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Cite This: Langmuir 2018, 34, 7797−7804 pubs.acs.org/Langmuir

High-Efficiency Production of Graphene by Supercritical CO2


Exfoliation with Rapid Expansion
Ying Wang,*,† Zhuo Chen,‡ Zhijian Wu,† Yun Li,‡ Wang Yang,‡ and Yongfeng Li*,‡

State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences,
Changchun 130022, P. R. China

State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Changping, Beijing 102249, P. R. China
*
S Supporting Information

ABSTRACT: In this study, direct nonequilibrium molecular


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dynamics simulations based on the density-functional tight-


binding potential were performed to investigate the
mechanism of graphite exfoliation by supercritical CO2 in
the depressurization process. We found that the graphite
peeling rate and the graphene yield depended on the number
of inserted CO2 molecules in our simulations, and the
appropriate pressure or density of CO2 is a prerequisite to
achieve graphite exfoliation. Our theoretical results proposed
that the graphite peeling occurred till the pressure or the
Langmuir 2018.34:7797-7804.

density of CO2 was larger than 12.2 MPa or 0.21 g/cm3. This
is confirmed by the experimental observations. Furthermore, we declared that the essential effect of the pressure or density of
CO2 was attributed to the competition between the van der Waals attraction in the graphite interlayer and repulsion of CO2 and
graphite, which resulted from the steric hinder effect. The current theoretical observations provide potential scientific evidence
to control graphite exfoliation by supercritical CO2.

1. INTRODUCTION regarded as an efficient method to get large amount of


Graphene has been the focus of much scientific research graphene nanosheets (GNs).9−13 Currently, carbon dioxide
interest because of its preeminent properties and potential (CO2),12−21 ethanol,10 and N,N-dimethylformamide11 are
technological applications since its discovery by Novoselov and commonly used as the SCF media. By far, supercritical CO2
Geim in 2004.1,2 Owing to the outstanding properties of (scCO2) is the most promising SCF in graphene-based
graphene, it can be used in the fields of sensitive sensors,3 material processing because of its environmentally friendly
electric power resonators,4 hydrogen storage,5 and so forth. As nature and easily accessible critical conditions. It has been
a kind of ideal nanomaterial, the application of graphene is reported that CO2 can be diffused easily into graphene layers,
often hindered by the thickness and amount obtained by with the molecular size (0.23 nm) similar to the layer distance
different preparation methods. To the best of our knowledge, (0.34 nm).12,22 The scCO2 exfoliation has been developed,
the preparation of graphene can be divided into two categories, assisted by several methods such as ultrasonic,14,23 shear
top-down and bottom-up. The discovery of graphene by force,21 and ball milling.19,24 The supercritical conversion of
peeling off the graphite with a scotch tape is one kind of top- layered graphite to graphene sheet is a multistep process and
down method leading to single-layer graphene with high can be separated into three stages: (1) pretreatment of
quality.2 The bottom-up method, such as the chemical vapor graphite chunk; (2) SCF intercalation, and (3) exfoliation.13
deposition (CVD)6 method, is also used to fabricate single- or The pretreatment step affects the intercalation degree of SCFs,
few-layer graphene for applying directly. However, the amount and the intercalation degree of SCFs has great impact on the
of graphene obtained by the peel-off process or CVD is exfoliation efficiency of the subsequent exfoliation step. In the
unsuitable for commercial applications. Currently, the exfoliation step, rapid expansion is the common method to
industrial method for the mass production of graphene is the exfoliate graphene sheets from intercalated graphite.
solution exfoliation of graphite oxide (GO) and reduction of Many studies13,15 have focused on the influences of
GO.7,8 However, the production process causes lot of temperature, pressure, shock velocity,21 scCO2 density,25
pollution, and the structure of the obtained graphene is colloid aggregation,26 aqueous solution content ratio, and
severely damaged. From the perspective of sustainable ultrasonic power23 during the graphite exfoliation process.
development, the loss outweighs the gain.
In the last decades, supercritical fluid (SCF) exfoliation Received: March 30, 2018
technology has been in use because of many advantages, such Revised: May 14, 2018
as the simple setup, less toxic, and mass production. It has been Published: June 20, 2018

