Catalogue

CG POWER AND INDUSTRIAL
SOLUTIONS LIMITED
(FORMERLY CROMPTON GREAVES LIMITED)
CG Power And Industrial Solutions Limited
( An Avantha Group Company )
Introduction
Medium Voltage Switchgear is in our DNA . CGL
CG a leading member of
Avantha group of
has over 50 years of experience in the design and
manufacturing of MV Switchgear.
companies, is one of India’s CG was established in 1937 in India and since then
the Company has been a pioneer and has retained
largest private sector enterprise its leadership position in the management and
& is in operations since last application of electrical energy.
seven decades. It is engaged As one of the world`s leading engineering
in design, manufacture & corporations, CG provides end-to-end solutions,
helping its customers, use electrical power,
marketing of technologically effectively and increase industrial productivity with
advanced electrical products and sustainability.
services related to power We have grown from strengths-to-strength to be the

single largest supplier for a wide variety of electrical
generation, transmission and products and Solutions, across the globe, focused
distribution, besides executing on being a customer-centric organization.
turnkey projects.
1
Product Range
Products Rated Voltage Rated Current Breaking Capacity
Indoor Vacuum Circuit Breakers - Calix & Felix
Calix VCB - in JV Panel 12kV upto 3150 A upto 50 kA
Calix VCB - in CG-Novitas Panel 12kV upto 3150 A upto 40 kA
Calix VCB - in CG-Novitas Panel 24kV upto 2500 A upto 31.5 kA
Felix VCB - in Innovac-NX Panel upto 40.5kV upto 2500 A upto 40 kA
Verification Isolation VCB 12kV upto 1250 A upto 20 kA
Outdoor Vacuum Circuit Breakers - Kiosk
Metal Clad Calix VCB - Line up 12kV upto 2000 A upto 40 kA
Metal Clad Felix VCB - Line up 36kV upto 2000 A upto 40 kA
Metal Clad Claix VCB - Roof Bushing 12kV upto 1250 A upto 25 kA
Metal Clad Felix VCB - Roof Bushing 36kV upto 1250 A upto 25 kA
Indoor Gas Insulated Switchgear - Arista
CG Arista (Single & double Busbar) 36kV upto 1250 A upto 26.3 kA
CG Arista (Single & double Busbar) 36kV upto 2500 A upto 31.5 kA
Outdoor Vacuum Circuit Breakers - Leon
Porcelain Clad VCB (PCVCB) 12kV upto 1600 A upto 26.3 kA
Porcelain Clad VCB (PCVCB) 36kV upto 2000 A upto 40 kA
Protection Relays
Over Current & Earth Fault Relay Platform- CGI 14 N/C
Under Voltage, Over Voltage & Neutral Displacement Relay- CGV 24C
Multifunction Protection, Control, Monitoring & Measurement Relay Platform- Aegis
Self Powered Relay- CGI 14S
Product Range 2
Why CG ? Following good engineering
practices are followed by CG. This
4. Welding
Welding quality is checked by non
destructive Dye Penetration test as per
(Good results in to low operating and ASME section 9 & ASNDT standards to
ensure defect free welding like porosity,
maintenance cost during the life
Engineering cycle of equipment and ensure
blow holes, discontinuity, cracks etc.
5. Thermal Reliability
Practices) enhanced reliability and long Outdoor VCB
Flexible laminations of electrolytic copper
service life of our product.
to be used with the ends of the laminations
solidified with hot pressed/electro fusion/
1. Sheet steel (Raw Material) Electro solidification method to ensure
a. All metal enclosures are fabricated good electrical contacts and achieve
from CRCA sheet steel free from all minimum contact resistance.
surface defects. The panel enclosure have
sufficient structural re-enforcement to Indoor VCB
ensure a plane surface to limit vibration Laminated contacts in Calix VCB and heat
and to provide rigidity during dispatch and sink block for faster dissipation of heat to
installation. increase thermal reliability.
b. Procurement from reputed companies 6. Trip and close coil
avoid bad finish, surface defect, low tensile The trip and close coil used in the breaker
strength, cracks during bending. should be adjustment free, fixed factory
setting & consume less power.
c. Every lot of raw material are tested for
surface finish, tensile strength, material 7. Electrical accessories:
composition, % elongation to ensure the All electrical accessories like Switches,
Powder coating plant finish & strength of the final product. Lamps, Push buttons, terminal blocks,
and fuses are procured only from
2. Emphasis on special processes reputed manufacturers. Only type tested
Validation accessories as per IEC standards are
a. Welding, Brazing, Painting, Plating, procured.
Crimping, Casting etc.
8. Control wires:
b. Audit Tests : Thermal cycle, Salt spray,
Endurance etc FRHR / FRLS (Fire retardant, Low Smoke)
grade wires are procured confirming to
IEC standards from reputed manufacturers.
3. Phosphating, Pre-treatment and
Painting 9. Higher Dielectric Strength
a. All switchgear cubicles are made
Breaker are validated and type tested for
absolutely vermin-proof. All metal
higher Basic Insulation Level.
enclosures treated in 7 tank Pre-treatment
process & painted with UV Resistant
11KV : 38kV / 95 kVp
Pure Polyester Powder coating. Adequate
thickness of Painting/Powder coating
Advantage to Customers: Eliminates
withstands tropical heat and extremes of
the probability of flashovers increasing
weather.
the service life of VCB with reduced
maintenance cost, at no extra capital
b. Powder coating quality checks by expenditure.
scratch hardness, peal off test, cross cut
Surface Roughness Tester hatch test, bend test, impact test & salt 10. Protection against overcharging of
spray test, UV resistance test. springs
After the charging motor supply is cut off
c. All mechanism components are zinc the springs are likely to get further charged
plated by trivalent passivation in a ROHS due to high inertia of rotating motor.
Compliant system. To verify the efficacy Overcharging of springs are prevented by
of the plating on the components, random incorporating specially designed ratchet
samples are subjected to 150 hours salts & thereby preventing mechanism closing
spray test. hard.
3 Good Engineering Practices
Why CG ? Inspection and Testing Facilities
(Good
Engineering
Practices)
Current Transformer Analyzer Vision Camera
800kV Impulse Generator Robotic Arm for 3D Temperature rise set up

