Beruflich Dokumente
Kultur Dokumente
INSTRUCTION MANUAL
Rev. C
Released Date - September, 2016
Head of ce
7C, TC II, Tower B, L&T Business Park,
L&T Gate No. 5, Saki Vihar Road, Powai,
Mumbai 400 072, India
1.0 PREFACE 01
Manual Overview 02
Version 02
Purpose of This Manual 02
Safety and General Information 02
Conventions and Nomenclature 02
Conventions 02
Nomenclatures 03
2.0 INTRODUCTION 05
About the Relay 06
Reasons for Motor Protections 06
Product Overview 07
Relay Main unit 07
Status of LED Indication 07
Current Module (CM) 08
Display unit 08
DIO Expansion unit 08
LED Indication on expansion unit 09
MCOMP Order Codes 09
Getting Started 11
3.0 SPECIFICATIONS 12
General 13
Dimensions 14
Type Tests 15
Certi cations 15
Environmental Conditions 15
Relay Elements 16
Metering 18
Monitoring 18
4.0 INSTALLATION 19
Overview 20
Mechanical Installation 20
Dimensions 20
Main unit Dimensions 20
CM 1 Dimensions 20
CM 2-5 Dimensions 21
DIO Expansion Module Dimensions 21
Display Dimensions 21
Product Identi cation Label 22
Mounting 22
Relay Mounting 22
CM Mounting 22
Display Mounting 23
DIO Expansion Module Mounting 23
Electrical Installation 24
Relay Main Unit Wiring 25
3 Phase Voltage Connections 26
3-Phase Current Connections 26
Con guration Port Connection 27
RTD/PTC and Analog O/P Connections 28
Communication Port Connection 28
Auxiliary Power Supply Connection 30
Digital Input Connections 30
Digital Output Connections 31
Current Module (CM) Wiring 31
Display Wiring 33
Expansion Unit Wiring 35
6.0 PROTECTIONS 41
Overview 42
Thermal Protection 43
Overload (49) 43
Current Based Protection 46
Over current Protection (50P) 46
Under current Protection (37) 46
Current unbalance Protection (46) 47
Earth Fault Protection (50N or 50SG) 47
Locked Rotor Protection (50LR) 48
IDMT Overcurrent (51P/51N) 48
Phase Loss Protection (47A) 49
Voltage Based Protection 49
Over voltage Protection (59) 49
Under voltage Protection (27) 50
Voltage unbalance Protection (47) 50
Phase reversal Protection (47B) 51
Frequency Based Protection 51
Under frequency Protection (81L) 51
Over frequency Protection (81H) 51
Advanced Features 51
Re-acceleration (27LV) 51
Temperature Monitoring 53
Maximum Number of Starts Protection (66) 54
Fail to Stop Protection 54
Interlock 1 to 12 54
Communication Failure Monitoring 54
Excessive Start Time Protection 54
Analog Input Monitoring 54
7.0 COMMUNICATION 56
Overview 57
Communication Interface 57
Communication Protocol 57
Modbus RTU 57
Supported Modbus Function Codes 58
Modbus RTU Settings 58
Modbus memory map 58
Pro bus DP 58
Pro bus Settings 59
Pro bus memory map 59
Modbus TCP/IP 59
Modbus TCP/IP Settings 59
Modbus TCP/IP Memory Map 60
Parameter Mapping 60
Status Word 62
Communication Architecture 62
Modbus Architecture 62
Pro bus Architecture 62
8.0 SETTINGS 64
Overview 65
Setting Parameters 65
System Setting Parameters 65
Protection Setting Parameters 69
Digital Input Output Setting Parameters 69
Basic Digital Input/Output 69
DIO Expansion Module 69
Digital Input Settings 70
Digital Output Settings 72
Analog Output Settings 73
Communication Setting Parameters 74
COMPlogic Setting Parameters 74
COMPlogic Modules 74
Truth Table 74
Signal Conditioner 74
Counters 75
Timers 76
List of logical Inputs 77
Relay Con guration 78
Relay Con guration through the Display 78
Relay Con guration through MCOMP suite 80
Relay Con guration through Communication 82
Examples of Relay Selection and Basic Settings using
Motor data 82
Case 1: 82
Solution: 82
Case 2: 83
Solution: 83
Setting Sheet 85
System Settings 85
Protection Settings 87
Communication Settings 91
DIO Settings (Digital Input/Output) 91
Parameter Mapping Settings 115
COMPlogic Settings 115
Settings 146
View Records 147
Commands 148
Display Settings 148
Connect to PC 149
Version
This is revision C release of the manual by Larsen & Toubro Ltd.
Nomenclatures Descriptions
CAT Category
CBCT Core Balance Current Transformer
CM Current Module
CRC Cyclic Redundancy Check
DCS Distributed Control System
DHCP Dynamic Host Configuration Protocol
DI Digital Input
DIN German Institute for Standardization
DIO Digital Input/Output
DO Digital Output
DOL Direct On Line
DP Decentralized Peripherals
DTE Data Terminal Equipment
EEPROM Electrically Erasable and Programmable Read Only Memory
EWS Engineering Work Station
FS System Frequency
GSD General Station Description
GMT Greenwich Mean Time
IEF Set Value for Earth Fault Current
IFLC Full Load Current
IOC Instantaneous Over Current
IR Running Current
ISET Set Value for Over load curve
LCS Local Control System
LED Light Emitting Diode
LRC Longitudinal Redundancy Check
LSB Least Significant Bit
MFLA Multiple of Full Load Current
MSB Most Significant Bit
OLED Organic Light Emitting Diode
PTC Positive Temperature Coefficient
PWR/COMM Power/Communication
RDOL Reverse Direct On Line
RMS Root Mean Square
MCOMP is designed as a reliable building block for Motor Control are designed to monitor key parameters of the motor to alert
Centres (MCCs) and a product designed to provide complete the operator of a condition of outage or damage.
motor protection. It covers conventional & advanced motor
protection, metering and annunciation in MCC feeders into
single, easy to con gure, compact communicating module with a Varying Starting Condition
optional OLED Display. The MCOMP is used as a protection The protection controller must be able to differentiate
controller for Low Voltage Contactor Controlled Motor Starter between starting condition and running condition.
Feeders.
During starting condition, a LV motor (up to 300 KW) has
starting current of about 550-700 % of its full load current,
Reasons for Motor Protections with a starting time usually ranging from 1 to 10 seconds.
Electric motors are the major operands of any industry. These It should be able to monitor pre-start conditions of the motor
motors come in with a wide variety of ratings, types and to prevent starting of motor under unfavorable conditions like
applications. Depending on the criticality of the process or inadequate thermal capacity available and voltage
application, the motor protection is selected. unhealthiness.
Motor Protection is required for the following reasons: It should check the pre-start, starting and running conditions
of the motor completely for safe operation of the motor.
MCOMP as a Microprocessor Equipped Intelligent Controller,
Varying Input Voltages and Load Currents
allows a user to set parameters of the motor according to the
Motor is a rotating equipment and its performance is application and process requirements.
dependent on the availability of tolerable levels of input
Based on the instantaneous measurement of the parameters,
voltages and variable loads. Faults occur when either of these
MCOMP monitors different conditions of the motor as shown in
parameters uctuates. Therefore, motor protection controllers
Table 2-1.
Not cooled enough for next start. Prevents starting of the motor until the thermal memory
(thermal capacity) falls below a certain value.
Pre-start: Before the
motor starts (inhibit Frequent starting / Number of starts per defined time Prevents starting of the motor until a inhibit period is elapsed.
conditions)
Not reset after Trip Prevents starting of the motor until it is reset.
Any of the Digital Input is selected as Stop Input, Prevents starting of the motor until Stop Input is high.
and is low.
Starting: After START Exceed set starting time Relay trips the motor due to Excessive Start Time protection.
input is given or is
sensed till the motor Contactor feedback is not available even after START Relay stops the motor due to contactor feedback fault when
picks up speed command is given for a specified amount of time. one of the DI is configured as feedback.
Over-heating of the winding and insulation (Overload).
Jamming (Locked Rotor). Relay indicates an alarm and trips the motor if the
Running: Motor runs irregularity continues for an amount of time due to
in a stable manner Current is considerably lower than the running current. the corresponding protection.
Supply voltage goes low.
Leakage current flows in the motor (Earth Fault).
Supply frequency is not proper (under and over-frequency).
Relay indicates alarm and trips the motor if the irregularity
One of the supply phases is disconnected (Phase Loss). continues for set amount of time (or instantaneous) due to
Starting and running the corresponding protection.
conditions Number of starts exceeds permitted number within a
certain period.
Sequence of the 3-phase supply is changed (Phase Reversal).
Reset push button is available on the Relay and the Display One LED for Fault:
thereby reducing the need for one DI to be con gured as Glows Red when the Relay senses Trip condition.
Reset (Auto reset option is available for thermal overload and
One Tri-color LED for Motor status RUN/STOP/INHIBIT
under-voltage protection).
Glows Green when the Relay senses the motor is OFF and
The optional OLED Display is provided with the Relay for
ready to START.
display of all metering, protection and setting parameters.
Glows Red when the Relay senses the motor is ON.
Conformal coating on the PCB inside the Relay resists the
corrosive environment, hazardous chemicals, dust, etc,. and Glows Amber when the Relay senses the motor is in INHIBIT
increases the life & reliability of the product. mode.
One Bi-color LED for Alarm/Pickup
Relay Main unit Glows Amber when Alarm condition is sensed by the Relay.
This is a self-contained and fully functional unit housing the main Glows Red when Pickup condition is sensed by the Relay.
Display Unit
FRC Cable
Expansion DIO Unit
CM Unit
Display Cable
Drive LED s
Status of the Drive Drive Status Alarm/Pick up Trip
Running RED X OFF
Alarm X AMBER OFF
Pickup X RED OFF
Trip AMBER OFF RED
Inhibit AMBER X X
Ready to Start GREEN X OFF
R Modbus RTU
Communication T Modbus TCP/IP
P Profibus DP
S Cable of 0.3 m
H Cable of 0.5 m
CM Main unit Cable
M Cable of 0.75 m
1 cable of 1 m
DISPLAY UNIT Part number selection MCOMP DISPLAY UNIT PART NUMBER
D1 1 MCOMP_DISPLAY_UNIT_D1_1
EXPANSION UNIT Part number selection MCOMP MAIN UNIT PART NUMBER
A YI H MCOMP_EXPANSION_UNIT_A_YI_H
Note: While selecting CM, it is strictly recommended to match the IFLC Above selection of MCOMP units and accessories is applicable for at
of the motor speci ed by motor manufacturer with CM IFLC range. For lid (ZX8* series CAT numbers) MCOMP relays. Ordering information of
IFLC range higher than 81A, conventional CTs are required along with earlier version of MCOMP units and CM units with dimensions 67 x
MCOMP CM. CM1 and CM2 is used when secondary of conventional 59.3 x 55 (D x W x H) for CM-1 module & 109.2 x 107.8 x 60 for CM 2-5
CT is 1 A and 5 A respectively. modules is available upon request.
While selecting main unit, 24 VDC voltage digital input card can be
selected only if auxiliary voltage is selected as 24 VDC.
Getting Started
For understanding the full functionality of the Relay a basic 3. Once powered on, the motor status LED on the Relay and
knowledge is required. It includes powering-up the Relay, setting PWR/COMM LED on the Display glows.
date & time for recording of events/trips records. 4. If Display is present in the system, ensure a proper connection
The steps to be followed are shown below: is established between the Relay and the Display. After
connection, the Display shows L&T logo screen followed by
1. For powering-up the Relay, check for the power supply
metering screen within 3 seconds. This ensures healthy
requirement mentioned on the side label: 80-240 V AC/DC or
communication between the Relay and the Display.
24 V DC.
5. Set date and time of the Relay from Display Menu (Refer
2. Check for polarity of power supply as L/+ (Relay terminal
System Settings in chapter User Interface) or from special
72/Display terminal 75) and N/- (Relay terminal 71/Display
commands in MCOMP Suite (Refer Special Commands in
terminal 76) on the Relay/ Display.
chapter User Interface).
System Frequency 50 or 60 Hz
Digital Inputs
Inputs Optically Isolated
Sensing Range (current consumption and Sure On voltages (AC): Sure Off voltages (AC):
sure-ON voltage of DI channel)
1] 60-240 V AC/DC card = 63VAC (3mA) 1] 60-240 V AC/DC card = 53VAC
2] 110 V AC/DC card = 73VAC (3mA) 2] 110 V AC/DC card = 61VAC
3] 240V AC/DC card = 144VAC (2.5mA) 3] 240V AC/DC card = 122VAC
Analog Output
Current Output 4 20 mA
Accuracy ±5 %
Max. Load 200 Ohms
Isolation 2500 V
Assignable Parameters Voltage, Current, Power, Temperature, Frequency
Analog Input
Input Range 4 20 mA/0 20 mA (user selectable)
Accuracy ±1 % of full scale value
Resolution 12 bits
Input shunt resistance 50 Ohms
Max Input Current (Destructive) 24 mA
Conversion time 600 ms
Temperature Input
Input Type RTD (PT-100) or PTC Thermistor
Communication Ports
Micro-USB 1 on display front
RJ 11 (RS 485 support) 1 for MCOMP suite/display communication
4 Terminal Screw Type (RS 485 support) 1 in case of Modbus serial communication
DB9 Connector 1 in case of Profibus communication
RJ 45 port 1 in case of Modbus TCP/IP communication
Protocol Modbus or Profibus-DP or Modbus TCP/IP
Dimensions
Certifications
Certification
ISO: Relay is designed and manufactured using ISO 9001 certified quality program.
CE: CE Mark- Low Voltage Directive, EMC Directive.
PNO: Relay is certified with PNO certificate from Profibus International for Profibus variant of the Relay.
Environmental Conditions
Environmental Conditions
Typical conditions under which the Relay is designed to operate:
Temperature -20 to 70 °C (operating)
-40 to 85 °C (storage) Since the equipment consist of Electrolytic
capacitors, it is advised to Power ON the relay continuously at least
for an hour in period of one year.
Supply Voltage Fluctuation 10 % of nominal voltage
Relative Humidity 5 to 95 %
Relay Elements
Overload (49)
Mode Enable/Disable
Setting Range 30 85 % Ir
Setting Range 20 85 % VN
Setting Range 5 50 % VN
Setting Range 94 98 % FS
Reacceleration (27LV)
Voltage Dip 20 90 % VN
Voltage Restoration 65 95 % VN
Communication Failure
Metering Specifications
Line Currents Measurement Range 0 6000A with accuracy + 1% from 0.5 times IFLC to 1.5 times IFLC and beyond that + 5%
Earth fault current measurement range + 1% or + 50mA whichever is greater
Phase Voltages Measurement Range 0 600V with accuracy + 1% up to Nominal Voltage and + 5% after nominal voltage
Line Voltages Measurement Range 0 1000V with accuracy + 1% up to Nominal Voltage and + 5% after nominal voltage
Analog input measurement 0 / 4 20mA with ± 1% of full scale value up to 20mA and ±5% after 20mA till 24mA.
System Frequency + 1%
Active, Reactive, Apparent Power + 5%
Active, Reactive, Apparent Energy + 5%
Power Factor 0.9 to 1 with + 2%
0.707 to 0.9 with + 3%
0.5 to 0.707 with + 5%
Thermal Capacity + 2%
Temperature Measurement Range 0°C to +180°C in case of RTD, ±3o C
0 to 10K in case of PTC
Monitoring
Monitoring Specifications
Records Stores last five event records with date and time stamp.
Stores last five trip records with date and time stamp. Record gets stored with current, voltage, temperature,
frequency values present at the time of tripping.
Stores last stop cause
Hour Meter Records and stores last operational hours and total operation hours
Operation Counters Records and stores number of starts, stops and trips of the drive
Starting Curve Records and stores the starting characteristics of the drive
Starting Time Records and stores the start time taken
Starting Current Records the peak current taken during starting of the drive
DIO Status Shows real time status of digital input and output of the relay
Overview Installation of the Relay along with the dimensions and product
labels. These dimensions help in identifying proper installation
This section provides information about the installation of the
space for the Relay and its wiring connections.
Relay and the various connections attaching to the ports of the
Relay, CM, Display and DIO Expansion Module.
The user must be familiar with all con gurations and features in Dimensions
the Relay before installing, for safe installation and connection. The complete relay product package consists of the Relay, CM,
Expansion Module and the Display. The dimensions of all the units
are mentioned below. Some units may or may not be present
Mechanical Installation
depending on the ordering by the end user. Figure 4 1 to Figure
This section provides description about the Mechanical 4 5 shows the dimensions in diagrams.
92 103.95
103.95
120
LEGEND
MM
92
TOP VIEW FRONT VIEW SIDE VIEW
CM 1 Dimensions
59.3 35
67
LEGEND
35
MM
59.3
TOP VIEW FRONT VIEW SIDE VIEW
107.8 35
109.2
35
LEGEND
MM
107.8
TOP VIEW FRONT VIEW SIDE VIEW
84 102
102
LEGEND
70
MM
Display Dimensions
96 35
PWR/COMM
35
51
MOTOR STATUS
LEGEND ALARM/PICKUP
Mini USB Port
MM RST ENT
L
TRIP N
96
TOP VIEW FRONT VIEW SIDE VIEW
The product identi cation label gives information about the Procedure:
product model, serial number, and revision number. It is located
1. Before mounting the Relay, ensure that power supply to
on the side of the units. Figure 4 6 shows format of the product
control panel is disconnected and the relay is free from all
identi cation label.
power connections.
2. Pull the DIN Clip.
3. Position the Relay on the DIN Rail properly.
4. Push the DIN Clip to x the Relay.
5. Follow the reverse procedure for removal of the Relay.
CM Mounting
2
Mounting
1
Relay Mounting
Din Rail
The Relay is mounted on 30 mm DIN Rail provided in the motor
starter module. Figure 4 7 shows the Relay mounting.
3 Din Clip
3
Din Rail
Figure 4-8: CM Mounting
2 Procedure:
1. Pull the DIN Clip.
2. Position the CM unit on the DIN Rail properly.
3. Push the DIN Clip to x the CM unit.
4. Follow the reverse procedure for removal of the CM.
The Display can be mounted in a cut-out on the front door by The DIO Expansion Module is mounted on 30mm DIN Rail
using mounting clips provided. The cut out dimension required is provided in the motor starter module. Figure 4 10 shows the DIO
(W x H) : 92.5 x 45 mm. Figure 4 9 shows the Display Mounting. Expansion Module installation.
Panel
Frame Din Rail
2
Display
Cutout
Din Clip
4
Procedure:
Mounting 1. Before installation, ensure that power supply to control panel
Clip is disconnected and the DIO Expansion module is free from all
power connections.
