MAINTENANCE PLANS

1. EQUIPMENT, SYSTEM & STRUCTURE

. PURPOSE
. IMPLEMENTATION
. SCHEDULLING
. EQUIPMENT AND SYSTEM LOGS
. TECHNOLOGY
. STAFFING
. DOCUMENTATION

2. ENGINEERING PERFORMANCE
STANDARDS (EPS)
. BASIS FOR ALL TYPES OF LABOR
TIME STANDARDS (EPS)
. COMPUTERIZATION
. TYPES OF EPS
. ESTIMATE
. HISTORICAL WORK STANDARD
. DIRECT OBSERVED STANDARDS
. PUBLISHED ENGINEERED
PERFORMED STANDARDS
. ENGINEERED PERFORMANCED
STANDARDS
. MANAGEMENT MANUALS
. TRADE MANUALS
. GENERAL SERVICE
ADMINISTRATION
. R.S MEANS MAINTENANCE
STANDARDS

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 PREVENTIVE MAINTENANCE (PM) PLAN

1. PM PROCEDURES
2. AUTOMATED PROGRAM-SOFTWARE
3. MAINTENANCE FILE CARDS
4. EQUIPMENT HISTORY FILES
5. VERYFYING FACILITY INVENTORY
6. LABELING FACILITY EQUIPMENT
7. ANNUAL PM SCHEDULE
8. SETTING SPECIAL SCHEDULES
9. OPENING OR DIMANTLING EQUIPMENT
10. COMPUTERIZED RECORDS AND
REPORTING

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 MAINTENANCE PLANS

3. EQUIPMENT, SYSTEM & STRUCTURE

. PURPOSE :
menyangkut kebutuhan semua jenis
perawatan, pembuatan program perawatan,
dan kebutuhan yang menyangkut tindakan
perawatan.

. IMPLEMENTATION
pengelolaan setelah kegiatan perencanaan
program meliputi job analisis, wewenang,
kegiatan pelatihan, jadwal pelatihan, evaluasi.

. SCHEDULLING
penjadwalan kegiatan perawatan dari awal
samapai akhir kegiatan serta persiapan
pendukung kegiatan

. EQUIPMENT AND SYSTEM LOGS

pengumpulan data dan sistem analisis dengan
menggunakan log. Parameter perawatan,
frekuensi kegiatan, operasional serta masalah
dalam kegiatan dianalisis.

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 . TECHNOLOGY
penggunaan sistem komputer (informasi
teknologi)-computerized maintenance
management.

. STAFFING
tergantung dari fasilitas, kegiatan, sistem dan
waktu kegiatan. Pertimbangan lain ; cost of
equipment,cost of downtime, life safety,
critically mission.

. DOCUMENTATION
diperlukan dalam kegiatan inspeksi, sistem
dokumen yang baik menghasilkan kecepatan
perolehan informasi.

4. ENGINEERING PERFORMANCE STANDARDS

(EPS)

. BASIS FOR ALL TYPES OF LABOR

TIME STANDARDS (EPS)
Pengelompokkan tujuan yang dilakukan,
penguraian kegiatan dan tugas,
menjelaskan/penjelasan pekerjaan lebih baik,
kemudahan dalam berinteraksi, easy access,
number of people required (crew size), lokasi
(travel time), lembur, penilaian EPS (right tool,
material, equipment, right place, right time),

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 faktor umur, gender, year of service time of
day, parts cost tdk dalam pertimbangan
standard buruh.

. COMPUTERIZATION
work order yang banyak, inventory control
dan PM task list dibuat data base (CMMS)

. TYPES OF EPS
estimate, historical standard, direct
observation, published standard.

. ESTIMATE
dibuat oleh supervisor, craftpeople, planner-
estimator. Kartu estimasi meliputi
pertimbangan job description, durasi-waktu
kegiatan.

. HISTORICAL WORK STANDARD

pengakuratan data kegiatan, tugas-pekerjaan,
catatan sop, wo,wi.

. DIRECT OBSERVED STANDARDS

waktu, laboratorium, metode teknik dan
metode observasi langsung.

. PUBLISHED ENGINEERED
PERFORMED STANDARDS
Time skill, persiapan estimasi, evaluasi
mekanik, work sampling, time measuring...

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. ENGINEERED PERFORMANCED
STANDARDS
Labor time, maintenance management, work
planning, schedulling.

. MANAGEMENT MANUALS

. TRADE MANUALS

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PREVENTIVE MAINTENANCE (PM) PLAN

1. PM PROCEDURES
Mengurangi breakdown, meningkatkan
keandalan, mengurangi biaya, peningkatan
perawatan utilitas lainnya, efisiensi waktu.

2. AUTOMATED PROGRAM-SOFTWARE
Computerized maintenance management
software (CMMS), control PM, work order
system, work history, lower labor cost,
informasi management lebih baik, efisiensi
waktu.

3. MAINTENANCE FILE CARDS

Equipment, name.job, maintenance schedule,
depart, cost center, work decription, part neede,
date done, initial.

4. EQUIPMENT HISTORY FILES

Pemusatan daftar informasi seluruh kegiatan,
aset, peralatan, memudahkan pengawasan,
breakdown analisis, keakuratan kegiatan dan
pamantauan, cost tracking, mengurangi kertas
kerja, troubleshooting.

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5. VERIFYING FACILITY INVENTORY
Computerizing inventory, inventory control-
tracking, PM work order, locating part, reduced
overhead, critical work scheduling,automatic
reordering.

6. LABELING FACILITY EQUIPMENT

Objek adalah equipment, task, inventory,
berdasakan informatif, logical.

7. ANNUAL PM SCHEDULE
Melihat pada siklus puncak, bawah
berdasarkan periode kegiatan, perlunya
informasi historycal control.

8. SETTING SPECIAL SCHEDULES

Bertujuan meningkatkan fleksibilitas kegiatan,
melihat keadaan lingkungan dan peralatan.

9. OPENING OR DIMANTLING EQUIPMENT

Life time mesin, performance mesin, peralatan
pendukung.

10.COMPUTERIZED RECORDS AND REPORTING

equipment/work order report, inventory
related report, wo cost varience report, work
history, work order.