© 2018 American Chemical Society 7797 DOI: 10.1021/acs.langmuir.8b01030


Langmuir 2018, 34, 7797−7804
Langmuir Article

However, until now, the exfoliation mechanism in the believe that SCC-DFTB is a proper method to study the graphite
depressurization process of scCO2 has not been well-explored. exfoliation mechanism by CO2.
It is well-known that the rapid depressurization process can 2.1.2. Model System. In this study, a larger model of double-layer 6
× 6 supercell graphite with an interlayer distance of 0.34 nm was
reduce the pressure of the reaction system from a high to low
established (totally, 72 × 2 = 144 carbon atoms). Following that, one,
in seconds. The volume of the CO2 molecule expanded in the two, or five CO2 molecules were randomly inserted into one or two
depressurization process and the distance between layers was interlayers of graphite, denoted as G-n-0-CO2 or G-n-CO2 (n = 1, 2,
broadened, so that graphite can be exfoliated efficiently. and 5), as shown in Figure 1. The former corresponds to
Therefore, the depressurization process plays a key role for
exfoliating graphite. In this work, molecular dynamics (MD)
simulations were carried out to find out the behaviors of CO2
and graphite in the depressurization process of scCO2 as well
as the interactions between CO2 and graphite layers. Some
fundamental issues, such as the dynamic graphite peeling
process, the effects of CO2 density, and the competition
between the van der Waals (vdW) attraction in the graphite
interlayer and repulsion of CO2 and graphite have been
addressed. We expect these atomic scale simulations to explain
the critical role of supercritical density in the depressurization
process and provide useful information for effective graphite
exfoliation.

2. COMPUTATIONAL AND EXPERIMENTAL SECTION Figure 1. Illustration of simulation systems. (a) Graphite alternatively
2.1. Computational Method. 2.1.1. Quantum Chemical MD surrounded by one CO2 and zero CO2 molecules (G-1-0-CO2); (b)
(QM/MD) Simulations. All simulations were carried out based on the graphite surrounded by one CO2 molecule in each interlayer (G-1-
self-consistent-charge density functional tight binding (SCC-DFTB)27 CO2); (c) graphite alternatively surrounded by two CO2 and zero
method, as implemented in the DFTB+ program. DFTB is a Born− CO2 molecules (G-2-0-CO2); (d) graphite surrounded by two CO2
Oppenheimer MD technique and can bridge the gap between the molecules in each interlayer (G-2-CO2); and (e) graphite alternatively
classical and first-principles MD simulations because of the balance of surrounded by five CO2 and zero CO2 molecules (G-5-0-CO2). The
the accuracy and computational time. A finite electronic temperature atoms of C and O were decorated with cyan and red. a1 and a2 are
(Te = 2000 K) approach28,29 was chosen to improve the convergence the interlayer distances and the sum of a1 and a2 are 6.8 Å.
of the DFTB equations. The electronic temperature allows the
occupancy of each molecular orbital to change smoothly from 2 to 0 inhomogeneous intercalation and the latter is related to uniform
depending on its energy, and then it could effectively incorporate the insertion. In our MD simulations, we first optimized these five models
open-shell nature of the system. This method of SCC-DFTB with Te and then equilibrated these structures at 310 K for 10 ps. The total
has been successfully applied to single-wall carbon nanotube growth energy plots as a function of the equilibration time are shown in
and graphene growth.30−34 The vdW correction was included by using Figure S1. Second, three structures for each model were randomly
