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solutions
Products
Separation – our passion
2
Walter Lamparter
Managing Director
For the plant manufacturer, it’s vitally important to choose the right product for each separa-
tion process. MICRODYN-NADIR GmbH has the technical knowledge and experience to help
you make the right choice.
For more than 45 years, we have been passionate about developing and producing membranes
and modules for microfiltration, ultrafiltration and nanofiltration. Every year, we invest more
than 10% of our turnover in continuous improvement of our products. Our entire production
site has recently been enlarged with several new production lines added. The production pro-
cesses have been optimized and redefined, resulting in increased product quality, productivity
and efficiency.
Thanks to this investment program, we can now offer an even larger range of innovative mem-
branes and modules, which open many application opportunities for membrane technology.
In this catalogue we present our current product range and introduce the corresponding pos-
sibilities for their application.
Our mission is to support you day-in, day-out with our high-quality membrane products,
delivering more efficient membrane processes and greater success for you in your markets.
MICRODYN-NADIR GmbH is a membrane and module specialist with a global outlook. We are
not satisfied until our products have been successfully integrated into your customers' plants
and processes, and they are realizing the benefits of our technology. That is our passion.
Challenge us!
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The Solutions Provider
4
Market APPLICATION SOLUTION
Sector
environment
Chemical
metal
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Market APPLICATION SOLUTION
Sector
food and beverage*
textile
» highest reliability
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Market APPLICATION SOLUTION
Sector
electronics
» various choices of
membranes and
module types
paper
» highest reliability
e-coat/automotive
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NADIR
®
BIO-CEL ®
BIO-CEL ®-MCP
SPIRA-CEL
®
SEPRODYN
®
MICRODYN
AQUADYN
ULTRADYN
MAXIDYN
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product specification
» Submerged modules........................................................................................... 12 - 13
9
NADIR ®
Membranes and Formats
» polyethersulfone (PES)
» cellulose (RC)
» polyvinylidenefluoride (PVDF)
10
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Specifications
NADIR ® Ultrafiltration Membranes MWCO [kDa] Membrane Material Water Flux [ℓ /(m 2 h)]
Testing conditions: 3 bar, 20 °C, stirred cell 700 U/min // (1) Testing conditions: 0.7 bar, 20 °C, stirred cell 700 U/min.
NADIR ® Microfiltration-Membranes Pore Size [µm] Membrane Material Water Flux [ℓ /(m 2 h)]
(1) Testing conditions: 0.7 bar, 20 °C, stirred cell 700 U/min
NADIR ® Nanofiltration-Membranes Nom. Retention Na 2 SO 4 [%] Membrane Material Water Flux [ℓ /(m 2 h)]
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
» reliable performance
12
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Membrane Material
Polyethersulfone (PES) 150 kDa 0.04 µm Polyester Polyester 100 000 ppmh
Dimensions [mm] 256 x 350 x 1230 702 x 695 x 1563 702 x 1270 x 1563 1152 x 1298 x 2763
Operating pressure 30 – 400 mbar 30 – 400 mbar 30 – 400 mbar 30 – 400 mbar
Back wash pressure max. 150 mbar max. 150 mbar max. 150 mbar max. 150 mbar
pH-range 2 – 11 2 – 11 2 – 11 2 – 11
10 m² -
50 m² 25 m²
BIO-CEL ® module Ultrafiltration 150 kDa
100 m² 25 m²
400 m² 100 m²
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
Ad vantag e s
» simple, mechanical membrane cleaning
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process can be removed safely without causing any damage to the BIO-CEL®-MCP
membrane. In the downstream area outside the membrane modu- (Mechanical Cleaning Process)
les, the current cause the granulates to move back to the base of
the module where it enters again into the upstream flow. The MCP
granulate has been designed for permanent usage. It is retained by
suitable separation systems so that it cannot escape from the plant.
The BIO-CEL®-MCP system enables much higher specific flows. This Cover layer
lowers investment costs (smaller membrane area needed) and re-
duces energy consumption (cross-flow) for the entire system by
30-50%.
BIO-CEL ® BC10-10
BIO-CEL ® BC50F-C25-UP150
Special polymeric granulate depending on the application (1)
BIO-CEL ® BC100F-C25-UP150
BIO-CEL ® BC400F-C100-UP150
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
14 - 15
SPIRA-CEL ®
Spiral Wound Modules
Spiral wound modules have a great variety of potential combi-
nations and consequently this module type is the most widely
installed in filtration plants.