Dimensional Measurement
1600kV Ultra High Voltage Research Centre

Good Engineering Practices 4
Customer
Benefits and
Features
Peace of Mind
For MV power distribution CG switchgears has very distinct advantages: Smooth
operation, exemplary availability and optimal safety.
Features
† CG Switchgear design are based on † Highly reliable operating mechanism

natural cooling, hence are highly safe. tested for M2 Class.
† Factory-assembled, type-tested † Very low probability of restrike as
switchgear according to IEC 62271- tested for C2 Class.
100 & 200. † Circuit breaker with extended
† Use of standardized epoxy block-type electrical endurance, class E2
current and voltage transformers. † Pressure-resistant partitions.
† Use of maintenance-free vacuum † Flexible Low-voltage equipment
interrupters. compartment with plug-in wires.
† Time Trusted Calix & Felix VCB.
† Thermo cycle tested epoxy
components suitable to withstand
drastically variable tropical
temperature conditions.
† Specially surface treated components
for better resistance to corrosion with
higher salt spray withstand capacity.
† Naturally cooled bus bars without
additional forced air flow.
5 Customer Benefits and Features

†
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† †
†
† †
† VCB are tested for Capacitive

Testing Duty C2 Class as per latest
† IEC to ensure very low probability
of restrike during capacitive current
breaking.
† Also, circuit Breakers tested for
extended electrical endurance(class
E2) Enhances thereliability.
After Sales Support always Email @ :

mv.customercare@cgglobal.com
+91 0253 - 2301380
1. Supervision for commissioning and testing at site

2. Training
3. Annual Maintenance Contract (AMC)
4. Spares and Services
5. Retrofitting
†
† † Integral Earth Switch

† Solid Link Earthing Truck
JVAC Panel † Advance contact Earthing Truck
†
with VT
3150 3150
General Arrangement Diagram - JVAC Panel
JVAC Panel
NX - Univac Panel
600/650 x 2060 x 2320 (JVAC Panel)
800 x 2150 x 2320 (JVAC Panel)
Fault Level: 25 kA,

Rated Current : upto 1250 A 600 x 2060 x 2320 (JVAC Panel)
BIL: 28/75 kV/kVp
†
† †
†
†
†
† †
†
†
†
†
and Mid Mounted VCB

†
† †
†
†
†
†
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†
†
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† †
Technical Data - Calix VCB (Mid Mounted)
Rated Voltage (Ur) kV 12 12 24 12 24
Elecrical Endurance E2
Mechanical Endurance M2
Capacitor Switching Duty C2
Rated power frequency withstandvoltage(Ud) kV rms 28/38 28/38 50 28/38 50
Rated lightning impulse withstand voltage (Up) kV p 75/95 75/95 125 75/95 125
kA 31.5 40 25 40 31.5
Internal arc withstand (IAC-AFLR)
Sec 1 1 1 1 1
Rated current (Ir) A 1250 2000 1250/1600 3150 2500
Rated peak withstand current (Ip) kA 31.5 100 63 100 78.75
Rated short-time withstand current, 3s (Ik) kA 31.5 40 25 40 31.5
Rated short-circuit breaking current of
circuit-breaker (Isc) kA 31.5 40 25 40 31.5
Rated short-circuit making current of
circuit-breaker (Imc) kAP 78.75 100 63 100 78.75
Rated operating sequence 0 - 0.3s - CO - 15s - CO
Insulating Medium Air
Degree of protection
0
1) Cubicle C IP 4X / IP 42*
0
2) Between Compartments C IP 2X
Ambient temperature
1) Maximum value 40
2) Minimum value -5
Dimension:
Height (Minimum) mm 2278 2278 2325 2278 2825
Height (Maximum) mm 2678 2678 2725 2678 2725
Depth mm 1405 1405 1680 1405 1680
Width mm 650 800 800 1000 1000
Cable termination point from gland plate mm 640 640 560 575 560
10 Panel 24 kV Switchboard
†
†
†
Type †
†
†
† Integral Earth Switch