the dispersion term with the universal force field (UFF) method. In chosen from the NVT equilibration simulations between 5 and 10 ps.
the nonequilibrium MD (QM/MD), the velocity Verlet integrator35 On the basis of these 15 initial structures, the annealing simulations
was used to integrate the equations of motion of nuclei with a time were carried out until 100 or 10 ps for the systems of G-1-0-CO2, G-
step of 1 fs. MD simulations were performed in the canonical 1-CO2, G-2-0-CO2, G-2-CO2, and G-5-0-CO2 at the same nuclear
ensemble (NVT). The nuclear temperature (Tn = 310 K) was temperature. The periodical boundary condition (PBC) was
controlled by connecting the Nose−Hoover chain thermostat.36 The considered. In the optimization and 10 ps equilibrium processes,
mio-0-1 parameter sets were employed in our study. the PBC in the z matrix was imposed as 6.8 Å. In the depressurization
To evaluate the reliability of the SCC-DFTB method for our process, it was enlarged to 100 Å to promise enough space for
modeling systems, the interaction energies of graphite, one or two graphite separation. Because PBC is involved, each model can be
CO2 molecules with graphite, were calculated by both density imaged in three directions to construct a huge system. Furthermore,
functionary theory (DFT) and SCC-DFTB methods. To save the by intercalating one-two-five CO2 molecules, the different density
computational resources, a double-layer 4 × 4 supercell graphite effects of CO2 could be well considered. Therefore, the current
consisting of 64 carbon atoms with the size of 9.84 Å × 8.52 Å was models are suitable to describe graphite peeling under supercritical
employed. In DFT calculations, Perdew, Burke, and Ernzerhof conditions in the depressurization process.
To investigate the effect of CO2 density or pressure, the interaction
(PBE37) was used, and all calculations were implemented by the
energy of CO2 with graphite (Eint) was calculated based on the
Vienna ab initio simulation package.38−41 A kinetic energy cutoff of
following equation
400 eV was used with a plane-wave basis set. The integration of the
Brillouin zone was conducted using a 3 × 3 × 1 Monkhorst−Pack Eint = EG + CO2 − EG − nECO2 (1)
grid.42 All atoms were fully relaxed and optimized until the total
energy was converged to 1.0 × 10−4 eV/atom and the force was where EG+CO2, EG, and ECO2 are the total energies of graphite with
converged to 0.05 eV/Å. A sufficiently large vacuum of 20.0 Å was CO2, graphite, and isolated CO2 and n is the number of CO2
taken along the z-axis to avoid image interactions. Spin polarization molecules. The positive energy indicates a repulsive interaction.
and vdW interaction with a semiempirical DFT-D243,44 force-field The vdW of each graphite layer (Ev‑g) was estimated by the
approach were also considered. The interaction energies at the DFT following equation
and SCC-DFTB levels of theory are listed in Table S1. As can be seen Ev ‐ g = Ev ‐ dg − 2Ev ‐ sg
in Table S1, the SCC-DFTB method can reproduce the first- (2)
principles (PBE) results very well. The absolute errors in the where Ev‑dg and Ev‑sg are the energies of 6 × 6 double-layer graphite
interaction energies are less than 0.07 eV. Thus, it is fair to say that and single-layer graphene with UFF dispersion correction. Here, the
direct MD simulations based on the current SCC-DFTB method are z-direction was set as 100 Å to avoid the interaction of other image
of comparable quality to first-principles MD simulations. Also, we layers.

