Beruflich Dokumente
Kultur Dokumente
November 2016
MTL fieldbus networks INM5000 Rev 7
MTL5000 range
Isolating interface units
Declaration of Conformity
A printed version of the Declaration of Conformity has been provided separately within the original shipment of goods. However,
you can find a copy of the latest version at http://www.mtl-inst.com/certificates
INM5000 Rev 7 ii
CONTENTS Page
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 DESCRIPTION ............................................................1
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.1 Installing unenclosed isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1 MTL5000 power bus - Installation and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2 Earth rail and tagging accessories ........................................................................4
5 DX ENCLOSURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1 Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Accessories in enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4 IS warning label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INM5000 Rev 7 iv
MTL5000 Range Interface units
WARNING 1 INTRODUCTION
This instruction manual explains how to install, connect, test and
This manual describes the use and installation of safety maintain MTL5000 range of isolating interface units (isolators).
equipment. This equipment must be installed, operated
and maintained only by trained competent personnel and
in accordance with all appropriate international, national 2 DESCRIPTION
and local standard codes of practice and site regulations MTL5000 range of isolators provide intrinsically safe (IS)
for intrinsically safe apparatus and in accordance with communication and signal conditioning for a wide range of
the instructions contained here. hazardous-area devices. Total ac and dc isolation exists between input,
output and power supply on separately powered units, and between
input and output on loop-powered units. No IS earth is required. DIN-
ATEX rail mounting and plug-in signal and power connectors simplify
If the country of installation is governed by the Essential Health and installation and maintenance. Units are powered from a 20 to 35V dc
Safety Requirements (Annex II) of the EU Directive 2014/34/EU [the supply, or, in some cases, from the signal itself.
ATEX Directive - safety of apparatus] then MTL document INA5000
must be consulted before installation.
3 INSTALLATION
Mount all MTL5000 range isolators on low-profile (7mm) or high-profile
CERTIFICATION DATA (15mm) type T35 (top-hat) DIN-rail to EN50022, BS5584, DIN46277.
The MTL web site http://www.mtl-inst.com contains documentation This is available from MTL, in 1 metre lengths (THR2 DIN rail). Install
regarding intrinsic safety certification for many locations around the isolators within the safe area unless they are enclosed in approved
world. Consult this data for information relevant to your local certifying flameproof, pressurised or purged enclosures and ensure that the local
authority. environment is clean and free of dirt and dust. Note the ambient
temperature considerations of section 3.1.7.
It is recommended that, in normal practice, the DIN rail is earthed to
REPAIR ensure personnel safety in the event of mains being put accidentally on
These products MUST NOT be repaired. Faulty or damaged the rail.
products must be replaced with an equivalent certified product.
3.1 Installing unenclosed isolators
On new installations, if isolators are mounted in several rows orcolumns,
mount alternate rows or columns so that units face in opposite directions.
This allows safe- and hazardous-area wiring looms to be shared.
See figure 3.1 for isolator dimensions.
Note: All MTL products are tested for electrical safety to EN 61010 to
comply with the EC Low Voltage Directive
INM5000 Rev 7 1
Consult table below for
Hazardous-area Non-hazardous
connections (safe) area additional details.
connections
16.2 pitch
104 16
12mm
14mm
Power Plugs
Grey: dc supplies (PWR5000)
110
Signal Plugs
Grey: safe-area side
Blue: hazardous-area side
115
Power
connectors
Making connections
a) Trim back the insulation of conductors by 12mm.
b) Check the terminal assignments shown in section 6 or on the
side label of the unit.
c) Insert conductors according to the terminal assignments and
tighten screws.
If the wires are to be fitted with crimp ferrules, the following is a list of
those recommended with required trim lengths for each:
*2- to 3-week lead time
Plug Entry Wire Metal tube Trim Recommended ferrules
type size length length
(mm2) (mm) (mm)
INM5000 Rev 7 2
3.1.3 Phase reversal Note: the open circuit window (between 350µA and 50µA) is not
Switch(es) to change the phase of the output(s) relative to the input(s) are hysteresis, all MTL5000 range modules with inputs conforming to
provided on the top labels of some of the MTL5000 range of modules NAMUR/DIN 19234 will switch between open and complete circuit
and on the base of others. The following applies: conditions within these limits.
MTL5011B, 5014 and 5018: Phase reversal switch on top label Note: the short circuit window (between 100Ω and 360Ω) is not
hysteresis, all MTL5000 range of modules with inputs conforming to
PR switch setting Hazardous-area input(s) Output relay(s) NAMUR/DIN 19234 will switch between open and complete circuit
Off <1.2mA De-energised conditions within these limits.
Off >2.1mA Energised Modules with LFD and inputs conforming to NAMUR/DIN
19234:
On <1.2mA Energised MTL5011B, 5014* and 5018: LFD enable switch on top label
On >2.1mA De-energised
LFD switch setting Hazardous-area input(s) Output relay(s)
MTL5017: Phase reversal switch on base of module On <50µA De-energised
PR switch setting Hazardous-area input(s) Output relay(s) On >350µA Energised
o ← (off) <1.2mA De-energised On >360Ω Energised
o ← (off) >2.1mA Energised On <100Ω De-energised
→ + (on) <1.2mA Energised
* The MTL5014 has a Slave/LFD output relay arrangement
→ + (on) >2.1mA De-energised
(see module description in section 6).
MTL5012 and 5015: LFD enable switch on top label
MTL5012 and 5015: Phase reversal switch on top label
PR switch setting Hazardous-area input(s) Solid-state output(s) LFD switch setting Hazardous-area input(s) Solid-state output(s)
MTL5023 and 5024: Phase reversal switch on base of module MTL5017: LFD permanently enabled
Hazardous-area Hazardous-area input (either channel) Line-fault-detect relay
PR switch setting Safe-area control output <50µA De-energised
o ← (off) CTRL+Ve >4.5V above CTRL-Ve Enabled >350µA Energised
o ← (off) CTRL+Ve <1.4V above CTRL-Ve Disabled >360Ω Energised
→ + (on) CTRL+Ve >4.5V above CTRL-Ve Disabled <100Ω De-energised
→ + (on) CTRL+Ve <1.4V above CTRL-Ve Enabled
Other modules with LFD facility
Positions for base-located switches are set as shown in figure 3.4. MTL5023 solenoid/alarm driver: LFD automatic
Figure 3.4: Phase reversal switch on base of units Note: The safe-area circuit impedance will increase with hazardous-
area load and will rise >150kΩ for the 'open circuit' line fault.
3.1.4 Line fault detection (LFD) MTL5113x: LFD automatic
Line fault detection on hazardous-area sensor lines (open circuit or short
circuit) is provided on some MTL5000 range of modules. Hazardous-area input LFD output
Note: resistors must be fitted when using the LFD facility with a contact < 50µA (open-circuit) de-energised
input: 500Ω to 1kΩ in series with switch and 20kΩ to 25kΩ in parallel
with switch. > 6.6mA (short-circuit) de-energised
INM5000 Rev 7 3
3.1.5. Relay outputs
Reactive loads on all units with relays should be adequately
suppressed.Changeover relay outputs are provided on the following
+
units: MTL5011B, MTL5014, MTL5018 and MTL5314. In order to
achieve maximum contact life, a minimum switching current of 10mA at
≥5V is recommended. x2
1 to 8 PB-8T
9 to 16 PB-16T
17 to 24 PB-24T
25 to 32 PB-32T
4.1.2. Installation
4.1.2.1 Check to make sure the bus length is correct for the
number of modules involved.
4.1.2.2 If the number of modules is less than the maximum number
the chain will support, cut off the surplus power plugs at
the tail end of the chain - leaving a 'new' tail end.
4.1.2.3 Insert power plugs into the power terminals on the safe-
area side of each module in sequence.
4.1.2.4 Connect the power supply source to the tail end of the
chain (using the insulation displacement connectors
(Scotchloks) provided if required).
Figure 4.2: Using crimp ferrules or insulation displacement
Notes: 1. To reduce the risk of excessive voltage drop or over-
connectors (Scotchloks) to terminate cut ends
current, DO NOT connect power buses in series.
2. Surplus sections can be used (and, if required)
connected together provided the cut ends are safely 4.2.1 Parts list
terminated and/or connected together. Use single IMB57 Insulating mounting block (figure 4.5)
ferrules with a crimp tool or insulation displacement One required at each end of a tagging strip/earth rail. Suitable for low-
connectors (Scotchloks). Suitable ferrules and connectors profile (7.5mm) and high-profile (15mm) symmetrical DIN rail.
are provided with the kits.
ERB57S Earth-rail bracket, straight (figure 4.6)
4.2 Earth rail and tagging accessories Nickel-plated; supplied with two push fasteners, one earth-rail clamp
(14mm, 35mm2) and one earth cable clamp (10mm, 16mm2).
