Optimized Solutions Pvt Ltd

Sucker Rod Pump

About the Client

The Client is an Indian multinational company and its
headquarter is located in Delhi. The client is a global energy
holding company, engaged in the oil exploration, development,
and production of crude oil and natural gas. Its segments
include Exploration & Production (E&P), and Refining.

Summary
The machine should be able to withstand extreme climatic
condition. If oil level goes down, machine should be able to act
accordingly in order to avoid any fatal condition or damage to
the machine. The machine should have a provision to access
• remotely

•
• The Challenge
•
The challenge faced was to build a smart system which will
detect the flow of oil inside and will vary the speed of the
pump respectively.
•
The selection of the VFD has to be such that it will meet the
•
•
required torque criteria and will give a better flexibility during
• low to medium production if the oil level goes down.
To build a software which will give the better visual idea about
•
the machine and all the parameters scan be controlled.

•
Our Solution
•
• OSPL executed a complete electrical, control and automation
• solution. After a detailed study about every aspect of the
• application the selection for the VFD was done. This drive was
•
able to meet the required criteria and the cost-effective and
maintenance-friendly equipment maximizes uptime while
• providing performance, functionality, flexibility and savings

Copyright: Optimized Solutions

Email: business@ospl.in
www.optimized.solutions
 Optimized Solutions Pvt Ltd

Using of standard components, optimizes the usage of the power and there is very low
wastage of power thus high efficiency is the ultimate output. Additional benefit of this is,
the components used for integration and automation provide a better chance for future use
if there is extension in the number of the same application. This system supports variety of
communication protocol thus all the components like Motor, VFD, Metering Device, HMI and
can easily communicate with the SCADA system remotely. Thus the downtime is decreased
and precise data can be obtained.

Using this system the user can see the data and record it. This data is represented in the form
of graphs and charts which are easy to interpret and can be used for further study of the
process. The user friendly GUI allows any operator to understand the system and can
operate with little guidelines also.

Copyright: Optimized Solutions

Email: business@ospl.in
www.optimized.solutions
 Optimized Solutions Pvt Ltd
Benefits
• Using this system the bottom hole pressure can be reduced and better flexibility is provided
during low to medium production of oil.
• Improved time to recover from system failures and routine manoeuvres due to installation of
automatic reclosers and sectionalizer switches
• Improved electrical system diagnostics, fault analysis and operator safety through remote
acquisition and analog data form protection devices
• Increased uptime
• More effective coordination and selectivity between protection devices
• Improved repair time and corrective maintenance with improved diagnostics and reduced
area affected by failure, and reduced time needed for visual inspection.
• Improved electrical system management and optimization
• Provide a high level of availability and reliability, even in extreme temperature

Benefits against alternatives

• The most important benefit was the maintenance. Our solution simplified the system and
standard components, with much better reliability, maintenance has become very easy and
much faster.
• The system architecture gives better flexibility and future extension is also possible.
• Reducing the sucker-rod pump operating costs

Our value addition

• Balancing screens are provided to determine the correct adjustment of the counter balance
weights by comparing the peak torque during the up stroke with the peak down stroke

Copyright: Optimized Solutions

Email: business@ospl.in
www.optimized.solutions