐623B (H4‐K‐2
trip).
2.2 Less pressure seal oil supply, Low 2 2 4 2.2.1 H4‐LIC‐20,H4‐LAL‐20A, auto start 1 2 2
level seal oil overhead tank H4‐C‐10 . auxiliary pump H4‐G‐7B, seal oil supplied
from H4‐C‐10, H4‐LALL‐172A/B/C (H4‐K‐
2 trip), H4‐HV‐42 auto release.
3.2 Seal oil goes to MCR. 4 2 8 3.2.1 H4‐LAH‐37 (drain manually from drip 2 2 4
leg).
3.3 Less pressure governor oil supply. 4 2 8 3.3.1 H4‐PAL‐583B, governor oil supplied from 2 2 4
H4‐C‐14A/B, H4‐PALL‐623B (H4‐K‐2
trip).
3.4 Less pressure lube oil supply. 4 2 8 3.4.1 H4‐PCV‐204 open, H4‐PAL‐181C, H4‐ 2 2 4
PAL‐182, auto start auxiliary pump H4‐G‐
7B, lube oil supplied from H4 ‐D‐4, H4‐
PALL‐181A/B/C (H4‐K‐2 trip).
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
4 H4‐UY‐89A/B open. 4.1 Trip throttle valve close. 4 2 8 4.1.1 H4‐PAL‐583B, H4‐PALL‐623B (H4‐K‐2 2 2 4
trip), H4‐ZA‐549B.
H.434 Flow No/Less 1 Strainer suction pump H4‐G‐7A/B 1.1 Pump H4‐G‐7A/B cavitation, less 4 2 8 1.1.1 H4‐PAL‐610, H4‐PAL‐205, auto start 2 2 4
blockage. pressure discharge pump. auxiliary pump H4‐G‐7B.
1.2 Less pressure lube oil supply. 4 2 8 1.2.1 H4‐PCV‐204 open, H4‐PAL‐181C, H4‐ 2 2 4
PAL‐182, auto start auxiliary pump H4‐G‐
7B, lube oil supplied from H4 ‐D‐4, H4‐
PALL‐181A/B/C (H4‐K‐2 trip).
1.3 Less pressure governor oil supply. 4 2 8 1.3.1 H4‐PAL‐583B, governor oil supplied from 2 2 4
H4‐C‐14A/B, H4‐PALL‐623B (H4‐K‐2
trip).
1.4 Less pressure seal oil supply. 4 2 8 1.4.1 H4‐LIC‐20, H4‐LAL‐20A, auto start 2 2 4
auxiliary pump H4‐G‐7B, seal oil supplied
from H4‐C‐10, H4‐LALL‐172A/B/C (H4‐K‐
2 trip), H4‐HV‐42 auto release.
2 Pump H4‐G‐7A stop. 2.1 Less pressure discharge pump. 8 2 16 2.1.1 H4‐XL‐214, H4‐PAL‐610, H4‐PAL‐205, 2 2 4
auto start auxiliary pump H4‐G‐7B.
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
2.2 Less pressure lube oil supply. 8 2 16 2.2.1 H4‐PCV‐204 open, H4‐PAL‐181C, H4‐ 2 2 4
PAL‐182, auto start auxiliary pump H4‐G‐
7B, lube oil supplied from H4 ‐D‐4, H4‐
PALL‐181A/B/C (H4‐K‐2 trip).
2.3 Less pressure governor oil supply. 8 2 16 2.3.1 H4‐PAL‐583B, governor oil supplied from 2 2 4
H4‐C‐14A/B, H4‐PALL‐623B (H4‐K‐2
trip).
2.4 Less pressure seal oil supply. 8 2 16 2.4.1 H4‐LIC‐20, H4‐LAL‐20A, auto start 2 2 4
auxiliary pump H4‐G‐7B, seal oil supplied
from H4‐C‐10, H4‐LALL‐172A/B/C (H4‐K‐
2 trip), H4‐HV‐42 auto release.
3 Oil Filter H4‐Y‐3A/B blockage. 3.1 Filter element H4‐Y‐3A/B broken. 4 2 8 3.1.1 H4‐PDAH‐206, OP/WI switch to stand 2 2 4
by filter.
3.2 Less pressure lube oil supply. 4 2 8 3.2.1 H4‐PCV‐204 open, H4‐PAL‐181C, H4‐ 2 2 4
PAL‐182, auto start auxiliary pump H4‐G‐
7B, lube oil supplied from H4 ‐D‐4, H4‐
PALL‐181A/B/C (H4‐K‐2 trip).
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
3.3 Less pressure governor oil supply. 4 2 8 3.3.1 H4‐PAL‐583B, governor oil supplied from 2 2 4
H4‐C‐14A/B, H4‐PALL‐623B (H4‐K‐2
trip).
3.4 Less pressure seal oil supply. 4 2 8 3.4.1 H4‐LIC‐20, H4‐LAL‐20A, auto start 2 2 4
auxiliary pump H4‐G‐7B, seal oil supplied
from H4‐C‐10, H4‐LALL‐172A/B/C (H4‐K‐
2 trip), H4‐HV‐42 auto release.
4 H4‐LV‐20 stuck close. 4.1 Low level in H4‐C‐10. 8 2 16 4.1.1 H4‐LAL‐20A, auto start auxiliary pump 2 2 4
H4‐G‐7B, H4‐LALL‐172A/B/C (H4‐K‐2
trip), H4-HV-42 auto release
4.2 MCR gas goes to seal oil, potential 4 2 8 4.2.1 H4‐PDAH‐40C, H4‐PDAHH‐40A/B/C 2 2 4
fire. (H4‐K‐2 trip), H4‐HV‐42 auto release.
4.3 High pressure lube oil supply. 4 2 8 4.3.1 H4‐PCV‐204 tend to close. 2 2 4
5 Strainer sweet seal oil and lube oil 5.1 Low level in H4‐D‐3. 4 1 4 5.1.1 H4‐LAL‐167, check list to remove 2 1 2
return blockage. temporary strainer.
6 Strainer sour seal oil and seal oil 6.1 Low level in H4‐Y‐9. 4 1 4 6.1.1 H4‐LG‐40, patrol check. 2 1 2
trap blockage.
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
H.435 Flow Reverse 1 Stand by pump H4‐G‐7A/B connect 1.1 Stand by pump reverse rotation. 4 1 4 1.1.1 Check valve installed at discharge pump 2 1 2
to discharge line. H4‐G‐7A/B.
2 Lube oil pump H4‐G‐7A stop. 2.1 Lube oil from accumulator 4 1 4 2.1.1 Check valve lube oil header installed at 2 1 2
H4‐C‐17A/B back to oil pump up stream H4‐E‐24A/B.
2.2 Lube oil from H4‐D‐4 back to lube 4 1 4 2.2.1 Check valve installed at lube oil 2 1 2
oil header through H4‐PCV‐204. supply header.
2.3 Seal oil from H4‐C‐10 back to lube 4 1 4 2.3.1 Check valve installed at seal oil 2 1 2
oil header through H4‐LV‐20. supply header.
2.4 Governor oil from H4‐C‐14A/B 4 1 4 2.4.1 Check valve installed at governor 2 1 2
back to lube oil header. oil supply header.