This section explains how to specify and assemble earth rail and tagging
strip accessories for the MTL5000 Range. Note: ERB57S is the preferred choice of earth-rail bracket. It is usually
fitted in the upper slot on insulating mounting block IMB57.
The accessories consist of mounting brackets, earth rails, tagging strips
and associated parts. They provide facilities for earthing, terminating
cable screens and tagging (identifying) the positions of individual units.
INM5000 Rev 7 4
Where the earth rail is required to be positioned at a lower height and
to allow access to the IMB57 mounting screws, the straight earth-rail
bracket ERB57S can be inserted in the lower slot, but only after
insulating mounting blocks IMB57 are clamped to the DIN rail. This may
not be possible if, for example, trunking is fitted. In this case, fit offset
earth-rail bracket ERB57O (see figure 4.7) in the upper slot: the
135mm
mounting blocks can then be fitted in a restricted space with this bracket
already fitted.
82mm
ERB57O Earth-rail bracket, offset (figure 4.7)
Nickel-plated; supplied with two push fasteners, one earth-rail clamp
28mm
(14mm, 35mm2) and one earth cable clamp (10mm, 16mm2).
ERL7 Earth rail, 1m length (figure 4.8)
66mm 15mm
Nickel-plated; may be cut to length.
TAG57 Tagging strip, 1m length (figure 4.9) Figure 4.5: IMB57 Insulating mounting block
Cut to size. Supplied with tagging strip label.
3mm
TGL57 Tagging strip labels, set of 10 x 0.5m
Spares replacement, for use with TAG57 tagging strip. 150mm
10mm
MS010 DIN rail module spacer, 10mm, pack of 5 (figure 4.10)
Grey spacer, one required between each MTL5995 and any adjacent
16mm2 35mm2 16mm2 35mm2
module on a DIN rail, to provide 10mm air-circulation space between
modules.
ERB57S
in lower 133.5mm
position
16mm2 35mm2 16mm2 35mm2
IMB57
Type A Type B
THR2 Figure 4.7: ERB57O Earth-rail bracket, offset (end-on view), and clamps
3mm
IMB57 PWR5000 ERB57S
10mm
SAF10-12
ERL7 SAF7-9 Figure 4.9: TAG57 Tagging strip,1m length
ETM7 TH5000
HAZ1-3 TGL57
HAZ4-6
x 5
TAG57
Figure 4.4: Mounting details Figure 4.10: MS010 DIN rail module spacers
INM5000 Rev 7 5
Type A Type B b) In lower position, where at least 150mm clearance exists
on one side, measured from the edge of the mounting
block.
As for a), but slide earth-rail brackets ERB57S into the
lower slots in each mounting block.
c) In lower position, where there is insufficient clearance to fit
5.5 earth-rail brackets ERB57S.
mm 7mm
As for a), but slide offset earth-rail brackets ERB57O into
Figure 4.11: ETM7 Earth terminal the upper slot in each mounting block before assembling
the mounting blocks to the DIN rail. ERB57S brackets
ETM7 Earth terminal, bag of 50 (figure 4.11) cannot be used because they obscure the mounting
For terminating cable screens and 0V returns on the ERL7 earth rail. blocks' fixing screws.
For cables ≤ 4mm2.
4.2.2.2 Fitting tagging strips
TH5000 Tag holder
Assemble mounting blocks IMB57 to the DIN rail as above. Cut TAG57
Spares replacement. tagging strip and label to the length needed, and insert label so that the
Connectors appropriate side is visible. Clip the strip onto the lugs on the mounting
blocks. Hinge up the strip to provide access to the tops of the isolators.
Spares replacement: HAZ1-3, HAZ4-6, HAZ-CJC, PWR5000, SAF7-9,
SAF10-12 (SAF1-3 and SAF4-6 grey connectors, also available for use Note: If necessary, provide additional support for long lengths of
in safe-area applications). tagging strip by installing an extra IMB57 mounting block mid-way
between the end mounting blocks. Snap out the perforated extension
4.2.2 Assembly between the lugs on this mounting block.
4.2.2.1 Fitting earth rails 4.2.3 Completed assemblies
a) In upper position Figure 4.13(below) illustrates a complete assembly of MTL5000 isolators
Before fitting insulating mounting blocks IMB57, check that the using the accessories mentioned above.
swing nuts in the base of each unit are turned back into the The broken-line boxes either side of the assembly represent cable
moulding. Locate the mounting blocks on the DIN rail in the trunking, and the accompanying dimensions represent the minimum
chosen position and tighten the screws (see figure 4.12). Check spacing between trunking and assemblies.
that the swing nuts rotate correctly to locate underneath the
For further information on the use of the accessories please refer to the
flanges of the DIN rail.
relevant MTL customer drawings listed in section 8.
INM5000 Rev 7 6
5 DX ENCLOSURES
175
DX070
70
150
270
540
102
360
80
270
170
102
430
80
DX430 DX170
147 (inside)
147 (inside)
184
184
Enclosures are usually selected on the basis of the number of units they
will accommodate and table 5.1 shows the capacity of each of the
enclosures. Figures 5.2 to 5.4 show each type of enclosure containing
MTL5000 modules.
DX070 4 (2*)
DX170 10 (8*)
DX430 26 (24*)
INM5000 Rev 7 7
The graph was derived from the following equation and should be used
MTL5000 Series Isolators
to calculate accurately the suitability of any particular mix of modules.
TMO = 60°C - δT
where δT = k1 x P
P = total power (watts) dissipated by modules in an enclosure
k1 = is a dissipation constant for a given enclosure and
module series. Select the relevant value from table 5.2.
(60°C is the temperature inside the enclosure)
60 Enclosures
DX070
50 DX170
DX430
30
20
0
10 20 30 40
INM5000 Rev 7 8
Table 5.3: Typical mix of MTL5000 range modules
5.2 Mounting b) Each lug can be used in one of two positions as shown in
figures 5.7 to 5.9.
5.2.1 General c) Attach the lugs to the mounting surface with suitable fasteners.
These instructions are concerned solely with mounting the DX enclosures. d) Diameters of fixing holes in lugs are 5.5mm (DX070) and
Instructions for wiring and testing individual modules within the 7.0mm (DX170 and DX430)
enclosures are provided in Section 6.
e) Appropriate fixing hole distances are shown in figures 5.7
Sufficient space is provided within the enclosures to accommodate to 5.9.
tagging and earth-rail accessories but this is at the expense of a
reduction in the number of modules that can be fitted.
Qualitative evaluation
Chemical agents of resistance
Salt water; neutral salts; acids (low concentrations); hydraulic oil Excellent
Alcohols Very good
Acids (high concentrations); alkalis (low concentrations); petrol; cooling fluids Good
Alkalis (high concentrations); solvents. Poor
INM5000 Rev 7 9
249
Ø 7.0
107
Ø 5.5
395
339
187
157
137
305
Figure 5.7: Dimensions and location of fixing holes - DX070 Figure 5.8: Dimensions and location of fixing holes - DX170
305
Ø 7.0
576
520
Figure 5.9: Dimensions and location of fixing holes - DX430 Figure 5.10: Cable gland plate locations on a DX170 enclosure
DX070
On the DX070, 'knockout' holes are provided, in two different sizes
(15.5 mm and 21 mm), on the side faces of the base. See table 5.7 for
recommended cable glands.
Note: The enclosure may have three or four knockout holes on each
side depending on the manufacturer. Consequently, there may be a
choice of either six or eight positions for cable glands.
DX170
The DX170 can accommodate one gland plate on each side - see figure
5.10 for details. Table 5.6 lists suppliers of suitable gland plate kits and
Table 5.7 lists recommended glands.
Gland plate Typical gland
positions
DX430
The DX430 can accommodate two gland plates on each side - see figure
Figure 5.11: Cable gland plate locations on a DX430 enclosure 5.11 for details. Table 5.6 lists suppliers of suitable gland plate kits and
Table 5.7 lists recommended glands.
INM5000 Rev 7 10
Table 5.6: Recommended gland plate kits for DX170 and DX430 enclosures.
Gland Cable Gland plate Weidmuller part nos. Sarel part nos.
thread sizes hole size
size (mm) (mm) Gland Locknut Gland Locknut
INM5000 Rev 7 11
6.1.2 Testing Hazardous area Safe area
Make the safe- and hazardous-area connections shown in figure 6.2
To earth
and check status LEDs and relay contacts as follows: leakage
detector 6 7
5 8
Input Phase Status Relay
4 9
680W
switch reverse switch LED contacts 10
+3
2 11 Outpu
Closed Normal On Closed 22kW 1 12
Closed Reverse Off Open
13 Vs
Open Normal Off Open Resistors required only 14 Vs+
Open Reverse On Closed for line fault detection
20 to 35V dc
Terminal Function
6 7
5 8 1 Input –ve
4 9 2 Input +ve
3 10 3 Earth leakage detection
+
2 11 10 Normally-closed contact
1 12 11 Common
13 Vs 12 Normally-open contact
14 Vs+ 13 Supply –ve
20 to 35V dc 14 Supply +ve
To earth
leakage
6.2 MTL5011B single-pole changeover detector 6 7
5 8
relay single-channel switch/ 4 9
proximity detector with line fault Ch1 +3
10
11
detection and phase reversal c
2
1 12
Ch1
680W
The MTL5011B is similar to the MTL5011 but with added line fault 22kW
b
13 Vs
detection (LFD) facilities. a
SW
14 Vs+
20 to 35V dc
6.2.1 Wiring connections
See figure 6.3 for wiring connections.
