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The Art

to clear
solutions

Products
Separation – our passion

Membrane technology is one of the most promi-


sing and innovative technologies. It is easy to
use and highly versatile and the most product
friendly, environment friendly and energy efficient
way to clean, concentrate or fractionate liquids.

2
Walter Lamparter
Managing Director

For the plant manufacturer, it’s vitally important to choose the right product for each separa-
tion process. MICRODYN-NADIR GmbH has the technical knowledge and experience to help
you make the right choice.

For more than 45 years, we have been passionate about developing and producing membranes
and modules for microfiltration, ultrafiltration and nanofiltration. Every year, we invest more
than 10% of our turnover in continuous improvement of our products. Our entire production
site has recently been enlarged with several new production lines added. The production pro-
cesses have been optimized and redefined, resulting in increased product quality, productivity
and efficiency.

Thanks to this investment program, we can now offer an even larger range of innovative mem-
branes and modules, which open many application opportunities for membrane technology.
In this catalogue we present our current product range and introduce the corresponding pos-
sibilities for their application.

Our mission is to support you day-in, day-out with our high-quality membrane products,
delivering more efficient membrane processes and greater success for you in your markets.

MICRODYN-NADIR GmbH is a membrane and module specialist with a global outlook. We are
not satisfied until our products have been successfully integrated into your customers' plants
and processes, and they are realizing the benefits of our technology. That is our passion.

Challenge us!

Walter Lamparter // CEO

3
The Solutions Provider

With a product range that combines the most ad-


vanced membranes with innovative module techno-
logies, MICRODYN-NADIR offers its customers
complete solutions. Whether your application is in
microfiltration, ultrafiltration or nanofiltration, we
can supply the hollow fiber, tubular or spiral-wound
modules that will deliver perfect results, even in sub-
merged applications.

4
Market APPLICATION SOLUTION
Sector
environment

» various choices of » Filtration of lipophilic substances NADIR®


membranes and cut-offs Membranes and formats
» Treatment of cosmetics waste water
» Waste water from food and beverages SPIRA-CEL®
» high thermal and Sprial wound modules
chemical resistance » Treatment of animal feces BIO-CEL®
» Car wash water recycling Submerged modules
» back flushable, with process » Filtration of colloidal substances SEPRODYN®
fluid or chemicals Modules for fine filtration
» Oil/water separation
MICRODYN
» secure retention of » Separation of emulsions and suspensions Tubular and capillary modules
bacteria and solids » Removal of biomass AQUADYN
» Retention of cooling lubricants Hollow fiber modules for water filtration

» Separation of flexographic inks ULTRADYN


Hollow fiber modules for ultrafiltration
» Municipal sewage waste water

Chemical

» high thermal and » Preparation of process water NADIR®


chemical resistance Membranes and formats
» Catalyst separation
» Dye desalting SPIRA-CEL®
Sprial wound modules
» extremely resistant
» Latex concentration SEPRODYN®
to abrasion
» Desalting of optical brighteners Modules for fine filtration

» long lifetime » Separation of dissolved materials or compounds MICRODYN


Tubular and capillary modules
after catalysis
» various choices ULTRADYN
» Acid/caustic recycling Hollow fiber modules for ultrafiltration
of membranes and » Filtration of suspended matter from
module types
heterogeneous reactions
» Concentration after diafiltration 

metal

» high thermal and » Preparation of rinse baths NADIR®


Membranes and formats
chemical resistance » Etching solution/acid preparation
» Lifetime extension of degreasing baths SPIRA-CEL®
Spiral wound modules
» extremely resistant » Separation of oil/water emulsions
to abrasion SEPRODYN®
» Preparation of phosphating baths Modules for fine filtration

» long lifetime » Separation of solids from process liquids MICRODYN


Tubular and capillary modules
» Preparation of paint baths
» various choices of ULTRADYN
» Recycling of water used in grinding Hollow fiber modules for ultrafiltration
membranes and » Heavy metal separation of waste water
module types

5
Market APPLICATION SOLUTION
Sector
food and beverage*

» sanitary design » Standardization of milk NADIR®


Membranes and formats
» Cream cheese production
» sharp cut-off » Concentration of liquid egg and gelatine SPIRA-CEL®
Spiral wound modules
» Whey concentration processing
» high thermal and
chemical resistance » Clarification of cheese brine
» Clarification of fish brine
» FDA compliant materials » Filtration of marinades
» Vinegar filtration
» 3-A compliant design » Clarification of citrus juices
» Clarification of juices and wine

Pharma and Biotech*

» sharp cut-offs » Preparation of cell culture media NADIR®


Membranes and formats
for fermentation
» sanitary design » Target compounds are enzymes, animal and SPIRA-CEL®
Spiral wound modules
human vaccines, antibiotics, proteins
» FDA and USDA compliant MICRODYN
» Using microfiltration in upstream processes Capillary cartridges
» FDA compliant materials before further purification
» Concentrating proteins and other products with
ultra- or nanofiltration
» Isolating target products with ultra- or nanofiltration
» Using diafiltration for feed or isolation processes,
bioreactor techniques
» Production of ultrapure water

textile

» high mechanical strength » Removal of dissolved dyes NADIR®


Membranes and formats
» Recovery of sizing agent
» high flux performance » Washing solvent conditioning SPIRA-CEL®
Spiral wound modules
» Increasing the lifetime of wash solutions SEPRODYN®
» superior separation
Modules for fine filtration
behaviour
MICRODYN
Tubular and capillary modules
» high thermal and
chemical resistance ULTRADYN
Hollow fiber modules for ultrafiltration

» highest reliability

Hinweise: (*) Suitability in your specific appli-


cation needs to be confirmed by an official
MICRODYN-NADIR representative.

