Unatrac Limited

Mansour House, 188 Bath Road Tech Ref: QG055-MF-BS-19

Slough SL1 3GA, Berkshire, UK

Index
1. TECHNICAL OFFER ................................................................................................................................ 2
1.1. G3520H GAS GENSET ................................................................................................................... 2
1.1.1 AIR INLET SYSTEM ..................................................................................................................................... 2
1.1.2 STARTING SYSTEM .................................................................................................................................... 2
1.1.3 FUEL SYSTEM ............................................................................................................................................. 3
1.1.4 LUBRICATION SYSTEM .............................................................................................................................. 3
1.1.5 COOLING SYSTEM...................................................................................................................................... 3
1.1.6 EXHAUST SYSTEM ..................................................................................................................................... 3
1.1.7 Governing SYSTEM...................................................................................................................................... 3
1.1.8 IGNITION SYSTEM ...................................................................................................................................... 3
1.1.9 MOUNTING SYSTEM................................................................................................................................... 3
1.1.10 CONTROL SYSTEM..................................................................................................................................... 4
1.1.11 Generator Technical Data ............................................................................................................................. 5
2. GENERAL NOTES ................................................................................................................................... 6
Scope of Works Exclusions............................................................................................................................ 7

Unatrac Limited
All business transacted in accordance with our published terms of trading
Registered Office: 100 New Bridge Street, London EC4V 6JA Registered No. 3428184
 1. TECHNICAL OFFER

1.1. G3520H GAS GENSET

Maker: CATERPILLAR.
Type Of Engine: FOUR-STROKE, GAS FUEL
Mode ISLAND MODE
Aspiration TURBOCHARGED SEPARATE CIRCUIT
AFTERCOOLED
Application Power Generation, Continuous Power*
No. Of Cylinders V-20
Bore 170 MM
Stroke 190 MM
Displacement 86 LITERS
Gas Pressure Req. 10.2 to 34.5 kPa
Compression Ratio 12.1:1
Power – Cont. 3107 kVA – 2485ekW (w/ pumps)
Revolutions Per Minute: 1500 RPM
Aftercooler temperature: 48
Min Methane No: 75
* Output available without varying load for an unlimited time.

1.1.1 AIR INLET SYSTEM

• Two-element single-stage air cleaner with enclosure & service indicator. Does not include any
enclosure mounting brackets or piping from air cleaner to turbo(s).

1.1.2 STARTING SYSTEM

• Charging Alternator, 24 volts -60amp
• Electric starting motor.
• Battery with rack and cables (shipped loose).
• Battery disconnect switch
• Jacket water heater.
1.1.3 FUEL SYSTEM
• Engine-installed electronic fuel control valve with 4-inch tube 8-bolt DN100 flange.
• Throttle plate, electronically-controlled 24V DC actuator, controlled by Gas Engine Control
Module.
• Fuel system is sized for 31.5 to 47.2 MJ/nM3 (800 to 1200 btu/cu ft) dry pipeline natural gas with
pressure of 13.8 to 34.5 kPa (1.5 psi to 5 psi) to the engine fuel control valve or 25.5 to 48.3
kPa (3.7 to 7 psi) to the shipped loose gas train
• Gas Train (Non - CAT) – (shipped loose); with maximum customer inlet pressure 6 bar.

1.1.4 LUBRICATION SYSTEM

• Gear type lube oil pump
• Oil filter, filler and dipstick
• Integral lube oil cooler
• Oil drain valve
• Electric Pre-Lube Pump AC

1.1.5 COOLING SYSTEM

• JW and SCAC engine-driven pumps
• JW and SCAC thermostats
• Remote horizontal cooling radiator with MCC panel (Shipped loose-Non Cat).

1.1.6 EXHAUST SYSTEM

• Dry exhaust manifold, insulated and shielded
• Cat-flanged face outlet on turbocharger
• Individual exhaust port and turbocharger with Gas ECM providing alarms and shutdowns.
• Flange and exhaust expander (shipped loose).
• Elbow 16inch (shipped loose).
• Industrial Grade muffler 16inch (shipped loose).