Note: Reactive loads must be adequately suppressed. Figure 6.4: Test circuit for MTL5011B
Table 6.1
INM5000 Rev 7 12
6.3.1 Wiring connections 6.3.3 Testing
See figure 6.5 for wiring connections. Make the safe- and hazardous-area connections shown in figure 6.6
and check as shown in table 6.2
6.3.2 Line fault detection
(See section 3.1.4 for definition of a line fault) 6.4 MTL5014 single-pole changeover
Input line faults (open- or short-circuit) are indicated by an LED and the relay single-channel dual-output
non-conducting of the output. LFD is enabled/disabled by a switch switch/proximity detector with line
located on top of the module. Note that if the LFD facility is enabled for
switch inputs, the resistors shown in figures 6.5 and 6.6 MUST be fitted.
fault detection and phase reversal
The MTL5014 enables two safe-area loads to be relay-controlled by a
single hazardous-area switch or proximity detector. Phase reversal (see
Hazardous area Safe area
3.1.3 and figure 6.8), line fault detection and slave/line fault monitoring
To earth configurations are possible.
leakage
detector 6 7
5 8
4 9 6.4.1 Wiring connections
680W
+3
10 See figure 6.7 for wiring connections
2 11
22kW 1 Note: Reactive loads must be adequately suppressed.
12 +
13 Vs
Resistors required only 14 Vs+ Hazardous area Safe area
for line fault detection
20 to 35V dc
To earth
leakage
Figure 6.5: MTL5012 wiring diagram and connections detector 6 7
5 8 Output 2
4 9
Terminal Function 680W
10
+3
2 11 Output 1
1 Input –ve 22kW 1 12
2 Input +ve
3 Earth leakage detection 13 Vs
10 &11 Output –ve For contact inputs 14 Vs+
resistors must be fitted
12 Output +ve 20 to 35V dc
13 Supply –ve
14 Supply +ve Figure 6.7: MTL5014 wiring diagram and connections
Terminal Function
1 Input –ve
2 Input +ve
To earth
3 Earth leakage detection
leakage 7 Normally closed (output 2)
detector 6 7 8 Common (output 2)
5 8 9 Normally open (output 2)
4 9
10 Normally closed (output 1)
10
+3 11 Common (output 1)
2 11
c 1 12 + Vd 12 Normally open (output 1)
680W 13 Supply –ve
b 1kW
22kW
a 13 Vs 14 Supply +ve
SW
14 Vs+
20 to 35V dc
Table 6.2
Normal On a Vd = VS Off On
INM5000 Rev 7 13
6.4.2 Outputs 6.5 MTL5015 solid-state two-channel
The output 1 relay reflects the status of the input and may be configured switch/proximity detector with line
to operate in reverse phase (PR) or with line-fault detection (LF). The
output 2 relay may be configured either to follow (slave mode) output 1
fault detection and phase reversal
or as a line-integrity monitor (LFD) (see 6.4.3). The MTL5015 enables each of two safe-area loads to be controlled,
through a solid-state output, by a switch or proximity detector in a
hazardous area. Line fault detection (LFD) and output phase reversal
MTL5014 (see 3.1.3) facilities are included.
PWR
6.5.1 Wiring connections
See figure 6.10 for wiring connections.
Output 1 in anti-phase with sensor
SLAVE LFD
Hazardous area Safe area
Output 2
PR
O/P1 7
22kW 6
+
5 8
4 9 + Ch 2
ON 680W
10
+ 3
2 11
1 Ch 1
22kW 12 +
Figure 6.8: Top label of MTL5014 with explanation of switch positions
13 Vs
Resistors required only 14 Vs+
6.4.3 Line fault detection for line fault detection 20 to 35V dc
(See section 3.1.4 for definition of a line fault)
Line-fault detection and the operational mode of output 2 (ie slave to Figure 6.10: MTL5015 wiring diagram and connections
output 1 or LFD) are selected by switches located on the top of the Terminal Function
module (see figure 6.8).
1 Input –ve (Ch 1)
When LFD is selected for output 2 and there is a line fault in the sensor
2 Input +ve (Ch 1)
circuit the output 2 relay is de-energised (providing an alarm output). 3 Earth leakage detection
When LF is selected for output 1, the output 1 relay is de-energised if 4 Input –ve (Ch 2)
there is a line fault in the sensor circuit. Note that resistors must be fitted 5 Input +ve (Ch 2)
when using LFD with a contact input; 500Ω to 1kΩ in series, and 20kΩ 6 Earth leakage detection
to 25kΩ in parallel with the switch. 8 Output –ve (Ch 2)
9 Output +ve (Ch 2)
6.4.4 Testing 11 Output –ve (Ch 1)
Make the relevant safe- and hazardous-area connections shown in figure 12 Output +ve (Ch 1)
6.9 for the tests listed in table 6.3. (Figure 6.8 shows the switch positions 13 Supply –ve
14 Supply +ve
for configuring output 2 slave/LFD, output 1 line fault (LF) and phase
reversal (PR)).
To earth leakage
To earth detector
leakage
detector 6 7
Output 2 Ch2 7
5 8 6
relay + 8
4 9 5
22kW } Vd2
4 9 +
10
+3 Output 1 1kW
2 11 3 10
1 relay +
680W c 12 2 11
1 } Vd1
b
680W c 12 +
22kW
a SW 13 Vs b 1kW
22kW
14 Vs+ a SW 13 Vs
open
20 to 35V dc 14 Vs+
Ch1 open
20 to 35V dc
Figure 6.9: Test circuit for MTL:5014 Figure 6.11: Test circuit for MTL5015
Table 6.3
INM5000 Rev 7 14
Table 6.4
Phase Input Output Channel Line fault
reverse Line fault switch status status LED LED
switch detection (SW) (11-12, 8-9) (yellow) (red)
6.5.3 Testing
Make the safe- and hazardous-area connections shown in figure 6.11
and check the status of the output contacts for each channel in turn (with
a 22kΩ resistor connected to the other channel) as shown in table 6.4. 6 7
+ 5
8
SW2 Ch2
6.6 MTL5016 single-pole relay two- 4 9
3 10
channel switch/proximity detector +
2 11
SW1 Ch1
with phase reversal (Discontinued, 1 12
use MTL5018) 13 Vs
14 Vs+
The MTL5016 enables two safe-area loads to be relay-controlled by two
20 to 35V dc
switches or proximity detectors located in a hazardous area. Output
phase reversal (see 3.1.3) is provided. Figure 6.13: Test circuit for MTL5016
Hazardous area Safe area
To earth leakage
detector
6 7
6.7 MTL5017 single-pole relay two-
+ 5
Ch2
8
Ch2
channel switch/proximity detector
4 9
with line fault detection and phase
3 10
+ reversal
Ch1 2 11 Ch1
1 12
The MTL5017 is similar to the MTL5018 but with the addition of line fault
13 Vs detection facilities.
14 Vs+
20 to 35V dc
6.7.1 Wiring connections
Figure 6.12: MTL5016 wiring diagram and connections See figure 6.14 for wiring connections.
Note: Reactive loads must be adequately suppressed.
Terminal Function
1 Input –ve (Ch 1) 6.7.2 Line fault detection
2 Input +ve (Ch 1) (See section 3.1.4 for definition of a line-fault)
3 Earth leakage detection
Line faults de-energise a dedicated line fault detect relay (between
4 Input –ve (Ch 2)
5 Input +ve (Ch 2)
terminals 7 and 10) to provide an alarm facility and are indicated by an
8 Output (Ch 2) LED. Each channel relay will also de-energise (open) when a line fault
9 Output (Ch 2) exists on that channel. LFD is automatic. Note that for switch inputs the
11 Output (Ch 1) resistors shown in figures 6.14 and 6.15 MUST be fitted for correct LFD
12 Output (Ch 1) operation.
13 Supply –ve
14 Supply +ve
Table 6.5
Phase reverse Phase reverse Channel 1 Channel 2 Relay Relay
Input switch Input switch switch switch status LED status LED contacts contacts
(ch 1) (ch 2) (ch 1) (ch 2) (yellow) (yellow) (ch 1) (ch 2)
INM5000 Rev 7 15
Hazardous area Safe area Hazardous area Safe area
To earth To earth leakage
leakage detector
680W detector 680W
7 22kW 6 7
22kW 6 LFD +
+ LFD 5 8 Ch 2
5 8
4 Ch 2 4 9
9
680W 680W
10
+ 3
10 LFD + 3
11 2 11 Ch 1
2 1
1 Ch 1 22kW 12
22kW 12
13 Vs 13 Vs
For contact inputs 14 Vs+ Resistors required only 14 Vs+
resistors must be fitted for line fault detection 20 to 35V dc
20 to 35V dc
Figure 6.14: MTL5017 wiring diagram and connections Figure 6.16: MTL5018 wiring diagram and connections
INM5000 Rev 7 16
Hazardous area Safe area 6.10 MTL5021 loop-powered
solenoid/alarm driver, IIC
To earth
leakage The MTL5021 enables a device located in the hazardous area to be
detector controlled by a switch located in the safe area. Suitable for IIC
applications.