†
† Solid Link Earthing Truck
† † Advance contact Earthing Truck
with VT
INNOVAC NX Panel
- floor mounted Vacuum Circuit Breaker

Upto 40.5 (Felix)
2500
25/31.5/40
62.5/78.75/100
O-0.3sec-CO-15sec-CO
General Arrangement Diagram - INNOVAC NX Panel

INNOVAC NX Panel
40 kA Rated Current - 2000 A

40 kA Rated Current - 2000 A
31.5 kA Rated Current - 2500 A 1000 2650 2360/2760
With Voltage Transformer panel
(Range: 36 / 40.5 kV)

(Range: 25 / 31.5 / 40 kA)
(Range: 630 to 2500 A)

†
†
†
†
†
†
†
†
†
Technical Data - Arista
Characteristic Value
Related voltage Up to 36kV 36kV 36kV
Rated Continuous Current
Busbars Up to 630 2500 A 2500 A
Breaker Up to 630 1250 A 2500 A
Rated Short circuit current
Breaking capacity 25 kA Up to 26.3 kA 31.5 kA
Making Capacity 62.5 kAp Up to 66 kA 78.75 kA
Short time current withstand 25 kA - 3 sec 26.3 kA - 3 sec 31.5 kA for 3 sec
Lightening Impulse
Between phase & phase to earth 170 kVp 170 kVp 170 kVp
Isolating distance 195 kVp 195 kVp 195 kVp
Power frequency for 1 min
Between phase & phase to earth 70 kV 70 kV 70 kV
Isolating distance 80 kV 80 kV 80 kV
Frequency 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
Internal Arc withstand 26.3 kA - 1 sec 26.3 kA - 1 sec 31.5 kA for 1 sec
IP Rating
Tank IP 67 IP 67 IP 67
Cubicle assembly IP 4X IP 4X IP 4X
36kV,25kA,630A 575 970 1800
General Arrangement Diagram - GIS
19 Indoor Gas Insulated Switchgear (GIS)

Outdoor Circuit Product Overview atmosphere & filled with nitrogen gas
to avoid ingress of moisture.
With over 50,000 PCVCB in operation † CG make highly reliable vacuum
Breaker: globally, this time tested product is in
service for over 3 decades. CG is the
interrupters & protection relays are
used.
Porcelain Clad Vacuum largest manufacturer of PCVCB in India † Highly reliable spring- spring
mechanism.
Circuit Breaker ≥ 36kV and the same has been accredited by
renowned market research firms like Frost † ‘Slow closing’ facility can be provided
Type - Leon & Sullivan. It is a highly sought product
†
to close the CB in emergency.
Low operating noise level and
in the utilities distribution segment. The
product is specially designed for outdoor requires very little maintenance with
application with rated voltage of 12 kV no special tools & techniques.
to 36 kV. Over the years, the product has † Type tested for extended mechanical
undergone a frequent design improvement endurance of M2 class as per IEC
that brings you a sense of satisfaction over 62271 – 100, ensuring 10,000
reliability & safety. operating sequences with minimal
maintenance. Low operating
noise level and requires very little
Salient Features maintenance
† Suitable for auto reclosing duty with
† Artful combination of compactness, SCADA compatible control systems.
simplicity & ruggedness. † Fully type tested product at renowned
† This all-weather product comes with testing laboratories like KEMA -
adequate clearances & sufficient Netherlands, KERI -Korea, CPRI /
creepage to suit highly polluted ERDA - India.
environment. † Very low probability of restrike as
† The CB system inside the pole tested for C2 class.
Leon-Outdoor PCVCB is completely isolated from the
Technical Data - PCVCB

Characteristics Units Ratings
Rated Voltage kV Upto 12* 24 & 36
Rated Current Amp 800/1250/1600 800/1250/1600/2000
No of poles nos 3
Frequency Hz 50
kA rms for
Symmetrical Breaking Capacity 13.1 / 20 / 26.3 13.1 / 20 / 26.3 / 40
3 sec
Making Capacity kApk 32.75 / 50 / 65.75 32.75 / 50 / 65.75 / 100
95
Power Frequency Withstand Voltage kV rms 28 (std) 35 (optional) 70 (std)
(optional)
190
Impulse Withstand kVpk 75 (std) 95 (optional) 170 (std)
(optional)
Operating Duty cycles O-0.3sec-CO-3min-CO (Rapid Autoreclosing Duty)
Total Break Time cycles <3 <4
Make Time cycles <3 <4
DC Component % < 50%
Degree of protection IP 55
Applicable Standard IS 13118, IEC 62271-100
* Rated Voltage : 15 / 17.5 kV available for overseas market
Note : 1. All VCBs are technically suitable for O-0.3sec-CO-15sec-CO (Rapid Autoreclosing Duty)
o
2. Also suitable for -40 C Temp.
Outdoor Circuit Breaker - Porcelain Clad Vacuum Circuit Beaker ≥ 36kV

Outdoor Vacuum Circuit Breaker
†
†
†
†
†
†
12kV, 13.1kA, 800A
2411
2411
21 Outdoor Circuit Breaker - Porcelain Clad Vacuum Circuit Beaker ≥ 36kV