2. Pull the DIN Clip.
Figure 4-9: Display Mounting 3. Position the DIO Expansion Module on the DIN Rail properly.
4. Push the DIN Clip to x the DIO Expansion Module.
Procedure: 5. Follow the reverse procedure for removal of the DIO
1. Before installation, ensure that power supply to control panel Expansion Module.
is disconnected and the relay is free from all power
connections.
2. Place the Display at the respective attaching place on the cut-
out of the control plate.
3. To install the Display use the mounting clips. Place the clip on
the slot provided and push it towards the control plate. Or it
can be directly place to the end of control plate and t it by
just pressing it on Display.
4. Follow the reverse procedure the removal of the Display.
R
Y
B
N
SFU / MCCB
FUSE L/+
N/-
1 2 3 4 71 72
N B Y R N/- L/+
3-PH.VOLTAGE AUX.VOLT
CONTACTOR
START
82
DIGITAL OUTPUT CONTACTS
61 Dl1
83
DIGITAL INPUTS
62 Dl2
STOP
63 Dl3 81
RESET 64 Dl4 85 CONTACTOR COIL
65 Dl5 86
66 Dl6 84
67 COM 88
89
R Y B 87
91 TRIP INDICATION
92
CBCT
CM UNIT 90
PWR/COMM
S1 MOTOR STATUS
S2 ALARM/PICKUP
R Y B RTD/PTC ANALOG O/P RS485
L
RST ENT
Tl1 Tl2 AO1 AO2 D+ D- TRIP Mini USB Port N
4-20mA OUTPUT
TO FIELD AMMETER
RTD/PTC
VR 4 Tl1 54
VY 1 3 Tl2 53
5 L/+ 72
VB 2 AO1 52
N/- 7 71
NEU 1 AO2 51
CM Connector
Pro bus
2 4 N/C4 92
COM4 91
N/04 90
Trip N/C3 89
Drive Status COM3 88
Alarm/Pick up COM 67 N/O3 87
Reset
8
l/P6 66 N/C2 86
l/P5 65 COM2 85
Display Port Expansion
3A l/P4 6 64 N/O2 84
Port
l/P3 63 N/C1 83
l/P2 62 COM1 82
3B l/P1 61 N/O1 81
Figure 4-12 (1): Overview of the Relay Main Unit Figure 4-12 (2): Main unit
Table 4-2 lists the terminal description for Relay main unit. The
relay main unit package consists of MCOMP main unit with its
mounting din clip and terminal connectors for wire termination.
5 Temperature Input (RTD or PTC) and Analog Output Connector 0.5 sq. mm *
(Screw Thread = M2, Tightening torque = 0.2 Nm)
Note: * In case terminals 3A and 3B is present on the Relay as a combined single terminal, refer MCOMP manual revision B for wiring of such type of a
relay. The wire size mentioned here may not be applicable in such case.
Connection to this particular terminal depends on the application The connection to the current input port is from the CM. Figure
of the relay. Refer Application Notes for various types of 4 14 shows the 3-phase current cable connection.
connections as per application requirement. The typical
connection for this terminal in case of 3P-4W system is shown in
Figure 4 13. Procedure to wire the current connector:
1. Ensure that the Relay is free from all power connections.
Procedure to wire the voltage connector: 2. Check the CM cable for proper operation.
1. Ensure that the Relay is free from all power connections. 3. Press the notch and insert the CM cable connector in the
Relay current connector.
2. Check the connector cable for proper operation.
4. Release the notch.
3. Loosen the terminal screws of the connector.
4. Insert the RYBN wires (as per application requirement) in their
respective terminals. Procedure for removal of the current connector:
5. Tighten the terminal screws. 1. Ensure that the Relay is free from all power connections.
6. Anchor the connector by using two connector screws. 2. Press the notch and remove the CM cable connector from the
Relay current connector.
3. Release the notch.
Procedure for removal of the voltage connector:
1. Ensure that the Relay is free from all power connections.
2. Loosen the two connector screws.
3. Detach the connector from the Relay.
R
Y
B 61 Dl1
N
62 Dl2
DIGITAL INPUTS
63 Dl3
64 Dl4
FUSE
65 Dl5
66 Dl6
67 COM
NLK
1 2 3 4 71 72
N B Y R N/- L/+
3-PH.VOLTAGE AUX.VOLT
61 Dl1
DIGITAL INPUTS
62 Dl2
63 Dl3
64 Dl4
65 Dl5
CBCT
66 Dl6
67 COM
CM UNIT
Figure 4-13: 3 Phase Voltage Connections Figure 4-14: 3 Phase Current Connections
The Relay con guration can be done in two ways by using: 3. Press the notch and insert the Display RS485 cable connector
in the Relay con guration port.
1. Display
4. Release the notch.
2. MCOMP Suite
Figure 4-16 shows the con guration port connection using
MCOMP Suite. Procedure for removal of the connector:
1. Ensure that the Relay is free from all power connections.
Procedure to wire the connector: 2. Press the notch and remove the Display RS485 cable
connector from the Relay con guration port.
1. Ensure that the Relay is free from all power connections.
3. Release the notch.
2. Check the Display RS485 connector cable for proper
operation.
61 Dl1
62 Dl2
DIGITAL INPUTS
63 Dl3
64 Dl4
65 Dl5
66 Dl6
67 COM
RS485
CONVERTER
Positive Temperature Coef cient (PTC) or RTD input is directly RS485 and RJ45 are available for communication. These ports are
connected to this port. PT100 is used as a temperature sensing used to communicate with the upper level systems such as
unit. The output of PT100 will act as RTD input in the Relay and EWS/DCS/SCADA on either Modbus RTU / Profibus / Modbus
the temperature range can be measured between 0 to 180 °C. TCP/IP protocol. Figure 4 18 to Figure 4 26 show the
communication connection with looping diagrams.
RTD or PTC inputs in the Relay are dependent on the ordering
code. For RTD/PTC input, the wire should get connected at
RS485 Port Connection for MODBUS RTU
terminal 53/TI2 and 54/TI1. If no RTD/PTC is connected, the
RTD/PTC Alarm and Trip setting must be disabled.
The analog output ranges from 4-20 mA. It can be mapped to any
of the parameters like 3-Phase Voltage, 3-Phase Current,
Frequency, Power, etc,. This output is given to an analog meter
like LCS meter (4 20 mA), DCS for monitoring, etc,. For analog
output the wire should get connected at terminals 52/AO1 (+ve)
and 51/AO2 (-ve). Figure 4 17 shows the cable connections.
Relay
Procedure to wire the connector:
RS485 MODBUS
1. Ensure that the Relay is free from all power connections. RTD/PTC ANALOG O/P D+ D+ D- D-
T1 TI2 AO1 AO2 41 42 43 44
2. Check the RTD/PTC/Analog connector cable for proper
operation.
MODBUS RS485
3. Loosen the terminal screws of the connector. LOOPING
Relay
RS485 PROFIBUS
RTD/PTC ANALOG O/P
T1 TI2 AO1 AO2
PROFIBUS RS485
LOOPING
MODBUS RS485
LOOPING
4-20mA OUTPUT
TO FIELD AMMETER
RTD/PTC
EWS D+
SCADA EWS / SCADA / DCS
DCS
D-
Relay
41 D+
42 D+
43 D-
44 D- Relay
41 D+
42 D+ Relay
43 D-
44 D- Relay
41 D+
42 D+
43 D-
Relay
44 D- Relay
D+ D-
Relay
Procedure for removal of the connector:
RJ45 PORT
1. Ensure that the Relay is free from all power connections. RTD/PTC ANALOG O/P
T1 TI2 AO1 AO2
2. Press the notch and remove the cable from the Relay
communication port. RJ45 MODBUS
TCP/IP PORT
3. Release the notch.
1 2 3 4 71 72
N/- L/+
N B Y R N/- L/+
3-PH.VOLTAGE AUX.VOLT
61 Dl1
DIGITAL INPUTS
62 Dl2
61 Dl1 63 Dl3
64 Dl4
DIGITAL INPUTS
62 Dl2
63 Dl3 65 Dl5
64 Dl4 66 Dl6
65 Dl5 67 COM
66 Dl6
67 COM
Figure 4-22: Auxiliary Supply connection Figure 4-23: Digital Input connections
The Relay main unit has four change-over potential free output Figure 4-25 shows overview of the Current Module Unit.
contacts. These DOs have the current carrying capacity of 10 A on
Table 4-3 lists the terminal description for Current module unit.
240 V AC. Each change-over contact has following terminals:
The current module unit package consists of MCOMP current
N/O (Normally Open) - It is normally not connected to the module unit with its mounting din clip and prefabricated FRC
common of the corresponding DO. When a DO is activated, the cable for connection with Relay main unit. The length of the cable
corresponding N/O contact is shorted to the common of that DO. is dependent on the ordered part number.
N/C (Normally Closed) - It is normally connected to the common
of the corresponding DO. When a DO is activated, the
corresponding N/C contact becomes open to the common of the
corresponding DO.
COM - It is the common terminal available to which NO and NC
terminals are connected alternately according to the activation of
the corresponding output.
These outputs can be programmed to any of the output functions
like alarm, trip, etc,. Figure 4 24 shows digital output connection.
Procedure for removal of the connector: 3-Phase Current CM 1 pass through dia.: 4.5 mm
(R,Y,B)
Pass through Hole
1. Make sure that the Relay is free from all the power CM 2-5 pass through dia.: 16 mm
connections. 0.5 sq. mm*
2. Loosen the two connector screws. CBCT Input
1 (Screw Thread = M2,
Connector
3. Detach the DO connector from the Relay. Tightening torque = 0.2 Nm)
Current Module
2 Prefabricated cable
Connector
R
Y
B Table 4-3: Current Module terminal description
N
82 L/+
DIGITAL OUTPUT CONTACTS
83
CONTACTOR
81 N/-
85 CONTACTOR COIL
86
84
88 L/+
89
R Y B 87 N/-
91 TRIP INDICATION
92
CBCT
CM UNIT
90
S1
S2
R Y B
R Y B
CBCT
CM UNIT
S1
S2
R Y B
R
Y
B
N
SFU / MCCB
FUSE L/+
N/-
1 2 3 4 71 72
N B Y R N/- L/+
2 4 6 2 4 6
3-PH.VOLTAGE AUX.VOLT
1 3 5 1 3 5
START1 82
DIGITAL INPUTS
62 Dl2
CONTACTOR A CONTACTOR B
63 Dl3 81
STOP
64 Dl4 85 CONTACTOR COIL
RESET 65 Dl5 86
66 Dl6 84
67 COM 88
89
87
91 TRIP INDICATION
92
EXTERNAL CT
90
PWR/COMM
B Y R
MOTOR STATUS
CBCT
ALARM/PICKUP
CM UNIT RTD/PTC ANALOG O/P RS485 L
RST ENT
Tl1 Tl2 AO1 AO2 D+ D- TRIP Mini USB Port N
S1
MODBUS RS485 LOOPING
S2
R Y B 4-20mA OUTPUT
TO FIELD AMMETER
RTD/PTC
Note: Ensure that all cables (RYB) enter from single side. The Relay auto detects the CM type. Ensure power recycle of the Relay after proper connection
with the CM.
Display Wiring
The OLED Display is an optional unit provided with the Relay to 4 28 shows the Display front and bottom view. The Display unit
display metering, protection and drive speci c parameters. Figure package consists of MCOMP
PWR/COMM
L/+ N/+
MOTOR STATUS D-
ALARM/PICKUP
Mini USB Port
L D+
RST ENT
TRIP N
L/+ N/+
D-
D+
PWR/COMM
MOTOR STATUS
ALARM/PICKUP
Mini USB Port
L
RST ENT
TRIP N
Figure 4-29: Display con guration port connections Figure 4-31: Display front USB port connection
Note: * In case RJ11 port is not available on display unit, refer MCOMP
2. Auxiliary Supply Connection. manual revision B for wiring of such type of a relay.
Auxiliary Supply
L/+ N/+
D-
D+
The DIO Expansion unit is detachable optional unit used along Maximum number of 5DI/2AI or 3DI/2DO/2AI units allowed
with MCOMP main unit for increasing the count of Digital/Analog to be connected to main unit is 1. 5DI/2AI unit and
input and digital output as per application requirement. The 3DI/2DO/2AI unit cannot be connected together to main unit.
expansion unit comes in three types as 4DI/2DO module having 4
If 5DI/2AI or 3DI/2DO/2AI unit is connected along with
digital inputs & 2 digital outputs, 5DI/2AI module having 5 digital
4DI/2DO or 8DI expansion unit then it should be connected as
inputs & 2 analog inputs and 8DI module having 8 digital inputs.
last unit in the series.
The expansion unit package consists of MCOMP expansion unit
with its mounting din clip and expansion-cable of 0.4 meter for Table 4-4 lists the terminal description for various types of
connecting to relay main unit. Refer Digital input and Digital Expansion module units.
output wiring sections in Main unit wiring for expansion DIO Table 4-5 shows all possible combination of expansion units
wiring connections. which can be successfully connected together to the main unit.
Maximum three expansion modules can be connected to a single Figure 4-32 shows MCOMP main unit and expansion unit
relay main unit provided: connection representation:
Maximum number of 4DI/2DO units allowed to be connected
to main unit is 2.
Expansion Module Type Label, Terminal Description and possible wire size
DI1-DI8:
Field input connection points
Dl1 Dl2 Dl3 Dl4 COM COM
DO1(1-2),DO2(3-4):
1234 N/O Digital output connection points
Dip switches AI1+/-, AI2+/-:
T
Analog inputs connection points
1 2 3 4 COM:
DO1 DO2 4DI/2DO Module Wire neutral in case of AC digital inputs, -ve supply in
case of DC digital inputs
T:
Dl1 Dl2 Dl3 Dl4 Dl5 Dl6 COM COM Test push button
1,2,3,4 Dip switches:
1234
Select module ID for expansion module as per
Dip switches
T
configuration done in relay main unit
When 1000 => module id 1
Dl7 COM COM Dl8
When 0100 => module id 2
8Dl Module
When 1100 => module id 3
1234
Possible wire size for all termination points: 2.5 sq. mm.
Dip switches
T
(Screw Thread = M3, Tightening torque = 0.45-0.5 Nm)
VR 4 Tl1 54
VY 3 Tl2 53
L/+ 72
VB 2 AO1 52
N/- 71
NEU 1 AO2 51
CM Connector
Pro bus
N/C4 92
COM4 91
N/04 90
N/C3 89
Trip
Drive Status COM3 88 Expansion unit 1 Expansion unit 2 Expansion unit 3
Alarm/Pick up COM 67 N/O3 87
Reset l/P6 66 N/C2 86
l/P5 65 COM2 85
Display Port Expansion
Dl1 Dl2 Dl3 Dl4 Dl5 Dl6 COM COM Dl1 Dl2 Dl3 Dl4 Dl5 Dl6 COM COM Dl1 Dl2 Dl3 Dl4 Dl5 Dl6 COM COM
l/P4 64 N/O2 84 1234 1234 1234
Port
1 4DI/2DO X X
2 8DI X X
3 5DI/2AI X X
4 3DI/2DO/2AI X X
1 4DI/2DO 8DI X
2 4DI/2DO 4DI/2DO X
3 4DI/2DO 5DI/2AI X
4 4DI/2DO 3DI/2DO/2AI X
5 8DI 8DI X
6 8DI 5DI/2AI X
7 8DI 3DI/2DO/2AI X
Current Unbalance
Metering Current unbalance is calculated in percentage as explained in
Current Based Metering Protection Chapter under Current Unbalance Protection. It is
instantaneously available for monitoring in MCOMP suite &
True RMS Line Current
Display monitoring window.
The Relay measures RMS values of line currents (Ir, Iy and Ib)
through CM.
Voltage Based Metering
Ir: Current owing through R phase
True RMS Line Voltage
Iy: Current owing through Y phase
The Relay measures the RMS value of the line voltage (Vry, Vyb
Ib: Current owing through B phase
and Vbr).
Vry: Voltage of R phase with respect to Y phase
Earth Fault Current
Vyb: Voltage of Y phase with respect to B phase
Earth Fault Current is an unbalanced current which can be
Vbr: Voltage of B phase with respect to R phase
represented by vector summation. In case of 3-phase system,
under healthy conditions, Earth Fault current will be zero. It is
present only when Earth Fault occurs. The Relay measures the True RMS Phase Voltage
Earth Fault current in following ways.
The Relay measures phase to neutral voltages (Vr, Vy and Vb).
Vr: Voltage of R phase with respect to neutral
Vector Summation
Vy: Voltage of Y phase with respect to neutral
Earth Fault Current is equal to the vector sum of three line current
values. It is calculated using formula: Vb: Voltage of B phase with respect to neutral
Ie = Ir + Iy + Ib
Where Ie is Earth Fault Current. Average of True RMS Voltage
Average RMS voltage is calculated using formula:
Apparent Energy (kVAh) = Total Apparent Power x Number of Hours Relay detects the phase sequence (Voltage Phase Sequence) of
Run the 3-phase motor.
S
Q
Current (RMS)
Motor
O Curve
O P Re S
IFLC
Figure 5-1: Power Factor Ir
Number of Starts
Starting Peak Current
Relay measures the total number of times the motor has started
from the time factory settings of the Relay has been stored. It is the maximum current drawn by the motor during the starting
time as shown in Figure 5 2.
Number of Stops
Annunciations
Relay measures the total number of times the motor has stopped
from the time factory settings of the Relay has been restored. Relay indicates healthy/unhealthy status of the motor such as
Ready to start, Run, Trip, Alarm and Inhibit conditions using
annunciation LEDs.
Motor Run Hours
Relay measures the number of hours the motor has run from the
time it has last been started.
Overview Pickup Set: A setting limit for the monitored parameter that
triggers Pickup of a protection function. Pickup set is calculated
This section provides a detailed description about the various
using formula:
faults possible in the motor; their causes and the preventive
measures taken by the Relay to protect the motor. Alarm is an Pickup Set = Pickup Set in % of corresponding parameter
indication which requires immediate attention. It indicates a need = (Pickup Set in %) X (Parameter Value)/100
for corrective action to prevent fault occurrence. It may result into
serious implications if not noticed. The alarm-related parameters Example: For Locked Rotor protection, the corresponding
can be con gured for most of the protection functions. parameter is IFLC. If IFLC value is 10 A, then the corresponding
parameter value will be 10 A, for Pickup Set of 150 %:
Pickup Set Value (IOC) = (150 x 10) / 100 = 15 A
The Relay responds to an Alarm in following ways:
The alarm gets activated upon the occurrence of any fault.