6
Market APPLICATION SOLUTION
Sector
electronics

» high thermal and » Process and waste water SEPRODYN®


chemical resistance Modules for fine filtration
» Photoresists
MICRODYN
» CMP (chemical and mechanical planarization) Tubular and capillary modules
» extremely resistant
» Wafer processing AQUADYN
to abrasion Hollow fiber modules for water filtration
» Boiler feed at power stations
ULTRADYN
» long lifetime Hollow fiber modules for ultrafiltration

» various choices of
membranes and
module types

paper

» high mechanical strength » Coating color recovery NADIR®


Membranes and formats
» Process water recycling
» high flux performance » Water treatment BIO-CEL®
Submerged modules
» Biological waste water treatment AQUADYN
» superior separation
Hollow fiber modules for water filtration
behavior

» high thermal and


chemical resistance

» highest reliability

e-coat/automotive

» high flux performance » Filtration of cathodic electrophoretic paint (CEP) SPIRA-CEL®


Spiral wound modules
» Filtration of anodic electrophoretic paint (AEP)
» high packing density » Paint recycling AQUADYN
Hollow fiber modules for water filtration
» Water based spray paint recovery
» various choices of
» Degreasing baths servicing and maintenance
module dimensions
» Caustic recovery

7
NADIR
®

BIO-CEL ®

BIO-CEL ®-MCP

SPIRA-CEL
®

SEPRODYN
®

MICRODYN

AQUADYN

ULTRADYN

MAXIDYN

8
product specification

DIR » Membranes and formats................................................................................. 10 - 11

» Submerged modules........................................................................................... 12 - 13

» Mechanical Cleaning Process........................................................................ 14 - 15

» Spiral wound modules....................................................................................... 16 - 17

» Modules for fine filtration.............................................................................. 18 - 19

» Tubular and capillary modules...................................................................... 20 - 21

» Hollow fiber modules for water filtration............................................. 22 - 23

» Hollow fiber modules for ultrafiltration................................................. 24 - 25

» Tubular modules for ultrafiltration............................................................ 26 - 27

9
NADIR ®
Membranes and Formats

For more than 45 years MICRODYN-NADIR has been manufactu-


ring membranes in Europe's largest membrane production faci-
lities for industrial applications.

NADIR® membranes are permanently hydrophilic and chemically


resistant. Micro-, ultra- and nanofiltation membranes are produ-
ced with high quality and consistency in a specially developed
process.

The results speak for themselves: The unequalled hydrophilic pro-


perties of NADIR® membranes increase performance (higher flux),
longevity and significantly reduce fouling.

NADIR® membranes are available with cut-offs covering the full


spectrum of micro-, ultra- and nanofiltration applications.

NADIR® membranes are available in a range of polymeric


materials:

» polyethersulfone (PES)

» hydrophilic polyethersulfone (PESH) and


polysulfone (PSU)

» cellulose (RC)

» polyvinylidenefluoride (PVDF)

These materials can be used over a wide range of applications.

A d vantage s Decoding of the product code: U P 1 5 0

» high flux capacity


Range Type Cut-off
M Microfiltration P PES ultrafiltration nanofiltration microfiltration
» precise cut-offs U Ultrafiltration H PESH (MWCO) (Nom. Retention (pore size)
NaCl)
N Nanofiltration S PSUH
C RC
» good fouling resistance V PVDF
004
005
4 kDa
5 kDa
010 10 %
030 30 %
005 0.05 µm
020 0.20 µm
010 10 kDa
020 20 kDa
» back washable 030 30 kDa
050 50 kDa
100 100 kDa
150 150 kDa
» high thermal and chemical resistance 200 200 kDa

10
w w w . m i c r o d y n - n a d i r . c o m
Specifications

NADIR ® Ultrafiltration Membranes MWCO [kDa] Membrane Material Water Flux [ℓ /(m 2 h)]

UH004 4 PESH > 20


UP005 5 PES > 30
UP010 10 PES > 150
UP020 20 PES > 200
UH030 30 PESH > 100
UH050 50 PESH > 250
UP150 150 PES > 200 1)

US100 100 PSUH > 300

UC030 30 RC > 300


UC100 100 RC > 200

UV150 150 PVDF > 200 1)

Testing conditions: 3 bar, 20 °C, stirred cell 700 U/min // (1) Testing conditions: 0.7 bar, 20 °C, stirred cell 700 U/min.

NADIR ® Microfiltration-Membranes Pore Size [µm] Membrane Material Water Flux [ℓ /(m 2 h)]

MP005 0.05 PES > 200 1)

MV020 0.20 PVDF > 500 1)

(1) Testing conditions: 0.7 bar, 20 °C, stirred cell 700 U/min

NADIR ® Nanofiltration-Membranes Nom. Retention Na 2 SO 4 [%] Membrane Material Water Flux [ℓ /(m 2 h)]

NP010 35 - 75 PES > 200

NP030 80 - 95 PES > 40

Testing conditions: 40 bar, 20 °C, stirred cell 700 U/min

Properties and field of application of NADIR® membranes

Membrane Material Properties pH-Range Max. Temperature Branch/Segment

Polyethersulfone (PES/ PESH) Hydrophilic, 0 - 14 Environment, metal, textile, paper,


95 °C
Polysulfone (PSUH) high chemical resistance 1 - 14 food, pharma/biotech, chemical

Environment, metal, paint, paper,


Cellulose (RC) Extremely hydrophilic 1 - 11 55 °C
pharma/biotech

High stability against Environment, paint, paper, metal,


Polyvinylidenefluoride (PVDF) 2 - 11 95 °C
oxidizing agents chemical, pharma/biotech