7798 DOI: 10.1021/acs.langmuir.8b01030


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2.2. Experimental Method. 2.2.1. Materials. Graphite flakes


were obtained from Xinjiang, China. Carbon dioxide, anhydrous
ethanol, and other materials were used as received without further
purification.
2.2.2. Preparation of GNs. The experiment was performed on a
self-developed SCF apparatus consisting of a gas cylinder, chiller,
compressor, pump, and reactor. The typical process is as follows: 10 g
of pristine graphite was directly put into the reactor (250 mL) with a
heating jacket and a temperature controller. The reactor was sealed
and heated to a set temperature (60 °C). CO2 was injected into the
reactor with the pump to a set pressure (16 MPa). After 1 h of
exfoliation, the valve was opened, and the system pressure was
dropped from 16 to 4 MPa in a few seconds. Then, the GN powder
was collected.
2.2.3. Characterization. The morphology and structure of the
samples were obtained by field emission scanning electron
microscopy (SEM, Hitachi SU8010), high-resolution transmission
electron microscopy (TEM, FEI Tecnai G2 F20), and scanasyst-mode
atomic force microscopy (AFM, Bruker Multimode 8). Raman
spectroscopy was performed on a Horiba Xplora Plus microscope
with the laser wavelength of 532 nm.

3. RESULTS AND DISCUSSION


3.1. Graphite Exfoliation Kinetics. It is well-known that
SCFs feature outstanding wetting of surfaces, low interfacial
tension, low viscosity, and high diffusion coefficients, so that it
will easily accomplish penetration and exfoliation.11 In
Figure 2. Time evolution of graphite exfoliation for model G-1-0-
experiments, it has been proved that following 30 min of CO2. (a−c) Correspond to the three trajectories.
immersion in the SCF, scCO2 diffused into the layers of
graphite.12 Also, previous MD studies declared that at a higher
scCO2 fluid density, there are more confined CO2 molecules
within the interpolate regions.25 Therefore, in our current
study, we assume that the solvent intercalation (step 2) within
the layer of graphite is ready under extremely high-pressure
conditions and only consider the effect of CO2 density on the
rate or efficiency for exfoliation during the depressurization
process (step 3). In this study, both inhomogeneous
intercalation (G-n-0-CO2) and uniform insertion (G-n-CO2,
n = 1, 2, and 5, see Figure 1) are considered.
Figures 2−6 depict the snapshots of 15 trajectories at
different densities of interlayer CO2. For the model of G-1-0-
CO2 (inhomogeneous intercalation, Figure 2), the interlayer
distances of three initial structures (0 ps), which were
randomly selected from the 10 ps equilibrium simulations,
were almost same with the value of ∼3.60 Å. This indicated
that our 10 ps MD annealing simulations reached the
equilibrium states, confirmed by the small floating of the
Mermin free energy (Figure S1a) during 5−10 ps. After 100 ps
annealing simulations at 310 K, we found that the inserted
CO2 molecule continually rotated and collated with the carbon
atoms in the graphite layers. The interlayer distances were
enlarged slightly, such as, at 1 ps, the interlayer distances of
graphite were increased by ∼0.3 Å (3.91, 3.98, and 3.87 Å for
three trajectories) compared to the initial structures.
Furthermore, we found that the graphite layers fluctuated Figure 3. Time evolution of graphite exfoliation for model G-1-CO2.
and moved gradually in the lateral direction, which is (a−c) Correspond to the three trajectories.
consistent with the previous observations.10 This kind of
movement consumed the kinetic energy and potential energy
of the system. Thus, the residual energy was not enough to resumed, as shown in Figure 3. No graphite exfoliation was
overcome the vdW interaction between the graphite layers, and achieved. Also, we found that the CO2 in the upper layer flew
the graphite failed to be exfoliated. At 100 ps, the interlayer away immediately, once the vertical direction (z-matrix) was
distances of graphite were still ∼3.88, 3.69, and 3.81 Å, enlarged to 100 Å from 6.80 Å during the pressure releasing
respectively. process. Compared with G-1-0-CO2, the initial interlayer
For the model of G-1-CO2 (uniform insertion), similar distance was shortened to be ∼3.40 Å in G-1-CO2, which is
situations were observed. The graphite expanded first and then close to the interlayer distance of perfect graphite because of
7799 DOI: 10.1021/acs.langmuir.8b01030
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Langmuir Article

Figure 4. Time evolution of graphite exfoliation for model G-2-0- Figure 6. Time evolution of graphite exfoliation for model G-5-0-
CO2. (a−c) Correspond to the three trajectories. CO2. (a−c) Correspond to the three trajectories.