Alarm Set: A limit in % for the monitored parameter that triggers
The cause and time for the Alarm/Pickup will be recorded. a protection function alarm. Alarm Set value is calculated using
Alarm/Pickup LED glows Amber. formula:
The Relay counts and records the number of Alarm/Pickup Alarm Set = Alarm Set in % of corresponding parameter
conditions. = (Alarm Set in %) X (Pickup Set)/100
Example: For Locked Rotor protection, the corresponding
The Relay responds to a fault in following ways: parameter is IOC (Pickup Set). If IOC value is 15 A, then the
corresponding parameter value will be 15 A and for Alarm set of
On the Relay, trip LED glows Red.
90 %:
On the Relay, motor status LED glows Amber.
Alarm Set value = (90 x 15) / 100 = 13.5
DO of the Relay used for starter will go LOW.
DO of the Relay used for tripping will go HIGH.
Hysteresis band: This setting de nes the reset value for the
The Relay stores the data for the cause of fault along with the alarm and pickup set values for respective protection. Hysteresis
parameters such as time of fault, source of fault and setting is categorized into three settings as current, voltage and
corresponding values of Current, Voltage, Earth Current, frequency to provide alarm/pickup reset values for all current
Temperature, Power Factor and Frequency. The Relay keeps a based, voltage based and frequency based protections
count for the number of faults occurred and stores ve events & respectively.
ve trip records which can be viewed by the user at any point of
time. Parameter Setting Range Step Increase Factory Setting
The Relay clears the alarm/pickup whenever the measured value Current 3 15 % 1% 3%
drops below the Alarm/Pickup Reset threshold.
Voltage 3 15 % 1% 3%
Figure 6 1 describes a typical motor protection function. This
diagram is expressed in terms of a measuring parameter. Frequency 1 15 % 1% 3%
Where, Alarm Reset: A limit that resets the alarm condition when the
corresponding monitored parameter resumes to a safe value, else
X: Measuring Parameter
the alarm condition persists. Alarm Reset value is calculated using
Xa: Alarm threshold value formula:
Xp: Trip set value Alarm Reset = (Alarm Set)*(100 + Hysteresis band setting)/100
De nite TCC: The duration of the fault delay remains constant Note: Auto Reset is available only for Thermal Overload and under
irrespective of the changes in the value of the measured quantity voltage Protections.
(current), as described in the Figure 6 2.
An alarm when Thermal Memory reaches above the Alarm Set Where,
value.
tp: Trip time
Trip when Thermal Memory reaches 100%.
Ir : Rated current (ISET)
τ: Time constant
Pause Time Delay: Pause Time Delay is a con gurable time after
which the thermal memory will be reset to zero when the Relay k: Asymptotic Constant of value 1.15
trips due to Overload Protection. It is effective only when pause Ip: Current just before the overload current
time setting is enabled.
I: Actual running current
Thermal Inhibit Setting: It is the setting for which the Relay will
100
continue to be in inhibit mode if Thermal Memory does not falls
below set Thermal inhibit setting value. In inhibit mode, the relay
will not detect any auto-start from current or will not allow to the
start the motor in case start command is given. This setting is Class 30
10 Class 25
available for editing only through Admin mode of MCOMP suite. Class 20
Class 15
Alarm Response for this protection can be separately enabled or Class 10
disabled. Class 5
1
Table 6-1 lists the overload protection settings available in the 0 1 2 3 4 5 6 7 8 9
Relay. MFLA
Note: Thermal Overload protection is always enabled and cannot be disabled in case of motor feeder.
At any given time while motor is in running condition, if Thermal Memory reaches 100 %, the relay issues a trip command.
Pickup when current in any of the 3-phases reaches above the Under current fault is a condition where the current through the
pickup value and if the Pickup condition persists it trips after conductor (power circuit) reaches below its rated minimum value.
the Trip delay. Under current condition is observed mainly during No-load. Table
6 4 lists the Undercurrent Protection settings available in the
Table 6 3 lists the Over current Protection settings available in Relay.
the Relay.
The Relay detects Undercurrent condition and gives:
Note: At Starting time of the motor Overcurrent is disabled. An Alarm when current in any of the 3-phases goes below the
Trip and Alarm Responses for Overcurrent can be separately con gured Alarm set value.
through MCOMP suite or Display
Pickup when current in any of the 3-phases reaches below the
pickup value and if the Pickup condition persists it trips after
Parameter Step Factory the Trip delay.
Setting range
Increase Settings
Pickup Set 50 1000 % of IFLC 50% 100%
Pickup Reset As per hysteresis band 95
Alarm Set 90% of pickup set 90%
Alarm Reset As per hysteresis band 85
Trip Delay 0.1 to 10 sec 0.1 sec 0.1 sec
Step Factory Table 6 6 lists the Earth Fault Protection settings available in the
Parameter Setting range
Increase Settings Relay.
Pickup Set 30 85 % of IR 5% 50%
Parameter Step Factory
Setting range
Pickup Reset As per hysteresis band Increase Settings
Alarm Set 110% of pickup set 110% Pickup Set 50 100 % 5% 50%
Alarm Reset As per hysteresis band Pickup Reset As per hysteresis band
Trip Delay 1 to 120 sec 1 sec 10 sec Alarm Set 85-100% of pickup set 5% 90%
Step Factory In Locked Rotor condition, the rotor gets locked due to presence
Parameter Setting range
Increase Settings of the excessive load. As a result, the motor draws higher current
Earth Fault Vector to drive the excessive load. The high current ow in the motor
Vector Sum or CBCT heats up the rotor quickly due to skin effect.
Type Sum
Pickup Set The Relay detects jamming of the motor after starting time and
20 500 % of IFLC 5% 25 %
(VS) gives:
Pickup Reset An Alarm when current in any of the 3-phases reaches above
As per Hysteresis band
(VS) the Alarm Set value.
Alarm Set Pickup when current in any of the 3-phases reaches above the
90 % of IEF 90 %
(VS) pickup value and if the Pickup condition persists it trips after
Alarm Reset the Trip delay.
As per Hysteresis band
(VS)
Trip Delay Table 6 7 lists the Locked Rotor Protection settings available in
0.1 60 sec 0.1 sec 5 sec
(VS)
the Relay.
Pickup Set
0.1 20 A 0.1 1A
(CBCT) Step Factory
Parameter Setting range
Increase Settings
Pickup Reset
As per Hysteresis Band
(CBCT) Pickup Set 150 1000 % of IFLC 50% 400%
Alarm Set Pickup Reset As per hysteresis band
0.1 pickup set 0.1
(CBCT)
Alarm Set 90% of pickup set 90%
Alarm Reset
As per Hysteresis Band Alarm Reset As per hysteresis band
(CBCT)
Trip Delay Trip Delay 0.5 to 30 sec 0.1 sec 5 sec
0 60 sec 0.1 sec 5 sec
Run (CBCT)
Alarm Enable or Disable Enable
Trip Delay
0 25 sec 0.1 sec 5 sec
Start (CBCT) Trip Enable or Disable Enable
Alarm Delay Reset Modes Local, Remote, Local
0 60 sec 1 sec 1 sec
Start (CBCT) Communication
Alarm Delay Table 6-7: Locked Rotor Protection Settings
0 60 sec 1 sec 1 sec
Run (CBCT)
Alarm Enable or Disable Enable Note: Locked rotor protection is disabled for the set starting time in the
Relay. Trip and Alarm Responses for Locked Rotor can be separately
Trip Enable or Disable Enable con gured through MCOMP suite or Display
Reset Mode Local, Remote, Communication Local
Factory
Curve Type Operating Time
Equation
t = TMS [( k
I
)
I Pickup
a
] Parameter Setting range
Step
Increase Settings
Trip Delay 0.1 to 30 sec 0.1 sec 1 sec
k α
Mode Enable or Disable - Disable
Inverse 0.14 0.02
Reset Modes Local, Remote, - Local
Very Inverse 13.5 1 Communication
Extremely Inverse 80 2 Table 6-10: Phase loss Protection Settings
Table 6-8: IDMT formula Note: When phase currents for all the 3-phases falls simultaneously
below 10% of set full load current, the Relay will not detect this
Parameter Step Factory condition as Phase loss.
Setting range
Increase Settings
Pickup Set 20 to 1000 % IFLC 5% 400%
Pickup Reset As per hysteresis band - Voltage Based Protection
Alarm Set 90% of pickup - 90% Over voltage Protection (59)
Alarm Reset As per hysteresis band - Over voltage is a condition where voltage in the power circuit rises
above its preset value. Over voltage occurs usually due to internal
Time Constant 0.5 to 600 seconds 0.1 sec 5
causes like switching surges, insulation failure, arcing ground and
IEC Curve Inverse, Very Inverse, Phase Loss.
- Inverse
Type Extremely Inverse
The Relay detects the Over voltage condition and gives:
Alarm Enable or Disable - Disable An Alarm when voltage of any of the 3-phases reaches above
the Alarm set value.
Trip Enable or Disable - Disable
Pickup when voltage of any of the 3-phases reaches above the
Reset Modes Local, Remote,
- Local pickup value and if the Pickup condition persists it trips after
Communication
the Trip delay.
Table 6-9: IDMT Overcurrent Protection Settings
Figure 6 4 shows the Re-acceleration ow chart with detailed working procedure of the Relay
No
Motor Running
(Voltage Stable)
Temperature Monitoring
PTC
Increase in temperature of the motor is caused mainly due to over Resistance
Open Circuit Trip
current, locked rotor, single phasing etc,. Increase in temperature 10000
beyond the limit can cause insulation failure resulting in
permanent breakdown of motor.
Temperature Protection is provided in the Relay through RTD or Response
Resistance
Thermistor (PTC) input. These sensors are placed on the windings Response Open Circuit
Resistance Alarm/Pickup
of the motor where the temperature needs to be measured. A Trip Clear
Reset
single RTD measures the temperature in terms of degree Celsius. Resistance Response
In case of PTC, relay measures the temperature in terms of Ohmic Alarm/Pickup
Clear
value. Table 6 18 lists the temperature protection settings Short Circuit Trip
40
available in the Relay.
20 Short Circuit Trip
Time
The Relay detects high temperature condition and gives:
Figure 6-5: PTC protection working Philosophy
an Alarm when the temperature reaches above the Alarm Set
value. In case of PTC, if measured resistance goes above 10K , relay will issue a
trip command and trip cause will be PTC OPEN CIRCUIT. The alarm/pickup
Pickup when the temperature reaches above the pickup value value will be reset if the PTC resistance goes below set value of Reset
and if the Pickup condition persists it trips after the Trip delay. Resistance. If PTC resistance goes above set value of RESPONSE
RESISTANCE then the relay will issue a trip command and trip cause will be
Parameter Step Factory PTC RESPONSE RESISTANCE. The alarm/pickup value will be reset if the
Setting range
Increase Settings
PTC resistance goes below set value of Reset Resistance. If PTC resistance
Sensor Type RTD or PTC RTD goes below Short circuit Trip Resistance (20 ) then the relay will issue a
trip command and trip cause will be PTC SHORT CIRCUIT. The
Pickup Set (RTD) 25 180 ºC 1 100
alarm/pickup value will be reset if the PTC resistance goes above Short
Pickup Reset (RTD) Pickup Set 5ºC 95 circuit Reset Resistance (40 ). Table 6-19 shows the PTC Input
Alarm Set (RTD) Pickup Reset 5ºC 90 Speci cations supported by the relay.
RTD type which can be connected to the relay is PT-100. The relay Table 6-19: PTC Thermistor Input Speci cations
can measure the resistance from 100 to 175 ohm in case of RTD
connection which is equivalently shown in MCOMP display for
metering from 0 to 180oC. Any resistance greater than 175 ohm
seen by the relay will be shown as 0 ohm in temperature
metering. In case of Thermistor input, any PTC can be connected
to the relay. Maximum of 6 PTC can be connected in series and
given as an input to the relay.
Maximum Number of Starts Protection (66) The Relay detects communication failure condition and gives:
Maximum number of starts protection prevents the damage to An Alarm when Relay does not receives any query from the
the motor on effect of frequent starts. This protection allows the master device for the set time delay.
motor to start only for a pre-speci ed number within a given Trip if communication failure condition persists for the trip
period. If the number of starts exceeds the set value, then this delay after generation of an Alarm.
protection keeps the Relay in inhibit mode, which prevents any
further motor start. Table 6 20 lists the Maximum Number of Table 6 21 lists Communication failure monitoring settings
Starts Protection settings available in the Relay. available in the Relay.
Reset Modes Local, Remote, - Local Reset Modes Local, Remote, - Local
Communication, Auto Communication, Auto
Table 6-20: Maximum number of starts Protection Settings Table 6-21: Communication Failure Monitoring Settings
In some cases motor fails to stop even when it receives stop Excessive Start Time Protection is necessary when the motor takes
command, in this condition Fail to Stop Protection is needed. This more time to start than the preset time. The motor draws high
may occur because of improper connections and settings. This current at the starting time (5-6 times of Full Load Current). If the
protection monitors the current after STOP output is set. If the 3- motor continues to draw higher current even after the starting
phase current is still present for two seconds after STOP output is time, it causes insulation failure and burning of the windings.
set, then a Trip will be issued on Fail to Stop Protection. The protection works on the basis of start time of the motor. It
monitors the current during the starting time and if it does not
Note: This protection is always enabled and cannot be disabled. follow the proper sequence then it will trip once starting time is
over.
Table 6 22 lists the Excessive Start Time Protection settings
Interlock 1 to 12 available in the Relay.
The Relay is provided with 12 interlocks and any digital input can
be con gured as an interlock. Each interlock input can be Parameter Step Factory
Setting range
assigned a function such as Alarm, Trip, Stop, Reset, etc,.which Increase Settings
will be executed on the absence of that interlock (low signal on Mode Enable or Disable - Enable
that con gured interlock). Interlock con gured as Trip causes the
Reset Modes Local, Remote, - Local
Relay to trip in the event of absence of the corresponding Communication
Interlock.
Table 6-22: Excessive Start Protection Settings
Note: Interlock functionality can be separately con gured through the
Display or MCOMP suite.
Analog Input Monitoring
The two analog inputs available in expansion module supports 2
wire transmitter interface. The inputs supported are 4-20mA
Communication Failure Monitoring input or 0-20mA input. The metered value can be used trigger the
Communication failure monitoring provides the alarm and alarm/trip when it crosses the set threshold value. The transmitter
tripping action on failure of communication between the Relay converts the real world signal, such as ow, speed, position, level,
and the master device. The master can be either DCS or PLC or temperature, humidity, pressure, etc., into the control signal
SCADA. When "Trip only in Remote" setting is enabled, Relay necessary to regulate the ow of current in the current loop.
gives trip command only when motor is running in remote mode.
In case of motor running in local mode, Relay gives Alarm signal
only.
Table 6 23 lists the Analog Input Protection settings available in Typical connection diagram for connecting the analog inputs in
the Relay. MCOMP expansion module is shown below. It is recommended
to use twisted pair cable for analog input connection.
Parameter Step Factory
Setting range
Increase Settings
Analog input type 4-20mA or 0-20mA - 4-20mA
Pickup Set 0 20 mA 0.1 mA 4 mA
MCOMP AI terminals
Pickup Reset 0 20 mA 0.1 mA 3.8 mA
Alarm Set 0 20 mA 0.1 mA 3.6 mA -ve +ve
Note: The communication interface port in the Relay will depend on the selection of protocol at the time of ordering of the Relay.
Supported Modbus Function Codes The communication parameter settings available in the Relay are
shown below:
Table 7 3 lists of function codes supported by the Relay on
Modbus: Mode: It de nes the mode of communication (ASCII or RTU). The
Relay supports only RTU mode.
Code Description
Node Address: It de nes the node address of the Relay.
01 Read Coil Status (0X references, coils) Baud Rate: It de nes the speed at which the Relay communicates
with Modbus Master.
02 Read Input Status (1X references)
Parity: Parity can either be set as even, odd or none.
03 Read Holding Registers (4X references)
Stop Bits: Number of Stop Bits used can be set as one or two.
04 Read Input Registers (3X references)
05 Force Single Coil (0X references)
Modbus memory map
08 Diagnostics
Modbus RTU memory map enlists all the metering parameters,
Table 7-3: Modbus Function Codes trip & event record parameters, DI/DO status and coil status.
Function codes for different registers are also mentioned in the
memory map. The Modbus RTU memory map shows the
Modbus RTU Settings addresses for slow scan parameters (or parameters pre-de ned at
Modbus requires communication parameters such as baud rate, certain addresses). Refer Annexure A for Modbus RTU memory
parity, node address etc, are to be set for establishing successful map.
communication with the master. Table 7 4 shows Modbus RTU
communication protocol settings.
Pro bus DP
Parameter Factory Pro bus is an open, vendor-independent, eld bus protocol. The
Setting range Step Increase
Settings
Relay supports Pro bus DP-V0 for cyclic data exchange and DP-V1
Mode RTU RTU protocol for acyclic date exchange (read only) between master
Node Address 1 - 247 1 1 and slave devices.
PROFIBUS DP is a network that consists of two types of devices
Baud Rate 9600 - 19200 9600 9600
connected to the bus: master devices and slave devices. It is a bi-
Parity Even, Odd, None None directional network, meaning that one device, a master, sends a
request to a slave, and the slave responds to that request. Table
Stop Bits One, Two Two
7 5 shows Pro bus port connections in the Relay.
Table 7-4: Modbus RTU Setting
Pro bus Settings RTU, however with a different physical layer (Ethernet). TCP
(Transmission Control Protocol) and IP (Internet Protocol) govern
Pro bus requires communication parameters to be set for
the data traf c control on the Ethernet media.
establishing successful communication with the master. Table 7 6
shows Pro bus communication protocol settings available in the In other words, Modbus TCP/IP uses a Modbus RTU message
Relay. transmitted with a TCP/IP envelope and sent over a network
instead of serial lines. The Server does not have a Slave ID since it
Parameter Factory uses an IP Address instead. Table 7 7 shows Modbus TCP/IP port
Setting range Step Increase
Settings
connections in the Relay.
Node Address 1 - 126 1 110
The Relay communicates on Modbus TCP/IP using RJ45 port. It is
Table 7-6: Pro bus Setting recommended to use Category 5 (Cat 5) or Category 6 (Cat 6)
without earth connection cable while connecting to MCOMP
The communication parameter settings available in the Relay are main unit.
shown below:
Node Address: To de ne the node address of the Relay.
Modbus TCP/IP Settings
Baud Rate: Baud rate is governed by the Pro bus master
Modbus TCP/IP requires certain communication parameters to be
set for establishing successful communication with the master.
Pro bus memory map Table 7 8 shows Modbus TCP/IP communication protocol settings
available in the Relay.
Refer Annexure A for Pro bus memory map and GSD module
details. The Relay supports Time synchronization using SNTP (Simple
Network Time protocol). To use this feature, the SNTP server
address and the proper time zone must be entered in the Relay
Modbus TCP/IP settings as shown in Table 7 8. The time zone is set as per user
location. In India, the time zone used is GMT+5h 30m.