680W
+ 6 7
Ch 2 5 8 Ch 2 610.1 Wiring connections
22kW
4 9
680W 3 10
+ See figure 6.20 for wiring connections.
Ch 1
2 11 Ch1
22kW
1 12 Hazardous area Safe area
13 Vs
To earth
14 Vs leakage
85 to 265V ac detector 6 7
5 8
Figure 6.18: MTL5018AC wiring diagram and connections 4 9
3 10 20 35Vdc
Terminal Function + 2 11
1 Input –ve (Ch 1) 1 12 +
2 Input +ve (Ch 1)
Solenoid, alarm or
3 Earth leakage detection other IS device
4 Input –ve (Ch 2)
5 Input +ve (Ch 2)
6 Earth leakage detection Figure 6.20: MTL5021 wiring diagram and connections
7 Normally-closed contact (Ch 2)
8 Common (Ch 2) Terminal Function
9 Normally-open contact (Ch 2) 1 Output –ve
10 Normally-closed contact (Ch 1) 2 Output +ve
11 Common (Ch 1) 3 Earth leakage detection
12 Normally-open contact (Ch 1) 11 Supply –ve
13 Supply N 12 Supply +ve
14 Supply L
6.9.3 Testing
Make the safe- and hazardous-area connections shown in figure 6.19, 6 7
and check the status of the output contacts for each channel in turn (with 5 8
a 22kΩ resistor connected to the other channel) as shown in table 6.7. 4 9
3 10
+ 2 11
A V 24Vdc
1 12 +
To earth leakage
detector
24V dc On 22 to 24V —
24V dc On — 45 to 52mA
Table 6.7
17
INM5000 Rev 7
6.11 MTL5022 loop-powered 6.12 MTL5023 solenoid/alarm driver with
solenoid/alarm driver, IIB line fault detection and phase reversal
The MTL5022 enables a device located in the hazardous area to be The MTL5023 enables a device located in the hazardous area to be
controlled by a switch located in the safe area. Suitable for IIA and IIB controlled by a volt-free contact or logic signal located in the safe area.
applications. Line fault detection (LFD) and output phase reversal (see 3.1.3) facilities
are included.
6.11.1 Wiring connections
See figure 6.22 for wiring connections. 6.12.1 Wiring connections
See figure 6.24 for wiring connections.
Hazardous area Safe area
Hazardous area Safe area
To earth
leakage
To earth
detector 6 7 leakage
5 8 detector 6 7 Line fault
4 9 5 8 detection
3 10 20 35Vdc 4 9
+ 2 11
+
3 10
1 12 + +
2 11 +
Solenoid, alarm or 1 12
other IS device
Solenoid, alarm or 13 Vs
other IS device
14 Vs+
20 to 35V dc
Figure 6.22: MTL5022 wiring diagrm and connections
Terminal Function Figure 6.24: MTL5023 wiring diagram and connections
1 Output –ve Terminal Function
2 Output +ve
1 Output –ve
3 Earth leakage detection
11 Supply –ve 2 Output +ve
12 Supply +ve 3 Earth leakage detection
7 Line fault signal -ve
10 Line fault signal +ve
11 Control –ve
12 Control +ve
6 7
5
13 Supply –ve
8
4 9 14 Supply +ve
3 10
+ 2 11
A V 24Vdc
1 12 +
6 7 Line fault
5 8 detection
4 9 +
Load 3 10
Figure 6.23: Test circuit for MTL5022 Test meter +
2 11
(set initially +
to volts) 1 12
6.11.2 Testing 13 Vs
Make the safe- and hazardous-area connections shown in figure 6.23, 14 Vs+
apply 24V to terminals 11 and 12 and, with no load, check voltage and 20 to 35V dc
short-circuit current levels at terminals 1 and 2 as follows
Figure 6.25: Test circuit for MTL5023
Input Status Output Short-circuit
voltage LED voltage current 6.12.2 Line fault detection
(terminals 11 & 12) yellow (terminals 1 & 2) (terminals 1 & 2)
(See section 3.1.4 for definition of a line fault)
24V dc On 22 to 24V –
Hazardous-area line faults are signalled to the safe area by an LED and
24V dc On – 61 to 70mA
a solid-state switch which de-energises when a line is open- or short-
circuited.
6.12.3 Testing
Make the safe- and hazardous-area connections shown in figure 6.25
and carry out the voltage and current checks as shown in table 6.8.
Table 6.8
Input switch LFD Status Output Output
SW1 Phase reverse LED LED voltage current
(terminals 11 & 12) Load switch (red) (yellow) (terminals 1 & 2) (terminals 1 & 2)
Closed 2kΩ Normal Off On >19.5V –
Open 2kΩ Normal Off Off <4.5V –
Closed 15kΩ Normal On On >21.0V –
Open 15kΩ Normal On Off <7.0V –
Closed Short-circuit Normal On On – >45mA
Open Short-circuit Normal On Off – <6mA
Closed Short-circuit Reverse On Off – <6mA
INM5000 Rev 7 18
6.13 MTL5024 solenoid/alarm driver, Hazardous area Safe area
logic drive with phase reversal
To earth
The MTL5024 enables an on/off device located in a hazardous area to leakage
be controlled by a volt-free contact or logic signal located in t he safe detector 6 7
area. Output phase reversal (see 3.1.3) facilities are included. 5 8
4 9
6.13.2 Testing
Make the safe- and hazardous-area connections shown in figure 6.27 6 7
5 8
and carry out the following output voltage and short-circuit current 4 9
checks: 3 10
+ 2 11
SW1 Output Output A V
+
1 12
(terminals Phase Status voltage current 20 to 35V dc
11 & 12) setting LED (terminals1 & 2) (terminals 1 & 2)
13 Vs
6 7
14 Vs+ 5 8
20 to 35V dc Transducer 4 9
power VT
Vibration 3 10
Signal Signal ve
Figure 6.27: Test circuit for MTL5024 transducer Common
2 11
Monitor
1 12
Signal 0V
13 Vs
6.14 MTL5025 low-current loop-powered 14 Vs+
solenoid/alarm driver, IIC 20 to 35V dc
The MTL5025 enables an on/off device located in a hazardous area to Figure 6.30: MTL5031 wiring diagram and connections
be controlled by a switch or voltage change in a safe area.
Terminal Function
6.14.1 Wiring connections 1 Common
See figure 6.28 for wiring connections. 2 Signal
3 Transducer power VT
11 Signal –ve
12 Signal 0V
13 Supply –ve
14 Supply +ve
INM5000 Rev 7 19
6.15.2 Testing
Make the safe- and hazardous-area connection shown in figure 6.31.
6 7
5 8
4 9
VT
3 10
Sig
1kW 2 11
0V
1 12
100W
13 Vs
14 Vs+
20 to 35V dc
Figure 6.31: Test circuit for MTL5031
6 7
+
5 8
+
4 9
4/20 + 3
V mA 10
4/20 + 2
4/20 11
mA mA 1 12
+
Voltage Current 2-wire 3-wire 3-wire 13 Vs
pulse pulse current voltage current 14 Vs+
pulse pulse pulse
20 to 35V dc
OFF ON
SW1 1
O
N 2.2kW 6 7
SW2 2 2.2kW 5 8
4 9
Base of unit +
3 10
+ 2 4.7kW TEST
11
SW2 1 12 +
SW1 13 Vs
14 Vs+
Label face
20 to 35V dc
Figure 6.33: Pulse voltage selection switches Figure 6.34: Test circuit for MTL5032
INM5000 Rev 7 20
6.17 MTL5040 2-channel 4 to 20mA loop and permits bi-directional transmission of 'smart' digital communication
isolator signals superimposed on the 4 to 20mA signal.