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm 10 - 11


BIO-CEL ®
Submerged MBR Modules
Tighter discharge regulations, urbanization and the increase in wa-
ter recycling have made Membrane Biological Reactors (MBR) the
leading innovation in waste water treatment through conventional
activated sludge. Traditionally, activated sludge treatment relies upon
solids settling in a secondary clarifier to separate the biomass from the
treated waste water. This process has the disadvantages of running at
a lower MLSS, thus requiring more space and producing lower quality
effluent. With MBR technology, the clarifier is replaced by a physi-
cal barrier – our BIO-CEL® membrane module. This physical barrier
enables the MBR to operate at higher MLSS levels, thereby requiring
a smaller overall footprint. The BIO-CEL® membrane separates within
the ultrafiltration spectrum, producing high capacities of quality ef-
fluent at consistent flows. Efficiency, reliability and cost effectiveness,
as well as long term viability, are just some of the characteristics of
the BIO-CEL® module. The solids free effluent is suitable for recycling
applications such as irrigation or feeds for process water. BIO-CEL®
combines the benefits of traditional hollow fiber and plate and frame
configurations without any of their inherent disadvantages. The self-
supporting membrane sheet is just 2 mm thick, resulting in an extre-
mely high packing density and very low specific energy consumption.

The BIO-CEL® configuration centers on flat sheet technology, with


directional flow eliminating clogging and reducing downtime. The
modules open top and bottom channels reliably prevent the depositi-
on of sludge and fiber accumulation during the continuous cross-flow
operating process. The self-supporting structure of the membrane
module enables frame-free installation, thus eliminating blockages
around the external boundaries of each component.

The membrane module is configured to allow for consistent perme-


ate flow and a highly effective back flush over the entire membrane
surface. In summary, the BIO-CEL® offers high packing density with
optimal purification.

Ad vantag e s Technical Data for BIO-CEL® Membrane Modules


Module sizes
» physical barrier for the retention of solids and bacteria

» module design is not susceptible to Module Membrane Surface

braiding/sludge deposits BIO-CEL ® BC10-10 1) 10 m²

» back washable with filtrate or with chemicals BIO-CEL ® BC50F-C25-UP150 50 m²


if required
BIO-CEL ® BC100F-C25-UP150 100 m²

» high packing density


BIO-CEL ® BC400F-C100-UP150 400 m²

» low energy demand Note: (1) Available only for piloting

» reliable performance
12
w w w . m i c r o d y n - n a d i r . c o m
Membrane Material

Polymer MWCO Pore Size Support Layer Drainage Chlorine Resistance

Polyethersulfone (PES) 150 kDa 0.04 µm Polyester Polyester 100 000 ppmh

Module and Operating Data

Parameters BC10-10 1) BC50F-C25-UP150 BC100F-C25-UP150 BC400F-C100-UP150

Membrane surface 10 m² 50 m² 100 m² 400 m²

Frame material PVC PE PE PE

Cassette material - PVC PVC PVC

Dimensions [mm] 256 x 350 x 1230 702 x 695 x 1563 702 x 1270 x 1563 1152 x 1298 x 2763

Operating pressure 30 – 400 mbar 30 – 400 mbar 30 – 400 mbar 30 – 400 mbar

Back wash pressure max. 150 mbar max. 150 mbar max. 150 mbar max. 150 mbar

Max. operating temperature 40 °C 40 °C 40 °C 40 °C

pH-range 2 – 11 2 – 11 2 – 11 2 – 11

Max. air flow rate 6 m³/h 30 m³/h 60 m³/h 140 m³/h

Max. content suspended solids 12 g/L 12 g/L 12 g/L 12 g/L

Note: (1) Only for piloting purposes

BIO-CEL® Membrane Module


Decoding of the product code: B C 5 0 F - C 2 5 - U P 1 5 0

Type Frame Size Cassette Size Membrane Type

10 m² -
50 m² 25 m²
BIO-CEL ® module Ultrafiltration 150 kDa
100 m² 25 m²

400 m² 100 m²

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm 12 - 13


BIO-CEL ® -MCP
Mechanical Cleaning Process

The MBR process is the most advanced waste water treatment


process currently available. The submerged BIO-CEL® membrane
modules replace space-intensive secondary clarifiers and safely se-
parate the purified waste water from the biomass. MBR systems
offer many advantages over conventional systems, namely the ex-
cellent effluent quality and minimal footprint.

In this MBR process, the submerged BIO-CEL® ultrafiltration mem-


branes are protected against membrane fouling in a multi-stage
process. Besides the process-integrated aeration (cross-flow along
the membranes) and periodic back flushing/relaxation phases,
regular chemical cleaning may also be used to reduce the fouling
layer. The chemicals effectively clean the membrane surface, there-
by restoring its original permeability and enabling stable and reliable
process operation.

As a further process-integrated feature, the BIO-CEL® membrane


module can also be cleaned mechanically, through the use of the
patented BIO-CEL®-MCP (Mechanical Cleaning Process), to help to
reduce operating costs. Long-term investigations show, that a che-
mical free operation is possible. This innovative process reduces the
formation of a fouling layer by supporting the cross-flow aeration
through the use of inert, organic material (MCP granulate).