Modbus TCP/IP shares the same application layer as the Modbus
Standard Pin Standard RS485 signal Description Connection required Relay Pin Relay RS485 signal
1 Tx+ Transmit Data + Yes 1 Tx+
2 Tx- Transmit Data - Yes 2 Tx-
3 Rx+ Receive Data + Yes 3 Rx+
4 NC Received Data + No 4 NA
5 NC Received Data - No 5 NA
6 Rx- Receive Data - Yes 6 Rx-
7 NC Ready to Send - No 7 NA
8 NC Transmitted Data + No 8 NA
Modbus TCP/IP Memory Map 16 words, 32 words and 142 bytes can be con gured in
parameter mapping for Modbus serial, Modbus TCP/IP and
Refer Annexure A for Modbus TCP/IP memory map and
Pro bus communication protocol respectively. 16 and 32 words
parameter mapping.
which can be de ned by MCOMP suite HMI for Modbus serial &
Modbus TCP/IP can be polled using function code 4 at the
Parameter Mapping addresses 0001 to 0016 and 0001 to 0032 respectively. This
con guration of parameters can be done through MCOMP suite
Parameter mapping setting allows de ne/con gure the HMI.
parameters to be sent on communication networks (Modbus
serial, pro bus, modbus TCP/IP) in sequential manner/consecutive Table 7-9 shows the list of available inputs for con guring in
address as per requirement. The addresses for these mapped parameter mapping.
parameters are xed in case of Modbus serial and Modbus TCP/IP.
Availability in case of
Description
Modbus Serial Modbus TCP/IP Profibus
R Phase RMS Current √ √ √
Y Phase RMS Current √ √ √
B Phase RMS Current √ √ √
Earth RMS Current √ √ √
Average RMS Current √ √ √
R Phase RMS Voltage √ √ √
Y Phase RMS Voltage √ √ √
B Phase RMS Voltage √ √ √
Average RMS Voltage √ √ √
Frequency √ √ √
Power Factor √ √ √
Phase Sequence √ √ √
Total Active Power √ √ √
Total Reactive Power √ √ √
Total Apparent Power √ √ √
Total Active Energy √ √ √
Total Reactive Energy √ √ √
Number of Start √ √ √
Starting Time √ √ √
Starting Peak Current √ √ √
Hours Run √ √ √
Total Hours Run √ √ √
Trip Counter √ √ √
Trip Cause √ √ √
Digital Input Status √ √ √
Digital Output Status √ √ √
Truth Table Outputs √ √ √
Availability in case of
Description
Modbus Serial Modbus TCP/IP Profibus
Availability in case of
Description
Modbus Serial Modbus TCP/IP Profibus
Ethernet
Switch Modbus TCP/IP
Data
Concentrator
Panel Area DAP serverTM
This section primarily consists of description of different setting The following Protection functions (both Alarm and Trip) are
parameters available in the Relay and basic instructions to feed disabled during this starting time:
those settings into the Relay in a very user friendly method. With Overload
the help of these instructions, the user can view/edit the Relay
settings to suit the application. Instructions are further supported Locked rotor
with the help of ow charts/graphics and step-by-step Under Current
procedures. The Relay settings are saved in non-volatile memory.
Under Voltage
Over current
The user can view/edit following settings as per the requirement:
Frequency: It is the nominal frequency supplied as detected from
System Settings R phase voltage input when Voltage connect setting is enabled.
Protection Settings System frequency can be selected either 50 Hz or 60 Hz.
Communication Settings Running current: It is the normal running current of the motor
as % value of full load current. Under current protection setting is
Digital IO Settings dependent on this setting.
Parameter Map Settings Input Voltage Selection: It allows selection of system voltage
COMPlogic Settings connection type as 3P-3W or 3P-4W. This setting is provided in
System setting window of MCOMP suite or Display and can be
selected as three phase-three wire (3P-3W) or three phase-four
Relay Setting Modes: wire (3P-4W). Upon selection, the Nominal voltage of the system
Display gets set in the relay accordingly.
Modes of starting Local 1 (L1) Local 2 (L2) Local 3 (L3) Remote (R)
Enable/ Enable/ Enable/ Enable/Disable
Local (Display/MCOMP suite)
Disable Disable Disable
Enable/ Enable/ Enable/ Enable/
Remote (Digital Inputs)
Disable Disable Disable Disable
Enable/ Enable/ Enable/ Enable/
START 1 (and START 2)
Disable Disable Disable Disable
Enable/ Enable/ Enable/ Enable/
START 3 (and START 4)
Disable Disable Disable Disable
Enable/ Enable/ Enable/ Enable/
Communication
Disable Disable Disable Disable
Local/Remote_1 OR Local/Remote_2 OR
Mode Functional Description
Comm bit 0.6 Comm bit 0.7
When in local1 mode, the relay accepts the start commands as per
0 0 L1
the configuration in that particular column.
When in local2 mode, the relay accepts the start commands as per
0 1 L2
the configuration in that particular column.
When in local3 mode, the relay accepts the start commands as per
1 0 L3
the configuration in that particular column.
When in Remote mode, the relay accepts the start commands as per
1 1 R
the configuration in that particular column.
Note: If there is no setting of local / Remote DIs & mode selection Display Password: This setting allows changing the value of the
through communication then the Local 1 mode will be followed by display password and available through MCOMP suite only.
default.
When mode selection from communication is enabled & Parameter Setting Range
Communication gets failed, then mode switches to Local 1 mode.
If only Local/Remote_1 is con gured in one of the digital inputs and Password 1111 - 9999
Local/Remote_2 is not con gured then only L1 and R mode will be
active. Table 8-7: Display Password setting
Four mode operation(L1,L2,L3,R) and mode selection through
communication setting is applicable only when Relay communicates
on Pro bus protocol and does not hold good for Modbus and Modbus
Mode Change: If enabled, when any of the con gured input
TCP/IP protocols. In case of Modbus and Modbus TCP/IP relays, normal
changes its state during motor running condition, the relay
two mode operation (local and remote) is supported.
generates the trip command. The modes of reset can be
con gured for this trip function.
External CT Ratio: For motor ratings having FLC higher than 80A Parameter Setting Range
(approx. 45KW), the relay requires external conventional
protection class CT s for sensing the three phase currents along Input 1 Base unit DI/DO input, Expansion unit DI/DO inputs
with its own current module. The external CT ratio mode needs to Input 2 Base unit DI/DO input, Expansion unit DI/DO inputs
be enabled for higher motor ratings and different parameters of
the external CT needs to be specify in the setting eld as shown in Mode change Enable/Disable
the Table 8-4 : Reset Modes Local, Remote, Communication
Two Phase, three phase Digital Inputs accept 80-240 V AC/DC or 230 V AC/DC or
Phase Selection
110V AC/DC or 24 VDC voltage input for sensing depending
Trip latch Enable/Disable upon the ordering of the Relay.
Feeder Type Motor/Heater Validation period is a user con gurable debounce period
provided with each digital input in order to validate the
Motor/Feeder Tag Alpha numeric characters can be entered
authenticity of the signal.
Start command through Momentary/Maintained
communication
Digital Output Features
Table 8-9: System setting 2
All four Digital Outputs are potential free, change-over
contacts.
Protection Setting Parameters Digital outputs can be con gured as either pulse mode
Pl refer chapter 6 : Protection for details of protection setting (unlatch) or level mode (latch). In case of pulse mode, the pulse
parameters. width (hold time) is user con gurable.
Digital Outputs can be used to drive the main power contactor
without using any auxiliary contactors.
Digital Input Output Setting Parameters
This section provides a brief description about Digital
Inputs/Outputs for performing con gured operations. In addition, DIO Expansion Module
this section also provides information about DIO Expansion DIO Expansion Module is used to increase the number of DIOs in
Module used to increase the number of DIOs. the Relay. DIO Expansion Modules are available in two types:
4DI/2DO module
Basic Digital Input/Output 8DI module
The Relay is provided with six Digital Inputs and four Digital 5DI/2AI module
Outputs. DIOs are freely con gurable by the user as per the
3DI/2AI/2DO module
scheme. DIOs are hard-wired connections which enable the user
to remotely operate and control the motor. These DIOs have User can connect maximum three expansion modules to the base
following characteristics: unit. Table 8 10 gives the all the possible combinations of DIO
expansion modules that can be used in addition with the base
unit.
1 4DI/2DO X X
2 8DI X X
3 5DI/2AI X X
4 3DI/2DO/2AI X X
1 4DI/2DO 8DI X
2 4DI/2DO 4DI/2DO X
3 4DI/2DO 5DI/2AI X
4 4DI/2DO 3DI/2DO/2AI X
5 8DI 8DI X
6 8DI 5DI/2AI X
7 8DI 3DI/2DO/2AI X
Digital Input Settings d. In case of Two Speed Starter, if input is applied, then
con gured Low Speed digital output is activated (provided
The following settings are used to con gure any Digital Input:
drive status is healthy i.e. ready to start).
Type: This decides the functionality of input. Each input type is
unique i.e. user cannot assign one Type to two Digital input.
Incase input is not used, Type is selected as NONE. START3 & START4:
User can select any of the digital input types as explained below: These types of input are applicable only in case of RDOL starter.
a. If L/R input is high and START3 input is applied, then
con gured FORWARD RELAY digital output is activated
START1:
indicating drive running in forward direction in remote
a. In case of DOL starter, if START1 input is applied, then mode. If L/R input is absent, FORWARD output will not be
con gured RUN digital output is activated (provided drive activated if START3 is applied.
status is healthy i.e. ready to start).
b. If L/R input is high and START4 input is applied, con gured
b. In case of RDOL Starter, if START1 input is applied, then REVERSE RELAY digital output is activated indicating drive
con gured FORWARD relay digital output is activated running in forward direction in remote mode. If L/R input is
(provided drive status is healthy i.e. ready to start). absent, REVERSE output will not be activated if START4 is
c. In case of Star/Delta Starter, if START1 input is applied, then applied.
con gured Star/Delta digital output sequence will start
(provided drive status is healthy i.e. ready to start).
STOP:
d. In case of Two Speed Starter, if START1 input is applied,
Stop is a reverse logic. For any type of starter, STOP input should
then con gured High Speed digital output is activated
always be present in order to start the drive. If input is removed,
(provided drive status is healthy i.e. ready to start).
then the drive stops immediately and goes to inhibit condition
until STOP input is released i.e. goes high. If the input is not high,
START2: relay inhibits the drive start.
The following settings are used to con gure any Digital Output: a. Drive is in stop condition
Type: This decides the functionality of output. Incase output is c. Thermal capacity is below threshold value.
not used, Type is selected as NONE. PERMISSIVE_OUTPUT (1 to 3):
User can select any of the digital output types as explained below: This output is activated when corresponding PERMISSIVE_
ALARM: OUTPUT command is received on communication from
PLC/SCADA/DCS.
Whenever there is an alarm/pickup condition, then Alarm output
is activated. TRUTH TABLE OUTPUT (1 to 16):
TRIP: This is logic status generated by truth tables which can be directly
assigned to energize the digital output contact.
If there is any trip condition (due to protection or interlock), then
Trip output will be activated and all start outputs (RUN or SIGNAL CONDITIONER OUTPUT (1 & 2):
FORWARD RELAY or REVERSE RELAY or STAR or DELTA or MAIN This is logic status generated by Signal conditioner which can be
or HIGH SPEED or LOW SPEED) will be dropped. directly assigned to energize the output contact.
FOLLOW: TIMER OUTPUT (1 & 2):
When selected, it follows the status of con gured parameter after This is logic status generated by Timer which can be directly
follow delay. assigned to energize the output contact.
RUN: COUNTER OUTPUT (1 & 2):
If starter type is DOL and if there is a valid start command (either This is logic status generated by Counter which can be directly
through MCOMP suite/Display or communication or DI), then assigned to energize the output contact.
RUN output will be activated (provided drive status is healthy).
NONE:
FORWARD AND REVERSE RELAY:
When selected for an output, no action for that particular output.
If starter type is RDOL and if there is a valid start command i.e.
forward or reverse (either through MCOMP suite/Display or Mode: There are two modes available for output,
communication or DI) then FORWARD or REVERSE RELAY output Level: The corresponding output is activated till next command to
will be activated respectively (provided drive status is healthy). drop the output.
MAIN, STAR and DELTA: Pulse: The corresponding output is activated for the hold time,
If Starter type is STAR/DELTA and if there is a valid start command which is user con gurable.
(either through MCOMP suite/Display or communication or DI), Hold Time: This setting is visible only in pulse mode. It is the time
then Star-Delta sequence follows as below. for which the corresponding Digital Output is activated when the
a. First Main and "Star" output will be activated. output is triggered.
b. After 'Time in Star' delay Star output will be dropped, then Follow Delay: This setting is visible only in FOLLOW type. It is the
after 'Changeover delay' Delta output will be activated. time to activate the corresponding Digital Output after the source
parameter is activated.
HIGH SPEED & LOW SPEED:
Heater Delay: This setting is visible only in HEATER type. It is the
If Starter type is Two Speed and if there is a valid start command time to activate the HEATER output after ful lling the below
i.e. high speed start or low speed start (either through MCOMP conditions:
suite/Display or communication or DI), then High Speed sequence
or Low Speed sequence starts respectively. a. Drive should be in stop position and healthy.
Indicator output will be activated when the corresponding DI c. Thermal capacity is below threshold value.
interlock con gured as INTERLOCK is low. The Heater Output is used in winding heating application. Table
DRIVE AVAILABLE: 8 12 shows the Digital output settings.
Analog Output Settings If the value of selected parameter is less than or equal to
minimum set value, Analog output gives 4 mA & if the parameter
One 4 - 20 mA analog output is provided in the Relay which can
value is equal to or greater than maximum set value, it gives 20
be con gured to any of the parameter given in Table 8 13.
mA.
Type Alarm, Indicator 1 to 12, Follow 1 to 2, Run, Main , Start, Delta, Forward Relay,
Reverse Relay, Trip, Drive Available, Heater, High Speed, Low Speed,
Permissive_Output_1 to 3, Truth Table outputs, Signal Conditioner Outputs, Timer &
Counter outputs, None
Timer Restart
Event/ Output Trip
Trip
1 2 3 2 1 1 2 3 4
Input Input Up
2 1 0
Input
Down
Reset
Reset
Output Output
INVERTING
Figure 8-3: Counter
Output
4. Rising edge OFF Timer
Timer
Input
Input Output
Limit
Reset
Reset
Output
Input
Reset
Section-1 Section-2 Section-3
Time Input
Output Reset
DRIVE AVAILABLE 0 for inhibit condition or running condition & 1 for ready to start i.e.
no inhibit condition
RUN In DOL starter ; this status will be 1 for high RUN output
In RDOL starter; this status will be 1 for high forward running output
Motor Status FWD RELAY
i.e. FWD RELAY
as per specific
starter Type In RDOL starter; this status will be 1 for high reverse running output
REV RELAY
i.e. REV RELAY
MAIN In Star Delta starter; this status will be 1 for high MAIN output
PROTECTION TRIP Individual protection & Interlock bits for showing TRIP status.
Protection Bits PROTECTION ALARM Individual protection & Interlock bits for showing ALARM status.
PROTECTION PICKUP Individual protection & Interlock bits for showing PICKUP status.
Relay Con guration 8. Change the value using Up, Down navigation keys.
Relay Con guration through the Display 9. Press ENT to con rm the selected value.
The Display is designed to be compatible with the Relay. The 10. Press Return to save the changed value with option as
Display also serves as a medium between the Relay and MCOMP YES/NO.
Suite using mini USB cable readily available as phone charging 11. Select YES and press ENT to con rm the save.
cable. Settings can be done by using the Display as described
below and shown in the following ow chart: 12. Press Return for save message con rmation. After successful
saving, a pop up window will appear showing message as
SAVED . At this stage, the PWR/COMM LED turns On
Procedure to con gure the IFLC value using the Display: in the following sequence: Green-Orange-Green.
1. Press ENT button to move from metering parameter view to 13. Press Return key till Settings menu screen appears.
menu window. 14. Use Up, Down keys to go to commands menu.
2. Use Left, Right navigation keys to go to settings menu. 15. Press ENT to go inside the commands menu.
3. Press ENT to inside settings menu. 16. Enter correct password using navigation keys to proceed
4. Enter correct password using navigation keys to proceed further.
further. Default password is 1111. 17. Use Up, Down keys to go to the MCOMP reset option.
5. Press ENT to go into system settings. 18. Press ENT to send the command for MCOMP reset. One can
6. Press ENT to go into IFLC setting. also do a power recycle of the MCOMP main unit instead of
sending MCOMP reset command through display. This will
7. Press ENT to edit the IFL value.
put the new settings into effect.
ENT
ENT
Protection X X X X View
Digital I/O
ENT
ENT
COMMANDS Settings
PASSWORD
<>
ENT
X X X X
<>
ENT
Relay Con guration through MCOMP suite Procedure to con gure the IFLC value using MCOMP Suite:
MCOMP Suite is a software developed for local parameterization 1. Open MCOMP Suite window and switch to Con guration
and monitoring of the Relay. MCOMP Suite provides a user mode.
friendly environment for con guration and parameterization of
the Relay.
2. Press Read All to read all the settings before changing the
settings.
Relay Con guration through Communication thermistor inputs for temperature sensing. MPR shall take CBCT
inputs for sensitive earth fault detection of 2A. The motor details
The Relay consists of three communication protocols: Pro bus,
speci ed by motor manufacturer are:
Modbus RTU and Modbus TCP/IP. Out of these three
communication protocols, only Modbus TCP/IP can be used for Full load Current = 53 A, Voltage = 415 V, Frequency = 50 Hz
remote parameterization over communication. Each parameter Locked Rotor Current = 600 % FLC
has its own holding register address (Function Code 03). Holding
register address for each parameter is shown in Modbus TCP/IP Starting time at 100% full load = 0.2 second
Memory Map. Type of Starting = Direct On Line
Procedure to con gure the IFLC value through Communication:
1. Refer Modbus TCP/IP memory map for holding register address Solution:
of the particular parameter.
Selection of MCOMP Relay:
2. Poll particular register (40151) of IFLC to see the current value
Referring to MCOMP Order Codes, following part numbers can
of IFLC.
be selected.