of the graphite layer. Meanwhile, the lateral movement and the


fluctuation of graphite as well as the rotation and collation of
CO2 in G-1-CO2 was also more substantial than in G-1-CO2.
Therefore, more redundant energies were exhausted and
resulted in graphite peeling failure. At 100 ps, the interlayer
distance of graphite returned to 3.80−3.90 Å.
With the number of intercalated CO2 increasing, graphite
peeling occurred, as shown in Figures 4−6. Figures 4 and 6
correspond to CO2 inhomogeneous intercalation (G-0-2-CO2
and G-0-5-CO2), where CO2 was alternatively inserted into
graphite interlayers (the upper layer without CO2 and the
lower layer with n CO2, see Figure 1c,e). Figure 5 is related to
the uniformed two CO2 insertions (G-2-CO2, see Figure 1d).
From Figures 4 and 6, we can see that the initial interlayer
distances of the lower layer in the models G-2-0-CO2 and G-5-
0-CO2 (a1 = ∼3.70 and ∼3.98 Å) were larger than the one in
model G-1-0-CO2 by 0.10 and 0.38 Å, respectively. This is
attributed to the larger steric hindrance effect by more CO2
insertion. At the same time, the distance in the upper layer (a2,
without CO2) decreased to ∼3.10 and ∼2.82 Å as the total
distance was restricted as 6.8 Å (a1 + a2 = 6.8 Å, see Figure 1).
These results showed that the CO2 molecules played a “wedge”
role in the exfoliation process, which is in good agreement with
the previous observations.17 Furthermore, the gradually
Figure 5. Time evolution of graphite exfoliation for model G-2-CO2. reduced space with the increasing number of CO2 led to a
(a−c) Correspond to the three trajectories. stronger repulsive interaction, which further resulted in rapid
graphite peeling25,26 during the depressurization process. At 1
ps, the exfoliation has already occurred for the models G-2-0-
the uniform distribution of CO2 in each interlayer (see Figure CO2 and G-5-0-CO2, and the averaged interlayer distances
1b). When the z-direction was expanded, the interlayer from the three trajectories were 8.93 and 12.98 Å, respectively.
distance of graphite was enlarged more significantly in G-1- At 10 ps, graphite was fully exfoliated with an extremely larger
CO2, such as, at 1 ps, the interlayer distances were 5.64, 4.73, expanded interlayer distance of 30−40 Å.
and 5.99 Å, which were larger than the ones in G-0-1-CO2 by In addition, for G-2-CO2, in which four CO2 molecules were
∼1.5 Å, indicating that uniform insertion of CO2 (here, each randomly filled into the two interlayers, the calculated
layer one CO2) could more effectively weaken the interactions interlayer distance was comparable to that of G-1-CO2 as
7800 DOI: 10.1021/acs.langmuir.8b01030
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well as to that of perfect graphite, owing to the uniformly more seriously than G-1-0-CO2. This can also be reflected by
distributed CO2 and the space restriction of 6.8 Å along the z- the snapshots in Figures 2 and 3. For G-2-0-CO2, G-2-CO2,
direction. Similar to G-1-CO2, in the depressurization process, and G-5-0-CO2, with the number of CO2 molecules increasing,
that is, when the PBC box was expanded to 100 Å in the z- the interlayer distance increases faster and faster. The
direction, the two CO2 molecules in the upper layer were increasing rates (slopes) for G-2-0-CO2, G-2-CO2, and G-5-
quickly released to the larger vacuum. On the other hand, the 0-CO2 are 3.49, 5.16, and 7.53 Å/ps. This suggested that a
lower layer graphite was separated by the pressure relieved higher density of CO2 would lead to an easier and faster
CO2. For example, at 1 and 10 ps, the interlayer distances have formation of graphene sheets, which is consistent with the
already been ∼10.8 and 51 Å, indicating that graphite is fully previous results.25 Furthermore, if we added more pressure to
exfoliated, as shown in Figure 5. the system, CO2 molecules could be inserted and accumulated
3.2. Pressure Effect. It is well-known that pressure is a more in the interlayers of graphite because of good
crucial parameter for the exfoliation of graphite into graphene. compressibility of scCO2. Thus they would generate a much
In this study, the influence of pressure on the graphene yield stronger repulsive energy and further expand the spaces
was investigated by changing the number (or density) of CO2 between the interlayers. Therefore, higher pressure can
molecules in between graphite layers. increase the speed and efficiency of peeling and is beneficial
First, we analyzed the graphite separation time for each to graphite exploitation under scCO2 conditions.