The MCP granulate is added directly to the activated sludge and


then circulated through the BIO-CEL® membrane modules. The air-
flow induced by the module-integrated membrane aeration system
draws the MCP granulate up between the membrane sheets. As
the MCP granulate rises, the membrane area is continually cleaned
through the direct contact of the granulate with the sludge on the
membrane surface. The fouling layer formed during the filtration

Ad vantag e s
» simple, mechanical membrane cleaning

» performance significantly better than


“conventional” MBR systems

» highest possible peak flow over longer periods of time

» maximum system availability

» optimized energy consumption  

» ecologically friendly membrane-cleaning process

w w w . m i c r o d y n - n a d i r . c o m
process can be removed safely without causing any damage to the BIO-CEL®-MCP
membrane. In the downstream area outside the membrane modu- (Mechanical Cleaning Process)
les, the current cause the granulates to move back to the base of
the module where it enters again into the upstream flow. The MCP
granulate has been designed for permanent usage. It is retained by
suitable separation systems so that it cannot escape from the plant.

The BIO-CEL®-MCP system enables much higher specific flows. This Cover layer
lowers investment costs (smaller membrane area needed) and re-
duces energy consumption (cross-flow) for the entire system by
30-50%.

This ecologically friendly process technology is only possible with


the BIO-CEL® module because of their flexible sandwich structure. Granulate
The membrane laminate´s self-supporting structure enables che-
mical cleaning as well as mechanical cleaning of the membrane
surface, thereby ensuring permanently high membrane-system
availability. Membrane

Further information regarding energy optimization with BIO-


CEL®-MCP can be found in our BIO-CEL®-MCP information
brochure.

Technical data BIO-CEL®-MCP

MCP Models Dosage

BIO-CEL ® BC10-10

BIO-CEL ® BC50F-C25-UP150
Special polymeric granulate depending on the application (1)

BIO-CEL ® BC100F-C25-UP150

BIO-CEL ® BC400F-C100-UP150

Note: (1) Pilot trials are needed for optimization

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

14 - 15
SPIRA-CEL ®
Spiral Wound Modules
Spiral wound modules have a great variety of potential combi-
nations and consequently this module type is the most widely
installed in filtration plants.

They are used in applications ranging from the beverage,food and


the pharmaceutical industry to environmental and biotechnologi-
cal processes. The modules are used to separate particles like col-
loids, proteins and micro-organisms and to decontaminate fluids.

SPIRA-CEL® spiral wound modules are available in all available


types of NADIR® membranes. They have a compact design and
offer an optimum surface area to volume ratio. The feed channel
height can be varied by the thickness of the spacer material (from
30 to 80 mil). This helps to adapt the height to the viscosity or the
solids content of the liquid. This design feature leads to excellent
hydrodynamics in combination with low energy demand.

SPIRA-CEL® spiral wound modules have an outstandingly high


stability against temperature and pH. They can be used to clean
both caustics and acids. They can also be used in biotechnological
applications where extreme cleaning conditions are required.

MICRODYN-NADIR has extended its SPIRA-CEL® product range


to include an additional module type. In addition to the com-
mercialized SPIRA-CEL®-OX type modules (pH range of 3-14, and
operational temperature of 80 °C) SPIRA-CEL®-OY type modules
are now available with a pH range of 0-12 and operational tem-
perature of 80 °C. These module types are offered with polyether-
sulfone membranes in micro-, ultra- and nanofiltration ranges.

MICRODYN-NADIR’s SPIRA-CEL® modules are readily available


in different constructions depending on the area of application:
Process industry, biotechnological processes and food industry.

ad vantag e s Total Membrane Area SPIRA-CEL®


Size of SPIRA-CEL® spiral wound modules in m2

» high packing density


Module Size

» high thermal and chemical resistance Feed-Spacer 2440 3838 4040 4333 6338 8040

30 mil 7,0 7,5 7,6 20,5 32,0


» high quality standard
44 mil 1,8 5,7 6,0 6,3 17,1 25,0
» economic and simple module replacement
80 mil 4,0 4,2 4,3 11,5 16,5

» various choices of module dimensions

16
w w w . m i c r o d y n - n a d i r . c o m
Possible Combinations of SPIRA-CEL® Spiral Wound Modules
Sanitary Modules* for Food, Pharma and Biotech Processes
Decoding of the product code: DS - U P 0 2 0 - 6 3 3 8 C 1

Module Type Material Group NADIR ® Membranes Size Feed-Spacer (Internal) Execution Code
B 30 mil Diamond
see overview 3838 3.8“ x 38“
D Food/Dairy C 44 mil Diamond
S on page 11, 6338 6.3“ x 38“
P Pharma/Biotech D 44 mil Parallel may be omitted
T NADIR ® membranes 8038 8.0“ x 38“
Type 1) F 80 mil Diamond
and formats 8338 8.3“ x 38“
G 80 mil Parallel
Note: (*) Suitability in your specific application needs to be confirmed by an official MICRODYN-NADIR representative. // 1) Pharma quality is only available with the clue type S

Non-Sanitary Modules for General Industrial Applications


Decoding of the product code: G Y - U P 1 5 0 - 8 0 4 0 C 1

Module Type Material Group NADIR ® Membranes Size Feed-Spacer (Internal) Execution Code

B 30 mil Diamond
see overview
G Industry GFK shell 2) Y on page 11, 2440 1) 2.4“ x 40“ C 44 mil Diamond
4040 4.0“ x 40“ D 44 mil Parallel may be omitted
O Industry hard shell X NADIR ® membranes
8040 8.0“ x 40“ F 80 mil Diamond
and formats
G 80 mil Parallel

Note: (1) Just available for piloting as OY-type with c-spacer // (2) no X-type available.