Control & Relay Panels are custom built panels for distribution substation upto 36 kV
Site Installation - 36kV PCVCB
Outdoor Circuit Breaker - Porcelain Clad Vacuum Circuit Beaker ≥ 36kV

†
†
†
36
-
Calix Felix
Roof Bushing Line up Roof Bushing Line up
20/26.3/40 25/40 25/40

50/65.75/100 62.5/100 62.5/100
IP 55
-
Site Installation - KIOSK
-
†
†
†
†
† Storage of latest 10 fault records with

time stamping.
† Mounting/Case: Draw-out / Non Draw-
out.
† Trip Circuit Supervision through digital
input.
-
-
-
†
†
†
Under Voltage / No Voltage Protection
-
2 x Un continuously
20 x Un for 1 sec
Relay Protection Type 3ph-ph, 3ph-ph+NDR, 3ph-ph + 3Vo
-
-
† Self Monitoring / Watch-dog
feature & User Configurable Logic.
† Exclusive storage of:
Ÿ 500 sequences of Events
Ÿ Latest 10 Fault Records
Ÿ Latest 15 Disturbance Records
with time stamping.
† Closing & Tripping command to
breaker from the front HMI &
SCADA.
† Configurable & Programmable
digital outputs & digital inputs.
† Supports IEC 61850 Standard for
communication & interoperability
of substation automation devices
including GOOSE Messaging using
CGL 61850 IED Configuration Tool,
so as to meet application specific
requirements.
† Front USB port for local
communication and for ConAegis
Features Relay Communication Software
interaction with the PC.
† Independently settable Directional
and Non directional overcurrent /
earthfault setting stages are
available for the flexibility of
†
customer operation.
†
† Four independent setting groups
are provided for easy adoption to
†
varying system operating
conditions.
† Suitable for both 1A & 5A CT
†
configuration on same terminals.
† LCD with 20x4 character /
†
Graphical backlit display to view
the measurements, configuring the
relay settings, etc.
† Three phase current & Voltage
†
phasor representation along with
Single Line Diagram on graphical
display.
† †
Total Harmonic Distortion for
fundamental and 2nd to 15th
Harmonics monitoring.
†
- Feeder Protection
50/51 Instantaneous & Inverse Time Phase Over Current Protection
50G/51G Instantaneous & Inverse Time Measured Earth Fault Protection
50N/51N Instantaneous & Inverse Time Derived Earth Fault Protection
67 Directional Instantaneous & Inverse Time Phase Over Current Protection
67N Directional Instantaneous & Inverse Time Earth Fault Protection
27 Instantaneous & Inverse Time Phase Under Voltage Protection
59 Instantaneous & Inverse Time Phase Over Voltage Protection
59N Neutral Displacement Protection
46 Negative Phase Sequence Overcurrent Protection
50BF Circuit Breaker Failure Protection
46BC Broken Conductor Detection Protection
68 Inrush Detection (2nd & 5th Harmonics Blocking)
50S Sensitive /Standby Earth Fault Protection
64N Restricted Earth Fault Protection
81O/U Over & Under Frequency Protection
51V Voltage Controlled Over Current Protection
49 Thermal Overload Protection
47 Negative Phase Sequence Over Voltage Protection
32 Reverse Power Protection
79 Auto Recloser
60CTS CT Supervision
60VTS VT Fuse Failure
Three Phase Current, Neutral Current
Phase to Earth, Phase to Phase Voltage, Phase Angle, Frequency
Sequence Components of Voltages & Currents
55 Power factor
Active, Reactive, Apparent Power & Energy Measurement
Average & Maximum Demand Measurement
CB Control
2nd to 15th harmonics and THD of Voltages & Currents
Phasor Diagram of Voltages & Currents
Single Line Diagram
MODBUS
IEC 60870-5-103
IEC 61850
- Feeder Protection
- Feeder Protection
Three Phase O/C & E/F (50, 51, 50N, 51N, 50G, 51G)
Negative Phase Sequence O/C (46)
Sensitive / Standby Earth fault (50S)
Restricted Earth Fault (64N)
Inrush Detection (68)
CBFP (50BF), Broken Conductor (46BC)
Thermal Overload (49)
CT Supervision (60 CTS)
Auto Recloser (79)
Three Phase O/C & E/F (50, 51, 50N, 51N, 50G, 51G)
Three Phase Directional O/C & E/F (67/67N)
Inrush Detection (68)
CBFP (50BF), Broken Conductor (46BC)
Three Phase O/V, U/V & NDR (27, 59, 59N)
Voltage Controlled Overcurrent (51V)
Negative Sequence Overvoltage (47)
Reverse Power (32)
Over Frequency (81O)
Under Frequency (81U)
VT Fuse Failure (60 VTS)
Auto Recloser (79)
Power Measurement (P)
Energy KWH, KVAH, KVARH
Non-Communicable 0
IEC 60870-5-103 & MODBUS-RTU on RS-485 Port 1
IEC 61850 on Single Ethernet RJ45 Port 6
IEC 61850 on Single Fiber Optic Port 7
IEC 61850 on Dual Ethernet RJ45 Port 8
IEC 61850 on Dual Fiber Optic Port 9
IEC 61850 on Dual Ethernet RJ45 Port + IEC 60870-5-103 & MODBUS on RS-485 Port A
4 DI + 8 DO
8 DI + 12 DO
10 DI + 10 DO*
12 DI + 8 DO
4 DI + 16 DO
12 DI + 10 DO*
16 DI + 10 DO*
8 DI + 8 DO
16 DI + 8 DO
24 DI + 12 DO*
Reserved
Note: The models marked '*' are available in only in drawout casing.
- Feeder Protection
Ordering Example :
Consider a Customer Requirement
I: All the protection functions for model I. as shown in the table
† 2nd to 15th Harmonics Monitoring.

