Beruflich Dokumente
Kultur Dokumente
1.0 GENERAL
1.1. This specification covers the Design, Fabrication, Supply, Erection and Commissioning, and
Performance Guarantee of Tube Reducing Mill ( Left hand or Right hand type(will be decided at the
time of placement of PO)) and auxiliaries for production (pilgering) of Zircaloy tubes, stainless steel &
titanium tubes and other products upto 18 mm diameter
1.2. The mill shall be complete with mechanical, hydraulic, electrical and electronic equipment, loading and
unloading tables, ID lubrication system and other essential accessories needed for the safe un-
interrupted and efficient operation of the mill.
2.4 Speed of working strand in strokes / min : 0 to 350 (adjustable) strokes per minute or better
2.5 Mother tube feed per impulse : 0 to 5.0 mm (Stepless adjustment).
2.6 Angle of rotation per impulse : 0 to 90 deg. (Stepless adjustment).
It is essential that the equipment offered and supplied meets all the above specified requirements of design
basis. No deviations are acceptable with regard to non-compliance of productivity, speed, dimensional accuracy
of outgoing tubes etc… Offers received with LD clauses for non compliance of the above will be summarily
rejected.
iii) ability of the machine to produce good quality tubes within the specified dimensional tolerances and free
from defects like laps, dents, rippling, external prints, longitudinal variation of wall thickness, cuts in tube
I.D, scoring marks and pick up in tube I.D., transverse cracks, etc., In addition to visual inspection, pilgered
tubes will be subjected to ultrasonic inspection for checking dimensions and defects. Ultrasonic standard
will be 10% of wall thickness. The output tube length will be approx 4m to 6m. At least 80% of the full
length tubes shall be defect free. 100mm of each tube from both end will not be considered for above. .
Note: Effective hourly output rate will be calculated as total output in meters divided by the cumulative
number of hours the mill is operated as part of performance trials. Average shift output will be calculated as
total output in meters divided by the number of shifts the mill is operated as part of performance trials.
Operating time is termed as the time when the mill is in operation under rolling conditions including
necessary time for loading tube hollows, but excluding any break down time for example, for tool change
and other reasons. However for calculating the shift output, breakdown time and other down times will be
included.
UT accepted tubes will be given for performance demonstration.
5.5 Spares / items if any, consumed during the erection and commissioning of equipment until completion
of performance demonstration shall be arranged by the supplier.
5.6 Supplier should provide training for a minimum of four NFC engineers at NFC site for operation and
maintenance of mill.
6.2.In the event of order, the successful tenderer shall submit the following documentation:
a) Before taking up fabrication of equipment
i. General assembly drawing
ii. Manufacturing plan
iii. Quality assurance plan
6.3 The drawings / documentation shall be supplied in english language in 3 sets of prints and one copy on
electronic media (Pdf format)
10.1 Deviation to technical specification and terms and conditions, if any shall be clearly brought out in the
part-I offer.
10.2 The spare mentioned under point 3.8 is mandatory and shall be quoted separately. Apart from this any
other spares can be recommended by the supplier keeping in view of 2 years of trouble free operation of
the machine and the same shall also be quoted. Such spares will be considered optional and will not be
considered for price comparison among other offers.
10.3 A compliance statement of technical specifications of the machine tendered versus the machine
being offered shall be furnished by the supplier.