The MTL5040 provides a fully floating dc supply for energising a Note: MTL5042 terminals 1 and 3 only support HART® communi-
conventional 2-wire 4 to 20mA transmitter located in a hazardous area. cations in one direction from field device to safe-area connections 11
It also passes on a 4 to 20 mA or 0 to 20mA signal from a controller and 12.
located in the safe area to a load in the hazardous area. 6.18.1 Wiring connections
See figures 6.37 and 6.38 for wiring connections (MTL5041 and
Hazardous area Safe area MTL5042 respectively).
3 10 Terminal Function
+
2 I 11
1 I 12 +
Ch 1 1 Current Input
2 Transmitter supply +ve
13 Vs
RV1 3 Common
10kW lin 14 Vs+
4 Optional HHC -ve
20 to 35V dc
5 Optional HHC +ve
A2
8 Optional HHC -ve
A1 9 Optional HHC +ve
11 Output –ve
Figure 6.36: Test circuit for MTL5040 12 Output +ve
13 Supply –ve
14 Supply +ve
6.17.2 Testing
Make the safe and hazardous-area connections shown in figure 6.36
and, using RV1 to vary the output current on channel 1, and using the 6.18.2 Testing
current source to vary the output current on channel 2, carry out the Make the safe- and hazardous-area connections shown in figure 6.39
checks shown in table 6.9 and, using RV1 to vary the output current, carry out the checks shown in
Table 6.9 table 6.10.
INM5000 Rev 7 21
Table 6.10
Current Current Voltage Voltage
Output reading reading (terminal 2 with respect (terminal 2 with respect
current (A1) (A1) to terminal 1) to terminal 1)
(A2) (MTL5041) (MTL5042) (MTL5041) (MTL5042)
4 to 20mA <±20µA <±10µA — —
20mA — — >16.5V >16.5V
6 7 Load
8
6 7
5 I
4/20mA 8
4 9 5 I
+ Output 2
3 I 10 Load 4 9
+
+ 2
I 11 3 I 10
4/20mA 4/20mA
+ 2
1 12
+ 11
Output 1
1 I 12
13 Vs +
14 Vs+
RV1 13 Vs
20 to 35V dc 14
10kW lin Vs+
20 to 35V dc
Figure 6.40: MTL5043 wiring diagram and connections
Figure 6.42: Test circuit for MTL5043
Terminal Function
1 Input –ve
2 Input +ve
6.20 MTL5044 repeater power supply
8 Output –ve (Ch 2) The MTL5044 provides fully-floating dc supplies for two conventional 2-
9 Output +ve (Ch 2) wire 4 to 20mA transmitters located in a hazardous area and repeating
11 Output –ve (Ch 1) the current in two floating circuits to drive two safe-area loads.
12 Output +ve (Ch 1)
13 Supply –ve 6.20.1 Wiring connections
14 Supply +ve See figure 6.43 for wiring connections.
6.19.2 Wiring connections (HART version)
See figure 6.41 for wiring connections. Hazardous area Safe area
INM5000 Rev 7 22
6.20.2 Testing Hazardous area Safe area
Make the safe- and hazardous-area connections shown in figure 6.44
and, using RV1 to vary the output current, carry out the following checks,
6 7
first on channel 1 and then on channel 2: 5 8
HHC* HHC*
4 9
Output Current Voltage channel 1 Voltage channel 2 3 I 10
current reading (terminal 2 with (terminal 5 with +
P 4/20mA
2 11
(A2) (A1) respect to terminal 1) respect to terminal 4) I 4/20mA
I 1 12
+
4 to 20mA <±20µA – – 13 Vs
14 Vs+
20ma – >16.5V –
20 to 35V dc
20ma – – >16.5V * Hand-held communicator
13 Vs
Figure 6.47: Test circuit for MTL5045/46
14 Vs+
20 to 35V dc 6.22 MTL5048 analogue input/output, loop-
Figure 6.45: MTL5045 wiring diagram and connections powered isolator
Terminal Function Hazardous area Safe area
1 Output –ve
2 Output +ve HHC HHC Ch 2
Ch 2
11 Input –ve 6 7
P 5
+ I 8
22
4/20
12 Input +ve I 4/20mA 35V
4 I 9 dc
13 Supply –ve +
3 10
14 Supply +ve +
2 I 11
22
4/20
P 4/20mA 35V
I 1 I 12 dc
+
6.21.1 Wiring connections HHC HHC
Ch 1
See figures 6.45 and 6.46 for wiring connections (MTL5045 and Ch 1
MTL5046 respectively).
Figure 6.48: MTL5048 wiring diagram and connections
6.21.2 Line fault detection (LFD) (MTL5046 only)
(See section 3.1.4 for definition of a line fault) Terminal Function
1 Tx– or input connection –ve (Ch 1)
Line fault detection is signalled by an impedance change in the safe-area
2 Tx+ or input connection +ve (Ch 1)
loop. When a line fault occurs, the impedance between terminals 11
4 Tx– or input connection –ve (Ch 2)
and 12 is >100kΩ. 5 Tx+ or input connection +ve (Ch 2)
8 Output –ve or input +ve (Ch 2)
6.22.1 Testing 9 Output +ve or Tx supply +ve (Ch 2)
Make the safe and hazardous-area connections shown in figure 6.47 11 Output –ve or input +ve (Ch 1)
and, using the current source to vary the output current, carry out the 12 Output +ve or Tx supply +ve (Ch 1)
checks shown in the table above figure 6.47.
The MTL5048 is a dual channel analogue input/output loop-powered
isolator being powered from the safe area side. The same current
flows in both hazardous and safe-area circuits and can be controlled
INM5000 Rev 7 23
Output Current
A1 current reading (A1)
A2 4 to 20mA <±20μA
180W + 240W A2
6 7 24V
+
5
I 8
A1
Ch 2
4 I 9 Ch 2
+
3 10
+
+ I 11 6
2 7
Ch 1 + +
1 I 12
+ 5 I 8
RV1 Ch2 Ch2
4 I 9 Current
2k W source
10
+ 3 I
2 11
Ch1 Ch1
1 I 12
Figure 6.49: Test circuit for MTL5048 470W
13 Vs
14 Vs+
from either. For smart two–wire transmitters it provides bi-directional 20 to 35V dc
communication signals superimposed on the 4/20mA signal. The Figure 6.51: Test circuit for MTL5049
MTL5048 can also be used for isolating and passing a 4/20mA
signal from the safe area to the hazardous-area. The transmitter can 6.24 MTL5051 serial data comms isolator
be interrogated either from the operator station or by a hand-held
The MTL5051provides either bi-directional serial data communications
communicator (HHC) for both the channels.The MTL5049 isolates and
from a computer system in a safe area to instrumentation in a hazardous
passes on two 4 to 20mA signals from a controller located in a safe area
area or data communications across a hazardous area. It is used to
to two loads in a hazardous area.
provide a fully floating dc supply for, and serial data communications to
6.22.1 Wiring connections MTL640 text displays and MTL650 series text and graphics terminals or
See figure 6.48 for wiring connections. to other IS and non-IS instrumentation and keyboards.
The MTL5049 isolates and passes on two 4 to 20mA signals from a Common 1 Common 12
6.23.1 Wiring connections Figure 6.53: MTL5051 wiring diagram (across a hazardous area)
See figure 6.50 for wiring connections.
6.24.2 Hazardous-area interfacing
6.23.2 Testing Displays/terminals: For details of interfacing with MTL640 and
Make the safe- and hazardous-area connections shown in figure 6.51 MTL650 range displays/terminals (as an alternative to the MTL696
and, using the current source to vary the output current, carry out the communications interface) see the appropriate product instruction
following checks, first on channel 1 and then on channel 2. manual.
INM5000 Rev 7 24
6.24.3 Testing
MTL5051
Remove all safe- and hazardous-area connections and apply 24V dc to
PWR
terminals 13 and 14 as shown in figure 6.55. Check that the green
1a power LED (on top of the unit) is on. Put all switches in the On position.
1b
With no load, check for nominal current of 60mA ±5mA at terminal 14.
Correct operation of the communication modes is indicated by signals
received and/or transmitted.