Non-Sanitary Modules for E-coat Filtration


Decoding of the product code: E Y - UV 2 0 0 - 8 0 4 0 B 1

Module Type Material Group NADIR ® Membranes Size Feed-Spacer (Internal) Execution Code

4040 4.0“x 40“


E GFK shell UV 200 (PVDF) B 30 mil Diamond
Y 7640 7.6“x 40“ may be omitted
F spacer wrap UC 030 (C) C 44 mil Diamond
8040 8.0“x 40“

Stability and Operation Conditions for SPIRA-CEL®

DS-/PS- EY-/FY- GY- OY- 2) DT-/OX- 2)

Maximum operating
75 50 80 1) 80 80
temperature/°C

Allowable ph-range
2 – 10 2 – 11 2 – 11 0 - 12 3 – 14
in operation

Note: (1) With Poly(ether)sulfone membranes // (2) We provide these configurations only with Poly(ether)sulfone membranes.
Please note: Not all combinations are available. Some other module configurations and sizes can be supplied on request.

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm | 10 mil ^= 0.254 mm 16 - 17


SEPRODYN ®
Modules for Fine Filtration

SEPRODYN® filters are cross-flow microfiltration modules used


to separate suspended solids greater than 1.0 micron. The highly
porous membrane contributes to a very high product flux and,
with the ability to employ periodic back flush, stable and efficient
processes are achievable.

SEPRODYN® tubular modules use a newly developed processing


technique that allows membranes to be used in applications
which require highly stable polymer materials, such as the filtrati-
on of acid pickling baths. These membrane modules can be used
across the entire pH-range from 0 to14 and are especially recom-
mended in applications that require a high resistance against
oxidative substances.

SEPRODYN® membranes are self-supporting and extremely robust


tubular membranes. Because of their large inner diameter of
5.5 mm, liquids with a high percentage of suspended solids can
be filtered. Since there is a high packing density, the flow rates
are very high per filter module.

SEPRODYN® modules are made of ultra-high-molecular weight


polyethylene tubular membranes. The entire wall thickness of the
structure is equal in composition, creating a symmetric porous
membrane structure. As a result, the separation efficiency of the
membrane is not compromised if abrasive substances damage the
membrane surface.

MICRODYN-NADIR GmbH uses a patented process that tightly


welds the individual tubular membranes into the housing, crea-
ting a highly stable seal between the membranes and the housing.

Ad vantag e s SEPRODYN® Membrane Characteristics

» extremely resistant to chemicals and abrasion


Membrane Characteristics

» high packing density per module Membrane geometry Tubular

» filtration can be performed in both directions Inner diameter 5.5 mm

Membrane material Polyethylene


» high solids tolerance
Pore size 1 µm
» back flushing with chemical solutions

» minimized dead zones


18
w w w . m i c r o d y n - n a d i r . c o m
SEPRODYN® Modules for Fine Filtration
Decoding of the product code: SE - 0 9 0 - T P - 1 N / DF

Module Type Module Size Membrane Geometry Shell Material Pore Size Module Constr. Length Module Connection

(∅ diameter of shell in mm) P Polypropylene


020 Laboratory module O without shell AF: ANSI flange
N normal
SEPRODYN ® 090 technical module T Tubular membrane (exchange 1 µm DF: DIN flange
L long
150 production module cartridge)
220 production module

Some other module configurations and sizes can be supplied on request. The connections are available according to DIN nomenclature, JIS and ANSI. Further information can be found in our technical data sheet.

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

SEPRODYN® Modules for Fine Filtration

Module Type SE 020 TP 1N SE 090 TP 1N SE 150 TP 1N SE 150 TP 1L SE 220 TP 2L

Membrane surface in m2 1) 0.01 1.0 4.0 8.0 16.0

Shell material Polypropylene Polypropylene Polypropylene Polypropylene Polypropylene

Module length in m 0.75 1.50 1.65 3.00 3.10

Number of tubes 1 45 174 174 336

Cross-flow for 1m/sec 2) 210 l/h 3 200 l/h 12 300 l/h 12 300 l/h 30 000 l/h

Note: (1) Based on inner diameter // (2) Recommended flow velocity: 2-3 m/sec

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm 18 - 19


MICRODYN
Tubular and Capillary Modules

MICRODYN filter modules have been developed for cross-flow


microfiltration. This type of cross-flow microfiltration represents
a modern filtration method for the separation of suspended par-
ticles or emulsified liquids.

The highly porous symmetrical structure of the MICRODYN mem-


brane leads to extremely high permeability rates. The pore size
distribution is very narrow making sharp separations possible.
The MICRODYN membrane is very resistant to abrasion and other
mechanical damage due to its homogeneous construction, un-
like asymmetrically structured ceramic membranes. It also has
great chemical resistance because of the material properties of
polypropylene.

The membranes are available as hollow fibers, capillaries and


tubes. Capillary and hollow fiber membranes are potted in the
module housing. The centrifugal casting of the potting material
guarantees high product quality.

Tubular membranes are welded together integrally with the


housing at the filter module ends. This makes gaskets or other
sealing materials unnecessary. The modules are therefore extre-
mely chemically stable and robust (pH range 0-14).

Ad vantag e s Any surface deposits formed during filtration can be easily mini-
mized by:

» well defined flow conditions


» Adjusting the velocity of the feed flow
» Periodic back washing (PRS)
» high packing density per module
» Chemical cleaning  in the opposite direction
to the filtration flow
» minimized dead zones
These techniques result in consistently high performance levels
» extremely resistant to abrasion
and  many years of trouble-free operation.

» back flushing with chemical solutions


Polypropylene is resistant to many organic and inorganic che-
micals, including most acids and caustics, with the exception of
» reduced specific energy consumption
oxidants. The MICRODYN microfiltration modules can be used
20 for the filtration of most liquids and mixtures of these chemicals.

w w w . m i c r o d y n - n a d i r . c o m
Overview of Standard MICRODYN Hollow Fiber Microfiltration Modules

Module Type MD 070 FP 1L MD 070 FP 2L

Membrane surface in m 2 1) 2.2 2.2

Membrane material Polypropylene with 0.6 mm inner diameter

Pore size µm 0.1 0.2

Shell material Polypropylene cartridge Polypropylene cartridge

Note: (1) Based on inner diameter.