model, as listed in Table 1. Here, the interlayer distance being 3.3. Essence of Graphite Exfoliation by scCO2. As we
know, the interlayer distance of graphite is about 3.4 Å, which
Table 1. Exfoliation Time (in ps) for Graphite by CO2a is larger than the size of the CO2 molecule (2.3 Å) by 1.2 Å.
Therefore, there is enough space for the CO2 molecule to
Tra1 Tra2 Tra3 averaged
diffuse into the interlayers of graphite, especially at higher
G-1-0-CO2     pressure. Following CO2 molecules intercalation, we system-
G-1-CO2     atically investigated the exfoliation process during depressuri-
G-2-0-CO2 0.55 0.60 0.65 0.60 zation. We found that the entered CO2 molecules not only
G-2-CO2 0.45 0.45 0.45 0.45 expanded the interlayer distance because of the steric
G-5-0-CO2 0.25 0.30 0.30 0.28 hindrance effect but also produced a repulsive energy between
a
Noted that the distance between two layers being larger than 7 Å is graphite and CO2 molecules. Both of them reduce the
denoted as graphite separation. “” indicates that graphite is not attraction of the graphite interlayer and benefit graphite
separated. exfoliation.
In principle, the prerequisite for graphite exfoliation was the
larger than 7.0 Å was regarded as graphite exfoliation. From repulsive energy resulting from the molecular insertion being
Table 1, we can see that for G-1-0-CO2 and G-1-CO2, the enough to overcome the vdW interaction between the graphite
graphite failed to peel, so there is no exfoliation time available. interlayers.25,26 Therefore, in this study, we evaluated the
As for G-2-0-CO2, G-2-CO2, and G-5-0-CO2, the averaged interaction energies (Eint) and vdW contribution of each layer
exfoliation time from three trajectories was 0.60, 0.45, and 0.28 based on our 6 × 6 double-layer graphite model (Ev‑g), as listed
ps, respectively, indicating the exfoliation speed increasing with in Table 2. It shows that all interaction energies (Eint) were
the increasing number of intercalated CO2. Furthermore, we positive due to the space hinder effect, indicating there was a
did not find the restacking of separated graphene sheets, strong repulsive integration between CO2 and graphite.
suggesting that the aggregation was obstructed by the confined Furthermore, to declare the essence of graphite exfoliation,
CO2 molecules with an efficient exfoliation. This agrees well the averaged repulsive energy in each layer was calculated as
with the previous experimental and theoretical results.20,45 3.10, 3.32, 5.76, 5.94, and 13.47 eV for G-1-0-CO2, G-1-CO2,
To see the pressure effect more clearly, we also plot the G-2-0-CO2, G-2-CO2, and G-5-0-CO2, respectively. It is clearly
averaged (averaged from 3 trajectories) interlayer distance as a seen that Eint‑a in the two former systems was less than the
function of time for the five models, as shown in Figure 7. The absolute value (3.97 eV) of Ev‑g, indicating that a small amount
same plots for the individual trajectories are shown in Figure of CO2 was not enough to expand the interlayer spacing; and
S2. From the inset figure, we can see that during the first 20 ps, thus, no graphite exfoliation was observed. Contrarily, for more
the distance of the graphite interlayer constantly fluctuated for CO2 cases (G-2-0-CO2, G-2-CO2, and G-5-0-CO2), a stronger
the models G-1-0-CO2 and G-1-CO2, and G-1-CO2 fluctuated repulsive energy (Eint‑a is higher than Ev‑g) resulted in graphite
peeling. Moreover, Eint‑a gradually increased with more and
more CO2 molecules accumulating in the graphite interlayers,
caused by the gradually narrowed interlayer distance in the
optimized structures (d, see Table 2). This suggested that the
higher the CO2 density (or the high pressure), the stronger the
repulsion, and further more quick exfoliation. This revealed the
essence of pressure effect, as discussed in section 3.2.
Furthermore, our simulation results showed that efficient
graphite peeling occurred until the density of CO2 or pressure
was larger than 0.21 g/cm3 or 12.2 MPa (see Table 2);
otherwise, the graphite peeling failed. We hope our theoretical
observation can provide a reference for further experiments or
Figure 7. Averaged interlayer distance for the five models. The inset is industrial applications.
the enlarged figure of distance vs time for the models of G-1-O-CO2 3.4. Characterization of GNs. To confirm our prediction,
and G-1-CO2. Averaged from three trajectories. the experiments was performed at 16 MPa, which is slightly
7801 DOI: 10.1021/acs.langmuir.8b01030
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Langmuir Article