3 Low pressure H4‐Y‐4A/B. 3.1 Air entering into H4‐Y‐4A/B, 4 1 4 3.1.1 Check valve installed at down 2 1 2
potential fire. stream H4‐Y‐4A/B.
4 MCR gas leaks from inboard. 4.1 MCR gas back to outboard seal oil 4 2 8 4.1.1 Check valve installed at interconnecting 2 2 4
side. outboard and inboard.
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
2 Cooling water supply blockage. 2.1 High temperature lube oil and seal 4 2 8 2.1.1 H4‐TAH‐297B, Weekly lab analysis of 2 2 4
oil, less viscosity lube oil and seal oil. performance lube oil.
3 Heater H4‐E‐35 continuous run. 3.1 Potential lube oil degradation. 4 1 4 3.1.1 H4‐TI‐512, weekly lab analysis of 2 1 2
performance lube oil.
4 Low level in degasifier H4‐Y‐9. 4.1 High temperature in degasifier, 4 1 4 4.1.1 H4‐LG‐40, Nitrogen purging to 2 1 2
potential fire. H4‐Y‐9.
H.439 Temperature Low 1 Degassifier Heater H4‐E‐35 trip. 1.1 Low temperature in degasifier, light 4 1 4 1.1.1 H4‐TAL‐553. 2 1 2
hydrocarbon remains in lube oil,
potential fire .
2 Seal Drain Heater H4‐E‐38 trip. 2.1 Light hydrocarbon (vapor) remains in 4 1 4 2.1.1 H4‐XL‐204. 2 1 2
sour seal oil, potential fire.
2 Over top up to H4‐D‐3. 2.1 High level in H4‐D‐3, environmental 4 1 4 2.1.1 H4‐LG‐39, OP/WI top up H4 ‐D‐3, Oil 2 1 2
harm. Second Containment
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
3 Late top up H4‐D‐3. 3.1 Low level in H4‐D‐3 4 1 4 3.1.1 H4‐LAL‐167, Daily check by rotating, 2 1 2
patrol check by operation
4 H4‐E‐24A/B leakages. 4.1 Lube oil goes to sea water, low 4 1 4 4.1.1 H4‐LAL‐167. 2 1 2
level in H4‐D‐3.
2 Extended usage of lube oil. 2.1 Less viscosity, bearing damage. 2 2 4 2.1.1 Weekly lab analysis of performance lube 1 2 2
oil.
H.443 Contaminant 1 Oil Cooler H4‐E‐24A/B leakages. 1.1 Sea water ingress to lube oil (lube 2 2 4 1.1.1 Weekly inspection to lube oil, Purifying oil 1 2 2
oil milky). by centrifuges.
2 Steam leaks from casing to bearings 2.1 Steam goes to lube oil (lube oil 2 2 4 2.1.1 Weekly inspection to lube oil, Purifying oil 1 2 2
housing. milky), potential bearings damage. by centrifuges.
3 No sludge drain for H4‐D‐3. 3.1 Sludge sucked by pump, potential 2 2 4 3.1.1 Weekly sludge drain H4‐D‐3. 1 2 2
strainer blockage
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
H.444 Utilities 1 Water trapped in cooling water 1.1 Thermal expansion, high pressure 2 2 4 1.1.1 H4‐PSV‐86/87. 1 2 2
line H4‐E‐24A/B in cooling water line.
2 No Nitrogen to Oil Reservoir 2.1 H4‐D‐3 expose to atmosphere, 2 2 4 2.1.1 H4‐FI‐25A, patrol check per shift. 1 2 2
H4‐D‐3. potential fire.
3 No Nitrogen to Degassifier 3.1 H4‐Y‐9 expose to atmosphere, 2 2 4 3.1.1 H4‐FI‐25B, patrol check per shift. 1 2 2
H4‐Y‐9. potential fire.
4 Nitrogen leaks from balloon Lube 4.1 Pressure swing, no back up lube 2 2 4 4.1.1 H4‐PI‐229/517, PM check by 1 2 2
Oil Accumulator H4‐C‐17A/B. oil supply from accumulator. mechanical, Check valve installed at
Nitrogen line.
5 Nitrogen leaks from balloon Governor 5.1 Pressure swing, no back up governor 2 2 4 5.1.1 H4‐PI‐207A/B, PM check by 1 2 2
Oil Accumulator H4‐C‐14A/B. oil supply from accumulator. mechanical.
5.2 Rack valve jiggling, speed turbine 2 2 4 5.2.1 H4‐SIC‐24, H4-YAHH-48/49/50/51, H4- 1 2 2
fluctuate, potential vibration YAHHLL-46/47
6 No Nitrogen to oil deflector H4‐KT‐2. 6.1 Potentially fire. 4 2 8 6.1.1 H4‐PCV‐48 open, patrol check. 2 2 4
H.445 Start-up 1 No lube oil in Lube Oil Rundown 1.1 Start‐up delay. 2 2 4 1.1.1 H4‐LAL‐179, H4‐LAL‐221 use as 1 2 2
Tank H4‐D‐4. permissive start H4‐K‐2, OP/WI start up
lube and seal oil H4‐K‐2.
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
2 Cooling water put in service prior 2.1 Sea water ingress to lube oil (tube 2.1.1 OP/WI start up lube and seal oil 2 2 4
to lube oil. leaks). H4‐K‐2.
4 2 8
3 H4‐Y‐9 empty (H4‐E‐35 running) 3.1 Sour seal oil burned by heater 3.1.1 OP/WI start up lube and seal oil 1 2 2
element, potential fire. H4‐K‐2, Nitrogen purging
2 2 4
4 Temporary strainer remains in line 4.1 Potential line blockage. 4 1 4 4.1.1 OP/WI check list. 2 1 2
H.446 Shut-Down 1 Cooling water continuous running. 1.1 Sea water goes to lube oil (tube 4 1 4 1.1.1 OP/WI shut down. 2 1 2
leaks).
H.447 Maintenance 1 Online calibration and transmitter. 1.1 Train trip/slow down 4 2 8 1.1.1 OP/WI online calibration. 2 2 4
2 Cleaning strainer. 2.1 Train trip/slow down 4 2 8 2.1.1 OP/WI Cleaning strainer 2 2 4
3 Repairing pump H4‐G‐7A/B 3.1 Train trip/slow down 4 2 8 3.1.1 OP/WI maintenance 2 2 4
4 Repairing oil cooler H4‐E‐24A/B. 4.1 Train trip/slow down 4 2 8 4.1.1 OP/WI maintenance 2 2 4
Node No. : H4-011 Dwg No. : H4D‐A‐49 (rev: 07), H4D‐A‐50 (rev: 07), H4D‐A‐51 (rev: 03), Intention of Line : Lube oil system in MCR Compressor 1 st stage (4K
Date : 22-Aug-19 H4D‐A‐51A (rev: 03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.433 Flow More 1 Two pumps H4‐G‐7A/B running 1.1 High flow/pressure to H4‐Y‐3A/B, 8 1 8 1.1.1 H4‐PDAH‐206, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐3A/B broken. filter, H4‐XL‐259A/214, H4-PAH-163
5 Replacing oil filter H4‐Y‐3A/B. 5.1 Train trip/slow down 4 2 8 5.1.1 OP/WI maintenance 2 2 4
6 Purifying oil. 6.1 Oil spill to environment 4 2 8 6.1.1 OP/WI purifying oil. 2 2 4
H.448 Others 1 Spill during make up and sampling. 1.1 Lube oil spill to environment, 4 2 8 1.1.1 Oil Second Containment has been 2 2 4
environmental harm. provided, OP/WI sampling .