3. Write required value of IFLC by considering scaling factor.
Main unit: MCOMP_MAIN_UNIT_U_T_YI_P
4. Poll the IFLC register.
Current Module: MCOMP_CURRENT_MODULE_C5_1
Display unit: MCOMP_DISPLAY_UNIT_D1_1
Examples of Relay Selection and Basic Settings using
Motor data Above selected relay main unit have universal aux supply, Modbus
TCP/IP communication, universal DI sensing voltage and
Case 1: thermistor (PTC) input port. Current module is type-5 which
In an appapplication, a Motor Protection Relay (MPR) is required covers full load current of 53 A with 1meter CM cable. Display
for 30 kW motor with 5DI and 4DO. MPR shall work on 230 VAC unit is selected of 240 aux supply with 1 meter display cable for
supply, shall show all the metering values on the local panel and local panel metering. Expansion module part number is not
shall be communicable on Modbus TCP/IP. MPR shall accept selected as DI/DO requirement is ful lled by main unit itself.
Case 2: Solution:
In an application, a Motor Protection Relay (MPR) is required for Selection of MCOMP Relay:
90kW motor with 9DI and 5DO. MPR shall work on 230VAC
As the required motor FLC is more than 81A, we need to use
supply, shall show all the metering values on the local panel and
external conventional CTs along with MCOMP CM. The external
shall be communicable on Pro bus. MPR shall accept RTD input
CTs should be chosen such that FLC of the motor falls in 50% to
for temperature sensing. The motor details speci ed by motor
100% of external CT primary. Since FLC is 162 A, a 200 :1 or
manufacturer are:
200:5 CT may be chosen. Let us choose 200:1 CT. The MCOMP
Full load Current = 162A, Voltage = 415V, Frequency = 50 Hz CM selection will depend on conventional CT secondary. For 1A
and 5A secondary, the required CM should be CM1 and CM2
Locked Rotor Current = 600 % FLC
respectively. So CM1 is required. The expansion unit of 4DI/2DO
Max Starting time = 1 sec along with relay main unit will serve the 9DI/5DO requirement.
Type of Starting = Reverse Direct On Line Referring to MCOMP Order Codes, following part numbers can
be selected.
Setting Sheet
System Settings
Motor Tag
Motor Tag (10 characters) =____________________
Motor Settings
Full Load Current (IFLC) 0.6 600 A =____________________
Motor Rated Voltage (VL-L) 380 800 V =____________________
Auxiliary Supply (VAUX) 24, 110, 230 V =____________________
Voltage Connect Enable or Disable =____________________
Trip Class Class 5 - 40 =____________________
Starting Time 1 200 seconds =____________________
Frequency 50 or 60 Hz =____________________
Running Current 20 100 % IFLC =____________________
3 Phase - 3 Wire or
Input Voltage =____________________
3 Phase 4 Wire
Remote_Start1&2_L =____________________
Enable or Disable
(Visible if Type = RDOL)
Remote_Start3&4_R =____________________
Enable or Disable
(Visible if Type = RDOL)
Event Records
Communication_R Enable or Disable =____________________
Pick Up Enable or Disable =____________________
Trip Enable or Disable =____________________
Alarm Enable or Disable =____________________
Display password
Admin 1111 - 9999 =____________________
External CT Ratio
Primary Current 1 1000 A =____________________
Secondary Current 1A or 5A =____________________
Mode Enable or Disable =____________________
PT Ratio
Primary Voltage 1 800 V =____________________
Secondary Voltage 110 230 V =____________________
PT Ratio Enable Enable or Disable =____________________
Mode Change
Input 1 Freely Programmable =____________________
Input 2 Freely Programmable =____________________
Mode Enable or Disable =________________________
Phase Selection
Phase Selection Two Phase or Three Phase =____________________
Latched Trip
Latched Trip Enable or Disable =____________________
Feeder Type
Feeder Type Motor or Non Motor =____________________
Protection Settings
Overload
Over Current
Under Current
Current Unbalance
Earth Fault
Re-acceleration
Voltage Dip 20 90 % VN =____________________
Voltage Restoration 65 95 % VN =____________________
Restart Time 0.2 60 seconds =____________________
Restart Delay 4 1200 seconds =____________________
Hysteresis Band
Current 3 15 % =____________________
Voltage 3 15 % =____________________
Frequency 1 15 % =____________________
Communication Settings
IO Settings
Input 1
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 4
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 5
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 6
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Output 1
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Output 2
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Output 3
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Output 4
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Expansion IO Module 1
Input 1-1
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 1-2
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 1-3
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 1-4
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 1-5
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 1-6
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 1-7
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 1-8
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Output 1-1
(Visible if Module Type = 4DI+2DO)
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Output 1-2
(Visible if Module Type = 4DI+2DO)
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Expansion IO Module 2
Input 2-1
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2-2
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2-3
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2-4
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2-5
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2-6
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2-7
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 2-8
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or =____________________
0.1 60 seconds
Contactor Feedback2)
Output 2-1
(Visible if Module Type = 4DI+2DO)
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Output 2-2
(Visible if Module Type = 4DI+2DO)
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Expansion IO Module 3
Input 3-1
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3-2
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3-3
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3-4
(Hidden if Module Type = None)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3-5
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3-6
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3-7
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Input 3-8
(Visible if Module Type = 8DI)
Mode
(Visible if Type = Start1 or Start2 or Maintained or Momentary =____________________
Start3 or Start4)
Validation Period
(Hidden if Type = None or Contactor Feedback1 0.1 60 seconds =____________________
or Contactor Feedback2)
Contactor Time
(Visible if Contactor Feedback1 or 0.1 60 seconds =____________________
Contactor Feedback2)
Output 3-1
(Visible if Module Type = 4DI+2DO)
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Output 3-2
(Visible if Module Type = 4DI+2DO)
Mode =____________________
Level or Pulse
(Hidden if Type = None)
Parameter mapping
COMPlogic Settings
Truth Tables
Signal Conditioners
Signal Conditioner 1
Signal Conditioner 2
Counters
Counter 1
Counter 2
Timers
Timer 1
Timer 2
Overview The MCOMP Suite can run in MCOMP of ine mode as well. In this
case, settings may be saved for future use. If the Relay is
This section provides a detailed description of local interfacing
connected to a computer and communications are enabled, the
methods available with the Relay. There are two local modes
Relay can be programmed from the setting screens.
available for a user to interface with the Relay.
MCOMP Suite Interface.
Software Pre-requisites:
Display Interface.
Operating System supported is Microsoft Windows XP, Vista
and Windows 7.
MCOMP Suite Interface
Microsoft .NET Framework 3.5 or higher
MCOMP Suite is software available with the Relay through which
MCOMP Suite: (in MCOMP Suite folder).
a user can monitor, control or con gure the Relay, also serves as a
strong diagnostic tool for troubleshooting purpose. A PC is
required to host this software through which it can communicate Hardware Pre-requisites:
with the Relay. The MCOMP Suite can be used only after the
installation of .NET Framework 3.5 Service Pack 1 or higher. Minimum memory space required on root drive of hard disk is
1GB.
With MCOMP Suite, it is possible to:
Pentium 4 computer with 2GHz speed and 512MB RAM.
monitor and meter the data: Various metering parameters
such as 3-Phase Voltage, 3-Phase Current, Frequency, Phase RS485 Converter.
Sequence and parameters related to Power and Energy can be
monitored. The status of Digital inputs and outputs can also be
Installation Guide
monitored.
.NET Framework 3.5 Service Pack installation
program and modify the settings: The software allows a
user to set the values as per requirement. After ensuring the minimum requirements indicated earlier, use
the following procedure to install the .NET Framework 3.5 Service
read actual values: A user can get the actual motor running
Pack 1 (If it is not installed, install the framework from the folder
values.
'Framework3.5SP1').
read motor status: A user can check the status of motor -
1. Double click on FrmWrk3.5sp1, to get the setup le
run, stop or trip condition.
Dotnetfx35sp1.exe.Double click on Dotnetfx35sp1.exe to install
read pre-trip & trip cause data and number of event .NET Framework 3.5 Service Pack 1.
records: A user can get the recent 5 trip records and causes for
the trips.
Screenshot - 1
Screenshot - 2 Screenshot - 4
Screenshot - 3
Screenshot - 1
2. Multi-version MCOMP Suite setup wizard guides the user 3. Select the installation path by pressing Browse button. Press
through the steps required to install Multi-version MCOMP Suite Next button to continue with the setup. (Multi-version MCOMP
on computer. Press Next button to continue. Suite can install for all users who uses this computer or for self
depending on access).
Screenshot - 2 Screenshot - 3
Screenshot - 4 Screenshot - 5
MCOMP Suite Installation 2. Double click on the above icon to install MCOMP Suite from
MCOMP Suite multiversion setup in two ways Manual Selection
Using Multi-version MCOMP Suite user can install MCOMP Suite.
and Auto Selection:
1. Double click on Multi-version MCOMP Suite icon
In case of Manual Selection: Select the MCOMP Firmware Version
and click on Install MCOMP Suite option.
In case of Auto Selection user can select the MCOMP version
directly by reading MCOMP rmware version from the Relay and
Click on Install MCOMP Suite option.
Access
Sr. No. Login Type Function
Read Write
1 Admin √ √ Provided with additional privileges and system data access
2 Supervisor √ √ No administrative privileges on system data access. User can only change/modify the Relay settings.
3 User √ √ Read only mode. User can not change/modify the Relay settings.
Monitoring Mode
Options
Click on the Options tab to con gure the communication To connect the MCOMP Suite through the Display, select the
settings required for the MCOMP Suite. User can select the check box Connect through Display. The user can also select a
appropriate COM port, to which the Relay is connected. Other theme from the drop down box as per the requirement.
parameters such as Device ID, Baud Rate, Parity and Stop Bits will
remain same.
Click on Change Password tab to change the existing password. Click on Switch To Con guration Mode tab to view the
In this case user has to enter old password and then set a new following window.
password. The MCOMP Suite will validate the old password and
stores the new password.
Zoom to Fit
Con g Report
Zoom In
Click on New User tab to create a new login account. Click on Supervisor tab to view list of supervisors. This option
allow administrator to block or unblock a supervisor.
User
Start Monitoring
Click on Start Monitoring tab to monitor various measurable
parameters. If the Relay is connected to PC and the
communication is working without any error, then MCOMP Suite
will display a system message: MCOMP Online!!!
The Trip indicator in the MCOMP Suite glows red when the
Relay senses trip condition. Click on Trip tab to view trip Note: On occurrence of an error, the MCOMP Suite will display an error
records. The trip record window shows the details of the last message Error in reading the data from MCOMP. Retry again. Check the
ve trips along with causes in FIFO (First In First Out) sequence: connection between MCOMP Suite and the Relay for resolving an error.
Trip Records
Event Records
Click on Start Curve tab to view the last starting curve stored
by the Relay. Press Plot Graph to plot the graph of starting
current Vs time. The curve stored can also be compared with
the present curve using the Compare Graph option.
- This window shows the alarm/pickup source, date and time of
occurrence.
- Click Refresh to retrieve the last stored event records.
- Click Report to generate a report of event records with date
and time.
Note: Control option can be used only when the MCOMP Suite is online. Note: On occurrence of any error if the MCOMP is not connected, then
MCOMP Suite will show an error message Error in writing . Check the
connection between MCOMP Suite and the Relay for resolving an error.
Special Commands
The user can send individual commands to the Relay using Special
Command option. Special Command is used to check the Relay
status and also can used for diagnostic and troubleshooting
purpose.
Click on Special Command tab to enter the command terminal.
The status bar shows the status of the sent command and action
taken.
Note: The user can shift to con guration mode if the Relay is of ine. In con guration mode the user can set the
following parameters:
System settings
Protection settings
Communication settings
IO settings
Parameter settings
Read Selected
This option is used to read selected con guration les from the
Relay.
1. Click on Read Selected tab to read only the selected 5. If MCOMP Suite is unable to read the le from MCOMP, it will
con guration parameters. The MCOMP Suite will prompt the user give an error message as Read failed
to save the con guration or not. Select Yes to save the
con guration else select No.
Write Selected
2. Enter a name to save the con guration le in the below
window.
This option is used to write selected con guration les into the
Relay.
3. After saving the con guration, the MCOMP Suite prompts the
user to read the le. Select Yes option in the pop-up window to 2. MCOMP Suite will prompt to con rm if the con guration
read the le. needs to be saved. Select YES to save the con guration in case
user wants to save the le.
Write All
This option can be used to write all the con guration les into the
Relay. Operation philosophy is the same as of Write Selected le
menu. After write completion, the MCOMP will give a message
as, All Setting Files written Successful!!!.
4. After saving the con guration, MCOMP Suite will prompt for
con rmation to write the le. Select Yes to write the
con guration else select NO.
Note: It is strictly recommended to perform read all operation before writing any
settings into the MCOMP relay.
New File
5. After completion, the MCOMP will give a message as, File
Write Successful!!
Save File
Read All
Open File
Modbus Settings:
To navigate to the Modbus Settings, follow the path shown
below:
The pro bus setting window displays all the available settings.
IO settings allow the user to con gure the basic, expansion digital
Inputs/ digital outputs and analog outputs as applicable.
Click on IO Settings tab to view following window:
Click on 3I/1O Truth Table tab to view all available setting options.
Display Interface
The Display is used an operator interface to view/edit the Relay
settings and can also be used for metering, monitoring and
control of the Relay. The Display acts as a mediator between the
Relay and the MCOMP Suite on PC with the help of USB cable.
Figure 9-1 : Display shows the Display and Table 9 2 shows the
Display element description. For Display overview and connection
details refer Installation chapter.
1 Communication/ Power LED Green when the Display is powered ON and red when it is fetching/processing data
from/to the Relay.
6 Return Key Move into the previous level within a menu or a function.
7 Enter Key Move into the next level within a menu or a function.
8 USB front port Connect to a PC for configuring the Relay through the MCOMP Suite.
10 OLED Display OLED Display for monitoring the readings, viewing settings and records.
Operation Guide healthy between the Display and the Relay then following screen
will appear. It is the default screen of the Display.
Power on the Display as discussed in Installation chapter.
Ir : 0.0A
After Power On, the following screen appears with PWR/COMM
LED showing green color. Iy : 0.0A
Ib : 0.0A
Iavg : 0.0A
Note: The values of measurement shown in the above screen are for
representational purpose only. The Display will show the actual values
Ver X.XX measured by the Relay.
Icon Description
Metering: View all metering Press ENT key to view Metering parameters. Press UP/DOWN
parameters. navigation key for viewing various metering parameters.
Settings: View / Edit all setting
parameters. Metering
View Record: View details of trip
and event records. Ir : 0.0A
Commands: Issue commands to
the Relay. Iy : 0.0A
Display: Change Display related Ib : 0.0A
settings like contrast, language etc,.
Connect To PC: The Display enters
in the PC connection mode where
user can configure the Relay with
the MCOMP Suite through the
Display.
Settings Settings
Motor Voltage
Auxiliary Supply
Edit Select Protection from the Settings menu and press ENT key.
View Settings
System
In Edit mode, user can edit or change the setting parameters and
Protection
apply the same in the Relay. In View mode, user can only view the
setting parameters currently stored in the Relay. Digital I/O
On the selection of Edit mode, the Display will prompt for a four
digit password for authenticity. Valid password range is from
0000 to 9999. The list of Protections will be displayed. Use UP/DOWN arrow
keys to navigate to all other Protections.
To enter password, use UP/DOWN arrow to select the digit. Press Overload
ENT key to save the current digit and to move to the next digit. Locked Rotor
Repeat the same procedure for other digits.
Phase Reversal
Once the correct password is entered, Settings screen will be
displayed as shown below:
System Overload
ThMem : Enable
The Settings screen consists of four con guration les, which can
be viewed and/or edited.
To set the each protection parameter, follow the procedure given
1. System in Relay Con guration through the Display.
2. Protection
3. Digital I/O
4. Communication
Digital I/O Settings Note: Type eld is not editable through the Display and it is xed as per
Select Digital I/O from the settings menu and press ENT key. hardware con guration.
Settings
To set communication parameters, follow the procedure given in
System Relay Con guration through the Display.
Protection
View Records
Digital I/O
To view trip/event records of the Relay, select View Records icon
Press ENT key to con gure respective Digital I/O and analog by navigating in the main menu screen using up/down arrows.
output.
VIEW RECORDS
Digital I/O
Digital I/P1
Digital I/P2
Digital I/P3
Press ENT key to enter into records screen. User can view two
Select the required input by pressing UP/DOWN key and press types of records:
ENT key to con gure the settings.
View Records
Digital I/P 1
Trip
Type : None
Event
T Valid : 0.10 Sec
Trip records
To set any digital input/output and analog output, follow the
At any given time, maximum ve Trip records can be stored in First
procedure given in Relay Con guration through the Display.
In First Out (FIFO) sequence. Press ENT key to view trip records.
Trip
Communication Settings
Trip Counter
Select Communication from the settings menu and press ENT
key. Trip Record 1
Protection
Following parameters are available in Trip records:
Digital I/O Trip cause
Communication Date
Time
Press ENT key to con gure respective communication protocol
depending on the Relay hardware con guration. Currents (Ir, Iy, IB, Ie)
Voltages (Vr, Vy, Vb)
Mode : RTU
Use UP/DOWN arrow keys to navigate to the Trip Record 1.
Node :1 Press ENT key to see trip records. Press UP/DOWN key to see all
trip record parameters.
Ir : 10.0A
Commands
Fault : PickUp
11/11/2010
11:55:10:600
Commands
Commands can be sent to the Relay from the Commands menu
Contrast value
Power save
Rolling display
Press return key to end this mode, the Display will prompt for
Connect to PC
con rmation as follows:
In this mode, the Relay can be connected to the MCOMP Suite
through USB port of the Display. Disconnect ?
To enter in this mode, connect USB cable from front port available YES
on the Display to computer's USB port.
NO
Select the CONNECT TO PC icon on the main menu screen and
press ENT key to enter in to Connect to PC menu.
CONNECT TO PC
Select YES to end the PC mode.
Press ENT key, the Display will prompt for con rmation as shown
below.
CONNECT TO PC ?
YES
NO
Overview For balanced system, set the equal magnitude of all the 3 phases
(current and voltage) with balanced angles in the test kit & apply
This section allows the user to acknowledge and troubleshoot any
to the relay making balanced system. The applied values should
problems encountered during testing and commissioning of the
be greater than 10% of the set IFLC and VN values. Observe the
Relay.
current and voltage magnitude & compare with the expected
A complete functional check and calibration has been performed metering by taking CT/PT ratio into consideration (if enabled).
for each unit before it is shipped to ensure that the relay is fully Earth fault current, Current Unbalance in metering should be
functional. For testing and troubleshooting the relay at site, the zero.
reference data provided herein helps the user to check if the relay
For unbalance system, set the different magnitude & angles for
is functioning as per the desired speci cation and is properly
the all the 3 phases (current and voltage) in the test kit & apply to
connected in the motor feeder for the control inputs and outputs.
the relay making the system unbalanced. Observe the current and
voltage magnitude of all phases and compare with the expected
Testing metering by taking CT/PT ratio into consideration (if enabled).