Table 2. Density of CO2 (ρ), Pressure of CO2 (P), and the Interlayer Distance (d) in the Optimized Graphite with Different
Number of CO2 Molecules. Here, a1 and a2 (a1 + a2 = 6.8 Å) Are the Interlayer Distances, as Defined in Figure 1. Eint is the
Interaction Energy between CO2 and Graphite, Eint‑a is the Averaged Eint in Each Interlayer, and Ev‑g is the vdW Contribution
in Each Interlayer of Graphitea
ρ P d (a1/a2) Eint Eint‑a Ev‑g
G-1-0-CO2 0.11/0 6.28/0 3.61/3.19 3.10 3.10 −3.97
G-1-CO2 0.11/0.11 6.69/6.65 3.39/3.41 6.65 3.32
G-2-0-CO2 0.21/0 12.2/0 3.72/3.08 5.76 5.76
G-2-CO2 0.23/0.23 13.5/13.2 3.36/3.44 11.88 5.94
G-5-0-CO2 0.49/0 28.5/0 3.97/2.83 13.47 13.47
a
The data before and after slash (/) are for the lower and upper layers. The units of density, pressure, energy, and distance are in g/cm3, MPa, eV,
and Å, respectively.

larger than our predicted values (12.2 MPa). The morpho- Raman spectra (Figure 8e,f) after the exfoliation process. This
logical and structural characterizations of pristine graphite and shows that the GNs have a smaller crystallite size compared
GNs were performed by SEM, TEM, and Raman (Figure 8). with the pristine graphite and have a little damage to the
crystal.46 A large red shift in the 2D band (from 2720 to 2702
cm−1) is observed, and it proves that graphite has been
successfully exfoliated in scCO2. In addition, the shape of the
2D band becomes more symmetric, which also can confirm the
reduction of the layer number.
AFM is also used to determine the thickness of graphene
sheets (Figure 9). We find that the height is about 1 nm, larger

Figure 9. (a,b) AFM images of graphene sheets on mica substrates,


corresponding height profile along the lines, with height of closing to
1, 3 and 4.4 nm, respectively.

than the theoretical thickness of monolayer graphene.


Considering the residue of the solvent on graphene, the
product can be defined as monolayer graphene. Moreover, the
Figure 8. (a,b) SEM images of graphite and GNs; (c,d) TEM images heights of the stacked graphene layers are about 3 and 4.4 nm,
of graphite and GNs; and (e,f) Raman spectra of graphite and GNs. indicating the existence of few-layer graphene. To further
confirm the yield of graphene sheets, AFM measurement was
The pristine graphite showed a typical smooth graphite surface performed on randomly selected 100 GNs, and the histogram
in which graphite layers were stacked densely (Figure 8a). of the layer distribution is shown in Figure 10. From the layer
Wrinkles were clearly observed after the exfoliation process in distribution, we can clearly see that more than 76% of the
the SEM image (Figure 8b), indicating that graphite has been graphene sheets have fewer than five layers. All results are
exfoliated into few-layer GNs. From the TEM images (Figure consistent with our theoretical simulations. Compared with
8c,d), it can be seen that the layer number before and after the previous reports, the advantages of ours are they are free of
exfoliation process clearly decreased, which is consistent with surfactants and organic solvents and does not require post-
the SEM results. We also found that the D band (around 1351 treatment. After the exfoliation process, the layers may restack
cm−1) was slightly enhanced and ID/IG was increased in the together without the CO2 intercalation; but the interaction
7802 DOI: 10.1021/acs.langmuir.8b01030
Langmuir 2018, 34, 7797−7804
Langmuir Article

*E-mail: yfli@cup.edu.cn (Y.L.).


ORCID
Zhuo Chen: 0000-0002-0669-0044
Yongfeng Li: 0000-0003-0855-7949
Notes
The authors declare no competing financial interest.

■ ACKNOWLEDGMENTS
This work is supported by the National Key Research and
Figure 10. Histogram of the number of visual observation of flakes as
Development Program of China (2016YFA0602901), the
a function of the number of layers of graphene per sheet made by National Natural Science Foundation of China (21673220,
AFM. 21503210, 21521092, 21733004, 21576289, and 21776308),
the Jilin Province N atural S cience Foundation
(20150101012JC), and the Special Program for Applied
between layers may not be fixed as close as the vdW attraction Research on Super Computation of the NSFC-Guangdong
and can be easily broken up. Joint Fund (the second phase). Part of the computational time
is supported by the Performance Computing Center of Jilin
4. CONCLUSIONS University, Changchun Normal University, the High Perform-
In this work, we performed nonequilibrium QM/MD ance Computing Center of Jilin Province, the Science
simulations based on the DFTB potential to explore the Foundation of China University of Petroleum, Beijing (grant
mechanism of graphite exfoliation in the presence of scCO2 no. C201603), the Science Foundation Research Funds
during the depressurization process. The dynamic process of Provided to New Recruitments of China University of
graphite peeling was depicted, and the pressure effect was Petroleum, Beijing (grant no. 2462014QZDX01), and the
declared by inserting different numbers of CO2 molecules into Thousand Talents Program.
graphite interlayers. The role of CO2 was also predicted. The
simulation results highlighted that the fundamental driving
force for graphite exfoliation is the repulsive interaction
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7804 DOI: 10.1021/acs.langmuir.8b01030


Langmuir 2018, 34, 7797−7804

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