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Lube oil system in MCR Compressor 1 st stage (4K ‐2) and 4KT ‐2
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
2 H4‐PCV‐28 fail open. 2.1 Less pressure governor oil supply. 2 2 4 2.1.1 H4‐PAL‐504B, governor oil supplied from 1 2 2
H4‐C‐15A/B, H4‐PALL‐624B (H4‐K‐3
trip).
3 Two pumps H4‐G‐9A/B running 3.1 High pressure seal oil header, filter 4 2 8 3.1.1 H4‐PAH‐104 (auxiliary pump running 2 2 4
simultaneously. element H4‐Y‐6A/B broken. indication), H4‐PDAH‐107, switch to
stand by filter, H4‐PCV‐26 open,
H4‐PSV‐81/82.
3.2 High level seal oil overhead tank 4 2 8 3.2.1 H4‐LIC‐18, H4‐LAH‐223, H4‐LAH‐44 2 2 4
H4‐C‐11, potential seal oil goes to (drain manually from drip leg H4‐K‐3).
MCR.
3.3 Low pressure suction seal oil pump 4 2 8 3.3.1 H4‐PAL‐106, H4‐PALL‐502/503 2 2 4
H4‐G‐9A/B. (H4‐G‐9A/B trip).
4 H4‐LV‐18 stuck open. 4.1 High level seal oil overhead tank 4 2 8 4.1.1 H4‐LAH‐223, H4‐PAL‐621. 2 2 4
H4‐C‐11.
4.2 Potential seal oil goes to MCR 4 2 8 4.2.1 H4‐LAH‐44 (drain manually from 2 2 4
drip leg H4‐K‐3).
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
5 H4‐UY‐29A/B open. 5.1 Trip throttle valve close, H4‐K‐3 trip. 4 2 8 5.1.1 H4‐PAL‐504B, H4‐PALL‐624B, 2 2 4
H4‐ZA‐550B.
H.450 Flow No/Less 1 Strainer suction pump H4‐G‐8A/B 1.1 Pump H4‐G‐8A/B cavitation, less 4 2 8 1.1.1 H4‐PAL‐618, H4‐PAL‐112, auto 2 2 4
blockage. pressure discharge pump H4‐G‐ start auxiliary pump H4‐G‐8B.
8A/B.
1.2 Less pressure lube oil supply. 4 2 8 1.2.1 H4‐PCV‐28 open, H4-LAL-91, H4‐PAL‐ 2 2 4
90C, H4‐PAL‐89, auto start auxiliary
pump H4‐G‐8B, lube oil supplied from
H4‐D‐6, 4‐PALL‐90A/B/C (H4‐K‐3 trip).
1.3 Less pressure governor oil supply. 4 2 8 1.3.1 H4‐PAL‐504B, governor oil supplied from 2 2 4
H4‐C‐15A/B, H4‐PALL‐624B (H4‐K‐3
trip).
1.5 Less pressure seal oil supply. 4 2 8 1.5.1 H4‐LIC‐18, H4‐LAL‐18A, auto start 2 2 4
auxiliary pump H4‐G‐9B, seal oil supplied
from H4‐C‐11, H4‐LALL‐102A/B/C (H4‐K‐
3 trip), H4‐HV‐43 auto release.
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
2 Pump H4‐G‐8A stop. 2.1 less pressure discharge pump 8 2 16 2.1.1 H4‐XL‐215, H4‐PAL‐618, H4‐PAL‐112, 2 2 4
H4‐G‐8A/B. auto start auxiliary pump H4‐G‐8B.
2.2 Less pressure lube oil supply. 8 2 16 2.2.1 H4‐PCV‐28 open, H4-LAL-91, H4‐PAL‐ 2 2 4
90C, H4‐PAL‐89, auto start auxiliary
pump H4‐G‐8B, lube oil supplied from
H4‐D‐6, 4‐PALL‐90A/B/C (H4‐K‐3 trip).
2.3 Less pressure governor oil supply. 8 2 16 2.3.1 H4‐PAL‐504B, governor oil supplied from 2 2 4
H4‐C‐15A/B, H4‐PALL‐624B (H4‐K‐3
trip).
2.5 Less pressure seal oil supply. 8 2 16 H4‐LIC‐18, H4‐LAL‐18A, auto start 2 2 4
auxiliary pump H4‐G‐9B, seal oil supplied
from H4‐C‐11, H4‐LALL‐102A/B/C (H4‐K‐
3 trip), H4‐HV‐43 auto release.
3 Lube Oil Filter H4‐Y‐5A/B blockage. 3.1 Filter element H4‐Y‐5A/B broken. 4 2 8 3.1.1 H4‐PDAH‐109, switch to stand 2 2 4
by filter.
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
3.2 Less pressure lube oil supply. 4 2 8 3.2.1 H4‐PCV‐28 open, H4-LAL-91, H4‐PAL‐ 2 2 4
90C, H4‐PAL‐89, auto start auxiliary
pump H4‐G‐8B, lube oil supplied from
H4‐D‐6, 4‐PALL‐90A/B/C (H4‐K‐3 trip).
3.3 Less pressure governor oil supply. 4 2 8 3.3.1 H4‐PAL‐504B, governor oil supplied from 2 2 4
H4‐C‐15A/B, H4‐PALL‐624B (H4‐K‐3
trip).
3.4 Less pressure suction seal oil pump 4 2 8 3.4.1 H4‐PAL‐106, H4‐PALL‐502/503 2 2 4
H4‐G‐9A. (H4‐G‐9A/B trip).
3.5 Less pressure seal oil supply. 4 2 8 3.5.1 H4‐LIC‐18, H4‐LAL‐18A, auto start 2 2 4
auxiliary pump H4‐G‐9B, seal oil supplied
from H4‐C‐11, H4‐LALL‐102A/B/C (H4‐K‐
3 trip), H4‐HV‐43 auto release.
4 Pump H4‐G‐9A stop. 4.1 Less pressure seal oil supply. 4 2 8 4.1.1 H4‐PCV‐26, H4‐LIC‐18 : 2 2 4
H4‐LAL‐18A, auto start auxiliary pump
H4‐G‐9B, seal oil supplied from H4‐ C‐11,
H4‐LALL‐102A/B/C (H4‐K‐3 trip), H4‐HV‐
43 auto release.
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
5 Seal Oil Filter H4‐Y‐6A/B blockage. 5.1 High pressure discharge pump, 4 2 8 5.1.1 H4‐PCV‐26 , H4-PAH-104, H4‐PDAH‐ 2 2 4
filter element H4‐Y‐6A/B broken. 107, changes to stand by filter.
5.2 Less pressure seal oil supply. 4 2 8 5.2.1 H4‐LIC‐18, H4‐LAL‐18A, auto start 2 2 4
auxiliary pump H4‐G‐9B, seal oil supplied
from H4‐C‐11, H4‐LALL‐102A/B/C (H4‐K‐
3 trip), H4‐HV‐43 auto release.