Overview of Standard MICRODYN Capillary Microfiltration Modules

Module Type MD 020 CP 2N MD063 CP 2N MD 070 CP 2L MD 150 CP 2N MD 150 CS 2N MD 200 CV 2N

Membrane surface in m2 1) 0.1 0.75 0.9 10 10 14

Membrane material Polypropylene with 1.8 mm inner diameter

Pore size µm 0.2

Shell material Polypropylene Polypropylene Polypropylene cartridge Polypropylene stainless steel shell PVC shell

Note: (1) Based on inner diameter.

Overview of Standard MICRODYN Tubular Microfiltration Modules

Module Type MD 020 TP 2N MD 063 TP 2N MD 090 TP 2N MD 150 TP 2N MD 150 TP 2L MD 220 TP 2L

Membrane surface in m2 1) 0.036 0.2 1 4 8 16

Membrane material Polypropylene with 5.5 mm inner diameter

Pore size µm 0.2

Shell material Polypropylene

Note: (1) Based on inner diameter.

Decoding of the product code: MD 1 5 0 T P 2 LDF

Module Type Module Size Membrane Geometry Shell Material Pore Size Module Length Module Connection

P Polypropylene DL DIN Loose flange


(∅ of the shell in mm)
S Stainless steel DF DIN Fixed flange
020
1.4571 JL JIS Loose flange
063
T Tubular membrane V PVC/PVC-C JF JIS Fixed flange
070 0.1 µm N normal
MICRODYN C Capillary membrane U Polysulfone AF ANSI Fixed flange
090 0.2 µm L long
F Hollow fiber membrane O without housing C Clamp connection F/R
150
(exchangeable CC Clamp connection
200
cartridge) F/R/P
220
AS Thread connection

Some other module configurations and sizes can be supplied on request. Not all combinations are available. The connections are available according to DIN nomenclature, JIS and ANSI. Further information can be found in our
technical data sheet.

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm 20 - 21


AQUADYN
Hollow Fiber Module
The conventional treatment of water is based on a multi step
process involving prefiltration, precipitation/flocculation/coagu-
lation, sedimentation, sand filtration and finally disinfection.

AQUADYN FT50 is a new technological development for the ef-


ficient treatment of large volumes of water and features the
following advantages over alternative procedures:

Plant Structure
» compact structure enables reduced plant size
» extremely well suited for high levels of automation
Plant Operation
» high and stable permeate flux in continuous operation
» modular construction provides high flexibility
for fluctuations in water demand
» high recovery rates
» no addition of chemicals resulting in:
- less waste disposal
- compliance with safety requirements
- lower operating costs
- high operational availability
Process Performance
» consistently provides high filtrate quality,
independent of fluctuations in raw water feed
» filtrate turbidity < 0.03 NTU
» virtually complete particle retention > 99.99 %
» large reduction in SDI

High Performance Hollow Fiber Membrane Module


for Large Scale Water Filtration
» potable water (e.g. for preparation of foods)
» industrial applications
» pre-treatment for ion exchange or reverse osmosis

Ad vantag e s Decoding of the product code: F T 5 0 FUC 1582

» extremely hydrophilic membrane material


Module Type Membrane Polymer Membrane Code

» safe retention of particles, bacteria and viruses

» high and stable permeate capacity


CTA 1582
FT50
(cellulose triacetate)
» suitable also for high water turbidity

» high productivity due to infrequent cleaning

» compact installation
DAICEN Membrane Systems Ltd. is the manufacturer of the AQUADYN modules and markets and distributes
them under the registered trademark MOLSEP ® .
22 AQUADYN is a registered trademark of MICRODYN-NADIR GmbH in Europe.

w w w . m i c r o d y n - n a d i r . c o m
Technical Data for AQUADYN FT50

Hollow Fiber Membrane FUC1582

Polymer CTA (cellulose triacetate)

Structure double asymmetric

MWCO 150 kDa

Inner diameter 800 µm

Max. transmembrane pressure 2 bar

Module

Length 1 360 mm

Diameter 272 mm

Membrane surface area 50 m 2

Filtration Process
In/out operation (flow is from inside to outside)
Type of filtration:
Cross-flow or dead-end (depends on raw water quality)

Back washing: Back washing every 1 – 2 hours for 60 secs with filtrate

Filtration capacity: 3 – 7 m 3 /h per module

Energy requirements: < 0.3 kWh/m3 filtrate

Conventional Filtration Membrane Filtration with AQUADYN FT50

Coagulation Flocculation Sedimentation Sand filtration Disinfection


TMP ca. 0.4 bar

Permeate
3 – 7 m 3 /h

Screenfiller
100 µm
Back
washing
pump

Feed pump Concentrate

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm 22 - 23


ULTRADYN
Hollow Fiber Modules

ULTRADYN hollow fiber modules are based on double asymmetric


ULTRADYN membranes.

High mechanical strength and a wide range of membrane types


make ULTRADYN hollow fiber modules suitable for all applications
requiring a high packing density and purity.

Membranes are available in polyethersulfone, polyacrylonitrile


and cellulose tri-acetate.

The hollow fiber inner diameters range from 0.5 to 1.4 mm, mo-
dule sizes range from 0.1 m2 to 17 m2.

ULTRADYN hollow fiber modules have proven particularly suc-


cessful in wine filtration, pure water filtration for pharmaceuticals
and electronics and surface water treatment.

Additionally, ULTRADYN hollow fiber modules can be sterilized


with hot water (max. 98 °C), which is an important advantage in
pure water production.

