Materials System Specification

17-SAMSS-503 8 March 2016

Severe-Duty, Totally Enclosed,
Squirrel Cage Induction Motors to 500 HP
Document Responsibility: Motors and Generators Standards Committee

Contents
1 Scope............................................................. 2
2 Conflicts and Deviations................................ 2
3 References..................................................... 2
4 Qualification................................................... 3
5 Modifications to Industry Standard
(IEEE 841).............................................. 3

Data Sheet........................................................... 7

Previous Issue: 26 October 2015 Next Planned Update: 26 October 2018

Revised paragraphs are indicated in the right margin Page 1 of 8
Contact: Al-Majed, Salah Ibrahim (majidsi) on +966-13-8809662

Copyright©Saudi Aramco 2016. All rights reserved.

Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-503
Issue Date: 8 March 2016 Severe-Duty, Totally Enclosed,
Next Planned Update: 26 October 2018 Squirrel Cage Induction Motors to 500 HP

1 Scope

This Specification, together with the Data Sheets, defines the mandatory requirements for
totally enclosed squirrel cage induction motors rated from 0.75 kW (1 HP) to and
including 370 kW (500 HP). Unless otherwise specified, sections in this specification do
not apply to explosion proof motors.

2 Conflicts and Deviations

2.1 If there are any conflicts between this Specification and associated purchasing,
project or engineering documents, this specification shall take precedence.

2.2 Direct all requests to deviate from this Specification in writing to the Company
or Buyer Representative, who shall follow internal company waiver procedure.

2.3 The designation “Commentary” is used to label a sub-paragraph that contains

comments that are explanatory or advisory. These comments are not mandatory,
except to the extent that they explain mandatory requirements contained in this
SAMSS.

3 References

The following is a summary of all the documents which have been mentioned within
this Specification. The specific part(s) of these documents which are applicable have
been identified throughout this Specification.

3.1 Saudi Aramco References

Saudi Aramco Inspection Requirements

Form 175-170200 Severe Duty Totally Enclosed Squirrel Cage
Induction Motors to 500 HP

3.2 Industry Codes and Standards

Institute of Electrical and Electronics Engineers, Inc.

IEEE 841 Standard for Petroleum and Chemical Industry-
Premium Efficiency, Severe Duty Totally
Enclosed Fan-Cooled (TEFC) Squirrel Cage
Induction Motors - Up to and Including 370 kW
500 HP

International Electrotechnical Commission

IEC 60034 Rotating Electric Machines

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-503
Issue Date: 8 March 2016 Severe-Duty, Totally Enclosed,
Next Planned Update: 26 October 2018 Squirrel Cage Induction Motors to 500 HP

IEC 60072 Dimensions and Output Series for Rotating

Electrical Machines
IEC 60079 Electrical Apparatus for Explosive Gas
Atmospheres

International Organization for Standardization

ISO 3744 Acoustics - Determination of Sound Power Levels of
Noise Sources Using Sound Pressure

National Electrical Manufacturers Association

NEMA MG-1 Motors and Generators

National Fire Protection Association

NFPA 70 National Electrical Code (NEC)

Underwriters Laboratories, Inc.

UL 674 Electric Motors and Generators for Use in Division 1
Hazardous (Classified) Locations

4 Qualification

Induction motors shall be supplied by Vendor qualified by experience in manufacturing

the units proposed, approved by Saudi Aramco, and listed in the RVL (Regulated
Vendors List). To qualify, the Vendor or his licensee must have manufactured at the
proposed location of manufacture at least 10 units with identical or equivalent
performance characteristics (speed, power, voltage) and at least 100 motors meeting the
requirements of IEEE 841. These motors must have been in service for at least 5 years
and must be performing satisfactorily. Details and location of operation shall be
provided to Saudi Aramco upon request. In addition, the vendor shall disclose each
proposed design, manufacturing procedure, component, or assembly that does not have
at least 2 years satisfactory field operating experience in similar service.

5 Modifications to Industry Standard (IEEE 841)

The following clause numbers refer to IEEE 841 - 2009, which is part of this
Specification. The text in each clause below is an addition to IEEE 841 unless it is
noted as an exception. Clause numbers not appearing in IEEE 841 are new clauses to
be inserted in numerical order. Clause numbers appearing in IEEE 841 that are not
modified are not repeated in this specification.

1 Overview

1.1 Scope

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-503
Issue Date: 8 March 2016 Severe-Duty, Totally Enclosed,
Next Planned Update: 26 October 2018 Squirrel Cage Induction Motors to 500 HP

1.1.1 (Exception) Fractional horsepower, non-explosion proof, shall comply with

NEMA MG 1 or IEC 60034.

(Exception) IEC 60072 series may be used for dimensions and output.