6 H4‐LV‐18 stuck close. 6.1 Low level seal oil overhead tank 8 2 16 6.1.1 H4‐LIC‐18, H4‐LAL‐18A, auto start 2 2 4
H4‐C‐11. auxiliary pump H4‐G‐9B, seal oil supplied
from H4‐C‐11, H4‐LALL‐102A/B/C (H4‐K‐
3 trip), H4‐HV‐43 auto release.
6.2 MCR gas goes to seal oil, potential 4 2 8 6.2.1 H4‐PDAH‐23C, H4‐PDAHH‐ 2 2 4
fire. 23A/B/C (H4‐K‐3 trip), H4‐HV‐43 auto
release.
7 H4-PCV-26 fail close 7.1 High pressure seal oil header. 4 2 8 7.1.1 H4-PSV-81/82 2 2 4
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
8 Strainer sweet seal oil and lube oil 8.1 Low level lube oil rundown tank 4 1 4 8.1.1 H4‐LAL‐103, check list to remove 2 1 2
return blockage. H4‐D‐5. temporary strainer.
9 Strainer sour seal oil and seal oil 9.1 Low level in H4‐Y‐10. 4 1 4 9.1.1 H4‐LG‐31, patrol check. 2 1 2
trap blockage.
H.451 Flow Reverse 1 Stand by pump H4‐G‐8A/B connect 1.1 Stand by pump reverse rotation. 4 1 4 1.1.1 Check valve installed at discharge 2 1 2
to discharge line. pump H4‐G‐8A/B.
2 Lube oil pump H4‐G‐8A trip. 2.1 Lube oil from accumulator H4‐C‐ 4 1 4 2.1.1 Check valve lube oil header installed at 2 1 2
16A/B/C back to lube oil up stream H4‐E‐29A/B.
pump
2.2 Lube oil from H4‐D‐6 back to lube 4 1 4 2.2.1 Check valve installed at lube oil 2 1 2
oil header through H4‐PCV‐28. supply header.
2.3 Governor oil from H4‐C‐15A/B 4 1 4 2.3.1 Check valve installed at governor 2 1 2
back to lube oil header. oil supply header.
3 Seal oil pump H4‐G‐9A stop. 3.1 Seal oil from H4‐C‐11 back to seal 4 1 4 3.1.1 Check valve installed at seal oil 2 1 2
oil header through H4‐LV‐18. supply header.
4 Stand by pump H4‐G‐9A/B connect 4.1 Stand by pump reverse rotation. 4 1 4 4.1.1 Check valve installed at discharge 2 1 2
to discharge line. pump H4‐G‐9A/B.
5 Low pressure H4‐Y‐7A/B. 5.1 Air entering into H4‐Y‐7A/B, potential 4 1 4 5.1.1 Check valve installed at down stream H4‐ 2 1 2
fire. Y‐7A/B.
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
6 MCR gas leaks from inboard. 6.1 MCR gas back to outboard seal oil 4 2 8 6.1.1 Check valve installed at interconnecting 2 2 4
side. outboard and inboard.
2 Cooling water supply blockage. 2.1 High temperature lube oil andseal oil, 4 2 8 2.1.1 H4‐TAH‐110B, Weekly lab analysis of 2 2 4
less viscosity lube oil and seal oil. performance lube oil.
3 Degassifier Heater H4‐E‐36 3.1 Potential lube oil degradation. 4 1 4 3.1.1 H4‐TI‐182, Weekly lab analysis of 2 1 2
continuous run. performance lube oil.
4 Low level in degassifier H4‐Y‐10. 4.1 High temperature in degasifier, 4 1 4 4.1.1 H4‐LG‐31, Nitrogen purging to 2 1 2
potential fire. H4‐Y‐10.
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
H.455 Temperature Low 1 Degassifier Heater H4‐E‐36 trip. 1.1 Low temperature in degasifier, 4 1 4 1.1.1 H4‐TAL‐556. 2 1 2
light hydrocarbon remains in lube
oil, potential fire.
2 Over top up to H4‐D‐5. 2.1 High level in H4‐D‐5,environmental 4 1 4 2.1.1 H4‐LG‐32, OP/WI top up H4 ‐D‐5, 2 1 2
harm. Oil Second Containment
3 Gas references line low pressure. 3.1 High level seal oil overhead tank 4 1 4 3.1.1 H4‐PAL‐621, H4-LAH-223 2 1 2
H4‐C‐11, seal oil goes to gas
references line.
2 Late top up H4‐D‐5. 2.1 Low level in H4‐D‐5, tank empty. 4 1 4 2.1.1 H4‐LAL‐103, Daily check by 2 1 2
rotating, patrol check operation
3 Oil Cooler H4‐E‐29A/B leakages. 3.1 Lube oil goes to sea water, low 4 1 4 3.1.1 H4‐LAL‐103. 2 1 2
level in H4‐D‐5.
2 Extended usage of lube oil. 2.1 Less viscosity, bearing damage. 2 2 4 2.1.1 Weekly lab analysis of performance lube 1 2 2
oil.
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
H.459 Contaminant 1 Oil Cooler H4‐E‐29A/B leakages. 1.1 Sea water ingress to lube oil (lube 2 2 4 1.1.1 Weekly inspection to lube oil, Purifying oil 1 2 2
oil milky). by centrifuges.
2 Steam leaks from casing to bearings 2.1 Steam goes to lube oil (lube oil 2 2 4 2.1.1 Weekly inspection to lube oil, Purifying oil 1 2 2
housing. milky), potential bearings damage. by centrifuges.
3 No sludge drain for H4‐D‐5. 3.1 Sludge sucked by pump, potential 2 2 4 3.1.1 Weekly sludge drain H4‐D‐5. 1 2 2
strainer blockage.
H.460 Utilities 1 Water trapped in cooling water line 1.1 Thermal expansion, high pressure 2 2 4 1.1.1 H4‐PSV‐77/79. 1 2 2
H4‐E‐29A/B in cooling water line.
2 No Nitrogen to Oil Reservoir 2.1 H4‐D‐5 expose to atmosphere, 2 2 4 2.1.1 H4‐FI‐19B, patrol check per shift. 1 2 2
H4‐D‐5. potential fire.
3 No Nitrogen to Degasifier H4‐Y‐10. 3.1 H4‐Y‐10 expose to atmosphere, 2 2 4 3.1.1 H4‐FI‐19A, patrol check per shift. 1 2 2
potential fire.
4 Nitrogen leaks from balloon Lube 4.1 Pressure swing, no back up lube 2 2 4 4.1.1 H4‐PI‐512/513/514, PM check by 1 2 2
Oil Accumulator H4‐C‐16A/B/C. oil supply from accumulator. mechanical, check valve installed at
Nitrogen line.
5 Nitrogen leaks from balloon Governor 5.1 Pressure swing, no back up governor 2 2 4 5.1.1 H4‐PI‐165A/B, PM check by 1 2 2
Oil Accumulator H4‐C‐15A/B. oil supply from accumulator mechanical.
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
5.2 Rack valve jiggling, speed turbine 2 2 4 5.2.1 H4‐SIC‐29, H4-PAL-504B, H4‐PALL‐ 1 2 2
fluctuate, potential vibration 624B, H4-YAHH-54/55/56/57, H4-
YAHHLL-52/53.