Ad vantag e s Properties and Applications

Membrane
Type Properties Applications
» double asymmetric membrane Material

pure water,
» high filtration capacity high chemical pharmaceuticals,
FUS Polyethersulfone resistance, electronics, wine
double layered filtrations, vinegar and
» back washable, hot water sterilisable at 98 °C juice filtration

Modified hydrophilic, juice filtration,


FUY
Polyacrylonitrile double layered pharmaceuticals
» high chemical resistance
high hydrophilic,
FUC Cellulose triacetate water treatment
» available in different types double layered

» high packing density


DAICEN Membrane Systems Ltd. is the manufacturer of the ULTRADYN modules and markets and
24 distributes them under the registered trademark MOLSEP ® .

w w w . m i c r o d y n - n a d i r . c o m
Delivery Forms of ULTRADYN Hollow Fiber Modules

Decoding of the product code FS 1 0 - FS FUS 0 3 5 3

Module Type Membrane Type Hollow Fiber- Membrane
 MWCO Module Cross-flow Max.
Trans- Max.
 Connections
(application) Polymers Inner Diameter Surface [kDa] Length for 1 m/s membrane- Tempera-
[mm] [m²] [mm] [l/h] Pressure [bar] ture [°C]

FUS 0353 0.5 0.50 30 364 880 3 70


FB-02-CC FUS 0382 0.8 0.25 30 364 690 3 70
PF 1/2´´ Permeate clamps
Laboratory testing for all FUS 1582 0.8 0.25 150 364 690 3 70
on the same side
applications FUS 5082 0.8 0.25 500 364 690 3 70
FUY 03A1 1.0 0.20 30 364 710 3 45
FUS 0353 0.5 2.2 30 406 3 700 3 98
FS 03-FC Feed/ Retentate:
Laboratory and FUS 0181 0.8 1.4 10 406 3 700 3 98 1´´ Clamp 1) Permeate:
pilot testing for all FUS 0382 0.8 1.4 30 406 3 800 3 98 PF 1/2´´ Permeate
applications clamps on the same side
FUS 1582 0.8 1.4 150 406 3 800 3 98
FUS T653 0.5 7.8 6 1 129 3 800 3 98
FS 10-FS FUS 0181 0.8 5.0 10 1 129 3 800 3 98 Feed/ Retentate: 2´´
Photo-emulsions, Clamp 1) Permeate: 1´´
juice and wine FUS 0353 0.5 7.8 30 1 129 3 800 3 98 Clamp 1) (FS 10-FS on
filtration, pure water FUS 0382 0.8 5.0 30 1 129 3 800 3 98 opposite side FS 10-FC:
for phamaceuticals, Permeate clamps on the
biotechnology FUS 1582 0.8 5.0 150 1 129 3 800 3 98 same side)
FUY 03A1 1.0 4.2 30 1 129 3 800 3 98

Feed/
Retentate: 
2´´
FS 10-FC
Clamp 1) Permeate:
Module for water FUC 1582 0.8 5.0 150 1 129 1 200 2) 2 35
1´´ Clamp 1) Permeate
filtration
clamps on the same side)

FG 10-FC
Feed/ Permeate: V-Band
ultra pure water for
FUS 1071 0.7 8.6 100 1 126 3 500 3 98 coupling (116.8 mm)
electronics, flow from
Retentate: Union Joint
shell to lumen side

FUS 0353 0.5 7.8 30 1 120 3 800 3 98 Feed/
Retentate:


FE 10-FC
V-Band coupling (116.8
Prefiltration ultra pure
mm)
Permeate: Union
water FUS 1582 0.8 5.0 150 1 126 3 800 3 98 Joint (on the same side).

FK 20 FUS 0181 0.8 17 10 1 066 13 300 3 85


Cartridge-type for photo- Depends on cartridge
FUS 0382 0.8 17 30 1 066 13 300 3 85
emulsions, juice and wine version
filtration, biotechnology FUS 1582 0.8 17 150 1 066 13 300 3 85

FN 20
Depends on cartridge
Cartridge-type for water FUC 1582 0.8 16 150 1 066 3 500 2 40
version
filtration

Note: (1) Can be connected to TRI-CLAMP ® fittings. // (2) for approx. 0.2 m/s // Please note: Not all combinations are available.

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm 24 - 25


MAXIDYN
1" Tubular Module

The compact and light weight MAXIDYN 1“ tubular modules are


best suited for the filtration of solutions with high levels of sus-
pended solids.

The module construction and the materials used lead to high


process stability.

MAXIDYN FS 1“ tubular modules are available in polyethersulfone


or a PVDF high performance membrane with different molecular
weight cut-offs (MWCO).

The tubes can be arranged in parallel or series depending on pro-


cess or system requirements.

Series designs are best suited for low feed volumes and parallel de-
signs are recommended for solutions with a high fouling potential.

The dimensions and connections of the ready-to-mount modules


have been chosen for quick and easy installation on new or retro-
fitted systems.