† Self Monitoring / Watch-dog feature
& User Configurable Logic.
Ÿ Latest 15 Disturbance Records
with time stamping.
breaker from the front HMI &
SCADA.
† Configurable & Programmable
communication & interoperability of
substation automation devices
requirements.
† Two-Stage protection for Each communication and for ConAegis
Transformer Winding provided to Relay Communication Software
ensure higher operational reliability. interaction with the PC.
† Differential protection provided with
dual slope characteristics.
† Four independent setting groups are
provided for easy adoption to
varying system operating conditions.
†
† LCD with 20x4 character / Graphical
backlit display to view the
†
measurements, configuring the relay
†
settings, etc.
†
display.
- Transformer Protection
Functional Overview - Aegis - T
ANSI No. Function Name
87 Biased Differential Protection - Two Winding
87 HS High-Set Differential Protection
64 High Impedance REF Protection
87N Biased EF Protection (Low Impedance REF)
PROTECTION FUNCTION
37 Under Current Protection

46 Negative Phase Sequence Over current Protection
49T Thermal Overload Protection
81HBL2/4/5 Inrush Detector ( 2nd,,4th & 5th Harmonics Blocking)
81O/U Over & Under Frequency Protection
24 Over Fluxing Protection
32O/U Directional Over Power & Under Power Protection
79 Auto Recloser
MEASUREMENTS & MONITORING FUNCTIONS
74TCS/CCS Trip Circuit Supervision & Close Circuit Supervision