2a
2b
6.25 MTL5053 isolator/power supply for
31.25kbit/s fieldbuses
ON
FBT1** 13 Vs
where K = 0.25 (constant) fieldbus 14 Vs+
terminator
R = cable resistance (Ω/m) 20 to 35V dc
*Hand-held communicator
C = cable capacitance (F/m) ** See section 6.33 for details of FBT1
L = length (m)
Figure 6.56: MTL5053 wiring diagram and connections
For example, with a 2km cable of 100pF/m capacitance and 40mΩ/m
2 Terminal Function
resistance, the maximum baud rate = 0.25/(40mΩ x 100pFx 2km ) =
15k baud. This assumes that the cable is 2 cores plus screen, with the 1 Hazardous-area fieldbus device(s) connection –ve
screen used for the 'common' connection. 2 Hazardous-area fieldbus device(s) connection +ve
4 Optional HHC connection –ve
RS232-level devices: Communication with RS232-level interfaces, such 5 Optional HHC connection +ve
as a suitably certified IS keyboard, mouse, etc, is achieved by using one 8 & 11 Safe-area fieldbus device(s) connection –ve
or more MTL5051 units as required by the IS device.(TTL level interfaces 9 & 12 Safe-area fieldbus device(s) connection +ve
are accommodated by the TTL compatibility of RS232 receivers.) 13 Supply –ve
14 Supply +ve
The supply to IS equipment at terminal 2 can be set to either 5V or
12V, by a switch located on top of the unit, as follows: See figure 6.56 for wiring connections and refer to MTL's Application
+12V mode 12.0V ±5% (load <23mA) Brief AB002. Note: To assist the process of terminating cable screens,
+12V mode 8.0V min (load >23mA to <50mA) screw terminals have been provided in terminal positions 3 and 6 and
7 and 10. Please note, however, that there is no internal connection for
+5V mode5.6V ±5% (load >23mA to <50mA)
these terminals so they are not earthed.
Note: the normal RS232 limitations of bandwidth versus cable length are
applicable. As a rule of thumb, speed (baud) x length (metres) <150,000.
INM5000 Rev 7 25
6.25.2 Testing 6.26.2 'No-fail' earth fault protection
Make the safe and hazardous-area connections shown in figure 6.56 Protection is enabled by connecting earth leakage detectors, such as
and, substituting appropriate resistors at Rtest, carry out the following MTL2220s (not CE marked), to the MTL5061; via terminal 3 or 6, or
checks. both. To maintain isolation between the two channels, separate earth
leakage detectors are required. If a fault on either line of each channel
Voltage across is detected, the unit continues working.
Rtest terminals 2 and 1 (V1) Note: The MTL2220 introduces a 100µA, 1Hz ripple to the field circuit.
Output Current
current reading
6 T 7 (A2) (A1)
5 8
4 V 9 10 to 40mA <±400µA
+ 3 V
10
V1 R test 2 11
1 12 A2
Vs A1
13
14 Vs+
20 to 35V dc
Figure 6.57 : Test circuit for MTL5053
180W
6 7
+
5
I 8
Ch 2 9 Ch 2
4 I +
+
10 24V
3
+ I 11
2
MTL5053
Ch 1 12
1 I +
RV1
TERMINATOR
2k W
6.26.1 Wiring connections Note: for THC inputs requiring cold-junction compensation, a HAZ-CJC
See figure 6.59 for wiring connections. hazardous-area connector (with integrated CJC sensor) is required not a
HAZ1-3 signal plug.
Hazardous area Safe area
To earth leakage
detector
Hazardous area Safe area
Ch 2 Fire detectors 6 7
+
5
I 8 6
6 to Ch 2 7
I 9 4-wire
4 +
35V dc
3-wire
5 8
3 10 4 9
+ I 11 6 to + 3 mV
2 10
12 Ch 1
35V dc mV Load
1 I +
2 11
4/20mA
Ch 1 Fire detectors
1 I 12 +
13 Vs
14 Vs+
Figure 6.59: MTL5061 wiring diagram and connections 20 to 35V dc
INM5000 Rev 7 26
6.27.2 Testing
Default parameters for the MTL5074, unless custom configured by MTL,
are:
INM5000 Rev 7 27
6.28.3 Testing
Make the safe and hazardous-area connections shown in figure 6.66
Note: A millivoltmeter capable of measuring to within 1µV should be
PWR
3-wire
used for V1.
Switch positions
Carry out the checks shown in table 6.13, using RV1 to vary the output
WIRE
at V2 for the first test.
2-wire
4
2
3
4-wire
MTL5082
V1
4
3
6 7
5 8
4 9 Figure 6.68: Top label, MTL5082, showing positions of
3 mV 10
+ 2 configuration switches and switch-position configurations for
11 V2
mV 12
different input modes
1
RV1 +
100W 13 Vs
14 20 to 35V dc 6.29.1 Input mode selection
Vs+
39kW The unit is factory set for 3-wire RTD mode. To select 2-wire or 4-wire RTD
modes, configure the switches located on the top of the unit in
accordance with the diagrams in figure 6.68.
INM5000 Rev 7 28
Hazardous area Safe area Hazardous area Safe area
6 7
5 8 6 7 Failsafe
Unused 4 9 Unused 5 8
+
output
hazardous- safe-area 4 9
3 10 1k4W*
area cores cores 10
2 11 + 3 LFD
2 11
1 12
1 12
13
10kW 13 Vs
14
Resistors are required 14 Vs+
for switch inputs 20 to 35V dc
INM5000 Rev 7 29
Hazardous area Safe area MTL5314
MTL5314 PWR
SET
6 7 A
5 8 Trip B
4 9
L H
3 10
+ + L H
2 11 Trip A
12
1 LF SET
+ 4/20mA 4/20mA
13
PR B
Vs
14 Vs+ CH1
20 to 35V dc
A B
MTL5042 ON
MTL5314 c With sources of 11.5mA and 12.5mA carry out the following
checks:
INM5000 Rev 7 30
6.33 MTL5344 Repeater power supply 6.34 MTL5349 two-channel isolating driver
The MTL5344 provides fully-floating dc supplies for two conventional 2- The MTL5349 isolates and passes on two 4 to 20mA signals from a
wire 4 to 20mA transmitters located in a hazardous area and repeats controller located in a safe area to two loads in a hazardous area.
the current in two floating circuits to drive two safe-area loads. Note that although this module is similar in function to the MTL5049, the
Note that although this module is similar in function to the MTL5044, the safety description parameter are very different. Refer to the datasheet
safety description parameter are very different. Refer to the datasheet and the ATEX certificate available from the MTL website.
and the ATEX certificate available from the MTL website.
6.34.1 Wiring connections
6.33.1 Wiring connections See figure 6.78 for wiring connections.
See figure 6.76 for wiring connections.
Hazardous area Safe area
Hazardous area Safe area
6 7
Load + I Ch 2
6 7 P 5 8
+ Ch 2 4/20mA 4/20mA
5 I 8 Ch 2 I 4 I 9
Ch 2 4/20mA 4/20mA +
4 I 9 + 3 10
Load + I 11
3 10 P 2 Ch 1
+ I Ch 1 4/20mA
I 12
4/20mA
Ch 1 4/20mA 2
11
4/20mA
Ch 1 I 1 +
I 12
1 + 13 Vs
13 Vs 14 Vs+
14 Vs+ 20 to 35V dc
20 to 35V dc
Figure 6.78: MTL5349 wiring diagram and connections
Figure 6.76: MTL5344 wiring diagram and connections
Terminal Function
Terminal Function
1 Output –ve (Ch 1)
1 Input –ve (Ch 1)
2 Output +ve (Ch 1)
2 Input +ve (Ch 1)
4 Output -ve (Ch 2)
4 Input –ve (Ch 2)
5 Output +ve (Ch 2)
5 Input +ve (Ch 2)
8 Input -ve (Ch 2)
8 Output –ve (Ch 2)
9 Input +ve (Ch 2)
9 Output +ve (Ch 2)
11 Input –ve (Ch 1)
11 Output –ve (Ch 1)
12 Input +ve (Ch 1)
12 Output +ve (Ch 1)
13 Supply –ve
13 Supply -ve
14 Supply +ve
14 Supply +ve
A2 +
A1 6 7
+ +
5 I 8
Ch2 Ch2
4 I 9 Current
source
10
6 7 + 3 I
+ 2 11
5 I 8 Ch1 Ch1
Ch 2 Ch 2 1 I 12
4 I 9 470W
+
3 10 13 Vs
+ I 11 14 Vs+
2
Ch 1 I Ch 1
12 20 to 35V dc
1 +
13 Vs
Figure 6.79: Test circuit for MTL5349
RV1 14 Vs+
10kW lin
20 to 35V dc
INM5000 Rev 7 31
6.35 MTL5991 24V dc power supply 6.35.2 Testing
Using the terminal assignments shown in figure 6.81, make the following
The MTL5991 provides a convenient source of power for MTL5000
tests and checks.
range units in locations where a dc supply is not readily available. The
2A capability at 24V dc is sufficient to drive at least fifteen (15) 1. Connect a supply voltage of between 85V and 264V ac to the
MTL5000 range of modules, or more in appropriate combinations live and neutral terminals. Check that the voltage measured
(see table 6.16), and the wide mains power supply range makes this across these terminals is within the range 85V to 264V ac.
unit universally applicable. 2 With no load connected to the unit's output, measure, in turn, the
Table 6.16 voltage between terminals 4 and 6 then 5 and 7. Check that the
measurements are in the range 23.64V to 24.36V.