Ad vantag e s

» filtration with very high solids

» virtually no clogging

» compact module construction

» high chemical resistance

» simple installation and maintenance

» chemical and mechanical cleaning is possible


26
w w w . m i c r o d y n - n a d i r . c o m
MAXIDYN 1" Tubular Modules
Decoding of the product code: FS 1 T M - 2 5 1 - FNO

Module Type Module Length Membrane Characteristics Shell Material Sealing Material (Internal) Execution Code

1 TM short length 251 150 kDa PVDF


F PVC
MAXIDYN ca. 1 480 mm 887 70 kDa PVDF
P C-PVC V Viton (FPM) may be omitted
1" Tubular module 3 TM long length 522 20 kDA PES
G without shell
ca. 2 870 mm 587 100 kDa PES

Overview of Common MAXIDYN 1" Tubular Modules


Short version
Module Type FS 1 TM-251 FS 1 TM-587 FS 1 TM-887 FS 1 TM-522

Membrane surface in m2 0.1 0.1 0.1 0.1

Membrane material PVDF PES PVDF PES

MWCO in kDa 150 100 70 20

Max. temperature in °C FVO 45 °C // PVO 60 °C

Long version
Module Type FS 3 TM-251 FS 3 TM-587 FS 3 TM-887 FS 3 TM-522

Membrane surface in m2 0.2 0.2 0.2 0.2

Membrane material PVDF PES PVDF PES

MWCO in kDa 150 100 70 20

Max. temperature in °C FVO 45 °C // PVO 60 °C

Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de

1 m 2 ^= 10.764 ft 2 | 1L ^= 0.26 us-gal. | 1“ ^= 2.54 cm 26 - 27


We support you worldwide!

»
»
»
»
»
»

28
Global availability
Intensive technical advice
Ideal choice/selection of membranes and modules
Support at construction and design phases
Laboratory and pilot scale assistance
After Sales Service

28 - 29
Production...
on Technologically Advanced Level

MICRODYN-NADIR has a worldwide reputation for its innovative


membrane products for micro, ultra and nanofiltration. A global
player today, the company maintains strong links with its origins.
Its headquarters are located at the Kalle Albert Industrial Park in
Wiesbaden, Germany, where the MICRODYN-NADIR story began
forty-five years ago.

Our high-quality flat sheet membranes are based on designs which


were originally developed at the former Hoechst AG. They are
produced in one of the world’s largest membrane-casting plants.

These flat sheet membranes are processed into a variety of membra-


ne module types in combination with our self-manufactured tubular
membranes and various capillary membranes.

Our membrane manufacture and module production is maintained


at a constantly high technical level. Almost all stages of the manuf-
acturing process are automated to guarantee a consistent quality
which we can pass on to our customers. Our highly qualified and
experienced production team places quality and quality assurance
at the foundation of all our processes. Besides, the DIN EN ISO
9001:2008 certified quality control system, clients approve our qua-
lity standards in regular company audits.

Our demands on quality and consistency equally apply to our new


spiral-wound module production unit in China, which was suc-
cessfully established in 2006. Our highly proficient R&D team is
continuously developing innovative products and is always looking
for new opportunities in order to assure sustainable improvement
in products and processes.

This commitment to innovation is essential to open up new appli-


cations for membrane technology.

A DVANTAGES

» more than 45 years of experience

» our own membrane production facility

» global player and manufacturer

» quality control system and management


(DIN EN ISO 9001:2008 certified)

» competent research and development

» experienced and involved staff

w w w . m i c r o d y n - n a d i r . c o m
« ST Microscope « Scanning Electron Microscope « Optical Microscope « Visible without magnification
Micrometers Ionic Range Molecular Range Macro Molecular Range Micro Particle Range Macro Particle Range
(Log Scale)

0.001 0.01 0.1 1.0 10 100 1 000

Angstrom 10 100 1 000 104 105 106 107 2


Units 2 3 5 8 20 30 50 80 200 300 500 800 2 000 3 000 5 000 8 000
(Log Scale)

Approx. 100 200 1 000 10 000 20 000 100 000 500 000
Molecular Wt.
(in Dalton)

Carbon Black Paint Pigment Giardia


Aqueous Salt Human Hair
Cyst

Note: 1 Micron (1x10 -6 Meters) ≈ 4 x 10 -5 Inches (0.00004 Inches) / 1 Angstrom Unit = 15 -10 Meters = 10 -4 Micrometers (Microns)
Endotoxin/Pyrogen Yeast Cell Sand

Synth.
Metal Ion Virus Bacteria Mist
Dye
Relative
Size of
Pin
Common Sugar Gelatin
Point
Materials
Granular Activated
Colloidal Silica Blue Indigo Dye Pollen
Carbon

Atomic Radius Albumin Protein A.C. Fine Test Dust

Latex Emulsion

Reverse Osmosis Particle Filtration

Ultrafiltration

Process for
separation Nanofiltration Microfiltration

30 - 31
790001/12
MICRODYN-NADIR GmbH Separation – our passion
Rheingaustraße 190-196 For more than 45 years, MICRODYN-NADIR has developed innova-
65203 Wiesbaden / Germany tive membranes and membrane modules for micro, ultra and nano
filtration as well as solutions to support our customers’ needs in
Tel. + 49 611 962 6001 operations, performance, more efficient membrane processes and
regulatory compliance.
info@microdyn-nadir.de
We will deliver products, information and services, which fully meet
or exceed customer expectations. Our team focuses on continual
improvement to achieve the highest possible level of customer satis-
faction and to be recognized by our customers as the technology and
MICRODYN quality leader.

TECHNOLOGIES INC We are not satisfied until our products have been successfully integra-
ted into your customers’ plants and processes, and they are realizing
P. O. Box 98269 the benefits of our technology. That is our passion.
Raleigh, NC. 27624, USA Our quality system is designed to achieve these goals.

Tel. + 1 919 341 5936


info@microdyn-nadir.com

MICRODYN-NADIR
(Xiamen) Co.,Ltd
No. 66 Jinting North Road Xinglin
Xiamen, China 361022
Tel. + 86 592 677 5500
infochina@microdyn-nadir.cn

We support you – worldwide!

» Global availability
» Intensive technical consulting
» Ideal choice of membranes and modules
» Support with engineering and plant design
» Laboratory and pilot tests
» After Sales Service

www.microdyn-nadir.com

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