IFLC = 1A ( set as per CM type) Inject the current Trip in 10.4 sec
Trip class = 10
IFLC = 1A ( set as per CM type) Inject the current Trip in 42.6 sec
Trip class = 10
If any DI configured as
INTERLOCK STOP is low.
Check Inhibit Status through Special commands in MCOMP
Thermal Capacity is beyond Suite or Commands in the Display menu.
Motor not the set threshold limit.
starting due to Make the system healthy by removing the Inhibit condition(s).
Inhibit condition. Unhealthy 3-phase voltage The relay will not allow to start the motor if inhibit condition
(if Voltage Connection is enabled). is present. If the motor has been started externally, the relay
will not protect the motor as it is in inhibit condition.
Motor is in trip condition.
If any DI configured as
STOP is low. Check the cause for the motor stop through special commands
in the MCOMP Suite or commands in the Display menu.
If any DI configured as
CONTACTOR FEEDBACK is low. Check physical wiring.
If any DI configured as Ensure that the contactor is picking up.
Motor is stopping. MAINTAINED START is low.
Set sufficient validation time for the DI in IO settings.
If any DI configured as
INTERLOCK STOP is low.
Full load current setting is not Ensure if proper CM type is connected and verify if the CM
as per the range of the Relay type is displayed in Monitoring mode of the MCOMP Suite or
CM type. Metering menu in the Display. Set proper Full load current (IFLC)
The Relay does and rated voltage in system settings as per the motor rating.
not measure/ 3-phase system selection is
display accurate improper. Check for 3-phase 3-wire or 3- phase 4-wire system selection in
values of voltages system settings.
and currents. Wiring error.
Check wiring and connection as per the drawing schematics.
Incompatibility between the Relay
and Display firmware. Consult the Relay manufacturer.
Special Commands
1 Plug in check Shows whether the Relay is connected to the MCOMP Suite or not.
2 MCOMP Status Shows the status for running motor, trip, inhibit, etc,.
3 Status of EEPROM read Shows the status of EEPROM for read operation.
4 Status of EEPROM Write Shows the status of EEPROM for write operation.
5 Status of the MCOMP file system Shows the status of setting files and internal file systems.
6 Capture starting curve Used to store the last starting curve, so as to compare the plots in the future.
8 Motor stop cause Shows all possible active causes for motor stop.
9 Read time from MCOMP Shows the time setting present in the Relay
10 Write PC time to MCOMP Sets the PC date and time in to the Relay
11 Clear Thermal memory Clears the thermal content stored in the Relay
12 Clear Energy values Clears all the Energy values stored in the Relay
13 Reset Number Start Command Clears number of starts stored in the Relay
14 Reset Number Stops Command Clears number of stops stored in the Relay
15 Reset Trip Counter Command Clears number of trips stored in the Relay
16 Reset Event Record Counter Command Clears number of events stored in the Relay
17 Reset Motor Run Hours Command Clears the motor run hours value stored in the Relay
18 Reset Total Motor Run Hours Command Clears the Total motor run hours value stored in the Relay
Table 10 4 shows a list of all possible inhibit causes shown by the Relay.
Sr No. Commands
1 Motor stopped through trip.
2 Motor stopped through the HMI/Display stop command.
3 Motor stopped through the digital input: Stop.
4 Motor stopped through the Digital Input: EStop.
5 Motor stopped through the communication stop command.
6 Motor stopped through the Interlock 1 configured as Stop.
7 Motor stopped through the Interlock 2 configured as Stop.
8 Motor stopped through the Interlock 3 configured as Stop.
9 Motor stopped through the Interlock 4 configured as Stop.
10 Motor stopped through the Interlock 5 configured as Stop.
11 Motor stopped through the Interlock 6 configured as Stop.
12 Motor stopped through the Interlock 7 configured as Stop.
13 Motor stopped through the Interlock 8 configured as Stop.
Sr No. Commands
Overview trip & event record parameters, DI/DO status and coil status.
Function codes for different registers are also mentioned in the
The Relay supports three communication protocols as Modbus
memory map. The Modbus RTU memory map shows the
serial, Pro bus DP and Modbus over TCP/IP. The memory map for
addresses for slow scan parameters. The addresses for fast scan
all these communication protocols is described below.
parameters will range from 30001 to 30016 and cannot be
changed. Different parameters can be con gured as fast scan
A] Modbus RTU Memory Map parameters at these addresses through MCOMP Suite.
Metering Data
Line Voltage
Average RMS
31019 0 3500 0.1 V 2 -
Phase Voltage
Total Power
Total Active MSW = 31039
31038 0 210000000 1 W 4
Power LSW = 31038
Total Reactive MSW = 31041
31040 0 210000000 1 VAR 4
Power LSW = 31040
Total Apparent MSW = 31043
31042 0 210000000 1 VA 4
Power LSW = 31042
Other Data
Value = 0 for 1-2-3
(R-Y-B)
Phase Sequence 31056 0 1 - - 2
Value = 1 for 1-3-2
(R-B-Y)
Temperature 31057 0 2000 0.1 0
C 2 -
Motor Operation
Number Of MSW = 31069
31068 0 4294967296 1 - 4
Starts LSW = 31068
Number Of
31070 0 65535 1/60 Minutes 2 -
Hours Motor Run
Total Number Of MSW = 31072
31071 0 4294967296 1/60 Minutes 4
Hours Motor Run LSW = 31071
Last Start Amps 31073 0 60000 0.1 A 2 -
MSW = 31075
Number Of Stops 31074 0 4294967296 1 - 4
LSW = 31074
DI Status 31076 2
Digital Input 1 Value = 0 for low input
31076.0 0 1 - - -
Status Value = 1 for high input
31076.6
Reserved To - - - - - Reserved
31076.15
DO Status 31077 2
Digital Output 1 Value = 0 for low Output
31077.0 0 1 - - -
Status Value = 1 for high Output
Digital Output 2 Value = 0 for low Output
31077.1 0 1 - - -
Status Value = 1 for high Output
Digital Output 3 Value = 0 for low Output
31077.2 0 1 - - -
Status Value = 1 for high Output
Digital Output 4 Value = 0 for low Output
31077.3 0 1 - - -
Status Value = 1 for high Output
31077.4
Reserved To - - - - - Reserved
31077.15
Flags 31078 2
0 = RTD Protection Enabled
Temp. Sensor 31078.0, 1 = PTC Protection Enabled
0 3 - - -
Type 31078.1 2 = Both RTD & PTC
Protections disabled
0 = 3Ph-4W System
System selection 31078.2 0 1 - - -
1 = 3Ph-3W System
0 = Voltage Connect Disabled
Voltage Connect Flag 31078.3 0 1 - - -
1 = Voltage Connect Enabled
31080.8
RESERVED to 0 1 - - - -
31080.15
Trip Record 1
MSW = 32002
Trip Cause 32001 0 1048575 - - 4 LSW = 32001
Refer Trip Record Table
MSW = 32005
Time Format 32004 0 134217727 - - 4 LSW = 32004
Refer Trip Record Table
0 = RTD Temperature
Protection
32018.0 1 = PTC Temperature
Temp. Sensor
0 2 - - Protection
Type 32018.1 2 = RTD & PTC
Temperature Protection
Disabled
2
System 0 = 3Ph-4W System
32018.2 0 1 - -
Selection flag 0 = 3Ph-3W System
0 = Voltage Connect
Voltage Connect
32018.3 0 1 - - Disabled
Flag
1 = Voltage Connect
Enabled
Trip Record 2
MSW = 32020
Trip Cause 32019 0 1048575 - - 4 LSW = 32019
Refer Trip Record Table
MSW = 32023
Time Format 32022 0 134217727 - - 4 LSW = 32022
Refer Trip Record Table
0 = RTD Temperature
Protection
1 = PTC Temperature
Temp. Sensor 32036.0 Protection
0 2 - -
Type 2 = RTD & PTC
32036.1
Temperature Protection
Disabled
2
System 0 = 3Ph-4W System
32036.2 0 1 - -
Selection flag 0 = 3Ph-3W System
0 = Voltage Connect
Voltage Connect
32036.3 0 1 - - Disabled
Flag
1 = Voltage Connect
Enabled
Trip Record 3
MSW = 32038
Trip Cause 32037 0 1048575 - - 4 LSW = 32037
Refer Trip Record Table
MSW = 32041
Time Format 32040 0 134217727 - - 4 LSW = 32040
Refer Trip Record Table
0 = RTD Temperature
Protection
1 = PTC Temperature
Temp. Sensor 32054.0 Protection
0 2 - -
Type 2 2 = RTD & PTC
32054.1
Temperature Protection
Disabled
System 0 = 3Ph-4W System
32054.2 0 1 - -
Selection flag 0 = 3Ph-3W System
0 = Voltage Connect
Voltage Connect
32054.3 0 1 - - Disabled
Flag 2
1 = Voltage Connect
Enabled
Trip Record 4
MSW = 32056
Trip Cause 32055 0 1048575 - - 4 LSW = 32055
Refer Trip Record Table
MSW = 32059
Time Format 32058 0 134217727 - - 4 LSW = 32058
Refer Trip Record Table
0 = Voltage Connect
Voltage Connect
32072.3 0 1 - - Disabled
Flag
1 = Voltage Connect
Enabled
Trip Record 5
MSW = 32074
Trip Cause 32073 0 1048575 - - 4 LSW = 32073
Refer Trip Record Table
MSW = 32077
Time Format 32076 0 134217727 - - 4 LSW = 32076
Refer Trip Record Table
0 = RTD Temperature
Protection
32090.0 1 = PTC Temperature
Temp. Sensor
0 2 - - Protection
Type 32090.1 2 = RTD & PTC
Temperature Protection
Disabled
2 0 = Voltage Connect
Voltage Connect
32090.3 0 1 - - Disabled
Flag
1 = Voltage Connect
Enabled
MSW = 32092
Trip counter 32091 0 4294967296 - - 4
LSW = 32091
Event Records 33001
EVENT Record 1
MSW = 33002
LSW = 33001
Event Source 33001 0 1048575 - - 4
Refer Event Record
Table
Event Cause 33003 0 3 - - 2 Refer Event Record Table
Date Format 33004 0 65535 - - 2 Refer Event Record Table
MSW = 32006
Time Format 33005 0 134217727 - - 4 LSW = 32005
Refer Event Record Table
MSW = 33008
LSW = 33007
Event Source 33007 0 1048575 - - 4
Refer Event Record
Table
MSW = 32012
Time Format 33011 0 134217727 - - 4 LSW = 32011
Refer Event Record Table
EVENT Record 3
MSW = 33014
LSW = 33013
Event Source 33013 0 1048575 - - 4
Refer Event Record
Table
MSW = 32018
Time Format 33017 0 134217727 - - 4 LSW = 32017
Refer Event Record Table
EVENT Record 4
MSW = 33020
- - LSW = 33019
Event Source 33019 0 1048575 4
Refer Event Record
Table
MSW = 32024
Time Format 33023 0 134217727 - - 4 LSW = 32023
Refer Event Record Table
EVENT Record 5
MSW = 33026
- - LSW = 33025
Event Source 33025 0 1048575 4
Refer Event Record
Table
MSW = 32030
Time Format 33029 0 134217727 - - 4 LSW = 32029
Refer Event Record Table
MSW = 33032
Event Counter 33031 0 4294967296 - - 4
LSW = 33031
Event Source
The Relay stores last ve trip records in its non-volatile memory. set high and rest all other fault bits remain low. In healthy
The memory addressing format for date, time and trip cause is condition all bits will be in reset condition. The date and time of
shown in Table A 1. Bits in register are assigned unique fault fault will be stored in its corresponding address.
cause. When the motor trips, the corresponding fault bit(s) will be
Trip Records
Example for
Trip Cause
Trip Trip Trip Trip Trip Fast Scan; if
Record 1 Record 2 Record 3 Record 4 Record 5 address
configured as
Current
32001.4 32019.4 32037.4 32055.4 32073.4 32011.4
Unbalance
Voltage
32001.7 32019.7 32037.7 32055.7 32073.7 32011.7
Unbalance
Over
32001.9 32019.9 32037.9 32055.9 32073.9 32011.9
Frequency
Excessive
32001.13 32019.13 32037.13 32055.13 32073.13 32011.13
Start Time
PTC Response
32002.4 32020.4 32038.4 32056.4 32074.4 32012.4
Resistance
Trip Records
Example for
Trip Cause
Trip Trip Trip Trip Trip Fast Scan; if
Record 1 Record 2 Record 3 Record 4 Record 5 address
configured as
PTC Short
32002.5 32020.5 32038.5 32056.5 32074.5 32012.5
Circuit
PTC Open
32002.6 32020.6 32038.6 32056.6 32074.6 32012.6
Circuit
Interlock 4 32002.7 32020.7 32038.7 32056.7 32074.7 32012.7
Interlock 5 32002.8 32020.8 32038.8 32056.8 32074.8 32012.8
Interlock 6 32002.9 32020.9 32038.9 32056.9 32074.9 32012.9
Interlock 7 32002.10 32020.10 32038.10 32056.10 32074.10 32012.10
Interlock 8 32002.11 32020.11 32038.11 32056.11 32074.11 32012.11
Interlock 9 32002.12 32020.12 32038.12 32056.12 32074.12 32012.12
Interlock 10 32002.13 32020.13 32038.13 32056.13 32074.13 32012.13
Interlock 11 32002.14 32020.14 32038.14 32056.14 32074.14 32012.14
Interlock 12 32002.15 32020.15 32038.15 32056.15 32074.15 32012.15
Address
Date Format
32003 32021 32039 32057 32075
Event Records
PTC Response
33002.4 33008.4 33014.4 33020.4 33026.4
Resistance
Event Records
Event Source
Event Cause
Event Records
Event Cause
Event Records
Address
Date Format
33004 33010 33016 33022 33028
TIME FORMAT
Event Records
Note: The memory map provided in this manual is for basic version of the Relay. Memory map may change depending on the add-on/optional functions
present in the Relay. In such cases, the user is recommended to consult the manufacturer for the appropriate memory map by providing the Relay
rmware version.
R Phase RMS
2 0 60000 0.1 V DF = 10
Voltage
Y Phase RMS
2 0 60000 0.1 V DF = 10
Voltage
B Phase RMS
2 0 60000 0.1 V DF = 10
Voltage
Average RMS
2 0 60000 0.1 V DF = 10
Voltage
Total Active
4 0 210000000 1 W MF = 1
Power
Total Reactive
4 0 210000000 1 VAR MF = 1
Power
Total Apparent
4 0 210000000 1 VA MF = 1
Power
Total Active
8 0 1.65564E+17 1 Wh MF = 1
Energy
Total Reactive
8 0 1.65564E+17 1 VARh MF = 1
Energy
Starting Peak
2 0 60000 0.1 A DF = 10
Current
Minutes
Hours Run 2 0 65535 1/60 DF = 60
5
Minutes
Total Hours Run 4 0 4294967296 1/60 DF = 60
5
Expansion Module
2 0 - - -
1 status
Refer Expansion Digital
Expansion Module
2 0 - - - I/O Status
2 status
Table
Expansion Module
2 0 - - -
3 status
Total Apparent
8 0 5.1246E+12 1 DF = 1
Energy
Number Of Stop
4 0 4294967296 1 - DF = 1
Operations
% Current
2 0 100 1 % DF = 1
Unbalance
DI-DO/ Timer/
Refer Combined word
Counter- Signal 2 0 - - -
Table
Conditioner
1 = clears energy
Output Byte 1 1.6 Clear hour run
0 = withdraw command/no action
Data Representation
x 0 to 7 Not applicable
5 DI Channel 6
2 DI Channel 3
1 DI Channel 2
0 DI Channel 1
x 0 to 7 Not applicable
4 to 7 Not applicable
1 DO Channel 2
0 DO Channel 1
3 to 7 Reserved Reserved
2 Module 3 Status
x 0 = Output Low
1 Module 2 Status
1 = Output High
0 Module 1 Status
5 01 - 8 DI Module
Module 3 Type
4 10 - 4DI 2DO Module
x+1 3 01 - 8 DI Module
Module 2 Type
2 10 - 4DI 2DO Module
1 01 - 8 DI Module
Module 1 Type
0 10 - 4DI 2DO Module
Profibus Data Index Bit Position Expansion Digital I/O Channel # Remarks
2 to 7 Reserved
Only if 4DI-2DO Module
1 DO Channel 2 0 = Output Low
x 1 = Output High
0 DO Channel 1
7 DI Channel 8
6 DI Channel 7
5 DI Channel 6
0 = Output Low
4 DI Channel 5 1 = Output High
x+1
3 DI Channel 4 (first four DI for 4DI/
2DO module)
2 DI Channel 3
1 DI Channel 2
0 DI Channel 1
7 Truth Table 16
6 Truth Table 15
x
5 Truth Table 14
4 Truth Table 13
3 Truth Table 12
2 Truth Table 11
1 Truth Table 10
6 Truth Table 7
5 Truth Table 6
4 Truth Table 5
x+1
3 Truth Table 4
2 Truth Table 3
1 Truth Table 2
0 Truth Table 1
x 0 to 7 Not applicable
0 Signal Conditioner 1
x 0 to 7 Not applicable
0 Timer 1
x 0 to 7 Not applicable
0 Counter 1
7 Digital Output 2
6 Digital Output 1
5 Digital Input 6
2 Digital Input 3
1 Digital Input 2
0 Digital Input 1
5 Counter 2 output
2 Timer 1 output
1 Digital Output 4
0 Digital Output 3
Motor Status
x 0 to 7 Reversed Reversed
1 = motor running +
Iavg > 10% IFLC
7 Motor running_1
0 = motor stopped or
motor running +
Iavg < 10% IFLC
0 = high speed
6 Two Speed status
1 = low speed
1 = reverse direction
5 Motor Direction Status
0 = forward direction
x+1 1 = Pickup is present
4 Pickup Status
0 = No pickup
1 = Inhibit is present
3 Inhibit Status
0 = No Inhibit
1 = Alarm is present
2 Alarm Status
0 = No alarm
1 = Motor is tripped
1 Trip Status
0 = Motor is not tripped
1 = Motor is running
0 Motor Status
0 = Motor is stopped
Trip Cause
Profibus Size
Bit Position Min Value Max Value Trip Cause (If Particular bit in data=1)
Data Index (In Bytes)
7 0 1 Interlock - 12
6 0 1 Interlock 11
5 0 1 Interlock 10
4 0 1 Interlock 9
X 0
3 0 1 Interlock 8
2 0 1 Interlock 7
1 0 1 Interlock 6
0 0 1 Interlock 5
7 0 1 Interlock 4
2 0 1 Fail to Stop
1 0 1 Interlock 3
0 0 1 Interlock 2
7 0 1 Interlock 1
6 0 1 Successive Start
4 0 1 Phase Reversal
X+2 1
3 0 1 Phase Loss
2 0 1 Under Frequency
1 0 1 Over Frequency
0 0 1 Temperature
7 0 1 Voltage Unbalance
6 0 1 Under Voltage
5 0 1 Over Voltage
4 0 1 Current Unbalance
X+3 1
3 0 1 Under Current
2 0 1 Earth Fault
1 0 1 Locked Rotor
0 0 1 Overload
x 0 to 7 1 NA NA Reserved
x+1 0 to 7 1 NA NA Reserved
x+2 0 to 7 1 NA NA Reserved
2 to 7 NA NA Reserved
0 0 1 Communication Failure
Inhibit Status
Profibus
Bit Position Inhibiting parameter Remarks
Data Index
x 0 to 7 Reserved
4 to 7 Reserved
0 Interlock 11
7 Interlock 10
6 Interlock 09
5 Interlock 08
4 Interlock 07 0 = No Inhibit
x+2
3 Interlock 06 1 = Inhibit due to respective cause
2 Interlock 05
1 Interlock 04
0 Interlock 03
7 Interlock 02
6 Interlock 01
2 Trip
1 Under Voltage
0 No Voltage
Stop Cause
Profibus
Bit Position Stopping parameter Remarks
Data Index
4 to 7 Reserved
0 Interlock 12
7 Interlock 11
6 Interlock 10
5 Interlock 09
4 Interlock 08 0 = No Stop
x+1
3 Interlock 07 1 = Stopped due to respective cause
2 Interlock 06
1 Interlock 05
0 Interlock 04
7 Reserved
0 Contactor Feedback
7 Interlock 3
6 Interlock 2
5 Interlock 1
0 Trip
7 User Configurable Defined by MCOMP suite HMI
6 User Configurable (Refer Chapter 7 Communication for
x
5 User Configurable parameters that can be defined in
Status word
Profibus
Bit Position Description Remarks
Data Index
3 User Configurable
2 User Configurable
x
1 User Configurable
0 User Configurable
2 User Configurable
1 User Configurable
0 User Configurable
9 128I/2O Module 128 Input bytes and 2 output bytes data exchange.
