CR ASIA 802, Windfall,Sahar Plaza,J.B.

Nagar,
(India)
CO.,LTD. Andheri(east),Mumbai-400 059
Tel : (91-22) 65701556-57
Fax : (91-22) 26821317
www.crasia.net

WELDING PROCEDURE SPECIFICATION (WPS)

WPS No. : WPS-P15-H-01 (Page 1 of 2)
WRITTEN BY : VISHAL DATE : 12/2/2016
SUPPORTING P.Q.R.(s) : PQR-P15-H-01
WPS REVISION No. : 0 DATE :
WELDING PROCESS : GTAW TYPE : Manual
ALL WELDING SHALL BE IN ACCORDANCE WITH, ASME IX & ASME/ ANSI B31.3

JOINT (QW-402)
JOINT DESIGN : As Per Drawing
BACKING : NA
BACKING MATERIAL(TYPE) NA
(REFER TO BOTH BACKING AND RETAINERS)

BASE METAL (QW-403)

P.No. : 25 GROUP No. : NA TO P No. : 25 GROUP No. :
OR
SPECIFICATION AND TYPE / GRADE OR UNS N SB 241 A95083
TO
SPECIFICATION AND TYPE / GRADE OR UNS N SB 241 A95083
THICKNESS RANGE : 5.54
BASE METAL GROOVE : 11.08 FILLET : All
PIPE DIA. RANGE GROOVE :1' to Unlimited FILLET : All
OTHER : joint design is non-essential varbiale so any change in it do not require to prepare pqr separatly

FILLER METAL (QW-404)

WELD PASS(ES) GTAW SMAW
SPEC. No. (SFA) 5.1 5.1
AWS No.(CLASS) ER5183 ER5183
F-No. F22 F22
A-No. NA NA
TRADE NAME Esab, D& H Esab, D& H
SIZE OF FILLER METALS 1.6 mm 1.6 mm
Deposited weld metal :
Electrode Flux (Class) bare solid wirecoated electrode
Flux Trade Name
Consumable Insert
WELD METAL THICKNESS RANGE GROOVE 7 max 4.12mm max
FILLET all all
Other :
PREPARED BY : WITHNESSED & CERTIFIED BY : APPROVED BY :
CRAI QA/QC CLIENT

F-QC-33 Rev.00 Issue date : June 19, 2006

SIGNATURE : SIGNATURE : SIGNATURE :

NAME : NAME : NAME :

DATE : DATE : DATE :

F-QC-33 Rev.00 Issue date : June 19, 2006

 CR ASIA 802, Windfall,Sahar Plaza,J.B. Nagar,
(India) Andheri(east),Mumbai-400 059
CO.,LTD. Tel : (91-22) 65701556-57
Fax : (91-22) 26821317
www.crasia.net

WELDING PROCEDURE SPECIFICATION (WPS)

WPS No. : WPS-P15-H-01 (Page 2 of 2)
POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)
POSITION(S) GROOVE 6G TEMPERATURE RANGE NA
WELDING PROGRESSION UPHILL/ forehand HEATING CYCLE NA
POSITION(S) FILLET All SOAK PERIOD NA

PREHEAT (QW-406) GAS (QW-408)

PREHEAT TEMP.MIN. ambient (26 c) SHIELDING GAS(ES) Argon
INTERPASS TEMP. MAX. NA COMPOSITION 99.99%
PREHEAT MAINTENANCE NA FLOW RATE 9.4-11.8 Ltr/ Min
GAS BACKING NA

ELECTRICAL CHARACTERISTIC (QW-409)

CURRENT(AC OR DC) AC POLARITY Straight & Reverse
AMPS (RANGE) 60-450 VOLTS (RANGE) 10-20
Electrode Wire Feed Speed Rate :
TUNGSTEN ELECTRODE (SIZE AND TYPE) 2.4 mm Tugstan 2% Throated or EW Th2
Mode Of Metal Transfer :
WELD FILLER METAL CURRENT VOLT TRAVEL
PROCESS
LAYER CLASS DIA POLARITY AMP RANGE RANGE heat input SPEED(mm/m
Root GTAW ER5183 1.6 AC 60-80 10-15 50-55
Hot GTAW ER5183 1.6 AC 60-80 10-15 50-55
Fill up GTAW ER5183 2.4 AC 125-160 15-20 50-55
Final GTAW ER5183 2.4 AC 125-160 15-20 50-55
TECHNIQUE (QW-410)
STRING OR WEAVE BEAD Root Pass stringer , Fill Up & Final weave bead
ORIFICE OR GAS CUP SIZE 6.5mm/13mm
Multiple or Single electrode
Travel Speed (range) : mm/min
Peening
Method Of Back Gouging
Oscillation :
Initial or interpass cleaning :
Other :
PREPARED BY : APPROVED BY :
CRAT QA/QC CLIENT

F-QC-33 Rev.00 Issue date : June 19, 2006

SIGNATURE : SIGNATURE :

NAME : NAME :
DATE : DATE :

F-QC-33 Rev.00 Issue date : June 19, 2006

 RE SPECIFICATION (WPS)
S-P15-H-01 (Page 1 of 2)

NT (QW-402)

ETAL (QW-403)
NA

METAL (QW-404)

F-QC-33 Rev.00 Issue date : June 19, 2006

F-QC-33 Rev.00 Issue date : June 19, 2006
 RE SPECIFICATION (WPS)
S-P15-H-01 (Page 2 of 2)
POST WELD HEAT TREATMENT (QW-407)

GAS (QW-408)

ARACTERISTIC (QW-409)

TRAVEL
SPEED(mm/mm)
50-55
50-55
50-55
50-55
IQUE (QW-410)

F-QC-33 Rev.00 Issue date : June 19, 2006

F-QC-33 Rev.00 Issue date : June 19, 2006