6 No Nitrogen to oil deflector H4‐KT‐3. 6.1 Potentially fire. 6.1.1 H4‐PCV‐49 open, patrol check. 2 2 4
4 2 8
H.461 Start-up 1 No lube oil in Lube Oil Rundown 1.1 Start‐up delay. 1.1.1 H4‐LAL‐91, H4‐LAL‐222 used as 1 2 2
Tank H4‐D‐6. permissive start H4‐K‐3, OP/WI start up
lube and seal oil H4‐K‐3.
2 2 4
2 Cooling water put in service prior 2.1 Sea water ingress to lube oil (tube 2.1.1 OP/WI start up lube and seal oil 2 2 4
to lube oil. leaks). H4‐K‐3.
4 2 8
3 H4‐Y‐10 empty (H4‐E‐36 running) 3.1 Sour seal oil burned by heater 3.1.1 OP/WI start up lube and seal oil 1 2 2
element, potential fire. H4‐K‐3, Nitrogen purging
2 2 4
4 Temporary strainer remains in line. 4.1 Potential line blockage. 4.1.1 OP/WI check list. 2 1 2
4 1 4
H.462 Shut-Down 1 Cooling water continuous running. 1.1 Sea water goes to lube oil 1.1.1 OP/WI shut down. 2 1 2
(tube leaks).
4 1 4
H.463 Maintenance 1 Online calibration and transmitter. 1.1 Train trip/slow down 4 2 8 1.1.1 OP/WI online calibration. 2 2 4
Node No. : H4-012 Dwg No. : H4D‐A‐52 (rev: 07), H4D‐A‐53 (rev: 07), H4D‐A‐54 (rev: 07), Intention of Line : Lube oil system in MCR Compressor 2 nd stage (4K
Date : 22-Aug-19 H4D‐A‐55 (rev: 07), H4D-A-55A (rev:03)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.449 Flow More 1 Two pumps H4‐G‐8A/B running 1.1 High flow/pressure to H4‐Y‐5A/B, 8 1 8 1.1.1 H4‐PDAH‐109, OP/WI switch to stand by 2 1 2
simultaneously. filter element H4‐Y‐5A/B broken. filter, H4‐XL‐215/260A, H4-PAH-111
2 Cleaning strainer. 2.1 Train trip/slow down 4 2 8 2.1.1 OP/WI Cleaning strainer 2 2 4
3 Repairing pump H4‐G‐8A/B, H4-G- 3.1 Train trip/slow down 4 2 8 3.1.1 OP/WI maintenance 2 2 4
9A/B .
4 Repairing oil cooler H4‐E‐29A/B. 4.1 Train trip/slow down 4 2 8 4.1.1 OP/WI maintenance 2 2 4
5 Replacing oil filter H4‐Y‐5A/B, H4-Y- 5.1 Train trip/slow down 4 2 8 5.1.1 OP/WI maintenance 2 2 4
6A/B.
6 Purifying oil. 6.1 Oil spill to environment 4 2 8 6.1.1 OP/WI purifying oil. 2 2 4
H.464 Others 1 Spill during make up and sampling. 1.1 Lube oil spill to environment, 4 2 8 1.1.1 Oil Second Containment has been 2 2 4
environmental harm. provided, OP/WI sampling .
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Lube oil system in MCR Compressor 2 nd stage (4K ‐3) and 4KT ‐3
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
2 H5‐TV‐1B stuck open (during normal 2.1 High temperature of LNG to storage 2 2 4 2.1.1 H5‐TAH‐1B, H5‐TIC‐1A 1 2 2
production). tank.
2.2 High pressure in H5‐C‐2 & storage 2 2 4 2.2.1 H5‐PAH‐13, H5‐PIC‐13 : H5‐PV‐13A 1 2 2
tank. open, H5‐PSV‐13A/B/C/D.
5 H5‐PV‐30 stuck open. 5.1 High temperature in H5‐C‐2. 4 1 4 5.1.1 H5‐TI‐41, H5‐TIC‐2 : H5‐TV‐2 close. 2 1 2
6 H5‐EDPV‐5 open 6.1 Low temperature outlet H5‐E‐2. 2 2 4 6.1.1 EDPV announciator, H5‐TAL‐2, 1 2 2
(down stream H5‐PV‐30). H5‐TALL‐3A/B (H2‐K‐1 min gov.).
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
7 H5‐TV‐2 stuck open. 7.1 See event H.465 no. 5 (High
temperature in H5‐C‐2).
9 Two pumps H5‐G‐1A/B running 9.1 See event H.465 no. 1 (Low level in
simultanously. H5‐C‐2).
10 H5‐LV‐7 stuck open. 10.1 Low level in H5‐C‐2. 4 1 4 10.1.1 H5‐LAL‐7, H5‐LALL‐8A/B/C 2 1 2
(H5‐G‐1A/B trip).
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
12 H5‐HV‐44 open. 12.1 LNG product sent to burn pit, 8 1 8 12.1.1 Patrol check (two hour per shift), 4 1 4
enviroment harm. block valve 4" close after start up, SOP
startup.
13 H5-PV-2 stuck open 13.1 Low pressure H5-E-1 shell/suction 4 1 4 13.1.1 H5-PAL-9, H4-PAL-36 (H4-C-7), H5-TAL- 2 1 2
H4-K-2 8
H.466 Flow No/Less 1 H5‐Y‐1 blockage. 1.1 Low temperature to H5‐E‐1. 8 2 16 1.1.1 H5‐PDAH‐22, H3‐FAL‐4, 2 2 4
H3‐FALL‐18A/B/C (H5‐E‐1 trip),
H5‐TAL‐8 (MCR side).
2 H5‐Y‐2 blockage. 2.1 Low temperature in H5‐E‐1. 4 2 8 2.1.1 H5‐TAL‐8 (MCR side), Ethane, 2 2 4
Propane and Butane sent to storage
(Plant 17/20).
3 H5‐TV‐1A stuck close. 3.1 Low flow feed gas to H5‐E‐1. 8 2 16 3.1.1 H3‐FAL‐4, H5‐TIC‐1A : H5‐TV‐1B 2 2 4
open, H3‐FALL‐18A/B/C (H5‐E‐1 trip).
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
4 H5‐ESDV‐3 close 4.1 High level in H5‐C‐2. 4 2 8 4.1.1 ESDV announciator, H5‐LAH‐7, H5 ‐ TV‐ 2 2 4
(bottom H5‐C‐2). 1B open, H5‐TV‐1A close, follow
emergency procedure of H5‐C‐2 high
level, H5‐LAHH‐8A/B/C (H5‐E‐1 trip).
5 H5‐PV‐30 stuck close. 5.1 Low temperature outlet H5‐E‐2. 4 2 8 5.1.1 H5‐TAL‐2, H5‐TALL‐3A/B (H2‐K‐1 min. 2 2 4
gov).
6 H5‐TV‐2 stuck close. 6.1 Low temperature outlet H5‐E‐2. 4 2 8 6.1.1 H5‐TAL‐2, 2 2 4
H5‐TALL‐3A/B (H2‐K‐1 min. gov.).