10 138I/2O(All Data) Module 138 Input bytes and 2 output bytes data exchange.
Acyclic Data
Table A-20 shows acyclic read data available through Relay to the column shown in table is de ned through MCOMP suite HMI and
Pro bus master on Pro bus communication network. Index is the sequence number of the de ned/con gured parameter.
Acyclic Data
Acyclic Data
0 49 Trip Record 1 40
0 50 Trip Record 2 40
0 51 Trip Record 3 40
0 52 Trip Record 4 40
0 53 Trip Record 5 40
0 54 Event Record 1 16
0 55 Event Record 2 16
0 56 Event Record 3 16
0 57 Event Record 4 16
0 58 Event Record 5 16
0 59 254 Reserved -
Note: The memory map provided in this manual is for basic version of the Relay. Memory map may change depending on the add-on/optional functions
present in the Relay. In such cases, the user is recommended to consult the manufacturer for the appropriate memory map by providing the Relay
rmware version.
Reset Motor Run Hrs 00013 0 1 - - - 1 = Trigger Reset Motor Run Hrs CMD
Reset Total Motor Run Hours 00014 0 1 - - - 1 = Trigger Reset Total Motor Run Hours CMD
Force Single Coil (Function code - 05)
1 = Motor Running
Motor Status 10001 0 1 - - -
0 = Motor Stopped
1 = MPR Tripped
Trip Status 10002 0 1 - - -
0 = MPR Not Tripped
1 = Alarm present
Alarm Status 10003 0 1 - - -
0 = No Alarm
1 = Inhibit present
Inhibit Status 10004 0 1 - - -
0 = No Inhibit
1 = Pickup present
Pickup Status 10005 0 1 - - -
0 = No Pickup
1 = MPR is Calibrated
Calibration 10011 0 1 - - -
0 = MPR is not Calibrated
1 = Reverse
RDOL Direction Status 10015 0 1 - - -
0 = Forward
Reserved 10016 0 1 - - - -
1 = No Voltage Inhibit Occurred (Voltage Connect
RDOL Direction Status 10017 0 1 - - - Enable but Applied Voltage is less than 10 % Vn)
0 = No voltage inhibit not occurred
1 = Under-voltage alarm inhibit occurred (Voltage
Under-voltage Alarm Connect Enable but Applied Voltage is less than
10018 0 1 - - -
Inhibit Status Under voltage Alarm Set Value & Above 10 % Vn)
0 = Under-voltage alarm inhibit not occurred
The metering data, trip & event record data addresses are same as mentioned in Modbus RTU map.
ETHERNET SW VERSION
Overload Protection
Pickup Set
Value -(Pickup
Overload pick up 40042 Set Value 10 % 2 -
*Current
Band/1000)
Alarm pick up 40043 800 1000 10 % 2 -
Pickup Set
Value -(Pickup
Alarm reset 40044 Set Value 10 % 2 -
*Current
Band/1000)
Thermal Memory
10045 5 30 1 % 2 -
Reset Value
Bit 0: 0 = Disable;
Thermal memory (TM) 1 = Enable
ON/OFF:1 (Bit 0) Bit 1: 0 = Disable;
Alarm (AL) ON/OFF:1 1 = Enable
TM = 0 TM = 1
(Bit 1) Bit 2: 0 = Disable;
AL = 0 AL = 1
Pause Settings (PS) 1 = Enable
PS = 0 PS = 1
ON OFF:1 (Bit 2) Bit 8: 0 = Disable;
40048 MRL = 0 MRL = 1 - - 2
Reserved: (bit 3 to bit 7) 1 = Enable
MRR = 0 MRR = 1
Modes of Reset (MRL): Bit 9: 0 = Disable;
MRC = 0 MRC = 1
Local/Manual:1 (Bit 8) 1 = Enable
MRA = 0 MRA = 1
Modes of Reset (MRR): Bit 10: 0 = Disable;
Remote: 1 1 = Enable
(Bit 9) Bit 11: 0 = Disable;
1 = Enable
Modes of Reset:
Remote (MRR): 1 (Bit 9)
Modes of Reset: Bit 10: 0 = Disable;
Communication/Serial 1 = Enable
(MRC): 1 (Bit 10) Bit 11: 0 = Disable;
Modes of Reset: Auto 1 = Enable
(MRA): 1
(Bit 11)
Temperature Protection
RTD Temperature
40069 RTD Pickup set 20 10 ºC 2 -
Alarm Set
RTD Temperature
40070 RTD Pickup set 25 10 ºC 2 -
Alarm Reset
RTD Temperature
250 12500 -
Trip Delay 40071 50 Sec 2
PTC Trip delay 5 3000 -
0 = Vector Sum
1 = CBCT
If user Select
Vector Sum
Pickup Set Range =
E/F Type 40079 0 1 - - 2
25 to 500% of IFLC
CBCT
Pickup Set Range =
0.1 to 20 A
Default = 0.1 A
200 5000 10 % -
E/F pick up 40080 or 2
1 200 10 A -
900 900
E/F Alarm pick up 40082 10 % 2 -
1 200
Voltage Unbalance
40089 50 500 10 % 2 -
pick up
Voltage Unbalance
40091 900 900 10 % 2 -
Alarm Set
40092
Pickup Set Value -
Voltage Unbalance (Pickup Set Value *
10 % 2 -
Alarm Reset Current Hysteresis
40093
Band/1000)
Voltage Unbalance
10 1000 50 Sec 2 -
Trip Delay
Over Voltage
40095 1010 1300 10 % 2 -
pick up
Over Voltage
40097 950 950 10 % 2 -
Alarm Set
Over Voltage
40099 10 1250 50 Sec 2 -
Trip Delay
Under Frequency
40101 940 980 10 % 2 -
pick up
Under Frequency
40103 1010 1010 10 % 2 -
Alarm Set
Under Frequency
40105 50 1500 50 Sec 2 -
Trip Delay
Over Frequency
40107 1010 1050 10 % 2 -
pick up
Over Frequency
40109 990 990 10 % 2 -
Alarm Set
Over Frequency
40111 50 1500 50 Sec 2 -
Trip Delay
Re Acceleration
Voltage
40117 650 950 10 % 2 -
Restoration
Re Acceleration
40118 10 3000 50 Sec 2 -
restart time
Re Acceleration
40119 200 60000 50 Sec 2 -
restart delay
Bit 0:
Re Acceleration
0 = Disable
Enable/Disable: 1
1 = Enable
(Bit 0) 40120 0 1 - - 2
Bit 1:
Aux & Motor Supply:
0 = Same;
1 (Bit 1)
1 = Separate
(Bit 9)
Modes of Reset
(MRC): Bit 10: 0 = Disable;
Communication/ 1 = Enable
Serial:1 (Bit 10) Bit 11: 0 = Disable;
Modes of Reset 1 = Enable
(MRA): Auto: 1
(Bit 11)
Over current
40134 900 900 10 % 2 -
Alarm Set
Over current
40136 5 500 50 Sec 2 -
Trip Delay
Motor Settings
Motor Voltage 40152 380 480 1 V 2 Setting must be 380 or 415 or 480
5 = Class 5
10 = Class 10
15 = Class 15
Trip Class 40155 5 40 1 - 2
20 = Class 20
25 = Class 25
30 = Class 30
0 = 3 Phase 4 Wire
System type 40159 0 1 1 - 2
1 = 3 Phase 3 Wire
MCOMP Software
0-DOL
Type of starter 40164 0 4 1 - 2 1-RDOL
2-Star Delta
Max value of Time in star =
Time in Star 40165 50 1500 50 Sec 2
(Starting time -1) seconds
9 - Local Only
10 - Remote Only
When COMMUNICATION Selected
---------------------------------
11 - Local Only
12 - Remote Only
External CT settings
EventPickup (EP): 1
(Bit 0) Bit 0 - 0 = Disable/
EventTrip (ET): 1 1 = Enable
(Bit 1) Bit 1 - 0 = Disable/
EventAlarm (EA): 1 ES = 0 ES = 1 1 = Enable
(Bit 2) ET = 0 ET = 1 Bit 2 - 0 = Disable/
Reserved: 5 EA = 0 EA = 1 1 = Enable
40172 - - 2
Auto Start Detect AS = 0 AS = 1 Bit 8 - 0 = Disable/
(AS): 1 (Bit 8) VAS = 0 VAS = 1 1 = Enable
Voltage Auto Stop CAS = 0 CAS = 1 Bit 9 - 0 = Disable/
(VAS): 1 (Bit 9) 1 = Enable
Current Auto Stop Bit 10 - 0 = Disable/
(CAS): 1 (Bit 10) 1 = Enable
Reserved1: 5
Motor Tag
Modbus
0 = 9600
Baud Rate 40193 0 1 - - 2
1 =19200
0 = No parity
Parity 40194 0 2 - - 2 1 = Even Parity
2 = Odd Parity
0 = 1 Stop bit
Stop Bits 40195 0 1 - - 2
1 = 2 Stop bits
Modbus
0 = MODBUS
Mode 40196 0 2 - - 2 1 = Profibus
2 = Ethernet
Ethernet
Bit 0
Mode: DHCP: 1(Bit 0)
0 -Disable / 1 - Enable
Time Zone Sign: 1(Bit 1) 40203 0 1 - - 2
Bit 1
Reserved: (Bit 2 to Bit 15)
0 = '-' / 1 = '1
4294967
IP Address 40204 0 - - 4
296
4294967
SNTP Server Address 40210 0 - - 4
296
Input 1
Bit 0 - Reset
Bit 1- Start 1
Bit 2 - Start 2
Bit 3 - Stop
Bit 4 - Local/Remote
(0 - Local and 1 - Remote)
Bit 5 - Interlock 1
Bit 6 - Interlock 2
Mode- Display/
Bit 7 - Interlock 3
Local/Remote/ 40231 1 8192 1 - 2
Bit 8 - ESTOP
Comm
Bit 9 -Contactor Feedback
Bit 10 - Start 3
Bit 11 - Start 4
Bit 12 - Test
Bit 13 - None
========
1 - Enable
0 - Disable
0 = Disable
1 = Alarm
2 = Trip and Trip Delay
3 = Interlock 1
4 = Interlock 2
Interlock Config 40233 1 1024 1 - 2 5 = Interlock 3
6 = Local Reset
7 = Communication Reset
8 = Auto Reset
9 = Remote Reset
10 = STOP
Input 2
Bit 0 - Reset
Bit 1- Start 1
Bit 2 - Start 2
Bit 3 - Stop
Bit 4 - Local/Remote
(0 - Local and 1 - Remote)
Bit 5 - Interlock 1
Bit 6 - Interlock 2
Bit 7 - Interlock 3
Type of Input 40235 1 8192 1 - 2
Bit 8 - ESTOP
Bit 9 -Contactor Feedback
Bit 10 - Start 3
Bit 11 - Start 4
Bit 12 - Test
Bit 13 - None
========
1 - Enable
0 - Disable
0 = Disable
1 = Alarm
2 = Trip and Trip Delay
3 = Interlock 1
4 = Interlock 2
Interlock Config 40237 1 1024 1 - 2 5 = Interlock 3
6 = Local Reset
7 = Communication Reset
8 = Auto Reset
9 = Remote Reset
10 = STOP
Input 3
Bit 0 - Reset
Bit 1- Start 1
Bit 2 - Start 2
Bit 3 - Stop
Bit 4 - Local/Remote
(0 - Local and 1 - Remote)
Bit 5 - Interlock 1
Bit 6 - Interlock 2
Bit 7 - Interlock 3
Type of Input 40239 1 8192 1 - 2
Bit 8 - ESTOP
Bit 9 -Contactor Feedback
Bit 10 - Start 3
Bit 11 - Start 4
Bit 12 - Test
Bit 13 - None
========
1 - Enable
0 - Disable
0 = Disable
1 = Alarm
2 = Trip and Trip Delay
3 = Interlock 1
4 = Interlock 2
Interlock Config 40241 1 1024 1 - 2 5 = Interlock 3
6 = Local Reset
7 = Communication Reset
8 = Auto Reset
9 = Remote Reset
10 = STOP
Input 4
Bit 0 - Reset
Bit 1- Start 1
Bit 2 - Start 2
Bit 3 - Stop
Bit 4 - Local/Remote
(0 - Local and 1 - Remote)
Bit 5 - Interlock 1
Bit 6 - Interlock 2
Bit 7 - Interlock 3
Type of Input 40243 1 8192 1 - 2
Bit 8 - ESTOP
Bit 9 -Contactor Feedback
Bit 10 - Start 3
Bit 11 - Start 4
Bit 12 - Test
Bit 13 - None
========
1 - Enable
0 - Disable
0 = Disable
1 = Alarm
2 = Trip and Trip Delay
3 = Interlock 1
4 = Interlock 2
Interlock Config 40245 1 1024 1 - 2 5 = Interlock 3
6 = Local Reset
7 = Communication Reset
8 = Auto Reset
9 = Remote Reset
10 = STOP
Input 5
Bit 0 - Reset
Bit 1- Start 1
Bit 2 - Start 2
Bit 3 - Stop
Bit 4 - Local/Remote
(0 - Local and 1 - Remote)
Bit 5 - Interlock 1
Bit 6 - Interlock 2
Bit 7 - Interlock 3
Type of Input 40247 1 8192 1 - 2
Bit 8 - ESTOP
Bit 9 -Contactor Feedback
Bit 10 - Start 3
Bit 11 - Start 4
Bit 12 - Test
Bit 13 - None
========
1 - Enable
0 - Disable
0 = Disable
1 = Alarm
2 = Trip and Trip Delay
3 = Interlock 1
4 = Interlock 2
Interlock Config 40249 1 1024 1 - 2 5 = Interlock 3
6 = Local Reset
7 = Communication Reset
8 = Auto Reset
9 = Remote Reset
10 = STOP
Input 6
Bit 0 - Reset
Bit 1- Start 1
Bit 2 - Start 2
Bit 3 - Stop
Bit 4 - Local/Remote
(0 - Local and 1 - Remote)
Bit 5 - Interlock 1
Bit 6 - Interlock 2
Bit 7 - Interlock 3
Type of Input 40251 1 8192 1 - 2
Bit 8 - ESTOP
Bit 9 -Contactor Feedback
Bit 10 - Start 3
Bit 11 - Start 4
Bit 12 - Test
Bit 13 - None
========
1 - Enable
0 - Disable
0 = Disable
1 = Alarm
2 = Trip and Trip Delay
3 = Interlock 1
4 = Interlock 2
Interlock Config 40253 1 1024 1 - 2 5 = Interlock 3
6 = Local Reset
7 = Communication Reset
8 = Auto Reset
9 = Remote Reset
10 = STOP
Output 1
Bit 0 - Alarm
Bit 1 - Interlock 1
Bit 2 - Interlock 2
Bit 3 - Interlock 3
Bit 4 - Follow 1
Bit 5 - Follow 2
Bit 6 - RUN
Bit 7 - RDOL-Forward Relay
Type of Output 40255 1 16384 1 - 4
Bit 8 - RDOL-Reverse Relay
Bit 9 - Star
Bit 10 - Delta
Bit 11 - Trip
Bit 12 - Main
Bit 13 - Drive Available
=====
1 - Enable/0 - Disable
Output 2
Bit 0 - Alarm
Bit 1 - Interlock 1
Bit 2 - Interlock 2
Type of Output 40260 1 16384 1 - 4 Bit 3 - Interlock 3
Bit 4 - Follow 1
Bit 5 - Follow 2
Bit 6 - RUN
Output 3
Bit 0 - Alarm
Bit 1 - Interlock 1
Bit 2 - Interlock 2
Bit 3 - Interlock 3
Bit 4 - Follow 1
Bit 5 - Follow 2
Bit 6 - RUN
Bit 7 - RDOL-Forward Relay
Type of Output 40265 1 16384 1 - 4
Bit 8 - RDOL-Reverse Relay
Bit 9 - Star
Bit 10 - Delta
Bit 11 - Trip
Bit 12 - Main
Bit 13 - Drive Available
=====
1 - Enable/0 - Disable
Output 4
Bit 0 - Alarm
Bit 1 - Interlock 1
Type of Output 40270 1 16384 1 - 4 Bit 2 - Interlock 2
Bit 3 - Interlock 3
Bit 4 - Follow 1
Bit 5 - Follow 2
Bit 6 - RUN
Bit 7 - RDOL-Forward Relay
Bit 8 - RDOL-Reverse Relay
Bit 9 - Star
Bit 10 - Delta
Bit 11 - Trip
Bit 12 - Main
Bit 13 - Drive Available
=====
1 - Enable/0 - Disable
Analog Output
0 - Ir
1 - Iy
2 - Ib
3 - Iavg
4 - Vr
5 - Vy
6 - Vb
7 - Vavg
Type of Input 40275 0 15 1 - 2
8 - Vry
9 - Vyb
10 - Vbr
11 - Apparent Power
12 - Reactive Power
13 - Active Power
14 - Temperature
15 - Frequency
0 = Factory Set
Scale Factor 40280 0 1 1 - 2
1 = Manual
Hours 40503 0 23 - - 2 -
Date 40504 1 31 - - 2 -
Month 40505 1 12 - - 2 -
Year 40506 0 99 - - 2 -
Note: The memory map provided in this manual is for basic version of the Relay. Memory map may change depending on the add-on/optional functions
present in the Relay. In such cases, the user is recommended to consult the manufacturer for the appropriate memory map by providing the Relay
rmware version.