Current
MTL5000 unit Drawn mA Maximum 3 Connect to the output, a load that draws up to 2A from a supply
(Vs=24V) number of units voltage between 105V and 264V ac, and draws 1.7A when the
supply voltage is less than 105V ac. Measure, in turn, the voltage
MTL5011B 35 46 across terminals 4 and 6 and 5 and 7. Check that these
MTL5012 30 53 measurements are in the range 23.64V to 24.36V with a ripple
MTL5014 45 36 not greater than 100mV.
MTL5015 44 36
MTL5017 50 32
MTL5018 60 27
MTL5023 100 16 4
+ L
MTL5024 100 16 5
E
MTL5031 80 20 6
N
MTL5032 65 25 7
MTL5040 95 17 8
MTL5041 70 23
MTL5042 75 21
MTL5044 110 15
MTL5045 50 32
MTL5046 65 25
Figure 6.81: Terminal assignments for MTL5991
MTL5048 40 35
MTL5049 65 25
MTL5051 90 18 6.36 MTL5995 fieldbus power supply for
MTL5074 68 24 31.25kbit/s fieldbuses
MTL5081 20 80 The MTL5995 is a general purpose power supply unit designed for use
MTL5082 55 29 in 31.25kbit/s (H1) fieldbus systems. The MTL5995 complies with the
MTL5113P 70 23 requirements of Fieldbus Foundation™ power supply Type 131 (non-IS
MTL5314 85 19 supply intended for feeding an IS barrier).).
MTL5344 122 13 To allow adequate heat dissipation under all likely thermal conditions, it
MTL5349 67 24 is recommended that MTL5995s are installed on DIN rail with a 10mm
space between adjacent units. MTL MS010 10mm DIN-rail module
Note:The maximum current drawn from the load unit is taken at 24V. spacers are available for this purpose (see section 4.2.1).
The maximum current drawn from the MTL5991 was taken to be 1.6A To comply with fieldbus standards, each bus must be terminated at both
WARNING ends. MTL's FBT1-IS or FCS-MBT fieldbus terminators (see section 6.37)
can be supplied for this purpose or, for installations in which the
Segregation between hazardous- and safe-area wiring
MTL5995 is located at one end of the fieldbus trunk, it includes an
must always be maintained
internal terminator which is enabled by a yellow switch (B) located on
the base of the unit (see figure 6.82). A second, red switch (A) in the
6.35.1 Wiring connections
base of the unit should be kept in the normal mode position.
See figure 6.80 for wiring connections.
Red
Safe area
4
+ 1 NORMAL MODE SW1 1 A NOT USED
5
2
6
3 TERMINATOR OUT SW2 2 B TERMINATOR IN
7
Base of unit
8
Yellow
Label face
1 AC Line (For network and termination criteria, see applicable fieldbus standards
2 Earth and specification IEC 61158-2, ISA-S50.02 for 31.25kbit/s fieldbus
3 AC neutral systems, Foundation™ Fieldbus 31.25kbit/s Physical Layer Profile
4 +24V
Specification FF-816 and MTL's Application Brief AB001.)
5 +24V
6 OV
7 OV
8 Do not use
INM5000 Rev 7 32
6.36.1 Wiring connections and specifications are IEC61158-2, ISA-S50.02 for 31.25kbit/s
See figure 6.83 for wiring connections and refer to MTL's Application fieldbus systems and FOUNDATION™ Fieldbus 31.25kbit/s Physical
Brief AB001. Layer Profile Specification FF816.
Note: To assist the process of terminating cable screens, terminals 7 Additional information on fieldbus termination can be found in MTL's
and 10 are linked internally. Please note however that these terminals AB001 and AB002 application briefs.
are not earthed.
6.37.1 Package details
Safe area The FBT1-IS terminator is designed for mounting on 35 x 7.5 mm or 35
x 15 mm DIN rail to EN50022.
7
+
8 18 mm
9
S
S
T +
10
11
63 mm
12
+
PSU 13 Vs
20 to 30V dc
Switch 14 Vs+ E F C D
FBT1* FBT1*
Fieldbus Fieldbus Fieldbus G H 64 mm A B
terminator device(s) terminator
T Fieldbus T
6.37.3 Removal
Removal requires a screwdriver or similar flat blade. Locate the
screwdriver into the slot provided in the fixing bracket on the 'device'
6 7
side of the spur connector (see Figure 6.86). Carefully lever towards the
8 I1
5 Rtest spur connector body until the mounting is released from the DIN rail and
9 Rtest
4 T + lift it off the rail.
10
3 11
12 H
2 + F E
PSU 13 Vs
1 20 to 30V dc**
14 Vs+
S
+
6.36.2 Testing C D
A
Make the safe-area connections shown in figure 6.84 and, substituting
appropriate resistors for Rtest, carry out the checks shown in table 6.17 Figure 6.87: Terminal assignments
6.37.4 Connections
6.37 FBTI-IS fieldbus terminator The +, - and cable screen (S) connections are indicated in Figure 6.87.
The FBT1-IS is a DIN rail mounting unit that provides the correct The terminals will accept cables with a cross sectional area of up to 4
termination for fieldbus circuits in either safe or hazardous areas. mm2. A straight blade screwdriver with a maximum blade width of 3.5
The unit is certified for use in Zone 0, IIC, T4 locations, and fully mm is required to operate the terminals. The recommended tightening
complies with the electrical characteristics requirements of section torque is <0.9 Nm.
22.7.5 of appropriate fieldbus standards. Applicable fieldbus standards
INM5000 Rev 7 33
7 MAINTENANCE
WARNING
If an isolator is faulty, DO NOT make repairs or
modifications as these may affect the intrinsic safety of
the unit.
7.2 Enclosures
The only maintenance needed for enclosures is cleaning and periodic
visual inspections. Clean external surfaces only, using soap and water;
do not use chemical solvents or proprietary cleaning fluids. Every year
(more frequently in harsh environments), inspect enclosures and check
that:
◆ they are attached securely to their mountings;
◆ any accumulation of water inside has been removed (using the
drain plug, if fitted);
◆ cable gland nuts are tight;
◆ there are no signs of any damage;
◆ all connections are properly made.
INM5000 Rev 7 34
9 APPENDIX A - INSTRUCTIONS FOR S2
Start
MTL5500 RANGE S2 S2 S2
8888 tb Soft
9.1 MTL5521 rotational speed monitor S1 (3 sec) S1
A rotational speed monitor with over- and under-speed monitoring, has
proximity detector input, conforming to NAMUR/DIN 19234 8888 8888
standard. Easy configuration is by two push buttons on the top of the S2 S1 S2 S1
unit and the unit has a frequency range of 0.001Hz to 10kHz (0.06
to 600000 min-1). A liquid crystal display on the top of the unit
8888 8888
displays the current frequency. The 0/4 to 20mA current output is S2 S1 S2 S1
proportional to the rotational speed, and the unit has SPDT relay
8888 8888
output for over- and under-speed indication. Start-up delay is initiated
by the closure of a normally open contact. Three power supply S2 S1 S2 S1
versions are available – 24V DC, 115V AC and 230V AC.
8888 8888
9.1.1 Wiring connections S1 S2 S1
Hazardous-area terminals S2
103
5&6 NAMUR sensor input connection. ...
S1
7&8 Normally open switch contact for Start-up delay
S2
function. Figure 9.2: Configuration steps
Safe-area terminals
9.1.4.1 Menu parameters
9 & 13 0/4 to 20mA analogue output.
The following parameters can be configured:
10, 11 & 12 Over- and under-speed relay output.
id User-specified identification number.
15 & 16 Power supply connection.
tb Time basis. The standard time base setting is
9.1.2 LED indications. frequency (Hz). If other units are required, a
Pulse indication: conversion factor has to be used. A conversion from
Hz to revolutions per minute requires a tb value of 60,
Yellow - indicates an input pulse the measured rotational speed is then multiplied by
Red - input circuit fault the factor tb.
Pwr Supply voltage: nt Number of targets. The input frequency is divided by
Green - device is operational the number of targets, nt.
K1 Limit value relay F-0 Zero speed detection. If the input frequency falls
Yellow - relay energized below the value F-0, the LCD display will show
'0000'. The value of F-0 must be less than the
9.1.3 Mounting instructions switching threshold values, F-0<Uof.
The rotational speed monitor is suitable for either panel or DIN-rail Uof Switch-off threshold for under-speed monitoring. If the
mounting. A minimum spacing of 3.5mm between the modules is input frequency falls below the value Uof, the limit
required when the modules are mounted horizontally. There is no value relay will de-energise.
minimum spacing for vertically mounted units.
Uon Switch-on threshold for under-speed monitoring. If the
9.1.4 Configuration (figures 9.1 and 9.2) input frequency rises above the value Uon, the limit
Buttons S1 and S2 on the top of the unit are used to configure the value relay will energise (Uof < Uon).
individual parameters of the unit. The required parameter Id, tb etc is Oon Switch-on threshold for over-speed monitoring. If the
selected by pressing S2 until the parameter to be configured is displayed speed falls below the value Oon , the limit value
and then, S1 must be pressed and held for approximately 3 seconds. relay will energise.