Three Phase & Neutral HV & LV side Current
Sequence Components of Current & Voltage
Power factor
CB Control
HV & LV ICT Currents
Difference & Average Currents
2nd to 15th harmonic and THD of Voltage & Current
Phasor diagram of Voltage & Current
Single Line Diagram
MODBUS
Commu-
Function
nication
IEC 60870-5-103
IEC 61850
- Aegis - Transformer
- Aegis - Transformer
Ordering Information for AEGIS Series Transformer Protection Relays
T
PROTECTION FUNCTIONS
Three Phase O/C & Derived E/F (50, 51, 50N, 51N)
Biased Differential (87) - 2 winding
Negative Phase Sequence O/C (46) I
Under Current (37)
2nd,4th & 5th Harmonic Restraint
CBFP (50BF)
Model I + Following Functions = Model A
Measured E/F (50G, 51G)
Restricted Earth fault (64N) A
Over Fluxing (24)
One Phase O/V, U/V & NDR (27, 59, 59N)
Over & Under Frequency (81)
Model A + Following Functions = Model B
Biased Earth fault (Low Impedance REF) (87N)
Three Phase O/V, U/V & NDR (27, 59, 59N)
VT Fuse Failure (60 VTS) B
Directional O/PWR, U/PWR (32)
Auto Reclose (79)
COMMUNICATION
Non-Communicable 0
IEC 60870-5-103 on RS-485 Port 1
MODBUS on RS-485 Port 3
4 DI + 6 DO
8 DI + 10 DO
10 DI + 8 DO
12 DI + 6 DO*
4 DI + 14 DO
12 DI + 10 DO*
16 DI + 10 DO + 4 RTD Inputs*
8 DI + 8 DO
16 DI + 10 DO*
Reserved A
39 - Transformer Protection
P Ÿ Latest 15 Disturbance Records
with time stamping.
breaker from the relay.
Motor Protection Relay † Configurable & Programmable
communication & interoperability of
substation automation devices
requirements.
communication and for ConAegis
Relay Communication Software
interaction with the PC.
† Display of the used Thermal
capacity.
† Indication of motor time to trip
and time to start.
† Thermal Overload protection † Monitoring of sequence
settings are available for the components of voltage and current
flexibility of customer operation for and protection based on sequence
the range of Medium Voltage components such and phase
motors. reversal.
† Independently settable Non † Motor protection functions are
directional overcurrent / earthfault based on motor full load current
setting stages are available for the which is easily settable.
flexibility of customer operation. † Assigning of closing contact for
† Four independent setting groups frequent start protection to
are provided for easy adoption to safeguard the motor from
varying system operating exceeding the maximum number of
conditions. starts.
† LCD with 20x4 character /
Graphical backlit display to view
the measurements, configuring the
relay settings, etc.
display.
† Total Harmonic Distortion for
fundamental and 2nd to 15th
Harmonics monitoring.
† Self Monitoring / Watch-dog
feature & User Configurable Logic.
- Motor Protection
50N/51N Instantaneous & Inverse Time Earth Fault Protection
51LR Stall Protection
46R Phase Reversal Protection
66 Frequent Start Protection (No. of Starts)
50S Sensitive /Standby Earth Fault Protection
64N Restricted Earth Fault
81O/U Over And Under Frequency
47 Negative Sequence Over Voltage
32 Reverse Power Protection
Sequence Components of Voltages & Currents
Power factor
CB Control
2nd to 15th harmonic and THD of Voltages & Currents
Phasor diagram of Voltages & Currents
Motor Start up Supervision
41 - Motor Protection
- Motor Protection
Ordering Information for AEGIS Series Motor Protection Relays
M
Three Phase O/C & Derived E/F (50, 51, 50N, 51N, 50G, 51G)
Thermal Overload Protection (49)
Stall Protection (51 LR)
Frequent Start Protection (No. of Starts) (66) I
Under Current Protection (37)
Sensitive / Standby Earth fault (50S)
CBFP (50BF)
Three Phase O/C & E/F (50, 51, 50N, 51N)
Thermal Overload Protection (49)
Stall Protection (51 LR)
Frequent Start Protection (No. of Starts) (66)
Under Current Protection (37)
CBFP (50BF), Phase Reversal (46R)
Three Phase O/V, U/V & NDR (27, 59, 59N) G
Negative Sequence Overvoltage (47)
Reverse Power (32)
Over Frequency (81O)
Under Frequency (81U)
VT Supervision (60 VTS)
Model G + Following Protections = H
Sensitive / Standby Earth fault (50S) H
Restricted Earth fault (64N)
COMMUNICATION
Non-Communicable 0
IEC 60870-5-103 &/ OR MODBUS on RS-485 Port 1
4 DI + 8 DO 1
8 DI + 12 DO 2
10 DI + 10 DO* 3
12 DI + 8 DO* 4
4 DI + 16 DO 5
12 DI + 10 DO* 6
16 DI + 10 DO* 7
8 DI + 8 DO 8
16 DI + 8 DO 9
24DI + 12 DO* A
Reserved B
- Motor Protection
-
PROTECTION † Password protection to guard against
unauthorized access & editing of
The Aegis relay platform provides cost settings.
RELAYS & IED effective, integrated Numerical Protection,
Control, Monitoring & Measuring
† Front USB port for ConAegis Relay
Communication Software interaction
functions with Communication with the PC.
functionality The 'Aegis µ' Numerical † User Programmable Logic
Feeder Protection Protection Relay is a fully digital relay
based on microprocessor technology with †
Application.
Exclusive storage of latest 10
Relay - Aegis µ analog to digital conversion of the disturbance records with time
measured values and subsequent stamping.
numerical processing. It uses specialized † Exclusive storage of latest 10 fault
digital signal processor (DSP) as the records with time stamping.
computational hardware, along with † Exclusive storage of latest 1000 event
associated software. records with time stamping.
The relay can be programmed as 3O/C +
1E/F or RE/F or SE/F (optional), or 2 O/C + Applications
1E/F + 1SE/F or 1RE/F (optional). The front
panel features 8 LEDs, 8-button keypad & a † P r i m a r y c i rc u i t p r o t e c t i o n o n
16x2 LCD backlit display to view the relay distribution networks at any voltage
features that provides an easy user level.
interface.
† Backup/auxiliary protection for
Features transformers, generators and motors.
† Rated input current: 1A or 5A on
separate terminals. † Auto reclosing function (4 shots).
† 4 independent setting groups for easy
adoption to var ying operating
conditions.
† Inrush Detection with 2nd & 5th
harmonic restraint.
breaker from the relay.
Configurable & Programmable digital
inputs & digital outputs.
† Communication Protocols: MODBUS-
RTU & IEC 60870-5-103 on RS 485
port.
Aegis - µ † Relay programming through local
keypad.
† Selectable Definite Time or IDMT
curves as per IEC, IAC & IEEE
standards.
45 - Feeder Protection
- AEGIS µ


46BC Broken Conductor Detection Protection
50S Sensitive / Standby Earth Fault Protection
64N Restricted Earth Fault Protection
68 Inrush Detection (2nd & 5th Harmonics Blocking)
79 Auto Reclosure
MEASUREMENTS &