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
9 Pump H5‐G‐1A/B stop. 9.1 High level in H5‐C‐2. 8 1 8 9.1.1 H5‐XL‐9/12, H5‐LAH‐7, run stand by 4 1 4
pump H5‐G‐1A/B, H5‐LAHH‐8A/B/C (H5‐
E‐1 trip).
10 Strainer H5‐Y‐8A/B blockage. 10.1 Low liquid level in casing pump H5‐ 8 2 16 10.1.1 H5‐XL‐9/12, H5‐LAH‐15/16 off, 2 2 4
G‐1A/B. H5‐IAL‐20/21, H5‐IALL‐20/21
(H‐G‐1A/B trip), run stand by
pump H5‐G‐1A/B.
11 H5‐LV‐7 stuck close. 11.1 Low load pump H5‐G‐1A/B. 4 2 8 11.1.1 H5‐IIC‐201 , 2 2 4
H5‐IAL‐20/21, H5‐IALL‐20/21
(H5‐G‐1A/B trip).
12 H5‐ESDV‐1 close 12.1 Low load pump H5‐G‐1A/B. 4 2 8 12.1.1 ESDV announciator, H5‐IIC‐201 : 2 2 4
(down stream H5‐LV‐7). H5‐IAL‐20/21, H5‐IALL‐20/21 (H5 ‐G‐
1A/B trip).
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
12.2 High pressure H5-G-1A/B discharge 4 1 4 12.2.1 H5-PSV-29A/B 2 1 2
13 H5-Y-5 blockage/H5-HV-2 stuck close 13.1 High level cold bundle MCR 4 2 8 13.1.1 H5-LI-2, H5-PDAH-4 2 2 4
separator lead to MCR spray from
MCR separator not from MCR
distributor (down stream H5-HV-2)
14 H5-Y-4 blockage/H5-HV-3 stuck close 14.1 High level warm bundle MCR 4 2 8 14.1.1 H5-LI-3, H5-PDAH-3, H5-PDAHH-3, H5- 2 2 4
separator lead to MCR spray from PDAHH-25A/B .
MCR separator not from MCR
distributor (down stream H5-HV-3)
15 H5-PV-2 stuck close 15.1 High pressure H5-E-1 shell side 4 2 8 15.1.1 H5-PAH-2, H5-PAHH-28A/B/C, H5-PSV- 2 2 4
26 .
H.467 Flow Reverse 1 Derime to H5‐E‐1 offline. 1.1 Feed gas goes to derime line. High 4 1 4 1.1.1 Check valve installed at derime line. 2 1 2
pressure, low temperature .
2 Reinjection offline. 2.1 Feed gas goes to reinjection line, 2 1 2 2.1.1 Check valve installed at reinjection line. 1 1 1
feed gas Contamination to
C2/C3/C4 .
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
3 H5‐TV‐1A close. 3.1 Feed gas back to H3‐C‐2. 4 1 4 3.1.1 Check valve installed at up stream H5‐Y‐ 2 1 2
1.
4 Derime from down stream H5‐E‐2 4.1 Feed gas goes to derime line. 4 1 4 4.1.1 Check valve installed at down stream H5‐ 2 1 2
offline. Y‐9.
5 Derime from up stream H5‐E‐2 offline. 5.1 Feed gas goes to derime line. 4 1 4 5.1.1 Check valve installed at derime line. 2 1 2
6 H3‐C‐5 low pressure. 6.1 Feed gas goes to H3‐C‐5. 4 1 4 6.1.1 Check valve installed at interconnection 2 1 2
H3‐C‐5 to H5‐E‐2.
7 H5‐E‐2 blockage. 7.1 Gas from flare suct by H2‐K‐1. 2 1 2 7.1.1 Check valve installed at down stream H5‐ 1 1 1
PV‐13A.
8 Repairing pump H5‐G‐1A/B 8.1 Product from other train back to 4 1 4 8.1.1 Check valve installed at down stream H5‐ 1 1 1
(H5‐E‐1 shut down). H5‐G‐1A/B. LV‐7, by pass line, swift purging line.
9 Stand by pump H5‐G‐1A/B connect 9.1 Stand by pump reverse rotation. 4 1 4 9.1.1 Check valve installed at discharge line. 1 1 1
to discharge line.
10 Derime to H5‐G‐1A/B offline. 10.1 Feed gas goes to derime line. 4 1 4 10.1.1 Check valve installed at derime line. 2 1 2
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
H.469 Pressure Low 1 See event H.465 No. 1,4,13,14
H.474 Composition Change 1 Over/Less reinjection rate. 1.1 LNG product off spec. 1.1.1 H5‐AI‐1A/B/C/D/E/F/G/H/I, 2 1 2
H5‐UA‐25, regular lab sampling analysis.
4 1 4
H.475 Contaminant 1 Feed gas ingress to MCR from MHE 1.1 High pressure discharge H4-K-3. 1.1.1 H4-PAH-17B, H4-PSV-27A/B/C/D. 2 2 4
tube leak
8 2 16
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
H.476 Utilities 1 No Nitrogen purging to junction 1.1 Potential Methane vapor goes to 1.1.1 H5‐PCV‐17 keep open. 2 2 4
box pump H5‐G‐1A/B . MCC, potential fire.
4 2 8
2 Lack off Nitrogen to LNG sampling 2.1 Vacuum in LNG sampling system, 2.1.1 H5‐PAL‐1. 2 2 4
system. tank buckle.
4 2 8
3 Lack of steam to sampling. 3.1 Liquid product goes to sample 3.1.1 OP/WI sampling, H5‐TI‐58. 2 1 2
bomb (thermal expansion).
4 1 4
H.477 Start-up 1 Cool down rate to H5‐E‐1 more 1.1 Thermal shock, potential tube leaks, 1.1.1 OP/WI start up H5‐E‐1, 2 2 4
than minus 28 °C per hour. feed gas goes to MCR (high observe trending temperature H5‐E‐1.
Methane content in MCR).
4 2 8
2 H5‐TV‐1B continous open. 2.1 See event H.465 no. 2 2 2 4
8 2 16
3 Mismanage start up pump 3.1 Both pumps H5‐G‐1A/B stop. 3.1.1 H5‐XL‐9/12, OP/WI start up pump H5‐G‐
H5‐G‐1A/B. 1A/B.
4 Pump started without cool down. 4.1 Pump damage, potential fire. 4.1.1 H5‐LAH‐15/16 as permissive start 1 2 2
to pump H5‐G‐1A/B, H5-IALL-20/21.
2 2 4
5 Low level in H5‐C‐2, pump started. 5.1 H5‐C‐2 buckle. 5.1.1 OP/WI start up, H5‐C‐2 designed full 1 2 2
vacuum.
1 2 2
H.478 Shut-Down 1 Feed gas trapped in H5‐E‐2. 1.1 High pressure 1.1.1 H5‐PSV‐11A/B (PSV thermal), OP/WI 2 2 4
shutdown.
4 2 8
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
2 Liquid trapped at Propane reinjection 2.1 Thermal expansion. 2.1.1 H5‐PSV‐69 (PSV thermal). 2 1 2
line.
4 1 4
3 Liquid trapped at Ethane reinjection 3.1 Thermal expansion. 3.1.1 H5‐PSV‐66/67 (PSV thermal). 2 1 2
line.