The Relay supports three communication protocols as Modbus One Digital Output to be selected as RUN.
serial, Pro bus DP and Modbus over TCP/IP. The memory map for Figure B 1 shows the DOL starter wiring diagram. The
all these communication protocols is described below. connections in the diagram are shown considering 3P-4W system.
The connection may be different for different type of system
selection.
A] Modbus RTU Memory Map
When the Relay receives START1 input, RUN output picks up after
DOL Starter
validating all the start inhibit conditions (Refer Inhibit Status in
This is the simplest and widely used type of starter. The selection chapter Testing and Troubleshooting). When the RUN output is
of a DOL starter is based on the rating of the motor. activated, the contactor picks up, which starts the Motor. When a
Basic settings required in the Relay for DOL starter: STOP command is received by the Relay, RUN output drops out,
contactor drops out and the motor stops.
Starter type to be selected as DOL.
R
Y
B
N
SFU / MCCB
FUSE L/+
N/-
1 2 3 4 71 72
2 4 6 N B Y R N/- L/+
3-PH.VOLTAGE AUX.VOLT
CONTACTOR
1 3 5 START
82
DIGITAL OUTPUT CONTACTS
61 Dl1
83
DIGITAL INPUTS
STOP 62 Dl2
63 Dl3 81
RESET 64 Dl4 85 CONTACTOR COIL
65 Dl5 86
66 Dl6 84
67 COM 88
89
R Y B 87
91 TRIP INDICATION
92
CBCT
CM UNIT 90
PWR/COMM
S1 MOTOR STATUS
S2 ALARM/PICKUP
R Y B RTD/PTC ANALOG O/P RS485 L
RST ENT
Tl1 Tl2 AO1 AO2 D+ D- TRIP Mini USB Port N
4-20mA OUTPUT
TO FIELD AMMETER
RTD/PTC
RDOL Starter When the Relay receives START1(forward start) input, FORWARD
RELAY output picks up after validating all the start inhibit
This type of starter is used when the motor is required to run in
conditions. When the FORWARD RELAY output is activated, the
both forward as well as reverse directions depending upon the
contactor A picks up starting the Motor in forward direction.
application.
When the Relay receives START2(reverse start) input, REVERSE
Basic settings required in the Relay for RDOL starter: RELAY output picks up after validating all the start inhibit
Starter type to be selected as RDOL. conditions. When the REVERSE RELAY output is activated, the
contactor B picks up starting the Motor in reverse direction. When
One Digital Input to be selected as START1. a STOP command is received by the Relay, FORWARD
One Digital Input to be selected as START2. RELAY/REVERSE RELAY output drops out, corresponding
contactor drops out and the motor stops.
One Digital Output to be selected as FORWARD RELAY.
When motor is running in forward direction and Relay receives
One Digital Output to be selected as REVERSE RELAY.
START2 input, it will ignore the command and will continue to run
Figure B-2 shows the RDOL starter wiring diagram. The in forward direction. When motor is running in reverse direction
connections in the diagram are shown considering 3P-4W system. and Relay receives START1 input, it will ignore the command and
The connection may be different for different type of system will continue to run in reverse direction.
selection.
R
Y
B
N
SFU / MCCB
FUSE L/+
N/-
1 2 3 4 71 72
2 4 6 2 4 6 N B Y R N/- L/+
3-PH.VOLTAGE AUX.VOLT
1 3 5 1 3 5
START1 82
DIGITAL OUTPUT CONTACTS
61 Dl1
START2 83
DIGITAL INPUTS
CM UNIT 90
PWR/COMM
S1 MOTOR STATUS
S2 ALARM/PICKUP
R Y B RTD/PTC ANALOG O/P RS485 L
RST ENT
Tl1 Tl2 AO1 AO2 D+ D- TRIP Mini USB Port N
4-20mA OUTPUT
TO FIELD AMMETER
RTD/PTC
STAR/DELTA Starter Figure B-3 shows the Star-delta wiring diagram. The connections
in the diagram are shown considering 3P-4W system. The
This type of starter provides two types of connections, Star and
connection may be different for different type of system selection.
Delta. During starting time, the star connection reduces the high
starting current and then automatically switches to delta after set When the Relay receives START1 input, MAIN and STAR output
time in star setting. picks up after validating all the start inhibit conditions. Also the
'time in star' timer starts. When the MAIN and STAR output is
Basic settings required in the Relay for STAR-DELTA starter:
activated, the contactor A and contactor C picks up starting the
Starter type to be selected as STAR-DELTA. Motor in reduced voltage condition. The 'time in star' timer
Time in Star setting to be set as per requirement. expires and STAR output drops out, dropping contactor C. The
DELTA output picks up after the set 'change over delay' timer
Star-Delta change over delay setting to be set as per expires. When the DELTA output is activated, the contactor B
requirement. picks up and motor comes in running condition. When a STOP
One Digital Input to be selected as START1. command is received by the Relay, MAIN and DELTA outputs drop
out, corresponding contactors drop out and the motor stops.
One Digital Output to be selected as MAIN.
The MAIN output remains in pick up condition during change
One Digital Output to be selected as STAR.
over between STAR to DELTA.
One Digital Output to be selected as DELTA.
R
Y
B
N
SFU / MCCB
FUSE L/+
N/-
1 2 3 4 71 72
N B Y R N/- L/+
3-PH.VOLTAGE AUX.VOLT
R Y B
START
82
DIGITAL OUTPUT CONTACTS
CBCT
61 Dl1
CM UNIT 83
DIGITAL INPUTS
62 Dl2
STOP
63 Dl3 81
CONTACTOR A COIL (MAIN)
S1 RESET 64 Dl4 85
65 Dl5 86
S2 66 Dl6 84
67 COM 88 CONTACTOR B COIL (STAR)
89
CONTACTOR A CONTACTOR B 87
CONTACTOR C 91 CONTACTOR C COIL (DELTA)
2 4 6 2 4 6 2 4 6 92
90
PWR/COMM
1 3 5 1 3 5 1 3 5
MOTOR STATUS
R1 Y1 B1 R2 Y2 B2
ALARM/PICKUP
RTD/PTC ANALOG O/P RS485 L
RST ENT
Tl1 Tl2 AO1 AO2 D+ D- TRIP Mini USB Port N
4-20mA OUTPUT
TO FIELD AMMETER
RTD/PTC
The MCOMP relay is suitable for non-motor load application as Conventionally two aux contacts, 1ON delay and 1 OFF delay
well. The application can be of heater feeder or MCCB feeder timer per feeder is required to implement the reacceleration
used in case of lighting load etc. scheme which causes the increase in module size, increase in cost
and reduction in reliability as the number of dependent
For such applications, one should correctly set the Feeder type
component increases.
in System setting as Non-Motor .
The MCOMP relay provides the re-acceleration function as an
Certain protections and related functions (alarm, trip, inhibit) are
inbuilt feature with no need of any additional aux contacts and
not available in case of Non-Motor application which are as
external timer.
follows:
The two cases in Re-acceleration supported by MCOMP are as
1. Thermal Overload
follows:
2. Locked Rotor
3. Current Unbalance
1. Motor Re-acceleration function:
4. Phase Loss
Voltage restores within 200 ms from the last voltage dip or
5. Phase Reversal no-voltage condition: If there is a sudden voltage dip in the
6. Under Current power source for a duration of less than 200 ms then the motor
should continue to run without any interruption. The output
7. Maximum number of starts contact of the Relay holds the contacts for 200 ms. The motor will
8. Excessive Start Time continue to run when voltage restores within 200 ms from the
last voltage dip or no-voltage condition.
9. All voltage based protections and functions
Whenever there is an attempt to change in this Feeder type
setting (in case of drive is running or not running), the relay and 2. Motor Re-start function:
display unit needs to be power recycled for successful intended Voltage restores after 200 ms from last voltage dip or no-
operation. voltage condition: If the voltage dip persists for more than 200
ms, then the motor will stop. In this case, if voltage is restored
within the restart time, then voltage will be validated for restart
C] Re-acceleration Application delay time. If the restored voltage persists for the set restart delay,
Re-acceleration is a method where the Relay restarts the motor then the motor will restart. However, if the motor is tripped due to
automatically without user intervention for momentary voltage UV fault during voltage dip condition, then after healthy
dips. The re-acceleration or motor restart function plays very restoration of voltage, the trip will be reset and the motor will be
important role in industries where the critical motor needs to be restarted. Table 6 16 lists the Re-acceleration Protection settings
restarted immediately (or with some delay) without manual available in the Relay.
intervention in case of process interruption due to under-
R R
Y Y
B B
N
SFU/MCCB SFU/MCCB
FUSE FUSE
EARTH
1 2 3 4 1 2 3 4
N B Y R N B Y R
3-PH.VOLTAGE 3-PH.VOLTAGE
E] Two Phase Voltage Inputs (R and Y phase input) Conventionally a separate winding heating contact with delay
Application timer is required to ful ll the requirement.
In certain applications where due to space constraint only two The relay provides a dedicated output called heater output for
phase inputs are required to be connected to the relay for voltage energizing the winding heating coil present in the feeder and
metering and protections, the MCOMP relay comes as an gives the setting of time delay as heater delay from 1 3600
intelligent option. sec in Digital output setting section. This eliminates the need of
extra timer required in the feeder to achieve the winding heating
There is a setting available in the relay as Phase Selection in
requirement in a compact scheme.
System Setting for the same. When selected as two phase, there
is no need to connect the third voltage phase to the relay and Refer digital output settings present in chapter 9 Settings for
relay will calculate the same internally. con guration of heater output of this application.
So it is recommended to restrict the maximum number of slave When connecting the nodes, ensure that the data cables are
devices (including spares) in a particular segment up to 26. User not mixed up.
may go beyond this as per feasibility study results. To achieve high interference resistance of the system against
electro-magnetic radiation, a shielded data cable (type A is
shielded) should de nitely be used.
Deciding repeater usage in a project:
The shielding is to be connected to the protective ground on
Repeater usage is mandatory if any of the following is true: both sides ensuring good conductivity via large-area shield
Number of devices in a segment (including master, clamps.
Redundancy modules, slave devices) exceeds 32 Equipotential bonding of all connected eld devices is also
Total segment length for desired transmission rate exceeds recommended.
beyond the permissible segment length. Ensure that the data cable is laid as far away from all high
Refer below table for standard segment length for each -current cables as possible and they should not run in parallel
transmission rate. as far as possible. If they need to cross, they should cross at
right angle.
Transmission rate Transmission range per Segment (m)
Stubs must absolutely be avoided.
9.6 kbps to 187.5 kbps 1000 m
The number of nodes which can be connected to a segment is
500 kbps 400 m
limited to 32.
1.5 mbps 200 m
The permissible length of a segment for a selected
3, 6, 12 mbps 100 m
transmission rate should be considered during routing of
Table B-3: Transmission range Pro bus cable.
Cable Segregation:
Below table shows the distances according to EN 50174-2 that metal isolating segment. Here, it is assumed that a metal partition
must be maintained between PROFIBUS cables (shielded data has the same effect as a cable shield.
cable) and other cables. The table also lists two variants with a
Spacing
Profibus cable and
cable for Without partition or with Partition made out of
Partition made out of Steel
non-metallic partition Aluminum
Signal Transmission
Network signals such as
PROFIBUS.
Digital data signals for PCs,
programming devices, 0 mm 0 mm 0 mm
printers, etc.
Shielded analog inputs or
outputs
Other shielded
e.g. power supply cables
Field Device
Drop Cable
3. Wiring problems:
Wrong cable used (e.g. using PA cable for DP segments).
Damaged cable (including squashed, over-bent)
Swapped cores at a device (B-RED rule broken)
Un-earthed screen (not connected at every device)
Figure B-10: Shielding and equipotential bonding system Too many devices (never more than 32 RS-485 drivers on a
segment).
Use of spur lines (keep short at lower bit rates and don t use at
Special requirements for transmission rates >1.5 Mbit/s:
higher bit rates).
Use of bit-rate greater than 1.5 Mbit/s requires special
connectors with built in inductors.
5. Damaged or uncerti ed devices
Spur lines are not allowed when using bit rates greater than
1.5 Mbit/s. Excessive connection capacitance.
The maximum segment length is 100m. Faulty or poor quality RS-485 driver chips
100%
Relay Thermal
Start Time = 10 Sec Curve
98% of FLC
Motor Current
Thermal
Memory = 100% Thermal OL
Protection Trip
Tripping of Motor on Thermal Overload during Running During running condition if the currents exceeds 98% of FLC the
state of the motor: Thermal Memory start increasing and if the memory reaches 100
% issue a trip command as per the time calculated by the relay.
Relay starts accumulating thermal memory during starting
condition and gets settle as soon as motor is started successfully.
100%
70%
Relay Thermal
Start Time = 10 Sec Curve
98% of FLC
Motor Current
Motor Starting
Motor Running
Thermal OL
Thermal Protection Trip
O/L Pick Up
Thermal Memory
= 100%
Effect on Excessive Start Time Protection due to setting When user is setting Iset = 85%, during Starting MCOMP relay
Iset = 85%: checks if the motor has gone above IFLC and whether it has come
back to 85% of IFLC within the set starting time. If the current
During excessive start time protection, MCOMP relay checks if the
drawn by the motor after starting time has just elapsed is greater
motor has gone above IFLC and comes back to the Iset or less
than 85% of IFLC then MCOMP issues a trip command on
than Iset (will be equal to IFLC in case of Iset=100%) as speci ed
Excessive Start Time Protection.
by the user within the set starting time (i.e. Time Delay Set in
Relay for Starting Time).
J] Watchdog Application
Locked rotor during starting state of the motor:
In the unlikely event of internal relay failure, the relay shall
Case a) Locked rotor condition occurs and resets before changeover one of its con gured output contacts so that user can
starting time expires: (i.e. during starting state of the motor and interpret that the relay has failed, thereby corresponding
after start command is issued) corrective or preventive action can be taken. To meet this,
watchdog register is available in MCOMP on Modbus
If the measured current is greater than the set value, locked rotor
communication protocol and as well as in MCOMP COMPlogic
timer gets activated and does not issue a trip command till
input list. This gives the user exibility to con gure the watchdog
starting time expires. If the measured current reduces below
bit in any of the Digital output/COMPlogic modules of the
Locked Rotor Pickup before the start time is elapsed, locked rotor
MCOMP. Following 10 individual watchdog error bits & 1
timer will get reset and trip will not be issued.
common bit obtained by logically OR all 10 watchdog bits is
available in MCOMPs COMP logic input list.
L.R. Delay
Lock Rotor Pickup 5. Vref error of Y-Phase Voltage Channel
Reset
2 Sec Lock Rotor Plot
6. Vref error of B-Phase Voltage Channel
7. Descriptor Error
Figure B-13: Motor does not trip on locked rotor (Starting state) 8. ADC Failure
9. RTC Failure
Case b) Locked rotor condition occurs and does not reset 10. CM detect error
before starting time expires:
11. Common watchdog bit
If the measured current is greater than the set value, locked rotor
User gets exibility to con gure the individual watchdog bits &
timer gets activated and does not issue a trip command till
the common watchdog bit into COMPlogic modules. These
starting time expires. Relay issues a trip command immediately
complogic modules can be assigned to any of the Digital output
after start time is elapsed if the current doesn t fall below Lock
of MCOMP to achieve intended functionality.
Rotor Pickup. Assumption: Starting Time = 10 Sec / Lock Rotor
Trip Delay = 2 Sec.
Starting Curve
L.R.
Pickup
Vref error Internal power supply failure. Metering of corresponding parameter will not be accurate
(for all channel) and can go random. Subsequently the protection
Component damage to long run
operation will be affected.
or end of life.
Vref error will get reset after troubleshooting & repairing.
Temperature drift.
Dry soldering of component short.
Descriptor error High voltage on EEPROM voltage High voltage on voltage supply channel will corrupt the
supply channel. data stored in EEPROM.
Noise on EEPROM data channel. Noise on data channel will write improper data into
EEPROM.
Component damage.
In case of temporary noise or over voltage on supply,
EEPROM memory will be unavailable for reading or writing
settings & settings will reset to default.
In above case EEPROM will become available for normal
operation again after Power recycle & descriptor error will
get reset.
In case of component failure, Descriptor error will get reset
after hardware repairing.
ADC Failure High voltage on ADC channel. Metering will be unde ned and proper protection
operation cannot be guaranteed.
Internal module failure.
RTC Failure RTC battery drained. Thermal overload, Re-acceleration, Max start per hour
calculation fails at power on.
RTC module failure
Time stamp will not be accurate
Repairing will be required for resetting error.
CM Detect Error CT module is not connected. Issues STOP command if Current Auto Stop is enabled.
CT wire is open or CT module If current auto stop is disabled, current based protection
disconnection. will be of ine.
MCOMP Auxiliary power recycling after Reconnecting CT
module cable will reset error.
VR VY VB VN
Y B
All other control wiring (DI/DO) as per requirement in the Phase Reversal
scheme.
Reference connection diagram for Current Module and Main unit Metering Info:
connection is shown below.
Following metering parameters needs to be ignored:
Iy, Ib, Iavg, Ie
Setting Requirement:
Phase sequence parameters
Voltage connect setting in system setting needs to be enabled.
Neu
Ph
VR VY VB VN
Y B
Larsen & Toubro Limited, Electrical Systems & Equipment - Head Of ce Registered Of ce:
7C, TC II, Tower B, Level 7, L&T Gate No. 5, Saki Vihar Road, Powai, Mumbai 400 072. L&T House, N. M. Marg
Tel: +91-22-6705 1748 Fax: +91-22-6705 1556 Ballard Estate
Mumbai 400 001, INDIA
Email: ese-cmt@Lntebg.com Website: www.lntebg.com
The information contained herein is correct at time of printing, but as the products and its manufacturing processes are being developed continuously,
this information is subject to change without notice and the company cannot be held liable for any alleged misinterpretation howsoever arising.