Sequence Components of Currents
MONITORING
FUNCTIONS
CB Control
2nd to 5th harmonics and THD of Currents
Frequency
Actual RMS value of Currents
COMMUNICATION MODBUS - RTU
PROTOCOLS IEC 60870-5-103
- Feeder Protection 46
Wiring Diagram
The following figure shows the Typical Wiring Diagram for AEGIS Feeder Protection Relay
Ordering Information for AEGIS µ - Feeder Protection Relays
3 O/C+1 E/F: (51/50), (51N/50N), (51G/50G), 46, 46BC, 68, 50BF, 60CTS, 79 A
3 O/C+SE/F: (51/50), (50S), (51N/50N), 46, 46BC, 68, 50BF, 60CTS, 79 B
3 O/C+RE/F: (51/50), (64N), (51N/50N), 46, 46BC, 68, 50BF, 60CTS, 79 C
2 O/C+1 E/F+SE/F: (51/50), (51G/50G), (50S), 46, 46BC, 68, 50BF, 60CTS, 79 D
2 O/C+1 E/F+RE/F: (51/50), (51G/50G), (64N), 46, 46BC, 68, 50BF, 60CTS, 79 E
COMMUNICATION
Non-Communicable 0
IEC 60870-5-103 & MODBUS on RS-485 Port 1
DIGITAL INPUT & OUTPUT CONFIGURATION
4 DI + 5 DO 1
10 DI + 10 DO 2
AUXILIARY POWER SUPPLY
18-52VDC 1
75-250VDC 2
CASE
Drawout D
OPERATING VOLTAGE FOR DIGITAL INPUT
30V DC 1
110V DC 2
220V DC 3
47 - Feeder Protection
† Remote tripping via external
voltage.
The CGI 14S is a Self Powered Numerical † Two potential free alarm contacts,
Protection Relay is designed for use in latched type (bi-stable relay).
unmanned substation where dependable † Trip indication via external flag
auxiliary power source is not available. The indicator with mechanical reset.
relay derives power for its operation from † Selectable Definite Time or IDMT
main current transformers. Along with curves as per IEC Standard.
protection, the relay offers supervision † Programming through local
functions including measurement, keypad.
monitoring, recording, & integrated † Password protection to guard
communication for SCADA compliance. against unauthorized access &
editing of settings.
The relay has feature of time delayed, as † Exclusive storage of latest 50 fault
well as, highset protection for both over records & 500 event records with
current & earth elements. It accomplishes time-stamping.
digital filtering of measured quantities by † Compact size & cost effective.
using Discrete Fourier Analysis to
suppress high frequency harmonics and
transient DC components induced by faults
or system operations. The user friendly
front HMI features a 8-button keypad & a
16x2 LCD display which facilitates an easy
The relay is mainly deployed for
user interface.
protection & monitoring purposes
in:
† Ring Main Unit (RMU) Networks.

† Auxiliary power supply not
required. † Distribution network substations at
† Relay can be powered on from any voltage level.
internal CT, external battery, or
auxiliary AC / DC supply. † MV & LV industrial installations.
† Communication Port:
Rear: RS485; Front: USB
† Site Selectable Communication
Protocols: IEC 60870-5-103 &
† Modbus-RTU on RS-485 port.
Front USB port for Relay
Configuration Software interaction
with the PC.
† Three digital inputs: 1 fixed
function & 2 programmable.
Relays & IED - Self Powered Relay 48

50N/51N Instantaneous & Inverse Time Measured Earth Fault Protection
Protection 46BC Broken Conductor Detection Protection
68 Inrush Detection (2nd Harmonic Blocking)
Three Phase Overload Protection
Sequence Components of Currents
Measurements 2nd harmonics of Currents
Frequency
Actual RMS value of Currents
MODBUS-RTU on RS 485 Port
Communication IEC 60870-5-103 on RS 485 Port
USB Port
Binary Inputs: 4 Operating Voltage
1st BI for Fast Trip, 24 V DC
2nd & 3rd Spare BIs 24 V DC
Binary I/Os 4th for Remote Trip 230 V AC

Binary Outputs: 4
2 potential free mechanical latch contacts: 1 N/O & 1 N/C contact,
2 tripper coil contacts: 1 low energy pulse output for tripping, 1 output for external
flag indicator
Fault Records: 50
Recording
Event Records: 500
Internally from CT
Auxiliary Supply Externally through battery
Externally through 230 V AC
Externally through 175 - 250 V DC
49 Relays & IED - Self Powered Relay

Relays & IED - Self Powered Relay 50
Universal Smart supervision.
† Flexible hardware configuration to
The CG Feeder Remote Terminal Unit curtail downtime of failures.
Platform (FRTU) is an intelligent electronic device
designed for use in feeder automation. The
† Mix & Match modular I/Os: 3/6 freely
configurable slots which can
device acquires data from the feeders & accommodate a combination of DI
transfers it to the main Control Station. modules, DO modules & AI modules.
Feeder Remote FRTU is highly modular, featuring flexibility
to interchange its I/O modules which Serial Communications
Terminal Unit provides an advantage of easy
maintenance & upgradation. The USP-020i provides four independent &
Type - USP-020i scalable serial ports for external
It provides wide range of communication communications. These external serial
interfaces including Ethernet, RS 232 & RS ports can be configured from a wide range
"Distribution Automation, 485. FRTU supports multiple industry of available industry protocols.
standard protocols, including IEC 60870-
MV/LV switchgear control 5-101 Slave, IEC 60870-5-104 Slave, IEC Digital Inputs
60870-5-103 Master & Modbus-RTU
& LV monitoring solution" Master, so that a wide range of IEDs can be 16 opto-isolated digital inputs operate as
integrated & the required data is voltage inputs in two groups of 8 channels
communicated back to the main Control with each group consisting of a common
Centres. signal and eight individual channels.
The FRTU is ideally suited to Distribution Digital Outputs