4 1 4
4 Liquid trapped at feed gas reinjection 4.1 Thermal expansion. 4.1.1 H5‐PSV‐9A/B, H5‐PSV‐10 2 1 2
line. (PSV thermal).
4 1 4
5 Liquid trapped in LNG run down line 5.1 Thermal expansion in downstream 5.1.1 H5‐PSV‐16 (PSV thermal). 2 1 2
(up stream H5‐LV‐7). H5‐ESDV‐1.
4 1 4
6 Liquid trapped in LNG run down line 6.1 Thermal expansion in downstream 6.1.1 H5‐PSV‐68 (PSV thermal). 2 1 2
(down stream H5‐LV‐7). H5‐ESDV‐1.
4 1 4
7 LNG trapped in by pass line (down 7.1 Thermal expansion in up stream 7.1.1 H5‐PSV‐18 (PSV thermal). 2 1 2
stream H5‐TV‐1B). H5‐HV‐44.
4 1 4
8 LNG trapped between H5‐HV‐44 8.1 Thermal expansion between 8.1.1 H5‐PSV‐38 (PSV thermal). 2 1 2
and block valve. H5‐HV‐44 and block valve.
4 1 4
9 LNG trapped between H5‐HV‐14 9.1 Thermal expansion between 9.1.1 H5‐PSV‐64 (PSV thermal). 2 1 2
and block valve (down stream H5‐HV‐14 and block valve (down
H5‐HV‐14). stream H5‐HV‐14).
4 1 4
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
10 LNG trapped between H5‐HV‐14 10.1 Thermal expansion between 10.1.1 H5‐PSV‐14 (PSV thermal). 2 1 2
and block valve (up stream H5‐HV‐14 and block valve
H5‐HV‐14). (up stream H5‐HV‐14).
4 1 4
11 LNG trap in sampling line (H5‐S‐15). 11.1 Thermal expansion in H5‐S‐15. 11.1.1 H5‐PSV‐78 (PSV thermal). 2 1 2
4 1 4
12 Liquid trapped between H5‐E‐1 12.1 Thermal expansion between. 12.1.1 H5‐PSV‐8/79 2 1 2
and H5‐TV‐1A/B and H5‐HV‐6.
4 1 4
13 LNG trapped between H5‐TV‐2 and 13.1 Thermal expansion between 13.1.1 H5‐PSV‐73 (PSV thermal). 2 1 2
H5‐C‐2. H5‐TV‐2 and H5‐C‐2.
4 1 4
14 Liquid trap in suction H5‐G‐1A/B. 14.1 Thermal expansion in suction line. 14.1.1 H5‐PSV‐34/35 (PSV thermal). 2 1 2
4 1 4
15 Liquid trap in discharge H5‐G‐1A/B. 15.1 Thermal expansion in suction line. 15.1.1 H5‐PSV‐15/45/17/46 (PSV thermal). 2 1 2
4 1 4
H.479 Maintenance 1 Online calibration. 1.1 Train trip/slow down 1.1.1 OP/WI online calibration. 2 1 2
4 1 4
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
2 Cleaning strainer pump 2.1 Train trip/slow down 8 2 16 2.1.1 OP/WI Cleaning strainer 2 2 4
H5‐G‐1A/B.
3 H5‐PV‐30 blockage by debris 3.1 No flow to H5‐E‐2. 3.1.1 Cleaning H5‐PV‐30 and open by 1 1 1
during start up. pass line.
4 Repairing pump H5‐G‐1A/B. 4.1 Train trip/slow down 8 2 16 3.1.1 OP/WI Repairing pump 2 2 4
5 PSV blockage during switch over 5.1 Less protection to system. 4.1.1 OP/WI by pass permit. 2 1 2
H5‐PSV‐13A/B/C/D.
4 1 4
6 PSV blockage during switch over 6.1 Less protection to system. 4.1.1 OP/WI by pass permit. 2 1 2
H5‐PSV‐29A/B.
4 1 4
7 PSV blockage during switch over 7.1 Less protection to system. 4.1.1 OP/WI by pass permit. 2 1 2
H5‐PSV‐9A/B.
4 1 4
Node No. : H5-001 Dwg No. : H5D‐A‐24 (rev: 07), H5D‐A‐25 (rev: 07), H5D‐A‐26 (rev: 07), Intention of Line : Treatment overhead Main Cryogenic Exchanger( 5E
Date : 19-Aug-19 H5D‐A‐27 (rev: 07)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.465 Flow More 1 H5‐EDPV‐2 open (outlet H5‐E‐1). 1.1 low pressure & low level in H5‐C‐2. 2 2 4 1.1.1 EDPV announciator, H5‐PDAH‐3, H5‐ 1 2 2
High delta pressure in warm bundle, PAL‐13,
high temperature in H5-E-1 H5‐LAL‐7, H5‐LALL‐8A/B/C
(H5‐G‐1A/B trip).
H.480 Others 1 Pump H5‐G‐1A/B leaks. 1.1 Methane spill to environment, 1.1.1 Spill detector and gas detector, ultraviolet 2 1 2
potential fire. infrared (UV‐IR) detector, LNG spill
containment/dike.
4 1 4
2 Lack of purge gas to H5‐LT‐2 and 2.1 Level transmitter freezing and 2.1.1 H5‐PI‐61A/B/C. 1 1 1
H5‐LT‐3 (H5‐PCV‐16A/B/C). malfunction.
2 1 2
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Treatment overhead Main Cryogenic Exchanger( 5E ‐1) to LNG Flash Drum (5C ‐2) and LNG Flash Exchanger (5E ‐2).
Node No. : H5-002 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐29 (rev: 08), GD5‐A‐ Intention of Line : LNG Flash gas from G5-C-2 to fuel gas system throu
Date : 20-Aug-19 26 (rev: 08)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.481 Flow More 1 H5-TV-1A stuck open lead to high 1.1 High pressure discharge 4 2 8 1.1.1 H2‐PAH‐4B, H2‐PAHH‐128A/B (H2‐K‐1 2 2 4
pressure in H5‐C‐2. compressor H2‐K‐1. trip), H2‐PSV‐8A/B.
2 H2‐UV‐51 open. 2.1 High temperature discharge 4 2 8 2.1.1 H2‐TAH‐5C, H2‐TAHH‐29A/B (H2‐K‐1 2 2 4
compressor H2‐K‐1. trip).
3 H2‐PDV‐21 open. 3.1 Methane goes to lube oil, 4 2 8 3.1.1 H2‐PDAL‐21 (LP‐J‐1) : rotary lamp 2 2 4
potential fire at lube oil reservoir. uniform alarm, local buzzer indicator.
H.482 Flow No/Less 1 H5‐HV‐18 close. 1.1 Low pressure suction compressor 8 1 8 1.1.1 H2‐UIC‐51 4 1 4
H2‐K‐1.
2 H2‐ESDV‐11 close 2.1 High pressure discharge 4 2 8 2.1.1 ESDV announciator, H2‐PAH‐4B, 2 2 4
(outlet H2-E-2). compressor H2‐K‐1. H2‐PAHH‐128A/B (H2‐K‐1 trip). H2-PSV-
8A/B.