The left decimal will start flashing and the value can then be set, using Oof Switch-off threshold for over-speed monitoring. If the
S1. S2 can then be used to adjust further decimals, the decimal point speed rises above the value Oof, the limit value relay
and the exponent, in turn, returning eventually to the parameters menu. will de-energise (Oon < Oof).
Note: The unit does not have internal error detection. Incorrect
parameters can lead to malfunction or failure of the device. 9.1.4.2 Switching thresholds (figure 9.1)
Once the parameters tb and nt have been set, all the threshold values
will be in the user-defined units. The difference between the switch-on
and switch-off threshold values allows user-defined switching hysteresis
to be set. The limit value relay and current output performance are
24
22 illustrated in figure 9.1.
20
To deactivate under-speed monitoring set Uof and Uon to 0.To deactivate
OUT mA
INM5000 Rev 7 35
current signal. The current output follows the rotational 9.3 MTL5536 potentiometer converter
speed change according to the preset time
Provides repeat of a potentiometer input through an analogue signal in
-Br The value of the output current which indicates a the safe area. Accepts 3- or 5- wire potentiometer input, 800Ω to20kΩ
broken wire on the input circuit. input range, with line resistance <50Ω. Two output versions are
I-Sh The value of the output current indicating a short circuit on available 0 to 20mA (MTL5536-11Li) or 0 to 10V (MTL5536-11LU). No
the input circuit. configuration is required, and input, output and power supply are
galvanically isolated.
ICM Input circuit monitoring
off - disabled
9.3.1 Wiring connections
Br - wire-break monitoring
Hazardous area terminals
Sh - short-circuit monitoring
Both - wire-break and short-circuit monitoring 1&3 3- and 5- wire potentiometer power.
Sud Start-up time delay in seconds. The start-up time delay 2 Potentiometer wiper
function is activated when the normally open contacts 4&5 5-wire potentiometer sense.
across terminals 7 and 8 close, energizing the limit Safe area terminals
value relay for a preset time. Consequently, an
7&8 Output:
under-speed indication is inhibited during system
start-up. MTL5536-11Li : 0 to 20mA output.
Soft Software version number. MTL5536-11LU : 0 to 10V output
11 & 12 Power supply connection.
9.2 MTL5531 voltage/current converter
Device provides hazardous-area current and voltage inputs (only one to 9.3.2 LED indications
be used at any one time). It has short circuit protected voltage input and Pwr Supply voltage:
active current output. Input, output and power supply are galvanically (Green indicates that device is operational)
isolated.
9.3.3. 3- or 5-wire operation
9.2.1 Wiring connections 3-wire configuration gives high enough accuracy for standard
Hazardous area terminals operation. If a higher accuracy is required, or there is a problem with
1&2 Current input (passive). high resistance lines due to long cable runs, then the 5-wire operation is
recommended.
3&4 Voltage input.
Safe area terminals 9.3.4 Mounting instructions
5&6 Output circuit. The MTL5531 is suitable for either panel or DIN-rail mounting
MTL5531-11Li 0/4 to 20 100 < 40 0/2 to 10 50k < 39 0/4 to 20mA < 500
MTL5531-11LU 0/4 to 20 100 < 40 0/2 to 10 50k < 39 0/2 to 10V > 500
MTL5531-111Li 0 to 20 100 < 40 0 to 10 50k < 39 4 to 20mA < 500
MTL5531-112LU 4 to 20 100 < 40 2 to 10 50k < 39 0 to 10V > 500
MTL5531-113Li 0 to 10 175 < 40 0 to 5 70k < 39 4 to 20mA < 500
MTL5531-115Li 0/2 to 10 175 < 40 0/1 to 5 70k < 39 0/4 to 20mA < 500
MTL5531-115LU 0/2 to 10 175 < 40 0/1 to 5 70k < 39 0/2 to 10V > 500
MTL5531-119LU 2 to 10 175 < 40 1 to 5 70k < 39 0 to 10V > 500
INM5000 Rev 7 36
AUSTRALIA NORWAY
MTL Instruments Pty Ltd, Norex AS
10 Kent Road, Mascot, New South Wales, 2020, Australia Fekjan 7c, Postboks 147,
Tel: +61 1300 308 374 Fax: +61 1300 308 463 N-1378 Nesbru, Norway
E-mail: mtlsalesanz@eaton.com Tel: +47 66 77 43 80 Fax: +47 66 84 55 33
E-mail: info@norex.no
BeNeLux
MTL Instruments BV RUSSIA
Ambacht 6, 5301 KW Zaltbommel Cooper Industries Russia LLC
The Netherlands Elektrozavodskaya Str 33
Tel: +31 (0)418 570290 Fax: +31 (0)418 541044 Building 4
E-mail: mtl.benelux@eaton.com Moscow 107076, Russia
Tel: +7 (495) 981 3770 Fax: +7 (495) 981 3771
CHINA E-mail: mtlrussia@eaton.com
Cooper Electric (Shanghai) Co. Ltd
955 Shengli Road, Heqing Industrial Park SINGAPORE
Pudong New Area, Shanghai 201201 Cooper Crouse-Hinds Pte Ltd
Tel: +86 21 2899 3817 Fax: +86 21 2899 3992 No 2 Serangoon North Avenue 5, #06-01 Fu Yu Building
E-mail: mtl-cn@eaton.com Singapore 554911
Tel: +65 6 645 9888 Fax: +65 6 487 7997
FRANCE E-mail: sales.mtlsing@eaton.com
MTL Instruments sarl,
7 rue des Rosiéristes, 69410 Champagne au Mont d’Or SOUTH KOREA
France Cooper Crouse-Hinds Korea
Tel: +33 (0)4 37 46 16 53 Fax: +33 (0)4 37 46 17 20 7F. Parkland Building 237-11 Nonhyun-dong Gangnam-gu,
E-mail: mtlfrance@eaton.com Seoul 135-546, South Korea.
Tel: +82 6380 4805 Fax: +82 6380 4839
GERMANY E-mail: mtl-korea@eaton.com
MTL Instruments GmbH,
Heinrich-Hertz-Str. 12, 50170 Kerpen, Germany UNITED ARAB EMIRATES
Tel: +49 (0)22 73 98 12 - 0 Fax: +49 (0)22 73 98 12 - 2 00 Cooper Industries/Eaton Corporation
E-mail: csckerpen@eaton.com Office 205/206, 2nd Floor SJ Towers, off. Old Airport Road,
Abu Dhabi, United Arab Emirates
INDIA Tel: +971 2 44 66 840 Fax: +971 2 44 66 841
MTL India, E-mail: mtlgulf@eaton.com
No.36, Nehru Street, Off Old Mahabalipuram Road
Sholinganallur, Chennai - 600 119, India UNITED KINGDOM
Tel: +91 (0) 44 24501660 /24501857 Fax: +91 (0) 44 24501463 Eaton Electric Ltd,
E-mail: mtlindiasales@eaton.com Great Marlings, Butterfield, Luton
Beds LU2 8DL
ITALY Tel: +44 (0)1582 723633 Fax: +44 (0)1582 422283
MTL Italia srl, E-mail: mtlenquiry@eaton.com
Via San Bovio, 3, 20090 Segrate, Milano, Italy
Tel: +39 02 959501 Fax: +39 02 95950759 AMERICAS
E-mail: chmninfo@eaton.com Cooper Crouse-Hinds MTL Inc.
3413 N. Sam Houston Parkway W.
JAPAN Suite 200, Houston TX 77086, USA
Cooper Crouse-Hinds Japan KK, Tel: +1 281-571-8065 Fax: +1 281-571-8069
MT Building 3F, 2-7-5 Shiba Daimon, Minato-ku, E-mail: mtl-us-info@eaton.com
Tokyo, Japan 105-0012
Tel: +81 (0)3 6430 3128 Fax: +81 (0)3 6430 3129
E-mail: mtl-jp@eaton.com
Eaton Electric Limited, EUROPE (EMEA): The given data is only intended as a product
+44 (0)1582 723633 description and should not be regarded as a legal
Great Marlings, Butterfield, Luton
warranty of properties or guarantee. In the interest
Beds, LU2 8DL, UK. mtlenquiry@eaton.com
of further technical developments, we reserve the
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283 right to make design changes.
THE AMERICAS:
E-mail: mtlenquiry@eaton.com
+1 800 835 7075
www.mtl-inst.com
mtl-us-info@eaton.com
© 2016 Eaton
All Rights Reserved ASIA-PACIFIC:
Publication No. INM5000 Rev 7 021116 +65 6 645 9888
November 2016 sales.mtlsing@eaton.com