» high thermal and chemical resistance Feed-Spacer 2440 3838 4040 4333 6338 8040
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Possible Combinations of SPIRA-CEL® Spiral Wound Modules
Sanitary Modules* for Food, Pharma and Biotech Processes
Decoding of the product code: DS - U P 0 2 0 - 6 3 3 8 C 1
Module Type Material Group NADIR ® Membranes Size Feed-Spacer (Internal) Execution Code
B 30 mil Diamond
see overview 3838 3.8“ x 38“
D Food/Dairy C 44 mil Diamond
S on page 11, 6338 6.3“ x 38“
P Pharma/Biotech D 44 mil Parallel may be omitted
T NADIR ® membranes 8038 8.0“ x 38“
Type 1) F 80 mil Diamond
and formats 8338 8.3“ x 38“
G 80 mil Parallel
Note: (*) Suitability in your specific application needs to be confirmed by an official MICRODYN-NADIR representative. // 1) Pharma quality is only available with the clue type S
Module Type Material Group NADIR ® Membranes Size Feed-Spacer (Internal) Execution Code
B 30 mil Diamond
see overview
G Industry GFK shell 2) Y on page 11, 2440 1) 2.4“ x 40“ C 44 mil Diamond
4040 4.0“ x 40“ D 44 mil Parallel may be omitted
O Industry hard shell X NADIR ® membranes
8040 8.0“ x 40“ F 80 mil Diamond
and formats
G 80 mil Parallel
Note: (1) Just available for piloting as OY-type with c-spacer // (2) no X-type available.
Module Type Material Group NADIR ® Membranes Size Feed-Spacer (Internal) Execution Code
Maximum operating
75 50 80 1) 80 80
temperature/°C
Allowable ph-range
2 – 10 2 – 11 2 – 11 0 - 12 3 – 14
in operation
Note: (1) With Poly(ether)sulfone membranes // (2) We provide these configurations only with Poly(ether)sulfone membranes.
Please note: Not all combinations are available. Some other module configurations and sizes can be supplied on request.
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
Module Type Module Size Membrane Geometry Shell Material Pore Size Module Constr. Length Module Connection
Some other module configurations and sizes can be supplied on request. The connections are available according to DIN nomenclature, JIS and ANSI. Further information can be found in our technical data sheet.
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
Cross-flow for 1m/sec 2) 210 l/h 3 200 l/h 12 300 l/h 12 300 l/h 30 000 l/h
Note: (1) Based on inner diameter // (2) Recommended flow velocity: 2-3 m/sec
Ad vantag e s Any surface deposits formed during filtration can be easily mini-
mized by:
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Overview of Standard MICRODYN Hollow Fiber Microfiltration Modules
Shell material Polypropylene Polypropylene Polypropylene cartridge Polypropylene stainless steel shell PVC shell
Module Type Module Size Membrane Geometry Shell Material Pore Size Module Length Module Connection
Some other module configurations and sizes can be supplied on request. Not all combinations are available. The connections are available according to DIN nomenclature, JIS and ANSI. Further information can be found in our
technical data sheet.
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
Plant Structure
» compact structure enables reduced plant size
» extremely well suited for high levels of automation
Plant Operation
» high and stable permeate flux in continuous operation
» modular construction provides high flexibility
for fluctuations in water demand
» high recovery rates
» no addition of chemicals resulting in:
- less waste disposal
- compliance with safety requirements
- lower operating costs
- high operational availability
Process Performance
» consistently provides high filtrate quality,
independent of fluctuations in raw water feed
» filtrate turbidity < 0.03 NTU
» virtually complete particle retention > 99.99 %
» large reduction in SDI
» compact installation
DAICEN Membrane Systems Ltd. is the manufacturer of the AQUADYN modules and markets and distributes
them under the registered trademark MOLSEP ® .
22 AQUADYN is a registered trademark of MICRODYN-NADIR GmbH in Europe.
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Technical Data for AQUADYN FT50
Module
Length 1 360 mm
Diameter 272 mm
Filtration Process
In/out operation (flow is from inside to outside)
Type of filtration:
Cross-flow or dead-end (depends on raw water quality)
Back washing: Back washing every 1 – 2 hours for 60 secs with filtrate
Permeate
3 – 7 m 3 /h
Screenfiller
100 µm
Back
washing
pump
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
The hollow fiber inner diameters range from 0.5 to 1.4 mm, mo-
dule sizes range from 0.1 m2 to 17 m2.