H.483 Flow Reverse 1 H2‐UV‐51 open. 1.1 Gas back to H5‐E‐2. 4 1 4 1.1.1 Check valve installed at suction 2 1 2
compressor H2‐K‐1.
2 Compressor H2‐K‐1 trip. 2.1 Fuel gas from other train back to 4 1 4 2.1.1 Check valve installed at down 2 1 2
compressor H2‐K‐1. stream H2-ESDV-11
2.2 Lube oil mist to H2‐E‐2. 4 1 4 2.2.1 Check valve installed at down 2 1 2
stream H2‐PDV‐21.
Node No. : H5-002 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐29 (rev: 08), GD5‐A‐ Intention of Line : LNG Flash gas from G5-C-2 to fuel gas system throu
Date : 20-Aug-19 26 (rev: 08)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.481 Flow More 1 H5-TV-1A stuck open lead to high 1.1 High pressure discharge 4 2 8 1.1.1 H2‐PAH‐4B, H2‐PAHH‐128A/B (H2‐K‐1 2 2 4
pressure in H5‐C‐2. compressor H2‐K‐1. trip), H2‐PSV‐8A/B.
2 H5‐PV‐13A full open. 2.1 Low pressure suction compressor 4 1 4 2.1.1 H2‐UIC‐51 2 1 2
H2‐K‐1.
2 Cooling water H2‐E‐2 upset. 2.1 High temperature discharge 4 2 8 2.1.1 H2‐TAH‐5C, H2‐TAHH‐29A/B (H2‐K‐1 2 2 4
compressor H2‐K‐1 (H2‐UV‐51 trip).
open).
2 Low temperature flash gas to 2.1 Liquid carry over, material 8 2 16 2.1.1 H5‐TAL‐2, H5‐TALL‐3A/B (H2‐K‐1 min 4 2 8
H2‐K‐1. compressor embrittle. gov.)
H.489 Level Low 1 Oil header pressure low, lube oil pump 1.1 H2‐K‐1 trip, seal oil over head tank 4 1 4 H2-PAL-163, H2-LALL-70A/B 2 1 2
trip H2-C-6 low level
H.491 Contaminant 1 Sea water ingress during start up (H2- 1.1 Sea water carry over to fuel gas. 4 1 4 1.1.1 OP/WI start up H2‐K‐1. 2 1 2
E-2 tube leak)
Node No. : H5-002 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐29 (rev: 08), GD5‐A‐ Intention of Line : LNG Flash gas from G5-C-2 to fuel gas system throu
Date : 20-Aug-19 26 (rev: 08)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.481 Flow More 1 H5-TV-1A stuck open lead to high 1.1 High pressure discharge 4 2 8 1.1.1 H2‐PAH‐4B, H2‐PAHH‐128A/B (H2‐K‐1 2 2 4
pressure in H5‐C‐2. compressor H2‐K‐1. trip), H2‐PSV‐8A/B.
2 High pressure seal oil 2.1 Seal oil goes to fuel gas 4 1 4 2.1.1 OP/WI start up H2‐K‐1. 2 1 2
(during start up).
H.492 Utilities 1 Tube leaks in H2‐E‐2. 1.1 Hydrocarbon goes to sea water 4 1 4 1.1.1 Regular inspection (gas detector) to sea 2 1 2
(potential explosive in sea water water out fall per shift (reguler
out‐fall). monitoring).
2 High elevation outlet cooling water 2.1 Vacuum at cooling water line, 4 1 4 2.1.1 Vacuum and air relief valve installed at 2 1 2
H2‐E‐2. pipe buckle. outlet cooling water line.
3 Water trapped at cooling water line 3.1 Thermal expansion. 8 1 8 3.1.1 H2‐PSV‐10 (PSV thermal), OP/WI shut 4 1 4
(H2‐E‐2). down.
H.493 Start-up 1 Sea water to H2‐E‐2 put in service 1.1 Sea water goes to fuel gas line. 4 1 4 1.1.1 OP/WI start up H2‐E‐2. 2 1 2
prior to system pressurizing.
2 Compressor H2‐K‐1 start while 2.1 Pipe suction compressor H2‐K‐1 4 1 4 2.1.1 H5‐HV‐18 use as permissive start 2 1 2
H5‐HV‐18 close. buckle. to H2‐K‐1.
H.494 Shut-Down 1 Fuel gas depressurizing while 1.1 Cooling water goes to fuel gas 4 1 4 1.1.1 OP/WI shut down H2‐K‐1. 2 1 2
cooling water continue running (H2-E- line.
2 tube leak)
Node No. : H5-002 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐29 (rev: 08), GD5‐A‐ Intention of Line : LNG Flash gas from G5-C-2 to fuel gas system throu
Date : 20-Aug-19 26 (rev: 08)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.481 Flow More 1 H5-TV-1A stuck open lead to high 1.1 High pressure discharge 4 2 8 1.1.1 H2‐PAH‐4B, H2‐PAHH‐128A/B (H2‐K‐1 2 2 4
pressure in H5‐C‐2. compressor H2‐K‐1. trip), H2‐PSV‐8A/B.
2 No Nitrogen purging during shut 2.1 Seal oil and air go to compressor 4 1 4 2.1.1 OP/WI shut down H2‐K‐1. 2 1 2
down compressor H2‐K‐1. H2‐K‐1, potential fire.
H.495 Maintenance 1 Online calibration. 1.1 Train trip/slow down 8 2 16 1.1.1 OP/WI online calibration. 2 2 4
2 PSV blockage during switch over 2.1 Less protection to system. 4 1 4 2.1.1 OP/WI by pass permit. 2 1 2
H2‐PSV‐8A/B.
Node No. : H5-002 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐29 (rev: 08), GD5‐A‐ Intention of Line : LNG Flash gas from G5-C-2 to fuel gas system throu
Date : 20-Aug-19 26 (rev: 08)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.481 Flow More 1 H5-TV-1A stuck open lead to high 1.1 High pressure discharge 4 2 8 1.1.1 H2‐PAH‐4B, H2‐PAHH‐128A/B (H2‐K‐1 2 2 4
pressure in H5‐C‐2. compressor H2‐K‐1. trip), H2‐PSV‐8A/B.
Node No. : H5-002 Dwg No. : H2D‐A‐27 (rev: 08), H2D‐A‐29 (rev: 08), GD5‐A‐ Intention of Line : LNG Flash gas from G5-C-2 to fuel gas system throu
Date : 20-Aug-19 26 (rev: 08)
Operation Conditions : Qm : kNm3/hr
P : kg/cm2g
T : 0
C
H.481 Flow More 1 H5-TV-1A stuck open lead to high 1.1 High pressure discharge 4 2 8 1.1.1 H2‐PAH‐4B, H2‐PAHH‐128A/B (H2‐K‐1 2 2 4
pressure in H5‐C‐2. compressor H2‐K‐1. trip), H2‐PSV‐8A/B.
LNG Flash gas from G5-C-2 to fuel gas system through compressor (2K ‐1)
LNG Flash gas from G5-C-2 to fuel gas system through compressor (2K ‐1)
LNG Flash gas from G5-C-2 to fuel gas system through compressor (2K ‐1)
LNG Flash gas from G5-C-2 to fuel gas system through compressor (2K ‐1)