1.1.7 Governing SYSTEM

• ADEM A4 speed governor with 4 to 20 ma (0V to 5V) speed input.
• Redundant Shutdown (Overspeed protection through a duplicate speed sensing system)

1.1.8 IGNITION SYSTEM

• Electronic Ignition System Controlled by ADEM A4
• Individual cylinder Detonation Sensitive Timing (DST)

1.1.9 MOUNTING SYSTEM

• Rails - Engine/Generator mounting
• vibration isolators; shipped loose.
1.1.10 CONTROL SYSTEM
EMCP4.3 controllers package mounted

• 24-volt DC operation
• Environmental sealed front face
• Text alarm/event descriptions
• Kilowatt transducer output

Controls:
• Speed/ Voltage adjust
• Auto/start/stop control
• Alarm acknowledge
• Emergency stop pushbutton
• Customer Warning/Shutdown Lamp test
• True RMS AC metering, 3-phase, +/-2% accuracy
• Remote monitoring and Control capability
• Warning/shutdown with common LED indication of shutdowns with indicating lights for:
o Low oil pressure
o High/Low coolant temperature
o High engine oil temp
o Low, High and weak battery voltage
o Over speed
o Failure to start (Over crank)
o Emergency stop
o Loss of sensing
o Air filter restriction
o Impending shutdown

Digital indication for:

• RPM
• DC volts
• Operating hours
• Oil pressure (psi, kPa or bar)
• Volts (L-L & L-N), frequency (Hz)
• Amps (per phase & average)
• Two (2) dedicated digital inputs
• Twelve (12) Programmable digital inputs
• Two (2) dedicated digital outputs
• Sixteen (16) programmable digital outputs
Environmental:
• Control module operating temperature: -40C to 70C
• Display operating temperature: - 20C to 70C
• Humidity: 100% condensing 30C to 60C
• Storage temperature: -40C to 85C
• Vibration: Random profile, 24-1000Hz, 6.0G rms

Generator protection:
• Generator phase sequence
• Over/Under voltage
• Over/ Under frequency
• Reverse power(kW)
• Reverse reactive power(kVar)
• Over current
• Current balance
• Over/Loss of Excitation
• Generator temperature detectors

1.1.11 Generator Technical Data

Rating: 3107kVA, 2486eKw @ 0.8 P.F. (Continuous)
Voltage: 400 Volts
Frequency: 50 Hz
Speed: 1500 RPM
Insulation: Class "H"
No. of Bearing: Double Bearing
Anti-Condensation: Space Heater
Excitation: Permanent Magnet Excited
Voltage Regulator: Digital Voltage Regulator CDVR
TIF: Less than 50
Waveform deviation line to line, no load Less than 3.0%
Circuit breaker Stand alone
 2. GENERAL NOTES
• Our offer doesn’t include any taxes, duties, imposts and charges levied by any institution with
the authority of the Government.
• Our offer doesn’t include any Electrical, Mechanical materials and installation such as
(Power & control cables, piping.... etc.) / civil works or any related materials.
• Supplying DC and AC 400V source required for auxiliaries, not in scope.
• Please note that standard Caterpillar product has been quoted and their design
specifications will apply. Any items, which are not listed in the standard specification, are not
included.
• Definition of Continuous power: Output available without varying load for an unlimited
time. Average power output is 70 – 100% of the continuous power rating. Typical peak
demand is 100% of continuous rated ekW for 100% of operating hours. Continuous power is
in accordance with ISO8528. Fuel stop power in accordance with ISO3046

• Standards: Caterpillar products in this Quote Meets or Exceeds International Specifications:

AS1359, CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, UL508A,
72/23/EEC, 98/37/EC, 2004/108/EC
• Scope of supply limited to what mentioned in offer, any work not mentioned is not included.
• Offer exclude the following:
1. Lighting.
2. Site fencing, security and storage.
3. Cable trenches digging and coves.
4. Civil works.
5. Any cranes or lifting.
6. Consumables first fill (can be ordered through parts counter)
7. Electromechanical supplies and installation.
• Noise level is as per Factory standard doesn’t include any noise Attenuation methods.
• Exhaust Emissions are as per manufacture factory standards of emissions and this quote
doesn’t include any emissions treatment.

• No parallel with utility was considered.

• Lighting system is out of scope.

• This Quote doesn’t include Connection or Synchronization with Grid.

• Attached GENSET performance according to ambient and gas quality.
 • Generator transient response: Please note that generator set transient response is solely
dependent on customer load characteristics and cannot be guaranteed on a general basis.
• Supplying AC 400V voltage is not in scope

Scope of Works Exclusions

• Any taxes, duties, imposts and charges levied by any institution with the authority of the
Government
• Inland freight from Port to customer site
• Any Ocean Freight Required to reach any other Pick up point other than our port of Destination.
• Equipment Offload at Port of destination
• Any Gas Treatment, Metering systems
• Soil Investigation (Customer must Submit Soil Investigation and top map Survey for Civil design
completion)
• Soil Treatment (if required) or Pilling (if required)
• Site Fencing
• Any Landscaping Works
• Items not mentioned explicitly in our offer are not included in our scope
• Any storage requirements at site more than 12 months.
• Civil work and installation is out of our scope
• Electromechanical supplies and installation.