Automation where it can monitor ground-
mounted RMUs as well as offering a cost- 8 outputs provide a normally open (NO)
effective solution for extensible MV/LV relay contacts capable of switching 5 A at
switchgear applications and LV feeder 30 VDC / 250VAC.
monitoring.
Analog Inputs
Features
† Certified to power utility standards. 8 channel analog inputs provide the
† Standard industry communication measurement options for 0-1V, 0-5V, 0-
protocols. 10V, ±1V, ±5V, ±10V, 0-10mA, 0-20mA, 4-
† Protocol Conversion 20mA, ±10mA, ±20mA. Current and
† Scalable & fully configurable Digital voltage selection are pre-defined.
Inputs & Digital Outputs.
† Wide range of unipolar & bipolar Configuration Tools
FRTU Analog Inputs.
† Local / Remote Switch. User-friendly configuration tools provide
† User friendly PC based Configuration facilities for the device configuration. This
Software. allows the user to develop an automation
† OLED Display & LEDs for self application specific to their individual site
requirements.
51 Universal Smart Platform - Feeder Remote Terminal Unit (FRTU)

Technical Specifications - FRTU
Hardware Expansion
Maximum of 3/6 freely configurable I/O slots.
No. of I/O Modules
Note: Processor & Power Supply Module have dedicated positions.
Communication Interfaces
USB Port USB Host
2 x 10/100Base - TX, RJ45 Copper Ports,
Ethernet Ports
Protocol: IEC 60870-5-104 Slave
4 x RS-232/RS485 (9 way Female D-Type interface) Ports,
Serial Ports (Configurable)
Protocols: MODBUS-RTU Master, IEC 60870-5-103 Master & IEC 60870-5-101 Slave
Data Display
OLED Display 128 x 64 OLED display for Status/Values and Diagnostics on Processor module.
Power Supply Module
Auxiliary Supply Range 18 - 52 V DC
Power Consumption < 35W
Digital Input Module
No. of digital inputs per module 16 (one common for each 8 inputs)
Maximum digital inputs per unit 96
Input Voltage 24 V DC
Digital Output Module
No. of digital outputs per module 8 Normally Open (NO) Contacts
Maximum digital outputs per unit 48
Maximum Carrying Current 5A
Switching Current 5 A @ 250 VAC/ 30 VDC
Analog Input Module
No. of analog inputs per module 8
Maximum analog inputs per unit 8
0-1V, 0-5V, 0-10V, ±1V, ±5V, ±10V, 0-10mA, 0-20mA, 4-20mA,
Nominal Range
±10mA, ±20mA
Environmental Conditions
Operating Temperature -20° to +60 °C
Relative Humidity 0 to 95% non-condensing
Universal Smart Platform - Feeder Remote Terminal Unit (FRTU) 52

Ordering Information for FRTU
USP - 020i
NO. OF SLOTS FOR I/O CARD CONFIGURATION
3 Slots A
6 Slots B
NO. OF DIGITAL INPUT CARDS
1 DI Card 1
2 DI Cards 2
3 DI Cards 3
4 DI Cards 4
NO. OF DIGITAL OUTPUT CARDS
1 DO Card 1
2 DO Cards 2
3 DO Cards 3
4 DO Cards 4
NO. OF ANALOG INPUT CARDS
0 AI Card 0
1 AI Card 1
NO. OF ANALOG OUTPUT CARDS
0 AO Card 0
1 AO Card 1
Typical Application Diagram of FRTU
53 Universal Smart Platform - Feeder Remote Terminal Unit (FRTU)

Typical Uses
CG - Switchgear is safe, Reliable & Efficient for
all Medium Voltage Applications
Primary / Secondary Switchgear used in

• Utility Networks
• Oil and Gas Industry
• Process Industries
• Commercial Construction
• Pharmaceutical Industries
• Water and Waste water Treatment
• Infrastructure Construction
• Projects
Site Conditions : Specific Conditions :

Temperature = - 5°c to 50°c Please refer to factory for customized
solutions to meet specific site conditions
Altitude - Upto 1000 meter
above mean sea level. Certain Products / ratings are suitable upto
2900 Mtr. above Mean Sea Level, Refer
Humidity - 95% over 24 hours Individual Technical Particulars
90% over 1 month
Typical Uses 54
E S
Protection Relay IEC 60255
55
a
Rated short duration Power Frequency

withstand voltage and peak Lightening
Impulse withstand voltage to be selected
for site altitude > 1000 m.
56
CG POWER AND INDUSTRIAL SOLUTIONS LTD
(FORMERLY CROMPTON GREAVES LTD)
Sales - mv.switchgear@cgglobal.com
After Sales - mv.customercare@cgglobal.com
3, MGR salai (K.H. Road)

Nungambakkam, Chennai-600 034
2nd Floor, Fan Division Building Kolkata-700 071
R2/May 2017

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† Storage of latest 10 fault records with

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Relay Protection Type 3ph-ph, 3ph-ph+NDR, 3ph-ph + 3Vo

Consider a Customer Requirement

I: All the protection functions for model I. as shown in the table

† 2nd to 15th Harmonics Monitoring.

37 Under Current Protection

74TCS/CCS Trip Circuit Supervision & Close Circuit Supervision

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Three Phase Current, Neutral Current

Ordering Information for AEGIS µ - Feeder Protection Relays

† Ring Main Unit (RMU) Networks.