1.3 Explosion Proof Motors

Where explosion proof construction is specified or required because of the

area classification, the motor shall meet either the Underwriters Laboratories
(UL) listing requirements of UL 674 or equivalent. Motors for use in Class I
or II, Zone 1, hazardous locations as defined by ANSI/NFPA 70, or
IEC-60079, shall be certified by a third party agency. Explosion proof
motors do not have to conform to the requirements specified in this
document, except for the testing requirements of IEEE 841, Section 9.

1.4 Motors for Class 1, Zone 2 Locations

Motors specified for Class 1, Zone 2 hazardous locations shall meet

ANSI/NFPA 70, or IEC-60079, requirements for this application.

Unless the space heaters are approved for Class 1, Zone 2 locations, the
temperature exposed surfaces of space heaters (based upon a 50°C ambient)
shall not exceed 80% of the ignition temperature in °C of the gas or vapor
involved when operated at the specified voltage.

1.5 Inspection Requirements

Refer to Saudi Aramco Inspection Requirement Form 175-170200, for

inspection requirements.

3 Service Conditions

3.2 Unusual Service Conditions

a) Unless otherwise specified, motors conforming to this specification

shall be suitable for operation in accordance with their rating while
exposed to ambient temperatures in the range of 0°C to 50°C.

4 Ratings

4.2 Frame Assignment

(Exception) Motors' frame sizes shall comply with NEMA MG-1 or

IEC-60072.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-503
Issue Date: 8 March 2016 Severe-Duty, Totally Enclosed,
Next Planned Update: 26 October 2018 Squirrel Cage Induction Motors to 500 HP

4.3 Voltage and Frequency Ratings

(Exception) Motors supplied under this specification shall comply with the
following table:

Motor Voltage Rating Motor HP Rating

≤ 460V ≤ 185kW (250 HP)
4kV 185kW (250 HP) to 370kW (500 HP)
Note: Dual voltage 230/460 V are only acceptable for motors up to 30 HP.

Exception:

The rated voltage of motors which are part of an Adjustable-Speed Drive

system shall be at the discretion of the drive system supplier.

4.5 Enclosures

Motors shall be fitted with replaceable shaft seals of the non-contacting

while rotating type. Seals shall be fitted on both the drive end and non-drive
end of the shaft.

5 Electrical Performance

5.1 General

Motor electrical performance and characteristics shall be in accordance with

NEMA MG 1 or IEC-60034.

5.4.2 The maximum total temperature shall not exceed 120°C.

6 Mechanical Features

6.1 Bearings and Lubrication

c) Conrad deep-groove or spherical roller thrust bearings are required for
vertical flange-mounted motors with thrust loading. Thrust bearings of
other constructions shall not be supplied. Where the motor shaft is
solidly coupled to the driven apparatus, the thrust capacity of the thrust
bearing shall be sufficient to carry the weight of the rotating element of
the motor and the external axial thrust loads (in either or both
directions), as well as the radial load specified.
d) For vertical motors which are designed for external thrust loads,
the thrust bearings shall also be rated for an L-10 minimum life of
5000 hours continuous service at 200% of the maximum (during

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-503
Issue Date: 8 March 2016 Severe-Duty, Totally Enclosed,
Next Planned Update: 26 October 2018 Squirrel Cage Induction Motors to 500 HP

operation at rated capacity, stopping, or starting) specified up and

down thrust.
g) The grease shall be made with a synthetic polyurea thickener and a
highly refined mineral oil and contain a high level of inhibitors to
protect against moisture and salt water contamination.

6.3 Frames, Endshields, and Fan Covers

d) Alternatively, the tolerances identified in IEC 60072-1, for foot

flatness, may be used.

6.8 Airborne Sound

a) Sound power level shall be determined in accordance with either

NEMA MG 1 or ISO 3744.

11 Space Heaters

11 c (Exception) unless otherwise specified, the space heater rated voltage shall
be 230 V.

11.1 Motors rated 75 kW (100 HP) and above shall be equipped with space
heaters.

11.2 Motors less than 75 kW (100 HP) shall be equipped with space heaters if
specified in Data Schedule 1.

11.3 If space heaters are provided, a caution nameplate per paragraphs 10.2 shall be
provided stating CAUTION: SPACE HEATERS MAY BE ENERGIZED.

Revision Summary
26 October 2015 Major revision that includes reducing the risks of electric shock upon Motors Maintenance
personal due to energized space heaters, updating the standard to be in-line with the
industry current IEEE 841-2009 new standard, and aligning with SAES-P-100 (Basic Power
System Design Criteria) voltage levels.
8 March 2016 Minor revision to align rated voltage requirement of 17-SAMSS-503 with SAES-P-113.
• To align temperature rise requirement of 17-SAMSS-503 with SAES-P-113.
• To remove the overlap between 17-SAMSS-503 and 17-SAMSS-502 at the 500 HP size.
This will enhance clarity and align the two SAMSS.
• To align the space heater voltage with the available SAES-P-100 standard voltages.