Membrane
Type Properties Applications
» double asymmetric membrane Material
pure water,
» high filtration capacity high chemical pharmaceuticals,
FUS Polyethersulfone resistance, electronics, wine
double layered filtrations, vinegar and
» back washable, hot water sterilisable at 98 °C juice filtration
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Delivery Forms of ULTRADYN Hollow Fiber Modules
Module Type Membrane Type Hollow Fiber- Membrane
MWCO Module Cross-flow Max.
Trans- Max.
Connections
(application) Polymers Inner Diameter Surface [kDa] Length for 1 m/s membrane- Tempera-
[mm] [m²] [mm] [l/h] Pressure [bar] ture [°C]
Feed/
Retentate:
2´´
FS 10-FC
Clamp 1) Permeate:
Module for water FUC 1582 0.8 5.0 150 1 129 1 200 2) 2 35
1´´ Clamp 1) Permeate
filtration
clamps on the same side)
FG 10-FC
Feed/ Permeate: V-Band
ultra pure water for
FUS 1071 0.7 8.6 100 1 126 3 500 3 98 coupling (116.8 mm)
electronics, flow from
Retentate: Union Joint
shell to lumen side
FN 20
Depends on cartridge
Cartridge-type for water FUC 1582 0.8 16 150 1 066 3 500 2 40
version
filtration
Note: (1) Can be connected to TRI-CLAMP ® fittings. // (2) for approx. 0.2 m/s // Please note: Not all combinations are available.
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
Series designs are best suited for low feed volumes and parallel de-
signs are recommended for solutions with a high fouling potential.
Ad vantag e s
» virtually no clogging
Module Type Module Length Membrane Characteristics Shell Material Sealing Material (Internal) Execution Code
Long version
Module Type FS 3 TM-251 FS 3 TM-587 FS 3 TM-887 FS 3 TM-522
Final sizing and selection has to be approved by an official MICRODYN-NADIR representative. Please contact phone + 49 611 962 6001 or www.microdyn-nadir.de
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Global availability
Intensive technical advice
Ideal choice/selection of membranes and modules
Support at construction and design phases
Laboratory and pilot scale assistance
After Sales Service
28 - 29
Production...
on Technologically Advanced Level
A DVANTAGES
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« ST Microscope « Scanning Electron Microscope « Optical Microscope « Visible without magnification
Micrometers Ionic Range Molecular Range Macro Molecular Range Micro Particle Range Macro Particle Range
(Log Scale)
Approx. 100 200 1 000 10 000 20 000 100 000 500 000
Molecular Wt.
(in Dalton)
Note: 1 Micron (1x10 -6 Meters) ≈ 4 x 10 -5 Inches (0.00004 Inches) / 1 Angstrom Unit = 15 -10 Meters = 10 -4 Micrometers (Microns)
Endotoxin/Pyrogen Yeast Cell Sand
Synth.
Metal Ion Virus Bacteria Mist
Dye
Relative
Size of
Pin
Common Sugar Gelatin
Point
Materials
Granular Activated
Colloidal Silica Blue Indigo Dye Pollen
Carbon
Latex Emulsion
Ultrafiltration
Process for
separation Nanofiltration Microfiltration
30 - 31
790001/12
MICRODYN-NADIR GmbH Separation – our passion
Rheingaustraße 190-196 For more than 45 years, MICRODYN-NADIR has developed innova-
65203 Wiesbaden / Germany tive membranes and membrane modules for micro, ultra and nano
filtration as well as solutions to support our customers’ needs in
Tel. + 49 611 962 6001 operations, performance, more efficient membrane processes and
regulatory compliance.
info@microdyn-nadir.de
We will deliver products, information and services, which fully meet
or exceed customer expectations. Our team focuses on continual
improvement to achieve the highest possible level of customer satis-
faction and to be recognized by our customers as the technology and
MICRODYN quality leader.
TECHNOLOGIES INC We are not satisfied until our products have been successfully integra-
ted into your customers’ plants and processes, and they are realizing
P. O. Box 98269 the benefits of our technology. That is our passion.
Raleigh, NC. 27624, USA Our quality system is designed to achieve these goals.
MICRODYN-NADIR
(Xiamen) Co.,Ltd
No. 66 Jinting North Road Xinglin
Xiamen, China 361022
Tel. + 86 592 677 5500
infochina@microdyn-nadir.cn
» Global availability
» Intensive technical consulting
» Ideal choice of membranes and modules
» Support with engineering and plant design
» Laboratory and pilot tests
» After Sales Service
www.microdyn-nadir.com