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-503
Issue Date: 8 March 2016 Severe-Duty, Totally Enclosed,
Next Planned Update: 26 October 2018 Squirrel Cage Induction Motors to 500 HP

Data Sheet

17-SAMSS-503, Severe Duty Totally Enclosed Squirrel Cage Induction Motors

1. APPLICABLE TO: [ ] Inquiry [ ] Proposal [ ] Purchase [ ] As Built

2. Plant: _____________ Plant No. __________ Driven Equipment: ___________________
3.
4. Purchaser's Data to Be Supplied With Inquiry:
5.
6. BASIC DATA:
7. Volts: _________ Phase: 3 Hertz: 60 Nameplate: _________kW ________HP
8. Full Load RPM: _________ Speed Range for Variable Speed Drive:_______________
9. Rotation When Facing Motor Opposite Drive End:
10. [ ] Clockwise [ ] Counter-Clockwise [ ] Bi-Directional
11. Motor Thrust Loads: [ ] None [ ] Other (specify) ________________________________
12. Type Load: [ ] Direct Coupled [ ] Belt Driven [ ] Other_______________________
13. NEMA Torque Design: [ ] "B" (normal) [ ] Other (specify)______________________
14.
15. SITE DATA:
16. Site average temperature: ______°C
17 Area Classification: [ ] Non-Hazardous
18. [ ] Hazardous (Classified) Class: _____ Group: ______ Zone: ______
19. Ignition Temperature: ______°C
20. Elevation (Specify if Above 1000 m.): ________m.
21.
22. STARTING:
23. [ ] Full Voltage [ ] Reduced Voltage % and Type______________________________
24. [ ] Adjustable Frequency Drive Unit Type______________________________________
25. [ ] AFD Details Attached (If motor purchased separately from drive unit.)
26.
27. MOUNTING:
28. [ ] Horizontal [ ] Vertical Shaft Up [ ] Vertical Shaft Down
29. [ ] Foot Mounted [ ] Flange Mounted, NEMA Type______________________________
30.
31. ENCLOSURE:
32. [ ] TEFC [ ] TENV [ ] Explosion Proof [ ] Other___________________________
33. Main Terminal Box Conduit Hub Size:_________ in.
34.
35. Space Heaters:
(1)
36. [ ] Space Heater Required for motors rated less than 75kW (100HP)
37.
38. Heater Leads: [ ] Main Terminal Box [ ] Separate Heater Terminal Box

(1) Note to Purchaser: It may not be possible for some manufacturers to accommodate this requirement because of space
constraints. Also, since these motors are generally mass produced, requiring space heaters may delay delivery and add
cost. Space heaters are required for 75 kW (100 HP) & above.

BI/JO No. _______________________________

PO/RFQ No.________________L/I No.________
Data Sheet Page 1 of 2 By: _____________
Date _________________ Revision _________

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Document Responsibility: Motors and Generators Standards Committee 17-SAMSS-503
Issue Date: 8 March 2016 Severe-Duty, Totally Enclosed,
Next Planned Update: 26 October 2018 Squirrel Cage Induction Motors to 500 HP

Data Sheet (Cont'd.)

17-SAMSS-503, Severe Duty Totally Enclosed Squirrel Cage Induction Motors

1. Vendor Data:
2.
3. GENERAL INFORMATION
4. Manufacturer______________ Model____________ Serial No.____________ Tag No _______
5.
6. MOTOR DATA
7. Rating Data at 1.0 Service Factor:
8. Nameplate Power________kW (HP) Voltage_______ Phase_______ Hertz_________
9. Full Load Speed___________RPM Enclosure Type__________ Frame Size_________
10. Rotation When Facing Motor Opposite Drive End:
11. [ ] Clockwise [ ] Counter-Clockwise [ ] Bi-Directional
12.
13. Torque:
14. Speed-Torque Curve No._____________ Speed-Current Curve No.________________
15.
16. Design Data at 1.0 Service Factor and Rated Voltage:
17. No Load Current __________________Amps
18. Load 25% 50% 75% Full
19. Amperes _______ _______ _______ _______
20. Power Factor _______ _______ _______ _______
21. Nominal Efficiency _______ _______ _______ _______
22. Guaranteed Efficiency _______ _______ _______ _______
23.
24. Locked Rotor Amps at Rated Voltage_________
25.
26. Insulation System:
27. Class________ Temperature Rise_______°C above _______°C ambient at 1.0 SF
28.
29. Bearing Information:
30. Coupling End Bearing: Manufacturer's Type____________ Part No.____________
31. Outboard End Bearing: Manufacturer's Type____________ Part No.____________
32.
33. Certification: Class______ Group_______ Zone_______ Agency__________
34.
35. Weights/Dimensions:
36. Net Weight_________kg Rotor Weight________kg
37.
38. Shaft Data
39. Shaft extension (load end) _______________(in/cm)
40.
41. Space Heaters: (Operating Conditions)
42. Wattage_______kW Max. Surface Temp.______°C

BI/JO No. _______________________________

PO/RFQ No.________________L/I No.________
Data Sheet Page 2 of 2 By: ______________
Date _________________ Revision __________

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